SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of XJ-740/640/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2010 ROLAND DG CORPORATION
70073-09
Contents
1 Structure & Spare Parts
1-1 COVERS ............................................................................................................................................................. 1-1
1-2 FRAME .............................................................................................................................................................. 1-3
1-3 HEAD CARRIAGE ............................................................................................................................................... 1-5
1-4 DRIVE UNIT ....................................................................................................................................................... 1-7
1-5 CHASSIS ............................................................................................................................................................ 1-9
1-6 PINCH ROLLER ................................................................................................................................................1-11
1-7 WIPE SYSTEM .................................................................................................................................................. 1-12
1-8 CAP SYSTEM ................................................................................................................................................... 1-13
1-9 INK SYSTEM .................................................................................................................................................... 1-14
1-10 STAND ............................................................................................................................................................. 1-15
1-11 TU CONTROLLER ............................................................................................................................................ 1-17
1-12 ACCESSORIES .................................................................................................................................................. 1-18
2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
WIRING MAP ...................................................................................................................................................... 2-1
MAIN BOARD ..................................................................................................................................................... 2-3
HEAD BOARD .................................................................................................................................................. 2-14
SERVO BOARD ............................................................................................................................................... 2-25
HEATER BOARD............................................................................................................................................... 2-31
INK SYSTEM BOARD ...................................................................................................................................... 2-34
SUB BOARD ..................................................................................................................................................... 2-36
TAKEUP BOARD .............................................................................................................................................. 2-41
MAINTENANCE PARTS LIST .......................................................................................................................... 2-43
3 Replacement of Main Parts
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
HEAD REPLACEMENT ...................................................................................................................................... 3-4
WIPER REPLACEMENT .................................................................................................................................. 3-10
CAP TOP REPLACEMENT .............................................................................................................................. 3-12
CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17
PUMP REPLACEMENT ................................................................................................................................... 3-23
INK TUBE REPLACEMENT ............................................................................................................................. 3-28
BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33
BATTERY REPLACEMENT .............................................................................................................................. 3-48
CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51
ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56
PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58
TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
SERVICE MODE ................................................................................................................................................ 4-1
HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-16
HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-23
HEAD ALIGNMENT ........................................................................................................................................... 4-25
LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36
PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-38
LINEAR ENCODER SETUP ............................................................................................................................. 4-40
CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42
CALIBRATION .................................................................................................................................................. 4-44
BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46
BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49
TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56
5 Supplemental Information
5-2
5-1
SPECIAL TOOLS................................................................................................................................................. 5-1
SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1
PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3
INK DROPS ON THE MEDIA .............................................................................................................................. 6-3
VERTICAL BANDING .......................................................................................................................................... 6-3
MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING
AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME................................................................................. 6-4
MEDIA SKEW ...................................................................................................................................................... 6-4
MOTOR ERROR ................................................................................................................................................. 6-5
HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-6
THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6
THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-6
PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-6
ERROR MESSAGE ............................................................................................................................................. 6-7
SERVICE CALL ................................................................................................................................................... 6-7
7 Service Activities
7-1
7-2
7-3
INSTALLATION CHECK LIST ............................................................................................................................. 7-1
MAINTENANCE CHECK LIST .......................................................................................................................... 7-12
SPECIFICATION ............................................................................................................................................... 7-13
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision
No.
Date
Description of Changes
Approval
Issued
0
2007.12.13
First Edition
Kato
Sato
1
2008.4.11
1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised.
Kato
Mabuchi
2
2008.5.8
1-3 HEAD CARRIAGE : Parts have been revised.
Kato
Mabuchi
3
2008.7.29
1-7 WIPER SYSTEM, 4-4 HEAD ALIGNMENT has been revised.
Kato
Misako
4
2008.10.9
1-1 COVER, 1-5 CHASSIS : Parts have been revised.
6-14 SERVICE CALL has been revised.
Kato
Misako
5
2008.11.10
2-9 MAINTENANCE PARTS LIST : Parts have been revised.
Kato
Misako
6
2009.1.30
4-1 : SERVICE MODE have been revised.
Kato
Misako
7
2009.2.9
3-8 : BOARDS REPLACEMENT has been revised.
Kato
Mabuchi
8
2009.10.8
1-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised.
2-1:WIRING MAP has been revised.
5-2 : SENSOR MAP has been revised.
Kato
Misako
9
2010.9.13
1-2:FRAME parts have been revised.
Kato
Misako
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
Turn off the primary power SW
before servicing.
Do not recharge, short-circuit,
disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
The wiring terminal untended for
connection of the protective earthing
conductor associated with the supply
wiring.
Do not disconnect the cable of this
terminal except the time of replacement.
18
S11
1-1
40
S3
S11
S5
S3
S5
S3
46
50
53
S4
40
S1
41
S5
15
S1
S2
S10
55
S3
45
51
S9
6
30
2
1
S7
S9
32
S3
10
29
22
40 S5
13
S5
9
S3
20 S3
S3
S3
S9 8
25
S3
21
3
42
S5
54
36
43
24
S3
49 S10
38
26
5 11 12 S3
S9
48
S5
S3
16
53
S5
37
S4
4
46
33
S8
19
47
S3
S3
44
S3
23
S3
34
34
28
35
7
S12
29
27
S6
S3
31
17
S11
S3
S11
S12
52
Revised 1
39
14
1 Structure & Spare Parts
1-1 COVER
1-1 COVER
*
*
1000001517 APRON,F UNDER XC-540
*
1000004061 APRON,FRONT XJ-740
*
2 1000004063 APRON,FRONT XJ-640
*
1000002465 APRON,FRONT XC-540
*
1000003583 ASSY,APRON F HEATER XJ-740
*
3 1000003674 ASSY,APRON F HEATER XJ-640
34 1000001029 KEY TOP,D14 DG AJ-1000
* * *
* * *
36 1000004067 LABEL,CAUTION XJ#LA1025
* * *
37 1000000953 LABEL,EMBLEM LOGO ROLAND
* * *
38 1000003489 LABEL,MARK ECO#LA1014
* * *
39 1000001625 LABEL,SET INK XC-540#LA923
* * *
40 1000002468 PLATE,APRON F BACK XC-540
* * *
1000004069 PLATE,COVER FRONT LEFT XJ-740
*
1000003586 ASSY,COVER F XJ-740
*
41 1000004072 PLATE,COVER FRONT LEFT XJ-640
*
4 1000003677 ASSY,COVER F XJ-640
Parts Name
35 1000000111 KEY TOP,D14 WH AJ-1000
*
1000001616 ASSY,APRON F HEATER XC-540
1000003667 ASSY,COVER F XJ-540
Parts No.
XJ-740
XJ-640
XJ-540
1000003584 APRON,F UNDER XJ-740
1 1000003675 APRON,F UNDER XJ-640
XJ-540
Parts Name
Parts No.
XJ-640
PARTS LIST -Main PartsXJ-740
PARTS LIST -Main Parts-
*
1000004074 PLATE,COVER FRONT LEFT XJ-540
*
Revised 1
*
1000004066 PLATE,COVER FRONT REAR XJ-740
*
*
42 1000004071 PLATE,COVER FRONT REAR XJ-640
*
W700311450 ASSY,EXT JUNCTION BOARD XC-540
* * *
1000002472 PLATE,COVER FRONT XC-540
6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540
* * *
43 1000004068 PLATE,COVER FRONT RIGHT XJ-740
* * *
6 W700311411 ASSY,HEATER CONTROL BOARD XC-540
* * *
44 1000001565 PLATE,COVER PANEL XC-540
* * *
7 W700731370 ASSY,PANEL BOARD XJ-740
* * *
1000004062 PLATE,HEATER COVER XJ-740
8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540
* * *
45 1000004064 PLATE,HEATER COVER XJ-640
5
9
*
*
*
CABLE-ASSY,117V SELECTOR XC-540 (for 117V)
* * *
1000002469 PLATE,HEATER COVER XC-540
*
1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V)
* * *
46 1000002471 SHAFT,COVER FRONT XC-540
* * *
* * *
47 1000003640 SHEET,PANEL XJ-740
* * *
1000002044
10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540
11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540
* * *
48 1000001599 STAY,EXT JB XC-540
* * *
12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540
* * *
49 1000002473 SUPPORT,COVER FRONT XC-540
* * *
13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540
* * *
50 1000001504 SUPPORT,COVER I/S L XC-540
* * *
14 1000001472 COVER,440CC I/C XC-540
* * *
1000003594 COVER,BACK XJ-740
* *
15
1000001505 COVER,BACK XC-540
1000004065 COVER,FRONT XJ-740
*
*
16 1000004070 COVER,FRONT XJ-640
*
51
1000004077 THERMISTOR 103AT2 L700 XJ-740
*
52 1000001620
LABEL,USE ECO-SOL MAX#LA924 Revised 1 * * *
53 22535286
LABEL,CAUTION COVER #LA265
* * *
54 1000004160 LABEL, REFLECTION XC-540#LA1041
* * *
* * *
1000004073 COVER,FRONT XJ-540
*
55 1000005233 STOPPER,ACRYLIC PLATE LEC-300
17 1000001539 COVER,I/C PCM XC-540
* * *
* Revised 1 Refer to the Service Information : XJ740-003
18 1000001503 COVER,I/S L XC-540
* * *
19 1000001502 COVER,I/S R XC-540
* * *
20 1000001501 COVER,L SUS XC-540
* * *
21 1000001500 COVER,PANEL SUS XC-540
22 1000003593 COVER,RAIL F SUS L XJ-740
1000003592 COVER,RAIL F SUS R XJ-740
*
Revised 4
PARTS LIST -Supplemental PartsParts No.
Parts Name
* * *
S1 31029101
BUSH,NB-19
*
S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
23 1000003678 COVER,RAIL F SUS XJ-640
S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
*
1000001499 COVER,RAIL F SUS XC-540
1000003585 COVER,RAIL XJ-740
* *
1000002467 THERMISTOR 103AT2 L430
S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
*
*
24 1000003676 COVER,RAIL XJ-640
S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
*
1000003666 COVER,RAIL XJ-540
*
S7 31279191
LABEL,WARNING FUSE REPLACE #347
S8 31149601
RING SET,PUSH-ON CS CSTW-3 100 PCS
25 W700310000 COVER,SIDE L XC-540
* * *
S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
26 W700310001 COVER,SIDE R XC-540
* * *
S10 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
SCREW,PLAPOINT M4*6 BK FE
27 1000001496 COVER,TOP F SUS XC-540
* * *
S11 31139104
28 1000001497 COVER,TOP R XC-540
* * *
S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
29 12239406
* * *
CUSHION,TM-96-6
1000004076 DRYER,HEATER XJ-740
30 1000004079 DRYER,HEATER XJ-640
1000002466 DRYER,HEATER XC-540
*
*
*
31 1000001600 ESCUTCHEON,XC-540
* * *
32 12559105
* * *
FUSE,5X20 021706.3MXP 6.3A/250V
33 1000002474 HOOK,INTERLOCK SW XC-540
* * *
1-2
1-3
48
48 S18
S20
S4
51
S5
S18
48
S20
S18
S21
49
51
S24
S20
S6
35
46
5
S18
S18
S24
S18
S7
S18
S20
49
S18
49
S21
48
23 S12
51
S11
51
17
48
S20
S18
4
S24
S18
7
48
S20
S12
S18
S20
49
23
S13
S11
S12
S5
51
S16
S24 S7
S5
41 S18
18
53 S16
51
41 52
S6
16
S1
6
S11
S2247
S10
S10
S21
49
S21
S18
49
S18
S5
S22
S18
S20
S18
S13
S1
47
51
S5
57
S3
S23
10
S9
S18
8
S14
S5
27
26
S19
S8 50 34
S17
S17
S9
42
S3
S3
S6
S25
38
S6
56
S6
15
14
11
30
40
45
44
S6
39
22
28
1
37
24
S5
33
45
24
37
S25
11
S12 S25
56
31
13
11 14
14
15
56 15 S15
S8
S3 S18
55
S6 S17
S6
S5
32
36
25 19
S12 S2
25 S5
3
2 29
S5 21
S23
43
54
36 S5
25
36
20
S5
S5
S3
12
1-2 FRAME
1-2 FRAME
1 11909133
2 11909167
3 1000001589
1000003580
4 1000003671
1000001521
1000003581
5 1000003672
1000003659
6 W7007313B0
6700730160
7 6700720110
6700710090
8 6700319030
10 1000003600
11 1000003657
1000003599
12 1000003688
1000001902
13 12159573
14 12529104
15 1000001068
1000003703
16 1000003699
1000001685
17 1000003707
18 1000001692
19 11769118
20 1000003636
21 1000003637
1000003603
22 1000003685
1000001425
23 1000000764
24 1000000387
25 1000001566
26 1000001555
27 21655131
28 11659149
29 11659249
21895154
30 21895161
21895153
31 1000003598
32 1000003787
1000003609
33
1000001560
34 22055316
1000003582
35 1000003673
1000001492
36 1000001568
37 21565105
1000003596
38 1000003686
1000003661
1000003595
39 1000003684
1000003660
Parts Name
ADAPTER,SCREW 2FAI FJ-50
ADAPTER,SCREW 3FAI FJ-540
ADAPTER,TUBE 2-3FAI XC-540
APRON,B XJ-740
APRON,B XJ-640
APRON,B XC-540
ASSY,BED HEATER XJ-740
ASSY,BED HEATER XJ-640
ASSY,BED HEATER XJ-540
ASSY,FAN JUNCTION BOARD XJ-740
ASSY,GRIT SHAFT XJ-740
ASSY,GRIT SHAFT XJ-640
ASSY,GRIT SHAFT XJ-540
ASSY,PULLEY XC-540
BASE,IDLE PULLEY XJ-740
BASE,SHAFT SQUARE XJ-740
BELT,150S2M2974LW-C
BELT,150S2M2754LW-C
BELT,150S2M2500LW-C
BUSH,80F-0603
BUSH,80F-1410
BUSH,80F-1610
CABLE-ASSY,FAN JUNCTION XJ-740
CABLE-ASSY,FAN JUNCTION XJ-640
CABLE-ASSY,FAN JUNCTION XC-540
CABLE-ASSY,HEATER XJ-740
CABLE-ASSY,PAPER-SENS XC-540
CLAMP,FCM2-S6-14
COVER,RAIL UNDER L XJ-740
COVER,RAIL UNDER R XJ-740
COVER,TKP0180-2B R100-096
COVER,TKP0180-2B R100-090
COVER,TKP0180-2B R100-084
FAN,A35577-55ROL
GUIDE,CABLE POM AJ-1000
GUIDE,TUBE XC-540
HOLDER,IDLE PULLEY XC-540
HOLDER,LINEAR SCALE CJ-70
HOLDER,RING O 2FAI FJ-50
HOLDER,RING O 3FAI FJ-540
L-BEARING SSR15XW2UE+2740LY
L-BEARING,SSR15XW2GE+2560LY
L-BEARING SSR15XW2UE+2320LY
LEVER,SHAFT XJ-740
PLATE,FLEX COVER XJ-740
PLATE,GUIDE CABLEVEYOR XJ-740
PLATE,GUIDE CABLE VEYOR XC-540
PLATE,LINEAR SCALE CJ-70
PLATE,SHUTTER BED XJ-740
PLATE,SHUTTER BED XJ-640
PLATE,SHUTTER BED XC-540
PLATE,TUBE GUIDE XC-540
P-ROLLER FD8S3(B15L30)
RAIL,CABLE XJ-740
RAIL,CABLE XJ-640
RAIL,CABLE XJ-540
RAIL,GUIDE XJ-740
RAIL,GUIDE XJ-640
RAIL,GUIDE XJ-540
* * *
* * *
* * *
*
*
*
*
*
*
* * *
*
*
*
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
*
*
*
* *
* * *
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
*
*
*
* * *
* * *
* *
*
* * *
*
*
*
* * *
* * *
*
*
*
*
*
*
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Parts No.
Parts Name
1000003606
1000003687
1000007155
1000003663
15099115
1000001479
1000003597
1000003689
1000003662
1000003627
1000003691
1000003665
1000003638
1000003693
21475141
1000001567
21625103
1000001516
1000001515
22175122
1000001576
1000002064
1000001493
1000003639
1000001541
22135441
1000003612
RAIL,LINEAR SCALE XJ-740
RAIL,LINEAR SCALE XJ-640
Revised 9
RAIL,LINEAR SCALE XJ-640_01
RAIL,LINEAR SCALE XJ-540
SENSOR-INTERRUPTER GP2A25NJ
SHAFT,IDLE PULLEY XC-540
SHAFT,SQUARE XJ-740
SHAFT,SQUARE XJ-640
SHAFT,SQUARE XJ-540
SHEET,LINEAR SCALE XJ-740
SHEET,LINEAR SCALE XJ-640
SHEET,LINEAR SCALE XJ-540
SHEET,RAIL CABLE XJ-740
SHEET,RAIL CABLE XJ-640
SHEET,RAIL CABLE FJ-540
SHUTTER,BED XC-540
SHUTTER,HEATER CORD SP-300
SPACER,BED LOWER XC-540
SPACER,BED UPPER XC-540
SPRING,BACK UP PNC-960
SPRING,PRE HEATER XC-540
STAY,P-SENSOR B XC-540
STAY,P-SENSOR XC-540
STAY,TUBE XJ-740
STAY,TUBE XC-540
STOPPER,LINEAR SCALE FJ-540
STOPPER,SHAFT SQUARE XJ-740
TAPE,REFLECTION FNS 50 8*10M
(Cut when using.）
XJ-740 : L=1955mm, XJ-640 : L=1734mm
XJ-540 : L=1480mm
57 31549107
Revised 9:Refer to the Service Information XJ740-009.
PARTS LIST -Supplemental PartsParts No.
S1 31029101
S2 31379101
S3 31289111AS
S4 31289112AS
S5 31289109AS
S6 31289102AS
S7 31279106
S8 31129102
S9 31149704AS
S10 31299102AS
S11 31409702
S12 31409811AS
S13 31019124
S14 31049155AS
S15 31049142AS
S16 31049170AS
S17 31049174AS
S18 31049169AS
S19 31239103AS
S20 31019703
S21 31179106
S22 31329601AS
S23 31069104
S24 31119904
S25 31199704AS
1-4
Parts Name
BUSH,NB-19
CLAMP,FLAT CABLE FCS-50P
CUPSCREW SET, M4*6 NI 100 PCS.
CUPSCREW SET,M3*10 NI 100 PCS.
CUPSCREW SET,M3*4 NI 100 PCS.
CUPSCREW SET,M3*6 NI 50 PCS.
LABEL,CAUTION HOT SURF NO.778
PIPE SET,POLYCA 4*8*10 20PCS
RING SET,E-RING ETW-6 SUS 100 PCS
RIVET SET,NYLON P2655B 20 PCS.
SADDLE SET,LOCKING WIRE LES-1010 20P
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
SCREW SET,BINDING M3*35 NI 50 PCS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
SCREW SET,CAP M3*6 NI MEC 20 PCS
SCREW SET,CAP M3*8 NI 50 PCS.
SCREW SET,CAP M4*15 NI 20 PCS.
SCREW SET,CAP M4*8 3CBC+PW 20PCS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
SCREW,BINDING P-TIGHT M3*8 3C 100P
SCREW,JACK UP SP-540V
CLAMP SET,INSULOK T-18S 100 PCS.
SCREW,CAP M4*6+FL NI
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
SCREW SET,SET WP M3*8 NI 20 PCS
XJ-740
XJ-640
XJ-540
Parts No.
PARTS LIST -Main PartsXJ-740
XJ-640
XJ-540
PARTS LIST -Main Parts-
*
*
*
*
* * *
* * *
*
*
*
*
*
*
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* *
*
* * *
* * *
* * *
1-3 HEAD CARRIADGE
14
5
39
S16
27
9
26
19
61
S6
21
21
S21
24
35
4
S15
44
S4
S5 20
S8
1
32
53
1
50
15
32
S18
S4
54
S15
52
S19
S16
13
31
48
S20
59
41
40
S4
S5
20
S1
49
S16
22
34
18
55
6
28
S4
33
46
S21
S5
S4
S4
S21
S6
45
S1
61
S4
S4
S1
23 S7
S7
36
52 46
S1
S19
42
S4
60
30
S1
49 S4
29
S4 37
S4
8
7 S3
47
56
51
S17
S2
S10
S1
43
S1 11
58
2
17
16
S11
25
57
12 S14
S16
1-5
38
S4
S12
S13
S9
10
3
1-3 HEAD CARRIADGE
Parts Name
Parts No.
Parts Name
XJ-740
XJ-640
XJ-540
Parts No.
XJ-740
XJ-640
XJ-540
PARTS LIST -Main Parts-
1 1000001461
ADAPTER,BASE CARRIAGE XC-540
* * *
47 21495115
SCREW,BLADE SET CM-500
* * *
2 1000003621
ADAPTER,CARRIAGE L XJ-740
* * *
48 22155960
SHAFT,HEXAGON CARRIAGE FJ-540
* * *
3 1000001453
ADAPTER,CARRIAGE R XC-540
* * *
49 22185127
SLIDER,CARRIAGE FJ-540
* * *
4 21905166
ADAPTER,HEAD FJ-540
* * *
50 22165216
SPACER,UD LEVER FJ-540
* * *
5 11909167
ADAPTER,SCREW 3FAI FJ-540
* * *
51 22175154
SPRING,BLADE UP CM-500
* * *
6 1000001550
ADAPTER,STAY HOLDER XC-540
* * *
52 22175159
SPRING,CARRIAGE SIDE FJ-50
* * *
7 22805292
ASSY,CLAMP BLADE CM-500
* * *
53 22175520
SPRING,HEAD ADJUST 500 FJ-540
* * *
8 22805291
ASSY,HOLDER BLADE CM-500
* * *
54 22175519
SPRING,HEAD PRESS 500 FJ-540
* * *
9 6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000
* * *
55 22625109
SPRING,PULL CARRIAGE 3500 FJ-540 * * *
* * *
56 22175155
SPRING,SCREW CM-500
10
W700731380 ASSY,LINEAR ENCODER BOARD XJ-740
W700311380 ASSY,LINEAR ENCODER BOARD XC-540 Revised 2 * * *
* * *
57 1000003617
STAY,HOLDER BELT XJ-740
* * *
11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740
* * *
58 1000001452
STAY,HOLDER CARRIAGE XC-540
* * *
12 22805396
* * *
59 1000001466
STAY,SENSOR CARRIAGE XC-540
* * *
* * *
60 1000001597
ASSY,PLATE CAM SLIDE FJ-500
13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740
1000003811
ASSY,TUBING 3*2560MM XJ-740
14 1000003810
ASSY,TUBING 3*2350MM XJ-640
1000002061
ASSY,TUBING 3*2170MM XC-540
*
61
*
* * *
HOLDER,CABLE SJ-740
* *
21655248
HOLDER,CABLE FJ-540
*
15 1000001448
BASE,CARRIAGE AL XC-540
* * *
16 22355656
BASE,CUTTER CM-500
* * *
17 1000003618
BASE,HOLDER CARRIAGE XJ-740
* * *
18 1000001700
CABLE-ASSY,HEAD U/D SENS XC-540
* * *
1000003783
CABLE-CARD,36P1 3300L BB HIGH-V
*
19 1000003784
CABLE-CARD,36P1 3070L BB HIGH-V
23475198
SUPPORT,DAMPER XC-540
21655247
* Revised 2 : Both parts can be used.
PARTS LIST -Supplemental PartsParts No.
*
CABLE-CARD 36P1 2940L BB
S1 31289109AS
Parts Name
CUPSCREW SET,M3*4 NI 100 PCS.
*
S2 31029801AS
BUSH SET,ROLL 2*4 3C100PCS
20 21775103
CAM,CARRIAGE FJ-540
* * *
S3 31029803AS
BUSH SET,ROLL 3*5 3C 20PCS.
21 23475232
CARD CABLE,21P1 385L BB HIGH-V
* * *
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
22 11769118
CLAMP,FCM2-S6-14
* * *
S5 31149703AS
RING SET,E-RING ETW-4 100 PCS.
23 22025646
COVER,BELT HOLDER EGX-600
* * *
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
24 1000001520
COVER,CARRIAGE BOARD XC-540
* * *
S7 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
25 1000002258
COVER,CARRIAGE XC-540
* * *
S8 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
26 1000001529
COVER,HEAD BOARD XC-540
* * *
S9 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
27 12399352
FILTER(E) FRC-45-12-6.5
* * *
S10 31019118AS
SCREW SET,BINDING M3*10 3CBC 100PCS
28 1000003619
FRAME,CARRIAGE BASE XJ-740
* * *
S11 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
29 1000003620
FRAME,CARRIAGE U/D XJ-740
* * *
S12 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
30 22115798
FRAME,CUTTER FJ-500
* * *
S13 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
31 22135602
GUIDE,CABLE FJ-500
* * *
S14 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
32 22135618
GUIDE,CARRIAGE CAP FJ-540
* * *
S15 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
33 22135440
GUIDE,HEAD AL FJ-540
* * *
S16 31089110AS
SCREW SET,PAN M3*4 NI+PW 100 PCS
34 1000001566
GUIDE,TUBE XC-540
* * *
S17 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
35 1000002201
ASSY,HEAD INKJET SOL XC-540
* * *
S18 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
36 21655232
HOLDER,BELT EGX-600
* * *
S19 31799103
SCREW SET,CAP M3*15 NI 20PCS
37 1000003622
HOLDER,CUTTER XJ-740
* * *
S20 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
38 1000003623
HOLDER,PAPER SENSOR XJ-740
* * *
S21 3000000032
SPACER,WPCS-19S-4.0
39 11659249
HOLDER,RING O 3FAI FJ-540
* * *
40 1000001465
LEVER,CARRIAGE XC-540
* * *
41 15229705
PHOTO INTERRUPTER GP1A71A1
* * *
42 1000001454
PLATE,DAMPER XC-540
* * *
43 22055557
PLATE,ENC SENS FJ-540
* * *
44 22055547
PLATE,GND FJ-540
* * *
45 22055486
PLATE,HOLD FILTER W11 CX-500
* * *
46 22055548
PLATE,SLIDER CARRIAGE FJ-540
* * *
1-6
*
S19
S2
8
S2
S2
42
38
S2
S19
20
S3
S23
S11
S2
29
41
S2
S3
4
S21
S2
19
23
2
S22
S10
S10
S5
1 18
S10
S10
35
S21
S1
S2
31
11 S19
43
S3
52
26 S14
S9
34
59
S21
S10 S19
47 S2
S19
S10
S2
27
S3
3
S21
55 S14
S19
S21
S21
1-7
S10
S10
S10
S10
S2
S2
S20
S10
S10
S19
46
S5
S27
S21
S6
S16
9
S18
S2
S16
30 62
S3
S10
28
S16
S2
S1
S3
S9
S4
S10
S10
S21
S2
S10
S3
5
14
S2
57
S2
S24
S10
S21
60
58
49
S8
13
S15
45
44
30
S19
S2
17
24
54
S3
S25
33
S21
51
S21
S21
7
56
S21
21
S17 53
S9
S21
S10
S2
37
S23
S19
15
S2 36
S6
S16
9
S18
S2 63
16 S11
S2
49
50
S21 40
S19
48
25
S19
S13
10
S15
S9
32
21
12
25
39 S19
S23
S2
S19
22
S15
S2
6
S7
61
S15
1-4 DRIVE UNIT
1-4 DRIVE UNIT
Parts No.
Parts Name
XJ-740
XJ-640
XJ-540
Parts No.
XJ-740
XJ-640
XJ-540
PARTS LIST -Main Parts-
* * *
45 1000001536
LEVER,CAM PINCH XC-540
* * *
46 12399102
MAGNET CATCHER TL-105
* * *
47 1000003655
PLATE,AUTOCUT JOINT XJ-740
* *
1000001551
PLATE,AUTOCUT JOINT XC-540
Parts Name
1 6700739010
ASSY,FEED MOTOR XJ-740
2 11879108
ABSORBER TK-3225
* * *
3 1000003656
ADAPTER,AUTOCUT JOINT XJ-740
* *
4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740
* * *
*
5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * *
48 1000003602
PLATE,LEVER LINK XJ-740
* * *
6 6700319030
ASSY,PULLEY XC-540
* * *
49 15229506
SENSOR INTERRUPTER,GP1A05A5
* * *
7 6700049030
ASSY,SCAN MOTOR SJ-1045EX
* * *
50 1000001480
SHAFT,DRIVE PULLEY XC-540
* * *
*
1000003579
BASE,BOTTOM XJ-740
8 1000003670
BASE,BOTTOM XJ-640
1000001426
BASE,BOTTOM XC-540
*
*
51 22175157
SPRING,C P-ROLLER CM-500
* * *
52 22175521
SPRING,PINCH ROLLER 930 FJ-540
* * *
53 22035161
STAND,LEVER FJ-500
* * *
9 22355807
BASE,RAIL FJ-540
* * *
54 1000001598
STAY,D-SUB CONNECTOR XC-540
* * *
10 1000001513
BASE,SCAN MOTOR XC-540
* * *
55 22715466
STAY,FA-CODER SP-540V
* * *
11 22175870
BEARING 10-19ZZ
* * *
56 1000001557
STAY,FRAME SCAN MOTOR XC-540
* * *
12 12159573
BUSH,80F-0603
* * *
57 1000001562
STAY,MOTOSENS XC-540
* * *
13 12159563
BUSH,80F-1006
* * *
58 1000003611
STAY,ORIGIN SENS XJ-740
* * *
14 23415266
CABLE-ASSY ESD SJ-1000
* * *
59 1000001564
STAY,RAIL GUIDE L XC-540
* * *
15 1000001689
CABLE-ASSY,3-COVER SW XC-540
* * *
60 1000003604
STAY,RAIL GUIDE R XJ-740
* * *
16 1000001698
CABLE-ASSY,F-COVER SW XC-540
* * *
61 1000001569
STAY,SHAFT PULLEY XC-540
* * *
17 1000001712
CABLE-ASSY,FD IF INT XC-540
* * *
1000003643
SUPPORT,FRAME L XJ-740
* *
1000003705
CABLE-ASSY,FEED-M XJ-740
*
1000003669
SUPPORT,FRAME L SHORT XJ-540
18 1000003701
CABLE-ASSY,FEED-M XJ-640
1000001687
CABLE-ASSY,FEED-M XC-540
62
*
63 1000003642
SUPPORT,FRAME R XJ-740
*
1000003704
CABLE-ASSY,G-ENCODER XJ-740
19 1000003700
CABLE-ASSY,G-ENCODER XJ-640
1000001686
CABLE-ASSY,G-ENCODER XC-540
20 1000001702
CABLE-ASSY,M-COVER SW XC-540
* * *
Parts No.
Parts Name
21 1000001690
CABLE-ASSY,PINCH-ORG XC-540
* * *
S1 31029101
BUSH,NB-19
22 1000003930
*
*
*
PARTS LIST -Supplemental Parts-
CABLE-ASSY,SCAN-M XC-540_01
* * *
S2 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1000003706
CABLE-ASSY,SW JUNCTION XJ-740
*
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
23 1000003702
CABLE-ASSY,SW JUNCTION XJ-640
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1000001699
CABLE-ASSY,SW JUNCTION XC-540
*
*
S5 31279106
LABEL,CAUTION HOT SURF NO.778
24 1000001706
CABLE-ASSY,TU IF INT XC-540
* * *
S6 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
25 21745109
COLLAR,LEVER FJ-540
* * *
S7 31149704AS
RING SET,E-RING ETW-6 SUS 100 PCS
26 1000001553
COVER,FEED MOTOR XC-540
* * *
S8 31149705
RING SET,E-RING ETW-7 SUS 50PCS
27 1000001552
COVER,I/S SW XC-540
* * *
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
28 1000001526
COVER,INT SW XC-540
* * *
S10 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
29 12239406
CUSHION,TM-96-6
* * *
S11 31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
30 12399353
FILTER(E) TFT-081813N F-540
* * *
S13 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
31 21995124
FLANGE,MOTOR FEED FJ-540
* * *
S14 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
32 1000001559
FLANGE,MOTOR SCAN XC-540
* * *
S15 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
33 1000003601
FRAME,DRIVE PULLEY XJ-740
* * *
S16 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
34 1000001431
FRAME,FEED MOTOR XC-540
* * *
S17 31049175AS
SCREW SET,CAP M4*20 NI 20 PCS.
35 1000003608
FRAME,MIDDLE L XJ-740
* * *
S18 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
36 1000003607
FRAME,MIDDLE R XJ-740
* * *
S19 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
37 1000003605
FRAME,SCAN MOTOR XJ-740
* * *
S20 31049157
SCREW,CAP M6*20 3CBC+PW+SW
38 1000001430
FRAME,SIDE L XC-540
* * *
S21 31069104
SCREW,CAP M4*6+FL NI
39 1000001429
FRAME,SIDE R XC-540
* * *
S22 31799110AS
SCREW SET,CAP M5*20 NI 20PCS.
40 21685149
GEAR,H235S20(B8)T2
* * *
S23 31139104
SCREW,PLAPOINT M4*6 BK FE
41 21685119
GEAR,S300S10 FJ-540
* * *
S24 31379111
CLAMP,CABLE CKS-13-H
42 25095120
GRIT ENCODER TS5217N561 FJ-540
* * *
S25 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
43 1000001444
HOUSING,R-BEARING FRAME XC-540
* * *
S27 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
44 1000001601
KNOB,XC-540
* * *
1-8
*
* * *
S15
S8
1-9
3
23
S15
33
21
S8
S2
24
S15
S4
43
S8
S15
S14
44
S15
S16
30
S8
S13
S1
S15
20
18
S12
S8
39
S8
S7
45
S15
14
19
2
28
S8
S3
S11
S10
32
S7
40
36
11
15
14
32
32
1
16
8
34
S2
S18 S13
S8
41
S7
S8
S3
S17
S8
17
37
S9
6
S8
S19
12
30
S15
29
43
S16
4
S6
13
S6
26
9
S19
35
25
S8
10
38
S8
S15
31 7
27
42
S8
22
S8
S9
S6
5
S8
S5
S9
1-5 CHASSIS
1-5 CHASSIS
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental PartsParts No.
Parts Name
1 13429701
AC INLET SUP-J15G-E
S1 31029101
BUSH,NB-19
2 W700311440
ASSY,AC JUNCTION BOARD XC-540
S2 31029106
BUSH,SQUARE SB-6025
3 W700731360
ASSY,DC JUNCTION BOARD XJ-740
S3 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
4 6700731100
ASSY,HEAD BOARD XJ-740
S4 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
5 W700311421
ASSY,HEATER BOARD XC-540
S5 31379111
CLAMP,CABLE CKS-13-H
S6 3000000033
CLAMP,WIRE PLESS RFC-45VO
6
6700739040
Parts Name
ASSY,MAIN BOARD XJ-740
Revised 4
6700909030
ASSY,MAIN BOARD LEC-300
S7 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
7 6700731000
ASSY,SERVO BOARD XJ-740
S8 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
8 W700731340
ASSY,TU JUNCTION BOARD XJ-740
S9 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
9 15009101
BATTERY CR2032
S10 22535257
LABEL,CAUTION VOLTAGE #LA167
10 23475196
CABLE CARD 24P1 850L BB FJ-540
S11 31279116
LABEL,EARTH MARK-1 NO.E-580
11 1000000574
CABLE-ASSY GND AJ-1000
S12 31279121
LABEL,FLASH-LIGHTING NO.E-582
12 1000001688
CABLE-ASSY,HEAD FAN XC-540
S13 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
13 1000001681
CABLE-ASSY,HEATER SERIAL XC-540
S14 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
14 1000004054
CABLE-ASSY,POWER-AC-DC XJ-740
S15 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
15 1000001670
CABLE-ASSY,POWER-AC-JUNCTION XC-540
S16 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
16 1000001668
CABLE-ASSY,POWER-AC-L XC-540
S17 31019161
SCREW SET,BINDING M4*8 NI ETW 20PCS
17 1000001669
CABLE-ASSY,POWER-AC-N XC-540
S18 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
18 1000001674
CABLE-ASSY,POWER-DC-A XC-540
S19 31209118
SPACER SET,WPCS-12S-4.0 20PCS
19 1000001673
CABLE-ASSY,POWER-DC-B XC-540
20 1000001672
CABLE-ASSY,POWER-DRYER XC-540
21 1000001675
CABLE-ASSY,POWER-HEAD XC-540
22 1000001677
CABLE-ASSY,POWER-HEATER XC-540
23 1000001676
CABLE-ASSY,POWER-SERVO XC-540
24 1000001704
CABLE-ASSY,POWER-TU XC-540
25 1000001682
CABLE-ASSY,TU CONTROL XC-540
26 1000001900
CABLE-CARD,25P1 250L BB HIGH-V
27 1000001898
CABLE-CARD,26P1 880L BB HIGH-V
28 1000003968
CHASSIS,XC-540_01
29 1000003969
COVER,CHASSIS XC-540_01
30 1000000012
FAN,109R0624H459
31 12399351
FILTER(E) FRC-40-12-6.5 FJ-540
32 12399353
FILTER(E) TFT-081813N F-540
33 1000003820
FILTER(E),CHASSIS SHIELD XJ-740
34 1000001748
FILTER(E),EFC-40-S
35 12399331
FILTER(E),FPC-31-12
36 22535117
LABEL,POWER CM-500 NO.893
37 1000002107
LABEL,READ MANUAL XC-540#LA955
38 1000001620
LABEL,USE ECO-SOL MAX#LA924
39 1000000538
POWER UNIT,ZWD225PAF-0524/J
40 1000000097
POWER UNIT,ZWS240PAF-36/J
41 13129171
POWER-SW AJ8201B
42 1000001549
STAY,BOARD XC-540
43 22715327
STAY,CHASSIS FAN FJ-540
44 1000001605
STAY,COVER CHASSIS XC-540
45 1000002682
LABEL,LAN VP-540#LA964
* Revised 4 Refer to the Service Information : XJ740-006
1-10
1-6 PINCHROLLER
7
1
2
S1
4
6
3
5
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
1 21775105
CAM,PINCH ROLLER SHAFT SJ-1000
2 1000003610
FRAME,PINCH XJ-740
3 1000003615
LEVER,PINCH XJ-740
4 1000003652
PLATE,LEVER PINCH XJ-740
5 1000003616
P-ROLLER,FD8S3(B15B15L60)
6 1000000900
SPRING,PINCH 2000 AJ-1000
7 22715260
STAY,PINCH SPRING 2 FJ-500
Parts No.
S1 31119108
1-11
Parts Name
PIN,PARALLEL 3*30 SUS H7
1-7 WIPE SYSTEM
34
4
5
S1
S1
15
33
8
3
16
9
7
S1
19
S7
3
S1
21
S6
30
29
S1
26
S1
S1
18
S1
25
20
S1
S1
6
32
S1
27
S1
S1
S1
39
S5
12
31
13
24
S1
S1
S1
S9
28
10
2
S9
11
S4
23
10
S2
S9
S8
1
14
37
22
17
35
S3
40
38
41
S2
S2
36
PARTS LIST -Main PartsParts No.
Parts Name
PARTS LIST -Main PartsParts No.
Parts Name
1 1000001487
BASE,WIPER MOTOR XC-540
27 15229506
SENSOR INTERRUPTER,GP1A05A5
2 11929138
BELT,408P2M4-530
28 1000004034
SHAFT,WIPE PULLEY XC-540
3 12159536
BUSH,B-S6-17
29 22155961
SHAFT,WIPER FJ-540
4 1000001595
COVER,SCRAPER XC-540
30 1000001489
SHUTTER,WIPE F XC-540
5 1000001609
COVER,SERGE MIST XC-540
31 22175140
SPRING,TENSIONER STX-7
6 1000001606
COVER,WIPE R XC-540
32 1000001484
TRAY,WIPE XC-540
7 1000001491
COVER,WIPE XC-540
33 1000003390
WIPER,HEAD FOR SOLINK
8 22275122
FILTER(M),INNER SERGEMIST SJ-540
34 1000001658
WIPER,SCRAPER XC-540
9 1000000415
FILTER(M),SERGE MIST 3 SJ-540
35 1000001527
HOLDER,INK TRASH XC-540
10 21995104
FLANGE,PULLEY STX-7
36 1000001528
HOLDER,GUIDE INK TRASH XC-540
11 1000001481
FRAME,FLUSH F XC-540
37 1000001596
PLATE,INK TRASH XC-540
12 1000001482
FRAME,FLUSH R XC-540
38 12139657
GUIDE,INK FUNNEL PE 6-316-03
13 1000001483
FRAME,WIPER XC-540
39 1000001694
CABLE-ASSY,WIPER-SENS XC-540
14 21685144
GEAR,S53S5(B15) FJ-540
40 1000001696
CABLE-ASSY,WIPER-M XC-540
15 1000001488
HOLDER,SCRAPER XC-540
41 1000002870
ASSY,TUBING DRAIN 300MM XC-540
PARTS LIST -Supplemental Parts-
Revised 3
Revised 1
16 21655245
HOLDER,WIPER FJ-540
17 22435106
MOTOR,103-593-1041
Parts No.
18 1000001508
PAD,WIPE TRAY XC-540
S1 31289102AS
19 21545159
PAD,WIPE F SJ-540
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
20 1000001510
PLATE,FLUSH XC-540
S3 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
21 22055537
PLATE,SERGE MIST FJ-540
S4 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
22 21975124
PULLEY,T14P2S4 + GEAR,S53
S5 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
23 21975123
PULLEY,WD6.94S9
S6 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
24 1000001485
RAIL,GUIDE WIPER XC-540
S7 31089110AS
SCREW SET,PAN M3*4 NI+PW 100 PCS
25 1000001490
RAIL,WIPER L XC-540
S8 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
26 1000001486
RAIL,WIPER R XC-540
S9 31249952
WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
Parts Name
CUPSCREW SET,M3*6 NI 50 PCS.
Revised 3: Refer to Service Information XJ740-005.
1-12
1-8 CAP SYSTEM
17
28
1
12
38
S5
24
25
S11
S11
S5
16
S11
18
22
S10
42
S4
33
S4
41
40
S3
S4
S3
36
19
24
S11
S4
S7
34
S4
9
35
21
15
S9
S4
39
S2
29
26
11
30
13
25 22
8
S8
S8
S1
43
S4
34
S4
27
S3
32 18
S4
S8
S4
S6
S8
10
11
S3
37
4
S3
3
S2
S8
5
20
S3
S3
7
28
14
PARTS LIST -Main Parts-
1
Parts Name
1000002794
ASSY,CAP-TOP XC-540
31
23
Revised 8: Refer to the Service Information XJ740-008
Parts No.
2
S10
Parts No.
Revised 8
Parts Name
1000004546
ASSY,CAP-TOP 2 XC-540
30 22055542
PLATE,NUT FJ-540
2 6700319010
ASSY,PUMP SUB XC-540
31 1000001585
PLATE,P-MOTOR XC-540
3 1000002422
ASSY,TUBING 2*150MM XC-540
32 1000001440
PLATE,SHUTTER TABLE CAP XC-540
4 1000002423
ASSY,TUBING 2*210MM XC-540
33 1000001607
PLATE,T-MOTOR XC-540
5 1000002424
ASSY,TUBING 2*310MM XC-540
34 11889107
R-BEARING,D10S6(B3FL)
7 1000001437
BASE,BOTTOM CAP XC-540
35 15229506
SENSOR INTERRUPTER,GP1A05A5
8 1000001587
BASE,NEW PUMP XC-540
36 1000001591
SHAFT,GUIDE TABLE XC-540
9 1000001588
BASE,T-MOTOR CAP XC-540
37 22155957
SHAFT,SCREW M8 FJ-540
10 21925137
BELT,166P2M4-530
38 22175334
SPRING,CAP HEAD FJ-540
11 12529101
BUSH,80FL-08
39 22175326
SPRING,TABLE FJ-540
12 1000001695
CABLE-ASSY,CAP-M XC-540
40 22175324
SPRING,TABLE MOTOR FJ-540
13 1000001693
CABLE-ASSY,CAP-SENS XC-540
41 1000001608
STOPPER,G-SHAFT XC-540
14 1000001697
CABLE-ASSY,PUMP-M XC-540
42 1000001594
STOPPER,T-MOTOR CAP XC-540
15 22335146
CAP,TABLE SPRING FJ-540
43 1000001434
TABLE,CAP-CASE XC-540
16 21365121
CASE,CAP TOP FJ-540
17 22025671
COVER,CAP CASE FJ-540
18 22565406
DRIVE PULLEY
Parts No.
Parts Name
19 1000001433
FRAME,BACK-UP XC-540
S1 31029105
BUSH,NB-8
20 1000001438
FRAME,FRONT CAP XC-540
S2 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
21 1000001435
FRAME,MAIN CAP XC-540
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
22 1000001436
FRAME,SIDE CAP XC-540
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
23 21685122
GEAR,S10S20
S5 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
24 22135616
GUIDE,CAP CASE FJ-540
S6 31149703AS
RING SET,E-RING ETW-4 100 PCS.
25 22135614
GUIDE,SIDE FRAME FJ-540
S7 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
26 21655246
HOLDER,T-SPRING FJ-540
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
27 1000001439
HOOK,CAP-CASE XC-540
S9 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
28 22435106
MOTOR,103-593-1041
S10 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
29 21575126
NUT,TABLE FJ-540
S11 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
PARTS LIST -Supplemental Parts-
1-13
1-9 INK SYSTEM
S5
S7
S5
S7
3
8
9
S3
S7
14
S1
1
1
11
6
1
11
1
10
11
4
1
S6
11
S5
11
1
16
5
11
7
S6
S2
2
19
12
S1
S4
13
15
S4
17
S4
18
18
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 11909133
ADAPTER,SCREW 2FAI FJ-50
S1 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
2 W700311520
ASSY,CARTRIDGE IC BOARD XC-540
S2 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
3 W700311511
ASSY,INK TANK BOARD XC-540
S3 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
4 1000002058
ASSY,TUBING 2*1100MM XC-540
S4 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
5 1000002059
ASSY,TUBING 2*1300MM XC-540
S5 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
6 1000002060
ASSY,TUBING 2*900MM XC-540
S6 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
7 1000001703
CABLE-ASSY,INK CARTRIDGE XC-540
S7 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
8 1000001683
CABLE-ASSY,INK SERIAL XC-540
9 1000001899
CABLE-CARD,6P1 420L BB HIGH-V
10 11659218
HOLDER,IC SC-500
11 11659149
HOLDER,RING O 2FAI FJ-50
12 1000001473
PLATE,HOLDER I/C XC-540
13 1000001580
PLATE,INK CMCM XC-540
14 1000001509
PLATE,INK JOINT XC-540
15 21475141
SHEET,RAIL CABLE FJ-540
16 22625103
SPRING,PRESS CARTRIDGE SP-300
17 1000001471
STAND,INK CARTRIDGE XC-540
18 1000001542
STAY,I/C XC-540
19 21435109
TUBE,SILICONE 3*5*8 FJ-540
1-14
14
6
7
17
S3
S12
S12
1-15
39
S10
1
47
41
13
S11
13
S6 S9
45
S13
49
S14
31
S2
1
S8
38
2 S5
13
23 13
36
S12
S10
S12
43
S12
S11
S14
S13
S13
25
33
S10
S12
S12
S12
39
6
S13
19
S10
21
S10
9
25
35
S4
S13
38
S8
12
34
16
S10
4
37
S8
48
S8
S8
22 30
38
S10
11
S13
3
S13
24
19
S4
S8
40
38
S9
29
25
13 23
S10
26
S2
5
S8
38
19
28
S4
9
S4
19
S6
21
S10
S10
13
10
S13
23
S8
30
S12
S10
S10
S8
1
S13
15
14
1
38
44
S8
24
8
42
S12
S10
25
S10
38
S8
22
34
12
16
S11
S10 20
S7
18
38
35
27
S11
S9 S10
S12
50
32
S13
S13
S14
S14
S10
S12
S1
S1
46
S12
1-10 STAND
1-10 STAND
Parts Name
Parts No.
Parts Name
XJ-740
XJ-640
XJ-540
Parts No.
XJ-740
XJ-640
XJ-540
PARTS LIST -Main Parts-
1 11879108
ABSORBER TK-3225
* * *
41 1000002511
STAND,BASE L XC-540
* * *
2 1000002464
ARM,DANCER L XC-540
* * *
42 1000002507
STAND,BASE R XC-540
* * *
3 1000002463
ARM,DANCER R XC-540
* * *
43 1000002512
STAND,FRAME TU L XC-540
* * *
1000003071
ASSY,DANCER BAR TU2-74
*
4 1000003072
ASSY,DANCER BAR TU2-64
1000002462
DANCER BAR XC-540
1000003645
ASSY,DANCER BAR XJ-740
5 1000003695
ASSY,DANCER BAR XJ-640
*
*
*
44 1000002508
STAND,FRAME TU R XC-540
* * *
45 1000003887
STAND,LEG L XJ-740
* * *
46 1000003886
STAND,LEG R XJ-740
* * *
47 22035196
STAND,LEVER SP-300
* * *
1000003587
STAND,STAY XJ-740
*
*
*
48 1000003679
STAND,STAY XJ-640
6 22805230
ASSY,SCREW TUC-6070
* * *
1000001462
STAND,STAY XC-540
7 1000003648
ASSY,STAND LEG L XJ-740
* * *
49 1000003891
STAY,GUIDE MEDIA L XJ-740
* * *
50 1000003890
STAY,GUIDE MEDIA R XJ-740
* * *
1000001610
ASSY,DANCER BAR XC-540
8 1000003647
ASSY,STAND LEG R XJ-740
* * *
9 1000003628
BASE,FEEDER XJ-740
* * *
10 1000003658
BASE,SLIDER L XJ-740
* * *
11 1000003633
BASE,SLIDER R XJ-740
* * *
12 1000001068
BUSH,80F-1610
* * *
13 1000001352
BUSH,80F-1620
* * *
14 1000003892
CASTER,STAND XJ-740
* * *
Parts No.
