See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/339090045 Out-of-plane response of ECC-strengthened masonry walls Article in Journal of Structural Integrity and Maintenance · February 2020 DOI: 10.1080/24705314.2019.1692165 CITATIONS READS 25 1,633 2 authors: Pankaj Munjal Shamsher Bahadur Singh National Institute of Technology Kurukshetra Birla Institute of Technology and Science, Pilani 31 PUBLICATIONS 579 CITATIONS 278 PUBLICATIONS 2,086 CITATIONS SEE PROFILE All content following this page was uploaded by Pankaj Munjal on 07 February 2020. The user has requested enhancement of the downloaded file. SEE PROFILE Journal of Structural Integrity and Maintenance ISSN: 2470-5314 (Print) 2470-5322 (Online) Journal homepage: https://www.tandfonline.com/loi/tstr20 Out-of-plane response of ECC-strengthened masonry walls Pankaj Munjal & S. B. Singh To cite this article: Pankaj Munjal & S. B. Singh (2020) Out-of-plane response of ECCstrengthened masonry walls, Journal of Structural Integrity and Maintenance, 5:1, 18-30, DOI: 10.1080/24705314.2019.1692165 To link to this article: https://doi.org/10.1080/24705314.2019.1692165 Published online: 06 Feb 2020. Submit your article to this journal View related articles View Crossmark data Full Terms & Conditions of access and use can be found at https://www.tandfonline.com/action/journalInformation?journalCode=tstr20 JOURNAL OF STRUCTURAL INTEGRITY AND MAINTENANCE 2020, VOL. 5, NO. 1, 18–30 https://doi.org/10.1080/24705314.2019.1692165 Out-of-plane response of ECC-strengthened masonry walls Pankaj Munjal and S. B. Singh Civil Engineering Department, Birla Institute of Technology and Science, Pilani, India ABSTRACT This paper focuses on the flexural behavior of masonry walls strengthened with precast engineered cementitious composite (ECC) sheet. The walls were subjected to out-of-plane static loading and analyzed using ABAQUS. For the validation of numerical results, four masonry walls of size 762 × 480 × 230 mm were cast using burnt clay bricks and cement mortar. Out of four, two masonry walls were strengthened with precast ECC sheet using epoxy as adhesive, and the remaining two acted as control specimens. The validation of numerical results with the experimental results shows that the model can effectively capture the nonlinear behavior of masonry and ECC to predict the strength and failure mechanism. The influence of mesh size on the numerical results is also reported. Further, a parametric study has been carried out to observe the effect of several parameters such as percentage of ECC reinforcement ratio, span/depth (L/d) ratio and width/thickness (b/h) ratio of the strengthened masonry walls. This study reveals that the precast ECC sheet increases the load-carrying capacity and ductility of brick masonry walls and hence demonstrates its performance as a strengthening element for brick masonry structures. Introduction Masonry walls are primarily designed to withstand vertical loads as masonry is strong in compression (Singh, Chauhan, & Munjal, 2018). Since masonry is weak in tension, the walls are most vulnerable to the seismic lateral loads. The development of affordable and effective strengthening techniques for masonry walls is an urgent need. Numerous strengthening materials such as metallic or polymeric grid, fiber-reinforced polymer, engineered cementitious composite (ECC) and textilereinforced mortars may be used for strengthening purposes. Among these materials available today for strengthening, the use of ECC has been designated as an attractive strengthening material (Billington et al., 2009; Kyriakides & Billington, 2008; Kyriakides, Hendriks, & Billington, 2012). Recent investigations have demonstrated the great advantages of ECC for strengthening and retrofitting purpose. The use of ECC for the strengthening of masonry structures has attracted great attention due to its ductile behavior. Kyriakides and Billington (2008), Billington et al. (2009), Maalej, Lin, Nguyen and Quek (2010), Lin, Biggs, Wotherspoon and Ingham (2014) and Maalej et al. (2010) show that the ECC is very effective for strengthening of masonry structures. Kyriakides and Billington (2008) studied the flexural response of masonry walls strengthened with 13-mm-thick ECC sheet and reported that the flexural strength of strengthened masonry walls has increased by 160–280% of that of control specimens. Billington et al. (2009) carried out an experimental study on masonry-infilled non-ductile concrete frame retrofitted with an ECC layer of thickness 13 mm. The infill frames were tested for in-plane cyclic loading, and it was demonstrated that the use of ECC for retrofitting has significantly enhanced the performance of infill masonry walls. Maalej et al. (2010) investigated the out-of-plane resistance of unreinforced masonry walls of size 1000 × 1000 × 100 mm strengthened with ECC. The strengthened masonry walls have shown CONTACT S. B. Singh Concrete damage plasticity (CDP); engineered cementitious composite (ECC); macro modelling; masonry walls; out-of-plane response the increase in the load-carrying and deflection capacity ranging from 197% to 2135% of that of control specimens. Lin et al. (2014) carried out the experimental investigation on the in-plane behavior of concrete masonry wallets strengthened with the ECC shotcrete mix. Twenty-six concrete masonry wallets of dimension 1180 × 1200 × 140 mm were constructed and strengthened