Relion® 615 series Motor Protection and Control REM615 Application Manual Document ID: 1MRS756885 Issued: 2014-01-24 Revision: H Product version: 5.0 © Copyright 2014 ABB. All rights reserved Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. Trademarks ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. Warranty Please inquire about the terms of warranty from your nearest ABB representative. http://www.abb.com/substationautomation Disclaimer The data, examples and diagrams in this manual are included solely for the concept or product description and are not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment addressed in this manual must satisfy themselves that each intended application is suitable and acceptable, including that any applicable safety or other operational requirements are complied with. In particular, any risks in applications where a system failure and/ or product failure would create a risk for harm to property or persons (including but not limited to personal injuries or death) shall be the sole responsibility of the person or entity applying the equipment, and those so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such risks. This product has been designed to be connected and communicate data and information via a network interface which should be connected to a secure network. It is the sole responsibility of the person or entity responsible for network administration to ensure a secure connection to the network and to take the necessary measures (such as, but not limited to, installation of firewalls, application of authentication measures, encryption of data, installation of anti virus programs, etc.) to protect the product and the network, its system and interface included, against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB is not liable for any such damages and/or losses. This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment. Conformity This product complies with the directive of the Council of the European Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is designed in accordance with the international standards of the IEC 60255 series. Table of contents Table of contents Section 1 Introduction.......................................................................5 This manual........................................................................................5 Intended audience..............................................................................5 Product documentation.......................................................................6 Product documentation set............................................................6 Document revision history.............................................................6 Related documentation..................................................................7 Symbols and conventions...................................................................7 Symbols.........................................................................................7 Document conventions..................................................................8 Functions, codes and symbols......................................................8 Section 2 REM615 overview..........................................................11 Overview...........................................................................................11 Product version history................................................................12 PCM600 and IED connectivity package version..........................12 Operation functionality......................................................................13 Optional functions........................................................................13 Physical hardware............................................................................13 Local HMI.........................................................................................15 Display.........................................................................................16 LEDs............................................................................................17 Keypad........................................................................................17 Web HMI...........................................................................................18 Authorization.....................................................................................19 Audit trail......................................................................................20 Communication.................................................................................22 Self-healing Ethernet ring............................................................23 Ethernet redundancy...................................................................24 Process bus.................................................................................26 Secure communication................................................................28 Section 3 REM615 standard configurations...................................29 Standard configuration.....................................................................29 Addition of control functions for primary devices and the use of binary inputs and outputs..................................................31 Connection diagrams........................................................................32 Standard configuration A..................................................................37 Applications.................................................................................37 Functions.....................................................................................38 REM615 Application Manual 1 Table of contents Default I/O connections..........................................................39 Default disturbance recorder settings.....................................40 Functional diagrams....................................................................41 Functional diagrams for protection ........................................42 Functional diagrams for disturbance recorder........................50 Functional diagrams for condition monitoring.........................50 Functional diagrams for control and interlocking....................52 Functional diagrams for measurement functions ..................54 Functional diagrams for I/O and alarm LEDs.........................55 Functional diagrams for other timer logics.............................58 Other functions.......................................................................59 Standard configuration B..................................................................59 Applications.................................................................................59 Functions.....................................................................................60 Default I/O connections..........................................................60 Default disturbance recorder settings.....................................62 Functional diagrams....................................................................64 Functional diagrams for protection ........................................65 Functional diagrams for disturbance recorder........................75 Functional diagrams for condition monitoring.........................76 Functional diagrams for control and interlocking....................78 Functional diagrams for measurements functions .................80 Functional diagrams for I/O and alarm LEDs ........................82 Functional diagrams for other timer logics.............................86 Other functions ......................................................................87 Standard configuration C..................................................................87 Applications.................................................................................87 Functions.....................................................................................88 Default I/O connections..........................................................88 Default disturbance recorder settings.....................................90 Functional diagrams....................................................................92 Functional diagrams for protection ........................................92 Functional diagrams for disturbance recorder......................101 Functional diagrams for condition monitoring.......................102 Functional diagrams for control and interlocking..................104 Functional diagrams for measurement functions ................107 Functional diagrams for I/O and alarms LEDs ....................109 Functional diagrams for other timer logics...........................113 Other functions ....................................................................115 Standard configuration D................................................................115 Applications...............................................................................115 Functions...................................................................................116 Default I/O connections........................................................116 2 REM615 Application Manual Table of contents Default disturbance recorder settings...................................118 Sensor settings..........................................................................119 Functional diagrams..................................................................121 Functional diagrams for protection ......................................122 Functional diagrams for disturbance recorder......................131 Functional diagrams for condition monitoring.......................132 Functional diagrams for control and interlocking..................134 Functional diagrams for measurement functions ................137 Functional diagrams for I/O and alarm LEDs ......................140 Functional diagrams for other timer logics...........................143 Other functions.....................................................................145 Section 4 Requirements for measurement transformers..............147 Current transformers......................................................................147 Current transformer requirements for non-directional overcurrent protection................................................................147 Current transformer accuracy class and accuracy limit factor....................................................................................147 Non-directional overcurrent protection.................................148 Example for non-directional overcurrent protection..............149 Section 5 IED physical connections.............................................151 Inputs..............................................................................................151 Energizing inputs.......................................................................151 Phase currents.....................................................................151 Residual current...................................................................151 Phase voltages.....................................................................151 Residual voltage...................................................................152 Sensor inputs.......................................................................152 RTD/mA inputs..........................................................................152 Auxiliary supply voltage input....................................................153 Binary inputs..............................................................................153 Optional light sensor inputs.......................................................155 Outputs...........................................................................................156 Outputs for tripping and controlling............................................156 Outputs for signalling.................................................................156 IRF.............................................................................................158 Section 6 REM615 Application Manual Glossary.......................................................................159 3 4 Section 1 Introduction 1MRS756885 H Section 1 Introduction 1.1 This manual The application manual contains application descriptions and setting guidelines sorted per function. The manual can be used to find out when and for what purpose a typical protection function can be used. The manual can also be used when calculating settings. 1.2 Intended audience This manual addresses the protection and control engineer responsible for planning, pre-engineering and engineering. The protection and control engineer must be experienced in electrical power engineering and have knowledge of related technology, such as protection schemes and principles. REM615 Application Manual 5 Section 1 Introduction Installation Planning & purchase Quick start guide Quick installation guide Brochure Product guide Operation manual Installation manual Connection diagram Engineering manual Technical manual Application manual Communication protocol manual IEC 61850 Engineering guide Point list manual Decommissioning, deinstallation & disposal Product documentation set Maintenance 1.3.1 Operation Product documentation Engineering 1.3 Commissioning 1MRS756885 H c c GUID-12DC16B2-2DC1-48DF-8734-0C8B7116124C V1 EN Figure 1: The intended use of documents during the product life cycle Product series- and product-specific manuals can be downloaded from the ABB Website http://www.abb.com/relion. 1.3.2 6 Document revision history Document revision/date Product version History A/2009-07-03 2.0 First release B/2010-06-11 3.0 Content updated to correspond to the product version C/2010-06-29 3.0 Terminology updated D/2010-09-24 3.0 Content updated E/2012-05-11 4.0 Content updated to correspond to the product version F/2013-02-21 4.0 FP1 Content updated to correspond to the product version G/2013-12-20 5.0 Content updated to correspond to the product version H/2014-01-24 5.0 Content updated REM615 Application Manual Section 1 Introduction 1MRS756885 H Download the latest documents from the ABB Website http://www.abb.com/substationautomation. 1.3.3 Related documentation Name of the document Document ID Modbus Communication Protocol Manual 1MRS756468 DNP3 Communication Protocol Manual 1MRS756709 IEC 60870-5-103 Communication Protocol Manual 1MRS756710 IEC 61850 Engineering Guide 1MRS756475 Engineering Manual 1MRS757121 Installation Manual 1MRS756375 Operation Manual 1MRS756708 Technical Manual 1MRS756887 1.4 Symbols and conventions 1.4.1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock. The warning icon indicates the presence of a hazard which could result in personal injury. The caution icon indicates important information or warning related to the concept discussed in the text. It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property. The information icon alerts the reader of important facts and conditions. The tip icon indicates advice on, for example, how to design your project or how to use a certain function. REM615 Application Manual 7 Section 1 Introduction 1MRS756885 H Although warning hazards are related to personal injury, it is necessary to understand that under certain operational conditions, operation of damaged equipment may result in degraded process performance leading to personal injury or death. Therefore, comply fully with all warning and caution notices. 1.4.2 Document conventions A particular convention may not be used in this manual. • • • • • • • • 1.4.3 Abbreviations and acronyms are spelled out in the glossary. The glossary also contains definitions of important terms. Push button navigation in the LHMI menu structure is presented by using the push button icons. To navigate between the options, use and . Menu paths are presented in bold. Select Main menu/Settings. LHMI messages are shown in Courier font. To save the changes in non-volatile memory, select Yes and press . Parameter names are shown in italics. The function can be enabled and disabled with the Operation setting. Parameter values are indicated with quotation marks. The corresponding parameter values are "On" and "Off". IED input/output messages and monitored data names are shown in Courier font. When the function starts, the START output is set to TRUE. This document assumes that the parameter setting visibility is "Advanced". Functions, codes and symbols Table 1: Functions included in the IED Function IEC 61850 IEC 60617 IEC-ANSI Three-phase non-directional overcurrent protection, low stage PHLPTOC1 3I> (1) 51P-1 (1) Three-phase non-directional overcurrent protection, instantaneous stage PHIPTOC1 3I>>> (1) 50P/51P (1) Non-directional earth-fault protection, low stage EFLPTOC1 Io> (1) 51N-1 (1) Non-directional earth-fault protection, high stage EFHPTOC1 Io>> (1) 51N-2 (1) Directional earth-fault protection, low stage DEFLPDEF1 Io> -> (1) 67N-1 (1) Three-phase undervoltage protection PHPTUV1 3U< (1) 27 (1) Positive-sequence undervoltage protection PSPTUV1 U1< (1) 47U+ (1) Negative-sequence overvoltage protection NSPTOV1 U2> (1) 47O- (1) Frequency protection FRPFRQ1 f>/f<,df/dt (1) 81 (1) FRPFRQ2 f>/f<,df/dt (2) 81 (2) Protection Table continues on next page 8 REM615 Application Manual Section 1 Introduction 1MRS756885 H Function IEC 61850 IEC 60617 IEC-ANSI Negative-sequence overcurrent protection for motors MNSPTOC1 I2>M (1) 46M (1) MNSPTOC2 I2>M (2) 46M (2) Loss of load supervision LOFLPTUC1 3I< (1) 37 (1) Motor load jam protection JAMPTOC1 Ist> (1) 51LR (1) Motor start-up supervision STTPMSU1 Is2t n< (1) 49,66,48,51LR (1) Phase reversal protection PREVPTOC1 I2>> (1) 46R (1) Thermal overload protection for motors MPTTR1 3Ith>M (1) 49M (1) Circuit breaker failure protection CCBRBRF1 3I>/Io>BF (1) 51BF/51NBF (1) Master trip TRPPTRC1 Master Trip (1) 94/86 (1) TRPPTRC2 Master Trip (2) 94/86 (2) TRPPTRC3 Master Trip (3) 94/86 (3) TRPPTRC4 Master Trip (4) 94/86 (4) TRPPTRC5 Master Trip (5) 94/86 (5) ARCSARC1 ARC (1) 50L/50NL (1) ARCSARC2 ARC (2) 50L/50NL (2) ARCSARC3 ARC (3) 50L/50NL (3) MAPGAPC1 MAP (1) MAP (1) MAPGAPC2 MAP (2) MAP (2) MAPGAPC3 MAP (3) MAP (3) MAPGAPC4 MAP (4) MAP (4) MAPGAPC5 MAP (5) MAP (5) MAPGAPC6 MAP (6) MAP (6) MAPGAPC7 MAP (7) MAP (7) MAPGAPC8 MAP (8) MAP (8) MAPGAPC9 MAP (9) MAP (9) MAPGAPC10 MAP (10) MAP (10) MAPGAPC11 MAP (11) MAP (11) MAPGAPC12 MAP (12) MAP (12) MAPGAPC13 MAP (13) MAP (13) MAPGAPC14 MAP (14) MAP (14) MAPGAPC15 MAP (15) MAP (15) MAPGAPC16 MAP (16) MAP (16) MAPGAPC17 MAP (17) MAP (17) MAPGAPC18 MAP (18) MAP (18) CBXCBR1 I <-> O CB (1) I <-> O CB (1) Arc protection Multi-purpose protection1) Control Circuit-breaker control Table continues on next page REM615 Application Manual 9 Section 1 Introduction 1MRS756885 H Function IEC 61850 IEC 60617 IEC-ANSI DCXSWI1 I <-> O DCC (1) I <-> O DCC (1) DCXSWI2 I <-> O DCC (2) I <-> O DCC (2) Earthing switch control ESXSWI1 I <-> O ESC (1) I <-> O ESC (1) Disconnector position indication DCSXSWI1 I <-> O DC (1) I <-> O DC (1) DCSXSWI2 I <-> O DC (2) I <-> O DC (2) DCSXSWI3 I <-> O DC (3) I <-> O DC (3) ESSXSWI1 I <-> O ES (1) I <-> O ES (1) ESSXSWI2 I <-> O ES (2) I <-> O ES (2) ESMGAPC1 ESTART (1) ESTART (1) Circuit-breaker condition monitoring SSCBR1 CBCM (1) CBCM (1) Trip circuit supervision TCSSCBR1 TCS (1) TCM (1) TCSSCBR2 TCS (2) TCM (2) Current circuit supervision CCRDIF1 MCS 3I (1) MCS 3I (1) Fuse failure supervision SEQRFUF1 FUSEF (1) 60 (1) Runtime counter for machines and devices MDSOPT1 OPTS (1) OPTM (1) Disturbance recorder RDRE1 DR (1) DFR (1) Load profile record LDPMSTA1 LOADPROF (1) LOADPROF (1) Three-phase current measurement CMMXU1 3I (1) 3I (1) Sequence current measurement CSMSQI1 I1, I2, I0 (1) I1, I2, I0 (1) Residual current measurement RESCMMXU1 Io (1) In (1) Three-phase voltage measurement VMMXU1 3U (1) 3V (1) Residual voltage measurement RESVMMXU1 Uo (1) Vn (1) Sequence voltage measurement VSMSQI1 U1, U2, U0 (1) V1, V2, V0 (1) Three-phase power and energy measurement PEMMXU1 P, E (1) P, E (1) RTD/mA measurement XRGGIO130 X130 (RTD) (1) X130 (RTD) (1) Frequency measurement FMMXU1 f (1) f (1) IEC 61850-9-2 LE (Voltage sharing)2) SMVSENDER SMVSENDER SMVSENDER Disconnector control Earthing switch indication Emergergency startup Condition monitoring Measurement 1) For example, used for RTD/mA based protection or analog GOOSE 2) Only available with redundant Ethernet communication modules 10 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H Section 2 REM615 overview 2.1 Overview REM615 is a dedicated motor protection and control IED (intelligent electronic device) designed for the protection, control, measurement and supervision of asynchronous motors in manufacturing and process industry. REM615 is a member of ABB’s Relion® product family and part of its 615 protection and control product series. The 615 series IEDs are characterized by their compactness and withdrawableunit design. Re-engineered from the ground up, the 615 series has been designed to unleash the full potential of the IEC 61850 standard for communication and interoperability between substation automation devices. Once the standard configuration IED has been given the application-specific settings, it can directly be put into service. The 615 series IEDs support a range of communication protocols including IEC 61850 with GOOSE messaging, IEC 61850-9-2 LE (except in RED615), IEC 60870-5-103, Modbus® and DNP3. Profibus DPV1 communication protocol is supported by using the protocol converter SPA-ZC 302. REM615 Application Manual 11 Section 2 REM615 overview 2.1.1 2.1.2 1MRS756885 H Product version history Product version Product history 2.0 Product released 3.0 • • • • • • • • • • New configurations A and B Additions to configuration C Application configurability support Analog GOOSE support Large display with single line diagram Enhanced mechanical design Increased maximum amount of events and fault records Frequency measurement and protection RTD/mA measurement and protection Multi-port Ethernet option 4.0 • • • • • • • • Additions/changes for configurations A-C Dual fibre optic Ethernet communication option (COM0032) Generic control point (SPCGGIO) function blocks Additional logic blocks Button object for SLD Controllable disconnector and earth switch objects for SLD Additional multi-purpose protection instances Increased maximum amount of events and fault records 4.0 FP1 • • • • • • High-availability seamless redundancy (HSR) protocol Parallel redundancy protocol (PRP-1) Parallel use of IEC 61850 and DNP3 protocols Parallel use of IEC 61850 and IEC 60870-5-103 protocols Two selectable indication colors for LEDs (red or green) Online binary signal monitoring with PCM600 5.0 • • • • • • • • • • • New configuration D New layout in Application Configuration tool for all configurations Support for IEC 61850-9-2 LE IEEE 1588 v2 time synchronization Load profile recorder High-speed binary outputs Profibus adapter support Support for multiple SLD pages Import/export of settings via WHMI Setting usability improvements HMI event filtering tool PCM600 and IED connectivity package version • • Protection and Control IED Manager PCM600 Ver.2.6 or later REM615 Connectivity Package Ver.5.0 or later • • • • • • • • • 12 Parameter Setting Signal Monitoring Event Viewer Disturbance Handling Application Configuration Signal Matrix Graphical Display Editor Communication Management IED User Management REM615 Application Manual Section 2 REM615 overview 1MRS756885 H • • • • • • • • • IED Compare Firmware Update Fault Record tool Load Record Profile Lifecycle Traceability Configuration Wizard AR Sequence Visualizer Label Printing IEC 61850 Configuration Download connectivity packages from the ABB Website http://www.abb.com/substationautomation or directly with the Update Manager in PCM600. 