SERVICE NOTES Confidential TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation. 2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of XJ-740/640/540. 3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons. 4. REPRODUCTION Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation. 5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action. Copyright © 2010 ROLAND DG CORPORATION 70073-09 Contents 1 Structure & Spare Parts 1-1 COVERS ............................................................................................................................................................. 1-1 1-2 FRAME .............................................................................................................................................................. 1-3 1-3 HEAD CARRIAGE ............................................................................................................................................... 1-5 1-4 DRIVE UNIT ....................................................................................................................................................... 1-7 1-5 CHASSIS ............................................................................................................................................................ 1-9 1-6 PINCH ROLLER ................................................................................................................................................1-11 1-7 WIPE SYSTEM .................................................................................................................................................. 1-12 1-8 CAP SYSTEM ................................................................................................................................................... 1-13 1-9 INK SYSTEM .................................................................................................................................................... 1-14 1-10 STAND ............................................................................................................................................................. 1-15 1-11 TU CONTROLLER ............................................................................................................................................ 1-17 1-12 ACCESSORIES .................................................................................................................................................. 1-18 2 Electrical Section 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 WIRING MAP ...................................................................................................................................................... 2-1 MAIN BOARD ..................................................................................................................................................... 2-3 HEAD BOARD .................................................................................................................................................. 2-14 SERVO BOARD ............................................................................................................................................... 2-25 HEATER BOARD............................................................................................................................................... 2-31 INK SYSTEM BOARD ...................................................................................................................................... 2-34 SUB BOARD ..................................................................................................................................................... 2-36 TAKEUP BOARD .............................................................................................................................................. 2-41 MAINTENANCE PARTS LIST .......................................................................................................................... 2-43 3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 HEAD REPLACEMENT ...................................................................................................................................... 3-4 WIPER REPLACEMENT .................................................................................................................................. 3-10 CAP TOP REPLACEMENT .............................................................................................................................. 3-12 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17 PUMP REPLACEMENT ................................................................................................................................... 3-23 INK TUBE REPLACEMENT ............................................................................................................................. 3-28 BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33 BATTERY REPLACEMENT .............................................................................................................................. 3-48 CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58 TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59 4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 SERVICE MODE ................................................................................................................................................ 4-1 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-16 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-23 HEAD ALIGNMENT ........................................................................................................................................... 4-25 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36 PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-38 LINEAR ENCODER SETUP ............................................................................................................................. 4-40 CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42 CALIBRATION .................................................................................................................................................. 4-44 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56 5 Supplemental Information 5-2 5-1 SPECIAL TOOLS................................................................................................................................................. 5-1 SENSOR MAP ..................................................................................................................................................... 5-2 6 Troubleshooting 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3 VERTICAL BANDING .......................................................................................................................................... 6-3 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME................................................................................. 6-4 MEDIA SKEW ...................................................................................................................................................... 6-4 MOTOR ERROR ................................................................................................................................................. 6-5 HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-6 THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6 THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-6 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-6 ERROR MESSAGE ............................................................................................................................................. 6-7 SERVICE CALL ................................................................................................................................................... 6-7 7 Service Activities 7-1 7-2 7-3 INSTALLATION CHECK LIST ............................................................................................................................. 7-1 MAINTENANCE CHECK LIST .......................................................................................................................... 7-12 SPECIFICATION ............................................................................................................................................... 7-13 Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Revision Record Revision No. Date Description of Changes Approval Issued 0 2007.12.13 First Edition Kato Sato 1 2008.4.11 1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised. Kato Mabuchi 2 2008.5.8 1-3 HEAD CARRIAGE : Parts have been revised. Kato Mabuchi 3 2008.7.29 1-7 WIPER SYSTEM, 4-4 HEAD ALIGNMENT has been revised. Kato Misako 4 2008.10.9 1-1 COVER, 1-5 CHASSIS : Parts have been revised. 6-14 SERVICE CALL has been revised. Kato Misako 5 2008.11.10 2-9 MAINTENANCE PARTS LIST : Parts have been revised. Kato Misako 6 2009.1.30 4-1 : SERVICE MODE have been revised. Kato Misako 7 2009.2.9 3-8 : BOARDS REPLACEMENT has been revised. Kato Mabuchi 8 2009.10.8 1-8:CAP SYSTEM, 1-12: ACCESSORIES parts have been revised. 2-1:WIRING MAP has been revised. 5-2 : SENSOR MAP has been revised. Kato Misako 9 2010.9.13 1-2:FRAME parts have been revised. Kato Misako To Ensure Safe Work About and Notices. Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets. About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution”. The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet. In addition to the and symbols, the symbols shown below are also used. : Tips and advise before the adjustment. Turn off the primary power SW before servicing. Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire. It may cause heat, explosion and fire. Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire. About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location. Electric charge. Do not touch when power is on. HIGH VOLTAGE, HANDLING ATTENTION • Do not touch during power on Electric shock, Compornents damage • Do not repair. Replace power unit. • Do not replace fuse. Can not be recovered. The wiring terminal untended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement. 18 S11 1-1 40 S3 S11 S5 S3 S5 S3 46 50 53 S4 40 S1 41 S5 15 S1 S2 S10 55 S3 45 51 S9 6 30 2 1 S7 S9 32 S3 10 29 22 40 S5 13 S5 9 S3 20 S3 S3 S3 S9 8 25 S3 21 3 42 S5 54 36 43 24 S3 49 S10 38 26 5 11 12 S3 S9 48 S5 S3 16 53 S5 37 S4 4 46 33 S8 19 47 S3 S3 44 S3 23 S3 34 34 28 35 7 S12 29 27 S6 S3 31 17 S11 S3 S11 S12 52 Revised 1 39 14 1 Structure & Spare Parts 1-1 COVER 1-1 COVER * * 1000001517 APRON,F UNDER XC-540 * 1000004061 APRON,FRONT XJ-740 * 2 1000004063 APRON,FRONT XJ-640 * 1000002465 APRON,FRONT XC-540 * 1000003583 ASSY,APRON F HEATER XJ-740 * 3 1000003674 ASSY,APRON F HEATER XJ-640 34 1000001029 KEY TOP,D14 DG AJ-1000 * * * * * * 36 1000004067 LABEL,CAUTION XJ#LA1025 * * * 37 1000000953 LABEL,EMBLEM LOGO ROLAND * * * 38 1000003489 LABEL,MARK ECO#LA1014 * * * 39 1000001625 LABEL,SET INK XC-540#LA923 * * * 40 1000002468 PLATE,APRON F BACK XC-540 * * * 1000004069 PLATE,COVER FRONT LEFT XJ-740 * 1000003586 ASSY,COVER F XJ-740 * 41 1000004072 PLATE,COVER FRONT LEFT XJ-640 * 4 1000003677 ASSY,COVER F XJ-640 Parts Name 35 1000000111 KEY TOP,D14 WH AJ-1000 * 1000001616 ASSY,APRON F HEATER XC-540 1000003667 ASSY,COVER F XJ-540 Parts No. XJ-740 XJ-640 XJ-540 1000003584 APRON,F UNDER XJ-740 1 1000003675 APRON,F UNDER XJ-640 XJ-540 Parts Name Parts No. XJ-640 PARTS LIST -Main PartsXJ-740 PARTS LIST -Main Parts- * 1000004074 PLATE,COVER FRONT LEFT XJ-540 * Revised 1 * 1000004066 PLATE,COVER FRONT REAR XJ-740 * * 42 1000004071 PLATE,COVER FRONT REAR XJ-640 * W700311450 ASSY,EXT JUNCTION BOARD XC-540 * * * 1000002472 PLATE,COVER FRONT XC-540 6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540 * * * 43 1000004068 PLATE,COVER FRONT RIGHT XJ-740 * * * 6 W700311411 ASSY,HEATER CONTROL BOARD XC-540 * * * 44 1000001565 PLATE,COVER PANEL XC-540 * * * 7 W700731370 ASSY,PANEL BOARD XJ-740 * * * 1000004062 PLATE,HEATER COVER XJ-740 8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540 * * * 45 1000004064 PLATE,HEATER COVER XJ-640 5 9 * * * CABLE-ASSY,117V SELECTOR XC-540 (for 117V) * * * 1000002469 PLATE,HEATER COVER XC-540 * 1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V) * * * 46 1000002471 SHAFT,COVER FRONT XC-540 * * * * * * 47 1000003640 SHEET,PANEL XJ-740 * * * 1000002044 10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540 11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 * * * 48 1000001599 STAY,EXT JB XC-540 * * * 12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540 * * * 49 1000002473 SUPPORT,COVER FRONT XC-540 * * * 13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540 * * * 50 1000001504 SUPPORT,COVER I/S L XC-540 * * * 14 1000001472 COVER,440CC I/C XC-540 * * * 1000003594 COVER,BACK XJ-740 * * 15 1000001505 COVER,BACK XC-540 1000004065 COVER,FRONT XJ-740 * * 16 1000004070 COVER,FRONT XJ-640 * 51 1000004077 THERMISTOR 103AT2 L700 XJ-740 * 52 1000001620 LABEL,USE ECO-SOL MAX#LA924 Revised 1 * * * 53 22535286 LABEL,CAUTION COVER #LA265 * * * 54 1000004160 LABEL, REFLECTION XC-540#LA1041 * * * * * * 1000004073 COVER,FRONT XJ-540 * 55 1000005233 STOPPER,ACRYLIC PLATE LEC-300 17 1000001539 COVER,I/C PCM XC-540 * * * * Revised 1 Refer to the Service Information : XJ740-003 18 1000001503 COVER,I/S L XC-540 * * * 19 1000001502 COVER,I/S R XC-540 * * * 20 1000001501 COVER,L SUS XC-540 * * * 21 1000001500 COVER,PANEL SUS XC-540 22 1000003593 COVER,RAIL F SUS L XJ-740 1000003592 COVER,RAIL F SUS R XJ-740 * Revised 4 PARTS LIST -Supplemental PartsParts No. Parts Name * * * S1 31029101 BUSH,NB-19 * S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 23 1000003678 COVER,RAIL F SUS XJ-640 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. * 1000001499 COVER,RAIL F SUS XC-540 1000003585 COVER,RAIL XJ-740 * * 1000002467 THERMISTOR 103AT2 L430 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. * * 24 1000003676 COVER,RAIL XJ-640 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. * 1000003666 COVER,RAIL XJ-540 * S7 31279191 LABEL,WARNING FUSE REPLACE #347 S8 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS 25 W700310000 COVER,SIDE L XC-540 * * * S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 26 W700310001 COVER,SIDE R XC-540 * * * S10 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,PLAPOINT M4*6 BK FE 27 1000001496 COVER,TOP F SUS XC-540 * * * S11 31139104 28 1000001497 COVER,TOP R XC-540 * * * S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 29 12239406 * * * CUSHION,TM-96-6 1000004076 DRYER,HEATER XJ-740 30 1000004079 DRYER,HEATER XJ-640 1000002466 DRYER,HEATER XC-540 * * * 31 1000001600 ESCUTCHEON,XC-540 * * * 32 12559105 * * * FUSE,5X20 021706.3MXP 6.3A/250V 33 1000002474 HOOK,INTERLOCK SW XC-540 * * * 1-2 1-3 48 48 S18 S20 S4 51 S5 S18 48 S20 S18 S21 49 51 S24 S20 S6 35 46 5 S18 S18 S24 S18 S7 S18 S20 49 S18 49 S21 48 23 S12 51 S11 51 17 48 S20 S18 4 S24 S18 7 48 S20 S12 S18 S20 49 23 S13 S11 S12 S5 51 S16 S24 S7 S5 41 S18 18 53 S16 51 41 52 S6 16 S1 6 S11 S2247 S10 S10 S21 49 S21 S18 49 S18 S5 S22 S18 S20 S18 S13 S1 47 51 S5 57 S3 S23 10 S9 S18 8 S14 S5 27 26 S19 S8 50 34 S17 S17 S9 42 S3 S3 S6 S25 38 S6 56 S6 15 14 11 30 40 45 44 S6 39 22 28 1 37 24 S5 33 45 24 37 S25 11 S12 S25 56 31 13 11 14 14 15 56 15 S15 S8 S3 S18 55 S6 S17 S6 S5 32 36 25 19 S12 S2 25 S5 3 2 29 S5 21 S23 43 54 36 S5 25 36 20 S5 S5 S3 12 1-2 FRAME 1-2 FRAME 1 11909133 2 11909167 3 1000001589 1000003580 4 1000003671 1000001521 1000003581 5 1000003672 1000003659 6 W7007313B0 6700730160 7 6700720110 6700710090 8 6700319030 10 1000003600 11 1000003657 1000003599 12 1000003688 1000001902 13 12159573 14 12529104 15 1000001068 1000003703 16 1000003699 1000001685 17 1000003707 18 1000001692 19 11769118 20 1000003636 21 1000003637 1000003603 22 1000003685 1000001425 23 1000000764 24 1000000387 25 1000001566 26 1000001555 27 21655131 28 11659149 29 11659249 21895154 30 21895161 21895153 31 1000003598 32 1000003787 1000003609 33 1000001560 34 22055316 1000003582 35 1000003673 1000001492 36 1000001568 37 21565105 1000003596 38 1000003686 1000003661 1000003595 39 1000003684 1000003660 Parts Name ADAPTER,SCREW 2FAI FJ-50 ADAPTER,SCREW 3FAI FJ-540 ADAPTER,TUBE 2-3FAI XC-540 APRON,B XJ-740 APRON,B XJ-640 APRON,B XC-540 ASSY,BED HEATER XJ-740 ASSY,BED HEATER XJ-640 ASSY,BED HEATER XJ-540 ASSY,FAN JUNCTION BOARD XJ-740 ASSY,GRIT SHAFT XJ-740 ASSY,GRIT SHAFT XJ-640 ASSY,GRIT SHAFT XJ-540 ASSY,PULLEY XC-540 BASE,IDLE PULLEY XJ-740 BASE,SHAFT SQUARE XJ-740 BELT,150S2M2974LW-C BELT,150S2M2754LW-C BELT,150S2M2500LW-C BUSH,80F-0603 BUSH,80F-1410 BUSH,80F-1610 CABLE-ASSY,FAN JUNCTION XJ-740 CABLE-ASSY,FAN JUNCTION XJ-640 CABLE-ASSY,FAN JUNCTION XC-540 CABLE-ASSY,HEATER XJ-740 CABLE-ASSY,PAPER-SENS XC-540 CLAMP,FCM2-S6-14 COVER,RAIL UNDER L XJ-740 COVER,RAIL UNDER R XJ-740 COVER,TKP0180-2B R100-096 COVER,TKP0180-2B R100-090 COVER,TKP0180-2B R100-084 FAN,A35577-55ROL GUIDE,CABLE POM AJ-1000 GUIDE,TUBE XC-540 HOLDER,IDLE PULLEY XC-540 HOLDER,LINEAR SCALE CJ-70 HOLDER,RING O 2FAI FJ-50 HOLDER,RING O 3FAI FJ-540 L-BEARING SSR15XW2UE+2740LY L-BEARING,SSR15XW2GE+2560LY L-BEARING SSR15XW2UE+2320LY LEVER,SHAFT XJ-740 PLATE,FLEX COVER XJ-740 PLATE,GUIDE CABLEVEYOR XJ-740 PLATE,GUIDE CABLE VEYOR XC-540 PLATE,LINEAR SCALE CJ-70 PLATE,SHUTTER BED XJ-740 PLATE,SHUTTER BED XJ-640 PLATE,SHUTTER BED XC-540 PLATE,TUBE GUIDE XC-540 P-ROLLER FD8S3(B15L30) RAIL,CABLE XJ-740 RAIL,CABLE XJ-640 RAIL,CABLE XJ-540 RAIL,GUIDE XJ-740 RAIL,GUIDE XJ-640 RAIL,GUIDE XJ-540 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Parts No. Parts Name 1000003606 1000003687 1000007155 1000003663 15099115 1000001479 1000003597 1000003689 1000003662 1000003627 1000003691 1000003665 1000003638 1000003693 21475141 1000001567 21625103 1000001516 1000001515 22175122 1000001576 1000002064 1000001493 1000003639 1000001541 22135441 1000003612 RAIL,LINEAR SCALE XJ-740 RAIL,LINEAR SCALE XJ-640 Revised 9 RAIL,LINEAR SCALE XJ-640_01 RAIL,LINEAR SCALE XJ-540 SENSOR-INTERRUPTER GP2A25NJ SHAFT,IDLE PULLEY XC-540 SHAFT,SQUARE XJ-740 SHAFT,SQUARE XJ-640 SHAFT,SQUARE XJ-540 SHEET,LINEAR SCALE XJ-740 SHEET,LINEAR SCALE XJ-640 SHEET,LINEAR SCALE XJ-540 SHEET,RAIL CABLE XJ-740 SHEET,RAIL CABLE XJ-640 SHEET,RAIL CABLE FJ-540 SHUTTER,BED XC-540 SHUTTER,HEATER CORD SP-300 SPACER,BED LOWER XC-540 SPACER,BED UPPER XC-540 SPRING,BACK UP PNC-960 SPRING,PRE HEATER XC-540 STAY,P-SENSOR B XC-540 STAY,P-SENSOR XC-540 STAY,TUBE XJ-740 STAY,TUBE XC-540 STOPPER,LINEAR SCALE FJ-540 STOPPER,SHAFT SQUARE XJ-740 TAPE,REFLECTION FNS 50 8*10M (Cut when using.) XJ-740 : L=1955mm, XJ-640 : L=1734mm XJ-540 : L=1480mm 57 31549107 Revised 9:Refer to the Service Information XJ740-009. PARTS LIST -Supplemental PartsParts No. S1 31029101 S2 31379101 S3 31289111AS S4 31289112AS S5 31289109AS S6 31289102AS S7 31279106 S8 31129102 S9 31149704AS S10 31299102AS S11 31409702 S12 31409811AS S13 31019124 S14 31049155AS S15 31049142AS S16 31049170AS S17 31049174AS S18 31049169AS S19 31239103AS S20 31019703 S21 31179106 S22 31329601AS S23 31069104 S24 31119904 S25 31199704AS 1-4 Parts Name BUSH,NB-19 CLAMP,FLAT CABLE FCS-50P CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*10 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. LABEL,CAUTION HOT SURF NO.778 PIPE SET,POLYCA 4*8*10 20PCS RING SET,E-RING ETW-6 SUS 100 PCS RIVET SET,NYLON P2655B 20 PCS. SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE SET,LOCKING WIRE LWS-1211Z 20P SCREW SET,BINDING M3*35 NI 50 PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*6 NI MEC 20 PCS SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*15 NI 20 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,JACK UP SP-540V CLAMP SET,INSULOK T-18S 100 PCS. SCREW,CAP M4*6+FL NI PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS SCREW SET,SET WP M3*8 NI 20 PCS XJ-740 XJ-640 XJ-540 Parts No. PARTS LIST -Main PartsXJ-740 XJ-640 XJ-540 PARTS LIST -Main Parts- * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 1-3 HEAD CARRIADGE 14 5 39 S16 27 9 26 19 61 S6 21 21 S21 24 35 4 S15 44 S4 S5 20 S8 1 32 53 1 50 15 32 S18 S4 54 S15 52 S19 S16 13 31 48 S20 59 41 40 S4 S5 20 S1 49 S16 22 34 18 55 6 28 S4 33 46 S21 S5 S4 S4 S21 S6 45 S1 61 S4 S4 S1 23 S7 S7 36 52 46 S1 S19 42 S4 60 30 S1 49 S4 29 S4 37 S4 8 7 S3 47 56 51 S17 S2 S10 S1 43 S1 11 58 2 17 16 S11 25 57 12 S14 S16 1-5 38 S4 S12 S13 S9 10 3 1-3 HEAD CARRIADGE Parts Name Parts No. Parts Name XJ-740 XJ-640 XJ-540 Parts No. XJ-740 XJ-640 XJ-540 PARTS LIST -Main Parts- 1 1000001461 ADAPTER,BASE CARRIAGE XC-540 * * * 47 21495115 SCREW,BLADE SET CM-500 * * * 2 1000003621 ADAPTER,CARRIAGE L XJ-740 * * * 48 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 * * * 3 1000001453 ADAPTER,CARRIAGE R XC-540 * * * 49 22185127 SLIDER,CARRIAGE FJ-540 * * * 4 21905166 ADAPTER,HEAD FJ-540 * * * 50 22165216 SPACER,UD LEVER FJ-540 * * * 5 11909167 ADAPTER,SCREW 3FAI FJ-540 * * * 51 22175154 SPRING,BLADE UP CM-500 * * * 6 1000001550 ADAPTER,STAY HOLDER XC-540 * * * 52 22175159 SPRING,CARRIAGE SIDE FJ-50 * * * 7 22805292 ASSY,CLAMP BLADE CM-500 * * * 53 22175520 SPRING,HEAD ADJUST 500 FJ-540 * * * 8 22805291 ASSY,HOLDER BLADE CM-500 * * * 54 22175519 SPRING,HEAD PRESS 500 FJ-540 * * * 9 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 * * * 55 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 * * * * * * 56 22175155 SPRING,SCREW CM-500 10 W700731380 ASSY,LINEAR ENCODER BOARD XJ-740 W700311380 ASSY,LINEAR ENCODER BOARD XC-540 Revised 2 * * * * * * 57 1000003617 STAY,HOLDER BELT XJ-740 * * * 11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740 * * * 58 1000001452 STAY,HOLDER CARRIAGE XC-540 * * * 12 22805396 * * * 59 1000001466 STAY,SENSOR CARRIAGE XC-540 * * * * * * 60 1000001597 ASSY,PLATE CAM SLIDE FJ-500 13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740 1000003811 ASSY,TUBING 3*2560MM XJ-740 14 1000003810 ASSY,TUBING 3*2350MM XJ-640 1000002061 ASSY,TUBING 3*2170MM XC-540 * 61 * * * * HOLDER,CABLE SJ-740 * * 21655248 HOLDER,CABLE FJ-540 * 15 1000001448 BASE,CARRIAGE AL XC-540 * * * 16 22355656 BASE,CUTTER CM-500 * * * 17 1000003618 BASE,HOLDER CARRIAGE XJ-740 * * * 18 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 * * * 1000003783 CABLE-CARD,36P1 3300L BB HIGH-V * 19 1000003784 CABLE-CARD,36P1 3070L BB HIGH-V 23475198 SUPPORT,DAMPER XC-540 21655247 * Revised 2 : Both parts can be used. PARTS LIST -Supplemental PartsParts No. * CABLE-CARD 36P1 2940L BB S1 31289109AS Parts Name CUPSCREW SET,M3*4 NI 100 PCS. * S2 31029801AS BUSH SET,ROLL 2*4 3C100PCS 20 21775103 CAM,CARRIAGE FJ-540 * * * S3 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 21 23475232 CARD CABLE,21P1 385L BB HIGH-V * * * S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 22 11769118 CLAMP,FCM2-S6-14 * * * S5 31149703AS RING SET,E-RING ETW-4 100 PCS. 23 22025646 COVER,BELT HOLDER EGX-600 * * * S6 31299102AS RIVET SET,NYLON P2655B 20 PCS. 24 1000001520 COVER,CARRIAGE BOARD XC-540 * * * S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 25 1000002258 COVER,CARRIAGE XC-540 * * * S8 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS 26 1000001529 COVER,HEAD BOARD XC-540 * * * S9 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 27 12399352 FILTER(E) FRC-45-12-6.5 * * * S10 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS 28 1000003619 FRAME,CARRIAGE BASE XJ-740 * * * S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 29 1000003620 FRAME,CARRIAGE U/D XJ-740 * * * S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 30 22115798 FRAME,CUTTER FJ-500 * * * S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 31 22135602 GUIDE,CABLE FJ-500 * * * S14 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 32 22135618 GUIDE,CARRIAGE CAP FJ-540 * * * S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 33 22135440 GUIDE,HEAD AL FJ-540 * * * S16 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 34 1000001566 GUIDE,TUBE XC-540 * * * S17 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 35 1000002201 ASSY,HEAD INKJET SOL XC-540 * * * S18 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 36 21655232 HOLDER,BELT EGX-600 * * * S19 31799103 SCREW SET,CAP M3*15 NI 20PCS 37 1000003622 HOLDER,CUTTER XJ-740 * * * S20 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 38 1000003623 HOLDER,PAPER SENSOR XJ-740 * * * S21 3000000032 SPACER,WPCS-19S-4.0 39 11659249 HOLDER,RING O 3FAI FJ-540 * * * 40 1000001465 LEVER,CARRIAGE XC-540 * * * 41 15229705 PHOTO INTERRUPTER GP1A71A1 * * * 42 1000001454 PLATE,DAMPER XC-540 * * * 43 22055557 PLATE,ENC SENS FJ-540 * * * 44 22055547 PLATE,GND FJ-540 * * * 45 22055486 PLATE,HOLD FILTER W11 CX-500 * * * 46 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * * 1-6 * S19 S2 8 S2 S2 42 38 S2 S19 20 S3 S23 S11 S2 29 41 S2 S3 4 S21 S2 19 23 2 S22 S10 S10 S5 1 18 S10 S10 35 S21 S1 S2 31 11 S19 43 S3 52 26 S14 S9 34 59 S21 S10 S19 47 S2 S19 S10 S2 27 S3 3 S21 55 S14 S19 S21 S21 1-7 S10 S10 S10 S10 S2 S2 S20 S10 S10 S19 46 S5 S27 S21 S6 S16 9 S18 S2 S16 30 62 S3 S10 28 S16 S2 S1 S3 S9 S4 S10 S10 S21 S2 S10 S3 5 14 S2 57 S2 S24 S10 S21 60 58 49 S8 13 S15 45 44 30 S19 S2 17 24 54 S3 S25 33 S21 51 S21 S21 7 56 S21 21 S17 53 S9 S21 S10 S2 37 S23 S19 15 S2 36 S6 S16 9 S18 S2 63 16 S11 S2 49 50 S21 40 S19 48 25 S19 S13 10 S15 S9 32 21 12 25 39 S19 S23 S2 S19 22 S15 S2 6 S7 61 S15 1-4 DRIVE UNIT 1-4 DRIVE UNIT Parts No. Parts Name XJ-740 XJ-640 XJ-540 Parts No. XJ-740 XJ-640 XJ-540 PARTS LIST -Main Parts- * * * 45 1000001536 LEVER,CAM PINCH XC-540 * * * 46 12399102 MAGNET CATCHER TL-105 * * * 47 1000003655 PLATE,AUTOCUT JOINT XJ-740 * * 1000001551 PLATE,AUTOCUT JOINT XC-540 Parts Name 1 6700739010 ASSY,FEED MOTOR XJ-740 2 11879108 ABSORBER TK-3225 * * * 3 1000003656 ADAPTER,AUTOCUT JOINT XJ-740 * * 4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740 * * * * 5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * * 48 1000003602 PLATE,LEVER LINK XJ-740 * * * 6 6700319030 ASSY,PULLEY XC-540 * * * 49 15229506 SENSOR INTERRUPTER,GP1A05A5 * * * 7 6700049030 ASSY,SCAN MOTOR SJ-1045EX * * * 50 1000001480 SHAFT,DRIVE PULLEY XC-540 * * * * 1000003579 BASE,BOTTOM XJ-740 8 1000003670 BASE,BOTTOM XJ-640 1000001426 BASE,BOTTOM XC-540 * * 51 22175157 SPRING,C P-ROLLER CM-500 * * * 52 22175521 SPRING,PINCH ROLLER 930 FJ-540 * * * 53 22035161 STAND,LEVER FJ-500 * * * 9 22355807 BASE,RAIL FJ-540 * * * 54 1000001598 STAY,D-SUB CONNECTOR XC-540 * * * 10 1000001513 BASE,SCAN MOTOR XC-540 * * * 55 22715466 STAY,FA-CODER SP-540V * * * 11 22175870 BEARING 10-19ZZ * * * 56 1000001557 STAY,FRAME SCAN MOTOR XC-540 * * * 12 12159573 BUSH,80F-0603 * * * 57 1000001562 STAY,MOTOSENS XC-540 * * * 13 12159563 BUSH,80F-1006 * * * 58 1000003611 STAY,ORIGIN SENS XJ-740 * * * 14 23415266 CABLE-ASSY ESD SJ-1000 * * * 59 1000001564 STAY,RAIL GUIDE L XC-540 * * * 15 1000001689 CABLE-ASSY,3-COVER SW XC-540 * * * 60 1000003604 STAY,RAIL GUIDE R XJ-740 * * * 16 1000001698 CABLE-ASSY,F-COVER SW XC-540 * * * 61 1000001569 STAY,SHAFT PULLEY XC-540 * * * 17 1000001712 CABLE-ASSY,FD IF INT XC-540 * * * 1000003643 SUPPORT,FRAME L XJ-740 * * 1000003705 CABLE-ASSY,FEED-M XJ-740 * 1000003669 SUPPORT,FRAME L SHORT XJ-540 18 1000003701 CABLE-ASSY,FEED-M XJ-640 1000001687 CABLE-ASSY,FEED-M XC-540 62 * 63 1000003642 SUPPORT,FRAME R XJ-740 * 1000003704 CABLE-ASSY,G-ENCODER XJ-740 19 1000003700 CABLE-ASSY,G-ENCODER XJ-640 1000001686 CABLE-ASSY,G-ENCODER XC-540 20 1000001702 CABLE-ASSY,M-COVER SW XC-540 * * * Parts No. Parts Name 21 1000001690 CABLE-ASSY,PINCH-ORG XC-540 * * * S1 31029101 BUSH,NB-19 22 1000003930 * * * PARTS LIST -Supplemental Parts- CABLE-ASSY,SCAN-M XC-540_01 * * * S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1000003706 CABLE-ASSY,SW JUNCTION XJ-740 * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 23 1000003702 CABLE-ASSY,SW JUNCTION XJ-640 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 1000001699 CABLE-ASSY,SW JUNCTION XC-540 * * S5 31279106 LABEL,CAUTION HOT SURF NO.778 24 1000001706 CABLE-ASSY,TU IF INT XC-540 * * * S6 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 25 21745109 COLLAR,LEVER FJ-540 * * * S7 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 26 1000001553 COVER,FEED MOTOR XC-540 * * * S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS 27 1000001552 COVER,I/S SW XC-540 * * * S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 28 1000001526 COVER,INT SW XC-540 * * * S10 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 29 12239406 CUSHION,TM-96-6 * * * S11 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 30 12399353 FILTER(E) TFT-081813N F-540 * * * S13 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 31 21995124 FLANGE,MOTOR FEED FJ-540 * * * S14 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 32 1000001559 FLANGE,MOTOR SCAN XC-540 * * * S15 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 33 1000003601 FRAME,DRIVE PULLEY XJ-740 * * * S16 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 34 1000001431 FRAME,FEED MOTOR XC-540 * * * S17 31049175AS SCREW SET,CAP M4*20 NI 20 PCS. 35 1000003608 FRAME,MIDDLE L XJ-740 * * * S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 36 1000003607 FRAME,MIDDLE R XJ-740 * * * S19 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 37 1000003605 FRAME,SCAN MOTOR XJ-740 * * * S20 31049157 SCREW,CAP M6*20 3CBC+PW+SW 38 1000001430 FRAME,SIDE L XC-540 * * * S21 31069104 SCREW,CAP M4*6+FL NI 39 1000001429 FRAME,SIDE R XC-540 * * * S22 31799110AS SCREW SET,CAP M5*20 NI 20PCS. 40 21685149 GEAR,H235S20(B8)T2 * * * S23 31139104 SCREW,PLAPOINT M4*6 BK FE 41 21685119 GEAR,S300S10 FJ-540 * * * S24 31379111 CLAMP,CABLE CKS-13-H 42 25095120 GRIT ENCODER TS5217N561 FJ-540 * * * S25 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 43 1000001444 HOUSING,R-BEARING FRAME XC-540 * * * S27 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 44 1000001601 KNOB,XC-540 * * * 1-8 * * * * S15 S8 1-9 3 23 S15 33 21 S8 S2 24 S15 S4 43 S8 S15 S14 44 S15 S16 30 S8 S13 S1 S15 20 18 S12 S8 39 S8 S7 45 S15 14 19 2 28 S8 S3 S11 S10 32 S7 40 36 11 15 14 32 32 1 16 8 34 S2 S18 S13 S8 41 S7 S8 S3 S17 S8 17 37 S9 6 S8 S19 12 30 S15 29 43 S16 4 S6 13 S6 26 9 S19 35 25 S8 10 38 S8 S15 31 7 27 42 S8 22 S8 S9 S6 5 S8 S5 S9 1-5 CHASSIS 1-5 CHASSIS PARTS LIST -Main PartsParts No. PARTS LIST -Supplemental PartsParts No. Parts Name 1 13429701 AC INLET SUP-J15G-E S1 31029101 BUSH,NB-19 2 W700311440 ASSY,AC JUNCTION BOARD XC-540 S2 31029106 BUSH,SQUARE SB-6025 3 W700731360 ASSY,DC JUNCTION BOARD XJ-740 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 4 6700731100 ASSY,HEAD BOARD XJ-740 S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 5 W700311421 ASSY,HEATER BOARD XC-540 S5 31379111 CLAMP,CABLE CKS-13-H S6 3000000033 CLAMP,WIRE PLESS RFC-45VO 6 6700739040 Parts Name ASSY,MAIN BOARD XJ-740 Revised 4 6700909030 ASSY,MAIN BOARD LEC-300 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 7 6700731000 ASSY,SERVO BOARD XJ-740 S8 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 8 W700731340 ASSY,TU JUNCTION BOARD XJ-740 S9 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 9 15009101 BATTERY CR2032 S10 22535257 LABEL,CAUTION VOLTAGE #LA167 10 23475196 CABLE CARD 24P1 850L BB FJ-540 S11 31279116 LABEL,EARTH MARK-1 NO.E-580 11 1000000574 CABLE-ASSY GND AJ-1000 S12 31279121 LABEL,FLASH-LIGHTING NO.E-582 12 1000001688 CABLE-ASSY,HEAD FAN XC-540 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 13 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 14 1000004054 CABLE-ASSY,POWER-AC-DC XJ-740 S15 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 15 1000001670 CABLE-ASSY,POWER-AC-JUNCTION XC-540 S16 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 16 1000001668 CABLE-ASSY,POWER-AC-L XC-540 S17 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS 17 1000001669 CABLE-ASSY,POWER-AC-N XC-540 S18 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 18 1000001674 CABLE-ASSY,POWER-DC-A XC-540 S19 31209118 SPACER SET,WPCS-12S-4.0 20PCS 19 1000001673 CABLE-ASSY,POWER-DC-B XC-540 20 1000001672 CABLE-ASSY,POWER-DRYER XC-540 21 1000001675 CABLE-ASSY,POWER-HEAD XC-540 22 1000001677 CABLE-ASSY,POWER-HEATER XC-540 23 1000001676 CABLE-ASSY,POWER-SERVO XC-540 24 1000001704 CABLE-ASSY,POWER-TU XC-540 25 1000001682 CABLE-ASSY,TU CONTROL XC-540 26 1000001900 CABLE-CARD,25P1 250L BB HIGH-V 27 1000001898 CABLE-CARD,26P1 880L BB HIGH-V 28 1000003968 CHASSIS,XC-540_01 29 1000003969 COVER,CHASSIS XC-540_01 30 1000000012 FAN,109R0624H459 31 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 32 12399353 FILTER(E) TFT-081813N F-540 33 1000003820 FILTER(E),CHASSIS SHIELD XJ-740 34 1000001748 FILTER(E),EFC-40-S 35 12399331 FILTER(E),FPC-31-12 36 22535117 LABEL,POWER CM-500 NO.893 37 1000002107 LABEL,READ MANUAL XC-540#LA955 38 1000001620 LABEL,USE ECO-SOL MAX#LA924 39 1000000538 POWER UNIT,ZWD225PAF-0524/J 40 1000000097 POWER UNIT,ZWS240PAF-36/J 41 13129171 POWER-SW AJ8201B 42 1000001549 STAY,BOARD XC-540 43 22715327 STAY,CHASSIS FAN FJ-540 44 1000001605 STAY,COVER CHASSIS XC-540 45 1000002682 LABEL,LAN VP-540#LA964 * Revised 4 Refer to the Service Information : XJ740-006 1-10 1-6 PINCHROLLER 7 1 2 S1 4 6 3 5 PARTS LIST -Main PartsParts No. PARTS LIST -Supplemental Parts- Parts Name 1 21775105 CAM,PINCH ROLLER SHAFT SJ-1000 2 1000003610 FRAME,PINCH XJ-740 3 1000003615 LEVER,PINCH XJ-740 4 1000003652 PLATE,LEVER PINCH XJ-740 5 1000003616 P-ROLLER,FD8S3(B15B15L60) 6 1000000900 SPRING,PINCH 2000 AJ-1000 7 22715260 STAY,PINCH SPRING 2 FJ-500 Parts No. S1 31119108 1-11 Parts Name PIN,PARALLEL 3*30 SUS H7 1-7 WIPE SYSTEM 34 4 5 S1 S1 15 33 8 3 16 9 7 S1 19 S7 3 S1 21 S6 30 29 S1 26 S1 S1 18 S1 25 20 S1 S1 6 32 S1 27 S1 S1 S1 39 S5 12 31 13 24 S1 S1 S1 S9 28 10 2 S9 11 S4 23 10 S2 S9 S8 1 14 37 22 17 35 S3 40 38 41 S2 S2 36 PARTS LIST -Main PartsParts No. Parts Name PARTS LIST -Main PartsParts No. Parts Name 1 1000001487 BASE,WIPER MOTOR XC-540 27 15229506 SENSOR INTERRUPTER,GP1A05A5 2 11929138 BELT,408P2M4-530 28 1000004034 SHAFT,WIPE PULLEY XC-540 3 12159536 BUSH,B-S6-17 29 22155961 SHAFT,WIPER FJ-540 4 1000001595 COVER,SCRAPER XC-540 30 1000001489 SHUTTER,WIPE F XC-540 5 1000001609 COVER,SERGE MIST XC-540 31 22175140 SPRING,TENSIONER STX-7 6 1000001606 COVER,WIPE R XC-540 32 1000001484 TRAY,WIPE XC-540 7 1000001491 COVER,WIPE XC-540 33 1000003390 WIPER,HEAD FOR SOLINK 8 22275122 FILTER(M),INNER SERGEMIST SJ-540 34 1000001658 WIPER,SCRAPER XC-540 9 1000000415 FILTER(M),SERGE MIST 3 SJ-540 35 1000001527 HOLDER,INK TRASH XC-540 10 21995104 FLANGE,PULLEY STX-7 36 1000001528 HOLDER,GUIDE INK TRASH XC-540 11 1000001481 FRAME,FLUSH F XC-540 37 1000001596 PLATE,INK TRASH XC-540 12 1000001482 FRAME,FLUSH R XC-540 38 12139657 GUIDE,INK FUNNEL PE 6-316-03 13 1000001483 FRAME,WIPER XC-540 39 1000001694 CABLE-ASSY,WIPER-SENS XC-540 14 21685144 GEAR,S53S5(B15) FJ-540 40 1000001696 CABLE-ASSY,WIPER-M XC-540 15 1000001488 HOLDER,SCRAPER XC-540 41 1000002870 ASSY,TUBING DRAIN 300MM XC-540 PARTS LIST -Supplemental Parts- Revised 3 Revised 1 16 21655245 HOLDER,WIPER FJ-540 17 22435106 MOTOR,103-593-1041 Parts No. 18 1000001508 PAD,WIPE TRAY XC-540 S1 31289102AS 19 21545159 PAD,WIPE F SJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 20 1000001510 PLATE,FLUSH XC-540 S3 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 21 22055537 PLATE,SERGE MIST FJ-540 S4 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 22 21975124 PULLEY,T14P2S4 + GEAR,S53 S5 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 23 21975123 PULLEY,WD6.94S9 S6 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 24 1000001485 RAIL,GUIDE WIPER XC-540 S7 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 25 1000001490 RAIL,WIPER L XC-540 S8 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 26 1000001486 RAIL,WIPER R XC-540 S9 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS Parts Name CUPSCREW SET,M3*6 NI 50 PCS. Revised 3: Refer to Service Information XJ740-005. 