TM EVOLIS Twin Plus System User Manual REF 93502-m-EN LOT V1.00 – 0805 Revision of the manual: May 2008 – English Software version: 1.00 IVD We reserve the right to make changes in the course of technical development without prior notice. Copyright - Software The software for the EVOLISTM Twin Plus analyzer has been licensed to Bio-Rad for worldwide distribution. The EVOLISTM Twin Plus software is the intellectual property of STRATEC Biomedical Systems AG. Intellectual property rights shall remain with STRATEC Biomedical Systems AG. You are entitled to use the EVOLISTM Twin Plus software at your place of work only. Any violations of property rights or copyright or trademark may be subject to legal action. MicrosoftTM and WindowsTM are registered trademarks of Microsoft Corporation. Copyright - User manual This manual is the copyright of Bio-Rad Laboratories and must not be copied or reproduced in any form without prior consent. Bio-Rad 3, boulevard Raymond Poincaré - B.P. 3 92430 Marnes-la-Coquette - France Phone: +33 (0)1 47 95 60 00 Fax: +33 (0)1 47 41 91 33 Table of Contents EVOLIS Twin Plus Version 1.00 – User Manual Table of Contents About This Manual............................................................................................... V Bio-Rad Technical Support.................................................................................. V Typographical Conventions ................................................................................ VI Safety Instructions ............................................................................................. VII Last modification: 05 – 2008 User Manual Code: 93502-m-EN 1 System Overview.............................................................9 1.1 Instrument Description.......................................................................9 1.2 Software Overview ............................................................................11 2 Daily Routine Operation................................................13 2.1 2.1.1 2.1.2 Getting Started ..................................................................................13 Check Liquid Levels (Start-Up Maintenance) .....................................13 Start-Up ...............................................................................................14 2.2 Prepare and Load Samples ..............................................................16 2.3 Check and Validate the Worklist .....................................................18 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 Complete the Loading Process .......................................................22 Wash Solutions and Rinse Fluid .........................................................23 Dilution Plates (if any) .........................................................................23 Pipetting Tips ......................................................................................24 Reagents .............................................................................................25 Test Plates ..........................................................................................26 2.5 Run .....................................................................................................28 2.6 2.6.1 2.6.2 Run Results .......................................................................................29 Understanding / Validating Result Reports .........................................30 Export Results .....................................................................................32 2.7 2.7.1 2.7.2 End of Run .........................................................................................33 Unload / End of Run Maintenance ......................................................33 Shutdown / End of Day Maintenance..................................................34 3 Advanced Information...................................................35 3.1 Assays................................................................................................36 3.2 Barcodes ............................................................................................38 3.3 Samples..............................................................................................40 3.4 Reagents and Controls.....................................................................41 3.5 Non Bio-Rad Kits...............................................................................46 3.6 Dilution Plates and Diluents.............................................................47 3.7 Pipetting Tips ....................................................................................48 3.8 Logs....................................................................................................49 3.9 Schedule ............................................................................................51 3.10 Multi-Assay per Plate........................................................................52 III Table of Contents EVOLIS Twin Plus Version 1.00 – User Manual IV 3.11 Pipetting Errors .................................................................................54 3.12 Pausing a Run / Emergency Stop....................................................56 3.13 Continuous Loading .........................................................................57 3.14 Flags ...................................................................................................59 3.15 Recalculate Results ..........................................................................61 3.16 Import .................................................................................................63 3.17 Export .................................................................................................65 3.18 Users Rights and Passwords...........................................................66 3.19 Demo Mode and Connections..........................................................68 3.20 General Maintenance Tasks and Maintenance Schedule .............69 4 Troubleshooting ............................................................75 A. Appendices ....................................................................81 A 1. Technical Specifications ..................................................................82 A 2. Accessories and Consumables .......................................................84 A 3. Data Label ..........................................................................................87 A 4. Symbols and Abbreviations.............................................................88 Last modification: 05 – 2008 User Manual Code: 93502-m-EN About This Manual EVOLIS Twin Plus Version 1.00 – User Manual About This Manual Important Notice This manual contains all information needed: • to operate the EVOLIS Twin Plus system on a daily basis with Bio-Rad predefined assays, • and to perform regular maintenance routines. All first-time users should have read this manual carefully before operating the EVOLIS Twin Plus system. Installation, configuration and servicing of the system can be performed by Bio-Rad authorized personnel only and are not described in this manual. Advanced functions (e.g. assay programming, sample archiving) that require specific training are also not described in this manual. Users must not perform any operation not described in this manual. If in doubt, please contact Bio-Rad Technical Support before performing the intended operation. Bio-Rad Technical Support Worldwide technical support for Bio-Rad products is available on the Web at: http://www.consult.bio-rad.com For information on how to contact directly your local Bio-Rad representative or service engineer, please visit also the above website and select your country. Last modification: 05 – 2008 User Manual Code: 93502-m-EN V Typographical Conventions EVOLIS Twin Plus Version 1.00 – User Manual Typographical Conventions Warning messages are indicated by this symbol and printed in boldface italics. Non compliance with these instructions may result in the operator getting hurt or contracting an infection, or the instrument being damaged. Notes are indicated by this symbol and printed in bold-face type. Non compliance with these recommendations may result in the test results being invalidated or unreliable results or having to abort a run. Menus Are printed in bold-face type. Example: Select the File menu. Menu items Are printed in bold-face type, separated from the menu by a vertical line. Example: select the File | New menu item. Buttons/Icons Are printed in bold-face type with < > signs. Example: Click the <Open> button. (numbered lists) 1. Identify sequences of actions to be performed by the operator. Software messages Are printed in italics when quoted in the general text. Example: "Duplicate patient ID [...]. * Remove patient tubes and verify which one should be used." VI Last modification: 05 – 2008 User Manual Code: 93502-m-EN Safety Instructions EVOLIS Twin Plus Version 1.00 – User Manual Safety Instructions EVOLIS Twin Plus is a fully automated microplate analyzer including functions such as sample preparation, test performance, photometric measurement and data evaluation. EVOLIS Twin Plus is designed and manufactured in accordance with the safety requirements for electronic and medical measuring devices. If the law lays down regulations on the installation and/or operation of microplate analyzers, then it is the operator's responsibility to adhere to them. The manufacturer has done everything possible to guarantee that the equipment functions safely, both electrically and mechanically. The systems are tested by the manufacturer and supplied in a condition that allows safe and reliable operation. The user has to observe the information and warnings contained in this manual in order to ensure safe operation of the instrument. Please adhere to the following safety instructions when handling or operating the system: • The instrument may only be operated by specialized personnel who have been trained on the use of the system. • The instrument may only be operated by specialized personnel who are aware of the potential risks connected with the use of hazardous chemical and microbiological agents. Adequate personal protective equipment should be worn at all times. • Use the system only for the designated application. • Use only the consumables described herein (microplates, primary tubes, pipetting tips, etc.). • The manufacturer assumes no liability for any damages, including those to third parties, caused by improper use or handling of the system. • The system is designed according to the regulations of IEC 1010-1 or EN 61010-1 for electrical measuring systems. • The instrument should be opened, serviced and repaired by qualified personnel only. • The operator may only perform the maintenance work described in this manual. Use only the parts described in this manual for servicing. • The instruments are live. Improper handling may cause damage. • Do not take off the protective cover during a run and do not reach into the working area. If you open the flap of cover, verify that the movement of the pipettor has stopped before you reach in the working area. • Use grounded connectors to connect all instrument and peripherals to mains supply. Last modification: 05 – 2008 User Manual Code: 93502-m-EN VII Safety Instructions EVOLIS Twin Plus Version 1.00 – User Manual • • • • • VIII If you can see that the unit has become unsafe to use, switch it off and disconnect it from the power supply. If liquid gets inside the instrument, disconnect the power cord and clean the respective parts using appropriate cleaners (in particular those spots that are crucial to operation). Spare fuses must match the values specified by the system manufacturer. The tests and maintenance work recommended by the manufacturer should be performed to make sure that the operator remains safe and that the instrument continues to function correctly. Any service and maintenance work not described in this User Manual must be performed by Bio-Rad Service Engineers. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 1. System Overview EVOLIS Twin Plus Version 1.00 – User Manual 1 System Overview 1.1 Instrument Description ➊ ➋ ➐ ➏ ➎ ➒ ➑ ➓ ➍ ➌ Figure 1: System Overview Touchscreen System cover Wash solutions, trap flask and vacuum flask Sample and reagent loading unit Pipettor Microplate loading and pipetting position Back compartment (washer, incubators and photometer) Tip racks Dilution plates / large reagent bottles (diluent) Tip evacuation slide (& tip waste bag [not visible]) Power switch and connection panel (not visible) Last modification: 05 – 2008 User Manual Code: 93502-m-EN 9 1. System Overview EVOLIS Twin Plus Version 1.00 – User Manual 1) Do not use sharp metallic objects to operate the touchscreen! The touchscreen may be operated directly with your finger or with any non metallic touchscreen pen. 2) Always use the handle to open and close the instrument cover! 10 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 1.2. Software Overview EVOLIS Twin Plus Version 1.00 – User Manual 1.2 Software Overview Main screen (Worklist) ➊ ➋ Figure 2: Software Overview Main toolbar Worklist toolbar Main toolbar icons <File> <Stop> <New Worklist> <Load Tips> <Open> <Utilities> <Save> <Windows> <Print> <Help> <Import> Last modification: 05 – 2008 User Manual Code: 93502-m-EN 11 1. System Overview EVOLIS Twin Plus Version 1.00 – User Manual Worklist toolbar icons <Worklist Parameters> <Scroll> (Page Up) <Schedule> <Scroll> (Line Up) <Plate Layouts> <Edit Panel…> <Reagent List> <Edit Options…> <Instrument Status> <Other Options…> <Log View> <Start> <Job List> <Scroll> (Line Down) <Sample Archiving> <Scroll> (Page Down) The Worklist toolbar is displayed only when a worklist is open. In other windows (e. g. Result report window), the left-hand side toolbar is different. The upper toolbar ("main toolbar") is always visible. 12 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.1. Getting Started EVOLIS Twin Plus Version 1.00 – User Manual 2 Daily Routine Operation 2.1 Getting Started 2.1.1 Check Liquid Levels (Start-Up Maintenance) ➊ ➋ Figure 3: System liquid and liquid waste containers System liquid container Liquid waste container 1. Make sure the system liquid container is full or almost full and correctly connected to the system. 2. Make sure the liquid waste container is empty and connected to the system. The system-liquid container and the waste container must always be positioned lower than the instrument itself. When reconnecting the containers, make sure the level sensors and tubings are correctly set. See also Last modification: 05 – 2008 User Manual Code: 93502-m-EN Prepare system-liquid, Decontaminate waste container, see Section 3.20. 13 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.1.2 Start-Up 1. Make sure the instrument cover is closed; switch on the system with the switch located on the right-hand side of the instrument. On the touchscreen, WindowsTM starts automatically. 2. On the screen, double-click on the EVOLIS Twin Plus icon to start the EVOLIS Twin Plus software. 3. The Log-On dialog box is displayed. Click <Log-On>. Figure 4: Logging in 4. In the Make a Selection dialog box, all registered users are displayed. Click on your user name. 5. Use the touchscreen keyboard to enter your password, then click <OK>. 6. The instrument initializes and all modules are checked. At the end of the initialization process the Selftest window is displayed. Figure 5: Self-Test window If all instrument modules have a "Passed" status, you can safely start working with the system. 14 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.1. Getting Started EVOLIS Twin Plus Version 1.00 – User Manual See also Users and passwords, see Section 3.18. Demo Mode, see Section 3.19. Incorrect password, see Section 4. Initialization failure, see Section 4. