Category I – Vibration Analyst Category I Vibration Analysts are qualified to perform a range of single channel machinery vibration condition monitoring and diagnostic activities including data acquisition on predetermined routes, machine steady state testing to predefined procedures, and comparison of readings against pre-established alert settings. Minimum Recommended Experience: 6 months Minimum Training Hours: 30 hours Category I Body of Knowledge/Training Course Topics: Subject: Vibration Principles: (6 hours) • • • • • • • • • Basic motion • • • • • • • Instrumentation (and acquire readings) • FFT Application Condition Monitoring: (4 hours) • • Vibration Severity • • Basic Spectrum Analysis • Test Procedures Equipment Testing and Diagnostics: (2 hours) • Process Safety Fault Severity Determination: (2 hours) • Levels (Overall, Narrowband, Component) Field Balancing: (2 hours) Period, Frequency Amplitude (Peak, Peak-to-Peak, RMS) Measurements (Displacement, Velocity, Acceleration) Units, Unit Conversions Time Orbital and Frequency Domains Phase Natural Frequency, Resonance, Critical Speeds Shaft and Casing Vibration Data Acquisition: (6 hours) Transducers Sensor Mounting, Mounted Natural Frequency Test Procedures Computer Database Upload/Download Recognition of Poor Data Vibration System Calibration Signal Processing: (2 hours) Recognition of Baseline Variations Fault Analysis: (4 hours) Spectral Harmonics and Sidebands Acceptance Testing: (2 hours) • Single-plane Sample questions for Category I, are available for review the Vibration Institute Certification Handbook. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam at your organization. Category II – Vibration Analyst: Category II Vibration Analysts are qualified to perform basic vibration analysis using single-channel instruments according to established procedures, set-up instruments, and maintain a database of results. Minimum Recommended Experience: 18 months Minimum Training Hours: 60 hours (38 hours + VI Category I) Category II Body of Knowledge/Training Course Topics: Subject: Vibration Principles: (2 hours) • • • • • • • • • • Basic Motion • • • • • • • • • • Instrumentation (and acquire readings) • • • • • • • • • • Analogue and Digital; Sampling • • • • • • • • Vibration Severity • • • Basic Spectrum Analysis Period, Frequency Amplitude (Peak, Peak-to-Peak, RMS) Measurements (Displacement, Velocity, Acceleration) Units, Unit Conversions Time Orbital and Frequency Domains Vectors, Modulation Phase Natural Frequency, Resonance, Critical Speeds Shaft and Casing Vibration Data Acquisition: (2 hours) Transducers Sensor Mounting, Mounted Natural Frequency Fmax Acquisition Time Proximity Sensor Conventions Triggering Test Planning Test Procedures Recognition of Poor Data Vibration System Calibration Signal Processing: (4 hours) FFT Application Windows (Uniform, Hanning, Flat-top) Filters (Low pass, High Pass, Band Pass, Tracking) Anti-aliasing Band-width, Resolution Noise Reduction Averaging (Linear, Synchronous Time, Exponential) Dynamic Range Run-out Compensation Condition Monitoring: (2 hours) Alarm Set-up (Narrowband , Envelope) Baseline Assessments, Trending Route/Task Planning Alternate Technologies (e.g. Oil Analysis, Wear Debris Analysis, Infrared Thermography, Motor Current Analysis, Acoustic Emission) Recognition of Baseline Variations Alarm and Trip Level Determination Integrated Health Analysis Fault Analysis: (6 hours) Spectral Harmonics and sidebands Time Waveform Analysis • • • • • • • • • • • • • • • • Phase Analysis • • • • • Shaft Alignment • • • Test Procedures • • • • Impact Testing • Relevant International (ISO, IEC), National and Regional Standards Reporting and Documentation: (1 hours) • • • Vibration CM Reports • • • • Levels (Overall, Narrowband, Component) • • Rotor Characteristics • • Single-plane Transient Analysis Orbital Analysis Shaft Centre-line Analysis Enveloping Mass Unbalance Misalignment Concentricity Errors Mechanical Looseness Rubs Instabilities Shaft Bow Bearing (Rolling Element, Journal) Defects Electric Motor Defects Gearbox Defects Resonance and Critical Speeds Corrective Action Recognition: (2 hours) Concentricity Balancing Basic Maintenance Action Lubrication Acceptance