1-12 1-8 CAP SYSTEM 17 28 1 12 38 S5 24 25 S11 S11 S5 16 S11 18 22 S10 42 S4 33 S4 41 40 S3 S4 S3 36 19 24 S11 S4 S7 34 S4 9 35 21 15 S9 S4 39 S2 29 26 11 30 13 25 22 8 S8 S8 S1 43 S4 34 S4 27 S3 32 18 S4 S8 S4 S6 S8 10 11 S3 37 4 S3 3 S2 S8 5 20 S3 S3 7 28 14 PARTS LIST -Main Parts- 1 Parts Name 1000002794 ASSY,CAP-TOP XC-540 31 23 Revised 8: Refer to the Service Information XJ740-008 Parts No. 2 S10 Parts No. Revised 8 Parts Name 1000004546 ASSY,CAP-TOP 2 XC-540 30 22055542 PLATE,NUT FJ-540 2 6700319010 ASSY,PUMP SUB XC-540 31 1000001585 PLATE,P-MOTOR XC-540 3 1000002422 ASSY,TUBING 2*150MM XC-540 32 1000001440 PLATE,SHUTTER TABLE CAP XC-540 4 1000002423 ASSY,TUBING 2*210MM XC-540 33 1000001607 PLATE,T-MOTOR XC-540 5 1000002424 ASSY,TUBING 2*310MM XC-540 34 11889107 R-BEARING,D10S6(B3FL) 7 1000001437 BASE,BOTTOM CAP XC-540 35 15229506 SENSOR INTERRUPTER,GP1A05A5 8 1000001587 BASE,NEW PUMP XC-540 36 1000001591 SHAFT,GUIDE TABLE XC-540 9 1000001588 BASE,T-MOTOR CAP XC-540 37 22155957 SHAFT,SCREW M8 FJ-540 10 21925137 BELT,166P2M4-530 38 22175334 SPRING,CAP HEAD FJ-540 11 12529101 BUSH,80FL-08 39 22175326 SPRING,TABLE FJ-540 12 1000001695 CABLE-ASSY,CAP-M XC-540 40 22175324 SPRING,TABLE MOTOR FJ-540 13 1000001693 CABLE-ASSY,CAP-SENS XC-540 41 1000001608 STOPPER,G-SHAFT XC-540 14 1000001697 CABLE-ASSY,PUMP-M XC-540 42 1000001594 STOPPER,T-MOTOR CAP XC-540 15 22335146 CAP,TABLE SPRING FJ-540 43 1000001434 TABLE,CAP-CASE XC-540 16 21365121 CASE,CAP TOP FJ-540 17 22025671 COVER,CAP CASE FJ-540 18 22565406 DRIVE PULLEY Parts No. Parts Name 19 1000001433 FRAME,BACK-UP XC-540 S1 31029105 BUSH,NB-8 20 1000001438 FRAME,FRONT CAP XC-540 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 21 1000001435 FRAME,MAIN CAP XC-540 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 22 1000001436 FRAME,SIDE CAP XC-540 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 23 21685122 GEAR,S10S20 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 24 22135616 GUIDE,CAP CASE FJ-540 S6 31149703AS RING SET,E-RING ETW-4 100 PCS. 25 22135614 GUIDE,SIDE FRAME FJ-540 S7 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 26 21655246 HOLDER,T-SPRING FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 27 1000001439 HOOK,CAP-CASE XC-540 S9 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 28 22435106 MOTOR,103-593-1041 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 29 21575126 NUT,TABLE FJ-540 S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS PARTS LIST -Supplemental Parts- 1-13 1-9 INK SYSTEM S5 S7 S5 S7 3 8 9 S3 S7 14 S1 1 1 11 6 1 11 1 10 11 4 1 S6 11 S5 11 1 16 5 11 7 S6 S2 2 19 12 S1 S4 13 15 S4 17 S4 18 18 PARTS LIST -Main PartsParts No. PARTS LIST -Supplemental Parts- Parts Name Parts No. Parts Name 1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 2 W700311520 ASSY,CARTRIDGE IC BOARD XC-540 S2 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 3 W700311511 ASSY,INK TANK BOARD XC-540 S3 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS 4 1000002058 ASSY,TUBING 2*1100MM XC-540 S4 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 5 1000002059 ASSY,TUBING 2*1300MM XC-540 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 6 1000002060 ASSY,TUBING 2*900MM XC-540 S6 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 7 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 8 1000001683 CABLE-ASSY,INK SERIAL XC-540 9 1000001899 CABLE-CARD,6P1 420L BB HIGH-V 10 11659218 HOLDER,IC SC-500 11 11659149 HOLDER,RING O 2FAI FJ-50 12 1000001473 PLATE,HOLDER I/C XC-540 13 1000001580 PLATE,INK CMCM XC-540 14 1000001509 PLATE,INK JOINT XC-540 15 21475141 SHEET,RAIL CABLE FJ-540 16 22625103 SPRING,PRESS CARTRIDGE SP-300 17 1000001471 STAND,INK CARTRIDGE XC-540 18 1000001542 STAY,I/C XC-540 19 21435109 TUBE,SILICONE 3*5*8 FJ-540 1-14 14 6 7 17 S3 S12 S12 1-15 39 S10 1 47 41 13 S11 13 S6 S9 45 S13 49 S14 31 S2 1 S8 38 2 S5 13 23 13 36 S12 S10 S12 43 S12 S11 S14 S13 S13 25 33 S10 S12 S12 S12 39 6 S13 19 S10 21 S10 9 25 35 S4 S13 38 S8 12 34 16 S10 4 37 S8 48 S8 S8 22 30 38 S10 11 S13 3 S13 24 19 S4 S8 40 38 S9 29 25 13 23 S10 26 S2 5 S8 38 19 28 S4 9 S4 19 S6 21 S10 S10 13 10 S13 23 S8 30 S12 S10 S10 S8 1 S13 15 14 1 38 44 S8 24 8 42 S12 S10 25 S10 38 S8 22 34 12 16 S11 S10 20 S7 18 38 35 27 S11 S9 S10 S12 50 32 S13 S13 S14 S14 S10 S12 S1 S1 46 S12 1-10 STAND 1-10 STAND Parts Name Parts No. Parts Name XJ-740 XJ-640 XJ-540 Parts No. XJ-740 XJ-640 XJ-540 PARTS LIST -Main Parts- 1 11879108 ABSORBER TK-3225 * * * 41 1000002511 STAND,BASE L XC-540 * * * 2 1000002464 ARM,DANCER L XC-540 * * * 42 1000002507 STAND,BASE R XC-540 * * * 3 1000002463 ARM,DANCER R XC-540 * * * 43 1000002512 STAND,FRAME TU L XC-540 * * * 1000003071 ASSY,DANCER BAR TU2-74 * 4 1000003072 ASSY,DANCER BAR TU2-64 1000002462 DANCER BAR XC-540 1000003645 ASSY,DANCER BAR XJ-740 5 1000003695 ASSY,DANCER BAR XJ-640 * * * 44 1000002508 STAND,FRAME TU R XC-540 * * * 45 1000003887 STAND,LEG L XJ-740 * * * 46 1000003886 STAND,LEG R XJ-740 * * * 47 22035196 STAND,LEVER SP-300 * * * 1000003587 STAND,STAY XJ-740 * * * 48 1000003679 STAND,STAY XJ-640 6 22805230 ASSY,SCREW TUC-6070 * * * 1000001462 STAND,STAY XC-540 7 1000003648 ASSY,STAND LEG L XJ-740 * * * 49 1000003891 STAY,GUIDE MEDIA L XJ-740 * * * 50 1000003890 STAY,GUIDE MEDIA R XJ-740 * * * 1000001610 ASSY,DANCER BAR XC-540 8 1000003647 ASSY,STAND LEG R XJ-740 * * * 9 1000003628 BASE,FEEDER XJ-740 * * * 10 1000003658 BASE,SLIDER L XJ-740 * * * 11 1000003633 BASE,SLIDER R XJ-740 * * * 12 1000001068 BUSH,80F-1610 * * * 13 1000001352 BUSH,80F-1620 * * * 14 1000003892 CASTER,STAND XJ-740 * * * Parts No. 15 1000001593 COLLAR,TU XC-540 * * * S1 31379111 CLAMP,CABLE CKS-13-H 16 1000003629 COVER,FEEDER XJ-740 * * * S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 17 1000001470 COVER,TU L XC-540 * * * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 18 1000003546 DAMPER,FRT-G2-101G3 * * * S4 31119701 PIN,SNAP M14 SUS 19 1000001584 FLANGE,GUIDE 3 XC-540 * * * S5 31149707AS RING SET,E-RING ETW-12 SUS 20 PCS 20 1000001442 GEAR,S96(B8M0.8) XC-540 * * * S6 31149705 RING SET,E-RING ETW-7 SUS 50PCS 21 1000003634 HOLDER,SLIDER F XJ-740 * * * S7 31019169 SCREW SET,BINDING M2*4 NI 100 PCS. 22 1000003630 HOLDER,SLIDER R XJ-740 * * * S8 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 23 1000001592 HOUSING,80F-1620 XC-540 * * * S9 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 24 1000003545 KNOB,BOLT 117-10313 * * * S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 25 22535347 LABEL,CAUTION PINCH-2 #LA423 * * * S11 31799110AS SCREW SET,CAP M5*20 NI 20PCS. 26 1000001090 LABEL,CLAMP L AJ-1000#LA913 * * * S12 31239106AS SCREW SET,W-SEMS M4*8 3CBC 50 PCS 27 1000001089 LABEL,CLAMP R AJ-1000#LA912 * * * S13 31049157 SCREW,CAP M6*20 3CBC+PW+SW * S14 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS 1000003632 PIPE,FEEDER SHAFT XJ-740 28 1000003692 PIPE,FEEDER SHAFT XJ-640 1000003668 PIPE,FEEDER SHAFT XJ-540 1000003061 PIPE,TAKE UP TU2-74 29 1000003069 PIPE,TAKE UP TU2-64 PARTS LIST -Supplemental Parts- * * * * 1000001457 PIPE,TAKE UP XC-540 * 30 1000003631 PLATE,SLIDER XJ-740 * * * 31 1000003889 PLATE,STAND L XJ-740 * * * 32 1000003888 PLATE,STAND R XJ-740 * * * 33 1000001455 SHAFT,DANCER XC-540 * * * 34 1000003653 SHAFT,FEEDER XJ-740 * * * 35 1000001445 SHAFT,SPACER TU XC-540 * * * 36 1000001458 SHAFT,TU SLIDER XC-540 * * * 37 1000001460 SILDER,HOLDER PLATE XC-540 * * * 38 22185103 SLIDER,1 TUC-6070 * * * 39 1000003047 SLIDER,ARM TUC-2 * * * 1000003067 SLIDER,RAIL TU2-74 * 40 1000003068 SLIDER,RAIL TU2-64 1000001463 SLIDER,RAIL XC-540 * * 1-16 Parts Name * * 1-11 TU CONTROLLER S2 S8 12 17 4 S2 S10 16 S12 S2 11 23 10 7 4 6 S2 2 S9 22 25 S6 14 S4 20 9 S7 S6 S4 S8 21 26 19 1 3 S10 S1 S11 S13 15 18 24 3 S11 S5 S3 5 S10 13 8 PARTS LIST -Main PartsParts No. PARTS LIST -Supplemental Parts- Parts Name Parts No. S1 31329501AS Parts Name 1 6700311200 ASSY,TAKEUP BOARD XC-540 CLAMP SET,PUSH MOUNT RT30SSF5 20P 2 1000001446 BASE,TU MOTOR XC-540 S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 3 12159563 BUSH,80F-1006 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 4 1000001352 BUSH,80F-1620 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 5 1000001707 CABLE-ASSY,TU IF EXT XC-540 S5 31149705 RING SET,E-RING ETW-7 SUS 50PCS 6 1000001710 CABLE-ASSY,TU MANUAL SW XC-540 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 7 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540 S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 8 1000003785 CABLE-ASSY,TUMTR RELAY XJ-740 S8 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 9 1000001705 CABLE-ASSY,TU-SENS XC-540 S9 31799107 SCREW SET,CAP M4*6 NI 20PCS 10 1000003654 CAP,COVER TU XJ-740 S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 11 1000001593 COLLAR,TU XC-540 S11 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 12 1000001469 COVER,TU R XC-540 S12 31049157 SCREW,CAP M6*20 3CBC+PW+SW 13 12399353 FILTER(E) TFT-081813N F-540 S13 31069104 SCREW,CAP M4*6+FL NI 14 1000001443 FLANGE,TU MOTOR XC-540 15 1000001441 GEAR,S14.4(B12M0.8) XC-540 16 1000001442 GEAR,S96(B8M0.8) XC-540 17 1000001592 HOUSING,80F-1620 XC-540 18 1000001402 MOTOR,DME37K50G-128 19 1000001456 PLATE,SENSOR DANCER XC-540 20 15229506 SENSOR INTERRUPTER,GP1A05A5 21 1000001455 SHAFT,DANCER XC-540 22 1000001445 SHAFT,SPACER TU XC-540 23 1000001447 SHAFT,TU XC-540 24 22035196 STAND,LEVER SP-300 25 1000001467 STAY,DANCER SENS XC-540 26 1000001468 STAY,TU BOARD XC-540 1-17 1-12 ACCESSORIES 26 70 11 34 33 39 117V 230V 12 8 3 240VA 240VE 41 38 1 2 69 57 58 43 44 10 68 61 S6 14 61 S6 65 59 59 18 15 60 63 50 62 49 60 51 51 13 45 30 17 27 23 21 54 55 27 30 S2 S1 35 42 28 25 40 46 S4 42 48 16 56 S3 S5 47 67 S1 19 36 22 6 24 66 29 64 37 52 53 11 32 20 1-18 31 71 1-12 ACCESSORIES Parts No. Parts Name XJ-740 XJ-640 XJ-540 Parts No. XJ-740 XJ-640 XJ-540 PARTS LIST -Main Parts- * * * 36 1000001631 PAD,L-LEFT XC-540 * * * 37 1000001632 PAD,L-RIGHT XC-540 * * * Parts Name 1 23495124 AC CORD 3ASL100 240VA 10A SAA 2 13499111 AC CORD H05VV-F 240VE 10A S * * * 3 23495125 AC-CORD H05VV 230V 10A S * * * 38 1000001638 PAD,SHAFT GUARD XC-540 * * * 4 13499209 ADAPTER PLUG (100V) * * * 1000003556 PAD,SHAFT SHEET XJ-740 * 6 11849102 39 1000003570 PAD,SHAFT SHEET XJ-640 8 1000005833 BLADE,OLFA AUTO CUTTER XB10 * * * Revised 8 CABLE-AC,117V 15A 2.5M 3P * * * 10 1000001639 CARTON,ACCESSORY XC-540 * * * * 1000003548 CARTON,COVER XJ-740 11 1000003566 CARTON,COVER XJ-640 1000001627 CARTON,COVER XC-540 1000003555 CARTON,SHAFT SHEET XJ-740 12 1000003569 CARTON,SHAFT SHEET XJ-640 1000003574 CARTON,SHAFT SHEET XJ-540 1000003549 CARTON,SLEEVE XJ-740 13 1000003567 CARTON,SLEEVE XJ-640 1000001628 CARTON,SLEEVE XC-540 1000003564 CARTON,SPACER XJ-740 14 1000003782 1000003575 PAD,SHAFT SHEET XJ-540 1000003559 PAD,SLIDER XJ-740 40 1000003572 PAD,SLIDER XJ-640 1000001647 PAD,SLIDER XC-540 * * * * * * * * * 41 1000001640 PAD,SPACER ACCESSORY XC-540 * * * * * * * * 42 1000003558 PAD,SPACER STAND STAY XJ-740 * * * 43 1000001637 PAD,STAND L/R BASE XC-540 * * * 44 1000003554 PAD,STAND L/R TOP XJ-740 * * * 45 1000003551 PAD,SUPPORT STAND XJ-740 * * * 46 1000003552 PAD,U-LEFT XJ-740 * * * 47 1000003553 PAD,U-RIGHT XJ-740 * * * 48 22155133 PIPE,TOOL D9*L150 FJ-540 * * * CARTON,SPACER XJ-640 * 49 1000003624 SPRING,CLAMP MEDIA R XJ-740 * * * CARTON,STAND L/R XC-540 * * * 50 1000003625 SPRING,CLAMP MEDIA L XJ-740 * * * 1000003557 CARTON,STAND STAY XJ-740 * 51 1000001602 SHEET,CLAMP MEDIA XC-540 * * * 16 1000003571 CARTON,STAND STAY XJ-640 * 1000001645 CARTON,STAND STAY XC-540 1000003550 CARTON,STAND XJ-740 17 1000003568 CARTON,STAND XJ-640 1000001629 CARTON,STAND XC-540 15 1000001635 * * 1000003547 TRAY,SKID XJ-740 52 1000003781 TRAY,SKID XJ-640 1000001626 TRAY,SKID XC-540 * * * * 53 12569656 TWEEZERS PTS-01 * * * * 54 1000001604 PAD,INK TRASH XC-540 * * * * * * 18 1000003561 CARTON,VKIT XJ-740 * * * 55 1000001603 COVER,INK TRASH XC-540 19 11369122 CASE,PE BOTTLE 5-038-03 * * * 56 1000003641 STOPPER,CARRIAGE XJ-740 * * * 20 11759105 CLEANER,STICK TX712A * * * 57 6700739030 ASSY,MEDIA CLAMP R XJ-740 * * * 21 1000001535 COVER,BOTTLE INK XC-540 * * * 58 6700739020 ASSY,MEDIA CLAMP L XJ-740 * * * 22 21995106 FLANGE,GUIDE 2 PNS-70 * * * 59 1000003626 PLATE,CLAMP MEDIA XJ-740 * * * 23 12139657 GUIDE,INK FUNNEL PE 6-316-03 * * * 60 22395118 MAGNET,SM-911S NEO1854 * * * 24 22565682 HEXAGONAL WRENCH 5 * * * 61 1000003649 HOLDER,CLAMP MEDIA XJ-740 * * * 25 1000001534 HOLDER,BOTTLE INK XC-540 * * * 62 1000003650 LABEL,CLAMP R XJ-740#LA1024 * * * 26 22535532 LABEL,CARTON CARE #LA762 * * * 63 1000003651 LABEL,CLAMP L XJ-740#LA1023 * * * LABEL,CARTON XJ-740#LA1020 * 64 1000003635 STOPPER,PIPE FEEDER XJ-740 * * * 1000003542 27 1000003541 LABEL,CARTON XJ-640#LA1019 1000003540 LABEL,CARTON XJ-540#LA1018 65 1000003536 STICKER,REP JP/EN XJ-740 * * * * 66 1000003565 PAD,L-CENTER XJ-740 * * LABEL,DRAIN BOTTLE FJ-540 #LA501 * * * 67 1000003861 SHEET,MIRROR XJ-740 * * * 29 1000001099 LABEL,HARMFUL FIRE #LA915 * * * 68 1000003562 CARTON,FEEDER XJ-740 * * * 30 22535357 LABEL,USE FORKLIFT #LA435 * * * 69 1000003563 PAD,FEEDER XJ-740 * * * CABLE-AC,100V 15A 2.5M 3P * * * 28 22535393 31 32 * 1000003533 MANUAL,INS EN XJ-740 * * * 70 1000005832 1000003532 MANUAL,INS JP XJ-740 * * * 26015490 MANUAL,USE JP VERSAWORKS Revised 8 * * * 1000003535 MANUAL,USE EN XJ-740 * * * 26015491 MANUAL,USE EN VERSAWORKS 1000003534 MANUAL,USE JP XJ-740 * * * 33 1000001642 PAD,ACCESSORY B XC-540 * * * 34 1000001641 PAD,ACCESSORY S XC-540 * * * * 1000003560 PAD,DANCER XJ-740 35 1000003573 PAD,DANCER XJ-640 1000001648 PAD,DANCER XC-540 * * 71 PARTS LIST -Supplemental PartsParts No. Parts Name S1 31279201 LABEL,REPACKAGE #LA16 S2 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW S4 31139104 SCREW,PLAPOINT M4*6 BK FE S5 31249220AS WASHER SET,PLAIN 6.5*16*1 NI 100PCS S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 1-19 * * * 56 x2 CN13 40 CN7 40 45 55 CN6 46 43 TU MODE SELECTSW CN2 CN1 TAKEUP BOARD CN3 38 44 TU MANUAL SW CN3 CN4 CN4 I NLET 41 42 CN17 CN403 TAKE UP MOTOR 2 CN5 C N15 18 50 19 CN16 56 CN15 3 1 2 CN3 POWER SW 11 31 33 CN909 CN907 CN1,CN2 52 4 13 CN7 14 CN1 CN5 56 56 15 59 CN903,CN906 6 5 5 16 58 17 CN11 AC LINE 8 CONTROL UNIT SW POWER O ER UNI T +DC24V OUT +DC 5V OUT 7 CN1 MAIN BOARD CN9 CN11 54 CN805 57 60 x3 60 x3 9 10 CN13 CN1㨪CN3,CN5㨪CN7 CN2㨪CN7 HEAD BOARD CN9 23 PRINT CARRIAGE BOARD SWPOWER UNIT +DC41V OUT 51 58 CN10 24 53 CN15CN18 CN8CN11 CN16CN19 CN9 CN12 CN17 CN20 CN10 CN13 CN904 34 CN900 MOTSENS JUNCTION BOARD 32 FRONT COVER SW HEATER BOARD 12 CN14 30 CN910 CN908 SERVO BOARD CN7 27 28 29 CN902 CN901 PUMP MOTOR×㧟 CN404 56 CN6 INK SYSTEM UNIT CN8 25 PAPER SENS F PAPER SENS B CN401 CN301 CN201 CN101 I NK TANK BOA RD CN12 CN11 CN10 CN9 CN16 40 CN1201 CN1101 CN1001 CN901 CN801 CN701 CN601 CN501 CARTRIDGE IC BOARD×12 PANEL BOARD LCD CN101 PRINT ORG SENSOR PINCH ORG SENSOR SCAN MOTOR CN17 CN14 49 WIPER MOTOR TU JUNCTION BOARD CN4 CN18 CN21 CN14 CN22 CAP MOTOR CN7 CN2 CN401 CN402 CN8 AC JUNCTION BOARD HEAD UNIT LINER ENCODER BOARD 22 20 PAPER SIDE SENSOR 35 HEAD U/D SENSOR 117V SELECT 117V SELECT 117V SELECT for 117V CN1102 CN1101 CN201 CN200 EXT JUNCTION BOARD 230V SELECT 230V SELECT 230V SELECT for 230V FAN JUNCTION BOARD CAP ORG SENSOR WIPER ORG SENSOR CN301 CN12 CN4 CN 302 CN8 CN5 CN802 CN800 CN303 CN11 2-1 CN6 CN4 48 48 48 48 48 48 FAN CN411 CN807 CN403 CN402 21 37 37 37 37 37 37 47 HEATER 56 x2 GRIT ENCODER BOARD HEATER UNIT THERMOSTAT FAN FEED MOTOR GRIT ENCORDER TERMISTOR 39 MAINTENANCE COVER SW CN103 CN102 CN806 CN600 CN101 DCJUNCTION BOARD CN410 CN409CN408 CN407 CN406 CN405 CN601 CN605 CN500 CN100 C N 404 CN604 THERMISTORJUNCTION BOARD PINCH LEVER 2 Electrical Section 2-1 WIRING MAP 2 CN412 CN413 CN1103 CN202 CN203 CN804 CN801 CN300 CN12 HEATER CONTROL BOARD WIRING MAP CABLE LIST Parts No. 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1000001668 1000001669 1000000574 1000001670 1000004054 1000001672 1000001673 1000001674 1000001675 1000001676 1000001704 1000001677 1000001678 1000001679 1000001680 1000001681 1000001682 1000001683 1000001684 1000003703 1000003699 1000001685 1000003704 1000003700 1000001686 1000003705 1000003701 1000001687 1000001688 1000001689 1000001690 1000003498 1000001692 1000001693 1000001694 1000001695 1000001696 1000001697 1000001698 1000003706 1000003702 1000001699 1000001700 1000001424 1000003707 1000003785 1000001702 1000001703 1000001706 1000001712 1000001707 1000001705 1000001710 1000001711 1000001708 1000004057 1000004056 23415266 23475196 1000001900 1000001898 23475232 1000003783 1000003784 23475198 1000001899 12399353 1000001748 12399331 12399351 12399352 HEAD & CARRIAGE FFC CONNECTION LIST XJ- XJ- XJ740 640 540 Parts Name CABLE-ASSY,POWER-AC-L XC-540 CABLE-ASSY,POWER-AC-N XC-540 CABLE-ASSY GND AJ-1000 CABLE-ASSY,POWER-AC-JUNCTION XC-540 CABLE-ASSY,POWER-AC-DC XJ-740 CABLE-ASSY,POWER-DRYER XC-540 CABLE-ASSY,POWER-DC-B XC-540 CABLE-ASSY,POWER-DC-A XC-540 CABLE-ASSY,POWER-HEAD XC-540 CABLE-ASSY,POWER-SERVO XC-540 CABLE-ASSY,POWER-TU XC-540 CABLE-ASSY,POWER-HEATER XC-540 CABLE-ASSY,OP.DRYER CONTROL XC-540 CABLE-ASSY,POWER-BLOWER XC-540 CABLE-ASSY,HEATER CONTROL XC-540 CABLE-ASSY,HEATER SERIAL XC-540 CABLE-ASSY,TU CONTROL XC-540 CABLE-ASSY,INK SERIAL XC-540 CABLE-ASSY,SCAN-M XC-540 CABLE-ASSY,FAN JUNCTION XJ-740 CABLE-ASSY,FAN JUNCTION XJ-640 CABLE-ASSY,FAN JUNCTION XC-540 CABLE-ASSY,G-ENCODER XJ-740 CABLE-ASSY,G-ENCODER XJ-640 CABLE-ASSY,G-ENCODER XC-540 CABLE-ASSY,FEED-M XJ-740 CABLE-ASSY,FEED-M XJ-640 CABLE-ASSY,FEED-M XC-540 CABLE-ASSY,HEAD FAN XC-540 CABLE-ASSY,3-COVER SW XC-540 CABLE-ASSY,PINCH-ORG XC-540 CABLE-ASSY,P-SIDE SENS XJ-740 Revised 8 CABLE-ASSY,PAPER-SENS XC-540 CABLE-ASSY,CAP-SENS XC-540 CABLE-ASSY,WIPER-SENS XC-540 CABLE-ASSY,CAP-M XC-540 CABLE-ASSY,WIPER-M XC-540 CABLE-ASSY,PUMP-M XC-540 CABLE-ASSY,F-COVER SW XC-540 CABLE-ASSY,SW JUNCTION XJ-740 CABLE-ASSY,SW JUNCTION XJ-640 CABLE-ASSY,SW JUNCTION XC-540 CABLE-ASSY,HEAD U/D SENS XC-540 CABLE-ASSY,LINEAR ENC XC-540 Revised 8 CABLE-ASSY,HEATER XJ-740 CABLE-ASSY,TUMTR RELAY XJ-740 CABLE-ASSY,M-COVER SW XC-540 CABLE-ASSY,INK CARTRIDGE XC-540 CABLE-ASSY,TU IF INT XC-540 CABLE-ASSY,FD IF INT XC-540 CABLE-ASSY,TU IF EXT XC-540 CABLE-ASSY,TU-SENS XC-540 CABLE-ASSY,TU MANUAL SW XC-540 CABLE-ASSY,TU MODE SEL SW XC-540 CABLE-ASSY,THERM JUNCTION XC-540 CABLE-ASSY,117V SELECTOR XJ-740 (for 117V) CABLE-ASSY,230V SELECTOR XJ-740 (for 230V) CABLE-ASSY ESD SJ-1000 CABLE CARD 24P1 850L BB FJ-540 CABLE-CARD,25P1 250L BB HIGH-V CABLE-CARD,26P1 880L BB HIGH-V CARD CABLE,21P1 385L BB HIGH-V CABLE-CARD,36P1 3300L BB HIGH-V CABLE-CARD,36P1 3070L BB HIGH-V CABLE-CARD 36P1 2940L BB CABLE-CARD,6P1 420L BB HIGH-V FILTER(E) TFT-081813N F-540 FILTER(E),EFC-40-S FILTER(E),FPC-31-12 FILTER(E) FRC-40-12-6.5 FJ-540 FILTER(E) FRC-45-12-6.5 2-2 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Head CN1 CY CN2 CN1 MG CN2 CN1 YG CN2 53 CN1 BK CN2 CN1 LM CN2 CN1 LC CN2 Print Carriage Board CN15 CN18 CN8 CN11 CN16 CN19 CN9 CN12 CN17 CN20 CN10 CN13 Head Board Print Carriage Board CN1 CN2 CN2 CN3 CN3 CN4 54 CN5 CN5 CN6 CN6 CN7 CN7 2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram (Component Side) DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 XJ-540/640/740 OFF OFF OFF OFF OFF OFF OFF OFF 2 It indicates the version of the Main Board. 2-3 MAIN BOARD_Arrangement Diagram (Soldering Side) 2 2-4 10K 10K R303 R92 R104 10K R102 PC207 CE0.1u PC209 CE0.1u CE0.1u CE0.1u PC201 CE0.1u CE0.1u PC199 CE0.1u CE0.1u PC217 10K R96 CE0.1u CE0.1u PC225 VCC3 /WR2 /WR2 CE0.1u CE0.1u PC229 EXBA10E103J RA36 IC38 HD6417297BP267 CE0.1u CE0.1u PC237 CE0.1u PC235 VCC3 CE0.1u CE0.1u PC234 VCC3 RA14 EXBA10E103J PC236 VCC3 CE0.1u PC238 VCC3 PC233 VCC3 CE0.1u PC231 VCC3 RA15 EXBA10E103J VCC3 CE0.1u PC228 VCC3 PC227 VCC3 VCC3 VCC3 CE0.1u PC226 VCC3 CE0.1u PC223 VCC3 PC219 VCC3 CE0.1u VCC3 PC218 VCC3 PC221 VCC3 PC220 VCC3 10K CE0.1u VCC3 CE0.1u PC200 VCC3 PC198 CE0.1u VCC3 PC196 VCC3 CE0.1u VCC3 VCC1.55 B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18 A[0..25] VCC3 10K R45 T79 PC197 VCC3 CE0.1u VCC3 PC205 VCC3 CE0.1u VCC3 T97 T99 T135 T133 STATUS0 STATUS1 Cmd_MtoS VCC1.55 VCC3 R93 VCC3 R94 T127 10K VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC CE0.1u PC232 VCC1.55 CE0.1u PC230 T98 /RESET /RESET T96 A1 A0 PC203 VCC3 CE0.1u PC206 VCC3 CE0.1u PC208 PC213 VCC3 CE0.1u VCC3 PC212 CE0.1u 0 T95 T94 T129 A1 A0 FA-365 20MHz VCC3 CE9p PC214 VCC3 C27 Y5 R58 + C31 10u/16V + C29 10u/16V + C30 10u/16V CE9p C28 10 R266 VCC3 10K 10K R60 R59 T130 R103 10K A24 A25 A18 A19 10K Cmd_MtoS /Cmd_HS_MtoS A20 A21 A22 A23 R90 VCC3 CE0.1u PC224 /Cmd_HS_MtoS CE0.1u PC222 5 A25 7 A24 4 A23 8 A22 3 A21 9 A20 2 A19 10 A18 10K T126 RA38 R91 T8 STATUS0 STATUS1 10 10 R265 2.2K R262 VCC3 2.2K R105 1 6 VCC3 2.2K R304 T7 T125 CE0.1u /Cmd_HS_StoM T132 T131 T136 T134 VCC3 /Cmd_HS_StoM PC202 T49 CE0.1u D47 D32 PC204 D45 D34 D44 D35 CE0.1u 33 R43 33 33 33 33 33 /RESET /CS0 /CS1 R34 /CS4 R44 /CS5 R32 /CS6 R42 R33 /RESET /CS0 /CS1 /CS4 /CS5 /CS6 /RD2 /RD2 D46 D33 6 D15 D0 D14 D1 PC210 D61 D50 D60 D51 D43 D36 D42 D37 6 5 D35 7 D47 4 D44 8 D32 3 D34 9 D46 2 D45 10 D33 1 D41 D38 D40 D39 5 D39 7 D43 4 D40 8 D36 3 D38 9 D42 2 D41 10 D37 1 EXBA10E103J RA33 D13 D2 PC211 VCC3 6 1 RA13 EXBA10E103J D12 D3 CE0.1u /IRL3 /IRL2 /IRL1 /IRL0 RRXD2 /IRL3 /IRL2 /IRL1 /IRL0 RRXD2 10K T128 D63 D48 R95 10 R302 1 D59 D52 D58 D53 VCC3 6 EXBA10E103J RA30 1 D29 D18 RA12 EXBA10E103J EXBA10E103J RA27 T77 T76 W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3 10K R41 VCC3 A17 A15 A16 A13 A14 A10 A11 A12 A7 A8 A9 T119 A4 A5 A6 A2 A3 T121 D22 D24 D23 D25 VCC3 VCC1.55 D[0..63] RA20 RA22 EXBV8V330J EXBV8V330J RA23 RA21 EXBV8V330J EXBV8V330J D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE D9 D6 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 6 5 D3 7 D1 4 D12 8 D14 3 D2 9 D0 2 D13 10 D15 1 D11 D4 D10 D5 5 D7 7 D5 4 D6 8 D10 3 D8 9 D4 2 D9 10 D11 1 D8 D7 EXBA10E103J D62 D49 6 10 2 9 3 8 4 7 5 D61 D63 D50 D49 D51 D62 D60 D48 D57 D54 D56 D55 1 D28 D19 10 2 9 3 8 4 7 5 D57 D53 D55 D58 D56 D59 D54 D52 D31 D16 D30 D17 6 10 2 9 3 8 4 7 5 D19 D31 D28 D16 D18 D30 D29 D17 D27 D20 D26 D21 C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18 VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7 B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2 D33 D46 D32 D47 1 2 3 4 D35 D44 D34 D45 1 2 3 4 1 2 3 4 DD35 8 DD44 7 DD34 6 DD45 5 8 7 6 5 DD33 8 DD46 7 DD32 6 DD47 5 6 10 2 9 3 8 4 7 5 D23 D24 D22 D26 D25 D20 D21 D27 1 2 3 4 8 7 6 5 D37 D42 D36 D43 1 2 3 4 8 1 7 2 6 3 5 4 DD37 8 DD42 7 DD36 6 DD43 5 D39 D40 D38 D41 10 2 9 3 8 4 7 5 R39 R35 R36 R37 R38 R48 R40 RA24 DQM3 DQM2 /WR /RD /RAS /CS2 33 33 33 33 33 6 1 /WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1 33 33 33 33 33 33 VCC3 R201 10K 33 VCC3 33 6 1 VCC3 /CS3 DQM6 33 33 33 DQM7 33 10K R72 RA0 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 RA15 RA16 RA17 RA18 RA19 RA20 RA21 RA22 RA23 RA24 RA25 T46 T124 DQM5 DQM4 DQM1 DQM0 /WE1 CKE CLBA1 CLKB2 CLKB3 CLKB4 6 7 10 11 2 3 14 15 RA[0..25] CLKA1 CLKA2 CLKA3 CLKA4 CY2308-2 S1 S2 REF FBK IC20 /WE0 R206 10K 9 8 1 16 /CS3 /CS2 /RAS /RD /WR DQM2 DQM3 DQM6 DQM7 DREQ0 RRXD RA[0..25] R208 R207 R202 R203 R20 R19 R204 R205 /CS0 CE0.1u PC50 2 4 3 JP3 JP2 2 1 5 OUT Cd RN5VD29A VDD NC GND IC32 CE0.1u CE0.1u C42 R245 1.0K TP131 GND GND NC WP/ACC CE OE WE RP D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC11 37 15 47 RY/BY VIH VCC3 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 MA[0..25] E1 E2 1 19 0 74LVC14 IC31A 2 3 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 DD[0..63] 4 DD[0..63] 10 R263 R264 1.0K TP132 VCC3 /RESET_DLY 74LVC14 IC31B CE0.1u R301 10K 10K R300 VCC3 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 PC18 CE0.1u VCC3 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21 MA[0..25] RRXD RRXD2 CROP_ONOUT PC63 VCC3 18 17 16 15 14 13 12 11 /RESET_DLY 74LVC541 D1 D2 D3 D4 D5 D6 D7 D8 IC45 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PS-40PE-D4T1-PN1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN15 MBM29LV160B-90PFTN(HY29LV320) 27 46 2 3 4 5 6 7 8 9 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 R246 1 Cmd_StoM RXD2 CROP_ON CLK60_2 CLK60_1 VCC3 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 13 14 26 /MRD 28 /MWE0 11 /RESET 12 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 CLK120_1 CLK120_2 STATUS0 STATUS1 TP113 TP112 PC152 VCC3 STATUS0 STATUS1 VCC TP100 TP114 Cmd_StoM RXD2 CROP_ON CLK60_2 CLK60_1 CLK120_1 CLK120_2 0 R152 /MRD /MWE0 /RESET VCC3 MD[0..15] DSP01-002-430G-0 Short Plug 1 3 TP99 TP98 VCC3 33 R_non(0) 33 R_non(0) 0 0 R_non(0) R_non(0) CE0.1u PC29 VCC3 /CS0 JP2 1-2:JIGU 2-3:OPERATE MD[0..15] RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29 RA18 RA16 RA19 RA17 EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V470J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J A10 A11 A12 A13 A14 A15 A16 A17 RA25 R81 R82 R83 R84 R85 R86 R87 R88 R89 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 VCC3 10K T122 R261 10 2 9 3 8 4 7 5 CLK120 A2 A3 A4 A5 A6 A7 A8 A9 T120 DREQ0 RRXD R73 VCC3 R61 R62 R80 R79 R78 R77 R76 R75 R74 R57 R56 R55 R54 R53 R52 R51 R50 R49 R101 R100 R99 R98 R97 R65 R64 R63 T123 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 EXBA10E103J EXBA10E103J VCC3 DD1 8 DD14 7 DD0 6 DD15 5 1 2 3 4 8 1 7 2 6 3 5 4 DD39 8 DD40 7 DD38 6 DD41 5 D1 D14 D0 D15 1 2 3 4 D3 D12 D2 D13 1 2 3 4 8 7 6 5 1 2 3 4 1 2 3 4 8 7 6 5 DD3 8 DD12 7 DD2 6 DD13 5 D5 D10 D4 D11 1 2 3 4 8 1 7 2 6 3 5 4 DD5 8 DD10 7 DD4 6 DD11 5 D7 D6 D8 D9 1 2 3 4 8 7 6 5 DD7 DD6 DD8 DD9 8 1 7 2 6 3 5 4 D63 D48 D62 D49 1 2 3 4 8 7 6 5 DD63 DD48 DD62 DD49 8 1 7 2 6 3 5 4 D61 D50 D60 D51 1 2 3 4 8 7 6 5 DD61 DD50 DD60 DD51 8 1 7 2 6 3 5 4 D59 D52 D58 D53 1 2 3 4 8 7 6 5 DD59 DD52 DD58 DD53 8 1 7 2 6 3 5 4 D57 D54 D56 D55 1 2 3 4 8 7 6 5 DD57 DD54 DD56 DD55 8 1 7 2 6 3 5 4 D25 D24 D22 D23 1 2 3 4 8 7 6 5 DD25 DD24 DD22 DD23 8 1 7 2 6 3 5 4 D31 D16 D30 D17 TXD2 DD27 8 DD20 7 DD26 6 DD21 5 1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 DD31 DD16 DD30 DD17 D27 D20 D26 D21 1 2 3 4 D29 D18 D28 D19 1 2 3 4 8 7 6 5 1 2 3 4 1 2 3 4 8 7 6 5 2-5 DD29 8 DD18 7 DD28 6 DD19 5 TXD2 /RESET /RESET RRXD RRXD2 CROP_ONOUT VCC3 MAIN BOARD_Circuit Diagram 1/9 2 2-6 RA[0..25] RA22 RA23 RA24 RA25 RA20 RA21 RA18 RA19 /RD /WE0 /WR /CS1 /WR /CS1 0 VCC3 RA14 RA15 RA12 RA13 PC44 CE0.1u VCC3 VCC3 RA10 RA11 RA6 RA7 RA8 RA9 RA4 RA5 RA2 RA3 RA0 RA1 PC31 CE0.1u DD14 DD15 /WR2 DD12 DD13 DD10 DD11 DD6 DD7 DD8 DD9 DD4 DD5 DD2 DD3 DD0 DD1 PC16 CE0.1u /RD /WE0 RA16 RA17 R241 RA[0..25] /WR2 DD[0..63] LAB/BA /LOE LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC23 LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LA4 LB4 LA5 LB5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC29 PC30 CE0.1u 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 PC49 CE0.1u PC48 CE0.1u VCC3 PC45 CE0.1u PC43 CE0.1u VCC3 PC32 CE0.1u SN74LVCH16245ADGG-EL PC46 CE0.1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 SN74LVCH16245ADGG-EL PC33 CE0.1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HA5 HB5 GND GND HA6 HB6 HB7 HA7 HAB/BA /HOE IC15 SN74LVCH16245ADGG-EL PC17 CE0.1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 VCC3 /MRD /MWE0 MA22 MA23 MA24 MA25 MA20 MA21 MA18 MA19 MA16 MA17 MA14 MA15 MA12 MA13 MA10 MA11 MA6 MA7 MA8 MA9 MA4 MA5 MA2 MA3 MA0 MA1 MD14 MD15 MD12 MD13 MD10 MD11 MD6 MD7 MD8 MD9 MD4 MD5 MD2 MD3 MD0 MD1 /CS0 TP121 /CS0 MD[0..15] TP124 TP129 /MRD /MWE0 MA[0..25] MA25 TP127 MA18 TP87 MA24 TP122 MA23 TP126 MA22 TP125 MA21 TP55 MA20 TP56 MA19 TP52 MA0 MD[0..15] TP123 MA[0..25] 0 R_non(0) SDBK2 R31 R_non(0) SDBK1 0 R28 R30 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 CKE CLK120_1 CLK120_2 /RAS /RD /WR /CS3 DQM7 DQM6 SDBK0 R29 0 R27 RA[0..25] DD[0..63] DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 CKE CLK120_1 CLK120_2 /RAS /RD /WR /CS3 DQM7 DQM6 SDRAM 128M/265M Jumper RA17 RA16 RA15 RA[0..25] DD[0..63] RAS CAS WE CS UDQM LDQM CKE CLK GND GND GND GND GND GND GND 18 17 16 19 39 15 37 38 6 12 28 41 46 52 54 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 MT48LC16MA2P-7E A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC9 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63 1 3 9 14 27 43 49 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 PC77 PC78 PC79 PC97 PC81 PC80 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC70 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 + PC502 C_non VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 MT48LC16MA2P-7E GND GND GND GND GND GND GND CKE CLK 37 38 6 12 28 41 46 52 54 RAS CAS WE CS UDQM LDQM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC10 18 17 16 19 39 15 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47 1 3 9 14 27 43 49 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 PC82 PC83 PC84 PC100 PC86 PC85 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC71 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 6 12 28 41 46 52 54 37 38 18 17 16 19 39 15 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 MT48LC16MA2P-7E GND GND GND GND GND GND GND CKE CLK RAS CAS WE CS UDQM LDQM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC21 DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31 1 3 9 14 27 43 49 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 PC99 PC128 PC129 PC140 PC131 PC130 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC98 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 2 TP128 DD[0..63] + PC503 C_non VCC3 6 12 28 41 46 52 54 37 38 18 17 16 19 39 15 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 MT48LC16MA2P-7E GND GND GND GND GND GND GND CKE CLK RAS CAS WE CS UDQM LDQM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC22 DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15 1 3 9 14 27 43 49 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC101 PC102 PC132 PC133 PC141 PC135 PC134 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 MAIN BOARD_Circuit Diagram 2/9 /WR2 /GATE PC125 CE0.1u PC122 CE0.1u PC124 CE0.1u PC119 CE0.1u PC117 CE0.1u PC109 CE0.1u PC93 CE0.1u PC92 CE0.1u 10K R185 VCC3 TP96 DD[0..63] 10K R186 PC110 CE0.1u PC94 CE0.1u PC111 CE0.1u PC139 CE0.1u CE0.1u CE0.1u PC95 CE0.1u PC121 PC127 PC113 CE0.1u TP97 DD30 DD31 DD28 DD29 DD26 DD27 DD22 DD23 DD24 DD25 DD20 DD21 DD18 DD19 DD16 DD17 PC7 CE0.1u VCC3 DD14 DD15 DD12 DD13 DD10 DD11 DD6 DD7 DD8 DD9 DD4 DD5 DD2 DD3 DD0 DD1 LAB/BA /LOE LB0 LA0 LA1 LB1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HA1 HB1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HA5 HB5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LA3 LB3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LB6 LA6 LA7 LB7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HA4 HB4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC14 CE0.1u PC91 CE0.1u PC90 CE0.1u PC126 CE0.1u PC123 PC6 CE0.1u CE0.1u PC114 CE0.1u PC96 CE0.1u PC112 CE0.1u PC115 CE0.1u PC138 CE0.1u PC116 CE0.1u PC120 CE0.1u PC118 VCC3 53398-1090 1 2 3 4 5 6 7 8 9 10 CN5 VCC3 VCC1.5 PC12 CE0.1u 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 PC14 CE0.1u PC39 CE0.1u SN74LVCH16245ADGG-EL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PC26 CE0.1u SN74LVCH16245ADGG-EL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 IC28 TP68 VCC3 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 T45 T41 T40 T44 T43 TP86 TP85 TP84 TP83 TP82 TP81 TP80 TP26 VCC3 VCC3 TP91 TP95 VCC3 DB30 DB31 DB28 DB29 DB26 DB27 DB22 DB23 DB24 DB25 DB20 DB21 DB18 DB19 DB16 DB17 DB14 DB15 DB12 DB13 DB10 DB11 DB6 DB7 DB8 DB9 DB4 DB5 DB2 DB3 DB0 DB1 CE0.1u PC11 PD[0..7] PD[0..7] 1 2 3 4 T137 EPCS1 nCS DATA Vcc GND IC47 10K R26 Vcc Vcc DCLK ASDI A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2 VCC3 VCC1.5 T21 VCC3 0 VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0 R240 8 7 6 5 CLK60_1 22 /RESET /RESET CLK60_1 R12 MA[0..25] MA[0..25] DB[0..31] Y4 10K R238 10K R13 DD[0..63] CE0.1u PC76 4 3 INH VDD GND OUT 1 2 10K 14.7456MHz 10K R239 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 /IRL0 /IRL1 /IRL2 /IRL3 DREQ0 VCC3 10K R181 1.0K R183 R_non R182 R_non R184 1.0K VCC3 T140 T139 /INTDDA EXTIN /INTDDA EXTIN PC41 CE0.1u 10K T25 MA25 MA24 MA23 MA22 MA21 MA20 MA19 MA18 PR_RXD PR_TXD PR_RTS PR_CTS R194 R195 R198 R199 DB[0..31] IC18 EP1C6F256C7N 1 2 3 4 EXBV8V103J R180 10K R179 10K VCC3 8 7 6 5 RA8 /SW0 /SW1 /SW2 /LCD_CS LCD_E LCD_RW LCD_RS /LED /PANEL_WR /PANEL R237 TP69 TP94 TP93 TP92 TP70 6 ND31 ND30 ND29 ND28 4 5 3 6 2 7 1 8 0 0 0 0 TP89 PC24 CE0.1u CN_non(53398-0890) 1 2 3 4 5 6 7 8 PC23 CE0.1u CN14 TP111 TP90 VCC3 VCC D15 D16 E15 E16 F15 F13 F14 F16 G15 G13 G14 H12 J16 K15 K16 L16 L15 L14 M16 M15 L13 M14 M13 N14 L12 K14 K12 N16 N15 R16 P15 P14 N13 R15 T15 P13 R14 R13 T13 R12 P12 M12 M11 M9 N12 N11 P11 R11 P10 N10 T11 R10 N9 P9 T9 R9 M10 M8 P8 N8 T8 R8 N7 P7 ND[0..31] I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O 6 RA1 EXBA10E103J VCC3 T42 T39 RD[0..31] T138 RA6 RA4 RA3 RA5 RA7 RA2 RA10 RA9 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J RD31 RD30 RD29 RD28 ND27 ND26 ND25 ND24 5 6 7 8 4 3 2 1 RD27 RD26 RD25 RD24 ND23 ND22 ND21 ND20 4 5 3 6 2 7 1 8 RD23 RD22 RD21 RD20 ND19 ND18 ND17 ND16 5 6 7 8 RD19 RD18 RD17 RD16 4 3 2 1 ND15 ND14 ND13 ND12 5 6 7 8 4 3 2 1 RD15 RD14 RD13 RD12 1 VCC3 1.0K R164 /RESET_DLY /RESET_DLY R162 PR_RXD PR_TXD PR_RTS PR_CTS /F0_INTREQ /F1_INTREQ /IRL0 /IRL1 /IRL2 /IRL3 DREQ0 /F0_INTREQ /F1_INTREQ R163 TP119 TP118 TP117 TP110 DB31 DB30 DB29 DB28 DB27 DB26 DB25 DB24 DB23 DB22 DB21 DB20 DB19 DB18 DB17 DB16 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 T19 J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14 MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O K4 K13 H3 J4 H4 T16 K3 G4 D4 T20 C2 T12 C3 B1 G5 F4 D3 T17 E4 F5 E3 /SW0 D2 /SW1 E2 /SW2 D1 /LCD_CS F3 LCD_E G3 LCD_RW F2 LCD_RS E1 /LED /PANEL_WR G2 F1 /PANEL H5 T6 J1 T4 K2 T3 L3 T1 K1 T5 L1 T2 ND31 L2 ND30 M1 ND29 N1 ND28 M2 ND27 N2 ND26 M3 ND25 L5 ND24 M4 ND23 N3 ND22 K5 ND21 L4 ND20 R1 ND19 P2 ND18 P3 ND17 N4 ND16 R2 ND15 T2 ND14 R3 ND13 P4 ND12 R4 ND11 T4 ND10 R5 ND9 P5 ND8 M5 ND7 M6 ND6 N5 ND5 N6 ND4 P6 ND3 R6 ND2 M7 T6 ND1 R7 ND0 ND11 ND10 ND9 ND8 4 5 3 6 2 7 1 8 RD11 RD10 RD9 RD8 ND7 ND6 ND5 ND4 5 6 7 8 4 3 2 1 RD7 RD6 RD5 RD4 ND3 ND2 ND1 ND0 4 5 3 6 2 7 1 8 RD3 RD2 RD1 RD0 9 10 11 12 13 14 15 16 RD[0..31] 33 33 33 33 33 33 33 33 R18 8 7 6 5 4 3 2 1 R17 R236 R235 R25 R23 R24 R200 KHS08(SOP) SW1 TP77 TP76 TP79 TP73 TP78 TP75 TP74 TP72 1 /WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_D0 HEAD_U/D_D1 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START /CS1 /CS4 /CS6 /GATE RA43 EXBV8V103J VCC3 5 6 7 8 RA11 EXBV8V103J 4 3 2 1 10 2 9 3 8 4 7 5 T13 T11 T14 T10 T15 T9 1 2 3 4 8 7 6 5 RA42 EXBA10E103J RA41 EXBA10E103J 5 7 4 8 3 9 2 10 1 2-7 6 6 T33 T36 T35 T37 T38 T26 T23 T34 T32 T78 T47 T48 VCC3 F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_DATA /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR HEAD_IDE 10 2 9 3 8 4 7 5 PC28 CE0.1u /WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_D0 HEAD_U/D_D1 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_DATA /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR HEAD_IDE /CS1 /CS4 /CS6 /GATE MAIN BOARD_Circuit Diagram 3/9 2 F0_SA_/SOE F0_SA_/SWE PC42 PC15 /CS5 /CS5 F0_SA_/SOE 0 R_non(10K) VCC3 R274 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 T100 T103 40 39 41 6 17 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 NC NC NC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 CE0.1u PC58 VCC3 F0_SB_/SOE F0_SB_/SWE FA23 FA24 FA25 /ALT_CS /ALT_WE /ALT_RD FA22 FA23 FA24 FA25 FA20 FA21 FA18 FA19 FA16 FA17 F0_SA_A0 F0_SA_A1 F0_SA_A2 F0_SA_A3 F0_SA_A4 F0_SA_A5 F0_SA_A6 F0_SA_A7 F0_SA_A8 F0_SA_A9 F0_SA_A10 F0_SA_A11 F0_SA_A12 T91 T92 T93 /ALT_CS /ALT_WE /ALT_RD 33 33 33 33 33 33 R256 R255 R254 R253 R252 R251 33 33 33 33 R260 R259 CE0.1u PC57 FD30 FD31 FD28 FD29 FD26 FD27 FD22 FD23 FD24 FD25 FD20 FD21 FD18 FD19 FD16 FD17 FD14 FD15 FD12 FD13 FD10 FD11 FD6 FD7 FD8 FD9 FD4 FD5 FD2 FD3 FD0 FD1 R258 R257 CY7C1021BV33-12ZC BHE BLE OE CE WE D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC40 PC54 CE0.1u SN74LVCH16245ADGG-EL R275 R_non(10K) 0 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 PC25 CE0.1u LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LA5 LB5 GND GND LB6 LA6 LA7 LB7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HA3 HB3 VCC3 VCC3 HB4 HA4 HA5 HB5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC37 VCC3 PC27 CE0.1u SN74LVCH16245ADGG-EL PC53 CE0.1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 PC52 CE0.1u LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LA3 LB3 VCC3 VCC3 LB4 LA4 LA5 LB5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HA4 HB4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE PC13 CE0.1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 IC19 VCC3 PC55 CE0.1u SN74LVCH16245ADGG-EL LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LA2 LB2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LA7 LB7 HB0 HA0 HA1 HB1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HA7 HB7 HAB/BA /HOE IC30 PC40 CE0.1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 F0_SA_D0 F0_SA_D1 F0_SA_D2 F0_SA_D3 F0_SA_D4 F0_SA_D5 F0_SA_D6 F0_SA_D7 F0_SA_D8 F0_SA_D9 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D13 F0_SA_D14 F0_SA_D15 VCC3 R272 F0_SA_/SWE VCC3 R273 /WE1 /RD2 RA22 RA23 RA24 RA25 RA20 RA21 RA18 RA19 RA16 RA17 CE0.1u PC56 DD30 DD31 DD28 DD29 DD26 DD27 DD22 DD23 DD24 DD25 DD20 DD21 DD18 DD19 DD16 DD17 CE0.1u VCC3 DD14 DD15 DD12 DD13 DD10 DD11 DD6 DD7 DD8 DD9 DD4 DD5 DD2 DD3 DD0 DD1 CE0.1u /WE1 /RD2 RA[0..25] /CS5 /CS5 RA[0..25] /WR2 DD[0..63] /WR2 DD[0..63] VCC3 A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2 F0_SB_/SOE 0 T107 0 R_non(10K) VCC3 R280 T108 R281 R_non(10K) R276 F0_SB_/SWE VCC3 R277 F0_SB_D0 F0_SB_D1 F0_SB_D2 F0_SB_D3 F0_SB_D4 F0_SB_D5 F0_SB_D6 F0_SB_D7 F0_SB_D8 F0_SB_D9 F0_SB_D10 F0_SB_D11 F0_SB_D12 F0_SB_D13 F0_SB_D14 F0_SB_D15 /ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG T57 VCC1.5 VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0 /ALT_RESET /ALT_WE /ALT_CS DDA_StoM R244 0 C45 C_non F0_SA_A0 F0_SA_A1 F0_SA_A2 F0_SA_A3 F0_SA_A4 F0_SA_A5 F0_SA_A9 F0_SA_A8 F0_SA_A6 F0_SA_A10 F0_SA_A7 F0_SA_A11 F0_SA_A12 CLK60_2 F0_SA_D[0..15] F0_SA_A[0..12] VCC3 /ALT_DATA /ALT_DATA DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0 DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0 F0_SA_D3 F0_SA_D4 F0_SA_D1 F0_SA_D2 F0_SA_D0 F0_SA_D9 F0_SA_D6 F0_SA_D5 F0_SA_D7 F0_SA_D8 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D15 F0_SA_D14 F0_SA_D13 CLK60_2 /ALT_RESET /ALT_WE /ALT_CS 40 39 41 6 17 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 /ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG FA[16..25] FD[0..31] /ALT_STATUS /ALT_STATUS F0_SA_/SWE F0_SA_/SOE T80 T52 T50 T51 T54 F0_SA_/SWE F0_SA_/SOE FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T55 FA18 FA19 FD6 FD0 T53 FD5 J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14 EP1C6F256C8N IC35 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 CY7C1021BV33-12ZC BHE BLE OE CE WE D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC41 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 CE0.1u PC59 VCC3 F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A6 F0_SB_A7 F0_SB_A8 F0_SB_A9 F0_SB_A10 F0_SB_A11 F0_SB_A12 CE0.1u PC173 CE0.1u CE0.1u PC156 CE0.1u PC160 PC157 CE0.1u PC155 CE0.1u PC154 CE0.1u PC161 CE0.1u PC164 CE0.1u PC169 CE0.1u PC166 CE0.1u PC170 CE0.1u PC174 VCC1.5 F0_SB_D[0..15] SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9] CE0.1u PC172 CE0.1u PC146 CE0.1u PC143 CE0.1u PC165 CE0.1u PC163 CE0.1u PC142 CE0.1u PC158 CE0.1u PC171 /F0_INTREQ F_ENC_PHB F_ENC_PHA CE0.1u PC168 CE0.1u PC162 D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T56 F13 NCHG3 F14 NCHG2 F16 NCHG1 G15 NCHG0 G13 FA20 G14 FA22 H12 FA17 J16 T58 K15 T59 K16 CH3 L16 CH2 L15 CH1 L14 CH0 M16 FD30 M15 FD25 L13 T61 M14 FD21 M13 FD16 N14 FD22 L12 T62 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T60 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT3 P12 LAT2 M12 LAT1 M11 LAT0 M9 T82 N12 N11 P11 F0_SB_D13 R11 F0_SB_D14 P10 F0_SB_D11 N10 F0_SB_D10 T11 F0_SB_D15 R10 F0_SB_D12 N9 F0_SB_D5 P9 F0_SB_D6 T9 F0_SB_D8 R9 F0_SB_D7 M10 F0_SB_D9 M8 F0_SB_D0 F0_SB_D2 P8 N8 F0_SB_D1 T8 F0_SB_D4 R8 F0_SB_D3 N7 /F0_DAC_RESET P7 /ALT_RD F0_SB_A[0..12] K4 K13 H3 J4 H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7 2-8 /CE /CE T106 T102 T81 T101 F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 T104 T105 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9 SCK0 SCK1 SCK2 SCK3 SIA_0 SIA_1 SIA_2 SIA_3 SIB_0 SIB_1 SIB_2 SIB_3 F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A9 F0_SB_A8 F0_SB_A6 F0_SB_A10 F0_SB_A7 F0_SB_A11 F0_SB_A12 T83 /F0_DAC_RESET /ALT_RD /F0_INTREQ F_ENC_PHB F_ENC_PHA CE0.1u CE0.1u CE0.1u PC167 CE0.1u VCC3 PC145 PC159 PC144 F0_SB_/SOE F0_SB_/SWE LAT[0..3] CH[0..3] NCHG[0..3] SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9] F0_SB_/SOE F0_SB_/SWE LAT[0..3] CH[0..3] NCHG[0..3] R278 1.0K 1 2 3 4 FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1 1 2 3 4 GND 3 VCC 0 0 0 0 OUTY TC7SET08F INA INB 2 1 /RESET_LCD VCC /FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE 4 5 NNCHG0 NNCHG1 NNCHG2 NNCHG3 RA55 TFN3NTJ000V IC5 8 7 6 5 RA54 TFN3NTJ000V CCH0 8 1 CCH1 7 2 CCH2 6 3 CCH3 5 4 /F0_DAC_RESET R271 /F1_DAC_RESET R279 R293 F0_SAVE R290 F1_SAVE NCHG0 NCHG1 NCHG2 NCHG3 CH0 CH1 CH2 CH3 RA53 TFN3NTJ000V 1 2 3 4 LLAT0 LLAT1 LLAT2 LLAT3 LAT0 LAT1 LAT2 LAT3 8 7 6 5 RA52 TFN3NTJ000V SSI0_B 8 1 SSI1_B 7 2 SSI2_B 6 3 SSI3_B 5 4 SIB_0 SIB_1 SIB_2 SIB_3 RA51 TFN3NTJ000V /FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE /RESET_LCD NNCHG0 NNCHG1 NNCHG2 NNCHG3 CCH0 CCH1 CCH2 CCH3 LLAT0 LLAT1 LLAT2 LLAT3 SSI0_B SSI1_B SSI2_B SSI3_B SSI0_A SSI1_A SSI2_A SSI3_A SSI0_A SSI1_A SSI2_A SSI3_A 1 2 3 4 SIA_0 SIA_1 SIA_2 SIA_3 8 7 6 5 SSCK0 SSCK1 SSCK2 SSCK3 RA50 TFN3NTJ000V SSCK0 8 1 SSCK1 7 2 SSCK2 6 3 SSCK3 5 4 RA49 TFN3NTJ000V PC4 CE0.1u FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 1 2 3 4 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9 8 7 6 5 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_A8 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT1 RA48 TFN3NTJ000V FF0_DAC_B2 8 1 FF0_DAC_B3 7 2 FF0_DAC_B4 6 3 FF0_DAC_B5 5 4 RA47 TFN3NTJ000V 8 7 6 5 RA46 TFN3NTJ000V FF0_DAC_A8 