MODULE NO. : 10 TITLE : SEMICONDUCTOR DIODES In this Module: ILO10.1 Recognizes p and n type materials and explains its characteristics ILO10.2 Discuss how PN junction is created, ILO10.3 Explains ideal diode, equivalent circuit and DC characteristics of diode. ILO10.4 Recognizes half-wave, full-wave and bridge rectifier circuits and explains the operation of these circuit. ILO10.5 Test and determine the electrodes of a diode by its body marking and with the VOM. INTRODUCTION: Electronic components play an important role in the construction of many electronic circuits. Diode is a semiconductor component mainly used in most electronic devices. An analogous to check valve which is mainly used to carry out ON and OFF operation [1,2]. PRESENTATION: A semiconductor material has an electrical conductivity value falling between that of a metal, like copper, gold, etc. and an insulator, such as glass [3] . Their resistance decreases as their temperature increases, which is behavior opposite to that of a metal. The behavior of charge carriers which include electrons, ions and electron holes at these junctions is the basis of diodes, transistors and all modern electronics. Some examples of semiconductors are silicon, germanium, and gallium arsenide. After silicon, gallium arsenide is the second most common semiconductor used in laser diodes, solar cells, microwave frequency integrated circuits, and others. Silicon is a critical element for fabricating most electronic circuits. Diode - a 2-electrode active device Semiconductor Parts: 1. anode 2. cathode * letter symbol is D Figure 1.1 Types of Diode and Its Corresponding Symbols Unbiased Rectifier Diode • • • • • When no voltage supplied to a rectifier diode then it is called as an Unbiased Diode, N-side will have a majority number of electrons, and very few numbers of holes (due to thermal excitation) whereas the P- side will have a majority charge carriers holes and very few numbers of electrons. In this process, free electrons from N-side will diffuse (spread) into the P side and recombine takes place in holes present there, leaving +ve immobile (not moveable) ions in N- side and creating -ve immobile ions in the P side of the diode. The immobile in the n-type side near the junction edge. Similarly, the immobile ions in the ptype side near the junction edge. Due to this, numbers of positive ions and negative ions will accumulate at the junction. This region so formed is called as depletion region. At this region, a static electric field called as Barrier Potential is created across the PN junction of the diode. It opposes the further migration of holes and electrons across the junction. Unbiased Diode (No Voltage Applied) Forward Biased Diode • • • • • • Forward Biasing: In a PN junction diode, the positive terminal of a voltage source is connected to the p-type side, and the negative terminal is connected to the n-type side, the diode is said to be in forwarding bias qcondition. The electrons get repelled by the negative terminal of DC voltage supply and drift towards the positive terminal. So, under the influence of applied voltage, this electron drift causes current to flow in a semiconductor. This current is termed as “Drift current”. As majority carriers are electrons, current in n-type is the electron current. As holes are majority carriers in p-type, these get repelled by positive terminal of DC supply and move across the junction towards the negative terminal. So, the current in p-type is the hole current. So, the overall current due to majority carriers creates a Forward current. The direction of conventional current flows from positive to negative of battery in the direction of conventional current is opposite to the electrons flow. Reverse Biased Diode • • • • • • • • Reverse Biased condition: if the diode is the positive terminal of the source voltage is connected to the n-type end, and the negative terminal of the source is connected to the p-type end of the diode, there will be no current through the diode except reverse saturation current. This is because at the reverse biased condition the depletion layer of the junction becomes broader with increasing reverse biased voltage. Although there is a small current flowing from the n-type to p-type end in the diode due to minority carriers. This current is called Reverse Saturation Current. Minority carriers are mainly thermally generated electrons/ holes in p-type semiconductor and n-type semiconductor respectively. Now if reverse applied voltage across the diode is continually increased, then after certain voltage the depletion layer will destroy which will cause a huge reverse current to flow through the diode. If this current is not externally limited and it reaches beyond the safe value, the diode may be permanently destroyed. These fast moving electrons collide with the other atoms in the device to knock off some more electrons from them. The electrons, so released further release much more electrons from the atoms by breaking the covalent bonds. This process is called as carrier multiplication and leads to a considerable increase in the flow of current through the p-n junction. The associated phenomenon is called Avalanche Breakdown. What is an Ideal