with ECC shotcrete of thickness 10–15 mm. Lin et al. (2014) concluded that the in-plane shear strength of the strengthened masonry wallettes has significantly improved. In another study by Lin, Lawley, Wotherspoon and Ingham (2016), the flexural response of clay brick masonry walls of size 4100 × 1150 × 230 mm strengthened with 30-mm-thick ECC was investigated. Lin et al. (2016) observed that the flexural strength of strengthened masonry walls has increased in between 646% and 1267% of that of control walls. In the last two decades, considerable numerical research has been performed to predict the performance of masonry walls subjected to different loading conditions (Lourenço, Rots, & Blaauwendraad, 1998; Tarque et al., 2010). For smallscale structures where a more accurate response of masonry components is required, the micro-modelling is the most appropriate method to predict the actual behavior of masonry (Bolhassani, Hamid, Lau, & Moon, 2015; Felix, 1999). Although micro-modelling approach is more realistic for masonry behavior, modelling becomes complicated due to high computational cost. Kyriakides et al. (2012) proposed the nonlinear micro-modelling method to simulate the small masonry beams strengthened with ECC. Kyriakides et al. (2012) concluded that micro-modelling method is capable to observe the experimental performance of ECCstrengthened masonry beams. The macro-modelling methods with homogenization-based technique neglecting brick– mortar interaction have been successfully used for predicting the behavior of masonry walls (Daniel & Dubey, 2015; ElGawady, Lestuzzi, & Badoux, 2006; Kang, Yoon, Ryu, & sbsinghbits@gmail.com; sbsingh@pilani.bits-pilani.ac.in © 2020 Korea Institute for Structural Maintenance and Inspection KEYWORDS JOURNAL OF STRUCTURAL INTEGRITY AND MAINTENANCE Shin, 2019; Laurenco, Rots, & Blaauwendraad, 1995; Stavridis & Shing, 2010). The advantages of macro-modelling approach over micromodelling are the following: (a) Macro-modelling approach required less computational effort and time, whereas micromodelling approach required high computation effort and takes more time (Blasi, De Luca, & Aiello, 2018); (b) Macromodelling approach is generally adopted for finding the global overall response, whereas micro-modelling approach is suitable for local behavior (Kunnath, 2018); (c) Macromodelling approach can be used for large scale (e.g. masonry walls made of more than one layer of stack-bonded bricks), whereas micro-modelling approach is suitable for small scale like masonry prism with one layer of stack-bonded bricks; (d) Macro-modelling approach is reliable for its great approximation results with the comparison to micro-modelling approach for the case of masonry walls (Abbas & Saeed, 2017). Abbas and Saeed (2017) reported that the difference between the results obtained from macro-modelling approach and micro-modelling approach is less than 2%. However, little research has focused on numerical simulation based on macro-modelling approach on strengthening of masonry structures with ECC. Recently, Singh, Patil and Munjal (2017) investigated the ECC-strengthened masonry beams based on the macro-mechanics approach, and the presented macro-modelling approach has shown good agreement with the experimental results. The above study on retrofitting and strengthening of masonry walls with ECC shows that more research work on burnt clay brick masonry walls subjected to out-of-plane loading is required to be carried out. In this study, a macro-modelling approach is used for predicting the out-of-plane response of masonry walls strengthened with ECC sheet. A commercial finiteelement program (ABAQUS) is used for numerical modelling, and results are validated with the experimental results. Moreover, different parameters such as thickness of ECC sheet, effect of width to thickness ratios and span to depth ratios of the specimens are also considered for the present study. Experimental program The experimental program was planned to examine the effectiveness of precast ECC sheet for the flexural strengthening of masonry walls. The experimental investigations were carried out on unstrengthened and strengthened masonry walls along with the ECC sheets against the out-of-plane loading. A total of four brick masonry walls (Figure 1) of dimensions 762 × 480 × 230 mm (span × width × thickness) were constructed by an experienced mason. The thickness of the mortar was maintained 10–12 mm. Out of four specimens, two were strengthened on tension face with 25-mm-thick ECC sheet, and the remaining two specimens acted as control walls. Masonry walls were cured by wet jute bags for 28 days before strengthening and testing. In addition to the brick masonry walls, two ECC sheets of size 762 × 480 × 25 mm (length × width × thickness) were also cast and tested under four-point loading to examine the out-of-plane response of ECC sheets. The detailed description of masonry walls used in this study has been presented in Table 1. To discriminate between numerically modeled and experimental specimens, the designations “X-A” and “X-E” are used, where “X” indicates 19 Figure 1. Schematic diagram of control masonry wall. the specimens defined in Table 1; “A” stands for the numerically modeled specimen; and “E” refers to the experimental specimen. For the casting of brick masonry walls, the Portland pozzolana cement (PPC) and river sand locally available in Rajasthan, India, were