Well Stimulation Dr. Le Nguyen Hai Nam Drilling & Production Engineering Lab Department of Drilling & Production Engineering Objective of Stimulation • Maximize of: • Increase hydrocarbon production rate • Increase the reservoir economic life • Increase reserves recovery • Reduce, or overcome near wellbore damage • Stimulation for reservoir management • Economically efficient drainage of reservoir • Economically efficient drainage of laminated formations • Delaying the onset of water production • Sand control Well stimulation work process Step 1: Candidate Selection: Skin analyses Step 2: Treatment Selection: • Tubing Clean-out • Wellbore Clean-out • Scale Removal • Sandstone Acidizing • Carbonate Acidizing • Hydraulic Fracturing Step 3: Fluid Selection: • Sandstone • Carbonate Step 4: Pumping Schedule: • Pre-flush • Main flush • Post flush • Diversion Step 5: Pre-treatment Evaluation Step 6: Job Execution Step 0: Existing data & experience Candidate Selection requirements for successful matrix treaments • Hydrocarbon saturation 30% or more Highly depleted wells are poor acidizing candidates (from economic of view) • Water cut 50% or less Acid will preferentially stimulate the water zone • Gross reservoir height No limit • Permeability Gas > 1mD, Oil >10 mD Low permeability reservoirs need a frac, not acid • Damage skin S>2, damage soluble in acid and/or solvent • Reservoir pressure Gas: two times the abandonment pressure Oil: 80% depletion • Production system & tubing Current production not more than 80% of maximum capacity of facilities Must be able to handle increased production Fundamental of Hydraulic Fracturing Introduction ▪ The objective of hydraulic fracturing is to improve permeability of the near-wellbore region ▪ Fractures are created by injecting high pressure fluid from the surface into the wellbore ▪ Solid particles called proppants are injected into the fractures to keep them open ▪ Hydraulic fracturing is required for tight unconventional reservoirs such as shale gas. or Objective: Change in Flow Regime Pre-Frac Radial Flow Post-Frac Bi-linear Objective: Bypass Damage Reservoir Pressure Bottomhole Flowing Pressure 8 Objective: Improve Area of Contact 9 Basic Rock Mechanics The cylindrical rock body shrinks in the axial direction, but expand s in the radial direction. Strain in the axial direction is expressed as: Strain in the radial direction is expressed as: The Poisson’s ratio is defined as the strain in the unloaded direction divided by the strain in the loaded direction: Rock deformation under uniaxial loading (compressional force) Rock Type Poisson’s Ratio Sandstone (Gas) 0.10-0.25 Sandstone (Liquid) 0.25-0.30 Limestone 0.3-0.35 Shale 0.28-0.43 Young’s Modulus (E) Young’s modulus (modulus of elasticity) How much energy it takes to deform rock 𝜎 𝐸= 𝜀 Elastic Regime Plastic Regime Basic Rock Mechanics • Two types of deformation for solid materials: elastic and plastic deformation. • In elastic deformation, all strain recovers when the applied stress is removed. • There exists a linear and unique e relationship between stress and strain, which is commonly known as Hooke’s Law: • The linear coefficient E in Hooke’s Law is Young’s modulus of the material. Young’s Modulus (E) Hard Rock Characteristics Challenge Frac Geometry : tend to transmit stress : high pump pressure : long, narrow Soft Rock Strain Characteristics Challenge Frac Geometry : tend to deform : proppant embedment : short, wide Stress High E ( > 3 x 106 psi) Hard Rock High E ( < 3 x 106 psi) Soft Rock Basic Rock Mechanics • A shear stress is defined as the component of stress arising from the force vector component parallel to the cross-section of the material. • Shear strain is defined as the length of deformation divided by the perpendicular length in the plane of the force applied. • The proportionality coefficient between the shear stress and shear strain is defined as shear modulus. • In fracture