Diode? An ideal diode is a diode that acts like a perfect conductor when voltage is applied forward biased and like a perfect insulator when voltage is applied reverse biased. So when positive voltage is applied across the anode to the cathode, the diode conducts forward current instantly. When voltage is applied in reverse, the diode conducts no current at all. Below is a graph of the I-V characteristics curve of an ideal diode: Ideal Diode Characteristics Curve You can see that when the diode receives forward voltage, it instantly conducts an infinite amount of current which it can supply to a circuit. When reverse voltage is fed to the diode, it conducts no current at all, no matter how great this reverse voltage is. These, again, are ideal circumstances. Diodes actually do not act like this. The I-V characteristics curve of a conventional diode would look like the following shown below. Conventional Diode Characteristics Curve Table 10.1 Below is a chart showing the differences between, ideal and conventional diodes Characteristics Ideal Diode Coventional Diode Ideal diodes do not have a threshold voltage. Once any Threshold Voltage forward voltage is applied across the diode, it will conduct current instantly across its junctions. Conventional diodes do have a threshold voltage. This is the voltage which must be supplied to the diode for it to conduct any considerable forward current. For silicon diodes, the threshold voltage is approximately 0.7V. For germanium diodes, it is approximately 0.3V. This voltage is needed so that the electrons of the n junction can have enough push to break the barrier in between and cross over into the p junction. This is how current flows in a diode. Any voltage below the threshold voltage will not be sufficient to push the electrons through from one barrier to the next. You can see this marked on the diode characteristics curve. Before the threshold point, very little current flows across the diode. However, after the diode receives a voltage above this, it produces considerable current flow. Forward Current Ideal diodes have infinite forward Conventional diodes conduct a large current current when any forward voltage when forward voltage above its threshold is applied across their terminals. voltage is supplied to the diode, but it is still This is because in the ideal a finite amount of current. Conventional condition, the internal resistance of diodes, even though small, still have internal the diode would be 0. The diode resistance. It is impossible to create any would have no internal resistance physical component that does not have some at all. Since current, I=V/R, an internal resistance. The resistance ensures infinite amount of current would that the current will be finite in nature and be conducted and supplied to a cannot be infinite. circuit with an ideal diode. Breakdown Voltage Conventional diodes do have a breakdown voltage. This is the reverse voltage that when Ideal diodes do not have a applied to the diode will cause the diode breakdown voltage. This is junctions to break down and conduct a large because ideal diodes have infinite amount of current, even though the voltage resistance to reverse voltage. It is applied with incorrect polarity. A diode will not conduct any current at all should not conduct current when voltage is when voltage is applied in reverse, applied the wrong way. However, after a no matter how great the voltage is. certain point, called the breakdown point, it will give way and conduct. Reverse (leakage) Current Since an ideal diode does not have a breakdown point, it never conducts any reverse current, called leakage current. It is a perfect insulator when voltage is applied in reverse. A conventional diode will conduct some leakage current even when reverse voltage is applied, even when the reverse voltage hasn't reach the breakdown point. After the breakdown voltage is reached, it will conduct a large amount of current, called avalanche current, in reverse. This is because a conventional diode can never be a perfect insulator and will give way if enough reverse voltage is supplied to it. Like stated above, an ideal diode is impossible to produce. Diodes have a junction barrier they must overcome, so they need a threshold voltage. Diodes cannot conduct infinite current because they will always have some internal resistance. And diodes cannot be perfect insulators when reverse biased, so they will conduct some leakage current in reverse.The closest real-world item that an ideal diode can be compared to or explained in terms of is a simple SPST switch. When forward biased, the ideal diode acts like a closed switch: When reverse biased, the ideal diode acts like an open switch. The ideal diode, therefore, is a semiconductor device that is not a switch, but functions as a perfect, intelligent switch which knows when to shut off and turn on based on the voltage applied to its junctions. So why even study ideal diodes or any ideal components, since they do not exist? The answer is, it helps us learn more about how diodes function if they had perfect conditions. Therefore, it helps us to better understand the characteristics of a diode in the simplest approach. How would a diode act if it