PROJECT
:
MECHANIZED OIL WATER SEPARATOR- 103 kL/Hr
CLIENT
:
M/S IOCL, SIDHPUR
EPC
:
M/S A.H.ENGINEERING GROUP.
VENDOR
:
M/S PURE TECH INDIA
CLIENT CODE
:
CC1508
DOC. NAME
:
Pump and Motor data sheet document
DOC. NUMBER
:
PTI_CC1508_E02
REV No & Date
:
00 & 20.03.2025
Table Of Content
Sl.
No
1
Tag No
CONTENTS
P-01
Floating skimmer pump datasheet
PAGE
NOS.
2-6
2
M-01
Floating skimmer pump motor (0.75 kW) datasheet
7-9
3
M-02
Belt skimmer motor (0.75kW) datasheet
10-12
4
P-03 A/B
Feed Pump datasheet
13-14
5
M – 03 A/B
Feed Pump Motor (15.0 kW)datasheet
15-17
6
P- 04 A/B
Oil Transfer Pump datasheet
18-22
7
M-04 A/B
Oil Transfer Pump Motor(0.75kW) datasheet
23-25
8
P-05 A/B
Sludge Pump data sheet
26-30
9
M-05 A/B
Sludge Pump motor (1.5 kW) datasheet
31-33
10
P-06 A/B
Treated Water Pump datasheet
34-35
11
M-06 A/B
36-38
12
M-07
Treated Water Transfer Pump Motor (15.0 kW)
datasheet
Air Compressor datasheet
An ISO 9001:2015 Certified company
39
REMARKS
P-01– FLOATING SKIMMER PUMP
GAD & CSD OF HGN – 100 PUMPS:
Fig2. GAD-Front View
Fig1. GAD-Side view
Model
A
B
E
HGN100
236 64
64
F
50
Fig2. CSD
G
S
T
H
H1
H2
H3
L
M
N
DФ
D1Ф
K
PQ
93
125
95
90
73
128
8
27
5
19
17
10
86
1”
*All the dimensions are in mm.
Performance Parameters OF HGN – 100 PUMP:
Model
HGN- 100
Suc
1”
* Rated Point
Del
1”
RPM
1440
LPM
50
M3/Hr
3.0
POWER CONSUMPTION IN BHP at Different Pressure of ‘X ‘Kg/Cm2
with 1500 SSU Viscosity
1 bar
2 bar*
3 bar
4 bar
5 bar
0.4
0.5
0.6
0.75
0.9
P-01– FLOATING SKIMMER PUMP
EXPLODED VIEW OF HGN – 100 PUMP
P-01– FLOATING SKIMMER PUMP
HGN - 100 Pump - Material of Construction
Sl. No
Components
MOC
Qty
1
Pump Body
C.I
1
2
Back Cover
C.I
1
3
Packing
P.P
1
4
Rotodel Lable
Aluminium
1
5
Rotor/stator shaft
EN-9 material
1+1
6
Rotor/stator gear
EN-8 material
1+1
7
Bush
Sintered
4
8
Oil Seal
Nitrile rubber
2
9
Gland cover
C.I
1
10
Hex. Bolt for gland cover
Unbrako
4
11
Rotor shaft key
MS
1
12
Relief valve
EN-9 material
1
13
Valve seat
EN-9 material
1
14
Spring
Spring steel
1
15
Grub screw
EN-9 material
1
16
Hex cap
Aluminium
1
17
Name plate lable
Aluminium
3
18
Hex. Bolt for back cover
Unbrako
6
19
Dowel pin
EN-31 material
2
20
Hex cap packing
Rubber
1
21
Lock screw
Unbrako
1
OTHER DETAILS
1
Item Name
Oil transfer application
2
Tag Nos
P-01
3
Pump Design Code
API - 676
4
Type
Gear pump against suction lift
5
Quantity
01
6
Service fluid
Oil
7
Specific gravity
0.875
8
Viscosity
0.001 kg/m.s
9
Temperature
Ambient
10
Flow rate
3.0 M3 / Hr
11
Head
20 meter (Max.)
12
Speed
1400 RPM
13
Efficiency@ rated point
65 %
14
NPSH available for floating skimmer
3.20 meter
15
NPSH required
1.3 meter ( including 0.5 meter margin )
16
Noise level
50 dBA
17
Vibration velocity limit
1.5 mm/s
18
0.5 HP @ 2 bar pressure
19
Pump rated absorbed
power
Selected motor rating
20
Pump Make
Rotodel
21
Motor Make
Kirloskar Electric Limited
1 HP or 0.75 kW
Coupling Details:
Type
:
L type Love joy coupling
Model
:
L-075
Coupling torque Rating
:
90 in-lbs
Required Torque
=
(HP*63025 / RPM) in-lbs
=
(1*63025 / 1400) in-lbs
=
45 in-lbs
Considering the Service Factor,
So, Required Torque
=
1.25*45 in-lbs
=
56.25 in-lbs
required torque < coupling torque
Hence Safe.
KIRLOSKAR ELECTRIC CO.LTD.