used. The cement mortar of mix proportion of 1:3 (cement:sand) was used in this study. The same material properties of river sand and PPC were used as described by Singh, Munjal and Thammishetti (2015). The locally available (Rajasthan, India) burnt clay bricks of dimension 230 × 110 × 75 mm (length × width × thickness) were used in this investigation. Burnt clay bricks were immersed in water for 24 h before the manufacturing of walls to avoid the absorption of water from the fresh mortars. Details of the properties of the materials used for this study are described by Singh and Munjal (2017) and briefly summarized in Table 2. The stack-bonded five-brick unit with cement mortar of mix proportion of 1:3 (cement:sand) was cast as masonry prisms. The compressive strength and water absorption tests were conducted as per standard IS 1905:1987 (1987) and IS 3495:1992 (1992), respectively. The five specimens were tested for each property reported in Table 2 along with coefficient of variation in percentage. Material and mix design of ECC ECC generally consists of mixtures of cement, fly-ash, silicasand, superplasticizer, water and polymeric fibers to reinforce the mix. The mix proportion of ECC used in this study has been taken from literature (Madappa, 2011) and presented in Table 3. In this study, PPC as binder, micro silica-sand with an 20 P. MUNJAL AND S. B. SINGH Table 1. Details of masonry wall specimens. Sr. no. Wall designation 1 MW-A, MW-E 2 ECC-A, ECC-E 3 FW-A, FW-E 4 FWT-A-10, FWT-A-25, FWT-A-50, FWT-A-75, FWT-A-100, FWT-A-150 5 FWL-A-762, FWL-A-1000, FWL-A-1250, FWL-A-1500 6 FWW-A-480, FWW-A-750, FWW-A-1000 Wall descriptiona Control/unstrengthened masonry wall Control ECC sheet of depth 25 mm Flexural strengthened masonry wall with ECC sheet of thickness 25 mm Flexural strengthened masonry wall with ECC sheet of thickness 10, 25, 50, 75, 100 and 150 mm, respectively Flexural strengthened masonry wall of length 762, 1000, 1250 and 1500 mm, respectively Flexural strengthened masonry wall of width 480, 750 and 1000 mm, respectively In specimen designated as X-A or X-E, “X” refers to specimens described; “E” stands for the experimentally tested specimen; and “A” refers to the numerically modelled specimen. a Table 2. Experimental material properties. Material Burnt clay brick Size (mm) 230 × 110 × 75 Cement mortar Masonry prism (5 brick units) ECC (cube) ECC (coupon) 70.7 × 70.7 × 70.7 230 × 110 × 423 70.7 × 70.7 × 70.7 310 × 75 × 13 Parameter Water absorption (%) Compressive strength (MPa) Compressive strength (MPa) Compressive strength (MPa) Properties 13.65 (13.98)a 8.24 (18.26) 20.85 (1.98) 3.61 (22.98) Compressive strength (MPa) Tensile strength (MPa) Modulus of elasticity (GPa) Rupture strain (%) 51.10 (2.65) 2.70 (3.85) 8.2 (3.85) 0.40 (3.85) Five specimens were tested for each property. Value in parentheses represents coefficient of variation in percentage. a Table 3. Mix proportion of engineered cementitious composite (ECC). Cement (kg/m3) Micro silica-sand (kg/m3) Class-F fly-ash (kg/m3) Water (kg/m3) Superplasticizer (kg/m3) Polyester fiber (kg/m3) 620 620 620 290 8.5 26 average grain size of 100 µm and class F fly-ash were used to prepare the ECC. The superplasticizer used in the study is based on second-generation polycarboxylic ether polymers, developed using nano-technology and compatible with all types of cement. The polyester fibers of size 12 mm × 25–35 µm (length and diameter) with a unique triangular shape were used in this study. The triangular cross-section of the fiber provides 40% more surface area which helps for more bonding compared to other shapes. The specific gravity, tensile strength, melting point and elongation of polyester fiber are 1.31, 480 MPa, 250–265ºC and 30%, respectively. Five specimens of ECC cubes and coupons of size 70.7 mm and 310 × 75 × 13 mm, respectively, were tested after the age of 28 days to examine the material properties (i.e. compressive and tensile strength) of ECC. The compressive strength of ECC cubes was tested as per IS 516:1959 (2006). The tensile test of ECC coupons was performed in Universal Testing Machine (UTM) of capacity 100 kN, and the load was applied at a displacement control rate of 0.5 mm/min. The average results of ECC cubes and coupons along with the coefficient of variation are presented in Table 2. Installation of ECC sheet on masonry walls The ECC sheet was bonded on the face of brick masonry walls using epoxy adhesive (Sikadur 330). The ECC sheet was as wide as the masonry wall. The surface of walls and ECC sheet was cleaned and leveled of all extraneous material using grinder. The remaining gaps were filled with gypsum plaster. First, epoxy was applied on the walls at the position of the sheet and spread evenly. Then, ECC sheet was pasted on the surface of masonry walls. The thickness of epoxy was maintained approximately 1 mm. The walls were covered and the uniform pressure was applied to allow the sheet to fix to the wall without the formation of any air gaps. The ECCstrengthened walls were left for air curing for 15 days. Test set-up A servo-hydraulic actuator of capacity 300 kN was used to apply the four-point loading on the masonry walls as shown in Figure 2. Load and deflection of the walls were measured through the control system and linear variable displacement transducer, respectively. The walls were tested with a ramp JOURNAL OF STRUCTURAL INTEGRITY AND