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 15 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.2 Prepare and Load Samples Check visually the quality of the samples you are intending to process (clots, foam…). To avoid clots, proper treatment (e.g. centrifugation) of patient samples is recommended. 1. Make sure all sample tubes have barcode labels. 2. Place the sample tubes in the sample racks (rack code $T) provided with the EVOLIS Twin Plus system. 3. Make sure all barcode labels face right. 4. On the EVOLIS Twin Plus system, one of the yellow LEDs in front of the sample and reagent unit should be lit. If no LED is lit, reinitialize the barcode scanner by inserting a sample rack on any track (all the way down the track) and removing it immediately. 5. Take the first sample rack you want to load and insert it on the track marked by the yellow LED. Push it in evenly so that all sample barcodes can be read by the integrated barcode scanner. If the rack has been correctly read, a brief sound is heard and the yellow LED on the next track lights up. If the rack has not been correctly read, the sound is repeated three times and the first LED keeps flashing. Pull out the rack and insert it again. 6. If the rack has been correctly read, wait until the following dialog box is displayed. Figure 6: Loaded samples with test orders In this dialog box, the sample IDs read by the barcode scanner are shown on the left-hand side and the assay names are listed in the top buttons. Checkmarks show which tests are selected for each loaded sample. If there 16 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.2. Prepare and Load Samples EVOLIS Twin Plus Version 1.00 – User Manual are no checkmarks and/or no tests displayed in the upper buttons, see Section 3.16. 7. Click the green arrow to scroll down the list of loaded samples and make sure all sample IDs have been correctly read. 8. Click the <Close> button to close this dialog box. On the EVOLIS Twin Plus system, another yellow LED lights up to indicate where you should load the next sample rack. 9. Insert the second sample rack and wait for the Patient Editor dialog box to open again. 10. Repeat these steps until all sample racks are loaded. For proper barcode identification, sample racks must be loaded one after the other as described above. Never try to load several racks at a time without waiting for the Patient Editor dialog box to open. See also Unreadable sample barcodes, see Section 3.2. Non-standard sample tubes, duplicate sample tubes, see Section 3.3. Import test orders, see Section 3.16. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 17 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.3 Check and Validate the Worklist Whenever you load patient samples corresponding to imported test requests, as described above, the system automatically suggests an appropriate worklist. All you need to do is to check and validate this worklist. 1. In the upper toolbar, click the <New Worklist> button. This opens the Set-up Panel dialog box showing the worklist automatically suggested by the system. ➊ ➋ ➌ Figure 7: Check Worklist Plates zone Plate Layout Assays zone The Plates zone shows how many plates are included in the worklist. The Assays zone shows the name(s) of the assay(s) assigned to this plate and above, the actual plate layout is presented. 2. Click successively on each plate listed in the Plates zone to see how the worklist is organized (plate layouts and tests programmed on each plate). 3. List and prepare the Bio-Rad kits that you will need to process the assays included in this worklist. 18 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.3. Check and Validate the Worklist EVOLIS Twin Plus Version 1.00 – User Manual 4. As a general rule, it is recommended to accept the worklists suggested by the system. Click <OK> to validate the worklist. Declare reagent lots When you click <OK> to accept the worklist in the Set-up Panel dialog box, the following dialog box is displayed. Figure 8: Declare reagent lots 1. Take the kit package you intend to use for the first test. Note the batch number, printed on the box next to the indication. 2. Click the <Edit Batch Number…> button. In the Make a Selection dialog box, select the batch number corresponding to the one printed on the kit box. The kit Batch Number and the Expiry Date are automatically updated. Figure 9: Updated batch number and expiry date 3. Click <OK> to validate and repeat these steps for the other kits/tests included in the worklist. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 19 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual printed on the kit package is not listed in the If the batch number Make a Selection dialog box, this means the kit you are intending to use is the first one from a new batch that has not yet been entered in the kit lot tracking database. You can click <Add Kit…> to enter it now as described in Section 3.4. It is not possible to use two boxes of the same type of kit with different batch numbers in the same run. If batch numbers and expiry dates are already listed in the Lot Specific Values dialog box when this dialog box opens, these are from the batch used in the last run! To update this data it is essential that you always click <Edit Batch Number…> and select the correct batch number from the Make a Selection dialog box. Worklist window Once you have declared the reagent lots for all kits/tests in the Lot Specific Values dialog box, the worklist window is displayed. Figure 10: Worklist window 1. Click the various buttons in the first column of the worklist toolbar (in the left-hand side of the screen) to review the worklist. If something is incorrect and you need to go back to the Set-up Panel dialog box, click <Edit Panel…>. 20 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.3. Check and Validate the Worklist EVOLIS Twin Plus Version 1.00 – User Manual 2. Click the <Reagent List> button to display the list of all required reagents. Figure 11: Reagents' list 3. If you want to print that list (recommended), click the <Print> button in the upper toolbar. 4. Click the <Start> button in the worklist toolbar to open the Load dialog box and complete the loading process. See also Edit plate ID, see Section 2.4.5. Optimize schedule, see Section 3.9. Multi-assay per plate, see Section 3.10. Add external controls, see Section 3.4. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 21 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.4 Complete the Loading Process When you click the <Start> button in the worklist toolbar the Load dialog box opens showing you where to load all required resources. ➊ ➋ ➍ ➌ Figure 12: Load dialog box Wash solutions and rinse fluid Pipetting tips (if any) Dilution plates, diluent, archive plates Samples and reagents 1. Load all required resources as described in this dialog box. The detailed loading procedure for each resource type is described in the following pages. It is recommended to follow the indicated loading sequence. When done, click <OK>. In the Load dialog box, clicking on any resource displays the details (name, volume…) of this resource. For samples and reagents, use the Zoom tool to make clicking easier. 22 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.4. Complete the Loading Process EVOLIS Twin Plus Version 1.00 – User Manual 2.4.1 Wash Solutions and Rinse Fluid Figure 13: Load wash solutions The second part of the reagent list you previously printed (see Figure 11) indicates which quantity of each solution is required for the planned worklist. 1. Fill each wash solution container with the appropriate solution. The containers are color-coded (on the screen and on the tubings connected to the container caps). Fill and reconnect the containers one at a time to avoid mix-ups. Click successively on each container in the Load dialog box to display the name of the wash solution you have to fill in that container. Under default settings, the red-capped container is reserved for rinse fluid (deionized water). 2. When reconnecting the containers, make sure the level sensors (inside the containers) and the outside tubing are correctly positioned. If you mix-up wash solutions (fill a solution in the wrong container), this cannot be detected by the system. It is the operator's responsibility to make sure each wash solution has been loaded in the appropriate container. 2.4.2 Dilution Plates (if any) ➊ Blue Green Green ➋ ➌ Figure 14: Load dilution and archive plates (if any) No dilution plate and no archive plate required Dilution plate (green) required Dilution plate (green) and archive plate (blue) required Last modification: 05 – 2008 User Manual Code: 93502-m-EN 23 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual See Section 3.6 on how to load dilution plates and diluent. The sample archiving function is not described in this user manual. If you want to use this function, please contact your local Bio-Rad representative. Special conditions may apply. 2.4.3 Pipetting Tips Figure 15: Load tips 1. Load the pipetting tips. Color code is as follows. Gray Brown Red Gray Load a full tip rack with 96 X 1100 µl tips. Brown Load a full tip rack with 96 X 300 µl tips. Red The respective (1100 µl or 300 µl) incomplete tip racks should already be loaded (remaining tips from the previous run). Just check that the required number of tips is available in each rack (required number is indicated by small figure in upper part of the rack picture). 2. When inserting the tip racks, make sure the slot in the tip rack is correctly positioned. After inserting the tip racks, push them down firmly again to make sure they are level. Always observe the position of the tip racks defined in the Load dialog box! Using a short tip instead of a long one may cause splashing and contamination. Using a long tip instead of a short one may cause the pipettor to crash and be damaged. Note that the system can be configured to perform an automatic tip size check. For more information, please call Bio-Rad Technical Support. See also 24 Tip management options, Reloading tips during a run, see Section 3.7. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.4. Complete the Loading Process EVOLIS Twin Plus Version 1.00 – User Manual 2.4.4 Reagents a) Before b) After Figure 16: Load reagents The first part of the reagent list you previously printed (see Figure 11) indicates all the reagents required for the planned worklist. 1. Open the kits you prepared for this worklist. Load all reagents and controls listed in the first part of the list on the reagent racks. 2. Make sure all barcode labels face right. 3. Remove the bottle caps. 4. Insert the reagent racks one by one on the EVOLIS Twin Plus instrument on the tracks marked by a flashing yellow LED. If an error message is displayed when you insert the large reagent rack (rack $1), see Section 3.4. When all reagents are loaded, in the Load dialog box, all reagents should be shown in the rack loading unit. The Unallocated resources corner (top right) should be empty (see above Figure 16 b). 5. Check visually once again that all resources have been loaded as depicted in the Load dialog box and click <OK>. Before going further, make sure all caps on reagent bottles and control vials have been removed! If you intend to re-use controls and reagents later, store all caps appropriately to avoid any mix-up when recapping and storing the bottles. See also Non-barcoded reagent bottles, Unreadable barcodes, see Section 3.2. Size-adaptors for reagent bottles, Control racks, Unstable reagents, see Section 3.4. Large reagent bottles (diluents), see Section 3.6. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 25 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.4.5 Test Plates When you click <OK> in the Load dialog box, the Load Plate dialog box is displayed. The system assigns a default name to each plate: "Plate NYYMMDDXX" (in which: N = Plate rank in the current worklist, YY = Year, MM = Month, DD = Day, XX = Plate rank for that date). Figure 17: Load plates 1. To enter a customized Plate ID, click the <Plate ID…> button and enter a new plate ID via the keyboard. The plate ID you enter will replace the "Plate N" part of the default name. The system will still add the "YYMMDDXX" tag to your customized name. For example, if you enter "HIV_" instead of "Plate 1", the final Plate ID will be: "HIV_YYMMDDXX". 2. Take the microplate out of the respective Bio-Rad kit. Make sure the microplate includes enough strips (at least as many strips as shown in the Plate Layout of the Load Plate dialog box.). 3. Lift the instrument cover and load the microplate into the plate support at the back of the instrument deck. A1 4. Make sure the A1 corner of the microplate is at the rear right and corresponds to the A1 mark on the plate support. Push the microplate down firmly so that its surface is perfectly horizontal. 5. Click <OK>. The microplate moves in. The Load Plate dialog box is closed then reopens to let you load the next microplate. 6. Repeat these steps for each microplate included in the worklist. Always load full strips! Even if you use microplates with breakable wells and only some wells are required on some strips, do not remove unrequired wells. 26 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.4. Complete the Loading Process EVOLIS Twin Plus Version 1.00 – User Manual See also Microplate identification (no barcode identification), see Section 3.2. Multi-assay per plate, see Section 3.10. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 27 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.5 Run Once you click <OK> after loading the last microplate, the run starts automatically. Figure 18: Schedule view during the run Once the run has started, it is recommended to avoid any interference with the system unless prompted by a message on the screen. You can nevertheless follow what the system is currently doing by toggling between these different views. Schedule view The Schedule view provides a chronological presentation of the current processing (see Figure 18 above and Section 3.9). Log view The Log view records all processing events and actions as they are performed (see Section 3.8). Instrument status view the Instrument status view is useful to check incubation temperatures or whether some racks are fully processed (light indicator turns from red to green when a rack is fully processed). See also Schedule, see Section 3.9. Logs, see Section 3.8. Continuous loading, see Section 3.13. Reloading tips during a run, see Section 3.7. Errors during the run, see Section 3.11. Emergency stop, see Section 3.12. 28 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.6. Run Results EVOLIS Twin Plus Version 1.00 – User Manual 2.6 Run Results As soon as the processing of a plate is finished, the system generates the result report for this plate. The system generates one result file per plate, not per worklist or per assay. Figure 19: Result window You can review the result report on the screen (use the scroll buttons in the left-hand side toolbar) or click the <Print> button (upper toolbar) to obtain a printout. An "auto-print" option is available. If this option is enabled, the result report is printed automatically when displayed on the screen. For more information on this option and how to enable it, please call Bio-Rad Technical Support. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 29 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.6.1 Understanding / Validating Result Reports When using Bio-Rad predefined assays, the result report always includes the following sections. ➐ ➊ ➋ ➌ ➑ ➍ ➎ ➏ Page 1 Page 2 / Page… Figure 20: Printed result report General information & Important warnings Expected kit components Incubation information Reader values (OD values) Validation criteria Quantitative results Qualitative results Combined report Depending on the type of test, additional information may be included such as: 30 • Verify Dispense – If one or more Dispense verification steps were included in the assay processed on the plate, the Result Report includes a corresponding number of "Verify Dispense" sections (generally on the first page, before the "General info" section). In these, you can check if some wells have not been correctly pipetted/ dispensed into. These wells are displayed in red. • Graphs – For some tests (e.g. quantitative, semi-quantitative tests), the result report includes concentration or standard/concentration graphs. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.6. Run Results EVOLIS Twin Plus Version 1.00 – User Manual When reviewing a result report, observe the following recommendations. 1. Check the Validation criteria section If this section includes one or more FAILED mentions (in bold red type), some major error occurred. All results on the plate are invalid. You must retest all samples on that plate! 2. Check the Important warnings section This section (at the end of the General information section) signals cirtical events that occurred during the run and may have had a negative impact on the results. WARNING! Assay was paused for […]. WARNING! Ambient temperature tolerance of […]°C was exceeded (…°C). WARNING! Incubator tolerance of +/- …°C was exceeded (…°C). WARNING! Results have not been processed using the original assay. WARNING! Shaking problem during incubation. WARNING! Results obtained from a recalled plate map. WARNING! The Washer may have run out of reagent during processing. Reagent […], barcode […], was not found in the kit database. [Reagent "…"] manually assigned to posn. […] Plate barcode entered manually. ATBarco time difference: […]. Removed wells: [...] Restored wells: […] If this section includes any of these warnings, all results on the plate must be individually reviewed and validated by the laboratory supervisor. 3. Review the Combined report The Combined report displays the results per sample of all samples on the plate). Pay special attention to: Last modification: 05 – 2008 User Manual Code: 93502-m-EN • The results of the control wells (NC, PC, etc.) in the top part of the Combined report. • The Flag column. For more information on flags, their meaning and consequences, see Section 3.14. • Wildcard signs (*) or (*****). These indicate that no value could be read (e.g. the wells were not correctly dispensed) or that no result could be calculated (e.g. if the values read were not within the test validation criteria). 31 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual See also Flags, see Section 3.14. Recalculate results, see Section 3.15. Expected kit components, see Section 3.4. 2.6.2 Export Results 1. Once you have reviewed and validated the results, click the <Export Results> button in the left-hand side toolbar to export the results to the LIS (or to another folder or network location). If you do not click the <Export Results> button, when you try to close the displayed result file, the system asks you again if you want to export the results. Figure 21: Export prompt 2. Click <Yes> to export the results and close the file, click <No> to close the file without exporting the results. See also 32 Export, see Section 3.17. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 2.7. End of Run EVOLIS Twin Plus Version 1.00 – User Manual 2.7 End of Run 2.7.1 Unload / End of Run Maintenance Be careful when unloading as some items (test plates, dilution plates, sample tubes, etc.) may contain contaminated material. Discard in accordance with local regulations on biological hazardous waste. Figure 22: Unload plates 1. Unload the microplates one by one, each time this message is displayed. When removing the microplate from the plate support, lift carefully to avoid spilling. As stated in the message, once you have unloaded the first microplate, you need to re-close the instrument cover, click <OK>, and wait for this message to be displayed again before you can unload the next microplate. 2. Unload reagent and sample racks, dilution plate and diluent (if any). Store reusable resources (e.g. reagents) in accordance with the conditions prescribed in the kit inserts. Dispose of test plates, dilution plates and sample tubes in accordance with local regulations for biological hazardous waste. 3. If your system is configured to reuse partial tip racks, do not unload the tip racks unless they are completely empty. If your system is configured to use only full tip racks, unload or refill the partially used tip racks. 4. Check the bag of the tip ejection waste container. If full or nearly full, replace as described in Section 3.20. 5. Check the liquid waste level in the liquid waste container. If full or nearly full, decontaminate and empty as described in Section 3.20. If necessary, refill the liquid-system container. You can now either start a new run or shutdown the system as described in the following Section. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 33 2. Daily Routine Operation EVOLIS Twin Plus Version 1.00 – User Manual 2.7.2 Shutdown / End of Day Maintenance 1. Make sure all processing has ended. Perform the end of run maintenance described above. 2. Close the EVOLIS Twin Plus software. Select File | Exit from the menu bar or click the X icon in the top right-hand corner of the EVOLIS Twin Plus software window. 3. Exit Windows. 4. Wait until Windows displays the following message: "It is now safe to turn off your computer". 5. Switch off the system (switch on right-hand side of the instrument). Always exit the EVOLIS Twin Plus software and the Windows software before switching off the system! 6. Open the instrument cover and wipe the tip adapter (pipettor head) using a soft lint-free cloth moistened with 70% Ethanol. 7. Inspect the instrument (inner and outer surfaces) for stains and spills. If necessary, clean as described in Section 3.20. 34 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3 Advanced Information Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.1 Assays 3.2 Barcodes 3.3 Samples 3.4 Reagents and Controls 3.5 Non Bio-Rad Kits 3.6 Dilution Plates and Diluents 3.7 Pipetting Tips 3.8 Logs 3.9 Schedule 3.10 Multi-Assay per Plate 3.11 Pipetting Errors 3.12 Pausing a Run / Emergency Stop 3.13 Continuous Loading 3.14 Flags 3.15 Recalculate Results 3.16 Import 3.17 Export 3.18 Users Rights and Passwords 3.19 Demo Mode and Connections 3.20 General Maintenance Tasks and Maintenance Schedule 35 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.1 Assays The EVOLIS Twin Plus system is supplied with pre-defined assay protocol files (APF). Under default settings, these assay files (files with an *.asy extension) are stored in the C:\BioRad\2PS\Resources\APF directory. Determining which assay file to use Each pre-defined assay file corresponds to a specific Bio-Rad test. To determine which assay file you should use for a given test, please refer to the EVOLIS Twin Plus APF Manual which includes a correspondence table between Bio-Rad kits and EVOLIS Twin Plus assay files. Note that in some cases, the same kit can be used with different assay files; for example, when the same kit can be used for a qualitative and a quantitative test, a different assay has to be selected for each test. It is therefore essential to select the appropriate assay. If in doubt, you can open and review the predefined assay files as described below or call Bio-Rad Technical Support for advice on which assay to use. Disclaimer - Bio-Rad pre-defined assays are validated for use with Bio-Rad kits only. Bio-Rad accepts no liability when using Bio-Rad predefined assays with non Bio-Rad kits. Similarly, Bio-Rad accepts no liability for user-defined assays. Opening and reviewing a pre-defined assay file Before processing an assay (especially if it is the first time you are using this assay), you may want to review the various steps to be performed, the task sequence, the incubation times, the reagents used, etc. To open and print an assay file: 1. In the main toolbar, click the <Open> button. this opens the Make a selection dialog box. 2. In the Make a selection dialog box, select the "Assay file (*.asy)" icon and in the next dialog box, select the assay file you want to review. 3. Use the scroll buttons to scroll down the list or the <Filter…> button to find the file you need more easily. For example: enter "hiv" with the keyboard to display all assay files with "HIV" in the assay file name. 4. A password prompt is displayed if the assay file is password protected. Click <Don't Know Password>. The assay file is displayed. 36 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.1. Assays EVOLIS Twin Plus Version 1.00 – User Manual Figure 23: Assay file Review it on the screen or click the <Print> button in the upper toolbar to review the printout. If you need help in understanding the contents of an assay file, please call Bio-Rad Technical Support. APF upgrades New APF (Assay Protocol Files) versions are regularly released. These include new Bio-Rad pre-defined assays but also new versions of existing assays, validated for the most recent software version. The best way to avoid problems is to install new software and APF versions as soon as possible. Using old software versions with newly released APF files or vice-versa is either impossible or may lead to errors and/or loss of guarantee. If you want to upgrade your system or inquire about the latest available versions, call Bio-Rad Technical Support. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 37 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.2 Barcodes Sample barcodes It is recommended to use only barcoded sample tubes. When installing the system, your Bio-Rad Service Engineer will help you make sure the barcode labels you generally use on sample tubes are adequately read by the system's integrated barcode scanner. Unreadable sample barcodes If, when you insert a rack, the system fails to read a sample barcode, when the Patient Editor dialog box opens (see Section 2.2), the respective sample ID (on the left-hand side of the dialog box) is replaced with a <None> button. 1. Click <Close> and remove the rack. 2. Make sure the sample tube is correctly positioned (barcode label facing right), note the sample ID and reinsert the rack. 3. When the patient Editor dialog box is displayed again, if the barcode still cannot be read, click the <None> button, enter the sample ID via the touchscreen keyboard and click <OK>. In the result report (in the Combined report), the respective sample will have a "ManID" flag to indicate that it has been manually identified. Reagent barcodes It is recommended to use only barcoded reagent bottles. Most Bio-Rad kit bottles are pre-barcoded. For non-barcoded reagent bottles, Bio-Rad supplies separate sets of barcode labels for each type of kit. Please order the appropriate barcode labels and attach them to the bottles before use. Unreadable reagent barcodes If, when you load the reagent racks (see Section 2.4.4), the system fails to read a reagent barcode, in the Load dialog box, the respective reagent is considered as unloaded and remains in the Unallocated resources corner instead of being shown on a reagent rack. 38 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.2. Barcodes EVOLIS Twin Plus Version 1.00 – User Manual Figure 24: Unreadable reagent barcode 1. Click on that reagent in the Unallocated resources corner to determine which reagent could not be read. 2. Remove the reagent rack on which this reagent is loaded, make sure the reagent bottle is correctly positioned (barcode label facing right) and note its position on the rack. 3. Reinsert the rack. If the system fails to read the barcode again, click on the reagent in the Unallocated resources corner, then click on the rack position in which you actually loaded the bottle to allocate the reagent manually into the rack. In the result report, a warning will be added to the Important warnings section to indicate that this reagent was manually allocated. It is the operator's responsibility to ensure that no error was made (wrong rack position) when allocating reagents manually. Microplate barcodes The EVOLIS Twin Plus system is not equipped with a barcode reader for microplates. Microplates can only be identified manually by the operator. If the operator mixes up microplates from different kits (e.g. loads a plate from an HIV kit for an HCV test), this will not be detected by the system. It is therefore essential to make sure to load the correct microplate for each test. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 39 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.3 Samples Non standard sample tubes The standard sample racks ($T) accommodate up to 16 tubes with a diameter between 10 and 16 mm and a height not exceeding 10 cm. If you need to use smaller size tubes (e.g. pediatric or Eppendorf tubes), narrower tubes or tubes with a specific shape, contact Bio-Rad Technical Support to adapt and re-align your racks accordingly. The adapted racks will be identified by colored stickers and, in the Load dialog box; these racks will be displayed in the corresponding color and identified by a different code letter. The EVOLIS Twin Plus system cannot accommodate sample tubes exceeding 10 cm in height. The samples must be transferred into smaller tubes to be processed. Duplicate samples If you load two samples tubes with the same barcode, an error message is displayed. "Duplicate patient ID [...]. * Remove patient tubes and verify which one should be used." Remove one of the sample tubes or use another barcode on one of the tubes. 40 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.4. Reagents and Controls EVOLIS Twin Plus Version 1.00 – User Manual 3.4 Reagents and Controls Reagent and control racks Most reagent bottles included in Bio-Rad kits can be directly loaded onto the reagent and control racks supplied with the EVOLIS Twin Plus system. Standard racks Large reagent rack (Rack code $1) 8 reagent bottles (Ø 39 mm x 2 et Ø 35 mm x 6) can be loaded on this rack. For diluent bottles with a diameter greater than 39 mm, see Section 3.6. With height-adaptors Control rack (Rack code $2) 16 control vials can be loaded on this rack. This rack is specially designed (with height-adaptors on the bottom of each loading position) to make it possible to load directly the small control and calibrator vials included in most Bio-Rad kits. Special cases Without height-adaptors Rack for controls transferred into tubes (Rack code 3) This rack (without height-adaptors on the bottom of individual loading positions) is intended for controls that have been transferred into tubes (identical to sample tubes). Control transferred into tubes should not be loaded on ordinary sample racks (Rack code $T). Adaptors for small diameter bottle Small diameter reagent bottles (Ø 25 mm) can be loaded on a large reagent rack ($1) when using special size-adaptors provided with the system. It is the operator's responsibility to make sure that all reagents are correctly loaded and, more specifically: • That controls transferred into tubes are not loaded on a $2 rack (without height-adaptors) or on an ordinary sample rack $T. • That small diameter bottles are not loaded on the $1 reagent rack without using a size-adaptor. Incorrectly loaded reagents can cause pipetting errors or even induce damage to the pipettor itself. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 41 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual Rack loading error (large reagent rack) Because of the grid located above the sample and reagent unit, the large reagent rack can only be loaded on certain tracks (otherwise the pipettor cannot get through the grid to aspirate from the bottles). If you load the rack on an unsuitable track, the following message is displayed. "The rack has not been positioned in the sample rack in a manner compatible with the grid. * Please replace the rack in another track." In that case, click <OK>, remove the rack, wait for another yellow LED to light up indicating on which track to reload the rack. Unstable reagents (extemporaneous reagents) Some unstable reagents have to be prepared separately and loaded on the instrument only after the run has begun. If an unstable reagent is required, it will be listed in the Reagent requirements list (see Figure 11) and, in the Schedule view of the run, a symbol (purple lozenges) in the "Additional resources" line allows you to know when the reagent will have to be loaded (see Section 3.9). When the Load dialog box opens (see Section 2.4), load all required reagents except the unstable reagent. Allocate the unstable reagent manually, i.e. click on that reagent in the Unallocated resources corner then click on the rack position where you will later load it. Before the reagent is actually needed, the system prompts you with an acoustic signal and a message on the screen to prepare and load the reagent: "Prepare [name of reagent] and load in […] minutes". It is recommended that you do not wait until this message is displayed to prepare the reagent (i.e. you should anticipate its preparation). 1. Click <OK> to close this message. The processing of the worklist continues and when the indicated time span is over, the Load dialog box is displayed again with an additional message: "Please load the requested items as soon as possible as the system is paused". 2. Remove the reagent rack in which you initially allocated the unstable reagent. 3. Place the reagent bottle in the position indicated in the Load dialog box. 4. Reinsert the rack and only then click <OK>. 42 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.4. Reagents and Controls EVOLIS Twin Plus Version 1.00 – User Manual Reagent Lot Tracking The EVOLIS Twin Plus software includes a kit database used for kit lot and reagent lot tracking. If the lot tracking function is enabled, when you load reagents for a run, the system checks that they correspond to the kit lot data stored in the database. If you want to use the lot tracking function, your Bio-Rad Service Engineer will enable it when installing the system and you then need to declare each new kit lot in the kit database as described below. The use of an external (handheld) barcode scanner is strongly recommended for this procedure. If this equipment was not installed initially, please ask your Bio-Rad Service Engineer for assistance before installing one yourself. 1. Select the Utilities | Add Kit… menu item. This opens the Kit Information dialog box. Figure 25: Declare reagent lots 2. With the handheld scanner, scan the main kit barcode on your kit box. Assay Name Batch Number Expiry Date Main Kit Barcode Product Code Figure 26: Kit information on kit package Last modification: 05 – 2008 User Manual Code: 93502-m-EN 43 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3. All general kit information (except the kit expiry date) is automatically entered. Click the <Edit…> button next to the Expiry Date field. 4. Use the touchscreen keyboard to enter the expiry date, then click <OK>. 5. Click <Scan kit Bottles…>. This opens the following dialog box. The Kit drop-down list shows the batch number of the kit package you have just entered. Figure 27: Scan kit bottles 6. Open the kit package and load all reagents and controls on the reagent racks. 7. Load the racks one by one on the EVOLIS Twin Plus instrument on the tracks marked by a flashing yellow LED. The individual reagent barcodes are read and the corresponding data is displayed in the Scan Kit Bottles dialog box (Column 1 = Reagent ID, Column 2 = Lot number of individual reagent, Column 3 = Individual reagent expiry date [Date format = DDMMYY]). Some generic reagents (e.g. stop solution) are overlooked in this process. This is normal. They do not need to be tracked. 8. Click <Close> to close the Scan Kit Bottles dialog box. In the Kit Information dialog box, the complete kit lot data is now entered. 9. Click <OK> to save and close the Kit Information dialog box. Expected reagent barcodes / Expected kit components If you use the reagent lot tracking function (see above), when you load the reagents on the instrument, the system controls that all reagent bottles correspond to the references entered for each kit lot in the kit database. 44 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.4. Reagents and Controls EVOLIS Twin Plus Version 1.00 – User Manual If you exchange reagent bottles between kits and the system cannot find the expected barcodes, a message is displayed: "Reagent Lot Tracking Error For Reagent [...]' Expected barcode(s): [list of all reagent barcodes expected for that assay]...' Scanned barcode: [barcode of first unexpected reagent]...' The message tells you the expected ID and the scanned ID. A new message is displayed for each "unexpected" reagent (i.e. reagent for which the scanned barcode ID does not correspond to the expected barcode ID). Click <OK> to close the message. Pull out the reagent rack and check the reagent(s) mentioned in the message. If you can find the correct reagent(s) with the expected barcode ID, reload the rack with only expected reagents. If you are unable to load the reagent bottles with the expected barcodes, you can, if necessary, turn the incorrectly labeled bottles so that the unexpected barcodes cannot be scanned, reload the rack and assign these reagents manually in the Load dialog box The system then assumes that the expected reagent has been loaded but reports the manual assignment in the Result Report. This is a "troubleshooting" procedure done under the operator's sole responsibility. The operator's action is logged but it actually voids the lot tracking function. In the result report (see Section 2.6.1), the Expected kit components section allows you to track after the run, which reagent lots were used for each test. Manually allocated reagents are also shown in the Important warnings section. External controls External controls (i.e. controls other than those provided in the Bio-Rad kits) may be added to any plate. For more information on this function, please call Bio-Rad Technical Support. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 45 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.5 Non Bio-Rad Kits This manual describes only how to use the EVOLIS Twin Plus system to process Bio-Rad kits. If you want to process non-Bio-Rad kits, please ask Bio-Rad Technical Support for assistance. Special conditions may apply. Bio-Rad accepts no liability when using Bio-Rad pre-defined assays with non Bio-Rad kits. 46 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.6. Dilution Plates and Diluents EVOLIS Twin Plus Version 1.00 – User Manual 3.6 Dilution Plates and Diluents Dilution plate types As a rule, pre-dilution plates are not included in Bio-Rad kits. When installing the system your Bio-Rad Service Engineer will preset hardware and software settings according to the type of dilution plates you generally use. Make sure to always use dilution plates corresponding to this preset plate type. If you later want to use another type of dilution plate, you must call your Bio-Rad Service Engineer to edit the settings. Loading dilution plate and diluent 1. If the test requires a pre-dilution plate, this will be shown in the Load dialog box (see Section 2.4). Dilution plates are displayed in green (sample archiving plates are displayed in blue). 2. Before loading the dilution plate, make sure that a metal plate is inserted in the compartment in which you intend to load the dilution plate. 3. Load the dilution plate. Push the microplate down firmly so that its surface is perfectly horizontal. 4. If the diluent bottle is small enough to be inserted in a reagent rack, place it in the rack and load it with the other reagents as described in Section 2.4.4. If the diluent bottle is too large to be inserted in a reagent rack, load it next to the dilution plate. 5. In that case, you have to allocate the diluent bottle manually. In the Load dialog box, click on the diluent bottle in the Unallocated resources corner, then click on the second dilution compartment. No barcode identification is available when diluents are loaded in this position. A "cup-shape" adaptor is needed in order to load 125 ml diluent bottles next to the dilution plate. These adaptors can be ordered from Bio-Rad (see Accessories and Consumables' list in Appendix A 2). Last modification: 05 – 2008 User Manual Code: 93502-m-EN 47 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.7 Pipetting Tips Use only the pipetting tips specially supplied by Bio-Rad for the EVOLIS Twin Plus system! Tip management options There are two main tip management options: • Either you decide to systematically load full tip racks (96 tips per rack) at the beginning of each run, or, • You allow the system to start a run with the tips left over from the previous run (incomplete racks). When installing the system, your Bio-Rad Service Engineer will configure the system according to your preferred option. In the Load dialog box (see Section 2.4), full tip racks are displayed in brown (for 300 µl tips) or gray (for 1100 µl tips), incomplete tip racks are displayed in red (for both tip sizes), see Section 2.4.3. If tips run out during a run If the system anticipates that it will be necessary to reload tips during the run, this is indicated in the Schedule view of the worklist (see Section 3.9). When the system runs out of tips, it pauses the run and displays a message prompting you to reload. The system cover is unlocked to let you reload the tips. It is recommended to reload rapidly to avoid pausing the run for too long. For 300 µl tips only, it is possible to configure the system to abort a plate if tips run out or to log and continue instead of pausing the run. For more information on this option, please call Bio-Rad Technical Support. 48 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.8. Logs EVOLIS Twin Plus Version 1.00 – User Manual 3.8 Logs Log files record in real time the steps of a run as they are performed. Colors Different colors are used in the log. Black Describes all steps that have been correctly performed. Red Signals any problem occurring during the run (e.g. incorrect dispense, system paused, errors...) Green Signals actions taken by the operator to enable the system to resume or continue the run. The logs of all runs performed on the same day are aggregated in the same log file. By default, log files are saved in the C:\BioRad\2PS\Resources\Event_log directory. They have a (*.log) extension and the file name corresponds to the date on which the run(s) was (were) performed: e.g. "20070228.log" (YYYYMMDD) To view the log file for the current day (during of after a run): 1. In the worklist toolbar (left-hand side of the Worklist window), click the <Log> button. To view the log file for runs performed on previous days: 1. In the main toolbar, click the <Open> button. 2. In the Make a selection dialog box, select the log icon and in the next dialog box, select the log file for the day of the run you want to investigate. 3. Once the log file is open, a <Filter…> button (in the left-hand side toolbar) allows you narrow down your search to a specific worklist, a specific plate and a specific sample. When the log file is created (i.e. during a run), the scripting is done so that the current step is always at the top while earlier steps are further down. But when you open a formerly saved log file, the daily chronological order is rearranged from start-up to shutdown. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 49 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual Use The log is an important document. It can: • Be followed while the run is being processed so that you can react quickly to correct any problem. • Be used, after the run is over, to check whether all steps have been properly performed. If, for example, some results are flagged, the log enables you to understand why. • Be reviewed at a later date to check how the run was processed. The wording used in the log file is generally simple and descriptive, making it easy to follow for any operator after minimal use of the system. If you require assistance in understanding a particular log file, you can copy the file (from the C:\BioRad\2PS\Resources\Event_log directory) and mail it to your BioRad Service Engineer. 50 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.9. Schedule EVOLIS Twin Plus Version 1.00 – User Manual 3.9 Schedule Schedule view Once a worklist is defined, the Schedule view allows you to see precisely how the run will actually be processed and when reloading will be allowed or required. During the run, the vertical time bar shows which step is currently being performed. ➌ ➊ ➍ ➋ ➎ Figure 28: Schedule view Schedule per module Schedule per plate Vertical time bar Load additional resources: Load additional tips (see Section 3.7) Load unstable reagents (see Section 3.4) "Brown sections" for continuous loading (see Section 3.13) Optimize schedule function To try and optimize the schedule (i.e. attempt to process more samples, more tests in a shorter time), you can, before actually starting the run, select the Edit | Optimize menu item. The system then reschedules to calculate the best possible solution (e.g. reorganizes the order in which the plates will be processed). Walk-away options / Specific workloads Depending on your laboratory organization and on the tests you usually perform, your Bio-Rad Service Engineer, when installing the system, can configure various options to suit your specific priorities: high throughput, less operator intervention, use of robust or sensitive tests, etc. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 51 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.10 Multi-Assay per Plate The EVOLIS Twin Plus system allows you, under certain conditions, to combine several assays on the same test plate, e.g. Toxo IgG and Toxo IgM. If you import worklists / test orders from the LIS and you use barcoded samples, the combination of several assays per plate is managed automatically by the system. When suggesting a suitable worklist for the samples you loaded, if the assays are compatible and the number of samples is not too great, the system always tries to combine as many assays as possible on each plate. For the operator, performing a run with several assays per plate is very similar to an ordinary run. Main differences are as follows: 1. When declaring the reagent lots in the Lot Specific Values dialog box, there is one tab per assay. Do not forget to declare the values on each tab before clicking <OK>! 2. When you reach the Load Plate dialog box, pay special attention to the plate layout and particularly, the number of strips used for each test. Figure 29: Loading a multi-assay plate 3. You will need to take a microplate from each of the two (or more) kits and rearrange the correct number of strips for each test in one microplate. Be careful not to mix-up strips! When microplates supplied in BioRad kits have removable strips, a 2-digit code is engraved on each strip for easy identification. 52 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.10. Multi-Assay per Plate EVOLIS Twin Plus Version 1.00 – User Manual Always load full strips! Even if you use microplates with breakable wells and only some wells are required on some strips, do not remove unrequired wells. Always start the second (third) assay on a new strip (default setting). If you want to avoid "loosing" some wells, please ask Bio-Rad Technical Support for assistance as to how to solve this problem. 4. When the result report is displayed (once the processing has ended), the results corresponding to each assay are displayed one after the other, with the same order that they had on the plate (i.e. full results for Assay 1, then full results for Assay 2...). 