International Journal of Pavement Engineering ISSN: 1029-8436 (Print) 1477-268X (Online) Journal homepage: https://www.tandfonline.com/loi/gpav20 State-of-the-art report on use of nano-materials in concrete Md. Safiuddin, Marcelo Gonzalez, Jingwen Cao & Susan L. Tighe To cite this article: Md. Safiuddin, Marcelo Gonzalez, Jingwen Cao & Susan L. Tighe (2014) State-of-the-art report on use of nano-materials in concrete, International Journal of Pavement Engineering, 15:10, 940-949, DOI: 10.1080/10298436.2014.893327 To link to this article: https://doi.org/10.1080/10298436.2014.893327 Published online: 14 Mar 2014. Submit your article to this journal Article views: 967 View related articles View Crossmark data Citing articles: 28 View citing articles Full Terms & Conditions of access and use can be found at https://www.tandfonline.com/action/journalInformation?journalCode=gpav20 International Journal of Pavement Engineering, 2014 Vol. 15, No. 10, 940–949, http://dx.doi.org/10.1080/10298436.2014.893327 State-of-the-art report on use of nano-materials in concrete Md. Safiuddina*, Marcelo Gonzalezb, Jingwen Caob and Susan L. Tigheb a School of Architectural Studies and Angelo Del Zotto School of Construction Management, George Brown College, 160 Kendal Avenue, Toronto, Ontario, Canada M5T 2T9; bCentre for Pavement and Transportation Technology (CPATT), Department of Civil and Environmental Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario, Canada N2L 3G1 (Received 8 November 2013; accepted 7 December 2013) Nanotechnology application to concrete presents an innovative approach to improve concrete properties based on the ability to manipulate the cementitious material at an atomic scale. This paper presents a review of the nano-materials that have been used in concrete. The literature survey revealed that four nano-materials are most often used to modify concrete properties; these include nano-silica (nano-SiO2), nano-titanium dioxide (nano-TiO2), carbon nano-tubes (CNTs) and carbon nanofibres (CNFs). All of these four nano-materials have shown improvement in many concrete properties. Both nano-TiO2 and nano-SiO2 reduce bleeding and segregation, and improve mechanical and transport properties. CNFs and CNTs tend to adversely affect the fresh properties due to agglomerations, which are overcome when a surfactant or ultrasonic mixer is used. However, both CNFs and CNTs significantly improve the mechanical properties of concrete. This paper also discusses how concrete durability is improved when nano-materials are added to concrete. In addition, this paper identifies several research needs based on the gaps in the current state of knowledge on using nano-materials in concrete. Keywords: concrete properties; durability; nanotechnology; nano-materials; nano-concrete 1. Introduction According to the Cement Association of Canada (CAC), 2.7 billion tons of cement was manufactured in the world to produce 9 billion cubic meters of concrete during 2007 (CAC 2013). Concrete is the most widely used material in the world due to its versatility, durability and sustainability. With the correct design and construction process, users can obtain a service life of concrete over 50 years. Regarding the constituent materials of concrete, the Strategic Development Council from the USA states that there exists a variety of research needs to improve ‘energy efficiency, productivity, and the performance of concrete and concrete products’ (Strategic Development Council 2002). These research needs may be categorised in three groups: new materials, measurement and prediction, and reuse and recycling. Nano-materials can be considered in the group of new materials. The applicability of nanotechnology in a variety of fields is receiving additional attention (Gopalakrishnan et al. 2011). Nanotechnology involves manipulating matter and materials at scales below 100 nm. It is a revolutionary tool that allows us to take advantage of the radically different material properties that appear on the nano-scale (WIN 2012). Nano-scale is the boundary between atoms and molecules. The fundamental behavior and associated properties of materials are dictated at the atomic scale (Ashby et al. 2009). Therefore, a reduction in *Corresponding author. Email: safiq@yahoo.com q 2014 Taylor & Francis the particle size to nano-scale associated with high surface area can produce a significant impact on material properties. In recent years, more interest is growing on the use of nano-materials in concrete. The literature survey reveals that most of the studies conducted to date have focused on the use of nano-silica (nano-SiO2) (Shih et al. 2006, Quercia and Brouwers 2010, Said et al. 2012), nanotitanium dioxide (nano-TiO2) (Diamanti et al. 2008, Chen et al. 2012, Jalal et al. 2012), carbon nano-tubes (CNTs) (Li et al. 2007a, 2007b, Mudimela et al. 2009) and carbon nano-fibres (CNFs) (Toutanji et al. 1994, Mudimela et al. 2009) in concrete. In comparison, limited research has been carried out to investigate the prospect of using nano-iron (nano-Fe2O3), nano-alumina (nano-Al2O3), nano-zirconium dioxide (nano-ZrO2), nano-lotus leaf, nano-slag, nano-fly ash, nano-cellulose and nano-clays. This paper presents an extensive review on the use of nano-materials in concrete. The key aspects of nanoconcrete, the use of different nano-materials, and the effects of the major nano-materials on the properties and durability of concrete are discussed in this paper. 