Case Study Of Test Bed Facility Centre
Supporting Structure & Piping Engineering For
Gas Cooling System And Compressor Area
Date: 25-May2020
Version: 1
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CASE STUDY - TEST BED FACILITY CENTRE
Scope of Work:
Design And Detail Engineering For Test Bed Facility Includes

Gas Cooling System & Compressor Area
 Skid Steel Structure Design Calculation
 Skid Steel Structure Detail Fabrication Drawings
 Pipe Routing Design & 3D Modelling
 Pipe Stress Analysis And Support Functions
 Piping Isometric Preparation
 Pipe Support Design & Detailing
Inputs:
 P&ID, Pipe Material Specification
 Reference Site Plan & GA Drawings
 Equipment Drawings
Tools used:
 TEKLA, SolidWorks, CEASAR II, AutoCAD & MS Office
Deliverables:


Steel Structure Design Calculation, Fabrication Drawings
Preparation
Pipe Route Design, Pipe Stress Analysis, Piping GA
Drawings, Isometric Drawings, Pipe Support Drawings &
Consolidated BOM
Delivering Engineering Excellence - Worldwide
Overall Layout
Gas Cooling
System
CREATIVE SYNERGIES GROUP
Compressor
area
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2
TEST BED FACILITY CENTRE – OVERALL LAYOUT
TEST BED FACILITY CENTRE OVERALL LAYOUT
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
3
TEST BED FACILITY CENTRE – STEEL STRUCTURE
Scope Of Work
 Design Of the Structural Skid For Gas Cooling Skid For Test Bed Facility Centre
 Development Of The Detail Fabrication Drawings
 Skid Lifting Design Analysis And Detail Fabrication Drawings
 Validation Of Pipe Supporting Steel Structure And Detail Fabrication Drawings
Codes & Standards
The Following Codes & Standards Are Used For The Structure Design:
 ASCE-7- Minimum Design Loads for Buildings and Other Structures
 AISC – American Institute of Steel Construction
 AISC 360-10 Specifications for Structural Steel Buildings
 KS D 3866 - Korean Standard H-Beam Hot rolled steel sections for Building structure
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
4
TEST BED FACILITY CENTRE – STEEL STRUCTURE
Deliverables
 STAAD Analysis, Lifting Analysis Reports
 Detail Fabrication Drawings of Steel Structure, Staircase, Hand Railings, Grating Plates & Toe Plates
 Detail Fabrication drawings of Lifting Arrangement
 Consolidated Bill Of Material
 Professional Engineering (PE) Stamping Of All The Steel Structure Deliverable
Challenge
Main Challenge Of the Project is to Optimize The Steel Structure. CREATIVE Carried-Out The Design
Analysis And Optimization And Reduced The Steel Weight To 64 Ton From 82 Ton
Tool / Software
 STAAD Pro
 STAAD Ram
 TEKLA
 AutoCAD
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
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TEST BED FACILITY CENTRE – STEEL STRUCTURE
Snapshots And Site Photos
Site Execution Photo
Fabrication Drawings
STAAD Analysis Report
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
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TEST BED FACILITY CENTRE – STEEL STRUCTURE
Snapshots And Site Photos
Site Execution Photo
Lifting Analysis Report
Fabrication Drawings
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
7
TEST BED FACILITY CENTRE – STEEL STRUCTURE
Snapshots And Site Photos
Run-Down Tank Supporting Structure Analysis Report
Site Execution Photo
Fabrication Drawings
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
8
TEST BED FACILITY CENTRE – STEEL STRUCTURE
Snapshots And Site Photos
Pipe Support Structure Validation Report
Site Execution Photo
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
9
TEST BED FACILITY CENTRE – PIPING
Scope Of Work
 Layout Design of Test Bed Facility Centre Includes Both Gas Cooling System & Compressor Area
 Small Bore (1/2” To 6”) And Large Bore (10” to 36”) Pipe Routing Design For Both Gas Cooling
System And Compressor Area
 Pipe Stress Analysis For Critical Lines And Pipe Support Function Finalization
 Piping General Arrangement Drawings, Piping Isometrics & Piping Consolidated Bill Of Material
 Pipe Support Detail Engineering & Consolidated Bill Of Material
 Professional Engineering (PE) Stamping Of All The Piping Deliverable
Codes & Standards
The Following Codes & Standards Are Used For The Structure Design:
 ASCE-7- Minimum Design Loads for Buildings and Other Structures
 AISC – American Institute of Steel Construction
 AISC 360-10 Specifications for Structural Steel Buildings
 KS D 3866 - Korean Standard H-Beam Hot rolled steel sections for Building structure
Delivering Engineering Excellence - Worldwide
CREATIVE SYNERGIES GROUP
©2020 Confidential
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Deliverables:
TEST BED FACILITY CENTRE – PIPING
 Pipe Route Design, Pipe Stress Analysis, GA Drawings, Isometric Drawings, Pipe Support Drawings &
BOM
Piping GA of Gas Cooling System & Piping Around Compressor Area.
GENERAL ARRANGEMENT
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ISOMETRICS VIEW
CREATIVE SYNERGIES GROUP
©2020 Confidential
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DETAIL ENGINEERING OF TEST BED FACILITY CENTRE
Deliverables:
 Pipe Route Design, Pipe Stress Analysis, GA Drawings, Isometric Drawings, Pipe Support Drawings &
BOM
Piping GA of Gas Cooling System & Piping Around Compressor Area.
PIPIG ISOMETRICS
Delivering Engineering Excellence - Worldwide
CONSOLIDATED BOM
CREATIVE SYNERGIES GROUP
©2020 Confidential
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DETAIL ENGINEERING OF TEST BED FACILITY CENTRE
Deliverables:
 Pipe Route Design, Pipe Stress Analysis, GA Drawings, Isometric Drawings, Pipe Support Drawings &
BOM
Pipe Support For Gas Cooling System & Piping Around Compressor Area.
PIPE SUPPORT – SHOE TYPE
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PIPE SUPPORT FABRICATION DETAIL
CREATIVE SYNERGIES GROUP
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