HUBLI
MP-01 FLOATING SKIMMER PUMP MOTOR DATA SHEET
CUSTOMER
Pure Tech India
PARTICULARS
VALUES
Type
Motor type
Mounting
Rating (kw)
Frame Size
Poles
Rated Voltage(V)
Frequency(Hz)
Cooling
Protection
Rated current (A)
Rated Speed (RPM)
L.R.C(P.U)
L.R.T(P.U)
Pull Up Torque (P.U)
Pull Out Torque (P.U)
Cage ,IE2
Flame Proof
B3 - FOOT MOUNTED
0.75
LE80
4
415+/-10%
50 +/-5%
IC411
IP55
1.8
1374
5.0
2.5
2.3
2.3
Percentage Efficiency
Full load
3/4 FL
1/2 FL
79.6 %
78.0 %
70.0 %
Full load
3/4 FL
1/2 FL
0.74
0.67
0.5
F
DOL
STAR
S1
18 / 10
50 / 70
As Per IS 12065
As Per IS 12075
0.0060
RAL5010
TOP
6204 ZZ C3/6204 ZZ C3
IIA / IIB
Power Factor
Insulation Class
Method of Starting
Connection
Duty
Stall Time-Cold/Hot (Sec)
Amb / T.Rise (°C)
Noise Limit
Vibration Limit
Motor GD² (kGM²)
Paint Shade
T.Box Position
Bearing (DE/NDE)
Gas Group
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
KIRLOSKAR ELCTRIC CO.LTD.
HUBLI
PERFORMANCE AND CHARACTERISTIC CURVES
CUSTOMER
Pure Tech India
Frame
LE80
KW
0.75
Volts
415
HZ
50
RPM
1374
AMPS
1.8
SPEED Vs TORQUE
Insulation
F
Amb Deg C
50
SPEED Vs CURRENT
2.5
5.0
FULL LOAD CURRENT
FULL LOAD TORQUE
4.5
2.0
1.5
1.0
0.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0
200
400
600
800
1,000 1,200
0.0
1,400
0
FULL LOAD SPEED
At 100% Volts
200
400
600
800
1,000
1,200
SPEED
At 80% Volts
LOAD Vs EFFICIENCY
LOAD Vs POWER-FACTOR
80
0.7
70
0.6
POWER-FACTOR
EFFICIENCY
60
50
40
30
0.5
0.4
0.3
20
0.2
10
0.1
0
0.0
0
25
50
LOAD IN %
75
100
0
25
50
LOAD IN %
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
75
100
KIRLOSKAR ELECTRIC CO.LTD.
HUBLI
M-02 BELT SKIMMER MOTOR DATA SHEET
CUSTOMER
Pure Tech India
PARTICULARS
VALUES
Type
Motor type
Mounting
Rating (kw)
Frame Size
Poles
Rated Voltage(V)
Frequency(Hz)
Cooling
Protection
Rated current (A)
Rated Speed (RPM)
L.R.C(P.U)
L.R.T(P.U)
Pull Up Torque (P.U)
Pull Out Torque (P.U)
Cage ,IE2
Flame Proof
B3 - FOOT MOUNTED
0.75
LE80
4
415+/-10%
50 +/-5%
IC411
IP55
1.8
1374
5.0
2.5
2.3
2.3
Percentage Efficiency
Full load
3/4 FL
1/2 FL
79.6 %
78.0 %
70.0 %
Full load
3/4 FL
1/2 FL
0.74
0.67
0.5
F
DOL
STAR
S1
18 / 10
50 / 70
As Per IS 12065
As Per IS 12075
0.0060
RAL5010
TOP
6204 ZZ C3/6204 ZZ C3
IIA / IIB
Power Factor
Insulation Class
Method of Starting
Connection
Duty
Stall Time-Cold/Hot (Sec)
Amb / T.Rise (°C)
Noise Limit
Vibration Limit
Motor GD² (kGM²)
Paint Shade
T.Box Position
Bearing (DE/NDE)
Gas Group
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
KIRLOSKAR ELCTRIC CO.LTD.
HUBLI
PERFORMANCE AND CHARACTERISTIC CURVES
CUSTOMER
Pure Tech India
Frame
LE80
KW
0.75
Volts
415
HZ
50
RPM
1374
AMPS
1.8
SPEED Vs TORQUE
Insulation
F
Amb Deg C
50
SPEED Vs CURRENT
2.5
5.0
FULL LOAD CURRENT
FULL LOAD TORQUE
4.5
2.0
1.5
1.0
0.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0
200
400
600
800
1,000 1,200
0.0
1,400
0
FULL LOAD SPEED
At 100% Volts
200
400
600
800
1,000
1,200
SPEED
At 80% Volts
LOAD Vs EFFICIENCY
LOAD Vs POWER-FACTOR
80
0.7
70
0.6
POWER-FACTOR
EFFICIENCY
60
50
40
30
0.5
0.4
0.3
20
0.2
10
0.1
0
0.0
0
25
50
LOAD IN %
75
100
0
25
50
LOAD IN %
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
75
100
Pump Performance Datasheet
Customer
Customer enquiry
Project
Item tag number
Usage - Tertiary
Quantity
: PURE TECH INDIA
Pump Size
: DB 100/32xe
:Stages
1
: OIL WATER SEPARATOR
Based on curve number
: HD1A724AB0 Rev 0
: MP-03 A & MP-03B
Note - Only duty point is guaranteed as per testing standard.