2.2 Operation functionality 2.2.1 Optional functions • • • • • • • 2.3 Arc protection Modbus TCP/IP or RTU/ASCII IEC 60870-5-103 DNP3 TCP/IP or serial RTD/mA measurements and multi-purpose protection (configurations A and B only) IEC 61850-9-2 LE (configurations B, C and D only) IEEE 1588 v2 time synchronization Physical hardware The IED consists of two main parts: plug-in unit and case. The content depends on the ordered functionality. REM615 Application Manual 13 Section 2 REM615 overview 1MRS756885 H Table 2: Plug-in unit and case Main unit Slot ID Content options Plug-in unit - HMI Small (5 lines, 20 characters) Large (10 lines, 20 characters) X100 Auxiliary power/BO module 48-250 V DC/100-240 V AC; or 24-60 V DC 2 normally-open PO contacts 1 change-over SO contact 1 normally-open SO contact 2 double-pole PO contacts with TCS 1 dedicated internal fault output contact X110 1) BIO module 8 binary inputs 4 signal output contacts BIO module 8 binary inputs 3 HSO contacts AI/BI module Only with configurations A and C: 3 phase current inputs (1/5 A) 1 residual current input (1/5 A or 0.2/1 A)2) 4 binary inputs AI/BI module Only with configuration B: 3 phase current inputs (1/5 A) 1 residual current input (1/5 A or 0.2/1 A)2) 3 phase voltage inputs (60-210 V) AI/BI module Only with configuration C: 3 phase voltage inputs (60-210 V) 1 residual voltage input (60-210 V) 4 binary inputs Optional RTD/mA module Optional for configurations A and B: 2 generic mA inputs 6 RTD sensor inputs Optional BIO module Optional for configuration B: 6 binary inputs 3 signal output contacts Sensor input module Only with standard configuration D: 3 combi sensor inputs (three-phase current and voltage) 1 residual current input (0.2/1 A)1) Optional communication module See the technical manual for details about different types of communication modules. X120 Case X130 X000 1) BIO module (X110) is optional for configuration A. 2) The 0.2/1 A input is normally used in applications requiring sensitive earth-fault protection and featuring core-balance current transformers. Rated values of the current and voltage inputs are basic setting parameters of the IED. The binary input thresholds are selectable within the range 16…176 V DC by adjusting the binary input setting parameters. The connection diagrams of different hardware modules are presented in this manual. See the installation manual for more information about the case and the plug-in unit. 14 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H Table 3: Std. conf. Input/output overview Order code digit 5-6 7-8 AB AC / AD AD A FE AG / AH AB AH AJ CA / CB FD B FF AH CC / CD FD AG C AE / AF FC AH D DA FD 2.4 Analog channels CT VT Combi sensor Binary channels BI BO RTD mA 4 - - 4 4 PO + 2 SO - - 4 - - 12 4 PO + 6 SO - - 4 - - 12 4 PO + 2 SO + 3 HSO - - 4 - - 4 4 PO + 2 SO6 6 2 4 3 - 8 4 PO + 6 SO - - 4 3 - 14 4 PO + 9 SO - - 4 3 - 8 4 PO + 2 SO + 3 HSO - - 4 3 - 14 4 PO + 5 SO + 3 HSO - - 4 3 - 8 4 PO + 6 SO 6 2 4 3 - 8 4 PO + 2 SO + 3 HSO 6 2 4 5 - 16 4 PO + 6 SO - - 4 5 - 16 4 PO + 2 SO + 3 HSO - - 1 - 3 8 4 PO + 6 SO - - 1 - 3 8 4 PO + 2 SO + 3 HSO - - Local HMI The LHMI is used for setting, monitoring and controlling the IED. The LHMI comprises the display, buttons, LED indicators and communication port. REM615 Application Manual 15 Section 2 REM615 overview 1MRS756885 H REF615 Overcurrent Dir. earth-fault Voltage protection Phase unbalance Thermal overload Breaker failure Disturb. rec. Triggered CB condition monitoring Supervision Arc detected Autoreclose shot in progr. A070704 V4 EN Figure 2: 2.4.1 Example of the LHMI Display The LHMI includes a graphical display that supports two character sizes. The character size depends on the selected language. The amount of characters and rows fitting the view depends on the character size. Table 4: Small display Rows in the view Character size1) Characters per row Small, mono-spaced (6x12 pixels) 5 20 Large, variable width (13x14 pixels) 4 8 or more 1) Depending on the selected language Table 5: Large display Character size1) Rows in the view Characters per row Small, mono-spaced (6x12 pixels) 10 20 Large, variable width (13x14 pixels) 8 8 or more 1) Depending on the selected language 16 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H The display view is divided into four basic areas. 1 2 3 4 A070705 V3 EN Figure 3: Display layout 1 Header 2 Icon 3 Content 4 Scroll bar (displayed when needed) 2.4.2 LEDs The LHMI includes three protection indicators above the display: Ready, Start and Trip. There are 11 matrix programmable LEDs on front of the LHMI. The LEDs can be configured with PCM600 and the operation mode can be selected with the LHMI, WHMI or PCM600. 2.4.3 Keypad The LHMI keypad contains push-buttons which are used to navigate in different views or menus. With the push-buttons you can give open or close commands to objects in the primary circuit, for example, a circuit breaker, a contactor or a disconnector. The push-buttons are also used to acknowledge alarms, reset indications, provide help and switch between local and remote control mode. REM615 Application Manual 17 Section 2 REM615 overview 1MRS756885 H A071176 V1 EN Figure 4: 2.5 LHMI keypad with object control, navigation and command pushbuttons and RJ-45 communication port Web HMI The WHMI allows secure access to the IED via a Web browser. The supported Web browser versions are Internet Explorer 8.0, 9.0 and 10.0. When the Secure Communication parameter in the IED is activated, the Web server is forced to take a secured (HTTPS) connection to WHMI using TLS encryption. WHMI is disabled by default. WHMI offers several functions. • • • • • • • • Programmable LEDs and event lists System supervision Parameter settings Measurement display Disturbance records Phasor diagram Single-line diagram Importing/Exporting parameters The menu tree structure on the WHMI is almost identical to the one on the LHMI. 18 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H A070754 V5 EN Figure 5: Example view of the WHMI The WHMI can be accessed locally and remotely. • • 2.6 Locally by connecting the laptop to the IED via the front communication port. Remotely over LAN/WAN. Authorization The user categories have been predefined for the LHMI and the WHMI, each with different rights and default passwords. The default passwords can be changed with Administrator user rights. User authorization is disabled by default for LHMI but WHMI always uses authorization. REM615 Application Manual 19 Section 2 REM615 overview 1MRS756885 H Table 6: Predefined user categories Username User rights VIEWER Read only access OPERATOR • • • • ENGINEER • • • • ADMINISTRATOR Selecting remote or local state with Changing setting groups Controlling Clearing indications (only locally) • • Changing settings Clearing event list Clearing disturbance records Changing system settings such as IP address, serial baud rate or disturbance recorder settings Setting the IED to test mode Selecting language • • • All listed above Changing password Factory default activation For user authorization for PCM600, see PCM600 documentation. 2.6.1 Audit trail The IED offers a large set of event-logging functions. Normal process-related events can be viewed by the normal user with Event Viewer in PCM600. Critical system and IED security-related events are logged to a separate nonvolatile audit trail for the administrator. Audit trail is a chronological record of system activities that allows the reconstruction and examination of the sequence of events and changes in an event. Past user and process events can be examined and analyzed in a consistent method with the help of Event List and Event Viewer in PCM600. The IED stores 2048 system events to the nonvolatile audit trail. Additionally, 1024 process events are stored in a nonvolatile event list. Both the audit trail and event list work according to the FIFO principle. User audit trail is defined according to the selected set of requirements from IEEE 1686. The logging is based on predefined usernames or user categories. The user audit trail events are accessible with IEC 61850-8-1, PCM600, LHMI and WHMI. Table 7: Audit trail events Audit trail event Description Configuration change Configuration files changed Firmware change Setting group remote User changed setting group remotely Table continues on next page 20 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H Audit trail event Description Setting group local User changed setting group locally Control remote DPC object control remote Control local DPC object control local Test on Test mode on Test off Test mode off Setting commit Settings have been changed Time change Time changed directly by the user. Note that this is not used when the IED is synchronised properly by the appropriate protocol (SNTP, IRIG-B, IEEE 1588 v2). View audit log Administrator accessed audit trail Login Successful login from IEC 61850-8-1 (MMS), WHMI, FTP or LHMI. Logout Successful logout from IEC 61850-8-1 (MMS), WHMI, FTP or LHMI. Firmware reset Reset issued by user or tool Audit overflow Too many audit events in the time period Attached to retrofit test case Unit has been attached to retrofit case Removed from retrofit test case Unit has been removed retrofit case Reset trips Reset latched trips (TRPPTRC*) Violation remote Unsuccessful login attempt from IEC 61850-8-1 (MMS), WHMI, FTP or LHMI. Violation local Unsuccessful login attempt from IEC 61850-8-1 (MMS), WHMI, FTP or LHMI. PCM600 Event Viewer can be used to view the audit trail events together with normal events. Since only the administrator has the right to read audit trail, authorization must be properly configured in PCM600. The audit trail cannot be reset but PCM600 Event Viewer can filter data. Some of the audit trail events are interesting also as normal process events. To expose the audit trail events also as normal process events, define the level parameter via Configuration/Authorization/ Authority logging. Table 8: Comparison of authority logging levels Audit trail event Authority logging level Configurati on change Setting group Setting group, control Configuration change ● ● Firmware change ● Firmware change fail ● None Settings edit All ● ● ● ● ● ● ● ● ● ● ● Table continues on next page REM615 Application Manual 21 Section 2 REM615 overview 1MRS756885 H Audit trail event Authority logging level Attached to retrofit test case ● ● ● ● ● Removed from retrofit test case ● ● ● ● ● ● ● ● Reset trips Setting group remote ● ● ● ● Setting group local ● ● ● ● Control remote ● ● ● Control local ● ● ● Test on ● ● ● Test off ● ● ● ● ● Setting commit 2.7 Time change ● View audit log ● Login ● Logout ● Firmware reset ● Audit overflow ● Communication The IED supports a range of communication protocols including IEC 61850, IEC 61850-9-2 LE, IEC 60870-5-103, Modbus® and DNP3. Profibus DPV1 communication protocol is supported by using the protocol converter SPA-ZC 302. Operational information and controls are available through these protocols. However, some communication functionality, for example, horizontal communication between the IEDs, is only enabled by the IEC 61850 communication protocol. The IEC 61850 communication implementation supports all monitoring and control functions. Additionally, parameter settings, disturbance recordings and fault records can be accessed using the IEC 61850 protocol. Disturbance recordings are available to any Ethernet-based application in the standard COMTRADE file format. The IED can send and receive binary signals from other IEDs (so-called horizontal communication) using the IEC61850-8-1 GOOSE profile, where the highest performance class with a total transmission time of 3 ms is supported. Furthermore, the IED supports sending and receiving of analog values using GOOSE messaging. The IED meets the GOOSE performance requirements for tripping applications in distribution substations, as defined by the IEC 61850 standard. 22 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H The IED can support five simultaneous clients. If PCM600 reserves one client connection, only four client connections are left, for example, for IEC 61850 and Modbus. All communication connectors, except for the front port connector, are placed on integrated optional communication modules. The IED can be connected to Ethernetbased communication systems via the RJ-45 connector (100Base-TX) or the fibreoptic LC connector (100Base-FX). 2.7.1 Self-healing Ethernet ring For the correct operation of self-healing loop topology, it is essential that the external switches in the network support the RSTP protocol and that it is enabled in the switches. Otherwise, connecting the loop topology can cause problems to the network. The IED itself does not support link-down detection or RSTP. The ring recovery process is based on the aging of the MAC addresses, and the link-up/linkdown events can cause temporary breaks in communication. For a better performance of the self-healing loop, it is recommended that the external switch furthest from the IED loop is assigned as the root switch (bridge priority = 0) and the bridge priority increases towards the IED loop. The end links of the IED loop can be attached to the same external switch or to two adjacent external switches. A self-healing Ethernet ring requires a communication module with at least two Ethernet interfaces for all IEDs. Client A Client B Network A Network B Managed Ethernet switch with RSTP support Managed Ethernet switch with RSTP support GUID-283597AF-9F38-4FC7-B87A-73BFDA272D0F V3 EN Figure 6: Self-healing Ethernet ring solution The Ethernet ring solution supports the connection of up to 30 IEDs. If more than 30 IEDs are to be connected, it is recommended that the network is split into several rings with no more than 30 IEDs per ring. Each IED has a 50-μs store-and-forward delay, and REM615 Application Manual 23 Section 2 REM615 overview 1MRS756885 H to fullfill the performance requirements for fast horizontal communication, the ring size is limited to 30 IEDs. 2.7.2 Ethernet redundancy IEC 61850 specifies a network redundancy scheme that improves the system availability for substation communication. It is based on two complementary protocols defined in the IEC 62439-3 standard: parallel redundancy protocol PRP-1 and high-availability seamless redundancy HSR protocol. Both protocols rely on the duplication of all transmitted information via two Ethernet ports for one logical network connection. Therefore, both are able to overcome the failure of a link or switch with a zero-switchover time, thus fulfilling the stringent real-time requirements for the substation automation horizontal communication and time synchronization. PRP specifies that each device is connected in parallel to two local area networks. HSR applies the PRP principle to rings and to the rings of rings to achieve costeffective redundancy. Thus, each device incorporates a switch element that forwards frames from port to port. The HSR/PRP option is available for REF615, REM615, RET615, REU615 and REV615. PRP Each PRP node, called a doubly attached node with PRP (DAN), is attached to two independent LANs operated in parallel. These parallel networks in PRP are called LAN A and LAN B. The networks are completely separated to ensure failure independence, and they can have different topologies. Both networks operate in parallel, thus providing zero-time recovery and continuous checking of redundancy to avoid communication failures. Non-PRP nodes, called singly attached nodes (SANs), are either attached to one network only (and can therefore communicate only with DANs and SANs attached to the same network), or are attached through a redundancy box, a device that behaves like a DAN. 24 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H COM600 Ethernet switch REF615 REF620 Figure 7: PRP solution GUID-334D26B1-C3BD-47B6-BD9D-2301190A5E9D V1 EN SCADA IEC 61850 PRP RET620 Ethernet switch REM620 REF615 In case a laptop or a PC workstation is connected as a non-PRP node to one of the PRP networks, LAN A or LAN B, it is recommended to use a redundancy box device or an Ethernet switch with similar functionality between the PRP network and SAN to remove additional PRP information from the Ethernet frames. In some cases, default PC workstation adapters are not able to handle the maximum-length Ethernet frames with the PRP trailer. There are different alternative ways to connect a laptop or a workstation as SAN to a PRP network. • • • Via an external redundancy box (RedBox) or a switch capable of connecting to PRP and normal networks By connecting the node directly to LAN A or LAN B as SAN By connecting the node to the IED interlink port HSR HSR applies the PRP principle of parallel operation to a single ring, treating the two directions as two virtual LANs. For each frame sent, a node, DAN, sends two frames, one over each port. Both frames circulate in opposite directions over the ring and each node forwards the frames it receives, from one port to the other. When the originating node receives a frame sent to itself, it discards that to avoid loops; therefore, no ring protocol is needed. Individually attached nodes, SANs, such as laptops and printers, must be attached through a “redundancy box” that acts as a ring element. For example, a 615 or 620 series IED with HSR support can be used as a redundancy box. REM615 Application Manual 25 Section 2 REM615 overview 1MRS756885 H GUID-207430A7-3AEC-42B2-BC4D-3083B3225990 V1 EN Figure 8: 2.7.3 HSR solution Process bus Process bus IEC 61850-9-2 defines the transmission of Sampled Measured Values within the substation automation system. International Users Group created a guideline IEC 61850-9-2 LE that defines an application profile of IEC 61850-9-2 to facilitate implementation and enable interoperability. Process bus is used for distributing process data from the primary circuit to all process bus compatible IEDs in the local network in a real-time manner. The data can then be processed by any IED to perform different protection, automation and control functions. UniGear Digital switchgear concept relies on the process bus together with current and voltage sensors. The process bus enables several advantages for the UniGear Digital like simplicity with reduced wiring, flexibility with data availability to all IEDs, improved diagnostics and longer maintenance cycles. With process bus the galvanic interpanel wiring for sharing busbar voltage value can be replaced with Ethernet communication. Transmitting measurement samples over process bus brings also higher error detection because the signal transmission is automatically supervised. Additional contribution to the higher availability is the possibility to use redundant Ethernet network for transmitting SMV signals. 26 REM615 Application Manual Section 2 REM615 overview 1MRS756885 H GUID-2371EFA7-4369-4F1A-A23F-CF0CE2D474D3 V1 EN Figure 9: Process bus application The 615 series supports IEC 61850 process bus with sampled values of analog phase voltages. The measured values are transferred as sampled values using the IEC 61850-9-2 LE protocol which uses the same physical Ethernet network as the IEC 61850-8-1 station bus. The intended application for sampled values is sharing the measured phase voltages from one 615 series IED to other IEDs with phase voltage based functions and 9-2 support. The 615 series IEDs with process bus based applications use IEEE 1588 v2 Precision Time Protocol (PTP) according to IEEE C37.238-2011 Power Profile for high accuracy time synchronization. With IEEE 1588 v2, the cabling infrastructure requirement is reduced by allowing time synchronization information to be transported over the same Ethernet network as the data communications. REM615 Application Manual 27 Section 2 REM615 overview 1MRS756885 H GUID-7C56BC1F-F1B2-4E74-AB8E-05001A88D53D V2 EN Figure 10: Example network topology with process bus, redundancy and IEEE 1588 v2 time synchronization The process bus option is available for REF615, REM615, RET615, REU615 and REV615. See the IEC 61850 engineering guide for detailed system requirements and configuration details. 2.7.4 Secure communication The IED supports secure communication for WHMI and file transfer protocol. If the Secure Communication parameter is activated, protocols require TLS based encryption method from the client. In this case WHMI must be connected from a Web browser using the HTTPS protocol and in case of file transfer the client must use FTPS. 28 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Section 3 REM615 standard configurations 3.1 Standard configuration REM615 is available in four alternative standard configurations. The standard signal configuration can be altered by means of the graphical signal matrix or the graphical application functionality of the Protection and Control IED Manager PCM600. Further, the application configuration functionality of the IED supports the creation of multi-layer logic functions using various logical elements including timers and flip-flops. By combining protection functions with logic function blocks, the IED configuration can be adapted to user-specific application requirements. The IED is delivered from the factory with default connections described in the functional diagrams for binary inputs, binary outputs, function-to-function connections and alarm LEDs. The positive measuring direction of directional protection functions is towards the outgoing feeder. Table 9: Standard configuration Description Table 10: Std.conf. Motor protection, with current based protection, CB condition monitoring, CB control and optional RTD/mA inputs A Motor protection with current, voltage and frequency based protection and measurement functions, CB condition monitoring, CB control and optional RTD/mA inputs B Motor protection with current, voltage and frequency based protection and measurements functions, CB condition monitoring and CB control C Motor protection with current, voltage and frequency based protection and measurements functions , CB condition monitoring, CB control and sensor inputs for phase currents and phase voltages D Supported functions IEC 61850 A B C D Three-phase non-directional overcurrent protection, low stage PHLPTOC 1 1 1 1 Three-phase non-directional overcurrent protection, instantaneous stage PHIPTOC 1 1 1 1 Non-directional earth-fault protection, low stage EFLPTOC 1 2) Non-directional earth-fault protection, high stage EFHPTOC 1 2) 1 3) 1 3) 1 3) Directional earth-fault protection, low stage DEFLPDEF 1 2)4) 1 2)5) 1 3)6) Three-phase undervoltage protection PHPTUV 1 1 1 Positive-sequence undervoltage protection PSPTUV 1 1 1 Negative-sequence overvoltage protection NSPTOV 1 1 1 Frequency protection FRPFRQ 2 2 2 Function Protection1) Table continues on next page REM615 Application Manual 29 Section 3 REM615 standard configurations 1MRS756885 H Function IEC 61850 A B C D Negative-sequence overcurrent protection for motors MNSPTOC 2 2 2 2 Loss of load supervision LOFLPTUC 1 1 1 1 Motor load jam protection JAMPTOC 1 1 1 1 Motor start-up supervision STTPMSU 1 1 1 1 Phase reversal protection PREVPTOC 1 1 1 1 Thermal overload protection for motors MPTTR 1 1 1 1 Circuit breaker failure protection CCBRBRF 1 1 1 1 Master trip TRPPTRC 2(5) 7) 2 (5) 7) 2 (5) 7) 2 (5) 7) Arc protection ARCSARC (3) (3) (3) (3) Multi-purpose protection 8) MAPGAPC 18 18 18 18 Circuit-breaker control CBXCBR 1 1 1 1 Disconnector control DCXSWI 2 2 2 2 Earthing switch control ESXSWI 1 1 1 1 Disconnector position indication DCSXSWI 3 3 3 3 Earthing switch indication ESSXSWI 2 2 2 2 Emergency startup ESMGAPC 1 1 1 1 Circuit-breaker condition monitoring SSCBR 1 1 1 1 Trip circuit supervision TCSSCBR 2 2 2 2 Current circuit supervision CCRDIF 1 1 1 1 Fuse failure supervision SEQRFUF 1 1 1 Runtime counter for machines and devices MDSOPT 1 1 1 1 Disturbance recorder RDRE 1 1 1 1 Load profile record LDPMSTA 1 1 1 1 Three-phase current measurement CMMXU 1 1 1 1 Sequence current measurement CSMSQI 1 1 1 1 Residual current measurement RESCMMXU 1 1 1 1 Three-phase voltage measurement VMMXU 1 1 1 Residual voltage measurement RESVMMXU Sequence voltage measurement VSMSQI 1 1 1 Three-phase power and energy measurement PEMMXU 1 1 1 RTD/mA measurement XRGGIO130 Frequency measurement FMMXU 1 1 1 IEC 61850-9-2 LE (Voltage sharing) 9) SMVSENDER (1) (1) (1) Control Condition monitoring Measurement 1 (1) (1) 1, 2, ... = number of included instances () = optional 1) 2) 3) 4) 5) 6) 7) The instances of a protection function represent the number of identical protection function blocks available in the standard configuration. Io selectable by parameter, "Io measured" as default Io selectable by parameter, "Io calculated" as default Uo calculated and negative sequence voltage selectable by parameter, "Uo calculated" as default Uo selectable by parameter, "Uo measured" as default "Uo calculated" is always used. Master trip included and connected to the corresponding HSO in the configuration only when the BIO0007 module is used. If the ARC option is selected additionally, ARCSARC is connected to the corresponding master trip input in the configuration. 8) Multi-purpose protection is used, for example, for RTD/mA-based protection or analog GOOSE. 