MAINTENANCE 21 Figure 2. Four-point bending test set-up of masonry wall for flexure failure. loading in the displacement control mode at the rate of 0.05 mm/s until failure. Experimental results The load–displacement response of control masonry walls (MW-E) and ECC-strengthened masonry walls (FW-E) is shown in Figure 3. The unstrengthened/control masonry walls (MW-E) failed at the ultimate average load of 15.48 kN, and the corresponding mid-span deflection of approximately 1.02 mm was observed. In the unstrengthened/control masonry walls, the flexural cracks started at the tension face and propagated towards the compression face, leading to sudden failure. A joint bond failure took place near the center of the wall as shown in Figure 4. As shown in Figure 3, the tensionstrengthened masonry walls with ECC sheet show higher flexural strength in comparison to control walls. It is observed that the load-carrying capacity of flexural strengthened masonry walls with precast ECC sheet has increased to 440% of that of control/unstrengthened masonry walls. In the ECCstrengthened masonry walls, flexural vertical cracks appeared near to constant bending moment zone. Later, some inclined cracks developed in the shear zone. Then, one inclined dominant crack due to stress concentration started close to the left side of the loading point and leading to flexural failure of the masonry wall as presented in Figure 5. The average experimental load versus deflection responses has been discussed in detail along with numerical results later in the section entitled “Validation of numerical modelling”. Numerical modelling The finite-element-based numerical modelling was carried out using commercial software, ABAQUS. There are mainly three approaches to simulate the nonlinear behavior of masonry structures depending on the degree of accuracy and simplicity desired as follows (Lourenço, 1994): (i) Detailed micro-modelling: In this approach, masonry units and mortar are expressed by continuum elements, whereas brick–mortar interface is expressed by discontinuous elements. 90 80 70 Load (kN) 60 MW-E (First Specimen) MW-E (Second Specimen) FW-E (First Specimen) FW-E (Second Specimen) 50 40 30 20 10 0 0 1 2 3 4 5 6 Mid-span deflection (mm) Figure 3. Load–deflection response of experimentally tested masonry wall. 7 8 9 10 22 P. MUNJAL AND S. B. SINGH Figure 4. Failure pattern of unstrengthened/control masonry wall (MW-E). ECC Sheet Figure 5. Failure pattern of ECC-strengthened masonry wall (FW-E). (ii) Simplified micro-modelling: In this method, masonry units are expressed by continuum elements, whereas the behavior of the mortar joints and brick–mortar interface is lumped in discontinuous elements. (iii) Macro-modelling: The macro-modelling method does not make a discrimination between individual masonry units and mortar joints but treats brick masonry as a homogeneous model. The first two approaches are the most accurate model for describing masonry behavior, but these require a large computation memory and huge time for the analysis of masonry structures. The last approach (i.e. macro-modelling) provides a superior understanding of the global behavior of masonry structure. The interaction between brick and mortar is usually negligible in the macro-modelling approach (Daniel & Dubey, 2015). This approach is best to examine the behavior of large masonry walls, where little experimental data are adequate for calibrating the material properties. In this study, macro-modelling was done by considering the masonry as a composite homogeneous model. The basic feature of the homogeneous model is that weak brick unit, strong mortar and unit–mortar interfaces are smeared so that the whole brick masonry is characterized by the homogeneous isotropic material. For the numerical modelling, the graphical user interface of ABAQUS CAE was used to make all the parts, assemble, define boundary conditions, mesh, apply loads, submit jobs and examine the results. For modelling of masonry and ECC, the solid elements C3D8R (8-nodes isoparametric three-dimensional brick elements with reduced integration) were used. The 8-nodes three-dimensional cohesive elements of element type COH3D8 were used for epoxy. The Pin and Pinsupported boundary conditions were applied at both ends by restraining the translation in the in-plane direction. Material model The concrete-damaged plasticity (CDP) model is a continuum plasticity-based damage model for simulation of the constitutive behavior of concrete. This model was theoretically described by Lubliner, Oliver, Oller and Oñate (1989) and developed by Lee and Fenves (1998). It gives a general capability for modelling concrete, masonry and other brittle materials in all types of structures. ABAQUS uses the concept of isotropic damage in combination with isotropic tensile and compression plasticity in order to represent the inelastic behavior of material (Dassault Systèmes Simulia Corporation, 2017). The key aspects of the CDP model in ABAQUS include yield criterion, softening rule, hardening rule, flow rule and the compressive and tensile behavior along with damage JOURNAL OF STRUCTURAL INTEGRITY AND MAINTENANCE variables. Based on previous studies (Khalil, Etman, Atta, & Essam, 2016; Kupfer, Hilsdorf, & Rusch, 1969; Pereira, Campos, & Lourenço, 2015), CDP parameters were used to model the masonry and ECC sheet as they precisely account the nonlinear material behavior. It assumes