5. Similarly, when the results are exported, the results for all assays processed on the same plate are included in the same result file. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 53 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.11 Pipetting Errors Samples When using Bio-Rad assays, if a pipetting error occurs on a sample, the processing will continue normally but the error is traced in the log file and the sample will be flagged in the Combined report according to the type of problem detected: clot, insufficient liquid, no liquid… (see Section 3.14). Controls and calibrators When using Bio-Rad assays, if a pipetting error is detected on a control, the system prompts the operator to dispense the control manually at the end of the control dispense step. If the operator actually dispenses the control as requested, in the Combined report, the control will have a ManPip (Manual pipetting) flag but the results will be calculated. If the operator does not dispense the control manually, this generally leads to a test failure (FAILED mention in the Validation criteria section of the result report). Reagents When using Bio-Rad assays, if a pipetting error is detected on a reagent, a message is displayed: "Aspirate check failed in reagent […]" Three options are available: • <Retry> The pipettor dispenses the aspirated liquid back in the source reagent bottle and repeats the aspirate step. • <Abort plate> The system aborts the plate for which the reagent is needed. • <Continue> The system resumes the processing but all remaining samples requiring this reagent will have a Clot flag. If this error message reoccurs several times in succession while the reagent bottles seem to be correctly loaded and filled, this may signal a pipettor hardware error. In this case, it is recommended to call BioRad Technical Support. 54 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.11. Pipetting Errors EVOLIS Twin Plus Version 1.00 – User Manual Avoid/detect pipetting errors The EVOLIS Twin Plus system includes a series of devices/ functions specifically designed to avoid and detect pipetting errors. Pre-run checks Reagent volume check (optional but recommended) The pipettor controls that each bottle contains enough reagent for the planned worklist. Sample volume check (optional) The pipettor controls that each sample tube contains enough liquid for the planned worklist. Tip size check (systematic) The pipettor controls one tip of each tip rack to make sure that long tips and short tips have been loaded as requested in the Load dialog box. During the run Verify Dispense Photometric control of adequate reagent or sample dispense. Aspirate check / Liquid level detection When pipetting out of a container, the pipettor controls that the liquid level drop corresponds to the aspirated volume. Pressure monitoring Barometric control on aspirate steps. When installing the system, you Bio-Rad Service Engineer will configure these for optimal use and safety. DO NOT attempt to change the initial settings by yourself. Always call your Bio-Rad Service Engineer for assistance. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 55 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.12 Pausing a Run / Emergency Stop Click the <Stop> button in the upper toolbar to pause the run. The following dialog box is displayed. Figure 30: Pause the run You can then choose to restart the processing (<Resume>), to select one or more plates and click <Abort Plate> or abort the complete worklist. If you click <Abort Plate> or <Abort Worklist>, a confirmation message will be displayed. Consequences of a system pause Whenever the system is paused, a warning and the duration of the pause is indicated in the Important warnings section of the result report (see Section 2.6.1). Pauses are also traced in the log files. If the system is paused and you remove and reload a sample rack that was not fully processed, any sample that will be pipetted from that rack after you have removed and reloaded it will be flagged SplRem and that the respective results will not be calculated. If the system is paused and you remove and reload a reagent rack that was not fully processed, all the samples which had not yet been pipetted when the rack was removed will be flagged RegtRem but the corresponding results will still be calculated. If the system is paused but you resume the run without opening the system cover and without removing any racks, the processing continues normally (for all non-aborted plates). Emergency stop In extreme emergencies it is recommended to simply unplug the system. In all other cases, it is preferable to pause the system as described above, abort the worklist and shutdown normally as described in Section 2.7.2. 56 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.13. Continuous Loading EVOLIS Twin Plus Version 1.00 – User Manual 3.13 Continuous Loading Continuous Loading is the process by which new patient samples and new test plates are reloaded while the system is already running. This is possible on the EVOLIS Twin Plus system under certain conditions. 1. Prepare the sample racks with the new samples. 2. Check the LEDs at the front of the sample loading unit. You can remove all the racks for which the LEDs are flashing. 3. In the Worklist window, switch to Schedule view and check the "Additional plates" line. Brown sections on this line indicate times when additional plates can be loaded (all current plates are incubating and the pipettor is inactive). It is therefore recommended to start reloading when the vertical time bar is nearing or has just entered a brown section. 4. Insert the first rack with new samples on the track marked by a yellow LED. If no LED is lit, reinitialize the barcode scanner by inserting a sample rack on any free track (all the way down the track) and removing it immediately. When the LED lights up, insert the rack normally. 5. Review and validate the Patient Editor for this rack and repeat the process if you have other racks to load. 6. In the Worklist toolbar (on the left-hand side of the screen), click the <Edit panel…> button. This opens the Set-up Panel dialog box and you can see the new plates that have been automatically added to the worklist. 7. Click <OK> and continue as for a normal worklist. After you have clicked <OK> in the Lot Specific Values dialog box, the system checks its current status. 8. Case 1) If you are still within a "brown section" (all current plates are incubating and the pipettor is inactive), the system displays a message stating: Note: The current worklist has been paused. Press the "Start" button when you are ready to proceed with the new worklist. …and allows you to continue the reloading process. 9. Click <OK> to close the message, then click the <Start> button in the Worklist toolbar and reload all required resources (reagents, dilution plates, tip racks, wash buffer, test plates) as in a normal worklist. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 57 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 10. Case 2) If you are not or no longer within a "brown section", the system displays a message stating: You will be able to add plates in […] minutes. Please try again then. 11. Wait until the specified time has elapsed (or until the time bar enters a brown section in the Schedule view), then click the <Edit panel…> button again and follow the steps described above. When loading the resources for the new samples, it is important that you load them as quickly as possible so that the processing is not paused for too long. If some of the plates of the initial worklist are already fully processed when you are ready to reload additional plates, the system automatically brings them forward to the loading/unloading zone so that you can remove them before loading the additional plates. 58 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.14. Flags EVOLIS Twin Plus Version 1.00 – User Manual 3.14 Flags Flagged results are not necessarily wrong results. A flag indicates that something happened during the run that may have affected the result on this patient sample. The software uses 12 general flags and 6 pressure monitoring flags to give an indication of the type of problem encountered. SplRem Sample rack removed. This flag is used if a sample rack has been removed before it had been completely pipetted. No results are calculated for samples that had not yet been pipetted at that stage. RgtRem Reagent rack removed. This flag is used if a reagent rack has been removed during processing. This does not affect result calculation (the results are calculated). ManID Manual ID. This flag is used if a sample ID has been manually assigned. . This does not affect result calculation (the results are calculated). If a manually assigned sample is used for several assays (through direct pipetting or through pipetting of the same predilution made from this sample), the ManID flag is included in the Result Report for each assay. NoLiq No liquid detected. Results for flagged samples are not calculated. InsLiq Insufficient liquid detected. Results for flagged samples are not calculated. Clot Clot detected. Results for flagged samples are not calculated. PipErr Pipettor hardware error. Results for flagged samples are not calculated. ManPip Manually pipetted resource. This flag is used when controls or samples have been manually pipetted into the test plate. This does not affect result calculation (the results are calculated). VCFail Validation criteria failure. Results for flagged samples are not calculated. VDFail Verify dispense failure. This flag is used when a reagent / sample / control has not been correctly dispensed into a well. Results for flagged samples are not calculated. IncKo Incubation overrun. This flag is used when there is a discrepancy between the incubation temperature / time actually observed during a run and the incubation temperature / time defined in the assay. Results for all samples on an incorrectly incubated plate are not calculated. REAG EXP Reagent Expired. This flag is used when a reagent was used after its expiry date. When an expired reagent is loaded and identified, the user is warned that the expiry date has been reached/exceeded but can choose to override the warning and still use the reagent for the run. This does not affect result calculation (the results are calculated). Last modification: 05 – 2008 User Manual Code: 93502-m-EN 59 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual P_max_high, P_min_low, P_stop_high, P_static_high, P_static_low, P_mean_low flagged Pressure monitoring flags. These flags can be reported only if the pressure monitoring function is enabled. In case of recurring pressure monitoring flags, call Bio-Rad Technical Support. P_max_high Aspiration pressure too high Clot P_min_low Aspiration pressure too low Foam or air P_stop_high Pressure at pump stop too high Clot P_static_high Static pressure too high Clot P_static_low Static pressure too low Foam or air P_mean_low Mean pressure too low Foam or air (displayed in red) This flag replaces multiple flags when results in the Combined Report are displayed in Matrix format. 1) When results are flagged but calculated, it is the biologist's / laboratory supervisor's responsibility to check the result report and the log file, to find out precisely why a particular result was flagged. Only then will it be possible to determine whether the result can be accepted as valid or if the patient sample must be re-tested. 2) When a result has been flagged and not calculated, it is possible, in some cases, to force the system to calculate the result in spite of the problem that occurred (see Section 3.15). This is also done under the biologist's / laboratory supervisor's sole responsibility. 60 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.15. Recalculate Results EVOLIS Twin Plus Version 1.00 – User Manual 3.15 Recalculate Results When a Result report is displayed, the <Outliers…> button (in the left-hand side toolbar) allows you to manually remove from the results some OD values which you think are not consistent with the test or conversely to restore a value which has been automatically removed from the calculation by the software (flagged sample). 1) The <Outliers…> button is enabled only if you have sufficient user rights. 2) Even if you have sufficient user rights, the Log On dialog box will be displayed before you can access the Outliers dialog box and you will have to log yourself on again. Figure 31: Editing outliers You cannot edit the values but only remove or restore them. A removed value is displayed crossed out. 1. To remove (or restore) a value, select it with the mouse and then click the <Remove> (or <Restore>) button. 2. Click <OK>. The program returns to the result report. Removed (or restored) wells are listed at the bottom of the General information and Important warnings section. To then recalculate the results without the removed values or with the restored values, click the <Recalculate> button (in the left-hand side toolbar). The new result report includes the following comment: "WARNING! Results have not been processed using the original assay." If several assays were processed on one plate, you can view the DO values for each assay by clicking the <Assay Protocol> button (in the top left Last modification: 05 – 2008 User Manual Code: 93502-m-EN 61 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual corner of the dialog box) and selecting the assay you want. The <Reading> button shows the wavelength(s) used for the reading. Recalculating flagged results The <Restore> button of the Outliers dialog box can be used to force the system to calculate results for flagged samples that have automatically been removed from result calculation. This possibility can only be used for samples with the following flags: SplRem (Sample rack removed), VDFail (Verify dispense failure) or IncKo (Incubation overrun). Results that have been eliminated because of NoLiq (No liquid detected), InsLiq (Insufficient liquid), Clot (Clot detected), PipErr (Pipettor hardware error), VCFail (Validation criteria failure) cannot be recalculated! To do so: 1. In the original Result Report, display the Combined Report part. 2. Check the flagged samples. 3. If you want to recalculate some of these flagged samples, note their locations on the plate (layout labels). 4. Open the Outliers dialog box and restore the corresponding wells (layout labels) as described above. 5. Recalculate the Result report as described above. 6. In the recalculated Result report, the selected flagged results are now calculated but the original flags remain. It is the biologist's/ laboratory supervisor's responsibility to check and validate all recalculated results. 62 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.16. Import EVOLIS Twin Plus Version 1.00 – User Manual 3.16 Import When installing the system, your Bio-Rad Service Engineer will configure the communication links and import process (file format, file polling interval…) so that the EVOLIS Twin Plus can import and interpret test orders sent by the LIS (Laboratory Information System). The import process is then performed automatically and does not require any user intervention. When test orders are correctly imported, when you load barcoded samples on the instrument, the Patient Editor is displayed with checkmarks indicating which tests are required for the loaded samples as described in Section 2.2. If there are no checkmarks in the Patient Editor when it opens, this can mean several things. Figure 32: Patient Editor without test orders Case 1 – Your test order files include only sample IDs but no information on the tests to be performed (e.g. in situations where all samples are systematically tested with the same test panel). In that case: 1. Click successively the <None> buttons located above the table and select an assay for each column. 