2. Nano-materials and nano-concrete The application of nanotechnology in concrete is still in its infancy, but it has been recognised that nano-particles can be used to produce nano-concrete with enhanced concrete International Journal of Pavement Engineering 941 Figure 1. Specific surface area of different constituent materials used in conventional concrete, high-strength/high-performance concrete and nano-concrete. Source: Adapted from Ashby et al. (2009). performance (Ashby et al. 2009). According to research in recent years, nano-concrete is defined as a concrete made by Portland cement and cementitious particles with sizes smaller than 500 nm (Balaguru and Chong 2008, Sanchez and Sobolev 2010). The important reasons to apply nanotechnology on concrete are to control material behavior, achieve superior mechanical and durability performance, and to provide novel properties in concrete such as low electrical resistivity, self-sensing capability, self-cleaning and selfhealing abilities, high ductility and self-control of cracks (Sanchez and Sobolev 2010). Because of the high surface area to volume ratio, nano-particles can act as nuclei for cement phases, providing excellent chemical reactivity to promote cement hydration. Figure 1 shows the range of specific surface area for different materials used in concrete. This figure also provides the definition of nano-concrete (nano-engineered concrete) (Ashby et al. 2009). Concrete undergoes different phases during hydration where nano-materials can play a significant role. The different hydration characteristics of concrete are presented in Table 1. Calcium silicate hydrate (C–S–H) is the main product from the hydration process and presents a poorly Table 1. crystalline or amorphous structure (Bensted and Barnes 2002). It is well known that C–S–H gel controls the strength and durability of concrete (Skinner et al. 2010). At this time, no consensus exists regarding the atomic structure of C–S–H and how C–S–H is able to develop strength. Tylor (1997) described a model to characterise the atomic structure of C–S–H based on X-ray diffraction and scanning electron microscope (SEM) testing. The research reported that C–S–H has an amorphous composition and its nano-structure coincides with the 1.4 nm tobermorite layer structure. Moreover, according to Skinner et al. (2010), C–S–H can be characterised by a nanocrystalline structure, represented closely by 1.1 nm tobermorite. Nanotechnology allows us to improve the understanding of the C–S–H atomic structure. According to Skinner et al. (2010), this new knowledge permits scientists to manipulate the C –S–H structure and therefore design concrete with enhanced properties. Based on nanotechnology, Selvam et al. (2009) explained that electrostatic forces and bond forces in the silicate chains are mainly responsible for strength development in the C–S–H atomic structure. Therefore, nanotechnology can play a significant role in Hydration characteristics of Portland cement concrete (w/c ¼ 0.5). Physical/chemical component Approximate volume (%) C– S– H 50 Calcium hydroxide (CH) Ettringite and monosulphate phases (AFm and AFt phases) Unreacted cement particles Capillary pores 12 13 5 20 Source: Adapted from Bensted and Barnes (2002). Comments Includes gel pores; poorly crystalline/amorphous structure Crystalline structure Crystalline structure Based on the hydration process Dependant of w/c 942 Md. Safiuddin et al. explaining the mechanisms of cement hydration in concrete. Furthermore, nanotechnology may contribute to sustainable development. It has been reported that the manufacturing of 1 ton of Portland cement produces about 1.0–0.8 ton of CO2 that causes adverse effect on the environment (Skinner et al. 2010). Enhancement of concrete properties and durability would compensate this adverse effect and thus the use of nano-concrete could be a strong motivation towards environmental sustainability. 3. Different types of nano-materials for concrete The literature survey revealed that mostly four nanomaterials, namely nano-SiO2, nano-TiO2, CNTs and CNFs, have been used in concrete. 