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GRP Piping Inspection & Test Plan - Desalination Project
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تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract AB AS BUILT JVC EB 10 JUL 23 0 ISSUE FOR CONSTRUCTION JVC EB 29 NOV 21 REV DESCRIPTION PREPARED CHECKED DATE PROJECT TITLE DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA. KSA CLIENT CONSULTANT CONTRACTOR LOCATION DOCUMENT TITLE DUBA MEGATON Inspection and Testing Plan for GRP Piping and Fittings Document No. 00DMT – QD60 – K – 101 Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 1 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract Hold Record Specify any Holds within the document. Hold No. Section Description of Hold Revision Tracking Specify significant changes from previous revisions of the document. (From Rev. A Onwards) Rev. Section Description of Change Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 2 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract ITP NO INSPECTION AND TEST PLAN DATE 00DMT – QD60 – K –133 UNDERGROUND GRP PIPING SYSTEM INSTALLATION DISCIPLINE 10 JUL 23 PIPING CONTRACTOR PROJECT TITLE: DUBA MEGATON DESALINATION PLANTS ALONG WEST COAST OF SAUDI ARABIA ASRF LEGEND W Witness H Hold Point RH Review and Approval of Documents R Review S Surveillance I ASRF Inspection ITEM NO. 1.0 1.1 1.2 2.0 2.1 PROJECT PHASE TASK / ACTIVITY DOCUMENT REVIEW Review of approved IFC drawings (Piping drawing and P&ID) Approval of Method Statement SITE MATERIAL RECEIVING Checking and verification of piping materials and pipe fittings REFERENCES RH RH Vol IX - B7 / Vol VI-Part A5 Manufacturer Guidelines 00000-QD60-F102_MS RH RH Vol VII - B0.1 / Vol IX - B7 MRIR, Visual CHK. NO. 00000 – QD51 – R – 010 W W Vol VII - B0.1 / Vol IX - B7 Approved Procedure CHK. NO. 00000 – QD51 – R – 010 W S Piping Drawing/ Manufacturer Manual CHK. NO. 00000 – QD51 – R – 017 W R CHK. NO. 00000 – QD51 – R – 013 W R CHK. NO. 00000 – QD51 – R – 019 W R Test Package W R CHK. NO. 00000 – QD60 – R – 014 W R GRP PIPE LAMINATION AND INSTALLATION 3.3 4.0 4.1 4.2 TE / SWCC IFC Drawing 3.0 3.2 ASRF All complete and issued IFC. Material Handling & storage Assembly of GRP piping INSPECTION RESPONSIBILITY ASSIGNMENTS Vol IX - B7 / Vol VI-Part A5 2.2 3.1 ACCEPTANCE CRITERIA VERIFYING DOCUMENTS AND FORMS Vol VII - B0.1 / Vol IX - B7 Pipe and Fittings internal cleaning, Vol VII - B0.1 / Visual / IFC Flange Face and Vol IX - B7 Drawings gasket Cleaning prior to Installation Pipe Laying and Approved Vol VII - B0.1 / Levelling into the Method Vol IX - B7 trench Statement PRE-COMMISSIONING (HYDROSTATIC TEST & RE-INSTATEMENT) Approved Test package Test package Method Statement Approved IFC Approved IFC Line checking and drawings drawings (Piping Punch List (Piping DWG DWG and P&ID) and P&ID) Документ1_Inspection and Testing Plan for GRP Piping and Fittings REMARKS Page 3 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract 4.3 Hydrostatic Test 4.4 Water drainage and Air Blowing 4.5 Final Bolt Tightening and Torqueing 4.6 Reinstatement (verification of Inline items) 4.7 Final Document Review Volume VI Part A5/ Vol VII - B0.1 Volume VI Part A5/ Vol VII - B0.1 Volume VI Part A5/ Vol VII - B0.1 Volume VI Part A5/ Vol VII - B0.1 Volume VI Part A5/ Vol VII - B0.1 Hydrostatic Test Record Vol VII - B0.1 / Vol IX - B7 Manufacturer’s Guidelines Approved IFC drawings (Piping DWG and P&ID) Test Package CHK. NO. 00000 – QD60 – R – 015 CHK. NO. 00000 – QD60 – R – 016 CHK. NO. 00000 – QE60 – R – 004 CHK. NO. 00000 – QE60 – R – 005 Test Package W W W R W R W R R R GENERAL NOTES 1 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as 2 scheduled if the QA/QC organization representative is not present. Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC 3 organization representative in attendance. Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 4 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract CHK NO INSPECTION CHECKLIST DATE DISCIPLINE 00DMT – QE60 – R – 004 FINAL BOLT TIGHTENING AND TORQUING RECORD PIPING CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA ASRF FINAL BOLT TIGHTENING AND TORQUEING RECORD AREA/UNIT: TAG NO.: CLIENT: TE / SWCC TAG DESCRIPTION: WORK PACKAGE: DRAWING NO.: DATE: Flange One Flange Two Face Condition Face Condition SI. NO. Gasket Condition Bolt Checked Torque (Kg-m) Tension (psi) Remark 1/3 2/3 3/3 00 900 1800 2700 Remarks: Torque Wrench No._____________________ ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 5 