didn't have any internal resistance? Therefore, when we know add these elements, we better understand the actual diode curve. So in a way, it provides an excellent starting point for understanding diodes in their simplest (ideal) state. We then can move on to actual real-life characteristics with a better understanding. Diode Approximations Diode approximations are a way to analyze diodes in circuits. In all approximations, the diode acts as a switch. There are 3 approximations that are used for diodes. First Approximation The first approximation is viewing the diode as an ideal diode. With this first approximation, the diode acts as a perfect switch that doesn't consume any voltage and doesn't have any internal resistance. It is not used for real-life situations but just as general approximations when preciseness isn't needed. For certain circuits where the forward voltage needed to turn on diode is seen as trivial, the first approximation can be adopted and used. In the second approximation, the diode is seen as as a diode that needs voltage in order to turn on. For a silicon diode, the diode needs about 0.7V in order to turn on. When the voltage fed into the diode forward biased is 0.7V or greater, the diode switches on. When the voltage is less than 0.7V, the diode turns off. In the third approximation, the diode is seen as a diode that consumes 0.7V (for silicon diode) and voltage across the internal bulk resistance of the diode. This is most real-world form of a diode and is usually used when a circuit is in design, especially an intricate circuit. For basic circuits, the second approximation may be used; this is especially true when the load resistance is high, because the bulk resistance is usually very low, such as less than 1Ω. The third approximation is crucial if the load resistance is very low. The bulk resistance, RB, of a diode is the approximate resistance across the terminals of the diode when a forward voltage and current are applied across the diode. The bulk resistance represents the resistance of the p and n materials of the p-n junction of the diode. The bulk resistance is not a fixed resistance but a dynamic one. It changes according to the amount of forward voltage and current going through the diode at any particular time, according to the formula, RB= ∆VF/∆IF. RB is a very small resistance, usually less than 1Ω and almost always less than 10Ω. Let's now take 2 examples at both sides of the extremes of how the bulk resistance can affect a circuit, depending on the load resistance of the circuit. Let's say the bulk resistance for both circuits is 1Ω and the power source powering the circuits is 5V. The first circuit has a load, which has a resistance of 1KΩ. According to this circuit, the (silicon) diode will consumes its normal 0.7V to operate and 0.004995V. This is because if 1Ω/(1Ω + 1KΩ)= 0.000999 and 4.3(0.000999)= 0.0042957V. Even if the output resistance is 75Ω, the diode will only consume 0.0658V more on top of 0.7V. This is because 1Ω/(1Ω + 75Ω)= 0.0131589 and 4.3V(0.0131589)= 0.05658. Now let's look at a circuit that has a load with a very low resistance, let's say 1Ω. The situation will be much different. So the diode will consume its necessary 0.7V and an additional 2.15V. This is because voltage division between 1Ω (bulk resistance of the diode) and 1Ω (load resistance of the circuit) gives 1Ω(1Ω + 1Ω)= 0.5 and 4.3V(0.5)= 2.15V. Therefore, the voltage divides up by dropping 2.85V across the diode and 2.15V across the (1Ω) load. Therefore, you can see that the voltage the diode now consumes is great because the load resistance is so small. So when the resistance is so small, the bulk resistance has to be taken into effect. If the load resistance is fairly large (several ohms or greater), then the bulk resistance is not as important. So this is a basic summary of the approximations of diodes. Conventional Rectifier * allow current to flow in 1 direction when forward bias * Allow current to flow into a circuit, but block its return Use: to rectify AC Application: Power Supply Figure 1.2 shows the different types of rectifies, while Figure 1.3 depitcs the rectifier – schottky voltage comparison Figure 10.5 Different type of rectifier Figure 10.6 Rectifier – Schottky voltage comparison Advantages Over Tube Diodes: 1. efficient 2. no warm up time 3. rugged 4. Lightweight 5. cheaper Biasing Basic specifications of a diode 1. (Vf): indicates fwd voltage drop when current flows from p to n terminal is .7v 2. (If): is the maximum fwd current a diode can handle (20ma for lead) 3. (Vr): is the reverse break down voltage when current flows from n to p terminal is 50v 4. (Ir): The amount of current that flows when a diode is reverse biased Forward Bias (a) Connection * positive of bias source connected to the P type material (Anode). * negative of bias source connected to the N Type material (Cathode). APPLICATIONS OF RECTIFIER DIODES Rectifier Circuits: Unregulated power supply 1. Half Wave Rectifier Features and Characteristics: * uses 1 diode * does not use center tap of HVwinding * utilizes only 1/2 of input cycle * less power developed for a given size transformer Figure 10.7 Halfwave Rectifier circuit and signal. Application: * used