Definitions Electrical Equipment : Any item used for such purposes as generation, conversion, transmission, distribution or utilisation of electrical energy, such as machines transformers. apparatus, measuring instruments, protective devices, equipment for wiring systems and appliances. Electrical Installation : An assembly of associated electrical equipment, to fulfil a specific purpose or purposes and havingco-ordinated characteristics. Accessory : A device, other than current-using equipment, associated with such equipment or with the wiring of an installation. Ambient Temperature: The temperature of the air or other medium where the equipment is to be used. Appliance : Any device that utilises electricity for a particular purpose, excluding a luminaire or an independent motor. Insulation : Non-conducting material enclosing, surrounding or supporting a live part. Insulated conductor: A conductor having only basic protection against shock, consisting of a covering of insulation. Cable: An insulated conductor with an outer protective covering against external influences. External Influences: Any influence external to an installation which affects the design or safety of the installation. Fixed Wiring or Cable: Wiring or cable mounted on a fixed support so that its position does not change. Flexible Wiring or Cable: Wiring or cable that may be moved in normal service between its points of termination. Conduit: A system of tubing intended to enclose cable s and wires in order to protect them from mechanical damage, and to allow them to be drawn-in and withdrawn. Cable Trunking System: A factory-made system for enclosing cables and insulated wires, normally of rectangular cross-section, one side of which can be removed, and forming part of the wiring system. Neutral Conductor ( symbol N ): A conductor connected to the neutral point of a system for the purpose of transmitting electrical energy. Phase Conductor : A conductor of an AC system, other than a neutral conductor, intended for the transmission of electrical energy( also called “line conductor” ). Cable Coupler : A means enabling the connection, at will, of two flexible cables. It consists of a connector and a plug. Enclosure: A part providing an appropriate degree of protection of equipment against certain external influences and, a defined degree of protection against direct contact with live parts. Building Void: A space within the structure or components of a building, which may be accessible at certain points. This page summarised; Here’s a summary of the definitions: This section defines key electrical terms. Electrical equipment includes any device involved in generating or using electricity. An installation is a purposeful assembly of such equipment. Accessories support the system without using current themselves. Terms like appliance, insulation, and conductor types (insulated, fixed, flexible) clarify the roles and protection of components. It also explains cable systems like conduits and trunking, and distinguishes between neutral and phase conductors, as well as external influences and building voids that affect design and safety, Page 5 Common Electrical Conducting Materials MATERIAL Silver PROPERTIES Best conductor material. Used to plate contacts to Expensive . ensure good electrical contact. Soft and easily shaped. Copper Very good conductor. Used extensively as a Soft and easily drawn into wires. conductor material in cables Easy to joint and solder. and busbars. Good conductor of heat Gold Good conductor. Used to plate contacts. Does not corrode. APPLICATIONS Expensive. Aluminium Good conductor. Used to manufacture Low cost and weight. larger cables and busbars. Soft and easily shaped. Overhead cables with steel core. Not as flexible as copper. Corrodes. Tungsten Easily drawn into very fine wires. Lamp filaments. Very high melting point. Brass An alloy of copper and zinc. Used to manufacture cable Easily machined. glands, terminals, plug pins, Resists corrosion. so me conduit fittings, nuts, bolts and washers. Steel Reasonably easy to shape. Used to manufacture conduit, trunking, enclosures and various fittings. May be galvanised. Tin Resists corrosion. Used to manufacture solder. Coating on copper cables insulated with vulcanised rubber. Lead Does not corrode. Used to manufacture solder, Easily shaped. sheaths of cables, plates in lead-acid tray, cells. Mercury Liquid at normal temperatur e. Used in tilt switches. Nichrome Nichrome is an alloy of Used to manufacture heating nickel and elements. Hard and resists corrosion Carbon Good conductor. Brushes for electrical machines. Hard wearing - self lubricating - negative temperature co-efficient of resistance. chromium Page 5 Material Properties Applications Silver Best conductor, soft, expensive Plating of contacts for excellent conductivity Copper Very good conductor, easily shaped, soldered, conducts heat well Cables, busbars, general wiring Gold Good conductor, does not corrode, expensive Contact plating in high-reliability devices Aluminiu m Good conductor, light, low cost, corrodes, less flexible than copper Large cables, busbars, overhead lines with steel core Tungsten High melting point, drawn into fine wires Lamp filaments Brass Copper-zinc alloy, corrosion-resistant, easily machined Cable glands, plug pins, terminals, conduit fittings Steel Strong, shapeable, may be galvanised Conduits, trunking, trays, enclosures Tin Corrosion-resistant Solder, cable coatings (especially on rubber-insulated cables) Lead Corrosion-resistant, easily shaped Solder, cable sheaths, lead-acid battery plates Mercury Liquid at