: Filter Feed Pumps
: 02 Nos
Operating Conditions
Liquid
Flow, rated
: 103.0 m3/h
Liquid Type/ Application
: Water
Head (requested)
: 25.00 m
Additional liquid description
: Oily water
Temperature, max
: 20.00 deg C
Head (actual)
: 25.00 m
Fluid density rated
: 0.998 kg/dm3
Negative suction ( suction lift )
: -4.05 meter
Viscosity, rated
: 1.00 cSt
NPSH available, rated
: 4.43
Vapor pressure, rated
: 0.02 bar.a
Site Supply Frequency
: 50 Hz
Performance
Speed, rated
: 1470 rpm
Impeller diameter, rated (approx.)
: 275 mm
Material
Impeller diameter, maximum
: 329 mm
Material selected
: 83 MOC-CI260(012)/
Impeller diameter, minimum
: 263 mm
CI260(012)/45C8(056)
Efficiency
: 72.55 %
Pressure Data
NPSH required / margin required
: 1.62 / 0.50 m
Maximum working pressure
: 2.54 bar.g
nq (imp. eye flow) / S (imp. eye flow)
: 23 / 196 Metric units
Maximum allowable working pressure : 15.69 bar.g
Minimum Continuous Safe Flow (MCSF)
: 39.47 m3/h
Maximum allowable suction pressure
: 1.96 bar.g
Head, maximum, rated diameter (approx.)
: 26.13 m
Hydrostatic
test
pressure
:
18.34 bar.g
Head rise to shutoff (approx.)
: 4.53 %
Driver & Power Data (@Max density)
Flow, best eff. point
: 157.9 m3/h
Driver sizing specification
: Rated Power
Flow ratio, rated / BEP
: 65.23 %
Margin
over
specification
: 25.00 %
Diameter ratio (rated / max)
: 83.58 %
Service factor
: 1.00
Head ratio (rated dia. / max dia.)
: 64.68 %
: 7.00 kW
Cq/Ch/Ce/Cn [HI2010]
: 1.00 / 1.00 / 1.00 / 1.00 Power, hydraulic
Power, rated
: 9.65 kW
Selection status
: Acceptable
: 15.00 kW / 20.0 hp
Performance testing standard
: ISO 9906 / ANSI-HI 14.6 Selected driver rating
Gr 2B
Power - kW
20
15
Power
10
5
0
30
100
Minimum Continuous Safe Flow (MCSF)
275 mm
27
90
80
24
Efficiency
NPSHr - m
70
18
60
15
50
12
40
9
30
6
20
3
10
0
0
5.0
NPSHr
2.5
0.0
0
20
40
60
80
100
120
Flow - m3/h
140
160
180
200
220
240
Efficiency - %
Head - m
21
1
2
3
4
5
6
7
8
140
. 470
25.00
A
.
.
A
.
PUMP DUTIES
103.0 m3/h
EFFICIENCY
72.55 %
25.00 m
PUMP INPUT
15.0 kW
0.998 kg/dm3
NPSHR+ safety
1.69 m + 0..5
FLANGE DRILLING STANDARD AND DETAILS
SUCTION
BS EN1092 PN16 FF
DELIVERY
BS EN1092 PN16 FF
NOM. SIZE
RF DIA.
P.C.D.
NO OF HOLES HOLE SIZE
SUCTION
125 mm
N.A.
210 mm
8
18.00 mm
DELIVERY
100 mm
N.A.
180 mm
8
18.00 mm
ALLOWABLE NOZZLE LOADING
FORCES
SUCTION
DELIVERY
Fx
1,118.0 N
892.4 N
Fy
2,785.1 N
2,226.1 N
Fz
2,226.1 N
1,784.8 N
MOMENTS
SUCTION
DELIVERY
Mx
1,697 N.m
1,353 N.m
My
843 N.m
677 N.m
Mz
843 N.m
677 N.m
SHAFT END DETAILS
D
X
Y
L
PUMP
32.00
10.00
35.00
80.00
MOTOR 42.00
12.00
45.00
110
TAPPING DETAILS
DESCRIPTION
SIZE/TYPE
DESCRIPTION
SIZE/TYPE
SUCTION GAUGE
1/4"BSP
BRG. COOLING IN/OUT
NA
DELIVERY GAUGE
1/4"BSP
PAD COOLING IN/OUT
NA
CASING DRAIN
3/8"BSP
PRIMING INLET
NA
CASING VENT
NA
BASE DRAIN
NA
ADDITIONAL DATA
STATIC LOAD
350.4 kg
DYNAMIC LOAD
438.1 kg
GD^2 OF PUMP
0.07 kg.m2
BASE TYPE
STANDARD
BASE MATERIAL
MS
COUPLING TYPE
SPIDER
GUARD MATERIAL
MS
COUPLING SIZE
L150
F BOLT MATERIAL
MS
DIRECTION OF ROTATION FROM DE
CLOCKWISE
315
CAPACITY
TOTAL HEAD
DENSITY
.
250
160
B
160
10221UAL15
70.00
.
.
-
50.00
.
C
40.00
810
200
200
510
460
.