in small current drain circuits * with + at the top of the secondary winding and - at the bottom, diode conducts * conduction path is from the bottom of the winding, through the RL, through the diode, then to the top of the winding * voltage is developed across the RL, + at the top, producing a + going output * with - at the top of the winding and + at the bottom, diode does not conduct * no current flows through RL, no voltage developed, hence no output Stages of Rectifier Circuit In order to power any circuit, a power supply is needed; and if you want to power electronic devices from an AC supply, a rectifier is needed. Figure 1.1 illustrates a schematic diagram of a DC power supply. There is a 120 V (rms), 60 Hz AC line that feeds the power supply, which delivers a voltage VO to the electronic circuit (load block). VO must be a stable DC voltage to ensure that the electronic circuitry functions correctly. Figure 10.8 Looking at the diagram, first we see the transformer. This transformer is a step-down transformer that “steps down” the high AC input voltage to a lower AC voltage to be inputted into the rectifier. This transformer consists of two separate coil windings (primary and secondary windings) that have a different number of turns, N 1 for the primary and N2 for the secondary. Thus, the AC voltage vS can be written as 120(N2/N1) V (rms) and is measured between the two terminals of the secondary winding. Next, the diode rectifier converts the AC voltage vS to a DC voltage. This voltage will exhibit large variations and thus will not be suitable for electronic circuitry. A filter is used to smooth out these variations. Even after filtering, though, the voltage will exhibit small variations known as ripple. Consequently, a voltage regulator is used to greatly reduce the ripple and establish a reliable DC supply rail. How the Half-Wave Rectifier Circuit The half-wave rectifier eliminates the negative portions of the input sinusoid. In Figure 1.2 (A), the half-wave rectifier is illustrated. In this article, we will use the constant voltage drop (CVD) model of a diode owing to its simplicity. From this model, we are provided with v0=0v0=0 when vS<VDvS<VD Equation 1.1 (A) v0=vS−VDv0=vS−VD when vS≥VDvS≥VD Equation 1.1 (B) where VD ≈ 0.7 V. The above equations lead to the transfer characteristic illustrated in Figure 1.2 (B). Figure 1.2 (C) illustrates the voltage output that is provided when the input voltage vS is sinusoidal. Figure 10.9 (A) The half-wave rectifier Figure 10.9 (B) Transfer characteristics of the rectifier circuit Figure 10.9 (C) Input and output waveforms When determining which diodes to use in a rectifier circuit, there are two things to take into consideration: 1) the diode's ability to handle current, which must be chosen based on the largest current that is expected to be conducted by the diode, and 2) the peak inverse voltage (PIV), which is the highest reverse voltage to which the diode will be subjected; the diode must be able to withstand the PIV. Looking at Figure 1.2 (A), we can observe that when the voltage vS is negative, the diode will be cut off and the voltage vO will have a value of zero, leading to a reverse voltage across the diode of magnitude vS. Thus, the PIV is the peak of vS: PIV = VS where VS (with an uppercase V) represents the peak amplitude of the input sinusoid. Equation 1.2 One thing worth noting is that the circuit clearly will not operate effectively when the input sinusoid's peak amplitude is not significantly higher than VD. For example, a sinusoidal input with peak amplitude of 200 mV will not be rectified at all because the diode will never "turn on," i.e., it will never conduct significant amounts of current. 2. Full Wave Rectifier Figure 10.10 Fullwave Rectifier Circuit Features and Characteristics * uses 2 diodes * uses center top of HV winding Application: * widely used in radio transmitters and receivers Full-Wave Rectifier Circuit Unlike the half-wave rectifier, the full-wave rectifier can utilize both the negative and the positive portion of the AC input voltage. In order to achieve a unipolar output, the negative portion of the sinusoidal waveform must be inverted. This can be accomplished by using the circuit shown in Figure 1.3 (A). FIGURE 10.11 (A) Full-wave rectifier circuit; the transformer has a center-tapped secondary winding In this configuration, the step-down transformer's secondary winding is what is called "centertapped." A center tap, or CT, is an electrical contact made halfway along the winding. This CT is used to provide two equal voltages, vS, across the two halves of the transformer's secondary winding. When the input voltage is positive, both vS signals will also be positive, and when the input voltage becomes greater than VD, diode D1 will be conducting and diode D2 will be reverse-biased. The current that flows into diode D1 will also flow through resistor R and then back to the CT. The circuit behaves just like the half-wave rectifier during the positive half-cycle of an input sinusoid. During the negative half-cycle, both vS voltages will be negative. Now, diode D1 is reversebiased and diode D2 is conducting. The current that flows through D2 will then flow through resistor R