9) Only available with COM0031-COM0034 30 REM615 Application Manual 1MRS756885 H 3.1.1 Section 3 REM615 standard configurations Addition of control functions for primary devices and the use of binary inputs and outputs If extra control functions intended for controllable primary devices are added to the configuration, additional binary inputs and/or outputs are needed to complement the standard configuration. If the number of inputs and/or outputs in a standard configuration is not sufficient, it is possible either to modify the chosen IED standard configuration in order to release some binary inputs or binary outputs which have originally been configured for other purposes, or to integrate an external input/output module, for example RIO600, to the IED. The external I/O module’s binary inputs and outputs can be used for the less timecritical binary signals of the application. The integration enables releasing some initially reserved binary inputs and outputs of the IED’s standard configuration. The suitability of the IED’s binary outputs which have been selected for primary device control should be carefully verified, for example make and carry and breaking capacity. If the requirements for the primary device control circuit are not met, using external auxiliary relays should be considered. REM615 Application Manual 31 Section 3 REM615 standard configurations 3.2 1MRS756885 H Connection diagrams GUID-3B376A84-ACD8-4641-965F-1E83998849DC V1 EN Figure 11: 32 Connection diagram for the A configuration REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H GUID-1596C4FB-2B52-431E-8CF8-F0D4E8797542 V1 EN Figure 12: REM615 Application Manual Connection diagram for the B configuration 33 Section 3 REM615 standard configurations 1MRS756885 H GUID-2A2AFE30-749F-4491-A5C1-1A3FB5DB73E1 V1 EN Figure 13: 34 Connection diagram for the B configuration (motor protection with phase-to-earth voltage measurement) REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H GUID-E79DC16A-BFCE-4340-88A2-1BAE7035E82F V2 EN Figure 14: REM615 Application Manual Connection diagram for the C configuration 35 Section 3 REM615 standard configurations 1MRS756885 H GUID-F1C23E9E-B743-4CB1-A744-13281CD5E7DF V1 EN Figure 15: 36 Connection diagram for the C configuration (motor protection with phase-to-earth voltage measurement) REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H L1 L2 L3 REM615 X100 X130 Positive Current Direction 1 0,2/1A 2 N + U aux Io - IRF X131 4 IL1 5 7 7 8 9 10 U2 8 SO1 X133 4 11 12 13 IL3 5 7 SO2 U3 8 PO3 P1 4 5 PO2 IL2 5 3 6 7 X132 4 2 PO1 U1 8 1 TCS1 S1 S2 P2 14 16 17 15 19 18 20 22 PO4 M 3~ TCS2 21 23 24 X110 X110 1 BI 1 2 3 2) 2) 14 SO1 16 15 17 BI 2 4 SO2 5 BI 3 6 19 18 20 BI 4 7 8 SO3 22 21 23 BI 5 9 SO4 24 BI 6 10 11 BI 7 12 BI 8 13 X13 Light sensor input 1 X14 Light sensor input 2 X15 Light sensor input 3 1) 1) 1) 1) Optional 2) BIO0005 module (8BI+4BO) Alternative module BIO0007 (8BI+3HSO) GUID-A1563EFF-39EC-419A-BED7-BAC7A6FE0713 V1 EN Figure 16: Connection diagram for the D configuration 3.3 Standard configuration A 3.3.1 Applications The standard configuration is intended for comprehensive protection and control functionality of circuit breaker controlled asynchronous motors. With minor REM615 Application Manual 37 Section 3 REM615 standard configurations 1MRS756885 H modifications, the standard configuration can also be applied for contactor controlled motors. There is also an option for mA/RTD measurement and protection. The IED with a standard configuration is delivered from the factory with default settings and parameters. The end user flexibility for incoming, outgoing and internal signal designation within the IED enables this configuration to be further adapted to different primary circuit layouts and the related functionality needs by modifying the internal functionality using PCM600. 3.3.2 Functions REM615 MOTOR PROTECTION AND CONTROL IED PROTECTION LOCAL HMI ALSO AVAILABLE Configuration System HMI Time Authorization 5× Master Trip Lockout relay 94/86 I A ESC - Disturbance and fault recorders - Event log and recorded data - High-Speed Output module (optional) - IED self-supervision - Local/Remote push button on LHMI - User management - Web HMI Clear A O R L U12 0. 0 kV P 0.00 kW Q 0.00 kVAr IL2 0 A 3I 3× 2× I I2>M 46M I2>> 46R Is2t n< 49, 66, 48, 51LR 3Ith>M 49M ARC 50L/50NL 3I>>> 50P/51P 3I>/Io>BF 51BF/51NBF Ist> 51LR 3I< 37 ESC Clear O AND R L OR CONDITION MONITORING AND SUPERVISION COMMUNICATION Protocols: IEC 61850-8-1 Modbus® IEC 60870-5-103 DNP3 Io 3× 3I> 51P-1 CBCM CBCM 2× MCS 3I MCS 3I Io> 51N-1 Io>> 51N-2 TCS TCM Redundant protocols: HSR PRP RSTP CONTROL AND INDICATION 1) Object 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 1 1 0 0 1 1 1 0 1 1 0 1 0 1 0 1 1 0 1 1 0 1 1 0 1 0 0 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 0 0 0 1 1 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 1 1 0 0 1 1 1 0 1 1 0 1 0 1 0 1 1 0 1 1 0 1 1 0 1 0 0 Interfaces: Ethernet: TX (RJ45), FX (LC) Serial: Serial glass fiber (ST), RS-485, RS-232/485 D-sub 9, IRIG-B OPTS OPTM Io Io A STANDARD CONFIGURATION MEASUREMENT Ctrl 2) Ind 3) CB 1 - DC 2 3 ES 1 2 - I, Io - Limit value supervision - Load profile record - RTD/mA measurement (optional) - Symmetrical components Check availability of binary inputs/outputs from technical documentation 2) Control and indication function for primary object 3) Status indication function for primary object 1) Analog interface types 1) Current transformer 4 Voltage transformer - 1) Conventional transformer inputs ESTART ESTART REMARKS 18× MAP MAP 6xRTD 2xmA Optional function Calculated value 3× No. of instances Io/Uo OR Alternative function to be defined when ordering GUID-4A93E0BB-46C2-4A06-BC4F-50C42B51366F V1 EN Figure 17: 38 Functionality overview for standard configuration A REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H 3.3.2.1 Default I/O connections Connector pins for each input and output are presented in the IED physical connections section. Table 11: Default connections for binary inputs Binary input Description X120-BI1 Emergency start X120-BI2 Circuit breaker closed X120-BI3 Circuit breaker open X120-BI4 External restart inhibit Table 12: Default connections for mA/RTD inputs RTD/mA input Default usage X130-AI1 - X130-AI2 - X130-AI3 Motor winding U temperature X130-AI4 Motor winding V temperature X130-AI5 Motor winding W temperature X130-AI6 Motor cooling air temperature X130-AI7 Motor bearing temperature X130-AI8 Motor ambient temperature Table 13: Default connections for binary outputs Binary output Description X100-PO1 Restart enable X100-PO2 Breaker failure backup trip to upstream breaker X100-SO1 Open command (for contractor application) X100-SO2 Start indication X100-PO3 Open circuit breaker/trip X100-PO4 Close circuit breaker X110-HSO1 Arc protection instance 1 operate activated X110-HSO2 Arc protection instance 2 operate activated X110-HSO3 Arc protection instance 3 operate activated Table 14: Default connections for LEDs LED Description 1 Short-circuit protection operate 2 Earth-fault protection operate 3 Thermal overload protection operate Table continues on next page REM615 Application Manual 39 Section 3 REM615 standard configurations 3.3.2.2 1MRS756885 H LED Description 4 Combined operate indication of the other protection functions 5 Motor restart inhibit 6 Breaker failure protection operate 7 Disturbance recorder triggered 8 Circuit breaker condition monitoring alarm 9 TCS, motor runtime counter or measuring circuit fault alarm 10 Arc protection operate 11 Emergency start enabled Default disturbance recorder settings Table 15: Default disturbance recorder analog channels Channel Description 1 IL1 2 IL2 3 IL3 4 Io 5 - 6 - 7 - 8 - 9 - 10 - 11 - 12 - Table 16: Default disturbance recorder binary channels Channel ID text Level trigger mode 1 PHLPTOC1 - start Positive or Rising 2 PHIPTOC2 - start Positive or Rising 3 EFLPTOC1 - start Positive or Rising 4 EFHPTOC1 - start Positive or Rising 5 MPTTR1 - alarm Level trigger off 6 MPTTR1 - blk restart Level trigger off 7 ESMGAPC1 - st emerg ena Level trigger off 8 STTPMSU1 - mot startup Positive or Rising 9 STTPMSU1 - lock start Level trigger off 10 MNSPTOC1 - start Positive or Rising 11 MNSPTOC1 - blk restart Level trigger off Table continues on next page 40 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Channel ID text Level trigger mode 12 MNSPTOC2 - start Positive or Rising 13 MNSPTOC2 - blk restart Level trigger off 14 PREVPTOC1 - start Positive or Rising 15 MAPGAPC1 - start Positive or Rising 16 MAPGAPC2 - start Positive or Rising 17 MAPGAPC3 - start Positive or Rising 18 CCBRBRF1 - trret Level trigger off 19 CCBRBRF1 - trbu Level trigger off 20 PHLPTOC1 - operate Level trigger off 21 PHIPTOC2 - operate Level trigger off 22 JAMPTOC1 - operate Level trigger off 23 EFLPTOC1 - operate Level trigger off EFHPTOC2 - operate 24 MNSPTOC1 - operate Level trigger off MNSPTOC2 - operate 25 PREVPTOC1 - operate Level trigger off 26 LOFLPTUC1 - operate Level trigger off 27 MPTTR1 - operate Level trigger off 28 MAPGAPC1 - operate Level trigger off 29 MAPGAPC2 - operate Level trigger off 30 MAPGAPC3 - operate Level trigger off 31 X120BI1 - Emerg start ena Level trigger off 32 X120BI2 - CB closed Level trigger off 33 X120BI3 - CB opened Level trigger off 34 X120BI4 - Ext restart inhibit Level trigger off 35 STTPMSU1 - opr iit Positive or Rising 36 CCRDIF1 - fail Level trigger off 37 ARCSARC1 - ARC flt det Level trigger off ARCSARC2 - ARC flt det ARCSARC3 - ARC flt det 3.3.3 38 ARCSARC1 - operate Positive or Rising 39 ARCSARC2 - operate Positive or Rising 40 ARCSARC3 - operate Positive or Rising Functional diagrams The functional diagrams describe the default input, output, alarm LED and functionto-function connections. The default connections can be viewed and changed with PCM600 according to the application requirements. REM615 Application Manual 41 Section 3 REM615 standard configurations 1MRS756885 H The analog channels have fixed connections to the different function blocks inside the IED’s standard configuration. However, the 12 analog channels available for the disturbance recorder function are freely selectable as a part of the disturbance recorder’s parameter settings. The phase currents to the IED are fed from a current transformer. The residual current to the IED is fed from either residually connected CTs, an external core balance CT, neutral CT or calculated internally. The IED offers six different settings group which can be set based on individual needs. Each group can be activated or deactivated using the setting group settings available in the IED. Depending on the communication protocol the required function block needs to be initiated in the configuration. The Application Configuration tool also includes fixed Boolean signals TRUE and FALSE which can be used according to the application needs. 3.3.3.1 Functional diagrams for protection The functional diagrams describe the IEDs protection functionality in detail and according to the factory set default connections. Two overcurrent stages are offered for overcurrent and short-circuit protection. The non-directional low stage PHLPTOC1 can be used for overcurrent protection whereas instantaneous stage PHIPTOC1 can be used for short-circuit protection. The operation of PHIPTOC1 is not blocked as default by any functionality and it should be set over the motor start current level to avoid unnecessary operation. The motor jam protection function JAMPTOC1 is blocked by the motor startup protection function. PHIPTOC1 BLOCK ENA_MULT OPERATE START PHIPTOC1_OPERATE PHIPTOC1_START OPERATE START PHLPTOC1_OPERATE PHLPTOC1_START OPERATE JAMPTOC1_OPERATE PHLPTOC1 BLOCK ENA_MULT JAMPTOC1 STTPMSU1_MOT_STARTUP BLOCK GUID-6418DDC4-68C0-486E-B8C0-11C1F3A9ADE8 V1 EN Figure 18: Overcurrent protection functions Two negative sequence overcurrent stages MNSPTOC1 and MNSPTOC2 are provided for phase unbalance protection. These functions are used to protect the motor against phase unbalance. Unbalance in the network feeder of the motor causes overheating of the motor. 42 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H MNSPTOC1 CCRDIF1_FAIL BLOCK CCRDIF1_FAIL BLOCK OPERATE START BLK_RESTART MNSPTOC1_OPERATE MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2 OPERATE START BLK_RESTART MNSPTOC2_OPERATE MNSPTOC2_START MNSPTOC2_BLK_RESTART GUID-E6A3B420-A91C-41D8-9015-D3DF46E8EFDD V1 EN Figure 19: Negative sequence overcurrent protection function The phase reversal protection PREVPTOC1 is based on the calculated negative phase-sequence current. It detects high negative sequence current values during motor startup, caused by incorrectly connected phases, which in turn causes the motor to rotate in the opposite direction. The negative sequence and phase reversal protection are blocked if the current circuit supervision detects failure in the current measurement circuit. PREVPTOC1 BLOCK CCRDIF1_FAIL OPERATE START PREVPTOC1_OPERATE PREVPTOC1_START GUID-D3963D96-A662-4F2F-BD5F-AA22ADDA7487 V1 EN Figure 20: Phase reversal protection function Two stages are provided for non-directional earth-fault protection to detect phase-toearth faults that may be the result of, for example, insulation ageing. EFHPTOC1 PHIPTOC1_START BLOCK ENA_MULT PHIPTOC1_START BLOCK ENA_MULT EFHPTOC1_OPERATE EFLPTOC1_OPERATE B1 B2 OPERATE START EFHPTOC1_OPERATE EFHPTOC1_START OPERATE START EFLPTOC1_OPERATE EFLPTOC1_START O EFxPTOC_OPERATE EFLPTOC1 AND GUID-3EAB80E2-7348-4463-8C97-93FF0A1211C4 V1 EN Figure 21: Earth-fault protection functions The emergency start function ESMGAPC1 allows motor startups although the calculated thermal level or cumulative startup time counter is blocking the restart. The emergency start is enabled for ten minutes after the selected binary input X120:BI1 is energized. REM615 Application Manual 43 Section 3 REM615 standard configurations 1MRS756885 H On the rising edge of the emergency start signal, various events occur. • • • • The calculated thermal level in MPTTR1 is set slightly below the restart inhibit level to allow at least one motor startup. The value of the cumulative startup time counter STTPMSU1 is set slightly below the set restart inhibit value to allow at least one motor startup. The set start value of the MAPGAPC1 function is increased (or decreased) depending on the Start value Add setting (only if the optional RTD/mA module is included). Alarm LED 11 is activated. A new emergency start cannot be made until the emergency start signal has been reset and the emergency start time has expired. ESMGAPC1 X120_BI1_EMERG_START_ENA BLOCK ST_EMERG_RQ ST_EMERG_ENA ESMGAPC1_ST_EMERG_ENA GUID-7532106A-2E0A-4864-B9CE-5EDC4E15FDE6 V1 EN Figure 22: Motor emergency startup function The thermal overload protection MPTTR1 detects short and long term overloads under varying load conditions. When the emergency start request is issued for the emergency start function, it activates the corresponding input of the thermal overload function. Restart blocking, issued by the thermal overload function, prevents the closing of the breaker in machine overload situation. The emergency start request removes the blocking and enables the restarting of the motor. If the IED is ordered with RTD/mA card, the motor ambient temperature can be measured with input RTD X130:AI8 and it is connected to the thermal overload protection function MPTTR1. MPTTR1 ESMGAPC1_ST_EMERG_ENA X130_AI8_MOTOR_AMBIENT_TEMP BLOCK START_EMERG TEMP_AMB OPERATE ALARM BLK_RESTART MPTTR1_OPERATE MPTTR1_ALARM MPTTR1_BLK_RESTART GUID-A48D50ED-BA78-4159-9913-8E73F26B4D84 V1 EN Figure 23: Thermal overcurrent protection function The restart inhibit is activated for a set period when a circuit breaker is opened. This is called remanence voltage protection where the motor has damping remanence voltage after the circuit breaker opening. Re-closing after a too short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. The restart inhibit is also activated under various conditions. • • • • 44 An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking An external restart inhibit is activated by a binary input X120:BI4 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H With the motor startup supervision function STTPMSU1, the starting of the motor is supervised by monitoring three-phase currents or the status of the energizing circuit breaker of the motor. When the emergency start request is activated by ESMGAPC1 and STTPMSU1 is in lockout state, which inhibits motor starting, the lockout is deactivated and emergency starting is available. STTPMSU1 X120_BI2_CB_CLOSED ESMGAPC1_ST_EMERG_ENA BLOCK BLK_LK_ST CB_CLOSED STALL_IND ST_EMERG_ENA OPR_IIT OPR_STALL MOT_START LOCK_START STTPMSU1_OPR_IIT STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START GUID-AE31431D-358F-42EA-B2EB-7E4CC2BD7B92 V1 EN Figure 24: Motor startup supervision function The motor running time counter MDSOPT1 provides history data since the last commissioning. The counter counts the total number of motor running hours and is incremented when the energizing circuit breaker is closed. MDSOPT1 X120_BI2_CB_CLOSED BLOCK POS_ACTIVE RESET ALARM WARNING MDSOPT1_ALARM GUID-2714A54C-C7E2-4A62-A9F1-44764D8A92CB V1 EN Figure 25: Motor run time counter The loss of load situation is detected by LOFLPTUC1. The loss of load situation occurs, for example, if there is a damaged pump or a broken conveyor. LOFLPTUC1 BLOCK OPERATE START LOFLPTUC1_OPERATE GUID-460792B9-EFF6-4678-9A43-97DF301F48EE V1 EN Figure 26: Loss of load protection function The RTD/mA monitoring (optional) functionality provides several temperature measurements for motor protection. Temperature of the motor windings U, V and W is measured with inputs RTD X130:AI3, RTD X130:AI4, and RTD X130:AI5. The measured values are connected from function X130 (RTD) to function MAX3. The maximum temperature value is connected to the multipurpose analog protection block MAPGAPC1. The motor cooling air temperature and motor bearing temperature can be measured with inputs RTD X130:AI6 and RTD X130:AI7. The protection functionality from these temperatures is provided by MAPGAPC2 and MAPGAPC3 functions. REM615 Application Manual 45 Section 3 REM615 standard configurations 1MRS756885 H MAPGAPC1 MAX3 X130_AI3_MOTOR_WDG_U_TEMP X130_AI4_MOTOR_WDG_V_TEMP X130_AI5_MOTOR_WDG_W_TEMP IN1 IN2 IN3 OUT AI_VALUE BLOCK ENA_ADD OPERATE START MAPGAPC1_OPERATE MAPGAPC1_START OPERATE START MAPGAPC2_OPERATE MAPGAPC2_START OPERATE START MAPGAPC3_OPERATE MAPGAPC3_START ESMGAPC1_ST_EMERG_ENA MAPGAPC2 X130_AI6_MOTOR_COOLING_AIR_TEMP AI_VALUE BLOCK ENA_ADD X130_AI7_MOTOR_BEARING_TEMP AI_VALUE BLOCK ENA_ADD MAPGAPC3 OR6 MAPGAPC1_OPERATE MAPGAPC2_OPERATE MAPGAPC3_OPERATE B1 B2 B3 B4 B5 B6 O MAPGAPC_OPERATE GUID-7BC533E6-EB4E-488F-A11C-9E86943509B1 V1 EN Figure 27: Multipurpose mA/RTD monitoring The breaker failure protection CCBRBRF1 is initiated via the START input by number of different protection functions available in the IED. The breaker failure protection function offers different operating modes associated with the circuit breaker position and the measured phase and residual currents. The breaker failure protection function has two operating outputs: TRRET and TRBU. The TRRET operate output is used for retripping its own breaker through TRPPTRC2_TRIP. The TRBU output is used to give a backup trip to the breaker feeding upstream. For this purpose, the TRBU operate output signal is connected to the binary output X100:PO2. 46 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE EFLPTOC1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 CCBRBRF1 OR6 O B1 B2 B3 B4 B5 B6 O BLOCK START POSCLOSE CB_FAULT CB_FAULT_AL TRBU TRRET CCBRBRF1_TRBU CCBRBRF1_TRRET OR6 O ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE X120_BI2_CB_CLOSED GUID-D7C7B065-6A72-4E5E-8E4A-FB3EDD8699F5 V1 EN Figure 28: Circuit breaker failure protection function Three arc protection ARCSARC1...3 stages are included as an optional function. The arc protection offers individual function blocks for three arc sensors that can be connected to the IED. Each arc protection function block has two different operation modes, that is, with or without the phase and residual current check. The operate signals from ARCSARC1...3 are connected to both trip logic TRPPTRC1 and TRPPTRC2. If the IED is ordered with high speed binary outputs, the individual operate signals from ARCSARC1...3 are connected to dedicated trip logic TRPPTRC3...5. The outputs of TRPPTRC3...5 are available at high speed outputs X110:HSO1, X110:HSO2 and X110:HSO3. REM615 Application Manual 47 Section 3 REM615 standard configurations 1MRS756885 H ARCSARC1 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC1_OPERATE ARCSARC1_ARC_FLT_DET ARCSARC2 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC2_OPERATE ARCSARC2_ARC_FLT_DET ARCSARC3 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC3_OPERATE ARCSARC3_ARC_FLT_DET OR6 ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 O ARC_OPERATE GUID-41BDA7A8-9364-447E-9334-AC8C986A4596 V1 EN TRPPTRC3 ARCSARC1_OPERATE BLOCK OPERATE RST_LKOUT ARCSARC2_OPERATE BLOCK OPERATE RST_LKOUT ARCSARC3_OPERATE BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC3_TRIP TRIP CL_LKOUT TRPPTRC4_TRIP TRIP CL_LKOUT TRPPTRC5_TRIP TRPPTRC4 TRPPTRC5 GUID-6C3DC16F-44CE-431F-ACB1-EE82D5AB5540 V1 EN Figure 29: Arc protection with dedicated HSO General start and operate signals from all the functions are connected to pulse timer TPGAPC1 for setting the minimum pulse length for the outputs. The output from TPGAPC1 is connected to binary outputs. 48 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_START PHIPTOC1_START EFLPTOC1_START EFHPTOC1_START STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START B1 B2 B3 B4 B5 B6 MNSPTOC1_START MNSPTOC2_START PREVPTOC1_START MAPGAPC1_START MAPGAPC2_START MAPGAPC3_START B1 B2 B3 B4 B5 B6 OR6 O B1 B2 B3 B4 B5 B6 TPGAPC1 O IN1 IN2 OUT1 OUT2 GENERAL_START_PULSE OR6 O GUID-D36EAFFF-2A57-4C37-B400-AD9E5F234C53 V1 EN Figure 30: General start and operate signals The operate signals from the protection functions are connected to trip logics TRPPTRC1. The output of these trip logic functions is available at binary outputs X100:PO3 and X100:SO1. The trip logic functions are provided with a lockout and latching function, event generation and the trip signal duration setting. If the lockout operation mode is selected, the binary input can be assigned to RST_LKOUT input of the trip logic to enable external reset with a push button. Three other trip logics TRPPTRC3...4 are also available if the IED is ordered with high speed binary outputs options. OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE EFLPTOC1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 CCBRBRF1_TRRET ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 MAPGAPC1_OPERATE MAPGAPC2_OPERATE MAPGAPC3_OPERATE B1 B2 B3 B4 B5 B6 TRPPTRC1 OR6 O B1 B2 B3 B4 B5 B6 O BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC1_TRIP OR6 O OR6 O OR6 O GUID-C3F9216B-BD31-467B-A966-E363A2A815F2 V1 EN Figure 31: REM615 Application Manual Trip logic TRPPTRC1 49 Section 3 REM615 standard configurations 3.3.3.2 1MRS756885 H Functional diagrams for disturbance recorder The START and the OPERATE outputs from the protection stages are routed to trigger the disturbance recorder or, alternatively, only to be recorded by the disturbance recorder depending on the parameter settings. Additionally, the selected signals from different functions and the few binary inputs are also connected to the disturbance recorder. RDRE1 OR EFLPTOC1_OPERATE EFHPTOC1_OPERATE B1 B2 O OR MNSPTOC1_OPERATE MNSPTOC2_OPERATE B1 B2 ARCSARC1_ARC_FLT_DET ARCSARC2_ARC_FLT_DET ARCSARC3_ARC_FLT_DET B1 B2 B3 B4 B5 B6 O OR6 O PHLPTOC1_START PHIPTOC1_START EFLPTOC1_START EFHPTOC1_START MPTTR1_ALARM MPTTR1_BLK_RESTART ESMGAPC1_ST_EMERG_ENA STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2_START MNSPTOC2_BLK_RESTART PREVPTOC1_START MAPGAPC1_START MAPGAPC2_START MAPGAPC3_START CCBRBRF1_TRRET CCBRBRF1_TRBU PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE MAPGAPC1_OPERATE MAPGAPC2_OPERATE MAPGAPC3_OPERATE X120_BI1_EMERG_START_ENA X120_BI2_CB_CLOSED X120_BI3_CB_OPENED X120_BI4_EXT_RESTART_INHIBIT STTPMSU1_OPR_IIT CCRDIF1_FAIL ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 TRIGGERED DISTURB_RECORD_TRIGGERED GUID-4767F54E-444D-4CFC-ACD7-6A7179446678 V1 EN Figure 32: 3.3.3.3 Disturbance recorder Functional diagrams for condition monitoring CCRDIF1 detects failures in the current measuring circuits. When a failure is detected, it can be used to block the current protection functions that measure the calculated sequence component currents to avoid unnecessary operation. However, the BLOCK input signal is not connected in the configuration. 