8 1 FF0_DAC_A9 7 2 FF0_DAC_LAT0 6 3 FF0_DAC_LAT1 5 4 RA45 TFN3NTJ000V F0_DAC_B2 F0_DAC_B3 F0_DAC_B4 F0_DAC_B5 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1 F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 1 2 3 4 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 8 7 6 5 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 RA44 TFN3NTJ000V FF0_DAC_A0 8 1 FF0_DAC_A1 7 2 FF0_DAC_A2 6 3 FF0_DAC_A3 5 4 F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 SCK0 SCK1 SCK2 SCK3 R270 1.0K /RESET NCHG[0..3] /F0_DAC_RESET /F1_DAC_RESET F0_SAVE F1_SAVE /RESET NCHG[0..3] CH[0..3] LAT[0..3] LAT[0..3] CH[0..3] SIB_[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9] SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9] 2 FA[16..25] FD[0..31] MAIN BOARD_Circuit Diagram 4/9 F1_SA_/SOE F1_SA_/SWE F1_SA_/SOE 0 T109 F1_SA_D0 F1_SA_D1 F1_SA_D2 F1_SA_D3 F1_SA_D4 F1_SA_D5 F1_SA_D6 F1_SA_D7 F1_SA_D8 F1_SA_D9 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D13 F1_SA_D14 F1_SA_D15 0 R_non(10K) VCC3 R284 T113 R285 R_non(10K) R282 F1_SA_/SWE VCC3 R283 /ALT_CS /ALT_WE /ALT_RESET CLK60_2 /ALT_CS /ALT_WE /ALT_RESET CLK60_2 F1_SA_A0 F1_SA_A1 F1_SA_A2 F1_SA_A3 F1_SA_A4 F1_SA_A5 F1_SA_A9 F1_SA_A8 F1_SA_A6 F1_SA_A10 F1_SA_A7 F1_SA_A11 F1_SA_A12 VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0 /ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG /CE F1_SA_A[0..12] F1_SA_D[0..15] T70 VCC1.5 A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2 FA[16..25] FA[16..25] VCC3 FD[0..31] FD[0..31] /ALT_DATA /ALT_DATA /ALT_STATUS /ALT_STATUS F1_SA_/SWE F1_SA_/SOE T84 T65 T63 T64 T67 FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T68 FA18 FA19 FD6 FD0 T66 FD5 F1_SAVE F1_SII_in1 F1_SII_in0 T87 T85 T86 F1_SAVE F1_SII_in1 F1_SII_in0 F1_SA_D3 F1_SA_D4 F1_SA_D1 F1_SA_D2 F1_SA_D0 F1_SA_D9 F1_SA_D6 F1_SA_D5 F1_SA_D7 F1_SA_D8 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D15 F1_SA_D14 F1_SA_D13 F1_SA_/SWE F1_SA_/SOE J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14 EP1C6F256C8N IC36 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O 40 39 41 6 17 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 NC NC NC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 CY7C1021BV33-12ZC BHE BLE OE CE WE D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC42 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 CE0.1u PC60 VCC3 F1_SA_A0 F1_SA_A1 F1_SA_A2 F1_SA_A3 F1_SA_A4 F1_SA_A5 F1_SA_A6 F1_SA_A7 F1_SA_A8 F1_SA_A9 F1_SA_A10 F1_SA_A11 F1_SA_A12 F1_SB_/SOE F1_SB_/SWE F1_SB_/SOE 0 T117 0 T118 R_non(10K) VCC3 R294 R295 R_non(10K) R287 F1_SB_/SWE VCC3 R289 F1_SB_D0 F1_SB_D1 F1_SB_D2 F1_SB_D3 F1_SB_D4 F1_SB_D5 F1_SB_D6 F1_SB_D7 F1_SB_D8 F1_SB_D9 F1_SB_D10 F1_SB_D11 F1_SB_D12 F1_SB_D13 F1_SB_D14 F1_SB_D15 40 39 41 6 17 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 NC NC NC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 CY7C1021BV33-12ZC BHE BLE OE CE WE D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC43 F1_SB_D[0..15] 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 SIB_[4..7] SIA_[4..7] SCK[4..7] F1_DAC_B[0..9] F1_DAC_LAT[0..3] F1_DAC_A[0..9] CE0.1u PC61 VCC3 F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A6 F1_SB_A7 F1_SB_A8 F1_SB_A9 F1_SB_A10 F1_SB_A11 F1_SB_A12 F1_SB_A[0..12] DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O K4 /ALT_DCLK /ALT_CONF_DONE K13 /ALT_CONFIG H3 J4 /CE H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7 2-9 T112 T116 T111 T88 T110 F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 T114 T115 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 SCK4 SCK5 SCK6 SCK7 SIA_4 SIA_5 SIA_6 SIA_7 SIB_4 SIB_5 SIB_6 SIB_7 F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A9 F1_SB_A8 F1_SB_A6 F1_SB_A10 F1_SB_A7 F1_SB_A11 F1_SB_A12 T90 /F1_INTREQ F_ENC_PHB F_ENC_PHA D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T69 F13 NCHG7 F14 NCHG6 F16 NCHG5 G15 NCHG4 G13 FA20 G14 FA22 H12 FA17 J16 T71 K15 T72 K16 CH7 L16 CH6 L15 CH5 L14 CH4 M16 FD30 M15 FD25 L13 T74 M14 FD21 M13 FD16 N14 FD22 L12 T75 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T73 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT7 P12 LAT6 M12 LAT5 M11 LAT4 M9 T89 N12 N11 P11 F1_SB_D13 R11 F1_SB_D14 P10 F1_SB_D11 N10 F1_SB_D10 T11 F1_SB_D15 R10 F1_SB_D12 N9 F1_SB_D5 P9 F1_SB_D6 T9 F1_SB_D8 R9 F1_SB_D7 M10 F1_SB_D9 M8 F1_SB_D0 P8 F1_SB_D2 N8 F1_SB_D1 T8 F1_SB_D4 R8 F1_SB_D3 N7 /F1_DAC_RESET P7 /ALT_RD NCHG[4..7] F1_SB_/SOE F1_SB_/SWE LAT[4..7] CH[4..7] NCHG[4..7] SIB_[4..7] SIA_[4..7] SCK[4..7] F1_DAC_B[0..9] F1_DAC_LAT[0..3] F1_DAC_A[0..9] /F1_DAC_RESET /ALT_RD /F1_INTREQ F_ENC_PHB F_ENC_PHA F1_SB_/SOE F1_SB_/SWE LAT[4..7] CH[4..7] F1_DAC_B[0..9] F1_DAC_LAT[0..3] F1_DAC_A[0..9] F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0 NCHG[4..7] CH[4..7] LAT[4..7] SIB_[4..7] SIA_[4..7] SCK[4..7] F1_DAC_B[0..9] 8 7 6 5 1 2 3 4 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 NCHG4 NCHG5 NCHG6 NCHG7 CH4 CH5 CH6 CH7 LLAT4 LLAT5 LLAT6 LLAT7 1 2 3 4 NNCHG4 NNCHG5 NNCHG6 NNCHG7 R286 R288 R291 R292 R_non(0) R_non(0) R_non(0) R_non(0) RA67 TFN3NTJ000V 8 7 6 5 RA66 TFN3NTJ000V CCH4 8 1 CCH5 7 2 CCH6 6 3 CCH7 5 4 RA65 TFN3NTJ000V 1 2 3 4 LAT4 LAT5 LAT6 LAT7 8 7 6 5 RA64 TFN3NTJ000V SSI4_B 8 1 SSI5_B 7 2 SSI6_B 6 3 SSI7_B 5 4 SIB_4 SIB_5 SIB_6 SIB_7 RA63 TFN3NTJ000V 1 2 3 4 SSI4_A SSI5_A SSI6_A SSI7_A SIA_4 SIA_5 SIA_6 SIA_7 8 7 6 5 RA62 TFN3NTJ000V SSCK4 8 1 SSCK5 7 2 SSCK6 6 3 SSCK7 5 4 SCK4 SCK5 SCK6 SCK7 RA61 TFN3NTJ000V 1 2 3 4 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 8 7 6 5 RA60 TFN3NTJ000V FF1_DAC_B2 8 1 FF1_DAC_B3 7 2 FF1_DAC_B4 6 3 FF1_DAC_B5 5 4 RA59 TFN3NTJ000V FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B0 FF1_DAC_B1 RA58 TFN3NTJ000V FF1_DAC_A8 8 1 FF1_DAC_A9 7 2 FF1_DAC_LAT0 6 3 FF1_DAC_LAT1 5 4 RA57 TFN3NTJ000V F1_DAC_B2 F1_DAC_B3 F1_DAC_B4 F1_DAC_B5 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 1 2 3 4 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 8 7 6 5 RA56 TFN3NTJ000V FF1_DAC_A0 8 1 FF1_DAC_A1 7 2 FF1_DAC_A2 6 3 FF1_DAC_A3 5 4 F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0 F1_DAC_LAT[0..3] F1_DAC_A[0..9] FF1_SII_in1 FF1_SII_in0 FF0_SII_in1 FF0_SII_in0 NNCHG4 NNCHG5 NNCHG6 NNCHG7 CCH4 CCH5 CCH6 CCH7 LLAT4 LLAT5 LLAT6 LLAT7 SSI4_B SSI5_B SSI6_B SSI7_B SSI4_A SSI5_A SSI6_A SSI7_A SSCK4 SSCK5 SSCK6 SSCK7 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_A8 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_SII_in1 FF1_SII_in0 FF0_SII_in1 FF0_SII_in0 R46 0 42V_SENSE P_SIDE FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_SENS HEAD_TH FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3 C25 C_non F_ENC_PHB 70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 CE0.1u PC190 CE0.1u PC187 CE0.1u CE0.1u PC192 CE0.1u PC178 CE0.1u PC177 CE0.1u PC193 CE0.1u PC183 CE0.1u PC189 CE0.1u PC180 TX24-140R-LT-H1 69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71 CN18 + VCC PC151 42V_SENSE P_SIDE FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_SENS HEAD_TH ENC_PHB FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3 VCC C32 100u/25V CE0.1u PC194 CE0.1u PC195 CE0.1u PC186 CE0.1u PC147 CE0.1u CE0.1u PC175 CE0.1u PC176 CE0.1u CE0.1u PC182 CE0.1u PC185 CE0.1u PC150 PC149 CE0.1u PC181 CE0.1u PC191 VCC1.5 CE0.1u PC188 CE0.1u PC184 VCC3 FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE CE0.1u PC179 C26 C_non F_ENC_PHA FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2 R47 0 PC148 FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE ENC_PHA FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2 VCC MAIN BOARD_Circuit Diagram 5/9 2 BT1 PC500 CROPMARK 42V_SENSE 42V_SENSE P_SIDE R66 1SS355 R70 R69 R68 R67 CE1u C50 33 CE1u C49 33 CE1u C48 33 CE1u C47 33 R_non(10K) VCC 2 4 3 D12 Cd PC69 CE0.1u 11 6 R138 10K RX-4045SA GND VDD DI CLK CE 1 19 VCC3 AD_CK AD_IN /AD_CS TEST NC NC NC NC NC INT FOUT DO 74LVC14 IC31C CE0.01u E1 E2 IC6 5 C43 2 3 4 5 6 7 8 9 5 1 R247 1.0K + 9 5 CS NC CK DI 2 1 12 13 0 3 VC 2 9 8 7 VSS 10 11 DO SARS VREF AGND 14 VDD TP24 VCC RTC_DATA AD_OUT HEAD_U/D_1 HEAD_U/D_2 HEAD_SENS + RA40 F0IN F0OUT PC62 R299 CE0.1u 0 AD_OUT DDA_CLK /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM /INTDDA DDA_MtoS DDA_StoM PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS R242 1.0K 1% R308 120 1% R307 120 1% R306 10 1% R249 10 1% R243 100 1% VCC3 EXBV8V103J 4 3 CROPMARK VADJ VO PQ070XZ1HZ 1SS355 D11 2 C23 C_non(10u/16V) VO AIC1086PM 1SS355 VIN IC46 VI IC34 D7 1 PC153 CE0.1u PC239 CE0.1u 0 RTC_DATA 33 33 33 8 10K R248 TLC0834ID AIN0 AIN1 AIN2 AIN3 3 4 5 6 R135 10 3 1 4 8 9 14 R132 13 IC44 R501 R502 R503 CE0.1u 74LVC14 IC31D VCC3 PC47 VCC3 6 C46 CE0.1u TP138 D8 SML312ECT(GRN) C34 100u/25V VCC3 5 4 D1 D2 D3 D4 D5 D6 D7 D8 12 2 7 74LVC541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IC500 VCC3 18 17 16 15 14 13 12 11 Sens OUT RN5VD29A VDD NC GND IC33 Vc Vi Vo 470 1% R71 1SS355 IC39 SI-3033ZF RTC_WDATA RTC_CLK RTC_CE CE0.1u 1SS355 D9 R165 10K HEAD_TH BCR20V4 2 CROPMARK P_SIDE HEAD_TH 1 D10 1 2 VCC3 VCC3 PC215 CE0.1u CE0.1u PC51 RTC_WDATA RTC_CLK RTC_CE VCC3 CR2032-RTC BACKUP HOLDER BATTERY BCR20V4 + PC216 CE0.1u AD_DATA HEAD_U/D_D0 HEAD_U/D_D1 HEAD_IDE C33 10u/16V VCC B2PS-VH VCC GND 10K R134 100pF C501 3 10K R133 100pF C502 ADJ 1 GND 5 + C35 100u/25V TP139 C36 100u/25V C24 100u/25V AD_OUT DDA_CLK /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM DDA_MtoS DDA_StoM 5 4 6 3 7 2 8 1 2 1 TP140 100pF 10K R296 TP141 C500 10K TP142 10K R297 2-10 R298 5 4 6 3 7 2 8 1 CE0.1u C51 TP143 TP41 TP40 TP39 TP38 TP37 TP36 TP35 TP34 CROPMARK PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS R136 0 TP25 53398-1190 1 2 3 4 5 6 7 8 9 10 11 CN7 C39 C_non VCC3 TU_STBY TU_STATE FD_STBY FD_STATE CE0.1u PC501 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 /PANEL /PANEL_WR /RESET_LCD PD[0..7] 18 17 16 15 14 13 12 11 CE0.1u PC2 74LVC541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IC7 18 17 16 15 14 13 12 11 74LVC541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IC501 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 1 19 2 3 4 5 6 7 8 9 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 18 17 16 15 14 13 12 11 1 19 2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 E DIR RXD2 TXD2 EXTIN /SENSOR 74LVC14 IC31E C4 100pF C6 100pF RXD2 TXD2 10 12 R4 R2 R506 R507 C3 100pF R8 R6 R504 R505 C5 100pF 11 R139 R140 R141 R142 R143 R144 R145 R146 19 1 A0 A1 A2 A3 A4 A5 A6 A7 18 17 16 15 14 13 12 11 2 3 4 5 6 7 8 9 74LVC245 B0 B1 B2 B3 B4 B5 B6 B7 IC4 TC74VHCT541AFT E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 PRINT_CARRIAGE_ORG PINCH_ROLL_U/D FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG MAINTENANCE_COVER L TU_ON TU_REV FD_ON FD_REV EXTIN 1 19 2 3 4 5 6 7 8 9 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 /SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1 CE0.1u PC5 VCC3 /PANEL /PANEL_WR /RESET_LCD PD[0..7] VCC TO SERVO BOARD DB[0..7] 52808-2590 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CN8 DB[0..7] TO HEATER BOARD C38 C_non TP30 TP29 TP28 TP27 TP33 TP32 TP31 TP43 TP42 TP44 F0IN F0OUT /INTDDA R137 0 10K R305 VCC1.55 R250 10K CE0.1u VCC1.5 C44 EXBV8V103J RA39 + + TP130 /SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1 IC3 33 33 33 33 33 33 33 33 R5 R7 33 33 33 33 C505 100pF 33 33 33 33 C503 100pF VCC3 74LVC14 IC31F TP19 TP18 C506 100pF C504 100pF 10K 10K 33 R269 R3 VCC3 10K 13 CE0.1u PC3 VCC3 10K 10K 10K R1 10K R267 10K VCC TP137 TP134 TP136 TP133 TP135 TP62 TP61 TP60 PC505 10u/16V + TP59 TP58 TP57 TP54 TP53 TP51 PC508 TP50 TP49 TP48 TP47 D504 D506 UDZS 5.1B UDZS 5.1B D505 D507 UDZS 5.1B UDZS 5.1B TO PANEL BOARD TO SENSOR TO COVER SW 1 2 3 4 5 6 TO PAPER SENSOR 53398-0490 CN11 1 2 3 4 CN10 53014-0610 1 2 3 4 5 6 CN9 52808-2490 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CN6 TO CUT CARI ORG TO MONITOR SERIAL 53014-09 1 2 3 4 5 6 7 8 9 CN4 TO TAKE UP UNIT TO FEEDER UNIT 53398-0590 1 2 3 4 5 CN16 53398-0390 1 2 3 53398-0690 PC509 CE0.1u CN12 CE0.1u VCC PC507 CE0.1u R149 10K TP46 TP45 + PC504 PC506 10u/16V CE0.1u TP21 TP22 TP23 TP20 TP17 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16 VCC D503 D501 UDZS 5.1B UDZS 5.1B D500 D502 UDZS 5.1B UDZS 5.1B R268 10K VCC R155 10K R153 10K R154 R150 10K R151 R148 R147 10K 0 0 R131 R122 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 VCC PC510 CE0.1u R121 R120 R116 R117 R118 R123 R124 R125 R126 R127 R128 R129 R130 R119 R115 2 CN17 MAIN BOARD_Circuit Diagram 6/9 2-11 TP116 /RCS2 /RCS3 /RCS2 /RCS3 /RCS1 0 0 0 0 0 0 R193 R173 R21 R225 R224 R191 /RWE /ROE /RCS0 0 0 RD0 RD31 CPU_/RBE0 R174 CPU_/RBE1 R175 /RWE /ROE /RCS0 CPU_/RBE0 CPU_/RBE1 TP1 TP71 GND 3 OUTY VCC SN74LVC1G32DCK INA INB IC25 AU1100-300MBD 1 2 R177 10K RBEN0 RBEN1 RBEN2 RBEN3 RWE ROE RCS0 RCS1 RCS2 RCS3 EWAIT K16 L20 K19 L17 L18 L19 M20 M19 N20 P20 A10 TP107 TP108 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31 B12 E12 D13 D14 A12 C12 B13 E14 C13 A13 B14 A14 C14 D15 E13 B15 A15 A16 B16 C15 D16 C16 B17 C17 A17 A18 A19 B18 A20 C18 D17 B19 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31 RAD0 RAD1 RAD2 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD10 RAD11 RAD12 RAD13 RAD14 RAD15 RAD16 RAD17 RAD18 RAD19 RAD20 RAD21 RAD22 RAD23 RAD24 RAD25 RAD26 RAD27 RAD28 RAD29 RAD30 RAD31 D18 C19 B20 E17 E18 D19 F17 G17 F18 E19 C20 D20 G16 H17 G18 E20 F19 H18 H16 F20 G19 G20 H19 J17 J18 J16 J19 H20 J20 K20 K18 K17 IC16A TP106 TP105 RAB0 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 RAB24 RAB0 RAB24 4 5 H3 H2 G2 G1 H5 H4 H1 L4 K4 J4 K1 K2 J1 J2 E9 SDQMO SDQM1 SDQM2 SDQM3 SDRAS SDCAS SDWE SDCLK0 SDCLK1 SDCLK2 SDCS0 SDCS1 SDCS2 SDCKE SMROMCKE R22 PC36 CE0.1u VCC3 PREG PCE1 PCE2 POE PWE PIOR PIOW PWAIT PIOS16 SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 V2 U2 U3 U4 W1 V1 U1 T2 T3 T1 R5 R2 R3 R4 P5 P2 R1 P1 P3 P4 N3 N2 N4 N5 M3 M4 M5 M2 L2 N1 M1 L1 SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 33 /WR_STB A8 D10 B10 B8 A7 C9 B7 A9 R159 B9 R176 VCC3 /WR_STB 10K 10K VSS VSS VSS VSSQ VSSQ VSSQ VSSQ VCC VCC VCC VCCQ VCCQ VCCQ VCCQ DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 28 41 54 6 12 46 52 1 14 27 3 9 43 49 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 28 41 54 6 12 46 52 VSS VSS VSS VSSQ VSSQ VSSQ VSSQ IC24 EDS2516ADTA-75 NC TP104 40 CKE CLK CS RAS CAS WE 37 38 19 18 17 16 SDCKE SDCLK1R2 /SDCS1 22 22 LDQM DQM 15 39 R170 0 A13/BA0 A12/BA1 20 21 /SDQM2 /SDQM3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC 23 24 25 26 29 30 31 32 33 34 22 35 36 SDBA0 SDBA1 R166 R14 NC 40 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 CKE CLK CS RAS CAS WE 37 38 19 18 17 16 SDCKE SDCLK1R1 /SDCS1 1 14 27 3 9 43 49 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 VCC VCC VCC VCCQ VCCQ VCCQ VCCQ DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 IC12 EDS2516ADTA-75 LDQM DQM A13/BA0 A12/BA1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC 15 39 20 21 23 24 25 26 29 30 31 32 33 34 22 35 36 /SDQM0 /SDQM1 SDBA0 SDBA1 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 TP102 TP101 TP103 SDCLK SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 G3 F2 F3 F1 F4 E1 E2 F5 E4 E3 E5 D1 D3 G4 G5 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1 SDD[0..31] SDA[0..12] RAB[0..24] RD[0..31] VCC3 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 VCC3 SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 PC20 CE0.1u VCC3 PC8 CE0.1u VCC3 PC22 CE0.1u PC9 CE0.1u PC34 CE0.1u PC35 CE0.1u WE OE 13 34 /RWE /ROE /RCS2 /FROM /RCS0 JP1 2 4 6 52 33 43 17 1 27 28 29 30 55 56 35 37 39 41 44 46 48 50 36 38 40 42 45 47 49 51 /EPROM /RWE CPU_/RBE0 /ROE /EPROM VSS2 VSS1 VDD /EPROM DIC-252 Short Plug XJ8C-0611 /RCS2 1 /FROM 3 5 DIC-252 /RCS0 Short Plug DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 RY/BY NC1 NC2 NC3 NC4 NC5 NC6 NC7 TC58FVM7T2AFT BYTE WP/ACC RESET CE 32 /FROM 53 VCC3 R178 4.7K 16 /NET_RESET 14 /RWE /ROE /FROM PC21 CE0.1u /NET_RESET PC19 CE0.1u A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 31 26 25 24 23 22 21 20 10 9 8 7 6 5 4 3 54 19 18 11 12 15 2 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 IC13 RD14 RD15 RD12 RD13 RD10 RD11 RD6 RD7 RD8 RD9 RD4 RD5 RD2 RD3 RD0 RD1 /RWE CPU_/RBE0 /ROE /EPROM PC75 PC74 CE0.1u CE0.1u VCC3 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 PC67 CE0.1u VCC RAB23 RAB19 RAB21 RDB7 RDB6 RDB5 RDB4 RDB3 RDB2 RDB1 RDB0 RDB15 RDB14 RDB13 RDB12 RDB11 RDB10 RDB9 RDB8 VCC3 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 VCC PC65 CE0.1u PS-50PE-D4T1-PN1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 PC64 CE0.1u CN2 RDB[0..15] SN74LVCH16245ADGG-EL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PC68 CE0.1u /LOE LAB/BA LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA IC2 RDB14 RDB15 RDB12 RDB13 RDB10 RDB11 RDB6 RDB7 RDB8 RDB9 RDB4 RDB5 RDB2 RDB3 RDB0 RDB1 RAB9 RAB8 RAB7 RAB6 RAB5 RAB4 RAB3 RAB2 RAB1 RAB20 RAB22 /NET_RESET CPU_/RBE1 /RCS3 RAB18 RAB17 RAB16 RAB15 RAB14 RAB13 RAB12 RAB11 RAB10 VCC3 /NET_RESET CPU_/RBE1 /RCS3 RD[0..31] MAIN BOARD_Circuit Diagram 7/9 2 2-12 R167 VCC3 R171 VCC3 0 MMZ1608S800A L4 0 + + WDT_/MR 4.7K R226 2 1 3 4 C10 4.7u/16V WDO RESET WDI PFO PC87 CE0.1u XAGND32 XPWR32 PC88 CE0.1u XAGND12 XPWR12 XAGND32 XPWR32 XAGND12 XPWR12 /NET_RESET 8 7 6 5 R229 R_non(4.7K) ADM706RARZ VCC MR GND PFI PC37 CE0.1u IC26 VCC3 C13 4.7u/16V WDT_/OUT WDT MMZ1608S800A L5 WDT_/MR WDT_/OUT WDT C11 CE4pF C15 100u/10V + VCC3 /NET_RESET R227 4.7K VCC3 VCC3 VCC1.2 2 1 5 C12 CE4pF + + VDD OUT PC10 CE0.1u 4 3 ADJ 4 3 0 C20 CE68p R15 10K 1% PC136 CE0.1u PC107 CE0.1u C21 10u/16V + + PC105 CE0.1u PC108 CE0.1u C22 10u/16V + + PC104 CE0.1u PC103 CE0.1u C8 10u/16V + + PC89 CE0.1u PC106 CE0.1u C14 10u/16V C17 C16 C19 C18 10u/16V 10u/16V 10u/16V 10u/16V LP3964EMP VOUT R228 XPWR12 XAGND12 R11 XPWR32 XAGND32 XPWR12 XAGND12 22 XPWR32 XAGND32 A3 B5 A5 A4 B1 B2 TP109 VCC1.2 C41 C_non VDDX1 VDDX2 VDDX3 VDDX4 VDDX5 VDDX6 VDDX7 VDDX8 VDDX9 VDDX10 VDDX11 VDDX12 VDDX13 VDDX14 VDDX15 VDDX16 VDDX17 VDDX18 VDDX19 VDDX20 G9 G10 G11 G12 G13 G14 H14 J14 K14 L14 L16 M14 N14 P8 P9 P10 P11 P12 P13 P14 AU1100-300MBD VDDY1 VDDY2 VDDY3 VDDY4 VDDY5 VDDY6 VDDY7 VDDY8 VDDY9 VDDY10 VDDY11 VDDY12 VDDI1 VDDI2 VDDI3 VDDI4 VDDI5 VDDI6 VDDI7 VDDI8 VDDI9 VDDI10 VDDI11 VDDI12 VDDI13 VDDI14 VDDI15 VDDI16 VDDI17 VDDI18 VDDI19 VDDI20 VDDI21 VDDI22 RESETIN RESETOUT EXTCLK0 EXTCLK1 PWR_EN VDDXOK VSEL XPWR12 XAGND12 XTI12 XTO12 XPWR32 XAGND32 G7 G8 H7 J3 J7 K5 K7 L3 L7 M7 N7 P7 E15 F7 F8 F11 F12 F15 F16 G15 H6 J6 K15 L15 M6 N6 P15 R7 R8 R11 R12 R15 R16 T15 D5 D2 E7 /RESET_OUT /RESET_OUT E8 PWR_EN E6 R168 R_non(2.7K)C5 R169 10K C1 VCC3 R16 100 1% VCC3 FXO-31FL 12.000MHz INH GND Y2 1SS355 D2 VIN SD GND IC17 1 2 C001R 32.768KHz R513 R_non Y3 C6 D6 D9 Y7 W6 Y6 T9 Y8 V8 U7 V7 D11 E10 E16 F6 F9 F10 F13 F14 G6 H8 H9 H10 H11 H12 H13 H15 J5 J8 J9 J10 J11 J12 J13 J15 K3 K6 K8 K9 K10 K11 K12 K13 L5 L6 L8 L9 L10 L11 L12 L13 M8 M9 M10 M11 M12 M13 M15 N8 N9 N10 N11 N12 N13 N15 N16 P6 R6 R9 R10 R13 R14 T5 T16 GPIO0 GPIO1 GPIO7 GPIO16 GPIO17 GPIO18 GPIO19 GPIO20 GPIO21 GPIO22 GPIO23 VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 VSS16 VSS17 VSS18 VSS19 VSS20 VSS21 VSS22 VSS23 VSS24 VSS25 VSS26 VSS27 VSS28 VSS29 VSS30 VSS31 VSS32 VSS33 VSS34 VSS35 VSS36 VSS37 VSS38 VSS39 VSS40 VSS41 VSS42 VSS43 VSS44 VSS45 VSS46 VSS47 VSS48 VSS49 VSS50 VSS51 VSS52 VSS53 VSS54 VSS55 VSS56 VSS57 VSS58 VSS59 VSS60 VSS61 VSS62 VSS63 R189 PR_WREN WDT /RBE0 /RBE1 /RBE2 /RBE3 /FIFO_HALF_NET VCC3 10K PR_WREN WDT /RBE0 /RBE1 /RBE2 /RBE3 /FIFO_HALF_NET VCC3 TP88 0 R510 D4 B4 R_non R514 ROMSIZE ROMSEL 4.7K R190 XTI32 XT032 4.7K R210 IC16C 4.7K R209 A2 B3 4.7K R211 0 0 2 R508 R509 MAIN BOARD_Circuit Diagram 8/9 R172 10K LCD_FCK LCD_LCK LCD_PCK LCD_BIAS LCD_LEND LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 LCD_D8 LCD_D9 LCD_D10 LCD_D11 LCD_D12 LCD_D13 LCD_D14 LCD_D15 LCD_PWM0 LCD_PWM1 SDMS0_CLK SDMS0_CMD SDMS0_DAT0 SDMS0_DAT1 SDMS0_DAT2 SDMS0_DAT3 SDMS1_CLK SDMS1_CMD SDMS1_DAT0 SDMS1_DAT1 SDMS1_DAT2 SDMS1_DAT3 SDMS_MS_EN ACSYNC ACBCLK ACDO ACDI ACRST I2SCLK I2SWORD I2SDI I2SDIO IRDATX IRDARX IRFIRSEL DMA_REQ0 DMA_REQ1 P17 M17 M16 R19 T17 R20 T20 N19 N18 N17 M18 P16 R17 R18 T18 P19 P18 T19 U20 V20 W20 V6 U6 T7 V5 T6 V4 Y3 Y2 W4 W3 Y1 T4 W2 V3 U5 V14 U13 W14 T13 U14 U12 V13 U16 W15 V15 Y16 V11 D7 C8 AU1100-300MBD LCLK LWAIT LWR0 LWR1 LRD0 LRD1 USBH0P USBH0M T27 U8 U10 Y11 V10 U9 V9 W11 Y10 W13 U11 T12 T10 Y14 W10 W9 Y9 C4 U19 U18 C2 V18 N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO TRST TDI TDO TMS TCK RESVD0 RESVD1 RESVD2 RESVD3 RESVD4 RESVD5 SOCLK SODIN SODOUT SODEN W8 W7 T8 Y5 W5 Y4 W16 W18 Y17 U15 C3 B6 C7 D8 A6 R220 R216 Y20 V19 USBH1P USBH1M TESTEN TC0 TC1 TC2 TC3 15K 15K R223 R222 W17 Y18 PC137 CE0.1u VCC3 15K 15K 0 0 R217 R218 0 0 R212 Y12 Y15 U17 W12 Y19 T11 V17 V16 R221 0 R214 V12 T14 U1TXD U1RXD U3TXD U3RXD U3CTS U3RTS U3DSR U3DTR U3DCD U3RI T31 T29 T22 T30 T24 T18 T28 VCC3 4.7K 330 4.7K 4.7K 4.7K 4.7K R114 R112 R111 R110 R109 74LVC14 13 11 3 VCC3 + GND 3 1.5K L2 MMZ1608S800A R108 OUTY VCC 4 5 VCC3 PC66 CE0.1u L1 MMZ1608S800A C2 C1 CE0.1u CE0.1u VCC3 33 R231 33 R232 33 SN74LVC1G32DCK INA INB 1 2 IC1 C9 4.7u/16V 74LVC14 74LVC14 IC27E 74LVC14 IC27F 12 10 4 IC27D 9 5 1 74LVC14 IC27C 74LVC14 R113 N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO 8 6 2 R230 TP120 TP115 DVDD33 DVDD33 AVDD33 PWFBOUT PWFBIN 14 48 36 32 8 1 2 31 33 TPRX+ TPTX- VDD OUT 4 3 ACT R10 VCC3 29 35 11 17 45 AGND AGND AGND AGND AGND PC73 CE0.1u 27 28 37 38 39 40 41 42 43 44 46 47 NC RESET ANE DUPLEX SPEED RPTR LDPS RESETB ISOLATE MII X1 X2 34 30 TPTX+ TP65 22 VCC3 PR_RXD PR_TXD PR_RTS PR_CTS TPRX- VCC3 FXO-31FL 25.000MHz INH GND Y1 RTL8201BL LED0 LED1 LED2 LED3 LED4 TXC TXEN TXD0 TXD1 TXD2 TXD3 RXC RXDV RXD0 RXD1 RXD2 RXD3 CRS COL MDC MDIO RXER/FXEN 9 10 12 13 15 7 2 6 5 4 3 16 22 21 20 19 18 23 1 25 26 24 IC8 4.7K R160 IC27B 4.7K R161 IC27A 4.7K R196 U0TXD U0RXD 4.7K R197 VCC3 TP66 TP64 VCC 5.9K 1% PC38 CE0.1u TP67 PC1 CE0.1u /RESET_OUT PC72 CE0.1u VCC3 C37 CE0.1u C40 CE0.1u CE0.1u C7 L3 MMZ1608S800A 53398-0590 5 4 3 2 1 CN13 49.9 1% R107 0 49.9 1% R156 R213 49.9 1% R157 Y13 W19 1.0K R188 49.9 1% R158 IC16B E11 D12 C11 A11 B11 C10 4.7K 4.7K 4.7K 4.7K R219 R192 R187 R215 2-13 R106 VCC3 R511 R9 R_non 330 R512 VCC3 R_non A_LED_L K_LED_L J1011F21PNL A_LED_R K_LED_R TDCT TD+ 2 3 1 12 11 GND GND 4 5 FG FG ORANGE 9 10 RDCT RD+ CN1 8 6 7 GREEN 13 14 MAIN BOARD_Circuit Diagram 9/9 2 2-3 HEAD BOARD HEAD BOARD_Arrangement Diagram (Component Side) 2 It indicates the version of the Head Board. 2-14 HEAD BOARD_Arrangement Diagram (Soldering Side) 2 2-15 /P_SIDE_SENS P_SIDE 4 R233 R277 R238 R286 R239 R287 R60 R105 R58 R103 R53 R89 R187 R307 R193 R311 R194 R312 R19 R142 R7 R140 R1 R138 74LV1G08 IC500 R510 42V_SENSE /P_SIDE_SENS R153 1.0K P_SIDE HEAD_TH HEAD_U/D_L PSFAN_ON F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 R155 22K +41V HEAD_U/D_L PSFAN_ON HEAD_SENS HEAD_TH F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3 CE0.1u PC500 VCC 2 1 NON 470 470 470 470 470 470 470 470 470 470 470 470 470 NON 470 NON 470 NON 470 NON 470 NON 470 NON 70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 TX25-140P-LT-H1 69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71 CN4 TP100 TP95 TP110 TP105 VCC TP96 TP99 R263 R325 R267 R330 R268 R331 R112 R136 R110 R134 R107 R132 R166 R215 R175 R223 R176 R224 R37 R66 R35 R64 R21 R62 ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2 VCC3 R114 0 R117 0 /F0_POWER_SAVE /F1_POWER_SAVE F1_DAC_A0 F1_DAC_A0 F1_DAC_A2 F1_DAC_A2 F1_DAC_A4 F1_DAC_A4 F1_DAC_A6 F1_DAC_A6 F1_DAC_A8 F1_DAC_A8 /FF1_DAC_RESET /FF1_DAC_RESET F1_DAC_LAT1 F1_DAC_LAT1 F1_DAC_LAT3 F1_DAC_LAT3 F1_DAC_B1 F1_DAC_B1 F1_DAC_B3 F1_DAC_B3 F1_DAC_B5 F1_DAC_B5 F1_DAC_B7 F1_DAC_B7 F1_DAC_B9 F1_DAC_B9 SSCK5 470 SSCK5 NON SSCK7 SSCK7 SSI5_A 470 SSI5_A NON SSI7_A SSI7_A SSI5_B 470 SSI5_B NON SSI7_B SSI7_B LLAT5 470 LLAT5 NON LLAT7 LLAT7 CCH5 470 CCH5 NON CCH7 CCH7 NNCHG5 470 NNCHG5 NON NNCHG7 NNCHG7 HEAD_U/D_H HEAD_U/D_H HD_POWER HD_POWER 470 470 470 470 470 470 470 470 470 470 470 470 ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2 10K ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3 VCC 10K 2-16 R115 F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B[0..9] F1_DAC_A[0..9] F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B[0..9] F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9 F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9 R109 R116 R129 R144 R82 R81 R80 R79 R91 R92 R93 R94 R95 R96 R78 R77 R76 R75 R97 R98 R99 R100 R101 R102 R39 R42 R55 R68 R12 R11 R10 R9 R23 R24 R25 R26 R27 R28 R16 R15 R14 R13 R29 R30 R31 R32 R33 R34 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 C84 C64 C_non C_non C73 C60 C_non C_non C152 C150 C148 C130 C132 C_non C_non C_non C_non C_non C147 C131 C151 C149 C133 C_non C_non C_non C_non C_non C134 C136 C143 C141 C139 C_non C_non C_non C_non C_non C138 C135 C142 C140 C137 C_non C_non C_non C_non C_non C40 C24 C_non C_non C34 C15 C_non C_non C98 C100 C109 C111 C113 C_non C_non C_non C_non C_non C114 C99 C110 C112 C101 C_non C_non C_non C_non C_non C102 C104 C115 C117 C119 C_non C_non C_non C_non C_non C120 C103 C116 C118 C105 C_non C_non C_non C_non C_non 2 R118 F0_DAC_A[0..9] FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT1 FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B[0..9] FF1_DAC_A[0..9] FF0_DAC_LAT0 FF0_DAC_LAT1 FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B[0..9] FF0_DAC_A[0..9] HEAD BOARD_Circuit Diagram 1/9 2-17 LLAT1 CCH1 NNCHG1 LLAT1 CCH1 NNCHG1 3A 4A G G 9 15 4 12 SSCK0 SSCK0 14 13 10 11 6 5 2 3 CE0.1u PC6 VCC3 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z E1 E2 1 19 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 VCC 18 17 16 15 14 13 12 11 CE0.1u PC1 TC74VHCT541AFT D1 D2 D3 D4 D5 D6 D7 D8 IC1 DAOUT 8 E09A54RA PSAVE LAT RST 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC4 E09A54RA 4 3 2 1 30 29 28 27 26 25 2 3 4 5 6 7 8 9 TP16 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 HD151031FPEL 2A 7 SSI0_A SSI0_A 1A SSI0_B IC2 1 SSI0_B VCC3 LLAT0 CCH0 NNCHG0 LLAT0 CCH0 NNCHG0 FF0_DAC_A[0..9] DAOUT 8 /F0_POWER_SAVE FF0_DAC_A[0..9] PSAVE 23 TP15 LAT RST 5 6 FF0_DAC_LAT0 /FF0_DAC_RESET FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 IC3 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF0_DAC_B[0..9] 4 3 2 1 30 29 28 27 26 25 FF0_DAC_B[0..9] R38 100 C10 C4 C2 TP4 TP1 TP13 TP18 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND TP3 TP2 10 10 10 R159 R158 R161 R160 10 10 10 10 R177 10 TP14 R178 R179 TP17 R180 CE100p C13 100 100 R2 100 R8 C9 C8 TP6 TP8 TP9 TP11 TP5 TP7 TP10 TP12 R174 R165 CE100p C5 CE220p C6 CE220p C11 CE220p C12 CE220p CE100p CE100p CE100p CE100p 0 0 0 0 0 R173 0 R157 100 R22 R20 R172 100 R36 R156 10 R164 24 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC8 CE0.1u 1 20 18 16 NPNB FB PNPB VCC3 R163 22 TR4 2SA1213 R171 43 R170 43 TR3 2SC2873 TR2 2SA1213 R169 43 R168 43 TR1 2SC2873 SCK0_ZA SCK0_YA SCK0_ZB SCK0_YB SI0_ZA SI0_YA SI0_ZB SI0_YB 510 R6 510 R5 510 10 VCC45 R4 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 510 R3 R162 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC7 CE0.1u 1 24 NPNB FB PNPB VCC3 R167 22 20 18 16 VCC45 NCHG1 CH1 LAT1 NCHG0 CH0 LAT0 TR8 2SA1746 TR7 2SC4131 TR6 2SA1746 TR5 2SC4131 C108 CE0.022u R18 4.7 /0.25W C7 CE0.1u C107 CE0.022u COM0_A R502 R_non COM0_B + C3 22u/50V R17 4.7 /0.25W C106 CE0.1u VHV0 SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB NCHG0 CH0 LAT0 P_SIDE HEAD_TH VCC C1 CE0.1u VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB VHV0 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN1 HEAD0 HEAD BOARD_Circuit Diagram 2/9 2 2-18 + NC VOUT + TH1 103HT C93 470u/63V 53398-0490 C96 CE0.1u +41V BA33DD0WHFP GND CTL 1 3 VCC IC30 2 1 2 3 4 CN9 C89 220u/10V VCC C97 CE0.33u VCC R151 10K VCC3 C92 220u/6.3V EEEFK0J221P + NON 1 2 CN12 5267-02A 1 2 CN11 PSFAN_ON C94 CE0.1u(NON) C95 CE0.1u 5 4 TO Cooling FAN B9P-VH 1 2 3 4 5 6 7 8 9 CN13 HD_POWER +41V 2 R152 2.2K/0.5W R154 1K/0.5W E09A54RA DAOUT F4 01543.15DR(NON) 01543.15DR F3 01543.15DR F2 01543.15DR F1 8 PSAVE LAT RST 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC8 4 3 2 1 30 29 28 27 26 25 DTC114EK TP28 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 TR65 TR66 2SJ535 DAOUT 8 E09A54RA PSAVE 23 /F0_POWER_SAVE TP27 LAT RST 5 6 IC7 FF0_DAC_LAT1 /FF0_DAC_RESET FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF0_DAC_A[0..9] FF0_DAC_B[0..9] 4 3 2 1 30 29 28 27 26 25 FF0_DAC_A[0..9] FF0_DAC_B[0..9] 3 VHV3 VHV2 VHV1 VHV0 PC11 CE0.1u SSI1_B SSCK1 SSI1_A SSI1_B 510 SSCK1 SSI1_A R44 10 510 R45 R200 VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 1 24 9 11 12 13 15 17 19 21 7 10 14 R201 510 10 20 18 16 R47 510 R48 R202 NPNB FB PNPB VCC3 PC10 CE0.1u VCC3 1 R203 VCC45 9 11 12 13 15 17 19 21 7 10 14 24 20 18 16 22 22 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND VCC3 NPNB FB PNPB VCC45 VCC3 14 13 CE0.1u TP21 TP20 TP34 R181 TP22 R182 R183 TP19 R184 R197 R199 TP35 R198 10 11 TP36 TP33 R196 COM1_A HEAD_SENS 6 5 2 3 PC9 VCC3 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z C121 CE0.022u R43 4.7 /0.25W C22 CE0.1u C122 CE0.022u COM1_B R503 R_non + C23 NON R46 4.7 /0.25W C123 CE0.1u HD151031FPEL 4A G G 4 12 3A 2A 1A IC6 TR9 2SA1746 TR10 2SC4131 TR11 2SA1746 TR12 2SC4131 15 9 7 1 TR13 2SA1213 R195 43 R188 43 TR14 2SC2873 TR15 2SA1213 R189 43 R190 43 TR16 2SC2873 VHV0 33 10 10 10 10 10 10 10 10 C500 CE100p R501 TP23 TP25 TP30 TP32 VCC R500 10K TP24 TP26 TP29 TP31 SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB NCHG1 CH1 LAT1 C16 CE220p C17 CE220p C20 CE220p C21 CE220p HEAD_U/D_L HEAD_U/D_H /P_SIDE_SENS 2 1 D1 1SS355 VCC C14 CE0.1u SCK1_ZA SCK1_YA SCK1_ZB SCK1_YB SI1_ZA SI1_YA SI1_ZB SI1_YB VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H HD_SENS HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB VHV0 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN2 HEAD1 HEAD BOARD_Circuit Diagram 3/9 FF0_DAC_A[0..9] 2-19 1A 2A 3A 4A G G 1 7 9 15 4 12 SSI2_B SSI2_A SSCK2 SSI2_B SSI2_A SSCK2 HD151031FPEL IC10 18 17 16 15 14 13 12 11 R67 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 C35 C33 C32 CE0.1u PC12 14 13 10 11 6 5 2 3 CE0.1u PC3 VCC3 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z VCC 100 TP42 TP39 TP51 TP54 CE100p CE100p 10 10 R210 TP41 R209 R212 TP40 R211 10 10 10 10 R225 10 TP52 R226 R227 TP53 R228 10 CE100p C38 100 R59 R54 100 C27 CE100p TP44 TP46 TP47 TP49 TP43 TP45 TP48 TP50 CE100p 0 CE100p 0 R214 R222 0 0 0 0 C30 CE220p C31 CE220p C36 CE220p C37 CE220p TR20 2SA1213 R219 43 R218 43 TR19 2SC2873 TR18 2SA1213 R217 43 R216 43 TR17 2SC2873 R221 R208 R61 R220 100 100 R207 R63 C29 510 R65 100 R52 510 10 9 11 12 13 15 17 19 21 7 10 14 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND R51 R206 24 VCC3 PC14 CE0.1u 1 20 18 16 NPNB FB PNPB VCC3 R205 22 VCC45 510 510 R50 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 10 9 11 12 13 15 17 19 21 7 10 14 VCC3 R49 R204 24 NPNB FB PNPB PC13 CE0.1u 1 20 18 16 VCC45 VCC3 R213 22 TC74VHCT541AFT E1 E2 1 19 LLAT4 CCH4 NNCHG4 D1 D2 D3 D4 D5 D6 D7 D8 IC9 2 3 4 5 6 7 8 9 LLAT4 CCH4 NNCHG4 VCC3 DAOUT 8 E09A54RA PSAVE LAT RST 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC12 4 3 2 1 30 29 28 27 26 25 LLAT2 CCH2 NNCHG2 TP38 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 LLAT2 CCH2 NNCHG2 FF0_DAC_A[0..9] DAOUT 8 E09A54RA PSAVE TP37 LAT RST 5 6 23 FF0_DAC_LAT2 /FF0_DAC_RESET /F0_POWER_SAVE IC11 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 4 3 2 1 30 29 28 27 26 25 FF0_DAC_B[0..9] FF0_DAC_B[0..9] TR24 2SA1746 TR23 2SC4131 TR22 2SA1746 TR21 2SC4131 SCK2_ZA SCK2_YA SCK2_ZB SCK2_YB SI2_ZA SI2_YA SI2_ZB SI2_YB NCHG4 CH4 LAT4 NCHG2 CH2 LAT2 C126 CE0.022u R57 4.7 /0.25W C28 CE0.1u C125 CE0.022u COM2_B ENC_PHB ENC_PHA COM2_A R504 R_non + C26 NON R56 4.7 /0.25W C124 CE0.1u 100 R40 100 R41 VHV1 4 74LVC14 IC5A 74LVC14 IC5B PC2 CE0.1u VCC3 2 3 1 C18 CE1000p R186 1.0K VCC C19 CE1000p R185 1.0K VCC 33 R192 33 R191 SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB NCHG2 CH2 LAT2 C25 CE0.1u VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PH_A GND ENC_PH_B GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB VHV1 12 10 8 6 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN3 74LVC14 IC5F 74LVC14 IC5E 74LVC14 IC5D 74LVC14 IC5C 13 11 9 5 HEAD2 HEAD BOARD_Circuit Diagram 4/9 2 2-20 2A 3A 4A G G 7 9 15 4 12 SSI3_A SSCK3 SSI3_A SSCK3 NON 1A IC26 NON DAOUT 1 VCC3 8 PSAVE LAT RST 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC14 4 3 2 1 30 29 28 27 26 25 SSI3_B TP56 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 SSI3_B FF0_DAC_A[0..9] DAOUT 8 FF0_DAC_A[0..9] PSAVE NON LAT RST 23 FF0_DAC_LAT3 /FF0_DAC_RESET /F0_POWER_SAVE TP55 5 6 IC13 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 NON PC24 VCC3 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z 2 3 TP133 R316 NON 14 13 10 11 6 5 R315 R305 TP120 R303 TP119 R302 TP117 NON NON NON NON NON NON R313 NON TP118 R304 TP129 TP130 R314 TP134 NON TP122 TP121 TP124 TP123 TP125 TP126 TP127 TP128 R128 NON 9 11 12 13 15 17 19 21 7 10 14 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND NON R127 R294 24 VCC3 PC17 NON NON 20 18 16 NPNB FB PNPB VCC3 R293 22 VCC45 NON NON R126 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND NON VCC3 R125 R292 24 9 11 12 13 15 17 19 21 7 10 14 NPNB FB PNPB PC16 NON NON 20 18 16 VCC45 VCC3 R295 22 C75 NON C76 NON C80 NON C81 NON TR52 NON R299 NON R298 NON TR51 NON TR50 NON R297 NON R296 NON TR49 NON TR56 NON TR55 NON TR54 NON TR53 NON SI3_ZB SCK3_ZA SCK3_YA SCK3_ZB SCK3_YB SI3_ZA SI3_YA COM3_B COM3_A R505 R_non + C70 NON SI3_YB C158 NON R131 NON C71 NON C157 NON R130 NON C156 NON VHV3 SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB NCHG3 CH3 LAT3 VCC 2 4 3 2 1 30 29 28 27 26 25 FF0_DAC_B[0..9] FF0_DAC_B[0..9] VHV3 VHV3 GND GND COM3_A GND COM3_A GND COM3_A GND COM3_B GND COM3_B GND COM3_B GND VCC GND GND GND GND LAT3 GND CH3 GND NCHG3 GND GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB VHV3 C69 NON NON 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN8 HEAD3 HEAD BOARD_Circuit Diagram 5/9 FF1_DAC_A[0..9] 2-21 1A 2A 3A 4A G G 7 9 15 4 12 SSI4_A SSCK4 SSI4_A SSCK4 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z VCC 18 17 16 15 14 13 12 11 CE0.1u 14 13 10 11 6 5 2 3 CE0.1u PC4 PC15 VCC3 HD151031FPEL IC15 1 SSI4_B SSI4_B Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 R113 C56 C55 C54 R90 TP59 TP58 TP70 TP71 CE100p C50 10 10 R229 TP60 R230 R231 TP57 R232 10 10 10 10 R245 10 TP69 R244 R247 10 TP61 TP63 TP66 TP68 CE100p CE100p CE100p TP72 R246 CE100p C59 100 TP62 TP64 TP65 TP67 CE100p R266 0 0 R262 100 R265 0 0 R104 R253 100 R108 0 0 C41 CE220p C42 CE220p C45 CE220p C46 CE220p TR29 2SA1213 R234 43 R235 43 TR30 2SC2873 TR31 2SA1213 R236 43 R237 43 TR32 2SC2873 R106 100 R264 R252 100 C51 510 R111 100 R70 10 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 510 R71 R240 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC20 CE0.1u 1 24 NPNB FB PNPB VCC3 R241 22 20 18 16 510 VCC45 R73 510 10 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND R74 R242 24 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC19 CE0.1u 1 20 18 16 NPNB FB PNPB VCC3 R243 22 VCC45 TC74VHCT541AFT E1 E2 1 19 LLAT6 CCH6 NNCHG6 D1 D2 D3 D4 D5 D6 D7 D8 IC16 2 3 4 5 6 7 8 9 LLAT6 CCH6 NNCHG6 VCC3 DAOUT 8 E09A54RA PSAVE LAT RST 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 4 3 2 1 30 29 28 27 26 25 LLAT5 CCH5 NNCHG5 TP78 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 IC19 LLAT5 CCH5 NNCHG5 FF1_DAC_A[0..9] E09A54RA DAOUT 8 TP77 LAT RST PSAVE 23 FF1_DAC_LAT0 /FF1_DAC_RESET /F1_POWER_SAVE IC18 5 6 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF1_DAC_B[0..9] 4 3 2 1 30 29 28 27 26 25 FF1_DAC_B[0..9] TR25 2SA1746 TR26 2SC4131 TR27 2SA1746 TR28 2SC4131 SCK4_ZA SCK4_YA SCK4_ZB SCK4_YB SI4_ZA SI4_YA SI4_ZB SI4_YB NCHG6 CH6 LAT6 NCHG5 CH5 LAT5 C127 CE0.022u R69 4.7 /0.25W C43 CE0.1u C128 CE0.022u R72 4.7 /0.25W C129 CE0.1u COM4_A R506 R_non COM4_B + C44 22u/50V VHV1 SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB NCHG4 CH4 LAT4 VCC VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB VHV1 C39 CE0.1u 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN5 HEAD4 HEAD BOARD_Circuit Diagram 6/9 2 FF1_DAC_A[0..9] 2-22 2A 3A 4A G G 7 9 15 4 12 SSI5_A SSCK5 SSI5_A SSCK5 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z CE0.1u PC18 14 13 10 11 6 5 2 3 TP76 TP73 TP87 TP90 R255 TP75 R254 R257 TP74 R256 R269 TP88 R270 R271 TP89 R272 10 10 10 10 10 10 10 10 TP86 TP80 TP82 TP83 TP79 TP81 TP84 510 TP85 R86 510 10 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND R85 R250 24 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC23 CE0.1u 1 20 18 16 NPNB FB PNPB VCC3 R249 22 VCC45 510 510 R84 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 10 VCC3 R83 R248 24 9 11 12 13 15 17 19 21 7 10 14 NPNB FB PNPB PC22 CE0.1u 1 20 18 16 VCC45 VCC3 R251 22 VCC3 HD151031FPEL 1A 1 IC17 E09A54RA DAOUT 8 LAT RST PSAVE 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC22 4 3 2 1 30 29 28 27 26 25 SSI5_B VCC3 TP92 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 SSI5_B FF1_DAC_A[0..9] 8 E09A54RA DAOUT 23 FF1_DAC_LAT1 /FF1_DAC_RESET /F1_POWER_SAVE TP91 LAT RST PSAVE 5 6 IC21 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 4 3 2 1 30 29 28 27 26 25 FF1_DAC_B[0..9] C52 CE220p C53 CE220p C57 CE220p C58 CE220p TR36 2SA1213 R261 43 R260 43 TR35 2SC2873 TR34 2SA1213 R259 43 R258 43 TR33 2SC2873 TR40 2SA1746 TR39 2SC4131 TR38 2SA1746 TR37 2SC4131 SCK5_ZA SCK5_YA SCK5_ZB SCK5_YB SI5_ZA SI5_YA SI5_ZB SI5_YB C146 CE0.022u R88 4.7 /0.25W C49 CE0.1u C145 CE0.022u COM5_B COM5_A R507 R_non + C48 NON R87 4.7 /0.25W C144 CE0.1u VHV2 SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB NCHG5 CH5 LAT5 VCC VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB VHV2 2 FF1_DAC_B[0..9] C47 CE0.1u 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN6 HEAD5 HEAD BOARD_Circuit Diagram 7/9 FF1_DAC_A[0..9] 2-23 DAOUT 8 1A 2A 3A 4A G G 1 7 9 15 4 12 SSI6_B SSI6_A SSCK6 SSI6_B SSI6_A SSCK6 18 17 16 15 14 13 12 11 CE0.1u 14 13 10 11 6 5 2 3 NON PC5 PC21 VCC3 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z VCC Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 R143 C78 NON NON C77 10 10 10 NON R275 R273 TP98 R274 10 10 10 10 R289 10 TP93 R276 TP112 TP97 R291 TP111 R288 TP113 TP94 NON TP114 R290 C79 C82 NON NON R135 R133 NON C74 C72 NON TP101 TP102 TP103 TP104 TP107 TP106 TP109 TP108 NON R310 R306 R309 R301 NON R139 R137 R308 NON R300 510 R141 NON R120 10 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 510 R121 R282 24 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC26 CE0.1u 1 20 18 16 NPNB FB PNPB VCC3 R283 22 VCC45 510 510 R123 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 10 9 11 12 13 15 17 19 21 7 10 14 VCC3 R124 R284 24 PC25 CE0.1u 1 20 18 16 NPNB FB PNPB VCC3 R285 22 VCC45 HD151031FPEL IC20 NON E1 E2 1 19 LLAT7 CCH7 NNCHG7 LLAT7 CCH7 NNCHG7 D1 D2 D3 D4 D5 D6 D7 D8 IC25 2 3 4 5 6 7 8 9 LLAT3 CCH3 NNCHG3 E09A54RA PSAVE LAT RST 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC24 4 3 2 1 30 29 28 27 26 25 VCC3 TP116 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 LLAT3 CCH3 NNCHG3 FF1_DAC_A[0..9] DAOUT 8 E09A54RA PSAVE TP115 LAT RST 5 6 23 FF1_DAC_LAT2 /FF1_DAC_RESET IC23 /F1_POWER_SAVE FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF1_DAC_B[0..9] 4 3 2 1 30 29 28 27 26 25 FF1_DAC_B[0..9] C62 CE220p C63 CE220p C67 CE220p C68 CE220p NON NON NON NON NON NON TR45 2SA1213 R278 43 R279 43 TR46 2SC2873 TR47 2SA1213 R280 43 R281 43 TR48 2SC2873 TR41 2SA1746 TR42 2SC4131 TR43 2SA1746 TR44 2SC4131 SCK6_ZA SCK6_YA SCK6_ZB SCK6_YB SI6_ZA SI6_YA SI6_ZB SI6_YB NCHG7 CH7 LAT7 NCHG3 CH3 LAT3 C153 CE0.022u R119 4.7 /0.25W C65 CE0.1u C154 CE0.022u COM6_A R508 R_non COM6_B + C66 22u/50V R122 4.7 /0.25W C155 CE0.1u VHV2 SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB NCHG6 CH6 LAT6 VCC VHV2 VHV2 GND COM6_A GND COM6_A GND COM6_A GND COM6_B GND COM6_B GND COM6_B GND GND VCC GND GND GND GND GND LAT6 GND CH6 GND NCHG6 GND SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB VHV2 C61 CE0.1u 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN7 HEAD6 HEAD BOARD_Circuit Diagram 8/9 2 FF1_DAC_A[0..9] 2-24 2A 3A 4A G G 7 9 15 4 12 SSI7_A SSCK7 SSI7_A SSCK7 NON 1A IC29 1 VCC3 DAOUT 8 NON PSAVE LAT RST 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 4 3 2 1 30 29 28 27 26 25 SSI7_B TP132 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 IC28 SSI7_B FF1_DAC_A[0..9] DAOUT 8 NON PSAVE 23 /F1_POWER_SAVE TP131 LAT RST 5 6 FF1_DAC_LAT3 /FF1_DAC_RESET IC27 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 4 3 2 1 30 29 28 27 26 25 FF1_DAC_B[0..9] NON PC29 VCC3 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z 14 13 10 11 6 5 2 3 TP150R334 R335 R333 R319 TP137 R317 TP138R318 TP136 TP135R320 TP148 TP147R332 TP149 NON NON NON NON NON NON NON TP139 TP140 TP141 TP142 TP144 TP143 TP146 TP145 NON NON R146 NON DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND NON R147 R326 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC28 NON NON 24 NPNB FB PNPB VCC3 R327 22 20 18 16 NON VCC45 R149 NON NON DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND R150 R328 24 9 11 12 13 15 17 19 21 7 10 14 VCC3 PC27 NON NON 20 18 16 NPNB FB PNPB VCC3 R329 22 VCC45 C85 NON C86 NON C90 NON C91 NON TR61 NON R321 NON R322 NON TR62 NON TR63 NON R323 NON R324 NON TR64 NON TR57 NON TR58 NON TR59 NON TR60 NON SI7_ZB SCK7_ZA SCK7_YA SCK7_ZB SCK7_YB SI7_ZA SI7_YA COM7_B COM7_A R509 R_non + C88 NON SI7_YB C159 NON R145 NON C87 NON C160 NON R148 NON C161 NON VHV3 SCK7_ZA SCK7_YA SI7_ZA SI7_YA SCK7_ZB SCK7_YB SI7_ZB SI7_YB NCHG7 CH7 LAT7 VCC VHV3 VHV3 GND COM7_A GND COM7_A GND COM7_A GND COM7_B GND COM7_B GND COM7_B GND GND VCC GND GND GND GND GND LAT7 GND CH7 GND NCHG7 GND SCK7_ZA SCK7_YA SI7_ZA SI7_YA SCK7_ZB SCK7_YB SI7_ZB SI7_YB VHV3 2 FF1_DAC_B[0..9] C83 NON NON 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN10 HEAD7 HEAD BOARD_Circuit Diagram 9/9 2-4 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side) 2 It indicates the version of the Board. 