room temperature Tilt switches Nichrome Nickel-chromium alloy, hard, corrosion-resistant Heating elements Carbon Good conductor, hard, self-lubricating, Brushes in electrical machines negative temp. coefficient of resistance Page 5 summarised Silver: Excellent conductor, used for plating contacts to ensure good electrical contact. Expensive and soft. Copper: Very good conductor, commonly used in cables and busbars. Easy to shape and solder, also a good conductor of heat. Gold: Good conductor, used for plating contacts, resistant to corrosion but expensive. Aluminium: Good conductor, low cost and weight, used in larger cables and busbars. Not as flexible as copper and prone to corrosion. Tungsten: Drawn into fine wires, high melting point, used in lamp filaments. Brass: Copper-zinc alloy, corrosion-resistant, used in cable glands, terminals, plug pins, and various fittings. Steel: Used for conduit, trunking, trays, and enclosures; can be galvanized for extra protection. Tin: Corrosion-resistant, used in solder and coating copper cables insulated with vulcanized rubber. Lead: Does not corrode, used in solder and cable sheaths for lead-acid cells. Mercury: Liquid at room temperature, used in tilt switches. Nichrome: Alloy of nickel and chromium, used for heating elements, resistant to corrosion. Carbon: Good conductor, used in brushes for electrical machines. Page 6 Material Propertie s PVC (Polyvinyl Chloride) Weather-resistant, flexible, affected by contact with creosote and certain insulating materials, emits smoke and fumes when burning Cable insulation, cable sheaths (standard grade 0 to 70°C, Arctic grade -20 to +70°C) Emits little smoke or fumes when burning, flexible, resistant to high temperatures Cable insulation and sheath, temperature range (-40 to +90°C) Flexible, ages over time, absorbs solvents and swells, temperature range (-25 to +65°C), high-temp type up to 85°C Cable insulation, sheath, moulded plug tops, extension sockets Crosslinked Polyethylene (XLPE) Rubber Silicone Rubber Application s Flexible, temperature range (-60 to +260°C), can withstand up to 300°C for short durations Conductor insulation for high-temperature areas, e.g., cooker internal wiring, insulation sleeving Plasti c Relatively cheap, not too brittle, can be moulded into intricate shapes Porcelain Hard, brittle, easily cleaned, high-temperature range Glas s Rigid, brittle, easily cleaned Plugs, sockets, switches, fuse carriers, fuse bases, conduits, trunking, and enclosures Fuse carriers, bases, overhead line insulators, high-temperature connectors Overhead line insulators Glass Fibre Reasonably flexible, high-temperature resistance Asbesto s Reasonably flexible, high-temperature resistance (old types) Mica Conductor insulation in high-temperature areas (e.g., ovens), up to 170°C Conductor insulation in high-temperature areas High-temperature range, brittle Toaster elements, motor commutator insulation Magnesium Oxide In powder form, high-temperature range (145°C), hygroscopic (absorbs moisture), good conductor of heat Insulation in mineral insulated sheathed cables (MIMS), sheathed elements for kettles, cookers, immersion heaters Page 6 summary Material Properties Applications PVC Weather-resistant, flexible, affected by some chemicals Used in cable insulation and sheaths Crosslinke d Polyethyle ne (XLPE) Flexible, high-temperature resistant Used for cable insulation and sheaths Rubber Flexible, ages over time, absorbs solvents Used in cable insulation, plug tops, and extension sockets Silicone Rubber Flexible with high-temperature resistance Ideal for conductor insulation in high-temp areas like cookers Plastic Cheap, mouldable, and durable Used in plugs, sockets, switches, fuse carriers, and enclosures Porcelain Hard and brittle Used for fuse carriers, bases, and high-temp connectors and insulators Glass Rigid, brittle Used primarily in overhead line insulators Glass Fibre Flexible, high-temperature resistant Used for conductor insulation in high-temperature areas (e.g., ovens) Asbestos Flexible and heat-resistant, used in older high-temp conductor insulation Used in older high-temperature conductor insulation Mica Brittle but high-temperature resistant Used in toaster elements and motor insulation Magnesiu m Oxide High-temperature resistant, hygroscopic Used in mineral insulated cables and heating elements Butyl Rubber Tough and flexible, remains flexible in harsh conditions (-40°C to +85°C) Used in extension leads for harsh conditions Page 7 1.Conductor 2.Insulation 3.Sheath ( Mechanical Protection ) The most common conductor material used is copper. Aluminium is used for larger cables and its use is not permitted in domestic installations.The most common insulation used is PVC. Other materials are used as insulation depending on what the cable is being used for and where it is being installed.The most common mechanical protection used is PVC. Further protection is provided by installing cables in locations where they are unlikely to be damaged. Where this is not possible,cables must be installed in conduit, trunking or ducting. Otherwise a suitably armoured cable must be used. When cables are installed in conduit or trunking they need not have any other form of mechanical protection. The conduit or trunking is deemed to be its mechanical protection.Cables are manufactured in a range of common sizes. These are decided by the Cross Sectional Area ( CSA ) of the conductor, which is specified in square milli-metres ( mm 2 ). The following is a list of the standard sizes used in domestic installati
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