50 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H CCRDIF1 BLOCK FAIL ALARM CCRDIF1_FAIL CCRDIF1_ALARM GUID-6BC73CDF-8A4C-4619-AD3B-A2A90F1D7CC6 V1 EN Figure 33: Current circuit supervision function The circuit breaker condition monitoring function SSCBR1 supervises the switch status based on the connected binary input information and the measured current levels. SSCBR1 introduces various supervision methods. SSCBR1 BLOCK POSOPEN POSCLOSE OPEN_CB_EXE CLOSE_CB_EXE PRES_ALM_IN PRES_LO_IN SPR_CHR_ST SPR_CHR RST_IPOW RST_CB_WEAR RST_TRV_T RST_SPR_T X120_BI3_CB_OPENED X120_BI2_CB_CLOSED CB_OPEN_COMMAND CB_CLOSE_COMMAND TRV_T_OP_ALM TRV_T_CL_ALM SPR_CHR_ALM OPR_ALM OPR_LO IPOW_ALM IPOW_LO CB_LIFE_ALM MON_ALM PRES_ALM PRES_LO OPENPOS INVALIDPOS CLOSEPOS SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO GUID-FC1FB871-CEB4-4474-AD33-BDDAE69AE66B V1 EN Figure 34: Circuit breaker condition monitoring function OR6 SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM B1 B2 B3 B4 B5 B6 SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO B1 B2 B3 B4 B5 B6 O OR B1 B2 O SSCBR1_ALARMS OR6 O GUID-D1CCF380-E15F-4D4A-A2B2-E91C289A900A V1 EN Figure 35: Logic for circuit breaker monitoring alarm Two separate trip circuit supervision functions are included: TCSSCBR1 for power output X100:PO3 for Master Trip and TCSSCBR2 for power output X100:PO4 for circuit breaker closing. The trip circuit supervision TCSSCRB1 is blocked by the Master Trip TRPPTRC1 and the circuit breaker open signal. The trip circuit supervision function TCSSCBR2 is blocked by the circuit breaker close signal. It is assumed that there is no external resistor in the circuit breaker tripping coil circuit connected in parallel with the circuit breaker normally open auxiliary contact. REM615 Application Manual 51 Section 3 REM615 standard configurations 1MRS756885 H OR TCSSCBR1 B1 B2 X120_BI3_CB_OPENED TRPPTRC1_TRIP O BLOCK ALARM TCSSCBR1_ALARM ALARM TCSSCBR2_ALARM O TCSSCBR_ALARM TCSSCBR2 BLOCK X120_BI2_CB_CLOSED OR B1 B2 TCSSCBR1_ALARM TCSSCBR2_ALARM GUID-4303B14D-B03D-4E5B-A072-30FCFD2F4D7A V1 EN Figure 36: 3.3.3.4 Trip circuit supervision function Functional diagrams for control and interlocking The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The input can be activated by the configuration logic, which is a combination of the disconnector or breaker truck and earth-switch position status, status of the trip logics, gas pressure alarm and circuit breaker spring charging status. In the configuration, only trip logic activates the close-enable signal to the circuit breaker control function block. The open operation for circuit breaker is always enabled. Connect the additional signals required by the application for closing and opening of the circuit breaker. CBXCBR1 POSOPEN POSCLOSE ENA_OPEN ENA_CLOSE BLK_OPEN BLK_CLOSE AU_OPEN AU_CLOSE ITL_BYPASS X120_BI3_CB_OPENED X120_BI2_CB_CLOSED TRUE CBXCBR1_ENA_CLOSE FALSE RESTART_INHIBIT CBXBCR1_AU_OPEN CBXCBR1_AU_CLOSE SELECTED EXE_OP EXE_CL OPENPOS CLOSEPOS OKPOS OPEN_ENAD CLOSE_ENAD CBXCBR1_EXE_OP CBXCBR1_EXE_CL CBXCBR_CLOSE_ENAD GUID-AF13D032-2E0C-42EE-9047-992D53777E20 V1 EN Figure 37: Circuit breaker 1 control logic OR CBXCBR1_EXE_CL B1 B2 O CB_CLOSE_COMMAND GUID-37D6FF45-A028-45E1-9030-B19466A67253 V1 EN Figure 38: Signals for closing coil of circuit breaker 1 OR TRPPTRC1_TRIP CBXCBR1_EXE_OP B1 B2 O CB_OPEN_COMMAND GUID-0D529A3A-6F2A-43DF-931D-743A14C45946 V1 EN Figure 39: 52 Signals for opening coil of circuit breaker 1 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H NOT IN TRPPTRC1_TRIP OUT CBXCBR1_ENA_CLOSE GUID-4ECE441D-D55F-4DEA-AF7A-EEE210EA19BE V1 EN Figure 40: Circuit breaker 1 close enable logic Connect higher-priority conditions before enabling the closing of circuit breaker. These conditions cannot be bypassed with bypass feature of the function. OR6 B1 B2 B3 B4 B5 B6 MPTTR1_BLK_RESTART END_OF_REMANENCE_TIME TRPPTRC1_TRIP OR6 STTPMSU1_LOCK_START MNSPTOC1_BLK_RESTART MNSPTOC2_BLK_RESTART X120_BI4_EXT_RESTART_INHIBIT B1 B2 B3 B4 B5 B6 O RESTART_INHIBIT O GUID-4D9EA332-C1C1-4307-BC8B-AF0025FA3ED8 V1 EN Figure 41: Circuit breaker 1 close blocking logic When the motor restart is inhibited, the BLK_CLOSE input is activated and the circuit breaker is not closed. When all conditions of the circuit breaker closing are met, the CLOSE_ENAD output of the CBXCBR1 is activated and the X100:PO1 output is closed. The configuration also includes restart inhibit. Restart inhibit is activated under various conditions. • • • • • • An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking Thermal protection has issued blocked restart An external restart inhibit is activated by a binary input X120:BI4 Time during which remanence voltage is present The configuration includes logic for generating circuit breaker external closing and opening command with the IED in local or remote mode. Check the logic for the external circuit breaker closing command and modify it according to the application. Connect the additional signals for closing and opening of circuit breaker in local or remote mode, if applicable for the configuration. REM615 Application Manual 53 Section 3 REM615 standard configurations 1MRS756885 H AND CONTROL_LOCAL FALSE B1 B2 O OR B1 B2 AND CONTROL_REMOTE FALSE B1 B2 O CBXCBR1_AU_CLOSE O GUID-5E40E51B-253D-4CEA-AEBC-376288BD0824 V1 EN Figure 42: External closing command for circuit breaker 1 AND CONTROL_LOCAL FALSE B1 B2 O OR B1 B2 AND CONTROL_REMOTE FALSE B1 B2 O CBXBCR1_AU_OPEN O GUID-68245F45-CB10-416F-8096-2C3EDADEBF36 V1 EN Figure 43: 3.3.3.5 External opening command for circuit breaker 1 Functional diagrams for measurement functions The phase current inputs to the IED are measured by the three-phase current measurement function CMMXU1. The current input is connected to the X120 card in the back panel. The sequence current measurement CSMSQI1 measures the sequence current and the residual current measurement RESCMMXU1 measures the residual current. The measurements can be seen in the LHMI and they are available under the measurement option in the menu selection. Based on the settings, function blocks can generate low alarm or warning and high alarm or warning signals for the measured current values. The load profile function LDPMSTA1 is included in the measurements sheet. LDPMSTA1 offers the ability to observe the loading history of the corresponding feeder. CMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-B514CC03-FA19-4BED-9DAF-175C11DFD8E8 V1 EN Figure 44: Current measurement: Three-phase current measurement CSMSQI1 GUID-CBE90941-AFD2-463F-9F9C-4D04917A21EC V1 EN Figure 45: 54 Current measurement: Sequence current measurement REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H RESCMMXU1 BLOCK HIGH_ALARM HIGH_WARN GUID-E2233F77-F025-467F-AD28-135BDC53C125 V1 EN Figure 46: Current measurement: Residual current measurement FLTMSTA1 BLOCK CB_CLRD GUID-7241F46A-5CB0-41F1-AEEB-30A501A90244 V1 EN Figure 47: Other measurement: Data monitoring LDPMSTA1 RSTMEM MEM_WARN MEM_ALARM GUID-5DFC88FD-420E-43ED-AAEA-6425B3314F90 V1 EN Figure 48: 3.3.3.6 Other measurement: Load profile record Functional diagrams for I/O and alarm LEDs X120_BI1_EMERG_START_ENA X120 (AIM).X120-Input 1 X120_BI2_CB_CLOSED X120 (AIM).X120-Input 2 X120_BI3_CB_OPENED X120 (AIM).X120-Input 3 X120_BI4_EXT_RESTART_INHIBIT X120 (AIM).X120-Input 4 GUID-F7FCB288-172A-4EB8-AEF5-C74570C2579F V1 EN Figure 49: REM615 Application Manual Default binary inputs - X120 55 Section 3 REM615 standard configurations 1MRS756885 H CBXCBR_CLOSE_ENAD X100 (PSM).X100-PO1 CCBRBRF1_TRBU X100 (PSM).X100-PO2 TRPPTRC1_TRIP X100 (PSM).X100-SO1 GENERAL_START_PULSE X100 (PSM).X100-SO2 CB_OPEN_COMMAND X100 (PSM).X100-PO3 CB_CLOSE_COMMAND X100 (PSM).X100-PO4 GUID-1835C57B-317C-40A1-AFB1-97766B5CE903 V1 EN Figure 50: Default binary outputs - X100 TRPPTRC3_TRIP X110 (BIO-H).X110-HSO1 TRPPTRC4_TRIP X110 (BIO-H).X110-HSO2 TRPPTRC5_TRIP X110 (BIO-H).X110-HSO3 GUID-8DF2F2CA-FEBE-45C7-ABE2-E0A28E3C99B7 V1 EN Figure 51: Default binary outputs - X110 X130_AI3_MOTOR_WDG_U_TEMP X130 (RTD).AI_VAL3 X130_AI4_MOTOR_WDG_V_TEMP X130 (RTD).AI_VAL4 X130_AI5_MOTOR_WDG_W_TEMP X130 (RTD).AI_VAL5 X130_AI6_MOTOR_COOLING_AIR_TEMP X130 (RTD).AI_VAL6 X130_AI7_MOTOR_BEARING_TEMP X130 (RTD).AI_VAL7 X130_AI8_MOTOR_AMBIENT_TEMP X130 (RTD).AI_VAL8 GUID-6E527557-2DBA-4402-94D1-3B088F23A684 V1 EN Figure 52: 56 Default mA/RTD inputs - X130 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H LED1 PHIPTOC1_OPERATE OK ALARM RESET EFxPTOC_OPERATE OK ALARM RESET MPTTR1_OPERATE OK ALARM RESET LED2 LED3 OR6 PHLPTOC1_OPERATE JAMPTOC1_OPERATE MNSPTOC_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 LED4 OR O B1 B2 O OK ALARM RESET MAPGAPC_OPERATE LED5 RESTART_INHIBIT OK ALARM RESET GUID-3A6579B1-1F7C-446A-ABAD-839B08B8697C V1 EN REM615 Application Manual 57 Section 3 REM615 standard configurations 1MRS756885 H LED6 CCBRBRF1_TRBU OK ALARM RESET DISTURB_RECORD_TRIGGERED OK ALARM RESET SSCBR1_ALARMS OK ALARM RESET LED7 LED8 LED9 OR6 TCSSCBR_ALARM MDSOPT1_ALARM CCRDIF1_ALARM B1 B2 B3 B4 B5 B6 O OK ALARM RESET LED10 ARC_OPERATE OK ALARM RESET ESMGAPC1_ST_EMERG_ENA OK ALARM RESET LED11 GUID-F6D597B3-832D-49BD-86D6-8136874F00DD V1 EN Figure 53: 3.3.3.7 Default LED connections Functional diagrams for other timer logics The configuration also includes logic for remanence voltage. The restart inhibit is activated for a set period when a circuit breaker is in open state. This is called remanence voltage protection where the motor has damping remanence voltage after the opening of a circuit breaker. Reclosing after a short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. TPSGAPC1 CB_OPEN_COMMAND IN1 IN2 OUT1 OUT2 END_OF_REMANENCE_TIME GUID-8DD72101-BF5E-4FE5-9A08-A4CB851D8049 V1 EN Figure 54: 58 Timer logic for remanence voltage to disappear REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H 3.3.3.8 Other functions The configuration includes few instances of multi-purpose protection function MAPGAPC and different types of timers and control functions. These functions are not included in application configuration but they can be added based on the system requirements. 3.4 Standard configuration B 3.4.1 Applications The standard configuration is intended for comprehensive protection and control functionality of the circuit breaker controlled asynchronous motors. With minor modifications, the standard configuration can also be applied for contactor controlled motors. There is also an option for mA/RTD measurement and protection. The IED with a standard configuration is delivered from the factory with default settings and parameters. The end user flexibility for incoming, outgoing and internal signal designation within the IED enables this configuration to be further adapted to different primary circuit layouts and the related functionality needs by modifying the internal functionality using PCM600. REM615 Application Manual 59 Section 3 REM615 standard configurations Functions UL1UL2UL3 3.4.2 1MRS756885 H REM615 MOTOR PROTECTION AND CONTROL IED PROTECTION LOCAL HMI ALSO AVAILABLE Configuration System HMI Time Authorization 5× Master Trip Lockout relay 94/86 I A ESC - Disturbance and fault recorders - Event log and recorded data - High-Speed Output module (optional) - IED self-supervision - Local/Remote push button on LHMI - User management - Web HMI Clear A O R L U12 0. 0 kV P 0.00 kW Q 0.00 kVAr IL2 0 A 3I 2× 3× 0 0 1 1 0 0 1 1 1 0 0 1 0 1 1 0 1 0 1 1 0 1 0 0 0 0 1 1 0 0 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 1 1 0 0 1 0 1 1 0 1 0 1 1 0 1 0 0 I I2>M 46M I2>> 46R Is2t n< 49, 66, 48, 51LR 3Ith>M 49M ARC 50L/50NL 3I>>> 50P/51P 3I>/Io>BF 51BF/51NBF Ist> 51LR 3I< 37 ESC Clear O AND R L OR COMMUNICATION CONDITION MONITORING AND SUPERVISION 3× B STANDARD CONFIGURATION 3I Protocols: IEC 61850-8-1/-9-2LE 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 Modbus® IEC 60870-5-103 1 1 0 0 1 1 1 0 1 1 0 1 0 1 0 1 1 0 1 1 0 1 1 0 1 0 0 DNP3 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 0 0 0 1 1 Io 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 3I> 51P-1 FUSEF 60 OPTS OPTM Io CBCM CBCM 2× 1 1 0 0 1 1 1 0 1 1 0 1 0 Interfaces: 1 0 1 1 0 1 1 0 1 1 0 1 0 0 Ethernet: TX (RJ45), FX (LC) Serial: Serial glass fiber (ST), RS-485, RS-232/485 D-sub 9, IRIG-B MCS 3I MCS 3I TCS TCM Redundant protocols: HSR PRP RSTP Io Io>> 51N-2 Io CONTROL AND INDICATION 1) Object Io>→ 67N-1 Uo 3U< 27 Ctrl 2) Ind 3) CB 1 - DC 2 3 ES 1 2 - I, U, Io, P, Q, E, pf, f - Limit value supervision - Load profile record - RTD/mA measurement (optional) - Symmetrical components Analog interface types Check availability of binary inputs/outputs from technical documentation 2) Control and indication function for primary object 3) Status indication function for primary object 1) U2> 47O- U1< 47U+ 2× f>/f<, df/dt 81 UL1UL2UL3 UL1UL2UL3 MEASUREMENT 1) Current transformer 4 Voltage transformer 3 1) Conventional transformer inputs ESTART ESTART REMARKS 18× MAP MAP 6xRTD 2xmA Optional function Calculated value 3× No. of instances Io/Uo OR Alternative function to be defined when ordering GUID-521A1FAA-FF73-4988-BA61-33AA451F33E0 V1 EN Figure 55: Functionality overview for standard configuration B 3.4.2.1 Default I/O connections Connector pins for each input and output are presented in the IED physical connections section. 60 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Table 17: Binary input Description X110-BI1 Emergency restart inhibit X110-BI2 External trip X110-BI3 Circuit breaker closed X110-BI4 Circuit breaker open X110-BI5 Voltage transformer secondary MCB open X110-BI6 Emergency start X110-BI7 Lockout reset X110-BI8 Setting group change Table 18: Default connections for mA/RTD inputs RTD/mA input Default usage X130-AI1 - X130-AI2 - X130-AI3 Motor winding U temperature X130-AI4 Motor winding V temperature X130-AI5 Motor winding W temperature X130-AI6 Motor cooling air temperature X130-AI7 Motor bearing temperature X130-AI8 Motor ambient temperature Table 19: REM615 Application Manual Default connections for binary inputs Default connections for binary outputs Binary output Description X100-PO1 Restart enable X100-PO2 Breaker failure backup trip to upstream breaker X100-SO1 Open command (for contractor application) X100-SO2 Start indication X100-PO3 Open circuit breaker/trip X100-PO4 Close circuit breaker X110-SO1 Motor startup indication X110-SO2 Thermal overload alarm X110-SO3 Voltage protection alarm X110-SO4 Start indication X110-HSO1 Arc protection instance 1 operate activated X110-HSO2 Arc protection instance 2 operate activated X110-HSO3 Arc protection instance 3 operate activated 61 Section 3 REM615 standard configurations Table 20: 3.4.2.2 1MRS756885 H Default connections for LEDs LED Description 1 Short-circuit protection operate 2 Earth-fault protection operate 3 Thermal overload protection operate 4 Combined operate indication of the other protection functions 5 Motor restart inhibit 6 Breaker failure protection operate 7 Disturbance recorder triggered 8 Circuit breaker condition monitoring alarm 9 TCS, motor runtime counter or measuring circuit fault alarm 10 Arc protection operate 11 Emergency start enabled Default disturbance recorder settings Table 21: Default disturbance recorder analog channels Channel Description 1 IL1 2 IL2 3 IL3 4 Io 5 U1 6 U2 7 U3 8 - 9 - 10 - 11 - 12 - Table 22: Default disturbance recorder binary channels Channel ID text Level trigger mode 1 PHLPTOC1 - start Positive or Rising 2 PHIPTOC2 - start Positive or Rising 3 DEFLPDEF1 - start Positive or Rising 4 EFHPTOC1 - start Positive or Rising 5 MPTTR1 - alarm Level trigger off 6 MPTTR1 - blk restart Level trigger off 7 ESMGAPC1 - st emerg ena Level trigger off Table continues on next page 62 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Channel ID text Level trigger mode 8 STTPMSU1 - mot startup Positive or Rising 9 STTPMSU1 - lock start Level trigger off 10 MNSPTOC1 - start Positive or Rising 11 MNSPTOC1 - blk restart Level trigger off 12 MNSPTOC2 - start Positive or Rising 13 MNSPTOC2 - blk restart Level trigger off 14 PREVPTOC1 - start Positive or Rising 15 PHPTUV1 - start Positive or Rising 16 PSPTUV1 - start Positive or Rising 17 NSPTOV1 - start Positive or Rising 18 FRPFRQ1 - start Positive or Rising 19 FRPFRQ2 - start Positive or Rising 20 MAPGAPC1 - start Positive or Rising 21 MAPGAPC2 - start Positive or Rising 22 MAPGAPC3 - start Positive or Rising 23 CCBRBRF1 - trret Level trigger off 24 CCBRBRF1 - trbu Level trigger off 25 PHLPTOC1 - operate Level trigger off 26 PHIPTOC2 - operate Level trigger off 27 JAMPTOC1 - operate Level trigger off 28 DEFLPDEF1 - operate Level trigger off EFHPTOC2 - operate 29 MNSPTOC1 - operate Level trigger off MNSPTOC2 - operate 30 PREVPTOC1 - operate Level trigger off 31 LOFLPTUC1 - operate Level trigger off 32 MPTTR1 - operate Level trigger off 33 PHPTUV1 - operate Level trigger off 34 PSPTUV1 - operate Level trigger off 35 NSPTOV1 - operate Level trigger off 36 FRPFRQ1 - operate Level trigger off 37 FRPFRQ2 - operate Level trigger off 38 MAPGAPC1 - operate Level trigger off 39 MAPGAPC2 - operate Level trigger off 40 MAPGAPC3 - operate Level trigger off 41 X110BI1 - Ext restart inhibit Positive or Rising 42 X110BI2 - Ext trip Level trigger off 43 X110BI6 - Emerg start ena Level trigger off 44 X110BI3 - CB closed Level trigger off Table continues on next page REM615 Application Manual 63 Section 3 REM615 standard configurations 1MRS756885 H Channel ID text Level trigger mode 45 X110BI4 - CB opened Level trigger off 46 X110BI7 - rst lockout Level trigger off 47 X110BI5 - MCB opened Level trigger off 48 X110BI8 - SG changed Level trigger off 49 STTPMSU1 - opr iit Positive or Rising 50 SEQRFUF1 - fusef 3ph Level trigger off 51 SEQRFUF1 - fusef u Level trigger off 52 CCRDIF1 - fail Level trigger off 53 ARCSARC1 - ARC flt det Level trigger off ARCSARC2 - ARC flt det ARCSARC3 - ARC flt det 3.4.3 54 ARCSARC1 - operate Positive or Rising 55 ARCSARC2 - operate Positive or Rising 56 ARCSARC3 - operate Positive or Rising Functional diagrams The functional diagrams describe the default input, output, alarm LED and functionto-function connections. The default connections can be viewed and changed with PCM600 according to the application requirements. The analog channels have fixed connections to the different function blocks inside the IED’s standard configuration. However, the 12 analog channels available for the disturbance recorder function are freely selectable as a part of the disturbance recorder’s parameter settings. The phase currents to the IED are fed from a current transformer. The residual current to the IED is fed from either residually connected CTs, an external core balance CT, neutral CT or calculated internally. The phase voltages to the IED are fed from a voltage transformer. The IED offers six different settings group which can be set based on individual needs. Each group can be activated or deactivated using the setting group settings available in the IED. Depending on the communication protocol the required function block needs to be initiated in the configuration. The Application Configuration tool also includes fixed Boolean signals TRUE and FALSE which can be used according to the application needs. 64 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H 3.4.3.1 Functional diagrams for protection The functional diagrams describe the IEDs protection functionality in detail and according to the factory set default connections. Two overcurrent stages are offered for overcurrent and short-circuit protection. The non-directional low stage PHLPTOC1 can be used for overcurrent protection whereas instantaneous stage PHIPTOC1 can be used for short-circuit protection. The operation of PHIPTOC1 is not blocked as default by any functionality and it should be set over the motor start current level to avoid unnecessary operation. The motor jam protection function JAMPTOC1 is blocked by the motor startup protection function. PHIPTOC1 BLOCK ENA_MULT OPERATE START PHIPTOC1_OPERATE PHIPTOC1_START OPERATE START PHLPTOC1_OPERATE PHLPTOC1_START OPERATE JAMPTOC1_OPERATE PHLPTOC1 BLOCK ENA_MULT JAMPTOC1 STTPMSU1_MOT_STARTUP BLOCK GUID-FAF481A6-E226-4328-8991-0D7633BB9552 V1 EN Figure 56: Overcurrent protection functions Two negative sequence overcurrent stages MNSPTOC1 and MNSPTOC2 are provided for phase unbalance protection. These functions are used to protect the motor against phase unbalance. Unbalance in the network feeder of the motor causes overheating of the motor. REM615 Application Manual 65 Section 3 REM615 standard configurations 1MRS756885 H MNSPTOC1 CCRDIF1_FAIL BLOCK CCRDIF1_FAIL BLOCK OPERATE START BLK_RESTART MNSPTOC1_OPERATE MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2 OPERATE START BLK_RESTART MNSPTOC2_OPERATE MNSPTOC2_START MNSPTOC2_BLK_RESTART OR MNSPTOC1_OPERATE MNSPTOC2_OPERATE B1 B2 O MNSPTOC_OPERATE GUID-0937403C-E21D-4AE5-8185-700ADDA35BEC V1 EN Figure 57: Negative sequence overcurrent protection function The phase reversal protection PREVPTOC1 is based on the calculated negative phase-sequence current. It detects high negative sequence current values during motor startup, caused by incorrectly connected phases, which in turn causes the motor to rotate in the opposite direction. The negative sequence and phase reversal protection are blocked if the current circuit supervision detects failure in the current measurement circuit. PREVPTOC1 BLOCK CCRDIF1_FAIL OPERATE START PREVPTOC1_OPERATE PREVPTOC1_START GUID-DC00B6A6-16DB-4C0C-B7FC-5ACF5386A3C3 V1 EN Figure 58: Phase reversal protection function One stage is provided for non-directional earth-fault protection EFHPTOC1 to detect phase-to-earth faults that may be result of, for example, insulation ageing. In addition, there is a directional protection stage DEFLPDEF1 which can also be used as a low stage non-directional earth-fault protection without residual voltage requirement. However, the residual voltage can help to detect earth faults at a low fault current level selectively and to discriminate the apparent residual current caused, for example, by partial current transformer saturation at motor startup. Both the directional and non-directional earth-fault are blocked by the activation of instantaneous stage of overcurrent protection. 66 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H DEFLPDEF1 PHIPTOC1_START BLOCK ENA_MULT RCA_CTL PHIPTOC1_START BLOCK ENA_MULT OPERATE START DEFLPDEF1_OPERATE DEFLPDEF1_START OPERATE START EFHPTOC1_OPERATE EFHPTOC1_START EFHPTOC1 GUID-C8EAF55D-77EB-4DF7-AAE6-4FA425177EEB V1 EN Figure 59: Earth-fault protection functions The emergency start function ESMGAPC1 allows motor startups although the calculated thermal level or cumulative startup time counter is blocking the restart. The emergency start is enabled for ten minutes after the selected binary input X110:BI6 is energized. On the rising edge of the emergency start signal, various events occur. • • • • The calculated thermal level in MPTTR1 is set slightly below the restart inhibit level to allow at least one motor startup. The value of the cumulative startup time counter STTPMSU1 is set slightly below the set restart inhibit value to allow at least one motor startup. The set start value of the MAPGAPC1 function is increased (or decreased) depending on the Start value Add setting (only if the optional RTD/mA module is included). Alarm LED 11 is activated. A new emergency start cannot be made until the emergency start signal has been reset and the emergency start time has expired. ESMGAPC1 X110_BI6_EMERG_START_ENA BLOCK ST_EMERG_RQ ST_EMERG_ENA ESMGAPC1_ST_EMERG_ENA GUID-C2126238-0890-4C29-8D21-EEC005C0D18B V1 EN Figure 60: Motor emergency startup function The thermal overload protection MPTTR1 detects short and long term overloads under varying load conditions. When the emergency start request is issued for the emergency start function, it activates the corresponding input of the thermal overload function. Restart blocking, issued by the thermal overload function, prevents the closing of the breaker in machine overload situation. The emergency start request removes the blocking and enables the restarting of the motor. If IED is ordered with RTD/mA card, the motor ambient temperature can be measured with input RTD X130:AI8 and it is connected to the thermal overload protection function MPTTR1. REM615 Application Manual 67 Section 3 REM615 standard configurations 1MRS756885 H MPTTR1 ESMGAPC1_ST_EMERG_ENA X130_AI8_MOTOR_AMBIENT_TEMP BLOCK START_EMERG TEMP_AMB OPERATE ALARM BLK_RESTART MPTTR1_OPERATE MPTTR1_ALARM MPTTR1_BLK_RESTART GUID-A12B6BCE-4B5E-4B1E-A883-F4293FE3223F V1 EN Figure 61: Thermal overcurrent protection function The restart inhibit is activated for a set period when a circuit breaker is opened. This is called remanence voltage protection where the motor has damping remanence voltage after the circuit breaker opening. Reclosing after a too short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. The restart inhibit is also activated under various conditions. • • • • An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking An external restart inhibit is activated by a binary input X120:BI4 With the motor startup supervision function STTPMSU1, the starting of the motor is supervised by monitoring three-phase currents or the status of the energizing circuit breaker of the motor. When the emergency start request is activated by ESMGAPC1 and STTPMSU1 is in lockout state, which inhibits motor starting, the lockout is deactivated and emergency starting is available. The upstream blocking from the motor startup is connected to the binary output X110:SO1. The output is used for sending a blocking signal to the relevant overcurrent protection stage of the IED at the infeeding bay. STTPMSU1 X110_BI3_CB_CLOSED ESMGAPC1_ST_EMERG_ENA BLOCK BLK_LK_ST CB_CLOSED STALL_IND ST_EMERG_ENA OPR_IIT OPR_STALL MOT_START LOCK_START STTPMSU1_OPR_IIT STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START GUID-3C9059F5-9F2D-4C18-878D-0673AC41C70F V Figure 62: Motor startup supervision function The motor running time counter MDSOPT1 provides history data since the last commissioning. The counter counts the total number of motor running hours and is incremented when the energizing circuit breaker is closed. MDSOPT1 X110_BI3_CB_CLOSED BLOCK POS_ACTIVE RESET ALARM WARNING MDSOPT1_ALARM GUID-95BB595F-CD69-49FB-8100-E0C61ACF80A7 V1 EN Figure 63: Motor run time counter The loss of load situation is detected by LOFLPTUC1. The loss of load situation occurs, for example, if there is a damaged pump or a broken conveyor. 