2-25 SERVO BOARD_Arrangement Diagram (Soldering Side) 2 2-26 VCC VCC R12 R11 TP2 TP1 RA22 EXBA10E103J TP58 TP76 +A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_- Therm T72 T65 T71 T64 T70 /SensCov Serial_IN C7 52808-2691 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN2 VCC TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30 TP19TP17TP8 +A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN R9 R10 R13 100 100 100 Monitor CE470p C6 C8 CE470p C5 CE470p 53398-0590 5 4 3 2 1 CN12 11 CE470p C9 74LVC14 IC19E @/SensCVOrg @/SensC1 @/SensHOrg R169 10K VCC E1 E2 1 19 74LVC541 D1 D2 D3 D4 D5 D6 D7 D8 IC18 C106 CE1.0u 10 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 R159 10K 9 13 74LVC14 74LVC14 IC19F IC19C 74LVC14 IC19D 8 /SensWOrg CE0.1u 5 12 6 R109 R108 /SensC0 /SensC1 /SensCVOrg PC14 VCC3 18 17 16 15 14 13 12 11 T18 SEL2 RST T4 T14 VCC3 VCC3 T11 /CS1 /CS2 Q1 DTC114EK SEL6410E LED1 VCC R130 220 10K(NON) R160 Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS 2 3 4 5 6 7 8 9 12K 0.1% R166 VCC3 @/SensWOrg @/SensC0 RA23 EXBA10E103J VCC3 CE470p T66 100 100 To MOTSENS JUNCTION BOARD @/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1 52808-2691 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 1 10 2 9 3 8 4 7 5 CN1 6 10 2 9 3 8 4 7 5 6 To MOTSENS JUNCTION BOARD 2 JP2 Pad CE0.1u PC27 Ctrg_TXD Ctrg_RXD /SensHOrg /SerialStart 10K 10K SEL SEL1 2 VCC3 Y2 8.0MHz 3 1 R105 10K R154 RA21 EXBA10E103J CLK32 C102 CE22p P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 R106 NON VCC3 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 CE0.1u PC28 VCC3 LED SEL SEL1 TP156 TP158 TP159 R100 1.8K C104 CE18p R107 0 VCC3 T58 6 10K T17 220 /RD /HWR /LWR C103 CE0.1u FWE RA20 EXBA10E103J RA19 EXBA10E103J VCC3 RA12 EXBA10E103J /SensWOrg RA17 EXBA10E102J A[1..16] 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 PC23 CE0.1u D0 D1 D2 D3 D4 D5 D6 D7 10 2 9 3 8 4 7 5 MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA MtrI0_PB MtrI0_PA CE0.1u T43 T47 RA11 EXBA10E103J 6 1 VCC3 Serial_LOAD RA10 EXBV8V103J Sol_Rush Sol_Hold Mstep_Hold Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A FWE PC22 D4 D5 D6 D7 D15 D0 D1 D2 D3 VCC3 MtrW_PB MtrW_PA MtrH_PB MtrH_PA RA16 EXBV8V102J PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 IC15 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB H8S/267X-QFP144 P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) CPU ID:0010 VCC3 NMI WDTOVF A1 A2 A3 A4 A5 5 7 A1 4 A2 8 A3 3 A4 9 A5 2 A6 10 A7 10K VCC3 6 3 /H8S_RESET 5 A8 7 A9 4 A10 8 A11 3 A12 9 A13 2 A14 10 A15 1 R168 1 RA18 EXBV8V103J 10K R167 6 10 2 9 3 8 4 7 5 TP147 TP157 TP155 A6 A7 A8 A9 A10 A11 1 A12 A13 A14 A15 A16 A16 10K R152 R132 1 33 R153 10K 10K R133 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 1 D8 D9 D10 D11 R95 6 6 D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 D12 D13 D14 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5 7 4 8 3 9 2 10 1 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 /StepDrvEnable RA15 EXBA10E102J 5 7 4 8 3 9 2 10 6 2-27 1 VCC3 VCC3 MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA MtrADcy GND Serial_CLK Serial_LOAD Serial_OUT Serial_STORE MtrI3_PB MtrI3_PA OE 14 /RD CY7C1399 WE CS 27 20 22 /CS1 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 IC16 11 12 13 15 16 17 18 19 /LWR D0 D1 D2 D3 D4 D5 D6 D7 A[1..16] VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3 PC25 CE0.1u 28 21 23 24 25 26 1 2 3 4 5 6 7 8 9 10 /StepDrvEnable /HWR FANPWM1 FANPWM2 14 22 20 27 11 12 13 15 16 17 18 19 28 VCC3 E1 E2 1 19 18 17 16 15 14 13 12 11 CE0.1u PC11 VCC Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 74VHCT541 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3 PC24 CE0.1u 21 23 24 25 26 1 2 3 4 5 6 7 8 9 10 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 IC14 CY7C1399 GND OE CS WE I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 IC13 TP154 D[0..15] D8 D9 D10 D11 D12 D13 D14 D15 /StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2 SERVO BOARD_Circuit Diagram 1/4 2 NON B6P-VH 1 2 3 4 5 6 CN16 SOL_CURNT C114 NON TP162 R178 R179 NON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CN11 52808-2591 10K R111 10K R113 10K VCC VCC3 R112 10K R180 0 +41 /LESSTHANS /LESSTHANF /MTRERR /SRVBRD_RESET /SerialStart CropMark T68 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 VCC3 F0out VCC3 3403A +27 VCC CE0.1u D73 D1FS6 D81 D1FS6 6 5 100K 0.1% IC26B PC30 7 28 15 HS1 HS2 2 4 6 9 11 13 21 LG A LG B GND GND NC NC NC NC NC NC VSB R118 3 7 8 12 OUT1 OUT2 OUT3 OUT4 /Crop_ON PinchPos Cmd_StoM Cmd_MtoS NON CX1 10K F0in DDA_StoM DDA_MtoS INTDDA T60 T61 T62 T67 0 SOL_CURNT R189 10K R187 T83 T84 DDA_CLK /Cmd_HS_StoM /Cmd_HS_MtoS T59 VSA VREFA VREFB CR ENA A ENA B PHA PHB DECAY R192 220 22 23 20 25 27 16 26 17 18 C89 100u/63V R164 NON + +27 100u/25V + C90 VCC To MAIN BOARD SolPWM R181 NON R188 /SOL_EN CE3900p C117 RSA R114 CE820p C119 NC 13 10K R182 0(NON) RSB 10 SolDecay SolPh VDD GND VMTD 2 Cd OUT R155 2.2K/0.5W GND OUT 1 @Sol_ C129 CE0.1u D77 T8 TP134 VI 3 + CE0.1u C83 1 R134 2 + 1 2 3 4 + - 2 3403A 1 C120 CE0.1u +15 74LVC14 UPA1759(NON) Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2 IC29 T85 3 IC19B C105 CE470p Q5 2SK2796S R177 47/1W 8 7 6 5 4 D71 D1FL20U(NON) TP100 +27 R119 100 /RESET CLK32 C87 CE470p 1 2 3 4 5 6 7 8 53398-0890 CN5 Sol_+ Sol_- @FanFA @Fan0 @FANPWM1 @FANPWM2 T2 TP124 TP3 RX1 100K PC18 CE1.0u 33 TDI 4 3 2 1 R46 10K R49 10K VCC3 Serial_LOAD Serial_CLK Serial_IN Serial_OUT RA4 EXBV8V101J 5 4 5 6 3 6 7 2 7 8 1 8 TMS TCK /CS2 Mstep0A Mstep0B Mstep1A Mstep1B Mstep_Hold T22 T25 TP137 TP133 TP136 TP135 R85 D[0..3] A[1..4] CropSens A1 A2 A3 A4 D0 D1 D2 D3 TP80 TP79 TP77 To CUT CARI BOARD 52808-1291 1 2 3 4 5 6 7 8 9 10 11 12 CN13 D52 D1FL20U(NON) R104 1.0K VCC3 3 2 VM C88 CE0.1u R110 NON R176 D72 PTZ43A 47/1W R165 100 CE0.1u R194 10K VCC3 2 PC29 VCC3 74LVC14 IC19A C84 100u/25V R135 0 100 VO 1SS355 1 +27 FANPWM2 PinchPos /Crop_ON CropSens EXCML20A390 TP169 TP166 VCC TP167 TP160 IC26A 3 + TP168 EXCML20A390 D17 DE3L20U FL18 FL17 C85 C123 100u/25V CE0.1u 1SS355 5 1 R163 1.0K T69 VCC3 IC25 TA7815 uPC2933T IN Q8 1 2 D78 Q4 2SJ535 VMTD DTC114EK Q3 +41 CropMark D74 R117 D1FS6 1.0ohm/1W D82 D1FS6 R101 1K/0.5W RN5VD29A 2 3 IC21 MtrPower VCC R116 100K 0.1% 1 14 12K 0.1% R200 4.7K 0.1% VMMA VMMB R199 R201 R115 4.7K 0.1% VCC ALM 12K 0.1% 3 1 19 24 C82 1000u/63V 4 11 VCC3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 T63 T5 T6 T7 TCK TMS TDO TDI GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND 1 2 3 4 1 2 3 4 UPA1759 Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2 IC27 UPA1759 Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2 IC28 MtrC0_0_ MtrC0_1_ isp Download TP143TP82TP81 VCC3 PC16 CE1.0u 8 7 6 5 8 7 6 5 MtrH_0_ MtrH_1_ /LWR C92 + 100u/63V MtrC1_0_ MtrC1_1_ VMTD 1.0K R162 /StepDrvEnable M4A3-64/64 TQFP100 IC10 D42 GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND C42 10u/100V C53 10u/100V C58 10u/100V L RCH895-181K L4 L RCH895-181K D69 D2FS6 L3 L RCH895-181K Therm D70 D2FS6 L2 + + + 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 TP85 TP78 TP93 TP75 R60 0ohm/1W SerTU_CLK SerTU_LOAD SerTU_OUT SerTU_IN @/SensR0 @/SensR1 CE470p C80 Ctrg_RXD CE470p R97 100 R148 100 MtrWDcy MtrI3Dcy MtrI2Dcy MtrI1Dcy MtrI0Dcy MtrHDcy MtrC1Dcy MtrC0Dcy C100 100 C34 R38 10K /SensCov R82 CE0.1u PC15 VCC VCC C70 CE470p VCC3 RA6 EXBA10E102J T20 T21 T9 T10 T12 T13 T15 T16 18 17 16 15 14 13 12 11 To FAN JUNCTION BOARD 53398-0390 1 2 3 CN7 E1 E2 1 19 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 74VHCT541 D1 D2 D3 D4 D5 D6 D7 D8 IC9 2 3 4 5 6 7 8 9 1 To HEAD BOARD MtrI2_1_ MtrI3_1_ MtrI3_0_ MtrW_1_ MtrW_0_ PC19 CE1.0u Serial_STORE Ser500_IN TDI_1 53398-0490 1 2 3 4 CN4 +FAN -FAN Ser500_CLK Ser500_LOAD Ser500_OUT TP94 TP88 TP105 +27 L RCH895-181K(NON) D51 D2FS6 + D2FS6(NON) C37 10u/100V(NON) L1 PC17 CE1.0u MtrI0_0_ MtrI0_1_ SerTU_STORE IC23 MTD2005F MtrI1_0_ MtrI1_1_ R86 10K VCC C73 CE470p R142 100 100 100 R150 C101 CE470p CE470p R39 R89 RST SEL2 SEL1 SEL Sol_Rush Sol_Hold Mstep2A Mstep2B MtrADcy MtrA_PA MtrA_PB Ctrg_TXD +41 100 TP69 TP65 TP71 TP66 TP62 C75 CE470p /StepDrvEnable1 SerCtrg_CLK SerCtrg_LOAD SerCtrg_OUT SerCtrg_IN VCC VCC +27 VCC3 TP138 TP152 TP153 TP145 TP144 TP146 VCC for TU for 500cc for 500cc 53398-0690(NON) 1 2 3 4 5 6 CN10 Sensor(Reserve) 5267-09A(NON) 1 2 3 4 5 6 7 8 9 CN14 52808-2891(NON) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN6 53398-0790 1 2 3 4 5 6 7 CN3 52808-0691 1 2 3 4 5 6 CN8 To INKTANK BOARD TP142 TP140 TP141 TP139 VCC TP89 /RD 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 MtrI2_0_ TP125 TP90 VCC 6 10 2 9 3 8 4 7 5 TP126 TP165 TP163 TP161 TP164 150 R99 TP95 TP101 R149 22K 5 10K R186 GND R185 3 22K R98 TP92 TP129 TP96 + 2-28 R151 150 TP91 TP97 TP102 TP130 TP98 TP106 TP131 TP99 TP107 TP132 2 - VCC3 SERVO BOARD_Circuit Diagram 2/4 MtrI1_1_ MtrI1_0_ MtrI0_1_ MtrI0_0_ 3.3K R36 1.0K TP52 R37 3.3K R34 1.0K TP55 R129 3.3K R32 1.0K TP46 R33 3.3K R30 1.0K TP54 R128 VCC C29 CE3900p R35 CE0.047u 10K C31 TP51 VCC CE0.047u C28 MtrI1_PA MtrI1_PB MtrI1Dcy PUMP1 CE820p C21 D12 D1FS6 VMTD FL12 TP70 EXCML20A390 D29 EXCML20A390 D1FS6 TP67 FL13 D27 EXCML20A390 D1FS6 D28 EXCML20A390 D1FS6 TP72 FL14 D26 D1FS6 TP59 FL15 PUMP2 +A_I0 +B_I0 -A_I0 -B_I0 MtrI2_0_ TP21 R126 MtrI3_0_ MtrI2_1_ TP22 R127 3.3K R16 1.0K TP12 R17 3.3K R14 1.0K VCC C11 CE3900p TP14 R15 CE0.047u 10K C13 C1 TP4 CE820p CE0.047u TP11 C10 MtrI2_PA MtrI2_PB MtrI2Dcy TP5 C22 TP47 TP48 VSA 220 VSB R28 0.68ohm/1W 220 27 LG A LG B NC NC NC NC R29 7 21 9 15 16 19 OUT1 OUT2 OUT3 OUT4 8 20 10 12 14 18 + C81 1000u/63V VMTD R27 0.68ohm/1W R26 1 ENA A ENA B VREFA VREFB CR 2 26 4 PHA PHB DECAY 5 23 24 6 22 VCC ALM 25 3 C23 CE820p D16 D1FS6 D14 D1FS6 D15 D1FS6 D13 D1FS6 CE0.22u/50V C33 D33 EXCML20A390 D1FS6 D31 EXCML20A390 D1FS6 TP56 FL9 TP60 FL10 D32 EXCML20A390 D1FS6 D30 D1FS6 TP61 FL11 +A_I1 +B_I1 -A_I1 -B_I1 MtrC0_1_ MtrC0_0_ MtrI3_1_ 3.3K R78 1.0K TP128 R75 3.3K R77 1.0K TP122 R74 3.3K R20 1.0K TP16 R21 3.3K R18 1.0K VCC C64 CE3900p R76 CE0.047u 10K C66 TP114 R1 VSA VREFA VREFB CR 2 26 4 1 ENA A ENA B PHA PHB DECAY VCC ALM IC1 MTD2005(NON) 6 22 5 23 24 25 3 VCC 220 VSA 220 220 VSA VREFA VREFB CR R67 0.68ohm/1W R65 22 23 20 25 ENA A ENA B PHA PHB DECAY 26 17 18 27 16 VCC ALM IC8 MTD2005F 19 24 VCC R6 0.68ohm/1W R5 1 ENA A ENA B VREFA VREFB CR 2 26 4 PHA PHB DECAY VCC ALM IC2 MTD2005 6 22 5 23 24 25 3 VCC R2 0.68ohm/1W(NON) TP116 TP108 PC8 CE0.1u TP7 C59 CE820p CE0.047uTP115 C65 C3 TP6 CE820p TP127 MtrC0_PA MtrC0_PB MtrC0Dcy C15 CE3900p R19 CE0.047u 10K C17 VCC CE0.047uTP15 C14 MtrI3_PA MtrI3_PB MtrI3Dcy TP13 VMMA VMMB FL16 TP63 EXCML20A390 CE0.22u/50V VMTD R24 0.68ohm/1W VMTD TP49 IC4 MTD2005 27 VSB D10 D1FS6 D11 D1FS6 D9 D1FS6 CE0.22u/50V C32 TP9 TP10 PC1 CE0.1u C26 CE0.22u/50V PC2 CE0.1u VCC 7 21 9 15 16 19 LG A LG B NC NC NC NC 220 10 12 14 18 OUT1 OUT2 OUT3 OUT4 R25 8 20 VMMA VMMB VMTD C30 CE820p TP50 220 R23 0.68ohm/1W R22 VSA VREFA VREFB CR 2 26 4 1 ENA A ENA B PHA PHB DECAY 5 23 24 6 22 VCC ALM IC3 MTD2005 25 3 VCC PC4 CE0.1u C20 CE820p C25 TP41 TP42 PC3 CE0.1u TP43 CE3900p R31 CE0.047u 10K C27 CE0.047u TP45 C24 MtrI0_PA MtrI0_PB MtrI0Dcy TP44 T1 RSA 11 PG /StepDrvEnable1 RSA 11 RSB 17 PG 13 PG 13 RSB 17 RSA 11 RSA 11 13 PG 7 21 9 15 16 19 27 LG A LG B NC NC NC NC VSB VSB 3 7 8 12 28 15 HS1 HS2 2 4 6 9 11 13 21 OUT1 OUT2 OUT3 OUT4 LG A LG B GND GND NC NC NC NC NC NC VSB R68 0.68ohm/1W R66 1 14 VMMA VMMB 220 VMTD R7 0.68ohm/1W 220 27 LG A LG B NC NC NC NC R8 7 21 9 15 16 19 OUT1 OUT2 OUT3 OUT4 8 20 10 12 14 18 VMMA VMMB VMTD R3 0.68ohm/1W(NON) 220 10 12 14 18 OUT1 OUT2 OUT3 OUT4 R4 8 20 VMTD VMMA VMMB RSB 17 RSB 17 VCC RSA 5 MtrH_0_ TP112 R50 TP120 PUMP4 MtrW_0_ TP110 R69 VCC C45 CE3900p C40 CE820p TP111 R52 CE0.047u 10K C47 TP83 VMTD D8 D1FS6 TP113 R55 TP123 C56 CE820p C60 CE820p D67 D1FS6 EXCML20A390 D68 D1FS6 D64 EXCML20A390 D1FS6 FL34 D63 D1FS6 FL36 FL37 EXCML20A390 D66 EXCML20A390 D1FS6 FL35 D65 D1FS6 D61 D1FS6 CE0.22u/50V C54 +A_C0 +B_C0 -A_C0 -B_C0 MtrC1_1_ MtrC1_0_ R59 1.0K 3.3K TP121 R56 R58 1.0K 3.3K VCC C48 CE3900p R57 CE0.047u 10K C50 TP86 TP117 C43 CE820p CE0.047u TP87 C49 MtrC1_PA MtrC1_PB MtrC1Dcy TP109 C61 CE3900p R71 CE0.047u 10K C63 VCC CE0.047u TP104 TP103 C62 PC6 CE0.1u R73 1.0K 3.3K TP118 R70 R72 1.0K 3.3K TP151 C55 D62 D1FS6 MtrW_1_ CAP UP/DOWN +A_I3 +B_I3 -A_I3 -B_I3 MtrW_PA MtrW_PB MtrWDcy CE0.22u/50V C4 CE820p D23 EXCML20A390 D1FS6 TP20 FL1 D25 EXCML20A390 D1FS6 D24 EXCML20A390 D1FS6 TP24 FL2 D22 D1FS6 TP25 FL3 D6 D1FS6 D7 D1FS6 D5 D1FS6 CE0.22u/50V C19 TP149 R54 1.0K 3.3K TP119 R51 CE0.047u TP84 C46 CE0.22u/50V FL4 TP31 EXCML20A390 MtrH_1_ R53 1.0K 3.3K TP150 PC7 CE0.1u VMTD D21 EXCML20A390 D1FS6(NON) TP33 FL5 D19 EXCML20A390 D1FS6(NON) D20 EXCML20A390 D1FS6(NON) TP35 FL6 D18 D1FS6(NON) TP28 FL7 +A_I2 +B_I2 -A_I2 -B_I2 MtrH_PA MtrH_PB MtrHDcy C16 CE820p C2 D1FS6(NON) D4 D1FS6(NON) D2 D1FS6(NON) D3 D1 D1FS6(NON) CE0.22u/50V FL8 TP32 EXCML20A390 TP148 C18 PC5 CE0.1u C12 PUMP3 (Reserve) T3 CE0.22u/50V VMTD /StepDrvEnable2 VCC R94 1.0K 220 VSA VREFA VREFB CR ENA A ENA B PHA PHB DECAY VCC ALM IC5 MTD2005F 220 VSA 220 R47 1.0ohm/1W(NON) R44 VSA VREFA VREFB CR 23 20 25 PHA PHB DECAY VCC ALM ENA A ENA B 22 3 7 8 12 28 15 HS1 HS2 2 4 6 9 11 13 21 OUT1 OUT2 OUT3 OUT4 LG A LG B GND GND NC NC NC NC NC NC VSB 220 LG A LG B GND GND NC NC NC NC NC NC VSB 3 7 8 12 28 15 HS1 HS2 2 4 6 9 11 13 21 OUT1 OUT2 OUT3 OUT4 LG A LG B GND GND NC NC NC NC NC NC VSB R48 1.0ohm/1W(NON) R45 1 14 VMMA VMMB 220 VMTD R64 0.68ohm/1W R62 28 15 HS1 HS2 2 4 6 9 11 13 21 OUT1 OUT2 OUT3 OUT4 1 14 3 7 8 12 VMMA VMMB VMTD R43 1.0ohm/1W R41 1 14 220 VMTD VMMA VMMB IC6 MTD2005F(NON) 27 16 26 17 18 19 24 VCC R63 0.68ohm/1W R61 22 ENA A ENA B VREFA VREFB CR 23 20 25 PHA PHB DECAY VCC ALM IC7 MTD2005F 1.0ohm/1W 27 16 26 17 18 19 24 VCC R42 R40 22 23 20 25 27 16 26 17 18 19 24 VCC RSB 13 NC 13 RSA 5 RSB 10 RSA 5 RSA 5 NC 13 RSB 10 RSB 10 NC 13 NC 13 2-29 10 R96 1.0K C36 RESERVE D49 D45 D50 EXCML20A390 D1FS6(NON) D46 EXCML20A390 D1FS6(NON) FL26 D48 EXCML20A390 D1FS6(NON) FL27 D60 EXCML20A390 D1FS6 D1FS6(NON) D47 D1FS6(NON) C44 CE820p FL31 D56 EXCML20A390 D1FS6 FL30 +A_W +B_W -A_W -B_W WIPER D1FS6(NON) VMTD FL32 FL33 EXCML20A390 D58 EXCML20A390 D1FS6 D54 D1FS6 FL29EXCML20A390 +A_C1 +B_C1 D44 -A_C1 D1FS6(NON) FL28 -B_C1 D43 D1FS6(NON) CE0.22u/50V C38 CE0.22u/50V C39 C57 CE820p D59 D1FS6 D55 D1FS6 D57 D1FS6 D53 D1FS6 CE0.22u/50V C51 VMTD D37 EXCML20A390 D1FS6 FL22 D40 D1FS6 D41 EXCML20A390 D1FS6 D39 EXCML20A390 D1FS6 FL23 D36 D1FS6 WIPER HEIGHT D38 D1FS6 CE0.22u/50V C52 C41 CE820p VMTD FL25 EXCML20A390 +A_H +B_H D35 -A_H D1FS6 FL24 -B_H D34 D1FS6 CE0.22u/50V C35 CE0.22u/50V SERVO BOARD_Circuit Diagram 3/4 2 C67 CE1000p 1 2 3 4 5 VCC3 RA14 EXBA10E103J R156 R157 1.0K 47 47 R93 10K C78 CE1000p VCC 53398-0590 R217 R218 DDA_CLK DDA_MtoS DDA_StoM CN9 Moni t or 47K R146 2.2K RA2 EXBA10E103J R91 R92 1 6 1.0K VCC3 T24 T28 T19 T23 C79 CE1000p T32 T31 T35 T34 DDA_CLK DDA_MtoS DDA_StoM 2.2K 1.0K R90 10K RA13 EXBA10E103J IC11 CY7C1399 VCC3 R158 1.0K C71 CE1000p CE0.022u C95 CE0.022u C99 SOL_CURNT Y_CURNT X_CURNT R145 6 VM 1 VCC3 CE1000p VD[0..15] C97 CE0.1u VA[0..15] C72 CE1000p C74 C98 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 R147 470 RA7 EXBA10E103J CE0.022u C96 CE1000p CE0.022u 1 VA0 5 VA1 7 VA2 4 VA3 8 VA4 3 VA5 9 VA6 2 VA7 10 WE 27 /VHWR 11 12 13 15 16 17 18 19 VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15 10 VD8 2 VD9 9 VD10 3 VD11 8 VD12 4 VD13 7 VD14 5 VD15 CS R144 470 CE1000p C76 C77 Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS 5 7 4 8 3 9 2 10 2 JP1 Pad R138 10K R137 VCC3 10K(NON) Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS 6 3 1 R81 10K R80 NON VCC3 RA9 EXBA10E103J VCC3 5 7 4 8 3 9 2 10 RA1 EXBA10E103J R79 0 VFWE PC20 CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 PC21 CE0.1u R84 2.2K 1 6 5 7 4 8 3 9 2 10 8.0MHz Y1 C68 CE22p SCLK 33 R141 CE18p C69 1.8K R83 F0out F0in /LESSTHANS /LESSTHANF /VCS1 Mode P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 VCC3 CPU ID:0001 VA[0..15] R139 10K R140 10K 6 R103 2.2K /X_A /X_B /XM_A /XM_B /X_A /X_B XPWMXPWM+ /H8S_RESET /XG_A /XG_B /RESET T30 T29 T27 T26 SolPWM 5 7 4 8 3 9 2 10 Y_PWM 13 14 15 16 17 18 19 20 21 22 23 24 SelPWMMode Y_DIR MtrPower T37 /Y_B /Y_A VD4 VD5 VD6 VD7 VFWE VD0 VD1 VD2 VD3 PC26 CE1.0u PC10 CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 PC9 CE0.1u VCC3 SEL6410E DTC114EK /PWM_ENin /MTRERR G_CCW G_CW VD[0..15] PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF /SRVBRD_RESET 3 1 /VRD /VHWR /ENC_CHECK /SerialStart CE0.1u C93 2 LED2 10 2 9 3 8 4 7 5 6 1 VCC3 Y_PWMMinus INTDDA T36 T33 VFWE 1 6 VCC3 R88 10K I/O I/O I/O I/O VCC3 NC GND I/O I/O I/O I/O I/O IC17 M4A3-64/32-TQFP48 FANPWM1 I/O I/O I/O I/O I/O GND NC VCC3 I/O I/O I/O I/O 48 47 46 45 44 43 42 41 40 39 38 37 VCC3 YP_PWM YP_DIR /PWM_EN YM_PWM YM_DIR R87 10K FANPWM2 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 E1 E2 1 19 PC12 CE1.0u 74VHCT541 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 Y_PWMMinus T56 T57 T54 G_CCW G_CW PWM_EN Y_PWM Mode PC13 CE0.1u IC24 11 12 13 14 15 16 17 18 19 20 22 22 22 22 22 10K R173 X_CURNT C118 CE0.22u PWM_EN XPWM+ XPWM- 18 R175 17 R174 16 R172 15 R171 14 R170 13 12 11 VCC 100 PWM_EN R184 IC20 100 100 XPWM+ R193 XPWMR183 C128 CE0.022u 8 3403A VCC IC26C 9 10 100K 0.1% 10 C86 9 CE0.022u 8 7 6 5 4 3 2 1 HIN LIN SD VSS N.C N.C N.C N.C N.C 15 4 10 16 5 9 HIN LIN SD VSS N.C N.C N.C N.C N.C 12 14 13 15 4 10 16 5 9 IR2112S VDD 11 IC30 IR2112S VDD 12 14 13 IC31 VCC VCC 11 R123 L6201PS GND GND NC NC IN1 IN2 BOOT2 BOOT1 OUT1 Vref SENSE VS ENABLE OUT2 NC NC NC NC GND GND /Y_A +15 VM /Y_B 2 VB COM LO VCC VS +15 +15 VM 1 3 LO 6 VS VCC COM 7 8 VB HO IC22D /Y_B 8 IC22C /X_B 6 /XM_B /Y_A PC31 CE0.1u /XM_A D80 DAN202K HO IC22A 2 VCC3 /X_A R208 0.1ohm/1W /XG_B /XG_A C116 CE0.1u R191 22 R205 22 CE0.22u/50V C122 D79 DAN202K 2 1 3 6 +15 C115 CE0.1u R190 22 R204 22 7 CE0.22u/50V C121 8 1 74LVC14 IC22B 4 11 74LVC14 IC22F 13 74LVC14 Q6 FS30ASJ-2 Q9 FS30ASJ-2 VM Q7 FS30ASJ-2 FS30ASJ-2 Q10 VM + VM C130 CE1000p C91 100u/63V 74LVC14 3 CE1000p C133 IC22E 9 74LVC14 5 74LVC14 10 12 CE0.22u/50V CE0.22u/50V 1 220 IC12 H8S/267X-QFP144 VA0 VA1 VA2 VA3 VA4 VA5 1 VD12 VD13 VD14 R136 C94 CE1.0u VA6 VA7 VA8 VA9 VA10 VA11 VD15 RA3 EXBA10E103J VA12 VA13 VA14 VA15 12K 0.1% R211 10 2 9 3 8 4 7 5 Test0 T46 Test1 T42 R215 VD8 VD9 VD10 VD11 Test2 T39 Test3 T45 Test4 T41 Test5 T38 Test6 T44 Test7 T40 100K 0.1% 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 SolPh SolDecay /SOL_EN 33 PhB+ R206 470 VCC 53398-0890 1 2 3 4 5 6 7 8 CN15 1 2 3 4 /ENC_CHECK 8 7 6 5 Y_CURNT 14 4 3 2 1 EXBV8V102J RA25 VCC3 5 4 5 6 3 6 7 2 7 8 1 8 VCC IC26D 13 12 R122 100K 0.1% 3403A 5267-07A 1 2 3 4 5 6 7 CN18 VCC 5267-08A 1 2 3 4 5 6 7 8 CN17 To SCAN MOTOR EXCML20A390 FL21 FL19 R120 0.1ohm/1W EXCML20A390 R121 0.1ohm/1W 8 7 6 5 EXBV8V470J 1 2 3 4 RA24 EXCML20A390 FL20 FL38 EXCML20A390 VCC To FEED MOTOR To GRIT ENCODER BOARD C136 CE0.1u PhA+ R202 470 CE1000p C110 VCC R131 220 C108 R143 470 6 21 VA0 23 VA1 24 VA2 25 VA3 26 VA4 1 VA5 2 VA6 3 VA7 4 VA8 5 VA9 6 VA10 7 VA11 8 VA12 9 VA13 10 VA14 22 /VRD 20 /VCS1 OE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 6 1 VA8 5 VA9 7 VA10 4 VA11 8 VA12 3 VA13 9 VA14 2 VA15 10 CE1000p C109 C107 10 R195 2 1 CE1000p C111 Q2 SelPWMMode T49 T48 CE0.1u CE0.1u 12K 0.1% R210 R216 4.7K 0.1% CE0.1u 10 3 R209 4.7K 0.1% CE0.1u C125 C124 R197 2 1 3 R198 15K R196 15K CE1000p C112 C126 C127 D76 UDZS16B C135 C134 CE0.22u/50V CE0.22u/50V 1.0K R203 CE1000p C113 VCC3 100K 0.1% 1.0K TMS 28 YM_DIR YM_PWM YP_DIR YP_PWM TCK T51 VCC3 GND 14 SCLK TDO R213 12K 0.1% R124 4.7K 0.1% TDI_1 R161 Y_DIR /PWM_EN /PWM_ENin 12 11 10 9 8 7 6 5 4 3 2 1 I/O I/O I/O I/O TCK GND NC CLK0/I0 TDI I/O I/O I/O I/O I/O I/O TMS CLK1/I1 NC GND TDO I/O I/O I/O I/O 25 26 27 28 29 30 31 32 33 34 35 36 T50 T53 T52 T55 R214 R212 12K 0.1% 4.7K 0.1% R125 2-30 + + RA8 EXBA10E103J - - RA5 EXBA10E103J D75 UDZS16B C132 C131 CE0.22u/50V CE0.22u/50V 1.0K R207 2 /H8S_RESET R102 SERVO BOARD_Circuit Diagram 4/4 2-5 HEATER BOARD HEATER BOARD_Arrangement Diagram (Component Side) It indicates the version of the Board. 2 2-31 1 2 3 4 5 6 7 8 10 9 13 12 PC12 CE0.1u VCC DRYER_ON DRYER_THM VCC PC7 CE0.1u 1 2 3 4 5 6 7 5267-07A CN3 + C9 100u/63V C2 10u/16V + VCC + C1 10u/16V PC2 CE0.1u +24V PC3 CE0.1u VCC3 From SERVO BOARD 5 4 3 2 1 33 R50 VCC 33 R51 T32 0 R39 33 33 R31 R41 53398-0590 CN8 PC1 CE0.1u Monitor /DRYER_E BLW_FB T29 33 33 PRE-H_ON PRINT-H_ON AFTER-H_ON VCC3 CE0.1u PC15 R34 R23 VCC3 74LVC08 IC6C 8 74LVC08 IC6D 11 /SUB_ERROR 1 19 AFTER-H_THM T7 10K(NON) R10 T25 10K R12 33 T24 CE100p R21 R22 10K 1% 10K R11 PRINT-H_THM PRE-H_THM R20 10K 1% To EXT JUNCTION BOARD 53398-0890 CN7 53398-1271 1 2 3 4 5 6 7 8 9 10 11 12 CN5 R33 10K 1% To HEATER CONTROL BOARD To MAIN BOARD 53398-1190 R30 10K 1% 2.2K R2 CE100p C13 R42 10K 1% R60 74LVC541 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11 VCC3 VCC3 10K 8 11 T8 T9 C24 CE100p 9 10 6 13 CE0.1u 74LVC14 74LVC14 IC4C IC4F 5 1 1 5 12 VCC3 1 2 3 4 R43 1 2 3 4 /CS1 8 7 6 5 8 7 6 5 T31 T30 T34 T33 T19 T18 T27 T26 8 7 6 5 8 7 6 5 EXBV8V103J 1 2 3 4 RA6 EXBV8V103J 10K 1 2 3 4 RA7 R26 10K R27 10K(NON) R13 2.2K T14 T15 T16 T17 T12 VCC3 3 GND Cd RN5VD29A 2 VDD OUT 4 4 3 2 1 74LVC08 IC6A 33 VCC3 33 4 3 2 1 5 6 7 8 RA10 EXBV8V102J T20T21 VCC3 R25 R24 10K 10K R18 R1 2 1 VCC3 RA4 EXBA10E103J PC10 CE0.1u VCC3 IC4B IC7 3 74LVC14 2 /ServoReset /HeaterReset 74LVC14 IC4A C25 CE0.1u T38 HEATER BOARD 74LVC14 74LVC14 IC4D IC4E T2 R57 1.0K /SerialStart VCC3 T1 VCC3 PC11 CE0.1u R35 10K 1% 2 3 4 5 6 7 8 9 CE0.1u C17 IC2 CE0.1u C16 R32 10K 1%(NON) CE100p CE0.1u C19 C15 10K R8 CE100p C14 10K R62 R40 10K 1% 10K R7 CE100p C11 CE0.1u 1 C10 10K R61 CE0.1u(NON) C18 1SS355 D4 C21 1SS355 D3 C20 1SS355 D7 CE0.1u 1SS355 D5 C23 1SS355 D8 CE0.1u 1SS355 1SS355 D6 C22 1SS355 6 T3 F0IN F0OUT /SERIAL_START /SUB_RESET /SUB_ERROR /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM 5 6 7 8 PC9 CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 PC6 CE0.1u R14 1.8K C6 CE18p 3 5 4 Y1 8.0MHz 74LVC08 IC6B 6 T44 T4 C8 CE0.1u R4 220 VCC3 RA1 EXBA10E103J VCC3 /H8S_RESET R59 1.0K VCC3 C7 CE22p P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 0 R63 1 2 3 4 5 6 7 8 9 10 11 0 R64 VCC3 0 R65 CE0.1u 6 CPUID_1 CPUID_2 CPUID_3 0(NON) R66 A0 A1 A2 A3 A4 A5 T6 T11 T5 T10 CPU ID:0100 RA11 EXBA10E103J RA12 EXBA10E103J RA13 EXBA10E103J VCC3 2 PC8 CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 PC5 CE0.1u D4 D5 D6 D7 D15 D0 D1 D2 D3 T23 T22 T28 10 2 9 3 8 4 7 5 D0 D1 D2 D3 D4 D5 D6 D7 R46 R47 R52 R53 R28 R29 R38 R36 R37 R44 R45 0 0 0 0 10K 10K 10K 0 0 0 0 HEAT-B_ON HEAT-C_ON Cooling FAN BLW_ON HEAT-D_ON 10 2 9 3 8 4 7 5 D8 D9 D10 D11 D12 D13 D14 D15 /SerialStart /DRYER_E /RD /HWR LED1 LNJ308G8LRA Q1 DTA114EKA /SUB_ERROR R6 220 VCC3 HEAT-A_ON C12 CE100p PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF H8S/267X-QFP144 IC3 5 A0 7 A1 4 A2 8 A3 3 A4 9 A5 2 A6 10 A7 1 10 2 9 3 8 4 7 5 1 A6 A7 A8 A9 A10 A11 6 D10 33 R3 6 10 2 9 3 8 4 7 5 A12 A13 A14 A15 5 A8 7 A9 4 A10 8 A11 3 A12 9 A13 2 A14 10 A15 1 D9 D8 D9 D10 D11 PC4 6 CPUID_0 D12 D13 D14 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 5 7 4 8 3 9 2 10 1 3 VCC3 6 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 6 1 6 1 A[0..15] RA9 EXBA10E103J T35 T36 T39 T41 T40 T42 D8 D9 D10 D11 D12 D13 D14 D15 VCC3 VCC3 5 7 4 8 3 9 2 10 1 2-32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 RA3 EXBA10E103J WE CS OE GND 27 20 22 14 T13 R68 VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 10 2 9 3 8 4 7 5 E1 E2 1 19 RA8 EXBA10E103J Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 10K 1% VCC3 6 1 2 3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3 10K 1% 28 21 23 24 25 26 1 2 3 4 5 6 7 8 9 10 74VHCT541 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 IC5 R70 R69 0.1/1W /CS1 CY7C1399 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 IC8 11 12 13 15 16 17 18 19 6 10K 10K 10K 10K RA5 EXBA10E103J R5 R19 R9 R15 RA2 EXBA10E103J 5 7 4 8 3 9 2 10 1 PC13 CE0.1u T37 T43 Reserve 10K C26 CE1000p R67 8 7 6 5 A[0..15] 53398-0990(NON) 1 2 3 4 5 6 7 8 9 CN6 100 100 100 100 100 100 100 100 T45 UPA1759 Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2 IC1 BA10358F 270K - 1 2 3 4 IC9A 18 R48 17 R49 16 R17 15 R54 14 R16 13 R55 12 R56 11 R58 VCC R71 + PC14 CE0.1u 2 1 CN4 C4 CE0.1u + BLW_FB PRE-H_ON DRYER_ON + - 5 6 7 VCC BA10358F IC9B 4 8 5267-02A 1 2 CN1 BA10358F IC9C C3 CE0.1u +24V L1 SBC8-151-202 D2FS6 To EXT JUNCTION BOARD C5 10u/100V PRINT-H_ON AFTER-H_ON D1 PC16 CE0.1u HEATER BOARD_Circuit Diagram 1/2 2-33 5267-02A(NON) 1 2 CN401 C403 PC400 10u/16V CE0.1u + VCC pre_heater_on print_heater_on after_heater_on after_therm print_therm pre_therm HEATER CONTROL BOARD 5267-03A(NON) 1 2 3 CN400 53398-1271 1 2 3 4 5 6 7 8 9 10 11 12 CN402 From HEATER BOARD B03P-VL 1 2 3 1 1 1 0 R405 0 R404 0 3 FH4 F3 FH6 D402 1SS355 Q405 S202SE2 FUSE 250V / 6.3A PFC-5000 PFC-5000 FH5 VCC R401 220 D401 1SS355 Q404 S202SE2 VCC R402 C402 220 CE0.1u(NON) Q402 DTC114EK R403 3 F2 VCC FUSE 250V / 6.3A PFC-5000 PFC-5000 FH3 C401 CE0.1u(NON) Q401 DTC114EK FH2 D400 1SS355 Q403 S202SE2 R400 C400 220 CE0.1u(NON) Q400 DTC114EK 3 F1 FUSE 250V / 6.3A PFC-5000 PFC-5000 FH1 2 CN403 2 2 2 4 3 4 3 4 3 1 2 2 1 1 From AC JUNC BOARD AFTER-THERM PRINT-THERM PRE-THERM 53014-06 1 2 3 4 5 6 CN404 B2P3-VH 1 2 3 CN409 B4P7-VH 1 2 3 4 5 6 7 CN413 B2P3-VH 1 2 3 CN410 B2P3-VH 1 2 3 CN407 B4P7-VH 1 2 3 4 5 6 7 CN412 B2P3-VH 1 2 3 CN408 B2P3-VH 1 2 3 CN405 B4P7-VH 1 2 3 4 5 6 7 CN411 B2P3-VH 1 2 3 CN406 AFTER HEATER THERMISTOR PRINT HEATER THERMISTOR PRE HEATER THERMISTOR AFTER HEATER 2 to 117/230V SELECT JUMPER AFTER HEATER 1 PRINT HEATER 2 to 117/230V SELECT JUMPER PRINT HEATER 1 PRE HEATER 2 to 117/230V SELECT JUMPER PRE HEATER 1 1 CN300 VFAN B03P-VL 1 2 3 B2P3-VH CN303 1 2 3 B2P3-VH CN302 1 2 3 CN301 D200 RD3.0 MD-S8100-90 1 2 3 4 5 6 7 8 CN201 To EXT DU-540(DRYER) HVCC To DU-540(BLOWER) MD-S6100-90 5 3 1 2 4 6 CN200 To EXT JUNCTION BOARD To DC POWER UNIT 2 To DC POWER UNIT 1 EXT JUNCTION BOARD /dryer_enable dryer_on PC201 CE0.1u HVCC From HEATER BOARD 53398-0890 1 2 3 4 5 6 7 8 CN203 After-H Thermistor PRINT-H Thermistor PRE-H Thermistor AC JUNCTION BOARD dryer_therm1 PC200 CE0.1u(NON) From HEATER BOARD 5267-02A 1 2 B03P-VL From POWER SW 23 CN202 53014-02 1 2 53014-02 CN102 1 2 53014-02 CN101 1 2 CN100 THERMISTOR JUNCTION BOARD To HEATER CONTROL BOARD 53014-06 1 2 3 4 5 6 CN103 HEATER BOARD_Circuit Diagram 2/2 2 2-6 INK SYSTEM BOARD INK SYSTEM BOARD_Arrangement Diagram (Component Side) 2 It indicates the version of the Board. 2-34 3 4 3 4 5268-02A 3 4 5268-02A 3 4 5268-02A 3 4 5268-02A 3 4 5268-02A 3 4 3 4 3 4 5 3 4 5268-02A 5 CN032-004-000 1 2 2 1 CN1203 CARTRIDGE IC BOARD CN032-004-000 1 2 5268-02A CN1103 CARTRIDGE IC BOARD 2 1 CN1201 5 CN032-004-000 1 2 2 1 CN1003 CARTRIDGE IC BOARD 5268-02A CN1101 5 CN032-004-000 1 2 2 1 CN903 CARTRIDGE IC BOARD 5268-02A CN1001 5 CN032-004-000 1 2 CN803 CARTRIDGE IC BOARD 2 1 CN901 5 CN032-004-000 1 2 CN703 CARTRIDGE IC BOARD 2 1 CN801 5 CN032-004-000 1 2 CN603 CARTRIDGE IC BOARD 2 1 CN701 5 CN032-004-000 1 2 CN503 CARTRIDGE IC BOARD 2 1 CN601 5 CN032-004-000 1 2 CN403 CARTRIDGE IC BOARD 2 1 CN501 5 CN032-004-000 5268-02A CN303 1 2 CN401 5 CARTRIDGE IC BOARD 2 1 CN301 3 4 5268-02A CN032-004-000 1 2 CN203 CARTRIDGE IC BOARD 2 1 C201 3 4 5 CN032-004-000 5268-02A 53398-0590 1 2 3 4 5 CN17 52808-0691 6 5 4 3 2 1 CN14 VCC C28 47u/16V + VCC isp Writer 47u/16V + C22 PC8 CE0.1u 53398-0890 1 2 3 4 5 6 7 8 CN18 Serial_En Sub_to_Servo Servo_to_Sub PC12 CE0.1u SUB_DATA_in SUB_CLK_in SUB_LOAD_in SUB_DATA_out PC1 CE0.1u VCC VCC To SERVO BOARD GND 2 OUT 3 PC7 CE0.1u TCK TMS TDO TDI R9 R2 0 + C23 C17 C30 C27 47u/16V R8 10K VCC R11 10K(NON) R12 10K(NON) R7 10K VCC CE330p CE330p CE330p C29 VCC3 CE330p 0 TP23 E DIR TDO IC2 VCC 8 7 6 5 1 2 3 4 PC19 CE0.1u 1 2 3 4 PC13 CE0.1u(NON) DS2480B(NON) RXD TXD POL VPP PC4 TP28 GND TMS I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN VCCO(Bank 1) I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN TDO VCC TP15 CE0.1u PC3 D2 UDZS 7.5B(NON) TP40 UDZS 7.5B D3 + R6 22K TP19 C35 2.2u/50V VCC3 D4 1SS355 @SUB_CLK_in @SUB_LOAD_in @SUB_DATA_out @SUB_DATA_in @Serial_En @Sub_to_Servo @Servo_to_Sub CE0.1u CE0.1u CE0.1u CE0.1u 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 74LVC245 CE0.1u VCC3 PC17 PC10 PC9 VCC GND 1-W NC VDD GND 1-W NC VDD DS2480B RXD TXD POL VPP IC7 TP16 IC4 TP24 8 7 6 5 TP17 PC2 19 1 2 3 4 5 6 7 8 9 CE0.1u CE0.1u CE0.1u CE0.1u PC5 TP39 TP35 TP36 TP37 TP38 TP32 TP26 TP33 TP27 TP34 TP29 TP30 TP31 TP25 A0 A1 A2 A3 A4 A5 A6 A7 TMS B0 B1 B2 B3 B4 B5 B6 B7 VCC3 VCC3 PC18 PC11 PC6 CE330p C34 18 17 16 15 14 13 12 11 CE0.1u INK TANK BOARD uPC2933T IN 1 IC3 1SS355 R14 10K R13 10K VCC3 VCC3 D1 100 100 100 100 100 CE330p(NON) C33 TP13 R4 TP6 R3 TP4 TP1 R1 TP14 R5 TP18 TP22 R10 C19 CE330p(NON) PC15 20 VCC3 GND 10 1 2 TP21 TP20 CN103 LC4128V-TQFP100 R15 0 TP8 TP7 CARTRIDGE IC BOARD VCC 8 7 6 5 8 7 6 5 1 2 3 4 VCC 1 2 3 4 8 7 6 5 8 7 6 5 1 2 3 4 VCC TCK IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O VCCO(Bank 0) IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O TDI GND IC1 CE0.1u PC14 VCC VCC 16 3 6 11 10 9 7 8 RA11 EXBV8V103J CE0.1u VCC 16 3 6 11 10 9 7 VCC 8 PC16 RA10 EXBV8V103J VCC3 0 1 2 3 4 5 6 7 R_non 0 1 2 3 4 5 6 7 R_non TC74HC4051AFT VCC COM INH A B C Vee GND IC6 R17 VCC 13 14 15 12 1 5 2 4 13 14 15 12 1 5 2 4 TP9 TP12 TP10 TP11 RA12 EXBV8V222J TP3 TP2 TC74HC4051AFT VCC COM INH A B C Vee GND IC5 R16 TDI 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TCK C32 C31 C26 C25 C21 C20 C18 C2 C3 C4 C5 C6 C7 C8 C11 C14 C15 C16 5 6 7 8 VCC RA14 EXBV8V222J CE470p CE470p CE470p CE470p C13 C10 4 3 2 1 RA13 EXBV8V222J 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 C12 4 3 2 1 EXBV8V101J 5 6 7 8 RA6 4 3 2 1 EXBV8V101J 5 6 7 8 RA5 EXBV8V101J 5 6 7 8 RA4 EXBV8V101J 5 6 7 8 RA3 EXBV8V101J 5 6 7 8 RA7 EXBV8V101J 5 6 7 8 CE470p CE470p CE470p CE470p C9 5 6 7 8 CE470p CE470p CE470p CE470p 5 6 7 8 CE470p CE470p CE470p CE470p C1 5 6 7 8 CE470p CE470p CE470p CE470p C24 5 6 7 8 CE470p CE470p CE470p CE470p 5 6 7 8 RA9 VCC3 RA8 EXBA10E103J 6 1 VCC3 RA1 EXBA10E103J 10 2 9 3 8 4 7 5 1 1 2 1 TP5 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 I/O I/O I/O I/O GND(Bank 1) VCCO(Bank 1) I/O I/O I/O I/O VCC CLK2/I CLK1/I I/O I/O I/O I/O VCCO(Bank 0) GND(Bank 0) I/O I/O I/O I/O IN GND GND IN I/O I/O I/O I/O GND(Bank 1) VCC(Bank 1) I/O I/O I/O I/O/GOE1 CLK3/I CLK0/I VCC I/O/GOE0 I/O I/O I/O VCCO GND I/O I/O I/O I/O 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 R_non R18 R_non 2-35 R19 6 VCC3 10 2 9 3 8 4 7 5 RA2 EXBA10E103J 6 10 2 9 3 8 4 7 5 CN101 1 2 3 4 CN13 1 2 3 4 CN12 1 2 3 4 CN11 1 2 3 4 CN10 1 2 3 4 CN9 1 2 3 4 CN8 1 2 3 4 CN6 1 2 3 4 CN5 1 2 3 4 CN4 1 2 3 4 CN3 1 2 3 4 CN2 1 2 3 4 CN1 175489-4 175489-4 175489-4 175489-4 175489-4 175489-4 175489-4 175489-4 175489-4 175489-4 175489-4 175489-4 R_non R_non R_non R_non R_non R_non R_non R_non R_non R_non R_non R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CN16 5267-08A CN7 5267-08A CN15 5267-08A To CARTRIDGE IC To INK CARTRIDGE Ink_Empty_11 Ink_Exist_11 Ink_Empty_10 Ink_Exist_10 Ink_Empty_9 Ink_Exist_9 Ink_Empty_8 Ink_Exist_8 Ink_Empty_7 Ink_Exist_7 Ink_Empty_6 Ink_Exist_6 Ink_Empty_5 Ink_Exist_5 Ink_Empty_4 Ink_Exist_4 Ink_Empty_3 Ink_Exist_3 Ink_Empty_2 Ink_Exist_2 Ink_Empty_1 Ink_Exist_1 Ink_Empty_0 Ink_Exist_0 INK SYSTEM BOARD_Circuit Diagram 2 2-7 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side) 2 It indicates the version of the Board. 