that the failure of masonry and ECC can be modeled using the plasticity characteristics and response to uniaxial compression and uniaxial tension. Plasticity parameter The details of the plasticity parameter for this study are described by Singh et al. (2017) and briefly summarized here. The plasticity parameters of masonry and ECC used for this study are reported in Table 4. The dilation angle (ѱ) measured in the p-q plane at high confining pressure and is determined using sensitivity analysis. The default value of flow potential eccentricity (ε) is taken as 0.1 which describes the rate at which the hyperbolic flow potential approaches its asymptote. Another parameter defining the condition of materials is the point when the concrete experiences failure under biaxial compression. The fbo/fco is the ratio of initial biaxial compressive yield stress to the initial uniaxial compressive yield stress. Kupfer et al. (1969) have performed the experimental studies to calculate the factor fbo/fco. The default value of fbo/fco is taken as 1.16 as per ABAQUS user’s manual. The other parameter Kc is defined as the ratio of second stress invariant of the tensile meridian to the compressive meridian. In this study, the default value of Kc is taken as 0.667 as per ABAQUS user’s manual. The viscoplastic regularization is used to overcome the convergence difficulties which may develop due to material softening behavior and stiffness degradation. The viscoplastic regularization method will allow stresses beyond outside of the yield surface. The small value of viscoplastic regularization generally helps improve the rate of convergence in the softening regime, without compromising the results. The viscosity parameter is taken as 1 × 10−5 after many sensitivity analyses were performed. Compressive behavior The compressive stress–strain relationship along with the damage properties when it is subjected to uniaxial compressive loading is shown in Figure 6. The response is linear until the initial value of yield stress is reached (Point A). In the plastic regime, the response is typically considered by stress hardening followed by strain softening. The value of compressive yield stress (σc) versus inelastic or crushing strain (~εin c ) is provided in ABAQUS in the tabular form. The inelastic strain (~εin c ) is calculated as the difference between the total compressive strain and the elastic strain which corresponds to undamaged material as shown below in Equation (1). el ~εin c ¼ εc εoc Dilation angle (ψ) 30° 37° Eccentricity fbo fco Kc (ε) 0.1 1.16 0.667 0.1 1.16 0.667 Viscosity parameters (μ) 1 × 10−5 1 × 10−5 (1) where εeloc ¼ σEoc , εc = total compressive strain and εeloc = elastic strain with respect to the undamaged material. For example, in Figure 6, at point C, if total stress = σcc , the corresponding strain = εcc , and from Equation (1), inelastic strain at point strain at point C (εcc ) minus the C (~εin c ) is equal to the total el elastic strain at point C εoc ¼ σEcco . Similarly, inelastic strain corresponding to respective yield stress is calculated on different intervals of compressive stress–strain response. Further, plastic compressive strains are neither negative nor decreasing with increased stresses and can be calculated using Equation (2) (Lourenço, 1994). ~εpl εin c ¼~ c Table 4. Plasticity parameters used for CDP model for masonry and ECC. Type of material Masonry ECC 23 dc σ c ð1 dc Þ Eo (2) where dc is uniaxial compressive damage variables. The compressive damage variable (dc) is the rate of degradation of the material stiffness which holds true for the region beyond Figure 6. Uniaxial compressive stress–strain relationship (Dassault Systèmes Simulia Corporation, 2017). 24 P. MUNJAL AND S. B. SINGH peak compressive stress (Point B in Figure 6) and calculated using Equation (3). dc ¼ 1 σc σcu (3) where σcu is peak compressive yield stress. Tensile behavior The tensile post-failure stress–strain relationship is presented in Figure 7 in order to simulate the complete tensile behavior of the material in ABAQUS. The uniaxial stress–strain response is assumed linear elastic up to its tensile stress (Point A). After cracking, the descending trend is modeled by a softening process in terms of cracking strain. The cracking strain ~εck t is the difference between total strain and elastic strain that refers to undamaged material and is shown in Equation (4). el ~εck t ¼ εt εot (4) where εelot ¼ Eσot , εt = total tensile strain and εelot = elastic strain respective to the undamaged material. Further, plastic tensile strains that are neither negative nor decreasing with increased stresses can be calculated using Equation (5) (Dassault Systèmes Simulia Corporation, 2017). ~εpl εin t ¼~ t dt σt ð1 dt Þ Eo (5) where dt is uniaxial tensile damage variables. The tensile damage variable (dt) is the rate of degradation of the material stiffness which holds true for the region beyond peak tensile stress (Point A in Figure 7) and calculated using Equation (6). dt ¼ 1 σt σto (6) where σto is peak tensile yield stress. The compressive and tensile material properties used in numerical modelling were obtained from the experimental tests performed by Singh and Munjal (2017) and are presented in Tables 5 and 6 in the form of yield stress versus inelastic/cracking strain with the omission of subsequent assumptions: (i) the tensile strength of masonry has taken as Table 5. Yield