150
D
.
505
6
M12
150
.
1,097
1,360
E
PUMP
DRIVER MAKE
DRIVER RATING
DRIVER SIZE
RATED SPEED
DB 100/32xe
KEC
15KW
160L
1470RPM
PUMP WT.
DRIVER WT.
BASE WT.
COUPLING WT.
PUMPSET WT.
CUSTOMER
END-USER
PROJECT
PURE TECH INDIA
M/S IOCL,SIDHPUR
OWS-103 kL/Hr
116.0 kg
190.0 kg
41.00 kg
3.45 kg
350.4 kg
B
C
D
E
NOTES:
• ALL DIMENSIONS ARE IN mm; DIMENSIONS WITHOUT TOLERANCE FOR WELDED PARTS ARE AS PER ISO13920-D.
• GROUTING TO BE DONE UP TO LEVEL Y TO AVOID VIBRATIONS.
• MOTOR DETAILS-KEC IE2 FLP 15KW,4P,B3 160L 415V 50Hz
• BEARINGS ARE GREASE LUBRICATED
Kirloskar Brothers Limited
KIRLOSKARVADI - 416308, DIST.- SANGLI (INDIA)
F
GENERAL ARRANGEMENT DRAWING
IMPORTANT: THIS DRAWING IS THE PROPERTY OF Kirloskar Brothers Limited AND MUST NOT BE USED OR COPIED WITHOUT THEIR AUTHORITY IN WRITING.
DRAWING NO.
1
2
3
6
7
TFA7-1-0
F
KIRLOSKAR ELECTRIC CO.LTD.
HUBLI
MP03 A/B FEED PUMP MOTOR DATASHEET
CUSTOMER
Pure Tech India
PARTICULARS
VALUES
Type
Motor type
Mounting
Rating (kw)
Frame Size
Poles
Rated Voltage(V)
Frequency(Hz)
Cooling
Protection
Rated current (A)
Rated Speed (RPM)
L.R.C(P.U)
L.R.T(P.U)
Pull Up Torque (P.U)
Pull Out Torque (P.U)
Cage ,IE2
Flame Proof
B3 - FOOT MOUNTED
15.0
LE160L
4
415+/-10%
50 +/-5%
IC411
IP55
28.0
1455
6.0
2.1
1.9
2.2
Percentage Efficiency
Full load
3/4 FL
1/2 FL
90.6 %
90.6 %
85.0 %
Full load
3/4 FL
1/2 FL
0.83
0.8
0.68
F
DOL
DELTA
S1
18 / 10
50 / 70
As Per IS 12065
As Per IS 12075
0.3200
RAL5010
TOP
6309 C3/6308 C3
IIA / IIB
Power Factor
Insulation Class
Method of Starting
Connection
Duty
Stall Time-Cold/Hot (Sec)
Amb / T.Rise (°C)
Noise Limit
Vibration Limit
Motor GD² (kGM²)
Paint Shade
T.Box Position
Bearing (DE/NDE)
Gas Group
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
GENERAL ARRANGEMENT DRAWING
KIRLOSKAR ELCTRIC CO.LTD.
HUBLI
PERFORMANCE AND CHARACTERISTIC CURVES
CUSTOMER
Pure Tech India
Frame
LE160L
KW
15.0
Volts
415
HZ
50
RPM
1455
AMPS
28.0
SPEED Vs TORQUE
Insulation
F
Amb Deg C
50
SPEED Vs CURRENT
2.2
6
FULL LOAD CURRENT
FULL LOAD TORQUE
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
5
4
3
2
1
0.2
0.0
0
200
400
600
800
0
1,000 1,200 1,400
0
FULL LOAD SPEED
At 100% Volts
400
600
800
1,000 1,200 1,400
SPEED
At 80% Volts
LOAD Vs EFFICIENCY
LOAD Vs POWER-FACTOR
90
0.8
80
0.7
POWER-FACTOR
70
EFFICIENCY
200
60
50
40
30
0.6
0.5
0.4
0.3
20
0.2
10
0.1
0
0.0
0
25
50
LOAD IN %
75
100
0
25
50
LOAD IN %
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
75
100
P-04 (A/B) –OIL TRANSFER PUMP
GAD & CSD OF HGN – 100 PUMPS:
Fig2. GAD-Front View
Fig1. GAD-Side view
Model
A
B
E
HGN100
236 64
64
F
50
Fig2. CSD
G
S
T
H
H1
H2
H3
L
M
N
DФ
D1Ф
K
PQ
93
125
95
90
73
128
8
27
5
19
17
10
86
1”
*All the dimensions are in mm.