mechanics and fracture modeling, there is another modulus appearing often in equations, which is named the plane strain modulus. • Rock exhibits tensile and compressive strengths. • The strength of a rock sample obtained with uniaxial stress testing is called the uniaxial compressive strength (UCS). • The tensile strengths of rocks are generally much lower than their compressive strengths. Fracture Modes and Fracture Tougness Principal Stresses Hooke’s Law Overburden, Horizontal and Effective Stresses • The overburden stress is caused by the weight of all the rocks above the point of interest and is always in the vertical direction. • For a reservoir rock at depth H with variable density ρ, the overburden stress σv is calculated as σv is in psi, ρ is in lb/ft3, and H is in ft. • In geological formations, the overburden stress is often the maximum principal stress. • The other two principal stresses in the horizontal directions, often denoted as σh,max and σh,min. • In order to derive a relationship between the horizontal and overburden stresses, elastic deformation in a homogenous and isotropic reservoir without tectonic influences from the outside is assumed. • To take the fluid pressure into consideration, the effective stress σ’ is calculated as: where α is Biot’s poroelastic constant from 0 to 1. • The poroelastic constant describes how effectively the fluid pressure counteracts the total applied stress. Faults and Tectonic Stresses Minimum Horizontal Stress Principal Stress • 𝜎𝑚𝑎𝑥 ≥ 𝜎𝑖𝑛𝑡𝑒𝑟𝑚𝑒𝑑𝑖𝑎𝑡𝑒 ≥ 𝜎𝑚𝑖𝑛 • Hydraulic fracture will initiate and propagate with the least energy. • Hydraulic fracture propagates perpendicular to the direction of the minimum principal stress 18/04/2023 Dr. Mai Cao Lan, Dept. of Drilling & Production Engineering, GEOPET, HCMUT 23 Principal Stress sv Overburden Stress Maximum Horizontal Stress sH sh Minimum Horizontal Stress Fracture opens up perpendicular to minimum stress Or in the direction of the maximum stress Fracture Direction Overburden Stress (Least Principle Stress) Minimum Horizontal Stress Maximum Horizontal Stress (Maximum Principle Stress) Fracture will propagate on the direction of the smax and perpendicular to smin Principle of least resistance Least Principal Stress Horizontal fracture Least Principal Stress Vertical fracture Effect of Wellbore Direction on Hydraulic Fracture Propagation Hydraulic Fracture Geometry Overview Type A represents an ideal fracture developed in a homogenous reservoir. In high-permeability reservoirs with high porosity and very low Young’s modulus, smaller fractures are usually required to bypass near wellbore damage or to mitigate sand production. Hydraulic Fracture Geometry Overview Type B represents the scenario that a single hydraulic fracture is developed with natural fractures activated in a direction perpendicular to the hydraulic fracture. Hydraulic Fracture Geometry Overview Type C represents the scenario that the orientations of hydraulic and natural fractures are about the same so that multiple hydraulic fractures may propagate along the orientation of the preexisting natural fractures. Hydraulic Fracture Geometry Overview Type D represents the scenario that a complex fracture network is developed in reservoirs having two orthogonal sets of natural fractures Coupled fluid-driven fracture problem sh y x x y q(x) sh hf xf pf xf Hydraulic Fracture Models • The process of hydraulic fracturing involves fracture initiation and propagation, rock deformation, fluid flow in the fracture, fluid loss into the formation, and proppant transport, etc. • Hydraulic fracture models are: • (1) predicting the fracture geometry and proppant placement achieved by a specified treatment design; • (2) conducting sensitivity analysis of the effects of rock/reservoir properties and treatment design parameters such as fluid type, treatment size, and pumping rate, etc.; • (3) performing treatment optimization with costs, production performance and economics taking into considerations. • Hydraulic fracture models can be generally classified into three categories: • 2D fracture models, • 3D fracture models, and unconventional fracture models. • Net pres sure, which is defined as the pressure inside the fracture minus the rock closure stress (i.e., the minimum stress against which the fracture opens) : where pnet, is the net pressure, pf is the fluid pressure inside the fracture, and σmin is the minimum stress. 