3.1 in a wide range of applications such as paints, cosmetics and drugs because of its low toxicity, semi-conductivity, high chemical stability, availability and low industrial cost (Hamdy and Ion 2011). TiO2 can also be supplied as nano-TiO2, which is most widely used as a photo-catalyst due to its extraordinary photo-catalytic activity (Chen et al. 2012). It has also been used in concrete (Diamanti et al. 2008, Chen et al. 2012, Jalal et al. 2012). Nano-silica Nano-SiO2 is a widely used nanomaterial in concrete. The main chemical component of nano-SiO2 is silicon dioxide (SiO2); it can be present in crystalline and amorphous forms. The amorphous nano-SiO2 is most commonly used in nano-concrete (Quercia et al. 2012). Nano-SiO2 presents sphere morphology and its particles size is variable. According to Quercia and Brouwers (2010), the particle size varied in the range of 5–658 nm in six different nano-SiO2 products. Nano-SiO2 is available in powder and slurry forms. The slurry form is attractive in order to avoid health problems associated with ingesting the powder. Figure 2 presents an SEM image of a commercially available nano-SiO2, where the sphere morphology is very clear. 3.2 Nano-titanium dioxide Titanium dioxide (TiO2) is the naturally occurring oxide of titanium. In nature, it is present in the following minerals: rutile, anatase and brookite. TiO2 has historically been used Figure 2. Transmission electron micrographs of nano-SiO2. 3.3 Carbon nano-tubes CNTs were discovered in Japan by Sumio Ijima during transmission electron microscopy observation in 1991 (Ashby et al. 2009). The discovery was accidental while an electrical discharge occurred between two carbon electrodes. CNTs can be defined as cylindrical molecules with a nano diameter (1 nm to a few nanometers) and a length lower than few micrometers. CNTs are made of carbon atoms interconnected together by carbonZcarbon (CZC) bonds (Rashid 2012). Based on the manufacturing conditions, CNTs can be generated as single-walled, double-walled or multi-walled. The hexagonal structure of the carbon lattice in the CNTs provides a very strong structure. The morphology of single-walled CNT (SWCNT) and multi-walled CNT (MWCNT) is presented in Figure 3. MWCNTs are less expensive and more readily available than SWCNTs (NRCC 2013). CNTs exhibit several key engineering properties including very high Young’s modulus of 1000 GPa, high tensile strength of 30 GPa, superior current density of 109 A/cm2 and high thermal conductivity of 6000 W/mK (Ashby et al. 2009). CNTs possess better material properties than CNFs and according to the National Research Council of Canada (NRCC), they are ideal reinforcing materials for concrete (NRCC 2013). International Journal of Pavement Engineering 943 4. Effects of nano-materials on different properties of concrete Based on the literature review, nano-materials influence both the fresh and hardened properties of concrete. The effect of nano-materials on the fresh properties, cement hydration, microstructure, pore-structure, mechanical properties, transport properties and durability of concrete has been summarised in the following sub-sections. 4.1 Figure 3. Single-walled and multi-walled CNTs. Source: Adapted from Rashid (2012). 3.4 Carbon nano-fibres CNFs play a very significant role in cement concrete because of its extraordinary and useful properties, such as exceptional tensile strength, high stiffness, low density, good chemical stability, and high electrical and thermal conductivity (Zhang et al. 2007, Mudimela et al. 2009). CNFs have cylindrical nanostructures with diameters less than 100 nm. Also, Tyson et al. (2011) reported that CNFs possess a Young’s modulus of 400 GPa and a tensile strength of 7 GPa. According to Gay and Sanchez (2010), CNFs have a lower production cost than CNTs and therefore their use in concrete could be cost-effective. The improvement in the engineering properties of nanoconcrete cannot be guaranteed based only on the excellent material properties of CNFs and CNTs. This is because the properties of these nano-materials are influenced by two other important factors; firstly, the nano-filaments must be dispersed in the paste matrix and secondly, the bond strength between the matrix and surface of CNFs or CNTs must be achieved. The proper dispersion of CNFs (Figure 4) can be achieved in nano-concrete or nano-composite by engineering the mixing process. Effects on fresh concrete properties The fresh properties of concrete are affected by the particle size distribution of constituent materials. Therefore, nanomaterials are expected to influence the fresh concrete properties due to their extremely small particle sizes. The research findings of Quercia and Brouwers (2010) and Gonzalez et al. (2013) showed that nano-SiO2 significantly reduces the workability of concrete for given water content due to high specific surface area. A similar effect was also observed in the case of nano-TiO2 (Chen et al. 2012). This suggests that the water demand is strongly related