15 1000001593
COLLAR,TU XC-540
* * *
S1 31379111
CLAMP,CABLE CKS-13-H
16 1000003629
COVER,FEEDER XJ-740
* * *
S2 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
17 1000001470
COVER,TU L XC-540
* * *
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
18 1000003546
DAMPER,FRT-G2-101G3
* * *
S4 31119701
PIN,SNAP M14 SUS
19 1000001584
FLANGE,GUIDE 3 XC-540
* * *
S5 31149707AS
RING SET,E-RING ETW-12 SUS 20 PCS
20 1000001442
GEAR,S96(B8M0.8) XC-540
* * *
S6 31149705
RING SET,E-RING ETW-7 SUS 50PCS
21 1000003634
HOLDER,SLIDER F XJ-740
* * *
S7 31019169
SCREW SET,BINDING M2*4 NI 100 PCS.
22 1000003630
HOLDER,SLIDER R XJ-740
* * *
S8 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
23 1000001592
HOUSING,80F-1620 XC-540
* * *
S9 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
24 1000003545
KNOB,BOLT 117-10313
* * *
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
25 22535347
LABEL,CAUTION PINCH-2 #LA423
* * *
S11 31799110AS
SCREW SET,CAP M5*20 NI 20PCS.
26 1000001090
LABEL,CLAMP L AJ-1000#LA913
* * *
S12 31239106AS
SCREW SET,W-SEMS M4*8 3CBC 50 PCS
27 1000001089
LABEL,CLAMP R AJ-1000#LA912
* * *
S13 31049157
SCREW,CAP M6*20 3CBC+PW+SW
*
S14 31249220AS
WASHER SET,PLAIN 6.5*16*1 NI 100PCS
1000003632
PIPE,FEEDER SHAFT XJ-740
28 1000003692
PIPE,FEEDER SHAFT XJ-640
1000003668
PIPE,FEEDER SHAFT XJ-540
1000003061
PIPE,TAKE UP TU2-74
29 1000003069
PIPE,TAKE UP TU2-64
PARTS LIST -Supplemental Parts-
*
*
*
*
1000001457
PIPE,TAKE UP XC-540
*
30 1000003631
PLATE,SLIDER XJ-740
* * *
31 1000003889
PLATE,STAND L XJ-740
* * *
32 1000003888
PLATE,STAND R XJ-740
* * *
33 1000001455
SHAFT,DANCER XC-540
* * *
34 1000003653
SHAFT,FEEDER XJ-740
* * *
35 1000001445
SHAFT,SPACER TU XC-540
* * *
36 1000001458
SHAFT,TU SLIDER XC-540
* * *
37 1000001460
SILDER,HOLDER PLATE XC-540
* * *
38 22185103
SLIDER,1 TUC-6070
* * *
39 1000003047
SLIDER,ARM TUC-2
* * *
1000003067
SLIDER,RAIL TU2-74
*
40 1000003068
SLIDER,RAIL TU2-64
1000001463
SLIDER,RAIL XC-540
*
*
1-16
Parts Name
*
*
1-11 TU CONTROLLER
S2
S8
12
17
4
S2
S10
16
S12
S2
11
23
10
7
4
6
S2
2
S9
22
25
S6
14
S4
20
9
S7
S6
S4
S8
21
26
19
1
3
S10
S1
S11
S13
15
18
24
3
S11
S5
S3
5
S10
13
8
PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
S1 31329501AS
Parts Name
1 6700311200
ASSY,TAKEUP BOARD XC-540
CLAMP SET,PUSH MOUNT RT30SSF5 20P
2 1000001446
BASE,TU MOTOR XC-540
S2 31289105AS
CUPSCREW SET, M3*6 3CBC 100 PCS
3 12159563
BUSH,80F-1006
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
4 1000001352
BUSH,80F-1620
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
5 1000001707
CABLE-ASSY,TU IF EXT XC-540
S5 31149705
RING SET,E-RING ETW-7 SUS 50PCS
6 1000001710
CABLE-ASSY,TU MANUAL SW XC-540
S6 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
7 1000001711
CABLE-ASSY,TU MODE SEL SW XC-540
S7 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
8 1000003785
CABLE-ASSY,TUMTR RELAY XJ-740
S8 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
9 1000001705
CABLE-ASSY,TU-SENS XC-540
S9 31799107
SCREW SET,CAP M4*6 NI 20PCS
10 1000003654
CAP,COVER TU XJ-740
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
11 1000001593
COLLAR,TU XC-540
S11 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
12 1000001469
COVER,TU R XC-540
S12 31049157
SCREW,CAP M6*20 3CBC+PW+SW
13 12399353
FILTER(E) TFT-081813N F-540
S13 31069104
SCREW,CAP M4*6+FL NI
14 1000001443
FLANGE,TU MOTOR XC-540
15 1000001441
GEAR,S14.4(B12M0.8) XC-540
16 1000001442
GEAR,S96(B8M0.8) XC-540
17 1000001592
HOUSING,80F-1620 XC-540
18 1000001402
MOTOR,DME37K50G-128
19 1000001456
PLATE,SENSOR DANCER XC-540
20 15229506
SENSOR INTERRUPTER,GP1A05A5
21 1000001455
SHAFT,DANCER XC-540
22 1000001445
SHAFT,SPACER TU XC-540
23 1000001447
SHAFT,TU XC-540
24 22035196
STAND,LEVER SP-300
25 1000001467
STAY,DANCER SENS XC-540
26 1000001468
STAY,TU BOARD XC-540
1-17
1-12 ACCESSORIES
26
70
11
34
33
39
117V
230V
12
8
3
240VA
240VE
41
38
1
2
69
57
58
43
44
10 68
61
S6
14
61
S6
65
59
59
18
15
60
63
50
62
49
60
51
51
13
45
30 17
27
23
21
54
55
27
30
S2
S1
35
42
28
25
40
46
S4
42
48
16
56
S3
S5
47
67
S1
19
36
22
6
24
66
29
64
37
52
53
11
32
20
1-18
31
71
1-12 ACCESSORIES
Parts No.
Parts Name
XJ-740
XJ-640
XJ-540
Parts No.
XJ-740
XJ-640
XJ-540
PARTS LIST -Main Parts-
* * *
36 1000001631
PAD,L-LEFT XC-540
* * *
37 1000001632
PAD,L-RIGHT XC-540
* * *
Parts Name
1 23495124
AC CORD 3ASL100 240VA 10A SAA
2 13499111
AC CORD H05VV-F 240VE 10A S
* * *
3 23495125
AC-CORD H05VV 230V 10A S
* * *
38 1000001638
PAD,SHAFT GUARD XC-540
* * *
4 13499209
ADAPTER PLUG (100V)
* * *
1000003556
PAD,SHAFT SHEET XJ-740
*
6 11849102
39 1000003570
PAD,SHAFT SHEET XJ-640
8 1000005833
BLADE,OLFA AUTO CUTTER XB10
* * *
Revised
8
CABLE-AC,117V 15A 2.5M 3P
* * *
10 1000001639
CARTON,ACCESSORY XC-540
* * *
*
1000003548
CARTON,COVER XJ-740
11 1000003566
CARTON,COVER XJ-640
1000001627
CARTON,COVER XC-540
1000003555
CARTON,SHAFT SHEET XJ-740
12 1000003569
CARTON,SHAFT SHEET XJ-640
1000003574
CARTON,SHAFT SHEET XJ-540
1000003549
CARTON,SLEEVE XJ-740
13 1000003567
CARTON,SLEEVE XJ-640
1000001628
CARTON,SLEEVE XC-540
1000003564
CARTON,SPACER XJ-740
14
1000003782
1000003575
PAD,SHAFT SHEET XJ-540
1000003559
PAD,SLIDER XJ-740
40 1000003572
PAD,SLIDER XJ-640
1000001647
PAD,SLIDER XC-540
*
*
*
*
*
*
*
*
*
41 1000001640
PAD,SPACER ACCESSORY XC-540
*
*
*
*
*
* * *
42 1000003558
PAD,SPACER STAND STAY XJ-740
* * *
43 1000001637
PAD,STAND L/R BASE XC-540
* * *
44 1000003554
PAD,STAND L/R TOP XJ-740
* * *
45 1000003551
PAD,SUPPORT STAND XJ-740
* * *
46 1000003552
PAD,U-LEFT XJ-740
* * *
47 1000003553
PAD,U-RIGHT XJ-740
* * *
48 22155133
PIPE,TOOL D9*L150 FJ-540
* * *
CARTON,SPACER XJ-640
*
49 1000003624
SPRING,CLAMP MEDIA R XJ-740
* * *
CARTON,STAND L/R XC-540
* * *
50 1000003625
SPRING,CLAMP MEDIA L XJ-740
* * *
1000003557
CARTON,STAND STAY XJ-740
*
51 1000001602
SHEET,CLAMP MEDIA XC-540
* * *
16 1000003571
CARTON,STAND STAY XJ-640
*
1000001645
CARTON,STAND STAY XC-540
1000003550
CARTON,STAND XJ-740
17 1000003568
CARTON,STAND XJ-640
1000001629
CARTON,STAND XC-540
15 1000001635
*
*
1000003547
TRAY,SKID XJ-740
52 1000003781
TRAY,SKID XJ-640
1000001626
TRAY,SKID XC-540
*
*
*
*
53 12569656
TWEEZERS PTS-01
* * *
*
54 1000001604
PAD,INK TRASH XC-540
* * *
* * *
18 1000003561
CARTON,VKIT XJ-740
* * *
55 1000001603
COVER,INK TRASH XC-540
19 11369122
CASE,PE BOTTLE 5-038-03
* * *
56 1000003641
STOPPER,CARRIAGE XJ-740
* * *
20 11759105
CLEANER,STICK TX712A
* * *
57 6700739030
ASSY,MEDIA CLAMP R XJ-740
* * *
21 1000001535
COVER,BOTTLE INK XC-540
* * *
58 6700739020
ASSY,MEDIA CLAMP L XJ-740
* * *
22 21995106
FLANGE,GUIDE 2 PNS-70
* * *
59 1000003626
PLATE,CLAMP MEDIA XJ-740
* * *
23 12139657
GUIDE,INK FUNNEL PE 6-316-03
* * *
60 22395118
MAGNET,SM-911S NEO1854
* * *
24 22565682
HEXAGONAL WRENCH 5
* * *
61 1000003649
HOLDER,CLAMP MEDIA XJ-740
* * *
25 1000001534
HOLDER,BOTTLE INK XC-540
* * *
62 1000003650
LABEL,CLAMP R XJ-740#LA1024
* * *
26 22535532
LABEL,CARTON CARE #LA762
* * *
63 1000003651
LABEL,CLAMP L XJ-740#LA1023
* * *
LABEL,CARTON XJ-740#LA1020
*
64 1000003635
STOPPER,PIPE FEEDER XJ-740
* * *
1000003542
27 1000003541
LABEL,CARTON XJ-640#LA1019
1000003540
LABEL,CARTON XJ-540#LA1018
65 1000003536
STICKER,REP JP/EN XJ-740
* * *
*
66 1000003565
PAD,L-CENTER XJ-740
* *
LABEL,DRAIN BOTTLE FJ-540 #LA501
* * *
67 1000003861
SHEET,MIRROR XJ-740
* * *
29 1000001099
LABEL,HARMFUL FIRE #LA915
* * *
68 1000003562
CARTON,FEEDER XJ-740
* * *
30 22535357
LABEL,USE FORKLIFT #LA435
* * *
69 1000003563
PAD,FEEDER XJ-740
* * *
CABLE-AC,100V 15A 2.5M 3P
* * *
28 22535393
31
32
*
1000003533
MANUAL,INS EN XJ-740
* * *
70 1000005832
1000003532
MANUAL,INS JP XJ-740
* * *
26015490
MANUAL,USE JP VERSAWORKS Revised 8 * * *
1000003535
MANUAL,USE EN XJ-740
* * *
26015491
MANUAL,USE EN VERSAWORKS
1000003534
MANUAL,USE JP XJ-740
* * *
33 1000001642
PAD,ACCESSORY B XC-540
* * *
34 1000001641
PAD,ACCESSORY S XC-540
* * *
*
1000003560
PAD,DANCER XJ-740
35 1000003573
PAD,DANCER XJ-640
1000001648
PAD,DANCER XC-540
*
*
71
PARTS LIST -Supplemental PartsParts No.
Parts Name
S1 31279201
LABEL,REPACKAGE #LA16
S2 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
S4 31139104
SCREW,PLAPOINT M4*6 BK FE
S5 31249220AS
WASHER SET,PLAIN 6.5*16*1 NI 100PCS
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1-19
* * *
56 x2
CN13
40
CN7
40
45
55
CN6
46
43
TU MODE SELECTSW
CN2 CN1
TAKEUP BOARD
CN3
38
44
TU MANUAL SW
CN3
CN4
CN4
I NLET
41
42
CN17
CN403
TAKE UP MOTOR 2
CN5
C N15
18
50
19
CN16
56
CN15
3
1
2
CN3
POWER SW
11
31
33
CN909 CN907
CN1,CN2
52
4
13
CN7
14
CN1
CN5
56
56
15
59
CN903,CN906
6
5
5
16
58
17
CN11
AC LINE
8
CONTROL UNIT
SW POWER
O ER UNI T
+DC24V OUT
+DC 5V OUT
7
CN1
MAIN BOARD
CN9
CN11
54
CN805
57
60 x3
60 x3
9
10
CN13
CN1㨪CN3,CN5㨪CN7
CN2㨪CN7
HEAD BOARD
CN9
23
PRINT CARRIAGE BOARD
SWPOWER UNIT
+DC41V OUT
51
58
CN10
24
53
CN15CN18 CN8CN11 CN16CN19 CN9 CN12 CN17 CN20 CN10 CN13
CN904
34
CN900
MOTSENS JUNCTION BOARD
32
FRONT COVER SW
HEATER BOARD
12
CN14
30
CN910 CN908
SERVO BOARD
CN7
27
28 29
CN902 CN901
PUMP MOTOR×㧟
CN404
56
CN6
INK SYSTEM UNIT
CN8
25
PAPER SENS F
PAPER SENS B
CN401 CN301 CN201 CN101
I NK TANK BOA RD
CN12 CN11 CN10 CN9
CN16
40
CN1201 CN1101 CN1001 CN901 CN801 CN701 CN601 CN501
CARTRIDGE IC BOARD×12
PANEL BOARD
LCD
CN101
PRINT ORG SENSOR
PINCH ORG SENSOR
SCAN MOTOR
CN17
CN14
49
WIPER MOTOR
TU JUNCTION BOARD
CN4 CN18
CN21 CN14 CN22
CAP MOTOR
CN7
CN2
CN401
CN402
CN8
AC JUNCTION BOARD
HEAD UNIT
LINER ENCODER
BOARD
22
20
PAPER SIDE SENSOR
35
HEAD U/D SENSOR
117V SELECT
117V SELECT
117V SELECT
for 117V
CN1102 CN1101
CN201
CN200
EXT JUNCTION
BOARD
230V SELECT
230V SELECT
230V SELECT
for 230V
FAN JUNCTION
BOARD
CAP ORG SENSOR WIPER ORG SENSOR
CN301
CN12
CN4
CN 302
CN8
CN5
CN802 CN800
CN303
CN11
2-1
CN6
CN4
48
48
48
48
48
48
FAN
CN411
CN807
CN403 CN402
21
37
37
37
37
37
37
47
HEATER
56 x2
GRIT ENCODER
BOARD
HEATER UNIT
THERMOSTAT
FAN
FEED MOTOR
GRIT ENCORDER
TERMISTOR
39
MAINTENANCE COVER SW
CN103
CN102
CN806
CN600
CN101
DCJUNCTION BOARD
CN410 CN409CN408 CN407 CN406 CN405
CN601
CN605
CN500
CN100
C N 404
CN604
THERMISTORJUNCTION BOARD
PINCH LEVER
2 Electrical Section
2-1 WIRING MAP
2
CN412 CN413
CN1103
CN202 CN203
CN804 CN801
CN300
CN12
HEATER CONTROL BOARD
WIRING MAP
CABLE LIST
Parts No.
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
1000001668
1000001669
1000000574
1000001670
1000004054
1000001672
1000001673
1000001674
1000001675
1000001676
1000001704
1000001677
1000001678
1000001679
1000001680
1000001681
1000001682
1000001683
1000001684
1000003703
1000003699
1000001685
1000003704
1000003700
1000001686
1000003705
1000003701
1000001687
1000001688
1000001689
1000001690
1000003498
1000001692
1000001693
1000001694
1000001695
1000001696
1000001697
1000001698
1000003706
1000003702
1000001699
1000001700
1000001424
1000003707
1000003785
1000001702
1000001703
1000001706
1000001712
1000001707
1000001705
1000001710
1000001711
1000001708
1000004057
1000004056
23415266
23475196
1000001900
1000001898
23475232
1000003783
1000003784
23475198
1000001899
12399353
1000001748
12399331
12399351
12399352
HEAD & CARRIAGE FFC CONNECTION LIST
XJ- XJ- XJ740 640 540
Parts Name
CABLE-ASSY,POWER-AC-L XC-540
CABLE-ASSY,POWER-AC-N XC-540
CABLE-ASSY GND AJ-1000
CABLE-ASSY,POWER-AC-JUNCTION XC-540
CABLE-ASSY,POWER-AC-DC XJ-740
CABLE-ASSY,POWER-DRYER XC-540
CABLE-ASSY,POWER-DC-B XC-540
CABLE-ASSY,POWER-DC-A XC-540
CABLE-ASSY,POWER-HEAD XC-540
CABLE-ASSY,POWER-SERVO XC-540
CABLE-ASSY,POWER-TU XC-540
CABLE-ASSY,POWER-HEATER XC-540
CABLE-ASSY,OP.DRYER CONTROL XC-540
CABLE-ASSY,POWER-BLOWER XC-540
CABLE-ASSY,HEATER CONTROL XC-540
CABLE-ASSY,HEATER SERIAL XC-540
CABLE-ASSY,TU CONTROL XC-540
CABLE-ASSY,INK SERIAL XC-540
CABLE-ASSY,SCAN-M XC-540
CABLE-ASSY,FAN JUNCTION XJ-740
CABLE-ASSY,FAN JUNCTION XJ-640
CABLE-ASSY,FAN JUNCTION XC-540
CABLE-ASSY,G-ENCODER XJ-740
CABLE-ASSY,G-ENCODER XJ-640
CABLE-ASSY,G-ENCODER XC-540
CABLE-ASSY,FEED-M XJ-740
CABLE-ASSY,FEED-M XJ-640
CABLE-ASSY,FEED-M XC-540
CABLE-ASSY,HEAD FAN XC-540
CABLE-ASSY,3-COVER SW XC-540
CABLE-ASSY,PINCH-ORG XC-540
CABLE-ASSY,P-SIDE SENS XJ-740
Revised 8
CABLE-ASSY,PAPER-SENS XC-540
CABLE-ASSY,CAP-SENS XC-540
CABLE-ASSY,WIPER-SENS XC-540
CABLE-ASSY,CAP-M XC-540
CABLE-ASSY,WIPER-M XC-540
CABLE-ASSY,PUMP-M XC-540
CABLE-ASSY,F-COVER SW XC-540
CABLE-ASSY,SW JUNCTION XJ-740
CABLE-ASSY,SW JUNCTION XJ-640
CABLE-ASSY,SW JUNCTION XC-540
CABLE-ASSY,HEAD U/D SENS XC-540
CABLE-ASSY,LINEAR ENC XC-540
Revised 8
CABLE-ASSY,HEATER XJ-740
CABLE-ASSY,TUMTR RELAY XJ-740
CABLE-ASSY,M-COVER SW XC-540
CABLE-ASSY,INK CARTRIDGE XC-540
CABLE-ASSY,TU IF INT XC-540
CABLE-ASSY,FD IF INT XC-540
CABLE-ASSY,TU IF EXT XC-540
CABLE-ASSY,TU-SENS XC-540
CABLE-ASSY,TU MANUAL SW XC-540
CABLE-ASSY,TU MODE SEL SW XC-540
CABLE-ASSY,THERM JUNCTION XC-540
CABLE-ASSY,117V SELECTOR XJ-740 (for 117V)
CABLE-ASSY,230V SELECTOR XJ-740 (for 230V)
CABLE-ASSY ESD SJ-1000
CABLE CARD 24P1 850L BB FJ-540
CABLE-CARD,25P1 250L BB HIGH-V
CABLE-CARD,26P1 880L BB HIGH-V
CARD CABLE,21P1 385L BB HIGH-V
CABLE-CARD,36P1 3300L BB HIGH-V
CABLE-CARD,36P1 3070L BB HIGH-V
CABLE-CARD 36P1 2940L BB
CABLE-CARD,6P1 420L BB HIGH-V
FILTER(E) TFT-081813N F-540
FILTER(E),EFC-40-S
FILTER(E),FPC-31-12
FILTER(E) FRC-40-12-6.5 FJ-540
FILTER(E) FRC-45-12-6.5
2-2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Head
CN1
CY
CN2
CN1
MG
CN2
CN1
YG
CN2
53
CN1
BK
CN2
CN1
LM
CN2
CN1
LC
CN2
Print Carriage Board
CN15
CN18
CN8
CN11
CN16
CN19
CN9
CN12
CN17
CN20
CN10
CN13
Head Board Print Carriage Board
CN1
CN2
CN2
CN3
CN3
CN4
54
CN5
CN5
CN6
CN6
CN7
CN7
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram (Component Side)
DIP SW
Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
XJ-540/640/740 OFF OFF OFF OFF OFF OFF OFF OFF
2
It indicates the version of the Main Board.
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2
2-4
10K
10K
R303
R92
R104
10K
R102
PC207
CE0.1u
PC209
CE0.1u
CE0.1u
CE0.1u
PC201
CE0.1u
CE0.1u
PC199
CE0.1u
CE0.1u
PC217
10K
R96
CE0.1u
CE0.1u
PC225
VCC3
/WR2
/WR2
CE0.1u
CE0.1u
PC229
EXBA10E103J
RA36
IC38
HD6417297BP267
CE0.1u
CE0.1u
PC237
CE0.1u
PC235
VCC3
CE0.1u
CE0.1u
PC234
VCC3
RA14
EXBA10E103J
PC236
VCC3
CE0.1u
PC238
VCC3
PC233
VCC3
CE0.1u
PC231
VCC3
RA15
EXBA10E103J
VCC3
CE0.1u
PC228
VCC3
PC227
VCC3
VCC3
VCC3
CE0.1u
PC226
VCC3
CE0.1u
PC223
VCC3
PC219
VCC3
CE0.1u
VCC3
PC218
VCC3
PC221
VCC3
PC220
VCC3
10K
CE0.1u
VCC3
CE0.1u
PC200
VCC3
PC198
CE0.1u
VCC3
PC196
VCC3
CE0.1u
VCC3
VCC1.55
B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18
A[0..25]
VCC3
10K
R45
T79
PC197
VCC3
CE0.1u
VCC3
PC205
VCC3
CE0.1u
VCC3
T97
T99
T135
T133
STATUS0
STATUS1
Cmd_MtoS
VCC1.55
VCC3
R93
VCC3
R94 T127
10K
VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC
CE0.1u
PC232
VCC1.55
CE0.1u
PC230
T98
/RESET
/RESET
T96
A1
A0
PC203
VCC3
CE0.1u
PC206
VCC3
CE0.1u
PC208
PC213
VCC3
CE0.1u
VCC3
PC212
CE0.1u
0
T95
T94
T129
A1
A0
FA-365 20MHz
VCC3
CE9p
PC214
VCC3
C27
Y5
R58
+ C31
10u/16V
+ C29
10u/16V
+ C30
10u/16V
CE9p
C28
10
R266
VCC3
10K
10K
R60
R59
T130
R103 10K
A24
A25
A18
A19
10K
Cmd_MtoS
/Cmd_HS_MtoS
A20
A21
A22
A23
R90
VCC3
CE0.1u
PC224
/Cmd_HS_MtoS
CE0.1u
PC222
5 A25
7 A24
4 A23
8 A22
3 A21
9 A20
2 A19
10 A18
10K
T126
RA38
R91
T8
STATUS0
STATUS1
10
10
R265
2.2K
R262
VCC3
2.2K
R105
1
6
VCC3
2.2K
R304
T7
T125
CE0.1u
/Cmd_HS_StoM
T132 T131 T136 T134
VCC3
/Cmd_HS_StoM
PC202
T49
CE0.1u
D47
D32
PC204
D45
D34
D44
D35
CE0.1u
33
R43
33
33
33
33
33
/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
R33
/RESET
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
/RD2
D46
D33
6
D15
D0
D14
D1
PC210
D61
D50
D60
D51
D43
D36
D42
D37
6
5 D35
7 D47
4 D44
8 D32
3 D34
9 D46
2 D45
10 D33
1
D41
D38
D40
D39
5 D39
7 D43
4 D40
8 D36
3 D38
9 D42
2 D41
10 D37
1
EXBA10E103J
RA33
D13
D2
PC211
VCC3
6
1
RA13
EXBA10E103J
D12
D3
CE0.1u
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
10K
T128
D63
D48
R95
10
R302
1
D59
D52
D58
D53
VCC3
6
EXBA10E103J
RA30
1
D29
D18
RA12
EXBA10E103J
EXBA10E103J
RA27
T77
T76
W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3
10K
R41
VCC3
A17
A15
A16
A13
A14
A10
A11
A12
A7
A8
A9
T119
A4
A5
A6
A2
A3
T121
D22
D24
D23
D25
VCC3
VCC1.55
D[0..63]
RA20
RA22
EXBV8V330J
EXBV8V330J
RA23
RA21
EXBV8V330J
EXBV8V330J
D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE
D9
D6
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55
6
5 D3
7 D1
4 D12
8 D14
3 D2
9 D0
2 D13
10 D15
1
D11
D4
D10
D5
5 D7
7 D5
4 D6
8 D10
3 D8
9 D4
2 D9
10 D11
1
D8
D7
EXBA10E103J
D62
D49
6
10
2
9
3
8
4
7
5
D61
D63
D50
D49
D51
D62
D60
D48
D57
D54
D56
D55
1
D28
D19
10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D31
D16
D30
D17
6
10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
D33
D46
D32
D47
1
2
3
4
D35
D44
D34
D45
1
2
3
4
1
2
3
4
DD35 8
DD44 7
DD34 6
DD45 5
8
7
6
5
DD33 8
DD46 7
DD32 6
DD47 5
6
10
2
9
3
8
4
7
5
D23
D24
D22
D26
D25
D20
D21
D27
1
2
3
4
8
7
6
5
D37
D42
D36
D43
1
2
3
4
8 1
7 2
6 3
5 4
DD37 8
DD42 7
DD36 6
DD43 5
D39
D40
D38
D41
10
2
9
3
8
4
7
5
R39
R35
R36
R37
R38
R48
R40
RA24
DQM3
DQM2
/WR
/RD
/RAS
/CS2
33
33
33
33
33
6
1
/WE0
DQM0
DQM1
DQM4
DQM5
CKE
/WE1
33
33
33
33
33
33
VCC3
R201
10K
33
VCC3
33
6
1
VCC3
/CS3
DQM6
33
33
33
DQM7
33
10K
R72
RA0
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA17
RA18
RA19
RA20
RA21
RA22
RA23
RA24
RA25
T46
T124
DQM5
DQM4
DQM1
DQM0
/WE1
CKE
CLBA1
CLKB2
CLKB3
CLKB4
6
7
10
11
2
3
14
15
RA[0..25]
CLKA1
CLKA2
CLKA3
CLKA4
CY2308-2
S1
S2
REF
FBK
IC20
/WE0
R206
10K
9
8
1
16
/CS3
/CS2
/RAS
/RD
/WR
DQM2
DQM3
DQM6
DQM7
DREQ0
RRXD
RA[0..25]
R208
R207
R202
R203
R20
R19
R204
R205
/CS0
CE0.1u
PC50
2
4
3
JP3
JP2
2
1
5
OUT
Cd
RN5VD29A
VDD
NC
GND
IC32
CE0.1u
CE0.1u
C42
R245
1.0K
TP131
GND
GND
NC
WP/ACC
CE
OE
WE
RP
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC11
37
15
47
RY/BY
VIH
VCC3
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
MA[0..25]
E1
E2
1
19
0
74LVC14
IC31A
2
3
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
DD[0..63]
4
DD[0..63]
10
R263
R264
1.0K
TP132
VCC3
/RESET_DLY
74LVC14
IC31B
CE0.1u
R301
10K
10K
R300
VCC3
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
PC18
CE0.1u
VCC3
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21
MA[0..25]
RRXD
RRXD2
CROP_ONOUT
PC63
VCC3
18
17
16
15
14
13
12
11
/RESET_DLY
74LVC541
D1
D2
D3
D4
D5
D6
D7
D8
IC45
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PS-40PE-D4T1-PN1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN15
MBM29LV160B-90PFTN(HY29LV320)
27
46
2
3
4
5
6
7
8
9
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
MA25
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
R246
1
Cmd_StoM
RXD2
CROP_ON
CLK60_2
CLK60_1
VCC3
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
13
14
26
/MRD 28
/MWE0 11
/RESET 12
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
CLK120_1
CLK120_2
STATUS0
STATUS1
TP113
TP112
PC152
VCC3
STATUS0
STATUS1
VCC
TP100
TP114
Cmd_StoM
RXD2
CROP_ON
CLK60_2
CLK60_1
CLK120_1
CLK120_2
0
R152
/MRD
/MWE0
/RESET
VCC3
MD[0..15]
DSP01-002-430G-0
Short Plug
1
3
TP99
TP98
VCC3
33
R_non(0)
33
R_non(0)
0
0
R_non(0)
R_non(0)
CE0.1u
PC29
VCC3
/CS0
JP2
1-2:JIGU
2-3:OPERATE
MD[0..15]
RA37
RA35
RA34
RA32
RA26
RA31
RA28
RA29
RA18
RA16
RA19
RA17
EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
A10
A11
A12
A13
A14
A15
A16
A17
RA25
R81
R82
R83
R84
R85
R86
R87
R88
R89
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
VCC3
10K
T122
R261
10
2
9
3
8
4
7
5
CLK120
A2
A3
A4
A5
A6
A7
A8
A9
T120
DREQ0
RRXD
R73
VCC3
R61
R62
R80
R79
R78
R77
R76
R75
R74
R57
R56
R55
R54
R53
R52
R51
R50
R49
R101
R100
R99
R98
R97
R65
R64
R63
T123
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
EXBA10E103J
EXBA10E103J
VCC3
DD1 8
DD14 7
DD0 6
DD15 5
1
2
3
4
8 1
7 2
6 3
5 4
DD39 8
DD40 7
DD38 6
DD41 5
D1
D14
D0
D15
1
2
3
4
D3
D12
D2
D13
1
2
3
4
8
7
6
5
1
2
3
4
1
2
3
4
8
7
6
5
DD3 8
DD12 7
DD2 6
DD13 5
D5
D10
D4
D11
1
2
3
4
8 1
7 2
6 3
5 4
DD5 8
DD10 7
DD4 6
DD11 5
D7
D6
D8
D9
1
2
3
4
8
7
6
5
DD7
DD6
DD8
DD9
8 1
7 2
6 3
5 4
D63
D48
D62
D49
1
2
3
4
8
7
6
5
DD63
DD48
DD62
DD49
8 1
7 2
6 3
5 4
D61
D50
D60
D51
1
2
3
4
8
7
6
5
DD61
DD50
DD60
DD51
8 1
7 2
6 3
5 4
D59
D52
D58
D53
1
2
3
4
8
7
6
5
DD59
DD52
DD58
DD53
8 1
7 2
6 3
5 4
D57
D54
D56
D55
1
2
3
4
8
7
6
5
DD57
DD54
DD56
DD55
8 1
7 2
6 3
5 4
D25
D24
D22
D23
1
2
3
4
8
7
6
5
DD25
DD24
DD22
DD23
8 1
7 2
6 3
5 4
D31
D16
D30
D17
TXD2
DD27 8
DD20 7
DD26 6
DD21 5
1
2
3
4
8 1
7 2
6 3
5 4
8
7
6
5
DD31
DD16
DD30
DD17
D27
D20
D26
D21
1
2
3
4
D29
D18
D28
D19
1
2
3
4
8
7
6
5
1
2
3
4
1
2
3
4
8
7
6
5
2-5
DD29 8
DD18 7
DD28 6
DD19 5
TXD2
/RESET
/RESET
RRXD
RRXD2
CROP_ONOUT
VCC3
MAIN BOARD_Circuit Diagram 1/9
2
2-6
RA[0..25]
RA22
RA23
RA24
RA25
RA20
RA21
RA18
RA19
/RD
/WE0
/WR
/CS1
/WR
/CS1
0
VCC3
RA14
RA15
RA12
RA13
PC44
CE0.1u
VCC3
VCC3
RA10
RA11
RA6
RA7
RA8
RA9
RA4
RA5
RA2
RA3
RA0
RA1
PC31
CE0.1u
DD14
DD15
/WR2
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
PC16
CE0.1u
/RD
/WE0
RA16
RA17 R241
RA[0..25]
/WR2
DD[0..63]
LAB/BA /LOE
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC23
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC29
PC30
CE0.1u
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
PC49
CE0.1u
PC48
CE0.1u
VCC3
PC45
CE0.1u
PC43
CE0.1u
VCC3
PC32
CE0.1u
SN74LVCH16245ADGG-EL
PC46
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG-EL
PC33
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HA5
HB5
GND
GND
HA6
HB6
HB7
HA7
HAB/BA /HOE
IC15
SN74LVCH16245ADGG-EL
PC17
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
VCC3
/MRD
/MWE0
MA22
MA23
MA24
MA25
MA20
MA21
MA18
MA19
MA16
MA17
MA14
MA15
MA12
MA13
MA10
MA11
MA6
MA7
MA8
MA9
MA4
MA5
MA2
MA3
MA0
MA1
MD14
MD15
MD12
MD13
MD10
MD11
MD6
MD7
MD8
MD9
MD4
MD5
MD2
MD3
MD0
MD1
/CS0
TP121
/CS0
MD[0..15]
TP124
TP129
/MRD
/MWE0
MA[0..25]
MA25 TP127
MA18 TP87
MA24 TP122
MA23 TP126
MA22 TP125
MA21 TP55
MA20 TP56
MA19 TP52
MA0
MD[0..15]
TP123
MA[0..25]
0
R_non(0) SDBK2
R31
R_non(0) SDBK1
0
R28
R30
DQM5
DQM4
DQM3
DQM2
DQM1
DQM0
CKE
CLK120_1
CLK120_2
/RAS
/RD
/WR
/CS3
DQM7
DQM6
SDBK0
R29
0
R27
RA[0..25]
DD[0..63]
DQM5
DQM4
DQM3
DQM2
DQM1
DQM0
CKE
CLK120_1
CLK120_2
/RAS
/RD
/WR
/CS3
DQM7
DQM6
SDRAM 128M/265M Jumper
RA17
RA16
RA15
RA[0..25]
DD[0..63]
RAS
CAS
WE
CS
UDQM
LDQM
CKE
CLK
GND
GND
GND
GND
GND
GND
GND
18
17
16
19
39
15
37
38
6
12
28
41
46
52
54
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MT48LC16MA2P-7E
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC9
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63
1
3
9
14
27
43
49
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
PC77
PC78
PC79
PC97
PC81
PC80
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC70
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
+ PC502
C_non
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MT48LC16MA2P-7E
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
37
38
6
12
28
41
46
52
54
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC10
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47
1
3
9
14
27
43
49
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
PC82
PC83
PC84
PC100 PC86
PC85
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC71
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MT48LC16MA2P-7E
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC21
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31
1
3
9
14
27
43
49
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
PC99
PC128 PC129 PC140 PC131 PC130
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC98
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
2
TP128
DD[0..63]
+ PC503
C_non
VCC3
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MT48LC16MA2P-7E
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC22
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
1
3
9
14
27
43
49
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC101 PC102 PC132 PC133 PC141 PC135 PC134
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
MAIN BOARD_Circuit Diagram 2/9
/WR2
/GATE
PC125
CE0.1u
PC122
CE0.1u
PC124
CE0.1u
PC119
CE0.1u
PC117
CE0.1u
PC109
CE0.1u
PC93
CE0.1u
PC92
CE0.1u
10K
R185
VCC3
TP96
DD[0..63]
10K
R186
PC110
CE0.1u
PC94
CE0.1u
PC111
CE0.1u
PC139
CE0.1u
CE0.1u
CE0.1u
PC95
CE0.1u
PC121
PC127
PC113
CE0.1u
TP97
DD30
DD31
DD28
DD29
DD26
DD27
DD22
DD23
DD24
DD25
DD20
DD21
DD18
DD19
DD16
DD17
PC7
CE0.1u
VCC3
DD14
DD15
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
LAB/BA /LOE
LB0
LA0
LA1
LB1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HA1
HB1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HA5
HB5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LA3
LB3
VCC3 VCC3
LA4
LB4
LB5
LA5
GND
GND
LB6
LA6
LA7
LB7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HA4
HB4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC14
CE0.1u
PC91
CE0.1u
PC90
CE0.1u
PC126
CE0.1u
PC123
PC6
CE0.1u
CE0.1u
PC114
CE0.1u
PC96
CE0.1u
PC112
CE0.1u
PC115
CE0.1u
PC138
CE0.1u
PC116
CE0.1u
PC120
CE0.1u
PC118
VCC3
53398-1090
1
2
3
4
5
6
7
8
9
10
CN5
VCC3
VCC1.5
PC12
CE0.1u
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
PC14
CE0.1u
PC39
CE0.1u
SN74LVCH16245ADGG-EL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PC26
CE0.1u
SN74LVCH16245ADGG-EL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
IC28
TP68
VCC3
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
T45
T41
T40
T44
T43
TP86
TP85
TP84
TP83
TP82
TP81
TP80
TP26
VCC3
VCC3
TP91
TP95
VCC3
DB30
DB31
DB28
DB29
DB26
DB27
DB22
DB23
DB24
DB25
DB20
DB21
DB18
DB19
DB16
DB17
DB14
DB15
DB12
DB13
DB10
DB11
DB6
DB7
DB8
DB9
DB4
DB5
DB2
DB3
DB0
DB1
CE0.1u
PC11
PD[0..7]
PD[0..7]
1
2
3
4
T137
EPCS1
nCS
DATA
Vcc
GND
IC47
10K
R26
Vcc
Vcc
DCLK
ASDI
A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2
VCC3 VCC1.5
T21
VCC3
0
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0
R240
8
7
6
5
CLK60_1
22
/RESET
/RESET
CLK60_1
R12
MA[0..25]
MA[0..25]
DB[0..31]
Y4
10K
R238
10K
R13
DD[0..63]
CE0.1u
PC76
4
3
INH VDD
GND OUT
1
2
10K
14.7456MHz
10K
R239
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0
VCC3
10K
R181 1.0K
R183 R_non
R182 R_non
R184 1.0K
VCC3
T140
T139
/INTDDA
EXTIN
/INTDDA
EXTIN
PC41
CE0.1u
10K
T25
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18
PR_RXD
PR_TXD
PR_RTS
PR_CTS
R194
R195
R198
R199
DB[0..31]
IC18
EP1C6F256C7N
1
2
3
4
EXBV8V103J
R180
10K
R179
10K
VCC3
8
7
6
5
RA8
/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR
/PANEL
R237
TP69
TP94
TP93
TP92
TP70
6
ND31
ND30
ND29
ND28
4 5
3 6
2 7
1 8
0
0
0
0
TP89
PC24
CE0.1u
CN_non(53398-0890)
1
2
3
4
5
6
7
8
PC23
CE0.1u
CN14
TP111
TP90
VCC3
VCC
D15
D16
E15
E16
F15
F13
F14
F16
G15
G13
G14
H12
J16
K15
K16
L16
L15
L14
M16
M15
L13
M14
M13
N14
L12
K14
K12
N16
N15
R16
P15
P14
N13
R15
T15
P13
R14
R13
T13
R12
P12
M12
M11
M9
N12
N11
P11
R11
P10
N10
T11
R10
N9
P9
T9
R9
M10
M8
P8
N8
T8
R8
N7
P7
ND[0..31]
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
6
RA1
EXBA10E103J
VCC3
T42
T39
RD[0..31]
T138
RA6
RA4
RA3
RA5
RA7
RA2
RA10
RA9
EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
RD31
RD30
RD29
RD28
ND27
ND26
ND25
ND24
5
6
7
8
4
3
2
1
RD27
RD26
RD25
RD24
ND23
ND22
ND21
ND20
4 5
3 6
2 7
1 8
RD23
RD22
RD21
RD20
ND19
ND18
ND17
ND16
5
6
7
8
RD19
RD18
RD17
RD16
4
3
2
1
ND15
ND14
ND13
ND12
5
6
7
8
4
3
2
1
RD15
RD14
RD13
RD12
1
VCC3
1.0K
R164
/RESET_DLY
/RESET_DLY
R162
PR_RXD
PR_TXD
PR_RTS
PR_CTS
/F0_INTREQ
/F1_INTREQ
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0
/F0_INTREQ
/F1_INTREQ
R163
TP119
TP118
TP117
TP110
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
T19
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
K4
K13
H3
J4
H4
T16
K3
G4
D4
T20
C2
T12
C3
B1
G5
F4
D3
T17
E4
F5
E3
/SW0
D2
/SW1
E2
/SW2
D1
/LCD_CS
F3
LCD_E
G3
LCD_RW
F2
LCD_RS
E1
/LED
/PANEL_WR G2
F1
/PANEL
H5
T6
J1
T4
K2
T3
L3
T1
K1
T5
L1
T2
ND31
L2
ND30
M1
ND29
N1
ND28
M2
ND27
N2
ND26
M3
ND25
L5
ND24
M4
ND23
N3
ND22
K5
ND21
L4
ND20
R1
ND19
P2
ND18
P3
ND17
N4
ND16
R2
ND15
T2
ND14
R3
ND13
P4
ND12
R4
ND11
T4
ND10
R5
ND9
P5
ND8
M5
ND7
M6
ND6
N5
ND5
N6
ND4
P6
ND3
R6
ND2
M7
T6
ND1
R7
ND0
ND11
ND10
ND9
ND8
4 5
3 6
2 7
1 8
RD11
RD10
RD9
RD8
ND7
ND6
ND5
ND4
5
6
7
8
4
3
2
1
RD7
RD6
RD5
RD4
ND3
ND2
ND1
ND0
4 5
3 6
2 7
1 8
RD3
RD2
RD1
RD0
9
10
11
12
13
14
15
16
RD[0..31]
33
33
33
33
33
33
33
33
R18
8
7
6
5
4
3
2
1
R17
R236
R235
R25
R23
R24
R200
KHS08(SOP)
SW1
TP77
TP76
TP79
TP73
TP78
TP75
TP74
TP72
1
/WE0
/RD2
/WR2
TU_STBY
TU_STATE
TU_ON
TU_REV
/WR_STB
/RBE3
/RBE2
/RBE1
/RBE0
PR_WREN
/FIFO_HALF_NET
WDT_/OUT
WDT_/MR
FD_STBY
FD_STATE
FD_ON
FD_REV
PINCHPOS
HEAD_U/D_D0
HEAD_U/D_D1
/LESSTHANF
/LESSTHANS
PSFAN_ON
HD_POWER
/P_SIDE_SENS
/MTRERR
CROP_ON
/SRVBRD_RESET
/SERIAL_START
/CS1
/CS4
/CS6
/GATE
RA43
EXBV8V103J
VCC3
5
6
7
8
RA11
EXBV8V103J
4
3
2
1
10
2
9
3
8
4
7
5
T13
T11
T14
T10
T15
T9
1
2
3
4
8
7
6
5
RA42
EXBA10E103J
RA41
EXBA10E103J
5
7
4
8
3
9
2
10
1
2-7
6
6
T33
T36