2-D Fracture Models • There are three types of 2D fracture models, namely, the radial, Perkins-Kern-Nordgren (PKN) and Klerk fracture model (KGD) models. • Both the KGD and PKN models assume a fixed fracture height and predict the fracture width and length. General assumptions of these 2D fracture models include: • (1) the formation is homogeneous and isotropic; • (2) the deformation of the formation during fracture propagation is based on the linear elastic stress-strain relations; • (3) fluid flow in the fracture is laminar; • (4) gravity effects are neglected Radial Models The fracture width at the wellbore can be approximated by: where ww is fracture width in in. at the wellbore, μ is fluid viscosity in cP, qi is pumping rate in bbl/min, and R is fracture radius in ft, and E is Young’s modulus in psi PKN model • Fixed fracture height • Eliptical cross section • Eliptical shape • Xf ≥ 3hf The maximum fracture width at the wellbore (x = 0) in oilfield units is as follows: where ww is the maximum fracture width at the wellbore in in., μ is in cP, qi in bbl/min, L is in ft, ν is Poisson’s ratio, and E is in psi The average width in the entire fracture is given by The storage-dominated approximation without leakoff effects The high-leakoff approximations where xf is the fracture half-length in ft, where xf is the fracture half-length in ft, qi is in bbl/min, ww is the maximum fracture width at the wellbore in in. Ct is in ft/min1/2, hf is the fracture height in ft, E is in psi, qi in bbl/min, μ is in cP, t is the pumping time in min, t is the pumping time in min ww is the maximum fracture width at the wellbore in in., μ is in cP, and E is in psi Consider an oil reservoir with the following properties: Poisson’s ratio of 0.2, Young’s modulus of 3.0x106 psi, pay zone depth of 5000 ft, pore pressure gradient of 0.45 psi/ft, minimum stress gradient of 0.6 psi/ft, permeability of 0.01 Darcy (or 10 md), porosity of 0.2, pore fluid viscosity of 1.0 cP, total compressibility of 1.0E-5 psi-1. A fracturing fluid with a viscosity of 500 cP is pumped at 50 bbl/min for 60 minutes with an average net pressure of 250 psi during the treatment. Assume that a fixed fracture height equals 150 ft and that the leakoff mechanisms due to filtercake buildup and filtrate invasion are neglected. Calculate the fracture half-length and the fracture width at the wellbore using Nordgren’s PKN model for both no-leakoff (storage dominated) and high-leakoff cases.Ct is the leakoff coefficient as 𝑘𝑐𝑡 𝜙 𝐶𝑡 = 0.0374 ∆𝑝𝑐 𝜇 where Ct is in ft/min1/2, k is in Darcy, ct is in psi-1, f is in fraction, Δpc is in psi, and μ is in cP The KGD model • Fixed fracture height • Rectangular cross-section • Elliptical shape • hf>>xf The fracture width at the wellbore where ww is in in., μ is in cP, qi is in bbl/min, L is in ft, E is in psi, and hf is in ft The average width in the fracture The no-leakoff solution of the KGD model in oilfield units where xf is the fracture half-length in ft, ww is the fracture width at the wellbore in in., μ is in cP, qi is in bbl/min, E is in psi, and hf is in ft. For the case of high-leakoff, the approximation to calculate the fracture half-length from the PKN model expressed in also applies to the KGD model where xf is the fracture half-length in ft, qi is in bbl/min, Ct is in ft/min1/2, hf is the fracture height in ft, t is the pumping time in min, ww is the maximum fracture width at the wellbore in in., μ is in cP, and E is in