with the specific surface area of nano-materials. Quercia and Brouwers (2010) stated that a higher amount of water is needed for a constant workability when the surface area of nano-SiO2 is increased. Therefore, high-range water reducing admixture or superplasticiser is required to maintain the target workability of concrete (Gonzalez et al. 2013) when the water content is kept unchanged, as obvious from Figure 5. The air-void stability of concrete is also affected in the presence of nano-SiO2. Hence, a higher dosage of air-entraining admixture is needed for a given air content of concrete (Gonzalez et al. 2013), as can be seen from Figure 5. It should also be mentioned that the demand for both high-range water reducing admixture and airentraining admixture increased linearly with the higher percentage of nano-SiO2 in concrete. This is evident from Figure 5. Moreover, because nano-SiO2 produces higher 7000 Dosage (ml/m3) 6000 CNF AEA HRWRA 5000 4000 3000 2000 1000 0 CC (0.0%Nanosilica) NSC 1 (0.5% Nanosilica) NSC 2 (1.0% Nanosilica) NSC 3 (1.5% Nanosilica) Type of concrete CNFs in cement paste matrix Figure 4. Scanning electron micrograph of CNF-composite. Source: Adapted from Gay and Sanchez (2010). Figure 5. Air-entraining admixture (AEA) and high-range water reducing admixture (HRWRA) demands for nano-concrete with different nano-SiO2 contents. CC: conventional concrete; NSC: nano-silica concrete. Source: Adapted from Gonzalez et al. (2013). 944 Md. Safiuddin et al. plasticity than traditional cementitious materials, it can improve the cohesiveness of the concrete and thus reduce the bleeding and segregation (Quercia and Brouwers 2010). Nano-materials can significantly influence the rheology and stability of concrete. According to Jalal et al. (2012), nano-TiO2 is able to modify the rheological properties of self-compacting concrete. The rheological properties were studied through slump flow, V-funnel flow and L-box tests. Nano-TiO2 powder improved the consistency and homogeneity of the fresh concrete mixture, with less bleeding and segregation. This can be explained by the fact that nano-TiO2 acts as a filler in the mixture and improves the resistance to water movement in fresh concrete. Certain nano-materials might influence the setting of concrete. For example, the higher nano-TiO2 content and fineness decrease the setting time of concrete. This is related to acceleration of the hydration process and associated heat release. Hydration heat peak increases when the nano-TiO2 is added into the cement. The particle fineness and specific surface area play a dominant role in enhancing the dissolution rate of cement compounds at the early stage of cement hydration, thus increasing heat release (Chen et al. 2012). Nano-materials may cause adverse effects on the fresh properties of concrete if they are not dispersed properly. More specifically, dispersion issues with CNFs and CNTs were reported by several authors (Gay and Sanchez 2010, NRCC 2013, Rashid 2012). Overall, it is difficult to achieve homogeneous dispersion of CNTs and CNFs in concrete mixture (Nasibulina et al. 2010). These nanomaterials are prone to affect the fresh concrete properties due to agglomerations. The attraction between particles of CNFs/CNTs due to Van der Waals forces might be responsible for agglomerations. However, the use of a surfactant or ultrasonic mixer allows for adequate dispersion. Also, the use of high-range water reducing admixture was successful in disaggregating the CNFs, thus improving the dispersion of nano-fibres in the cement matrix (Gay and Sanchez 2010). 4.2 Effects on cement hydration The incorporation of nano-materials such as nano-SiO2, CNTs and nano-TiO2 can positively influence the hydration reactions and the physical structure of C –S – H in cement (He and Shi 2008, NRCC 2013, Chen et al. 2012). Using a field emission scanning electron microscope (FESEM), He and Shi (2008) explained that nanoSiO2 not only makes a dense material but also can change the morphology of hydrated cement by producing more C – S– H gel and less ettringite crystals. According to Ashby et al. (2009), the drastic increase in surface area of nano-SiO2 can affect the surface energy, morphology and the chemical reactions in concrete. The high specific surface area of nano-SiO2 compared with other concrete materials has been shown in Figure 1. Because of low particle size and high surface fineness, nano-SiO2 contributes to the creation of small-size crystal and clusters of C – S –H during pozzolanic reaction. Like nano-SiO2, adequately dispersed SWCNT can also accelerate the hydration process in cement paste (NRCC 2013). This is possibly due to SWCNTs appearing to act as nuclei for C3S (tricalcium silicate) hydration reaction, with the C – S – H forming directly on the SWCNT. Moreover, SWCNTs produce an increase in the maximum heat flow. This may also enhance the hydration of cement in concrete. Furthermore, the incorporation of nano-TiO2 in powder form can significantly accelerate the rate and degree of hydration at early stages; it can promote the formation and precipitation of hydration products (Chen et al. 2012). 