DESIGN GUIDELINES WASTEWATER NETWORKS – GRAVITY FOUL SEWERS SYSTEMS Contract No: 17293-2 Contract Title: Design Guidelines: Wastewater Networks – Gravity Foul Sewers Systems Date: 15 April 2021 Strictly Confidential All Rights Reserved Document Reference Issue Date NEOM Data Owner Technical Lead(s) Document Author Client accepted Document Location Reason for Issue NEOM-NWA-TGD-2021-021 15/04/2021 Joao Pitta N.R. Orman, P. Tzinaetis N.R. Orman, P. Tzinaetis N Burnett 17293-2\Wastewater Networks\Technical Reports For Approval CONTENTS 1. VERSION CONTROL .................................................................................................................... 3 2. GLOSSARY OF TERMS ............................................................................................................... 3 3. INTRODUCTION ........................................................................................................................... 4 4. COMPLIANCE WITH STANDARDS ............................................................................................. 4 Document Change Request .............................................................................................. 4 Waivers ............................................................................................................................. 4 Health and Safety .............................................................................................................. 4 Confidentiality .................................................................................................................... 5 5. NATIONAL & INTERNATIONAL STANDARDS .......................................................................... 5 6. DESIGN GUIDELINES .................................................................................................................. 5 General .............................................................................................................................. 5 6.1.1. Design consideration ......................................................................................................... 5 6.1.2. Site considerations ............................................................................................................ 6 Hydraulic design ................................................................................................................ 6 6.2.1. Design flow ........................................................................................................................ 7 6.3 Minimum pipe size ............................................................................................................ 7 6.4 Layout & Access ............................................................................................................... 7 6.4.1 Layout ................................................................................................................................ 7 6.4.2 Access points .................................................................................................................... 8 6.5 Structural design ............................................................................................................... 8 7 DESIGN BEST PRACTICE ........................................................................................................... 8 7.1 General .............................................................................................................................. 8 7.2 Burial depth ....................................................................................................................... 8 7.3 Hydraulic design ................................................................................................................ 9 7.3.1 Depth of flow ......................................................................................................................... 10 7.4 Sewer connections .......................................................................................................... 11 7.4.1 Property Connections .......................................................................................................... 11 8 REFERENCES ............................................................................................................................ 12 Annex A – Domestic and commercial water demand ................................................................. 13 Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 2 of 13 1. VERSION CONTROL Reference NEOM-NWA-TGD-2021-021 Description For Approval Department Date issued 15/04/2021 Actions 2. GLOSSARY OF TERMS Terms & Acronyms Access point Provision to access to a sewer or drain for testing, inspection, maintenance and removal of debris and includes any manholes and inspection chambers. Drain Pipeline, usually underground, designed to carry wastewater and/or surface water from a source to a sewer. Drainage Group of technologies, techniques, and actions to achieve satisfactory hygiene and public health relating to wastewater, including both foul wastewater and surface water. Inspection Chamber on a sewer with working space at ground level only, used to introduce chamber equipment for testing, inspection, and maintenance. Layout Configuration of components of drain and sewer systems in both horizontal and vertical planes. Manhole Chamber with working space at sewer level used for entry of personnel and equipment. Sewer Pipeline or other construction, usually underground, designed to carry foul water, wastewater, surface water or other unwanted liquids. Sewer system Network of pipelines and ancillary works which conveys wastewater and/or surface water from drains to a treatment works or other place of disposal. Surface water Water from precipitation, which has not seeped into the ground and is discharged to the drain or sewer system directly from the ground or from exterior building surfaces. Trade effluent flow A fluid discharge, with or without matter in suspension, resulting wholly or in part from any manufacturing, industrial or commercial process, including farm, research institution hospital and nursing home effluent. Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 3 of 13 3. INTRODUCTION This Design Guidelines set out the standards and guidelines required for design of NEOM gravity foul sewers. 4. COMPLIANCE WITH STANDARDS Document Change Request It is a requirement to comply with the Design Guidelines and there shall be no departures from these guidelines except where formally confirmed by NEOM; such departures being technically justified or representing advances in knowledge or technology. If the designer has good reason not to comply with this standard and identifies alternative standards or guidelines, a change request shall be submitted to the NEOM Wastewater Engineer, with evidence for change. The Engineer will approve or reject the request and their decision is final. Waivers NEOM is committed to using new and innovative technologies where they, in NEOM’s opinion, represent the best technical solution, provide low life cycle costs and value for money. All technologies will be considered for use by NEOM providing they have been proven in terms of performance, quality, and cost. NEOM will approve plans for new systems, extensions to new areas or replacement sewers only when designed upon the separate system, and when they meet the requirements of these guidelines. NEOM reserve the right not to adopt any system that fails to meet the minimum standards of these guidelines. If the designer identifies alternative technical solutions to those stated in this standard or recently developed or innovative products which properties and performance can be determined to align with their intended duty and design life, a design waiver request shall be submitted to the NEOM Wastewater Engineer, with evidence for change. The Engineer will approve or reject the request and their decision is final. Calculations shall clearly state which standard has been used with a full justification for its use. Further, this shall be supported by the collection of data and site-specific evidence to validate the proposal. Design consultants shall also need to refer to International industry guides and codes of practice such as British Water Code of Practice for Flows & Loads for the guidance of flow rate calculations. NEOM emphasise that all sewerage design shall be done in accordance with accepted international Standards. Where deviation from Standards is required it shall be fully justified on a case-by-case basis. Health and Safety The designer shall comply with all NEOM Health and Safety Regulations and shall endeavor to design out any identified hazards, or if impractical, to identify control measures to minimise risk, following guidance in the UK CDM Regulations 2015. The designer is responsible for ensuring that the design eliminates, reduces, or controls foreseeable risks to the health and safety of all people during construction and at all other stages of the asset life including during inspection, cleaning, repair, maintenance, and decommissioning. Considerations in design to mitigate risks will include but not be limited to: Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 4 of 13 • The designer shall develop designs that preclude the need to enter confined spaces wherever possible. • Safe access shall be provided to all plant requiring maintenance. • All above ground systems shall be fenced off and be inaccessible to the public. • Craneage or mobile lifting facilities shall be provided for all heavy equipment. • Stairways shall be equipped with hand railing and toe plates in accordance with ISO 14122-3 and BS 4592. • All hazards shall be signposted. • Lighting: Luminaires, is to be provided wherever access is required. • Welfare facilities shall be provided to allow operatives to clean up after maintenance work. • Access points (i.e., manholes and inspection chambers) shall be equipped with covers that are secure yet can be easily removed for maintenance purposes. • Provision of flow isolation facilities. Confidentiality Only employees and contractors of NEOM have a right to see this document and reproduction of the whole or part shall not be made without permission of NEOM. 5. NATIONAL & INTERNATIONAL STANDARDS BS EN 752:2017 – Drain and sewer systems outside buildings - sewer system management BS EN 12056-2:2000 – Gravity drainage systems inside buildings. Sanitary pipework, layout and calculation BS EN 16933-2:2017 – Drain and sewer systems outside buildings - design. Hydraulic design BS 4592 – Industrial type metal flooring, walkways and stair treads ISO 14122-3 – Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails prEN 16933-1 – Drain and sewer systems outside buildings - Design - Part 1: Layout