68 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H LOFLPTUC1 BLOCK OPERATE START LOFLPTUC1_OPERATE GUID-3F2DA54F-8EE3-4270-83A1-35AAE360CED7 V1 EN Figure 64: Loss of load protection function The RTD/mA monitoring (optional) functionality provides several temperature measurements for motor protection. Temperature of the motor windings U, V and W is measured with inputs RTD X130:AI3, RTD X130:AI4, and RTD X130:AI5. The measured values are connected from function X130 (RTD) to function MAX3. The maximum temperature value is connected to the multipurpose analog protection block MAPGAPC1. The motor cooling air temperature and motor bearing temperature can be measured with inputs RTD X130:AI6 and RTD X130:AI7. The protection functionality from these temperatures is provided by MAPGAPC2 and MAPGAPC3 functions. MAPGAPC1 MAX3 X130_AI3_MOTOR_WDG_U_TEMP X130_AI4_MOTOR_WDG_V_TEMP X130_AI5_MOTOR_WDG_W_TEMP IN1 IN2 IN3 OUT AI_VALUE BLOCK ENA_ADD OPERATE START MAPGAPC1_OPERATE MAPGAPC1_START OPERATE START MAPGAPC2_OPERATE MAPGAPC2_START OPERATE START MAPGAPC3_OPERATE MAPGAPC3_START ESMGAPC1_ST_EMERG_ENA MAPGAPC2 X130_AI6_MOTOR_COOLING_AIR_TEMP AI_VALUE BLOCK ENA_ADD X130_AI7_MOTOR_BEARING_TEMP AI_VALUE BLOCK ENA_ADD MAPGAPC3 OR6 MAPGAPC1_OPERATE MAPGAPC2_OPERATE MAPGAPC3_OPERATE B1 B2 B3 B4 B5 B6 O MAPGAPC_OPERATE GUID-1DF158C9-B026-481C-BAE9-3FC674F02F0C V1 EN Figure 65: Multipurpose mA/RTD monitoring The undervoltage protection PHPTUV1 offer protection against abnormal phase voltage conditions. The positive sequence undervoltage PSPTUV1 and negative sequence overvoltage NSPTOV1 protection functions are included to protect the machine against single-phasing, excessive unbalance between phases and abnormal phase order. REM615 Application Manual 69 Section 3 REM615 standard configurations 1MRS756885 H A failure in the voltage measuring circuit is detected by the fuse failure function. The activation is connected to block undervoltage protection functions and voltage based unbalance protection functions to avoid faulty tripping. The undervoltage protection PHPTUV1 in addition is also blocked during motor startup to prevent unwanted operation in case of a short voltage drop. PHPTUV1 BLOCK_PHPTUV BLOCK SEQRFUF1_FUSEF_U BLOCK SEQRFUF1_FUSEF_U BLOCK PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE B1 B2 B3 B4 B5 B6 OPERATE START PHPTUV1_OPERATE PHPTUV1_START OPERATE START PSPTUV1_OPERATE PSPTUV1_START OPERATE START NSPTOV1_OPERATE NSPTOV1_START PSPTUV1 NSPTOV1 OR6 O VOLTAGE_PROT_OPERATE GUID-E6F20A5B-02C9-4856-900E-F94940807A6A V1 EN Figure 66: Undervoltage protection function Two frequency protection stages FRPFRQ1 and FRPFRQ2 are offered. These functions are used to protect the motor against abnormal power system frequency. 70 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H FRPFRQ1 BLOCK OPERATE OPR_OFRQ OPR_UFRQ OPR_FRG START ST_OFRQ ST_UFRQ ST_FRG FRPFRQ1_OPERATE OPERATE OPR_OFRQ OPR_UFRQ OPR_FRG START ST_OFRQ ST_UFRQ ST_FRG FRPFRQ2_OPERATE FRPFRQ1_START FRPFRQ2 BLOCK FRPFRQ2_START OR B1 B2 FRPFRQ1_OPERATE FRPFRQ2_OPERATE O FREQUENCY_OPERATE GUID-8F3373F6-1FE5-4492-B941-2DC0A6CBDD29 V1 EN Figure 67: Frequency protection function The breaker failure protection CCBRBRF1 is initiated via the START input by number of different protection functions available in the IED. The breaker failure protection function offers different operating modes associated with the circuit breaker position and the measured phase and residual currents. The breaker failure protection function has two operating outputs: TRRET and TRBU. The TRRET operate output is used for retripping its own breaker through TRPPTRC2_TRIP. The TRBU output is used to give a backup trip to the breaker feeding upstream. For this purpose, the TRBU operate output signal is connected to the binary output X100:PO2. OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 O CCBRBRF1 OR6 B1 B2 B3 B4 B5 B6 OR6 O BLOCK START POSCLOSE CB_FAULT CB_FAULT_AL TRBU TRRET CCBRBRF1_TRBU CCBRBRF1_TRRET O ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE X110_BI3_CB_CLOSED GUID-61192BCD-46A7-444A-B09E-A85AAA307DF6 V1 EN Figure 68: REM615 Application Manual Circuit breaker failure protection function 71 Section 3 REM615 standard configurations 1MRS756885 H Three arc protection ARCSARC1...3 stages are included as an optional function. The arc protection offers individual function blocks for three arc sensors that can be connected to the IED. Each arc protection function block has two different operation modes, that is, with or without the phase and residual current check. The operate signals from ARCSARC1...3 are connected to both trip logic TRPPTRC1 and TRPPTRC2. If the IED is ordered with high speed binary outputs, the individual operate signals from ARCSARC1...3 are connected to dedicated trip logic TRPPTRC3...5. The outputs of TRPPTRC3...5 are available at high speed outputs X110:HSO1, X110:HSO2 and X110:HSO3. 72 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H ARCSARC1 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC1_OPERATE ARCSARC1_ARC_FLT_DET ARCSARC2 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC2_OPERATE ARCSARC2_ARC_FLT_DET ARCSARC3 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC3_OPERATE ARCSARC3_ARC_FLT_DET OR6 ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 O ARC_OPERATE GUID-AD2CD1B8-DEF5-4BEF-98EA-E1B9A9C04925 V1 EN TRPPTRC3 ARCSARC1_OPERATE X110_BI7_RST_LOCKOUT BLOCK OPERATE RST_LKOUT ARCSARC2_OPERATE X110_BI7_RST_LOCKOUT BLOCK OPERATE RST_LKOUT ARCSARC3_OPERATE X110_BI7_RST_LOCKOUT BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC3_TRIP TRIP CL_LKOUT TRPPTRC4_TRIP TRIP CL_LKOUT TRPPTRC5_TRIP TRPPTRC4 TRPPTRC5 GUID-6D80CE3D-2199-4449-A794-50D2FD8FA498 V1 EN Figure 69: Arc protection with dedicated HSO General start and operate from all the functions are connected to pulse timer TPGAPC for setting the minimum pulse length for the outputs. The output from TPGAPC is connected to binary outputs. REM615 Application Manual 73 Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_START PHIPTOC1_START DEFLPDEF1_START EFHPTOC1_START STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START B1 B2 B3 B4 B5 B6 MNSPTOC1_START MNSPTOC2_START PREVPTOC1_START PHPTUV1_START PSPTUV1_START NSPTOV1_START B1 B2 B3 B4 B5 B6 FRPFRQ1_START FRPFRQ2_START MAPGAPC1_START MAPGAPC2_START MAPGAPC3_START B1 B2 B3 B4 B5 B6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE B1 B2 B3 B4 B5 B6 FRPFRQ1_OPERATE FRPFRQ2_OPERATE MAPGAPC1_OPERATE MAPGAPC2_OPERATE MAPGAPC3_OPERATE B1 B2 B3 B4 B5 B6 O OR6 O OR6 B1 B2 B3 B4 B5 B6 O OR6 O TPGAPC1 IN1 IN2 OUT1 OUT2 GENERAL_START_PULSE GENERAL_OPERATE_PULSE OR6 O OR6 B1 B2 B3 B4 B5 B6 O OR6 O OR6 O OR6 O GUID-81B01018-22D5-475E-B6FE-55830D5B7D80 V1 EN Figure 70: General start and operate signals The operate signals from the protection functions are connected to trip logics TRPPTRC1. The output of these trip logic functions is available at binary output X100:PO3 and also at X100:SO1. The trip logic functions are provided with a lockout and latching function, event generation and the trip signal duration setting. If the lockout operation mode is selected, binary input X110:BI7 can be assigned to RST_LKOUT input of the trip logic to enable external reset with a push button. Three other trip logics TRPPTRC3...4 are also available if the IED is ordered with high speed binary outputs options. 74 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 CCBRBRF1_TRRET ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE X110_BI2_EXT_TRIP FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 B3 B4 B5 B6 MAPGAPC1_OPERATE MAPGAPC2_OPERATE MAPGAPC3_OPERATE B1 B2 B3 B4 B5 B6 TRPPTRC1 OR6 O B1 B2 B3 B4 B5 B6 O BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC1_TRIP OR6 O OR6 O OR6 O OR6 O X110_BI7_RST_LOCKOUT GUID-096B82A8-C0C6-4079-A225-108F9BDCE59B V1 EN Figure 71: 3.4.3.2 Trip logic TRPPTRC1 Functional diagrams for disturbance recorder The START and the OPERATE outputs from the protection stages are routed to trigger the disturbance recorder or, alternatively, only to be recorded by the disturbance recorder depending on the parameter settings. Additionally, the selected signals from different functions and the few binary inputs are also connected to the disturbance recorder. REM615 Application Manual 75 Section 3 REM615 standard configurations 1MRS756885 H RDRE RDRE1 OR DEFLPDEF1_OPERATE EFHPTOC1_OPERATE B1 B2 MNSPTOC1_OPERATE MNSPTOC2_OPERATE B1 B2 O OR O OR6 B1 B2 B3 B4 B5 B6 ARCSARC1_ARC_FLT_DET ARCSARC2_ARC_FLT_DET ARCSARC3_ARC_FLT_DET C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 PHLPTOC1_START PHIPTOC1_START DEFLPDEF1_START EFHPTOC1_START MPTTR1_ALARM MPTTR1_BLK_RESTART ESMGAPC1_ST_EMERG_ENA STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2_START MNSPTOC2_BLK_RESTART PREVPTOC1_START PHPTUV1_START PSPTUV1_START NSPTOV1_START FRPFRQ1_START FRPFRQ2_START MAPGAPC1_START MAPGAPC2_START MAPGAPC3_START CCBRBRF1_TRRET CCBRBRF1_TRBU PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE FRPFRQ1_OPERATE FRPFRQ2_OPERATE MAPGAPC1_OPERATE MAPGAPC2_OPERATE MAPGAPC3_OPERATE X110_BI1_EXT_RESTART_INHIBIT X110_BI2_EXT_TRIP X110_BI6_EMERG_START_ENA X110_BI3_CB_CLOSED X110_BI4_CB_OPENED X110_BI7_RST_LOCKOUT X110_BI5_MCB_OPENED X110_BI8_SG_CHANGE STTPMSU1_OPR_IIT SEQRFUF1_FUSEF_3PH SEQRFUF1_FUSEF_U CCRDIF1_FAIL O ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE TRIGGERED DISTURB_RECORD_TRIGGERED GUID-8F9EE49B-4A88-4990-9F5A-B1B934E45EE3 V1 EN Figure 72: 3.4.3.3 Disturbance recorder Functional diagrams for condition monitoring CCRDIF1 detects failures in the current measuring circuits. When a failure is detected, it can be used to block the current protection functions that measure the calculated sequence component currents to avoid unnecessary operation. However, the BLOCK input signal is not connected in the configuration. CCRDIF1 BLOCK FAIL ALARM CCRDIF1_FAIL CCRDIF1_ALARM GUID-89FEC503-CAB6-4068-9F76-A51950A66D43 V1 EN Figure 73: Current circuit supervision function The fuse failure supervision SEQRFUF1 detects failures in the voltage measurement circuits. Failures, such as an open MCB, raise an alarm. 76 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H SEQRFUF1 BLOCK CB_CLOSED DISCON_OPEN MINCB_OPEN X110_BI3_CB_CLOSED X110_BI5_MCB_OPENED FUSEF_3PH FUSEF_U SEQRFUF1_FUSEF_3PH SEQRFUF1_FUSEF_U GUID-F8A7FA9C-4EE8-4943-B087-23C4BCF8A8D7 V1 EN Figure 74: Fuse failure supervision function The circuit breaker condition monitoring function SSCBR1 supervises the switch status based on the connected binary input information and the measured current levels. SSCBR1 introduces various supervision methods. SSCBR1 BLOCK POSOPEN POSCLOSE OPEN_CB_EXE CLOSE_CB_EXE PRES_ALM_IN PRES_LO_IN SPR_CHR_ST SPR_CHR RST_IPOW RST_CB_WEAR RST_TRV_T RST_SPR_T X110_BI4_CB_OPENED X110_BI3_CB_CLOSED CB_OPEN_COMMAND CB_CLOSE_COMMAND TRV_T_OP_ALM TRV_T_CL_ALM SPR_CHR_ALM OPR_ALM OPR_LO IPOW_ALM IPOW_LO CB_LIFE_ALM MON_ALM PRES_ALM PRES_LO OPENPOS INVALIDPOS CLOSEPOS SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO GUID-D1AA4644-EE6F-4686-9FB8-3FDD20EE292F V1 EN Figure 75: Circuit breaker condition monitoring function OR6 SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM B1 B2 B3 B4 B5 B6 SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO B1 B2 B3 B4 B5 B6 O OR B1 B2 O SSCBR1_ALARMS OR6 O GUID-30631446-3C4E-490A-A94C-70DC48E76E05 V1 EN Figure 76: Logic for circuit breaker monitoring alarm Two separate trip circuit supervision functions are included: TCSSCBR1 for power output X100:PO3 for Master Trip and TCSSCBR2 for power output X100:PO4 for circuit breaker closing. The trip circuit supervision TCSSCRB1 is blocked by the Master Trip TRPPTRC1 and the circuit breaker open signal. The trip circuit supervision TCSSCBR2 is blocked by the circuit breaker close signal. It is assumed that there is no external resistor in the circuit breaker tripping coil circuit connected in parallel with the circuit breaker normally open auxiliary contact. REM615 Application Manual 77 Section 3 REM615 standard configurations 1MRS756885 H OR TCSSCBR1 B1 B2 X110_BI4_CB_OPENED TRPPTRC1_TRIP O BLOCK ALARM TCSSCBR1_ALARM ALARM TCSSCBR2_ALARM O TCSSCBR_ALARM TCSSCBR2 BLOCK X110_BI3_CB_CLOSED OR B1 B2 TCSSCBR1_ALARM TCSSCBR2_ALARM GUID-DC6189A6-9C93-4DCF-BF50-4C649C270858 V1 EN Figure 77: 3.4.3.4 Trip circuit supervision function Functional diagrams for control and interlocking The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The input can be activated by the configuration logic, which is a combination of the disconnector or breaker truck and earth-switch position status, status of the trip logics, gas pressure alarm and circuit-breaker spring charging status. In the configuration, only trip logic activates the close-enable signal to the circuit breaker control function block. The open operation for circuit breaker is always enabled. Connect the additional signals required by the application for closing and opening of the circuit breaker. CBXCBR1 X110_BI4_CB_OPENED X110_BI3_CB_CLOSED TRUE CBXCBR1_ENA_CLOSE FALSE RESTART_INHIBIT CBXBCR1_AU_OPEN CBXCBR1_AU_CLOSE POSOPEN POSCLOSE ENA_OPEN ENA_CLOSE BLK_OPEN BLK_CLOSE AU_OPEN AU_CLOSE ITL_BYPASS SELECTED EXE_OP EXE_CL OPENPOS CLOSEPOS OKPOS OPEN_ENAD CLOSE_ENAD CBXCBR1_EXE_OP CBXCBR1_EXE_CL CBXCBR1_CLOSE_ENAD GUID-A15641C5-367C-4102-A450-D224AE38552E V1 EN Figure 78: Circuit breaker 1 control logic OR CBXCBR1_EXE_CL B1 B2 O CB_CLOSE_COMMAND GUID-D943DA22-76B9-4B6C-BA53-B08A75D4FA72 V1 EN Figure 79: Signals for closing coil of circuit breaker 1 OR TRPPTRC1_TRIP CBXCBR1_EXE_OP B1 B2 O CB_OPEN_COMMAND GUID-0ED63062-F19D-46CF-9061-93275B1AE89D V1 EN Figure 80: 78 Signals for opening coil of circuit breaker 1 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H NOT IN TRPPTRC1_TRIP OUT CBXCBR1_ENA_CLOSE GUID-4BB7CA45-A584-4EE8-B2C0-E02D5B1CC8A1 V1 EN Figure 81: Circuit breaker 1 close enable logic Connect higher-priority conditions before enabling the circuit breaker. These conditions cannot be bypassed with bypass feature of the function. OR6 B1 B2 B3 B4 B5 B6 MPTTR1_BLK_RESTART END_OF_REMANENCE_TIME TRPPTRC1_TRIP OR6 STTPMSU1_LOCK_START MNSPTOC1_BLK_RESTART MNSPTOC2_BLK_RESTART X110_BI1_EXT_RESTART_INHIBIT B1 B2 B3 B4 B5 B6 O RESTART_INHIBIT O GUID-9523F9AB-A25C-461B-AB86-87A886DB6864 V1 EN Figure 82: Circuit breaker 1 close blocking logic When the motor restart is inhibited, the BLK_CLOSE input is activated and the circuit breaker is not closed. When all conditions of the circuit breaker closing are met, the CLOSE_ENAD output of the CBXCBR1 is activated and the X100:PO1 output is closed. The configuration also includes restart inhibit. Restart inhibit is activated under various conditions. • • • • • • An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking Thermal protection has issued blocked restart An external restart inhibit is activated by a binary input X120:BI4 Time during which remanence voltage is present The configuration includes logic for generating circuit breaker external closing and opening command with the IED in local or remote mode. Check the logic for the external circuit breaker closing command and modify it according to the application. Connect the additional signals for closing and opening of the circuit breaker in local or remote mode, if applicable for the application. REM615 Application Manual 79 Section 3 REM615 standard configurations 1MRS756885 H AND CONTROL_LOCAL FALSE B1 B2 O OR B1 B2 AND CONTROL_REMOTE FALSE B1 B2 O CBXCBR1_AU_CLOSE O GUID-8C7FDA1C-5D7C-4A66-930F-A8BE8AE53D0A V1 EN Figure 83: External closing command for circuit breaker 1 AND CONTROL_LOCAL FALSE B1 B2 O OR B1 B2 AND CONTROL_REMOTE FALSE B1 B2 O CBXBCR1_AU_OPEN O GUID-8BC54BB0-CEE7-4890-B3DE-4B6957EBFD13 V1 EN Figure 84: 3.4.3.5 External opening command for circuit breaker 1 Functional diagrams for measurements functions The phase current inputs to the IED are measured by the three-phase current measurement function CMMXU1. The current input is connected to the X120 card in the back panel. The sequence current measurement CSMSQI1 measures the sequence current and the residual current measurement RESCMMXU1 measures the residual current. The three-phase voltage inputs to the IED are measured by the voltage measurement function VMMXU1 respectively. The voltage input is connected to the X130 card in the back panel. The sequence voltage measurement VSMSQI1 measures the sequence voltage. The measurements can be seen in the LHMI and they are available under the measurement option in the menu selection. Based on the settings, function blocks can generate low alarm or warning and high alarm or warning signals for the measured current values. The frequency measurement FMMXU1 of the power system and the three-phase power measurement PEMMXU1 are available. The load profile function LDPMSTA1 is included in the measurements sheet. LDPMSTA1 offers the ability to observe the loading history of the corresponding feeder. CMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-C54F36DB-09E4-46E9-BF50-E2FDF16A25A9 V1 EN Figure 85: 80 Current measurement: Three-phase current measurement REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H CSMSQI1 GUID-942BB8E4-7E19-47BD-8B29-6362EEE0E29B V1 EN Figure 86: Current measurement: Sequence current measurement RESCMMXU1 BLOCK HIGH_ALARM HIGH_WARN GUID-C9A8998D-3F0B-48A7-90AF-72C55FDF5A88 V1 EN Figure 87: Current measurement: Residual current measurement VMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-34CA9A90-7D2D-4949-91AB-CD24FC1758A8 V1 EN Figure 88: Voltage measurement: Three-phase voltage measurement VSMSQI1 GUID-151BF252-6601-46FB-9438-41761F0DA39A V1 EN Figure 89: Voltage measurement: Sequence voltage measurement FMMXU1 GUID-3BECF359-6024-4ACB-8EB8-C3CF5F416744 V1 EN Figure 90: Other measurement: Frequency measurement PEMMXU1 RSTACM GUID-C453546A-9E42-4658-912A-B56187EA93D1 V1 EN Figure 91: Other measurement: Three-phase power and energy measurement FLTMSTA1 BLOCK CB_CLRD GUID-FE57CC4D-7B3C-4B3F-B412-D85686F59060 V1 EN Figure 92: Other measurement: Data monitoring LDPMSTA1 RSTMEM MEM_WARN MEM_ALARM GUID-DDA2CCF4-88C1-4AB7-9C80-13F7CD7F12FA V1 EN Figure 93: REM615 Application Manual Other measurement: Load profile record 81 Section 3 REM615 standard configurations 3.4.3.6 1MRS756885 H Functional diagrams for I/O and alarm LEDs OR X110 (BIO).X110-Input 1 B1 B2 O X110_BI1_EXT_RESTART_INHIBIT O X110_BI2_EXT_TRIP O X110_BI3_CB_CLOSED O X110_BI4_CB_OPENED O X110_BI5_MCB_OPENED O X110_BI6_EMERG_START_ENA O X110_BI7_RST_LOCKOUT O X110_BI8_SG_CHANGE X110 (BIO-H).X110-Input 1 OR X110 (BIO).X110-Input 2 B1 B2 X110 (BIO-H).X110-Input 2 OR X110 (BIO).X110-Input 3 B1 B2 X110 (BIO-H).X110-Input 3 OR X110 (BIO).X110-Input 4 B1 B2 X110 (BIO-H).X110-Input 4 OR X110 (BIO).X110-Input 5 B1 B2 X110 (BIO-H).X110-Input 5 OR X110 (BIO).X110-Input 6 B1 B2 X110 (BIO-H).X110-Input 6 OR X110 (BIO).X110-Input 7 B1 B2 X110 (BIO-H).X110-Input 7 OR X110 (BIO).X110-Input 8 B1 B2 X110 (BIO-H).X110-Input 8 GUID-A7AD9820-AE94-4ADB-B4FD-60FAB8EF4AA7 V1 EN Figure 94: 82 Default binary inputs - X110 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H MOTOR_STARTUP_PULSE X110 (BIO).X110-SO1 TRPPTRC3_TRIP X110 (BIO-H).X110-HSO1 THERMAL_ALARM_PULSE X110 (BIO).X110-SO2 TRPPTRC4_TRIP X110 (BIO-H).X110-HSO2 VOLTAGE_PROT_OPERATE_PULSE X110 (BIO).X110-SO3 TRPPTRC5_TRIP X110 (BIO-H).X110-HSO3 GENERAL_OPERATE_PULSE X110 (BIO).X110-SO4 GUID-BB5646F5-9DBF-443C-B139-79A1FE45871A V1 EN Figure 95: Default binary outputs - X110 CBXCBR1_CLOSE_ENAD X100 (PSM).X100-PO1 CCBRBRF1_TRBU X100 (PSM).X100-PO2 TRPPTRC1_TRIP X100 (PSM).X100-SO1 GENERAL_START_PULSE X100 (PSM).X100-SO2 CB_OPEN_COMMAND X100 (PSM).X100-PO3 CB_CLOSE_COMMAND X100 (PSM).X100-PO4 GUID-F65EAF03-936D-4A46-AD94-D47FA8F66AF2 V1 EN Figure 96: REM615 Application Manual Default binary outputs - X100 83 Section 3 REM615 standard configurations 1MRS756885 H X130_AI3_MOTOR_WDG_U_TEMP X130 (RTD).AI_VAL3 X130_AI4_MOTOR_WDG_V_TEMP X130 (RTD).AI_VAL4 X130_AI5_MOTOR_WDG_W_TEMP X130 (RTD).AI_VAL5 X130_AI6_MOTOR_COOLING_AIR_TEMP X130 (RTD).AI_VAL6 X130_AI7_MOTOR_BEARING_TEMP X130 (RTD).AI_VAL7 X130_AI8_MOTOR_AMBIENT_TEMP X130 (RTD).AI_VAL8 GUID-D47D1857-2F58-4456-9880-EBBE90CE9388 V1 EN Figure 97: 84 Default mA/RTD inputs X130 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H LED1 OK ALARM RESET PHIPTOC1_OPERATE LED2 OR B1 B2 DEFLPDEF1_OPERATE EFHPTOC1_OPERATE O OK ALARM RESET LED3 OK ALARM RESET MPTTR1_OPERATE OR6 PHLPTOC1_OPERATE JAMPTOC1_OPERATE MNSPTOC_OPERATE VOLTAGE_PROT_OPERATE FREQUENCY_OPERATE MAPGAPC_OPERATE B1 B2 B3 B4 B5 B6 PREVPTOC1_OPERATE LOFLPTUC1_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 LED4 OR6 O B1 B2 B3 B4 B5 B6 O OK ALARM RESET OR6 O LED5 RESTART_INHIBIT OK ALARM RESET GUID-7289A685-B44D-4FB0-879E-855252CD8DC3 V1 EN REM615 Application Manual 85 Section 3 REM615 standard configurations 1MRS756885 H LED6 CCBRBRF1_TRBU OK ALARM RESET DISTURB_RECORD_TRIGGERED OK ALARM RESET SSCBR1_ALARMS OK ALARM RESET LED7 LED8 LED9 OR6 B1 B2 B3 B4 B5 B6 TCSSCBR_ALARM SEQRFUF1_FUSEF_3PH SEQRFUF1_FUSEF_U MDSOPT1_ALARM CCRDIF1_ALARM O OK ALARM RESET LED10 ARC_OPERATE OK ALARM RESET ESMGAPC1_ST_EMERG_ENA OK ALARM RESET LED11 GUID-F9A2A99B-C952-4D47-9E75-E9E047991114 V1 EN Figure 98: 3.4.3.7 Default LED connections Functional diagrams for other timer logics The configuration also includes voltage operate, motor startup and thermal alarm, blocking logic for phase under voltage protection and logic for remanence voltage. The restart inhibit is activated for a set period when a circuit breaker is in open state. This is called remanence voltage protection where the motor has damping remanence voltage after the opening of a circuit breaker. Reclosing after a short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. TPGAPC3 VOLTAGE_PROT_OPERATE IN1 IN2 OUT1 OUT2 VOLTAGE_PROT_OPERATE_PULSE GUID-079D5685-0D3D-4F5F-8120-7A7BB7B4184B V1 EN Figure 99: 86 Timer logic for voltage protection operate alarm REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H TPGAPC2 IN1 IN2 STTPMSU1_MOT_STARTUP MPTTR1_ALARM OUT1 OUT2 MOTOR_STARTUP_PULSE THERMAL_ALARM_PULSE GUID-93AD6A7A-ABE6-4B6D-82D8-EDA0B5E1C9BB V1 EN Figure 100: Timer logic for motor startup and thermal alarm Add signals for blocking phase undervoltage protection. OR6 B1 B2 B3 B4 B5 B6 STTPMSU1_MOT_STARTUP SEQRFUF1_FUSEF_U O BLOCK_PHPTUV GUID-341CECED-357B-445F-A1E7-C89863ADAE53 V1 EN Figure 101: Blocking logic for phase undervotlage protection TPSGAPC1 CB_OPEN_COMMAND IN1 IN2 OUT1 OUT2 END_OF_REMANENCE_TIME GUID-921A62B2-1032-4600-B26C-4A8F1BE93EBC V1 EN Figure 102: 3.4.3.8 Timer logic for remanence voltage to disappear Other functions The configuration includes few instances of multi-purpose protection function MAPGAPC and different types of timers and control functions. These functions are not included in application configuration but they can be added based on the system requirements. 3.5 Standard configuration C 3.5.1 Applications The standard configuration for motor protection with current and voltage based protection and measurements functions is intended for comprehensive protection and control functionality of the circuit breaker controlled asynchronous motors. With minor modifications, the standard configuration can also be applied for contactor controlled motors. The IED with a standard configuration is delivered from the factory with default settings and parameters. The end user flexibility for incoming, outgoing and internal signal designation within the IED enables this configuration to be further REM615 Application Manual 87 Section 3 REM615 standard configurations 1MRS756885 H adapted to different primary circuit layouts and the related functionality needs by modifying the internal functionality using PCM600. Functions UL1UL2UL3 Uo 3.5.2 REM615 MOTOR PROTECTION AND CONTROL IED PROTECTION LOCAL HMI ALSO AVAILABLE Configuration System HMI Time Authorization 5× Master Trip Lockout relay 94/86 I A ESC - Disturbance and fault recorders - Event log and recorded data - High-Speed Output module (optional) - IED self-supervision - Local/Remote push button on LHMI - User management - Web HMI Clear A O R L U12 0. 