4.3 Effects on microstructure and pore-structure of concrete Nanoparticles can potentially allow better void filling and other positive filler effects due to the extremely low particle size in comparison with conventional cementing materials of concrete (Ashby et al. 2009); the filler effects produce a concrete microstructure with improved density and reduced porosity (Sanchez and Sobolev 2010). According to Ashby et al. (2009), nanoparticles organised themselves in an efficient close-packed configuration. In geometry, close-packing of similar spheres is a dense arrangement of congruent spheres in an infinite and regular arrangement. He and Shi (2008) explained that nanomaterials can act as fillers creating a dense and less permeable mortar microstructure; also they may act as nuclei to facilitate the creation of hydration products and thus may promote the formation of high-density C –S – H structures. Hosseini et al. (2011), Said et al. (2012) and Ji (2005) observed such effects in the case of nano-SiO2. Ji (2005) showed the improvement of microstructure of concrete including nano-SiO2 based on the field emission scanning electron microscope (FESEM) test. It was concluded that the addition of nano-SiO2 can make the microstructure of concrete more uniform and compact than normal cement. In 2010, Hosseini et al. (2010) carried out an experimental study to explain the modification of concrete microstructure in the presence of nano-SiO2. They summarised that nano-SiO2 contributes to improve concrete microstructure in four ways: (a) acting as a nucleus, (b) generating better C –S – H, (c) controlled crystallisation and (d) filling of micro-voids. The replacement of a certain amount of cement with nano-SiO2 decreases the porosity of concrete (Mondal et al. 2010, Shirgir et al. 2011, Said et al. 2012). The concrete mixtures with nano-SiO2 have less threshold pore diameter than the control mixtures without nano-SiO2 (Lin et al. 2008a, 2008b, Said et al. 2012). Also, nano-SiO2 International Journal of Pavement Engineering results in a better pore structure refinement in concrete (Said et al. 2012). The porosity of concrete is also decreased when nanoTiO2 is used with cement. Nano-TiO2 can modify the pore size distribution and decrease the total pore volume by filling up the pore space around them gradually as hydration continues (Chen et al. 2012). Zhang and Li (2011) and Ali and Shadi (2011) found that the pore structure of concrete containing nano-TiO2 is finer than that containing nano-SiO2. Therefore, the concrete containing nano-TiO2 can exhibit a higher resistance to the penetration of deleterious agents than the concrete containing nano-SiO2. 4.4 Effects on mechanical properties of concrete Nano-materials improve the mechanical properties of concrete due to improved particle packing and better bonding. According to Quercia and Brouwers (2010), the properties of hardened concrete are governed by the overall grading of the solid materials. The increase in the particle size range including very small solid particles with dimensions below 300 nm improves particle packing. Based on the analysis of six commercial nano-SiO2 products, Quercia and Brouwers (2010) reported that nano-SiO2 is a suitable alternative to improve grading since its particle size ranges from 5 to 658 nm. In addition, nano-materials result in an improvement in aggregate/ paste contact zone, thus producing a better interfacial bond between aggregate and cement paste (Gopalakrishnan et al. 2011). Several studies indicated that the addition of nanoSiO2 in cement paste can improve the compressive strength of concrete due to its high surface area and pozzolanic effect (Ji 2005, Shih et al. 2006, Flores et al. 2010, Said et al. 2012, Gonzalez et al. 2013), as evident from Figure 6. It is already recognised from the past research that silica fume (micro-silica) can result in a higher strength in concrete (Mondal et al. 2010). Due to more particle and surface fineness, nano-SiO2 is more effective than microsilica to increase the compressive strength. Furthermore, the addition of nano-TiO2 up to 3 wt% can significantly increase the compressive strength of concrete by forming a larger amount of hydration products (Ali and Shadi 2011, Chen et al. 2012). Not only compressive strength, nano-materials can also improve the flexural strength of concrete. Gopalakrishnan et al. (2011) reported that nano-SiO2 increases both the compressive and flexural strengths of concrete. Similar results were also observed by Hosseini et al. (2010) as shown in Figure 7. The other nano-materials