2-36 PC401 CE0.1u +24V IC1000 GP2S40 To FEED EXT UNIT 53014-10 1 2 3 4 5 6 7 8 9 10 53014-09 CN404 1 2 3 4 5 6 7 8 9 CN403 To TAKEUP UNIT + VCC @/SensWOrg @/SensC0 VCC +A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 PC902 CE1.0u VCC +A_I0 -A_I0 -B_I0 +B_I0 +A_I1 -A_I1 -B_I1 +B_I1 +A_I3 -A_I3 -B_I3 +B_I3 5267-03A 1 2 3 CN902 5267-12A 1 2 3 4 5 6 7 8 9 10 11 12 CN909 CAP SENS PUMP4 PUMP2 PUMP1 To FAN3 To FAN2 52808-2691 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN903 C600 CE0.1u(NON) R601 1.0K(NON) PC600 CE1.0u R600 10K(NON) PhA+ PhAPhB+ PhB- VCC @/SensCVOrg @/SensC1 @/SensHOrg VCC +A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H VCC LENC_PHB LENC_PHA 1 2 3 4 PC500 CE0.1u HEDS-9730Q50 GND CH.A VCC CH.B IC500 PC900 CE1.0u VCC VCC PC901 CE1.0u +A_W -A_W -B_W +B_W +A_H -A_H -B_H +B_H +A_C0 -A_C0 -B_C0 +B_C0 5267-06A 1 2 3 4 5 6 CN901 5267-08A 1 2 3 4 5 6 7 8 CN908 5267-04A 1 2 3 4 CN910 CN900 53398-0490 1 2 3 4 C901 C800 C801 D801 CE0.1u 22u/50V D2FS6 + R802 390/1W D800 D2FL20U VCC B6P-VH 5267-02A 1 2 5267-02A CN802 1 2 CN804 To POWER UNIT FAN B2P-VH(NON) 1 2 CN803 B2P-VH 1 2 CN805 To TU/FD I/F BOARD V9P-VH 1 2 3 4 5 6 7 8 9 CN806 To HEAD BOARD 1 2 3 4 5 6 CN807 To SERVO BOARD C900 5 6 7 8 4 3 2 1 4 3 2 1 EXBV8V101J 5 6 7 8 RA900 53398-02 1 2 CN904 MAINTENANCE COVER L SW 53014-02(NON) 1 2 CN905 53014-03 1 2 3 CN907 FRONT COVER SW DC JUNCTION BOARD Q801 2SJ529S CE100p CE100p CE100p C902 To MAIN BOARD R800 5.6K R801 3.3K PSFAN_ON Q800 DTC114EK 2 +24V +41V From SW POWER UNIT2 B8P-VH 1 2 3 4 5 6 7 8 CN800 B10P-VH 1 2 3 4 5 6 7 8 9 10 CN801 From SW POWER UNIT1 WIPER ORG SENS(1-3Pin) WIPER(1-4Pin) CAP UP/DOWN LINEAR ENCODER BOARD 1 2 3 4 CN500 CABLE-ASSY LINER ENC XC-540 VCC From AXIS SENSOR Fr om GRIT ENCODER 5267-03A(NON) 1 2 3 CN602 5267-08A 1 2 3 4 5 6 7 8 CN605 53014-02 1 2 CN601 From MAINTENANCE COVER L SW GRIT ENCODER BOARD To FAN1 5267-02A(NON) 1 2 CN1100 5267-02A 1 2 CN1101 5267-02A 1 2 CN1102 VCC 53014-03(NON) 1 2 3 CN603 53398-0890 VCC FAN JUNCTION BOARD 53398-0390 1 2 3 CN1103 To SERVO BOARD To SERVO BOARD To SERVO BOARD 1 2 3 4 5 6 7 8 CN604 53398-0290 1 2 CN600 To MOTSENS JUNCTION BOARD MOTSENS JUNCTION BOARD C903 47u/16V52808-2691 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN906 PAPERSIDE SENSOR BOARD NON 1 2 3 CN1000 TU JUNCTION BOARD From DC JUNCTION BOARD B2P-VH 1 2 CN402 53014-09 1 2 3 4 5 6 7 8 9 +24V 1 4 3 2 CN401 To SERVO BOARD 2-37 To SERVO BOARD 3 1 From MAIN BOARD SUB BOARD_Circuit Diagram 1/4 2 To MAIN BOARD 52806-2410 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN101 VCC C105 47u/16V /RESET /SW1 /SW0 /LED LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS /SW2 + C107 NON PC103 CE0.1u R116 100 PC100 CE0.1u R119 100 R118 100 R120 100 R117 100 PC101 CE0.1u NON C101 NON C102 NON C104 NON C103 R115 100 R114 100 R113 100 PC102 CE0.1u PC106 CE0.1u PD[0..7] C106 CE100p C100 CE100p C108 CE100p PC105 CE0.1u PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD1 PD3 PD5 PD7 PD6 PD4 PD2 PD0 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 OC CLK PC104 CE0.1u E DIR 19 1 VCC 6 3 B0 B1 B2 B3 B4 B5 B6 B7 B0 B1 B2 B3 B4 B5 B6 B7 B0 B1 B2 B3 B4 B5 B6 B7 VCC 2 SHEET_CUT PAUSE POWER SETUP HEATER_CONFIG TOOL_UD BASE AUTO CROP LCD_ON BUSY_LED BASE LED BUZZER PAUSE_LED POWER_LED SETUP_LED ALGIN_LED 19 18 17 16 15 14 13 12 18 17 16 15 14 13 12 11 CUT_CONFIG TEST_CUT CLEANING TEST_PRINT Reserve_1 Reserve_2 Reserve_3 18 17 RIGHT CURSOR 16 UP CURSOR 15 LEFT CURSOR 14 13 ENTER 12 DOWN CURSOR 11 MENU 18 17 16 15 14 13 12 11 2 5 6 9 12 15 16 19 19 1 E DIR Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 2 3 4 5 6 7 8 9 8 A0 A1 A2 A3 A4 A5 A6 A7 PC107 CE0.1u VHCT245 A0 A1 A2 A3 A4 A5 A6 A7 IC104 VHCT245 E DIR A0 A1 A2 A3 A4 A5 A6 A7 IC105 VHCT245 E DIR 2 3 4 5 6 7 8 9 19 1 2 3 4 5 6 7 8 9 19 1 A0 A1 A2 A3 A4 A5 A6 A7 IC106 HCT273 CLK CLR 11 1 IC107 VHCT245 B0 B1 B2 B3 B4 B5 B6 B7 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 VHC32 VHC32 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q IC100C VHC32 IC102 10 9 5 IC100B 4 2 IC100A 1 VHCT574 1D 2D 3D 4D 5D 6D 7D 8D 3 4 7 8 13 14 17 18 18 17 16 15 14 13 12 11 2 3 4 5 6 7 8 9 3 1 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 R102 10K RA101 EXBA10E103J VCC RA100 EXBA10E103J VCC 13 12 R104 10K VCC VHC32 IC100D VCC RA102 EXBA10E103J VCC 470 R100 11 R101 10K Q101 DTD113EK 1 1 1 IC103 6 10 2 9 3 8 4 7 5 6 10 2 9 3 8 4 7 5 6 10 2 9 3 8 4 7 5 100 R103 2 EVQ21305R SW117 EVQ21305R EVQ21305R SW116 SW112 SW100 SW101 SW102 SW103 RIGHT CURSOR UP CURSOR LEFT CURSOR ENTER DOWN CURSOR MENU CUT CONFIG TEST CUT CLEANING EVQ21305R TEST PRINT EVQ21305R EVQ21305R(NON) Reserve 1 EVQ21305R(NON) Reserve 2 Reserve 3 EVQ21305R EVQ21305R EVQ21305R SW118 EVQ21305R SW110 SW113 EVQ21305R EVQ21305R SW106 SW107 To LCD LCD EW162G2GLY LCD1 MDF7-16P-2.54DSA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN100 SHEET CUT PAUSE EVQ21305R POWER EVQ21305R SETUP EVQ21305R HEATER CONFIG EVQ21305R EVQ21305R(NON) TOOL U/D BASE EVQ21305R EVQ21305R(NON) AUTO CROP EVQ21305R VCC SW111 SW108 SW114 SW104 SW119 SW105 SW120 SW109 SW115 Q100 2SK2796S VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS 1 IC101A VHC14 Q104 Q108 Q106 Q103 Q102 Q105 13 11 9 5 3 BUSY PAUSE VCC 180 SLR343BBT3F SETUP 180 SLR343BBT3F VHC14 VHC14 IC101F VHC14 IC101E VHC14 IC101D VHC14 IC101C IC101B 2 MEB-12C-5 BZ100 12 10 8 6 4 BUZZER DTD113EK VCC 1 180 DTD113EK R108 LED106 SLR343BBT3F HEATER CONFIG DTD113EK R110 LED101 SETUP 180(NON) SLR343BBT3F(NON) LED100 R109 180 SLR343BBT3F DTD113EK R112 LED107 POWER DTD113EK R111 LED104 PAUSE 180(NON) SLR343BBT3F(NON) LED103 R106 180 DTD113EK R107 SLR343BBT3F 330 R105 LED105 BASE DTD113EK SEL6410E TH12 RT LED102 PANEL BOARD 2 2 2 2 2 2 2 Q107 3 1 3 1 3 1 3 1 3 1 3 1 2-38 3 2 1 1 11 SUB BOARD_Circuit Diagram 2/4 VHV0 VCC /P_SIDE_SENS VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH_BU GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB 22u/16V + C502 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN2 C501 CE0.1u 0 R4 7 C10 R9 CE1000p 2.2K BA10358F 2 6 - R8 3.3K D2 1SS355 D1 1SS355 BA10358F 5 - + NON R5 NON R12 IC1B 1 TR1 R7 10K 1% 0 R6 TP74 R500 10K 82 R10 VCC VCC TP75 CHECK0 DTB123EK 2 C9 CE0.1u TP58 TP57 TP56 TP55 IC1A 3 + VCC TP62 TP63 TP64 47u/16V(NON) + C1 TP54 TP53 TP52 TP51 0 HEAD C8 CE0.1u(NON) 8 4 FROM Head Board VCC 1 2-39 3 100 R11 1.0K C11 CE1000p 22u/16V + C511 VCC 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN18 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN15 10u/50V + C2 FROM Head Board 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN3 C503 CE0.1u 22u/16V + C504 VHV0 VCC VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H HD_SENS HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB VCC VR1 22K 53261-0390 1 2 3 CN21 VCC 330 R1 To PAPERSIDE SENSOR BOARD GND COM0_A GND COM0_A GND COM0_A GND GND HEAD_TH VCC GND NCHG0 GND LAT0 GND CH0 NC SCK0_YA SCK0_ZA SI0_YA SI0_ZA NC SCK0_ZB SCK0_YB SI0_ZB SI0_YB VHV0 GND COM0_B GND COM0_B GND COM0_B GND CHECK0 VCC NCHG0 GND LAT0 GND CH0 GND VHV0 VCC R13 VCC C5 CE0.1u VHV0 To Head0 Module To Head0 Module SEL6410E-TP5 LED1 HEAD_U/D_L HEAD_U/D_H /P_SIDE_SENS HD_SENS TP43 TP42 TP41 ENC_PHB ENC_PHA TP2 TP1 TP8 TP7 TP32 TP33 TP34 TP44 1 HEAD R501 10K VCC TP47 CHECK1 TP45 VCC GND COM1_A GND COM1_A GND COM1_A GND GND NC VCC GND NCHG1 GND LAT1 GND CH1 NC SCK1_YA SCK1_ZA SI1_YA SI1_ZA NC SCK1_ZB SCK1_YB SI1_ZB SI1_YB VHV0 GND COM1_B GND COM1_B GND COM1_B GND CHECK1 VCC NCHG1 GND LAT1 GND CH1 GND VHV0 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN11 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN8 FROM Head Board 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN4 53261-0490 1 2 3 4 CN22 To LINEAR ENCODER BOARD VCC To Head1 Module To Head1 Module VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PHA GND ENC_PHB GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB VHV1 TP12 TP11 TP10 TP9 R502 10K TP77 CHECK2 TP76 VCC GND COM2_A GND COM2_A GND COM2_A GND GND NC VCC GND NCHG2 GND LAT2 GND CH2 NC SCK2_YA SCK2_ZA SI2_YA SI2_ZA 22u/16V + C512 VCC VCC NC SCK2_ZB SCK2_YB SI2_ZB SI2_YB VHV1 GND COM2_B GND COM2_B GND COM2_B GND CHECK2 VCC NCHG2 GND LAT2 GND CH2 GND VHV1 PRINT CARRIAGE BOARD 1/2 ENC_PHB ENC_PHA TP4 TP5 TP6 TP19 TP20 TP21 TP35 2 HEAD C6 CE0.1u VHV1 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN19 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN16 10u/50V + C3 To Head 2 Module To Head 2 Module VCC SUB BOARD_Circuit Diagram 3/4 2 FROM Head Board 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN5 VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB VHV1 VCC C505 CE0.1u HEAD_U/D_L R2 1K TP16 TP17 TP18 R3 1K VCC COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B VCC VCC GND COM4_A GND COM4_A GND COM4_A GND GND NC VCC GND NCHG4 GND LAT4 GND CH4 NC SCK4_YA SCK4_ZA SI4_YA SI4_ZA NC SCK4_ZB SCK4_YB SI4_ZB SI4_YB VHV1 GND COM4_B GND COM4_B GND COM4_B GND CHECK3 VCC NCHG4 GND LAT4 GND CH4 GND VHV1 53398-1390 1 2 3 4 5 6 7 8 9 10 11 12 13 CN1 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN12 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN9 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN6 To D-Pics FROM Head Board To HEAD UP/DOWN SENSOR COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B 53261-0690 1 2 3 4 5 6 TP46 R503 10K TP48 CHECK3 CN14 TP50 TP49 TP60 TP59 TP15TP14TP13TP3 4 HEAD HEAD_U/D_H 22u/16V + C506 To Head4 Module To Head4 Module VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB VHV2 VCC C507 CE0.1u 22u/16V + C508 TP71 TP72 TP73 TP78 TP66 TP65 TP70 TP69 TP61 TP68 TP67 5 HEAD R504 10K TP23 CHECK4 TP22 VCC VCC 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN20 52808-2191 22u/16V + C513 VCC GND COM5_A GND COM5_A GND COM5_A GND GND NC VCC GND NCHG5 GND LAT5 GND CH5 NC SCK5_YA SCK5_ZA SI5_YA SI5_ZA NC SCK5_ZB SCK5_YB SI5_ZB SI5_YB 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN17 10u/50V + C4 VHV2 GND COM5_B GND COM5_B GND COM5_B GND CHECK4 VCC NCHG5 GND LAT5 GND CH5 GND VHV2 C7 CE0.1u VHV2 To He a d 5 Module To He a d 5 M odu l e VCC FROM Head Board 3 8 6 HD_SENS 5 4 C500 CE100p 33 R508 VHV2 VHV2 GND COM6_A GND COM6_A GND COM6_A GND COM6_B GND COM6_B GND COM6_B GND GND VCC GND GND GND GND GND LAT6 GND CH6 GND NCHG6 GND SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB 74VHCT08AFT 2 74VHCT08AFT IC502A 1 10 74VHCT08AFT IC502C 9 IC502B 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN7 VCC 11 TR500 DTC114EKA 2 13 12 VCC PC502 CE0.1u 11 13 12 8 3 6 VCC 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN13 10 74VHCT08AFT CHECK4 CHECK5 CHECK0 74VHCT08AFT IC501C 9 CHECK2 CHECK1 2 CHECK3 GND COM6_A GND COM6_A GND COM6_A GND GND NC VCC GND NCHG6 GND LAT6 GND CH6 NC SCK6_YA SCK6_ZA SI6_YA SI6_ZA To Head6 Module 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN10 5 4 VCC NC SCK6_ZB SCK6_YB SI6_ZB SI6_YB VHV2 GND COM6_B GND COM6_B GND COM6_B GND CHECK5 VCC NCHG6 GND LAT6 GND CH6 GND VHV2 74VHCT08AFT IC501A 1 IC501B TP39 R505 10K TP40 CHECK5 74VHCT08AFT IC501D TP30 TP31 TP29 TP28 74VHCT08AFT IC502D TP36 TP37 TP38 TP27 TP26 TP25 TP24 6 HEAD 22u/16V + C510 PRINT CARRIAGE BOARD 2/2 PC501 CE0.1u C509 CE0.1u R506 10K(NON) VCC R507 10K(NON) VHV2 VCC VCC 3 2-40 1 2 To Head6 Module VCC SUB BOARD_Circuit Diagram 4/4 2-8 TAKEUP BOARD TAKEUP BOARD_Arrangement Diagram (Component Side) It indicates the version of the Board. 2 2-41 1 2 3 CN6 1 2 3 4 5267-03A 5267-05A 1 2 3 4 5 1 2 3 4 5 DC24V 1 2 3 4 1 2 1 R14 1.0K VCC3 R33 1.0K FL1 B2P-VH(NON) EXCELDR35V 5 6 7 8 5 6 7 8 EXBV8V330J 4 3 2 1 RA2 33 R32 4 3 2 1 5 6 7 8 5 6 7 8 + VCC3 EXBV8V330J 4 3 2 1 RA3 C7 C6 C8 CE100p CE100p CE100p C9 CE100p C10 CE100p C5 RA1 EXBV8V472J CE100p 4 3 2 1 VCC24 EXCELDR35V C21 CE0.1u(NON) FL2 CN8 VCC3 1 2 R10 1.0K R4 1.0K /TU_ENABLE IN1 /TU_STATE OUT1 2 HEC2305-01-250(NON) CN10 B2P-VH(NON) CN9 53014-04 CN5 CABLE-ASSY,TU IF EXT XC-540 53014-0510 CN2 CABLE-ASSY,TU IF EXT XC-540 TO MANUAL SW 1:FORWARD 3:OFF 5:REVERSE CN4 1:AUTO ON FORWARD 2,3:OFF 4:AUTO ON REVERSE 5267-04A TO MODE SELECT SW SENSOR INPUT CX-491 VCC24 33 R3 6 6 1SS355 7 R2 10K R1 10K 7 VCC3 VCC3 TCK TMS TDO TDI D9 D5S6M SBC8-151-202 L1 TAKE UP BOARD + 1 1 IC1 L4960 D1 MODE_CW MODE_CCW TMFOR TMBACK SENS2 SENS1 53398-0890 1SS355 D10 CN11 10K R8 1SS355 D11 1 2 3 10K R9 1SS355 D4 53014-03 5 6 7 8 5 6 7 8 4 3 2 1 CE100p C11 4 3 2 1 CE100p C12 1SS355 D12 1SS355 D5 SENSOR CE0.1u C2 CE100p 1SS355 D13 VCC 100K R6 10K R12 1SS355 D14 1SS355 isp Writer 10K R13 10u/35V C14 CE100p C18 1SS355 D3 1SS355 D15 1SS355 D19 1SS355(NON) 1SS355 D6 1 2 3 4 5 6 7 8 4 4 R11 22K + + PC4 CE0.1u + VCC C15 2.2u/50V TP15 D18 1SS355 /RESET TCK TP1 TDI PC6 CE0.1u VCC3 PC5 CE0.1u R25 1 2 IN GND OUT uPC2933T 2 1SS355 IC2 D2 KHS22E SW1 1.0K 1.0K 1 4 3 TP16 2 TP17 3 + VCC3 1 3 2 R TRIG CVolt 2 5 TMS MTRIN2 MTRIN1 MTRON R19 4.7K 7 MTRIN2 MTRIN1 R31 4.7K C30 CE0.01u C29 CE0.01u MTRON R30 1.0K R29 4.7K VCC NE555PS 6 DIS THR 3 Q IC4 4.7K R23 53014-02 1 2 CN7 IC5 DEAD OC 4 13 MTRIN1 MTRIN2 MTRON C24 CE0.01u VCC24 C1 E1 C2 E2 R27 4.7K R28 1.0K 8 9 11 10 VCC C25 C26 C27 CE100p CE100p CE100p UPC494GS INV2 NONI2 FB INV1 NONI1 33 R22 33 R21 33 R20 15 16 3 2 1 C22 CE0.022u 47K R24 TP14 R18 R17 4.7K 4.7K VCC PWM f : 128Hz Duty : 47%(L=ON) 220 R15 Q1 DTA114EKA VCC3 TDO TP18 TP19 TP20 TP21 4 CLK1 VCC3 LED1 LNJ308G8LRA C23 CE0.01u CE0.1u C20 36 35 34 33 32 31 30 29 28 27 26 25 R16 220 Q2 DTA114EKA 1 3 VCC3 VCC TDI VCC I/O_A10 TDO I/O_A12 I/O_D6 I/O_A14 I/O_D4 GND I/O_D2 VCCO I/O_D0 I/O_B0 IC3 VCCO I/O_B2 GND I/O_B4 I/O_C14 I/O_B6 I/O_C12 TCK I/O_C10 LC4064V-75NT48C(48PIN-TQFP) VCC TMS R26 VCC3 1 2 3 4 5 6 7 8 9 10 11 12 PC3 CE0.1u VCC3 VCC3 VCC3 VCC3 TP2 TP7 CN3 100u/63V C1 3 15K 3 SW1 SW2 D7 TP5 TP3 TP6 TP4 TP10 TP8 TP11 TP9 TP12 48 47 46 45 44 43 42 41 40 39 38 37 I/O_A8 I/O_A6 I/O_A4 I/O_A2 I/O_A0/GEO0 CLK0/I CLK3/I I/O_D14/GOE1 I/O_D12 I/O_D10 I/O_D8 GND TP13 D8 D16 1SS355(NON) 8 VCC GND 1 D20 1SS355(NON) 2 2 C17 CE2200p C13 47u/16V C19 5 5 4.7K R7 47u/16V C16 12 GND I/O_B8 I/O_B10 I/O_B12 I/O_B14 CLK1/I CLK2/I I/O_C0 I/O_C2 I/O_C4 I/O_C6 I/O_C8 CE0.1u D17 1SS355(NON) R5 C4 CE0.033u CE0.1u PC2 REF 13 14 15 16 17 18 19 20 21 22 23 24 47u/16V C3 PC1 14 GND 7 +5 C R 5 6 C28 CE0.1u IN1 IN2 VREF 5 7 9 CE0.22u C33 EN 11 IC6 + C34 C35 220u/50V CE0.1u 2 CN1 GND VS SENSE 2-42 6 D24 D2FL20U C32 CE0.022u R34 0.56/2W 8 L6203 1 OUT2 BOOT2 3 OUT1 D22 C31 CE0.022u D2FL20U 4 BOOT1 2 10 VCC3 D23 D2FL20U BLACK RED D21 D2FL20U VCC24 5566-02A 1 2 CN12 TAKE UP MOTOR TAKEUP BOARD_Circuit Diagram 2-9 MAINTENANCE PARTS LIST _ Electrical Parts SERVO BOARD Reference No. Q4 IC2 IC3 IC4 Parts No Description 15119122 TR,FET 2SJ535 15189105 IC-LINEAR MTD2005 15189105 IC-LINEAR MTD2005 15189105 IC-LINEAR MTD2005 Function MOTOR POWER SUPPLY MOTOR DRIVER(Right PUMP) MOTOR DRIVER(Left PUMP) MOTOR DRIVER(Middle PUMP) HEAD BOARD Reference No. TR6,TR8 TR5,TR7 TR9,TR11 TR10,TR12 TR22,TR24 TR21,TR23 TR25,TR27 TR26,TR28 TR38,TR40 TR37,TR39 TR41,TR43 TR42,TR44 F1 F2 F3 TR66 Parts No Description 15129121 TR, 2SA1746 OY 15129122 TR, 2SC4131 GB 15129121 TR, 2SA1746 OY 15129122 TR, 2SC4131 GB 15129121 TR, 2SA1746 OY 15129122 TR, 2SC4131 GB 15129121 TR, 2SA1746 OY 15129122 TR, 2SC4131 GB 15129121 TR, 2SA1746 OY 15129122 TR, 2SC4131 GB 15129121 TR, 2SA1746 OY 15129122 TR, 2SC4131 GB 1000001053 FUSE,04533.15MR 1000001053 FUSE,04533.15MR 1000001053 FUSE,04533.15MR 15119122 TR,FET 2SJ535 Function TAKE UP BOARD Reference No. D9 IC1 IC6 Parts No Description 15019104 DI D5S6M-4000 15199237 V.RGL L4960 15199952 IC L6203 TRANSISTOR for HEAD DRIVER(CYAN) TRANSISTOR for HEAD DRIVER(MAGENTA) TRANSISTOR for HEAD DRIVER(YELLOW) TRANSISTOR for HEAD DRIVER(BLACK) TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA) TRANSISTOR for HEAD DRIVER(LIGHT CYAN) HEAD POWER FUSE (CYAN, MAGENTA) HEAD POWER FUSE (YELLOW, BLACK) HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA) HEAD POWER SUPPLY Function POWER SUPPLY SWITCHING REGULATOR MOTOR DRIVER HEATER CONTROL BOARD Reference No. Parts No Description Function 1000001417 RELAY,S202SE2F *1 Revised 5 Q403 HEATER DRIVER (PRE HEATER) 1000004355 RELAY,SSR AQ1208 1000001417 RELAY,S202SE2F *1 Q404 HEATER DRIVER (PRINT HEATER) 1000004355 RELAY,SSR AQ1208 1000001417 RELAY,S202SE2F *1 Q405 HEATER DRIVER (DRYER HEATER) 1000004355 RELAY,SSR AQ1208 F1 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER) F2 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER) F3 12559105 FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER) *1:When old parts are damaging, change with the board. 2-43 2 3 Replacement of Main Parts To Ensure safe Work Turn off the Main Power SW and unplug the power cable of the Printer before performing parts replacement. In case that the DU-740/640 (Option Dryer) is installed, unplug the power cables of both printer and DU-740/640 (Option Dryer) before performing parts replacement. It is not possible to cut power off completely only by turning off the Sub Power SWs. Unplug AC INLET for the Printer Unit. - Rear View - AC INLET for the Dryer Unit. Static electricity can harm some electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z When unpacking a static-sensitive device from its shipping carton, do not remove the component from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body. z When transporting a sensitive devices, first place it in an antistatic container or packaging. z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads. 3-1 The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. CAP HEIGHT CHECK It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. Adj. Time : 40min Total Time : 60min. CAP TOP REPLACEMENT : 30 min. (6pcs.) 1. CAP HEIGHT CHECK It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. Adj. Time : 2min Total Time : 32min. CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > SCAN. 3. MOTOR HOURS CLEAR Adj. Time : 5min Total Time : 25min. PUMP REPLACEMENT : 25 min. (3 pcs.) 1. PUMP TIMES CLEAR Total Time : 25min. MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK. 6. IP ADDRESS SETTING *Set the [DATE] in order of the [Year/Month/Day]. Start the machine with the Service Mode and set it in the User Menu. 7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK]. 12. CAP HEIGHT CHECK It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. 13. SENSOR CHECK It can be performed in the SENSOR CHECK. 14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 15. LINEAR ENCODER SETUP 16. PAPER SIDE SENSOR ADJUSTMENT 17. HEAD ALIGNMENT Only Horizontal and Bidirectional Adjustments are required. 18. CALIBRATION Adj. Time : 70min Total Time : 100min. 3-2 MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu. 6. PUT PARAMETER 7. TIME AND DATE SETTING Set the date and time in the SUB MENU > CLOCK. *Set the [DATE] in order of the [Year/Month/Day]. 8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK It can be performed in the SENSOR CHECK. Adj. Time : 30min Total Time : 60min. HEAD BOARD REPLACEMENT : 10min. 1. THERMISTOR CHECK 2. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK. 3. FAN ON THE HEAD BOARD CHECK Adj. Time : 13min Total Time : 23min. CARRIAGE BOARD REPLACEMENT : 15min. 1. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK. 2. THERMISTER CHECK 3. PAPER SIDE SENSOR ADJUSTMENT Adj. Time : 5min Total Time : 20min. PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK It can be performed in the SUB MENU > LCD/LED/BUZ CHK. 2. KEY CHECK It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min. SERVO BOARD REPLACEMENT : 12min. 1. PINCH ROLLER SENSOR CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > BOTH. Adj. Time : 8min Total Time : 20min. CARRIAGE BELT REPLACEMENT : 30min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE Adj. Time : 20min Total Time : 50min. ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP Adj. Time : 3min Total Time : 28min. BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING Adj. Time : 2min Total Time : 9min. 3-3 3-1 HEAD REPLACEMENT 1 Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 2 Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head. Check the ink amount in the Drain Bottle. Upper Limit Discard it before the ink exceeding the upper limit. 3 [ ] [ [ ] ] SUB MENU PUMP UP PUMP UP A B C Select [PRINT MENU] > [HEAD RANK], and select the Head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the Left and Right keys, and changing the parameters with the Up and Down keys. Press the [ENTER] key to save the settings. * The Head No. are [HEAD1], [HEAD2], [HEAD3] in order starting from the Cyan Head at the left end. 4 SERVICE MENU SUB MENU HEAD RANK SERVICE MENU PRINT MENU [ 5CY2F2F ] PRINT MENU HEAD RANK [ ] [ ] HEAD RANK HEAD 1 HEAD RANK 1 1234567 (1/5) Remove the Front Cover, Right I/S Cover and Right Inner Plate. Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Right I/S Cover Front Cover Right Inner Plate 3-4 5 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand. SERVICE MENU I/S MENU [ ] [ ] I/S MENU I/S CONTROL [ ] I/S CONTROL CAP [ ] CAP OPEN 6 Turn off the Sub Power SW, and then turn off the Main Power SW. When replacing the Head, it is necessary to turn off the Main Power SW. If not, the Head or the Main Board may get broken. We recommend replacing the Head with the AC Cord unplugged. Main Power SW < Rear view > 7 Remove the 4 screws as shown in the figure to remove the Carriage Cover. Carriage Cover Holes on the Top Cover There are 2 holes on the Top Cover. 2 upper side screws can be removed by using a screwdriver through the Top Cover. 8 Remove the Damper Plate, and remove the 2 Ink Dampers from the Head which will be replaced. Damper Plate Be sure to remove and fix the Ink Damper with the Head Board Cover fixed. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head will be broken. Head Board Cover 3-5 9 Remove the 2 screws as shown in the figure to remove the Head Board Cover. Head Board Cover 10 Disconnect the 2 flexible cables from the Head. Flexible Cable Make sure that LED on the Carriage Board is off when disconnecting the flexible cables. 11 Remove the Spring, and remove the 3 screws fixing the Head as shown in the figure. Then, pull the Head towards the front and pull it up to remove it. Spring 12 Remove the Head from the Head Adapter and fix the new Head to the Head Adapter. Make sure to fix the Head by pressing it to the bottom left corner of the Adapter. Use the 2kgf·cm torque driver (ST-056) to tighten up the screws. 3-6 5CY2F2F Head Head Adapter 13 Install the Head to the Head Carriage with the 3 screws temporarily. Then, fix the Spring and tighten up the 3 screws as shown in the figure. Use the 2kgf·cm torque driver (ST-056) to tighten up the screws. Spring 14 Connect the 2 flexible cables to the Head Board. Flexible Cable Be careful not to connect the wrong flexible cable. 15 Fix the Head Board Cover. Head Board Cover 16 Replace the new 2 Ink Dampers, and fix them to the Head. Make sure to replace the Dampers when the Head is replaced. Do not hold both sides of the Ink Damper so hard. It could break. You can connect either Ink Damper to the either connector on the Head, however, basically connect the Ink Damper which has the Ink Tube with 2 lines to rear side and connect the Ink Damper which has the Ink Tube with 1 line to front side. 3-7 17 Fix the Damper Plate. Damper Plate Make sure not to press it down to the Dampers. Dampers could break. * Fix the screws at the bottom of the long screw holes. 18 After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 19 Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head, and press the [ENTER] key. Check the ink amount in the Drain Bottle, and press the [ENTER] key. SERVICE MENU SUB MENU ] [ [ ] SUB MENU HEAD REPLACE [ ] HEAD REPLACE A B C HEAD REPLACE A [ENTER] CHECK DRAIN BOTTLE [ENTER] Go through the following sequences to perform the Head Cleaning and Ink Filling REMOVE SOL CRT. 12345678910111 CHECK DRAIN BOTTLE SET SOLCL-LIQUID 12345678910111 [ENTER] SET SOL CRT. 12345678910111 FILLING INK... >>> FILLING INK... >>> REMOVE SOL CL 12345678910111 CHECK DRAIN BOTTLE FILLING INK... >>> 3-8 [ENTER] If you dispose of the drained ink when performing [PUMP UP] at 2 , select [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET DRAIN COUNTER] in the User's menu, and press the [ENTER] key to reset the drain counter. SUB MENU SUB MENU MAINTENANCE MAINTENANCE DRAIN BOTTLE EMPTY DRAIN BOTTLE RESET DRAIN COUNTER 20 Enter the Service Mode and perform the following adjustments. 1. THERMISTOR CHECK 2. [4-4 HEAD ALIGNMENT] 3. HEAD INFORMATION CLEAR 4. [4-8 CAP HEIGHT ADJUSTMENT] HOW TO CLEAR THE HEAD INFORMATION After THERMISTOR CHECK and HEAD ALIGNMENT, clear the HEAD INFORMATION from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the Head you replaced and press the [ENTER] key. SERVICE MENU HISTORY MENU [ ] HISTORY MENU HEAD GROUP [ ][ HEAD GROUP CLEAR ALL ] [ ] HEAD GROUP CLEAR H6 [ ] HEAD GROUP CLEAR H5 * The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3] from the Head at the left end in order. [ ] HEAD GROUP CLEAR H4 [ ] HEAD GROUP CLEAR H3 [ ] HEAD GROUP CLEAR H2 [ HEAD GROUP CLEAR H1 < Note for fixing the Carriage Cover > Fix the Carriage Cover with the 4 screws shown in the figure temporarily. And tighten them without distorting the Cover. Carriage Cover Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Head position may shift when the Carriage is distorted. Screw 3-9 ] 3-2 WIPER REPLACEMENT 1 Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key. 2 3 The Head Carriage moves to a location permitting wiper replacement, and then the screen shown in the figure appears. Open the Front Cover. [ ][ ] [ ][ ] OPEN FRONT COVER Front Cover The screen shown in the figure appears. FINISHED? 4 Using tweezers, grasp the bottom portion of the Wiper and take it off the hook. Clean the Wiper Carriage and Scraper using the Cleaning stick if they need to be cleaned. 3-10 Wiper Carriage Scraper 5 Remove the Wiper and install the new one. Make sure to fix the wiper to make the rubber side faces the front. 6 Use the tweezers to press the area shown in the figure and engage the Wiper on the hook. Make sure to engage it on the hook. If the Wiper is not hooked, it may fall off while in use. 7 Close the Front Cover, and press the [ENTER] key. The Head Carriage moves back to the standby position and the head cleaning starts automatically. When the head cleaning finishes, the screen shown in the figure appears. MAINTENANCE REPLACE WIPER 3-11 3-3 CAP TOP REPLACEMENT 1 Remove the Front Cover and Right I/S Cover. Right I/S Cover Front Cover 2 Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand. SERVICE MENU I/S MENU [ ] [ I/S MENU I/S CONTROL [ ] I/S CONTROL CAP [ CAP OPEN 4 Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit. 3-12 ] ] 5 Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate. Pump Cover 6 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key. The Capping Unit moves up. Press the [ENTER] key 3 times, because the Capping Unit moves up in 3 steps. Right Inner Plate SERVICE MENU I/S MENU [ ] [ ] ] [ ] ][ ] I/S MENU I/S CONTROL [ I/S CONTROL CAP [ CAP CLOSE 7 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < Rear view > 8 Disconnect the tube (Black) of the Cap Top from the Pump. Make sure to replace the Cap Top one by one. If you disconnect the plural tubes at the same time, there is the risk of wrong connections. Pump 3-13 9 Unhook the Cap Frame with holding it by the other hand, and remove it. Cap Frame Make sure to hold the Cap Frame. There is a Spring under the Cap Top. The Cap Top will jump out unless you hold the cap frame when removing it. 10 Remove the Cap Top together with the tube. Cap Top 11 Fix the new Cap Top. Make sure to fix it so that the tube side faces the front. Cap Top Note the following contents. 1. Do not touch the tip of rubber. 2. The Spring is properly fixed under the Cap Top. 3. Do not bend the tubes. 12 Fix the Cap Frame. Cap Frame 3-14 13 Connect the tube of the Cap Top to the joint part of the Pump. Then, replace the other Cap Tops in the same way. You can connect the 2 tubes to any one of the joint parts. Fix the tubes firmly. 14 Pump Turn on the Main Power SW, then turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 15 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down. SERVICE MENU I/S MENU [ ] [ I/S MENU I/S CONTROL [ ] I/S CONTROL CAP [ CAP OPEN 16 Move the Head Carriage to lock it by hand to the standby position. 3-15 ] ] 17 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the guides at the two ends of the capping unit with the guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to Cap the Heads with adjusting the position of the Head Carriage. Guide 18 Guide Fix the Pump Cover. Pump Cover 19 Fix the Front Cover and Right I/S Cover. Enter the Service mode and perform the following adjustment. 1. [4-8 CAP HEIGHT ADJUSTMENT] 3-16 Front Cover Right I/S Cover 3-4 CARRIAGE MOTOR REPLACEMENT 1 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < REAR VIEW > 2 Remove the Right Inner Plate and Panel Cover. Panel Cover Right Inner Plate 3 Remove the Panel and put it on the Top Cover. Top Cover Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable. Panel Panel Board 3-17 4 Remove the Spring. Spring 5 < Front view > Disconnect the connector of the motor cable. Connector 6 Remove the 4 screws as shown in the figure to remove the Motor together with the Flange. Flange Screw 7 Remove the 4 screws to remove the Motor from the Flange. Fix the Motor Cable of a new Motor using a cable tie without bending the cable root, and then fix the new Motor to the Flange. Be careful with the fixing direction of the Flange. 3-18 Flange Screw 8 Fix the Flange temporarily. And Fix the Spring. Flange Screw Spring 9 Check the gears mesh without backlash in the following procedures. 1) Insert the head-unit tool into the hole at the bottom of the machine and turn it gently. The Capping Unit moves down. Head-unit tool 2) Turn the Drive Gear by hand and check there is no backlash all the way around. Drive Gear Motor Gear If there is backlash, go back to the step 4 , and fix the motor again. < Top view > 3) Inset the Head-unit tool into the hole at the bottom of the machine and turn it gently. The Capping Unit rises. Head-unit tool 3-19 4) Make the guides at the edges of the Head Carriage line up with the guides at the edges of the Capping Unit. When the heads make contact with the Capping Unit, turn the tool one or two turns more. Guide Guide 10 Then, tighten up the 4 screws to fix the Flange firmly in order as shown in the figure. 1 4 Apply a proper quantity of grease (P/# 21675101 FLOIL GE-676 BLACK 10ML) between gears. 3 2 < From top view > 11 Connect the connector of the motor cable. Connector 12 Fix the Panel. Panel 3-20 13 Fix the Panel Cover and Right Inner Plate. Panel Cover Front Cover Right Inner Plate 14 Perform the SERVO LOCK CHECK. After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 15 16 Open the Front Cover. Front Cover In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes as the Head moves. SERVICE MENU MOTOR MENU [ ] [ MOTOR MENU SERVO LOCK 3-21 [ ] SERVO LOCK S: 3 ] 17 Press the [ENTER] key to excite the Motor. Check the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change. SERVO LOCK S: 1688 [ ENTER ] SERVO LOCK S:* 1688 18 Perform the AGING for checking. Go back to the [MOTOR MENU], and select [AGING] > [SCAN] and press the [ENTER] key. Confirm that the machine performs the AGING properly and press the [ENTER] key to finish AGING. Do the AGING with the Head Height set at the HIGH position for its safety. Do not load any media when performing [AGING]. 19 Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0. SERVICE MENU MOTOR MENU [ ] [ ] MOTOR MENU AGING AGING SCAN SERVICE MENU HITORY MENU [ ] HITORY MENU MOTOR GROUP [ ][ ] MOTOR HOURS S 1653 hours [ ] MOTOR HOURS S CLEAR [ ENTER ] 3-22 3-5 PUMP REPLACEMENT 1 Remove the Front Cover and Right I/S Cover. Right I/S Cover Front Cover 2 Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand. SERVICE MENU I/S MENU [ ] [ I/S MENU I/S CONTROL [ ] I/S CONTROL CAP [ CAP OPEN 4 Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit. 3-23 ] ] 5 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < Rear view > 6 Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate. Pump Cover 7 Right Inner Plate Disconnect the connector of the Pump Motor. Connector Pump 8 Disconnect the tube (Black) of the Cap Top and the tube (Transparence) of the Drain from the Pump. Tube (Cap Top side) Make sure to replace the Pump one by one. If you disconnect the tubes of the plural Pumps at the same time, there is a risk of wrong connections. 3-24 Tube (Drain side) 9 Remove the 2 screws as shown in the figure to remove the Pump Unit. Screw 10 Remove the 3 screws shown in the figure to remove the Motor from the Pump Unit. Fix the new Pump Unit to the Motor. Motor Pump Unit 11 Fix the Pump Unit with the 2 screws as shown in the figure. Screw 12 Connect the tube (Black) of the Cap Top and the tube (Transparence) of the Drain. Then, replace other Pumps in the same way. Tube (Cap Top side) Connect the tubes on the Cap Top side to the left joint and connect the tubes on the Drain side to the right joint. Fix the tubes firmly. Make sure that the tubes on the Drain side are inserted to the Ink trash. 3-25 Ink trash Tube (Drain side) 13 Connect the connector of the Pump Motor. Connector 14 15 Pump Move the Head Carriage to lock it by hand to the standby position. After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 16 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the Guides at the two ends of the Capping Unit with the Guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to Cap the Heads while adjusting the position of the Head Carriage. Guide 3-26 Guide 17 Clear the pump rotation times. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP]. Then, select the pump you replaced. Select [CLEAR] and press the [ENTER] key. SERVICE MENU HITORY MENU [ ] HITORY MENU MOTOR GROUP [ ] MOTOR HOURS F 3 hours [ ] PUMP TIMES A CLEAR PUMP TIMES A 9134 times 18 Select [SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] for visually checking the Pumps work correctly. SERVICE MENU I/S MENU [ ][ ] I/S MENU PUMP CHECK PUMP CHECK PUMP SUCTION PUMP CHECK PUMP RELEASE 19 Fix the Pump Cover with the 5 screws shown in the figure. Pump Cover 20 Fix the Front Cover and Right I/S Cover. Right I/S Cover Front Cover 3-27 3-6 INK TUBE REPLACEMENT 1 After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 2 Select [SUB MENU] > [PUMP UP], and select the group of the target tube. SERVICE MENU SUB MENU [ ] [ [ ] ] SUB MENU PUMP UP PUMP UP A B C 3 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < Rear view > 4 Remove the following covers. Front Rail Cover Top Cover Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 Only) Right Top Cover Right I/S Cover Left I/S Cover Front Cover 3-28 5 Remove the 4 screws as shown in the figure to remove the Carriage Cover. 6 Remove the Carriage Board Cover. Carriage Cover Carriage Board Cover Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break. 7 Remove the 2 Nylon Rivets fixing the clear plates. Then, disconnect all the 6 flexible cables that are coming from the Cable Vayor. Filters Flexible Cables Handle the Filters with care. The Filters may break when dropped. 8 Remove the Guide Plates of the Cable Vayor and Cable Guides. Then, take out the flexible cables from the Cable Vayor. Cable Guide Guide Plate < Rear view of the machine > 3-29 9 Disconnect the Ink Tubes from the Ink Dampers, and put the scotch tape on the tip of the Ink Tube to prevent the ink from coming out. Make sure not to replace the Ink Tubes of the different colors at the same time. There is a risk of connecting wrongly when fixing the new ones. 10 Disconnect the Ink Tubes from the Joints, and put the scotch tape on the tip of the Ink Tubes to prevent the ink from coming out. It is not necessary to replace the Ink Tubes of the other side (Ink Cartridge side) of the Joints. Joint < Rear view of the machine > 11 Pull out the Ink Tubes from the Cable Vayor, and put the new Ink Tubes in the Cable Vayor. Make sure to insert the Ink Tubes to the right slots shown in the figure. Y 12 Lm Lc M C M C K Connect the new Ink Tubes to the Joints, and mark both ends of the Ink Tubes to indicate the color of the ink. Be careful not to forget to fix the O rings. Make sure that the Tubes are connected straight and firmly at the joint part. Joint < Rear view of the machine > 3-30 13 Cut the Ink Tubes at appropriate length and connect them to the Ink Dampers. Then, replace the other Ink Tubes in the same way. 14 Connect the 6 Flexible Cables to the Carriage Board and fix the Nylon Rivets to fix the Clear Plates. Filters Flexible Cables Be careful not to forget to fix the Filters. 15 16 Fix the Carriage Board Cover. Carriage Board Cover Fix the Guide Plates and the Cable Guides. Guide Plate Do not fix the Guide Plates for the 3 positions from the end of Cable Vayor. Blank < Rear view of the machine > 3-31 Fix the Cable Guide at the position shown in the figure. Cable Guides are to be fixed next to the Tube Guides. Cable Guide Tube Guide < Rear view of the machine > 17 After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 18 Select [SUB MENU] > [FILL INK], and select the group which you want to fill ink of, and press the [ENTER] key. SERVICE MENU SUB MENU [ ] [ [ ] SUB MENU FILL INK FILL INK A B C 3-32 ] 3-7 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply) BOARD LAYOUT (IN CHASSIS) 1. Board Cover opened TU Junction Board Heater Board Servo Board Main Board Head Board Board Stay 2. Board Stay removed SW Power Supply (5V, 24V) AC Junction Board DC Junction Board SW Power Supply (41V) 3-33 1 Turn off the Sub Power SW and then turn off the Main Power SW, and pull out the AC cord. Main Power SW < Rear view > 2 Remove the Chassis Cover. Chassis Cover 3-34 HEAD BOARD REPLACEMENT HEAD BOARD CONNECTOR LAYOUT CN12 CN11 CN13 CN9 CN1~7 1 Disconnect all the Cables from the Head Board. Revised 7 2 Remove the screws as shown in the figure to replace to the new Head Board. Make sure that there is no gap in connected part with the main board when connecting the Head Board. < NG > GAP 3-35 Main Board Head Board 3 4 Connect all the Cables to the Head Board. Carry out the following checks. 1. THERMISTOR CHECK 2. HEAD UP/DOWN SENSOR CHECK It can be performed in the SENSOR CHECK. 3. FAN ON THE HEAD BOARD 3-36 SERVO BOARD REPLACEMENT SERVO BOARD CONNECTOR LAYOUT CN16 CN17 CN18 CN15 CN14 CN12 CN11 CN8 CN7 CN4 CN1,2 1 2 Disconnect all the Cables from the Servo Board. Remove the screws shown in the figure to replace with the new Servo Board. 3-37 3 Connect all the cables to the Servo Board. 4 Carry out the following adjustments and settings. 1. PINCH ROLLER SENSOR CHECK 2. AGING 3-38 MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT CN11 CN10 CN9 CN7 CN8 CN4 CN6 1 Connect the AC cord, and turn on the Main Power SW. Main Power SW < Rear view > 2 Start the Peck. 3-39 3 Perform [Get Report] and [Get Parameters], and save them. 4 Turn off the Main Power SW and pull out the AC cord. < Rear view > Main Power SW 5 Disconnect all the Cables which are connected to the Main Board. Revised 7 6 Remove the screws as shown in the figure fixing the head Board, and disconnect from the Main Board. Main Board 3-40 Head Board Revised 7 7 Remove the screws as shown in the figure fixing the Main Board, and replace with the new Main Board. Main Board Revised 7 8 Connect the Head Board to the Main Board, and fix it with the screws as shown in the figure. Make sure that there is no gap in connected part with the main board when connecting the Head Board. < NG > GAP 9 Connect all the cables to the Head Board. 3-41 Main Board Head Board 10 Perform the following operations after replacement. 1. DIP SW SETTING 2. BATTERY INSTALLATION Refer to [3-8 BATTERY REPLACEMENT] 3. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 4. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 5. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu. 6. PUT PARAMETER Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 7. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] 9. SENSOR CHECK It can be performed in the SERVICE MENU > SENSOR CHECK. Perform the following operations if it is not possible to transfer the parameters by Peck4. 1. DIP SW SETTING 2. BATTERY INSTALLATION Refer to [3-8 BATTERY REPLACEMENT] 3. FIRMWARE INSTALLATION Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 4. SYSTEM PARAMETER INITIALIZE Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE] 5. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 6. IP ADDRESS SETTING Start the machine with the Service Mode and set it in the User Menu. 7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] 8. HEAD RANK SETTING It can be set in the [PRINT MENU] > [HEAD RANK]. 9. SERIAL NUMBER INPUT It can be set in the [SUB MENU] > [SERIAL NO.]. 10. INK TYPE SETTING It can be set in the [SUB MENU] > [CHANGE INKTYPE]. 11. CAP & WIPER CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK]. 12. CAP HEIGHT CHECK It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP]. 13. SENSOR CHECK It can be performed in the Sensor Check. 14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]. 15. LINEAR ENCODER SETUP Refer to [4-7 LINEAR ENCODER SETUP]. 16. PAPER SIDE SENSOR ADJUSTMENT Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT]. 17. HEAD ALIGNMENT Refer to [4-4 HEAD ALIGNMENT]. * Only Horizontal and Bidirectional Adjustment are required. 18. CALIBRATION Refer to [4-9 CALIBRATION]. 3-42 SW POWER SUPPLY REPLACEMENT (41V) SW POWER SUPPLY CONNECTOR LAYOUT Connected to the [CN301] on the AC Junction Board Connected to the [CN800] on the DC Junction Board 1 Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD Servo Board Heater Board 2 Disconnect all the cables connected to the SW Power Supply. 3 Remove the 4 screws shown in the figure and replace with the new SW Power Supply (41V). 3-43 Main Board Head Board 4 Connect all the Cables. 5 Set the output voltage of SW Power Supply to + 41V. 1. Turn on the Main Power SW. Use the Digital multi-Meter that can measure the direct voltage. Main Power SW < Rear view > 2. Put the black probe into CN51-1pin (GND) and the red probe into CN51-8pin (Vout) on the SW Power Supply. CN51-1pin CN51-8pin Probe 3. Rotate the volume clockwise using the screwdriver to adjust the output voltage value to +41V+0.1. When the output voltage exceeds the +41.4V, the protection circuit on the SW Power Supply is activated and it stops outputting the voltage. In this case, SW Power Supply will output the voltage by rotating the volume counterclockwise. When the protection circuit works, SW Power Supply may not output for a while. Measure the voltage some time later again. 3-44 Volume 6 Fix the following boards removed in the step 1 . Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD Servo Board Main Board Head Board Heater Board Revised 7 Make sure that there is no gap in connected part with the main board when connecting the Head Board. Main Board < NG > GAP 3-45 Head Board SW POWER SUPPLY REPLACEMENT (5V, 24V) SW POWER SUPPLY CONNECTOR LAYOUT Connected to the [CN302] on the AC Junction Board Connected to the [CN801] on the DC Junction Board 1 Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD Servo Board Heater Board 2 Disconnect all the cables which are connected to the SW Power Supply. 3 Remove the 4 screws shown in the figure and replace with the new SW Power Supply (5V, 24V). 3-46 Main Board Head Board 4 Connect all the Cables. 5 Fix the following boards removed in the step 1 . Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD Servo Board Main Board Head Board Heater Board Revised 7 Make sure that there is no gap in connected part with the main board when connecting the Head Board. Main Board < NG > GAP 3-47 Head Board 3-8 BATTERY REPLACEMENT Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire. Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire. 1 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < Rear view > 2 Remove the Chassis Cover. Chassis Cover 3-48 3 Remove the Battery on the Main Board by pushing it down and tilting towards right. Socket 1 2 Main Board 4 Replace the Battery with a new one. Socket Be careful with the direction of the Battery. Battery Main Board 5 Turn on the Main Power SW and turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 6 Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press the [ENTER] key. SERVICE MENU SUB MENU SUB MENU CLOCK [ ] [ [ ] CLOCK TIME The display of [B], which shows a battery exhaustion, disappears by this step. TIME 00:00:59 B [ TIME 13:01:59 ] B [ ENTER ] 3-49 ] 7 Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press the [ENTER] key. SERVICE MENU SUB MENU SUB MENU CLOCK [ ] [ [ ] [ ] CLOCK DATE DATE 00/00/00 DATE 06/08/08 Edit screen 8 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < Rear view > 9 Fix the Chassis Cover. Chassis Cover 10 Dispose the Battery. 3-50 ] 3-9 CARRIAGE BELT REPLACEMENT 1 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < Rear view > 2 Remove the following covers. Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Panel Cover Left I/S Cover (XJ-740 only) Front Rail Cover Top Cover Right Top Cover Right I/S Cover Left I/S Cover Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable. 3 Front Cover Panel Cover After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 4 To protect the Heads, select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]. And press the [ENTER] key to move down the Capping Unit. SERVICE MENU I/S MENU [ ] [ I/S MENU I/S CONTROL [ ] I/S CONTROL CAP [ CAP OPEN 3-51 ] ] 5 Turn off the Sub Power SW, and then turn off the Main Power SW. Main Power SW < Rear view > 6 Remove the Carriage Cover. Carriage Cover 7 8 Remove the Damper Plate. Damper Plate Remove the Ink Dampers from head 2 and 3. Remove the 2 screws fixing the Belt Holder to the Head Carriage. Screw 3-52 9 Loosen the 2 Fixingscrews as shown in the figure located leftside of the Belt. And loosen the Adjustment Screw. < Top view - Leftside of the Belt > Fixingscrew Adjustment Screw 10 Move the Belt Holder to the left. Do not scratch the Encoder Scale when removing the Belt from the Carriage or moving the Belt Holder. For working easily and safely, it is recommended to remove the encoder/encoder scale if it is difficult to remove or move the Belt Holder. 11 Belt Holder Loosen the 4 screws to remove the Carriage Belt. Do not scratch the Encoder Scale when removing the carriage Belt. If the grease of the Belt adheres to the Encoder Scale, it can be a cause of defective printing. 12 Replace with the new Carriage Belt. Check that the Belt is not twisted. Put adequate quantity of grease(P/# : 21675102 GREASE, FLOIL G-902Y 10ML) between pulleys. < Left side > 3-53 < Right side > 13 Tighten the Screws shown in the figure to fix both edges of the Carriage Belt to the Belt Holder. < Cross-section diagram from the front view > OK) Screw Plastic Plate Plastic Plate Metal Plate When fixing the Carriage Belt, make sure the ends of the Belt are not overlapped. Carriage Belt Be careful with fixing direction of the Plastic Plate and fixing order of the Plates. NG) Screw Plastic Plate Plastic Plate Metal Plate < Cross-section diagram from the side view > Screw Belt Holder Metal Plate Carriage Belt Plastic Plate Screw Carriage Belt Plastic Plate Belt Holder Plastic Plate Metal Plate Carriage Belt 14 Move the Belt Holder by hand to the position of the screw hole which is for fixing with the carriage. Belt Holder 15 Belt Holder Fix the Belt Holder to the Head Carriage with the screws. Then, fix the Ink Dampers to the head 2 and 3. Screw 3-54 Belt Holder 16 Fix the Damper Plate. Damper Plate Make sure not to press it down to the Dampers. Dampers could break. * Fix the screws at the bottom of the long screw hole. 17 Tighten the Adjustment Screw to have tension on the < Top view - Leftside of the Belt > Belt. And tighten the 2 Fixingscrews shown in the figure. Do not tighten the Screws too hard. FIxingscrew Adjustment Screw 18 After turning on the Main Power SW, turn on the Sub + Power SW while pressing the Left, Right and Down keys to enter the Service Mode. MENU MENU SERVICE MENU 19 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the guides at the two ends of the Capping Unit with the guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to cap the heads while adjusting the position of the Head Carriage. 20 Carry out the following adjustments and setting. 1. [4-10 Belt Tension Adjustment] 2. [4-11 Belt Position Adjustment] 3. [4-5 Limit & Cut Down Position Initialize] 3-55 Guide Guide 3-10 ENCODER SCALE REPLACEMENT 1 Remove the following covers. Left I/S Cover Right I/S Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 only) Front Rail Cover Right I/S Cover Front Cover 2 After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode. + MENU MENU SERVICE MENU 3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand. SERVICE MENU I/S MENU [ ] [ I/S MENU I/S CONTROL [ ] I/S CONTROL CAP [ CAP OPEN 4 Move the Head Carriage slowly leftwards. 3-56 ] ] 5 Remove the Encoder Scale by removing the Plate fixing the Encoder Scale on its right end and the Spring on its left end. Spring 6 Encoder Scale Plate Remove the Spring Plate from the Encoder Scale and fix it to the Encoder Scale on the side without a cutout. Cutout Spring Plate Make sure not to make scratches or put grease on the Encoder Scale when fixing it. Do not touch the surface of the Encoder Scale. 7 Put the Encoder Scale in between the Encoder Plate and the Guide Rail. Then, fix the right end with the Plate and hook up the Spring on the left end. After fixing, confirm that the Encoder Scale is in place. Spring Plate Encoder Scale Encoder Plate Do not loosen or tighten the screws fixing the Encoder Plate. Screw 8 Move the Head Carriage in a whole width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also that the Encoder Scale is between the slit of the Encoder Module. Carry out the [4-7 LINEAR ENCODER SETUP]. 3-57 3-11 PINCH ROLLER REPLACEMENT 1 Remove the Pinch Roller from the Pinch Lever. Pinch Lever Pinch Roller 2 Fix the new Pinch Roller to the Pinch Lever. Pinch Lever Make sure that the Pinch Roller is fixed firmly at the 3 points and the hook. Pinch Roller Hook < Bottom view > 3-58 3-12 TAKE-UP BOARD REPLACEMENT 1 Turn off the Sub Power SW and Main Power SW of the machine, and turn off the SW of the Take-up unit. Remove the TU Cover. TU Cover 2 Remove the 2 screws as shown in the figure to remove the Plate fixing the Board. Board Screw Plate Shaft 3 Remove all the cables that are connected to the Board. 4 Remove the 4 screws to remove the Board from the Plate. Replace with the new Board. 3-59 5 Connect all the cables to the Board. 6 Fix the Plate. Board Plate Shaft 7 Fix the TU Cover. TU Cover 8 Check the following. 1. [4-12 TAKE-UP UNIT OPERATION CHECK] 3-60 4 Adjustment 4-1 SERVICE MODE [ ], [ ], [ ] + POWER ON SERVICE MENU PRINT MENU [ MENU ] key PRINT MENU HEAD RANK PRINT MENU HEAD ADJUST MENU SERVICE MENU HEAD RANK HEAD 1 HEAD RANK 1 1234567 (1/5) HEAD RANK HEAD 6 HEAD RANK 6 1234567 (1/5) HEAD ADJUST BIAS BIAS TEST PRINT This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press the [ENTER] key to save the settings. Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error. PERFORMING TEST PRINT Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position. BIAS --- VIEW --VERTICAL TEST PRINT HEAD ADJUST VERTICAL PERFORMING TEST PRINT Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position. VERTICAL --- VIEW --HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT PERFORMING TEST PRINT HORIZONTAL DT1, Low H1 2 H2 1 H3 3 H5 2 H6 1 HORIZONTAL DT3, Low H1 2 H2 1 H3 3 H5 2 H6 1 HORIZONTAL DT1, High H1 2 H2 1 H3 3 H5 2 H6 1 HORIZONTAL DT3, High H1 2 H2 1 H3 3 H5 2 H6 1 Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2. BI-DIR.DEFAULT TEST PRINT HEAD ADJUST BI-DIR.DEFAULT TEST PRINT 123456 PERFORMING TEST PRINT Cursor can be moved with [left] and [right] keys, and the heads can be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [left] key when the cursor is on the head 1. BI-DIR.DEFAULT DT1, Low H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 BI-DIR.DEFAULT DT3, Low H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 BI-DIR.DEFAULT DT1, High H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 BI-DIR.DEFAULT DT3, High H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. Default: It can be changed starting from the standard value (15) with [up] and [down] keys. Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2. HEAD ADJUST STANDARD HEAD STANDARD HEAD 3 > 3 This menu is hidden normally. It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu. This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT]. 4-1 Normal (beeps 1 time) PRINT MENU LINEAR ENCODER NOW PROCESSING.. POS: 1361.00mm LINEAR ENCODER SETUP COMPLETED Error (beeps 2 times) LINEAR ENCODER SETUP FAILED Error is found on Linear Encoder and Scale. LINEAR ENCODER HEADBOARD FAILED Error is found on Head Board. This menu is for checking the installation and operation of Encoder Module and Encoder Scale. Refer to [4-7 LINEAR ENCODER SETUP]. PRINT MENU CALIB.DEFAULT CALIB.DEFAULT TEST PRINT PERFORMING TEST PRINT CALIB.DEFAULT TEST PRINT 2 PERFORMING TEST PRINT CALIB.DEFAULT SETTING SETTING +0.05% +0.10% This menu is used for Calibration. Refer to [4-9 CALIBR ATION (FEEDING DIRECTION)]. When it shows [ ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnecessary by the test result, it needs to be set with [0]. PRINT MENU DOUBLED HEADS DOUBLED HEADS HEAD 1&2 5&6 PRINT MENU TEST PATTERN TEST PATTERN HORIZONTAL PERFORMING TEST PRINT It is for checking the Head Alignment in Horizontal. TEST PATTERN BI-DIR. PERFORMING TEST PRINT It is for checking the Head Alignment in Bidirection. TEST PATTERN FILL PERFORMING TEST PRINT It prints on the entire print range solid in single color by each head. Print mode is fixed at 720 dps and 8 pass. TEST PATTERN BI-DIR. CHECK PERFORMING TEST PRINT This print pattern is for checking a shifting error in Bidirection and also for confirming the mechanical tendency. 4-2 This menu is displayed only when the Ink Type is Max 2MC. This is for specifying the MC head combination to be disabled under the situation when the Ink Type is Max 2MC and printing in non-high-speed mode using 4heads. This setting is active only when ALTERNATE HEAD is DISABLED in the user menu. Options: 1&2, 5&6 Default: 5&6 Normal SERVICE MENU I/S MENU I/S MENU I/S CHECK NOW PROCESSING.. Checking I/S CHECK COMPLETED Error I/S CHECK ERROR CAP This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider. **Make sure to move the head carriage towards left off the capping unit before performing this check. It may damage Head, Cap or Wiper Unit. I/S MENU PUMP CHECK Error Displays CAP: Error is found on Capping Motor or Capping Sensor. WIPER: Error is found on Wiper Motor or Wiper Sensor. PUMP CHECK PUMP SUCTION NOW PROCESSING.. PUMP CHECK PUMP RELEASE NOW PROCESSING.. This is for checking the pump motor. The rotation for both ink suction and release can be checked. All pump motors rotate for 5 seconds and stop. I/S MENU I/S CONTROL I/S CONTROL CAP CAP OPEN I/S CONTROL WIPER WIPER FRONT CAP: Opens and closes the cap Cap must not be left opened for long time when ink is installed. Dried ink may damage Head. Option: OPEN/CLOSE Default: OPEN WIPER: Moves the wiper towards front and rear. Option: FRONT/REAR Default: FRONT **Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages, especially the Head Carriage. I/S MENU CAP ADJUST I/S MENU CAP AGING CAP ADJUST ADJUST POS. ADJUST POS. 0.00 -2.00 CAP ADJUST CHECK GAP CHECK GAP NOW PROCESSING.. CAP AGING COMPLETED 0.00 Error (beeps 2 times) CAP AGING FAILED !! I/S MENU WIPER AGING NOW PROCESSING.. WIPER AGING COMPLETED Error (beeps 2 times) WIPER AGING FAILED !! 4-3 This is for adjusting and checking the height of the cap. Refer to [4-8 CAP HEIGHT ADJUSTMENT]. This is to confirm that the capping is done properly within the operation range. I/S MENU CARTRIDGE Remove all cartridges before pressing ENTER Set cartridge to SLOT1 CARTRIDGE IC CHECK IC CHECK SLOT1 All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver. INSERT Error IC CHECK SLOT1 IC CHECK SYSTEM ERROR ERROR Normal IC CHECK SLOT1 Next, IC communication is checked individually by SLOT. When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. The display shows [OK] when the communication is done properly. As cartridge is removed, the next cartridge SLOT number to be inserted is displayed. Starting from SLOT1, it continues to SLOT12 in order. When the check of SLOT12 is completed, the following message is displayed at the end of check. OK From SLOT1 to 12 in order Set cartridge to SLOT12 IC CHECK SLOT12 IC CHECK COMPLETED INSERT Error IC CHECK SLOT12 It returns to IC CHECK menu by pressing ENTER key. When communication is failed, it displays as below. ERROR IC CHECK SLOT1 ERROR Normal IC CHECK SLOT12 It returns to IC CHECK menu by pressing ENTER key. OK *Any cartridge can be used for this check as long as it has IC chip on it. *No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) *Before this IC check, make sure Cartridge Sensor is working properly. IC CHECK COMPLETED CARTRIDGE SLOT 1 CARTRIDGE SLOT 2 SL1 : SERIAL 1402A30C010000A5 Serial No. of the Ink Cartridge IC is displayed. SL1 : INK TYPE Max K Ink type is displayed. SL1 : CAPACITY 400cc Ink capacity is displayed. SL1 : LOT NO. 40216A Lot No. of the Ink Cartridge is displayed. SL1 : CONSUM. 100.000cc Ink consumption is displayed. SL1 : TIME 0y000d00h00m00s The used time of the Ink Cartridge is displayed. SL1 : INSERT 1 times The insert count of the Ink Cartridge is displayed. SL1 : FLAG 000000000 The Flag information of the Ink Cartridge is displayed. It reads the information written on the IC of each carriage. Following messages are displayed when some error is found. Ink cartridge is not inserted SLOT1 NO CARTRIDGE CARTRIDGE SLOT 12 A cartridge with no IC is inserted, wire break or short SLOT1 NO IC CHIP System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD SLOT1 SYSTEM ERROR Data error SLOT1 DATA ERROR 4-4 SERVICE MENU SENSOR CHECK FRHCPULWcwab H 123456789101112 E C This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The first page shows the status of each sensor. Each alphabet stands for as follows. SERVICE MENU THERMISTOR CHK THERMISTOR CHK HEAD:25 C/ 77 F THERMISTOR CHK BOARD:25 C/ 77 F SERVICE MENU SUB MENU TU Motor Drive Sensor : Not driving Blank: Driving SUB MENU CHANGE INKTYPE Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty : Cartridge inserted, Ink empty This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius and the right is in Fahrenheit. Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature. Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of [HEAD] and [BOARD] are not necessarily the same. SERIAL NO. ZS00000 SUB MENU SERIAL NO. The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the didplay shows the left-side head. Head Up/Down Sensor H: Head HIGH L: Head LOW L: Pinch Roller Sensor W: Paper Side Sensor c: Capping Sensor w: Wiper Sensor a: TU Motor Drive Sensor (When TU is connected) b: Out of use F: Front Paper Sensor R: Rear Paper Sensor H: Limit Sensor C: Front Cover Sensor P: Maintenance Cover Sensor U: Head Up/Down Sensor This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys. CHANGE INKTYPE MAX cm MAX cm NOW PROCESSING.. To Setup View BUSY LED flashes This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included. This menu is used as a correction purpose when a wrong type ink is selected. When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled. FILL INK A B C SUB MENU FILL INK Ink Type Max cm : ECO-SOL Max CMYKLcLm Max 2MC: ECO-SOL Max CMYKMC UNKNOWN: Ink Type not specified Fills Ink to each print head. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: Normally, FILL INK is to be performed on the three groups together. Performing this on individual head group should be only for a recovery when PUMP UP or HEAD WASH is performed individually. CHECK DRAIN BOTTLE When ink is not filled SELECT INK TYPE E-SOL Max LcLm INSTALL DRAIN BOTTLE SET SOL CRT. 123456789101112 Goes next, when cartridge is set FILLING INK... CHECK DRAIN BOTTLE Goes next, when completed SUB MENU PUMP UP PUMP UP A B C CHECK DRAIN BOTTLE REMOVE SOL CRT. 123456789101112 PUMPING-UP... Goes next, when cartridge is removed SUB MENU HEAD REPLACE Goes next, when completed CHECK DRAIN BOTTLE HEAD REPLACE A B C Removes ink from each print head. The difference from the user menu is that head group can be selected. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, PUMP UP is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately. REMOVE SOL CRT. 123456789101112 Head wash and ink filling after replacing head Goes next, when cartridge is removed SET SOLCL-LIQUID 123456789101112 FILLING INK... REMOVE SOL CL 123456789101112 Goes next, when cleaning cartridge is removed Goes next, when cleaning cartridge is set CHECK DRAIN BOTTLE FILLING INK... SET SOL CRT. 123456789101112 Goes next, when cartridge is set 4-5 FILLING INK... CHECK DRAIN BOTTLE SUB MENU HEAD WASH SUB MENU PERIODIC CL. HEAD WASH A B C CHECK DRAIN BOTTLE REMOVE SOL CRT. 123456789101112 SET SOLCL-LIQUID 123456789101112 Goes next, when cartridge is removed Goes next, when cleaning cartridge is set PERIODIC CL. LIGHT LIGHT Washes print heads. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, HEAD WASH is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately. WASHING HEAD... REMOVE SOL CL 123456789101112 WASHING HEAD... Goes next, when cleaning cartridge is removed Goes next, when completed This menu is to select the cleaning type of [PERIODIC CL] in the user menu. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL WIPE: Wiping and flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel Cleaning period can be set up in PERIODIC CL. menu of the user menu. SUB MENU FAN CHECK FAN CHECK VACUUM FAN This menu is to check FANs. Select a FAN type with [up] and [down] keys. Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu. FAN CHECK BLOWER FAN SUB MENU TU CHECK TU CHECK TU TU START STOP When Take-Up unit is not connected TU IS NOT CONNECTED TU CHECK OPTION-TU This menu is to confirm that Take-Up unit which is connected to the connector equipped for Take-up unit can be operated properly. Refer to [4-12 TAKE-UP UNIT OPERATION CHECK]. [TU] menu supports the one named [TAKE UP] of the two connectors located on the bottom of the right printer body. OPTION-TU START STOP When Take-Up unit is not connected OPTION-TU IS NOT CONNECTED SUB MENU CLOCK CLOCK DATE DATE 05/09/10 DATE 05/09/10 [Year/Month/Day] CLOCK TIME Display TIME 01:01:59 [Year/Month/Day] Edit TIME 01:01:59 Display TIME 01:01:59 B Edit TIME 01:01:59 B It shows [B], when battery is dead. This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. It must be aware that it affects the maintenance operations if the time is changed. When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information. 4-6 SUB MENU DIP SW CHECK DIP SW CHECK 0110 0000 bit # [1 2 3 4 SUB MENU KEY CHECK SUB MENU LCD/LED/BUZ CHK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON. 5 6 7 8] This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu. KEY CHECK NONE Abbreviated Returns when completed This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound. Waiting for incoming data SUB MENU PORT CHECK DETECTING... 00: 0B This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0. Receiving data from network NETWORK B3:1073741624B SUB MENU MAINTE. MSG. MAINTE. MSG. NONE 100 hours SUB MENU PAPERSIDE SENSE PAPERSIDE SENS OUTPUT LEVEL OUTPUT LEVEL 0.7V PAPERSIDE SENS NOW PROCESSING.. This menu is to set up the cycle of showing the message of [TIME FOR MAINTENANCE]. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE This menu is used for adjusting the Paper Side Sensor. Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT]. TIME 01:01:59 SENSOR AUTOTEST When MEDIA CLAMP is detected.(beeps one time) SUB MENU MEDIA CLAMP CHK MEDIA CLAMP CHK COMPLETED NOW PROCESSING.. This menu is for checking the detection of the Media Clamp. When MEDIA CLAMP is not detected.(beeps two times) MEDIA CLAMP CHK FAILED SERVICE MENU MOTOR MENU MOTOR MENU AGING SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction. SCAN NOW AGING AGING SCAN FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth. AGING FEED FEED NOW AGING AGING BOTH BOTH NOW AGING BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth. To stop Aging, press [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menu after the Head is capped. Make sure not to perform Aging for excessive time when the Head is filled with ink, in order to prevent the Head from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled. Servo Motor : LOCKED MOTOR MENU SERVO LOCK SERVO LOCK F: 0 SERVO LOCK S: 100 0 Servo Motor : FREE SERVO LOCK F: 240 SERVO LOCK F: 0 20 4-7 0 This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feed-back is performed normally. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the normal power control is performed. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder. SERVICE MENU HEATER MENU HEATER MENU SVC. MODE HEAT. SVC.MODE HEAT. STOP > STOP HEATER MENU HEATER ADJUST HEATER ADJUST PRE PRE HEATER ADJUST PRINT PRINT HEATER ADJUST DRYER DRYER HEATER ADJUST OPTION-DRYER OPTION-DRYER 0 -3 This is to specify ON/OFF of the heater when the machine is started in the Service Mode. START : Heater ON Default : STOP STOP : Heater OFF 0 This menu is to offset the temperature of each heater. It should be set when the displayed temperature is different from the actual temperature. -3 Range : -5 to +5 Default : 0 0 -3 0 -3 HEATER MENU PREHEAT TEMP. PREHEAT TEMP. 35 C 35 C Range : 20 to 40 Default : 30 HEATER MENU HEAT TIMEOUT HEAT TIMEOUT OFF 10min Range : OFF, 10 to 30min. (in 10min. unit) Default : 20min. HEATER MENU HEATER CHECK This menu is to specify the temperature that is displayed in the [PREHEATING] menu in the user menu. Print Heater : OFF Print Heater : ON PRE PRINT 25 C _ 25 C PRE PRINT DRYER OPT. _ 25 C 25 C This menu is to set the timing to show the timeout message. If the temperature does not reach to the targeted temperature and within the set time when starting a printing, the message of “HEATING TIMEOUT CONTINUE?” is displayed. 25 C _ 25 C This menu is to check the heaters and thermistors. While in this menu, it displays ON/OFF status and the temperatures read by thermistors on each Preheater, Printheater, Dryer and Option Dryer. [Up] and [down] keys are to select heaters or dryers, and [ENTER] key is to turn ON/OFF the selected heater or dryer. ("ON/OFF" described here stands for power manually distributed or not. It is not for controlling the temperatures set in other menus. Be aware that the temperature keeps rising when it is left ON. It turns off automatically when exiting the menu.) Check if the temperature rises when the heater is ON and also if the heater temperature decreases to ambient temperature when it is OFF. The temperature is displayed in Celsius only. Option Dryer : Not connected DRYER OPT. _ 25 C Revised 6 SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH PAGE1 This menu is to change the functions of the machine. Normally, it is not necessary to change. Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys. Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch. PAGE1 00000000 Bit bit #[ 8 7 6 5 4 3 2 1 ] SYSTEM SWITCH PAGE16 PAGE16 00000000 bit #[ 8 7 6 5 4 3 2 1 ] Contents Settings Default PAGE1:Bit1 Cover Sensor With [1], the error does not occur even if the cover is open. 0 PAGE1:Bit4 Reflection to the test pattern of a heater related parameters [1] enables the settings of [FULL WIDTH S] and [SCAN INTERVAL] for all test patterns. 0 PAGE1:Bit7 Maintenance flushing that takes place every 24 hours Enables with [0], Disables with [1] 0 PAGE2:Bit6 Standard Head Menu With [1], [STANDARD HEAD] menu is added to the Service Menu. 0 * All the default of settigs not shown here is "0". CAUTION : The machine may make unexpected move when other system switches not shown here are changed. SERVICE MENU HISTORY MENU HISTORY MENU MOTOR GROUP MOTOR HOURS F 3 hours In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by entering the menu of each groups. SERVICE MENU REPORT REPORT SERVICE REPORT MOTOR HOURS F CLEAR CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / INK GROUP / HEATER GROUP / ERROR GROUP / SYSTEM GROUP SERVICE REPORT HEAD H1 H1/H2/H3/H4/H5/H6 REPORT HISTORY REPORT HISTORY REPORT HEAD H1 H1/H2/H3/H4/H5/H6 REPORT CARTRIDGE CARTRIDGE HEAD H1 The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages. Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key. Reports can be printed. The Head to print the report is selectable considering the case of head trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing. SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information. HISTORY : History Report is printed. CARTRIDGE : Ink Cartridge IC Report is printed. EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report). SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF) H1/H2/H3/H4/H5/H6 REPORT EVENT LOG SELECT MAXIMUM 100 LOGS Setting Value : 100LOGS/200LOGS/ALL REPORT ALL ALL HEAD H1 REPORT SERIAL 4-8 EVENT LOG HEAD H1 Required Printing Area SERVICE : W350 L450mm HISTORY : W250 L220mm CARTRIDGE : W250 L100mm EVENT LOG/100 LOGS : W350 L200mm EVENT LOG/200 LOGS : W350 L330mm EVENT LOG/ALL(400) : W350 L590mm ALL : W800 L350mm HISTORY MENU MOTOR GROUP Item Motor feed Motor scan Pump Times A Pump Times B Pump Times C CLEAR ALL Contents Total time that the Feed Motor has been rotated Total time that the Scan Motor has been rotated Total time that the Pump Motor A has been rotated Total time that the Pump Motor B has been rotated Total time that the Pump Motor C has been rotated Clear all the value in the Motor Group. Unit hour hour times times times Reference Life: 1500 hours Life: 200,000 times Life: 200,000 times Life: 200,000 times HEAD GROUP Item Contents Unit Shot Cnt. 1 Number of shots fired from the nozzle (H1 left) Shots/1000 Shot Cnt. 2 Number of shots fired from the nozzle (H1 right) Shots/1000 Shot Cnt. 3 Number of shots fired from the nozzle (H2 left) Shots/1000 Shot Cnt. 4 Number of shots fired from the nozzle (H2 right) Shots/1000 Shot Cnt. 5 Number of shots fired from the nozzle (H3 left) Shots/1000 Shot Cnt. 6 Number of shots fired from the nozzle (H3 right) Shots/1000 Shot Cnt. 7 Number of shots fired from the nozzle (H4 left) Shots/1000 Shot Cnt. 8 Number of shots fired from the nozzle (H4 right) Shots/1000 Shot Cnt. 9 Number of shots fired from the nozzle (H5 left) Shots/1000 Shot Cnt. 10 Number of shots fired from the nozzle (H5 right) Shots/1000 Shot Cnt. 11 Number of shots fired from the nozzle (H6 left) Shots/1000 Shot Cnt. 12 Number of shots fired from the nozzle (H6 right) Shots/1000 WIPE H1 WIPE H2 WIPE H3 WIPE H4 WIPE H5 WIPE H6 RUB H1 RUB H2 RUB H3 RUB H4 RUB H5 RUB H6 AUTO CL.H1 AUTO CL.H2 AUTO CL.H3 AUTO CL.H4 AUTO CL.H5 AUTO CL.H6 NORMAL CL. H1 NORMAL CL. H2 NORMAL CL. H3 NORMAL CL. H4 NORMAL CL. H5 NORMAL CL. H6 MEDIUM CL. H1 MEDIUM CL. H2 MEDIUM CL. H3 MEDIUM CL. H4 MEDIUM CL. H5 MEDIUM CL. H6 POWERFUL CL.H1 POWERFUL CL.H2 POWERFUL CL.H3 POWERFUL CL.H4 POWERFUL CL.H5 POWERFUL CL.H6 CLEAR H6 CLEAR H5 CLEAR H4 CLEAR H3 CLEAR H2 CLEAR H1 CLEAR ALL Number of times the Wiping has been performed (H1) Number of times the Wiping has been performed (H2) Number of times the Wiping has been performed (H3) Number of times the Wiping has been performed (H4) Number of times the Wiping has been performed (H5) Number of times the Wiping has been performed (H6) Number of times the Rubbing has been performed (H1) Number of times the Rubbing has been performed (H2) Number of times the Rubbing has been performed (H3) Number of times the Rubbing has been performed (H4) Number of times the Rubbing has been performed (H5) Number of times the Rubbing has been performed (H6) Number of times the Automatic Cleaning has been performed (H1 Number of times the Automatic Cleaning has been performed (H2 Number of times the Automatic Cleaning has been performed (H3 Number of times the Automatic Cleaning has been performed (H4 Number of times the Automatic Cleaning has been performed (H5 Number of times the Automatic Cleaning has been performed (H6 Number of times the Normal Cleaning has been performed (H1) Number of times the Normal Cleaning has been performed (H2) Number of times the Normal Cleaning has been performed (H3) Number of times the Normal Cleaning has been performed (H4) Number of times the Normal Cleaning has been performed (H5) Number of times the Normal Cleaning has been performed (H6) Number of times the Medium Cleaning has been performed (H1) Number of times the Medium Cleaning has been performed (H2) Number of times the Medium Cleaning has been performed (H3) Number of times the Medium Cleaning has been performed (H4) Number of times the Medium Cleaning has been performed (H5) Number of times the Medium Cleaning has been performed (H6) Number of times the Powerful Cleaning has been performed (H1) Number of times the Powerful Cleaning has been performed (H2) Number of times the Powerful Cleaning has been performed (H3) Number of times the Powerful Cleaning has been performed (H4) Number of times the Powerful Cleaning has been performed (H5) Number of times the Powerful Cleaning has been performed (H6) Clear all the value of the H6. Clear all the value of the H5. Clear all the value of the H4. Clear all the value of the H3. Clear all the value of the H2. Clear all the value of the H1. Clear all the value of all the Head. times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times 4-9 Reference Life: 6 billion Shots/nozzle Ink from SLOT2 Life: 6 billion Shots/nozzle Ink from SLOT8 Life: 6 billion Shots/nozzle Ink from SLOT3 Life: 6 billion Shots/nozzle Ink from SLOT9 Life: 6 billion Shots/nozzle Ink from SLOT6 Life: 6 billion Shots/nozzle Ink from SLOT12 Life: 6 billion Shots/nozzle Ink from SLOT1 Life: 6 billion Shots/nozzle Ink from SLOT7 Life: 6 billion Shots/nozzle Ink from SLOT5 Life: 6 billion Shots/nozzle Ink from SLOT11 Life: 6 billion Shots/nozzle Ink from SLOT4 Life: 6 billion Shots/nozzle Ink from SLOT10 MAINTENANCE GROUP Item MAINTE. COUNT TOTAL TIME PRINTING TIME CLEAR ALL Contents Number of times the Head Maintenance has been performed Lapsed time from the last Head maintenance Printing time from the last Head Maintenance Clear all the value in the MAINTENANCE GROUP. Unit times hour hour Contents Number of times the Wiping has been performed Number of times the Rubbing has been performed Number of times the Wipe has been replaced Clear all the value in the WIPE GROUP. Unit times times times Reference This value is cleared automatically after carrying out the Head Maintenance. This value is cleared automatically after carrying out the Head Maintenance. WIPER GROUP Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEAR ALL Reference This value is cleared automatically after replacing it. This value is cleared automatically after replacing it. PRINT GROUP Item Contents Unit Reference PRINTING TIME Total time of printing performed hours Test print time is excluded. PRINT PAGES CLEAR ALL Number of pages printed Clear all the value in the PRINT GROUP. pages Contents Number of times the Ink Cartridge 1 has been changed Number of times the Ink Cartridge 2 has been changed Number of times the Ink Cartridge 3 has been changed Number of times the Ink Cartridge 4 has been changed Number of times the Ink Cartridge 5 has been changed Number of times the Ink Cartridge 6 has been changed Number of times the Ink Cartridge 7 has been changed Number of times the Ink Cartridge 8 has been changed Number of times the Ink Cartridge 9 has been changed Number of times the Ink Cartridge 10 has been changed Number of times the Ink Cartridge 11 has been changed Number of times the Ink Cartridge 12 has been changed Number of times the Ink Type has been changed Clear all the value in the INK GROUP. Unit times times times times times times times times times times times times times Reference Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR. Contents Number of times the Service Call has occurred Service Call Number of the last 5 Calls. Number of times the Feed Motor Error has occurred Number of times the Scan Motor Error has occurred Number of times the Low Temperature Error has occurred Number of times the High Temperature Error has occurred Unit times No. times times times times Reference EMERG. CAPPING Number of times the Emergency Capping Error has occurred times START UNCAPPED CLEAR ALL Number of times the machine has started uncapped Clear all the value in the ERROR GROUP. times Contents Total time of PRE heater used Total time of PRINT heater used Total time of DRYER used Total time of OPTION DRYER used Clear all the value in the HEATER GROUP. Unit hour hour hour hour Reference Contents Number of times Subpower has been turned on Total time of Subpower ON Total time of the machine in Sleep Mode Number of times the Sheet Cut has been performed Clear all the value in the SYSTEM GROUP. Unit times hour hour times Reference INK GROUP Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CARTRIDGE 5 CARTRIDGE 6 CARTRIDGE 7 CARTRIDGE 8 CARTRIDGE 9 CARTRIDGE 10 CARTRIDGE 11 CARTRIDGE 12 CHANGE INK TYPE CLEAR ALL ERROR GROUP Number of times of forcible capping for Head dry prevention that works when cap is left open for 3 minutes or more due to cover open or other reasons. When cap is left open, it is detected when machine is started. HEATER GROUP Item PRE USE TIME PRINT USE TIME DRYER USE TIME OPT. USE TIME CLEAR ALL SYSTEM GROUP Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT CLEAR ALL 4-10 SLEEP time is excluded. It counts Auto Sheet Cut performed by both command and panel. Roland SOL JET PRO III series Model Version Serial No. Date XJ-740 2.00 XX00001 2006/07/25 16:24 IP Address Subnet Mask Gateway Address MAC Address 133, 111, 128, 060 255, 255, 252, 000 000, 000, 000, 000 00:40:AB:FF:01:30 Head Temperature On Board Temperature 28 C / 82.4 F 35 C / 95.0 F Heater temp. (PRE) Heater temp. (PRINT) Heater temp.