0 kV P 0.00 kW Q 0.00 kVAr IL2 0 A 3I 2× 3× 0 0 1 1 0 0 1 1 1 0 0 1 0 1 1 0 1 0 1 1 0 1 0 0 0 0 1 1 0 0 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 1 1 0 0 1 0 1 1 0 1 0 1 1 0 1 0 0 I I2>M 46M I2>> 46R Is2t n< 49, 66, 48, 51LR 3Ith>M 49M ARC 50L/50NL 3I>>> 50P/51P 3I>/Io>BF 51BF/51NBF Ist> 51LR 3I< 37 ESC Clear O AND R L OR COMMUNICATION CONDITION MONITORING AND SUPERVISION 3× C STANDARD CONFIGURATION 3I Protocols: IEC 61850-8-1/-9-2LE 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 Modbus® IEC 60870-5-103 1 1 0 0 1 1 1 0 1 1 0 1 0 1 0 1 1 0 1 1 0 1 1 0 1 0 0 DNP3 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 0 0 0 1 1 Io 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 3I> 51P-1 FUSEF 60 OPTS OPTM Io CBCM CBCM 2× 1 1 0 0 1 1 1 0 1 1 0 1 0 Interfaces: 1 0 1 1 0 1 1 0 1 1 0 1 0 0 Ethernet: TX (RJ45), FX (LC) Serial: Serial glass fiber (ST), RS-485, RS-232/485 D-sub 9, IRIG-B MCS 3I MCS 3I TCS TCM Redundant protocols: HSR PRP RSTP Io Io>> 51N-2 Io CONTROL AND INDICATION 1) Uo Object Io>→ 67N-1 MEASUREMENT Ctrl 2) Ind 3) CB 1 - DC 2 3 ES 1 2 - I, U, Io, Uo, P, Q, E, pf, f - Limit value supervision - Load profile record - Symmetrical components Check availability of binary inputs/outputs from technical documentation 2) Control and indication function for primary object 3) Status indication function for primary object UL1UL2UL3 3U< 27 U2> 47O- U1< 47U+ 2× f>/f<, df/dt 81 UL1UL2UL3 1) Analog interface types 1) Current transformer 4 Voltage transformer 1) 2) ESTART ESTART 2) 5 Conventional transformer inputs One of the five inputs is reserved for future applications REMARKS 18× MAP MAP Optional function Calculated value 3× No. of instances Io/Uo OR Alternative function to be defined when ordering GUID-C6EEADA8-8AB0-4BE0-8D58-97351C7B0D07 V1 EN Figure 103: Functionality overview for standard configuration C 3.5.2.1 Default I/O connections Connector pins for each input and output are presented in the IED physical connections section. 88 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Table 23: Default connections for binary inputs Binary input Description X110-BI1 MCB open X110-BI2 Setting group change X110-BI3 Rotation direction X110-BI4 Speed switch (motor running) X110-BI5 Disconnector close/circuit breaker truck in X110-BI6 Disconnector close/circuit breaker truck out X110-BI7 Earth-switch close X110-BI8 Earth-switch open X120-BI1 Emergency start enable X120-BI2 Circuit breaker closed X120-BI3 Circuit breaker open X120-BI4 Lock-out reset X130-BI1 External restart inhibit X130-BI2 External trip X130-BI3 Gas pressure alarm X130-BI4 Circuit breaker spring charged Table 24: Default connections for binary outputs Binary output Description X100-PO1 Restart enable X100-PO2 Breaker failure backup trip to upstream breaker X100-SO1 Open command (for contractor application) X100-SO2 Operate indication X100-PO3 Open circuit breaker/trip X100-PO4 Close circuit breaker X110-SO1 Motor startup indication X110-SO2 Thermal overload alarm X110-SO3 Protection start alarm X110-HSO1 Arc protection instance 1 operate activated X110-HSO2 Arc protection instance 2 operate activated X110-HSO3 Arc protection instance 3 operate activated Table 25: Default connections for LEDs LED Description 1 Short-circuit protection operate 2 Earth-fault protection operate 3 Thermal overload protection operate Table continues on next page REM615 Application Manual 89 Section 3 REM615 standard configurations 3.5.2.2 1MRS756885 H LED Description 4 Combined operate indication of the other protection functions 5 Motor restart inhibit 6 Breaker failure protection operate 7 Disturbance recorder triggered 8 Circuit breaker condition monitoring alarm 9 TCS, motor runtime counter or measuring circuit fault alarm 10 Arc protection operate 11 Emergency start enabled Default disturbance recorder settings Table 26: Default disturbance recorder analog channels Channel Description 1 IL1 2 IL2 3 IL3 4 Io 5 Uo 6 U1 7 U2 8 U3 9 - 10 - 11 - 12 - Table 27: Default disturbance recorder binary channels Channel ID text Level trigger mode 1 PHLPTOC1 - start Positive or Rising 2 PHIPTOC2 - start Positive or Rising 3 DEFLPDEF1 - start Positive or Rising 4 EFHPTOC1 - start Positive or Rising 5 MPTTR1 - alarm Level trigger off 6 MPTTR1 - blk restart Level trigger off 7 ESMGAPC1 - st emerg ena Level trigger off 8 STTPMSU1 - mot startup Positive or Rising 9 STTPMSU1 - lock start Level trigger off 10 MNSPTOC1 - start Positive or Rising Table continues on next page 90 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Channel ID text Level trigger mode 11 MNSPTOC1 - blk restart Level trigger off 12 MNSPTOC2 - start Positive or Rising 13 MNSPTOC2 - blk restart Level trigger off 14 PREVPTOC1 - start Positive or Rising 15 PHPTUV1 - start Positive or Rising 16 PSPTUV1 - start Positive or Rising 17 NSPTOV1 - start Positive or Rising 18 FRPFRQ1 - start Positive or Rising 19 FRPFRQ2 - start Positive or Rising 20 CCBRBRF1 - trret Level trigger off 21 CCBRBRF1 - trbu Level trigger off 22 PHLPTOC1 - operate Level trigger off 23 PHIPTOC2 - operate Level trigger off 24 JAMPTOC1 - operate Level trigger off 25 DEFLPDEF1 - operate Level trigger off EFHPTOC2 - operate 26 MNSPTOC1 - operate Level trigger off MNSPTOC2 - operate 27 PREVPTOC1 - operate Level trigger off 28 LOFLPTUC1 - operate Level trigger off 29 MPTTR1 - operate Level trigger off 30 PHPTUV1 - operate Level trigger off 31 PSPTUV1 - operate Level trigger off 32 NSPTOV1 - operate Level trigger off 33 FRPFRQ1 - operate Level trigger off 34 FRPFRQ2 - operate Level trigger off 35 X120BI1 - emerg start ena Level trigger off 36 X120BI2 - CB closed Level trigger off 37 X120BI3 - CB opened Level trigger off 38 X130BI1 - ext restart inhibit Level trigger off 39 X130BI2 - ext trip Positive or Rising 40 X130BI3 - gas pressure alarm Level trigger off 41 X130BI4 - CB spring charged Level trigger off 42 X110BI1 - MCB opened Level trigger off 43 X110BI2 - SG changed Level trigger off 44 X110BI3 - rotate direction Level trigger off 45 X110BI4 - speed switch Level trigger off 46 STTPMSU1 - opr iit Positive or Rising 47 STTPMSU1 - opr stall Positive or Rising Table continues on next page REM615 Application Manual 91 Section 3 REM615 standard configurations 1MRS756885 H Channel ID text Level trigger mode 48 SEQRFUF1 - fusef 3ph Level trigger off 49 SEQRFUF1 - fusef u Level trigger off 50 CCRDIF1 - fail Level trigger off 51 ARCSARC1 - ARC flt det Level trigger off ARCSARC2 - ARC flt det ARCSARC3 - ARC flt det 3.5.3 52 ARCSARC1 - operate Positive or Rising 53 ARCSARC2 - operate Positive or Rising 54 ARCSARC3 - operate Positive or Rising Functional diagrams The functional diagrams describe the default input, output, alarm LED and functionto-function connections. The default connections can be viewed and changed with PCM600 according to the application requirements. The analog channels have fixed connections to the different function blocks inside the IED’s standard configuration. However, the 12 analog channels available for the disturbance recorder function are freely selectable as a part of the disturbance recorder’s parameter settings. The phase currents to the IED are fed from a current transformer. The residual current to the IED is fed from either residually connected CTs, an external core balance CT, neutral CT or calculated internally. The phase voltages to the IED are fed from a voltage transformer. The residual voltage to the IED is fed from either residually connected VTs, an open delta connected VT or calculated internally. The IED offers six different settings group which can be set based on individual needs. Each group can be activated or deactivated using the setting group settings available in the IED. Depending on the communication protocol the required function block needs to be initiated in the configuration. The Application Configuration tool also includes fixed Boolean signals TRUE and FALSE which can be used according to the application needs. 3.5.3.1 Functional diagrams for protection The functional diagrams describe the IEDs protection functionality in detail and according to the factory set default connections. Two overcurrent stages are offered for overcurrent and short-circuit protection. The non-directional low stage PHLPTOC1 can be used for overcurrent protection whereas instantaneous stage PHIPTOC1 can be used for short-circuit protection. 92 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H The operation of PHIPTOC1 is not blocked as default by any functionality and it should be set over the motor start current level to avoid unnecessary operation. The motor jam protection function JAMPTOC1 is blocked by the motor startup protection function. PHIPTOC1 BLOCK ENA_MULT OPERATE START PHIPTOC1_OPERATE PHIPTOC1_START OPERATE START PHLPTOC1_OPERATE PHLPTOC1_START OPERATE JAMPTOC1_OPERATE PHLPTOC1 BLOCK ENA_MULT JAMPTOC1 STTPMSU1_MOT_STARTUP BLOCK GUID-DBE4CD75-F49A-40D0-B0F5-A7D40C59A2E8 V1 EN Figure 104: Overcurrent protection functions Two negative sequence overcurrent stages MNSPTOC1 and MNSPTOC2 are provided for phase unbalance protection. These functions are used to protect the motor against phase unbalance. Unbalance in the network feeder of the motor causes overheating of the motor. MNSPTOC1 BLOCK_MNSPTOC_AND_PREVPTOC BLOCK BLOCK_MNSPTOC_AND_PREVPTOC BLOCK OPERATE START BLK_RESTART MNSPTOC1_OPERATE MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2 OPERATE START BLK_RESTART MNSPTOC2_OPERATE MNSPTOC2_START MNSPTOC2_BLK_RESTART OR MNSPTOC1_OPERATE MNSPTOC2_OPERATE B1 B2 O MNSPTOC_OPERATE GUID-0A652CF6-EF49-459D-8B3A-B92B84E4E064 V1 EN Figure 105: Negative sequence overcurrent protection function The phase reversal protection PREVPTOC1 is based on the calculated negative phase sequence current. It detects high negative sequence current values during motor startup, caused by incorrectly connected phases, which in turn causes the motor to rotate in the opposite direction. REM615 Application Manual 93 Section 3 REM615 standard configurations 1MRS756885 H The negative sequence and phase reversal protection are blocked if the current circuit supervision detects failure in the current measurement circuit or when the network rotation direction changes. PREVPTOC1 BLOCK_MNSPTOC_AND_PREVPTOC BLOCK OPERATE START PREVPTOC1_OPERATE PREVPTOC1_START GUID-52C8EF5A-C63F-43C4-905C-91DE8D949887 V1 EN Figure 106: Phase reversal protection function One stage is provided for non-directional earth-fault protection EFHPTOC1 to detect phase-to-earth faults that may be the result of, for example, insulation ageing. A directional protection stage DEFLPDEF1 can also be used as a low stage non-directional earth-fault protection without residual voltage requirement. However, the residual voltage can help to detect earth faults at a low fault current level selectively and to discriminate the apparent residual current caused, for example, by partial current transformer saturation at motor startup. Both the directional and non-directional earth-fault are blocked by the activation of instantaneous stage of overcurrent protection. DEFLPDEF1 PHIPTOC1_START BLOCK ENA_MULT RCA_CTL PHIPTOC1_START BLOCK ENA_MULT OPERATE START DEFLPDEF1_OPERATE DEFLPDEF1_START OPERATE START EFHPTOC1_OPERATE EFHPTOC1_START EFHPTOC1 GUID-6D556CB9-FB2D-4FBE-93F4-DC87E9C53FE2 V1 EN Figure 107: Earth-fault protection functions The emergency start function ESMGAPC1 allows motor startups although the calculated thermal level or cumulative startup time counter is blocking the restart. The emergency start is enabled for ten minutes after the selected binary input X120:BI1 is energized. On the rising edge of the emergency start signal, various events occur. • • • The calculated thermal level in MPTTR1 is set slightly below the restart inhibit level to allow at least one motor startup. The value of the cumulative startup time counter STTPMSU1 is set slightly below the set restart inhibit value to allow at least one motor startup. Alarm LED 11 is activated. A new emergency start cannot be made until the emergency start signal has been reset and the emergency start time has expired. 94 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H ESMGAPC1 BLOCK ST_EMERG_RQ X110_BI6_EMERG_START_ENA ST_EMERG_ENA ESMGAPC1_ST_EMERG_ENA GUID-C5195DB3-DC48-4C06-B748-E70A51C1A7BD V1 EN Figure 108: Motor emergency startup function The thermal overload protection MPTTR1 detects short and long term overloads under varying load conditions. When the emergency start request is issued for the emergency start function, it activates the corresponding input of the thermal overload function. Restart blocking, issued by the thermal overload function, prevents the closing of the breaker in machine overload situation. The emergency start request removes the blocking and enables the restarting of the motor. MPTTR1 BLOCK START_EMERG TEMP_AMB ESMGAPC1_ST_EMERG_ENA OPERATE ALARM BLK_RESTART MPTTR1_OPERATE MPTTR1_ALARM MPTTR1_BLK_RESTART GUID-3B8C3BFA-9273-4BE4-A600-8F2AA5FBF99F V1 EN Figure 109: Thermal overcurrent protection function The restart inhibit is activated for a set period when a circuit breaker is opened. This is called remanence voltage protection where the motor has damping remanence voltage after the circuit breaker opening. Re-closing after a too short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. The restart inhibit is also activated under various conditions. • • • • An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking An external restart inhibit is activated by a binary input X130:BI1 With the motor startup supervision function STTPMSU1, the starting of the motor is supervised by monitoring three-phase currents or the status of the energizing circuit breaker of the motor. When the emergency start request is activated by ESMGAPC1 and STTPMSU1 is in lockout state, which inhibits motor starting, the lockout is deactivated and emergency starting is available. The upstream blocking from the motor startup is connected to the binary output X110:SO1. The output is used for sending a blocking signal to the relevant overcurrent protection stage of the IED at the infeeding bay. NOT X110_BI4_SPEED_SWITCH IN X120_BI2_CB_CLOSED ESMGAPC1_ST_EMERG_ENA OUT STTPMSU1 BLOCK BLK_LK_ST CB_CLOSED STALL_IND ST_EMERG_ENA OPR_IIT OPR_STALL MOT_START LOCK_START STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START GUID-5928D9C4-DFE7-4DE8-AEB6-E5FC037BC56F V1 EN Figure 110: REM615 Application Manual Motor startup supervision function 95 Section 3 REM615 standard configurations 1MRS756885 H The motor running time counter MDSOPT1 provides history data since the last commissioning. The counter counts the total number of motor running hours and is incremented when the energizing circuit breaker is closed. MDSOPT1 X120_BI2_CB_CLOSED BLOCK POS_ACTIVE RESET ALARM WARNING MDSOPT1_ALARM GUID-F729AF12-C821-4741-808E-37A9CCF939A0 V1 EN Figure 111: Motor run time counter The loss of load situation is detected by LOFLPTUC1. The loss of load situation occurs, for example, if there is a damaged pump or a broken conveyor. LOFLPTUC1 BLOCK OPERATE START LOFLPTUC1_OPERATE GUID-7611604A-150E-4017-BE05-CD19A060224D V1 EN Figure 112: Loss of load The undervoltage protection PHPTUV1 offers protection against abnormal phase voltage conditions. Positive sequence undervoltage PSPTUV and negative sequence overvoltage NSPTOV protection functions are included to protect the machine against single-phasing, excessive unbalance between phases and abnormal phase order. A failure in the voltage measuring circuit is detected by the fuse failure function. The activation is connected to block undervoltage protection functions and voltage based unbalance protection functions to avoid faulty tripping. The undervoltage protection PHPTUV1 in addition is also blocked during motor startup to prevent unwanted operation in case of short voltage drop, whereas positive and negative sequence protection is blocked when the network rotation direction changes. 96 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H PHPTUV1 BLOCK_PHPTUV BLOCK BLOCK_PSPTUV_AND_NSPTOV BLOCK BLOCK_PSPTUV_AND_NSPTOV BLOCK OPERATE START PHPTUV1_OPERATE PHPTUV1_START OPERATE START PSPTUV1_OPERATE PSPTUV1_START OPERATE START NSPTOV1_OPERATE NSPTOV1_START PSPTUV1 NSPTOV1 OR6 B1 B2 B3 B4 B5 B6 PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE O VOLTAGE_PROT_OPERATE GUID-9A71649C-FA63-42E9-A2E6-9888DCDFB526 V1 EN Figure 113: Undervoltage and sequence voltage protection function Two frequency protection stages FRPFRQ1 and FRPFRQ2 are offered. These functions are used to protect the motor against an abnormal power system frequency. FRPFRQ1 BLOCK OPERATE OPR_OFRQ OPR_UFRQ OPR_FRG START ST_OFRQ ST_UFRQ ST_FRG FRPFRQ1_OPERATE OPERATE OPR_OFRQ OPR_UFRQ OPR_FRG START ST_OFRQ ST_UFRQ ST_FRG FRPFRQ2_OPERATE FRPFRQ1_START FRPFRQ2 BLOCK FRPFRQ2_START OR FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 O FREQUENCY_OPERATE GUID-ED2CB6D1-1C49-4BAA-9EF4-4BDDDADB3C7F V1 EN Figure 114: REM615 Application Manual Frequency protection function 97 Section 3 REM615 standard configurations 1MRS756885 H The breaker failure protection CCBRBRF1 is initiated via the START input by number of different protection functions available in the IED. The breaker failure protection function offers different operating modes associated with the circuit breaker position and the measured phase and residual currents. The breaker failure protection function has two operating outputs: TRRET and TRBU. The TRRET operate output is used for retripping its own breaker through TRPPTRC2_TRIP. The TRBU output is used to give a backup trip to the breaker feeding upstream. For this purpose, the TRBU operate output signal is connected to the binary output X100:PO2. OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL B1 B2 B3 B4 B5 B6 O CCBRBRF1 OR6 B1 B2 B3 B4 B5 B6 OR6 O BLOCK START POSCLOSE CB_FAULT CB_FAULT_AL TRBU TRRET CCBRBRF1_TRBU CCBRBRF1_TRRET O ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE X120_BI2_CB_CLOSED GUID-C4DF665A-7BC4-4350-A327-5376EB242488 V1 EN Figure 115: Circuit breaker failure protection function Three arc protection ARCSARC1...3 stages are included as an optional function. The arc protection offers individual function blocks for three arc sensors that can be connected to the IED. Each arc protection function block has two different operation modes with or without the phase and residual current check. The operate signals from ARCSARC1...3 are connected to both trip logic TRPPTRC1 and TRPPTRC2. If the IED has been ordered with high speed binary outputs, individual operate signals from ARCSARC1...3 are connected to dedicated trip logic TRPPTRC3...5. The outputs of TRPPTRC3...5 are available at high speed outputs X110:HSO1, X110:HSO2 and X110:HSO3. 98 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H ARCSARC1 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC1_OPERATE ARCSARC1_ARC_FLT_DET ARCSARC2 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC2_OPERATE ARCSARC2_ARC_FLT_DET ARCSARC3 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC3_OPERATE ARCSARC3_ARC_FLT_DET OR6 ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 O ARC_OPERATE GUID-89F56A09-D132-43B3-81F6-C5A0B9136946 V1 EN TRPPTRC3 ARCSARC1_OPERATE X120_BI4_RST_LOCKOUT BLOCK OPERATE RST_LKOUT ARCSARC2_OPERATE X120_BI4_RST_LOCKOUT BLOCK OPERATE RST_LKOUT ARCSARC3_OPERATE X120_BI4_RST_LOCKOUT BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC3_TRIP TRIP CL_LKOUT TRPPTRC4_TRIP TRIP CL_LKOUT TRPPTRC5_TRIP TRPPTRC4 TRPPTRC5 GUID-D3C03537-D501-437A-B871-6FB1F43BE698 V1 EN Figure 116: Arc protection with dedicated HSO General start and operate from all the functions are connected to pulse timer TPGAPC for setting the minimum pulse length for the outputs. The output from TPGAPC is connected to binary outputs. REM615 Application Manual 99 Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_START PHIPTOC1_START DEFLPDEF1_START EFHPTOC1_START STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START B1 B2 B3 B4 B5 B6 O OR6 OR6 MNSPTOC1_START MNSPTOC2_START PREVPTOC1_START PHPTUV1_START PSPTUV1_START NSPTOV1_START B1 B2 B3 B4 B5 B6 FRPFRQ1_START FRPFRQ2_START B1 B2 B3 B4 B5 B6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE B1 B2 B3 B4 B5 B6 FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 B3 B4 B5 B6 O B1 B2 B3 B4 B5 B6 O OR6 TPGAPC1 O IN1 IN2 OR6 OUT1 OUT2 GENERAL_START_PULSE GENERAL_OPERATE_PULSE OR6 O B1 B2 B3 B4 B5 B6 O OR6 O OR6 O OR6 O GUID-4D208014-27C2-4646-AE6E-8A5F8F5A58A8 V1 EN Figure 117: General start and operate signals The operate signals from the protections are connected to trip logics TRPPTRC1. The output of these trip logic functions is available at binary output X100:PO3 and also at X100:SO1. The trip logic functions are provided with a lockout and latching function, event generation and the trip signal duration setting. If the lockout operation mode is selected, binary input X120:BI4 can be assigned to RST_LKOUT input of the trip logic to enable external reset with a push button. Three other trip logics TRPPTRC3...4 are also available if the IED is ordered with high speed binary outputs options. 100 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL B1 B2 B3 B4 B5 B6 CCBRBRF1_TRRET ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE X130_BI2_EXT_TRIP FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 B3 B4 B5 B6 TRPPTRC1 OR6 O B1 B2 B3 B4 B5 B6 O BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC1_TRIP OR6 O OR6 O OR6 O X120_BI4_RST_LOCKOUT GUID-391D553C-A9B7-4AA5-8ADE-E239675E333A V1 EN Figure 118: 3.5.3.2 Trip logic TRPPTRC1 Functional diagrams for disturbance recorder The START and the OPERATE outputs from the protection stages are routed to trigger the disturbance recorder or, alternatively, only to be recorded by the disturbance recorder depending on the parameter settings. Additionally, the selected signals from different functions and the few binary inputs are also connected to the disturbance recorder. REM615 Application Manual 101 Section 3 REM615 standard configurations 1MRS756885 H RDRE1 OR DEFLPDEF1_OPERATE EFHPTOC1_OPERATE B1 B2 MNSPTOC1_OPERATE MNSPTOC2_OPERATE B1 B2 O OR O OR6 B1 B2 B3 B4 B5 B6 ARCSARC1_ARC_FLT_DET ARCSARC2_ARC_FLT_DET ARCSARC3_ARC_FLT_DET C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 PHLPTOC1_START PHIPTOC1_START DEFLPDEF1_START EFHPTOC1_START MPTTR1_ALARM MPTTR1_BLK_RESTART ESMGAPC1_ST_EMERG_ENA STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2_START MNSPTOC2_BLK_RESTART PREVPTOC1_START PHPTUV1_START PSPTUV1_START NSPTOV1_START FRPFRQ1_START FRPFRQ2_START CCBRBRF1_TRRET CCBRBRF1_TRBU PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE FRPFRQ1_OPERATE FRPFRQ2_OPERATE X120_BI1_EMERG_START_ENA X120_BI2_CB_CLOSED X120_BI3_CB_OPENED X130_BI1_EXT_RESTART_INHIBIT X130_BI2_EXT_TRIP X130_BI3_GAS_PRESSURE_ALAM X130_BI4_CB_SPRING_CHARGED X110_BI1_MCB_OPENED X110_BI2_SG_CHANGE X110_BI3_ROTATE_DIRECTION X110_BI4_SPEED_SWITCH STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL SEQRFUF1_FUSEF_3PH SEQRFUF1_FUSEF_U CCRDIF1_FAIL O ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE TRIGGERED DISTURB_RECORD_TRIGGERED GUID-E81E7D4C-A682-4D99-8669-5A44436573BB V1 EN Figure 119: 3.5.3.3 Disturbance recorder Functional diagrams for condition monitoring CCRDIF1 detects failures in the current measurement circuits. When a failure is detected, it can be used to block the current protection functions that measure the calculated sequence component currents to avoid unnecessary operation. However, the BLOCK input signal is not connected in the configuration. CCRDIF1 BLOCK FAIL ALARM CCRDIF1_FAIL CCRDIF1_ALARM GUID-DFF512BF-5351-4160-8D95-70A630E71F8A V1 EN Figure 120: Current circuit supervision function The fuse failure supervision SEQRFUF1 detects failures in the voltage measurement circuits. Failures, such as an open MCB, raise an alarm. 