and back to the CT. Thus, current flows during both half-cycles, and furthermore the current through the resistor will always flow in the same direction. The result is a unipolar output voltage, as shown in Figure 1.3 (C). FIGURE 10.12 (B) Transfer characteristic for the full-wave rectifier If we consider the circuit's operation during a positive half-cycle, the voltage at the cathode of D2 is (vS - VD) and the voltage at the anode of D2 is -vS. Thus, the PIV is (VS - VD) - (-VS): PIV = 2VS - VD Equation 1.3 Note that this PIV is roughly double that of the half-wave rectifier. Figure 10.13 (C) Input and output waveforms 3. Bridge Rectifier Figure 10.14 Full wave Bridge Rectifier Circuit Features and Characteristics * uses 4 diodes * does not use CT * operates as Full Wave Rectifier Application: * used in high current drain circuits 4. Split Type Bridge Rectifier Figure 10.15 Fullwave Split Type Bridge Rectifier Circuit Features and Characteristics * practically the same components as the Bridge Rectifier * uses center tap of the secondary winding * load consists of 2 equal value resistors in series Application: * used for Op Amps Filter Circuits * Low Pass types Components: 1. Capacitor (usually electrolytic type) 2. Coil (usually iron core) Types: 1. Capacitor-Input * Capacitor is in shunt with load * Provides higher voltage output * Poor voltage regulation * Used in low current drain circuits Additional Information * Ripple frequency for Half Wave rectifier is the same as the line frequency * Ripple frequency for both the Full Wave and Bridge rectifiers is twice the line frequency * PRV (peak reverse voltage) - maximum reverse voltage that can be applied across the diode without destroying it * Ripple - variation of the rectifier output REGULATED POWER SUPPLY With the help of a rectifier, it converts AC supply into DC. Its function is to supply a stable voltage (or less often current), to a circuit or device that must be operated within certain power supply limits. Figure 10.16Block diagram of Regulated Power Supply Additional Information * Silicon and germanium are the most commonly used materials in the manufacture of solid state devices including the diodes. * Potential barrier of germanium junction is around 0.2 volt. * Potential barrier of silicon junction is around 0.6 volt. * Germanium has higher conduction than silicon and is used in low and medium power diodes and transistors. * Silicon has higher resistance and can be operated at higher temperature than germanium. * Silicon is suitable for higher power applications than germanium * Solid state devices are very sensitive to heat. * Heat sink is used in soldering solid state devices and during operation of power solid state devices. * Heat sink - any material or device (generally metal) used to dissipate heat away from solid state device. Determining Anode and Cathode Leads with a Volt-Ohmmeter Multi-meter (VOM) * Cathode or anode marking are displayed on the body of a diode * Sometimes, markings are improperly stamped or worn out. * When testing solid state devices with a VOM, the battery of the VOM is used to apply forward or reverse bias. * It is therefore a "MUST" to know the polarity of the battery. * In Asian VOMs (Sanwa, Standard, etc.), the negative terminal of the battery is actually connected to the + (POs) Jack * The positive terminal of the battery is connected to the - (Com) jack Diode testing using an analog instrument is shown in Figure 1.15. Procedures to follow when using VOM 1. Set VOM at R X 1 range. 2. Connect the VOM prods to the diode leads in order to produce a low resistance reading. * This low resistance reading is called forward resistance * The diode led to where the positive terminal of the battery is connected is the Anode. 3. Reverse the connection to the diode. * For a good diode, the meter reads high resistance or infinity * This high resistance reading is called back or reverse resistance. Figure 10.17 Good Diode testing using an analog instrument Troubles and Tests (a) Open * VOM indicates infinity in all ranges. * Reversing leads does not Alter meter indication. (b) Shorted * VOM reads zero in all ranges * Reversing leads does not alter meter indication (c) Leaky * VOM indicates resistance reading * Reversing leads does not alter much resistance reading. (D) GOOD * Connection indicates low resistance reading (forward resistance) * Reversing leads reads very high resistance or infinity (reverse or back resistance) Peak inverse voltage (PIV) or peak reverse voltage (PRV) The peak inverse voltage is either the specified maximum voltage that a diode rectifier can block, or, alternatively, the maximum voltage that a rectifier needs to block in a given circuit [4,5]. It is the maximum voltage that a diode can withstand in the reverse direction without breaking down. If this voltage is exceeded the diode may be destroyed. Diodes must have a peak inverse voltage rating that is higher than the maximum Type of Diode Repetitive Peak voltage that will be applied to them in a Reverse Voltage given application. 1N 4001 1N 4002 1N 4003 1N 4004 1N 4005 1N 4007 50 V 100 V 200 V 400 V 600 V 1000 V Table 10.2 peak inverse voltage(PIV)
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