such as nano-TiO2 and CNFs also significantly improve the compressive and flexural strengths of concrete (Li et al. 2004, 2006, Metaxa et al. 2010). Metaxa et al. (2010) tested the flexural strength of the concrete samples reinforced with 0.025%, 0.048%, 0.08% and 1% CNFs by weight of cement. They concluded that the optimal content of CNFs is 0.048 wt%, which provides the strength increase up to 45%. Also, they mentioned that CNFs ensure the full capacity of the fibres to transfer the load due to excellent bonding between the nano-fibres and the cement hydration products. Furthermore, the test results from Zhou et al. (2009) showed that the Young’s modulus of CNFs and the tensile strength can reach up to 600 MPa and 60 GPa, respectively. According to the report of Li et al. (2005), the addition of CNTs can also increase the flexural and compressive strengths of concrete. This improvement is related to the modification of the concrete microstructure from three aspects: (a) CNTs interact with hydrates to produce a high bonding strength and increase the load transfer capacity, (b) CNTs reduce the total pore volume in bulk cement paste, thus increasing the strength of concrete and (c) CNTs treated with H2SO4 and HNO3 mixture solution act as the bridge connection between cracks and voids (Figure 8) to enhance the tension load 8 100 90 7 Days 80 28 Days 7 Flexural strength (MPa) Compressive strength (MPa) 945 70 60 50 40 30 20 6 5 4 3 2 1 10 0 0 CC(0.0% Nanosilica) NSC1(0.5% Nanosilica) NSC2(1.0% Nanosilica) NSC3(1.5% Nanosilica) Type of concrete Figure 6. Compressive strength for different concretes including nano-SiO2. CC: conventional concrete; NSC: nanosilica concrete. Source: Adapted from Gonzalez et al. (2013). CC (0%Nanosilica) NSC 1 (1% Nanosilica) NSC 2 (2% Nanosilica) NSC 3 (3% Nanosilica) Type of concrete Figure 7. Flexural strength of nano-SiO2 concrete. CC: conventional concrete; NSC: nano-silica concrete. Source: Adapted from Hosseini et al. (2010). 946 Md. Safiuddin et al. Figure 8. Scanning electron micrograph of cracked CNTcomposite. Source: Adapted from Sanchez and Sobolev (2010). transfer, thereby improving the flexural strength of concrete. Some nano-materials can significantly improve the toughness of concrete along with other properties. Rashid (2012) state that the ultimate strain capacity increases by 142%, the flexural strength increases by 79% and the fracture toughness increases by 242% when a small amount of CNT (0.1%) is incorporated into concrete. These results show that CNTs produce significant enhancement in the mechanical properties of concrete. Nano-materials can also improve some of the other properties of concrete. Li et al. (2006) reported that nanoTiO2 significantly enhances the flexural fatigue performance of concrete. In their study, the concrete with 1% nanoTiO2 by weight of binder exhibited the best flexural fatigue performance. In this case, the fatigue life was increased by 475.38% and 267.22% at the stress levels of 0.85 and 0.70, respectively (the stress level was defined by the quotient between flexural fatigue strength and flexural strength). 4.5 Effects on transport properties and durability of concrete Durability is the goal of any agency to ensure a sustainable development of concrete infrastructure. Mondal et al. (2010) found that the addition of certain nano-materials such as nano-SiO2 can significantly improve the durability of concrete. Calcium hydroxide crystals remain in the pores of concrete when pH . 12.5 (Mondal et al. 2010). If the environmental condition lowers the pH, the equilibrium will be disturbed, and it will cause leaching of Ca (OH)2 from the concrete. The leaching of Ca(OH)2 makes concrete microstructure porous and thus affects its durability. The concrete durability is improved with the reduction in calcium leaching. From the magic angle spinning-nuclear magnetic resonance spectra of the cement pastes with nano-SiO2, it was observed that nano-SiO2 can increase the amount and strength of highstiffness C –S – H (Mondal et al. 2010). The high-stiffness C – S– H provides a higher resistance to calcium leaching, which means that the incorporation of nano-SiO2 can effectively decrease the degradation rate to improve concrete durability (Gaitero et al. 2008). The incorporation of nano-materials such as nanoFe2O3, nano-Al2O3, nano-TiO2, nano-SiO2 and nano-clays (montmorilonite) improves the chloride penetration resistance of the mortar phase of concrete (He and Shi 2008). Particularly, a small amount of nano-SiO2 and nano-clays significantly enhanced the chloride penetration resistance. A similar finding was obtained from other research: according to Shekari and Razzaghi (2011), a constant amount (1.5 wt% of cement) of nano-ZrO2, nanoFe2O4, nano-TiO2 and nano-Al2O3 showed a reduction of chloride penetration in the range of 20 –80%. Moreover, Said