(DRYER) 32 C / 34 C / 33 C / Menu language Length unit Temperature unit Head height Sheet type Empty mode Calibration Full width scanning Sheet Width Side Margin Bi-dir. simple Japanese mm Scan interval Sleep Sleep interval Sheet remain Periodic cleaning Vacuum power 0.0 sec Enable 30 min Media Release Sheet Position Disable 0mm Bi-dir. adjust No. 1 No. 2 C High Opaque Stop +2.20 % FULL 1879mm 10mm -4 H1 H2 -3.5 -2 -1 -1 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 SV-GG -3 -0.10 % 35 C / 94 F 35 C / 94 F 50 C / 122 F -3 / -3 / -3 -2 / -1 / -1 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 IKC 114XX -2 +1.70 % Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 H3 -2 -1 40 C / 104 F 40 C / 104 F 50 C / 122 F -4 / -3 / -2.5 / -1 / H4 H5 -2 -1 +0.5 -0.5 / / -3 -1 -3 -1 / / -0.5 +1 / / / / -3 / +0.5 / / / / / 0 0 -3 / +0.5 / / / 0 0 Disable 0.0 sec Enable FULL / / 0 0 / / 0 0 No. 3 No. 4 / / No. 3 No. 4 -3 -2 No. 3 No. 4 H4 -2 -1 H5 -2 -1 H6 -1.5 -0.5 -2.5 / -2 / -2.5 / -2 / -2 0 / / 1879mm 0mm 10mm -2.5 / 0 / -2.5 0 / / -2.5 / -1 / -2.5 / -1 / -2 -1 / / 1879mm 0mm 10mm -2 -1 / / 30 C / 86 F Sheet Width Sheet Position Enable Side Margin Auto Disable -3 -2 / / -2.5 / -1 / -2.5 / -1 / -2 -1 / / 0 0 / / 0 0 / / 0 0 / / 0 0 / / -2 -1 0 0 / / / / 0 0 / / 0 0 / / 0 0 / / 0 0 -1.5 -0.5 1879mm 0mm 10mm / / 30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable 0 0 -2 -0.5 1879mm 0mm 10mm 30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable Preheating Blower fan Vacuum power Media Release 0 0 H3 -2.5 -1 50 C / 122 F Disable 30 C / 86 F Enable Enable 30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable Preheating Blower fan Vacuum power Media Release No. 3 No. 4 Disable 0.0 sec Enable FULL Disable 35 C / 94 F 35 C / 94 F H2 -2.5 -1 -3.5 / -2.5 / Preheating Blower fan Vacuum power Media Release 0 0 Set remain at loading Heater setting(PRE) Heater setting (PRINT) Heater setting (DRYER) Feed for dry Preheating Option Dryer Blower Fan 30 C / 86 F Sheet Width Disable Sheet Position Auto Side Margin Disable Preheating Blower fan Vacuum power Media Release -2 / 0 +0.5 / +1.5 Feed for dry Scan interval Edge detection Full width S / / No. 3 No. 4 -2 / 0 +0.5 / +1.5 Disable 0.0 sec Enable FULL H1 -3 -2 Preheating Blower fan Vacuum power Media Release -0.5 +2 Disable 0.0 sec Enable FULL Feed for dry Scan interval Edge detection Full width S PRESETTING5 0 0.00 % 40 C / 104 F 40 C / 104 F 55 C / 130 F 0 / 0 / 0 0 / 0 / 0 -2 +1 Feed for dry Scan interval Edge detection Full width S PRESETTING4 0 0.00 % 40 C / 104 F 40 C / 104 F 55 C / 130 F 0 / 0 / 0 0 / 0 / 0 Disable 0.0 sec Opaque FULL Feed for dry Scan interval Edge detection Full width S SVGG2 -4 +2.20 % 35 C / 94 F 35 C / 94 F 50 C / 122 F -4 / -3 / -2.5 / -1 / No. 3 No. 4 Feed for dry Scan interval Sheet type Full width S E-SOL Max LcLm 74/ 86/ 64/ 100/ 71/ 100 100/ 100/ 97/ 72/ 100/ 100 88 F 92 F 90 F 0.0m NONE Auto H6 0 +1.5 Ink type Ink remain (1-6) Ink remain(7-12) 0 0 1879mm 0mm 10mm / / 0 0 (Abbreviated) Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 PRESETTING8 0 0.00 % 40 C / 104 F 40 C / 104 F 55 C / 130 F 0 / 0 / 0 0 / 0 / 0 Disable 0.0 sec Enable FULL Feed for dry Scan interval Edge detection Full width S / / 0 0 / / 0 0 / / 30 C / 86 F Sheet Width Sheet Position Disable Side Margin Auto Disable Preheating Blower fan Vacuum power Media Release No. 3 No. 4 0 0 4-11 0 0 / / 0 0 / / 0 0 / / 0 0 / / 0 0 1879mm 0mm 10mm / / 0 0 Service Report Head rank H1 H2 H3 H4 H5 H6 Head hori. (DT1. Low) (DT3. Low) Head bi (DT1. High) (DT3. High) (DT1. Low) (DT3. Low) (DT1. High) (DT3. High) Dip SW System SW page ( 1 - 4 ) System SW page ( 5 - 8 ) System SW page ( 9 - 12 ) System SW page ( 13 - 16 ) Network I/F version Maintenance request Booter version Battery Periodic CL. degree Limit position Cutter down position Calibration default Encoder position (L) Encoder position (R) 6CZ343CUYUOVVRT 00B. . D 73V3739TVUXVVSV 00C. . D 6FW3436TVUXWWST 004. . D 6BV3230UTVVWVSU 00D. . D 6DT332FUSWSVVTT 00P. . D 00H. . D 6ET3935TTVUVVTU H2 H3 H4 H6 H1 H5 +1 -3 +1 -2 +2 0 -2 +2 -2 +2 +1 -3 -2 +1 +2 -2 -3 +3 -2 +1 +21 +22 +23 +21 +23 +23 +21 +21 +22 +22 +21 +22 +30 +32 +33 +32 +31 +32 +29 +30 +31 +30 +31 +32 00000000 01000000 00000000 00000000 00000000 01000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 Print Server 1.1 (Tue May 30 14:46:26 JST 2007) NONE -1 - 1877 1.00 Set sheet position 0C Empty Heater adjust (PRE) Light 0C Heater adjust (PRINT) 25.2 mm Heater adjust (DRYER) 0C 1950.3 mm Preheat temperature 30 C -0.09 % 20 min Heating timeout 1642.7 mm Cap adjust 0.00 mm 271.1 mm 589.9 cc Drain liquid volume Standard head 4 History Report Model Version ==== Motor group ==== Motor feed (trip / total [clear]) Motor scan (trip / total [clear]) Pump Times A (trip / total [clear]) Pump Times B (trip / total [clear]) Pump Times C (trip / total [clear]) ==== Maintenance group ==== Maintenance Count Total Time Printing time ==== Wiper group ==== Wiping count Rubbing count Wiper replace count ==== Head group ==== Shot Cnt. 1 (trip / total [clear]) Shot Cnt. 2 (trip / total [clear]) Shot Cnt. 3 (trip / total [clear]) Shot Cnt. 4 (trip / total [clear]) Shot Cnt. 5 (trip / total [clear]) Shot Cnt. 6 (trip / total [clear]) Shot Cnt. 7 (trip / total [clear]) Shot Cnt. 8 (trip / total [clear]) Shot Cnt. 9 (trip / total [clear]) Shot Cnt. 10 (trip / total [clear]) Shot Cnt. 11 (trip / total [clear]) Shot Cnt. 12 (trip / total [clear]) Wiping count for head Rubbing count for head Headrank set count Auto cleaning count Normal cleaning count Medium cleaning count Powerful cleaning count XJ-740 2.00 Serial No. Date 1 / Cartridge change (7-12) Change ink type ==== Error group ==== Service call count Service call history Motor error (feed) Motor error (scan) Low temperature error High temperature error Emergency capping Start uncapped ====Heater group==== Heater used time 1 hours [0] 3 / 5,829 / 5,664 / 5,461 / 3 hours [0] 5,829 times [0] 5,664 times [0] 5,461 times [0] 3 times 134 hours 10 hours 42 times 0 times 1 times 4,277 / 4,260 / 12,387 / 12,408 / 7,287 / 7,285 / 2,026 / 2,021 / 6,873 / 6,883 / 5,518 / 5,529 / H1 62 6 0 6 10 4 2 ==== Print group ==== Printing time Print pages ==== Ink group ==== Cartridge change (1-6) : XX00001 : 2007/06/25 16:24 4,277 times [0] 4,260 times [0] 12,387 times [0] 12,408 times [0] 7,287 times [0] 7,285 times [0] 2,026 times [0] 2,021 times [0] 6,873 times [0] 6,883 times [0] 5,518 times [0] 5,529 times [0] H2 62 6 0 6 10 4 2 H3 60 6 0 6 9 4 2 H4 60 6 0 6 9 4 2 H5 62 0 0 6 10 6 0 H6 62 times 0 times 0 times 6 times 10 times 6 times 0 times 2 hours 39 pages 0 0 0 1 0 0 times 0 1 0 times 0 0 1 0 times 0 times **** **** **** **** **** 0 times 1 times 0 times 0 times 0 times 2 times PRE 18 PRINT 18 ==== System group====== Power on count Power on time Sleep time Sheet cut count Peck used count DRYER 18 OPT. 16 hours 4-12 197 times 45 hours 5 hours 34 hours 0 times Ink Cartridge Report Model Version No : 1: 2: 3: 4: 5: 6: 7: 8: 9: 10 : 11 : 12 : XJ-740 2.00 SERIAL / NO IC CHIP / 14f83740020000a6 / 1449ff3f070000b8 / 14e09c400200001f / 1442f14f060000fd / 148e3a85060000ef / 1449ff3f020000b8 / 1438f73f05000086 / 1442f53f020000fd / 14f82960050000a6 / 148e3a41020000ef / 1438f73f02000029 / Serial No. INK TYPE / CAP. / LOT No/ / / / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSOL Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / ----------- / eSOL K / 400 cc / 60911A / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSO L Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / 60911A / : XX00001 CONSUM. / TIME / INS. / FLAG / / / 1 / 00000000 55.526cc / 0y003d00h07m48s / 86.091cc / 0y001d05h19m20s / 1 / 00000000 0.063cc / 0y000d13h14m59s / 2 / 00000000 1 / 00000000 43.356cc / 0y001d08h51m44s / 0 / 00000000 77.280cc / 0y001d11h08m29s / 0.641cc / 0y001d00h10m01s / 0 / 00000000 1 / 00000000 62.584cc / 0y003d00h36m21s / 11.978cc / 0y001d10h07m37s / 0 / 00000000 98.108cc / 0y000d18h52m14s / 2 / 00000000 0.892cc / 0y001d06h22m07s / 1 / 00000000 0.748cc / 0y001d01h56m57s / 0 / 00000000 Event Log Model Version Date Time Temp. ----------- ------ -------07/06/01 14:12 28 07/06/01 14:09 28 07/06/01 14:08 28 07/06/01 14:08 28 07/06/01 14:07 28 07/06/01 14:07 28 07/06/01 14:07 28 07/06/01 14:01 28 07/06/01 14:00 28 07/06/01 14:00 28 07/06/01 13:56 28 07/06/01 13:55 28 07/06/01 13:55 28 07/06/01 13:53 27 07/06/01 13:53 27 07/06/01 13:52 27 07/06/01 13:52 27 07/06/01 13:29 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:28 26 07/06/01 13:27 26 07/06/01 13:27 26 07/06/01 13:26 26 07/06/01 13:26 26 07/06/01 13:26 26 07/06/01 13:25 26 07/06/01 13:25 26 07/06/01 13:25 26 07/06/01 13:24 26 07/06/01 13:24 26 07/06/01 13:24 26 07/06/01 13:22 26 07/06/01 13:22 26 07/06/01 13:21 26 07/06/01 13:18 26 07/06/01 13:18 26 07/06/01 13:17 26 07/05/31 12:12 28 07/05/31 11:52 28 07/05/31 08:09 29 07/05/31 07:39 28 07/05/31 07:39 28 07/05/31 07:38 28 07/05/31 07:38 28 07/05/31 07:26 28 07/05/31 07:07 26 07/05/31 07:07 26 07/05/31 03:53 28 XJ-740 2.00 Event ---------------------Print start Setup done Cancel done Cancel start Setup done Cancel done Cancel start Setup done Sub power on Sub power off Print done Print start Print done Print start Setup done Sub power on Sub power off Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Setup done Sub power on Sub power off Sleep out Sleep in Print done Print start Print done Print start Setup done Sub power on Main power on Sub power off Information ------------------------------------------------------Testpattern Width : 1204mm Env. : 0.097 User cancel Width : 1204mm Env. : 0.097 User cancel Width : 1204mm Env. : 0.098 Service mode Testpattern Testpattern Testpattern Testpattern Width : 1204mm Env. : 0.100 Service report mode Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern Width : 1204mm Env. : 0.107 Normal Testpattern Testpattern Testpattern Testpattern Width : 1204mm Env. : 0.092 Normal Normal Serial No. Date Date Time Temp. ----------- ------ -------07/05/31 03:53 28 07/05/31 02:33 28 07/05/31 01:18 23 07/05/31 01:18 23 07/05/31 00:02 25 07/05/30 23:59 25 07/05/30 23:59 25 07/05/30 12:16 30 07/05/30 11:29 32 07/05/30 11:28 32 07/05/30 11:28 32 07/05/30 11:26 32 07/05/30 11:26 32 07/05/30 11:24 32 07/05/30 11:24 32 07/05/30 11:20 32 07/05/30 11:20 32 07/05/30 11:17 32 07/05/30 11:16 32 07/05/30 11:16 32 07/05/30 11:16 32 07/05/30 11:15 32 07/05/30 11:15 32 07/05/30 11:14 32 07/05/30 11:14 32 07/05/30 11:13 32 07/05/30 11:13 32 07/05/30 11:05 32 07/05/30 10:58 32 07/05/30 10:57 32 07/05/30 10:50 32 07/05/30 10:37 32 07/05/30 10:29 32 07/05/30 10:29 32 07/05/30 10:28 32 07/05/30 10:25 32 07/05/30 10:24 32 07/05/30 10:24 32 07/05/30 10:17 32 07/05/30 10:15 32 07/05/30 10:14 32 07/05/30 10:13 32 07/05/30 10:12 32 07/05/30 10:11 32 07/05/30 10:10 32 07/05/30 10:10 32 07/05/30 10:08 31 07/05/30 10:08 31 07/05/30 10:04 31 07/05/30 10:04 31 4-13 : XX00001 : 2007/06/25 16:24 Event Information ---------------------- ------------------------------------------------------Sleep out Sleep in Main power on Nor mal Sub power on Nor mal Sub power off Cleaning Power on cleaning Sub power on Normal Sub power off Print done Print start Print done Print start Print done Print start Print done Print start Print done Print start Setup done Width : 1304mm Env. : 0.066 Cancel done Cancel start User cancel Print done Testpattern Print start Testpattern Print done Testpattern Print start Testpattern Print done Testpattern Print start Testpattern Print done Print start Print done Print start Print done Print start Setup done Width : 1304mm Env. : 0.067 Cancel done Cancel start User cancel Print start Print done Print start Print done Testpattern Print start Testpattern Print done Print start Print done Print start Print done Print start Print done Print start Print done Other Factory Mode SYSTEM PARAMETER INITIALIZE + ENTER INITIALIZE ALL SYS.PARAMETER [ ] SELECT MODEL XJ-740 [ ] INITIALIZATION COMPLETED DISPLAYED LANGUAGE MENU Revised 6 All parameters will be initialized. Turn on the sub power switch while pressing [ ],[ ] and [ENTER] keys to start the machine in SYSTEM PARAMETER INITIALIZE mode. Confirmation message is displayed first and press [ENTER] key. Select the machine using [ ],[ ] in [SELECT MODEL] menu. Press [ENTER] key to initialize the SYSTEM PARAMETER or press [POWER] key to cancel the initialization. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] is displayed and the machine never starts before the LIMIT POSITION is set up. SERVICE REPORT PRINTING + + Roland DG Corp. XJ-740 SERVICE REPORT MENU LANGUAGE ENGLISH [ ] SETUP SHEET ROLL LENGTH UNIT mm > INCH [ ] TEMP. UNIT C > F 4-14 Turn on the Sub Power SW while pressing [ ] key to start the machine in the SERVICE REPORT PRINTING mode. [SERVICE REPORT] is displayed and it turns to be the normal mode after printing. It starts printing automatically when media is setup. It requires a A4 size media and prints with Black ink. * Please print the [HISTORY REPORT] from the service mode. Special Key Combinations Function for Service Combination Key Selection Press [MENU] and [ Menu. + Service Mode Upgrade Firmware Comments ] to enter Service + [UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade firmware. + Use this when the Main Board is replaced. Installing Firmware (At Main Board Change) ENTER System Parameter Initialize ENTER Limit & Cutter Down Position All parameters will be initialized. Press [ENTER] to start initializing. + + + Function for Users Combination Key Selection MENU Press [ ] while aligning Carriage to cap Heads, and press [ENTER]. Set up Cut Down Pos., and press [ENTER]. Service Report(Adjustment value) will be printed. Service Report Language [SUM-ERROR] will be displayed. Press [ENTER] to upgrade firmware. + Comments Press[ 4-15 ] and [ ] to select Language. 4-2 HOW TO UPGRADE/INSTALL FIRMWARE It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck.exe 4.Network cable (A cross cable is required when you connect XJ-740/640/540 to PC directly.) HOW TO UPGRADE FIRMWARE (Referential Time : 5 min) Check the IP address of XJ-740/640/540. 1 Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS]. MENU [ ] MENU SYSTEM INFO. [ ] [ ] SYSTEM INFO. NETWORK [ ] NETWORK IP ADDRESS [ ] IP ADDRESS 192.168.000.003 2 Turn off the Sub Power SW. 4-16 Start the Peck on PC. 3 [Peck] screen is displayed, and click [Select Port] button. 4 Select [Type 3] ProIII etc. from [Product]. Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier. Click [OK] button. 5 [Peck] screen is displayed again. Click [Firmware Upgrade] button. 6 [OPEN] screen is displayed. Select the firmware file and click [Open]. Peck starts to send the firmware to XJ-740/640/540. 4-17 7 The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power SW turns off automatically. FIRMWARE V1.0 NG DATA ERROR ERASING NG DEVICE ERROR WRITING NG DEVICE ERROR VERIFYING NG DEVICE ERROR COMPLETE HOW TO INSTALL FIRMWARE (Referential Time : 5 min) This is required when a new Main Board without the firmware is installed. 1 Turn on the Main Power SW while pressing [ and [ ], [ ], ] keys. + UPDATE FIRMWARE? 2 Press the [ENTER] key for the machine to be ready to receive the firmware. UPDATE FIRMWARE? [ ] WAITING 000.000.000.000 4-18 Press MENU key, and set [IP ADDRESS], [SUBNET 3 MASK] and [GATEWAY ADDR.]. Press [ ] and [ ] keys for moving between digits, and [ ] and [ ] keys for selecting value. After setting an address, press the [ENTER] key to go to the next address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware by pressing the [ENTER] key. The setting made here is only temporary for the firmware installation and it is not saved. Start the Peck on PC. 4 [Peck] screen is displayed, and click [Select Port] button. 5 Select [Type 3] ProIII etc. from [Product]. Also, select [Via Network] and input IP address of XJ740/640/540 specified earlier. Click [OK] button. 4-19 6 [Peck] screen is displayed again. Click [Firmware Upgrade] button. 7 [OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to XJ-740/640/540. It starts loading the firmware. 8 The firmware installation is done when [COMPLETE] FIRMWARE V1.0 NG DATA ERROR ERASING NG DEVICE ERROR WRITING NG DEVICE ERROR VERIFYING NG DEVICE ERROR message is displayed. Turn off the sub power when it is completed. COMPLETE 4-20 Turn on the Sub Power SW while pressing [ ], [ ], 9 and the [ENTER] keys to enter [INITIALIZE ALL SYS.PARAMETER] menu. Press the [ENTER] key to start initialization. The Sub Power SW turns off automatically when it is completed. + ENTER INITIALIZE ALL SYS.PARAMETER [ ] SELECT MODEL XJ-740 [ ] INITIALIZATION COMPLETED Turn on the Sub Power SW while pressing [ ] keys to enter the Service Mode. 10 and [ ], [ ] + MENU MENU SERVICE MENU Enter the [NETWORK] menu and input [IP ADDRESS], 11 [SUBNET MASK] and [GATEWAY ADDR.]. Turn off the Sub Power SW when the network setting is completed. MENU SERVICE MENU [ ] MENU SYSTEM INFO. [ ][ ] SYSTEM INFO. NETWORK [ ] NETWORK IP ADDRESS [ ] IP ADDRESS 192.168.000.003 [ ] SUBNET MASK 255.255.255.003 [ ] GATEWAY ADDR. 000.000.000.000 [ ] [ ] NETWORK SUBNET MASK [ ] [ ] NETWORK GATEWAY ADDR. 4-21 [ ] Start the Peck on PC. 12 [Peck] screen is displayed, and click [Put Parameters] button. 13 [OPEN] screen is displayed. Select the System Parameter file that is saved before the main board replacement. Click [Open]. Peck starts to send the System Parameter to XJ-740/640/540. 14 Click [Get Report] button to import the System Report file. Confirm that the System Parameter is reloaded properly. The addresses set at the step 11 are replaced with the addresses saved in the System Parameter as [Put Parameter] is executed. Please set it again if necessary. 4-22 4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.) 1 Turn on the Main Power SW and Sub Power SW. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the User's Menu and set the IP address. MENU [ ] MENU SYSTEM INFO. [ ] [ ] SYSTEM INFO. NETWORK [ ] Cancel the RIP when the RIP is running. NETWORK IP ADDRESS [ ] IP ADDRESS 192.168.000.003 2 Open a browser on the PC and enter the IP address which is set at 1 . Current firmware version appears. The Internet Explorer is recommended. 3 Click [Update]. 4 Specify the target file for upgrade and click [Update]. 4-23 5 The progress is shown in percentage while upgrading. Do not turn off the power or press any keys during the upgrade. 6 When upgrading is completed, the version of upgraded firmware appears. Turn off the sub power and main power once. 4-24 4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment) HEAD ALIGNMENT is necessary to obtain the good printing quality. Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced. If HEAD ALIGNMENT is not adjusted, printing problems such as banding, fine lines and gap between bands could occur. Please use the sheet media ([PET-G]). Please DO NOT use Take-Up devise for this alignment. The media tension changes during test printing and the result of alignment is not reliable. 1 Remove the Front Cover, Right I/S Cover and Right Inner I/S Cover. Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Right I/S Cover Front Cover Right Inner Plate 2 Remove the Carriage Cover, removing the 4 screws shown in the figure. Carriage Cover Holes on Top Cover There are 2 holes on the Top Cover. Upper 2 screws can be removed inserting a screwdriver through the Top Cover. 3 Remove the Damper Plate, removing the 2 screws shown in the figure. 4-25 Damper Plate Screws 4 Turn on the Sub Power SW while pressing [ ], [ ] and [ ] keys to enter the Service Mode. Setup the sheet media (PET-G) film on the machine. + MENU MENU SERVICE MENU [BIAS ADJUSTMENT] Select [PRINT MENU] > [HEAD ADJUST] > [BIAS] > 5 [TEST PRINT] menu and press the [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU HEAD ADJUST [ ] HEAD ADJUST BIAS [ ] BIAS TEST PRINT [ ] 6 test pattern shown in the figure will be printed. C M Y K Lm Lc 7 Loosen the 3 screws fixing the Head in order shown in the figure. 2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 1 3 4-26 8 Insert the 1.5 mm Hexagonal Wrench through the hole of the Head Carriage, then, turn the adjustment screw to make the lines of each color in the test pattern to be straight. *Reference* Position of the printing moves 1 line by turning the screw for a 3/4 turn. Adjustment Screw Hole for inserting the Hexagonal Wrench - When the upper lines are shifting towards the left of the lower lines, turn the screw CW. - When the upper lines are shifting towards the right of the lower lines, turn the screw CCW. 9 Tighten the screws fixing the Head in the order reverse of loosening, using the TORQUE DRIVER (ST-056). Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws firmly. 2 3 1 4-27 10 Print the test pattern again. If the result is not satisfactory, repeat 5 to 9 . The shifting of lines should be less than 1/2 dot. 4-28 [VERTICAL ADJUSTMENT] Select [PRINT MENU] > [HEAD ADJUST] > [VERTICAL] 11 > [TEST PRINT] and press the [ENTER] key. SERVICE MENU PRINT MENU [ ][ ] PRINT MENU HEAD ADJUST [ ][ ] HEAD ADJUST VERTICAL [ ] VERTICAL TEST PRINT [ ] test pattern shown in the figure will be printed. ] and [ ] keys. 12 Test pattern can be moved by [ The test pattern changes if the Base Head is changed. K C K M K Y K Lm K Lc K K Head is specified as the Base Head. 13 Loosen the 3 screws fixing the Head in order as shown in the figure. 2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 1 3 14 Turn the Adjustment Screw to make the lines of each color in the test pattern to be straight. *Reference* Position of the printing moves 1/2 line by turning the screw 30 degrees. Adjustment Screw 4-29 - When the lines other than K are above the K lines, turn the Adjustment Screw CW. - When the lines other than K are below the K lines, turn the Adjustment Screw CCW. Adjust the Head positions referring to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted. Tighten the screws fixing the Head in the order reverse of 15 loosening, using the Torque Driver (ST-056). 2 3 Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws firmly. 1 16 Print the test pattern again. If the result is not aligned, repeat 11 to 15 . The shifting of lines should be less than 1/2 dot. 4-30 Revised 3 17 If the Vertical test print result is satisfactory, select the [BIAS] > [TEST PRINT] menu uder the [HEAD ADJUST] menu and print the Bias test pattern again. If the Bias test print result is not satisfactory, repeat the Bias Adjustment. 4-31 [ HORIZONTAL ADJUSTMENT ] 18 S e l e c t [ P R I N T M E N U ] > [ H E A D A D J U S T ] > SERVICE MENU PRINT MENU [HORIZONTAL] > [TEST PRINT] and press the [ENTER] key. [ ][ ] PRINT MENU HEAD ADJUST [ ][ ] HEAD ADJUST HORIZONTAL [ ] HORIZONTAL TEST PRINT [ ] Following test pattern will be printed. 19 Find the position where the line of each color matches the K line and check the number. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting. H6 H5 H3 H2 H1 DT3.High -20 Head Position : High -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 H6 H5 H3 H2 H1 DT1.High -20 H6 H5 H3 H2 H1 Head Position : Low DT3.Low -20 H6 H5 H3 H2 H1 DT1.Low -20 4-32 20 Select [HORIZONTAL] > [TEST PRINT] > [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] menu and enter the parameters checked at 19 with [ ] and [ ] keys. Press the [ENTER] key to save the settings. Parameters can be entered with an increment of 1/2. HORIZONTAL TEST PRINT HORIZONTAL DT1, Low H1 2 H2 1 H3 3 H5 2 H6 1 HORIZONTAL DT3, Low H1 2 H2 1 H3 3 H5 2 H6 1 HORIZONTAL DT1, High H1 2 H2 1 H3 3 H5 2 H6 1 HORIZONTAL DT3, High H1 2 H2 1 H3 3 H5 2 H6 1 4-33 [ BIDIRECTION ADJUSTMENT ] 21 Select [PRINT MENU] > [HEAD ADJUST] > [BIDIR.DEFAULT] > [TEST PRINT] and press the [ENTER] key. SERVICE MENU PRINT MENU [ ][ ] PRINT MENU HEAD ADJUST [ ][ ] HEAD ADJUST BI-DIR.DEFAULT [ ] BI-DIR.DEFAULT TEST PRINT [ ] Following test pattern will be printed. 22 Find the position where the two lines are overlapping and check the number of each color. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting. H6 H5 H4 H3 H2 H1 Head Position : High DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50 H6 H5 H4 H3 H2 H1 DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50 H6 H5 H4 H3 H2 H1 Head Position : Low DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50 H6 H5 H4 H3 H2 H1 DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50 4-34 23 Select [BI-DIR.DEFAULT] > [TEST PRINT] > [DT1, Low], [DT3, Low], [DT1, High] and [DT3, High] in the [HEAD ADJUST] menu and enter the parameters checked at 22 with [ ] and [ ] keys. Press the [ENTER] key to save the settings. Parameters can be entered with an increment of 1/2. BI-DIR.DEFAULT TEST PRINT BI-DIR.DEFAULT DT1, Low H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 BI-DIR.DEFAULT DT3, Low H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 BI-DIR.DEFAULT DT1, High H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 BI-DIR.DEFAULT DT3, High H1 2 H2 1 H3 3 H4 2 H5 1 H6 3 24 Fix the Damper Plate. Damper Plate Make sure to press the Damper Plate downward lightly when fixing it. * Fix the screws at the bottom of the long hole. If you press the Damper Plate strongly, the Damper may be damaged. 4-35 4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.) This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment. When the Limit Position is not correctly set, it may cause some problems such as a head capping error. And also, if the Cut Down Position is not correctly set, it may also cause a cutter-down error when separating the sheet. Remove the Right I/S Cover, Front Cover and Right Inner 1 Plate. Right I/S Cover Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Front Cover Right Inner Plate 2 Turn on the Sub Power SW while pressing [ ], [ ] and [ ] keys for LIMIT INITIALIZE mode. + LIMIT INITIALIZE MENU MOVE TO CAP POS 3 Confirm the relative positions of Head and Cap, moving the capping unit up and down with [ ] and [ ] keys. Align the guides on the both ends of the Capping Unit with the guides on the both ends of the Carriage. Make sure not to move the Carriage when the Capping Unit is up because the heads could be broken by touching the Capping Unit. 4-36 4 Press the [ENTER] key to cap the heads. 5 Carry out the Limit Position Initialize by pressing the [ENTER] key. After the limit Position Initialize is completed, the message appears as shown in the figure. DETECTING.. SETTING UP CUTTER DOWN POS 6 Move the Head Carriage with your hand until it makes full contact with the Left Frame. 7 Perform the Cut Down Position Initialize by pressing the [ENTER] key. After the initialization, print the Service Report and check that the value of the Limit Position is 10 +/- 2.5mm. If the value is not appropriate, perform the adjustment again. DETECTING.. INITIALIZATION COMPLETED 4-37 4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.) This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it is not adjusted, media width could not be detected correctly. 1 Remove the Right I/S Cover. Right I/S Cover 2 Lower the Sheet Loading Lever. Sheet Loading Lever Select [SUB MENU] > [PAPER SIDE SENSE] > ] key. 3 [OUTPUT LEVEL] menu and press the [ SERVICE MENU SUB MENU [ ][ ] SUB MENU PAPERSIDE SENSE [ ] PAPERSIDE SENS OUTPUT LEVEL [ ] OUTPUT LEVEL 0.7V 4-38 4 Adjust the VR on the Carriage Board so that the [OUTPUT LEVEL] will be 0.5 - 0.7V. VR Carriage Board 5 Select [PAPER SIDE SENSE] > [SENSOR AUTOTEST] menu. Press the [ENTER] key to carry out the test and make sure the voltage is 0.5-1.0V and the NOISE is 0. SERVICE MENU SUB MENU [ ][ ] SUB MENU PAPERSIDE SENSE [ ] PAPERSIDE SENS SENSOR AUTOTEST [ ] SENSOR AUTOTEST 0.5V, NOISE 0 6 If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking. If the NOISE is more than 0, try the followings. 1. Clean the REFLECTION TAPE. 2. Replace the REFLECTION TAPE with new one in case of scratch. If adhesion of a tape remains on the Bed or the dust sticks on the reverse side of a tape when you replace reflective tape, a sensor cannot read correctly. 4-39 4-7 LINEAR ENCODER SETUP (Referential Time : 10min.) Linear Encoder Setup is necessary for the machine to recognize the width by the software coordinates. It is also necessary for checking whether the encoder module can read the scale correctly in the whole width. Be sure to perform this setup when the adjustment or replacement of the Limit Sensor, Encoder Scale and Encoder Module. And also, perform this when replacing the Main Board or initializing the system parameter. 1 Turn on the Sub Power SW while pressing [ [ ], [ ] and ] keys to enter the Service Mode. + MENU MENU SERVICE MENU 2 Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Also, the media clamps must be removed. 3 Select [PRINT MENU] > [LINEAR ENCODER] menu in the Service Menu and press the [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU LINEAR ENCODER [ ] NOW PROCESSING.. POS: 1361.00mm 4-40 One of the messages appears at the completion of the 4 set up. In case of Setup error, check the followings. 1. Dirt/Scratch on the ENCODER SCALE. 2. Dirt/Scratch on the ENCODER MODULE. 3. ENCODER SCALE is not between the ENCODER MODULE. 4. Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR. 5. Fixation between the CARRIAGE and the CARRIAGE BELT. 6. Bad Contact in the cables. In case of [HEADBOARD FAILED], the Head Board is possibly defective. 4-41 LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED 4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.) Cap Height Adjustment is to adjust the height of the cap. This adjustment is required when the cap unit is removed or replaced. Without this adjustment, the Cap Evacuation* may not be performed properly. * Cap Evacuation is an operation of ink evacuation with the Heads uncapped. This removes the ink accumulated on the Cap surfaces. For this adjustment, the Head height can be either High or Low. When it is adjusted with one of the Head heights, the setting for the other height is also changed automatically. 1 Open the Front Cover and remove the Right Inner Plate. Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it. Front Cover Right Inner Plate 2 Make sure to unload the media when it is set on the machine. Then, turn on the Sub Power SW while pressing [ ] [ ] and [ ] keys to enter the Service Mode. + MENU MENU SERVICE MENU 3 Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.] menu in the Service Menu. SERVICE MENU I/S MENU [ ][ ] I/S MENU CAP ADJUST [ ] CAP ADJUST ADJUST POS. 4-42 4 Move the cap upward to the position that the cap contacts exactly to the head, then press the [ENTER] to update the adjustment value. CAP ADJUST ADJUST POS. [ ] ADJUST POS. 0.00 -2.00 Head -When you press [ ] key, the cap moves upward in 0.25mm unit. -When you press [ ] key, the cap moves to the position of -2.00mm of the setting value. -When you press[ ] key, the adjustment value is not updated and the capping is carried out, and then it exits the menu. Cap If it is difficult to see whether Head makes contact with the Cap, irradiate the plate behind the Head Carriage with a penlight. Move the Cap upward. And, when the light on the back plate cannot be seen through the gap between Head and Cap, it means that Head makes contact with the Cap correctly. Check the adjusted Capping Position. 5 Enter the [CHECK GAP.] menu. The Cap moves to the same position as the Cap Evacuation. Confirm that there is a gap between the Cap and all Heads. Gap [CHECK GAP.] menu is for checking the gap between the Cap and Head. For the adjustment, use the [ADJUST POS.] menu. 4-43 4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.) This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based on the value in feeding media [PET-G] (Roll media with a width of 1050mm.) Without proper calibration, it causes misalignment in the feed amount of media, and results in the problems such as white banding, banding of overlap or the dimension error of print result compared to the original data. Do not use the Take-up unit during this adjustment. 1 Turn on the Sub Power SW while pressing [ and [ ] keys to enter the Service Mode. ], [ ] + MENU MENU SERVICE MENU 2 Set PET-G film on the machine. 3 Select [PRINT MENU] > [CALIB.DEFAULT] > [TEST PRINT] menu and press the [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] Test print requires 510mm or more of the media Setup width. PRINT MENU CALIB.DEFAULT [ ] CALIB.DEFAULT TEST PRINT [ ] 4-44 4 400mm test pattern is printed. Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at 5 . Feed test pattern is always printed with offset 0.00%. Even if a correction is made in the [SETTING] menu, the Test Pattern is not changed. 5 Scan Calculate the amount to be calibrated with the formula shown in the figure. CA = Calibration Amount CL = Commanded Length (=400mm) ML = Measured Length 6 500mm FORMULA CA = CL - ML x 100 ML Select [PRINT MENU] > [CALIB.DEFAULT] > [SETTING] menu and enter the calibration value with [ ] and [ ] keys. Press the [ENTER] key to save the setting. Parameters can be entered with an increment of 0.01%. (MAX. +2.00% to MIN. -2.00%) SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU CALIB.DEFAULT [ ] [ ] CALIB.DEFAULT SETTING [ ] SETTING +0.00% +0.15% [ ] 4-45 4-10 BELT TENSION ADJUSTMENT 1 (Referential Time : 20min.) Remove the following covers. Left I/S Cover Front Rail Cover Front Rail Cover Top Cover Left I/S Cover (XJ-740 only) Turn on the Sub Power SW while pressing [ ] keys to enter the Service Mode. 2 and [ Top Cover ], [ ] + MENU MENU SERVICE MENU Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], 3 and press the [ENTER] key. SERVICE MENU I/S MENU [ ][ ] The Cap Unit moves down and is free to move by hand. I/S MENU I/S CONTROL [ ] I/S CONTROL CAP [ ] CAP OPEN [ ] 4 Turn off the Sub Power SW and Main Power SW. Main Power SW < REAR SIDE > 4-46 5 Measure the tension of the belt at the position above the center of the grit roller as below using Tension Gauge (ST-001). Press the upper belt downward with the gauge to make slight contact with the lower belt. The tension is proper when the measured value is as below. When the tension is not proper, move on to the next step and adjust the belt tension. Measured position XJ-740 8th grit roller from the left XJ-640 7th grit roller from the left XJ-540 6th grit roller from the left <Front side> Upper Belt Hold down the belt with Tension Gauge Lower Belt The center of the 4th Grit Roller from the left Measured value 0.70~0.94kgf 0.85~1.09kgf 0.96~1.18kgf It is recommended to put the Solenoid Cushion (P/N 22265241) on the top of the ST-001 for an easy measuring. 6 Loosen the two fixing screws which are located on the left end of the belt halfway round. <Top view - Left end of the belt > Be cautious with the sharp edges around the belt when loosening the screws. It may cause injury. Fixing Screw 7 Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.) The gap between the screws and Idle Pulley can be seen from both front and rear side of the machine. 4-47 Screw 3mm Idle Pulley Holder 8 Turn the adjustment screw shown in the figure to adjust so that the value of the tension gauge is the following with the procedure of 6 . Adjustment Screw The value of the tension gauge XJ-740 0.8kgf XJ-640 0.95kgf XJ-540 1.05kgf Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased Tighten the two fixing screws shown in the figure, and 9 again confirm that the tension is within the proper value. Fixing Screw Tighten the two screws shown in the figure to slightly 10 contact with Idle Pulley Holder. Make sure not to tighten the screws too tight. It may move the fixed Idle Pulley Holder accidentally. Move on to [4-11 BELT POSITION ADJUSTMENT]. 4-48 Screw 4-11 BELT POSITION ADJUSTMENT (Referential Time : 30min.) This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary. 1 Remove the following covers. Front Rail Cover Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Left I/S Cover (XJ-740 only) Top Cover Right Top Cover Right I/S Cover Left I/S Cover Front Cover 2 Confirm that the Belt Tension Adjustment is completed and turn on the Main Power SW. Main Power SW < Rear view > Turn on the Sub Power SW while pressing [ ] keys to enter the Service Mode. 3 and [ ], [ ] + MENU MENU SERVICE MENU 4-49 [ADJUSTMENT ON THE DRIVE PULLEY SIDE] 4 Carry out the AGING test for the belt. Select [MOTOR MENU] > [AGING] > [SCAN], and press the [ENTER] key. SERVICE MENU MOTOR MENU [ ] MOTOR MENU AGING [ ] AGING SCAN [ ] 5 Confirm the belt position. The position is proper when the belt is not touching the flanges of the Drive Pulley excessively. When the position is proper, skip this adjustment and go to [ADJUSTMENT ON THE IDLE PULLEY SIDE] described in the later step of this adjustment leaving the belt aging on. When the position is improper, make adjustment as following steps. <Top view - Right end of the belt - > Drive Pulley BELT Belt partly touching the flange is acceptable. Flange 6 Press the [ENTER] key to cancel Aging. SCAN NOW AGING [ ] Loosen the two fixing screws located on the right end of 7 the belt. Stay Fixing Screw Loosen the screws about 3 rounds for the bottom of the screw head not to contact with the Stay. Screw Stay 4-50 8 Press the [ENTER] key to restart Aging. AGING SCAN [ ] 9 Adjust the belt position turning the Adjustment Screw as follows. The work space is limited. Be cautious and try not to touch the driving pulley and belt. Also, there are many mechanical parts around it. You need to work carefully with your tool not to touch them. Belt leans to the front side of the machine -Turn the screw carefully in CCW (loosening). Adjustment Screw Touching the flange on the front side of machine Belt leans to the rear side of the machine -Turn the screw carefully in CW (tightening). Adjustment Screw Touching the flange on the rear side of machine 4-51 10 Tighten the two fixing screws for the bottom of the screw head to slightly contact with the Stay. Fixing Screw Make sure not to tighten the screws too tight. It may move the fixed Drive Pulley Holder accidentally. Screw Stay Confirm that the belt is not touching the pulley flanges 11 excessively while the carriages are in the printing area. When the belt is in improper position, adjust it again. When it is proper, leave the belt again on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE]. [ADJUSTMENT ON THE IDLE PULLEY SIDE] Confirm the position of the belt. 12 The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this Belt Position Adjustment. When it is not proper, make adjustment as following steps. Pulley Flange <Top view - Left end of the belt - > Idle Pulley Belt Belt partly touching the flange is acceptable. Flange 13 Press the [ENTER] key to cancel Aging. SCAN NOW AGING [ ] 4-52 14 Loosen the two fixing screws located at the left end of the belt eighth to quarter round. When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be cautious with the sharp edges around it when turning the screws. It may cause injury. Fixing Screw 15 Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. Screw 3mm The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine. Idle Pulley Holder 16 Press the [ENTER] key to restart Aging. AGING SCAN [ ] 17 Insert a wrench through the holes on the side frame and adjust the belt position turning the screw 1 and 2 shown in the figure. Idle Pulley Screw 1 2 Not touching the flanges 4-53 Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1 . Screw 1 Touching the flange on the FRONT side of machine Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning the screw 2 . Screw 2 Touching the flange on the rear side of machine 18 Tighten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder. Screw (The one with no contact with Idle Pulley Holder.) Make sure not to tighten the screw too tight. It may move the Idle Pulley Holder accidentally. 19 Tighten the two fixing screws shown in the figure. Be cautious with the moving Carriages and Cableveyor during the work, and also with the sharp edges of the mechanical parts around it. Fixing Screw 4-54 20 Confirm that the belt is not touching the pulley flanges Pulley Flange excessively while the carriages are in the printing area. When the belt is in improper position, adjust it again. When it is proper, press the [ENTER] key to cancel Aing. SCAN NOW AGING [ ] 4-55 4-12 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.) This is required when Take-up unit is installed or TU Junction Board is replaced. This is to check whether Take-up Unit operates properly. 1 Confirm that the cable is connected to the connector named [TAKE UP] and turn on the Main Power SW. Turn on the Sub Power SW while pressing [ ] keys to enter the Service Mode. 2 and [ ], [ Undersurface of the right side of machine ] + MENU MENU SERVICE MENU 3 Select [SUB MENU] > [TU CHECK] > [TU] menu. SERVICE MENU SUB MENU [ ] [ ] [TU] menu supports the connector named [TAKE UP]. Although [OPTION-TU] menu is for another connector with no name, it is not in use. SUB MENU TU CHECK [ ] TU CHECK TU [ ] TU START START [ ] 4-56 4 Confirm that [START] is selected, and press the [ENTER] key to turn on the Take-up Unit. [START] or [STOP] can be selected with [ ] and [ ] keys. The current setting is displayed on the left and the new setting is displayed on the right. 5 Set the Auto switch of the Take-up Unit to either Forward or Backward. 6 Move the Dancer Roller up and down by hand, to confirm that the drive part rotates. TU START START [ ] Drive Part Make sure that the rotation direction of the drive part is the same as the setting at 5 . The operation status of Take-up Unit can be confirmed also on the LCD. [ * ] is displayed on the right side of upper LCD while taking-up, and not displayed while not taking-up. TU START Select [STOP] with [ 7 [ENTER] key. ] and [ Dancer Roller START ] keys, and press the TU START STOP [ ] 4-57 8 Move the Dancer Roller up and down by hand to confirm that the drive part does not rotate. Drive Part The setting of [STOP] is canceled when exiting the menu. The initial setting is [START] every time entering [TU] menu. Dancer Roller 4-58 5 Supplemental Information 5 Supplemental Information 5-1 SPECIAL TOOLS Table shows a list of special tools recommended by Roland DG Corp. Tool No. ST-056 Tool Name TORQUE DRIVER N6 Purpose HEAD ALIGNMENT Tool No. ST-001 Tool Name TENSION GAUGE 2000GF/2000CN Purpose BELT TENSION ADJUSTMENT Tool No. ST-037 Tool Name CLEAN STICK TX712A Purpose HEAD CLEANING Tool No. 21755107 Tool Name CLEANING LIQUID (SL) 500ML Purpose HEAD CLEANING (SOL) Tool No. 22085118 Tool Name KIT, CLEANING (SL) Purpose HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs. 5-1 5-2 SENSOR MAP SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN. LIMIT SENSOR It detects the limit positon of the Head Carriage. FRONT COVER SENSOR It detects whether the Front Cover is opened or closed. (Right side of the machine) GRIT ENCODER It detects rotation position of the Grit Roller. (Front side of the machine) (Left side of the machine) MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not. THERMISTOR(PRINT HEATER) It takes the temperature of the Heater. THERMOSTAT(PRINT HEATER) REAR PAPER SENSOR If the Heater exceeds the limit temperature, it cuts the power being supplied. It detects the rear edge of the media and also whether the media is loaded or not. THERMOSTAT(DRYER) If the Dryer exceeds the limit temperature, it cuts the power being supplied. THERMISTOR(DRYER ) It takes the temperature of the Dryer. FRONT PAPER SENSOR It detects the front edge of the media. 5-2 THERMISTOR (PRE-HEATER) It takes the temperature of the Pre-Heater. THERMOSTAT (PRE-HEATER) If the Pre-Heater exceeds the limit temperature, it cuts the power being supplied. (Rear side of the machine) THERMISTOR (HEAD BOARD) It takes the temperature around the Head Board. 