T35
T37
T38
T26
T23
T34
T32
T78
T47
T48
VCC3
F0OUT
F0IN
RTC_DATA
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_DATA
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
/SENSOR
HEAD_IDE
10
2
9
3
8
4
7
5
PC28
CE0.1u
/WE0
/RD2
/WR2
TU_STBY
TU_STATE
TU_ON
TU_REV
/WR_STB
/RBE3
/RBE2
/RBE1
/RBE0
PR_WREN
/FIFO_HALF_NET
WDT_/OUT
WDT_/MR
FD_STBY
FD_STATE
FD_ON
FD_REV
PINCHPOS
HEAD_U/D_D0
HEAD_U/D_D1
/LESSTHANF
/LESSTHANS
PSFAN_ON
HD_POWER
/P_SIDE_SENS
/MTRERR
CROP_ON
/SRVBRD_RESET
/SERIAL_START
F0OUT
F0IN
RTC_DATA
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_DATA
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
/SENSOR
HEAD_IDE
/CS1
/CS4
/CS6
/GATE
MAIN BOARD_Circuit Diagram 3/9
2
F0_SA_/SOE
F0_SA_/SWE
PC42
PC15
/CS5
/CS5
F0_SA_/SOE
0
R_non(10K)
VCC3
R274
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
T100
T103
40
39
41
6
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
CE0.1u
PC58
VCC3
F0_SB_/SOE
F0_SB_/SWE
FA23
FA24
FA25
/ALT_CS
/ALT_WE
/ALT_RD
FA22
FA23
FA24
FA25
FA20
FA21
FA18
FA19
FA16
FA17
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12
T91
T92
T93
/ALT_CS
/ALT_WE
/ALT_RD
33
33
33
33
33
33
R256
R255
R254
R253
R252
R251
33
33
33
33
R260
R259
CE0.1u
PC57
FD30
FD31
FD28
FD29
FD26
FD27
FD22
FD23
FD24
FD25
FD20
FD21
FD18
FD19
FD16
FD17
FD14
FD15
FD12
FD13
FD10
FD11
FD6
FD7
FD8
FD9
FD4
FD5
FD2
FD3
FD0
FD1
R258
R257
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC40
PC54
CE0.1u
SN74LVCH16245ADGG-EL
R275 R_non(10K)
0
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
PC25
CE0.1u
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LA5
LB5
GND
GND
LB6
LA6
LA7
LB7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HA3
HB3
VCC3 VCC3
HB4
HA4
HA5
HB5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC37
VCC3
PC27
CE0.1u
SN74LVCH16245ADGG-EL
PC53
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
PC52
CE0.1u
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LA3
LB3
VCC3 VCC3
LB4
LA4
LA5
LB5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HA4
HB4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
PC13
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
IC19
VCC3
PC55
CE0.1u
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LA2
LB2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LA7
LB7
HB0
HA0
HA1
HB1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HA7
HB7
HAB/BA /HOE
IC30
PC40
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15
VCC3
R272
F0_SA_/SWE
VCC3
R273
/WE1
/RD2
RA22
RA23
RA24
RA25
RA20
RA21
RA18
RA19
RA16
RA17
CE0.1u
PC56
DD30
DD31
DD28
DD29
DD26
DD27
DD22
DD23
DD24
DD25
DD20
DD21
DD18
DD19
DD16
DD17
CE0.1u
VCC3
DD14
DD15
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
CE0.1u
/WE1
/RD2
RA[0..25]
/CS5
/CS5
RA[0..25]
/WR2
DD[0..63]
/WR2
DD[0..63]
VCC3
A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2
F0_SB_/SOE
0
T107
0
R_non(10K)
VCC3
R280
T108
R281 R_non(10K)
R276
F0_SB_/SWE
VCC3
R277
F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
T57
VCC1.5
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0
/ALT_RESET
/ALT_WE
/ALT_CS
DDA_StoM
R244
0
C45
C_non
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A9
F0_SA_A8
F0_SA_A6
F0_SA_A10
F0_SA_A7
F0_SA_A11
F0_SA_A12
CLK60_2
F0_SA_D[0..15]
F0_SA_A[0..12]
VCC3
/ALT_DATA
/ALT_DATA
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D3
F0_SA_D4
F0_SA_D1
F0_SA_D2
F0_SA_D0
F0_SA_D9
F0_SA_D6
F0_SA_D5
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D15
F0_SA_D14
F0_SA_D13
CLK60_2
/ALT_RESET
/ALT_WE
/ALT_CS
40
39
41
6
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
FA[16..25]
FD[0..31]
/ALT_STATUS
/ALT_STATUS
F0_SA_/SWE
F0_SA_/SOE
T80
T52
T50
T51
T54
F0_SA_/SWE
F0_SA_/SOE
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
T55
FA18
FA19
FD6
FD0
T53
FD5
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
EP1C6F256C8N
IC35
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC41
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
CE0.1u
PC59
VCC3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12
CE0.1u
PC173
CE0.1u
CE0.1u
PC156
CE0.1u
PC160
PC157
CE0.1u
PC155
CE0.1u
PC154
CE0.1u
PC161
CE0.1u
PC164
CE0.1u
PC169
CE0.1u
PC166
CE0.1u
PC170
CE0.1u
PC174
VCC1.5
F0_SB_D[0..15]
SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]
CE0.1u
PC172
CE0.1u
PC146
CE0.1u
PC143
CE0.1u
PC165
CE0.1u
PC163
CE0.1u
PC142
CE0.1u
PC158
CE0.1u
PC171
/F0_INTREQ
F_ENC_PHB
F_ENC_PHA
CE0.1u
PC168
CE0.1u
PC162
D15 FD10
D16 FD15
E15 FD9
E16 FD14
F15 T56
F13 NCHG3
F14 NCHG2
F16 NCHG1
G15 NCHG0
G13 FA20
G14 FA22
H12 FA17
J16 T58
K15 T59
K16 CH3
L16 CH2
L15 CH1
L14 CH0
M16 FD30
M15 FD25
L13 T61
M14 FD21
M13 FD16
N14 FD22
L12 T62
K14 FA21
K12 FA16
N16 FD31
N15 FD26
R16 T60
P15 FD27
P14 FD23
N13 FD17
R15 FD28
T15 FD29
P13 FD18
R14 FD24
R13 FD19
T13 FD20
R12 LAT3
P12 LAT2
M12 LAT1
M11 LAT0
M9 T82
N12
N11
P11 F0_SB_D13
R11 F0_SB_D14
P10 F0_SB_D11
N10 F0_SB_D10
T11 F0_SB_D15
R10 F0_SB_D12
N9
F0_SB_D5
P9
F0_SB_D6
T9
F0_SB_D8
R9
F0_SB_D7
M10 F0_SB_D9
M8 F0_SB_D0
F0_SB_D2
P8
N8
F0_SB_D1
T8
F0_SB_D4
R8
F0_SB_D3
N7 /F0_DAC_RESET
P7 /ALT_RD
F0_SB_A[0..12]
K4
K13
H3
J4
H4
K3
G4
D4
C2
C3
B1
G5
F4
D3
E4
F5
E3
D2
E2
D1
F3
G3
F2
E1
G2
F1
H5
J1
K2
L3
K1
L1
L2
M1
N1
M2
N2
M3
L5
M4
N3
K5
L4
R1
P2
P3
N4
R2
T2
R3
P4
R4
T4
R5
P5
M5
M6
N5
N6
P6
R6
M7
T6
R7
2-8
/CE
/CE
T106
T102
T81
T101
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
T104
T105
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SCK0
SCK1
SCK2
SCK3
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12
T83
/F0_DAC_RESET
/ALT_RD
/F0_INTREQ
F_ENC_PHB
F_ENC_PHA
CE0.1u
CE0.1u
CE0.1u
PC167
CE0.1u
VCC3
PC145
PC159
PC144
F0_SB_/SOE
F0_SB_/SWE
LAT[0..3]
CH[0..3]
NCHG[0..3]
SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]
F0_SB_/SOE
F0_SB_/SWE
LAT[0..3]
CH[0..3]
NCHG[0..3]
R278
1.0K
1
2
3
4
FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1
1
2
3
4
GND
3
VCC
0
0
0
0
OUTY
TC7SET08F
INA
INB
2
1
/RESET_LCD
VCC
/FF0_DAC_RESET
/FF1_DAC_RESET
FF0_P_SAVE
FF1_P_SAVE
4
5
NNCHG0
NNCHG1
NNCHG2
NNCHG3
RA55
TFN3NTJ000V
IC5
8
7
6
5
RA54
TFN3NTJ000V
CCH0
8 1
CCH1
7 2
CCH2
6 3
CCH3
5 4
/F0_DAC_RESET R271
/F1_DAC_RESET R279
R293
F0_SAVE
R290
F1_SAVE
NCHG0
NCHG1
NCHG2
NCHG3
CH0
CH1
CH2
CH3
RA53
TFN3NTJ000V
1
2
3
4
LLAT0
LLAT1
LLAT2
LLAT3
LAT0
LAT1
LAT2
LAT3
8
7
6
5
RA52
TFN3NTJ000V
SSI0_B
8 1
SSI1_B
7 2
SSI2_B
6 3
SSI3_B
5 4
SIB_0
SIB_1
SIB_2
SIB_3
RA51
TFN3NTJ000V
/FF0_DAC_RESET
/FF1_DAC_RESET
FF0_P_SAVE
FF1_P_SAVE
/RESET_LCD
NNCHG0
NNCHG1
NNCHG2
NNCHG3
CCH0
CCH1
CCH2
CCH3
LLAT0
LLAT1
LLAT2
LLAT3
SSI0_B
SSI1_B
SSI2_B
SSI3_B
SSI0_A
SSI1_A
SSI2_A
SSI3_A
SSI0_A
SSI1_A
SSI2_A
SSI3_A
1
2
3
4
SIA_0
SIA_1
SIA_2
SIA_3
8
7
6
5
SSCK0
SSCK1
SSCK2
SSCK3
RA50
TFN3NTJ000V
SSCK0
8 1
SSCK1
7 2
SSCK2
6 3
SSCK3
5 4
RA49
TFN3NTJ000V
PC4
CE0.1u
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
1
2
3
4
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
8
7
6
5
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_A8
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT1
RA48
TFN3NTJ000V
FF0_DAC_B2
8 1
FF0_DAC_B3
7 2
FF0_DAC_B4
6 3
FF0_DAC_B5
5 4
RA47
TFN3NTJ000V
8
7
6
5
RA46
TFN3NTJ000V
FF0_DAC_A8
8 1
FF0_DAC_A9
7 2
FF0_DAC_LAT0
6 3
FF0_DAC_LAT1
5 4
RA45
TFN3NTJ000V
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
1
2
3
4
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
8
7
6
5
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
RA44
TFN3NTJ000V
FF0_DAC_A0
8 1
FF0_DAC_A1
7 2
FF0_DAC_A2
6 3
FF0_DAC_A3
5 4
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
SCK0
SCK1
SCK2
SCK3
R270
1.0K
/RESET
NCHG[0..3]
/F0_DAC_RESET
/F1_DAC_RESET
F0_SAVE
F1_SAVE
/RESET
NCHG[0..3]
CH[0..3]
LAT[0..3]
LAT[0..3]
CH[0..3]
SIB_[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]
SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]
2
FA[16..25]
FD[0..31]
MAIN BOARD_Circuit Diagram 4/9
F1_SA_/SOE
F1_SA_/SWE
F1_SA_/SOE
0
T109
F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15
0
R_non(10K)
VCC3
R284
T113
R285 R_non(10K)
R282
F1_SA_/SWE
VCC3
R283
/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
/CE
F1_SA_A[0..12]
F1_SA_D[0..15]
T70
VCC1.5
A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2
FA[16..25]
FA[16..25]
VCC3
FD[0..31]
FD[0..31]
/ALT_DATA
/ALT_DATA
/ALT_STATUS
/ALT_STATUS
F1_SA_/SWE
F1_SA_/SOE
T84
T65
T63
T64
T67
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
T68
FA18
FA19
FD6
FD0
T66
FD5
F1_SAVE
F1_SII_in1
F1_SII_in0
T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
EP1C6F256C8N
IC36
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
40
39
41
6
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC42
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
CE0.1u
PC60
VCC3
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12
F1_SB_/SOE
F1_SB_/SWE
F1_SB_/SOE
0
T117
0 T118
R_non(10K)
VCC3
R294
R295 R_non(10K)
R287
F1_SB_/SWE
VCC3
R289
F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15
40
39
41
6
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021BV33-12ZC
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC43
F1_SB_D[0..15]
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]
CE0.1u
PC61
VCC3
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12
F1_SB_A[0..12]
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
K4
/ALT_DCLK
/ALT_CONF_DONE K13
/ALT_CONFIG
H3
J4
/CE
H4
K3
G4
D4
C2
C3
B1
G5
F4
D3
E4
F5
E3
D2
E2
D1
F3
G3
F2
E1
G2
F1
H5
J1
K2
L3
K1
L1
L2
M1
N1
M2
N2
M3
L5
M4
N3
K5
L4
R1
P2
P3
N4
R2
T2
R3
P4
R4
T4
R5
P5
M5
M6
N5
N6
P6
R6
M7
T6
R7
2-9
T112
T116
T111
T88
T110
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
T114
T115
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4
SIB_5
SIB_6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A9
F1_SB_A8
F1_SB_A6
F1_SB_A10
F1_SB_A7
F1_SB_A11
F1_SB_A12
T90
/F1_INTREQ
F_ENC_PHB
F_ENC_PHA
D15 FD10
D16 FD15
E15 FD9
E16 FD14
F15 T69
F13 NCHG7
F14 NCHG6
F16 NCHG5
G15 NCHG4
G13 FA20
G14 FA22
H12 FA17
J16 T71
K15 T72
K16 CH7
L16 CH6
L15 CH5
L14 CH4
M16 FD30
M15 FD25
L13 T74
M14 FD21
M13 FD16
N14 FD22
L12 T75
K14 FA21
K12 FA16
N16 FD31
N15 FD26
R16 T73
P15 FD27
P14 FD23
N13 FD17
R15 FD28
T15 FD29
P13 FD18
R14 FD24
R13 FD19
T13 FD20
R12 LAT7
P12 LAT6
M12 LAT5
M11 LAT4
M9 T89
N12
N11
P11 F1_SB_D13
R11 F1_SB_D14
P10 F1_SB_D11
N10 F1_SB_D10
T11 F1_SB_D15
R10 F1_SB_D12
N9
F1_SB_D5
P9
F1_SB_D6
T9
F1_SB_D8
R9
F1_SB_D7
M10 F1_SB_D9
M8 F1_SB_D0
P8
F1_SB_D2
N8
F1_SB_D1
T8
F1_SB_D4
R8
F1_SB_D3
N7 /F1_DAC_RESET
P7 /ALT_RD
NCHG[4..7]
F1_SB_/SOE
F1_SB_/SWE
LAT[4..7]
CH[4..7]
NCHG[4..7]
SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]
/F1_DAC_RESET
/ALT_RD
/F1_INTREQ
F_ENC_PHB
F_ENC_PHA
F1_SB_/SOE
F1_SB_/SWE
LAT[4..7]
CH[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]
F1_SII_in1
F1_SII_in0
F0_SII_in1
F0_SII_in0
NCHG[4..7]
CH[4..7]
LAT[4..7]
SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
8
7
6
5
1
2
3
4
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
NCHG4
NCHG5
NCHG6
NCHG7
CH4
CH5
CH6
CH7
LLAT4
LLAT5
LLAT6
LLAT7
1
2
3
4
NNCHG4
NNCHG5
NNCHG6
NNCHG7
R286
R288
R291
R292
R_non(0)
R_non(0)
R_non(0)
R_non(0)
RA67
TFN3NTJ000V
8
7
6
5
RA66
TFN3NTJ000V
CCH4
8 1
CCH5
7 2
CCH6
6 3
CCH7
5 4
RA65
TFN3NTJ000V
1
2
3
4
LAT4
LAT5
LAT6
LAT7
8
7
6
5
RA64
TFN3NTJ000V
SSI4_B
8 1
SSI5_B
7 2
SSI6_B
6 3
SSI7_B
5 4
SIB_4
SIB_5
SIB_6
SIB_7
RA63
TFN3NTJ000V
1
2
3
4
SSI4_A
SSI5_A
SSI6_A
SSI7_A
SIA_4
SIA_5
SIA_6
SIA_7
8
7
6
5
RA62
TFN3NTJ000V
SSCK4
8 1
SSCK5
7 2
SSCK6
6 3
SSCK7
5 4
SCK4
SCK5
SCK6
SCK7
RA61
TFN3NTJ000V
1
2
3
4
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
8
7
6
5
RA60
TFN3NTJ000V
FF1_DAC_B2
8 1
FF1_DAC_B3
7 2
FF1_DAC_B4
6 3
FF1_DAC_B5
5 4
RA59
TFN3NTJ000V
FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1
RA58
TFN3NTJ000V
FF1_DAC_A8
8 1
FF1_DAC_A9
7 2
FF1_DAC_LAT0
6 3
FF1_DAC_LAT1
5 4
RA57
TFN3NTJ000V
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
1
2
3
4
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
8
7
6
5
RA56
TFN3NTJ000V
FF1_DAC_A0
8 1
FF1_DAC_A1
7 2
FF1_DAC_A2
6 3
FF1_DAC_A3
5 4
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_SII_in1
F1_SII_in0
F0_SII_in1
F0_SII_in0
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]
FF1_SII_in1
FF1_SII_in0
FF0_SII_in1
FF0_SII_in0
NNCHG4
NNCHG5
NNCHG6
NNCHG7
CCH4
CCH5
CCH6
CCH7
LLAT4
LLAT5
LLAT6
LLAT7
SSI4_B
SSI5_B
SSI6_B
SSI7_B
SSI4_A
SSI5_A
SSI6_A
SSI7_A
SSCK4
SSCK5
SSCK6
SSCK7
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_A8
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_SII_in1
FF1_SII_in0
FF0_SII_in1
FF0_SII_in0
R46
0
42V_SENSE
P_SIDE
FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON
HEAD_SENS
HEAD_TH
FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3
C25
C_non
F_ENC_PHB
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72
CE0.1u
PC190
CE0.1u
PC187
CE0.1u
CE0.1u
PC192
CE0.1u
PC178
CE0.1u
PC177
CE0.1u
PC193
CE0.1u
PC183
CE0.1u
PC189
CE0.1u
PC180
TX24-140R-LT-H1
69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1
139
137
135
133
131
129
127
125
123
121
119
117
115
113
111
109
107
105
103
101
99
97
95
93
91
89
87
85
83
81
79
77
75
73
71
CN18
+
VCC
PC151
42V_SENSE
P_SIDE
FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON
HEAD_SENS
HEAD_TH
ENC_PHB
FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3
VCC
C32
100u/25V
CE0.1u
PC194
CE0.1u
PC195
CE0.1u
PC186
CE0.1u
PC147
CE0.1u
CE0.1u
PC175
CE0.1u
PC176
CE0.1u
CE0.1u
PC182
CE0.1u
PC185
CE0.1u
PC150
PC149
CE0.1u
PC181
CE0.1u
PC191
VCC1.5
CE0.1u
PC188
CE0.1u
PC184
VCC3
FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
FF1_SII_in1
FF1_SII_in0
FF1_P_SAVE
FF0_SII_in1
FF0_SII_in0
FF0_P_SAVE
CE0.1u
PC179
C26
C_non
F_ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2
R47
0
PC148
FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
FF1_SII_in1
FF1_SII_in0
FF1_P_SAVE
FF0_SII_in1
FF0_SII_in0
FF0_P_SAVE
ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2
VCC
MAIN BOARD_Circuit Diagram 5/9
2
BT1
PC500
CROPMARK
42V_SENSE
42V_SENSE
P_SIDE
R66
1SS355
R70
R69
R68
R67
CE1u
C50
33
CE1u
C49
33
CE1u
C48
33
CE1u
C47
33
R_non(10K)
VCC
2
4
3
D12
Cd
PC69
CE0.1u
11
6
R138
10K
RX-4045SA
GND
VDD
DI
CLK
CE
1
19
VCC3
AD_CK
AD_IN
/AD_CS
TEST
NC
NC
NC
NC
NC
INT
FOUT
DO
74LVC14
IC31C
CE0.01u
E1
E2
IC6
5
C43
2
3
4
5
6
7
8
9
5
1
R247
1.0K
+
9
5
CS
NC
CK
DI
2
1
12
13
0
3
VC
2
9
8
7
VSS
10
11
DO
SARS
VREF
AGND
14
VDD
TP24
VCC
RTC_DATA
AD_OUT
HEAD_U/D_1
HEAD_U/D_2
HEAD_SENS
+
RA40
F0IN
F0OUT
PC62
R299
CE0.1u
0
AD_OUT
DDA_CLK
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
/INTDDA
DDA_MtoS
DDA_StoM
PINCHPOS
CROP_ONOUT
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS
R242
1.0K 1%
R308
120 1%
R307
120 1%
R306
10 1%
R249
10 1%
R243
100 1%
VCC3
EXBV8V103J
4
3
CROPMARK
VADJ
VO
PQ070XZ1HZ
1SS355
D11
2
C23
C_non(10u/16V)
VO
AIC1086PM
1SS355
VIN
IC46
VI
IC34
D7
1
PC153
CE0.1u
PC239
CE0.1u
0 RTC_DATA
33
33
33
8
10K
R248
TLC0834ID
AIN0
AIN1
AIN2
AIN3
3
4
5
6
R135
10
3
1
4
8
9
14
R132
13
IC44
R501
R502
R503
CE0.1u
74LVC14
IC31D
VCC3
PC47
VCC3
6
C46
CE0.1u
TP138
D8
SML312ECT(GRN)
C34
100u/25V
VCC3
5
4
D1
D2
D3
D4
D5
D6
D7
D8
12
2
7
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC500
VCC3
18
17
16
15
14
13
12
11
Sens
OUT
RN5VD29A
VDD
NC
GND
IC33
Vc
Vi
Vo
470 1%
R71
1SS355
IC39
SI-3033ZF
RTC_WDATA
RTC_CLK
RTC_CE
CE0.1u
1SS355 D9
R165 10K
HEAD_TH
BCR20V4
2
CROPMARK
P_SIDE
HEAD_TH
1
D10
1
2
VCC3
VCC3
PC215
CE0.1u
CE0.1u
PC51
RTC_WDATA
RTC_CLK
RTC_CE
VCC3
CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4
+
PC216
CE0.1u
AD_DATA
HEAD_U/D_D0
HEAD_U/D_D1
HEAD_IDE
C33
10u/16V
VCC
B2PS-VH
VCC
GND
10K
R134
100pF
C501
3
10K
R133
100pF
C502
ADJ
1
GND
5
+ C35
100u/25V
TP139
C36
100u/25V
C24
100u/25V
AD_OUT
DDA_CLK
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
DDA_MtoS
DDA_StoM
5 4
6 3
7 2
8 1
2
1
TP140
100pF
10K
R296
TP141
C500
10K
TP142
10K
R297
2-10
R298
5 4
6 3
7 2
8 1
CE0.1u
C51
TP143
TP41
TP40
TP39
TP38
TP37
TP36
TP35
TP34
CROPMARK
PINCHPOS
CROP_ONOUT
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS
R136
0
TP25
53398-1190
1
2
3
4
5
6
7
8
9
10
11
CN7
C39
C_non
VCC3
TU_STBY
TU_STATE
FD_STBY
FD_STATE
CE0.1u
PC501
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
/PANEL
/PANEL_WR
/RESET_LCD
PD[0..7]
18
17
16
15
14
13
12
11
CE0.1u
PC2
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC7
18
17
16
15
14
13
12
11
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC501
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
1
19
2
3
4
5
6
7
8
9
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
18
17
16
15
14
13
12
11
1
19
2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
E
DIR
RXD2
TXD2
EXTIN
/SENSOR
74LVC14
IC31E
C4
100pF
C6
100pF
RXD2
TXD2
10
12
R4
R2
R506
R507
C3
100pF
R8
R6
R504
R505
C5
100pF
11
R139
R140
R141
R142
R143
R144
R145
R146
19
1
A0
A1
A2
A3
A4
A5
A6
A7
18
17
16
15
14
13
12
11
2
3
4
5
6
7
8
9
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
IC4
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
PRINT_CARRIAGE_ORG
PINCH_ROLL_U/D
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
MAINTENANCE_COVER L
TU_ON
TU_REV
FD_ON
FD_REV
EXTIN
1
19
2
3
4
5
6
7
8
9
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
CE0.1u
PC5
VCC3
/PANEL
/PANEL_WR
/RESET_LCD
PD[0..7]
VCC
TO SERVO BOARD
DB[0..7]
52808-2590
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN8
DB[0..7]
TO HEATER BOARD
C38
C_non
TP30
TP29
TP28
TP27
TP33
TP32
TP31
TP43
TP42
TP44
F0IN
F0OUT
/INTDDA
R137
0
10K
R305
VCC1.55
R250
10K
CE0.1u
VCC1.5
C44
EXBV8V103J
RA39
+
+
TP130
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
IC3
33
33
33
33
33
33
33
33
R5
R7
33
33
33
33
C505
100pF
33
33
33
33
C503
100pF
VCC3
74LVC14
IC31F
TP19
TP18
C506
100pF
C504
100pF
10K
10K
33
R269
R3
VCC3 10K
13
CE0.1u
PC3
VCC3
10K
10K
10K
R1
10K
R267
10K
VCC
TP137
TP134
TP136
TP133
TP135
TP62
TP61
TP60
PC505
10u/16V +
TP59
TP58
TP57
TP54
TP53
TP51
PC508
TP50
TP49
TP48
TP47
D504
D506
UDZS 5.1B UDZS 5.1B
D505
D507
UDZS 5.1B UDZS 5.1B
TO PANEL BOARD
TO SENSOR
TO COVER SW
1
2
3
4
5
6
TO PAPER SENSOR
53398-0490
CN11
1
2
3
4
CN10
53014-0610
1
2
3
4
5
6
CN9
52808-2490
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CN6
TO CUT CARI ORG
TO MONITOR SERIAL
53014-09
1
2
3
4
5
6
7
8
9
CN4
TO TAKE UP UNIT
TO FEEDER UNIT
53398-0590
1
2
3
4
5
CN16
53398-0390
1
2
3
53398-0690
PC509
CE0.1u
CN12
CE0.1u
VCC
PC507
CE0.1u
R149 10K
TP46
TP45
+
PC504 PC506
10u/16V CE0.1u
TP21
TP22
TP23
TP20
TP17
TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP9
TP10
TP11
TP12
TP13
TP14
TP15
TP16
VCC
D503
D501
UDZS 5.1B
UDZS 5.1B
D500
D502
UDZS 5.1B
UDZS 5.1B
R268
10K
VCC
R155 10K
R153 10K
R154
R150 10K
R151
R148
R147
10K
0
0
R131
R122
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
VCC
PC510
CE0.1u
R121
R120
R116
R117
R118
R123
R124
R125
R126
R127
R128
R129
R130
R119
R115
2
CN17
MAIN BOARD_Circuit Diagram 6/9
2-11
TP116
/RCS2
/RCS3
/RCS2
/RCS3
/RCS1
0
0
0
0
0
0
R193
R173
R21
R225
R224
R191
/RWE
/ROE
/RCS0
0
0
RD0
RD31
CPU_/RBE0 R174
CPU_/RBE1 R175
/RWE
/ROE
/RCS0
CPU_/RBE0
CPU_/RBE1
TP1
TP71
GND
3
OUTY
VCC
SN74LVC1G32DCK
INA
INB
IC25
AU1100-300MBD
1
2
R177
10K
RBEN0
RBEN1
RBEN2
RBEN3
RWE
ROE
RCS0
RCS1
RCS2
RCS3
EWAIT
K16
L20
K19
L17
L18
L19
M20
M19
N20
P20
A10
TP107
TP108
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31
B12
E12
D13
D14
A12
C12
B13
E14
C13
A13
B14
A14
C14
D15
E13
B15
A15
A16
B16
C15
D16
C16
B17
C17
A17
A18
A19
B18
A20
C18
D17
B19
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31
RAD0
RAD1
RAD2
RAD3
RAD4
RAD5
RAD6
RAD7
RAD8
RAD9
RAD10
RAD11
RAD12
RAD13
RAD14
RAD15
RAD16
RAD17
RAD18
RAD19
RAD20
RAD21
RAD22
RAD23
RAD24
RAD25
RAD26
RAD27
RAD28
RAD29
RAD30
RAD31
D18
C19
B20
E17
E18
D19
F17
G17
F18
E19
C20
D20
G16
H17
G18
E20
F19
H18
H16
F20
G19
G20
H19
J17
J18
J16
J19
H20
J20
K20
K18
K17
IC16A
TP106
TP105
RAB0
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
RAB24
RAB0
RAB24
4
5
H3
H2
G2
G1
H5
H4
H1
L4
K4
J4
K1
K2
J1
J2
E9
SDQMO
SDQM1
SDQM2
SDQM3
SDRAS
SDCAS
SDWE
SDCLK0
SDCLK1
SDCLK2
SDCS0
SDCS1
SDCS2
SDCKE
SMROMCKE
R22
PC36
CE0.1u
VCC3
PREG
PCE1
PCE2
POE
PWE
PIOR
PIOW
PWAIT
PIOS16
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
V2
U2
U3
U4
W1
V1
U1
T2
T3
T1
R5
R2
R3
R4
P5
P2
R1
P1
P3
P4
N3
N2
N4
N5
M3
M4
M5
M2
L2
N1
M1
L1
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
33
/WR_STB
A8
D10
B10
B8
A7
C9
B7
A9 R159
B9 R176
VCC3
/WR_STB
10K
10K
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
28
41
54
6
12
46
52
1
14
27
3
9
43
49
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
28
41
54
6
12
46
52
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
IC24
EDS2516ADTA-75
NC
TP104
40
CKE
CLK
CS
RAS
CAS
WE
37
38
19
18
17
16
SDCKE
SDCLK1R2
/SDCS1
22
22
LDQM
DQM
15
39
R170
0
A13/BA0
A12/BA1
20
21
/SDQM2
/SDQM3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC
23
24
25
26
29
30
31
32
33
34
22
35
36
SDBA0
SDBA1
R166
R14
NC
40
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
CKE
CLK
CS
RAS
CAS
WE
37
38
19
18
17
16
SDCKE
SDCLK1R1
/SDCS1
1
14
27
3
9
43
49
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
IC12
EDS2516ADTA-75
LDQM
DQM
A13/BA0
A12/BA1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC
15
39
20
21
23
24
25
26
29
30
31
32
33
34
22
35
36
/SDQM0
/SDQM1
SDBA0
SDBA1
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
TP102
TP101
TP103
SDCLK
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
G3
F2
F3
F1
F4
E1
E2
F5
E4
E3
E5
D1
D3
G4
G5
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
SDBA0
SDBA1
SDD[0..31]
SDA[0..12]
RAB[0..24]
RD[0..31]
VCC3
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
VCC3
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
PC20
CE0.1u
VCC3
PC8
CE0.1u
VCC3
PC22
CE0.1u
PC9
CE0.1u
PC34
CE0.1u
PC35
CE0.1u
WE
OE
13
34
/RWE
/ROE
/RCS2
/FROM
/RCS0
JP1
2
4
6
52
33
43
17
1
27
28
29
30
55
56
35
37
39
41
44
46
48
50
36
38
40
42
45
47
49
51
/EPROM
/RWE
CPU_/RBE0
/ROE
/EPROM
VSS2
VSS1
VDD
/EPROM
DIC-252
Short Plug
XJ8C-0611
/RCS2
1
/FROM 3
5
DIC-252
/RCS0
Short Plug
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
RY/BY
NC1
NC2
NC3
NC4
NC5
NC6
NC7
TC58FVM7T2AFT
BYTE
WP/ACC
RESET
CE
32
/FROM
53
VCC3
R178
4.7K 16
/NET_RESET 14
/RWE
/ROE
/FROM
PC21
CE0.1u
/NET_RESET
PC19
CE0.1u
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
31
26
25
24
23
22
21
20
10
9
8
7
6
5
4
3
54
19
18
11
12
15
2
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
IC13
RD14
RD15
RD12
RD13
RD10
RD11
RD6
RD7
RD8
RD9
RD4
RD5
RD2
RD3
RD0
RD1
/RWE
CPU_/RBE0
/ROE
/EPROM
PC75
PC74
CE0.1u CE0.1u
VCC3
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
PC67
CE0.1u
VCC
RAB23
RAB19
RAB21
RDB7
RDB6
RDB5
RDB4
RDB3
RDB2
RDB1
RDB0
RDB15
RDB14
RDB13
RDB12
RDB11
RDB10
RDB9
RDB8
VCC3
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
VCC
PC65
CE0.1u
PS-50PE-D4T1-PN1
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
PC64
CE0.1u
CN2
RDB[0..15]
SN74LVCH16245ADGG-EL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PC68
CE0.1u
/LOE LAB/BA
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
IC2
RDB14
RDB15
RDB12
RDB13
RDB10
RDB11
RDB6
RDB7
RDB8
RDB9
RDB4
RDB5
RDB2
RDB3
RDB0
RDB1
RAB9
RAB8
RAB7
RAB6
RAB5
RAB4
RAB3
RAB2
RAB1
RAB20
RAB22
/NET_RESET
CPU_/RBE1
/RCS3
RAB18
RAB17
RAB16
RAB15
RAB14
RAB13
RAB12
RAB11
RAB10
VCC3
/NET_RESET
CPU_/RBE1
/RCS3
RD[0..31]
MAIN BOARD_Circuit Diagram 7/9
2
2-12
R167
VCC3
R171
VCC3
0
MMZ1608S800A
L4
0
+
+
WDT_/MR
4.7K
R226
2
1
3
4
C10
4.7u/16V
WDO
RESET
WDI
PFO
PC87
CE0.1u
XAGND32
XPWR32
PC88
CE0.1u
XAGND12
XPWR12
XAGND32
XPWR32
XAGND12
XPWR12
/NET_RESET
8
7
6
5
R229
R_non(4.7K)
ADM706RARZ
VCC
MR
GND
PFI
PC37
CE0.1u
IC26
VCC3
C13
4.7u/16V
WDT_/OUT
WDT
MMZ1608S800A
L5
WDT_/MR
WDT_/OUT
WDT
C11
CE4pF
C15
100u/10V
+
VCC3
/NET_RESET
R227
4.7K
VCC3
VCC3
VCC1.2
2
1
5
C12
CE4pF
+
+
VDD
OUT
PC10
CE0.1u
4
3
ADJ
4
3
0
C20
CE68p
R15
10K 1%
PC136
CE0.1u
PC107
CE0.1u
C21
10u/16V
+
+
PC105
CE0.1u
PC108
CE0.1u
C22
10u/16V
+
+
PC104
CE0.1u
PC103
CE0.1u
C8
10u/16V
+
+
PC89
CE0.1u
PC106
CE0.1u
C14
10u/16V
C17
C16
C19
C18
10u/16V 10u/16V 10u/16V 10u/16V
LP3964EMP
VOUT
R228
XPWR12
XAGND12
R11
XPWR32
XAGND32
XPWR12
XAGND12
22
XPWR32
XAGND32
A3
B5
A5
A4
B1
B2
TP109
VCC1.2
C41
C_non
VDDX1
VDDX2
VDDX3
VDDX4
VDDX5
VDDX6
VDDX7
VDDX8
VDDX9
VDDX10
VDDX11
VDDX12
VDDX13
VDDX14
VDDX15
VDDX16
VDDX17
VDDX18
VDDX19
VDDX20
G9
G10
G11
G12
G13
G14
H14
J14
K14
L14
L16
M14
N14
P8
P9
P10
P11
P12
P13
P14
AU1100-300MBD
VDDY1
VDDY2
VDDY3
VDDY4
VDDY5
VDDY6
VDDY7
VDDY8
VDDY9
VDDY10
VDDY11
VDDY12
VDDI1
VDDI2
VDDI3
VDDI4
VDDI5
VDDI6
VDDI7
VDDI8
VDDI9
VDDI10
VDDI11
VDDI12
VDDI13
VDDI14
VDDI15
VDDI16
VDDI17
VDDI18
VDDI19
VDDI20
VDDI21
VDDI22
RESETIN
RESETOUT
EXTCLK0
EXTCLK1
PWR_EN
VDDXOK
VSEL
XPWR12
XAGND12
XTI12
XTO12
XPWR32
XAGND32
G7
G8
H7
J3
J7
K5
K7
L3
L7
M7
N7
P7
E15
F7
F8
F11
F12
F15
F16
G15
H6
J6
K15
L15
M6
N6
P15
R7
R8
R11
R12
R15
R16
T15
D5
D2
E7
/RESET_OUT
/RESET_OUT
E8
PWR_EN
E6
R168
R_non(2.7K)C5
R169
10K
C1
VCC3
R16
100 1%
VCC3
FXO-31FL 12.000MHz
INH
GND
Y2
1SS355
D2
VIN
SD
GND
IC17
1
2
C001R 32.768KHz
R513 R_non Y3
C6
D6
D9
Y7
W6
Y6
T9
Y8
V8
U7
V7
D11
E10
E16
F6
F9
F10
F13
F14
G6
H8
H9
H10
H11
H12
H13
H15
J5
J8
J9
J10
J11
J12
J13
J15
K3
K6
K8
K9
K10
K11
K12
K13
L5
L6
L8
L9
L10
L11
L12
L13
M8
M9
M10
M11
M12
M13
M15
N8
N9
N10
N11
N12
N13
N15
N16
P6
R6
R9
R10
R13
R14
T5
T16
GPIO0
GPIO1
GPIO7
GPIO16
GPIO17
GPIO18
GPIO19
GPIO20
GPIO21
GPIO22
GPIO23
VSS1
VSS2
VSS3
VSS4
VSS5
VSS6
VSS7
VSS8
VSS9
VSS10
VSS11
VSS12
VSS13
VSS14
VSS15
VSS16
VSS17
VSS18
VSS19
VSS20
VSS21
VSS22
VSS23
VSS24
VSS25
VSS26
VSS27
VSS28
VSS29
VSS30
VSS31
VSS32
VSS33
VSS34
VSS35
VSS36
VSS37
VSS38
VSS39
VSS40
VSS41
VSS42
VSS43
VSS44
VSS45
VSS46
VSS47
VSS48
VSS49
VSS50
VSS51
VSS52
VSS53
VSS54
VSS55
VSS56
VSS57
VSS58
VSS59
VSS60
VSS61
VSS62
VSS63
R189
PR_WREN
WDT
/RBE0
/RBE1
/RBE2
/RBE3
/FIFO_HALF_NET
VCC3
10K
PR_WREN
WDT
/RBE0
/RBE1
/RBE2
/RBE3
/FIFO_HALF_NET
VCC3
TP88
0
R510
D4
B4
R_non
R514
ROMSIZE
ROMSEL
4.7K
R190
XTI32
XT032
4.7K
R210
IC16C
4.7K
R209
A2
B3
4.7K
R211
0
0
2
R508
R509
MAIN BOARD_Circuit Diagram 8/9
R172
10K
LCD_FCK
LCD_LCK
LCD_PCK
LCD_BIAS
LCD_LEND
LCD_D0
LCD_D1
LCD_D2
LCD_D3
LCD_D4
LCD_D5
LCD_D6
LCD_D7
LCD_D8
LCD_D9
LCD_D10
LCD_D11
LCD_D12
LCD_D13
LCD_D14
LCD_D15
LCD_PWM0
LCD_PWM1
SDMS0_CLK
SDMS0_CMD
SDMS0_DAT0
SDMS0_DAT1
SDMS0_DAT2
SDMS0_DAT3
SDMS1_CLK
SDMS1_CMD
SDMS1_DAT0
SDMS1_DAT1
SDMS1_DAT2
SDMS1_DAT3
SDMS_MS_EN
ACSYNC
ACBCLK
ACDO
ACDI
ACRST
I2SCLK
I2SWORD
I2SDI
I2SDIO
IRDATX
IRDARX
IRFIRSEL
DMA_REQ0
DMA_REQ1
P17
M17
M16
R19
T17
R20
T20
N19
N18
N17
M18
P16
R17
R18
T18
P19
P18
T19
U20
V20
W20
V6
U6
T7
V5
T6
V4
Y3
Y2
W4
W3
Y1
T4
W2
V3
U5
V14
U13
W14
T13
U14
U12
V13
U16
W15
V15
Y16
V11
D7
C8
AU1100-300MBD
LCLK
LWAIT
LWR0
LWR1
LRD0
LRD1
USBH0P
USBH0M
T27
U8
U10
Y11
V10
U9
V9
W11
Y10
W13
U11
T12
T10
Y14
W10
W9
Y9
C4
U19
U18
C2
V18
N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO
TRST
TDI
TDO
TMS
TCK
RESVD0
RESVD1
RESVD2
RESVD3
RESVD4
RESVD5
SOCLK
SODIN
SODOUT
SODEN
W8
W7
T8
Y5
W5
Y4
W16
W18
Y17
U15
C3
B6
C7
D8
A6
R220
R216
Y20
V19
USBH1P
USBH1M
TESTEN
TC0
TC1
TC2
TC3
15K
15K
R223
R222
W17
Y18
PC137
CE0.1u
VCC3
15K
15K
0
0
R217
R218
0
0
R212
Y12
Y15
U17
W12
Y19
T11
V17
V16
R221
0
R214
V12
T14
U1TXD
U1RXD
U3TXD
U3RXD
U3CTS
U3RTS
U3DSR
U3DTR
U3DCD
U3RI
T31
T29
T22
T30
T24
T18
T28
VCC3
4.7K
330
4.7K
4.7K
4.7K
4.7K
R114
R112
R111
R110
R109
74LVC14
13
11
3
VCC3
+
GND
3
1.5K
L2
MMZ1608S800A
R108
OUTY
VCC
4
5
VCC3
PC66
CE0.1u
L1
MMZ1608S800A
C2
C1
CE0.1u
CE0.1u
VCC3
33
R231
33
R232
33
SN74LVC1G32DCK
INA
INB
1
2
IC1
C9
4.7u/16V
74LVC14
74LVC14
IC27E
74LVC14
IC27F
12
10
4
IC27D
9
5
1
74LVC14
IC27C
74LVC14
R113
N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO
8
6
2
R230
TP120
TP115
DVDD33
DVDD33
AVDD33
PWFBOUT
PWFBIN
14
48
36
32
8
1
2
31
33
TPRX+
TPTX-
VDD
OUT
4
3
ACT
R10
VCC3
29
35
11
17
45
AGND
AGND
AGND
AGND
AGND
PC73
CE0.1u
27
28
37
38
39
40
41
42
43
44
46
47
NC
RESET
ANE
DUPLEX
SPEED
RPTR
LDPS
RESETB
ISOLATE
MII
X1
X2
34
30
TPTX+
TP65
22
VCC3
PR_RXD
PR_TXD
PR_RTS
PR_CTS
TPRX-
VCC3
FXO-31FL 25.000MHz
INH
GND
Y1
RTL8201BL
LED0
LED1
LED2
LED3
LED4
TXC
TXEN
TXD0
TXD1
TXD2
TXD3
RXC
RXDV
RXD0
RXD1
RXD2
RXD3
CRS
COL
MDC
MDIO
RXER/FXEN
9
10
12
13
15
7
2
6
5
4
3
16
22
21
20
19
18
23
1
25
26
24
IC8
4.7K
R160
IC27B
4.7K
R161
IC27A
4.7K
R196
U0TXD
U0RXD
4.7K
R197
VCC3
TP66
TP64
VCC
5.9K 1%
PC38
CE0.1u
TP67
PC1
CE0.1u
/RESET_OUT
PC72
CE0.1u
VCC3
C37
CE0.1u
C40
CE0.1u
CE0.1u
C7
L3
MMZ1608S800A
53398-0590
5
4
3
2
1
CN13
49.9 1%
R107
0
49.9 1%
R156
R213
49.9 1%
R157
Y13
W19
1.0K
R188
49.9 1%
R158
IC16B
E11
D12
C11
A11
B11
C10
4.7K
4.7K
4.7K
4.7K
R219
R192
R187
R215
2-13
R106
VCC3
R511 R9
R_non 330
R512
VCC3
R_non
A_LED_L
K_LED_L
J1011F21PNL
A_LED_R
K_LED_R
TDCT
TD+
2
3
1
12
11
GND
GND
4
5
FG
FG
ORANGE
9
10
RDCT
RD+
CN1
8
6
7
GREEN
13
14
MAIN BOARD_Circuit Diagram 9/9
2
2-3 HEAD BOARD
HEAD BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Head Board.