et al. (2012) reported that the rapid chloride permeability significantly decreased when nano-SiO2 was added into the concrete mixtures. They concluded that a small amount of nano-SiO2 can provide a significant effect on reducing the penetration of chloride ions into concrete. Nano-materials can substantially decrease the water permeability of concrete. It has been reported that nanoSiO2 reduces the water permeability because it improves the microstructure of concrete with compact pore-structure (Ji 2005, Shirgir et al. 2011, Said et al. 2012). The water permeability of matured concrete is also reduced due to the excellent packing condition of nano-TiO2, which can provide a better compacted and refined pore structure (Jalal 2012). A recent study has also shown that the water absorption decreases when nano-materials such as nanoSiO2 are used in concrete (Jalal and Noorzad 2012). The authors reported that an addition of 2% nano-SiO2 results in a reduction of 58% and 54% capillary water absorption at the age of 3 days for the binder content of 400 and 500 kg/m3, respectively. It has been summarised that the concrete containing nano-SiO2 possesses a more packed microstructure, and thus exhibits less capillary absorption (Jalal and Noorzad 2012). Nano-TiO2 also greatly decreases the water absorption of concrete (Jalal 2012). Nano-materials improve the abrasion resistance of concrete. Abrasion is a definite distress on concrete surface that may affect floors, pavements and hydraulic structures (CAC 2012). Therefore a concrete with high abrasion resistance is desirable. According to Gopalakrishnan et al. (2011), nano-materials can enhance the abrasion resistance of concrete. Abrasion resistance is substantially improved when nano-materials are added to concrete, as obvious from Figure 9. This figure shows the abrasion resistance index which is defined by the quotient between the square root of the head revolutions and the depth of abrasion grooves. The abrasion resistance of concrete can be increased by up to 157% when 1% nano-SiO2 by weight of cement is used in concrete mixture. The abrasion International Journal of Pavement Engineering Nano-material is indeed a valuable technology that can be very useful for many kinds of application. However, there still exist several implications that must be considered to enhance the use of nano-materials. These are related to the prospects of nano-materials and the risks associated with their use in concrete (Ashby et al. 2009). In concrete material applications, construction procedures can adapt techniques to minimise or eliminate health risks (Birgisson et al. 2010). 3.0 Index of abrasion resistance 947 2.5 2.0 1.5 1.0 0.5 0.0 Conventional concrete Nano-silica concrete Nano-titanium concrete Type of concrete 7. Figure 9. Abrasion resistance for different nano-concretes. Source: Adapted from Gopalakrishnan et al. (2011). resistance of concrete can be increased by 180.7% when 1% nano-TiO2 by weight of cement is used. Research needs Significant gaps in the current state of knowledge have been found from the literature survey on the use of nanomaterials in concrete. The following research needs have been identified based on the present study: . Substantial research has been carried out using 5. Cost-effectiveness of nano-materials The construction industry is sensitive to the direct cost of construction. Currently, the use of nano-materials is costprohibitive because of the high initial cost. However, more demand will reduce the cost of nano-materials (Ashby et al. 2009). In addition, the project cost must be evaluated based on the life-cycle assessment since nano-materials would increase the durability of concrete structures. This means less maintenance cost and less materials usage because of a reduction in the maintenance/rehabilitation interventions. Hence, the use of nano-materials can be cost-effective in the long run, despite the high initial cost. 6. Health risks of using nano-materials in concrete Nanotechnology has the potential for innovations in construction industry. However, there are reasonable apprehensions that nano-materials could cause health damages if not used cautiously (Ashby et al. 2009). Since nano-material consists of ultrafine particles with nanoscale dimensions (# 100 nm), there are health risks due to the possible inhalation of nano-particles. Napierska et al. (2010) reported that ultrafine particles (, 0.1 mm) have been revealed to cause dangerous inflammatory reactions and lung damages, even more than fine particles of less than 2.5 mm size. Due to very small particle size, nanoparticles have the ability to increase the cell penetration, thus they are more likely to promote biological effects. Several adverse health effects, such as lung cancer, silicosis, chronic obstructive pulmonary disease are mainly related to crystalline silica (for