Machine Dynamics and Vibration Dr. Syed Mamun R Rasid January 30, 2025 Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 1 / 38 Gear Trains Gear Train Sometimes, two or more gears are made to mesh with each other to transmit power from one shaft to another. Such a combination is called gear train or train of toothed wheels. The nature of the train used depends upon the velocity ratio required and the relative position of the axes of shafts. A gear train may consist of spur, bevel or spiral gears. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 2 / 38 Types of Gear Trains Problem Solving The following are the main types of gear trains: Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 3 / 38 Types of Gear Trains Problem Solving The following are the main types of gear trains: 1 Simple gear train Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 3 / 38 Types of Gear Trains Problem Solving The following are the main types of gear trains: 1 Simple gear train 2 Compound gear train Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 3 / 38 Types of Gear Trains Problem Solving The following are the main types of gear trains: 1 Simple gear train 2 Compound gear train 3 Reverted gear train Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 3 / 38 Types of Gear Trains Problem Solving The following are the main types of gear trains: 1 Simple gear train 2 Compound gear train 3 Reverted gear train 4 Epicyclic gear train Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 3 / 38 Types of Gear Trains Problem Solving The following are the main types of gear trains: 1 Simple gear train 2 Compound gear train 3 Reverted gear train 4 Epicyclic gear train In the first three types of gear trains, the axes of the shafts over which the gears are mounted are fixed relative to each other. But in case of epicyclic gear trains, the axes of the shafts on which the gears are mounted may move relative to a fixed axis. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 3 / 38 Gear Train Simple Gear Train A series of gears, capable of receiving and transmitting motion from one gear to another is called a simple gear train. In it, all the gear axes remain fixed relative to the frame and each gear is on a separate shaft. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 4 / 38 Gear Train Simple Gear Train Important Notes for Simple Gear Train: Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 5 / 38 Gear Train Simple Gear Train Important Notes for Simple Gear Train: 1 Two external gears of a pair always move in opposite directions. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 5 / 38 Gear Train Simple Gear Train Important Notes for Simple Gear Train: 1 2 Two external gears of a pair always move in opposite directions. All odd-numbered gears move in one direction and all even-numbered gears in the opposite direction. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 5 / 38 Gear Train Simple Gear Train Important Notes for Simple Gear Train: 1 2 3 Two external gears of a pair always move in opposite directions. All odd-numbered gears move in one direction and all even-numbered gears in the opposite direction. Speed ratio (or velocity ratio) of gear train is the ratio of the speed of the driver to the speed of the driven or follower and ratio of speeds of any pair of gears in mesh is the inverse of their number of teeth Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 5 / 38 Gear Train Simple Gear Train Important Notes for Simple Gear Train: 1 2 3 4 Two external gears of a pair always move in opposite directions. All odd-numbered gears move in one direction and all even-numbered gears in the opposite direction. Speed ratio (or velocity ratio) of gear train is the ratio of the speed of the driver to the speed of the driven or follower and ratio of speeds of any pair of gears in mesh is the inverse of their number of teeth The ratio of the speed of the driven or follower to the speed of the driver is known as train value of the gear train Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 5 / 38 Gear Train Simple Gear Train Important Notes for Simple Gear Train: 1 2 3 4 5 Two external gears of a pair always move in opposite directions. All odd-numbered gears move in one direction and all even-numbered gears in the opposite direction. Speed ratio (or velocity ratio) of gear train is the ratio of the speed of the driver to the speed of the driven or follower and ratio of speeds of any pair of gears in mesh is the inverse of their number of teeth The ratio of the speed of the driven or follower to the speed of the driver is known as train value of the gear train Intermediate gears have no effect on the speed ratio and, therefore, they are known as idlers. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 5 / 38 Gear Train Compound Gear Train Compound Gear Train When a series of gears are connected in such a way that two or more gears rotate about an axis with the same angular velocity, it is known as compound gear train. In this type, some of the intermediate shafts, i.e., other than the input and the output shafts, carry more than one gear. whenever the distance between the driver and the driven or follower has to be bridged over by intermediate gears and at the same time a great ( or much less ) speed ratio is required, then the advantage of intermediate gears is intensified by providing compound gears on intermediate shafts. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 6 / 38 Gear Train Advantage of Compound Gear Train Advantage of Compound Gear Train The advantage of a compound train over a simple gear train is that a much larger speed reduction from the first shaft to the last shaft can be obtained with small gears. If a simple gear train is used to give a large speed reduction, the last gear has to be very large. Usually for a speed reduction in excess of 7 to 1, a simple train is not used and a compound train or worm gearing is employed. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 7 / 38 Gear Train Design of Spur Gears The spur gears (i.e. driver and driven) are to be designed for the given velocity ratio and distance between the centres of their shafts. Let x = Distance between the centres of two shafts, N1 = Speed of the driver, T1 = Number of teeth on the driver, d1 = Pitch circle diameter of the driver, N2 , T2 and d2 = Corresponding values for the driven or follower, and pc = Circular pitch. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 8 / 38 Gear Train Design of Spur Gears The distance between the centres of two shafts, x= d1 + d2 2 and speed ratio or velocity ratio, N1 d 2 T 2 = = N2 d 1 T 1 From the above equations, we can conveniently find out the values of d1 and d2 (or T1 and T2 ) and the circular pitch ( pc ). Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 9 / 38 Gear Train Reverted Gear Train Reverted Gear Train When the axes of the first gear (i.e. first driver) and the last gear (i.e. last driven or follower) are co-axial, then the gear train is known as reverted gear train. In a reverted gear train, the motion of the first gear and the last gear is like. The reverted gear trains are used in automotive transmissions, lathe back gears, industrial speed reducers, and in clocks (where the minute and hour hand shafts are co-axial). Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 10 / 38 Gear Train Epicyclic Gear Train Epicyclic Gear Train A gear train having a relative motion of axes is called a planetary or an epicyclic gear train (or simply epicyclic gear or train). In an epicyclic train, the axis of at least one of the gears also moves relative to the frame. Consider two gear wheels S and P, the axes of which are connected by an arm a. If the arm a is fixed, the wheels Sand P constitute a simple train. However, if the wheel Sis fixed so that the arm can rotate about the axis of S, the wheel P would also move around S. Therefore, it is an epicyclic train. The epicyclic gear trains may be simple or compound. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 11 / 38 Gear Train Epicyclic Gear Train Advantages of Epicyclic Gear Train The epicyclic gear trains are useful for transmitting high velocity ratios with gears of moderate size in a comparatively lesser space. Application of Epicyclic Gear Train The epicyclic gear trains are used in the back gear of lathe, differential gears of the automobiles, hoists, pulley blocks, wrist watches etc. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 12 / 38 Gear Train Velocity Ratio of Epicyclic Gear Train The following two methods may be used for finding out the velocity ratio of an epicyclic gear train. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 13 / 38 Gear Train Velocity Ratio of Epicyclic Gear Train The following two methods may be used for finding out the velocity ratio of an epicyclic gear train. 1 Tabular method Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 13 / 38 Gear Train Velocity Ratio of Epicyclic Gear Train The following two methods may be used for finding out the velocity ratio of an epicyclic gear train. 1 Tabular method 2 Algebraic method. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 13 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. revolutions made by a = 0 (arm is fixed) Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. revolutions made by a = 0 (arm is fixed) revolutions made by S = x Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. revolutions made by a = 0 (arm is fixed) revolutions made by S = x Ts x revolutions made by P = − T p Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. revolutions made by a = 0 (arm is fixed) revolutions made by S = x Ts x revolutions made by P = − T p Let the locked system be turned through y revolutions in the clockwise direction. Then Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. revolutions made by a = 0 (arm is fixed) revolutions made by S = x Ts x revolutions made by P = − T p Let the locked system be turned through y revolutions in the clockwise direction. Then revolutions made by a = y Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. revolutions made by a = 0 (arm is fixed) revolutions made by S = x Ts x revolutions made by P = − T p Let the locked system be turned through y revolutions in the clockwise direction. Then revolutions made by a = y revolutions made by S = x + y Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Tabular