principles (under development) SASO GSO EN 752 – Drain and sewer systems outside buildings 6. DESIGN GUIDELINES General 6.1.1. Design consideration Separate foul, trade effluent and surface water systems shall be provided. Gravity foul sewer network design shall take account of the following considerations: • Best use of available resources shall be made to ensure economy of design. • Sewer depths shall be sufficient to accommodate not only all existing properties but also any future properties likely to be erected within the area. In certain cases, the depth of basements may need to be borne in mind. • Where main sewers are laid at considerable depths, it may be more economical to lay shallow rider sewers to receive the local house connections and to connect the riders at a small number of convenient points into the main sewer. • Consideration should be given to the likely form and method of construction as a consequence of depth and other factors such as nature of ground, groundwater and the proximity of foundations, services, etc. Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 5 of 13 • Buoyancy of sewers shall be considered, and flotation of the pipe shall be prevented with appropriate means where high groundwater conditions are anticipated. (See Design Guidelines – Sewerage Structures – NEOM-NWA-TGD-2021-019 for structural design). • All sewers shall be designed to prevent damage from superimposed live and dead loads. Proper allowance for loads on the sewer shall be made because of soil and potential groundwater conditions, as well as the width and depth of trench. Where necessary, special bedding, haunching and initial backfill, concrete cradle, or other special construction shall be used to withstand anticipated potential superimposed loading or loss of trench wall stability. (See Design Guidelines – Sewerage Structures – NEOM-NWA-TGD-2021-019 for structural design). • Sewers shall generally be kept as short as possible and unproductive lengths avoided. • Sewer gradients shall be chosen to ensure velocities are high enough to prevent deposition of solid matter in the invert. Gradients shall be maintained without sudden changes. • Where a scheme is to be developed in phases, consideration shall be given to the likely flows following the initial stages of construction so that self-cleansing velocities are attained at times of peak flow each day. • The route and depth of a new sewer shall take account of land where there is a possibility of future development. • Steep gradients/high velocities shall be avoided to reduce problems of turbulence and the consequent gas/odour release and increased corrosion potential. • Adequate access provision for maintenance, sewers shall be laid out in straight lines, as far as is as practical. • Consideration shall be given to such aspects as: - The position of other existing or proposed services. - The proximity of existing buildings and their foundations. - The nature of the road construction. • The impact of the construction of the sewer and subsequent maintenance activities upon road users and the public. • When areas are being improved or redeveloped the possibility of replacing the existing sewerage system shall be considered with a view to its relocation to a more suitable layout. • Septicity development shall be avoided as far as possible. 6.1.2. Site considerations Prior to design, information on topography, belowground conditions, existing services, service reservations, future development, etc. shall be collected. The positions of all existing services shall be ascertained as accurately as possible and physically checked by exploratory holes if necessary. Ground investigation shall be considered in the light of the knowledge of site conditions already gained and of the probable disposition and depths of excavation. Hydraulic design Hydraulic design of foul sewers shall be in accordance with BS EN 16933-2 [3]. Friction losses shall be calculated using the Colebrook-White method. In foul sewers, a biofilm is created at the inner surface of the pipe which largely determine roughness conditions, therefore, for all sewer material type, the Colebrook-White hydraulic roughness value, ks, shall have a default value of 1.5 mm. If the designer wishes to use a different hydraulic roughness value in the design, evidence for change shall be submitted to NEOM for approval. The NEOM wastewater engineer will approve or reject the request and their decision is final. Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 6 of 13 6.2.1. Design flow Wastewater pipelines shall be designed so that there is sufficient capacity to convey the peak design flow from the area they service without surcharge. The peak design flow provides an allowance in the pipe network sizing calculations to ensure that the network has capacity for less-frequent, but particularly large spikes, in dry weather flow that can occur from time-to-time. The basis of gravity-effluent network design is the assumption that cleansing velocity is achieved once per day within a network. Continual cleansing is not necessary and cannot generally be achieved due to the solids within the effluent. 