2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)
2
2-15
/P_SIDE_SENS
P_SIDE
4
R233
R277
R238
R286
R239
R287
R60
R105
R58
R103
R53
R89
R187
R307
R193
R311
R194
R312
R19
R142
R7
R140
R1
R138
74LV1G08
IC500
R510
42V_SENSE
/P_SIDE_SENS
R153
1.0K
P_SIDE
HEAD_TH
HEAD_U/D_L
PSFAN_ON
F1_DAC_A1
F1_DAC_A3
F1_DAC_A5
F1_DAC_A7
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT2
F1_DAC_B0
F1_DAC_B2
F1_DAC_B4
F1_DAC_B6
F1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
R155
22K
+41V
HEAD_U/D_L
PSFAN_ON
HEAD_SENS
HEAD_TH
F1_DAC_A1
F1_DAC_A3
F1_DAC_A5
F1_DAC_A7
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT2
F1_DAC_B0
F1_DAC_B2
F1_DAC_B4
F1_DAC_B6
F1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
ENC_PHB
F0_DAC_A0
F0_DAC_A2
F0_DAC_A4
F0_DAC_A6
F0_DAC_A8
/FF0_DAC_RESET
F0_DAC_LAT1
F0_DAC_LAT3
F0_DAC_B1
F0_DAC_B3
F0_DAC_B5
F0_DAC_B7
F0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3
CE0.1u
PC500
VCC
2
1
NON
470
470
470
470
470
470
470
470
470
470
470
470
470
NON
470
NON
470
NON
470
NON
470
NON
470
NON
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72
TX25-140P-LT-H1
69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1
139
137
135
133
131
129
127
125
123
121
119
117
115
113
111
109
107
105
103
101
99
97
95
93
91
89
87
85
83
81
79
77
75
73
71
CN4
TP100
TP95
TP110
TP105
VCC
TP96
TP99
R263
R325
R267
R330
R268
R331
R112
R136
R110
R134
R107
R132
R166
R215
R175
R223
R176
R224
R37
R66
R35
R64
R21
R62
ENC_PHA
F0_DAC_A1
F0_DAC_A3
F0_DAC_A5
F0_DAC_A7
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT2
F0_DAC_B0
F0_DAC_B2
F0_DAC_B4
F0_DAC_B6
F0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2
VCC3
R114
0
R117
0
/F0_POWER_SAVE
/F1_POWER_SAVE
F1_DAC_A0
F1_DAC_A0
F1_DAC_A2
F1_DAC_A2
F1_DAC_A4
F1_DAC_A4
F1_DAC_A6
F1_DAC_A6
F1_DAC_A8
F1_DAC_A8
/FF1_DAC_RESET
/FF1_DAC_RESET
F1_DAC_LAT1
F1_DAC_LAT1
F1_DAC_LAT3
F1_DAC_LAT3
F1_DAC_B1
F1_DAC_B1
F1_DAC_B3
F1_DAC_B3
F1_DAC_B5
F1_DAC_B5
F1_DAC_B7
F1_DAC_B7
F1_DAC_B9
F1_DAC_B9
SSCK5
470
SSCK5
NON SSCK7
SSCK7
SSI5_A
470
SSI5_A
NON SSI7_A
SSI7_A
SSI5_B
470
SSI5_B
NON SSI7_B
SSI7_B
LLAT5
470
LLAT5
NON LLAT7
LLAT7
CCH5
470
CCH5
NON CCH7
CCH7
NNCHG5
470
NNCHG5
NON NNCHG7
NNCHG7
HEAD_U/D_H
HEAD_U/D_H
HD_POWER
HD_POWER
470
470
470
470
470
470
470
470
470
470
470
470
ENC_PHA
F0_DAC_A1
F0_DAC_A3
F0_DAC_A5
F0_DAC_A7
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT2
F0_DAC_B0
F0_DAC_B2
F0_DAC_B4
F0_DAC_B6
F0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2
10K
ENC_PHB
F0_DAC_A0
F0_DAC_A2
F0_DAC_A4
F0_DAC_A6
F0_DAC_A8
/FF0_DAC_RESET
F0_DAC_LAT1
F0_DAC_LAT3
F0_DAC_B1
F0_DAC_B3
F0_DAC_B5
F0_DAC_B7
F0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3
VCC
10K
2-16
R115
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B[0..9]
F1_DAC_A[0..9]
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B[0..9]
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
R109
R116
R129
R144
R82
R81
R80
R79
R91
R92
R93
R94
R95
R96
R78
R77
R76
R75
R97
R98
R99
R100
R101
R102
R39
R42
R55
R68
R12
R11
R10
R9
R23
R24
R25
R26
R27
R28
R16
R15
R14
R13
R29
R30
R31
R32
R33
R34
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
C84
C64
C_non
C_non
C73
C60
C_non
C_non
C152
C150
C148
C130
C132
C_non
C_non
C_non
C_non
C_non
C147
C131
C151
C149
C133
C_non
C_non
C_non
C_non
C_non
C134
C136
C143
C141
C139
C_non
C_non
C_non
C_non
C_non
C138
C135
C142
C140
C137
C_non
C_non
C_non
C_non
C_non
C40
C24
C_non
C_non
C34
C15
C_non
C_non
C98
C100
C109
C111
C113
C_non
C_non
C_non
C_non
C_non
C114
C99
C110
C112
C101
C_non
C_non
C_non
C_non
C_non
C102
C104
C115
C117
C119
C_non
C_non
C_non
C_non
C_non
C120
C103
C116
C118
C105
C_non
C_non
C_non
C_non
C_non
2
R118
F0_DAC_A[0..9]
FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B[0..9]
FF1_DAC_A[0..9]
FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B[0..9]
FF0_DAC_A[0..9]
HEAD BOARD_Circuit Diagram 1/9
2-17
LLAT1
CCH1
NNCHG1
LLAT1
CCH1
NNCHG1
3A
4A
G
G
9
15
4
12
SSCK0
SSCK0
14
13
10
11
6
5
2
3
CE0.1u
PC6
VCC3
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
E1
E2
1
19
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
VCC
18
17
16
15
14
13
12
11
CE0.1u
PC1
TC74VHCT541AFT
D1
D2
D3
D4
D5
D6
D7
D8
IC1
DAOUT
8
E09A54RA
PSAVE
LAT
RST
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC4
E09A54RA
4
3
2
1
30
29
28
27
26
25
2
3
4
5
6
7
8
9
TP16
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9
HD151031FPEL
2A
7
SSI0_A
SSI0_A
1A
SSI0_B
IC2
1
SSI0_B
VCC3
LLAT0
CCH0
NNCHG0
LLAT0
CCH0
NNCHG0
FF0_DAC_A[0..9]
DAOUT
8
/F0_POWER_SAVE
FF0_DAC_A[0..9]
PSAVE
23
TP15
LAT
RST
5
6
FF0_DAC_LAT0
/FF0_DAC_RESET
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
IC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF0_DAC_B[0..9]
4
3
2
1
30
29
28
27
26
25
FF0_DAC_B[0..9]
R38
100
C10
C4
C2
TP4
TP1
TP13
TP18
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
TP3
TP2
10
10
10
R159
R158
R161
R160
10
10
10
10
R177 10
TP14 R178
R179
TP17 R180
CE100p
C13
100
100
R2
100
R8
C9
C8
TP6
TP8
TP9
TP11
TP5
TP7
TP10
TP12
R174
R165
CE100p
C5
CE220p
C6
CE220p
C11
CE220p
C12
CE220p
CE100p
CE100p
CE100p
CE100p
0
0
0
0
0
R173 0
R157
100
R22
R20
R172
100
R36
R156
10
R164
24
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC8
CE0.1u
1
20
18
16
NPNB
FB
PNPB
VCC3
R163
22
TR4
2SA1213
R171
43
R170
43
TR3
2SC2873
TR2
2SA1213
R169
43
R168
43
TR1
2SC2873
SCK0_ZA
SCK0_YA
SCK0_ZB
SCK0_YB
SI0_ZA
SI0_YA
SI0_ZB
SI0_YB
510
R6
510
R5
510
10
VCC45
R4
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
510
R3
R162
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC7
CE0.1u
1
24
NPNB
FB
PNPB
VCC3
R167
22
20
18
16
VCC45
NCHG1
CH1
LAT1
NCHG0
CH0
LAT0
TR8
2SA1746
TR7
2SC4131
TR6
2SA1746
TR5
2SC4131
C108
CE0.022u
R18
4.7 /0.25W
C7
CE0.1u
C107
CE0.022u
COM0_A
R502
R_non
COM0_B
+ C3
22u/50V
R17
4.7 /0.25W
C106
CE0.1u
VHV0
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
NCHG0
CH0
LAT0
P_SIDE
HEAD_TH
VCC
C1
CE0.1u
VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
VHV0
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
HEAD0
HEAD BOARD_Circuit Diagram 2/9
2
2-18
+
NC
VOUT
+
TH1
103HT
C93
470u/63V
53398-0490
C96
CE0.1u
+41V
BA33DD0WHFP
GND
CTL
1
3
VCC
IC30
2
1
2
3
4
CN9
C89
220u/10V
VCC
C97
CE0.33u
VCC
R151
10K
VCC3
C92
220u/6.3V
EEEFK0J221P
+
NON
1
2
CN12
5267-02A
1
2
CN11
PSFAN_ON
C94
CE0.1u(NON)
C95
CE0.1u
5
4
TO Cooling FAN
B9P-VH
1
2
3
4
5
6
7
8
9
CN13
HD_POWER
+41V
2
R152
2.2K/0.5W
R154
1K/0.5W
E09A54RA
DAOUT
F4
01543.15DR(NON)
01543.15DR
F3
01543.15DR
F2
01543.15DR
F1
8
PSAVE
LAT
RST
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC8
4
3
2
1
30
29
28
27
26
25
DTC114EK
TP28
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9
TR65
TR66
2SJ535
DAOUT
8
E09A54RA
PSAVE
23
/F0_POWER_SAVE
TP27
LAT
RST
5
6
IC7
FF0_DAC_LAT1
/FF0_DAC_RESET
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF0_DAC_A[0..9]
FF0_DAC_B[0..9]
4
3
2
1
30
29
28
27
26
25
FF0_DAC_A[0..9]
FF0_DAC_B[0..9]
3
VHV3
VHV2
VHV1
VHV0
PC11
CE0.1u
SSI1_B
SSCK1
SSI1_A
SSI1_B
510
SSCK1
SSI1_A
R44
10
510
R45
R200
VCC3
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
1
24
9
11
12
13
15
17
19
21
7
10
14
R201
510
10
20
18
16
R47
510
R48
R202
NPNB
FB
PNPB
VCC3
PC10
CE0.1u
VCC3
1
R203
VCC45
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
22
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
VCC3
NPNB
FB
PNPB
VCC45
VCC3
14
13
CE0.1u
TP21
TP20
TP34
R181
TP22 R182
R183
TP19 R184
R197
R199
TP35 R198
10
11
TP36
TP33 R196
COM1_A
HEAD_SENS
6
5
2
3
PC9
VCC3
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
C121
CE0.022u
R43
4.7 /0.25W
C22
CE0.1u
C122
CE0.022u
COM1_B
R503
R_non
+ C23
NON
R46
4.7 /0.25W
C123
CE0.1u
HD151031FPEL
4A
G
G
4
12
3A
2A
1A
IC6
TR9
2SA1746
TR10
2SC4131
TR11
2SA1746
TR12
2SC4131
15
9
7
1
TR13
2SA1213
R195
43
R188
43
TR14
2SC2873
TR15
2SA1213
R189
43
R190
43
TR16
2SC2873
VHV0
33
10
10
10
10
10
10
10
10
C500
CE100p
R501
TP23
TP25
TP30
TP32
VCC
R500
10K
TP24
TP26
TP29
TP31
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
NCHG1
CH1
LAT1
C16
CE220p
C17
CE220p
C20
CE220p
C21
CE220p
HEAD_U/D_L
HEAD_U/D_H
/P_SIDE_SENS
2
1
D1
1SS355
VCC
C14
CE0.1u
SCK1_ZA
SCK1_YA
SCK1_ZB
SCK1_YB
SI1_ZA
SI1_YA
SI1_ZB
SI1_YB
VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
HD_SENS
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
VHV0
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN2
HEAD1
HEAD BOARD_Circuit Diagram 3/9
FF0_DAC_A[0..9]
2-19
1A
2A
3A
4A
G
G
1
7
9
15
4
12
SSI2_B
SSI2_A
SSCK2
SSI2_B
SSI2_A
SSCK2
HD151031FPEL
IC10
18
17
16
15
14
13
12
11
R67
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
C35
C33
C32
CE0.1u
PC12
14
13
10
11
6
5
2
3
CE0.1u
PC3
VCC3
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
VCC
100
TP42
TP39
TP51
TP54
CE100p
CE100p
10
10
R210
TP41 R209
R212
TP40 R211
10
10
10
10
R225 10
TP52 R226
R227
TP53 R228 10
CE100p
C38
100
R59
R54
100
C27
CE100p
TP44
TP46
TP47
TP49
TP43
TP45
TP48
TP50
CE100p
0
CE100p
0
R214
R222
0
0
0
0
C30
CE220p
C31
CE220p
C36
CE220p
C37
CE220p
TR20
2SA1213
R219
43
R218
43
TR19
2SC2873
TR18
2SA1213
R217
43
R216
43
TR17
2SC2873
R221
R208
R61
R220
100
100
R207
R63
C29
510
R65
100
R52
510
10
9
11
12
13
15
17
19
21
7
10
14
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
R51
R206
24
VCC3
PC14
CE0.1u
1
20
18
16
NPNB
FB
PNPB
VCC3
R205
22
VCC45
510
510
R50
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
10
9
11
12
13
15
17
19
21
7
10
14
VCC3
R49
R204
24
NPNB
FB
PNPB
PC13
CE0.1u
1
20
18
16
VCC45
VCC3
R213
22
TC74VHCT541AFT
E1
E2
1
19
LLAT4
CCH4
NNCHG4
D1
D2
D3
D4
D5
D6
D7
D8
IC9
2
3
4
5
6
7
8
9
LLAT4
CCH4
NNCHG4
VCC3
DAOUT
8
E09A54RA
PSAVE
LAT
RST
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC12
4
3
2
1
30
29
28
27
26
25
LLAT2
CCH2
NNCHG2
TP38
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9
LLAT2
CCH2
NNCHG2
FF0_DAC_A[0..9]
DAOUT
8
E09A54RA
PSAVE
TP37
LAT
RST
5
6
23
FF0_DAC_LAT2
/FF0_DAC_RESET
/F0_POWER_SAVE
IC11
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
4
3
2
1
30
29
28
27
26
25
FF0_DAC_B[0..9]
FF0_DAC_B[0..9]
TR24
2SA1746
TR23
2SC4131
TR22
2SA1746
TR21
2SC4131
SCK2_ZA
SCK2_YA
SCK2_ZB
SCK2_YB
SI2_ZA
SI2_YA
SI2_ZB
SI2_YB
NCHG4
CH4
LAT4
NCHG2
CH2
LAT2
C126
CE0.022u
R57
4.7 /0.25W
C28
CE0.1u
C125
CE0.022u
COM2_B
ENC_PHB
ENC_PHA
COM2_A
R504
R_non
+ C26
NON
R56
4.7 /0.25W
C124
CE0.1u
100
R40
100
R41
VHV1
4
74LVC14
IC5A
74LVC14
IC5B
PC2
CE0.1u
VCC3
2
3
1
C18
CE1000p
R186
1.0K
VCC
C19
CE1000p
R185
1.0K
VCC
33
R192
33
R191
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
NCHG2
CH2
LAT2
C25
CE0.1u
VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PH_A
GND
ENC_PH_B
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
VHV1
12
10
8
6
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN3
74LVC14
IC5F
74LVC14
IC5E
74LVC14
IC5D
74LVC14
IC5C
13
11
9
5
HEAD2
HEAD BOARD_Circuit Diagram 4/9
2
2-20
2A
3A
4A
G
G
7
9
15
4
12
SSI3_A
SSCK3
SSI3_A
SSCK3
NON
1A
IC26
NON
DAOUT
1
VCC3
8
PSAVE
LAT
RST
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC14
4
3
2
1
30
29
28
27
26
25
SSI3_B
TP56
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9
SSI3_B
FF0_DAC_A[0..9]
DAOUT
8
FF0_DAC_A[0..9]
PSAVE
NON
LAT
RST
23
FF0_DAC_LAT3
/FF0_DAC_RESET
/F0_POWER_SAVE
TP55
5
6
IC13
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9
NON
PC24
VCC3
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
2
3
TP133 R316 NON
14
13
10
11
6
5
R315
R305
TP120
R303
TP119 R302
TP117
NON
NON
NON
NON
NON
NON
R313 NON
TP118 R304
TP129
TP130 R314
TP134
NON
TP122
TP121
TP124
TP123
TP125
TP126
TP127
TP128
R128
NON
9
11
12
13
15
17
19
21
7
10
14
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
NON
R127
R294
24
VCC3
PC17
NON
NON
20
18
16
NPNB
FB
PNPB
VCC3
R293
22
VCC45
NON
NON
R126
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
NON
VCC3
R125
R292
24
9
11
12
13
15
17
19
21
7
10
14
NPNB
FB
PNPB
PC16
NON
NON
20
18
16
VCC45
VCC3
R295
22
C75
NON
C76
NON
C80
NON
C81
NON
TR52
NON
R299
NON
R298
NON
TR51
NON
TR50
NON
R297
NON
R296
NON
TR49
NON
TR56
NON
TR55
NON
TR54
NON
TR53
NON
SI3_ZB
SCK3_ZA
SCK3_YA
SCK3_ZB
SCK3_YB
SI3_ZA
SI3_YA
COM3_B
COM3_A
R505
R_non
+ C70
NON
SI3_YB
C158
NON
R131
NON
C71
NON
C157
NON
R130
NON
C156
NON
VHV3
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB
NCHG3
CH3
LAT3
VCC
2
4
3
2
1
30
29
28
27
26
25
FF0_DAC_B[0..9]
FF0_DAC_B[0..9]
VHV3
VHV3
GND
GND
COM3_A
GND
COM3_A
GND
COM3_A
GND
COM3_B
GND
COM3_B
GND
COM3_B
GND
VCC
GND
GND
GND
GND
LAT3
GND
CH3
GND
NCHG3
GND
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB
VHV3
C69
NON
NON
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN8
HEAD3
HEAD BOARD_Circuit Diagram 5/9
FF1_DAC_A[0..9]
2-21
1A
2A
3A
4A
G
G
7
9
15
4
12
SSI4_A
SSCK4
SSI4_A
SSCK4
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
VCC
18
17
16
15
14
13
12
11
CE0.1u
14
13
10
11
6
5
2
3
CE0.1u
PC4
PC15
VCC3
HD151031FPEL
IC15
1
SSI4_B
SSI4_B
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
R113
C56
C55
C54
R90
TP59
TP58
TP70
TP71
CE100p
C50
10
10
R229
TP60 R230
R231
TP57 R232
10
10
10
10
R245 10
TP69 R244
R247
10
TP61
TP63
TP66
TP68
CE100p
CE100p
CE100p
TP72 R246
CE100p
C59
100
TP62
TP64
TP65
TP67
CE100p
R266
0
0
R262
100
R265 0
0
R104
R253
100
R108
0
0
C41
CE220p
C42
CE220p
C45
CE220p
C46
CE220p
TR29
2SA1213
R234
43
R235
43
TR30
2SC2873
TR31
2SA1213
R236
43
R237
43
TR32
2SC2873
R106 100
R264
R252
100
C51
510
R111
100
R70
10
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
510
R71
R240
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC20
CE0.1u
1
24
NPNB
FB
PNPB
VCC3
R241
22
20
18
16
510
VCC45
R73
510
10
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
R74
R242
24
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC19
CE0.1u
1
20
18
16
NPNB
FB
PNPB
VCC3
R243
22
VCC45
TC74VHCT541AFT
E1
E2
1
19
LLAT6
CCH6
NNCHG6
D1
D2
D3
D4
D5
D6
D7
D8
IC16
2
3
4
5
6
7
8
9
LLAT6
CCH6
NNCHG6
VCC3
DAOUT
8
E09A54RA
PSAVE
LAT
RST
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
4
3
2
1
30
29
28
27
26
25
LLAT5
CCH5
NNCHG5
TP78
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9
IC19
LLAT5
CCH5
NNCHG5
FF1_DAC_A[0..9]
E09A54RA
DAOUT
8
TP77
LAT
RST
PSAVE
23
FF1_DAC_LAT0
/FF1_DAC_RESET
/F1_POWER_SAVE
IC18
5
6
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF1_DAC_B[0..9]
4
3
2
1
30
29
28
27
26
25
FF1_DAC_B[0..9]
TR25
2SA1746
TR26
2SC4131
TR27
2SA1746
TR28
2SC4131
SCK4_ZA
SCK4_YA
SCK4_ZB
SCK4_YB
SI4_ZA
SI4_YA
SI4_ZB
SI4_YB
NCHG6
CH6
LAT6
NCHG5
CH5
LAT5
C127
CE0.022u
R69
4.7 /0.25W
C43
CE0.1u
C128
CE0.022u
R72
4.7 /0.25W
C129
CE0.1u
COM4_A
R506
R_non
COM4_B
+ C44
22u/50V
VHV1
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB
NCHG4
CH4
LAT4
VCC
VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB
VHV1
C39
CE0.1u
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN5
HEAD4
HEAD BOARD_Circuit Diagram 6/9
2
FF1_DAC_A[0..9]
2-22
2A
3A
4A
G
G
7
9
15
4
12
SSI5_A
SSCK5
SSI5_A
SSCK5
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
CE0.1u
PC18
14
13
10
11
6
5
2
3
TP76
TP73
TP87
TP90
R255
TP75 R254
R257
TP74 R256
R269
TP88 R270
R271
TP89 R272
10
10
10
10
10
10
10
10
TP86
TP80
TP82
TP83
TP79
TP81
TP84
510
TP85
R86
510
10
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
R85
R250
24
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC23
CE0.1u
1
20
18
16
NPNB
FB
PNPB
VCC3
R249
22
VCC45
510
510
R84
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
10
VCC3
R83
R248
24
9
11
12
13
15
17
19
21
7
10
14
NPNB
FB
PNPB
PC22
CE0.1u
1
20
18
16
VCC45
VCC3
R251
22
VCC3
HD151031FPEL
1A
1
IC17
E09A54RA
DAOUT
8
LAT
RST
PSAVE
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC22
4
3
2
1
30
29
28
27
26
25
SSI5_B
VCC3
TP92
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9
SSI5_B
FF1_DAC_A[0..9]
8
E09A54RA
DAOUT
23
FF1_DAC_LAT1
/FF1_DAC_RESET
/F1_POWER_SAVE
TP91
LAT
RST
PSAVE
5
6
IC21
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
4
3
2
1
30
29
28
27
26
25
FF1_DAC_B[0..9]
C52
CE220p
C53
CE220p
C57
CE220p
C58
CE220p
TR36
2SA1213
R261
43
R260
43
TR35
2SC2873
TR34
2SA1213
R259
43
R258
43
TR33
2SC2873
TR40
2SA1746
TR39
2SC4131
TR38
2SA1746
TR37
2SC4131
SCK5_ZA
SCK5_YA
SCK5_ZB
SCK5_YB
SI5_ZA
SI5_YA
SI5_ZB
SI5_YB
C146
CE0.022u
R88
4.7 /0.25W
C49
CE0.1u
C145
CE0.022u
COM5_B
COM5_A
R507
R_non
+ C48
NON
R87
4.7 /0.25W
C144
CE0.1u
VHV2
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB
NCHG5
CH5
LAT5
VCC
VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB
VHV2
2
FF1_DAC_B[0..9]
C47
CE0.1u
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN6
HEAD5
HEAD BOARD_Circuit Diagram 7/9
FF1_DAC_A[0..9]
2-23
DAOUT
8
1A
2A
3A
4A
G
G
1
7
9
15
4
12
SSI6_B
SSI6_A
SSCK6
SSI6_B
SSI6_A
SSCK6
18
17
16
15
14
13
12
11
CE0.1u
14
13
10
11
6
5
2
3
NON
PC5
PC21
VCC3
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
VCC
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
R143
C78
NON
NON
C77
10
10
10
NON
R275
R273
TP98 R274
10
10
10
10
R289 10
TP93 R276
TP112
TP97
R291
TP111 R288
TP113
TP94
NON
TP114 R290
C79
C82
NON
NON
R135
R133
NON
C74
C72
NON
TP101
TP102
TP103
TP104
TP107
TP106
TP109
TP108
NON
R310
R306
R309
R301
NON
R139
R137
R308
NON
R300
510
R141
NON
R120
10
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
510
R121
R282
24
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC26
CE0.1u
1
20
18
16
NPNB
FB
PNPB
VCC3
R283
22
VCC45
510
510
R123
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
10
9
11
12
13
15
17
19
21
7
10
14
VCC3
R124
R284
24
PC25
CE0.1u
1
20
18
16
NPNB
FB
PNPB
VCC3
R285
22
VCC45
HD151031FPEL
IC20
NON
E1
E2
1
19
LLAT7
CCH7
NNCHG7
LLAT7
CCH7
NNCHG7
D1
D2
D3
D4
D5
D6
D7
D8
IC25
2
3
4
5
6
7
8
9
LLAT3
CCH3
NNCHG3
E09A54RA
PSAVE
LAT
RST
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC24
4
3
2
1
30
29
28
27
26
25
VCC3
TP116
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9
LLAT3
CCH3
NNCHG3
FF1_DAC_A[0..9]
DAOUT
8
E09A54RA
PSAVE
TP115
LAT
RST
5
6
23
FF1_DAC_LAT2
/FF1_DAC_RESET
IC23
/F1_POWER_SAVE
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF1_DAC_B[0..9]
4
3
2
1
30
29
28
27
26
25
FF1_DAC_B[0..9]
C62
CE220p
C63
CE220p
C67
CE220p
C68
CE220p
NON
NON
NON
NON
NON
NON
TR45
2SA1213
R278
43
R279
43
TR46
2SC2873
TR47
2SA1213
R280
43
R281
43
TR48
2SC2873
TR41
2SA1746
TR42
2SC4131
TR43
2SA1746
TR44
2SC4131
SCK6_ZA
SCK6_YA
SCK6_ZB
SCK6_YB
SI6_ZA
SI6_YA
SI6_ZB
SI6_YB
NCHG7
CH7
LAT7
NCHG3
CH3
LAT3
C153
CE0.022u
R119
4.7 /0.25W
C65
CE0.1u
C154
CE0.022u
COM6_A
R508
R_non
COM6_B
+ C66
22u/50V
R122
4.7 /0.25W
C155
CE0.1u
VHV2
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB
NCHG6
CH6
LAT6
VCC
VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB
VHV2
C61
CE0.1u
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN7
HEAD6
HEAD BOARD_Circuit Diagram 8/9
2
FF1_DAC_A[0..9]
2-24
2A
3A
4A
G
G
7
9
15
4
12
SSI7_A
SSCK7
SSI7_A
SSCK7
NON
1A
IC29
1
VCC3
DAOUT
8
NON
PSAVE
LAT
RST
5
6
23
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
4
3
2
1
30
29
28
27
26
25
SSI7_B
TP132
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9
IC28
SSI7_B
FF1_DAC_A[0..9]
DAOUT
8
NON
PSAVE
23
/F1_POWER_SAVE
TP131
LAT
RST
5
6
FF1_DAC_LAT3
/FF1_DAC_RESET
IC27
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9
4
3
2
1
30
29
28
27
26
25
FF1_DAC_B[0..9]
NON
PC29
VCC3
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
14
13
10
11
6
5
2
3
TP150R334
R335
R333
R319
TP137
R317
TP138R318
TP136
TP135R320
TP148
TP147R332
TP149
NON
NON
NON
NON
NON
NON
NON
TP139
TP140
TP141
TP142
TP144
TP143
TP146
TP145
NON
NON
R146
NON
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
NON
R147
R326
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC28
NON
NON
24
NPNB
FB
PNPB
VCC3
R327
22
20
18
16
NON
VCC45
R149
NON
NON
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND
R150
R328
24
9
11
12
13
15
17
19
21
7
10
14
VCC3
PC27
NON
NON
20
18
16
NPNB
FB
PNPB
VCC3
R329
22
VCC45
C85
NON
C86
NON
C90
NON
C91
NON
TR61
NON
R321
NON
R322
NON
TR62
NON
TR63
NON
R323
NON
R324
NON
TR64
NON
TR57
NON
TR58
NON
TR59
NON
TR60
NON
SI7_ZB
SCK7_ZA
SCK7_YA
SCK7_ZB
SCK7_YB
SI7_ZA
SI7_YA
COM7_B
COM7_A
R509
R_non
+ C88
NON
SI7_YB
C159
NON
R145
NON
C87
NON
C160
NON
R148
NON
C161
NON
VHV3
SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB
NCHG7
CH7
LAT7
VCC
VHV3
VHV3
GND
COM7_A
GND
COM7_A
GND
COM7_A
GND
COM7_B
GND
COM7_B
GND
COM7_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT7
GND
CH7
GND
NCHG7
GND
SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB
VHV3
2
FF1_DAC_B[0..9]
C83
NON
NON
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN10
HEAD7
HEAD BOARD_Circuit Diagram 9/9
2-4 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Board.
2-25
SERVO BOARD_Arrangement Diagram (Soldering Side)
2
2-26
VCC
VCC
R12
R11
TP2 TP1
RA22
EXBA10E103J
TP58
TP76
+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
Sol_+
Sol_-
Therm
T72
T65
T71
T64
T70
/SensCov
Serial_IN
C7
52808-2691
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN2
VCC
TP74
TP73
TP68
TP64
TP57
TP53
TP40
TP39
TP38
TP37
TP36
TP34
TP29
TP26
TP23
TP18
TP27
TP30
TP19TP17TP8
+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
+FAN
-FAN
R9
R10
R13
100
100
100
Monitor
CE470p
C6
C8
CE470p
C5
CE470p
53398-0590
5
4
3
2
1
CN12
11
CE470p
C9
74LVC14
IC19E
@/SensCVOrg
@/SensC1
@/SensHOrg
R169 10K
VCC
E1
E2
1
19
74LVC541
D1
D2
D3
D4
D5
D6
D7
D8
IC18
C106
CE1.0u
10
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
R159
10K
9
13
74LVC14
74LVC14
IC19F
IC19C
74LVC14
IC19D
8
/SensWOrg
CE0.1u
5
12
6
R109
R108
/SensC0
/SensC1
/SensCVOrg
PC14
VCC3
18
17
16
15
14
13
12
11
T18
SEL2
RST
T4 T14
VCC3
VCC3
T11
/CS1
/CS2
Q1
DTC114EK
SEL6410E
LED1
VCC
R130
220
10K(NON)
R160
Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS
2
3
4
5
6
7
8
9
12K 0.1% R166
VCC3
@/SensWOrg
@/SensC0
RA23
EXBA10E103J
VCC3
CE470p
T66
100
100
To MOTSENS JUNCTION BOARD
@/SensC0
@/SensC1
@/SensCVOrg
@/SensWOrg
@/SensHOrg
@/SensR0
@/SensR1
52808-2691
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
1
10
2
9
3
8
4
7
5
CN1
6
10
2
9
3
8
4
7
5
6
To MOTSENS JUNCTION BOARD
2
JP2
Pad
CE0.1u
PC27
Ctrg_TXD
Ctrg_RXD
/SensHOrg
/SerialStart
10K
10K
SEL
SEL1
2
VCC3
Y2
8.0MHz
3
1
R105
10K
R154
RA21
EXBA10E103J
CLK32
C102
CE22p
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
R106
NON
VCC3
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
CE0.1u
PC28
VCC3
LED
SEL
SEL1
TP156
TP158 TP159
R100
1.8K
C104
CE18p
R107
0
VCC3
T58
6
10K
T17
220
/RD
/HWR
/LWR
C103
CE0.1u
FWE
RA20
EXBA10E103J
RA19
EXBA10E103J
VCC3
RA12
EXBA10E103J
/SensWOrg
RA17
EXBA10E102J
A[1..16]
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
PC23
CE0.1u
D0
D1
D2
D3
D4
D5
D6
D7
10
2
9
3
8
4
7
5
MtrC1_PB
MtrC1_PA
MtrC0_PB
MtrC0_PA
MtrA_PB
MtrA_PA
MtrI0_PB
MtrI0_PA
CE0.1u
T43
T47
RA11
EXBA10E103J
6
1
VCC3
Serial_LOAD
RA10
EXBV8V103J
Sol_Rush
Sol_Hold
Mstep_Hold
Mstep2B
Mstep2A
Mstep1B
Mstep1A
Mstep0B
Mstep0A
FWE
PC22
D4
D5
D6
D7
D15
D0
D1
D2
D3
VCC3
MtrW_PB
MtrW_PA
MtrH_PB
MtrH_PA
RA16
EXBV8V102J
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
IC15
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
H8S/267X-QFP144
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
CPU ID:0010
VCC3
NMI
WDTOVF
A1
A2
A3
A4
A5
5
7 A1
4 A2
8 A3
3 A4
9 A5
2 A6
10 A7
10K
VCC3
6
3
/H8S_RESET
5 A8
7 A9
4 A10
8 A11
3 A12
9 A13
2 A14
10 A15
1
R168
1
RA18
EXBV8V103J
10K
R167
6
10
2
9
3
8
4
7
5
TP147
TP157 TP155
A6
A7
A8
A9
A10
A11
1
A12
A13
A14
A15
A16
A16
10K
R152
R132
1
33
R153
10K
10K
R133
8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4
8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4
1
D8
D9
D10
D11
R95
6
6
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
D12
D13
D14
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
5
7
4
8
3
9
2
10
1
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
/StepDrvEnable
RA15
EXBA10E102J
5
7
4
8
3
9
2
10
6
2-27
1
VCC3
VCC3
MtrI2_PB
MtrI2_PA
MtrI1_PB
MtrI1_PA
MtrADcy
GND
Serial_CLK
Serial_LOAD
Serial_OUT
Serial_STORE
MtrI3_PB
MtrI3_PA
OE
14
/RD
CY7C1399
WE
CS
27
20
22
/CS1
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IC16
11
12
13
15
16
17
18
19
/LWR
D0
D1
D2
D3
D4
D5
D6
D7
A[1..16]
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
PC25
CE0.1u
28
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
/StepDrvEnable
/HWR
FANPWM1
FANPWM2
14
22
20
27
11
12
13
15
16
17
18
19
28
VCC3
E1
E2
1
19
18
17
16
15
14
13
12
11
CE0.1u
PC11
VCC
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74VHCT541
D1
D2
D3
D4
D5
D6
D7
D8
2
3
4
5
6
7
8
9
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
PC24
CE0.1u
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
IC14
CY7C1399
GND
OE
CS
WE
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IC13
TP154
D[0..15]
D8
D9
D10
D11
D12
D13
D14
D15
/StepDrvEnable1
/StepDrvEnable2
@Sol_
@Fan0
@FanFA
@FANPWM1
@FANPWM2
SERVO BOARD_Circuit Diagram 1/4
2
NON
B6P-VH
1
2
3
4
5
6
CN16
SOL_CURNT
C114
NON
TP162
R178
R179
NON
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN11
52808-2591
10K
R111
10K
R113
10K
VCC
VCC3
R112 10K
R180 0
+41
/LESSTHANS
/LESSTHANF
/MTRERR
/SRVBRD_RESET
/SerialStart
CropMark
T68
T73
T74
T75
T76
T77
T78
T79
T80
T81
T82
VCC3
F0out
VCC3
3403A
+27
VCC
CE0.1u
D73
D1FS6
D81
D1FS6
6
5
100K 0.1%
IC26B
PC30
7
28
15
HS1
HS2
2
4
6
9
11
13
21
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
R118
3
7
8
12
OUT1
OUT2
OUT3
OUT4
/Crop_ON
PinchPos
Cmd_StoM
Cmd_MtoS
NON
CX1
10K
F0in
DDA_StoM
DDA_MtoS
INTDDA
T60
T61
T62
T67
0
SOL_CURNT
R189
10K
R187
T83
T84
DDA_CLK
/Cmd_HS_StoM
/Cmd_HS_MtoS
T59
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
R192 220
22
23
20
25
27
16
26
17
18
C89
100u/63V
R164
NON
+
+27
100u/25V
+ C90
VCC
To MAIN BOARD
SolPWM
R181 NON
R188
/SOL_EN
CE3900p
C117
RSA
R114
CE820p
C119
NC
13
10K
R182 0(NON)
RSB
10
SolDecay
SolPh
VDD
GND
VMTD
2
Cd
OUT
R155
2.2K/0.5W
GND
OUT
1
@Sol_
C129
CE0.1u
D77
T8
TP134
VI
3
+
CE0.1u
C83
1
R134
2
+
1
2
3
4
+
-
2
3403A
1
C120
CE0.1u
+15
74LVC14
UPA1759(NON)
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC29
T85
3
IC19B
C105
CE470p
Q5
2SK2796S
R177
47/1W
8
7
6
5
4
D71
D1FL20U(NON)
TP100
+27
R119
100
/RESET
CLK32
C87
CE470p
1
2
3
4
5
6
7
8
53398-0890
CN5
Sol_+
Sol_-
@FanFA
@Fan0
@FANPWM1
@FANPWM2
T2
TP124
TP3
RX1
100K
PC18
CE1.0u
33
TDI
4
3
2
1
R46
10K
R49
10K
VCC3
Serial_LOAD
Serial_CLK
Serial_IN
Serial_OUT
RA4
EXBV8V101J
5
4 5
6
3 6
7
2 7
8
1 8
TMS
TCK
/CS2
Mstep0A
Mstep0B
Mstep1A
Mstep1B
Mstep_Hold
T22
T25
TP137 TP133
TP136 TP135
R85
D[0..3]
A[1..4]
CropSens
A1
A2
A3
A4
D0
D1
D2
D3
TP80 TP79 TP77
To CUT CARI BOARD
52808-1291
1
2
3
4
5
6
7
8
9
10
11
12
CN13
D52
D1FL20U(NON)
R104
1.0K
VCC3
3
2
VM
C88
CE0.1u
R110 NON
R176
D72
PTZ43A 47/1W
R165
100
CE0.1u
R194
10K
VCC3
2
PC29
VCC3
74LVC14
IC19A
C84
100u/25V
R135
0
100
VO
1SS355
1
+27
FANPWM2
PinchPos
/Crop_ON
CropSens
EXCML20A390
TP169
TP166
VCC
TP167
TP160
IC26A
3
+
TP168
EXCML20A390
D17
DE3L20U
FL18
FL17
C85
C123
100u/25V CE0.1u
1SS355
5
1
R163
1.0K
T69
VCC3
IC25
TA7815
uPC2933T
IN
Q8
1
2
D78
Q4
2SJ535
VMTD
DTC114EK
Q3
+41
CropMark
D74
R117
D1FS6 1.0ohm/1W
D82
D1FS6
R101
1K/0.5W
RN5VD29A
2
3
IC21
MtrPower
VCC
R116
100K 0.1%
1
14
12K 0.1%
R200 4.7K 0.1%
VMMA
VMMB
R199
R201
R115 4.7K 0.1%
VCC
ALM
12K 0.1%
3
1
19
24
C82
1000u/63V
4
11
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
T63 T5 T6 T7
TCK
TMS
TDO
TDI
GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND
1
2
3
4
1
2
3
4
UPA1759
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC27
UPA1759
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC28
MtrC0_0_
MtrC0_1_
isp Download TP143TP82TP81 VCC3
PC16
CE1.0u
8
7
6
5
8
7
6
5
MtrH_0_
MtrH_1_
/LWR
C92
+ 100u/63V
MtrC1_0_
MtrC1_1_
VMTD
1.0K
R162
/StepDrvEnable
M4A3-64/64 TQFP100
IC10
D42
GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND
C42
10u/100V
C53
10u/100V
C58
10u/100V
L RCH895-181K
L4
L RCH895-181K
D69 D2FS6
L3
L RCH895-181K
Therm
D70 D2FS6
L2
+
+
+
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
TP85 TP78
TP93 TP75
R60
0ohm/1W
SerTU_CLK
SerTU_LOAD
SerTU_OUT
SerTU_IN
@/SensR0
@/SensR1
CE470p
C80
Ctrg_RXD
CE470p
R97
100
R148 100
MtrWDcy
MtrI3Dcy
MtrI2Dcy
MtrI1Dcy
MtrI0Dcy
MtrHDcy
MtrC1Dcy
MtrC0Dcy
C100
100
C34
R38
10K
/SensCov
R82
CE0.1u
PC15 VCC
VCC
C70
CE470p
VCC3
RA6
EXBA10E102J
T20
T21
T9
T10
T12
T13
T15
T16
18
17
16
15
14
13
12
11
To FAN JUNCTION BOARD
53398-0390
1
2
3
CN7
E1
E2
1
19
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74VHCT541
D1
D2
D3
D4
D5
D6
D7
D8
IC9
2
3
4
5
6
7
8
9
1
To HEAD BOARD
MtrI2_1_
MtrI3_1_
MtrI3_0_
MtrW_1_
MtrW_0_
PC19
CE1.0u
Serial_STORE
Ser500_IN
TDI_1
53398-0490
1
2
3
4
CN4
+FAN
-FAN
Ser500_CLK
Ser500_LOAD
Ser500_OUT
TP94
TP88 TP105
+27
L RCH895-181K(NON)
D51 D2FS6
+
D2FS6(NON)
C37
10u/100V(NON)
L1
PC17
CE1.0u
MtrI0_0_
MtrI0_1_
SerTU_STORE
IC23
MTD2005F
MtrI1_0_
MtrI1_1_
R86
10K
VCC
C73
CE470p
R142
100
100
100
R150
C101 CE470p
CE470p
R39
R89
RST
SEL2
SEL1
SEL
Sol_Rush
Sol_Hold
Mstep2A
Mstep2B
MtrADcy
MtrA_PA
MtrA_PB
Ctrg_TXD
+41
100
TP69 TP65
TP71 TP66 TP62
C75
CE470p
/StepDrvEnable1
SerCtrg_CLK
SerCtrg_LOAD
SerCtrg_OUT
SerCtrg_IN
VCC
VCC
+27
VCC3
TP138
TP152 TP153
TP145
TP144 TP146
VCC
for TU
for 500cc
for 500cc
53398-0690(NON)
1
2
3
4
5
6
CN10
Sensor(Reserve)
5267-09A(NON)
1
2
3
4
5
6
7
8
9
CN14
52808-2891(NON)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN6
53398-0790
1
2
3
4
5
6
7
CN3
52808-0691
1
2
3
4
5
6
CN8
To INKTANK BOARD
TP142 TP140
TP141 TP139 VCC
TP89
/RD
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
MtrI2_0_
TP125
TP90
VCC
6
10
2
9
3
8
4
7
5
TP126
TP165 TP163
TP161 TP164
150
R99
TP95
TP101
R149 22K
5
10K
R186
GND
R185
3
22K
R98
TP92
TP129
TP96
+
2-28
R151 150
TP91
TP97
TP102
TP130
TP98
TP106
TP131
TP99
TP107
TP132
2
-
VCC3
SERVO BOARD_Circuit Diagram 2/4
MtrI1_1_
MtrI1_0_
MtrI0_1_
MtrI0_0_
3.3K
R36
1.0K
TP52
R37
3.3K
R34
1.0K
TP55
R129
3.3K
R32
1.0K
TP46
R33
3.3K
R30
1.0K
TP54
R128
VCC
C29
CE3900p
R35
CE0.047u 10K
C31
TP51
VCC
CE0.047u
C28
MtrI1_PA
MtrI1_PB
MtrI1Dcy
PUMP1
CE820p
C21
D12
D1FS6
VMTD
FL12
TP70 EXCML20A390
D29 EXCML20A390
D1FS6
TP67 FL13
D27 EXCML20A390
D1FS6
D28 EXCML20A390
D1FS6
TP72 FL14
D26
D1FS6
TP59 FL15
PUMP2
+A_I0
+B_I0
-A_I0
-B_I0
MtrI2_0_
TP21
R126
MtrI3_0_
MtrI2_1_
TP22
R127
3.3K
R16
1.0K
TP12
R17
3.3K
R14
1.0K
VCC
C11
CE3900p
TP14
R15
CE0.047u 10K
C13
C1
TP4
CE820p
CE0.047u TP11
C10
MtrI2_PA
MtrI2_PB
MtrI2Dcy
TP5
C22
TP47
TP48
VSA
220
VSB
R28
0.68ohm/1W
220
27
LG A
LG B
NC
NC
NC
NC
R29
7
21
9
15
16
19
OUT1
OUT2
OUT3
OUT4
8
20
10
12
14
18
+ C81
1000u/63V
VMTD
R27
0.68ohm/1W
R26
1
ENA A
ENA B
VREFA
VREFB
CR
2
26
4
PHA
PHB
DECAY
5
23
24
6
22
VCC
ALM
25
3
C23
CE820p
D16
D1FS6
D14
D1FS6
D15
D1FS6
D13
D1FS6
CE0.22u/50V
C33
D33 EXCML20A390
D1FS6
D31 EXCML20A390
D1FS6
TP56 FL9
TP60 FL10
D32 EXCML20A390
D1FS6
D30
D1FS6
TP61 FL11
+A_I1
+B_I1
-A_I1
-B_I1
MtrC0_1_
MtrC0_0_
MtrI3_1_
3.3K
R78
1.0K
TP128
R75
3.3K
R77
1.0K
TP122
R74
3.3K
R20
1.0K
TP16
R21
3.3K
R18
1.0K
VCC
C64
CE3900p
R76
CE0.047u 10K
C66
TP114
R1
VSA
VREFA
VREFB
CR
2
26
4
1
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC1
MTD2005(NON)
6
22
5
23
24
25
3
VCC
220
VSA
220
220
VSA
VREFA
VREFB
CR
R67 0.68ohm/1W
R65
22
23
20
25
ENA A
ENA B
PHA
PHB
DECAY
26
17
18
27
16
VCC
ALM
IC8
MTD2005F
19
24
VCC
R6
0.68ohm/1W
R5
1
ENA A
ENA B
VREFA
VREFB
CR
2
26
4
PHA
PHB
DECAY
VCC
ALM
IC2
MTD2005
6
22
5
23
24
25
3
VCC
R2
0.68ohm/1W(NON)
TP116
TP108
PC8
CE0.1u
TP7
C59
CE820p
CE0.047uTP115
C65
C3
TP6
CE820p
TP127
MtrC0_PA
MtrC0_PB
MtrC0Dcy
C15
CE3900p
R19
CE0.047u 10K
C17
VCC
CE0.047uTP15
C14
MtrI3_PA
MtrI3_PB
MtrI3Dcy
TP13
VMMA
VMMB
FL16
TP63 EXCML20A390
CE0.22u/50V
VMTD
R24
0.68ohm/1W
VMTD
TP49
IC4
MTD2005
27
VSB
D10
D1FS6
D11
D1FS6
D9
D1FS6
CE0.22u/50V
C32
TP9
TP10
PC1
CE0.1u
C26
CE0.22u/50V
PC2
CE0.1u
VCC
7
21
9
15
16
19
LG A
LG B
NC
NC
NC
NC
220
10
12
14
18
OUT1
OUT2
OUT3
OUT4
R25
8
20
VMMA
VMMB
VMTD
C30
CE820p
TP50
220
R23
0.68ohm/1W
R22
VSA
VREFA
VREFB
CR
2
26
4
1
ENA A
ENA B
PHA
PHB
DECAY
5
23
24
6
22
VCC
ALM
IC3
MTD2005
25
3
VCC
PC4
CE0.1u
C20
CE820p
C25
TP41
TP42
PC3
CE0.1u
TP43
CE3900p
R31
CE0.047u 10K
C27
CE0.047u TP45
C24
MtrI0_PA
MtrI0_PB
MtrI0Dcy
TP44
T1
RSA
11
PG
/StepDrvEnable1
RSA
11
RSB
17
PG
13
PG
13
RSB
17
RSA
11
RSA
11
13
PG
7
21
9
15
16
19
27
LG A
LG B
NC
NC
NC
NC
VSB
VSB
3
7
8
12
28
15
HS1
HS2
2
4
6
9
11
13
21
OUT1
OUT2
OUT3
OUT4
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
R68 0.68ohm/1W
R66
1
14
VMMA
VMMB
220
VMTD
R7
0.68ohm/1W
220
27
LG A
LG B
NC
NC
NC
NC
R8
7
21
9
15
16
19
OUT1
OUT2
OUT3
OUT4
8
20
10
12
14
18
VMMA
VMMB
VMTD
R3
0.68ohm/1W(NON)
220
10
12
14
18
OUT1
OUT2
OUT3
OUT4
R4
8
20
VMTD
VMMA
VMMB
RSB
17
RSB
17
VCC
RSA
5
MtrH_0_
TP112
R50
TP120
PUMP4
MtrW_0_
TP110
R69
VCC
C45
CE3900p
C40
CE820p
TP111
R52
CE0.047u 10K
C47
TP83
VMTD
D8
D1FS6
TP113
R55
TP123
C56
CE820p
C60
CE820p
D67
D1FS6
EXCML20A390
D68
D1FS6
D64
EXCML20A390
D1FS6
FL34
D63
D1FS6
FL36
FL37
EXCML20A390
D66 EXCML20A390
D1FS6
FL35
D65
D1FS6
D61
D1FS6
CE0.22u/50V
C54
+A_C0
+B_C0
-A_C0
-B_C0
MtrC1_1_
MtrC1_0_
R59
1.0K
3.3K
TP121
R56
R58
1.0K
3.3K
VCC
C48
CE3900p
R57
CE0.047u 10K
C50
TP86
TP117
C43
CE820p
CE0.047u TP87
C49
MtrC1_PA
MtrC1_PB
MtrC1Dcy
TP109
C61
CE3900p
R71
CE0.047u 10K
C63
VCC
CE0.047u TP104
TP103
C62
PC6
CE0.1u
R73
1.0K
3.3K
TP118
R70
R72
1.0K
3.3K
TP151
C55
D62
D1FS6
MtrW_1_
CAP UP/DOWN
+A_I3
+B_I3
-A_I3
-B_I3
MtrW_PA
MtrW_PB
MtrWDcy
CE0.22u/50V
C4
CE820p
D23 EXCML20A390
D1FS6
TP20 FL1
D25 EXCML20A390
D1FS6
D24 EXCML20A390
D1FS6
TP24 FL2
D22
D1FS6
TP25 FL3
D6
D1FS6
D7
D1FS6
D5
D1FS6
CE0.22u/50V
C19
TP149
R54
1.0K
3.3K
TP119
R51
CE0.047u TP84
C46
CE0.22u/50V
FL4
TP31 EXCML20A390
MtrH_1_
R53
1.0K
3.3K
TP150
PC7
CE0.1u
VMTD
D21 EXCML20A390
D1FS6(NON)
TP33 FL5
D19 EXCML20A390
D1FS6(NON)
D20 EXCML20A390
D1FS6(NON)
TP35 FL6
D18
D1FS6(NON)
TP28 FL7
+A_I2
+B_I2
-A_I2
-B_I2
MtrH_PA
MtrH_PB
MtrHDcy
C16
CE820p
C2
D1FS6(NON)
D4
D1FS6(NON)
D2
D1FS6(NON)
D3
D1
D1FS6(NON)
CE0.22u/50V
FL8
TP32 EXCML20A390
TP148
C18
PC5
CE0.1u
C12
PUMP3 (Reserve)
T3
CE0.22u/50V
VMTD
/StepDrvEnable2
VCC
R94
1.0K
220
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC5
MTD2005F
220
VSA
220
R47
1.0ohm/1W(NON)
R44
VSA
VREFA
VREFB
CR
23
20
25
PHA
PHB
DECAY
VCC
ALM
ENA A
ENA B
22
3
7
8
12
28
15
HS1
HS2
2
4
6
9
11
13
21
OUT1
OUT2
OUT3
OUT4
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
220
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
3
7
8
12
28
15
HS1
HS2
2
4
6
9
11
13
21
OUT1
OUT2
OUT3
OUT4
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
R48
1.0ohm/1W(NON)
R45
1
14
VMMA
VMMB
220
VMTD
R64 0.68ohm/1W
R62
28
15
HS1
HS2
2
4
6
9
11
13
21
OUT1
OUT2
OUT3
OUT4
1
14
3
7
8
12
VMMA
VMMB
VMTD
R43 1.0ohm/1W
R41
1
14
220
VMTD
VMMA
VMMB
IC6
MTD2005F(NON)
27
16
26
17
18
19
24
VCC
R63 0.68ohm/1W
R61
22
ENA A
ENA B
VREFA
VREFB
CR
23
20
25
PHA
PHB
DECAY
VCC
ALM
IC7
MTD2005F
1.0ohm/1W
27
16
26
17
18
19
24
VCC
R42
R40
22
23
20
25
27
16
26
17
18
19
24
VCC
RSB
13
NC
13
RSA
5
RSB
10
RSA
5
RSA
5
NC
13
RSB
10
RSB
10
NC
13
NC
13
2-29
10
R96
1.0K
C36
RESERVE
D49
D45
D50 EXCML20A390
D1FS6(NON)
D46 EXCML20A390