Performance Parameters OF HGN – 100 PUMP:
Model
HGN- 100
Suc
1”
* Rated Point
Del
1”
RPM
1440
LPM
50
M3/Hr
3.0
POWER CONSUMPTION IN BHP at Different Pressure of ‘X ‘Kg/Cm2
with 1500 SSU Viscosity
1 bar
2 bar*
3 bar
4 bar
5 bar
0.4
0.5
0.6
0.75
0.9
P-04 (A/B) – OIL TRANSFER PUMP
EXPLODED VIEW OF HGN – 100 PUMP
P-04 (A/B) – OIL TRANSFER PUMP
HGN - 100 Pump - Material of Construction
Sl. No
Components
MOC
Qty
1
Pump Body
C.I
1
2
Back Cover
C.I
1
3
Packing
P.P
1
4
Rotodel Lable
Aluminium
1
5
Rotor/stator shaft
EN-9 material
1+1
6
Rotor/stator gear
EN-8 material
1+1
7
Bush
Sintered
4
8
Oil Seal
Nitrile rubber
2
9
Gland cover
C.I
1
10
Hex. Bolt for gland cover
Unbrako
4
11
Rotor shaft key
MS
1
12
Relief valve
EN-9 material
1
13
Valve seat
EN-9 material
1
14
Spring
Spring steel
1
15
Grub screw
EN-9 material
1
16
Hex cap
Aluminium
1
17
Name plate lable
Aluminium
3
18
Hex. Bolt for back cover
Unbrako
6
19
Dowel pin
EN-31 material
2
20
Hex cap packing
Rubber
1
21
Lock screw
Unbrako
1
OTHER DETAILS
1
Item Name
Oil transfer application
2
Tag Nos
P04 (A/B)
3
Pump Design Code
API - 676
4
Type
Gear pump against suction lift
5
Quantity
02
6
Service fluid
Oil
7
Specific gravity
0.875
8
Viscosity
0.001 kg/m.s
9
Temperature
Ambient
10
Flow rate
3.0 M3 / Hr
11
Head
20 meter (Max.)
12
Speed
1400 RPM
13
Efficiency@ rated point
65 %
14
NPSH available for oil transfer pump
3.23 meter
15
NPSH required
1.3 meter ( including 0.5 meter margin )
16
Noise level
50 dBA
17
Vibration velocity limit
1.5 mm/s
18
0.5 HP @ 2 bar pressure
19
Pump rated absorbed
power
Selected motor rating
20
Pump Make
Rotodel
21
Motor Make
Kirloskar Electric Limited
1 HP or 0.75 kW
Coupling Details:
Type
:
L type Love joy coupling
Model
:
L-075
Coupling torque Rating
:
90 in-lbs
Required Torque
=
(HP*63025 / RPM) in-lbs
=
(1*63025 / 1400) in-lbs
=
45 in-lbs
Considering the Service Factor,
So, Required Torque
=
1.25*45 in-lbs
=
56.25 in-lbs
required torque < coupling torque
Hence Safe.
KIRLOSKAR ELECTRIC CO.LTD.
HUBLI
MP-04 A/B OIL TRANSFER PUMP MOTOR DATA SHEET
CUSTOMER
Pure Tech India
PARTICULARS
VALUES
Type
Motor type
Mounting
Rating (kw)
Frame Size
Poles
Rated Voltage(V)
Frequency(Hz)
Cooling
Protection
Rated current (A)
Rated Speed (RPM)
L.R.C(P.U)
L.R.T(P.U)
Pull Up Torque (P.U)
Pull Out Torque (P.U)
Cage ,IE2
Flame Proof
B3 - FOOT MOUNTED
0.75
LE80
4
415+/-10%
50 +/-5%
IC411
IP55
1.8
1374
5.0
2.5
2.3
2.3
Percentage Efficiency
Full load
3/4 FL
1/2 FL
79.6 %
78.0 %
70.0 %
Full load
3/4 FL
1/2 FL
0.74
0.67
0.5
F
DOL
STAR
S1
18 / 10
50 / 70
As Per IS 12065
As Per IS 12075
0.0060
RAL5010
TOP
6204 ZZ C3/6204 ZZ C3
IIA / IIB
Power Factor
Insulation Class
Method of Starting
Connection
Duty
Stall Time-Cold/Hot (Sec)
Amb / T.Rise (°C)
Noise Limit
Vibration Limit
Motor GD² (kGM²)
Paint Shade
T.Box Position
Bearing (DE/NDE)
Gas Group
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
KIRLOSKAR ELCTRIC CO.LTD.
HUBLI
PERFORMANCE AND CHARACTERISTIC CURVES
CUSTOMER
Pure Tech India
Frame
LE80
KW
0.75
Volts
415
HZ
50
RPM
1374
AMPS
1.8
SPEED Vs TORQUE
Insulation
F
Amb Deg C
50
SPEED Vs CURRENT
2.5
5.0
FULL LOAD CURRENT
FULL LOAD TORQUE
4.5
2.0
1.5
1.0
0.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0
200
400
600
800
1,000 1,200
0.0
1,400
0
FULL LOAD SPEED
At 100% Volts
200
400
600
800
1,000
1,200
SPEED
At 80% Volts
LOAD Vs EFFICIENCY
LOAD Vs POWER-FACTOR
80
0.7
70
0.6
POWER-FACTOR
EFFICIENCY
60
50
40
30
0.5
0.4
0.3
20
0.2
10
0.1
0
0.0
0
25
50
LOAD IN %
75
100
0
25
50
LOAD IN %
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
75
100
MP-05 (A/B) – SLUDGE PUMP
Pump Performance Datasheet
Customer
: PURE TECH INDIA
Pump Size
: SP1H
Project
: OIL WATER SEPARATOR
Stages
1
Item tag number
: MP-05 A/B
Based on curve number
: SP1H_S90.07_50Hz Rev 1
Quantity
: 02 Nos
Note - Only duty point is guaranteed as per testing standard.