Method Assume that the arm a is fixed. Turn S through x revolutions in the clockwise direction. Assuming clockwise motion of a wheel as positive and counter-clockwise as negative. revolutions made by a = 0 (arm is fixed) revolutions made by S = x Ts x revolutions made by P = − T p Let the locked system be turned through y revolutions in the clockwise direction. Then revolutions made by a = y revolutions made by S = x + y Ts revolutions made by P = y − T x p Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 14 / 38 Gear Train Summary of Tabular Method The procedure can be summarised as follows: Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 15 / 38 Gear Train Summary of Tabular Method The procedure can be summarised as follows: Lock the arm and assume the other wheels free to rotate. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 15 / 38 Gear Train Summary of Tabular Method The procedure can be summarised as follows: Lock the arm and assume the other wheels free to rotate. Tum any convenient gear through one revolution in the clockwise direction and record the number of revolutions made by each of the other wheels. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 15 / 38 Gear Train Summary of Tabular Method The procedure can be summarised as follows: Lock the arm and assume the other wheels free to rotate. Tum any convenient gear through one revolution in the clockwise direction and record the number of revolutions made by each of the other wheels. Multiply all the above recordings by x and write the same in the second row. This is equivalent to the statement that the chosen wheel is given x revolutions in the clockwise direction keeping the arm fixed. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 15 / 38 Gear Train Summary of Tabular Method The procedure can be summarised as follows: Lock the arm and assume the other wheels free to rotate. Tum any convenient gear through one revolution in the clockwise direction and record the number of revolutions made by each of the other wheels. Multiply all the above recordings by x and write the same in the second row. This is equivalent to the statement that the chosen wheel is given x revolutions in the clockwise direction keeping the arm fixed. Add y to all the quantities in the second row and make the recordings in the third row. This amounts to the fact that by locking the whole system, it is turned throughy revolutions in the clockwise direction. Thus, the arm makes y revolutions, the chosen wheel (y + x) revolutions, and so on. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 15 / 38 Gear Train Summary of Tabular Method The procedure can be summarised as follows: Lock the arm and assume the other wheels free to rotate. Tum any convenient gear through one revolution in the clockwise direction and record the number of revolutions made by each of the other wheels. Multiply all the above recordings by x and write the same in the second row. This is equivalent to the statement that the chosen wheel is given x revolutions in the clockwise direction keeping the arm fixed. Add y to all the quantities in the second row and make the recordings in the third row. This amounts to the fact that by locking the whole system, it is turned throughy revolutions in the clockwise direction. Thus, the arm makes y revolutions, the chosen wheel (y + x) revolutions, and so on. Machine and Dynamics and Vibration 30, 2025 Appl y the given conditions find the values of x January and y. Having 15 / 38 Dr. Syed Mamun R Rasid Gear Train Summary of Tabular Method Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 16 / 38 Gear Train Algebric Method Relative Velocity Method Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Algebric Method Relative Velocity Method Angular vel. of S = angular vel. of S rel. to a + angular vel. of a Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Algebric Method Relative Velocity Method Angular vel. of S = angular vel. of S rel. to a + angular vel. of a or ωs = ωsa + ωa Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Algebric Method Relative Velocity Method Angular vel. of S = angular vel. of S rel. to a + angular vel. of a or ωs = ωsa + ωa or Ns = Nsa + Na Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Algebric Method Relative Velocity Method Angular vel. of S = angular vel. of S rel. to a + angular vel. of a or ωs = ωsa + ωa or Ns = Nsa + Na Simillarly, NP = −Npa + Na Nsa = Ns − Na Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Algebric Method Relative Velocity Method Angular vel. of S = angular vel. of S rel. to a + angular vel. of a or ωs = ωsa + ωa or Ns = Nsa + Na Simillarly, NP = −Npa + Na Nsa = Ns − Na Npa = Na − Np Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Algebric Method Relative Velocity Method Angular vel. of S = angular vel. of S rel. to a + angular vel. of a or ωs = ωsa + ωa or Ns = Nsa + Na Simillarly, NP = −Npa + Na Nsa = Ns − Na Npa = Na − Np Nsa Ns − Na = Npa Na − Np Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Algebric Method Relative Velocity Method Angular vel. of S = angular vel. of S rel. to a + angular vel. of a or ωs = ωsa + ωa or Ns = Nsa + Na Simillarly, NP = −Npa + Na Nsa = Ns − Na Npa = Na − Np Nsa Ns − Na = Npa Na − Np Tp Ns − Na = Ts Na − Np Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 17 / 38 Gear Train Compound Epicyclic Gear Train Compound Epicyclic Gear Train—Sun and Planet Gear Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 18 / 38 Gear Train Compound Epicyclic Gear Train Compound Epicyclic Gear Train—Sun and Planet Gear A compound epicyclic gear train consists of two co-axial shafts S1 and S2 , an annulus gear A which is fixed, the compound gear (or planet gear) B-C, the sun gear D and the arm H. The annulus gear has internal teeth and the compound gear is carried by the arm and revolves freely on a pin of the arm H. The sun gear is co-axial with the annulus gear and the arm but independent of them. The gear at the centre is called the sun gear and the gears whose axes move are called planet gears. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 18 / 38 Gear Train Problem Solving Practice Problem: In an epicyclic gear train, the internal wheels A and B and compound wheels C and D rotate independently about axis O. The wheels E and F rotate on pins fixed to the arm G. E gears with A and C and F gears with B and D. All the wheels have the same module and the number of teeth are: TC = 28; TD = 26; TE = TF = 18. 1. Sketch the arrangement ; 2. Find the number of teeth on A and B; 3. If the arm G makes 100 r.p.m. clockwise and A is fixed, find the speed of B; and 4. If the arm G makes 100 r.p.m. clockwise and wheel A makes 10 r.p.m. counter clockwise; find the speed of wheel B. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 19 / 38 Balancing What is Balancing? 1 2 Moving parts of a machine will have associated (i) applied force and torque (ii) inertia forces/inertia torques Inertia forces and/or inertia torques primary cause primarily cause the unbalance in the rotary and reciprocating parts. Inertia Forces = Shaking or rocking or unbalanced or disturbing forces Inertia Torques = Shaking or rocking or unbalanced or disturbing Definition (Balancing) Balancing is the process of correcting or eliminating unbalance due to inertia forces and moments. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 20 / 38 Balancing Introduction Unbalanced Force Due to Revolving Rotor Figure 1: Unbalance Force Unbalace force = Inertia force = Centrifugal force The most common approach to balancing 1 By adding balancing mass 2 By removing mass from the machine member. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 21 / 38 Balancing Importance of Balancing 1 If the moving parts are not balanced 2 Inertia force/moments are set up in the structure 3 Induced vibration in the structure 1 Produce excessive noise 2 cause undue wear in the mating components 3 increase the stress in the component in This will lead to premature failure of the machine components faulty performance of the machine human discomfort Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 22 / 38 Balancing Types of Mass Balancing Problem 1 2 Balacing of rotating masses 1 Balancing of single rotating mass 2 Balancing of several masses rotating in the same plane 3 Balancing of several masses rotating in the different plane Balacing of reciprocating masses 1 Balancing of single cylinder engines 2 Balancing of two cylinder engines 3 Balancing of multi-cylinder in-line engines 4 Balancing of radial engines Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 23 / 38 Balancing Balancing of Rotating Masses Balancing Single Rotating Mass Figure 2: Caption Unbalanced force = Inertia force = Centrifugal force = Fc = mω 2 r There are two ways to balance this unbalance force: 1 By introducing single revolving mass in the same plane 2 By introducing two revolving masses in the different plane Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 24 / 38 Balancing Balancing Single Rotating Mass Method 1: By introducing single revolving mass in the same plane Figure 3: Caption Disturbing Force Fc1 = mω 2 r Balancing Force Fc2 = mB ω 2 rB But for Balancing Fc1 = Fc2 Dr. Syed Mamun R Rasid mr = mB rB Machine Dynamics and Vibration January 30, 2025 25 / 38 Balancing Balancing Single Rotating Mass Method 2: By introducing two revolving masses in the different plane If the disturbing mass and balancing mass lie in different plane, disturbing mass can not be balanced by single mass as there will be a couple left unbalanced. So it requires at least two balancing masses. Condition for Balancing: The resultant centrifugal force must be zero. The resultant couple must be zero. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 26 / 38 Balancing Balancing Single Rotating Mass Method 2: By introducing two revolving masses in the different plane Applying Condition 1 of Force Balancing: mr = mB1 rB1 + mB2 rB2 Applying condition 2 of Couple Balancing: mB1 rB1 l = mrl2 Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 27 / 38 Balancing Balancing Several Rotating Mass Consider a four rotor system rotating in the same plane: Given Data: mass m1 , m2 , m3 , m4 radius of rotation r1 , r2 , r3 , r4 relative angular position θ1 , θ 2 , θ 3 , θ 4 To Find: Magnitude of balancing masses mB Angular Position of balancing masses θB relative angular position θ1 , θ 2 , θ 3 , θ 4 Solving Method: Analytical Method Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 28 / 38 Balancing Balancing Several Rotating Mass Method 1: Analytical Step 1: Find centrifugal forces exerted by each rotating masses. Step 2: Resolve the centrifugal forces horizontally and vertically and find their sums. Step 3: Find magnitude and direction resultant force. q of P P FCR = ( FH )2 + ( FV )2 P F θR = tan1 ( P FV ) H Find magnitude and direction of balancing mass FB = mB rB θB = θR + 180 Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 29 / 38 Balancing Balancing Several Rotating Mass Method 2: Graphical 1 2 Step 1: Draw the space diagram with the positions of the several masses. Step 2: Find centrifugal force exerted by each rotating mass Step 3: Draw force polygon. If force polygon is closed, there is no out of balance force. If force polygon is open, there is out of balance force. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 30 / 38 Balancing Balancing Several Rotating Mass Method 2: Graphical Step 1: Draw the space diagram with the positions of the several masses. Step 2: Find centrifugal force exerted by each rotating mass Step 3: Draw force polygon. 1 If force polygon is closed, there is no out of balance force. 2 If force polygon is open, there is out of balance force. Resultant force = closing side of the polygon. Balancing force = Resultant force & in opposite direction. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 31 / 38 Balancing Balancing Several Mass Revolving in different plane Method 2: Graphical When the system rotates without any vibration, that means the system is in dynamic balance. When the system vibrates during rotation, that means the system is out of balance. It requires dynamic balancing. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 32 / 38 Balancing Balancing Several Mass Revolving in different plane DALBY’s Method The technique of tackling this types of problem is to transfer the centrifugal force acting in each plane to a single parallel plane which is usually termed as reference plance. Then the procedure for balancing is almost the same as for balancing several masses rotating in the same plane. Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 33 / 38 Balancing Balancing Several Mass Revolving in different plane Transfer of a force from one plane to another plane Figure 4: Fig. 132.pdf 1 2 3 The effect of transferring a force F acting in one plane to another plane (reference plane) is equivalent to transfer the same force F in magnitude and direction in the reference plane accompanied by a couple of magnitude F × l. Couple vector is perpendicular (90 degrees) to force vector In Balacing problems, it is convenient if couple vectors are drawn by turning them through 90 degrees in the same sense (by drawing them toR Rasid the force vector). This does not affect their relative Dr.parallel Syed Mamun Machine Dynamics and Vibration January 30, 2025 34 / 38 Balancing Balancing of Reciprocating Masses Acceleration of the reciprocating mass of a slider-crank mechanism is given by cos 2θ a = ω 2 r [cos θ + ] n Therefore, the force required to accelerate mass m is FI = FU = mω 2 r [cos θ + cos 2θ ] n Primary accelerating force = mω 2 r cos θ Secondary accelerating force = mω 2 r cosn2θ Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 35 / 38 Balancing Partial Balancing of Unbalanced Primary Force in a Reciprocating Engine The primary unbalanced force mω 2 r cos θ may be considered as the component of the centrifugal force produced by a rotating mass m placed at the crank radius r. The centrifugal force due to mass B = Bω 2 b Horizontal component of this force acting in opposite direction of primary force = Bω 2 b cos θ The primary force is balanced, if mω 2 r cos θ = Bω 2 b cos θ mr = Bb Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 36 / 38 The Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 37 / 38 Balancing Partial Balancing of Unbalanced Primary Force in a Reciprocating Engine The primary force is completely balanced if B.b = m.r, but the centrifugal force produced due to the revolving mass B, has also a vertical component (perpendicular to the line of stroke) of magnitude Bω 2 b sin θ. This force remains unbalanced. The maximum value of this force is equal to Bω 2 b when θ is 90° and 270°, which is same as the maximum value of the primary force mω 2 r . Figure 5: Caption Dr. Syed Mamun R Rasid Machine Dynamics and Vibration January 30, 2025 37 / 38 Balancing Partial Balancing of Unbalanced Primary Force in a Reciprocating Engine As a compromise let a fraction ‘c’ of the reciprocating masses is balanced, such that c.m.r = B.b Unbalanced force along the line of stroke = mω 2 r cos θ − Bω 2 b cos θ =mω 2 r cos θ − cmω 2 r cos θ=(1 − c)mω 2 r cos θ Unbalanced force along the perpendicular to the line of stroke =Bω 2 r sin θ = cmω 2 r sin θ Resultant unbalanced force at any instant = q [(1 − c)mω 2 r cos θ]2 + [cmω 2 r sin θ]2 =mω 2 r Dr. Syed Mamun R Rasid q (1 − c)2 cos2 θ + c 2 sin2 θ Machine Dynamics and Vibration January 30, 2025 38 / 38
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