Testing: (2 hours) Specifications and Relevant Standards Acceptance Test Reporting Equipment Testing and Diagnostics: (2 hours) Forced Response Testing (e.g. Coherence, Transfer Function) Modal Analysis Process Safety Reference Standards: (1 hours) Machine History Records Decision Making and Recommend Action Fault Severity Determination: (3 hours) Spectrum Analysis Time Waveform and Orbit Analysis Severity Charts, Graphs, Formulae Theoretical Rotor and Bearing Dynamics (1 hours) Bearing Characteristics Field Balancing: (2 hours) Two-plane Sample questions for Category II, are available for review the Vibration Institute Certification Handbook. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam at your organization. Category III – Vibration Analyst: Category III Vibration Analysts are qualified to establish, direct, and\or perform programs for condition monitoring and diagnostics of machines including spectral, waveform, and orbit analysis. Category III certified Vibration Analysts shall be qualified to perform minor corrective actions involving operating deflection shapes, single-plane balancing, and diagnostic testing. Minimum Recommended Experience: 36 months Minimum Training Hours: 90 hours (38 hours + VI Category II) Category III Body of Knowledge/Training Course Topics: Subject: Vibration Principles: (1 hour) • • • • • • • • • • • • Basic Motion • • • • • • • • • • • Instrumentation (and acquire readings) • • • • • • • • • • • • • • RMS/Peak Detection • • • Computer Database Set-up and Maintenance Period, Frequency Amplitude (Peak, Peak-to-Peak, RMS) Measurements (Displacement, Velocity, Acceleration) Units, Unit Conversions Time Orbital and Frequency Domains Vectors, Modulation Phase Natural Frequency, Resonance, Critical Speeds Force, Response, Damping, Stiffness Instabilities, Non-linear Systems Mode Shapes Data Acquisition: (1 hour) Dynamic Range Transducers Sensor Mounting, Mounted Natural Frequency Fmax Acquisition Time Proximity Sensor Conventions Triggering Test Planning Test Procedures Recognition of Poor Data Vibration System Calibration Signal Processing: (5 hours) Analogue/Digital Conversion Analogue and Digital; Sampling FFT Computation Windows (Uniform, Hanning, Flat-top) Filters (Low pass, High Pass, Band Pass, Tracking) Anti-aliasing Band-width, Resolution Noise Reduction Averaging (Linear, Synchronous Time, Exponential) Dynamic Range Signal to Noise Ratio Spectral Maps Run-out Compensation Condition Monitoring: (2 hours) Equipment Evaluation and Prioritization CM Program Design • • • • • • • • • Alarm Set-up (Narrowband and Envelope) • • • • • • • • • • • • • • • • • • • • Basic Spectrum Analysis • • • • • • • • • Shaft Alignment • • Specifications and Relevant Standards • • • • • • • • • Impact Testing Baseline Assessments, Trending Route/Task Planning Alternate Technologies (e.g. Oil Analysis, Wear Debris Analysis, Infrared Thermography, Motor Current Analysis, Acoustic Emission) Alarm and Trip Level Determination Procedure Writing (and methods of working) CM Program Implementation and Management Integrated Health Analysis Prognostics Fault Analysis: (6 hours) Spectral Harmonics and Sidebands Time Waveform Analysis Phase Analysis Transient Analysis Orbital Analysis Shaft Centre-line Analysis Enveloping Mass Unbalance Misalignment Concentricity Errors Mechanical Looseness Rubs Instabilities Shaft Bow Bearing (Rolling Element, Journal) Defects Electric Motor Defects Flow Induced Vibration, Aerodynamics and Liquids Gearbox Defects Resonance and Critical Speeds Corrective Action Recognition: (4 hours) Concentricity Balancing Machine Part Replacement Flow Control Isolation and Damping Resonance Control Basic Maintenance Action Lubrication Acceptance Testing: (1 hour) Acceptance Test Reporting Equipment Testing and Diagnostics: (2 hours) Forced Response Testing (e.g. Coherence, Transfer Function) Transient Testing Damping Evaluation Operating Deflection Shapes Modal Analysis Torsional Vibration Axial Vibration and Thrust Process Safety Reference Standards: (1 hour) • Relevant International (ISO, IEC), National and Regional Standards Reporting and Documentation: (1 hour) • • • • • Machine History Records • • • • Levels (Overall, Narrowband, Component) • • • • Rotor Characteristics • • • Single-plane Vibration Diagnostic Reports Vibration Prognostic Reports Failure Investigation Report Decision Making and Recommend Action Fault Severity Determination: (2 hours) Spectrum Analysis Time Waveform and Orbit Analysis Severity Charts, Graphs, Formulae Theoretical Rotor and Bearing Dynamics: (2 hours) Bearing Characteristics Rotor Dynamic Computation (using approved procedures) Rotor Dynamic Fault Modeling Field Balancing: (2 hours) Two-plane Multi-plane Sample questions for Category III, are available for review the Vibration Institute Certification Handbook. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam at your organization. Category IV – Vibration Analyst: Category IV Vibration Analysts are individuals who understand the theory of mechanical vibrations, advanced vibration analysis techniques, and signal analysis. They shall be qualified to direct condition monitoring programs, perform major diagnostic efforts, and perform and recommend corrective actions and design modifications. Minimum Recommended Experience: 60 months Minimum Training Hours: 130 hours (64 hours + VI Categories III) Category IV Body of Knowledge/Training Course Topics: Subject: Vibration Principles: (2 hours) • • • • • • Vectors, Modulation • • • • • Instrumentation (and acquire readings) • • • • • • • • • • • RMS/Peak Detection • • • • • • • • • Computer Database Set-up and Maintenance • • • • • • • • Spectral Harmonics and Sidebands Phase Natural Frequency, Resonance, Critical Speeds Force, Response, Damping, Stiffness Instabilities, Non-linear Systems Mode Shapes Data Acquisition: (2 hours) Dynamic Range Test Planning Test Procedures Vibration System Calibration Signal Processing: (6 hours) Analogue/Digital Conversion Analogue and Digital; Sampling FFT Computation Filters (Low pass, High Pass, Band Pass, Tracking) Anti-aliasing Band-width, Resolution Averaging (Linear, Synchronous Time, Exponential) Dynamic Range Signal to Noise Ratio Spectral Maps Condition Monitoring: (2 hours) Equipment Evaluation and Prioritization CM Program Design Alternate Technologies (e.g. Oil Analysis, Wear Debris Analysis, Infrared Thermography, Motor Current Analysis, Acoustic Emission) Alarm and Trip Level Determination Procedure Writing (and methods of working) CM Program Implementation and Management Integrated Health Analysis Prognostics Fault Analysis: (4 hours) Transient Analysis Enveloping Mass Unbalance Misalignment Concentricity Errors Mechanical Looseness Rubs • • • • • • • Instabilities • • • • • • • • Shaft Alignment • • • • • • • • • Impact Testing • Relevant International (ISO, IEC), National and Regional Standards Reporting and Documentation: (1 hour) • • • • Vibration Prognostic Reports • • • Spectrum Analysis • • • • Rotor Characteristics • • • • Single-plane Shaft Bow Bearing (Rolling Element, Journal) Defects Electric Motor Defects Flow Induced Vibration, Aerodynamics and Liquids Gearbox Defects Resonance and Critical Speeds Corrective Action Recognition: (6 hours) Concentricity Balancing Machine Part Replacement Flow Control Isolation and Damping Resonance Control Basic Maintenance Action Equipment Testing and Diagnostics: (5 hours) Forced Response Testing (e.g. Coherence, Transfer Function) Transient Testing Damping Evaluation Operating Deflection Shapes Modal Analysis Torsional Vibration Axial Vibration and Thrust Coupled Torsional and Lateral Vibration Reference Standards: (2 hours) Failure Investigation Report Decision Making and Recommend Action Expert Witness Fault Severity Determination: (2 hours) Time Waveform and Orbit Analysis Severity Charts, Graphs, Formulae Theoretical Rotor and Bearing Dynamics: (6 hours) Bearing Characteristics Rotor Dynamic Computation (using approved procedures) Rotor Dynamic Fault Modeling Field Balancing: (2 hours) Two-plane Multi-plane Balancing Evaluation Sample questions for Category IV, are available for review the Vibration Institute Certification Handbook. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam. Educational opportunities are available to meet the training hour recommendation and partially prepare for the Vibration Analyst certification exam at your organization.
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