Flow, rated
Operating Conditions
: 08 m3/h
Liquid Type/ Application
: Sludge
Liquid
Head (requested)
: 18 m
Solids diameter, max
: 8.50 mm
Head (actual)
: 18 m
Temperature, max
: 20.00 deg C
Negative suction lift
: -4.05 m
NPSH available, rated
: 5.08 m
Site Supply Frequency
: 50 Hz
Performance
Speed, rated
: 2900 rpm
Impeller diameter, rated (approx.)
: 134 mm
Material
Material selected
: Please refer the below pages
Pressure Data
Maximum working pressure
: 2.02 bar.g
Efficiency
46
NPSH required / margin required
: 3.06 / 0 . 5 m
Minimum Continuous Safe Flow (MCSF)
: 5.13 m3/h
Head, maximum, rated diameter (approx.)
: 20.60 m
Driver & Power Data (@Max density)
Driver sizing specification
: Rated Power
Head rise to shutoff (approx.)
: 46.00 %
Margin over specification
: 15%
Flow, best eff. point
: 17 m3/hr
Service factor
: 1.15
Flow ratio, rated / BEP
: 47%
Power, hydraulic
: 0.6 kW
Diameter ratio (rated / max)
: 100.00 %
Power, maximum, rated diameter
: 1.3 kW
Head ratio (rated dia. / max dia.)
: 87.00 %
Selected Motor rating
: 1.5 kW
Cq/Ch/Ce/Cn []
: 1.00 / 1.00 / 1.00 / 1.00
Selection status
: Acceptable
Hydrostatic test pressure
: N/A
MP-05 (A/B) – SLUDGE PUMP
SLUDGE PUMP PERFORMANCE CURVE:
MP-05 (A/B) – SLUDGE PUMP
SLUDGE PUMP GA DRAWING:
MP-05 (A/B) – SLUDGE PUMP
CSD OF SP 1H PUMP:
Fig. Kirloskar SP model sludge pump set photo for illustration purpose
P-05 (A/B) – SLUDGE PUMP
SP 1H Pump - Material of Construct
KIRLOSKAR ELECTRIC CO.LTD.
HUBLI
MP-05 A/B SLUDGE PUMP MOTOR DATA SHEET
CUSTOMER
Pure Tech India
PARTICULARS
VALUES
Type
Motor type
Mounting
Rating (kw)
Frame Size
Poles
Rated Voltage(V)
Frequency(Hz)
Cooling
Protection
Rated current (A)
Rated Speed (RPM)
L.R.C(P.U)
L.R.T(P.U)
Pull Up Torque (P.U)
Pull Out Torque (P.U)
Cage ,IE2
Flame Proof
B3 - FOOT MOUNTED
1.5
LE90S
2
415+/-10%
50 +/-5%
IC411
IP55
3.0
2830
6.0
2.7
2.5
2.7
Percentage Efficiency
Full load
3/4 FL
1/2 FL
81.3 %
80.3 %
75.0 %
Full load
3/4 FL
1/2 FL
0.86
0.82
0.7
F
DOL
STAR
S1
18 / 12
50 / 70
As Per IS 12065
As Per IS 12075
0.0053
RAL5010
TOP
6205 C3/6205 C3
IIA / IIB
Power Factor
Insulation Class
Method of Starting
Connection
Duty
Stall Time-Cold/Hot (Sec)
Amb / T.Rise (°C)
Noise Limit
Vibration Limit
Motor GD² (kGM²)
Paint Shade
T.Box Position
Bearing (DE/NDE)
Gas Group
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
KIRLOSKAR ELCTRIC CO.LTD.
HUBLI
PERFORMANCE AND CHARACTERISTIC CURVES
CUSTOMER
Pure Tech India
Frame
LE90S
KW
1.5
Volts
415
HZ
50
RPM
2830
AMPS
3.0
SPEED Vs TORQUE
Insulation
F
Amb Deg C
50
SPEED Vs CURRENT
6
FULL LOAD CURRENT
FULL LOAD TORQUE
2.5
2.0
1.5
1.0
0.5
5
4
3
2
1
0.0
0
500
1,000
1,500
2,000
0
2,500
0
FULL LOAD SPEED
At 100% Volts
500
1,000
1,500
2,000
2,500
SPEED
At 80% Volts
LOAD Vs EFFICIENCY
LOAD Vs POWER-FACTOR
0.9
80
0.8
70
POWER-FACTOR
0.7
EFFICIENCY
60
50
40
30
0.6
0.5
0.4
0.3
20
0.2
10
0.1
0
0.0
0
25
50
LOAD IN %
75
100
0
25
50
LOAD IN %
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
75
100
Pump Performance Datasheet
Customer
Customer enquiry
Project
Item tag number
Usage - Tertiary
Quantity
: PURE TECH INDIA
Pump Size
: DB 100/32xe
:Stages
1
: OIL WATER SEPARATOR
Based on curve number
: HD1A724AB0 Rev 0
: MP-06 A & MP-06B
Note - Only duty point is guaranteed as per testing standard.