6.2.1.1. Less than 500 persons contributing population The peak design flow rate from tributary areas with contributing population less than 500 persons shall be calculated in accordance with BS EN 12056-2 System II [2] as recommended in BS EN 16933-2 [3]. For commercial developments, domestic design flow shall be calculated in accordance with BS EN 12056-2 [2] System II and BS EN 16933-2 [3] and for industrial developments trade effluent design flow derives from metered discharge from similar premises. 6.2.1.2. Contributing population equal to or greater than 500 persons In areas with contributing population equal to or greater than 500 persons and up to 90,000 persons, based on water consumption usage a peaking factor shall be applied. Annex A provides indicative values of domestic and commercial water demand. Design flow calculation shall consider 10% infiltration allowance in non-coastal areas and 20% in coastal areas. In areas with light and heavy industries may not be feasible to establish guidelines for wastewater generation (being industries with extensive water use for industrial production). In those circumstances, the designer shall interview the industrial user or look at historic data of water use in similar industries. It is anticipated that 90% of water usage returns to the sewer system. The peak design flow rate shall be calculated by applying a peaking factor for all average sewerage flows from a known or assumed tributary population. The peaking factor (PF) is based on the Babbitt Formula, as follows: 𝐹= 5 1 [(𝑝𝑜𝑝𝑢𝑙𝑎𝑡𝑖𝑜𝑛) × 10−3 ] ⁄6 Foul sewers and drains should be designed to operate at no more than 75% of pipe full capacity. 6.3 Minimum pipe size Minimum nominal internal diameter for foul sewers should be: • • • 100mm for pipes serving more that 10 dwelling units; and 150 mm for pipes serving more than 10 dwelling units; and 200 mm for primary trunk sewers. Service connections (laterals) 200 mm and larger shall be made only at a manhole. 6.4 Layout & Access 6.4.1 Layout Layout of foul sewers shall be in accordance with the guidelines set out in BS EN 752:2017 [1], 8.3, Annex D and NA.6. Note: A new standard prEN 16933-1 [4] is under development which will replace BS EN 752:2017 [1] Annex D. Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 7 of 13 6.4.2 Access points 6.4.2.1. General The designer shall reference to NEOM-SP-AS_004_rev03 for the minimum requirements for design, materials, fabrication, testing, inspection and delivery of the manholes, chambers, and other miscellaneous appurtenances such as frame and covers, steps, ladders, vent shafts standard specific. Inlet and outlet pipes shall be joined to the access point with a gasketed flexible watertight connection that allows differential settlement of the pipe and access point wall to take place. 6.4.2.2. Provision Access shall be provided in accordance with BS EN 752:2017 [1], D.2.3 and NA.6.4.2. As minimum access points shall be provided: • • • • • • • • at every change of alignment, gradient, pipe material or pipe size; at the head of all sewers; at the connection of two or more lines; maximum every 100 m for manholes; maximum every 45 m for inspection chambers; where the depth from cover level to soffit is greater than 3 m (manhole); where the diameter of the largest sewer is greater than or equal to 450 mm DN/ID (manhole); and where the chamber contains equipment (e.g., penstock or flow control device) that will require maintenance (manhole). 6.4.2.3. Dimensions and layout The dimensions and layout of access points shall be in accordance with BS EN 752:2017 [1] NA.6.4. 6.4.2.4. Drop type A drop pipe shall be provided for a sewer entering a manhole at an elevation of 600 mm or more above the manhole invert. Where the difference in elevation between the incoming sewer and the manhole invert is less than 600 mm, the invert shall be filleted to prevent solids deposition. 6.5 Structural design Materials and structural design of gravity foul sewers and associated structures shall be in accordance with Design Guidelines – Sewerage structures – NEOM-NWA-TGD-2021-019 7. DESIGN BEST PRACTICE 7.1. General Drainage design should be considered at the early design stage and should take into account aspects such as topography, geology, street layout, soil remediation and ecology in a holistic manner. Design of the site should consider the risk of flooding that might occur as a result of blockages for which purpose the ground levels around the site and flood routes shall be considered. Where further future development is expected, it is unwise to select oversized pipes to address future needs. This may lead to settling out of solids, long retention periods, blockages and build-up of septicity. 7.2. Burial depth Sewers shall be laid sufficiently deep to receive sewage from the lowest floor level of adjacent development. The minimum burial depth to the top of pipe shall be: • 1.5 m – under roads and parking areas; and Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 8 of 13 • 0.9 m – under other locations not specified above. Where the minimum burial depth requirements cannot be met, then additional protection (such as full concrete encasement for rigid pipes or the use of concrete protection slabs spanning the pipe trench for flexible pipes) shall be provided. In special areas with heavy loading and highways specific protection may be required based on structural evaluations and a design check shall be carried out. For protected pipes, the minimum cover required to the top of pipe shall be 0.5 m. In all cases, the pipe minimum and maximum depth should conform to the pipe manufacturers’ recommendations. However, designs shall be carried out to ensure that pipes are no deeper than 6 meters, unless specific written approval is provided by NEOM. Minimum clearance required between the existing services is 0.3 m. 7.3. Hydraulic design Sewers should be designed to be self-cleansed. The minimum flow velocity should be 0.75 m/s to achieve a self-cleansing regime. Maximum flow velocity shall be 3.5 m/s. Minimum self-cleansing flow 0.75 m/s shall be achieved at least once a day. As an additional design parameter to the minimum velocity for gravity sewers, the recommended minimum pipe slopes depending on the internal pipe diameter shall be deemed. To achieve the required minimum velocity in sewer lines, pipes should be designed by observing the minimum gradients listed in Table 7.1. Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 9 of 13 Table 7.1 Recommended minimum slope of gravity foul sewers Internal Diameter (mm) Gradient (%) 100 1.25* 150 1.00** 200 0.50 250 0.40 300 0.30 350 0.24 400 0.20 450 0.18 500 0.15 550 0.14 600 0.12 700 0.10 Note: *This should be increased to 2.5% where no WC’s are connected. **At least 10 properties connected In the case of upstream sewer sections where the flow could be too small to achieve the self-cleansing flow of 0.75 m/s and the criteria for the pipe to be half full at peak flow, the pipe laid at minimum gradient shall be deemed to satisfy the design requirements specified in Table 7.1 if the minimum gradient is adopted provided that at least two industrial plots or six residences are connected. Calculations should be submitted to NEOM confirming the likely actual flow. Consideration should be given to using smaller diameter pipes for the initial run of pipe work. It should be noted that it may be necessary to provide for flushing the sewers at the beginning of their design life, in cases where velocities may be too low to secure self-cleansing. 7.3.1 Depth of flow The following Table 7.2 shows the recommended depth of flow in gravity sewer lines. The ratio “d/D” is the ratio of the flow depth (d) to the nominal pipe diameter (D). Where minimum diameters are not achievable (such as at the heads of lines), then the actual estimated flows and depths shall be analysed and cleansing velocity confirmed. Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 10 of 13 Table 7.2 Minimum and maximum depth of flow in sewers at peak flows Description Trunk sewer lines Main and lateral sewer lines 7.4 Maximum (d/D) 0.75 0.85 Sewer connections Service connections (laterals) 200 mm diameter and larger shall be made only at manholes or inspection chambers. For service connections (laterals) less than 200 mm diameter the connections to main pipe should have a vertical angle of no more than 60°. For connections to sewers of nominal internal diameter of 300 mm or less, connections should be made at a 45° angle, or 90° angle using curved square junctions. For sewers of nominal diameter greater than 300 mm: • for connecting pipes of diameter less or equal than half the diameter of the sewer pipe - the connection should be made using a preformed saddle fitting; and • for connecting pipe of diameter greater than half the diameter of the sewer pipe - an access point should be constructed. Note: Connections with saddle fittings should be made in accordance with the manufacturer’s instructions. 7.4.1 Property Connections Where a connection from a property joins the main sewer an inspection chamber shall be provided as near as possible to the point where the drain crosses the boundary of the property to mark the change of ownership. Typical layout is shown in Figure 7.1 below. Figure 7.1 Typical layout – Position of inspection chamber marking change of ownership Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 11 of 13 8 REFERENCES [1] [2] [3] [4] [5] [6] [7] BS EN 752:2017 – Drain and sewer systems outside buildings - sewer system management BS EN 12056-2:2000 – Gravity drainage systems inside buildings. Sanitary pipework, layout and calculation BS EN 16933-2:2017 – Drain and sewer systems outside buildings - design. Hydraulic design prEN 16933-1 – Drain and sewer systems outside buildings - Design - Part 1: Layout principles (under development) BS 4592 – Industrial type metal flooring, walkways and stair treads ISO 14122-3:2016 – Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails Design and Construction Guidance for foul and surface water sewers offered for adoption under the Code for adoption agreements for water and sewerage companies operating wholly or mainly in England (“the Code”). Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 12 of 13 ANNEX A – DOMESTIC AND COMMERCIAL WATER DEMAND Table A.1 below shows indicative average daily flows for various establishments (e.g., institutional, recreational, commercial etc.). The values provided are for information only. Table A.1 Average daily flows for various establishments Use Average daily flow Domestic 250 L/capita Mosque 10 L/worshipper Small Business 7 L/m2 Shopping centre 37 L/m2 Restaurant 32 L/customer + 57 L/employee Coffee house 22 L/customer + 57 L/employee Hotel 200 L/bed Kindergarten 76 L/pupil + 50 L/employee Secondary School 95 L/pupil + 50 L/employee Offices 9 L/employee Hospital 200 L/bed Sports Stadium 20 L/seat Document. No.: NEOM-NWA-TGD-2021-021 General Guideline Document Page 13 of 13
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