Hitachi Zosen Corporation
Waste to Energy
14th November 2018
© 2018 Hitachi Zosen Corporation
Contents
1. Business Profile
2. Advantages of Waste to Energy
3. System Description
4. Reference Projects
5. Project Scheme
© 2018 Hitachi Zosen Corporation
2
Company Profile Overview
Company Name
HITACHI ZOSEN CORPORATION (Hitz)
Founded
1881
Incorporated
1934
Headquarters
Osaka and Tokyo, Japan
Employee*
10,370
Paid-in Capital*
45.4 billion yen (≒415 million US$)
Net Sales*
376 billion yen (≒3,438 million US$)
Net Income*
2.1 billion yen (≒19 million US$)
by E. H. Hunter (from UK)
1 JPY = 0.009 US$
© 2018 Hitachi Zosen Corporation
*(As of March 31, 2018)
3
Sales Structure by Product
■ Others
■ Infrastructure
■ Environmental
Systems and
Industrial Plants
2.9%
7.3%
Bridge
a
Waste Treatment System
26.0%
Vacuum Equipment
and Device
GPS Oceanographic
Monitoring System
■ Machinery
63.8%
*2017
Desalination Plant
Marine Diesel Engine
a
Pressure Vessel
© 2018 Hitachi Zosen Corporation
Tunneling Boring Machine
Waste Water Treatment
Biogas System
4 4
History for Waste to Energy Business
2019: 1st WtE plant in THAILAND
2018: 1st WtE plant in MALAYSIA
2016: 1st WtE plant in INDIA
2016: 1st WtE plant in VIETNAM
Name was changed
Osaka Iron Works
(currently Hitachi
Zosen Corporation)
(JAPAN)
1st waste incineration plant
(Dordrecht, Netherlands)
1965
Hitz
AE&E Inova
(Von Roll)
Integration
1943
License Agreement
1st WtE plant
(Osaka, Japan)
1939
Von Roll Company
(SWITZERLAND)
1881
© 2018 Hitachi Zosen Corporation
1933
2009: 1st WtE plant in CHINA
1997: 1st WtE plant in TAIWAN
1987: 1st WtE plant in KOREA
1960
2010
5
Global Network for Waste to Energy Business
Map of overseas offices
HITACHI ZOSEN
INOVA AG
(Switzerland)
Hitachi Zosen
Europe LTD.
Hitachi Zosen
Inova UK LTD
Hitachi Zosen
KRB AG
HITACHI ZOSEN CORPORATION
(Japan)
Osaka office
Seoul Branch
Hitachi Zosen
U.S.A. LTD.

Beijing Office
Shanghai Office
Hitachi Zosen Trading Co.Ltd

Taipei Branch
Abu Dhabi Branch
Ho Chi Minh City Office
Hitachi Zosen Vietnam Co. Ltd.
Hitachi Zosen India Pvt.
Singapore Branch
Hitachi Zosen India Pvt.
Hyderabad Branch
PT. Hitz Indonesia
Hitachi Zosen
Myanmar Co., Ltd.
© 2018 Hitachi Zosen Corporation
Tokyo office
HITZ (THAILAND) CO., LTD.
Hitachi Zosen Inova
U.S.A. LLC.
Hitachi Zosen
Inova Australia Pty LTD
6
Impact of Direct Landfill
Environmental Issues by Inappropriate Disposal
Current situation
Environmental Impacts
Most of the generated waste is directly
Disease and pest
landfill or illegally disposed.
Generation of
GHG(CH4 etc.)