D1FS6(NON)
FL26
D48 EXCML20A390
D1FS6(NON)
FL27
D60 EXCML20A390
D1FS6
D1FS6(NON)
D47
D1FS6(NON)
C44
CE820p
FL31
D56 EXCML20A390
D1FS6
FL30
+A_W
+B_W
-A_W
-B_W
WIPER
D1FS6(NON)
VMTD
FL32
FL33
EXCML20A390
D58 EXCML20A390
D1FS6
D54
D1FS6
FL29EXCML20A390
+A_C1
+B_C1
D44
-A_C1
D1FS6(NON)
FL28
-B_C1
D43
D1FS6(NON)
CE0.22u/50V
C38
CE0.22u/50V
C39
C57
CE820p
D59
D1FS6
D55
D1FS6
D57
D1FS6
D53
D1FS6
CE0.22u/50V
C51
VMTD
D37 EXCML20A390
D1FS6
FL22
D40
D1FS6
D41 EXCML20A390
D1FS6
D39 EXCML20A390
D1FS6
FL23
D36
D1FS6
WIPER HEIGHT
D38
D1FS6
CE0.22u/50V
C52
C41
CE820p
VMTD
FL25 EXCML20A390
+A_H
+B_H
D35
-A_H
D1FS6
FL24
-B_H
D34
D1FS6
CE0.22u/50V
C35
CE0.22u/50V
SERVO BOARD_Circuit Diagram 3/4
2
C67
CE1000p
1
2
3
4
5
VCC3
RA14
EXBA10E103J
R156
R157 1.0K
47
47
R93 10K
C78
CE1000p
VCC
53398-0590 R217
R218
DDA_CLK
DDA_MtoS
DDA_StoM
CN9
Moni t or
47K
R146 2.2K
RA2
EXBA10E103J
R91
R92
1
6
1.0K
VCC3
T24
T28
T19
T23
C79
CE1000p
T32 T31 T35 T34
DDA_CLK
DDA_MtoS
DDA_StoM
2.2K
1.0K
R90 10K
RA13
EXBA10E103J
IC11
CY7C1399
VCC3
R158
1.0K
C71
CE1000p
CE0.022u
C95
CE0.022u
C99
SOL_CURNT
Y_CURNT
X_CURNT
R145
6
VM
1
VCC3
CE1000p
VD[0..15]
C97
CE0.1u
VA[0..15]
C72
CE1000p
C74
C98
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
R147 470
RA7
EXBA10E103J
CE0.022u
C96
CE1000p
CE0.022u
1
VA0 5
VA1 7
VA2 4
VA3 8
VA4 3
VA5 9
VA6 2
VA7 10
WE
27
/VHWR
11
12
13
15
16
17
18
19
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15
CS
R144 470
CE1000p
C76
C77
Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS
5
7
4
8
3
9
2
10
2
JP1
Pad
R138
10K
R137
VCC3
10K(NON)
Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS
6
3
1
R81
10K
R80
NON
VCC3
RA9
EXBA10E103J
VCC3
5
7
4
8
3
9
2
10
RA1
EXBA10E103J
R79
0
VFWE
PC20
CE0.1u
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
PC21
CE0.1u
R84 2.2K
1
6
5
7
4
8
3
9
2
10
8.0MHz
Y1
C68
CE22p
SCLK
33
R141
CE18p
C69
1.8K
R83
F0out
F0in
/LESSTHANS
/LESSTHANF
/VCS1
Mode
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
VCC3
CPU ID:0001
VA[0..15]
R139 10K
R140 10K
6
R103
2.2K
/X_A
/X_B
/XM_A
/XM_B
/X_A
/X_B
XPWMXPWM+
/H8S_RESET
/XG_A
/XG_B
/RESET
T30
T29
T27
T26
SolPWM
5
7
4
8
3
9
2
10
Y_PWM
13
14
15
16
17
18
19
20
21
22
23
24
SelPWMMode
Y_DIR
MtrPower
T37
/Y_B
/Y_A
VD4
VD5
VD6
VD7
VFWE
VD0
VD1
VD2
VD3
PC26
CE1.0u
PC10
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
PC9
CE0.1u
VCC3
SEL6410E
DTC114EK
/PWM_ENin
/MTRERR
G_CCW
G_CW
VD[0..15]
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF
/SRVBRD_RESET
3
1
/VRD
/VHWR
/ENC_CHECK
/SerialStart
CE0.1u
C93
2
LED2
10
2
9
3
8
4
7
5
6
1
VCC3
Y_PWMMinus
INTDDA
T36
T33
VFWE
1
6
VCC3
R88
10K
I/O
I/O
I/O
I/O
VCC3
NC
GND
I/O
I/O
I/O
I/O
I/O
IC17
M4A3-64/32-TQFP48
FANPWM1
I/O
I/O
I/O
I/O
I/O
GND
NC
VCC3
I/O
I/O
I/O
I/O
48
47
46
45
44
43
42
41
40
39
38
37
VCC3
YP_PWM
YP_DIR
/PWM_EN
YM_PWM
YM_DIR
R87
10K
FANPWM2
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
E1
E2
1
19
PC12
CE1.0u
74VHCT541
D1
D2
D3
D4
D5
D6
D7
D8
2
3
4
5
6
7
8
9
Y_PWMMinus
T56
T57
T54
G_CCW
G_CW
PWM_EN
Y_PWM
Mode
PC13
CE0.1u
IC24
11
12
13
14
15
16
17
18
19
20
22
22
22
22
22
10K
R173
X_CURNT
C118
CE0.22u
PWM_EN
XPWM+
XPWM-
18 R175
17 R174
16 R172
15 R171
14 R170
13
12
11
VCC
100
PWM_EN R184
IC20
100
100
XPWM+ R193
XPWMR183
C128
CE0.022u
8
3403A
VCC
IC26C
9
10
100K 0.1%
10 C86
9 CE0.022u
8
7
6
5
4
3
2
1
HIN
LIN
SD
VSS
N.C
N.C
N.C
N.C
N.C
15
4
10
16
5
9
HIN
LIN
SD
VSS
N.C
N.C
N.C
N.C
N.C
12
14
13
15
4
10
16
5
9
IR2112S
VDD
11
IC30
IR2112S
VDD
12
14
13
IC31
VCC
VCC
11
R123
L6201PS
GND
GND
NC
NC
IN1
IN2
BOOT2 BOOT1
OUT1
Vref
SENSE
VS
ENABLE OUT2
NC
NC
NC
NC
GND
GND
/Y_A
+15 VM
/Y_B
2
VB
COM
LO
VCC
VS
+15
+15 VM
1
3
LO
6
VS
VCC
COM
7
8
VB
HO
IC22D
/Y_B 8
IC22C
/X_B 6
/XM_B
/Y_A
PC31
CE0.1u
/XM_A
D80
DAN202K
HO
IC22A
2
VCC3
/X_A
R208
0.1ohm/1W
/XG_B
/XG_A
C116
CE0.1u
R191 22
R205 22
CE0.22u/50V
C122
D79
DAN202K
2
1
3
6
+15
C115
CE0.1u
R190 22
R204 22
7
CE0.22u/50V C121
8
1
74LVC14
IC22B
4
11
74LVC14
IC22F
13
74LVC14
Q6
FS30ASJ-2
Q9
FS30ASJ-2
VM
Q7
FS30ASJ-2
FS30ASJ-2
Q10
VM
+
VM
C130
CE1000p
C91
100u/63V
74LVC14
3
CE1000p
C133
IC22E
9
74LVC14
5
74LVC14
10
12
CE0.22u/50V
CE0.22u/50V
1
220
IC12
H8S/267X-QFP144
VA0
VA1
VA2
VA3
VA4
VA5
1
VD12
VD13
VD14
R136
C94
CE1.0u
VA6
VA7
VA8
VA9
VA10
VA11
VD15
RA3
EXBA10E103J
VA12
VA13
VA14
VA15
12K 0.1% R211
10
2
9
3
8
4
7
5
Test0 T46
Test1 T42
R215
VD8
VD9
VD10
VD11
Test2 T39
Test3 T45
Test4 T41
Test5 T38
Test6 T44
Test7 T40
100K 0.1%
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
SolPh
SolDecay
/SOL_EN
33
PhB+
R206 470
VCC
53398-0890
1
2
3
4
5
6
7
8
CN15
1
2
3
4
/ENC_CHECK
8
7
6
5
Y_CURNT
14
4
3
2
1
EXBV8V102J
RA25 VCC3
5
4 5
6
3 6
7
2 7
8
1 8
VCC
IC26D
13
12
R122 100K 0.1%
3403A
5267-07A
1
2
3
4
5
6
7
CN18
VCC
5267-08A
1
2
3
4
5
6
7
8
CN17
To SCAN MOTOR
EXCML20A390
FL21
FL19
R120
0.1ohm/1W EXCML20A390
R121
0.1ohm/1W
8
7
6
5
EXBV8V470J
1
2
3
4
RA24
EXCML20A390
FL20
FL38
EXCML20A390
VCC
To FEED MOTOR
To GRIT ENCODER BOARD
C136
CE0.1u
PhA+
R202 470
CE1000p
C110
VCC
R131 220
C108
R143 470
6
21 VA0
23 VA1
24 VA2
25 VA3
26 VA4
1 VA5
2 VA6
3 VA7
4 VA8
5 VA9
6 VA10
7 VA11
8 VA12
9 VA13
10 VA14
22
/VRD
20
/VCS1
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
6
1
VA8 5
VA9 7
VA10 4
VA11 8
VA12 3
VA13 9
VA14 2
VA15 10
CE1000p
C109
C107
10 R195
2
1
CE1000p
C111
Q2
SelPWMMode
T49
T48
CE0.1u
CE0.1u
12K 0.1% R210
R216 4.7K 0.1%
CE0.1u
10
3
R209 4.7K 0.1%
CE0.1u
C125
C124
R197
2
1
3
R198
15K
R196
15K
CE1000p
C112
C126
C127
D76
UDZS16B
C135 C134
CE0.22u/50V CE0.22u/50V
1.0K R203
CE1000p
C113
VCC3
100K 0.1%
1.0K
TMS
28
YM_DIR
YM_PWM
YP_DIR
YP_PWM
TCK
T51
VCC3
GND
14
SCLK
TDO
R213 12K 0.1%
R124 4.7K 0.1%
TDI_1 R161
Y_DIR
/PWM_EN
/PWM_ENin
12
11
10
9
8
7
6
5
4
3
2
1
I/O
I/O
I/O
I/O
TCK
GND
NC
CLK0/I0
TDI
I/O
I/O
I/O
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O
25
26
27
28
29
30
31
32
33
34
35
36
T50
T53
T52
T55
R214
R212 12K 0.1%
4.7K 0.1%
R125
2-30
+
+
RA8
EXBA10E103J
-
-
RA5
EXBA10E103J
D75
UDZS16B
C132 C131
CE0.22u/50V CE0.22u/50V
1.0K R207
2
/H8S_RESET
R102
SERVO BOARD_Circuit Diagram 4/4
2-5 HEATER BOARD
HEATER BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2
2-31
1
2
3
4
5
6
7
8
10
9
13
12
PC12
CE0.1u
VCC
DRYER_ON
DRYER_THM
VCC
PC7
CE0.1u
1
2
3
4
5
6
7
5267-07A
CN3
+
C9
100u/63V
C2
10u/16V
+
VCC
+
C1
10u/16V
PC2
CE0.1u
+24V
PC3
CE0.1u
VCC3
From SERVO BOARD
5
4
3
2
1
33
R50
VCC
33
R51
T32
0
R39
33
33
R31
R41
53398-0590
CN8
PC1
CE0.1u
Monitor
/DRYER_E
BLW_FB
T29
33
33
PRE-H_ON
PRINT-H_ON
AFTER-H_ON
VCC3
CE0.1u
PC15
R34
R23
VCC3
74LVC08
IC6C
8
74LVC08
IC6D
11
/SUB_ERROR
1
19
AFTER-H_THM
T7
10K(NON)
R10
T25
10K
R12
33
T24
CE100p
R21
R22 10K 1%
10K
R11
PRINT-H_THM
PRE-H_THM
R20 10K 1%
To EXT JUNCTION BOARD
53398-0890
CN7
53398-1271
1
2
3
4
5
6
7
8
9
10
11
12
CN5
R33 10K 1%
To HEATER CONTROL BOARD
To MAIN BOARD
53398-1190
R30 10K 1%
2.2K
R2
CE100p
C13
R42 10K 1%
R60
74LVC541
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
18
17
16
15
14
13
12
11
VCC3
VCC3
10K
8
11
T8
T9
C24
CE100p
9
10
6
13
CE0.1u
74LVC14
74LVC14
IC4C
IC4F
5
1
1
5
12
VCC3
1
2
3
4
R43
1
2
3
4
/CS1
8
7
6
5
8
7
6
5
T31
T30
T34
T33
T19
T18
T27
T26
8
7
6
5
8
7
6
5
EXBV8V103J
1
2
3
4
RA6
EXBV8V103J
10K
1
2
3
4
RA7
R26
10K
R27
10K(NON)
R13
2.2K
T14
T15
T16
T17
T12
VCC3
3
GND
Cd
RN5VD29A
2
VDD
OUT
4
4
3
2
1
74LVC08
IC6A
33
VCC3
33
4
3
2
1
5
6
7
8
RA10
EXBV8V102J
T20T21
VCC3
R25 R24
10K 10K
R18
R1
2
1
VCC3
RA4
EXBA10E103J
PC10
CE0.1u
VCC3
IC4B
IC7
3
74LVC14
2
/ServoReset
/HeaterReset
74LVC14
IC4A
C25
CE0.1u
T38
HEATER BOARD
74LVC14
74LVC14
IC4D
IC4E
T2
R57
1.0K
/SerialStart
VCC3
T1
VCC3
PC11
CE0.1u
R35 10K 1%
2
3
4
5
6
7
8
9
CE0.1u
C17
IC2
CE0.1u
C16
R32 10K 1%(NON)
CE100p
CE0.1u
C19
C15
10K
R8
CE100p
C14
10K
R62
R40 10K 1%
10K
R7
CE100p
C11
CE0.1u
1
C10
10K
R61
CE0.1u(NON)
C18
1SS355
D4
C21
1SS355
D3
C20
1SS355
D7
CE0.1u
1SS355
D5
C23
1SS355
D8
CE0.1u
1SS355
1SS355
D6
C22
1SS355
6
T3
F0IN
F0OUT
/SERIAL_START
/SUB_RESET
/SUB_ERROR
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
5
6
7
8
PC9
CE0.1u
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
PC6
CE0.1u
R14
1.8K
C6
CE18p
3
5
4
Y1
8.0MHz
74LVC08
IC6B
6
T44
T4
C8
CE0.1u
R4
220
VCC3
RA1
EXBA10E103J
VCC3
/H8S_RESET
R59
1.0K
VCC3
C7
CE22p
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
0
R63
1
2
3
4
5
6
7
8
9
10
11
0
R64
VCC3
0
R65
CE0.1u
6
CPUID_1
CPUID_2
CPUID_3
0(NON)
R66
A0
A1
A2
A3
A4
A5
T6
T11
T5
T10
CPU ID:0100
RA11
EXBA10E103J
RA12
EXBA10E103J
RA13
EXBA10E103J
VCC3
2
PC8
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
PC5
CE0.1u
D4
D5
D6
D7
D15
D0
D1
D2
D3
T23
T22
T28
10
2
9
3
8
4
7
5
D0
D1
D2
D3
D4
D5
D6
D7
R46
R47
R52
R53
R28
R29
R38
R36
R37
R44
R45
0
0
0
0
10K
10K
10K
0
0
0
0
HEAT-B_ON
HEAT-C_ON
Cooling FAN
BLW_ON
HEAT-D_ON
10
2
9
3
8
4
7
5
D8
D9
D10
D11
D12
D13
D14
D15
/SerialStart
/DRYER_E
/RD
/HWR
LED1
LNJ308G8LRA
Q1
DTA114EKA
/SUB_ERROR
R6
220
VCC3
HEAT-A_ON
C12
CE100p
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF
H8S/267X-QFP144
IC3
5 A0
7 A1
4 A2
8 A3
3 A4
9 A5
2 A6
10 A7
1
10
2
9
3
8
4
7
5
1
A6
A7
A8
A9
A10
A11
6
D10
33
R3
6
10
2
9
3
8
4
7
5
A12
A13
A14
A15
5 A8
7 A9
4 A10
8 A11
3 A12
9 A13
2 A14
10 A15
1
D9
D8
D9
D10
D11
PC4
6
CPUID_0
D12
D13
D14
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
5
7
4
8
3
9
2
10
1
3
VCC3
6
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
6
1
6
1
A[0..15]
RA9
EXBA10E103J
T35
T36
T39
T41
T40
T42
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
VCC3
5
7
4
8
3
9
2
10
1
2-32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
RA3
EXBA10E103J
WE
CS
OE
GND
27
20
22
14
T13
R68
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
10
2
9
3
8
4
7
5
E1
E2
1
19
RA8
EXBA10E103J
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
10K 1%
VCC3
6
1
2
3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3
10K 1%
28
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
74VHCT541
D1
D2
D3
D4
D5
D6
D7
D8
2
3
4
5
6
7
8
9
IC5
R70
R69
0.1/1W
/CS1
CY7C1399
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IC8
11
12
13
15
16
17
18
19
6
10K
10K
10K
10K
RA5
EXBA10E103J
R5
R19
R9
R15
RA2
EXBA10E103J
5
7
4
8
3
9
2
10
1
PC13
CE0.1u
T37
T43
Reserve
10K
C26
CE1000p
R67
8
7
6
5
A[0..15]
53398-0990(NON)
1
2
3
4
5
6
7
8
9
CN6
100
100
100
100
100
100
100
100
T45
UPA1759
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC1
BA10358F
270K
-
1
2
3
4
IC9A
18 R48
17 R49
16 R17
15 R54
14 R16
13 R55
12 R56
11 R58
VCC
R71
+
PC14
CE0.1u
2
1
CN4
C4
CE0.1u
+
BLW_FB
PRE-H_ON
DRYER_ON
+
-
5
6
7
VCC
BA10358F
IC9B
4
8
5267-02A
1
2
CN1
BA10358F
IC9C
C3
CE0.1u
+24V
L1
SBC8-151-202
D2FS6
To EXT JUNCTION BOARD
C5
10u/100V
PRINT-H_ON
AFTER-H_ON
D1
PC16
CE0.1u
HEATER BOARD_Circuit Diagram 1/2
2-33
5267-02A(NON)
1
2
CN401
C403
PC400
10u/16V CE0.1u
+
VCC
pre_heater_on
print_heater_on
after_heater_on
after_therm
print_therm
pre_therm
HEATER CONTROL BOARD
5267-03A(NON)
1
2
3
CN400
53398-1271
1
2
3
4
5
6
7
8
9
10
11
12
CN402
From HEATER BOARD
B03P-VL
1
2
3
1
1
1
0
R405
0
R404
0
3
FH4
F3
FH6
D402
1SS355
Q405
S202SE2
FUSE 250V / 6.3A
PFC-5000 PFC-5000
FH5
VCC
R401
220
D401
1SS355
Q404
S202SE2
VCC
R402
C402
220
CE0.1u(NON)
Q402
DTC114EK
R403
3
F2
VCC
FUSE 250V / 6.3A
PFC-5000 PFC-5000
FH3
C401
CE0.1u(NON)
Q401
DTC114EK
FH2
D400
1SS355
Q403
S202SE2
R400
C400
220
CE0.1u(NON)
Q400
DTC114EK
3
F1
FUSE 250V / 6.3A
PFC-5000 PFC-5000
FH1
2
CN403
2
2
2
4
3
4
3
4
3
1
2
2
1
1
From AC JUNC BOARD
AFTER-THERM
PRINT-THERM
PRE-THERM
53014-06
1
2
3
4
5
6
CN404
B2P3-VH
1
2
3
CN409
B4P7-VH
1
2
3
4
5
6
7
CN413
B2P3-VH
1
2
3
CN410
B2P3-VH
1
2
3
CN407
B4P7-VH
1
2
3
4
5
6
7
CN412
B2P3-VH
1
2
3
CN408
B2P3-VH
1
2
3
CN405
B4P7-VH
1
2
3
4
5
6
7
CN411
B2P3-VH
1
2
3
CN406
AFTER HEATER THERMISTOR
PRINT HEATER THERMISTOR
PRE HEATER THERMISTOR
AFTER HEATER 2
to 117/230V SELECT JUMPER
AFTER HEATER 1
PRINT HEATER 2
to 117/230V SELECT JUMPER
PRINT HEATER 1
PRE HEATER 2
to 117/230V SELECT JUMPER
PRE HEATER 1
1
CN300
VFAN
B03P-VL
1
2
3
B2P3-VH
CN303
1
2
3
B2P3-VH
CN302
1
2
3
CN301
D200
RD3.0
MD-S8100-90
1
2
3
4
5
6
7
8
CN201
To EXT DU-540(DRYER)
HVCC
To DU-540(BLOWER)
MD-S6100-90
5
3
1
2
4
6
CN200
To EXT JUNCTION BOARD
To DC POWER UNIT 2
To DC POWER UNIT 1
EXT JUNCTION BOARD
/dryer_enable
dryer_on
PC201
CE0.1u
HVCC
From HEATER BOARD
53398-0890
1
2
3
4
5
6
7
8
CN203
After-H Thermistor
PRINT-H Thermistor
PRE-H Thermistor
AC JUNCTION BOARD
dryer_therm1
PC200
CE0.1u(NON)
From HEATER BOARD
5267-02A
1
2
B03P-VL
From POWER SW 23
CN202
53014-02
1
2
53014-02
CN102
1
2
53014-02
CN101
1
2
CN100
THERMISTOR JUNCTION BOARD
To HEATER CONTROL BOARD
53014-06
1
2
3
4
5
6
CN103
HEATER BOARD_Circuit Diagram 2/2
2
2-6 INK SYSTEM BOARD
INK SYSTEM BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Board.
2-34
3
4
3
4
5268-02A
3
4
5268-02A
3
4
5268-02A
3
4
5268-02A
3
4
5268-02A
3
4
3
4
3
4
5
3
4
5268-02A
5
CN032-004-000
1
2
2
1
CN1203
CARTRIDGE IC BOARD
CN032-004-000
1
2
5268-02A
CN1103
CARTRIDGE IC BOARD
2
1
CN1201
5
CN032-004-000
1
2
2
1
CN1003
CARTRIDGE IC BOARD
5268-02A
CN1101
5
CN032-004-000
1
2
2
1
CN903
CARTRIDGE IC BOARD
5268-02A
CN1001
5
CN032-004-000
1
2
CN803
CARTRIDGE IC BOARD
2
1
CN901
5
CN032-004-000
1
2
CN703
CARTRIDGE IC BOARD
2
1
CN801
5
CN032-004-000
1
2
CN603
CARTRIDGE IC BOARD
2
1
CN701
5
CN032-004-000
1
2
CN503
CARTRIDGE IC BOARD
2
1
CN601
5
CN032-004-000
1
2
CN403
CARTRIDGE IC BOARD
2
1
CN501
5
CN032-004-000
5268-02A
CN303
1
2
CN401
5
CARTRIDGE IC BOARD
2
1
CN301
3
4
5268-02A
CN032-004-000
1
2
CN203
CARTRIDGE IC BOARD
2
1
C201
3
4
5
CN032-004-000
5268-02A
53398-0590
1
2
3
4
5
CN17
52808-0691
6
5
4
3
2
1
CN14
VCC
C28
47u/16V
+
VCC
isp Writer
47u/16V
+ C22
PC8
CE0.1u
53398-0890
1
2
3
4
5
6
7
8
CN18
Serial_En
Sub_to_Servo
Servo_to_Sub
PC12
CE0.1u
SUB_DATA_in
SUB_CLK_in
SUB_LOAD_in
SUB_DATA_out
PC1
CE0.1u
VCC
VCC
To SERVO BOARD
GND
2
OUT
3
PC7
CE0.1u
TCK
TMS
TDO
TDI
R9
R2
0
+
C23
C17
C30
C27
47u/16V
R8
10K
VCC R11
10K(NON)
R12
10K(NON)
R7
10K
VCC
CE330p CE330p CE330p
C29
VCC3
CE330p
0
TP23
E
DIR
TDO
IC2
VCC
8
7
6
5
1
2
3
4
PC19
CE0.1u
1
2
3
4
PC13
CE0.1u(NON)
DS2480B(NON)
RXD
TXD
POL
VPP
PC4
TP28
GND
TMS
I/O
I/O
I/O
I/O
GND(Bank 1)
I/O
I/O
I/O
I/O
IN
VCCO(Bank 1)
I/O
I/O
I/O
I/O
GND(Bank 1)
I/O
I/O
I/O
I/O
IN
TDO
VCC
TP15
CE0.1u
PC3
D2
UDZS 7.5B(NON)
TP40
UDZS 7.5B
D3
+
R6
22K TP19
C35
2.2u/50V
VCC3
D4
1SS355
@SUB_CLK_in
@SUB_LOAD_in
@SUB_DATA_out
@SUB_DATA_in
@Serial_En
@Sub_to_Servo
@Servo_to_Sub
CE0.1u CE0.1u CE0.1u CE0.1u
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
74LVC245
CE0.1u
VCC3
PC17 PC10 PC9
VCC
GND
1-W
NC
VDD
GND
1-W
NC
VDD
DS2480B
RXD
TXD
POL
VPP
IC7
TP16
IC4
TP24
8
7
6
5
TP17
PC2
19
1
2
3
4
5
6
7
8
9
CE0.1u CE0.1u CE0.1u CE0.1u
PC5
TP39
TP35
TP36
TP37
TP38
TP32
TP26
TP33
TP27
TP34
TP29
TP30
TP31
TP25
A0
A1
A2
A3
A4
A5
A6
A7
TMS
B0
B1
B2
B3
B4
B5
B6
B7
VCC3
VCC3
PC18 PC11 PC6
CE330p
C34
18
17
16
15
14
13
12
11
CE0.1u
INK TANK BOARD
uPC2933T
IN
1
IC3
1SS355
R14
10K
R13
10K
VCC3
VCC3
D1
100
100
100
100
100
CE330p(NON)
C33
TP13 R4
TP6 R3
TP4
TP1 R1
TP14 R5
TP18
TP22 R10
C19
CE330p(NON)
PC15
20
VCC3
GND
10
1
2
TP21
TP20
CN103
LC4128V-TQFP100
R15
0
TP8
TP7
CARTRIDGE IC BOARD
VCC
8
7
6
5
8
7
6
5
1
2
3
4
VCC
1
2
3
4
8
7
6
5
8
7
6
5
1
2
3
4
VCC
TCK
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
VCCO(Bank 0)
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
TDI
GND
IC1
CE0.1u
PC14
VCC
VCC
16
3
6
11
10
9
7
8
RA11
EXBV8V103J
CE0.1u
VCC
16
3
6
11
10
9
7
VCC
8
PC16
RA10
EXBV8V103J
VCC3
0
1
2
3
4
5
6
7
R_non
0
1
2
3
4
5
6
7
R_non
TC74HC4051AFT
VCC
COM
INH
A
B
C
Vee
GND
IC6
R17
VCC
13
14
15
12
1
5
2
4
13
14
15
12
1
5
2
4
TP9
TP12
TP10
TP11
RA12
EXBV8V222J
TP3
TP2
TC74HC4051AFT
VCC
COM
INH
A
B
C
Vee
GND
IC5
R16
TDI
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TCK
C32
C31
C26
C25
C21
C20
C18
C2
C3
C4
C5
C6
C7
C8
C11
C14
C15
C16
5
6
7
8
VCC
RA14
EXBV8V222J
CE470p CE470p CE470p CE470p
C13
C10
4
3
2
1
RA13
EXBV8V222J
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
C12
4
3
2
1
EXBV8V101J
5
6
7
8
RA6
4
3
2
1
EXBV8V101J
5
6
7
8
RA5
EXBV8V101J
5
6
7
8
RA4
EXBV8V101J
5
6
7
8
RA3
EXBV8V101J
5
6
7
8
RA7
EXBV8V101J
5
6
7
8
CE470p CE470p CE470p CE470p
C9
5
6
7
8
CE470p CE470p CE470p CE470p
5
6
7
8
CE470p CE470p CE470p CE470p
C1
5
6
7
8
CE470p CE470p CE470p CE470p
C24
5
6
7
8
CE470p CE470p CE470p CE470p
5
6
7
8
RA9
VCC3
RA8
EXBA10E103J
6
1
VCC3
RA1
EXBA10E103J
10
2
9
3
8
4
7
5
1
1
2
1
TP5
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
I/O
I/O
I/O
I/O
GND(Bank 1)
VCCO(Bank 1)
I/O
I/O
I/O
I/O
VCC
CLK2/I
CLK1/I
I/O
I/O
I/O
I/O
VCCO(Bank 0)
GND(Bank 0)
I/O
I/O
I/O
I/O
IN
GND
GND
IN
I/O
I/O
I/O
I/O
GND(Bank 1)
VCC(Bank 1)
I/O
I/O
I/O
I/O/GOE1
CLK3/I
CLK0/I
VCC
I/O/GOE0
I/O
I/O
I/O
VCCO
GND
I/O
I/O
I/O
I/O
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
R_non
R18
R_non
2-35
R19
6
VCC3
10
2
9
3
8
4
7
5
RA2
EXBA10E103J
6
10
2
9
3
8
4
7
5
CN101
1
2
3
4
CN13
1
2
3
4
CN12
1
2
3
4
CN11
1
2
3
4
CN10
1
2
3
4
CN9
1
2
3
4
CN8
1
2
3
4
CN6
1
2
3
4
CN5
1
2
3
4
CN4
1
2
3
4
CN3
1
2
3
4
CN2
1
2
3
4
CN1
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
175489-4
R_non
R_non
R_non
R_non
R_non
R_non
R_non
R_non
R_non
R_non
R_non
R20
R21
R22
R23
R24
R25
R26
R27
R28
R29
R30
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
CN16
5267-08A
CN7
5267-08A
CN15
5267-08A
To CARTRIDGE IC
To INK CARTRIDGE
Ink_Empty_11
Ink_Exist_11
Ink_Empty_10
Ink_Exist_10
Ink_Empty_9
Ink_Exist_9
Ink_Empty_8
Ink_Exist_8
Ink_Empty_7
Ink_Exist_7
Ink_Empty_6
Ink_Exist_6
Ink_Empty_5
Ink_Exist_5
Ink_Empty_4
Ink_Exist_4
Ink_Empty_3
Ink_Exist_3
Ink_Empty_2
Ink_Exist_2
Ink_Empty_1
Ink_Exist_1
Ink_Empty_0
Ink_Exist_0
INK SYSTEM BOARD_Circuit Diagram
2
2-7 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Board.
2-36
PC401
CE0.1u
+24V
IC1000
GP2S40
To FEED EXT UNIT
53014-10
1
2
3
4
5
6
7
8
9
10
53014-09
CN404
1
2
3
4
5
6
7
8
9
CN403
To TAKEUP UNIT
+
VCC
@/SensWOrg
@/SensC0
VCC
+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
PC902
CE1.0u
VCC
+A_I0
-A_I0
-B_I0
+B_I0
+A_I1
-A_I1
-B_I1
+B_I1
+A_I3
-A_I3
-B_I3
+B_I3
5267-03A
1
2
3
CN902
5267-12A
1
2
3
4
5
6
7
8
9
10
11
12
CN909
CAP SENS
PUMP4
PUMP2
PUMP1
To FAN3
To FAN2
52808-2691
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CN903
C600
CE0.1u(NON)
R601
1.0K(NON)
PC600
CE1.0u
R600
10K(NON)
PhA+
PhAPhB+
PhB-
VCC
@/SensCVOrg
@/SensC1
@/SensHOrg
VCC
+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
VCC
LENC_PHB
LENC_PHA
1
2
3
4
PC500
CE0.1u
HEDS-9730Q50
GND
CH.A
VCC
CH.B
IC500
PC900
CE1.0u
VCC
VCC
PC901
CE1.0u
+A_W
-A_W
-B_W
+B_W
+A_H
-A_H
-B_H
+B_H
+A_C0
-A_C0
-B_C0
+B_C0
5267-06A
1
2
3
4
5
6
CN901
5267-08A
1
2
3
4
5
6
7
8
CN908
5267-04A
1
2
3
4
CN910
CN900
53398-0490
1
2
3
4
C901
C800 C801
D801
CE0.1u 22u/50V D2FS6
+
R802
390/1W
D800
D2FL20U
VCC
B6P-VH
5267-02A
1
2
5267-02A
CN802
1
2
CN804
To POWER UNIT FAN
B2P-VH(NON)
1
2
CN803
B2P-VH
1
2
CN805
To TU/FD I/F BOARD
V9P-VH
1
2
3
4
5
6
7
8
9
CN806
To HEAD BOARD
1
2
3
4
5
6
CN807
To SERVO BOARD
C900
5
6
7
8
4
3
2
1
4
3
2
1
EXBV8V101J
5
6
7
8
RA900
53398-02
1
2
CN904
MAINTENANCE COVER L SW
53014-02(NON)
1
2
CN905
53014-03
1
2
3
CN907
FRONT COVER SW
DC JUNCTION BOARD
Q801
2SJ529S
CE100p CE100p CE100p
C902
To MAIN BOARD
R800
5.6K
R801
3.3K
PSFAN_ON
Q800
DTC114EK
2
+24V
+41V
From SW POWER UNIT2
B8P-VH
1
2
3
4
5
6
7
8
CN800
B10P-VH
1
2
3
4
5
6
7
8
9
10
CN801
From SW POWER UNIT1
WIPER ORG SENS(1-3Pin)
WIPER(1-4Pin)
CAP UP/DOWN
LINEAR ENCODER BOARD
1
2
3
4
CN500
CABLE-ASSY LINER ENC XC-540
VCC
From AXIS SENSOR
Fr om GRIT ENCODER
5267-03A(NON)
1
2
3
CN602
5267-08A
1
2
3
4
5
6
7
8
CN605
53014-02
1
2
CN601
From MAINTENANCE COVER L SW
GRIT ENCODER BOARD
To FAN1
5267-02A(NON)
1
2
CN1100
5267-02A
1
2
CN1101
5267-02A
1
2
CN1102
VCC
53014-03(NON)
1
2
3
CN603
53398-0890
VCC
FAN JUNCTION BOARD
53398-0390
1
2
3
CN1103
To SERVO BOARD
To SERVO BOARD
To SERVO BOARD
1
2
3
4
5
6
7
8
CN604
53398-0290
1
2
CN600
To MOTSENS JUNCTION BOARD
MOTSENS JUNCTION BOARD
C903
47u/16V52808-2691
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CN906
PAPERSIDE
SENSOR BOARD
NON
1
2
3
CN1000
TU JUNCTION BOARD
From DC JUNCTION BOARD
B2P-VH
1
2
CN402
53014-09
1
2
3
4
5
6
7
8
9
+24V
1
4
3
2
CN401
To SERVO BOARD
2-37
To SERVO BOARD
3
1
From MAIN BOARD
SUB BOARD_Circuit Diagram 1/4
2
To MAIN BOARD
52806-2410
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN101
VCC
C105
47u/16V
/RESET
/SW1
/SW0
/LED
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/SW2
+
C107
NON
PC103
CE0.1u
R116
100
PC100
CE0.1u
R119 100
R118 100
R120 100
R117 100
PC101
CE0.1u
NON
C101
NON
C102
NON
C104
NON
C103
R115 100
R114 100
R113 100
PC102
CE0.1u
PC106
CE0.1u
PD[0..7]
C106
CE100p
C100
CE100p
C108
CE100p
PC105
CE0.1u
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
OC
CLK
PC104
CE0.1u
E
DIR
19
1
VCC
6
3
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
VCC
2
SHEET_CUT
PAUSE
POWER
SETUP
HEATER_CONFIG
TOOL_UD
BASE
AUTO CROP
LCD_ON
BUSY_LED
BASE LED
BUZZER
PAUSE_LED
POWER_LED
SETUP_LED
ALGIN_LED
19
18
17
16
15
14
13
12
18
17
16
15
14
13
12
11
CUT_CONFIG
TEST_CUT
CLEANING
TEST_PRINT
Reserve_1
Reserve_2
Reserve_3
18
17 RIGHT CURSOR
16 UP CURSOR
15 LEFT CURSOR
14
13 ENTER
12 DOWN CURSOR
11 MENU
18
17
16
15
14
13
12
11
2
5
6
9
12
15
16
19
19
1
E
DIR
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
2
3
4
5
6
7
8
9
8
A0
A1
A2
A3
A4
A5
A6
A7
PC107
CE0.1u
VHCT245
A0
A1
A2
A3
A4
A5
A6
A7
IC104
VHCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC105
VHCT245
E
DIR
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
19
1
A0
A1
A2
A3
A4
A5
A6
A7
IC106
HCT273
CLK
CLR
11
1
IC107
VHCT245
B0
B1
B2
B3
B4
B5
B6
B7
D1
D2
D3
D4
D5
D6
D7
D8
2
3
4
5
6
7
8
9
VHC32
VHC32
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
IC100C VHC32
IC102
10
9
5
IC100B
4
2
IC100A
1
VHCT574
1D
2D
3D
4D
5D
6D
7D
8D
3
4
7
8
13
14
17
18
18
17
16
15
14
13
12
11
2
3
4
5
6
7
8
9
3
1
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
R102
10K
RA101
EXBA10E103J
VCC
RA100
EXBA10E103J
VCC
13
12
R104
10K
VCC
VHC32
IC100D
VCC
RA102
EXBA10E103J
VCC
470
R100
11
R101
10K
Q101
DTD113EK
1
1
1
IC103
6
10
2
9
3
8
4
7
5
6
10
2
9
3
8
4
7
5
6
10
2
9
3
8
4
7
5
100
R103
2
EVQ21305R
SW117
EVQ21305R
EVQ21305R
SW116
SW112
SW100
SW101
SW102
SW103
RIGHT CURSOR
UP CURSOR
LEFT CURSOR
ENTER
DOWN CURSOR
MENU
CUT CONFIG
TEST CUT
CLEANING
EVQ21305R
TEST PRINT
EVQ21305R
EVQ21305R(NON) Reserve 1
EVQ21305R(NON) Reserve 2
Reserve 3
EVQ21305R
EVQ21305R
EVQ21305R
SW118
EVQ21305R
SW110
SW113
EVQ21305R
EVQ21305R
SW106
SW107
To LCD
LCD EW162G2GLY
LCD1
MDF7-16P-2.54DSA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CN100
SHEET CUT
PAUSE
EVQ21305R
POWER
EVQ21305R
SETUP
EVQ21305R
HEATER CONFIG
EVQ21305R
EVQ21305R(NON) TOOL U/D
BASE
EVQ21305R
EVQ21305R(NON) AUTO CROP
EVQ21305R
VCC
SW111
SW108
SW114
SW104
SW119
SW105
SW120
SW109
SW115
Q100
2SK2796S
VSS
VDD
V0
RS
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VLED
VLSS
1
IC101A VHC14
Q104
Q108
Q106
Q103
Q102
Q105
13
11
9
5
3
BUSY
PAUSE
VCC
180
SLR343BBT3F
SETUP
180
SLR343BBT3F
VHC14
VHC14
IC101F
VHC14
IC101E
VHC14
IC101D
VHC14
IC101C
IC101B
2
MEB-12C-5
BZ100
12
10
8
6
4
BUZZER
DTD113EK
VCC
1
180
DTD113EK
R108
LED106
SLR343BBT3F
HEATER CONFIG
DTD113EK
R110
LED101
SETUP
180(NON)
SLR343BBT3F(NON)
LED100
R109
180
SLR343BBT3F
DTD113EK
R112
LED107
POWER
DTD113EK
R111
LED104
PAUSE
180(NON)
SLR343BBT3F(NON)
LED103
R106
180
DTD113EK
R107
SLR343BBT3F
330
R105
LED105
BASE
DTD113EK
SEL6410E TH12 RT
LED102
PANEL BOARD
2
2
2
2
2
2
2
Q107
3
1
3
1
3
1
3
1
3
1
3
1
2-38
3
2
1
1
11
SUB BOARD_Circuit Diagram 2/4
VHV0 VCC
/P_SIDE_SENS
VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH_BU
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
22u/16V
+ C502
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN2
C501
CE0.1u
0
R4
7
C10
R9
CE1000p
2.2K
BA10358F
2
6
-
R8
3.3K
D2
1SS355
D1
1SS355
BA10358F
5
-
+
NON
R5
NON
R12
IC1B
1
TR1
R7
10K 1%
0
R6
TP74
R500
10K
82
R10
VCC
VCC
TP75
CHECK0
DTB123EK
2
C9
CE0.1u
TP58 TP57 TP56 TP55
IC1A
3
+
VCC
TP62 TP63 TP64
47u/16V(NON)
+ C1
TP54 TP53 TP52 TP51
0 HEAD
C8
CE0.1u(NON)
8
4
FROM Head Board
VCC
1
2-39
3
100
R11
1.0K
C11
CE1000p
22u/16V
+ C511
VCC
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN18
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN15
10u/50V
+ C2
FROM Head Board
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN3
C503
CE0.1u
22u/16V
+ C504
VHV0 VCC
VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
HD_SENS
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
VCC
VR1
22K
53261-0390
1
2
3
CN21
VCC
330
R1
To PAPERSIDE SENSOR BOARD
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
GND
HEAD_TH
VCC
GND
NCHG0
GND
LAT0
GND
CH0
NC
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
NC
SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB
VHV0
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
CHECK0
VCC
NCHG0
GND
LAT0
GND
CH0
GND
VHV0
VCC
R13
VCC
C5
CE0.1u
VHV0
To Head0 Module
To Head0 Module
SEL6410E-TP5
LED1
HEAD_U/D_L
HEAD_U/D_H
/P_SIDE_SENS
HD_SENS
TP43 TP42 TP41
ENC_PHB
ENC_PHA
TP2 TP1 TP8 TP7
TP32 TP33 TP34 TP44
1 HEAD
R501
10K
VCC
TP47
CHECK1
TP45
VCC
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
GND
NC
VCC
GND
NCHG1
GND
LAT1
GND
CH1
NC
SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA
NC
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
VHV0
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
CHECK1
VCC
NCHG1
GND
LAT1
GND
CH1
GND
VHV0
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN11
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN8
FROM Head Board
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN4
53261-0490
1
2
3
4
CN22
To LINEAR ENCODER BOARD
VCC
To Head1 Module
To Head1 Module
VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PHA
GND
ENC_PHB
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
VHV1
TP12 TP11 TP10 TP9
R502
10K
TP77
CHECK2
TP76
VCC
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
GND
NC
VCC
GND
NCHG2
GND
LAT2
GND
CH2
NC
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
22u/16V
+ C512
VCC
VCC
NC
SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB
VHV1
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
CHECK2
VCC
NCHG2
GND
LAT2
GND
CH2
GND
VHV1
PRINT CARRIAGE BOARD 1/2
ENC_PHB
ENC_PHA
TP4 TP5 TP6
TP19 TP20 TP21 TP35
2 HEAD
C6
CE0.1u
VHV1
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN19
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN16
10u/50V
+ C3
To Head 2 Module
To Head 2 Module
VCC
SUB BOARD_Circuit Diagram 3/4
2
FROM Head Board
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN5
VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB
VHV1 VCC
C505
CE0.1u
HEAD_U/D_L
R2
1K
TP16 TP17 TP18
R3
1K
VCC
COM0_A
COM0_B
COM1_A
COM1_B
COM2_A
COM2_B
COM4_A
COM4_B
COM5_A
COM5_B
COM6_A
COM6_B
VCC
VCC
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
GND
NC
VCC
GND
NCHG4
GND
LAT4
GND
CH4
NC
SCK4_YA
SCK4_ZA
SI4_YA
SI4_ZA
NC
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB
VHV1
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
CHECK3
VCC
NCHG4
GND
LAT4
GND
CH4
GND
VHV1
53398-1390
1
2
3
4
5
6
7
8
9
10
11
12
13
CN1
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN12
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN9
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN6
To D-Pics
FROM Head Board
To HEAD UP/DOWN SENSOR
COM0_A
COM0_B
COM1_A
COM1_B
COM2_A
COM2_B
COM4_A
COM4_B
COM5_A
COM5_B
COM6_A
COM6_B
53261-0690
1
2
3
4
5
6
TP46
R503
10K
TP48
CHECK3
CN14
TP50 TP49 TP60 TP59
TP15TP14TP13TP3
4 HEAD
HEAD_U/D_H
22u/16V
+ C506
To Head4 Module
To Head4 Module
VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB
VHV2 VCC
C507
CE0.1u
22u/16V
+ C508
TP71 TP72 TP73 TP78
TP66 TP65 TP70 TP69
TP61 TP68 TP67
5 HEAD
R504
10K
TP23
CHECK4
TP22
VCC
VCC
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN20
52808-2191
22u/16V
+ C513
VCC
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
GND
NC
VCC
GND
NCHG5
GND
LAT5
GND
CH5
NC
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
NC
SCK5_ZB
SCK5_YB
SI5_ZB
SI5_YB
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN17
10u/50V
+ C4
VHV2
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
CHECK4
VCC
NCHG5
GND
LAT5
GND
CH5
GND
VHV2
C7
CE0.1u
VHV2
To He a d 5 Module
To He a d 5 M odu l e
VCC
FROM Head Board
3
8
6
HD_SENS
5
4
C500
CE100p
33
R508
VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB
74VHCT08AFT
2
74VHCT08AFT
IC502A
1
10
74VHCT08AFT
IC502C
9
IC502B
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN7
VCC
11
TR500
DTC114EKA
2
13
12
VCC
PC502
CE0.1u
11
13
12
8
3
6
VCC
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN13
10
74VHCT08AFT
CHECK4
CHECK5
CHECK0
74VHCT08AFT
IC501C
9
CHECK2
CHECK1
2
CHECK3
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
GND
NC
VCC
GND
NCHG6
GND
LAT6
GND
CH6
NC
SCK6_YA
SCK6_ZA
SI6_YA
SI6_ZA
To Head6 Module
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN10
5
4
VCC
NC
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB
VHV2
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
CHECK5
VCC
NCHG6
GND
LAT6
GND
CH6
GND
VHV2
74VHCT08AFT
IC501A
1
IC501B
TP39
R505
10K
TP40
CHECK5
74VHCT08AFT
IC501D
TP30 TP31 TP29 TP28
74VHCT08AFT
IC502D
TP36 TP37 TP38
TP27 TP26 TP25 TP24
6 HEAD
22u/16V
+ C510
PRINT CARRIAGE BOARD 2/2
PC501
CE0.1u
C509
CE0.1u
R506
10K(NON)
VCC
R507
10K(NON)
VHV2 VCC
VCC
3
2-40
1
2
To Head6 Module
VCC
SUB BOARD_Circuit Diagram 4/4
2-8 TAKEUP BOARD
TAKEUP BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2
2-41
1
2
3
CN6
1
2
3
4
5267-03A
5267-05A
1
2
3
4
5
1
2
3
4
5
DC24V
1
2
3
4
1
2
1
R14
1.0K
VCC3
R33
1.0K
FL1
B2P-VH(NON)
EXCELDR35V
5
6
7
8
5
6
7
8
EXBV8V330J
4
3
2
1
RA2
33
R32
4
3
2
1
5
6
7
8
5
6
7
8
+
VCC3
EXBV8V330J
4
3
2
1
RA3
C7
C6
C8
CE100p CE100p CE100p
C9
CE100p
C10
CE100p
C5
RA1
EXBV8V472J CE100p
4
3
2
1
VCC24
EXCELDR35V
C21
CE0.1u(NON)
FL2
CN8
VCC3
1
2
R10
1.0K
R4
1.0K
/TU_ENABLE
IN1
/TU_STATE
OUT1
2
HEC2305-01-250(NON)
CN10
B2P-VH(NON)
CN9
53014-04
CN5
CABLE-ASSY,TU IF EXT XC-540
53014-0510
CN2
CABLE-ASSY,TU IF EXT XC-540
TO MANUAL SW
1:FORWARD
3:OFF
5:REVERSE
CN4
1:AUTO ON FORWARD
2,3:OFF
4:AUTO ON REVERSE 5267-04A
TO MODE SELECT SW
SENSOR INPUT
CX-491
VCC24
33
R3
6
6
1SS355
7
R2
10K
R1
10K
7
VCC3
VCC3
TCK
TMS
TDO
TDI
D9
D5S6M
SBC8-151-202
L1
TAKE UP BOARD
+
1
1
IC1
L4960
D1
MODE_CW
MODE_CCW
TMFOR
TMBACK
SENS2
SENS1
53398-0890
1SS355
D10
CN11
10K
R8
1SS355
D11
1
2
3
10K
R9
1SS355
D4
53014-03
5
6
7
8
5
6
7
8
4
3
2
1
CE100p
C11
4
3
2
1
CE100p
C12
1SS355
D12
1SS355
D5
SENSOR
CE0.1u
C2
CE100p
1SS355
D13
VCC
100K
R6
10K
R12
1SS355
D14
1SS355
isp Writer
10K
R13
10u/35V
C14
CE100p
C18
1SS355
D3
1SS355
D15
1SS355
D19
1SS355(NON)
1SS355
D6
1
2
3
4
5
6
7
8
4
4
R11
22K
+
+
PC4
CE0.1u
+
VCC
C15
2.2u/50V
TP15
D18
1SS355
/RESET
TCK
TP1
TDI
PC6
CE0.1u
VCC3
PC5
CE0.1u
R25
1
2
IN
GND
OUT
uPC2933T
2
1SS355
IC2
D2
KHS22E
SW1
1.0K
1.0K
1
4
3
TP16
2
TP17
3
+
VCC3
1
3
2
R
TRIG
CVolt
2
5
TMS
MTRIN2
MTRIN1
MTRON
R19
4.7K
7
MTRIN2
MTRIN1
R31
4.7K
C30
CE0.01u
C29
CE0.01u
MTRON
R30
1.0K
R29
4.7K
VCC
NE555PS
6
DIS
THR
3
Q
IC4
4.7K
R23
53014-02
1
2
CN7
IC5
DEAD
OC
4
13
MTRIN1
MTRIN2
MTRON
C24
CE0.01u
VCC24
C1
E1
C2
E2
R27
4.7K
R28
1.0K
8
9
11
10
VCC
C25
C26
C27
CE100p CE100p CE100p
UPC494GS
INV2
NONI2
FB
INV1
NONI1
33
R22
33
R21
33
R20
15
16
3
2
1
C22
CE0.022u
47K
R24
TP14
R18
R17
4.7K 4.7K
VCC
PWM f : 128Hz
Duty : 47%(L=ON)
220
R15
Q1
DTA114EKA
VCC3
TDO
TP18
TP19
TP20
TP21
4
CLK1
VCC3
LED1
LNJ308G8LRA
C23
CE0.01u
CE0.1u
C20
36
35
34
33
32
31
30
29
28
27
26
25
R16
220
Q2
DTA114EKA
1
3
VCC3
VCC
TDI
VCC
I/O_A10
TDO
I/O_A12
I/O_D6
I/O_A14
I/O_D4
GND
I/O_D2
VCCO
I/O_D0
I/O_B0
IC3
VCCO
I/O_B2
GND
I/O_B4
I/O_C14
I/O_B6
I/O_C12
TCK
I/O_C10
LC4064V-75NT48C(48PIN-TQFP)
VCC
TMS
R26
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
PC3
CE0.1u
VCC3 VCC3 VCC3 VCC3
TP2
TP7
CN3
100u/63V
C1
3
15K 3
SW1
SW2
D7
TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
48
47
46
45
44
43
42
41
40
39
38
37
I/O_A8
I/O_A6
I/O_A4
I/O_A2
I/O_A0/GEO0
CLK0/I
CLK3/I
I/O_D14/GOE1
I/O_D12
I/O_D10
I/O_D8
GND
TP13
D8
D16
1SS355(NON)
8
VCC
GND
1
D20
1SS355(NON)
2
2
C17
CE2200p
C13
47u/16V
C19
5
5
4.7K
R7
47u/16V
C16
12
GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8
CE0.1u
D17
1SS355(NON)
R5
C4
CE0.033u
CE0.1u
PC2
REF
13
14
15
16
17
18
19
20
21
22
23
24
47u/16V
C3
PC1
14
GND
7
+5
C
R
5
6
C28
CE0.1u
IN1
IN2
VREF
5
7
9
CE0.22u
C33
EN
11
IC6
+
C34
C35
220u/50V CE0.1u
2
CN1
GND
VS
SENSE
2-42
6
D24
D2FL20U
C32
CE0.022u
R34
0.56/2W
8
L6203
1
OUT2
BOOT2
3
OUT1
D22
C31
CE0.022u D2FL20U
4
BOOT1
2
10
VCC3
D23
D2FL20U
BLACK
RED
D21
D2FL20U
VCC24
5566-02A
1
2
CN12
TAKE UP MOTOR
TAKEUP BOARD_Circuit Diagram
2-9 MAINTENANCE PARTS LIST _ Electrical Parts
SERVO BOARD
Reference No.
Q4
IC2
IC3
IC4
Parts No
Description
15119122 TR,FET 2SJ535
15189105 IC-LINEAR MTD2005
15189105 IC-LINEAR MTD2005
15189105 IC-LINEAR MTD2005
Function
MOTOR POWER SUPPLY
MOTOR DRIVER(Right PUMP)
MOTOR DRIVER(Left PUMP)
MOTOR DRIVER(Middle PUMP)
HEAD BOARD
Reference No.
TR6,TR8
TR5,TR7
TR9,TR11
TR10,TR12
TR22,TR24
TR21,TR23
TR25,TR27
TR26,TR28
TR38,TR40
TR37,TR39
TR41,TR43
TR42,TR44
F1
F2
F3
TR66
Parts No
Description
15129121 TR, 2SA1746 OY
15129122 TR, 2SC4131 GB
15129121 TR, 2SA1746 OY
15129122 TR, 2SC4131 GB
15129121 TR, 2SA1746 OY
15129122 TR, 2SC4131 GB
15129121 TR, 2SA1746 OY
15129122 TR, 2SC4131 GB
15129121 TR, 2SA1746 OY
15129122 TR, 2SC4131 GB
15129121 TR, 2SA1746 OY
15129122 TR, 2SC4131 GB
1000001053 FUSE,04533.15MR
1000001053 FUSE,04533.15MR
1000001053 FUSE,04533.15MR
15119122 TR,FET 2SJ535
Function
TAKE UP BOARD
Reference No.
D9
IC1
IC6
Parts No
Description
15019104 DI D5S6M-4000
15199237 V.RGL L4960
15199952 IC L6203
TRANSISTOR for HEAD DRIVER(CYAN)
TRANSISTOR for HEAD DRIVER(MAGENTA)
TRANSISTOR for HEAD DRIVER(YELLOW)
TRANSISTOR for HEAD DRIVER(BLACK)
TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
HEAD POWER FUSE (CYAN, MAGENTA)
HEAD POWER FUSE (YELLOW, BLACK)
HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA)
HEAD POWER SUPPLY
Function
POWER SUPPLY
SWITCHING REGULATOR
MOTOR DRIVER
HEATER CONTROL BOARD
Reference No.
Parts No
Description
Function
1000001417
RELAY,S202SE2F
*1
Revised 5 Q403
HEATER DRIVER (PRE HEATER)
1000004355 RELAY,SSR AQ1208
1000001417 RELAY,S202SE2F *1
Q404
HEATER DRIVER (PRINT HEATER)
1000004355 RELAY,SSR AQ1208
1000001417 RELAY,S202SE2F *1
Q405
HEATER DRIVER (DRYER HEATER)
1000004355 RELAY,SSR AQ1208
F1
12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER)
F2
12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER)
F3
12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER)
*1:When old parts are damaging, change with the board.
2-43
2
3 Replacement of Main Parts
To Ensure safe Work
Turn off the Main Power SW and unplug the power cable of the Printer before performing parts
replacement.
In case that the DU-740/640 (Option Dryer) is installed, unplug the power cables of both printer and
DU-740/640 (Option Dryer) before performing parts replacement.