2. Add checkmarks manually by clicking in the appropriate table cells. Do not forget to click the green arrow button to scroll down to the bottom of the table. 3. When done, click <Close>. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 63 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual Case 2 – No test order for the respective sample IDs was sent by the LIS or no test order for the respective sample IDs was received by the EVOLIS Twin Plus. In that case: 1. Click <Close> to close the Patient Editor dialog box. 2. Click the <Import> button in the upper toolbar to manually force an import process. 3. Reload the sample rack on the track marked by a yellow LED and wait until the Patient Editor is displayed again. If the Patient Editor is still blank (no checkmarks), please contact your LIS administrator. If your LIS administrator cannot solve the problem, please call Bio-Rad Technical Support. 64 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.17. Export EVOLIS Twin Plus Version 1.00 – User Manual 3.17 Export When installing the system, your Bio-Rad Service Engineer will configure the communication links so that the EVOLIS Twin Plus result files can be exported to the LIS (Laboratory Information System) or to another folder or network location. Note however that the export process is not automatic. Each result file has to be exported individually by the operator (see Section 2.6.2). Example of export file [HIV Ultra Ag-Ab 1P BR V13] [Results] Patient ID|Assay|Well|Flag|Value|S/CO|Result ""|"HIV Ultra Ag-Ab 1P BR V13"|"A1"|""|"2,0650"|"6,1950"|"PC Ag1" ""|"HIV Ultra Ag-Ab 1P BR V13"|"B1"|""|"2,1860"|"6,5580"|"PC Ab1" ""|"HIV Ultra Ag-Ab 1P BR V13"|"C1"|""|"0,1380"|"0,4140"|"NC1" ""|"HIV Ultra Ag-Ab 1P BR V13"|"D1"|""|"0,1260"|"0,3780"|"NC2" ""|"HIV Ultra Ag-Ab 1P BR V13"|"E1"|""|"0,1360"|"0,4080"|"NC3" "000001"|"HIV Ultra Ag-Ab 1P BR V13"|"F1"|"ManID"|"0,1160"|"0,3480"|"NEG" "000002"|"HIV Ultra Ag-Ab 1P BR V13"|"G1"|"ManID"|"0,1080"|"0,3240"|"NEG" "000003"|"HIV Ultra Ag-Ab 1P BR V13"|"H1"|"ManID"|"0,1770"|"0,5310"|"NEG" "000004"|"HIV Ultra Ag-Ab 1P BR V13"|"A2"|"ManID"|"0,9000"|"2,7000"|"REACTIVE" "000005"|"HIV Ultra Ag-Ab 1P BR V13"|"B2"|"ManID"|"0,8150"|"2,4450"|"REACTIVE" "000006"|"HIV Ultra Ag-Ab 1P BR V13"|"C2"|"ManID"|"0,6620"|"1,9860"|"REACTIVE" "000007"|"HIV Ultra Ag-Ab 1P BR V13"|"D2"|"ManID"|"0,4760"|"1,4280"|"REACTIVE" "000008"|"HIV Ultra Ag-Ab 1P BR V13"|"E2"|"ManID"|"0,3710"|"1,1130"|"REACTIVE" "000009"|"HIV Ultra Ag-Ab 1P BR V13"|"F2"|"ManID"|"0,2240"|"0,6720"|"NEG" […] Block export if VC fail It is possible to systematically block the export of results when the test validation criteria have failed. 1. Select the Utilities | Options menu item to open the Options dialog box and select the Preferences tab. 2. To block exports if VC fail, deselect the Export results if VC fail checkbox. Re-export results If you try to re-export results that have already been exported, the following message is displayed. "These results have already been exported to the LIMS. Are you sure you want to export them again?" Click <Yes> to re-export, click <No> to stop the second export. In general, when a result is exported to the LIS, in case a second discordant result is re-exported, due to the use of the Restore or Remove outliers function (see Section 3.15), the user shall inform the laboratory’s IT manager who shall undertake any action required by the situation, because there is a risk that the LIS only takes in account the first transfer. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 65 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.18 Users Rights and Passwords User groups and user access rights Under default settings, two pre-defined user groups are available: Supervisors Users Full access group. Members of this group are allowed to use all the functions available on the system. At least one supervisor is required per system. Restricted access group. When installing the system, your Bio-Rad Service Engineer will create new users and preset the user rights of each group of operators as requested to reflect your laboratory organization. For the following procedure, an external keyboard is required (see Section 3.19). If you do not know how to install an external keyboard, please call Bio-Rad Technical Support. Set/ Reset password To set or reset a password: 1. When logging in, enter your current password in the Password field and click <OK>. If this is the very first time you log-in, leave the Password field blank (or enter your temporary password if a temporary password has been defined) and click <OK>. 2. Select the Utilities | Options menu item. In the Options dialog box, select the Password tab. 3. Enter the required data (current password, new password, confirm new password) and click the <Change> button. A message is displayed confirming the password change. 4. Click <OK>. If you need to reset your password because you have forgotten it, you first have to seek the assistance of a supervisor or of another user who is allowed to Administer Users and who can delete your former password. To delete your former password the supervisor has to: 1. Log in under his/ her own user name and password. 2. Select the Utilities | Options menu item to open the Options dialog box and select the Users tab. 3. In the Users tab, display the User Name drop-down list and select the user name of the operator whose password is to be cleared. 4. Click the <Clear Password> button. A message is displayed to confirm that the password has been cleared. 66 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.18. Users Rights and Passwords EVOLIS Twin Plus Version 1.00 – User Manual 5. Click <OK> to close the message, then click <OK> again to close the Users tab. The next time you log in under your own user name, you have to reset a new password as described above. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 67 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual 3.19 Demo Mode and Connections Demo mode If you want to use the EVOLIS Twin Plus software without the instrument, start-up as usual (see Section 2.1.2) but when you reach the Log On dialog box, select the <Demo mode> button (the green dot "lights up") before clicking the <Log On> button. Figure 33: Demo mode Select Demo mode also if you install and use the EVOLIS Twin Plus software on a separate computer. Connections A connection panel is located on the right-hand side of the system, above the power switch. Figure 34: Connection panel This connection panel allows you to connect various accessories to the system: keyboard, mouse, USB stick, CD drive, handheld barcode scanner, etc. It may be necessary to restart the system after plugging in a new device. If you have any problem installing a new device, please call Bio-Rad Technical Support. 68 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.20. General Maintenance Tasks and Maintenance Schedule EVOLIS Twin Plus Version 1.00 – User Manual 3.20 General Maintenance Tasks and Maintenance Schedule Always turn off the instrument before cleaning! Always wear adequate personal protective equipment: laboratory coat, gloves and eye protection (safety glasses, splash goggles or face shield). Always follow Good Laboratory Practices. Dispose of all waste in accordance with local regulations on biological and chemical hazardous waste. For all maintenance not described in this manual, please call your BioRad service Engineer. System-liquid preparation 1. To prepare a full container of system-liquid, add 2 ml of Tween 20 to 10 liters of deionized water. Liquid waste decontamination 1. Remove cap and pour bleach into the container (without emptying the container first). With ordinary domestic-use bleach (12° chlorine), the volume of bleach should equal 10% of the volume of liquid waste in the container. Bleach tablets may also be used. 2. Let it stand for a minimum of 30 minutes (or overnight). 3. Empty the container and rinse it thoroughly with tap water. When adding bleach, it is recommended that you operate under a fume hood as chlorine fumes may occur. After adding bleach, do not place the waste container screw cap back on as this may damage the sensor. Spare waste containers with ordinary caps may be ordered from Bio-Rad. If bleach is not allowed in your country, use the decontaminating agent you normally use instead of bleach. The screw cap and sensor part may be wiped with a cloth moistened with RIVASCOP® (diluted in water at 0.4% - 4 ml per liter). Tip waste bag replacement 1. If the waste bag is protected by an outer protection panel with transparent cover (optional equipment), remove the cover horizontally from the front and unclip and remove the protection panel. 2. Lift waste bag off the retaining ring and close it using the supplied lid. 3. Place new waste bag with plastic reinforcing onto the retaining ring and push it down, making sure it is correctly clipped on. 4. Attach front protection panel and transparent cover plate again (if applicable). Last modification: 05 – 2008 User Manual Code: 93502-m-EN 69 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual Dispose of the (sealed) waste bag in accordance with the legal regulations for biological hazardous waste. Surface decontamination The following areas: • cover and handle, • outer panels (avoiding connection panel – see Section 3.19), • inner instrument deck (worktable), • rack loading unit and upper grid, …can be cleaned with any bactericide, virucide and fungicide hospital-grade disinfectant. To prepare and apply the disinfectant (dilution, spray, wait, wipe...) refer to the instructions prescribed by the product manufacturer. For the touchscreen, use any standard (ammonia-free) product recommended for the cleaning of computer monitors. It is recommended to spray the cleaner on a clean cloth rather than directly on the screen to avoid any liquid leaking inside the unit. DO NOT try to lift or remove the inner instrument deck (worktable) and do not try to move the instrument itself! If this happens accidentally, call your Bio-Rad Service Engineer and do not use the system before it has been realigned. Do not use bleach or disinfectant which may damage metal parts. Do not use disinfectants containing alcohol or acetone for Plexiglas surfaces (cover). Heavy liquid overflow In case of heavy liquid overflow (e.g. damaged tubing, faulty washer…) into or underneath the instrument while the system is running: 1. Switch off the EVOLIS Twin Plus system immediately (directly with the switch located on the right-hand side). 2. Disconnect the power cord. 3. Clean-up all excess liquid following good laboratory practices for possibly contaminated liquid. 4. Unload the system and perform a surface decontamination as described above. 5. Call your Bio-Rad Service Engineer. Do not use the system until it has been checked by your Bio-Rad Service Engineer. 70 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.20. General Maintenance Tasks and Maintenance Schedule EVOLIS Twin Plus Version 1.00 – User Manual Washer maintenance assays Predefined washer maintenance assays are supplied with the system. In the weekly procedure, the washer lines and manifold are rinsed with deionized water. In the monthly procedure, the washer manifold is decontaminated during 15 minutes in a decontamination solution (RIVASCOP® diluted in water at 0.4%). To run a maintenance assay: 1. Click the <New worklist> button in the upper toolbar. 2. In the Set-up Panel dialog box, click <Add Plate…>. 3. In the Set-up Panel: Plate dialog box, click <Add assay…> and select the appropriate assay: for weekly maintenance WasherClean ETP BR.asy for monthly maintenance WasherManifoldDisinfect ETP BR.asy 4. Click <OK> to validate the various dialog boxes until you reach the Worklist window. 5. Click <Start> and load the required resources (tips, deionized water, decontamination solution for the monthly procedure, standard flat-bottom microplate). 6. Start the run and follow the instructions on the screen. Backup system files Creating a backup of all system files is part of the monthly maintenance routine. 1. Click the <Utilities> button in the upper toolbar. In the Make a Selection dialog box, select Backup. The System Backup dialog box is displayed. Figure 35: Backup system files 2. Click <Backup System Files>. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 71 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual This creates backup copies of all current files that are not part of the standard installation and stores them, under default settings, in an individual directory created in the C:\BioRad\2PS\Backup directory. The name of the individual system backup directory is formed as follows: "SYSyyyymmddnn" (y = year, m = month, d = day, n = number of backups done on that day). A new individual directory is created each time you launch a new backup process (the previous backup is not overwritten). Create a complete system backup every month. Do not delete previous system backup directories manually. Save them as a way to trace back your system history. If necessary, archive them on external media (USB key, CD…). Other maintenance tasks Users should perform only the maintenance tasks described in this manual. All other maintenance tasks (e.g. check and replace tubing, filters, fuses, etc.) will be performed by your Bio-Rad Service Engineer as part of the preventive maintenance visits. Performance evaluation assays Predefined performance evaluation assays are supplied with the system. As a user, it is recommended that you run every month only the following performance evaluation assays: CTRL CV Pipettor Low Vol BR.asy CTRL CV Pipettor High Vol BR.asy CTRL Washer Aspirate ETP BR.asy Æ on Plate 1 Æ on Plate 2 To run these assays, you will need to have a special Performance Evaluation Kit (PE Kit) that you need to order from Bio-Rad, two standard flat-bottom microplates and two 15 ml-bottles filled with tap water (the empty bottles are included in the PE Kit). To run these performance evaluation assays: 1. Click the <New worklist> button in the upper toolbar. 2. In the Set-up Panel dialog box, click <Add Plate…> to create the first plate. 3. In the Set-up Panel: Plate dialog box, click <Add assay…> and select the CTRL CV Pipettor Low Vol BR.asy file. 4. Do not add any samples. Just click <OK> to come back to the Set-up Panel: Plate dialog box. Click <Add assay…> again and, this time, select the CTRL CV Pipettor High Vol BR.asy file. 5. Do not add any samples. Just click <OK> to come back to the Set-up Panel: Plate dialog box and click <OK> again to come back to the Setup Panel dialog box. 72 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.20. General Maintenance Tasks and Maintenance Schedule EVOLIS Twin Plus Version 1.00 – User Manual 6. In the Set-up Panel dialog box, click <Add Plate…> again to create the second plate. 7. In the Set-up Panel: Plate dialog box, click <Add assay…> and select the CTRL Washer Aspirate ETP BR.asy file. 8. Do not add any samples. Just click <OK> to validate the various dialog boxes until you reach the Worklist window. 9. Click <Start> and load the required resources: tips, deionized water, reagents (color solutions from the PE Kit) and tap water bottles, standard flat-bottom microplates. 10. Start the run and follow the instructions on the screen. 11. When the result report for each plate is displayed, review the Validation criteria section (see Section 2.6.1) for each assay (2 assays on the first plate!). If any of the Validation criteria sections includes a FAILED mention (in bold red type), call Bio-Rad Technical Support. You can run these assays at any other time also if you suspect a malfunction of the pipettor or of the washer. A complete performance evaluation check of all instrument modules (plate transport, photometer, pipettor, washer, and incubators) will be performed by your Bio-Rad Service Engineer as part of the preventive maintenance visits. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 73 3. Advanced Information EVOLIS Twin Plus Version 1.00 – User Manual Maintenance Schedule Daily Maintenance Perform start-up maintenance (check liquid levels) See Section 2.1.1. Perform end-of-day maintenance and shutdown the system. See Section 2.7.2. Weekly Maintenance Run the weekly washer maintenance assay Create a worklist for one plate using the weekly washer maintenance assay and run it (see above). Perform end-of-day maintenance and shutdown the system. See Section 2.7.2. Clean the instrument surfaces and work areas See above General Maintenance Tasks. Decontaminate the sample and reagent racks and the tip ejection slide. Prepare a decontamination solution consisting of 0.4 % (4 ml per ® liter) RIVASCOP and water in a container/sink large enough so that you can immerse the racks and the slide completely. Before immersing the racks and slide, set aside 5 ml of the decontamination solution for the next step (see below). Let them soak for a minimum of 15 minutes, longer in case of spills or stains. Overnight if possible. Rinse them thoroughly under tap water and allow to dry. Decontaminate the pipettor wash station Pour the 5 ml of the decontamination solution you set aside in the previous step into the pipettor wash station. Let it soak for a minimum of 15 minutes (overnight if possible). Do not empty. The liquid will drain automatically when the system is next reinitialized. Monthly Maintenance Backup system files See above General Maintenance Tasks. Run the monthly washer maintenance assay Create a worklist for one plate using the monthly washer maintenance assay and run it (see above). Run the monthly performance evaluation assays. Create a worklist for two plates using the monthly performance evaluation assays and run it (see above). Perform end-of-day maintenance and shutdown the system. See Section 2.7.2. Decontaminate the system liquid container Empty the container, then fill it with a decontamination solution ® consisting of 0.4% (40 ml for 10 liters) RIVASCOP . Without putting the cap back on, let it stand for a minimum of 15 minutes (overnight if possible). Empty the container and rinse it thoroughly, twice with tap water and once with deionized water. Before refilling and reconnecting, inspect the filter (attached to the cap). If damaged or particularly dirty, replacements can be ordered from Bio-Rad. Clean the wash buffer / clean fluid bottles The wash buffer/clean fluid bottles can be either soaked and washed by hand according to the procedure used for laboratory glassware or cleaned in a laboratory dishwasher. Use the same cleaning agents as for laboratory glassware. Do not autoclave. Clean the bottles only, NOT the caps and sensors. 74 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 4. Troubleshooting EVOLIS Twin Plus Version 1.00 – User Manual 4 Troubleshooting The table below includes only warnings/ error messages on common problems which you as a user may attempt to solve. 1) If the problem you encounter is listed in this table, follow the "Recommended actions" described in Column 3. If the problem persists, call Bio-Rad Technical Support. 2) If the problem you encounter is not listed in this table: • Note the error message and, as far as possible, the circumstances when the problem occurred. • If the problem occurred during a run, abort the run (see Section 3.12), shutdown the system (see Section 2.7.2) and call Bio-Rad Technical Support. • If the problem did not occur during a run, shutdown and restart the system. If the problem persists (initialization failure or error message displayed again), call Bio-Rad Technical Support. Problem / Message Circumstance / Possible cause Recommended actions Initialization failure (error warnings in the Selftest window). Upon start-up (see Section 2.1.2), when one or more modules do not have a "Passed" status. In the upper toolbar, click the <Utilities> button, then select Selftest to reinitialize the system. If the problem persists, call Bio-Rad Technical Support. Yellow loading LEDs do not light up. When you intend to load sample or reagent racks and no LED is lit. To re-activate the barcode scanner you can either: The barcode scanner is in standby mode. Insert any rack on any track and remove it immediately. In the upper toolbar, click the <Utilities> button, then select Turn Scanner On. [...] fatal error [...]: Reagent level low. * Refill reagent bottle. After clicking <OK> in the Load dialog box or during the run. <Retry>: the software checks the level sensor again. One of the wash solution containers is empty. <Abort>: the worklist will be aborted. Refill the wash solution container and click <Retry>. If the error persists after refilling, call Bio-Rad Technical Support. [...] fatal error [...]: Waste full.\ * Empty waste container During initialization procedure or during the run. Malfunction of the small washer waste bottle "1" (located behind the wash solution containers). 1 Check that the small washer waste bottle "1" (located behind the wash solution containers) has not accidentally fallen and that the connecting tubing is not twisted or pinched. If the bottle is more than half full, empty (contaminated waste!), reconnect and click <Retry>. If the error persists, please call Bio-Rad Technical Support. Decontaminate all liquid waste as described in Section 3.20. [...] fatal error: System fluid low. * Refill the system fluid container. Last modification: 05 – 2008 User Manual Code: 93502-m-EN During the initialization procedure or during the run. Refill the system liquid container (see Section 3.20). When done, click <OK>. 75 4. Troubleshooting EVOLIS Twin Plus Version 1.00 – User Manual Problem / Message Circumstance / Possible cause Recommended actions [...] fatal error: System waste full. * Empty the system waste container. During the initialization procedure or during the run. Replace the full waste container with an empty one, reconnect and click <OK>. Decontaminate all liquid waste as described in Section 3.20. A kit already exists with product code [...] and batch number [...]. * Please enter a unique product code and batch number. When referencing a new kit lot. If you are scanning the barcode on a kit box, this means that this kit lot has already been referenced in the kit database. Exit the kit database. When you start a run with this kit, click <Edit Batch Number…> in the Lot Specific Values dialog box and select the correct batch number. If you are entering the batch number manually, check that you entered the correct batch number. If the number you entered is correct, see above. Otherwise, try to enter the number again. The programmed run requires a dilution plate to be loaded in a slot where a large diluent bottle was loaded in the previous run. Make sure you have inserted a metal plate under each dilution plate (see Are you sure you want to abort all of the plates? The run is paused and you have clicked the <Abort worklist> button (confirmation message). Click <Yes> or <No> as required (see Are you sure you want to ABORT plate [...]? The run is paused and you have clicked the <Abort plate(s)> button (confirmation message). Click <Yes> or <No> as required (see Are you sure you want to export these results to file and/or LIMS? You clicked the <Export results> button. See Section 3.17. Aspirate check failed in reagent [...]. During the run. Liquid level detection error on reagent aspirate step. See Section 3.11. Are the metal plates inserted below the dilution/archive plates? Section 3.6). Section 3.12). Section 3.12). If the error persists, please call Bio-Rad Technical Support. Aspiration pressure to high APM error (see Section 3.14). The result will be flagged: P_max_high Aspiration pressure to low APM error (see Section 3.14). The result will be flagged: P_min_low Barcode error for reagent [...]! * Ensure that the bottle with barcode [...] is positioned correctly. During the run. When loading an unstable reagent. Check the position of the reagent bottle Clot detected/Aspirate check failed in [...]. During the run. See Section 3.11. Crash recovery file detected. Do you want to try and recover the worklist? Error on reagent aspirate step. After power failure. on the rack (see Section 3.4). If the error persists, please call Bio-Rad Technical Support. <No>: System is reinitialized. Old worklist will be deleted. <Yes>: The following message appears: "Is the system still running?" <No>: The system initializes the modules and continues the next worklist step. <Yes>: The system continues with the next worklist step. Crash recovery is not recommended! Carefully check the log file afterwards. If in doubt, discard the results and retest the samples! 76 Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.20. General Maintenance Tasks and Maintenance Schedule EVOLIS Twin Plus Version 1.00 – User Manual Problem / Message Circumstance / Possible cause Recommended actions Duplicate patient ID [...]! A manually entered sample ID is identical * Edit the patient IDs so that only one to an existing sample ID. tube is used per patient. Check the manually entered sample ID. It is not possible to have the same ID for two sample tubes. Duplicate patient ID [...]. * Remove patient tubes and verify which one should be used. Two loaded sample tubes have identical barcodes. Remove one of the sample tubes or use another barcode for one of the tubes. Error scheduling plate [...] The system is unable to program the current worklist. This message is generally displayed after another message stating what the problem is. Click <OK> and try and correct the problem indicated in the first message. Error! Barcode [...] is not correct for reagent [...]. During the run. When refilling a reagent bottle. Check the position of the reagent bottle Error! Reagent [...] has not been loaded! During the run. The system prompted you to load a reagent (e.g. unstable reagent or reagent to be refilled) and the required reagent was not loaded within the preset time span. If this message is displayed, you can still load the required reagent but you will need to check the results and the log file carefully to see if the delay had an impact. If in doubt, discard the results and retest the samples! Expected barcode(s): '(list of all reagent barcodes expected for that assay) [...]' Lot tracking error. Load the correct reagent bottle (from the kit lot you have referenced in the kit on the rack (see Section 3.4). database - see Section 3.4). Scanned barcode: '(barcode of first unexpected reagent)[...]' Please check the barcode and retry. Incorrect password. Try entering the password again. You entered a wrong password. Enter the correct password. Passwords are case-sensitive! If you have forgotten your password, see Section 3.18. Insufficient volume of [...] detected. During the run. Volume of reagent is insufficient. Please make sure that enough reagent liquid is available and click <Refill bottle>. Otherwise, click <Abort Plate>. Insufficient volume of [...] for the worklist. During pre-run reagent volume check. Not enough reagent available in the specified container. Refill the specified reagent bottle. Insufficient volume of [...], position [...], for the worklist. During pre-run wash solution volume check. Not enough wash solution available in the specified container. Refill the specified container with the required wash solution. Lot number [...] does not exist! Lot tracking error. The scanned lot number does not exist. Scan the correct lot number or update the kit database. Mean pressure too low APM error (see Section 3.14). The result will be flagged: P_mean_low No disposable tips left During the run. There are no more tips available. Load more tips (see Section 3.7). No information could be found for product code [...]. Lot tracking error. The scanned kit barcode or the product code you entered does not exist. Enter the correct product code. No kit information can be found for this batch number. Lot tracking error. The batch number does not exist in the kit database. Enter the correct batch number or update the kit database. No liquid detected for [...] During the run. No liquid for reagent ... is detected (this message is displayed only if pre-run reagent volume check is disabled). Fill or reload a bottle of the required reagent and click <Refill bottle>. Continuous loading. The system allows you to reload now. See Section 3.13. Note: The current worklist has been paused. Press the 'Start' button when you are ready to proceed with the new worklist. Last modification: 05 – 2008 User Manual Code: 93502-m-EN Otherwise, click <Abort Plate>. 77 4. Troubleshooting EVOLIS Twin Plus Version 1.00 – User Manual Problem / Message Circumstance / Possible cause Recommended actions Patient IDs: [...] are being run using the same assay protocol multiple times! Are you sure you want to proceed? Some of the samples in your worklist will be tested twice with the same assay (multiple selection). Click <Yes> if this is intentional. Otherwise click <No> and review the worklist definition. Pipette error [...] - pipetting step was not confirmed. Successful execution of the pipetting step could not be confirmed. Affected samples will be flagged: PipErr. Please call Bio-Rad Technical Support. Pipettor error 0x70 - Disposable tip dropped [...]. * Please remove the tip from the system. The pipettor accidentally looses the tip during a pipette or dispense step. Available recovery options are <Retry> or <Abort Plate>. If you click <Retry>, the pipettor picks up another tip and repeats the pipetting or dispensing operation that was being performed when the previous tip was lost. Apart from the hazard of erroneous results that may be caused by the dropped tip itself (depending on where it fell), it should be noted that clicking <Retry> may result in the same pipetting or dispensing operation being actually performed twice. Pipettor error 0x82 - Open loop/overload error [...]