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract CHK NO INSPECTION CHECKLIST RE-INSTATEMENT (VERIFICATION OF INLINE ITEMS) DATE DISCIPLINE 00DMT – QE60 – R – 005 PIPING CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA ASRF WORK PACKAGE NUMBER SI. No INSPECTION ACTIVITY ASRF 1 Hydrostatic test completed & Air Blow 2 As-Built P&ID Check 3 Temporary Supports removed and inline support installed 4 Temporary blinds and Relief Valve blinds removed 5 Reinstate of equipment removed for test 6 Temporary Gaskets and Bolts replaced with Permanent Gaskets and Bolts 7 Final Bolt Tightening and Torqueing 8 Valve Handle/Wheel installed 9 Control valve and Inline instrument installed 10 Reinstate all permanent blind and spectacle blind with Jack Screw 11 Post Test Punch Line Items Completed & Signed off ACCEPTANCE TE / SWCC REMARK REMARKS: We hereby certify that the above-mentioned activities have been carried out and completed in accordance with the relevant specifications, drawings and vendor recommendations. COMMENTS: ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 6 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract INSPECTION CHECKLIST CHK NO PIPE AND FITTINGS – MATERIAL RECEIVING INSPECTION AT SITE FOR FABRICATION DATE 00DMT – QD51 – R – 010 PIPING CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA SI. NO. ACCEPTANCE CRITERIA 1 DOCUMENT REVIEW 1.1 Manufacturing and Testing Documentation has been submitted for review and approval 1.2 2 2.1 2.2 2.3 2.4 DISCIPLINE REFERENCE ASRF ACCEPTANCE PASS FAIL N/A REMARK MRIR, Volume VI Part A5/ Vol VII - B0.1 Fittings material specification and grade stamped, stenciled or Volume VI - Part A5/ clearly marked with a permanent marking method. Vol VII - B0.1 MATERIAL RECEIVING, VERIFICATION AND VISUAL INSPECTION Received material should be check and compare with manufacturer Volume VI - Part A5/ packing list and delivery note. Vol VII - B0.1 Piping and materials are free from physical damages and missing or Volume VI - Part A5/ non-conforming items are identified, segregated or controlled and Vol VII - B0.1 tracked. The defects shall be removed by grinding, provided that remaining Volume VI - Part A5/ wall thickness is within the limits specified below, ASTM A312 / Vol VII - B0.1 ASTM A106 ASTM D3754 Random pipes & fittings and shop fabricated piping spools are free Volume VI - Part A5/ from corrosion, smooth welding and free from any damages. Vol VII - B0.1 2.5 Welding Consumables As per WPS 2.6 Gelcoat/Reinforcement/Resin/Adhesive/Hardener, Woven roving Manufacturer Guidelines 3 MATERIAL HANDLING, STORAGE AND PRESERVATION Pipe is not stored directly on the ground and is placed properly on 3.1 mounds or sleepers. Fittings and valves are stored in shipping crates or on racks off the 3.2 ground. End Protectors on pipes, flanges, weld bevels, threads and socket 3.3 ends are firmly attached and free from damage. Stainless steel materials are well protected against exposure to rain, 3.4 elements and seawater splash during shipment and storage. REMARKS: Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 REFERENCE DOCUMENTS: ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 7 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract INSPECTION CHECKLIST PIPE AND FITTINGS INTERNAL CLEANING AND INSTALLATION (POST FABRICATION / LAMINATION) CHK NO DATE 00DMT – QD51 – R – 013 PIPING CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA SI. NO. 1 1.1 1.2 1.3 1.4 1.5 2 2.1 2.2 2.3 DISCIPLINE ACCEPTANCE CRITERIA REFERENCE ASRF ACCEPTANCE PASS FAIL N/A REMARK REVIEW (BEFORE FABRICATION) Piping and Instrument diagram Piping Section Drawings and details. Piping Drawing. Cleaning and flushing of piping spools/systems are established. Prefabricated / Laminated pipe spools are visually inspected for cleanliness with all foreign material removed from internal. As a minimum, prior to installation and/or erection of pipe spools on the pipe racks and pipe supports, small size pipes are internally cleaned by air blowing and large diameters pipes are rag cleaned when possible. Piping ends are covered after inspection to prevent unauthorized removal of end covers before mixing succeeding joints. FLANGE FACE AND GASKET VERIFICATION Pressure rating of making flanges conforms with the line specification noted in piping. The flange facing, particularly the seating area, is clean and no damage Gasket type was verified to be compatible with the flange facing. Gaskets are free from any damage particularly in the seating element. REMARKS: 2.4 