psi • Consider an oil reservoir with the following properties: Poisson’s ratio of 0.2, Young’s modulus of 1.0x106 psi, pay zone depth of 5000 ft, pore pressure gradient of 0.45 psi/ft, minimum stress gradient of 0.6 psi/ft, permeability of 0.01 Darcy, porosity of 0.2, pore fluid viscosity of 1.0 cP, total compressibility of 1.0E-5 psi21. A fracturing fluid with a viscosity of 500 cP is pumped at 25 bbl/min for 15 minutes with an average net pressure of 250 psi during the treatment. Assume that a fixed fracture height equals 200 ft and that the leakoff mechanisms due to filtercake buildup and filtrate invasion are neglected. Calculate the fracture half-length and the fracture width at the wellbore using the KGD model for both the no-leakoff and high-leakoff cases. Fracture Operation Equipment Setup Equipment Setup Candidate well selection Some of the reservoir characteristics suitable for hydraulic fracturing include: • Unconventional shale or coalbed methane reservoirs • Low-permeability formations, or pay zones that have been damaged • Undepleted reservoirs with medium to high reservoir pressure • Good stress barriers to minimize fracture growth out of pay zones • Relatively thick pay zone(s) with enough hydrocarbons in place Reservoirs that are poor candidates for hydraulic fracturing are basically those that lack the above characteristics. Proppant Selection Considerations • Natural sands are cheaper than resin-coated sands, and much cheaper than ceramic proppants and resin coated ceramic proppants. • A major consideration in proppant selection is conductivity σe is the effective closure stress on proppant, σh,min is the minimum horizontal stress in the payzone, pwf is the flowing bottom-hole pressure during production Grain size of proppants • Mesh Scale System • 12/18, 12/20, 20/40,40/70, etc 20: Can pass through by 20 mesh 40: Will be filtered by 40 mesh Size distribution Roundness & Sphericity 1 Size Distribution Uneven Distribution f = 45% f<30% K = thousands md K = hundreds md Fracturing Fluid Selection Considerations • Fluid creates the desired fracture geometry and controls the efficiencies of carrying proppant. • Fluid viscosity: the ability to suspend and transport proppants; • Fluid loss: hinder fracture propagation or growth • Considerations: • Safe to use and friendly to the environment • Cost effective • Cross-linking requirement • Compatible with reservoir rocks and fluids • Damage to the reservoir • Pumping pressures • Fluid loss control Base Fluid Oil-based Water-based Pros - Less damaging to clays - Low interfacial tension Pros Cons - Expensive Cons - Difficult to handle in operation - Not friendly environmental - Safe - Available - Economical - Damaging to clays Polymer Gelling Agent Cross-linker Guar Gum Borate Water Linear Gel <50cP Crosslinked Gel >100 cP Collection and Validation of Reservoir Properties The most critical parameters for hydraulic fracturing: • The description of reservoir lithology versus depth • Basic reservoir properties, including effective reservoir permeability, porosity, pressure, • Temperature, reservoir fluid viscosity, reservoir rock/fluid compressibility • Rock mechanical properties such as Young’s modulus, Poisson’s ratio, and fracture toughness • The in-situ stress distribution, namely the minimum horizontal stress value in each formation layer • Well configuration (tubing/casing size and grade, perforations, and wellbore trajectory • Wellhead equipment specifications Mechanical Earth Model (1D MEM) 𝑉𝑐 ∆𝑡𝑠 𝑅𝑣 = = 𝑉𝑠 ∆𝑡𝑐 1010 𝜌𝑏 𝐺 = 1.34 ∆𝑡𝑠2 Sonic Log Shear Modulus Dynamic Young Modulus Density Log Poisson’s Ratio 𝜌𝑏 0.5𝑅𝜈2 − 1 𝜈= 𝑅𝜈2 − 1 𝐸 = 𝐺(1 + 𝜈) (log-based) 𝜎𝑣 = 𝑔𝑜𝑏 𝐻 Overburden Pressure Static Young Modulus 𝐸𝑠𝑡𝑎 = 0.4145𝐸𝑑𝑦𝑛 − 1.0593 𝐸𝑠𝑡𝑎 = 𝐸𝑑𝑦𝑛 −2.21𝜙 + 0.963 (core-based) 𝜈 𝜎ℎ = 1−𝜈 𝐸𝑠𝑡𝑎 𝜎𝑣 − 𝛼𝑃𝑝 + 𝛼𝑃𝑝 + (𝜀 + 𝜈𝜀𝑦 ) 1 − 𝜈2 𝑥 Minimum Horizontal Stress Pore Pressure 𝑃𝑝 = 𝑔𝑝𝑜𝑟𝑒 𝐻 Calibration 1D MEM from sonic log data must be