stress and the corresponding strain values of masonry. Compression stiffening properties Yield stress (MPa) Inelastic strain × 10−2 1.51 0.00 2.24 0.06 3.24 0.10 3.61 0.12 3.07 0.40 2.50 0.75 Tension stiffening properties Yield stress (MPa) 0.36 0.05 - Cracking strain × 10−2 0.00 0.68 - Table 6. Yield stress and the corresponding strain values of ECC. Compression stiffening properties Yield stress (MPa) 31.20 42.31 51.10 39.53 30.12 20.52 Inelastic strain × 10−2 0.00 0.05 0.17 1.46 2.78 5.02 Tension stiffening properties Yield stress (MPa) 2.65 2.70 1.64 0.69 0.65 - Cracking strain × 10−2 0.00 0.17 0.25 0.36 0.37 - 10% of its compressive strength (Daniel & Dubey, 2015; Kyriakides et al., 2012) and (ii) the Poisson’s ratio of masonry is taken as 0.2 (Ghiassi, Oliveira, Lourenço, & Marcari, 2013). The material properties of masonry and ECC used in numerical modelling were obtained experimentally and are presented in Table 2. The modulus of elasticity of ECC and masonry used for numerical modelling is 8200 and 1216 MPa, respectively, based on experimental results. Cohesive behavior ECC sheet was bonded to masonry surface using epoxy which is considered to be a thin viscous film that produces the surface-to-surface contact between the masonry surface and ECC sheet. In this study, epoxy is defined as cohesive elements (COH3D8), and bi-linear traction–separation law is used. In ABAQUS, the traction–separation model assumes initially linear elastic behavior, followed by the initiation and evolution of damage. The failure of the developed cohesive Figure 7. Uniaxial tensile stress–strain relationship (Dassault Systèmes Simulia Corporation, 2017). JOURNAL OF STRUCTURAL INTEGRITY AND MAINTENANCE bond is characterized by progressive degradation of the cohesive stiffness, derived from the damage process. ABAQUS imposes this contact behavior only for node-tosurface interactions, which means that each contact interaction needs to be assigning a slave surface to a master surface while a master surface can interact with several slave surfaces. The elastic constitutive matrix that tells the normal and shear stresses to the normal and shear separations across the interface defines the model as in Equation (7) (Dassault Systèmes Simulia Corporation, 2017). 8 9 2 38 9 Knn Kns Knt < δn = < tn = t ¼ ts ¼ 4 Kns Kss Kst 5 δs ¼ Kδ (7) : ; : ; tt Knt Kst Ktt δt where t is the nominal traction stress vector, δ is the corresponding separations, and n stands for the normal direction, while s and t stand for in-plane principal directions. In this study, the stiffness components were treated as uncoupled cohesive behavior in the normal, shear and tangential directions. Hence, the off-diagonal terms in Equation (7) would be zero for uncoupled behavior. The value of the stiffness (K) should be adequate to avoid the interpenetration of crack faces and numerical problems such as spurious traction oscillation (Song, Dávila, & Rose, 2008; Turon, Camanho, Costa, & Dávila, 2006). The stiffness used for numerical modelling is calculated based on Equation (8) (Dassault Systèmes Simulia Corporation, 2017). Ki α: Ei ta (8) where Ki and Ei are stiffness and modulus in normal, shear and tangential directions, ta is thickness of adhesive layer and α is a parameter defined by Turon et al. (2006) and its value must be larger than 1 (Song et al., 2008; Turon et al., 2006). In this study, the stiffness of normal (Knn), shear (Kss) and tangential (Ktt) directions is assumed to be the same (Knn = Kss = Ktt). The stiffness of the cohesive element is calculated as 28,000 MPa based on Equation (8). Mesh sensitivity The mesh sensitivity analysis is a very important aspect of the numerical modelling, especially for damage plasticity model, in the sense that analysis does not converge to a unique solution as the mesh refinement leads to narrower crack bands. The influence of the mesh refinement with element size equal to 5, 10, 15, 20 and 50 mm on the behavior of the masonry walls and ECC sheets was examined. In addition, the computation time required for different mesh sizes is also considered. Consequently, the system used for sensitivity analysis had the configuration of Intel(R) Core (TM) i7-4790 CPU @ 3.60 GHz, 4 Core(s), 8 Logical Processor(s) with 32 GB of RAM (Randomaccess memory) working with Windows-7 64 bits. Figures 8 and 9 show, respectively, the normalized load (ratio of numerical load (Pnum)/experimental load (Pexp)) versus midspan deflection curves for masonry and ECC. In the graph legend, “M-5“ stands for element size of 5 mm, and value in parentheses represents the computational time taken for that element size. The predicted normalized load increases slightly as the mesh size reduces up to certain limit. Considering the normalized load (numerical value/experimental value), the element sizes of 20 and 10 mm have shown the better compromise (value nearest to 1) in the case of masonry walls (Figure 8) and ECC sheet (Figure 9), respectively. All subsequent analyses of ECC-strengthened masonry walls were conducted using these mesh sizes, i.e. 20 mm for masonry and 10 mm for ECC sheet. It is observed that ECC sheet modelling requires a smaller mesh size (10 mm) to achieve convergence due to its requirement of more nodal points than masonry. The epoxy was modeled as a cohesive element in between the masonry wall and the ECC sheet. The fine-meshed cohesive elements compared to solid elements have a