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 Volume VI - Part A5/ Vol VII - B0.1 REFERENCE DOCUMENTS: ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 8 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract INSPECTION CHECKLIST LINE CHECKING AND PUNCH LIST CHK NO DATE DISCIPLINE 00DMT – QD60 – R – 014 PIPING CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA ASRF PUNCH LIST TEST PACKAGE NUMBER ISSUER DISCIPLINE: ISSUER NAME DATE SI. NO. REF. DRAWING NO. DESCRIPTION CATEGORY PUNCH CLEARING STATUS TE / REMARK SWCC ASRF CATEGORY A – TO BE COMPLETED BEFORE PIPING TEST. B – TO BE COMPLETED AFTER PIPING TEST. C – TO BE COMPLETED DURING PRE-COMMISSIONING. D – TO BE COMPLETED DURING COMMISSIONING Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 9 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract INSPECTION CHECKLIST CHK NO DATE DISCIPLINE 00000 – QD60 – R – 015 HYDROSTATIC TEST RECORD PIPING CONTRACTOR PROJECT TITLE: SATELLITE DESALINATION PLANTS ALONG WEST COAST OF SAUDI ARABIA ASRF HYDROSTATIC TEST RECORD PACKAGE NO: TEST MEDIUM: OPERATING PRESSURE: TEST PRESSURE: PRESSURE GAUGE#1: EXPIRY DATE: ACTUAL PRESSURE: PRESSURE GAUGE#2: EXPIRY DATE: ACTUAL PRESSURE: SAFETY RELIEF VALVE NO: TEST DATE: HOLDING TIME, FROM: TO: DURATION: LINE NUMBER TEST RESULT: APPROVED PIPING DRAWING NUMBER □ DWG REV. NO. REJECT ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings □ Page 10 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract CHK NO INSPECTION CHECKLIST WATER DRAINAGE AND AIR BLOWING DATE 00DMT – QD60 – R – 016 PIPING CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA PIPING PIPING DRAWING NUMBER DISCIPLINE SHT.NO LINE CLASS REV. NO. MATERIAL ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings ASRF QUALITY VERIFIED DATE BY REMARKS Page 11 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract CHK NO INSPECTION CHECKLIST GRP/PVC PIPING LAMINATION / JOINTING RECORD DATE DISCIPLINE PIPING 00DMT – QD51 – R – 017 CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA SI. NO. SIZE DRAWING REF. NUMBER JT. NO. JT. TYPE CURING TIME REQ. TIME TEMP FROM TO THK BPS NO. ACTUAL TIME ASRF MATERIAL/ PRODUCT ID NO1 NO2 BARCOL HARDNESS REQUIRED ACTUAL BONDER ID REMARK VISUAL INSPECTION REMARK REMARK ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 12 of 13 تضامن شركة تقنية المياه المتقدمة وشركة روافد للصناعة وشركة سيتي اينرجي السعودية للمشاريع الصناعية وشركة الفتح العالمية ألعمال المياه والكهرباء عقد مشروع انشاء محطات التحلية الصغيرة على الساحل الغربي West Coast Satellite Desalination Plants Construction Contract INSPECTION CHECKLIST CHK NO PIPE LAYING AND LEVELING INTO THE TRENCH DATE DISCIPLINE PIPING 00DMT – QD51 – R – 019 CONTRACTOR PROJECT TITLE: DEMONSTRATION PROJECT FOR ENERGY SAVING SEAWATER RO SYSTEM, 10,000Mᶟ/DAY (ESSROSS) DUBA, KSA ASRF ACCEPTANCE SI. NO. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE Volume VI - Part A5/ Vol VII - B0.1 Obtained released from civil for the trench with the elevation Volume VI - Part A5/ Vol 2 checked and backfilling. VII - B0.1 Check the level, alignment, elevation of installed pipe on trench and Volume VI - Part A5/ Vol 3. that it meets the IFC drawings and project specification. VII - B0.1 Check the sufficient width, depth, sand bedding, thickness of trench Volume VI - Part A5/ Vol 4. prior to the placement of pipe inside the trench. VII - B0.1 Check the routine / lay out of piping comply / meets with the IFC Volume VI - Part A5/ Vol 5. drawings and project specifications. VII - B0.1 Laying shall not be carried out until the condition of the trench Volume VI - Part A5/ Vol 6. bottom and the type of bedding, surround and foundation has been VII - B0.1 approved. All pipes shall be carefully inspected against damaged before Volume VI - Part A5/ Vol installation. Pipes with adhesive bonded joints can be assembled 7. beside the trench and after curing and cooling of the joint, lowered VII - B0.1 into the trench. Prior to lowering the pipes into the trench, small holes will be dug Volume VI - Part A5/ Vol 8. under each joint location so that the pipe does not rest on the joints VII - B0.1 or provide temporary supports besides joint locations. Volume VI - Part A5/ Vol The pipes must be laid in the middle of the trench at the required 9. level. VII - B0.1 REMARKS: 1 IFC Drawings REFERENCE DOCUMENTS: ASRF TE / SWCC Name: Name: Signature: Signature: Date: Date: Документ1_Inspection and Testing Plan for GRP Piping and Fittings Page 13 of 13
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