. Pipettor crash during a run. Common causes: 1) Crash in z direction, e.g. onto the rim of a bent tube or forgotten reagent cap. 2) Horizontal crash, e.g. against an obstacle left on the worktable. Case 1) Try to correct the cause of the crash (bent tube, reagent cap…) and click <Retry>. Case 2) Pipettor hardware may be damaged and must be checked. If in doubt, call Bio-Rad Technical Support. Please close system cover Instrument cover is open. Close the cover; otherwise the system cannot start processing the worklist. Reagent [...] is undefined While the system checks the current worklist. When using Bio-Rad predefined assay files, this error occurs only if the APF files have not been correctly installed. Call Bio-Rad Technical Support. Reagent [...], barcode [...], was not found in the kit database. The reagent you loaded is not referenced at all in the kit database. Click <OK> to close the message. Normally, if the reagent lot tracking function is enabled, you should not use reagents that are reported not found in the kit database. Reference that reagent in the kit database (see Section 3.4), then reload the bottle. Some barcodes were read incorrectly. If you choose to continue then the affected samples will be flagged. Continue anyway? Unreadable sample barcode. See Section 3.3. Some required resources have not been allocated to system positions! When clicking <OK> to close the Load dialog box. At least one required reagent remains in the Unallocated resources corner. See Section 3.4. Static pressure to high APM error (see Section 3.14). The result will be flagged: P_static_high Static pressure to low APM error (see Section 3.14). The result will be flagged: P_static_low When loading microplates. Strip/well verification error! * Please ensure that a well has been inserted into the plate for each assay The microplate you loaded includes an incomplete strip or not enough strips. as shown in the plate load dialog box. 78 Add the missing strips or wells (see Section 2.4.5). Last modification: 05 – 2008 User Manual Code: 93502-m-EN 3.20. General Maintenance Tasks and Maintenance Schedule EVOLIS Twin Plus Version 1.00 – User Manual Problem / Message Circumstance / Possible cause Recommended actions Suspect tip pick-up During tip pick-up, the pipettor cannot move deep enough into the tip and the tip is not correctly attached. After the error occurs the software goes on with the next tip automatically. Not enough system-liquid available. Refill the system-liquid container (see System fluid LOW. If the error persists, the pipettor has to be checked. Call Bio-Rad Technical Support. Section 3.20). System waste FULL. The main liquid waste container is almost full. Replace the full waste container with an empty one, reconnect and click <OK>. Decontaminate all liquid waste as described in Section 3.20. The disposable tips have been incorrectly loaded. During the tip type detection. System detected large tips instead of small tips or vice-versa. After you have clicked <OK> the software displays the Load dialog box again so that you can check and correct the loading position of the tip racks (300 µl and 1100 µl tips). The password for that user has been cleared. They should set a password when they next log on. After deleting a forgotten password. See Section 3.18. The pipettor is currently busy. The pipettor shall need to be paused whilst additional tips are loaded. Are you sure you want to load additional tips now? When trying to reload tips during a run. Click <OK> to close the message and try again when the pipettor is inactive (check the Schedule view of the worklist). The rack has not been positioned in the sample rack in a manner compatible with the grid. * Please replace the rack in another track. When loading the large reagent rack. Because of the grid above the sample and reagent unit, the large reagent rack can only be loaded on certain tracks. See Section 3.4. The rack in track [...] is not the same as was originally loaded! * Please load rack [...] in track [...]. Rack changed during refill bottle or unstable reagent loading process. Load the correct rack. The reagent ID [...] is already in use for this kit. Please enter a unique reagent ID. This reagent ID is already in the kit database. Enter a unique reagent ID. The system is already running another worklist. Please wait until that worklist has finished. You clicked the <New Worklist> button while the current worklist was not yet finished. If you want to add more samples/ plates to a running worklist, please follow the continuous loading procedure described The worklist cannot be started because some reagents have an incorrect barcode. * Check and reload the reagents. Kit lot tracking error. The worklist cannot be started until the error(s) have been corrected. Check that you have correctly referenced the kits in the kit database The worklist is currently active. Are you sure you want to close this window? You tried to close the worklist window or to close the software while the current worklist is not finished. Click <No> and wait until the end of the run. If you want to abort the worklist, see These results have already been exported to the LIMS. Are you sure you want to export them again? You tried to export results that have already been exported. See Section 3.17. This will delete all patient information and test requests! This action cannot be undone! Are you sure you want to delete all patient information? In the Patient Editor, you clicked the <Delete All> button. Unless you specifically want to delete all patient information and test requests, it is recommended to use the <Delete (date)> aor the <Delete (Test)> buttons instead of <Delete All>. Last modification: 05 – 2008 User Manual Code: 93502-m-EN in Section 3.13. (see Section 3.4) and that you have not exchanged reagent bottles between different kit packages. Section 3.12. 79 4. Troubleshooting EVOLIS Twin Plus Version 1.00 – User Manual Problem / Message Circumstance / Possible cause Recommended actions Tip eject failure. * Remove the tip from the pipettor. The disposable tip could not be correctly ejected from the pipettor after use. Remove the tip manually, then click <Retry>. The system goes on with the next step. If the error persists, the pipettor has to be checked, call Bio-Rad Technical Support. Unable to calculate quantitative data model. Check that there are sufficient standards. This error normally occurs only when opening a result file (*.res) on a separate computer (not the integrated system computer). Click <OK> to override the error message and open the result file. Unable to schedule the assay. Possible reasons: * No hardware found capable of executing the assay instructions. * No plate carrier available. Assay requires hardware that is not installed or more plate carriers that can be processed by the system. Edit worklist to delete the plate. Unable to store control file [...]. This error normally occurs only when opening a result file (*.res) on a separate computer (not the integrated system computer). Click <OK> to override the error message and open the result file. Warning! Reagent [...] has expired! (Expiry date [...].) The expiry date of the reagent you loaded Click <OK> to close the message. You is exceeded. The message tells you when can then either: the expiry date was. Start the run as is. The expired reagent is traced in the log files and the corresponding sample results are flagged: REAG EXP Unload the reagent and replace it with an unexpired reagent. In this case, you have to reference the new reagent in the kit database. You are not authorized to undertake this action. Please ask a supervisor for assistance. You do not have sufficient access rights to perform this action. See Section 3.18. You cannot cancel this operation because a new worklist has already been scheduled. You must either load or delete the additional plates. Continuous loading error. For continuous loading, follow the You will be able to add plates in [...] minutes. Please try again then. During continuous loading, you have to wait until all current plates are incubating to add new plates. 80 procedure described in Section 3.13. To abort some plates, see Section 3.12. See Section 3.13. Last modification: 05 – 2008 User Manual Code: 93502-m-EN A. Appendices EVOLIS Twin Plus Version 1.00 – User Manual A. Appendices Last modification: 05 – 2008 User Manual Code: 93502-m-EN A 1. Technical Specifications ..................................................................82 A 2. Accessories and Consumables .......................................................84 A 3. Data Label ..........................................................................................87 A 4. Symbols and Abbreviations.............................................................88 81 A. Appendices EVOLIS Twin Plus Version 1.00 – User Manual A 1. Technical Specifications Dimensions & Weight Instrument size (H x W x D) Instrument weight (without accessories) 115 x 125 x 90 cm 100 kg Electrical Voltage Frequency Power consumption Fuse rating 100V - 240V 50 - 60 Hz 320 VA (mean) 4 AT Operating conditions General Altitude Noise level Pollution degree Installation class Indoor use only. No direct sunlight (may mislead optical sensors and affect performance) 15 - 30 °C (storage 5 - 50 °C) 30 - 80 % (non-condensing) (storage 10 - 85 % non-condensing) < 2000 m above sea level 70 dB (A) at 1 m 2 2 Sample processing Primary sample capacity Dilution capacity (via tubes/plate) Container (diameter & height) Sample dilution 144 72/192 10-16 mm/50-100 mm e up to 1/10,000 Reagent processing Calibrators & controls capacity Reagents capacity Reagents containers Reagents identification Lot & expiration management 16 16 Bio-Rad reagent bottles internal BCR yes Disposable tips Carbon tips Volume (useable) Liquid level & clot detection On-board capacity (walk-away) 300-1,100 μl 10-1,000 μl capacitive + air pressure 288 tips (3 x 96) Temperature Humidity Processing features Patient samples (100 μl/well) Reagent (100 μl/well) Dilution (1:10) Precision (at 20 μl) Accuracy (at 20 μl) Precision (at 100 μl) Accuracy (at 100 μl) Incubation specifications Number of incubators Temperature Precision Temperature Accuracy 82 ~ 16 min/full plate ~ 4 min/full plate ~ 23 min/full plate Single dispense < 6% CV < 10% < 3% CV < 5% Multi-dispense < 10% CV < 10% < 5% CV < 5% 3 x ambient T 2 x from ambient T +5°C, up to 50°C 1.4°C ± 1.0°C Last modification: 05 – 2008 User Manual Code: 93502-m-EN A 1. Technical Specifications EVOLIS Twin Plus Version 1.00 – User Manual Last modification: 05 – 2008 User Manual Code: 93502-m-EN Washer specifications Manifold Plate type (bottom shape) Wash buffers 8 channels flat, U- & V-shaped 2 x 2 l, 1 x 1 l Photometer specifications Reading head Reading range Filter wheel Linearity (0-2.0 OD) Precision (0-2.0 OD) 8 channels 0-3.5 OD 8 (equipped with 450, 492, 620) 1% 2.5% Communication Communication Port On-line (bi-directional) RS-232 Serial, USB 2.0, RJ-45 ASTM or ASCII format 83 A. Appendices EVOLIS Twin Plus Version 1.00 – User Manual A 2. Accessories and Consumables Description, Code No and availability are subject to change without prior notice. Refer to the Bio-Rad catalog. Only common accessories and consumables (i.e. for daily use) as listed here. For all other parts not listed here, refer to the Bio-Rad catalog or call Bio-Rad Technical Support. P/N RACKS DESCRIPTION 93517 Standard sample racks (Rack code $T) 93518 Control rack (Rack code $2) 93519 Large reagent rack (Rack code $1) 93520 Size-adaptor for 15 ml reagent bottles (X 6) 90328 Tray for sample racks 90353 Barcode labels for alternative racks (U, V, W, Y, -3) REAGENT BOTTLES 89776 Reagent bottle 15 ml (X 72) 89777 Reagent bottle 30 ml (X 72) 89778 Reagent bottle 60 ml (X 72) 89779 Reagent bottle 125 ml (X 72) 93516 Adaptor for 125 ml diluent bottles 402-5900 V-Vial Polypropylene reagent container 23 ml (X 500) 402-5820 Push caps for 23 ml V-Vial reagent containers (X 500) CONTAINERS 89935 2-liter wash solution container, no cap, no tubing 91381 Ordinary cap for 2-liter wash solution container 89934 1-liter wash solution container, with cap, no tubing 89657 1-liter wash solution container, with cap and tubing (Red) 89661 2-liter wash solution container, with cap and tubing (Blue) 89662 2-liter wash solution container, with cap and tubing (Yellow) 93549 Tray for wash solution bottles 89984 System –liquid container, 10-liter Spare liquid waste container with ordinary cap, no tubing, 10liter Liquid waste container with cap and tubing, 10-liter 89985 89650 TIPS 89611 Small tips 300 µl (X 17280) 89612 Long tips 1100 µl (X 9600) 89799 Tip waste bag (X 10) MAINTENANCE 1706531 TWEEN 20 for System-liquid preparation (100 ml) 89645 Rivascop Decontamination Solution (X 1 liter) PE KIT (Pipettor - Washer Reagent kit for performance evaluation) 89894 84 Last modification: 05 – 2008 User Manual Code: 93502-m-EN A 2. Accessories and Consumables EVOLIS Twin Plus Version 1.00 – User Manual Barcode Labels for non-barcoded reagent bottles Kit P/N Label Name User-defined assay 89770 Evolis BC Labels UsDefin 1-5 User-defined assay 88451 Evolis BC Labels UsDefin 6-10 ANA Screen Test 88432 Evolis BC Labels ANA Screen Anti-Centromere Test 88433 Evolis BC Lab Anti-Centromere Anti-dsDNA 88434 Evolis BC Lab Anti-dsDNA Anti-Jo-1 Test 88435 Evolis BC Labels Anti-Jo-1 Anti-Scl-70 Test 88436 Evolis BC Labels Anti-Scl-70 Anti-Sm Test 88437 Evolis BC Labels Anti-Sm Anti-SmRNP Test 88438 Evolis BC Labels Anti-SmRNP Anti-SS-A Test 88439 Evolis BC Labels Anti-SS-A Anti-SS-B Test 88440 Evolis BC Labels Anti-SS-B ENA(+) Screen Test 88441 Evolis BC Labels ENA(+) Screen KALLESTAD™ Anti-TPO 97218 Evolis BC Labels KS Anti-TPO KALLESTAD™ Anti-GBM 97219 Evolis BC Labels KS Anti-GBM KALLESTAD™ Anti-dsDNA 97220 Evolis BC Labels KS Anti-dsDNA KALLESTAD™ Anti-Centromere 97221 Evolis BC Lab KS Anti-Centrom KALLESTAD™ Anti-Mitochondrial 97222 Evolis BC Lab KS Anti-Mitochon KALLESTAD™ Anti-PR3 97223 Evolis BC Labels KS Anti-PR3 KALLESTAD™ Anti-MPO 97224 Evolis BC Labels KS Anti-MPO KALLESTAD™ Anti-Tg 97225 Evolis BC Labels KS Anti-Tg Platelia™ TOXO IgM TMB (72751) 88443 Evolis BC Labels Toxo-IgM Platelia™ TOXO IgG TMB (72741) 88442 Evolis BC Labels Toxo-IgG Platelia™ TOXO IgA TMB 97200 Evolis BC Labels Toxo-IgA Platelia™ RUBELLA IgM TMB (72922) 88446 Evolis BC Labels RUBELLA IgM Platelia™ RUBELLA IgG TMB (72912) 88445 Evolis BC Labels Rub-IgG Platelia™ Aspergillus 88444 Evolis BC Labels ASPERGILLUS Platelia™ Helicobacter pylori 90337 Evolis BC Labels H. pylori Platelia™ M. PNEUMONIAE IgG TMB 97201 Evolis BC Lab M pneumo IgG TMB Platelia™ M. PNEUMONIAE IgM TMB 97202 Evolis BC Lab M pneumo IgM TMB Platelia™ CHLAMYDIA IgG TMB 97203 Evolis BC Labels CHLAMYDIA IgG Platelia™ CMV IgG (72680) 97204 Evolis BC Labels CMV-IgM New Platelia™ CMV IgM (72681) 97205 Evolis BC Labels CMV-IgG New Platelia™ HSV (1 + 2) IgG 97206 Evolis BC Labels HSV-IgG Platelia™ HSV (1 + 2) IgM 97207 Evolis BC Labels HSV-IgM Platelia™ VZV IgG 97208 Evolis BC Labels VZV IgG Platelia™ VZV IgM 97209 Evolis BC Labels VZV IgM Platelia™ MEASLES IgG 97210 Evolis BC Labels Measles IgG Platelia™ MEASLES IgM 97211 Evolis BC Labels Measles IgM Platelia™ MUMPS IgG 97212 Evolis BC Labels Mumps IgG Platelia™ MUMPS IgM 97213 Evolis BC Labels Mumps IgM MONOLISA™ HBc IgM PLUS 88448 Evolis BC Labels HBc IgM PLUS SYPHILIS TOTAL ANTIBODY (TA) EIA 89993 Evolis BC Labels Syphilis-TA Genetic Systems™ HIV-1 Ag EIA 89991 Evolis BC Labels HIV-Ag Platelia™ EBV-EA-D IgG 90271 Evolis BC Labels EBV-EA-D IgG Platelia™ EBV-VCA IgG 90272 Evolis BC Labels EBV-VCA IgG Platelia™ EBV-VCA IgM 90273 Evolis BC Labels EBV-VCA IgM Platelia™ EB-NA-1 IgG 90274 Evolis BC Labels EB-NA-1 IgG Last modification: 05 – 2008 User Manual Code: 93502-m-EN 85 A. Appendices EVOLIS Twin Plus Version 1.00 – User Manual Kit Platelia new ToRCH panel including Platelia™ Toxo IgG (72840) Platelia™ Toxo IgM (72841) Platelia™ Rubella IgG (72850) Platelia™ Rubella IgM (72851) Platelia™ CMV IgG (72810) Platelia™ CMV IgM (72811) Platelia™ HSV 1 IgG (72820) Platelia™ HSV 2 IgG (72821) 86 P/N 97214 Label Name Evolis BC Labels ToRCH Last modification: 05 – 2008 User Manual Code: 93502-m-EN A 3. Data Label EVOLIS Twin Plus Version 1.00 – User Manual A 3. Data Label EVOLIS Twin Plus Typ XXXX 100V – 240V/ 3.2A – 1.3A/ 50Hz – 60Hz Fuse 250 VAC, T4AH REF XXXXX SN XXXXXXXXXX IVD Bio-Rad 92430 Marnes-la-Coquette France 2008-01 Figure 36: Data label Symbols and abbreviations V Voltage (Power supply) Hz Frequency A Ampere CE Marking (European Directive 98/79 CE on in vitro diagnostic medical devices) IVD In vitro diagnostic medical device Fuse rating REF Reference / Catalog number SN Serial number Consult instructions for use Manufacturer Date of manufacture WEEE (European Union Directive 2002/96/CE on waste electrical and electronic equipment – "WEEE Directive") This product contains electrical or electronic materials. Presence of this label on the product means it should not be disposed of as unsorted waste and must be collected separately. Before disposal, contact your local Bio-Rad representative for country-specific instructions. Last modification: 05 – 2008 User Manual Code: 93502-m-EN 87 A. Appendices EVOLIS Twin Plus Version 1.00 – User Manual A 4. Symbols and Abbreviations On the instrument General hazard Biohazard Laser Beam Hazard Electric Hazard In this manual See Typographical Conventions See Typographical Conventions Biohazard APF LIS LIMS LLD OD PC NC 88 Assay Protocol Files Laboratory Information System Laboratory Information Management System – Same as above: LIS and LIMS are used with an equivalent meaning. Liquid Level Detection Optical Density Positive Control Negative Control Last modification: 05 – 2008 User Manual Code: 93502-m-EN
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