better convergence rate of solution as found from the sensitivity analysis. The meshing size of 5 mm for cohesive elements (epoxy) was found most suitable for this study in terms of convergence. A typical meshed masonry wall strengthened with ECC is shown in Figure 10. Validation of numerical modelling The average experimental results of all the specimens in terms of peak load and mid-span deflection were compared with the results obtained from ABAQUS and are reported in Table 7. The average load–deflection response of numerically modelled and experimentally tested specimens of unstrengthened and strengthened masonry walls is presented in Figures 11–13. Figure 11 illustrates the comparison of the out-of-plane response of unstrengthened masonry wall 1.05 1.04 Normalized Load (Pnum/Pexp) M5 (170 Hrs) 1.03 M10 (5 Hrs) 1.02 M15 (3.5 Hrs) M20 (1.5 Hrs) 1.01 M50 (20 Min) 1 0.99 0.98 0.97 0.96 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Mid-span deflection (mm) Figure 8. Mesh sensitivity analysis of control masonry wall (MW-A). 25 1 1.1 1.2 1.3 26 P. MUNJAL AND S. B. SINGH 1.2 1.1 Normalized Load (Pnum/Pexp) 1 0.9 0.8 0.7 0.6 M5 (2.5 Hrs) 0.5 M10 (25 Min) 0.4 M15 (3.5 Min) 0.3 M20 (3 Min) 0.2 M50 (1 Min) 0.1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Mid-span deflection (mm) Figure 9. Mesh sensitivity analysis of ECC sheet (ECC-A). Figure 10. Model of meshed ECC-strengthened masonry wall (FW-A). Table 7. Validation of experimental results with numerical study. Experimental Numerical Peak Mid-span Peak Mid-span Wall desig- load deflection load deflection nation (kN) (mm) (kN) (mm) MW 15.48 1.02 15.71 1.01 ECC 2.62 15.87 2.85 15.25 FW 83.80 9.45 87.42 8.80 % Age error in % Age error peak in mid-span load deflection 1.48 0.21 8.80 3.91 4.32 6.88 obtained using ABAQUS (using M20 mesh size) and experimental four-point bending tests. It is observed that the out-of -plane response of unstrengthened walls is in close proximity to the respective experimental response with a maximum deviation of 0.21% in the deflection and 1.48% in the corresponding peak load. Similarly, it is shown in Figure 12 that numerically (using M10 mesh size) and experimentally obtained out-of-plane response of 25-mm-thick ECC sheet is in close agreement with a maximum deviation of 3.91% and 8.80% in the corresponding deflection and peak load, respectively. Hence, it is validated that the numerical modelling of unstrengthened masonry walls and ECC sheets for out-ofplane loading provides satisfactory results as they are close to respective experimental results. The results attained by ABAQUS for ECC-strengthened masonry walls are validated with the respective experimental results as presented in Figure 13. It observed that the experimental and numerical out-of-plane responses are in close proximity with a maximum deviation of 4.32% in peak load. However, the stiffness of numerically modelled walls is slightly JOURNAL OF STRUCTURAL INTEGRITY AND MAINTENANCE 27 16 14 Load (kN) 12 10 8 MW-E 6 MW-A 4 2 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Mid-span deflection (mm) 0.8 0.9 1 1.1 Figure 11. Load–deflection response of control masonry wall (MW). 3 2.5 Load (kN) 2 1.5 ECC-E 1 ECC-A 0.5 0 0 1 2 3 4 5 6 7 8 9 10 11 Mid-span deflection (mm) 12 13 14 15 16 Figure 12. Load–deflection response of ECC sheet (ECC). 90 80 70 Load (kN) 60 50 40 FW-E FW-A 30 20 10 0 0 1 2 3 4 5 6 7 Mid-span deflection (mm) 8 9 10 Figure 13. Load–deflection response of ECC-strengthened masonry wall (FW). more and may be attributed to pre-cracking flexural behavior that has not considered in the numerical modelling. The nature of the load–deflection response is observed to be similar. Parametric study The parametric study has been conducted by changing the various parameters such as thickness of ECC sheet, length and width of the strengthened masonry walls to observe the effect of ECC reinforcement ratio, span to depth ratio (i.e. L/d) and width to thickness ratio (i.e. b/h) of strengthened wall. Serial numbers 4–6 in Table 1 provide a detailed nomenclature of the walls analyzed in ABAQUS as a part of the parametric study. It may be noted that all the specimens for the parametric study were tested for a four-point loading test, and loading points are kept fixed. 28 P. MUNJAL AND S. B. SINGH Results and discussions and consequently the decreased value of wmax/h. It may be attributed to an increase in stiffness of the ECC-strengthened walls. Thus, it could be noted that a small percentage of ECC reinforcement ratio could be beneficial in terms of ductility. In order to examine the effect of L/d ratio while keeping the width and thickness of the specimens and ECC reinforcement ratio constant, the length of the specimens was changed from 762 to 1500 mm. It is observed from Figure 15 that the increase in L/d ratio (i.e. 2.72 to 5.75) while keeping the ECC reinforcement ratio constant has significantly decreased the normalized flexural strength (M/fmbd2). The wmax/h value has increased with increases of L/d ratio for a fixed value of flexural load. It is worth noting that for the lowest value of L/d ratio, i.e. (L/d= 2.72), the flexural stiffness is higher initially and then drops to that for L/d = 5.75. The shear deformation becomes predominant in the FWL-762 specimen (L/d= 2.72) and reduces the flexural strength. It is also clear that increasing the length of the wall will cause the decrease in flexural strength