calibrated using the fracture closure data obtained from minifrac Treatment Procedure and Schedule Treatment procedure including prepad, pad, proppant stage(s), displacement, and shut-in. Well is ready Thin fluid is pumped down the well Start Pumping Thin fluid is pumped down the well Pad Stage Fluid: Thin fluid (slickwater, linear gel) Objective: • Initiate fracture • Reduce friction • Cool down hot formation (keep fracture fluid viscosity high) Pad Stage Fluid: Thin fluid (slickwater, linear gel) Objectives: • Enhance fracture dimension (height, width, length) • Fracture continue growing and propagating Proppant/ Slurry Stage Fluid: Crosslinked gel fluid (with proppant) Objectives: • Staged from low to high proppant concentration • Place proppant as per pumping schedule to obtain desired conductivity Final Slurry Stage Fluid: Crosslinked gel fluid (with proppant) Objective: • Staged from low to high proppant concentration • Place proppant as per pumping schedule to obtain desired conductivity Final Slurry Stage Fluid: Crosslinked gel fluid (with proppant) Objective: • Staged from low to high proppant concentration • Place proppant as per pumping schedule to obtain desired conductivity Flush Fluid: water, KCl water, slickwater, or a low gel-loading fluid Objectives: • Displace propane from wellbore to fracture • Under displace to keep frac conductivity at perforation face Shut-in Objectives: • Allow fracture to close due to gel break and fluid leak-off • Breaker is set to break 2-3 hours after fracturing job • Closure is fully close around 3 hours after job • Required shut in time of 5-6hours Clean-up Objectives: • Recover polymer to avoid formation damage • Initiate production (small rate and then ramp up) • Clean-up wellbore Pad Stage Slurry stage Flush Shut in Pressure Response Mode Nolte & Smith Analysis Net pressure = Pressure in fracture – close pressure Final Fracture Geometry Fractured Well Productivity • The productivity of a fractured is affected by two simultaneous processes: the influx of fluid into the fracture from the reservoir, and the influx of fluid into the wellbore from the fracture. qr : flow rate from the reservoir into the fracture h : pay zone height xf : fracture half-length kr : reservoir permeability m : viscosity of the reservoir fluid Dpy : pressure drop from the reservoir boundary to the fracture face Dy : distance from the reservoir boundary to the fracture face Note: 2 fracture faces are accounted for. h x Dy Average fluid Influx from the fracture into the wellbore Dx = xf qf : the flow rate at the wellbore, h : the payzone height, w is the fracture width, kf : the fracture permeability, μ : the viscosity of the reservoir fluid, Δpx :the pressure drop from the fracture tip to the wellbore, Δx is the distance from the fracture tip to the wellbore Dimensionless fracture conductivity 𝑘𝑓 𝑤 𝐹𝐶𝐷 = 𝑘𝑥𝑓 which provides a comparison of the flow capacity of the fracture that transmits the fluid into the wellbore with the flow capacity of the reservoir that delivers the fluid into the fracture Fcd >> 30: infinitely conductive, as the pressure drop along the fracture during production becomes very small. 1< Fcd<10 : usually obtained in fracture design Fcd > 10 : in extreme low-permeability reservoirs Fcd < 1: in high-permeability reservoirs 2xf k kf w Inflow equation Sf is the equivalent skin factor The fold of increase: f J = productivity of fractured well, stb/day-psi Jo = productivity of nonfractured well, stb/day-psi Low permeability Low Permeability High Permeability • A gas reservoir has a permeability of 1 md. A vertical well of 0.328-ft radius draws the reservoir from the center of an area of 160 acres. If the well is hydraulically fractured to create a 1500ft long, 0.12-in. wide fracture of 150,000 md permeability around the center of the drainage area, what would be the fold of increase in well productivity?
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