example, quartz and cristobalite). Amorphous silica such as diatomaceous earth is considered less detrimental to health (Napierska et al. 2010). Nano-SiO2 that has been used significantly in producing nano-concrete contains an amorphous structure. nano-SiO2 in concrete. The researchers emphasised the effect of nano-SiO2 on a number of fresh properties, hardened properties and durability of concrete. However, limited studies examined the effect of nano-SiO2 on the air content, shrinkage and skid resistance of concrete. Also, it is still not clear whether pozzolanic effect or high specific area of nano-SiO2 is the main reason for improvement of compressive strength in nano-silica concrete. More studies are needed to answer this question. . Significant interest has grown on the potential use of CNTs and CNFs because of their excellent engineering properties and self-healing effect on nano-cracks in concrete. Most of the studies showed that it can improve the strength and durabilityrelated (transport) properties of concrete. But fewer studies research their effects on fresh properties and durability performance (freeze – thaw resistance, resistance to sulfate attack, resistance to alkaliaggregate reaction, etc.). . Some studies have already been done regarding the effects of nano-TiO2 on the fresh properties, porosity, permeability, hydration, compressive strength and fatigue performance of concrete. Yet, more studies are required to investigate the effect of nano-TiO2 on the shrinkage, skid resistance and durability of concrete. . There are some other nano-materials such as nanoFe2O3, nano-Al2O3, nano-ZrO2, nano-montmorillonite, nano-cellulose and nano-lotus leaf that can be used in concrete. However, only a few studies have been carried out to utilise these nano-materials in concrete. More research should be carried out to examine the potential effects of these nano-materials. . In terms of concrete durability in cold regions, the resistance to freezing and thawing must be evaluated because there is limited information on the freeze – 948 Md. Safiuddin et al. thaw performance of nano-materials. In addition, the effects of nano-materials on the resistance to alkaliaggregate reactions and sulfate attack have not been investigated. . Most studies evaluated the performance of nanomaterials based on laboratory results. It is necessary to verify the field performance in real projects in order to obtain experience regarding the application of nano-materials on a larger scale and in different environmental conditions in terms of temperature, wind and relative moisture. . Based on the field experiences, standards, specifications and quality control procedures must be developed in order to achieve correct application of nanotechnology. The specifications must include at least control of the material properties (such as particle size) and the material dispersion in the concrete mixture. . The cost effectiveness of nano-materials based on the life-cycle cost analysis of concrete structures must be evaluated to enhance their use in concrete. At present, it is not clear whether the high initial cost can be offset by improved concrete performance. 8. Concluding remarks The application of nanotechnology in concrete materials is still in its infancy and the potential to advance this state-ofthe-art technology is promising. However, there is still a gap between research at laboratory scale and field engineering applications. The literature review revealed that it is necessary to carry out follow-up research and to evaluate the field performance of nano-concrete, particularly in cold climate applications. Nano-materials are useful for concrete in many applications. Despite some adverse effects on fresh concrete properties, nano-materials improve the hardened properties and durability of concrete. Therefore, nano-materials have a very good prospect in construction industry. The cost-effectiveness of nano-materials must be investigated to enhance their use in concrete. Despite the high initial cost, the use of nano-materials can still potentially be cost-effective due to improved concrete durability. The health risks of nano-materials must also be examined. To enhance the use of nano-materials in concrete, possible health problems must be avoided at all times due to inhalation of the materials. Research on the use of nano-materials in concrete is ongoing. Several research needs have been identified in this paper. Future research should focus these areas to accelerate the use of nano-materials in concrete. Acknowledgements The authors acknowledge the support and contribution of the Natural Sciences and Engineering Research Council of Canada (NSERC) and the Cement Association of Canada (CAC), particularly Rico Fung who is the Director of CAC’s Markets and Technical Affairs in Ontario. 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