and increases the ductility of ECC-strengthened wall. Figure 16 shows the effect of width to thickness ratio (b/h) on the The effect of the ECC reinforcement ratio for a fixed value of span and depth of masonry on the out-of-plane response of strengthened masonry walls is shown in Figure 14. In the graph legend, “FWT-10 (4.15%)”, the FWT-10 stands for flexural strengthened masonry wall with a 10-mm-thick ECC sheet; value in parentheses represents the ECC reinforcement ratio which is calculated by the cross-sectional area of ECC over the total cross-sectional area of the strengthened masonry wall. It may be noted that the graph is plotted between normalized flexural strength (M/fmbd2) and wmax/h to propose the design chart of ECC-strengthened masonry walls. Here, M is the maximum bending moment at the mid-span of the wall; fm is the masonry compressive strength; b is the width of specimen; d is the distance between the extreme compression fiber of masonry to the centroid of ECC sheet; wmax is the maximum mid-span deflection of the specimen; and h is the total depth of the strengthened specimens. It is observed from Figure 14 that the value of M/fmbd2 of strengthened masonry walls increases with an increase in ECC reinforcement ratio (i.e. 4.15–39.37%) Normalized flexural strength (M/fmbd2) 0.1 0.09 0.08 0.07 0.06 FWT-10 (4.15%) FWT-25 (9.77%) FWT-50 (17.79%) FWT-75 (24.51%) FWT-100 (30.21%) FWT-150 (39.37%) 0.05 0.04 0.03 0.02 0.01 0 0 0.01 0.02 0.03 0.04 0.05 0.06 wmax/h Figure 14. Effect of ECC reinforcement ratio on flexural response of strengthened masonry wall. Normalized flexural strength (M/fmbd2) 0.1 0.09 0.08 0.07 0.06 0.05 0.04 FWL-762 (L/d=2.72) FWL-1000 (L/d=3.70) FWL-1250 (L/d=4.72) FWL-1500 (L/d=5.75) 0.03 0.02 0.01 0 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 wmax/h Figure 15. Effect of L/d ratio on flexural response of strengthened masonry wall for ECC reinforcement ratio of 9.77%. 0.045 JOURNAL OF STRUCTURAL INTEGRITY AND MAINTENANCE 29 Normalized flexural strength (M/fmbd2) 0.16 0.14 0.12 0.1 0.08 0.06 FWW-480 (b/h=1.88) FWW-750 (b/h=2.93) 0.04 FWW-1000 (b/h=3.91) 0.02 0 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 wmax/h Figure 16. Effect of b/h ratio on flexural response of strengthened masonry wall for ECC reinforcement ratio of 9.77%. flexural response of the wall. It is observed that for the lowest value of b/h (i.e. b/h = 1.88), the normalized flexural strength (M/fmbd2) is the lowest for a particular deflection (i.e. wmax/h), while it is highest for b/h = 2.93 but with reduced deflection. However, it may be noted that for b/h = 3.91, there is a remarkable increase in load capacity as well as deformation capacity. Thus, it could be recommended that b/h = 3.91 is beneficial for the flexural strength of the wall for a limited range of geometrical dimensions. It is observed that increasing the width of the wall will increase the flexural strength as well as ductility of the ECC-strengthened wall. However, a fullscale analysis is required for a large-scale masonry wall to verify this recommendation. Conclusion The study presents an investigation into the numerical analysis of masonry walls strengthened with ECC sheet in flexure and subjected to out-of-plane loading. The numerical results are validated with the corresponding experimental results. A parametric study is also presented to observe the influence of numerous parameters using finite-element-based software (ABAQUS). The following conclusions are made regarding the strengthening of masonry wall with ECC sheet and subjected to out-of-plane loading. (i) Load-carrying capacity of flexural strengthened masonry walls with precast ECC sheet has increased 440% of that of control/unstrengthened masonry walls. (ii) The numerical results are sensitive to the mesh element size of the concrete damage plasticity model. Accurate element mesh size of the CDP model is essential for the finite-element analysis. (iii) This study will help the researcher and designer to determine the necessary ECC reinforcement ratio as per the required strength in the strengthened masonry walls for a limited range of geometrical sizes. (iv) It is recommended that for a given span to depth ratio, width to thickness ratio of 3.91 is beneficial, while the span to depth ratio should be equal or greater than 3.70 to avoid the negative effect of shear deformations. Article highlights ● The out-of-plane response of masonry walls strengthened with ECC sheets was investigated. ● A nonlinear finite-element macro-modelling approach has been developed. ● The mesh sensitivity analysis was performed. ● A design chart for ECC-strengthened masonry walls was developed. ● The developed design charts will be helpful for strengthening of masonry walls using ECC sheets. Acknowledgments This project is a part of a research project (SR/S3/MERC/0051/2012) funded by the Department of Science and Technology (DST), New Delhi. Financial support by DST, New Delhi, to effectively execute the project is highly appreciated. Disclosure statement No potential conflict of interest was reported by the authors. Funding This work was supported by the Science and Engineering Research Board [SR/S3/MERC/0051/2012]. References Abbas, A., & Saeed, M. (2017). Representation of the masonry walls techniques by using FEM. Australian Journal of Basic and Applied Sciences, 11(13), 39–48. 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