5-3 5 Supplemental Information WIPER SENSOR It detects the limit position of the Wiper movement. ENCODER MODULE It detects coordinates for carriage moving direction. HEAD UP/DOWN SENSOR It detects the position of the Head Height Lever. PAPER SIDE SENSOR It detects the left and right edges of the media. THERMISTOR (HEAD) It takes the temperature around the Head. The leftmost Head is used for the measurement. Revised 8 CAPPING SENSOR It detects the limit position of the Capping Unit. 5-4 INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not. INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not. INK CARTRIDGE IC SENSOR It reads the infromation of the IC chip. DANCER ROLLER SENSOR It detects the limit position of the Dancer Roller. 5-5 6 Troubleshooting 6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING Missing dot or deflected-fired dot appears on the test pattern. Improved Yes Perform Normal Cleaning Completed Not Improved *Several Normal Cleanings and a Powerful Cleaning do not improve the printing result. No To 11-16 To 1-10 NO 1 2 CHECKING POINT ACTION REFERENCE Install in a location that The machine is not is level and stable installed in an appropriate offering good operating location conditions The media is not set up correctly Load and set up the media correctly at the correct position 3 Temperature of the Preheater / Print heater / Dryer is inappropriate 4 Bi-directinal adjustment is Correct setting for not correct Bidirectional Printing Set appropriate temperature OUTLINE Never install the machine in a location where it is tilted or where it may wobble or librate. User's Manual Load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without following the steps described in the User's Manual may make smooth and straight media feed impossible or affect the print quality. Feed is not smooth when the media is tilted or tensioned unevenly on the left and right. Hold the media at the center and pull it out straight and make sure all areas of the media are taut before setting up the media. User's Manual When the temperature of the print heater is too high and the ink dries too fast, it may result in banding because the dots stay small after landing on media. When the temperature of the print heater is too low and the ink dries too slow, it may result in dark banding because the dots stay large and overlap each other after landing on media. User's Manual 5 FEED CALIBRATION is not correct Apply Calibration User's Manual If the calibration is not correct, white fine lines caused by gaps or dark lines caused by overlaps appear. In addition, a correction value set while printing is in progress is saved only as a setting on the machine. In case of the calibration value made on the RIP to take precedence, the correction value set by printer is ignored. 6 Scanning distance of the Head Carriage Set the [FULL WIDTH S] to [FULL] User's Manual Set [FULL WIDTH S] to [FULL] to uniform the heating time on each pass. This may improve printing quality. 7 [PERIODIC CL.] setting Set [PERIODIC CL.] to [NONE] or [Page] User's Manual When this is set to [1 min] to [990 min], self cleaning is performed while a printing is paused. It may cause uneven printing at the part before and after cleaning. 8 Wrong profile for the media Use the suitable profile 9 Head Rank is not correct Set Head Rank [3-1 HEAD REPLACEMENT] Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes. 10 Head is not adjusted Head Alignment [4-4 HEAD ALIGNMENT] Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BIDIR.DEFAULT] settings are correct. 11 Foreign substances Manual Cleaning User's Manual Nozzle condition becomes poor due to the foreign substances stuck on the surface of the Head. 12 Wiper wears out Wiper Replacement [3-2 WIPER REPLACEMENT] Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely. 6-1 13 Defect of Cap Top Cap Top Replacement 14 Head nozzle is clogged Clean the head surface using the cleaning stick. (Manual Cleaning) 15 Broken Head Head Replacement 16 Broken Pump Pump Replacement [3-3 CAP TOP REPLACEMENT] Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging. Generally, we do not recommend to wipe the surface of Head with a cleaning stick. Howerver, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it. [3-1 HEAD REPLACEMENT] Ink suction during cleaning does not work and the nozzle condition cannot be improved. 6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Ink Cartridge is almost empty Check remaining Ink / Replace the Ink Cartridge 2 Error of Ink Empty detection Replace the ink cartridge/sensor If the cartridge tab does not stick out when the cartridge is empty, Ink Empty cannot be detected and printing continues without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been connected and disconnected several times may have a damaged terminal. When the machine keeps printing with ink cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly. User's Manual 3 Bad contact/Broken cable Refix / Replace the cable 4 Broken Damper Damper Replacement [3-1 HEAD REPLACEMENT] 5 Defect of Cap Top Cap Top Replacement [3-3 CAP TOP REPLACEMENT] Air bubbles in Ink line Powerful Cleaning/ Remove air bubbles by a syringe When air bubbles come inside the Ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe. Eliminate the looseness of the tube joint If the tube has air due to the looseness of the tube joint, fix the joint and remove the air. 6 7 Broken Ink Tube Ink Tube Replacement 8 Broken Fuse on the Head Replace the Fuse on Board the Head Board 9 Broken Head Board [3-6 INK TUBE REPLACEMENT] In case of 6 color mode, the F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2 Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse may be defective. In case of 4 color mode, the F1 Fuses are for C and M at the left side of Print Carriage, the F2 Fuses are for Y and K, and the F3 Fuses are for M and C at the right side of Print Carriage. If the C and M Heads at the left side of Print Carriage do not fire the Ink at all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2 Fuse may be defective. If the M and C Heads at the right side of Print Carriage do not, the F3 Fuse may be defective. Head Board Replacement 10 Broken Head Head Replacement 11 Broken Main Board Main Board Replacement If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging. There might be a problem with the other devices on the Head Board if the Fuses are not defective. [3-1 HEAD REPLACEMENT] [3-7 BOARDS REPLACEMENT] 6-2 6-3 SHIFTING IN PRINTING/COLOR SHIFTING NO CHECKING POINT ACTION REFERENCE 1 The media is set tilted Set the media correctly User's Manual 2 Encoder Scale is dirty/broken Clean or replace Encoder Scale 3 Encoder Module is dirty/broken Clean or replace Encoder Module 4 Head is out of adjustment Head Alignment 5 Bad contact of Flexible Cable OUTLINE Load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without following the steps described in the User's Manual may make smooth and straight media feed impossible or affect the print quality. Feed is not smooth when the media is tilted or tensioned unevenly on the left and right. Hold the media at the center and pull it out straight and make sure all areas of the media are taut before setting up the media. [3-10 ENCODER SCALE REPLACEMENT] When Encoder Scale is not read correctly, printing position may shift. When Encoder Scale is not read correctly, printing position may shift. [4-4 HEAD ALIGNMENT] If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs. Refix / Replace the Flexible Cable If the Flexible Cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing. 6-4 INK DROPS ON THE MEDIA NO CHECKING POINT ACTION REFERENCE OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, Ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick. 1 Foreign substances Manual Cleaning 2 Media strikes Head Use the media clamps/ Replace with suitable media If media tends to curl or become bumpy due to the Ink absorption and/or the Heater temperature, the Head sometimes strikes the media and it causes the Ink dropping problem. User's Manual 3 Static electricity of the media Perform [PERIODIC CL] User's Manual If media produces static electricity easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [1 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. Also, connecting to ground or humidifying the room may reduce the static electricity generated on the media. 4 Wiper wears out Wiper Replacement User's Manual Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping. 5 Broken Ink Tube Ink Tube Replacement [3-6 INK TUBE REPLACEMENT] When the ink tube is broken, it is not possible to keep the ink line air tight and results in ink dropping. 6 Broken Head Head Replacement [3-1 HEAD REPLACEMENT] When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping. 6-5 VERTICAL BANDING NO CHECKING POINT ACTION REFERENCE 1 Encoder Scale is dirty Clean / Replace Encoder Scale [3-10 ENCODER SCALE REPLACEMENT] OUTLINE When there is scratch or dirt on the Encoder Scale, the printing image could be affected and the vertical bandings could appear at the position where there is scratch or dirt. 2 LM Guide is dirty Clean LM Guide When the sliding resistance in the motion of the Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear. 3 There is dirt in teeth of the Clean the gear gear When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding. 6-3 6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME NO 1 CHECKING POINT Check the main power switch ACTION Do not switch off the main power REFERENCE OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use. User's Manual 6-7 MEDIA SKEW NO CHECKING POINT ACTION 1 Media is not set straight to Setup Media again the machine 2 Grit Roller is dirty Clean the Grit Roller 3 Pinch Roller is worn out Replace the Pinch Roller 4 Grit Roller is loose Fix the Grit Roller REFERENCE OUTLINE The most effective measure against Media shifting is to set Media straight to the machine. Especially on lengthy printing, small tilt of Media setup results in big Media shifting while printing. Loading roll media improperly to the machine or Take-up unit may result in Media shifting. Follow the procedures described in the User's manual and load roll media correctly. User's Manual When dust such as pieces of vinyl is stuck to the Grit Roller, ability to hold Media decreases and it results in Media shifting. Use a brush to clean the Grit Roller. [3-11 PINCH ROLLER REPLACEMENT] 6-4 When pinch rollers wear out, ability to hold media decreases and it results in media shifting. Referential time for replacing Pinch Roller is 24 months. 6-8 MOTOR ERROR NO 1 CHECKING POINT ACTION REFERENCE OUTLINE Remove cause of Media Jam Media Jamming 2 Back tension of media is too high Use appropriate Media When using hard-to-unroll or too heavy media, Motor Error occurs due to the too much load for feeding the media. When [MEDIA RELEASE] is enabled, the setting-media is fed backward short distance to release the media stuck to the Print Heater or Dryer before starting printing that may prevent the Motor Error. 3 There is a dirt in teeth of Drive Gear Clean Drive Gear When the Drive Gear has some dirt on its teeth and cannot rotate, Motor Error occurs. 4 Life of the Motor Motor is broken Motor replacement 5 Broken Servo Board Servo Board replacement 6 Broken Power Supply for Motor Replace Switching Power Supply [3-4 CARRIAGE MOTOR REPLACEMENT] When the Motor is broken or reaches its life, the Motor cannot follow the order from the CPU and it results in a Motor Error. When the Motor Driver IC on the Servo Board is broken, the Power Supply voltage for the motor is not supplied and the motor cannot move. It results in the Motor Error. [3-7 BOARDS REPLACEMENT] When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in the Motor Error. ERROR DESCRIPTION SCAN MOTOR ERROR CODE : 0000 0000 Error detected at first Error detected as a result NO MEANING CAUSE Feed Motor Deviation Error 0001 (The order from the CPU does not match the feedback of the Feed Motor.) 0004 Feed Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.) 0008 Feed Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.) 0005 0001 and 0004 occurred at the same time. 0009 0001 and 0008 occurred at the same time. < External factors > 1. Media Jamming 2. Pull or Move the Carriage by hands. 3. Carriage runs into a thing/hands. 4. Media is stuck because it is caught by the paper pipe. 5. Media is pulled forcedly. 6. Too heavy media is loaded. Scan Motor Deviation Error 0010 (The order from the CPU does not match < Machine factors > the feedback of the Scan Motor.) Scan Motor Overcurrent Error 1 0040 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 0080 (A little load is put on the motor movement for a long time.) 0050 0010 and 0040 occurred at the same time. 0090 0010 and 0080 occurred at the same time. 1. The grease lubrication of the motor gear is not enough. 2. Motor is broken or comes to its end of life 3. Servo Board is broken. 4. Head Carriage is not fixed to the belt firmly. 6-5 6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP NO CHECKING POINT ACTION 1 The media is not loaded Set up the media 2 Inappropriate temperature Check the temperature User's Manual is set on the machine setting When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater does not operate. 3 Media width is too small Use a wider media A narrow media may take a long time to heat because it is subject to be cooled by a suction fan. 4 Environmental temperature is low Raise the environmental User's Manual temperature In cold environment, it may take a long time or the Heater may fail to reach the preset temperature. Recommended to use the machine under the environment from 20 to 32 °C. 5 6 REFERENCE OUTLINE User's Manual The voltage of power Check the voltage supply is unstable Bad contact or cut line on the cable between the Re-fix / Replace the Heater Unit and Main cable Board If the voltage is unstable, the heater cannot function fully. If the cable between the Heater unit and Main Board is broken, the Heater temperature does not rise. Check the connection of the each cable or replace it if it is broken. 7 Fuse on the Heater Control Board is broken Replace the Fuse on the Heater Control Board The temperature of the Heater does not rise if the Fuse F1, F2 or F3 on the Heater Control Board is blown out. F1 for Pre-Heater. F2 for Print Heater and F3 for Dryer. 8 Heater Control Board is broken Replace the Heater Control board The Heater does not work correctly because the signal to the Heater is not transferred correctly. 6-10 BLOWER FAN DOES NOT OPERATE NO CHECKING POINT ACTION 1 [BLOWER FAN] is set to [DISABLE] Set [BLOWER FAN] to [ENABLE] 2 Blower Fan is broken Replace the Blower Fan 3 Blower Junction Board is broken Replace the Blower Junction Board REFERENCE OUTLINE When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the Blower Fan does not work. User's Manual 6-11 TAKE-UP UNIT DOES NOT OPERATE NO CHECKING POINT ACTION 1 The cable for Take-Up Unit is not connected Connect the cable to the machine 2 AUTO switch is not ON Make the setting for the AUTO switch on 3 Check the cable connection/bad contact Check the cable [3-12 TAKE-UP connection/bad contact BOARD Replace the cable REPLACEMENT] 4 Life of the Take-up Motor Take-up Motor is broken 5 Take-Up Board is broken Replace the Take-Up Board REFERENCE OUTLINE Check the connection/bad contact of the cables from AC Junction Board to SW Power Unit, DC Junction Board, Head Board, Main Board, TU Junction Board and Take-Up Board. Replace the cable if there is a problem in the cable itself. [3-12 TAKE-UP BOARD REPLACEMENT] 6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) NO CHECKING POINT 1 Turn off the main power and restart the printer ACTION REFERENCE It can be solved by restarting the printer with the main power. Try it several times. 2 Refix the cable 3 Network problem Connect them directly with a crossover cable 4 Main board is damaged Replace the Main board It can be solved by refixing the network cable. Try it several times. The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above. 6-6 OUTLINE 6-13 ERROR MESSAGE NO CHECKING POINT 1 service call 2 Internal Error ACTION REFERENCE Restart the machine Refer to SERVICE CALL below OUTLINE Restart the machine and see if the same error occurs again. [6-14 SERVICE CALL] Restart the machine Restart the machine and see if the same error occurs again. Upgrade the firmware to the latest version Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware. 6-14 SERVICE CALL CODE CAUSE CONTENTS ACTION Disorder of communication with Sub CPU Servo Board does not work correctly. Sub CPU does not work correctly. 0002 There is a bad connection between Main This occurs when the Sub Board and Servo Board. CPU is not detected when the machine is turned on. 0004 Sub CPU SRAM error SRAM is broken. Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Servo Board replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. A noise comes in while sending a command. An error occurs when Check the other cable connections of Servo Board. Sub CPU was reset to default. 0006 trying to connect with Sub Heater Board replacement Tried to communicate when Sub CPU was CPU. Servo Board replacement reset to default. Main Board replacement Flexible cable replacement Servo Board does not work correctly. Sub CPU does not work correctly. An error occurs during 0005 downloading a program for There is a bad connection between Main Board and Servo Board. Sub CPU. A noise comes in. 0007 An error occurs while sending a command. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise comes in while sending a command. Sub CPU was reset while sending a command. There is a problem with synchronizing serial 0008 communication to Sub CPU. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise comes in a signal. Network I/F Initialize has not been completed. Network I/F does not work correctly. Firmware for Network I/F is not installed. 0010 Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board. Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check the firmware is installed into Network I/F. Main Board replacement Limit Position Initialize in Limit Position Initialize has not been done. 0101 the Service Mode has not Limit Position Initialize is ended before it is completed. been done. Complete Limit Position Initialize correctly. Even though the machine carries out the regular Limit Sensor does not work correctly or is 0102 movement, the output of broken. Limit Sensor does not reach the expected value. Limit Sensor replacement Check the mechanical backlash or loose with the scan axis related parts. 6-7 Capping Motor does not work correctly or is broken. Even though the machine Capping Unit does not work correctly or is Capping Motor replacement carries out the regular broken. Capping unit replacement 0104 movement, the output of Capping Sensor does not work correctly or is Capping Sensor replacement Capping Sensor does not broken. Flexible Cable replacement reach the expected value. Wiring or Flexible Cable has short circuited or cut-line. 0107 Linear Encoder Setup has not been done. Linear Encoder Setup has Linear Encoder Setup is ended before it is not been done. completed. Even though the machine Wiper Motor error Defect of Wiper Unit carries out the regular 0109 movement, the output of Defect of Wiper Sensor the Wiper Sensor does not Cut-line or short-circuit of cable and Flexible reach the expected value. cable Carry out Linear Encoder Setup in service menu Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible Cable Replacement Confirm whether Encoder Scale is between the slit of Input value from Linear Encoder Module in a whole width of the machine. Encoder is not changed Check cable connection between Linear Encoder Board and when the Linear Encoder Read error of Linear Encoder. Head Board is setting its origin. Read error of Encoder on Scan Motor side. 0110 Confirm connection between Belt and Carriage When Motor stops during Belt is not fixed to Head Carriage firmly. Linear Encoder replacement printing, expected Scan Motor replacement movement is not Revised 4 Servo Board replacement completed on some head. Main Board replacement 0112 Cartridge IC driver is broken. Communication error with Cartridge IC driver cable has short-circuit or Cartridge IC driver cut-line. 0120 Thermistor Cable has short-circuit or cut-line. Check Cable connection around Thermistor There is a problem with Thermistor for Pre-Heater. Thermistor has a problem. Thermistor replacement Ink cartridge IC sensor replacement Pre-Heater temperature 0125 has reached 60°C and above. There is a problem with 0130 Thermistor for Print Heater. Pre-Heater Cable connection has a problem. Check Pre-Heater Thermostat has a problem. Check Thermostat Thermistor has a problem. Check Thermistor Print Heater temperature 0135 has reached 60°C and above. Print Heater Cable connection has a problem. Check Print Heater Thermostat has a problem. Check Thermostat Thermistor has a problem. Check Thermistor Thermistor cable has short-circuit or cutline. Thermistor has a problem. Thermistor cable has short-circuit or cutline. Thermistor has a problem. 0140 There is a problem with Thermistor for dryer. 0145 Dryer cable connection has a problem. Dryer temperature has Thermostat has a problem. reached 80°C and above. Thermistor has a problem. Check Cable connection around Thermistor Thermistor replacement Check Cable connection around Thermistor Thermistor replacement Check Dryer Check Thermostat Check Thermistor Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer Thermostat has a problem. 0146 has reached 80°C and Check Thermostat Thermistor has a problem. above. Check Thermistor 6-8 7 Service Activities 7-1 INSTALLATION CHECK LIST XJ-740/640/540 INSTALLATION CHECK LIST Date User Serial Number Unpacking There is a space necessary for installing the machine as follows. XJ-740: 4.3 m (169 in.) / XJ-640: 4.0 m (157 in.) / XJ-540: 3.7 m (146 in.) 2.5 m (99 in.) 1.2 m (47 in.) XJ-740: 3.3 m (130 in.) / XJ-640: 3.0 m (118 in.) /XJ-540: 2.7 m (106 in.) Unit space Work space Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 300 kg (660 lb.), 280 kg (616 lb.) for the XJ-640, 250 kg (550 lb.) for the XJ-540 or more. Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse. Never install out of doors or in any location where exposure to water or high humidity may occur. Current leakage may cause electrical shock, electrocution, or combustion and fire. Never install close to any flammable object or in a gas-filled location. It causes a risk of combustion or explosion. Install in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the machine as the result of an inadvertent stumble. Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet. Ensure adequate ventilation for the work area. Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes. 7-1 7 Unpacking 7 7-2 Unpacking the Stand Shafts Jig for setting up Stay, etc. Stand Legs Unpacking the Accessory Box 7 Ink-cartridge tray, etc. Manual, CD-ROM, etc. 7-3 Checking the Accessories Stay : 1 Dancer roller : 1 Stand legs (left and right) : 1 set Rail slider : 1 Paper pipe : 1 Shaft : 2 Power cord : 1 Arm/Arm retaining screw : 1 set ink-cartriddge try :1 Media holders and retaining screws : 1 set Shaft clamps : 2 Drain bottle stand : 1 Drain bottles : 2 Media clamps : 1 set Media flanges : 2 Bolt : 28 Washer : 8 Replacement blades for separating knife :1 SOL INK cleaning cartridge : 4 Hexagonal wrench : 1 Cap-unit tool : 1 Software RIP : 1 Setup guide : 1 User's Manual : 1 Replacement wipers : 2 Tweezers : 1 Cleaning stick : 10 7 Cleaning Kit : 1 Cleaning stick : 10 Cleaning Guide : 1 Cleaning liquid : 1 7-4 Installation and Preparation Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [6. Network Settings]. In case of setting up DU-740/640/540, refer to the DU-740/640/540 Uer's Manual [1-4 Installing on the Printer]. Assemble the Stand Mount the Machine Install the Drain Bottle Install the Media Holders Attach the Ink-cartridge Tray Removing the Packing Materials Connect the Take-up Unit Cable 7 Connect the Power Cord and the Network Cable Connect the Ethernet cable (100Base-TX suggested) to the Computer (Network). *Make sure to use the Ethernet cable which is category 5 and above. Install the Ink Cartridges !! IMPORTANT !! Shake the Ink Cartridge a few times gently before installing to the machine. Make the Network Settings IP address of PC IP address of XJ-740/640/540 Upgrading the Firmware Upgrade the firmware to the latest version. 7-5 Installing Roland VersaWorks Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software Operating system : Windows Vista Ultimate (32-bit edition) or Windows Vista Business (32-bit edition) or Windows XP Professional Service Pack 2 or Windows 2000 Service Pack 4 CPU : 2.0-GHz or faster Pentium 4 recommended Memory (RAM) : 512 MB of RAM (1 GB or more recommended) ( For Windows Vista, 1 GB ( 2 GB or more recommended) ) Display : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended Free hard-disk space required as a working space : 40 GB or more recommended Hard-disk file system : NTFS format Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer accepts it. Power-saving setting on PC Disable the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a job being printed. 7 Operation Explain following items in reference to the User's Manual. Switching the Power On and Off Main power switch Sub power switch Be sure to leave switched on at all times. Back of the printer Turn this switch on after closing the front cover. To turn it off, hold down the switch for one second or longer. Front of the printer Flip the loading lever down to the rear when not in use. !! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours while the machine is not in use. Use the sub power switch for the daily powering on and off. 7-6 Loading and cutting off media For setting media straight, load the media while the left media holder is positioned close to the left edge. Also, never secure the media holder in place before loading the media. Loading media without performing these steps in the proper order may make smooth media feed impossible or causes poor printing results. !! IMPORTANT !! Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the media clamps attached causes the operation to be interrupted due to detection of the media clamps. Settings for the Media Heating System - Operation of the Preheater, Print heater, Drying-heater and DU-740/640/540 (Optional Drying-heater and Blower-fan) - Temperature setting - General guide for the preset temperatures !! IMPORTANT !! If the print heater temperature is too high, the ink dots landed on the media are dried up before the diameter of the ink dots expands enough and it may result in banding. If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough and it may result in the dark banding. Starting printing - Getting Ready to Receive Data from a Computer Pausing or Canceling Printing - Canceling Printing Before It Finishes Setting the Printing Position and Margins - Shifting the Print-start Position Forward or Backward - Shifting the Printing Position to the Left - Expanding the Printing Area by Reducing the Margins Printing test and cleanings - Test print - Normal cleaning - Medium cleaning - Powerful cleaning Large amount of ink is consumed for the Powerful cleaning. 7-7 7 Checking for remaining Ink - Explain the [EMPTY MODE] !! IMPORTANT !! The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ somewhat from the actual amount remaining. Installation & Handling of the ink cartridges !! IMPORTANT !! - Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge. - Be sure to replace with the same type of ink. Never mix different type of ink. - Never leave the machine with any ink cartridge removed. The print heads may become clogged. - Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause of missing dots. - When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. - Never store ink at any locations where high temperature may occur or exposed to open flame. 7 Job outputting from Roland VersaWorks Explain the following procedure for a job outputting from Roland VersaWorks. Printing Adding Media Profiles Explain the procedure of adding Media Profiles of third-party media. Downloading Media Profiles from the website. Adding Media Profiles to Roland VersaWorks. Functions for optimizing printing Explain the following items referring to the User's Manual. Optimizing printing to match Media thickness. - Head height - Bi-direction adjustment - Feed calibration 7-8 !! IMPORTANT !! - These adjustments are required for each Media individually. - If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on Roland VersaWorks. Changing the Feed-correction Value During Printing It is the function to change the feed-correction value without stopping the printing operation. You can change the feed-correction value regardless of whether settings made on the machine or settings made on the computer take precedence. A feed-correction value set while printing is in progress is saved only as a setting on the machine. If you'd like to use the changed feed-correction value in the next printing, set the [Feed Calibration Control] to [Use Printer Settings] in Roland VersaWorks. 7 Preset function All menu items listed below can be saved in Presets. - [FEED FOR DRY] - [CALIBRATION] - [VACUUM POWER] - [SHEET TYPE] - [SHEET WIDTH] - [SHEET POS.] - [SCAN INTERVAL] - [BLOWER FAN] - [ADJUST BI-DIR SIMPLE SETTING] - [ADJUST BI-DIR DETAIL SETTING] - [FULL WIDTH S] - [MEDIA RELEASE] - [PREHEATING] - Temperature setting of Pre-Heater/Print-Heater/Dryer - [ALTERNATE HEAD] - [SIDE MARGIN] Using the Take-up System Check the following item in reference to the Service Manual [4-17. Take-up Unit Operation Check]. Cable Connection Check and Operating Check for Take-up Unit. 7-9 Explain the following items in reference to the User's Manual [3-2. Using the Take-up System]. Loading Roll Media !! IMPORTANT !! Avoid following operations that pull the media with undue force. - Never operate the MANUAL switch when the loading lever is lowered. - Never use to feed the media in reverse. How to Remove Taken-up Media Maintenance Explain the following items referring to the User's Manual. Disposing of discharged ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the bottle. 7 !! IMPORTANT !! - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - Dispose of discharged fluid properly, in accordance with your local laws. Cleaning the parts other than the print heads - Pinch Rollers - Grit Rollers - Platen - Front & Rear Paper Sensors - Front Cover - Media Clamps !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials. Cleaning using the cleaning kit !! IMPORTANT !! This is very important work for maintaining the heads in good condition and must be done periodically. Replacing the wipers Replacing the separating knife 7-10 When not in use for a prolonged period Transporting the unit When transporting the unit, head cleaning is required and you need 8 unused cleaning cartridges for performing it. !! IMPORTANT !! Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may get clogged. Explain the following items referring to the Setup Guide. Temperature and humidity Specified temperature and humidity must be maintained even while not in use. When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. While in use: Temperature 20 to 32 C, Humidity 35 to 80% (Non-condensing) While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing) 7 Others Explain to refer to the User's Manual when an error message is displayed. And also, explain to switch off and on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting. Explain the procedure of capping the print heads referring to the User's Manual [6-6 The Print Heads Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be done manually by user. Consumable Parts and Replacement Cycle Parts Nam e Replacem ent Cycle Printing Head 6 billion shots / nozzle (6,000,000 kshots) * Damper needs to be replaced together w ith the Head replacement. Wiper 6 months, Wiping 3000 times or Rubbing 100 times * [TIME FOR WIPER REPLACE] appears w hen the number of Wiping and Rubbing come to 3,000 times. Scan Motor 1,500 hours Cap Top 6 months Ink Tube 3,000 hours Sponge for Flushing 6 months Sponge for Wiper 12 months Lithium Battery 24 months Pinch Roller Replace it depending on the degree of w ear of its rubber part. 7-11 7-2 Maintenance Check List XJ-740/640/540 MAINTENANCE CHECK LIST Date : Serial Number User !! IMPORTANT !! If the DU-740/640/540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and Drying-heater unit before performing the maintenance activity. Check Items Operation Points Check Interview the customer Ask the customer if there is something that he/she is concerned about. Done Output / Get report before maintenance Get report with [Get Report] of the Peck, or print print [ALL] in Service Menu. Done Check drain bottle If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the discharged-ink count. Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version. Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/nozzle Head 7 Carriage Motor Check Consumable Parts Good Disposed OK Good Replacement Done Perform a manual cleaning by using cleaning sticks and cleaning liquid. Cleaning Done Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary. Good Adjustment Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease(FLOIL GE-676 BLACK) on the gear if you replace the motor. Replacement Cycle : 1,500 hours Cleaning Wiper Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing count 100 times. Cap Top Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months Good Replacement Done Reset Cleaning Done Replacement Done Good Cleaning Done Replacement Done Sponge for Flushing Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 6 months Sponge under Wipers Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months Replacement Done Wiper Scraper Clean it manually using the Roland cleaning sticks and cleaning liquid. Replace it if necessary. Cleaning Done Replacement Done Lithium Battery Replacement Cycle : 24 months Good Replacement Good Good Replacement Done Carriage Belt Check Mechanical Parts Check if the carriage belt doesn't touch the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary. Check the belt tension and adjust it if necessary. Good Adjustment Done Good Adjustment Done Pinch Roller Check if it is not worn out, it does not have dirt on it and it rotates smoothly. Good Replacement Done Grit Roller Remove foreign substances stuck on it by using a brush. Done Check printing Check that there is no problem with the printing operation and printing result. Done Output / Get report after maintenance Get report with [Get Report] of the Peck, or print [ALL] in Service Menu. Done 7-12 Reset Reset 7-3 Specifications Main Unit Specification XJ-740 Printing technology Media Width XJ-640 XJ-540 Piezoelectric inkjet 210 to 1,879 mm (8.3 to 74 in.) 210 to 1,625 mm (8.3 to 64 in.) 210 to 1,371 mm (8.3 to 54 in.) Thickness Maximum 1.0 mm (39 mil) with liner Roll outer diameter Maximum 210 mm (8.3 in.) Roll weight Maximum 47 kg (103 lb.) Maximum 40 kg (88 lb.) Maximum 30 kg (66 lb.) Core diameter 76.2 mm (3 in.) or 50.8 mm (2 in.) Printing width (*1) Ink cartridges Maximum 1,869 mm (73.6 in.) Types Colors Maximum 1,361 mm (53.6 in) 220-cc cartridge / 440-cc cartridge 6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta) or 4 colors (cyan, magenta, yellow, and black) Printing resolution (dots per inch) Distance accuracy (*2) (*3) Media heating system (*4) Media take-up system Maximum 1,615 mm (63.6 in.) Maximum 1,440 dpi Error of less than –0.3% of distance traveled, or –0.3 mm, whichever is greater Preheater and print heater, setting range for the preset temperature: 30 to 50 C (86 to 122 F) Dryer, setting range for the preset temperature: 30 to 55 C (86 to 130 F) Roll outer diameter Roll weight Connectivity Power-saving function Power requirements Power consumption During operation Sleep mode Acoustic noise level During operation During standby Dimensions (with stand) Weight (with stand) Environmental Power on (*5) Power off Maximum 250 mm (9.8 in.) Maximum 50 kg (110 lb.) Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 120 V –10%, 13 A, 50/60 Hz or AC 220 to 240 V –10%, 7 A, 50/60 Hz Approx. 1,600 W Approx. 47 W 64 dB (A) or less (according to ISO 7779) 45 dB (A) or less (according to ISO 7779) 3,169 (W) x 1,103 (D) x 1,260 (H) mm (124.8 (W) x 43.4 (D) x 49.6 (H) in.) 2,948 (W) x 1,103 (D) x 1,260 (H) mm (116 (W) x 43.4 (D) x 49.6 (H) in.) 2,694(W) x 1,103 (D) x 1,260 (H) mm (106 (W) x 43.4 (D) x 49.6 (H) in.) 225 kg (495 lb.) 213 kg (469 lb.) 200 kg (440 lb.) Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended), humidity: 35 to 80%RH (non-condensing) Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing) Accessories Exclusive stands, power cord, media clamps, media flanges, replacement blade for separating knife, cleaning kit, software RIP, User’s Manual, etc. *1 The length of printing is subject to the limitations of the program. *2 With Roland PET film, print travel: 1 m Temperature: 25 C (77 F), humidity: 50% *3 Not assured when the print heater or dryer is used. *4 Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment. Depending on the ambient temperature and media width, the preset temperature may fail to be reached. *5 Operating environment Humidity (%) (no condensation) 80 Use in an operating environment with this range. 55 35 0 15 20 27 32 C ( F) (59) (68) (81) (90) Temperature 7-13 7 Conditions for Usable Media Use genuine media from Roland DG Corp. Media width XJ-740: 210 to 1,879 mm (8.3 to 74 inches) XJ-640: 210 to 1,625 mm (8.3 to 64 inches) XJ-540: 210 to 1,371 mm (8.3 to 54 inches) Roll outer diameter ( A) Maximum 210 mm (8.3 inches) Paper tube (core) inner diameter (B) 76.2 mm (3 inches) or 50.8 mm (2 inches) Note:Using roll media whose paper tube has an inner diameter of 2 inches requires the included media flanges. Media thickness (C) Maximum 1.0 mm (39 mil) Roll weight XJ-740: 47 kg (103 lb.) XJ-640: 40 kg (88 lb.) XJ-540: 30 kg (66 lb.) Other conditions 7 Media such as the following cannot be used. Media whose end is attached to the paper tube (core) Media which is severely warped or which has a strong tendency to reroll Media that cannot withstand the heat of the media heating system Media that cannot withstand the tensioning of the media take-up or feed system Media whose paper tube (core) is bent or crushed Media that bends under its own weight when loaded Media on a sagging roll Media that is rolled unevenly This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in advance to make sure that satisfactory printing quality is obtained. 7-14 XJ-740 XJ-640 XJ-540
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