: Treated water transfer pumps
: 02 Nos
Operating Conditions
Liquid
Flow, rated
: 103.0 m3/h
Liquid Type/ Application
: Water
Head (requested)
: 25.00 m
Additional liquid description
: Oily water
Temperature, max
: 20.00 deg C
Head (actual)
: 25.00 m
Fluid density rated
: 0.998 kg/dm3
Negative suction ( suction lift )
: -4.05 meter
Viscosity, rated
: 1.00 cSt
NPSH available, rated
: 4.43
Vapor pressure, rated
: 0.02 bar.a
Site Supply Frequency
: 50 Hz
Performance
Speed, rated
: 1470 rpm
Impeller diameter, rated (approx.)
: 275 mm
Material
Impeller diameter, maximum
: 329 mm
Material selected
: 83 MOC-CI260(012)/
Impeller diameter, minimum
: 263 mm
CI260(012)/45C8(056)
Efficiency
: 72.55 %
Pressure Data
NPSH required / margin required
: 1.62 / 0.50 m
Maximum working pressure
: 2.54 bar.g
nq (imp. eye flow) / S (imp. eye flow)
: 23 / 196 Metric units
Maximum allowable working pressure : 15.69 bar.g
Minimum Continuous Safe Flow (MCSF)
: 39.47 m3/h
Maximum allowable suction pressure
: 1.96 bar.g
Head, maximum, rated diameter (approx.)
: 26.13 m
Hydrostatic
test
pressure
:
18.34 bar.g
Head rise to shutoff (approx.)
: 4.53 %
Driver & Power Data (@Max density)
Flow, best eff. point
: 157.9 m3/h
Driver sizing specification
: Rated Power
Flow ratio, rated / BEP
: 65.23 %
Margin
over
specification
: 25.00 %
Diameter ratio (rated / max)
: 83.58 %
Service factor
: 1.00
Head ratio (rated dia. / max dia.)
: 64.68 %
: 7.00 kW
Cq/Ch/Ce/Cn [HI2010]
: 1.00 / 1.00 / 1.00 / 1.00 Power, hydraulic
Power, rated
: 9.65 kW
Selection status
: Acceptable
: 15.00 kW / 20.0 hp
Performance testing standard
: ISO 9906 / ANSI-HI 14.6 Selected driver rating
Gr 2B
Power - kW
20
15
Power
10
5
0
30
100
Minimum Continuous Safe Flow (MCSF)
275 mm
27
90
80
24
Efficiency
NPSHr - m
70
18
60
15
50
12
40
9
30
6
20
3
10
0
0
5.0
NPSHr
2.5
0.0
0
20
40
60
80
100
120
Flow - m3/h
140
160
180
200
220
240
Efficiency - %
Head - m
21
1
2
3
4
5
6
7
8
140
. 470
25.00
A
.
.
A
.
PUMP DUTIES
103.0 m3/h
EFFICIENCY
72.55 %
25.00 m
PUMP INPUT
15.0 kW
0.998 kg/dm3
NPSHR+ safety
1.69 m + 0..5
FLANGE DRILLING STANDARD AND DETAILS
SUCTION
BS EN1092 PN16 FF
DELIVERY
BS EN1092 PN16 FF
NOM. SIZE
RF DIA.
P.C.D.
NO OF HOLES HOLE SIZE
SUCTION
125 mm
N.A.
210 mm
8
18.00 mm
DELIVERY
100 mm
N.A.
180 mm
8
18.00 mm
ALLOWABLE NOZZLE LOADING
FORCES
SUCTION
DELIVERY
Fx
1,118.0 N
892.4 N
Fy
2,785.1 N
2,226.1 N
Fz
2,226.1 N
1,784.8 N
MOMENTS
SUCTION
DELIVERY
Mx
1,697 N.m
1,353 N.m
My
843 N.m
677 N.m
Mz
843 N.m
677 N.m
SHAFT END DETAILS
D
X
Y
L
PUMP
32.00
10.00
35.00
80.00
MOTOR 42.00
12.00
45.00
110
TAPPING DETAILS
DESCRIPTION
SIZE/TYPE
DESCRIPTION
SIZE/TYPE
SUCTION GAUGE
1/4"BSP
BRG. COOLING IN/OUT
NA
DELIVERY GAUGE
1/4"BSP
PAD COOLING IN/OUT
NA
CASING DRAIN
3/8"BSP
PRIMING INLET
NA
CASING VENT
NA
BASE DRAIN
NA
ADDITIONAL DATA
STATIC LOAD
350.4 kg
DYNAMIC LOAD
438.1 kg
GD^2 OF PUMP
0.07 kg.m2
BASE TYPE
STANDARD
BASE MATERIAL
MS
COUPLING TYPE
SPIDER
GUARD MATERIAL
MS
COUPLING SIZE
L150
F BOLT MATERIAL
MS
DIRECTION OF ROTATION FROM DE
CLOCKWISE
315
CAPACITY
TOTAL HEAD
DENSITY
.
250
160
B
160
10221UAL15
70.00
.
.
-
50.00
.
C
40.00
810
200
200
510
460
.
150
D
.
505
6
M12
150
.