Shortage of landfill site
Pollution of
environment
Landfill Site
Adverse Effect to
Environment and
Human Health
© 2018 Hitachi Zosen Corporation
7
Advantages of Waste to Energy
・Sanitary waste treatment
Reduce of
➔ Improvement of residential environment & Health
Environmental
・Quick treatment of large quantity of waste
impacts
・Good adaptability for treatment of various wastes
Effective
Utilization
of Unused
Energy
・Volume reduction of Waste
➔ Landfill life-extension
・Heat utilization & Power generation from waste energy
Improvement
of Living
Standard
・Greenhouse gas emission reduction
・Education for next generation
・Job creation
GHG emission
reduction
Electric power and/or
Steam/hot water
Power Generation
400 - 800 kWh/t-waste
GHG emission reduction
Municipal
Solid Waste
150 - 250 kg-CO2/t-waste
WtE plant
Ash volume: 10% of original volume
Final Disposal Site
© 2018 Hitachi Zosen Corporation
8
System Description
Overview image of WtE plant
(2) Incinerator &
Boiler system
(4) Flue gas
clean system
(1) Waste receiving
& charging system
(5) Ash handling system
© 2018 Hitachi Zosen Corporation
(3) Waste heat
utilization system
(6) Waste water
9
treatment system
System Description
Overview image of WtE plant
Users/
Demander
Heat
Waste heat
utilization system
Steam
Waste receiving &
charging system
Waste
Furnace &
Boiler system
Ash
Bottom ash
© 2018 Hitachi Zosen Corporation
Electricity
Flue
gas
Clean gas
Flue gas
treatment system
Ash
Fly ash
Wastewater
Treatment
system
10
System Description
Incinerator (Grate Mass Burn) and Boiler system
Overview of furnace: Stoker type (Grate)
Waste
Boiler
Combustion Gas
Feeder
Drying Grate
Combustion Grate
Burnout Grate
Ash
© 2018 Hitachi Zosen Corporation
11
Delivery Track Record
Business achievement
(As of Mar 31,2018)
Hitz is a global leader company:
✓ Global:
• Largest share of processing capacity
• Largest plant’s capacity (3,000 t/d)
✓ Japan:
• Construction of the first municipal waste to
energy plant (1965)
• Largest energy generation of WtE
213 plants
79 plants
612 plants
3 plants
Korea
(8 plants)
1 plant
China
3 plants
GLOBAL:
911
Japan
(490 plants)
(71 plants**)
plants
Taiwan
(7 plants)
India
(1 plant)
Vietnam
(1 plant)
Remarks:
* Thailand: 2 plants by Licensees
** China : 13 plants by Hitachi Zosen Group and 64 plants
by Licensees
© 2018 Hitachi Zosen Corporation
Malaysia
Others
(3 plants)
ASIA:
(1 plant)
612 plants
Thailand
(4 plants*)
12
Hanoi, Vietnam
Client
The New Energy and Industrial
Technology Development Organization
(NEDO, JAPAN)
Counterpart
in Vietnam
URENCO
Completion
April 2017
Technology
Furnace
Rotary kiln + Grate
Energy recovery
Boiler, Steam Turbine & Generator
Flue gas treatment Dry process(BF) + SCR
Technical Data:
Fuel
Industrial Waste
Treatment Capacity 75t/d
Generator Capacity 1,930kW
Govt. to Govt. model project between Vietnam (HPC & MONRE) and Japan
(NEDO)
1st industrial waste incineration & power generator plant in Vietnam
Hitz Scope of Work is off-shore equipment supply, basic & detail design and SV
service
Plant construction & demonstration operation has completed.
© 2018 Hitachi Zosen Corporation
13
Phetchaburi, Thailand
(3D Image)
(Construction)
© 2018 Hitachi Zosen Corporation
Client
Completion
Technology
Furnace
Energy recovery:
Flue gas treatment
Technical Data
Fuel
Treatment Capacity
Generator Capacity
WPGE Phetchaburi Co., Ltd
2019
Grate
Boiler, Steam Turbine & Generator
Semi Dry, EGR
MSW, RDF
476t/d
7,900kW
The plant owner is a joint investment company by
STP&I and WP Green Energy.
Our scope of work is basic design for entire plant
and key component supply (Grate, Flue gas
treatment, steam turbine & generator, Air cooled
condenser).
Not only construction phase, but also operation
stage, our know-how for proper operation and
maintenance is expected as well.
14
Port Dickson, Malaysia
Client: Cypark Sdn. Bhd.
Start-up: 2018
Technology
Furnace: grate furnace
Energy recovery: boiler, turbine
Flue gas treatment: semi-dry
Technical Data
Fuel: MSW
Waste capacity: 600t/d (600t/dx1)
Generator capacity: 18.0 MW
1st WtE plant engineered by Japanese company.
Scope of work: basic design, supply and erection of equipment, dispatch of
supervisor
Malaysia Government entrusted construction and operation of WtE plant and
landfill site to Cypark Sdn. Bhd. using PPP scheme.
© 2018 Hitachi Zosen Corporation
15
Project Scheme
Example of project scheme (PPP project)
Lenders
Refund
Developers
Equity
Dividend
Waste Supply & Processing Agreement
Concession Agreement
Loan
Power
Company
Project Company
(SPV) *1
Local
Government
Power Purchase Agreement (PPA)
O&M Contract
O&M*3
O&M
Company
+ LC*4
EPC Contract
EPC*2
EPC
Constructor
+ LC*4
Annotation
*1 SPV : Special Purpose Vehicle
*2 EPC : Engineering, Procurement & Construction
*3 O&M : Operation and Maintenance *4 LC : Local Companies
© 2018 Hitachi Zosen Corporation
16
Technology for People, the Earth,
and the Future
Hitachi Zosen creates links between mother nature and our future
Mr. Gatot Subagyo
PT. HITZ INDONESIA
Wisma BNI 46 Lt. 30 Suite 30.03 Jl. Jendral Sudirman Kav. 1karet
Tengsin Tanah Abang Jakarta Pusat, 10220
Contact: Tel. +62-21-574-4482 / Fax. +62-21-574-6559
http://www.hitachizosen.co.jp/english/
17