102 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H SEQRFUF1 BLOCK CB_CLOSED DISCON_OPEN MINCB_OPEN X120_BI2_CB_CLOSED X110_BI1_MCB_OPENED FUSEF_3PH FUSEF_U SEQRFUF1_FUSEF_3PH SEQRFUF1_FUSEF_U GUID-B19A22BC-BBA6-4DE4-8CFB-FADF7219C0C8 V1 EN Figure 121: Fuse failure supervision function The circuit breaker condition monitoring function SSCBR1 supervises the switch status based on the connected binary input information and the measured current levels. SSCBR1 introduces various supervision methods. Set the parameters for SSCBR1 properly. SSCBR1 BLOCK POSOPEN POSCLOSE OPEN_CB_EXE CLOSE_CB_EXE PRES_ALM_IN PRES_LO_IN SPR_CHR_ST SPR_CHR RST_IPOW RST_CB_WEAR RST_TRV_T RST_SPR_T X120_BI3_CB_OPENED X120_BI2_CB_CLOSED CB_OPEN_COMMAND CB_CLOSE_COMMAND X130_BI3_GAS_PRESSURE_ALAM CB_SPRING_DISCHARGED X130_BI4_CB_SPRING_CHARGED TRV_T_OP_ALM TRV_T_CL_ALM SPR_CHR_ALM OPR_ALM OPR_LO IPOW_ALM IPOW_LO CB_LIFE_ALM MON_ALM PRES_ALM PRES_LO OPENPOS INVALIDPOS CLOSEPOS SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO GUID-3D179275-E6D3-49B4-9516-7EFD66B48AF6 V1 EN Figure 122: Circuit breaker condition monitoring function OR6 SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM B1 B2 B3 B4 B5 B6 SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO B1 B2 B3 B4 B5 B6 O OR B1 B2 O SSCBR1_ALARMS OR6 O GUID-187AC72A-0AC2-4A55-AF55-CCD8020EC2F7 V1 EN Figure 123: Logic for circuit breaker monitoring alarm NOT X130_BI4_CB_SPRING_CHARGED IN OUT CB_SPRING_DISCHARGED GUID-8A18E075-3D1A-4FEB-8142-29F13BC831F7 V1 EN Figure 124: Logic for start of circuit breaker spring charging Two separate trip circuit supervision functions are included: TCSSCBR1 for power output X100:PO3 for Master Trip and TCSSCBR2 for power output X100:PO4 for circuit breaker closing. The trip circuit supervision TCSSCRB1 is blocked by the Master Trip TRPPTRC1 and the circuit breaker open signal. The trip circuit supervision TCSSCBR2 is blocked by the circuit breaker close signal. REM615 Application Manual 103 Section 3 REM615 standard configurations 1MRS756885 H It is assumed that there is no external resistor in the circuit breaker tripping coil circuit connected in parallel with the circuit breaker normally open auxiliary contact. Set the parameters for TCSSCBR1 properly. OR X120_BI3_CB_OPENED TRPPTRC1_TRIP B1 B2 TCSSCBR1 O BLOCK ALARM TCSSCBR1_ALARM ALARM TCSSCBR2_ALARM O TCSSCBR_ALARM TCSSCBR2 BLOCK X120_BI2_CB_CLOSED OR B1 B2 TCSSCBR1_ALARM TCSSCBR2_ALARM GUID-71E9B5C3-D648-4C9C-938C-E7F999BC3D9C V1 EN Figure 125: 3.5.3.4 Trip circuit supervision function Functional diagrams for control and interlocking Two types of disconnector and earthing switch function blocks are available. DCSXSWI1...3 and ESSXSWI1...2 are status only type, and DCXSWI1...2 and ESXSWI1 are controllable type. By default, the status only blocks are connected in standard configuration. The disconnector (CB truck) and line side earthing switch status information is connected to DCSXSWI1 and ESSXSI1 respectively. DCSXSWI1 X110_BI6_CB_TRUCK_IN_TEST X110_BI5_CB_TRUCK_IN_SERVICE POSOPEN POSCLOSE X110_BI8_ES1_OPENED X110_BI7_ES1_CLOSED POSOPEN POSCLOSE OPENPOS CLOSEPOS OKPOS DCSXSWI1_OKPOS ESSXSWI1 OPENPOS CLOSEPOS OKPOS ESSXSWI1_OPENPOS GUID-18E4B885-F5BF-43A9-A50D-50DBDB81034E V1 EN Figure 126: Disconnector and earth-switch control logic The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The input can be activated by the configuration logic, which is a combination of the disconnector or breaker truck and earth-switch position status, status of the trip logics, gas pressure alarm and circuit-breaker spring charging status. The OKPOS output from DCSXSWI defines if the disconnector or breaker truck is either open (in test position) or close (in service position). This output, together 104 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H with the open earth-switch and non-active trip signals, activates the close-enable signal to the circuit breaker control function block. The open operation for circuit breaker is always enabled. CBXCBR1 POSOPEN POSCLOSE ENA_OPEN ENA_CLOSE BLK_OPEN BLK_CLOSE AU_OPEN AU_CLOSE ITL_BYPASS X120_BI3_CB_OPENED X120_BI2_CB_CLOSED TRUE CBXCBR1_ENA_CLOSE FALSE RESTART_INHIBIT CBXBCR1_AU_OPEN CBXCBR1_AU_CLOSE SELECTED EXE_OP EXE_CL OPENPOS CLOSEPOS OKPOS OPEN_ENAD CLOSE_ENAD CBXCBR1_EXE_OP CBXCBR1_EXE_CL CBXCBR1_CLOSE_ENAD GUID-CF0F5F14-E048-423C-9A89-FCD9E8E97D24 V1 EN Figure 127: Circuit breaker control logic: Circuit breaker 1 Any additional signals required by the application can be connected for opening and closing of circuit breaker. OR B1 B2 CBXCBR1_EXE_CL O CB_CLOSE_COMMAND GUID-CE55535E-E1DD-4CEA-9F81-A8FDBCF25EE6 V1 EN Figure 128: Circuit breaker control logic: Signals for closing coil of circuit breaker 1 OR B1 B2 TRPPTRC1_TRIP CBXCBR1_EXE_OP O CB_OPEN_COMMAND GUID-70CC022C-C5BF-4A4B-AD7B-7E44DFFA01E5 V1 EN Figure 129: Circuit breaker control logic: Signals for opening coil of circuit breaker 1 AND6 NOT TRPPTRC1_TRIP IN X130_BI3_GAS_PRESSURE_ALAM IN OUT NOT OUT B1 B2 B3 B4 B5 B6 O CBXCBR1_ENA_CLOSE DCSXSWI1_OKPOS ESSXSWI1_OPENPOS X130_BI4_CB_SPRING_CHARGED GUID-EFAE5126-C871-4821-8D29-75F9FE82966E V1 EN Figure 130: Circuit breaker close enable logic Connect higher-priority conditions before enabling the circuit breaker. These conditions cannot be bypassed with bypass feature of the function. REM615 Application Manual 105 Section 3 REM615 standard configurations 1MRS756885 H OR6 B1 B2 B3 B4 B5 B6 MPTTR1_BLK_RESTART END_OF_REMANENCE_TIME TRPPTRC1_TRIP OR6 B1 B2 B3 B4 B5 B6 STTPMSU1_LOCK_START MNSPTOC1_BLK_RESTART MNSPTOC2_BLK_RESTART X130_BI1_EXT_RESTART_INHIBIT O RESTART_INHIBIT O GUID-6DB4F1C4-F44B-4E53-B400-4FC2FD7AEC8E V1 EN Figure 131: Circuit breaker close blocking logic When the motor restart is inhibited, the BLK_CLOSE input is activated and the circuit breaker is not closed. When all conditions of the circuit breaker closing are met, the CLOSE_ENAD output of the CBXCBR1 is activated and the X100:PO1 output is closed. The configuration also includes restart inhibit. The restart inhibit is activated under various conditions. • • • • • • An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking An external restart inhibit is activated by a binary input X130:BI1 Thermal protection has issued blocked restart Time during which remanence voltage is present The configuration includes logic for generating circuit breaker external closing and opening command with the IED in local or remote mode. Check the logic for the external circuit breaker closing command and modify it according to the application. Connect the additional signals for closing and opening of the circuit breaker in local or remote mode, if applicable for the application. AND CONTROL_LOCAL FALSE B1 B2 O OR B1 B2 AND CONTROL_REMOTE FALSE B1 B2 O CBXCBR1_AU_CLOSE O GUID-A4C4D1D0-69BE-44D9-B8F1-07945960BB13 V1 EN Figure 132: 106 External closing command for circuit breaker REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H AND B1 B2 CONTROL_LOCAL FALSE O OR B1 B2 AND B1 B2 CONTROL_REMOTE FALSE O CBXBCR1_AU_OPEN O GUID-6A1D7D54-3399-49FB-99BA-51E8CA693883 V1 EN Figure 133: 3.5.3.5 External opening command for circuit breaker Functional diagrams for measurement functions The phase current inputs to the IED are measured by the three-phase current measurement function CMMXU1. The current input is connected to the X120 card in the back panel. The sequence current measurement CSMSQI1 measures the sequence current and the residual current measurement RESCMMXU1 measures the residual current. The three-phase voltage inputs to the IED are measured by the voltage measurement function VMMXU1. The voltage input is connected to the X130 card in the back panel. The sequence voltage measurement VSMSQI1 measures the sequence voltage and the residual voltage measurement RESVMMXU1 measures the residual voltage. The measurements can be seen in the LHMI and they are available under the measurement option in the menu selection. Based on the settings, function blocks can generate low alarm or warning and high alarm or warning signals for the measured current values. The frequency measurement FMMXU1 of the power system and the three-phase power measurement PEMMXU1 are available. The load profile function LDPMSTA1 is included in the measurements sheet. LDPMSTA1 offers the ability to observe the loading history of the corresponding feeder. CMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-60F932B2-7975-4964-9C3B-94A5D84C2539 V Figure 134: Current measurement: Three-phase current measurement CSMSQI1 GUID-0D06A0D8-1D1A-4E95-9EA6-2337AB91EBC7 V1 EN Figure 135: REM615 Application Manual Current measurement: Residual current measurement 107 Section 3 REM615 standard configurations 1MRS756885 H RESCMMXU1 BLOCK HIGH_ALARM HIGH_WARN GUID-4B6816A9-24FE-4C58-AE91-CD6117616677 V1 EN Figure 136: Current measurement: Sequence current measurement VMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-700E0762-868B-45BC-B3A9-D509A877A5E6 V1 EN Figure 137: Voltage measurement: Three-phase voltage measurements VSMSQI1 GUID-3D0D4E5E-5D51-4411-823D-C5742805A40D V1 EN Figure 138: Voltage measurement: Residual voltage measurements RESVMMXU1 BLOCK HIGH_ALARM HIGH_WARN GUID-87C1DC72-26D9-4ECB-AB77-1FE3584FA9B6 V1 EN Figure 139: Voltage measurement: Sequence voltage measurements FMMXU1 GUID-D9FE76AA-48DA-4AF5-AB39-87E5B2546D4E V1 EN Figure 140: Other measurements: Frequency measurement PEMMXU1 RSTACM GUID-FA4D4D5C-4E1F-4295-A534-72F2EF214AA9 V1 EN Figure 141: Other measurements: Three-phase power and energy measurement FLTMSTA1 BLOCK CB_CLRD GUID-985AF6BA-E07A-4AAC-8873-DBE6640AD3EC V1 EN Figure 142: Other measurements: Data monitoring LDPMSTA1 RSTMEM MEM_WARN MEM_ALARM GUID-D9953584-EEFB-4A3A-A3B0-34F3FBD89C78 V1 EN Figure 143: 108 Other measurements: Load profile record REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H 3.5.3.6 Functional diagrams for I/O and alarms LEDs OR X110 (BIO).X110-Input 1 B1 B2 O X110_BI1_MCB_OPENED O X110_BI2_SG_CHANGE O X110_BI3_ROTATE_DIRECTION O X110_BI4_SPEED_SWITCH O X110_BI5_CB_TRUCK_IN_SERVICE O X110_BI6_CB_TRUCK_IN_TEST O X110_BI7_ES1_CLOSED O X110_BI8_ES1_OPENED X110 (BIO-H).X110-Input 1 OR X110 (BIO).X110-Input 2 B1 B2 X110 (BIO-H).X110-Input 2 OR X110 (BIO).X110-Input 3 B1 B2 X110 (BIO-H).X110-Input 3 OR X110 (BIO).X110-Input 4 B1 B2 X110 (BIO-H).X110-Input 4 OR X110 (BIO).X110-Input 5 B1 B2 X110 (BIO-H).X110-Input 5 OR X110 (BIO).X110-Input 6 B1 B2 X110 (BIO-H).X110-Input 6 OR X110 (BIO).X110-Input 7 B1 B2 X110 (BIO-H).X110-Input 7 OR X110 (BIO).X110-Input 8 B1 B2 X110 (BIO-H).X110-Input 8 GUID-F080A3BD-DBF7-4D37-B904-45CA9644FFD5 V1 EN Figure 144: REM615 Application Manual Default binary inputs - X110 109 Section 3 REM615 standard configurations 1MRS756885 H X120_BI1_EMERG_START_ENA X120 (AIM).X120-Input 1 X120_BI2_CB_CLOSED X120 (AIM).X120-Input 2 X120_BI3_CB_OPENED X120 (AIM).X120-Input 3 X120_BI4_RST_LOCKOUT X120 (AIM).X120-Input 4 GUID-615D994B-EEE6-40B0-8D70-716BAA088F8B V1 EN Figure 145: Default binary inputs - X120 X130_BI1_EXT_RESTART_INHIBIT X130 (AIM).X130-Input 1 X130_BI2_EXT_TRIP X130 (AIM).X130-Input 2 X130_BI3_GAS_PRESSURE_ALAM X130 (AIM).X130-Input 3 X130_BI4_CB_SPRING_CHARGED X130 (AIM).X130-Input 4 GUID-D592BF34-737A-4C28-9EEF-148E1E6E234A V1 EN Figure 146: Default binary inputs - X130 CBXCBR1_CLOSE_ENAD X100 (PSM).X100-PO1 CCBRBRF1_TRBU X100 (PSM).X100-PO2 TRPPTRC1_TRIP X100 (PSM).X100-SO1 GENERAL_OPERATE_PULSE X100 (PSM).X100-SO2 CB_OPEN_COMMAND X100 (PSM).X100-PO3 CB_CLOSE_COMMAND X100 (PSM).X100-PO4 GUID-982C6892-7B94-478B-9AC3-7BC72D2D04EC V1 EN Figure 147: 110 Default binary outputs - X100 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H MOTOR_STARTUP_PULSE X110 (BIO).X110-SO1 TRPPTRC3_TRIP X110 (BIO-H).X110-HSO1 THERMAL_ALARM_PULSE X110 (BIO).X110-SO2 TRPPTRC4_TRIP X110 (BIO-H).X110-HSO2 GENERAL_START_PULSE X110 (BIO).X110-SO3 TRPPTRC5_TRIP X110 (BIO-H).X110-HSO3 VOLTAGE_PROT_OPERATE_PULSE X110 (BIO).X110-SO4 GUID-12DACD1B-0269-4FB3-84E5-A75CE34B0C40 V1 EN Figure 148: REM615 Application Manual Default binary outputs - X110 111 Section 3 REM615 standard configurations 1MRS756885 H LED1 OK ALARM RESET PHIPTOC1_OPERATE LED2 OR B1 B2 DEFLPDEF1_OPERATE EFHPTOC1_OPERATE O OK ALARM RESET LED3 OK ALARM RESET MPTTR1_OPERATE OR6 PHLPTOC1_OPERATE JAMPTOC1_OPERATE MNSPTOC_OPERATE VOLTAGE_PROT_OPERATE FREQUENCY_OPERATE B1 B2 B3 B4 B5 B6 PREVPTOC1_OPERATE LOFLPTUC1_OPERATE STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL B1 B2 B3 B4 B5 B6 LED4 OR O B1 B2 O OK ALARM RESET OR6 O LED5 RESTART_INHIBIT OK ALARM RESET GUID-ECDA1413-F459-435E-83FA-392B44D4884E V1 EN 112 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H LED6 CCBRBRF1_TRBU OK ALARM RESET DISTURB_RECORD_TRIGGERED OK ALARM RESET SSCBR1_ALARMS OK ALARM RESET LED7 LED8 LED9 OR6 TCSSCBR_ALARM SEQRFUF1_FUSEF_3PH SEQRFUF1_FUSEF_U MDSOPT1_ALARM CCRDIF1_ALARM B1 B2 B3 B4 B5 B6 O OK ALARM RESET LED10 ARC_OPERATE OK ALARM RESET ESMGAPC1_ST_EMERG_ENA OK ALARM RESET LED11 GUID-C757EB63-14BD-43C8-B4FA-40A051BD13E3 V1 EN Figure 149: 3.5.3.7 Default LED connection Functional diagrams for other timer logics The configuration also includes voltage operate, motor startup and thermal alarm, blocking logic for phase under voltage protection, blocking logic for sequence voltage protection, blocking logic for phase reversal and negative sequence overcurrent protection and logic for remanence voltage. The restart inhibit is activated for a set period when a circuit breaker is in open state. This is called remanence voltage protection where the motor has damping remanence voltage after the opening of a circuit breaker. Re-closing after a short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. REM615 Application Manual 113 Section 3 REM615 standard configurations 1MRS756885 H TPGAPC3 VOLTAGE_PROT_OPERATE IN1 IN2 OUT1 OUT2 VOLTAGE_PROT_OPERATE_PULSE GUID-77C67806-A62A-469F-AC93-D564C1E37A7F V1 EN Figure 150: Timer logic for voltage protection operate alarm TPGAPC2 STTPMSU1_MOT_STARTUP MPTTR1_ALARM IN1 IN2 OUT1 OUT2 MOTOR_STARTUP_PULSE THERMAL_ALARM_PULSE GUID-1BBE2FE9-BADD-4EA1-939C-76924C4D4F27 V1 EN Figure 151: Timer logic for motor startup and thermal alarm Add the signals for blocking positive sequence undervoltage and negative sequence overvoltage protection. OR6 STTPMSU1_MOT_STARTUP SEQRFUF1_FUSEF_U B1 B2 B3 B4 B5 B6 SEQRFUF1_FUSEF_U X110_BI3_ROTATE_DIRECTION B1 B2 B3 B4 B5 B6 O BLOCK_PHPTUV O BLOCK_PSPTUV_AND_NSPTOV OR6 GUID-7A820161-695B-4852-B7BF-F4BC8DAC755A V1 EN Figure 152: Blocking logic for phase undervoltage and sequence voltage protection Add the signals for blocking phase reversal and negative sequence overcurrent protection. OR6 CCRDIF1_FAIL X110_BI3_ROTATE_DIRECTION B1 B2 B3 B4 B5 B6 O BLOCK_MNSPTOC_AND_PREVPTOC GUID-26A300D5-A26A-4654-98D4-72AE6EC45860 V1 EN Figure 153: 114 Blocking logic for phase reversal and negative sequence overcurrent protection REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H TPSGAPC1 CB_OPEN_COMMAND IN1 IN2 OUT1 OUT2 END_OF_REMANENCE_TIME GUID-126BB792-D9EA-4E9D-BC3C-F4E3901F0F63 V1 EN Figure 154: 3.5.3.8 Timer logic for remanence voltage to disappear Other functions The configuration includes few instances of multi-purpose protection function MAPGAPC and different types of timers and control functions. These functions are not included in application configuration but they can be added based on the system requirements. 3.6 Standard configuration D 3.6.1 Applications The standard configuration for motor protection with current and voltage based protection and measurements functions is mainly intended for comprehensive protection and control functionality of circuit breaker controlled asynchronous motors. With minor modifications this standard configuration can be applied also for contactor controlled motors. The IED with a standard configuration is delivered from the factory with default settings and parameters. The end user flexibility for incoming, outgoing and internal signal designation within the IED enables this configuration to be further adapted to different primary circuit layouts and the related functionality needs by modifying the internal functionality using PCM600. REM615 Application Manual 115 Section 3 REM615 standard configurations 3.6.2 1MRS756885 H Functions REM615 MOTOR PROTECTION AND CONTROL IED PROTECTION LOCAL HMI ALSO AVAILABLE Configuration System HMI Time Authorization 5× Master Trip Lockout relay 94/86 I A ESC - Disturbance and fault recorders - Event log and recorded data - High-Speed Output module (optional) - IED self-supervision - Local/Remote push button on LHMI - User management - Web HMI Clear A O R L U12 0. 0 kV P 0.00 kW Q 0.00 kVAr IL2 0 A 3I 2× 3× 0 0 1 1 0 0 1 1 1 0 0 1 0 1 1 0 1 0 1 1 0 1 0 0 0 0 1 1 0 0 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 1 1 0 0 1 0 1 1 0 1 0 1 1 0 1 0 0 I I2>M 46M I2>> 46R Is2t n< 49, 66, 48, 51LR 3Ith>M 49M ARC 50L/50NL 3I>>> 50P/51P 3I>/Io>BF 51BF/51NBF Ist> 51LR 3I< 37 ESC Clear O AND R L OR COMMUNICATION CONDITION MONITORING AND SUPERVISION 3× D STANDARD CONFIGURATION 3I Protocols: IEC 61850-8-1/-9-2LE 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 Modbus® IEC 60870-5-103 1 1 0 0 1 1 1 0 1 1 0 1 0 1 0 1 1 0 1 1 0 1 1 0 1 0 0 DNP3 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1 0 0 0 1 1 Io 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0 UL1UL2UL3 3I> 51P-1 FUSEF 60 OPTS OPTM Io CBCM CBCM 2× 1 1 0 0 1 1 1 0 1 1 0 1 0 Interfaces: 1 0 1 1 0 1 1 0 1 1 0 1 0 0 Ethernet: TX (RJ45), FX (LC) Serial: Serial glass fiber (ST), RS-485, RS-232/485 D-sub 9, IRIG-B MCS 3I MCS 3I TCS TCM Redundant protocols: HSR PRP RSTP Io Io>> 51N-2 Io CONTROL AND INDICATION 1) Object Io>→ 67N-1 Uo Ctrl 2) Ind 3) CB 1 - DC 2 3 ES 1 2 Check availability of binary inputs/outputs from technical documentation 2) Control and indication function for primary object 3) Status indication function for primary object 1) U2> 47O- U1< 47U+ 2× f>/f<, df/dt 81 UL1UL2UL3 3U< 27 MEASUREMENT - I, U, Io, P, Q, E, pf, f - Limit value supervision - Load profile record - RTD/mA measurement (optional) - Symmetrical components Analog interface types 1) Current transformer 4 Voltage transformer 1) 2) ESTART ESTART 2) 5 Conventional transformer inputs One of the five inputs is reserved for future applications REMARKS 18× MAP MAP Optional function Calculated value 3× No. of instances Io/Uo OR Alternative function to be defined when ordering GUID-13051FBE-3F18-43EF-9309-7DE749EDA262 V1 EN Figure 155: Functionality overview for standard configuration D 3.6.2.1 Default I/O connections Connector pins for each input and output are presented in the IED physical connections section. 116 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Table 28: Binary input Description X110-BI1 Circuit breaker plug not inserted X110-BI2 Circuit breaker spring discharged X110-BI3 Circuit breaker in opened position X110-BI4 Circuit breaker in closed position X110-BI5 Circuit breaker truck in test X110-BI6 Circuit breaker truck in service X110-BI7 Earthing switch in opened position X110-BI8 Earthing switch in closed position Table 29: Default connections for binary outputs Binary input Description X100-PO1 Release for circuit breaker closing X100-PO2 Circuit breaker close command X100-SO1 Release for circuit breaker truck X100-SO2 Release for earthing switch X100-PO3 Circuit breaker open command X100-PO4 Circuit breaker failed signal - Retrip X110-HSO1 Arc protection instance 1 operate activated X110-HSO2 Arc protection instance 2 operate activated X110-HSO3 Arc protection instance 3 operate activated Table 30: REM615 Application Manual Default connections for binary inputs Default connections for LEDs LED Description 1 Circuit breaker close enabled 2 Short-circuit protection operated 3 Earth-fault protection operated 4 Loss of load protection operated 5 Other protection function operated 6 - 7 Thermal overload protection operated 8 Undervoltage or frequency protection operated 9 Supervision alarm 10 Circuit breaker condition monitoring alarm 11 - 117 Section 3 REM615 standard configurations 3.6.2.2 1MRS756885 H Default disturbance recorder settings Table 31: Default disturbance recorder analog channels Channel Description 1 IL1 2 IL2 3 IL3 4 Io 5 U1 6 U2 7 U3 8 - 9 - 10 - 11 - 12 - Table 32: Default disturbance recorder binary channels Channel ID text Level trigger mode 1 PHLPTOC1 - start Positive or Rising 2 PHIPTOC2 - start Positive or Rising 3 DEFLPDEF1 - start Positive or Rising 4 EFHPTOC1 - start Positive or Rising 5 MPTTR1 - alarm Level trigger off 6 MPTTR1 - blk restart Level trigger off 7 ESMGAPC1 - st emerg ena Level trigger off 8 STTPMSU1 - mot startup Positive or Rising 9 STTPMSU1 - lock start Level trigger off 10 MNSPTOC1 - start Positive or Rising 11 MNSPTOC1 - blk restart Level trigger off 12 MNSPTOC2 - start Positive or Rising 13 MNSPTOC2 - blk restart Level trigger off 14 PREVPTOC1 - start Positive or Rising 15 PHPTUV1 - start Positive or Rising 16 PSPTUV1 - start Positive or Rising 17 NSPTOV1 - start Positive or Rising 18 FRPFRQ1 - start Positive or Rising 19 FRPFRQ2 - start Positive or Rising 20 CCBRBRF1 - trret Level trigger off 21 CCBRBRF1 - trbu Level trigger off Table continues on next page 118 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Channel ID text Level trigger mode 22 PHLPTOC1 - operate Level trigger off 23 PHIPTOC2 - operate Level trigger off 24 JAMPTOC1 - operate Level trigger off 25 DEFLPDEF1 - operate Level trigger off EFHPTOC2 - operate 26 MNSPTOC1 - operate Level trigger off MNSPTOC2 - operate 27 PREVPTOC1 - operate Level trigger off 28 LOFLPTUC1 - operate Level trigger off 29 MPTTR1 - operate Level trigger off 30 PHPTUV1 - operate Level trigger off 31 PSPTUV1 - operate Level trigger off 32 NSPTOV1 - operate Level trigger off 33 FRPFRQ1 - operate Level trigger off 34 FRPFRQ2 - operate Level trigger off 35 X110BI1 - plug out Level trigger off 36 X110BI2 - spring dischraged Level trigger off 37 X110BI4 - CB closed Level trigger off 38 X110BI3 - CB opened Level trigger off 39 STTPMSU1 - opr iit Positive or Rising 40 STTPMSU1 - opr stall Positive or Rising 41 CCRDIF1 - fail Level trigger off 42 ARCSARC1 - ARC flt det Level trigger off ARCSARC2 - ARC flt det ARCSARC3 - ARC flt det 3.6.3 43 ARCSARC1 - operate Positive or Rising 44 ARCSARC2 - operate Positive or Rising 45 ARCSARC3 - operate Positive or Rising Sensor settings This chapter gives short examples on how to define the correct parameters for sensors. See the technical manual for detailed information about sensor settings. Sensors have corrections factors, measured and verified by the sensor manufacturer, to increase the measurement accuracy of primary values. Correction factors are recommended to be set. Two types of correction factors are available for voltage and rogowski sensors. The Amplitude correction factor is named Amplitude corr. A(B/C) and Angle correction factor is named Angle corr A(B/C). These correction factors can be found on the Sensor's rating plate. If REM615 Application Manual 119 Section 3 REM615 standard configurations 1MRS756885 H the correction factors are not available, contact the sensor manufacturer for more information. Rogowski sensor setting example In this example, an 80 A/0.150 V at 50 Hz sensor is used and the application has a 150 A nominal current (In). As the Rogowski sensor is linear and does not saturate, the 80 A/0.150 V at 50 Hz sensor also works as a 150 A/0.28125 V at 50 Hz sensor. When defining another primary value for the sensor, also the nominal voltage has to be redefined to maintain the same transformation ratio. However, the setting in the IED (Rated Secondary Value) is not in V but in mV/Hz, which makes the same setting value valid for both 50 and 60 Hz nominal frequency. RSV = In × Kr I pr fn GUID-6A480073-5C35-4319-8B38-402608D4C098 V2 EN RSV Rated Secondary Value in mV/Hz In Application nominal current Ipr Sensor-rated primary current fn Network nominal frequency Kr Sensor-rated voltage at the rated current in mV In this example, the value is as calculated using the equation. 150 A × 150mV mV 80 A = 5.625 50Hz Hz GUID-13DE42A0-29C0-4FE0-B00B-1215B37E3B7B V2 EN With this information, the IED Rogowski sensor settings can be set. Table 33: Example setting values for rogowski sensor Setting Value Primary current 150 A Rated secondary value 5.625 mV/Hz Nominal current 150 A Unless otherwise specified, the Nominal Current setting should always be the same as the Primary Current setting. 