1,097
1,360
E
PUMP
DRIVER MAKE
DRIVER RATING
DRIVER SIZE
RATED SPEED
DB 100/32xe
KEC
15KW
160L
1470RPM
PUMP WT.
DRIVER WT.
BASE WT.
COUPLING WT.
PUMPSET WT.
CUSTOMER
END-USER
PROJECT
PURE TECH INDIA
M/S IOCL,SIDHPUR
OWS-103 kL/Hr
116.0 kg
190.0 kg
41.00 kg
3.45 kg
350.4 kg
B
C
D
E
NOTES:
• ALL DIMENSIONS ARE IN mm; DIMENSIONS WITHOUT TOLERANCE FOR WELDED PARTS ARE AS PER ISO13920-D.
• GROUTING TO BE DONE UP TO LEVEL Y TO AVOID VIBRATIONS.
• MOTOR DETAILS-KEC IE2 FLP 15KW,4P,B3 160L 415V 50Hz
• BEARINGS ARE GREASE LUBRICATED
Kirloskar Brothers Limited
KIRLOSKARVADI - 416308, DIST.- SANGLI (INDIA)
F
GENERAL ARRANGEMENT DRAWING
IMPORTANT: THIS DRAWING IS THE PROPERTY OF Kirloskar Brothers Limited AND MUST NOT BE USED OR COPIED WITHOUT THEIR AUTHORITY IN WRITING.
DRAWING NO.
1
2
3
6
7
TFA7-1-0
F
KIRLOSKAR ELECTRIC CO.LTD.
HUBLI
MP06 A/B TREATED WATER TRANSFER PUMP MOTOR DATASHEET
CUSTOMER
Pure Tech India
PARTICULARS
VALUES
Type
Motor type
Mounting
Rating (kw)
Frame Size
Poles
Rated Voltage(V)
Frequency(Hz)
Cooling
Protection
Rated current (A)
Rated Speed (RPM)
L.R.C(P.U)
L.R.T(P.U)
Pull Up Torque (P.U)
Pull Out Torque (P.U)
Cage ,IE2
Flame Proof
B3 - FOOT MOUNTED
15.0
LE160L
4
415+/-10%
50 +/-5%
IC411
IP55
28.0
1455
6.0
2.1
1.9
2.2
Percentage Efficiency
Full load
3/4 FL
1/2 FL
90.6 %
90.6 %
85.0 %
Full load
3/4 FL
1/2 FL
0.83
0.8
0.68
F
DOL
DELTA
S1
18 / 10
50 / 70
As Per IS 12065
As Per IS 12075
0.3200
RAL5010
TOP
6309 C3/6308 C3
IIA / IIB
Power Factor
Insulation Class
Method of Starting
Connection
Duty
Stall Time-Cold/Hot (Sec)
Amb / T.Rise (°C)
Noise Limit
Vibration Limit
Motor GD² (kGM²)
Paint Shade
T.Box Position
Bearing (DE/NDE)
Gas Group
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
GENERAL ARRANGEMENT DRAWING
KIRLOSKAR ELCTRIC CO.LTD.
HUBLI
PERFORMANCE AND CHARACTERISTIC CURVES
CUSTOMER
Pure Tech India
Frame
LE160L
KW
15.0
Volts
415
HZ
50
RPM
1455
AMPS
28.0
SPEED Vs TORQUE
Insulation
F
Amb Deg C
50
SPEED Vs CURRENT
2.2
6
FULL LOAD CURRENT
FULL LOAD TORQUE
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
5
4
3
2
1
0.2
0.0
0
200
400
600
800
0
1,000 1,200 1,400
0
FULL LOAD SPEED
At 100% Volts
400
600
800
1,000 1,200 1,400
SPEED
At 80% Volts
LOAD Vs EFFICIENCY
LOAD Vs POWER-FACTOR
90
0.8
80
0.7
POWER-FACTOR
70
EFFICIENCY
200
60
50
40
30
0.6
0.5
0.4
0.3
20
0.2
10
0.1
0
0.0
0
25
50
LOAD IN %
75
100
0
25
50
LOAD IN %
NOTE : PERFORMANCE FIGURES ARE AT RATED SUPPLY CONDITION AND ARE SUBJECT TO IS15999-1 TOLERANCE.
75
100
M-07: Air compressor Data sheet
MODEL
SS 1.5 LB
MAKE
ELGI
TYPE
SINGLE STAGE BELT DRIVEN
TYPE OF COOLING
AIR-COOLED
TYPE OF LUBRICATION
SPLASH
OIL RECOMMENDED
ELGI AIR LUBE – 150 GRADE
MOTOR POWER
1.5HP / 1.1KW
MOTOR MAKE
KIRLOSKAR ELECTRIC LIMITED
POWER SUPPLY VOLTAGE
3 PHASE 415 VAC 50 HZ
PISTON DISPLACEMENT
5.6 CFM / 159 LPM
FREE AIR DELIVERY
2.1 CFM / 59.46 LPM
COMPRESSOR SPEED
930 RPM
MAXIMUM PRESSURE
10 bar(g)/145 psi
AIR RECEIVER
100 LTRS
NET WEIGHT
85Kg
DIMENSIONAL DATA
1270x390x860