It is not possible to cut power off completely only by turning off the Sub Power SWs.
Unplug
AC INLET for the
Printer Unit.
- Rear View -
AC INLET for the
Dryer Unit.
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z
When unpacking a static-sensitive device from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z
When transporting a sensitive devices, first place it in an antistatic container or packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
Adj. Time : 40min
Total Time : 60min.
CAP TOP REPLACEMENT : 30 min. (6pcs.)
1. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
Adj. Time : 2min
Total Time : 32min.
CARRIAGE MOTOR REPLACEMENT : 20 min
1. SERVO LOCK CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.
PUMP REPLACEMENT : 25 min. (3 pcs.)
1. PUMP TIMES CLEAR
Total Time : 25min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK.
6. IP ADDRESS SETTING
*Set the [DATE] in order of the [Year/Month/Day].
Start the machine with the Service Mode and set it in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
13. SENSOR CHECK
It can be performed in the SENSOR CHECK.
14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
15. LINEAR ENCODER SETUP
16. PAPER SIDE SENSOR ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
Adj. Time : 70min
Total Time : 100min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK.
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the SENSOR CHECK.
Adj. Time : 30min
Total Time : 60min.
HEAD BOARD REPLACEMENT : 10min.
1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SENSOR CHECK.
3. FAN ON THE HEAD BOARD CHECK
Adj. Time : 13min
Total Time : 23min.
CARRIAGE BOARD REPLACEMENT : 15min.
1. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SENSOR CHECK.
2. THERMISTER CHECK
3. PAPER SIDE SENSOR ADJUSTMENT
Adj. Time : 5min
Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED//BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK.
Adj. Time : 3min
Total Time : 10min.
SERVO BOARD REPLACEMENT : 12min.
1. PINCH ROLLER SENSOR CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > BOTH.
Adj. Time : 8min
Total Time : 20min.
CARRIAGE BELT REPLACEMENT : 30min.
1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
Adj. Time : 20min
Total Time : 50min.
ENCODER SCALE REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP
Adj. Time : 3min
Total Time : 28min.
BATTERY REPLACEMENT : 7min.
1. TIME AND DATE SETTING
Adj. Time : 2min
Total Time : 9min.
3-3
3-1 HEAD REPLACEMENT
1
Turn on the Sub Power SW while pressing the Left, Right
and Down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2
Select [SUB MENU] > [HEAD REPLACE], and select
the group of the target Head.
Check the ink
amount in the
Drain Bottle.
Upper Limit
Discard it before
the ink exceeding
the upper limit.
3
[
] [
[
]
]
SUB MENU
PUMP UP
PUMP UP
A B C
Select [PRINT MENU] > [HEAD RANK], and select the
Head No. of the head that you are going to replace and
input the Head Rank written on the new head.
Input the Head Rank by selecting the digit with the Left
and Right keys, and changing the parameters with the
Up and Down keys.
Press the [ENTER] key to save the settings.
* The Head No. are [HEAD1], [HEAD2], [HEAD3] in order
starting from the Cyan Head at the left end.
4
SERVICE MENU
SUB MENU
HEAD RANK
SERVICE MENU
PRINT MENU
[
5CY2F2F
]
PRINT MENU
HEAD RANK
[
]
[
]
HEAD RANK
HEAD 1
HEAD RANK 1
1234567 (1/5)
Remove the Front Cover, Right I/S Cover and Right Inner
Plate.
Right Inner Plate has a small hook on its right
bottom and it is inserted to the lower cover.
Be cautious when removing it.
Right I/S Cover
Front Cover
Right Inner Plate
3-4
5
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.
SERVICE MENU
I/S MENU
[
] [
]
I/S MENU
I/S CONTROL
[
]
I/S CONTROL
CAP
[
]
CAP
OPEN
6
Turn off the Sub Power SW, and then turn off the Main
Power SW.
When replacing the Head, it is necessary to
turn off the Main Power SW. If not, the Head or
the Main Board may get broken. We
recommend replacing the Head with the AC
Cord unplugged.
Main Power SW
< Rear view >
7
Remove the 4 screws as shown in the figure to remove
the Carriage Cover.
Carriage Cover
Holes on the Top Cover
There are 2 holes on the Top Cover. 2 upper
side screws can be removed by using a
screwdriver through the Top Cover.
8
Remove the Damper Plate, and remove the 2 Ink
Dampers from the Head which will be replaced.
Damper Plate
Be sure to remove and fix the Ink Damper with
the Head Board Cover fixed. It prevents the ink
from dropping on the Head Board. If the ink
drops on the Head Board, Head will be broken.
Head Board Cover
3-5
9
Remove the 2 screws as shown in the figure to remove
the Head Board Cover.
Head Board Cover
10
Disconnect the 2 flexible cables from the Head.
Flexible Cable
Make sure that LED on the Carriage Board is
off when disconnecting the flexible cables.
11
Remove the Spring, and remove the 3 screws fixing the
Head as shown in the figure.
Then, pull the Head towards the front and pull it up to
remove it.
Spring
12
Remove the Head from the Head Adapter and fix the new
Head to the Head Adapter.
Make sure to fix the Head by pressing it to the
bottom left corner of the Adapter.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
3-6
5CY2F2F
Head
Head Adapter
13
Install the Head to the Head Carriage with the 3 screws
temporarily. Then, fix the Spring and tighten up the 3
screws as shown in the figure.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
Spring
14
Connect the 2 flexible cables to the Head Board.
Flexible Cable
Be careful not to connect the wrong flexible
cable.
15
Fix the Head Board Cover.
Head Board Cover
16
Replace the new 2 Ink Dampers, and fix them to the
Head.
Make sure to replace the Dampers when the
Head is replaced.
Do not hold both sides of the Ink Damper so
hard. It could break.
You can connect either Ink Damper to the either
connector on the Head, however, basically
connect the Ink Damper which has the Ink Tube
with 2 lines to rear side and connect the Ink
Damper which has the Ink Tube with 1 line to
front side.
3-7
17
Fix the Damper Plate.
Damper Plate
Make sure not to press it down to the Dampers.
Dampers could break.
* Fix the screws at the bottom of the long screw
holes.
18
After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
19
Select [SUB MENU] > [HEAD REPLACE], and select
the group of the target Head, and press the [ENTER]
key.
Check the ink amount in the Drain Bottle, and press the
[ENTER] key.
SERVICE MENU
SUB MENU
] [
[
]
SUB MENU
HEAD REPLACE
[
]
HEAD REPLACE
A B C
HEAD REPLACE
A
[ENTER]
CHECK
DRAIN BOTTLE
[ENTER]
Go through the following sequences to perform the Head
Cleaning and Ink Filling
REMOVE SOL CRT.
12345678910111
CHECK
DRAIN BOTTLE
SET SOLCL-LIQUID
12345678910111
[ENTER]
SET SOL CRT.
12345678910111
FILLING INK...
>>>
FILLING INK...
>>>
REMOVE SOL CL
12345678910111
CHECK
DRAIN BOTTLE
FILLING INK...
>>>
3-8
[ENTER]
If you dispose of the drained ink when performing [PUMP
UP] at 2 , select [SUB MENU] > [MAINTENANCE] >
[DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET
DRAIN COUNTER] in the User's menu, and press the
[ENTER] key to reset the drain counter.
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
20
Enter the Service Mode and perform the following adjustments.
1. THERMISTOR CHECK
2. [4-4 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-8 CAP HEIGHT ADJUSTMENT]
HOW TO CLEAR THE HEAD INFORMATION
After THERMISTOR CHECK and HEAD ALIGNMENT,
clear the HEAD INFORMATION from the [SERVICE
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select
the Head you replaced and press the [ENTER] key.
SERVICE MENU
HISTORY MENU
[
]
HISTORY MENU
HEAD GROUP
[
][
HEAD GROUP
CLEAR ALL
]
[
]
HEAD GROUP
CLEAR H6
[
]
HEAD GROUP
CLEAR H5
* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]
from the Head at the left end in order.
[
]
HEAD GROUP
CLEAR H4
[
]
HEAD GROUP
CLEAR H3
[
]
HEAD GROUP
CLEAR H2
[
HEAD GROUP
CLEAR H1
< Note for fixing the Carriage Cover >
Fix the Carriage Cover with the 4 screws shown in the figure
temporarily. And tighten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when
tightening the 2 front screws.
The Head position may shift when the Carriage is
distorted.
Screw
3-9
]
3-2 WIPER REPLACEMENT
1
Select [SUB MENU] > [MAINTENANCE] > [REPLACE
WIPER] in the User's Menu, and press the [ENTER] key.
2
3
The Head Carriage moves to a location permitting wiper
replacement, and then the screen shown in the figure
appears.
Open the Front Cover.
[
][
]
[
][
]
OPEN FRONT
COVER
Front Cover
The screen shown in the figure appears.
FINISHED?
4
Using tweezers, grasp the bottom portion of the Wiper
and take it off the hook.
Clean the Wiper Carriage and Scraper using the
Cleaning stick if they need to be cleaned.
3-10
Wiper Carriage
Scraper
5
Remove the Wiper and install the new one.
Make sure to fix the wiper to make the rubber
side faces the front.
6
Use the tweezers to press the area shown in the figure
and engage the Wiper on the hook.
Make sure to engage it on the hook. If the Wiper
is not hooked, it may fall off while in use.
7
Close the Front Cover, and press the [ENTER] key.
The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.
MAINTENANCE
REPLACE WIPER
3-11
3-3 CAP TOP REPLACEMENT
1
Remove the Front Cover and Right I/S Cover.
Right I/S Cover
Front Cover
2
Turn on the Sub Power SW while pressing the Left, Right
and Down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.
SERVICE MENU
I/S MENU
[
] [
I/S MENU
I/S CONTROL
[
]
I/S CONTROL
CAP
[
CAP
OPEN
4
Move the Head Carriage slowly leftwards to the position
where it is not above the Capping Unit.
3-12
]
]
5
Remove the 5 screws shown in the figure to remove the
Pump Cover together with the Right Inner Plate.
Pump Cover
6
Select [I/S MENU] > [I/S CONTROL] > [CAP] >
[CLOSE], and press the [ENTER] key. The Capping Unit
moves up. Press the [ENTER] key 3 times, because the
Capping Unit moves up in 3 steps.
Right Inner Plate
SERVICE MENU
I/S MENU
[
] [
]
] [
]
][
]
I/S MENU
I/S CONTROL
[
I/S CONTROL
CAP
[
CAP
CLOSE
7
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< Rear view >
8
Disconnect the tube (Black) of the Cap Top from the
Pump.
Make sure to replace the Cap Top one by one.
If you disconnect the plural tubes at the same
time, there is the risk of wrong connections.
Pump
3-13
9
Unhook the Cap Frame with holding it by the other hand,
and remove it.
Cap Frame
Make sure to hold the Cap Frame. There is a
Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.
10
Remove the Cap Top together with the tube.
Cap Top
11
Fix the new Cap Top. Make sure to fix it so that the tube
side faces the front.
Cap Top
Note the following contents.
1. Do not touch the tip of rubber.
2. The Spring is properly fixed under the Cap
Top.
3. Do not bend the tubes.
12
Fix the Cap Frame.
Cap Frame
3-14
13
Connect the tube of the Cap Top to the joint part of the
Pump.
Then, replace the other Cap Tops in the same way.
You can connect the 2
tubes to any one of the
joint parts.
Fix the tubes firmly.
14
Pump
Turn on the Main Power SW, then turn on the Sub Power
SW while pressing the Left, Right and Down keys to
enter the Service Mode.
+
MENU
MENU
SERVICE MENU
15
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down.
SERVICE MENU
I/S MENU
[
] [
I/S MENU
I/S CONTROL
[
]
I/S CONTROL
CAP
[
CAP
OPEN
16
Move the Head Carriage to lock it by hand to the standby
position.
3-15
]
]
17
Select [I/S MENU] > [I/S CONTROL] > [CAP] >
[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the guides at the two ends of
the capping unit with the guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to Cap the
Heads with adjusting the position of the Head Carriage.
Guide
18
Guide
Fix the Pump Cover.
Pump Cover
19
Fix the Front Cover and Right I/S Cover.
Enter the Service mode and perform the following
adjustment.
1. [4-8 CAP HEIGHT ADJUSTMENT]
3-16
Front Cover
Right I/S Cover
3-4 CARRIAGE MOTOR REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< REAR VIEW >
2
Remove the Right Inner Plate and Panel Cover.
Panel Cover
Right Inner Plate
3
Remove the Panel and put it on the Top Cover.
Top Cover
Flexible Cable is connected to the Panel
Board. Do not disconnect the Flexible Cable.
Panel
Panel Board
3-17
4
Remove the Spring.
Spring
5
< Front view >
Disconnect the connector of the motor cable.
Connector
6
Remove the 4 screws as shown in the figure to remove
the Motor together with the Flange.
Flange
Screw
7
Remove the 4 screws to remove the Motor from the
Flange.
Fix the Motor Cable of a new Motor using a cable tie
without bending the cable root, and then fix the new
Motor to the Flange.
Be careful with the fixing direction of the
Flange.
3-18
Flange
Screw
8
Fix the Flange temporarily.
And Fix the Spring.
Flange
Screw
Spring
9
Check the gears mesh without backlash in the following
procedures.
1) Insert the head-unit tool into the hole at the bottom of
the machine and turn it gently. The Capping Unit
moves down.
Head-unit tool
2) Turn the Drive Gear by hand and check there is no
backlash all the way around.
Drive Gear
Motor Gear
If there is backlash, go back to the step 4 , and fix
the motor again.
< Top view >
3) Inset the Head-unit tool into the hole at the bottom of
the machine and turn it gently. The Capping Unit
rises.
Head-unit tool
3-19
4) Make the guides at the edges of the Head Carriage
line up with the guides at the edges of the Capping
Unit. When the heads make contact with the
Capping Unit, turn the tool one or two turns more.
Guide
Guide
10
Then, tighten up the 4 screws to fix the Flange firmly in
order as shown in the figure.
1
4
Apply a proper quantity of grease
(P/# 21675101 FLOIL GE-676 BLACK 10ML)
between gears.
3
2
< From top view >
11
Connect the connector of the motor cable.
Connector
12
Fix the Panel.
Panel
3-20
13 Fix the Panel Cover and Right Inner Plate.
Panel Cover
Front Cover
Right Inner Plate
14
Perform the SERVO LOCK CHECK.
After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
15
16
Open the Front Cover.
Front Cover
In [MOTOR MENU] > [SERVO LOCK] menu, select [S].
Move the Head Carriage left and right by hand and make
sure the value on the LCD changes as the Head moves.
SERVICE MENU
MOTOR MENU
[
] [
MOTOR MENU
SERVO LOCK
3-21
[
]
SERVO LOCK
S:
3
]
17 Press the [ENTER] key to excite the Motor.
Check the Head Carriage can not be moved easily by
hand and the value on the LCD doesn't change.
SERVO LOCK
S:
1688
[ ENTER ]
SERVO LOCK
S:*
1688
18
Perform the AGING for checking.
Go back to the [MOTOR MENU], and select [AGING] >
[SCAN] and press the [ENTER] key. Confirm that the
machine performs the AGING properly and press the
[ENTER] key to finish AGING.
Do the AGING with the Head Height set at the
HIGH position for its safety.
Do not load any media when performing
[AGING].
19
Clear the motor working hours.
Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor working
hours will be reset to 0.
SERVICE MENU
MOTOR MENU
[
]
[
]
MOTOR MENU
AGING
AGING
SCAN
SERVICE MENU
HITORY MENU
[
]
HITORY MENU
MOTOR GROUP
[
][
]
MOTOR HOURS S
1653 hours
[
]
MOTOR HOURS S
CLEAR
[ ENTER ]
3-22
3-5 PUMP REPLACEMENT
1 Remove the Front Cover and Right I/S Cover.
Right I/S Cover
Front Cover
2 Turn on the Sub Power SW while pressing the Left, Right
and Down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.
SERVICE MENU
I/S MENU
[
] [
I/S MENU
I/S CONTROL
[
]
I/S CONTROL
CAP
[
CAP
OPEN
4
Move the Head Carriage slowly leftwards to the position
where it is not above the Capping Unit.
3-23
]
]
5
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< Rear view >
6 Remove the 5 screws shown in the figure to remove the
Pump Cover together with the Right Inner Plate.
Pump Cover
7
Right Inner Plate
Disconnect the connector of the Pump Motor.
Connector
Pump
8 Disconnect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain from the Pump.
Tube
(Cap Top side)
Make sure to replace the Pump one by one. If
you disconnect the tubes of the plural Pumps
at the same time, there is a risk of wrong
connections.
3-24
Tube
(Drain side)
9
Remove the 2 screws as shown in the figure to remove
the Pump Unit.
Screw
10
Remove the 3 screws shown in the figure to remove the
Motor from the Pump Unit.
Fix the new Pump Unit to the Motor.
Motor
Pump Unit
11
Fix the Pump Unit with the 2 screws as shown in the
figure.
Screw
12
Connect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain.
Then, replace other Pumps in the same way.
Tube
(Cap Top side)
Connect the tubes on the Cap Top side to the
left joint and connect the tubes on the Drain
side to the right joint.
Fix the tubes firmly.
Make sure that the tubes on the Drain side are
inserted to the Ink trash.
3-25
Ink trash
Tube
(Drain side)
13
Connect the connector of the Pump Motor.
Connector
14
15
Pump
Move the Head Carriage to lock it by hand to the standby
position.
After turning on the Main power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
16
Select [I/S MENU] > [I/S CONTROL] > [CAP] >
[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the Guides at the two ends of
the Capping Unit with the Guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to Cap the
Heads while adjusting the position of the Head Carriage.
Guide
3-26
Guide
17
Clear the pump rotation times.
Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP]. Then, select the pump
you replaced.
Select [CLEAR] and press the [ENTER] key.
SERVICE MENU
HITORY MENU
[
]
HITORY MENU
MOTOR GROUP
[
]
MOTOR HOURS F
3 hours
[
]
PUMP TIMES A
CLEAR
PUMP TIMES A
9134 times
18
Select [SERVICE MENU] > [I/S MENU] > [PUMP
CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] for visually checking the Pumps work
correctly.
SERVICE MENU
I/S MENU
[
][
]
I/S MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
PUMP CHECK
PUMP RELEASE
19
Fix the Pump Cover with the 5 screws shown in the
figure.
Pump Cover
20
Fix the Front Cover and Right I/S Cover.
Right I/S Cover
Front Cover
3-27
3-6 INK TUBE REPLACEMENT
1
After turning on the Main power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2
Select [SUB MENU] > [PUMP UP], and select the group
of the target tube.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
PUMP UP
PUMP UP
A B C
3
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< Rear view >
4
Remove the following covers.
Front Rail Cover
Top Cover
Right I/S Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 Only)
Right Top Cover
Right I/S Cover
Left I/S Cover
Front Cover
3-28
5 Remove the 4 screws as shown in the figure to remove
the Carriage Cover.
6
Remove the Carriage Board Cover.
Carriage Cover
Carriage Board Cover
Remove the Carriage
Board Cover by
pushing the part
indicated by the arrows
because the top part of
the support is easy to
break.
7
Remove the 2 Nylon Rivets fixing the clear plates. Then,
disconnect all the 6 flexible cables that are coming from
the Cable Vayor.
Filters
Flexible Cables
Handle the Filters with care.
The Filters may break when dropped.
8
Remove the Guide Plates of the Cable Vayor and Cable
Guides. Then, take out the flexible cables from the
Cable Vayor.
Cable Guide
Guide Plate
< Rear view of the machine >
3-29
9
Disconnect the Ink Tubes from the Ink Dampers, and
put the scotch tape on the tip of the Ink Tube to prevent
the ink from coming out.
Make sure not to replace the Ink Tubes of the
different colors at the same time. There is a risk
of connecting wrongly when fixing the new
ones.
10
Disconnect the Ink Tubes from the Joints, and put the
scotch tape on the tip of the Ink Tubes to prevent the ink
from coming out.
It is not necessary to replace the Ink Tubes of
the other side (Ink Cartridge side) of the Joints.
Joint
< Rear view of the machine >
11
Pull out the Ink Tubes from the Cable Vayor, and put the
new Ink Tubes in the Cable Vayor.
Make sure to insert the Ink Tubes to the right
slots shown in the figure.
Y
12
Lm Lc
M C
M C
K
Connect the new Ink Tubes to the Joints, and mark both
ends of the Ink Tubes to indicate the color of the ink.
Be careful not to forget to fix the O rings. Make
sure that the Tubes are connected straight and
firmly at the joint part.
Joint
< Rear view of the machine >
3-30
13
Cut the Ink Tubes at appropriate length and connect
them to the Ink Dampers.
Then, replace the other Ink Tubes in the same way.
14
Connect the 6 Flexible Cables to the Carriage Board and
fix the Nylon Rivets to fix the Clear Plates.
Filters
Flexible Cables
Be careful not to forget to fix the Filters.
15
16
Fix the Carriage Board Cover.
Carriage Board Cover
Fix the Guide Plates and the Cable Guides.
Guide Plate
Do not fix the Guide Plates for the 3 positions from the
end of Cable Vayor.
Blank
< Rear view of the machine >
3-31
Fix the Cable Guide at the position shown in the figure.
Cable Guides are to be fixed next to the Tube Guides.
Cable Guide
Tube Guide
< Rear view of the machine >
17 After turning on the Main power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
18
Select [SUB MENU] > [FILL INK], and select the group
which you want to fill ink of, and press the [ENTER] key.
SERVICE MENU
SUB MENU
[
] [
[
]
SUB MENU
FILL INK
FILL INK
A B C
3-32
]
3-7 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)
1. Board Cover opened
TU Junction Board
Heater
Board
Servo Board
Main Board
Head Board
Board Stay
2. Board Stay removed
SW Power Supply
(5V, 24V)
AC Junction
Board
DC Junction
Board
SW Power Supply
(41V)
3-33
1
Turn off the Sub Power SW and then turn off the Main
Power SW, and pull out the AC cord.
Main Power SW
< Rear view >
2
Remove the Chassis Cover.
Chassis Cover
3-34
HEAD BOARD REPLACEMENT
HEAD BOARD CONNECTOR LAYOUT
CN12
CN11
CN13
CN9
CN1~7
1 Disconnect all the Cables from the Head Board.
Revised 7
2 Remove the screws as shown in the figure to replace
to the new Head Board.
Make sure that there is no gap in connected
part with the main board when connecting the
Head Board.
< NG >
GAP
3-35
Main Board
Head Board
3
4
Connect all the Cables to the Head Board.
Carry out the following checks.
1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SENSOR CHECK.
3. FAN ON THE HEAD BOARD
3-36
SERVO BOARD REPLACEMENT
SERVO BOARD CONNECTOR LAYOUT
CN16
CN17
CN18
CN15
CN14
CN12
CN11
CN8
CN7
CN4
CN1,2
1
2
Disconnect all the Cables from the Servo Board.
Remove the screws shown in the figure to replace with
the new Servo Board.
3-37
3 Connect all the cables to the Servo Board.
4 Carry out the following adjustments and settings.
1. PINCH ROLLER SENSOR CHECK
2. AGING
3-38
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN11
CN10
CN9
CN7
CN8
CN4
CN6
1 Connect the AC cord, and turn on the Main Power SW.
Main Power SW
< Rear view >
2 Start the Peck.
3-39
3 Perform [Get Report] and [Get Parameters], and save
them.
4 Turn off the Main Power SW and pull out the AC cord.
< Rear view >
Main Power SW
5 Disconnect all the Cables which are connected to the
Main Board.
Revised 7
6 Remove the screws as shown in the figure fixing the
head Board, and disconnect from the Main Board.
Main Board
3-40
Head Board
Revised 7
7 Remove the screws as shown in the figure fixing the
Main Board, and replace with the new Main Board.
Main Board
Revised 7
8 Connect the Head Board to the Main Board, and fix it
with the screws as shown in the figure.
Make sure that there is no gap in connected
part with the main board when connecting the
Head Board.
< NG >
GAP
9 Connect all the cables to the Head Board.
3-41
Main Board
Head Board
10
Perform the following operations after replacement.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-8 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
6. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
Perform the following operations if it is not possible to transfer the parameters by Peck4.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-8 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
9. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
10. INK TYPE SETTING
It can be set in the [SUB MENU] > [CHANGE INKTYPE].
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP].
13. SENSOR CHECK
It can be performed in the Sensor Check.
14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE
Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE].
15. LINEAR ENCODER SETUP
Refer to [4-7 LINEAR ENCODER SETUP].
16. PAPER SIDE SENSOR ADJUSTMENT
Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].
17. HEAD ALIGNMENT
Refer to [4-4 HEAD ALIGNMENT].
* Only Horizontal and Bidirectional Adjustment are required.
18. CALIBRATION
Refer to [4-9 CALIBRATION].
3-42
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN301]
on the AC Junction Board
Connected to the [CN800]
on the DC Junction Board
1 Disconnect the Cables from the following boards and
remove them with the Stays.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
Heater
Board
2 Disconnect all the cables connected to the SW Power
Supply.
3 Remove the 4 screws shown in the figure and replace
with the new SW Power Supply (41V).
3-43
Main Board
Head Board
4 Connect all the Cables.
5 Set the output voltage of SW Power Supply to + 41V.
1. Turn on the Main Power SW.
Use the Digital multi-Meter that can measure the
direct voltage.
Main Power SW
< Rear view >
2. Put the black probe into CN51-1pin (GND) and the
red probe into CN51-8pin (Vout) on the SW Power
Supply.
CN51-1pin
CN51-8pin
Probe
3. Rotate the volume clockwise using the screwdriver to
adjust the output voltage value to +41V+0.1.
When the output voltage exceeds the +41.4V,
the protection circuit on the SW Power Supply is
activated and it stops outputting the voltage.
In this case, SW Power Supply will output the
voltage by rotating the volume counterclockwise.
When the protection circuit works, SW Power
Supply may not output for a while. Measure the
voltage some time later again.
3-44
Volume
6 Fix the following boards removed in the step 1 .
Connect all the Cables.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
Main Board
Head Board
Heater
Board
Revised 7
Make sure that there is no gap in connected
part with the main board when connecting the
Head Board.
Main Board
< NG >
GAP
3-45
Head Board
SW POWER SUPPLY REPLACEMENT (5V, 24V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN302]
on the AC Junction Board
Connected to the [CN801]
on the DC Junction Board
1 Disconnect the Cables from the following boards and
remove them with the Stays.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
Heater
Board
2 Disconnect all the cables which are connected to the
SW Power Supply.
3 Remove the 4 screws shown in the figure and replace
with the new SW Power Supply (5V, 24V).
3-46
Main Board
Head Board
4 Connect all the Cables.
5 Fix the following boards removed in the step 1 .
Connect all the Cables.
HEATER BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Servo Board
Main Board
Head Board
Heater
Board
Revised 7
Make sure that there is no gap in connected
part with the main board when connecting the
Head Board.
Main Board
< NG >
GAP
3-47
Head Board
3-8 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put
it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
1
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< Rear view >
2 Remove the Chassis Cover.
Chassis Cover
3-48
3 Remove the Battery on the Main Board by pushing it
down and tilting towards right.
Socket
1
2
Main Board
4
Replace the Battery with a new one.
Socket
Be careful with the direction of the Battery.
Battery
Main Board
5
Turn on the Main Power SW and turn on the Sub Power
SW while pressing the Left, Right and Down keys to
enter the Service Mode.
+
MENU
MENU
SERVICE MENU
6 Select [SUB MENU] > [CLOCK] > [TIME], and set the
time and press the [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
[
]
CLOCK
TIME
The display of [B], which shows a battery
exhaustion, disappears by this step.
TIME
00:00:59
B
[
TIME
13:01:59
]
B
[ ENTER ]
3-49
]
7 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press the [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
[
]
[
]
CLOCK
DATE
DATE
00/00/00
DATE
06/08/08
Edit screen
8
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< Rear view >
9 Fix the Chassis Cover.
Chassis Cover
10 Dispose the Battery.
3-50
]
3-9 CARRIAGE BELT REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< Rear view >
2
Remove the following covers.
Right I/S Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Panel Cover
Left I/S Cover (XJ-740 only)
Front Rail Cover
Top Cover
Right Top Cover
Right I/S Cover
Left I/S Cover
Flexible Cable is connected to the Panel
Board. Do not disconnect the Flexible Cable.
3
Front Cover
Panel Cover
After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
4
To protect the Heads, select [I/S MENU] > [I/S
CONTROL] > [CAP] > [OPEN]. And press the [ENTER]
key to move down the Capping Unit.
SERVICE MENU
I/S MENU
[
] [
I/S MENU
I/S CONTROL
[
]
I/S CONTROL
CAP
[
CAP
OPEN
3-51
]
]
5
Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW
< Rear view >
6
Remove the Carriage Cover.
Carriage Cover
7
8
Remove the Damper Plate.
Damper Plate
Remove the Ink Dampers from head 2 and 3.
Remove the 2 screws fixing the Belt Holder to the Head
Carriage.
Screw
3-52
9
Loosen the 2 Fixingscrews as shown in the figure
located leftside of the Belt.
And loosen the Adjustment Screw.
< Top view - Leftside of the Belt >
Fixingscrew
Adjustment Screw
10
Move the Belt Holder to the left.
Do not scratch the Encoder Scale when
removing the Belt from the Carriage or moving
the Belt Holder.
For working easily and safely, it is
recommended to remove the encoder/encoder
scale if it is difficult to remove or move the Belt
Holder.
11
Belt Holder
Loosen the 4 screws to remove the Carriage Belt.
Do not scratch the Encoder Scale when
removing the carriage Belt.
If the grease of the Belt adheres to the Encoder
Scale, it can be a cause of defective printing.
12
Replace with the new Carriage Belt.
Check that the Belt is not twisted.
Put adequate quantity of grease(P/# : 21675102
GREASE, FLOIL G-902Y 10ML) between pulleys.
< Left side >
3-53
< Right side >
13
Tighten the Screws shown in the figure to fix both edges
of the Carriage Belt to the Belt Holder.
< Cross-section diagram from the front view >
OK)
Screw
Plastic Plate
Plastic Plate
Metal Plate
When fixing the Carriage Belt, make sure the
ends of the Belt are not overlapped.
Carriage Belt
Be careful with fixing direction of the Plastic
Plate and fixing order of the Plates.
NG)
Screw
Plastic Plate
Plastic Plate
Metal Plate
< Cross-section diagram from the side view >
Screw
Belt Holder
Metal Plate
Carriage Belt
Plastic Plate
Screw
Carriage Belt
Plastic Plate
Belt Holder
Plastic Plate
Metal Plate
Carriage Belt
14
Move the Belt Holder by hand to the position of the screw
hole which is for fixing with the carriage.
Belt Holder
15
Belt Holder
Fix the Belt Holder to the Head Carriage with the screws.
Then, fix the Ink Dampers to the head 2 and 3.
Screw
3-54
Belt Holder
16
Fix the Damper Plate.
Damper Plate
Make sure not to press it down to the Dampers.
Dampers could break.
* Fix the screws at the bottom of the long screw
hole.
17 Tighten the Adjustment Screw to have tension on the
< Top view - Leftside of the Belt >
Belt. And tighten the 2 Fixingscrews shown in the figure.
Do not tighten the Screws too hard.
FIxingscrew
Adjustment Screw
18 After turning on the Main Power SW, turn on the Sub
+
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
MENU
MENU
SERVICE MENU
19 Select [I/S MENU] > [I/S CONTROL] > [CAP] >
[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the guides at the two ends of
the Capping Unit with the guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to cap the
heads while adjusting the position of the Head Carriage.
20 Carry out the following adjustments and setting.
1. [4-10 Belt Tension Adjustment]
2. [4-11 Belt Position Adjustment]
3. [4-5 Limit & Cut Down Position Initialize]
3-55
Guide
Guide
3-10 ENCODER SCALE REPLACEMENT
1
Remove the following covers.
Left I/S Cover
Right I/S Cover
Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 only)
Front Rail Cover
Right I/S Cover
Front Cover
2
After turning on the Main power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.
SERVICE MENU
I/S MENU
[
] [
I/S MENU
I/S CONTROL
[
]
I/S CONTROL
CAP
[
CAP
OPEN
4
Move the Head Carriage slowly leftwards.
3-56
]
]
5
Remove the Encoder Scale by removing the Plate fixing
the Encoder Scale on its right end and the Spring on its
left end.
Spring
6
Encoder Scale
Plate
Remove the Spring Plate from the Encoder Scale and fix
it to the Encoder Scale on the side without a cutout.
Cutout
Spring Plate
Make sure not to make scratches or put grease
on the Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.
7
Put the Encoder Scale in between the Encoder Plate and
the Guide Rail.
Then, fix the right end with the Plate and hook up the
Spring on the left end.
After fixing, confirm that the Encoder Scale is in place.
Spring Plate
Encoder Scale
Encoder Plate
Do not loosen or tighten the screws fixing the
Encoder Plate.
Screw
8
Move the Head Carriage in a whole width of the machine.
Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also that the Encoder
Scale is between the slit of the Encoder Module.
Carry out the [4-7 LINEAR ENCODER SETUP].
3-57
3-11 PINCH ROLLER REPLACEMENT
1 Remove the Pinch Roller from the Pinch Lever.
Pinch Lever
Pinch Roller
2 Fix the new Pinch Roller to the Pinch Lever.
Pinch Lever
Make sure that the Pinch Roller is fixed
firmly at the 3 points and the hook.
Pinch Roller
Hook
< Bottom view >
3-58
3-12 TAKE-UP BOARD REPLACEMENT
1 Turn off the Sub Power SW and Main Power SW of the
machine, and turn off the SW of the Take-up unit.
Remove the TU Cover.
TU Cover
2 Remove the 2 screws as shown in the figure to remove
the Plate fixing the Board.
Board
Screw
Plate
Shaft
3 Remove all the cables that are connected to the Board.
4 Remove the 4 screws to remove the Board from the
Plate.
Replace with the new Board.
3-59
5 Connect all the cables to the Board.
6 Fix the Plate.
Board
Plate
Shaft
7 Fix the TU Cover.
TU Cover
8 Check the following.
1. [4-12 TAKE-UP UNIT OPERATION CHECK]
3-60
4 Adjustment
4-1 SERVICE MODE
[
], [
], [
] + POWER ON
SERVICE MENU
PRINT MENU
[ MENU ] key
PRINT MENU
HEAD RANK
PRINT MENU
HEAD ADJUST
MENU
SERVICE MENU
HEAD RANK
HEAD 1
HEAD RANK 1
1234567 (1/5)
HEAD RANK
HEAD 6
HEAD RANK 6
1234567 (1/5)
HEAD ADJUST
BIAS
BIAS
TEST PRINT
This menu is used for entering the HEAD RANK for each HEAD
with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
Warning sound goes off when the calculation for verification,
CHECK SUM, is not correct, in order to avoid input error.
PERFORMING
TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.
BIAS
--- VIEW --VERTICAL
TEST PRINT
HEAD ADJUST
VERTICAL
PERFORMING
TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.
VERTICAL
--- VIEW --HEAD ADJUST
HORIZONTAL
HORIZONTAL
TEST PRINT
PERFORMING
TEST PRINT
HORIZONTAL
DT1, Low
H1
2
H2
1
H3
3
H5
2
H6
1
HORIZONTAL
DT3, Low
H1
2
H2
1
H3
3
H5
2
H6
1
HORIZONTAL
DT1, High
H1
2
H2
1
H3
3
H5
2
H6
1
HORIZONTAL
DT3, High
H1
2
H2
1
H3
3
H5
2
H6
1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is
defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
BI-DIR.DEFAULT
TEST PRINT
HEAD ADJUST
BI-DIR.DEFAULT
TEST PRINT
123456
PERFORMING
TEST PRINT
Cursor can be moved with [left] and [right] keys, and the heads can
be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [left] key when the cursor is on the head 1.
BI-DIR.DEFAULT
DT1, Low
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
BI-DIR.DEFAULT
DT3, Low
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
BI-DIR.DEFAULT
DT1, High
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
BI-DIR.DEFAULT
DT3, High
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end.
Default:
It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST
STANDARD HEAD
STANDARD HEAD
3 > 3
This menu is hidden normally.
It appears when Base Head Menu is enabled
on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-1
Normal (beeps 1 time)
PRINT MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
LINEAR ENCODER
SETUP COMPLETED
Error (beeps 2 times)
LINEAR ENCODER
SETUP FAILED
Error is found on Linear
Encoder and Scale.
LINEAR ENCODER
HEADBOARD FAILED
Error is found on
Head Board.
This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-7 LINEAR ENCODER SETUP].
PRINT MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
PERFORMING
TEST PRINT
CALIB.DEFAULT
TEST PRINT 2
PERFORMING
TEST PRINT
CALIB.DEFAULT
SETTING
SETTING
+0.05%
+0.10%
This menu is used for Calibration.
Refer to [4-9 CALIBR ATION (FEEDING DIRECTION)].
When it shows [
], it means
that it has never been setup and it
needs to be set. In this case, even if
adjustment is unnecessary by the
test result, it needs to be set with [0].
PRINT MENU
DOUBLED HEADS
DOUBLED HEADS
HEAD 1&2
5&6
PRINT MENU
TEST PATTERN
TEST PATTERN
HORIZONTAL
PERFORMING
TEST PRINT
It is for checking the Head
Alignment in Horizontal.
TEST PATTERN
BI-DIR.
PERFORMING
TEST PRINT
It is for checking the Head
Alignment in Bidirection.
TEST PATTERN
FILL
PERFORMING
TEST PRINT
It prints on the entire print range
solid in single color by each head.
Print mode is fixed at 720 dps and
8 pass.
TEST PATTERN
BI-DIR. CHECK
PERFORMING
TEST PRINT
This print pattern is for checking a
shifting error in Bidirection and also
for confirming the mechanical
tendency.
4-2
This menu is displayed only when the Ink Type is Max 2MC.
This is for specifying the MC head combination to be disabled under the
situation when the Ink Type is Max 2MC and printing in non-high-speed
mode using 4heads.
This setting is active only when ALTERNATE HEAD is DISABLED in the
user menu.
Options: 1&2, 5&6 Default: 5&6
Normal
SERVICE MENU
I/S MENU
I/S MENU
I/S CHECK
NOW PROCESSING..
Checking
I/S CHECK
COMPLETED
Error
I/S CHECK ERROR
CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. It may damage Head, Cap or Wiper Unit.
I/S MENU
PUMP CHECK
Error Displays
CAP: Error is found on Capping Motor or Capping Sensor.
WIPER: Error is found on Wiper Motor or Wiper Sensor.
PUMP CHECK
PUMP SUCTION
NOW PROCESSING..
PUMP CHECK
PUMP RELEASE
NOW PROCESSING..
This is for checking the pump motor.
The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
CAP
OPEN
I/S CONTROL
WIPER
WIPER
FRONT
CAP: Opens and closes the cap
Cap must not be left opened for long time when ink is installed. Dried ink may damage Head.
Option: OPEN/CLOSE Default: OPEN
WIPER: Moves the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.
I/S MENU
CAP ADJUST
I/S MENU
CAP AGING
CAP ADJUST
ADJUST POS.
ADJUST POS.
0.00
-2.00
CAP ADJUST
CHECK GAP
CHECK GAP
NOW PROCESSING..
CAP AGING
COMPLETED
0.00
Error (beeps 2 times)
CAP AGING
FAILED !!
I/S MENU
WIPER AGING
NOW PROCESSING..
WIPER AGING
COMPLETED
Error (beeps 2 times)
WIPER AGING
FAILED !!
4-3
This is for adjusting and checking
the height of the cap. Refer to
[4-8 CAP HEIGHT ADJUSTMENT].
This is to confirm that the
capping is done properly
within the operation range.
I/S MENU
CARTRIDGE
Remove all cartridges
before pressing ENTER
Set cartridge to SLOT1
CARTRIDGE
IC CHECK
IC CHECK
SLOT1
All cartridges must be removed before entering IC
CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.
INSERT
Error
IC CHECK
SLOT1
IC CHECK
SYSTEM ERROR
ERROR
Normal
IC CHECK
SLOT1
Next, IC communication is checked individually by SLOT.
When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. The
display shows [OK] when the communication is done
properly. As cartridge is removed, the next cartridge
SLOT number to be inserted is displayed. Starting from
SLOT1, it continues to SLOT12 in order. When the check
of SLOT12 is completed, the following message is
displayed at the end of check.
OK
From SLOT1 to 12 in order
Set cartridge to SLOT12
IC CHECK
SLOT12
IC CHECK
COMPLETED
INSERT
Error
IC CHECK
SLOT12
It returns to IC CHECK menu by pressing ENTER key.
When communication is failed, it displays as below.
ERROR
IC CHECK
SLOT1
ERROR
Normal
IC CHECK
SLOT12
It returns to IC CHECK menu by pressing ENTER key.
OK
*Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
written. However, the count of the installation in this
check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.
IC CHECK
COMPLETED
CARTRIDGE
SLOT 1
CARTRIDGE
SLOT 2
SL1 : SERIAL
1402A30C010000A5
Serial No. of the Ink Cartridge IC is displayed.
SL1 : INK TYPE
Max K
Ink type is displayed.
SL1 : CAPACITY
400cc
Ink capacity is displayed.
SL1 : LOT NO.
40216A
Lot No. of the Ink Cartridge is displayed.
SL1 : CONSUM.
100.000cc
Ink consumption is displayed.
SL1 : TIME
0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT
1 times
The insert count of the Ink Cartridge is displayed.
SL1 : FLAG
000000000
The Flag information of the Ink Cartridge is displayed.
It reads the information written on the IC of each carriage.
Following messages are displayed when some error is found.
Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE
SLOT 12
A cartridge with no IC is inserted, wire break or short
SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
4-4
SERVICE MENU
SENSOR CHECK
FRHCPULWcwab
H
123456789101112
E C
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.
SERVICE MENU
THERMISTOR CHK
THERMISTOR CHK
HEAD:25 C/ 77 F
THERMISTOR CHK
BOARD:25 C/ 77 F
SERVICE MENU
SUB MENU
TU Motor Drive Sensor
: Not driving
Blank: Driving
SUB MENU
CHANGE INKTYPE
Blank: Cartridge not inserted, Ink remains
C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
: Cartridge inserted, Ink empty
This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and
the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
[HEAD] and [BOARD] are not necessarily the same.
SERIAL NO.
ZS00000
SUB MENU
SERIAL NO.
The second page shows the status of each
Cartridge Sensor and Ink Empty Sensor.
Each color has 2 positions and the left side
on the didplay shows the left-side head.
Head Up/Down Sensor
H: Head HIGH
L: Head LOW
L: Pinch Roller Sensor
W: Paper Side Sensor
c: Capping Sensor
w: Wiper Sensor
a: TU Motor Drive Sensor
(When TU is connected)
b: Out of use
F: Front Paper Sensor
R: Rear Paper Sensor
H: Limit Sensor
C: Front Cover Sensor
P: Maintenance Cover Sensor
U: Head Up/Down Sensor
This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
CHANGE INKTYPE
MAX cm MAX cm
NOW PROCESSING..
To Setup View
BUSY LED flashes
This menu is to change Ink Type. Different from the process in the user menu,
operations such as Head Wash and Ink Fill are not included.
This menu is used as a correction purpose when a wrong type ink is selected.
When the ink type is changed, Ink System is initialized internally. Then, it exits
the menu and Setup is canceled.
FILL INK
A B C
SUB MENU
FILL INK
Ink Type Max cm : ECO-SOL Max CMYKLcLm
Max 2MC: ECO-SOL Max CMYKMC
UNKNOWN: Ink Type not specified
Fills Ink to each print head. A to C shown on the lower
LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be only for a
recovery when PUMP UP or HEAD WASH is
performed individually.
CHECK
DRAIN BOTTLE
When ink is not filled
SELECT INK TYPE
E-SOL Max LcLm
INSTALL
DRAIN BOTTLE
SET SOL CRT.
123456789101112
Goes next, when cartridge is set
FILLING INK...
CHECK
DRAIN BOTTLE
Goes next, when completed
SUB MENU
PUMP UP
PUMP UP
A B C
CHECK
DRAIN BOTTLE
REMOVE SOL CRT.
123456789101112
PUMPING-UP...
Goes next, when cartridge is removed
SUB MENU
HEAD REPLACE
Goes next, when completed
CHECK
DRAIN BOTTLE
HEAD REPLACE
A B C
Removes ink from each print head. The difference
from the user menu is that head group can be
selected.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
When it is necessary to perform it individually,
fill the same type of ink for recovery with FILL
INK menu immediately.
REMOVE SOL CRT.
123456789101112
Head wash and ink filling
after replacing head
Goes next, when cartridge is removed
SET SOLCL-LIQUID
123456789101112
FILLING INK...
REMOVE SOL CL
123456789101112
Goes next,
when cleaning cartridge is removed
Goes next, when cleaning cartridge is set
CHECK
DRAIN BOTTLE
FILLING INK...
SET SOL CRT.
123456789101112
Goes next, when cartridge is set
4-5
FILLING INK...
CHECK
DRAIN BOTTLE
SUB MENU
HEAD WASH
SUB MENU
PERIODIC CL.
HEAD WASH
A B C
CHECK
DRAIN BOTTLE
REMOVE SOL CRT.
123456789101112
SET SOLCL-LIQUID
123456789101112
Goes next,
when cartridge is removed
Goes next,
when cleaning cartridge is set
PERIODIC CL.
LIGHT
LIGHT
Washes print heads. A to C shown on the lower
LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to wash
the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.
WASHING HEAD...
REMOVE SOL CL
123456789101112
WASHING HEAD...
Goes next,
when cleaning cartridge is removed
Goes next, when completed
This menu is to select the cleaning type of [PERIODIC CL] in the user menu.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and flushing only
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.
SUB MENU
FAN CHECK
FAN CHECK
VACUUM FAN
This menu is to check FANs.
Select a FAN type with [up] and [down] keys.
Press [ENTER] key for ON/OFF of FANs.
FAN turns off automatically when exit this menu.
FAN CHECK
BLOWER FAN
SUB MENU
TU CHECK
TU CHECK
TU
TU
START
STOP
When Take-Up unit is not connected
TU IS
NOT CONNECTED
TU CHECK
OPTION-TU
This menu is to confirm that Take-Up unit which is
connected to the connector equipped for Take-up unit
can be operated properly.
Refer to [4-12 TAKE-UP UNIT OPERATION CHECK].
[TU] menu supports the one named [TAKE UP] of the
two connectors located on the bottom of the right
printer body.
OPTION-TU
START
STOP
When Take-Up unit is not connected
OPTION-TU IS
NOT CONNECTED
SUB MENU
CLOCK
CLOCK
DATE
DATE
05/09/10
DATE
05/09/10
[Year/Month/Day]
CLOCK
TIME
Display
TIME
01:01:59
[Year/Month/Day]
Edit
TIME
01:01:59
Display
TIME
01:01:59
B
Edit
TIME
01:01:59
B
It shows [B], when
battery is dead.
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as
an information.
4-6
SUB MENU
DIP SW CHECK
DIP SW CHECK
0110 0000
bit # [1 2 3 4
SUB MENU
KEY CHECK
SUB MENU
LCD/LED/BUZ CHK
This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
[0] is OFF and [1] is ON.
5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when
any key has not been pressed. It shows the key name when some key is pressed. And it shows a message
of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button
is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to
be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing
other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key,
it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot
be turned off with the sub power key while performing this menu.
KEY CHECK
NONE
Abbreviated
Returns when completed
This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the
functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back
light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD.
Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data
SUB MENU
PORT CHECK
DETECTING...
00:
0B
This menu is to confirm the data input from network. The check sum and input data byte are shown on the
lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the
input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input
data byte overflows at 4GB(4294967296B) and is reset to 0.
Receiving data from network
NETWORK
B3:1073741624B
SUB MENU
MAINTE. MSG.
MAINTE. MSG.
NONE 100 hours
SUB MENU
PAPERSIDE SENSE
PAPERSIDE SENS
OUTPUT LEVEL
OUTPUT LEVEL
0.7V
PAPERSIDE SENS
NOW PROCESSING..
This menu is to set up the cycle of showing the message of [TIME FOR MAINTENANCE].
Range: NONE, 10 to 999 hours (in 10 hour unit)
Default: NONE
This menu is used for adjusting the Paper Side Sensor.
Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].
TIME
01:01:59
SENSOR AUTOTEST
When MEDIA CLAMP is detected.(beeps one time)
SUB MENU
MEDIA CLAMP CHK
MEDIA CLAMP CHK
COMPLETED
NOW PROCESSING..
This menu is for checking the detection of
the Media Clamp.
When MEDIA CLAMP is not detected.(beeps two times)
MEDIA CLAMP CHK
FAILED
SERVICE MENU
MOTOR MENU
MOTOR MENU
AGING
SCAN : Aging for Scan Motor.
The Head Carriage runs max. printing width
in Scan direction.
SCAN
NOW AGING
AGING
SCAN
FEED : Aging for Feed Motor.
Grit Roller runs 100mm back and forth.
AGING
FEED
FEED
NOW AGING
AGING
BOTH
BOTH
NOW AGING
BOTH : The Head Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.
To stop Aging, press [ENTER] key. The Head Carriage returns
back to the capping position, and it returns to the former menu
after the Head is capped.
Make sure not to perform Aging for excessive time when the
Head is filled with ink, in order to prevent the Head from being
damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED
MOTOR MENU
SERVO LOCK
SERVO LOCK
F:
0
SERVO LOCK
S:
100
0
Servo Motor : FREE
SERVO LOCK
F:
240
SERVO LOCK
F:
0
20
4-7
0
This menu is to check whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
the feed-back is performed normally.
Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the normal power
control is performed.
As for [F(Feed direction)], the value displayed on the left changes
by Grid Encoder, and the right changes by Motor Encoder.
SERVICE MENU
HEATER MENU
HEATER MENU
SVC. MODE HEAT.
SVC.MODE HEAT.
STOP > STOP
HEATER MENU
HEATER ADJUST
HEATER ADJUST
PRE
PRE
HEATER ADJUST
PRINT
PRINT
HEATER ADJUST
DRYER
DRYER
HEATER ADJUST
OPTION-DRYER
OPTION-DRYER
0
-3
This is to specify ON/OFF of the heater when the machine is started in the Service Mode.
START : Heater ON
Default : STOP
STOP : Heater OFF
0
This menu is to offset the temperature of each heater.
It should be set when the displayed temperature is different from
the actual temperature.
-3
Range : -5 to +5 Default : 0
0
-3
0
-3
HEATER MENU
PREHEAT TEMP.
PREHEAT TEMP.
35 C
35 C
Range : 20 to 40
Default : 30
HEATER MENU
HEAT TIMEOUT
HEAT TIMEOUT
OFF
10min
Range : OFF, 10 to 30min.
(in 10min. unit)
Default : 20min.
HEATER MENU
HEATER CHECK
This menu is to specify the temperature that is displayed in the [PREHEATING] menu
in the user menu.
Print Heater : OFF
Print Heater : ON
PRE
PRINT
25 C
_ 25 C
PRE
PRINT
DRYER
OPT.
_ 25 C
25 C
This menu is to set the timing to show the timeout message.
If the temperature does not reach to the targeted temperature and within the set
time when starting a printing, the message of “HEATING TIMEOUT CONTINUE?”
is displayed.
25 C
_ 25 C
This menu is to check the heaters and thermistors.
While in this menu, it displays ON/OFF status and the temperatures read
by thermistors on each Preheater, Printheater, Dryer and Option Dryer.
[Up] and [down] keys are to select heaters or dryers, and [ENTER] key is
to turn ON/OFF the selected heater or dryer.
("ON/OFF" described here stands for power manually distributed or not.
It is not for controlling the temperatures set in other menus. Be aware
that the temperature keeps rising when it is left ON. It turns off automatically
when exiting the menu.)
Check if the temperature rises when the heater is ON and also if the heater
temperature decreases to ambient temperature when it is OFF.
The temperature is displayed in Celsius only.
Option Dryer : Not connected
DRYER
OPT.
_ 25 C
Revised 6
SERVICE MENU
SYSTEM SWITCH
SYSTEM SWITCH
PAGE1
This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.
PAGE1
00000000
Bit
bit #[ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH
PAGE16
PAGE16
00000000
bit #[ 8 7 6 5 4 3 2 1 ]
Contents
Settings
Default
PAGE1:Bit1
Cover Sensor
With [1], the error does not occur even if
the cover is open.
0
PAGE1:Bit4
Reflection to the test pattern
of a heater related parameters
[1] enables the settings of [FULL WIDTH S] and
[SCAN INTERVAL] for all test patterns.
0
PAGE1:Bit7
Maintenance flushing that
takes place every 24 hours
Enables with [0], Disables with [1]
0
PAGE2:Bit6
Standard Head Menu
With [1], [STANDARD HEAD] menu is added
to the Service Menu.
0
* All the default of settigs not shown here is "0".
CAUTION : The machine may make unexpected move when other system switches not shown here are changed.
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
MOTOR HOURS F
3 hours
In History Menu, the parameters are separated in groups
by categories. The parameters can be displayed or cleared
by entering the menu of each groups.
SERVICE MENU
REPORT
REPORT
SERVICE REPORT
MOTOR HOURS F
CLEAR
CATEGORIES : MOTOR GROUP / HEAD GROUP /
MAINTE GROUP / WIPE GROUP /
PRINT GROUP /
INK GROUP / HEATER GROUP /
ERROR GROUP / SYSTEM GROUP
SERVICE REPORT
HEAD H1
H1/H2/H3/H4/H5/H6
REPORT
HISTORY REPORT
HISTORY REPORT
HEAD H1
H1/H2/H3/H4/H5/H6
REPORT
CARTRIDGE
CARTRIDGE
HEAD H1
The menu shown on the upper LCD can be changed with [up] and
[down] keys. The corresponding parameter is shown on the lower
LCD. Refer to the HISTORY MENU List on the following pages.
Press [right] key to enter [CLEAR] menu, and parameter can be
cleard by pressing [ENTER] key.
Reports can be printed. The Head to print the report is selectable considering the case of head
trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.
SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional
Service Information.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)
H1/H2/H3/H4/H5/H6
REPORT
EVENT LOG
SELECT MAXIMUM
100 LOGS
Setting Value : 100LOGS/200LOGS/ALL
REPORT
ALL
ALL
HEAD H1
REPORT
SERIAL
4-8
EVENT LOG
HEAD H1
Required Printing Area
SERVICE : W350 L450mm
HISTORY : W250 L220mm
CARTRIDGE : W250 L100mm
EVENT LOG/100 LOGS : W350 L200mm
EVENT LOG/200 LOGS : W350 L330mm
EVENT LOG/ALL(400) : W350 L590mm
ALL : W800 L350mm
HISTORY MENU
MOTOR GROUP
Item
Motor feed
Motor scan
Pump Times A
Pump Times B
Pump Times C
CLEAR ALL
Contents
Total time that the Feed Motor has been rotated
Total time that the Scan Motor has been rotated
Total time that the Pump Motor A has been rotated
Total time that the Pump Motor B has been rotated
Total time that the Pump Motor C has been rotated
Clear all the value in the Motor Group.
Unit
hour
hour
times
times
times
Reference
Life: 1500 hours
Life: 200,000 times
Life: 200,000 times
Life: 200,000 times
HEAD GROUP
Item
Contents
Unit
Shot Cnt. 1
Number of shots fired from the nozzle (H1 left)
Shots/1000
Shot Cnt. 2
Number of shots fired from the nozzle (H1 right)
Shots/1000
Shot Cnt. 3
Number of shots fired from the nozzle (H2 left)
Shots/1000
Shot Cnt. 4
Number of shots fired from the nozzle (H2 right)
Shots/1000
Shot Cnt. 5
Number of shots fired from the nozzle (H3 left)
Shots/1000
Shot Cnt. 6
Number of shots fired from the nozzle (H3 right)
Shots/1000
Shot Cnt. 7
Number of shots fired from the nozzle (H4 left)
Shots/1000
Shot Cnt. 8
Number of shots fired from the nozzle (H4 right)
Shots/1000
Shot Cnt. 9
Number of shots fired from the nozzle (H5 left)
Shots/1000
Shot Cnt. 10
Number of shots fired from the nozzle (H5 right)
Shots/1000
Shot Cnt. 11
Number of shots fired from the nozzle (H6 left)
Shots/1000
Shot Cnt. 12
Number of shots fired from the nozzle (H6 right)
Shots/1000
WIPE H1
WIPE H2
WIPE H3
WIPE H4
WIPE H5
WIPE H6
RUB H1
RUB H2
RUB H3
RUB H4
RUB H5
RUB H6
AUTO CL.H1
AUTO CL.H2
AUTO CL.H3
AUTO CL.H4
AUTO CL.H5
AUTO CL.H6
NORMAL CL. H1
NORMAL CL. H2
NORMAL CL. H3
NORMAL CL. H4
NORMAL CL. H5
NORMAL CL. H6
MEDIUM CL. H1
MEDIUM CL. H2
MEDIUM CL. H3
MEDIUM CL. H4
MEDIUM CL. H5
MEDIUM CL. H6
POWERFUL CL.H1
POWERFUL CL.H2
POWERFUL CL.H3
POWERFUL CL.H4
POWERFUL CL.H5
POWERFUL CL.H6
CLEAR H6
CLEAR H5
CLEAR H4
CLEAR H3
CLEAR H2
CLEAR H1
CLEAR ALL
Number of times the Wiping has been performed (H1)
Number of times the Wiping has been performed (H2)
Number of times the Wiping has been performed (H3)
Number of times the Wiping has been performed (H4)
Number of times the Wiping has been performed (H5)
Number of times the Wiping has been performed (H6)
Number of times the Rubbing has been performed (H1)
Number of times the Rubbing has been performed (H2)
Number of times the Rubbing has been performed (H3)
Number of times the Rubbing has been performed (H4)
Number of times the Rubbing has been performed (H5)
Number of times the Rubbing has been performed (H6)
Number of times the Automatic Cleaning has been performed (H1
Number of times the Automatic Cleaning has been performed (H2
Number of times the Automatic Cleaning has been performed (H3
Number of times the Automatic Cleaning has been performed (H4
Number of times the Automatic Cleaning has been performed (H5
Number of times the Automatic Cleaning has been performed (H6
Number of times the Normal Cleaning has been performed (H1)
Number of times the Normal Cleaning has been performed (H2)
Number of times the Normal Cleaning has been performed (H3)
Number of times the Normal Cleaning has been performed (H4)
Number of times the Normal Cleaning has been performed (H5)
Number of times the Normal Cleaning has been performed (H6)
Number of times the Medium Cleaning has been performed (H1)
Number of times the Medium Cleaning has been performed (H2)
Number of times the Medium Cleaning has been performed (H3)
Number of times the Medium Cleaning has been performed (H4)
Number of times the Medium Cleaning has been performed (H5)
Number of times the Medium Cleaning has been performed (H6)
Number of times the Powerful Cleaning has been performed (H1)
Number of times the Powerful Cleaning has been performed (H2)
Number of times the Powerful Cleaning has been performed (H3)
Number of times the Powerful Cleaning has been performed (H4)
Number of times the Powerful Cleaning has been performed (H5)
Number of times the Powerful Cleaning has been performed (H6)
Clear all the value of the H6.
Clear all the value of the H5.
Clear all the value of the H4.
Clear all the value of the H3.
Clear all the value of the H2.
Clear all the value of the H1.
Clear all the value of all the Head.
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
4-9
Reference
Life: 6 billion Shots/nozzle
Ink from SLOT2
Life: 6 billion Shots/nozzle
Ink from SLOT8
Life: 6 billion Shots/nozzle
Ink from SLOT3
Life: 6 billion Shots/nozzle
Ink from SLOT9
Life: 6 billion Shots/nozzle
Ink from SLOT6
Life: 6 billion Shots/nozzle
Ink from SLOT12
Life: 6 billion Shots/nozzle
Ink from SLOT1
Life: 6 billion Shots/nozzle
Ink from SLOT7
Life: 6 billion Shots/nozzle
Ink from SLOT5
Life: 6 billion Shots/nozzle
Ink from SLOT11
Life: 6 billion Shots/nozzle
Ink from SLOT4
Life: 6 billion Shots/nozzle
Ink from SLOT10
MAINTENANCE GROUP
Item
MAINTE. COUNT
TOTAL TIME
PRINTING TIME
CLEAR ALL
Contents
Number of times the Head Maintenance has been performed
Lapsed time from the last Head maintenance
Printing time from the last Head Maintenance
Clear all the value in the MAINTENANCE GROUP.
Unit
times
hour
hour
Contents
Number of times the Wiping has been performed
Number of times the Rubbing has been performed
Number of times the Wipe has been replaced
Clear all the value in the WIPE GROUP.
Unit
times
times
times
Reference
This value is cleared automatically after carrying out the Head Maintenance.
This value is cleared automatically after carrying out the Head Maintenance.
WIPER GROUP
Item
WIPING COUNT
RUBBING COUNT
WIPE REPLACE
CLEAR ALL
Reference
This value is cleared automatically after replacing it.
This value is cleared automatically after replacing it.
PRINT GROUP
Item
Contents
Unit
Reference
PRINTING TIME
Total time of printing performed
hours
Test print time is excluded.
PRINT PAGES
CLEAR ALL
Number of pages printed
Clear all the value in the PRINT GROUP.
pages
Contents
Number of times the Ink Cartridge 1 has been changed
Number of times the Ink Cartridge 2 has been changed
Number of times the Ink Cartridge 3 has been changed
Number of times the Ink Cartridge 4 has been changed
Number of times the Ink Cartridge 5 has been changed
Number of times the Ink Cartridge 6 has been changed
Number of times the Ink Cartridge 7 has been changed
Number of times the Ink Cartridge 8 has been changed
Number of times the Ink Cartridge 9 has been changed
Number of times the Ink Cartridge 10 has been changed
Number of times the Ink Cartridge 11 has been changed
Number of times the Ink Cartridge 12 has been changed
Number of times the Ink Type has been changed
Clear all the value in the INK GROUP.
Unit
times
times
times
times
times
times
times
times
times
times
times
times
times
Reference
Item
SERVICE CALL
S-CALL HISTORY
MOTOR ERROR F
MOTOR ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.
Contents
Number of times the Service Call has occurred
Service Call Number of the last 5 Calls.
Number of times the Feed Motor Error has occurred
Number of times the Scan Motor Error has occurred
Number of times the Low Temperature Error has occurred
Number of times the High Temperature Error has occurred
Unit
times
No.
times
times
times
times
Reference
EMERG. CAPPING
Number of times the Emergency Capping Error has occurred
times
START UNCAPPED
CLEAR ALL
Number of times the machine has started uncapped
Clear all the value in the ERROR GROUP.
times
Contents
Total time of PRE heater used
Total time of PRINT heater used
Total time of DRYER used
Total time of OPTION DRYER used
Clear all the value in the HEATER GROUP.
Unit
hour
hour
hour
hour
Reference
Contents
Number of times Subpower has been turned on
Total time of Subpower ON
Total time of the machine in Sleep Mode
Number of times the Sheet Cut has been performed
Clear all the value in the SYSTEM GROUP.
Unit
times
hour
hour
times
Reference
INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CARTRIDGE 5
CARTRIDGE 6
CARTRIDGE 7
CARTRIDGE 8
CARTRIDGE 9
CARTRIDGE 10
CARTRIDGE 11
CARTRIDGE 12
CHANGE INK TYPE
CLEAR ALL
ERROR GROUP
Number of times of forcible capping for Head dry prevention that works when cap is left open for 3
minutes or more due to cover open or other reasons.
When cap is left open, it is detected when machine is started.
HEATER GROUP
Item
PRE USE TIME
PRINT USE TIME
DRYER USE TIME
OPT. USE TIME
CLEAR ALL
SYSTEM GROUP
Item
POWER ON COUNT
POWER ON TIME
SLEEP TIME
SHEETCUT COUNT
CLEAR ALL
4-10
SLEEP time is excluded.
It counts Auto Sheet Cut performed by both command and panel.
Roland SOL JET PRO III series
Model
Version
Serial No.
Date
XJ-740
2.00
XX00001
2006/07/25 16:24
IP Address
Subnet Mask
Gateway Address
MAC Address
133, 111, 128, 060
255, 255, 252, 000
000, 000, 000, 000
00:40:AB:FF:01:30
Head Temperature
On Board Temperature
28 C / 82.4 F
35 C / 95.0 F
Heater temp. (PRE)
Heater temp. (PRINT)
Heater temp.(DRYER)
32 C /
34 C /
33 C /
Menu language
Length unit
Temperature unit
Head height
Sheet type
Empty mode
Calibration
Full width scanning
Sheet Width
Side Margin
Bi-dir. simple
Japanese
mm
Scan interval
Sleep
Sleep interval
Sheet remain
Periodic cleaning
Vacuum power
0.0 sec
Enable
30 min
Media Release
Sheet Position
Disable
0mm
Bi-dir. adjust No. 1
No. 2
C
High
Opaque
Stop
+2.20 %
FULL
1879mm
10mm
-4
H1
H2
-3.5
-2
-1
-1
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
SV-GG
-3
-0.10 %
35 C /
94 F
35 C /
94 F
50 C / 122 F
-3 / -3 / -3
-2 / -1 / -1
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
IKC 114XX
-2
+1.70 %
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
H3
-2
-1
40 C / 104 F
40 C / 104 F
50 C / 122 F
-4
/ -3 /
-2.5 / -1 /
H4
H5
-2
-1
+0.5 -0.5
/
/
-3
-1
-3
-1
/
/
-0.5
+1
/
/
/
/
-3
/
+0.5 /
/
/
/
/
0
0
-3
/
+0.5 /
/
/
0
0
Disable
0.0 sec
Enable
FULL
/
/
0
0
/
/
0
0
No. 3
No. 4
/
/
No. 3
No. 4
-3
-2
No. 3
No. 4
H4
-2
-1
H5
-2
-1
H6
-1.5
-0.5
-2.5 /
-2 /
-2.5 /
-2 /
-2
0
/
/
1879mm
0mm
10mm
-2.5 /
0
/
-2.5
0
/
/
-2.5 /
-1 /
-2.5 /
-1 /
-2
-1
/
/
1879mm
0mm
10mm
-2
-1
/
/
30 C / 86 F Sheet Width
Sheet Position
Enable
Side Margin
Auto
Disable
-3
-2
/
/
-2.5 /
-1 /
-2.5 /
-1 /
-2
-1
/
/
0
0
/
/
0
0
/
/
0
0
/
/
0
0
/
/
-2
-1
0
0
/
/
/
/
0
0
/
/
0
0
/
/
0
0
/
/
0
0
-1.5
-0.5
1879mm
0mm
10mm
/
/
30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable
0
0
-2
-0.5
1879mm
0mm
10mm
30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable
Preheating
Blower fan
Vacuum power
Media Release
0
0
H3
-2.5
-1
50 C / 122 F
Disable
30 C / 86 F
Enable
Enable
30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable
Preheating
Blower fan
Vacuum power
Media Release
No. 3
No. 4
Disable
0.0 sec
Enable
FULL
Disable
35 C / 94 F
35 C / 94 F
H2
-2.5
-1
-3.5 /
-2.5 /
Preheating
Blower fan
Vacuum power
Media Release
0
0
Set remain at loading
Heater setting(PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Feed for dry
Preheating
Option Dryer
Blower Fan
30 C / 86 F Sheet Width
Disable
Sheet Position
Auto
Side Margin
Disable
Preheating
Blower fan
Vacuum power
Media Release
-2
/ 0
+0.5 / +1.5
Feed for dry
Scan interval
Edge detection
Full width S
/
/
No. 3
No. 4
-2
/ 0
+0.5 / +1.5
Disable
0.0 sec
Enable
FULL
H1
-3
-2
Preheating
Blower fan
Vacuum power
Media Release
-0.5
+2
Disable
0.0 sec
Enable
FULL
Feed for dry
Scan interval
Edge detection
Full width S
PRESETTING5
0
0.00 %
40 C / 104 F
40 C / 104 F
55 C / 130 F
0 / 0 / 0
0 / 0 / 0
-2
+1
Feed for dry
Scan interval
Edge detection
Full width S
PRESETTING4
0
0.00 %
40 C / 104 F
40 C / 104 F
55 C / 130 F
0 / 0 / 0
0 / 0 / 0
Disable
0.0 sec
Opaque
FULL
Feed for dry
Scan interval
Edge detection
Full width S
SVGG2
-4
+2.20 %
35 C /
94 F
35 C /
94 F
50 C / 122 F
-4
/ -3 /
-2.5 / -1 /
No. 3
No. 4
Feed for dry
Scan interval
Sheet type
Full width S
E-SOL Max LcLm
74/ 86/ 64/ 100/ 71/ 100
100/ 100/ 97/ 72/ 100/ 100
88 F
92 F
90 F
0.0m
NONE
Auto
H6
0
+1.5
Ink type
Ink remain (1-6)
Ink remain(7-12)
0
0
1879mm
0mm
10mm
/
/
0
0
(Abbreviated)
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
PRESETTING8
0
0.00 %
40 C / 104 F
40 C / 104 F
55 C / 130 F
0 / 0 / 0
0 / 0 / 0
Disable
0.0 sec
Enable
FULL
Feed for dry
Scan interval
Edge detection
Full width S
/
/
0
0
/
/
0
0
/
/
30 C / 86 F Sheet Width
Sheet Position
Disable
Side Margin
Auto
Disable
Preheating
Blower fan
Vacuum power
Media Release
No. 3
No. 4
0
0
4-11
0
0
/
/
0
0
/
/
0
0
/
/
0
0
/
/
0
0
1879mm
0mm
10mm
/
/
0
0
Service Report
Head rank H1
H2
H3
H4
H5
H6
Head hori. (DT1. Low)
(DT3. Low)
Head bi
(DT1. High)
(DT3. High)
(DT1. Low)
(DT3. Low)
(DT1. High)
(DT3. High)
Dip SW
System SW page ( 1 - 4 )
System SW page ( 5 - 8 )
System SW page ( 9 - 12 )
System SW page ( 13 - 16 )
Network I/F version
Maintenance request
Booter version
Battery
Periodic CL. degree
Limit position
Cutter down position
Calibration default
Encoder position (L)
Encoder position (R)
6CZ343CUYUOVVRT
00B. . D
73V3739TVUXVVSV
00C. . D
6FW3436TVUXWWST
004. . D
6BV3230UTVVWVSU
00D. . D
6DT332FUSWSVVTT
00P. . D
00H. . D
6ET3935TTVUVVTU
H2
H3
H4
H6
H1
H5
+1
-3
+1
-2
+2
0
-2
+2
-2
+2
+1
-3
-2
+1
+2
-2
-3
+3
-2
+1
+21
+22
+23
+21
+23
+23
+21
+21
+22
+22
+21
+22
+30
+32
+33
+32
+31
+32
+29
+30
+31
+30
+31
+32
00000000
01000000 00000000 00000000 00000000
01000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
Print Server 1.1 (Tue May 30 14:46:26 JST 2007)
NONE
-1 - 1877
1.00
Set sheet position
0C
Empty
Heater adjust (PRE)
Light
0C
Heater adjust (PRINT)
25.2 mm
Heater adjust (DRYER)
0C
1950.3 mm
Preheat temperature
30 C
-0.09 %
20 min
Heating timeout
1642.7 mm
Cap adjust
0.00 mm
271.1 mm
589.9 cc
Drain liquid volume
Standard head
4
History Report
Model
Version
==== Motor group ====
Motor feed
(trip / total [clear])
Motor scan
(trip / total [clear])
Pump Times A (trip / total [clear])
Pump Times B (trip / total [clear])
Pump Times C (trip / total [clear])
==== Maintenance group ====
Maintenance Count
Total Time
Printing time
==== Wiper group ====
Wiping count
Rubbing count
Wiper replace count
==== Head group ====
Shot Cnt.
1 (trip / total [clear])
Shot Cnt.
2 (trip / total [clear])
Shot Cnt.
3 (trip / total [clear])
Shot Cnt.
4 (trip / total [clear])
Shot Cnt.
5 (trip / total [clear])
Shot Cnt.
6 (trip / total [clear])
Shot Cnt.
7 (trip / total [clear])
Shot Cnt.
8 (trip / total [clear])
Shot Cnt.
9 (trip / total [clear])
Shot Cnt.
10 (trip / total [clear])
Shot Cnt.
11 (trip / total [clear])
Shot Cnt.
12 (trip / total [clear])
Wiping count for head
Rubbing count for head
Headrank set count
Auto cleaning count
Normal cleaning count
Medium cleaning count
Powerful cleaning count
XJ-740
2.00
Serial No.
Date
1 /
Cartridge change (7-12)
Change ink type
==== Error group ====
Service call count
Service call history
Motor error (feed)
Motor error (scan)
Low temperature error
High temperature error
Emergency capping
Start uncapped
====Heater group====
Heater used time
1 hours [0]
3 /
5,829 /
5,664 /
5,461 /
3 hours [0]
5,829 times [0]
5,664 times [0]
5,461 times [0]
3 times
134 hours
10 hours
42 times
0 times
1 times
4,277 /
4,260 /
12,387 /
12,408 /
7,287 /
7,285 /
2,026 /
2,021 /
6,873 /
6,883 /
5,518 /
5,529 /
H1
62
6
0
6
10
4
2
==== Print group ====
Printing time
Print pages
==== Ink group ====
Cartridge change (1-6)
: XX00001
: 2007/06/25 16:24
4,277 times [0]
4,260 times [0]
12,387 times [0]
12,408 times [0]
7,287 times [0]
7,285 times [0]
2,026 times [0]
2,021 times [0]
6,873 times [0]
6,883 times [0]
5,518 times [0]
5,529 times [0]
H2
62
6
0
6
10
4
2
H3
60
6
0
6
9
4
2
H4
60
6
0
6
9
4
2
H5
62
0
0
6
10
6
0
H6
62 times
0 times
0 times
6 times
10 times
6 times
0 times
2 hours
39 pages
0
0
0
1
0
0
times
0
1
0 times
0
0
1
0
times
0 times
**** **** **** **** ****
0 times
1 times
0 times
0 times
0 times
2 times
PRE
18
PRINT
18
==== System group======
Power on count
Power on time
Sleep time
Sheet cut count
Peck used count
DRYER
18
OPT.
16 hours
4-12
197 times
45 hours
5 hours
34 hours
0 times
Ink Cartridge Report
Model
Version
No :
1:
2:
3:
4:
5:
6:
7:
8:
9:
10 :
11 :
12 :
XJ-740
2.00
SERIAL /
NO IC CHIP /
14f83740020000a6 /
1449ff3f070000b8 /
14e09c400200001f /
1442f14f060000fd /
148e3a85060000ef /
1449ff3f020000b8 /
1438f73f05000086 /
1442f53f020000fd /
14f82960050000a6 /
148e3a41020000ef /
1438f73f02000029 /
Serial No.
INK TYPE /
CAP. / LOT No/
/
/
/
eSOL C / 400 cc / 61002A /
eSOL M / 400 cc / 60806A /
eSOL Lc / 400 cc / 60906A /
eSOL Lm / 400 cc / 60807A /
eSOL Y / 400 cc / ----------- /
eSOL K / 400 cc / 60911A /
eSOL C / 400 cc / 61002A /
eSOL M / 400 cc / 60806A /
eSO L Lc / 400 cc / 60906A /
eSOL Lm / 400 cc / 60807A /
eSOL Y / 400 cc / 60911A /
: XX00001
CONSUM. /
TIME / INS. /
FLAG
/
/
/
1 / 00000000
55.526cc / 0y003d00h07m48s /
86.091cc / 0y001d05h19m20s /
1 / 00000000
0.063cc / 0y000d13h14m59s /
2 / 00000000
1 / 00000000
43.356cc / 0y001d08h51m44s /
0 / 00000000
77.280cc / 0y001d11h08m29s /
0.641cc / 0y001d00h10m01s /
0 / 00000000
1 / 00000000
62.584cc / 0y003d00h36m21s /
11.978cc / 0y001d10h07m37s /
0 / 00000000
98.108cc / 0y000d18h52m14s /
2 / 00000000
0.892cc / 0y001d06h22m07s /
1 / 00000000
0.748cc / 0y001d01h56m57s /
0 / 00000000
Event Log
Model
Version
Date
Time Temp.
----------- ------ -------07/06/01 14:12 28
07/06/01 14:09 28
07/06/01 14:08 28
07/06/01 14:08 28
07/06/01 14:07 28
07/06/01 14:07 28
07/06/01 14:07 28
07/06/01 14:01 28
07/06/01 14:00 28
07/06/01 14:00 28
07/06/01 13:56 28
07/06/01 13:55 28
07/06/01 13:55 28
07/06/01 13:53 27
07/06/01 13:53 27
07/06/01 13:52 27
07/06/01 13:52 27
07/06/01 13:29 26
07/06/01 13:28 26
07/06/01 13:28 26
07/06/01 13:28 26
07/06/01 13:28 26
07/06/01 13:27 26
07/06/01 13:27 26
07/06/01 13:26 26
07/06/01 13:26 26
07/06/01 13:26 26
07/06/01 13:25 26
07/06/01 13:25 26
07/06/01 13:25 26
07/06/01 13:24 26
07/06/01 13:24 26
07/06/01 13:24 26
07/06/01 13:22 26
07/06/01 13:22 26
07/06/01 13:21 26
07/06/01 13:18 26
07/06/01 13:18 26
07/06/01 13:17 26
07/05/31 12:12 28
07/05/31 11:52 28
07/05/31 08:09 29
07/05/31 07:39 28
07/05/31 07:39 28
07/05/31 07:38 28
07/05/31 07:38 28
07/05/31 07:26 28
07/05/31 07:07 26
07/05/31 07:07 26
07/05/31 03:53 28
XJ-740
2.00
Event
---------------------Print start
Setup done
Cancel done
Cancel start
Setup done
Cancel done
Cancel start
Setup done
Sub power on
Sub power off
Print done
Print start
Print done
Print start
Setup done
Sub power on
Sub power off
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Setup done
Sub power on
Sub power off
Sleep out
Sleep in
Print done
Print start
Print done
Print start
Setup done
Sub power on
Main power on
Sub power off
Information
------------------------------------------------------Testpattern
Width : 1204mm Env. : 0.097
User cancel
Width : 1204mm Env. : 0.097
User cancel
Width : 1204mm Env. : 0.098
Service mode
Testpattern
Testpattern
Testpattern
Testpattern
Width : 1204mm Env. : 0.100
Service report mode
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Width : 1204mm Env. : 0.107
Normal
Testpattern
Testpattern
Testpattern
Testpattern
Width : 1204mm Env. : 0.092
Normal
Normal
Serial No.
Date
Date
Time Temp.
----------- ------ -------07/05/31 03:53 28
07/05/31 02:33 28
07/05/31 01:18 23
07/05/31 01:18 23
07/05/31 00:02 25
07/05/30 23:59 25
07/05/30 23:59 25
07/05/30 12:16 30
07/05/30 11:29 32
07/05/30 11:28 32
07/05/30 11:28 32
07/05/30 11:26 32
07/05/30 11:26 32
07/05/30 11:24 32
07/05/30 11:24 32
07/05/30 11:20 32
07/05/30 11:20 32
07/05/30 11:17 32
07/05/30 11:16 32
07/05/30 11:16 32
07/05/30 11:16 32
07/05/30 11:15 32
07/05/30 11:15 32
07/05/30 11:14 32
07/05/30 11:14 32
07/05/30 11:13 32
07/05/30 11:13 32
07/05/30 11:05 32
07/05/30 10:58 32
07/05/30 10:57 32
07/05/30 10:50 32
07/05/30 10:37 32
07/05/30 10:29 32
07/05/30 10:29 32
07/05/30 10:28 32
07/05/30 10:25 32
07/05/30 10:24 32
07/05/30 10:24 32
07/05/30 10:17 32
07/05/30 10:15 32
07/05/30 10:14 32
07/05/30 10:13 32
07/05/30 10:12 32
07/05/30 10:11 32
07/05/30 10:10 32
07/05/30 10:10 32
07/05/30 10:08 31
07/05/30 10:08 31
07/05/30 10:04 31
07/05/30 10:04 31
4-13
: XX00001
: 2007/06/25 16:24
Event
Information
---------------------- ------------------------------------------------------Sleep out
Sleep in
Main power on
Nor mal
Sub power on
Nor mal
Sub power off
Cleaning
Power on cleaning
Sub power on
Normal
Sub power off
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Setup done
Width : 1304mm Env. : 0.066
Cancel done
Cancel start
User cancel
Print done
Testpattern
Print start
Testpattern
Print done
Testpattern
Print start
Testpattern
Print done
Testpattern
Print start
Testpattern
Print done
Print start
Print done
Print start
Print done
Print start
Setup done
Width : 1304mm Env. : 0.067
Cancel done
Cancel start
User cancel
Print start
Print done
Print start
Print done
Testpattern
Print start
Testpattern
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Print start
Print done
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
XJ-740
[ ]
INITIALIZATION
COMPLETED
DISPLAYED LANGUAGE
MENU
Revised 6
All parameters will be initialized. Turn on the sub
power switch while pressing [
],[
] and [ENTER]
keys to start the machine in SYSTEM PARAMETER
INITIALIZE mode.
Confirmation message is displayed first and press
[ENTER] key. Select the machine using [
],[
]
in [SELECT MODEL] menu. Press [ENTER] key to
initialize the SYSTEM PARAMETER or press
[POWER] key to cancel the initialization.
The machine turns off automatically when the
initialization is completed. All the parameters are
reset to the default.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL
0101] is displayed and the machine never starts
before the LIMIT POSITION is set up.
SERVICE REPORT PRINTING
+
+
Roland DG Corp.
XJ-740
SERVICE REPORT
MENU LANGUAGE
ENGLISH
[ ]
SETUP SHEET
ROLL
LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C >
F
4-14
Turn on the Sub Power SW while
pressing [
] key to start the
machine in the SERVICE REPORT
PRINTING mode.
[SERVICE REPORT] is displayed
and it turns to be the normal mode
after printing.
It starts printing automatically when
media is setup. It requires a A4 size
media and prints with Black ink.
* Please print the [HISTORY
REPORT] from the service mode.
Special Key Combinations
Function for Service
Combination Key Selection
Press [MENU] and [
Menu.
+
Service Mode
Upgrade Firmware
Comments
] to enter Service
+
[UPDATE FIRMWARE?] will be displayed.
Press [ENTER] to upgrade firmware.
+
Use this when the Main Board is replaced.
Installing Firmware
(At Main Board Change)
ENTER
System Parameter
Initialize
ENTER
Limit & Cutter Down
Position
All parameters will be initialized.
Press [ENTER] to start initializing.
+
+
+
Function for Users
Combination Key Selection
MENU
Press [ ] while aligning Carriage to cap
Heads, and press [ENTER].
Set up Cut Down Pos., and press [ENTER].
Service Report(Adjustment value) will be
printed.
Service Report
Language
[SUM-ERROR] will be displayed.
Press [ENTER] to upgrade firmware.
+
Comments
Press[
4-15
] and [
] to select Language.
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the firmware.
1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect XJ-740/640/540 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
Check the IP address of XJ-740/640/540.
1 Turn on the Main Power SW and Sub Power SW, then
press [MENU] key.
Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS].
MENU
[ ]
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
2
Turn off the Sub Power SW.
4-16
Start the Peck on PC.
3 [Peck] screen is displayed, and click [Select Port]
button.
4 Select [Type 3] ProIII etc. from [Product].
Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier.
Click [OK] button.
5 [Peck] screen is displayed again.
Click [Firmware Upgrade] button.
6 [OPEN] screen is displayed.
Select the firmware file and click [Open].
Peck starts to send the firmware to XJ-740/640/540.
4-17
7
The machine goes into the Firmware Upgrade mode
automatically.
When upgrade is completed, the Sub Power SW turns off
automatically.
FIRMWARE
V1.0 NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETE
HOW TO INSTALL FIRMWARE (Referential Time : 5 min)
This is required when a new Main Board without the firmware is installed.
1 Turn on the Main Power SW while pressing [
and [
], [
],
] keys.
+
UPDATE FIRMWARE?
2 Press the [ENTER] key for the machine to be ready to
receive the firmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-18
Press MENU key, and set [IP ADDRESS], [SUBNET
3 MASK] and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits, and
[
] and [
] keys for selecting value. After setting an
address, press the [ENTER] key to go to the next
address setting.
When [GATEWAY ADDR.] is set, it returns to the
waiting mode for receiving the firmware by pressing the
[ENTER] key.
The setting made here is only temporary for
the firmware installation and it is not saved.
Start the Peck on PC.
4 [Peck] screen is displayed, and click [Select Port]
button.
5 Select [Type 3] ProIII etc. from [Product].
Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier.
Click [OK] button.
4-19
6 [Peck] screen is displayed again.
Click [Firmware Upgrade] button.
7 [OPEN] screen is displayed.
Select the firmware file and click [Open].
It starts to send the firmware to XJ-740/640/540.
It starts loading the firmware.
8 The firmware installation is done when [COMPLETE]
FIRMWARE
V1.0 NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
message is displayed.
Turn off the sub power when it is completed.
COMPLETE
4-20
Turn on the Sub Power SW while pressing [
], [
],
9 and the [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu.
Press the [ENTER] key to start initialization. The Sub
Power SW turns off automatically when it is completed.
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
XJ-740
[ ]
INITIALIZATION
COMPLETED
Turn on the Sub Power SW while pressing [
] keys to enter the Service Mode.
10 and [
], [
]
+
MENU
MENU
SERVICE MENU
Enter the [NETWORK] menu and input [IP ADDRESS],
11 [SUBNET MASK] and [GATEWAY ADDR.].
Turn off the Sub Power SW when the network setting is
completed.
MENU
SERVICE MENU
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
[ ]
SUBNET MASK
255.255.255.003
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
[ ]
NETWORK
SUBNET MASK
[ ]
[ ]
NETWORK
GATEWAY ADDR.
4-21
[ ]
Start the Peck on PC.
12 [Peck] screen is displayed, and click [Put Parameters]
button.
13 [OPEN] screen is displayed.
Select the System Parameter file that is saved before the
main board replacement.
Click [Open]. Peck starts to send the System Parameter
to XJ-740/640/540.
14 Click [Get Report] button to import the System Report
file.
Confirm that the System Parameter is reloaded properly.
The addresses set at the step 11 are
replaced with the addresses saved in the
System Parameter as [Put Parameter] is
executed.
Please set it again if necessary.
4-22
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
1
Turn on the Main Power SW and Sub Power SW. Select
[SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the
User's Menu and set the IP address.
MENU
[ ]
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
Cancel the RIP when the RIP is running.
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
2
Open a browser on the PC and enter the IP address
which is set at 1 .
Current firmware version appears.
The Internet Explorer is recommended.
3
Click [Update].
4
Specify the target file for upgrade and click [Update].
4-23
5
The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys
during the upgrade.
6
When upgrading is completed, the version of upgraded
firmware appears.
Turn off the sub power and main power once.
4-24
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If HEAD ALIGNMENT is not adjusted, printing problems such as banding, fine lines and gap between bands
could occur.
Please use the sheet media ([PET-G]).
Please DO NOT use Take-Up devise for this alignment.
The media tension changes during test printing and the result of alignment is not reliable.
1
Remove the Front Cover, Right I/S Cover and Right Inner
I/S Cover.
Right Inner Plate has a small hook on its right
bottom and it is inserted to the lower cover.
Be cautious when removing it.
Right I/S Cover
Front Cover
Right Inner Plate
2
Remove the Carriage Cover, removing the 4 screws
shown in the figure.
Carriage Cover
Holes on Top Cover
There are 2 holes on the Top Cover.
Upper 2 screws can be removed inserting a
screwdriver through the Top Cover.
3
Remove the Damper Plate, removing the 2 screws shown
in the figure.
4-25
Damper Plate
Screws
4 Turn on the Sub Power SW while pressing [
], [
]
and [ ] keys to enter the Service Mode.
Setup the sheet media (PET-G) film on the machine.
+
MENU
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [BIAS] >
5
[TEST PRINT] menu and press the [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
6
test pattern shown in the figure will be printed.
C M Y K Lm Lc
7 Loosen the 3 screws fixing the Head in order shown in
the figure.
2
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
1
3
4-26
8 Insert the 1.5 mm Hexagonal Wrench through the hole of
the Head Carriage, then, turn the adjustment screw to
make the lines of each color in the test pattern to be
straight.
*Reference*
Position of the printing moves 1 line by turning
the screw for a 3/4 turn.
Adjustment
Screw
Hole for inserting
the Hexagonal
Wrench
- When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.
9
Tighten the screws fixing the Head in the order reverse of
loosening, using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.
2
3
1
4-27
10
Print the test pattern again.
If the result is not satisfactory, repeat 5 to 9 .
The shifting of lines should be less than 1/2 dot.
4-28
[VERTICAL ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [VERTICAL]
11
> [TEST PRINT] and press the [ENTER] key.
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
test pattern shown in the figure will be printed.
] and [ ] keys.
12 Test pattern can be moved by [
The test pattern changes if the Base Head is
changed.
K C K M K Y K Lm K Lc K
K Head is specified as the Base Head.
13 Loosen the 3 screws fixing the Head in order as shown in
the figure.
2
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
1
3
14 Turn the Adjustment Screw to make the lines of each
color in the test pattern to be straight.
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
Adjustment Screw
4-29
- When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
- When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.
Adjust the Head positions referring to the leftend K head as the base position. The position
of K head on the left end does not need to be
adjusted.
Tighten the screws fixing the Head in the order reverse of
15 loosening, using the Torque Driver (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.
1
16
Print the test pattern again.
If the result is not aligned, repeat 11 to 15 .
The shifting of lines should be less than 1/2 dot.
4-30
Revised 3
17
If the Vertical test print result is satisfactory, select the
[BIAS] > [TEST PRINT] menu uder the [HEAD ADJUST]
menu and print the Bias test pattern again.
If the Bias test print result is not satisfactory, repeat the
Bias Adjustment.
4-31
[ HORIZONTAL ADJUSTMENT ]
18 S e l e c t [ P R I N T M E N U ] > [ H E A D A D J U S T ] >
SERVICE MENU
PRINT MENU
[HORIZONTAL] > [TEST PRINT] and press the [ENTER]
key.
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
Following test pattern will be printed.
19 Find the position where the line of each color matches the K line and check the number.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with
is the current setting.
H6
H5
H3
H2
H1
DT3.High -20
Head Position :
High
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
H6
H5
H3
H2
H1
DT1.High -20
H6
H5
H3
H2
H1
Head Position :
Low
DT3.Low -20
H6
H5
H3
H2
H1
DT1.Low -20
4-32
20 Select [HORIZONTAL] > [TEST PRINT] > [DT1, Low],
[DT3, Low], [DT1, High] and [DT3, High] menu and enter
the parameters checked at 19 with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
Parameters can be entered with an increment
of 1/2.
HORIZONTAL
TEST PRINT
HORIZONTAL
DT1, Low
H1
2
H2
1
H3
3
H5
2
H6
1
HORIZONTAL
DT3, Low
H1
2
H2
1
H3
3
H5
2
H6
1
HORIZONTAL
DT1, High
H1
2
H2
1
H3
3
H5
2
H6
1
HORIZONTAL
DT3, High
H1
2
H2
1
H3
3
H5
2
H6
1
4-33
[ BIDIRECTION ADJUSTMENT ]
21 Select [PRINT MENU] > [HEAD ADJUST] > [BIDIR.DEFAULT] > [TEST PRINT] and press the [ENTER]
key.
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
Following test pattern will be printed.
22 Find the position where the two lines are overlapping and check the number of each color.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with
is the current setting.
H6
H5
H4
H3
H2
H1
Head Position :
High
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
Head Position :
Low
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
4-34
23 Select [BI-DIR.DEFAULT] > [TEST PRINT] > [DT1, Low],
[DT3, Low], [DT1, High] and [DT3, High] in the [HEAD
ADJUST] menu and enter the parameters checked at 22
with [
] and [
] keys.
Press the [ENTER] key to save the settings.
Parameters can be entered with an
increment of 1/2.
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT
DT1, Low
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
BI-DIR.DEFAULT
DT3, Low
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
BI-DIR.DEFAULT
DT1, High
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
BI-DIR.DEFAULT
DT3, High
H1
2
H2
1
H3
3
H4
2
H5
1
H6
3
24 Fix the Damper Plate.
Damper Plate
Make sure to press the Damper Plate
downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, the
Damper may be damaged.
4-35
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error. And
also, if the Cut Down Position is not correctly set, it may also cause a cutter-down error when separating the
sheet.
Remove the Right I/S Cover, Front Cover and Right Inner
1 Plate.
Right I/S Cover
Right Inner Plate has a small hook on its right
bottom and it is inserted to the lower cover.
Be cautious when removing it.
Front Cover
Right Inner Plate
2 Turn on the Sub Power SW while pressing [
], [
] and
[ ] keys for LIMIT INITIALIZE mode.
+
LIMIT INITIALIZE
MENU
MOVE TO CAP POS
3
Confirm the relative positions of Head and Cap, moving
the capping unit up and down with [ ] and [ ] keys.
Align the guides on the both ends of the
Capping Unit with the guides on the both
ends of the Carriage.
Make sure not to move the Carriage when the
Capping Unit is up because the heads could
be broken by touching the Capping Unit.
4-36
4 Press the [ENTER] key to cap the heads.
5 Carry out the Limit Position Initialize by pressing the
[ENTER] key.
After the limit Position Initialize is completed, the
message appears as shown in the figure.
DETECTING..
SETTING UP
CUTTER DOWN POS
6 Move the Head Carriage with your hand until it makes full
contact with the Left Frame.
7 Perform the Cut Down Position Initialize by pressing the
[ENTER] key.
After the initialization, print the Service Report and check
that the value of the Limit Position is 10 +/- 2.5mm.
If the value is not appropriate, perform the adjustment
again.
DETECTING..
INITIALIZATION
COMPLETED
4-37
4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.
1
Remove the Right I/S Cover.
Right I/S Cover
2 Lower the Sheet Loading Lever.
Sheet Loading Lever
Select [SUB MENU] > [PAPER SIDE SENSE] >
] key.
3 [OUTPUT LEVEL] menu and press the [
SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
PAPERSIDE SENSE
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.7V
4-38
4 Adjust the VR on the Carriage Board so that the
[OUTPUT LEVEL] will be 0.5 - 0.7V.
VR
Carriage Board
5
Select [PAPER SIDE SENSE] > [SENSOR AUTOTEST]
menu.
Press the [ENTER] key to carry out the test and make
sure the voltage is 0.5-1.0V and the NOISE is 0.
SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
PAPERSIDE SENSE
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SENSOR AUTOTEST
0.5V, NOISE 0
6 If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.
1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE with new one in case of scratch.
If adhesion of a tape remains on the Bed or
the dust sticks on the reverse side of a tape
when you replace reflective tape, a sensor
cannot read correctly.
4-39
4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)
Linear Encoder Setup is necessary for the machine to recognize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Be sure to perform this setup when the adjustment or replacement of the Limit Sensor, Encoder Scale and
Encoder Module. And also, perform this when replacing the Main Board or initializing the system parameter.
1 Turn on the Sub Power SW while pressing [
[
], [
] and
] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2
Lower the Pinch Rollers.
Make sure to unload the media when it is set on the
machine.
Also, the media clamps must be removed.
3
Select [PRINT MENU] > [LINEAR ENCODER] menu in
the Service Menu and press the [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS:
1361.00mm
4-40
One of the messages appears at the completion of the
4 set up. In case of Setup error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
BELT.
6. Bad Contact in the cables.
In case of [HEADBOARD FAILED], the Head Board is
possibly defective.
4-41
LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
LINEAR ENCODER
HEADBOARD FAILED
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
Cap Height Adjustment is to adjust the height of the cap.
This adjustment is required when the cap unit is removed or replaced.
Without this adjustment, the Cap Evacuation* may not be performed properly.
* Cap Evacuation is an operation of ink evacuation with the Heads uncapped. This removes
the ink accumulated on the Cap surfaces.
For this adjustment, the Head height can be either High or Low. When it is adjusted with one of the Head
heights, the setting for the other height is also changed automatically.
1 Open the Front Cover and remove the Right Inner Plate.
Right Inner Plate has a small hook on its right
bottom and it is inserted to the lower cover.
Be cautious when removing it.
Front Cover
Right Inner Plate
2
Make sure to unload the media when it is set on the
machine.
Then, turn on the Sub Power SW while pressing [ ] [ ]
and [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
3 Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]
menu in the Service Menu.
SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU
CAP ADJUST
[ ]
CAP ADJUST
ADJUST POS.
4-42
4
Move the cap upward to the position that the cap contacts
exactly to the head, then press the [ENTER] to update
the adjustment value.
CAP ADJUST
ADJUST POS.
[ ]
ADJUST POS.
0.00
-2.00
Head
-When you press [
] key, the cap moves upward in 0.25mm
unit.
-When you press [
] key, the cap moves to the position of
-2.00mm of the setting value.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out, and then it exits the menu.
Cap
If it is difficult to see whether Head makes
contact with the Cap, irradiate the plate behind
the Head Carriage with a penlight.
Move the Cap upward. And, when the light on
the back plate cannot be seen through the
gap between Head and Cap, it means that
Head makes contact with the Cap correctly.
Check the adjusted Capping Position.
5 Enter the [CHECK GAP.] menu.
The Cap moves to the same position as the Cap
Evacuation. Confirm that there is a gap between the
Cap and all Heads.
Gap
[CHECK GAP.] menu is for checking the gap
between the Cap and Head. For the
adjustment, use the [ADJUST POS.] menu.
4-43
4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper
amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based
on the value in feeding media [PET-G] (Roll media with a width of 1050mm.)
Without proper calibration, it causes misalignment in the feed amount of media, and results in the
problems such as white banding, banding of overlap or the dimension error of print result compared
to the original data.
Do not use the Take-up unit during this adjustment.
1
Turn on the Sub Power SW while pressing [
and [
] keys to enter the Service Mode.
], [
]
+
MENU
MENU
SERVICE MENU
2 Set PET-G film on the machine.
3
Select [PRINT MENU] > [CALIB.DEFAULT] > [TEST
PRINT] menu and press the [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
Test print requires 510mm or more of the media
Setup width.
PRINT MENU
CALIB.DEFAULT
[ ]
CALIB.DEFAULT
TEST PRINT
[ ]
4-44
4
400mm
test pattern is printed.
Measure the length of the feed direction and use the
value to calculate the calibration amount with the formula
shown
at 5 .
Feed
test pattern is always printed with offset 0.00%.
Even if a correction is made in the [SETTING]
menu, the Test Pattern is not changed.
5
Scan
Calculate the amount to be calibrated with the formula
shown in the figure.
CA = Calibration Amount
CL = Commanded Length (=400mm)
ML = Measured Length
6
500mm
FORMULA
CA = CL - ML x 100
ML
Select [PRINT MENU] > [CALIB.DEFAULT] >
[SETTING] menu and enter the calibration value with
[
] and [
] keys.
Press the [ENTER] key to save the setting.
Parameters can be entered with an increment of
0.01%.
(MAX. +2.00% to MIN. -2.00%)
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
CALIB.DEFAULT
[ ] [ ]
CALIB.DEFAULT
SETTING
[ ]
SETTING
+0.00%
+0.15%
[ ]
4-45
4-10 BELT TENSION ADJUSTMENT
1
(Referential Time : 20min.)
Remove the following covers.
Left I/S Cover
Front Rail Cover
Front Rail Cover
Top Cover
Left I/S Cover (XJ-740 only)
Turn on the Sub Power SW while pressing [
] keys to enter the Service Mode.
2 and [
Top Cover
], [
]
+
MENU
MENU
SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
3 and press the [ENTER] key.
SERVICE MENU
I/S MENU
[ ][ ]
The Cap Unit moves down and is free to move by hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
[ ]
4
Turn off the Sub Power SW and Main Power SW.
Main Power SW
< REAR SIDE >
4-46
5
Measure the tension of the belt at the position above the
center of the grit roller as below using Tension Gauge
(ST-001).
Press the upper belt downward with the gauge to make
slight contact with the lower belt. The tension is proper
when the measured value is as below.
When the tension is not proper, move on to the next step
and adjust the belt tension.
Measured position
XJ-740 8th grit roller from the left
XJ-640 7th grit roller from the left
XJ-540 6th grit roller from the left
<Front side>
Upper Belt
Hold down the belt
with Tension
Gauge
Lower Belt
The center of the
4th Grit Roller from
the left
Measured value
0.70~0.94kgf
0.85~1.09kgf
0.96~1.18kgf
It is recommended to put the Solenoid Cushion
(P/N 22265241) on the top of the ST-001 for an
easy measuring.
6 Loosen the two fixing screws which are located on the
left end of the belt halfway round.
<Top view - Left end of the belt >
Be cautious with the sharp edges around the
belt when loosening the screws. It may
cause injury.
Fixing Screw
7 Insert a wrench through the holes on the side frame
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)
The gap between the screws and Idle Pulley
can be seen from both front and rear side of
the machine.
4-47
Screw
3mm
Idle Pulley Holder
8 Turn the adjustment screw shown in the figure to adjust
so that the value of the tension gauge is the following with
the procedure of 6 .
Adjustment Screw
The value of the tension gauge
XJ-740 0.8kgf
XJ-640 0.95kgf
XJ-540 1.05kgf
Turn the screw CW: Tension is increased
Turn the screw CCW: Tension is decreased
Tighten the two fixing screws shown in the figure, and
9 again confirm that the tension is within the proper value.
Fixing Screw
Tighten the two screws shown in the figure to slightly
10 contact with Idle Pulley Holder.
Make sure not to tighten the screws too
tight. It may move the fixed Idle Pulley Holder
accidentally.
Move on to [4-11 BELT POSITION ADJUSTMENT].
4-48
Screw
4-11 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and
adjusted if it is necessary.
1
Remove the following covers.
Front Rail Cover
Right I/S Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 only)
Top Cover
Right Top Cover
Right I/S Cover
Left I/S Cover
Front Cover
2
Confirm that the Belt Tension Adjustment is completed
and turn on the Main Power SW.
Main Power SW
< Rear view >
Turn on the Sub Power SW while pressing [
] keys to enter the Service Mode.
3 and [
], [
]
+
MENU
MENU
SERVICE MENU
4-49
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
4
Carry out the AGING test for the belt.
Select [MOTOR MENU] > [AGING] > [SCAN], and press
the [ENTER] key.
SERVICE MENU
MOTOR MENU
[ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
5
Confirm the belt position.
The position is proper when the belt is not touching the
flanges of the Drive Pulley excessively. When the position
is proper, skip this adjustment and go to [ADJUSTMENT
ON THE IDLE PULLEY SIDE] described in the later step
of this adjustment leaving the belt aging on. When the
position is improper, make adjustment as following steps.
<Top view - Right end
of the belt - >
Drive Pulley
BELT
Belt partly touching the flange is acceptable.
Flange
6
Press the [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
Loosen the two fixing screws located on the right end of
7 the belt.
Stay
Fixing Screw
Loosen the screws about 3 rounds for the
bottom of the screw head not to contact
with the Stay.
Screw
Stay
4-50
8
Press the [ENTER] key to restart Aging.
AGING
SCAN
[ ]
9 Adjust the belt position turning the Adjustment Screw as
follows.
The work space is limited. Be cautious and
try not to touch the driving pulley and belt.
Also, there are many mechanical parts
around it. You need to work carefully with
your tool not to touch them.
Belt leans to the front side of the machine
-Turn the screw carefully in CCW (loosening).
Adjustment Screw
Touching the flange on the front side of machine
Belt leans to the rear side of the machine
-Turn the screw carefully in CW (tightening).
Adjustment Screw
Touching the flange on the rear side of machine
4-51
10 Tighten the two fixing screws for the bottom of the screw
head to slightly contact with the Stay.
Fixing Screw
Make sure not to tighten the screws too tight.
It may move the fixed Drive Pulley Holder
accidentally.
Screw
Stay
Confirm that the belt is not touching the pulley flanges
11 excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, leave the belt again on, and go to the
following [ADJUSTMENT ON THE IDLE PULLEY SIDE].
[ADJUSTMENT ON THE IDLE PULLEY SIDE]
Confirm the position of the belt.
12 The position is proper when the belt is not touching the
flanges excessively. When the position is proper, close
this Belt Position Adjustment. When it is not proper, make
adjustment as following steps.
Pulley Flange
<Top view - Left end of the belt - >
Idle Pulley
Belt
Belt partly touching the flange is acceptable.
Flange
13
Press the [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
4-52
14 Loosen the two fixing screws located at the left end of
the belt eighth to quarter round.
When the screw is loosen more than
necessary, it gives difficulty in adjusting the
belt. Also, you need to be cautious with the sharp
edges around it when turning the screws. It may
cause injury.
Fixing Screw
15
Insert a wrench through the holes on the side frame
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
Idle Pulley Holder.
Screw
3mm
The gap between the screws and Idle Pulley
can be seen from both front side and rear side
of the machine.
Idle Pulley Holder
16 Press the [ENTER] key to restart Aging.
AGING
SCAN
[ ]
17 Insert a wrench through the holes on the side frame and
adjust the belt position turning the screw 1 and 2 shown
in the figure.
Idle Pulley
Screw
1
2
Not touching the flanges
4-53
Belt leans to the front side of the machine
-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1 .
Screw
1
Touching the flange
on the FRONT side of machine
Belt leans to the rear side of the machine
-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2 .
Screw
2
Touching the flange
on the rear side of machine
18
Tighten one of the screws that has no contact with the
Idle Pulley Holder to slightly touch the Idle Pulley Holder.
Screw
(The one with no contact with Idle Pulley Holder.)
Make sure not to tighten the screw too tight. It
may move the Idle Pulley Holder accidentally.
19 Tighten the two fixing screws shown in the figure.
Be cautious with the moving Carriages and
Cableveyor during the work, and also with the
sharp edges of the mechanical parts around it.
Fixing Screw
4-54
20 Confirm that the belt is not touching the pulley flanges
Pulley Flange
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel Aing.
SCAN
NOW AGING
[ ]
4-55
4-12 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is required when Take-up unit is installed or TU Junction Board is replaced.
This is to check whether Take-up Unit operates properly.
1
Confirm that the cable is connected to the connector
named [TAKE UP] and turn on the Main Power SW.
Turn on the Sub Power SW while pressing [
] keys to enter the Service Mode.
2 and [
], [
Undersurface of the right side of machine
]
+
MENU
MENU
SERVICE MENU
3
Select [SUB MENU] > [TU CHECK] > [TU] menu.
SERVICE MENU
SUB MENU
[ ] [ ]
[TU] menu supports the connector named
[TAKE UP].
Although [OPTION-TU] menu is for another
connector with no name, it is not in use.
SUB MENU
TU CHECK
[ ]
TU CHECK
TU
[ ]
TU
START
START
[ ]
4-56
4
Confirm that [START] is selected, and press the [ENTER]
key to turn on the Take-up Unit.
[START] or [STOP] can be selected with
[
] and [
] keys.
The current setting is displayed on the left
and the new setting is displayed on the right.
5
Set the Auto switch of the Take-up Unit to either Forward
or Backward.
6
Move the Dancer Roller up and down by hand, to confirm
that the drive part rotates.
TU
START
START
[ ]
Drive Part
Make sure that the rotation direction of the drive
part is the same as the setting at 5 .
The operation status of Take-up Unit can be
confirmed also on the LCD. [ * ] is displayed on
the right side of upper LCD while taking-up, and
not displayed while not taking-up.
TU
START
Select [STOP] with [
7 [ENTER] key.
] and [
Dancer Roller
START
] keys, and press the
TU
START
STOP
[ ]
4-57
8
Move the Dancer Roller up and down by hand to confirm
that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting
the menu. The initial setting is [START] every
time entering [TU] menu.
Dancer Roller
4-58
5 Supplemental Information
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-056
Tool Name
TORQUE DRIVER N6
Purpose
HEAD ALIGNMENT
Tool No.
ST-001
Tool Name
TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
Tool No.
ST-037
Tool Name
CLEAN STICK TX712A
Purpose
HEAD CLEANING
Tool No.
21755107
Tool Name
CLEANING LIQUID (SL) 500ML
Purpose
HEAD CLEANING (SOL)
Tool No.
22085118
Tool Name
KIT, CLEANING (SL)
Purpose
HEAD CLEANING (SOL)
*Cleaning Liquid + Cleaning Sticks 10 pcs.
5-1
5-2 SENSOR MAP
SHEET LOAD SENSOR
It detects whether the Sheet
Loading Lever is UP or DOWN.
LIMIT SENSOR
It detects the limit positon of the
Head Carriage.
FRONT COVER SENSOR
It detects whether the Front Cover
is opened or closed.
(Right side of the machine)
GRIT ENCODER
It detects rotation position of the Grit Roller.
(Front side of the machine)
(Left side of the machine)
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is set
or not.
THERMISTOR(PRINT HEATER)
It takes the temperature of the Heater.
THERMOSTAT(PRINT HEATER)
REAR PAPER SENSOR
If the Heater exceeds the limit temperature, it
cuts the power being supplied.
It detects the rear edge of the
media and also whether the
media is loaded or not.
THERMOSTAT(DRYER)
If the Dryer exceeds the limit temperature, it cuts the
power being supplied.
THERMISTOR(DRYER )
It takes the temperature of the Dryer.
FRONT PAPER SENSOR
It detects the front edge of the media.
5-2
THERMISTOR (PRE-HEATER)
It takes the temperature of the Pre-Heater.
THERMOSTAT (PRE-HEATER)
If the Pre-Heater exceeds the limit temperature,
it cuts the power being supplied.
(Rear side of the machine)
THERMISTOR (HEAD BOARD)
It takes the temperature around the Head Board.
5-3
5 Supplemental Information
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects coordinates for carriage
moving direction.
HEAD UP/DOWN SENSOR
It detects the position of the Head
Height Lever.
PAPER SIDE SENSOR
It detects the left and right edges of the media.
THERMISTOR (HEAD)
It takes the temperature around the Head.
The leftmost Head is used for the measurement.
Revised 8
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-4
INK CARTRIDGE SENSOR
It detects whether the Ink Cartridge is installed or not.
INK EMPTY SENSOR
It detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE IC SENSOR
It reads the infromation of the IC chip.
DANCER ROLLER SENSOR
It detects the limit position of the
Dancer Roller.
5-5
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or
deflected-fired dot
appears on the test
pattern.
Improved
Yes
Perform Normal
Cleaning
Completed
Not Improved
*Several Normal Cleanings and a
Powerful Cleaning do not improve the
printing result.
No
To 11-16
To 1-10
NO
1
2
CHECKING POINT
ACTION
REFERENCE
Install in a location that
The machine is not
is level and stable
installed in an appropriate
offering good operating
location
conditions
The media is not set up
correctly
Load and set up the
media correctly at the
correct position
3
Temperature of the
Preheater / Print heater /
Dryer is inappropriate
4
Bi-directinal adjustment is Correct setting for
not correct
Bidirectional Printing
Set appropriate
temperature
OUTLINE
Never install the machine in a location where it is tilted or where it may
wobble or librate.
User's Manual
Load the media while the left media holder is positioned close to the
left edge. Also, never secure the media holder in place before loading
the media. Loading media without following the steps described in the
User's Manual may make smooth and straight media feed impossible
or affect the print quality.
Feed is not smooth when the media is tilted or tensioned unevenly on
the left and right. Hold the media at the center and pull it out straight
and make sure all areas of the media are taut before setting up the
media.
User's Manual
When the temperature of the print heater is too high and the ink dries
too fast, it may result in banding because the dots stay small after
landing on media.
When the temperature of the print heater is too low and the ink dries
too slow, it may result in dark banding because the dots stay large and
overlap each other after landing on media.
User's Manual
5
FEED CALIBRATION is
not correct
Apply Calibration
User's Manual
If the calibration is not correct, white fine lines caused by gaps or dark
lines caused by overlaps appear.
In addition, a correction value set while printing is in progress is saved
only as a setting on the machine. In case of the calibration value made
on the RIP to take precedence, the correction value set by printer is
ignored.
6
Scanning distance of the
Head Carriage
Set the [FULL WIDTH
S] to [FULL]
User's Manual
Set [FULL WIDTH S] to [FULL] to uniform the heating time on each
pass. This may improve printing quality.
7
[PERIODIC CL.] setting
Set [PERIODIC CL.] to
[NONE] or [Page]
User's Manual
When this is set to [1 min] to [990 min], self cleaning is performed
while a printing is paused. It may cause uneven printing at the part
before and after cleaning.
8
Wrong profile for the
media
Use the suitable profile
9
Head Rank is not correct
Set Head Rank
[3-1 HEAD
REPLACEMENT]
Head Rank setting affects the amount of the fired Ink. If it is
not set properly, the ink dots are not fired in appropriate sizes.
10 Head is not adjusted
Head Alignment
[4-4 HEAD
ALIGNMENT]
Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BIDIR.DEFAULT] settings are correct.
11 Foreign substances
Manual Cleaning
User's Manual
Nozzle condition becomes poor due to the foreign substances stuck on
the surface of the Head.
12 Wiper wears out
Wiper Replacement
[3-2 WIPER
REPLACEMENT]
Wiping does not work effectively and foreign substances left
on the head surfaces cannot be removed completely.
6-1
13 Defect of Cap Top
Cap Top Replacement
14 Head nozzle is clogged
Clean the head surface
using the cleaning stick.
(Manual Cleaning)
15 Broken Head
Head Replacement
16 Broken Pump
Pump Replacement
[3-3 CAP TOP
REPLACEMENT]
Cleaning does not work effectively and the nozzle condition cannot be
improved. Also, if the head is not capped correctly, the head dries and it
may cause the head nozzle clogging.
Generally, we do not recommend to wipe the surface of Head with a
cleaning stick. Howerver, it's worth trying before replacing the Head.
Soak the cleaning stick in cleaning liquid fully, and then tap and scrub
the surface of Head with it.
[3-1 HEAD
REPLACEMENT]
Ink suction during cleaning does not work and the nozzle condition
cannot be improved.
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Ink Cartridge is almost
empty
Check remaining Ink /
Replace the Ink
Cartridge
2
Error of Ink Empty
detection
Replace the ink
cartridge/sensor
If the cartridge tab does not stick out when the cartridge is empty, Ink
Empty cannot be detected and printing continues without firing ink.
Also, if the sensor is not working, Ink Empty cannot be detected even if
the cartridge tab sticks out.
If there is a bad communication between the head and the Main Board,
the signal for driving head is not sent properly and results in not printing
properly. If the Flexible cable is fixed slanted, it may cause the bad
electrical contact or shortcircuit. And, the cable which has been
connected and disconnected several times may have a damaged
terminal.
When the machine keeps printing with ink cartridge almost empty, the
negative pressure delivered in the ink tube causes the improper ink
supplying and the head cannot fire the ink correctly.
User's Manual
3
Bad contact/Broken cable
Refix / Replace the
cable
4
Broken Damper
Damper Replacement
[3-1 HEAD
REPLACEMENT]
5
Defect of Cap Top
Cap Top Replacement
[3-3 CAP TOP
REPLACEMENT]
Air bubbles in Ink line
Powerful Cleaning/
Remove air bubbles by
a syringe
When air bubbles come inside the Ink line, the head may not fire the
Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is
installed and uninstalled so many times. The air bubbles inside the
lines can be removed by performing the powerful cleaning or using a
syringe.
Eliminate the looseness
of the tube joint
If the tube has air due to the looseness of the tube joint, fix the joint and
remove the air.
6
7
Broken Ink Tube
Ink Tube Replacement
8
Broken Fuse on the Head Replace the Fuse on
Board
the Head Board
9
Broken Head Board
[3-6 INK TUBE
REPLACEMENT]
In case of 6 color mode, the F1 Fuses are for C and M, the F2 Fuses
are for Y and K, and the F3 Fuses are for Lc and Lm. If the C and M
Heads do not fire the Ink at all, the F1 Fuse may be defective. If the Y
and K Heads do not, the F2 Fuse may be defective. If the Lc and Lm
Heads do not, the F3 Fuse may be defective.
In case of 4 color mode, the F1 Fuses are for C and M at the left side of
Print Carriage, the F2 Fuses are for Y and K, and the F3 Fuses are for
M and C at the right side of Print Carriage. If the C and M Heads at the
left side of Print Carriage do not fire the Ink at all, the F1 Fuse may be
defective. If the Y and K Heads do not, the F2 Fuse may be defective. If
the M and C Heads at the right side of Print Carriage do not, the F3
Fuse may be defective.
Head Board
Replacement
10 Broken Head
Head Replacement
11 Broken Main Board
Main Board
Replacement
If the Head is not capped correctly, the Head dries and it may cause the
Head nozzle clogging.
There might be a problem with the other devices on the Head Board if
the Fuses are not defective.
[3-1 HEAD
REPLACEMENT]
[3-7 BOARDS
REPLACEMENT]
6-2
6-3 SHIFTING IN PRINTING/COLOR SHIFTING
NO
CHECKING POINT
ACTION
REFERENCE
1
The media is set tilted
Set the media correctly User's Manual
2
Encoder Scale is
dirty/broken
Clean or replace
Encoder Scale
3
Encoder Module is
dirty/broken
Clean or replace
Encoder Module
4
Head is out of adjustment Head Alignment
5
Bad contact of Flexible
Cable
OUTLINE
Load the media while the left media holder is positioned close to the left
edge. Also, never secure the media holder in place before loading the
media. Loading media without following the steps described in the
User's Manual may make smooth and straight media feed impossible
or affect the print quality.
Feed is not smooth when the media is tilted or tensioned unevenly on
the left and right. Hold the media at the center and pull it out straight
and make sure all areas of the media are taut before setting up the
media.
[3-10 ENCODER
SCALE
REPLACEMENT]
When Encoder Scale is not read correctly, printing position may shift.
When Encoder Scale is not read correctly, printing position may shift.
[4-4 HEAD
ALIGNMENT]
If the Heads are not aligned or Horizontal adjustment is not performed
properly, the color shifting occurs.
Refix / Replace the
Flexible Cable
If the Flexible Cable is not fixed correctly, the Head moves incorrectly
and results in the shifting in printing.
6-4 INK DROPS ON THE MEDIA
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
When foreign substances such as fiber dust are stuck on the surface of
the Head, Ink sometimes leaks from it. Wipe the surface of Head with a
cleaning stick.
1
Foreign substances
Manual Cleaning
2
Media strikes Head
Use the media clamps/
Replace with suitable
media
If media tends to curl or become bumpy due to the Ink absorption
and/or the Heater temperature, the Head sometimes strikes the media
and it causes the Ink dropping problem.
User's Manual
3
Static electricity of
the media
Perform [PERIODIC CL] User's Manual
If media produces static electricity easily, the ink tends to remain on the
head surface while printing and results in ink dropping. When this is set
to [1 min] to [990 min], automatic cleaning is performed while printing
and it may prevent the ink dropping.
Also, connecting to ground or humidifying the room may reduce the
static electricity generated on the media.
4
Wiper wears out
Wiper Replacement
User's Manual
Cleaning does not work effectively with worn wiper. Therefore, foreign
substances stuck on the head surface cannot be removed completely
and the ink flows through it and results in ink dropping.
5
Broken Ink Tube
Ink Tube Replacement
[3-6 INK TUBE
REPLACEMENT]
When the ink tube is broken, it is not possible to keep the ink line air
tight and results in ink dropping.
6
Broken Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
When a head is broken mechanically such as a crack, it is not possible
to keep the ink line air tight and results in the ink dropping.
6-5 VERTICAL BANDING
NO
CHECKING POINT
ACTION
REFERENCE
1
Encoder Scale is dirty
Clean / Replace
Encoder Scale
[3-10 ENCODER
SCALE
REPLACEMENT]
OUTLINE
When there is scratch or dirt on the Encoder Scale, the printing image
could be affected and the vertical bandings could appear at the position
where there is scratch or dirt.
2
LM Guide is dirty
Clean LM Guide
When the sliding resistance in the motion of the Head Carriage
increases partly due to some dirt on the LM Guide, it may affect the
printing at the position where there is dirt and the vertical banding may
appear.
3
There is dirt in teeth of the
Clean the gear
gear
When there are foreign substances on the teeth of the gear, the
movement of the Head Carriage changes at the position where there is
dirt. And it results in the periodical vertical banding.
6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
MACHINE UNUSED FOR A LONG TIME
NO
1
CHECKING POINT
Check the main power
switch
ACTION
Do not switch off the
main power
REFERENCE
OUTLINE
When the main power is off, the maintenance flushing is not performed
and it may cause the Head nozzle clogging. Make sure to power on/off
with only the sub power switch for daily use.
User's Manual
6-7 MEDIA SKEW
NO
CHECKING POINT
ACTION
1
Media is not set straight to
Setup Media again
the machine
2
Grit Roller is dirty
Clean the Grit Roller
3
Pinch Roller is worn out
Replace the Pinch
Roller
4
Grit Roller is loose
Fix the Grit Roller
REFERENCE
OUTLINE
The most effective measure against Media shifting is to set Media
straight to the machine. Especially on lengthy printing, small tilt of
Media setup results in big Media shifting while printing.
Loading roll media improperly to the machine or Take-up unit may
result in Media shifting. Follow the procedures described in the User's
manual and load roll media correctly.
User's Manual
When dust such as pieces of vinyl is stuck to the Grit Roller, ability to
hold Media decreases and it results in Media shifting. Use a brush to
clean the Grit Roller.
[3-11 PINCH
ROLLER
REPLACEMENT]
6-4
When pinch rollers wear out, ability to hold media decreases and it
results in media shifting. Referential time for replacing Pinch Roller is
24 months.
6-8 MOTOR ERROR
NO
1
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Remove cause of
Media Jam
Media Jamming
2
Back tension of media is
too high
Use appropriate Media
When using hard-to-unroll or too heavy media, Motor Error occurs due
to the too much load for feeding the media.
When [MEDIA RELEASE] is enabled, the setting-media is fed
backward short distance to release the media stuck to the Print Heater
or Dryer before starting printing that may prevent the Motor Error.
3
There is a dirt in teeth of
Drive Gear
Clean Drive Gear
When the Drive Gear has some dirt on its teeth and cannot rotate,
Motor Error occurs.
4
Life of the Motor
Motor is broken
Motor replacement
5
Broken Servo Board
Servo Board
replacement
6
Broken Power Supply for
Motor
Replace Switching
Power Supply
[3-4 CARRIAGE
MOTOR
REPLACEMENT]
When the Motor is broken or reaches its life, the Motor cannot follow
the order from the CPU and it results in a Motor Error.
When the Motor Driver IC on the Servo Board is broken, the Power
Supply voltage for the motor is not supplied and the motor cannot
move. It results in the Motor Error.
[3-7 BOARDS
REPLACEMENT]
When the Power Supply voltage for the Motor is not supplied, the
Motor cannot move and it results in the Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000
0000
Error detected at first
Error detected as a result
NO
MEANING
CAUSE
Feed Motor Deviation Error
0001 (The order from the CPU does not match
the feedback of the Feed Motor.)
0004
Feed Motor Overcurrent Error 1
(Big load is put on the motor movement
instantaneously.)
0008
Feed Motor Overcurrent Error 2
(A little load is put on the motor
movement for a long time.)
0005
0001 and 0004 occurred at the same
time.
0009
0001 and 0008 occurred at the same
time.
< External factors >
1. Media Jamming
2. Pull or Move the Carriage by hands.
3. Carriage runs into a thing/hands.
4. Media is stuck because it is caught by the paper pipe.
5. Media is pulled forcedly.
6. Too heavy media is loaded.
Scan Motor Deviation Error
0010 (The order from the CPU does not match < Machine factors >
the feedback of the Scan Motor.)
Scan Motor Overcurrent Error 1
0040 (Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2
0080
(A little load is put on the motor
movement for a long time.)
0050
0010 and 0040 occurred at the same
time.
0090
0010 and 0080 occurred at the same
time.
1. The grease lubrication of the motor gear is not enough.
2. Motor is broken or comes to its end of life
3. Servo Board is broken.
4. Head Carriage is not fixed to the belt firmly.
6-5
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP
NO
CHECKING POINT
ACTION
1
The media is not loaded
Set up the media
2
Inappropriate temperature Check the temperature
User's Manual
is set on the machine
setting
When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater
does not operate.
3
Media width is too small
Use a wider media
A narrow media may take a long time to heat because it is subject to be
cooled by a suction fan.
4
Environmental
temperature is low
Raise the environmental
User's Manual
temperature
In cold environment, it may take a long time or the Heater may fail to
reach the preset temperature. Recommended to use the machine under
the environment from 20 to 32 °C.
5
6
REFERENCE
OUTLINE
User's Manual
The voltage of power
Check the voltage
supply is unstable
Bad contact or cut line on
the cable between the
Re-fix / Replace the
Heater Unit and Main
cable
Board
If the voltage is unstable, the heater cannot function fully.
If the cable between the Heater unit and Main Board is broken, the
Heater temperature does not rise. Check the connection of the each
cable or replace it if it is broken.
7
Fuse on the Heater
Control Board is broken
Replace the Fuse on
the Heater Control
Board
The temperature of the Heater does not rise if the Fuse F1, F2 or F3 on
the Heater Control Board is blown out. F1 for Pre-Heater. F2 for Print
Heater and F3 for Dryer.
8
Heater Control Board is
broken
Replace the Heater
Control board
The Heater does not work correctly because the signal to the Heater is
not transferred correctly.
6-10 BLOWER FAN DOES NOT OPERATE
NO
CHECKING POINT
ACTION
1
[BLOWER FAN] is set to
[DISABLE]
Set [BLOWER FAN] to
[ENABLE]
2
Blower Fan is broken
Replace the Blower Fan
3
Blower Junction Board is
broken
Replace the Blower
Junction Board
REFERENCE
OUTLINE
When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the
Blower Fan does not work.
User's Manual
6-11 TAKE-UP UNIT DOES NOT OPERATE
NO
CHECKING POINT
ACTION
1
The cable for Take-Up
Unit is not connected
Connect the cable to the
machine
2
AUTO switch is not ON
Make the setting for the
AUTO switch on
3
Check the cable
connection/bad contact
Check the cable
[3-12 TAKE-UP
connection/bad contact BOARD
Replace the cable
REPLACEMENT]
4
Life of the Take-up Motor
Take-up Motor is broken
5
Take-Up Board is broken
Replace the Take-Up
Board
REFERENCE
OUTLINE
Check the connection/bad contact of the cables from AC Junction
Board to SW Power Unit, DC Junction Board, Head Board, Main Board,
TU Junction Board and Take-Up Board. Replace the cable if there is a
problem in the cable itself.
[3-12 TAKE-UP
BOARD
REPLACEMENT]
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
NO
CHECKING POINT
1
Turn off the main power
and restart the printer
ACTION
REFERENCE
It can be solved by restarting the printer with the main power.
Try it several times.
2
Refix the cable
3
Network problem
Connect them directly
with a crossover cable
4
Main board is damaged
Replace the Main board
It can be solved by refixing the network cable. Try it several times.
The problem may be in the network when they are connected through
LAN. It can be identified whether the problem is on the printer or the
network, by connecting the PC and the printer directly with a crossover
cable.
Main board may be damaged if the problem is not solved by the
measures above.
6-6
OUTLINE
6-13 ERROR MESSAGE
NO
CHECKING POINT
1
service call
2
Internal Error
ACTION
REFERENCE
Restart the machine
Refer to SERVICE
CALL below
OUTLINE
Restart the machine and see if the same error occurs again.
[6-14 SERVICE
CALL]
Restart the machine
Restart the machine and see if the same error occurs again.
Upgrade the firmware to
the latest version
Check the revision record of the firmware version and upgrade it if the
error has been solved in the firmware.
6-14 SERVICE CALL
CODE
CAUSE
CONTENTS
ACTION
Disorder of
communication with Sub
CPU
Servo Board does not work correctly.
Sub CPU does not work correctly.
0002
There is a bad connection between Main
This occurs when the Sub
Board and Servo Board.
CPU is not detected when
the machine is turned on.
0004 Sub CPU SRAM error
SRAM is broken.
Check cable connection between Main Board and Servo Board.
Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Servo Board replacement
Check cable connection between Main Board and Servo Board.
Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo Board.
Check cable connection between Main Board and Heater Board.
A noise comes in while sending a command.
An error occurs when
Check the other cable connections of Servo Board.
Sub CPU was reset to default.
0006 trying to connect with Sub
Heater Board replacement
Tried to communicate when Sub CPU was
CPU.
Servo Board replacement
reset to default.
Main Board replacement
Flexible cable replacement
Servo Board does not work correctly.
Sub CPU does not work correctly.
An error occurs during
0005 downloading a program for There is a bad connection between Main
Board and Servo Board.
Sub CPU.
A noise comes in.
0007
An error occurs while
sending a command.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise comes in while sending a command.
Sub CPU was reset while sending a
command.
There is a problem with
synchronizing serial
0008
communication to Sub
CPU.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise comes in a signal.
Network I/F Initialize has
not been completed.
Network I/F does not work correctly.
Firmware for Network I/F is not installed.
0010
Check cable connection between Main Board and Servo Board.
Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo Board.
Check cable connection between Main Board and Heater Board.
Check the other cable connections of Servo Board.
Heater Board replacement
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check the firmware is installed into Network I/F.
Main Board replacement
Limit Position Initialize in Limit Position Initialize has not been done.
0101 the Service Mode has not Limit Position Initialize is ended before it is
completed.
been done.
Complete Limit Position Initialize correctly.
Even though the machine
carries out the regular
Limit Sensor does not work correctly or is
0102 movement, the output of
broken.
Limit Sensor does not
reach the expected value.
Limit Sensor replacement
Check the mechanical backlash or loose with the scan axis related
parts.
6-7
Capping Motor does not work correctly or is
broken.
Even though the machine
Capping Unit does not work correctly or is
Capping Motor replacement
carries out the regular
broken.
Capping unit replacement
0104 movement, the output of
Capping Sensor does not work correctly or is Capping Sensor replacement
Capping Sensor does not
broken.
Flexible Cable replacement
reach the expected value.
Wiring or Flexible Cable has short circuited or
cut-line.
0107
Linear Encoder Setup has not been done.
Linear Encoder Setup has
Linear Encoder Setup is ended before it is
not been done.
completed.
Even though the machine Wiper Motor error
Defect of Wiper Unit
carries out the regular
0109 movement, the output of Defect of Wiper Sensor
the Wiper Sensor does not Cut-line or short-circuit of cable and Flexible
reach the expected value. cable
Carry out Linear Encoder Setup in service menu
Wiper Motor Replacement
Wiper Unit Replacement
Wiper Sensor Replacement
Cable and Flexible Cable Replacement
Confirm whether Encoder Scale is between the slit of
Input value from Linear
Encoder Module in a whole width of the machine.
Encoder is not changed
Check cable connection between Linear Encoder Board and
when the Linear Encoder
Read error of Linear Encoder.
Head Board
is setting its origin.
Read error of Encoder on Scan Motor side.
0110
Confirm connection between Belt and Carriage
When Motor stops during
Belt is not fixed to Head Carriage firmly.
Linear Encoder replacement
printing, expected
Scan Motor replacement
movement is not
Revised 4 Servo Board replacement
completed on some head.
Main Board replacement
0112
Cartridge IC driver is broken.
Communication error with
Cartridge IC driver cable has short-circuit or
Cartridge IC driver
cut-line.
0120
Thermistor Cable has short-circuit or cut-line. Check Cable connection around Thermistor
There is a problem with
Thermistor for Pre-Heater. Thermistor has a problem.
Thermistor replacement
Ink cartridge IC sensor replacement
Pre-Heater temperature
0125 has reached 60°C and
above.
There is a problem with
0130 Thermistor for Print
Heater.
Pre-Heater Cable connection has a problem. Check Pre-Heater
Thermostat has a problem.
Check Thermostat
Thermistor has a problem.
Check Thermistor
Print Heater temperature
0135 has reached 60°C and
above.
Print Heater Cable connection has a problem. Check Print Heater
Thermostat has a problem.
Check Thermostat
Thermistor has a problem.
Check Thermistor
Thermistor cable has short-circuit or cutline.
Thermistor has a problem.
Thermistor cable has short-circuit or cutline.
Thermistor has a problem.
0140
There is a problem with
Thermistor for dryer.
0145
Dryer cable connection has a problem.
Dryer temperature has
Thermostat has a problem.
reached 80°C and above.
Thermistor has a problem.
Check Cable connection around Thermistor
Thermistor replacement
Check Cable connection around Thermistor
Thermistor replacement
Check Dryer
Check Thermostat
Check Thermistor
Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer
Thermostat has a problem.
0146 has reached 80°C and
Check Thermostat
Thermistor has a problem.
above.
Check Thermistor
6-8
7 Service Activities
7-1 INSTALLATION CHECK LIST
XJ-740/640/540 INSTALLATION CHECK LIST
Date
User
Serial Number
Unpacking
There is a space necessary for installing the machine as follows.
XJ-740: 4.3 m (169 in.) / XJ-640: 4.0 m (157 in.) / XJ-540: 3.7 m (146 in.)
2.5 m (99 in.)
1.2 m (47 in.)
XJ-740: 3.3 m (130 in.) / XJ-640: 3.0 m (118 in.) /XJ-540: 2.7 m (106 in.)
Unit space
Work space
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine may reach 300 kg (660 lb.), 280 kg (616 lb.) for the XJ-640, 250 kg (550
lb.) for the XJ-540 or more. Installation in an unsuitable location may cause a major accident, including
tipover, fall, or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Never install close to any flammable object or in a gas-filled location.
It causes a risk of combustion or explosion.
Install in a clean, brightly lit location.
Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the
machine as the result of an inadvertent stumble.
Position so that the power plug is within immediate reach at all times. This is to enable quick
disconnection of the power plug in the event of an emergency. Install the machine next to an electrical
outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
Ensure adequate ventilation for the work area.
Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
7
Unpacking
7
7-2
Unpacking the Stand
Shafts
Jig for setting up
Stay, etc.
Stand Legs
Unpacking the
Accessory Box
7
Ink-cartridge tray, etc.
Manual, CD-ROM, etc.
7-3
Checking the Accessories
Stay : 1
Dancer roller : 1
Stand legs
(left and right) : 1 set
Rail slider : 1
Paper pipe : 1
Shaft : 2
Power cord : 1
Arm/Arm retaining
screw : 1 set
ink-cartriddge try :1
Media holders and
retaining screws : 1 set
Shaft clamps : 2
Drain bottle stand : 1
Drain bottles : 2
Media clamps : 1 set
Media flanges : 2
Bolt : 28
Washer : 8
Replacement blades
for separating knife
:1
SOL INK cleaning
cartridge : 4
Hexagonal wrench : 1
Cap-unit tool : 1
Software RIP : 1
Setup guide : 1
User's Manual : 1
Replacement
wipers : 2
Tweezers : 1
Cleaning stick : 10
7
Cleaning Kit : 1
Cleaning stick : 10
Cleaning Guide : 1
Cleaning liquid : 1
7-4
Installation and Preparation
Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [6. Network Settings].
In case of setting up DU-740/640/540, refer to the DU-740/640/540 Uer's Manual [1-4 Installing on the Printer].
Assemble the Stand
Mount the Machine
Install the Drain Bottle
Install the Media Holders
Attach the Ink-cartridge Tray
Removing the Packing Materials
Connect the Take-up Unit Cable
7
Connect the Power Cord and the Network Cable
Connect the Ethernet cable (100Base-TX suggested) to the Computer (Network).
*Make sure to use the Ethernet cable which is category 5 and above.
Install the Ink Cartridges
!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing to the machine.
Make the Network Settings
IP address of PC
IP address of XJ-740/640/540
Upgrading the Firmware
Upgrade the firmware to the latest version.
7-5
Installing Roland VersaWorks
Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software
Operating system : Windows Vista Ultimate (32-bit edition)
or Windows Vista Business (32-bit edition)
or Windows XP Professional Service Pack 2
or Windows 2000 Service Pack 4
CPU :
2.0-GHz or faster Pentium 4 recommended
Memory (RAM) :
512 MB of RAM (1 GB or more recommended)
( For Windows Vista, 1 GB ( 2 GB or more recommended) )
Display :
High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended
Free hard-disk space required as a working space : 40 GB or more recommended
Hard-disk file system : NTFS format
Make the setting for Roland@NET
Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Disable the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a
job being printed.
7
Operation
Explain following items in reference to the User's Manual.
Switching the Power On and Off
Main power switch
Sub power switch
Be sure to leave
switched on at
all times.
Back of the printer
Turn this switch on after
closing the front cover.
To turn it off, hold down
the switch for one
second or longer.
Front of the printer
Flip the loading lever down
to the rear when not in use.
!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 24
hours while the machine is not in use. Use the sub power switch for the daily powering on and off.
7-6
Loading and cutting off media
For setting media straight, load the media while the left media holder is positioned close to the left edge.
Also, never secure the media holder in place before loading the media.
Loading media without performing these steps in the proper order may make smooth media feed
impossible or causes poor printing results.
!! IMPORTANT !!
Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the
media clamps attached causes the operation to be interrupted due to detection of the media clamps.
Settings for the Media Heating System
- Operation of the Preheater, Print heater, Drying-heater and DU-740/640/540 (Optional Drying-heater and
Blower-fan)
- Temperature setting
- General guide for the preset temperatures
!! IMPORTANT !!
If the print heater temperature is too high, the ink dots landed on the media are dried up
before the diameter of the ink dots expands enough and it may result in banding.
If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough
and it may result in the dark banding.
Starting printing
- Getting Ready to Receive Data from a Computer
Pausing or Canceling Printing
- Canceling Printing Before It Finishes
Setting the Printing Position and Margins
- Shifting the Print-start Position Forward or Backward
- Shifting the Printing Position to the Left
- Expanding the Printing Area by Reducing the Margins
Printing test and cleanings
- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning
Large amount of ink is consumed for the Powerful cleaning.
7-7
7
Checking for remaining Ink
- Explain the [EMPTY MODE]
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining.
Installation & Handling of the ink cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause
of missing dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
7
Job outputting from
Roland VersaWorks
Explain the following procedure for a job outputting from Roland VersaWorks.
Printing
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the website.
Adding Media Profiles to Roland VersaWorks.
Functions for optimizing
printing
Explain the following items referring to the User's Manual.
Optimizing printing to match Media thickness.
- Head height
- Bi-direction adjustment
- Feed calibration
7-8
!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is
set on Roland VersaWorks.
Changing the Feed-correction Value During Printing
It is the function to change the feed-correction value without stopping the printing operation. You can
change the feed-correction value regardless of whether settings made on the machine or settings made
on the computer take precedence. A feed-correction value set while printing is in progress is saved only
as a setting on the machine. If you'd like to use the changed feed-correction value in the next printing, set
the [Feed Calibration Control] to [Use Printer Settings] in Roland VersaWorks.
7
Preset function
All menu items listed below can be saved in Presets.
- [FEED FOR DRY]
- [CALIBRATION]
- [VACUUM POWER]
- [SHEET TYPE]
- [SHEET WIDTH]
- [SHEET POS.]
- [SCAN INTERVAL]
- [BLOWER FAN]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [FULL WIDTH S]
- [MEDIA RELEASE]
- [PREHEATING]
- Temperature setting of Pre-Heater/Print-Heater/Dryer
- [ALTERNATE HEAD]
- [SIDE MARGIN]
Using the Take-up System
Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check].
Cable Connection Check and Operating Check for Take-up Unit.
7-9
Explain the following items in reference to the User's Manual [3-2. Using the Take-up System].
Loading Roll Media
!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use
to feed the media in reverse.
How to Remove Taken-up Media
Maintenance
Explain the following items referring to the User's Manual.
Disposing of discharged ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
7
!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning the parts other than the print heads
- Pinch Rollers
- Grit Rollers
- Platen
- Front & Rear Paper Sensors
- Front Cover
- Media Clamps
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
Cleaning using the cleaning kit
!! IMPORTANT !!
This is very important work for maintaining the heads in good condition and must be done periodically.
Replacing the wipers
Replacing the separating knife
7-10
When not in use for a prolonged period
Transporting the unit
When transporting the unit, head cleaning is required and you need 8 unused cleaning cartridges for
performing it.
!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.
Explain the following items referring to the Setup Guide.
Temperature and humidity
Specified temperature and humidity must be maintained even while not in use. When the temperature
is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may
damage the print heads.
While in use: Temperature 20 to 32 C, Humidity 35 to 80% (Non-condensing)
While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing)
7
Others
Explain to refer to the User's Manual when an error message is displayed. And also, explain to switch off and
on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed,
since it occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads
Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be
done manually by user.
Consumable Parts and
Replacement Cycle
Parts Nam e
Replacem ent Cycle
Printing Head
6 billion shots / nozzle (6,000,000 kshots)
* Damper needs to be replaced together w ith the Head replacement.
Wiper
6 months, Wiping 3000 times or Rubbing 100 times
* [TIME FOR WIPER REPLACE] appears w hen the number of Wiping
and Rubbing come to 3,000 times.
Scan Motor
1,500 hours
Cap Top
6 months
Ink Tube
3,000 hours
Sponge for Flushing
6 months
Sponge for Wiper
12 months
Lithium Battery
24 months
Pinch Roller
Replace it depending on the degree of w ear of its rubber part.
7-11
7-2 Maintenance Check List
XJ-740/640/540 MAINTENANCE CHECK LIST
Date :
Serial Number
User
!! IMPORTANT !!
If the DU-740/640/540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the
Printer and Drying-heater unit before performing the maintenance activity.
Check Items
Operation Points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned
about.
Done
Output / Get report before maintenance
Get report with [Get Report] of the Peck, or print print [ALL] in Service
Menu.
Done
Check drain bottle
If large amount of ink is discharged in the drain bottle, dispose of it
and give an explanation to the customer. Make sure to reset the
discharged-ink count.
Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version.
Determine if they should be replaced based on the SHOT COUNT in
the History Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/nozzle
Head
7
Carriage Motor
Check
Consumable
Parts
Good
Disposed
OK
Good
Replacement Done
Perform a manual cleaning by using cleaning sticks and cleaning
liquid.
Cleaning Done
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR.
DEFAULT to check the error, and perform adjustment if necessary.
Good
Adjustment
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS S in the History Report, the motor sound heard while
printing the report and the customer's interview. Put some grease(FLOIL
GE-676 BLACK) on the gear if you replace the motor.
Replacement Cycle : 1,500 hours
Cleaning Wiper
Determine if it should be replaced based on the deformation or the time
period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing
count 100 times.
Cap Top
Determine if it should be replaced based on the performance of the
cleaning or the time period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months
Good
Replacement Done
Reset
Cleaning Done
Replacement Done
Good
Cleaning Done
Replacement Done
Sponge for Flushing
Determine if it should be replaced based on its appearance
or the time period from the last replacement.
Replacement Cycle : 6 months
Sponge under Wipers
Determine if it should be replaced based on its appearance
or the time period from the last replacement.
Replacement Cycle : 12 months
Replacement Done
Wiper Scraper
Clean it manually using the Roland cleaning sticks and cleaning liquid.
Replace it if necessary.
Cleaning Done
Replacement Done
Lithium Battery
Replacement Cycle : 24 months
Good
Replacement
Good
Good
Replacement Done
Carriage Belt
Check
Mechanical
Parts
Check if the carriage belt doesn't touch the flanges of the drive pulley and
idle pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Check the belt tension and adjust it if necessary.
Good
Adjustment Done
Good
Adjustment Done
Pinch Roller
Check if it is not worn out, it does not have dirt on it and it rotates
smoothly.
Good
Replacement Done
Grit Roller
Remove foreign substances stuck on it by using a brush.
Done
Check printing
Check that there is no problem with the printing operation and
printing result.
Done
Output / Get report after maintenance
Get report with [Get Report] of the Peck, or print [ALL] in Service Menu.
Done
7-12
Reset
Reset
7-3 Specifications
Main Unit Specification
XJ-740
Printing technology
Media
Width
XJ-640
XJ-540
Piezoelectric inkjet
210 to 1,879 mm
(8.3 to 74 in.)
210 to 1,625 mm
(8.3 to 64 in.)
210 to 1,371 mm
(8.3 to 54 in.)
Thickness
Maximum 1.0 mm (39 mil) with liner
Roll outer diameter
Maximum 210 mm (8.3 in.)
Roll weight
Maximum 47 kg (103 lb.) Maximum 40 kg (88 lb.) Maximum 30 kg (66 lb.)
Core diameter
76.2 mm (3 in.) or 50.8 mm (2 in.)
Printing width (*1)
Ink cartridges
Maximum 1,869 mm
(73.6 in.)
Types
Colors
Maximum 1,361 mm
(53.6 in)
220-cc cartridge / 440-cc cartridge
6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta) or
4 colors (cyan, magenta, yellow, and black)
Printing resolution (dots per inch)
Distance accuracy (*2) (*3)
Media heating system (*4)
Media take-up
system
Maximum 1,615 mm
(63.6 in.)
Maximum 1,440 dpi
Error of less than –0.3% of distance traveled, or –0.3 mm, whichever is greater
Preheater and print heater, setting range for the preset temperature: 30 to
50 C (86 to 122 F)
Dryer, setting range for the preset temperature: 30 to 55 C (86 to 130 F)
Roll outer diameter
Roll weight
Connectivity
Power-saving function
Power requirements
Power consumption During operation
Sleep mode
Acoustic noise level During operation
During standby
Dimensions (with stand)
Weight (with stand)
Environmental
Power on (*5)
Power off
Maximum 250 mm (9.8 in.)
Maximum 50 kg (110 lb.)
Ethernet (10BASE-T/100BASE-TX, automatic switching)
Automatic sleep feature
AC 100 to 120 V –10%, 13 A, 50/60 Hz or AC 220 to 240 V –10%, 7 A, 50/60 Hz
Approx. 1,600 W
Approx. 47 W
64 dB (A) or less (according to ISO 7779)
45 dB (A) or less (according to ISO 7779)
3,169 (W) x 1,103 (D) x
1,260 (H) mm
(124.8 (W) x 43.4 (D) x
49.6 (H) in.)
2,948 (W) x 1,103 (D) x
1,260 (H) mm
(116 (W) x 43.4 (D) x
49.6 (H) in.)
2,694(W) x 1,103 (D) x
1,260 (H) mm
(106 (W) x 43.4 (D) x
49.6 (H) in.)
225 kg (495 lb.)
213 kg (469 lb.)
200 kg (440 lb.)
Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended),
humidity: 35 to 80%RH (non-condensing)
Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing)
Accessories
Exclusive stands, power cord, media clamps, media flanges, replacement blade
for separating knife, cleaning kit, software RIP, User’s Manual, etc.
*1
The length of printing is subject to the limitations of the program.
*2
With Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
*3
Not assured when the print heater or dryer is used.
*4
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*5
Operating environment
Humidity (%)
(no condensation) 80
Use in an operating environment
with this range.
55
35
0
15 20
27 32 C ( F)
(59) (68) (81) (90)
Temperature
7-13
7
Conditions for Usable Media
Use genuine media from Roland DG Corp.
Media width
XJ-740: 210 to 1,879 mm (8.3 to 74 inches)
XJ-640: 210 to 1,625 mm (8.3 to 64 inches)
XJ-540: 210 to 1,371 mm (8.3 to 54 inches)
Roll outer diameter ( A)
Maximum 210 mm (8.3 inches)
Paper tube (core) inner diameter (B)
76.2 mm (3 inches) or 50.8 mm (2 inches)
Note:Using roll media whose paper tube has an
inner diameter of 2 inches requires the included
media flanges.
Media thickness (C)
Maximum 1.0 mm (39 mil)
Roll weight
XJ-740: 47 kg (103 lb.)
XJ-640: 40 kg (88 lb.)
XJ-540: 30 kg (66 lb.)
Other conditions
7
Media such as the following cannot be used.
Media whose end is attached to the paper tube (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the media heating system
Media that cannot withstand the tensioning of the media take-up or feed system
Media whose paper tube (core) is bent or crushed
Media that bends under its own weight when loaded
Media on a sagging roll
Media that is rolled unevenly
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in
advance to make sure that satisfactory printing quality is obtained.
7-14
XJ-740
XJ-640
XJ-540