120 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H Voltage sensor setting example The voltage sensor is based on the resistive divider or capacitive divider principle. Therefore, the voltage is linear throughout the whole measuring range. The output signal is a voltage, directly proportional to the primary voltage. For the voltage sensor all parameters are readable directly from its rating plate and conversions are not needed. In this example the system phase-to-phase voltage rating is 10 kV. Thus, the Primary voltage parameter is set to 10 kV. For IEDs with sensor measurement support the Voltage input type is always set to “CVD sensor” and it cannot be changed. The same applies for the VT connection parameter which is always set to “WYE” type. The division ratio for ABB voltage sensors is most often 10000:1. Thus, the Division ratio parameter is usually set to “10000”. The primary voltage is proportionally divided by this division ratio. Table 34: 3.6.4 Example setting values for voltage sensor Setting Value Primary voltage 10 kV VT connection Wye Voltage input type 3=CVD sensor Division ratio 10000 Functional diagrams The functional diagrams describe the default input, output, alarm LED and functionto-function connections. The default connections can be viewed and changed with PCM600 according to the application requirements. The analog channels have fixed connections to the different function blocks inside the IED’s standard configuration. However, the 12 analog channels available for the disturbance recorder function are freely selectable as a part of the disturbance recorder’s parameter settings. The phase currents to the IED are fed from Rogowski or Combi sensors. The residual current to the IED is fed from either residually connected CTs, an external core balance CT, neutral CT or calculated internally. The phase voltages to the IED are fed from Combi sensors. The residual voltage is calculated internally. The IED offers six different settings group which can be set based on individual needs. Each group can be activated or deactivated using the setting group settings available in the IED. Depending on the communication protocol the required function block needs to be initiated in the configuration. The Application Configuration tool also includes REM615 Application Manual 121 Section 3 REM615 standard configurations 1MRS756885 H fixed Boolean signals TRUE and FALSE which can be used according to the application needs. 3.6.4.1 Functional diagrams for protection The functional diagrams describe the IEDs protection functionality in detail and according to the factory set default connections. Two overcurrent stages are offered for overcurrent and short-circuit protection. The non-directional low stage PHLPTOC1 can be used for overcurrent protection whereas instantaneous stage PHIPTOC1 can be used for short-circuit protection. The operation of PHIPTOC1 is not blocked as default by any functionality and it should be set over the motor start current level to avoid unnecessary operation. The motor jam protection function JAMPTOC1 is blocked by the motor startup protection function. PHIPTOC1 BLOCK ENA_MULT OPERATE START PHIPTOC1_OPERATE PHIPTOC1_START OPERATE START PHLPTOC1_OPERATE PHLPTOC1_START PHLPTOC1 BLOCK ENA_MULT OR6 PHIPTOC1_OPERATE PHLPTOC1_OPERATE B1 B2 B3 B4 B5 B6 O PHxPTOC_OPERATE JAMPTOC1 STTPMSU1_MOT_STARTUP BLOCK OPERATE JAMPTOC1_OPERATE GUID-CD01E423-8CA3-423B-B9A5-FA38BE771DB7 V1 EN Figure 156: Overcurrent protection functions Two negative sequence overcurrent stages MNSPTOC1 and MNSPTOC2 are provided for phase unbalance protection. These functions are used to protect the motor against phase unbalance. Unbalance in the network feeder of the motor causes overheating of the motor. 122 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H MNSPTOC1 BLOCK_MNSPTOC_AND_PREVPTOC BLOCK BLOCK_MNSPTOC_AND_PREVPTOC BLOCK OPERATE START BLK_RESTART MNSPTOC1_OPERATE MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2 OPERATE START BLK_RESTART MNSPTOC2_OPERATE MNSPTOC2_START MNSPTOC2_BLK_RESTART GUID-9CB13EDF-867B-4226-9F15-762A26B5ED01 V1 EN Figure 157: Negative sequence overcurrent protection function The phase reversal protection PREVPTOC1 is based on the calculated negative phase sequence current. It detects high negative sequence current values during motor startup, caused by incorrectly connected phases, which in turn causes the motor to rotate in the opposite direction. The negative sequence and phase reversal protection are blocked if the current circuit supervision detects failure in the current measurement circuit. PREVPTOC1 BLOCK_MNSPTOC_AND_PREVPTOC BLOCK OPERATE START PREVPTOC1_OPERATE PREVPTOC1_START GUID-28285504-349B-4F65-ABF6-4C654FA683C9 V1 EN Figure 158: Phase reversal protection function One stage is provided for non-directional earth-fault protection EFHPTOC1 to detect phase-to-earth faults that may be result of, for example, insulation ageing. In addition, there is a directional protection stage DEFLPDEF1 which can also be used as a low stage non-directional earth-fault protection without residual voltage requirement. However, the residual voltage can help to detect earth faults at a low fault current level selectively and to discriminate the apparent residual current caused, for example, by partial current transformer saturation at motor startup. Both the directional and non-directional earth-fault are blocked by the activation of instantaneous stage of overcurrent protection. DEFLPDEF1 PHIPTOC1_START BLOCK ENA_MULT RCA_CTL PHIPTOC1_START BLOCK ENA_MULT OPERATE START DEFLPDEF1_OPERATE DEFLPDEF1_START OPERATE START EFHPTOC1_OPERATE EFHPTOC1_START EFHPTOC1 GUID-4A5CC52E-07E8-4155-9B5D-533B7269E444 V1 EN Figure 159: Earth-fault protection functions The emergency start function ESMGAPC1 allows motor startups although the calculated thermal level or cumulative startup time counter is blocking the restart. REM615 Application Manual 123 Section 3 REM615 standard configurations 1MRS756885 H The emergency start is enabled for ten minutes after the selected binary input is energized. However it should be noted that by default no binary inputs are provided to perform emergency start operation. On the rising edge of the emergency start signal, various events occur. • • The calculated thermal level in MPTTR1 is set slightly below the restart inhibit level to allow at least one motor startup. The value of the cumulative startup time counter STTPMSU1 is set slightly below the set restart inhibit value to allow at least one motor startup. A new emergency start cannot be made until the emergency start signal has been reset and the emergency start time has expired. ESMGAPC1 BLOCK ST_EMERG_RQ ST_EMERG_ENA ESMGAPC1_ST_EMERG_ENA GUID-F8A07949-5C21-4395-B9EC-FE17FEB83543 V1 EN Figure 160: Motor emergency startup function The thermal overload protection MPTTR1 detects short and long term overloads under varying load conditions. When the emergency start request is issued for the emergency start function, it activates the corresponding input of the thermal overload function. Restart blocking, issued by the thermal overload function, prevents the closing of the breaker in machine overload situation. The emergency start request removes the blocking and enables the restarting of the motor. MPTTR1 ESMGAPC1_ST_EMERG_ENA BLOCK START_EMERG TEMP_AMB OPERATE ALARM BLK_RESTART MPTTR1_OPERATE MPTTR1_ALARM MPTTR1_BLK_RESTART GUID-3A6761EB-8D8A-4B68-B782-CC328BCD0DE7 V1 EN Figure 161: Thermal overcurrent protection function The restart inhibit is activated for a set period when a circuit breaker is opened. This is called remanence voltage protection where the motor has damping remanence voltage after the circuit breaker opening. Re-closing after a too short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. The restart inhibit is also activated under various conditions. • • • • An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking Thermal protection has issued restart blocking With the motor startup supervision function STTPMSU1 the starting of the motor is supervised by monitoring three-phase currents or the status of the energizing circuit breaker of the motor. When the emergency start request is activated by 124 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H ESMGAPC1 and STTPMSU1 is in lockout state, which inhibits motor starting, the lockout is deactivated and emergency starting is available. STTPMSU1 BLOCK BLK_LK_ST CB_CLOSED STALL_IND ST_EMERG_ENA X110_BI4_CB_CLOSED ESMGAPC1_ST_EMERG_ENA OPR_IIT OPR_STALL MOT_START LOCK_START STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START GUID-2D71D072-551D-477B-A422-01FD94082049 V1 EN Figure 162: Motor startup supervision function The motor running time counter MDSOPT1 provides history data since the last commissioning. The counter counts the total number of motor running hours and is incremented when the energizing circuit breaker is closed. MDSOPT1 AND X110_BI6_CB_TRUCK_IN_SERVICE X110_BI4_CB_CLOSED B1 B2 O BLOCK POS_ACTIVE RESET ALARM WARNING MDSOPT1_ALARM GUID-33783965-D14C-4002-BED5-91E06B7FAF14 V1 EN Figure 163: Motor run time counter The loss of load situation is detected by LOFLPTUC1. The loss of load situation occurs, for example, if there is a damaged pump or a broken conveyor. LOFLPTUC1 BLOCK OPERATE START LOFLPTUC1_OPERATE GUID-5ACF2032-B800-40B0-BDA4-1760CE55086B V1 EN Figure 164: Loss of load The undervoltage protection PHPTUV1 offers protection against abnormal phase voltage conditions. Positive sequence undervoltage PSPTUV1 and negative sequence overvoltage NSPTOV1 protection functions are included to protect the machine against single-phasing, excessive unbalance between phases and abnormal phase order. The undervoltage protection PHPTUV1 is blocked during motor startup to prevent unwanted operation. A failure in the voltage measuring circuit can be detected by the fuse failure function. The activation can be used to block undervoltage protection functions as well as voltage based unbalance protection functions to avoid faulty tripping however that is not included in configuration by default. REM615 Application Manual 125 Section 3 REM615 standard configurations 1MRS756885 H PSPTUV1 BLOCK_PSPTUV_AND_NSPTOV BLOCK BLOCK_PSPTUV_AND_NSPTOV BLOCK BLOCK_PHPTUV BLOCK OPERATE START PSPTUV1_OPERATE PSPTUV1_START OPERATE START NSPTOV1_OPERATE NSPTOV1_START OPERATE START PHPTUV1_OPERATE PHPTUV1_START NSPTOV1 PHPTUV1 OR6 B1 B2 B3 B4 B5 B6 PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE O VOLTAGE_PROT_OPERATE GUID-4B207048-28E6-409B-8818-889C1E932446 V1 EN Figure 165: Undervoltage and sequence voltage protection function Two frequency protection stages FRPFRQ1 and FRPFRQ2 are offered. These functions are used to protect the motor against an abnormal power system frequency. FRPFRQ1 BLOCK OPERATE OPR_OFRQ OPR_UFRQ OPR_FRG START ST_OFRQ ST_UFRQ ST_FRG FRPFRQ1_OPERATE OPERATE OPR_OFRQ OPR_UFRQ OPR_FRG START ST_OFRQ ST_UFRQ ST_FRG FRPFRQ2_OPERATE FRPFRQ1_START FRPFRQ2 BLOCK FRPFRQ2_START OR FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 O FREQUENCY_OPERATE GUID-E143951F-9E4F-40D7-9361-05047152FDCB V1 EN Figure 166: 126 Frequency protection function REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H The breaker failure protection CCBRBRF1 is initiated via the START input by number of different protection functions available in the IED. The breaker failure protection function offers different operating modes associated with the circuit breaker position and the measured phase and residual currents. The breaker failure protection function has two operating outputs: TRRET and TRBU. The TRRET operate output is used for retripping its own breaker through TRPPTRC2_TRIP. The same TRRET output is also connected to the binary output X100:PO4. OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL B1 B2 B3 B4 B5 B6 O CCBRBRF1 OR6 B1 B2 B3 B4 B5 B6 OR6 O BLOCK START POSCLOSE CB_FAULT CB_FAULT_AL TRBU TRRET CCBRBRF1_TRBU CCBRBRF1_TRRET O ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE X110_BI4_CB_CLOSED GUID-DC77A295-DE9F-41D0-9AC6-73DD29DEE09E V1 EN Figure 167: Circuit breaker failure protection function Three arc protection ARCSARC1...3 stages are included as an optional function. The arc protection offers individual function blocks for three arc sensors that can be connected to the IED. Each arc protection function block has two different operation modes, with or without the phase and residual current check. Operate signal from ARCSARC1...3 are connected to both trip logic TRPPTRC1 and TRPPTRC2. If the IED has been ordered with high speed binary outputs, the individual operate signals from ARCSARC1...3, are connected to dedicated trip logic TRPPTRC3...5, The outputs of TRPPTRC3...5 are available at high speed outputs X110:HSO1, X110:HSO2 and X110:HSO3. REM615 Application Manual 127 Section 3 REM615 standard configurations 1MRS756885 H ARCSARC1 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC1_OPERATE ARCSARC1_ARC_FLT_DET ARCSARC2 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC2_OPERATE ARCSARC2_ARC_FLT_DET ARCSARC3 BLOCK REM_FLT_ARC OPR_MODE OPERATE ARC_FLT_DET ARCSARC3_OPERATE ARCSARC3_ARC_FLT_DET OR6 ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 O ARC_OPERATE GUID-74D7504C-90BF-4D7B-B59F-A2D9A4B75FD1 V1 EN TRPPTRC3 ARCSARC1_OPERATE BLOCK OPERATE RST_LKOUT ARCSARC2_OPERATE BLOCK OPERATE RST_LKOUT ARCSARC3_OPERATE BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC3_TRIP TRIP CL_LKOUT TRPPTRC4_TRIP TRIP CL_LKOUT TRPPTRC5_TRIP TRPPTRC4 TRPPTRC5 GUID-BB1144E4-6139-4795-AB29-42065417D5D3 V1 EN Figure 168: Arc protection with dedicated HSO General start and operate from all the functions are connected to pulse timer TPGAPC for setting the minimum pulse length for the outputs. 128 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_START PHIPTOC1_START DEFLPDEF1_START EFHPTOC1_START STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START B1 B2 B3 B4 B5 B6 O OR6 OR6 MNSPTOC1_START MNSPTOC2_START PREVPTOC1_START PHPTUV1_START PSPTUV1_START NSPTOV1_START B1 B2 B3 B4 B5 B6 O B1 B2 B3 B4 B5 B6 O TPGAPC1 OR6 FRPFRQ1_START FRPFRQ2_START B1 B2 B3 B4 B5 B6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT B1 B2 B3 B4 B5 B6 ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE B1 B2 B3 B4 B5 B6 FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 B3 B4 B5 B6 IN1 IN2 O OR6 OUT1 OUT2 OR6 O B1 B2 B3 B4 B5 B6 O OR6 O OR6 O OR6 O GUID-8BF8F839-6838-42BB-8BDA-C9DAD887E3A6 V1 EN Figure 169: General start and operate signals The operate signals from the protection functions are connected to the two trip logics TRPPTRC1 and TRPPTRC2. The output from TRPPTRC1 trip logic functions is available at binary output X100:PO3. The trip logic functions are provided with a lockout and latching function, event generation and the trip signal duration setting. If the lockout operation mode is required, binary input can be REM615 Application Manual 129 Section 3 REM615 standard configurations 1MRS756885 H assigned to RST_LKOUT input of the trip logic to enable external reset with a push button. Three other trip logics TRPPTRC3...4 are also available if the IED is ordered with high speed binary outputs options. OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL B1 B2 B3 B4 B5 B6 CCBRBRF1_TRRET ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 B3 B4 B5 B6 TRPPTRC1 OR6 O B1 B2 B3 B4 B5 B6 O BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC1_TRIP OR6 O OR6 O OR6 O GUID-A8968FB2-C4B5-4551-AC56-4A3000C11956 V1 EN Figure 170: 130 Trip logic TRPPTRC1 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H OR6 PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE DEFLPDEF1_OPERATE EFHPTOC1_OPERATE MNSPTOC1_OPERATE B1 B2 B3 B4 B5 B6 MNSPTOC2_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL B1 B2 B3 B4 B5 B6 CCBRBRF1_TRRET ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE B1 B2 B3 B4 B5 B6 PHPTUV1_OPERATE PSPTUV1_OPERATE NSPTOV1_OPERATE FRPFRQ1_OPERATE FRPFRQ2_OPERATE B1 B2 B3 B4 B5 B6 TRPPTRC2 OR6 O B1 B2 B3 B4 B5 B6 O BLOCK OPERATE RST_LKOUT TRIP CL_LKOUT TRPPTRC2_TRIP OR6 O OR6 O OR6 O GUID-F40DC1A8-E388-4C3B-8690-AB26B00C94D9 V1 EN Figure 171: 3.6.4.2 Trip logic TRPPTRC1 Functional diagrams for disturbance recorder The START and the OPERATE outputs from the protection stages are routed to trigger the disturbance recorder or, alternatively, only to be recorded by the disturbance recorder depending on the parameter settings. Additionally, the selected signals from different functions and few binary inputs are also connected to the disturbance recorder. REM615 Application Manual 131 Section 3 REM615 standard configurations 1MRS756885 H RDRE1 OR DEFLPDEF1_OPERATE EFHPTOC1_OPERATE B1 B2 O OR MNSPTOC1_OPERATE MNSPTOC2_OPERATE B1 B2 ARCSARC1_ARC_FLT_DET ARCSARC2_ARC_FLT_DET ARCSARC3_ARC_FLT_DET B1 B2 B3 B4 B5 B6 OR6 PHLPTOC1_START PHIPTOC1_START DEFLPDEF1_START EFHPTOC1_START MPTTR1_ALARM MPTTR1_BLK_RESTART ESMGAPC1_ST_EMERG_ENA STTPMSU1_MOT_STARTUP STTPMSU1_LOCK_START MNSPTOC1_START MNSPTOC1_BLK_RESTART MNSPTOC2_START MNSPTOC2_BLK_RESTART PREVPTOC1_START PHPTUV1_START PSPTUV1_START NSPTOV1_START FRPFRQ1_START FRPFRQ2_START CCBRBRF1_TRRET CCBRBRF1_TRBU PHLPTOC1_OPERATE PHIPTOC1_OPERATE JAMPTOC1_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE MPTTR1_OPERATE PHPTUV1_OPERATE O PSPTUV1_OPERATE NSPTOV1_OPERATE FRPFRQ1_OPERATE FRPFRQ2_OPERATE X110_BI1_PLUG_OUT X110_BI2_SPRING_DISCHARGED X110_BI4_CB_CLOSED X110_BI3_CB_OPENED STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL CCRDIF1_FAIL O ARCSARC1_OPERATE ARCSARC2_OPERATE ARCSARC3_OPERATE C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 TRIGGERED GUID-879FC5EA-4355-4D43-810B-FE93224E9543 V1 EN Figure 172: 3.6.4.3 Disturbance recorder Functional diagrams for condition monitoring CCRDIF detects failures in the current measuring circuits. When a failure is detected, it can be used to block the current protection functions that measures the calculated sequence component currents to avoid unnecessary operation. However, the BLOCK input signal is not connected in the configuration. 132 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H CCRDIF1 BLOCK FAIL ALARM CCRDIF1_FAIL CCRDIF1_ALARM GUID-9DE44742-C3E8-4991-A4E5-DBAACADC6F5F V1 EN Figure 173: Current circuit supervision function The circuit breaker condition monitoring function SSCBR1 supervises the switch status based on the connected binary input information and the measured current levels. SSCBR1 introduces various supervision methods. Set the parameters for SSCBR1 properly. SSCBR1 BLOCK POSOPEN POSCLOSE OPEN_CB_EXE CLOSE_CB_EXE PRES_ALM_IN PRES_LO_IN SPR_CHR_ST SPR_CHR RST_IPOW RST_CB_WEAR RST_TRV_T RST_SPR_T X110_BI3_CB_OPENED X110_BI4_CB_CLOSED CB_OPEN_COMMAND CB_CLOSE_COMMAND X110_BI2_SPRING_DISCHARGED CB_SPRING_CHARGED TRV_T_OP_ALM TRV_T_CL_ALM SPR_CHR_ALM OPR_ALM OPR_LO IPOW_ALM IPOW_LO CB_LIFE_ALM MON_ALM PRES_ALM PRES_LO OPENPOS INVALIDPOS CLOSEPOS SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO GUID-7BDBBD2B-C3E7-4ADD-BFFC-A54306576638 V1 EN Figure 174: Circuit breaker condition monitoring function OR6 SSCBR1_TRV_T_OP_ALM SSCBR1_TRV_T_CL_ALM SSCBR1_SPR_CHR_ALM SSCBR1_OPR_ALM SSCBR1_OPR_LO SSCBR1_IPOW_ALM B1 B2 B3 B4 B5 B6 SSCBR1_IPOW_LO SSCBR1_CB_LIFE_ALM SSCBR1_MON_ALM SSCBR1_PRES_ALM SSCBR1_PRES_LO B1 B2 B3 B4 B5 B6 O OR B1 B2 O SSCBR1_ALARMS OR6 O GUID-AEDC3866-D18C-4021-880A-79B9FD1FBD7E V1 EN Figure 175: Logic for circuit breaker monitoring alarm NOT X110_BI2_SPRING_DISCHARGED IN OUT CB_SPRING_CHARGED GUID-B4FCFACE-B1B4-45A7-9747-2F6568D998CC V1 EN Figure 176: Logic for start of circuit breaker spring charging Two separate trip circuit supervision functions are included: TCSSCBR1 for power output X100:PO3 for Master Trip and TCSSCBR2 for power output X100:PO4 for circuit breaker closing. The trip circuit supervision TCSSCRB1 is blocked by both the Master Trips TRPPTRC1 and TRPPTRC2 and the binary input X110:BI1 indicating IED plug out. The trip circuit supervision TCSSCBR2 is blocked by the REM615 Application Manual 133 Section 3 REM615 standard configurations 1MRS756885 H circuit breaker closing signal or by the binary input X110:BI1 indicating IED plug out. It is assumed that there is external resistor in the circuit breaker tripping coil circuit connected in parallel with the circuit breaker normally open auxiliary contact. Set the parameters for TCSSCBR1 properly. OR6 X110_BI1_PLUG_OUT TRPPTRC1_TRIP TRPPTRC2_TRIP B1 B2 B3 B4 B5 B6 X110_BI4_CB_CLOSED X110_BI1_PLUG_OUT B1 B2 TCSSCBR1 O BLOCK O BLOCK OR ALARM TCSSCBR1_ALARM ALARM TCSSCBR2_ALARM TCSSCBR2 OR TCSSCBR1_ALARM TCSSCBR2_ALARM B1 B2 O TCSSCBR_ALARM GUID-14A1145B-D426-4D05-8DE7-1BA4F3AEA97B V1 EN Figure 177: 3.6.4.4 Trip circuit supervision function Functional diagrams for control and interlocking Two types of disconnector and earthing switch function blocks are available. DCSXSWI1...3 and ESSXSWI1...2 are status only type, and DCXSWI1...2 and ESXSWI1 are controllable type. By default, the status only blocks are connected in standard configuration. The disconnector (CB truck) and line side earthing switch status information is connected to DCSXSWI1 and ESSXSI1. The configuration also includes closed enable interlocking logic for disconnector and earthing switch. These signals are available for binary outputs X100:SO1 and X100:SO2. Any additional signals required by the application can be connected for enable operation with earthing switch. 134 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H DCSXSWI1 X110_BI5_CB_TRUCK_IN_TEST X110_BI6_CB_TRUCK_IN_SERVICE POSOPEN POSCLOSE OPENPOS CLOSEPOS OKPOS DCSXSWI1_OKPOS AND6 CBXCBR1_OPENPOS ESSXSWI1_OPENPOS B1 B2 B3 B4 B5 B6 O DC1_CLOSE_ENABLE ESSXSWI1 X110_BI7_ES1_OPENED X110_BI8_ES1_CLOSED POSOPEN POSCLOSE OPENPOS CLOSEPOS OKPOS ESSXSWI1_OPENPOS OR6 X110_BI1_PLUG_OUT X110_BI5_CB_TRUCK_IN_TEST B1 B2 B3 B4 B5 B6 O ES1_CLOSE_ENABLE GUID-5159BE3C-2B41-4E80-BF89-6CC0B48DEBCB V1 EN Figure 178: Disconnector and earth-switch control logic The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The input can be activated by the configuration logic, which is a combination of the disconnector or breaker truck and earth-switch position status, status of the trip logics, gas pressure alarm and circuit-breaker spring charging status. The OKPOS output from DCSXSWI defines if the disconnector or breaker truck is either open (in test position) or close (in service position). This output, together with the open earth-switch and non-active trip signals, spring charged status and nonactive trip circuit supervision alarm, activates the close-enable signal to the circuit breaker control function block. The open operation for circuit breaker is always enabled. CBXCBR1 X110_BI3_CB_OPENED X110_BI4_CB_CLOSED TRUE CBXCBR1_ENA_CLOSE FALSE RESTART_INHIBIT CBXBCR1_AU_OPEN CBXCBR1_AU_CLOSE POSOPEN POSCLOSE ENA_OPEN ENA_CLOSE BLK_OPEN BLK_CLOSE AU_OPEN AU_CLOSE ITL_BYPASS SELECTED EXE_OP EXE_CL OPENPOS CLOSEPOS OKPOS OPEN_ENAD CLOSE_ENAD CBXCBR1_EXE_OP CBXCBR1_EXE_CL CBXCBR1_OPENPOS GUID-112B8BEF-3DE2-4620-91D4-98CFD95C59FF V1 EN Figure 179: Circuit breaker control logic: Circuit breaker 1 Any additional signals required by the application can be connected for opening and closing of circuit breaker. REM615 Application Manual 135 Section 3 REM615 standard configurations 1MRS756885 H OR B1 B2 CBXCBR1_EXE_CL O CB_CLOSE_COMMAND GUID-A57F7ECC-A14F-4F14-9AD7-80245D4233DE V1 EN Figure 180: Circuit breaker control logic: Signal for closing of circuit breaker 1 OR6 B1 B2 B3 B4 B5 B6 TRPPTRC1_TRIP TRPPTRC2_TRIP CBXCBR1_EXE_OP O CB_OPEN_COMMAND GUID-FABEBF90-0AD3-4B47-968D-29E718BECB64 V1 EN Figure 181: Circuit breaker control logic: Signal for opening of circuit breaker 1 NOT TRPPTRC1_TRIP IN X110_BI2_SPRING_DISCHARGED IN TRPPTRC2_TRIP IN AND6 OUT B1 B2 B3 B4 B5 B6 NOT O CBXCBR1_ENA_CLOSE OUT NOT OUT DCSXSWI1_OKPOS ESSXSWI1_OPENPOS TCSSCBR_ALARM GUID-235A0C52-F1E8-49B0-8A01-A984A1CFDC85 V1 EN Figure 182: Circuit breaker close enable logic Connect the higher-priority conditions before ending the closing of circuit breaker. This condition cannot be bypassed with bypass feature of the function. OR6 B1 B2 B3 B4 B5 B6 MPTTR1_BLK_RESTART END_OF_REMANENCE_TIME TRPPTRC1_TRIP TRPPTRC2_TRIP OR6 STTPMSU1_LOCK_START MNSPTOC1_BLK_RESTART MNSPTOC2_BLK_RESTART B1 B2 B3 B4 B5 B6 O RESTART_INHIBIT O GUID-D509B766-516A-4743-AC43-0FFB47BED5B5 V1 EN Figure 183: Circuit breaker close blocking logic When the motor restart is inhibited, the BLK_CLOSE input is activated and the circuit breaker is not closed. When all conditions of the circuit breaker closing are met, the CLOSE_ENAD output of the CBXCBR1 is activated and the X100:PO1 output is closed. The configuration also includes restart inhibit. The restart inhibit is activated under various conditions. 136 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H • • • • • An active trip command Motor startup supervision has issued lockout Motor unbalance function has issued restart blocking Thermal protection has issued blocked restart Time during which remanence voltage is present The configuration includes logic for generating circuit breaker external closing and opening command with the IED in local or remote mode. Check the logic for the external circuit breaker closing command and modify it according to the application. Connect any additional signal applicable for the configuration for closing and opening of circuit breaker in local or remote mode. AND CONTROL_LOCAL FALSE B1 B2 O OR B1 B2 AND CONTROL_REMOTE FALSE B1 B2 O CBXCBR1_AU_CLOSE O GUID-EC0971B6-4978-4C57-9FDE-FCCE23F09E45 V1 EN Figure 184: External closing command for circuit breaker AND CONTROL_LOCAL FALSE B1 B2 O OR B1 B2 AND CONTROL_REMOTE FALSE B1 B2 O CBXBCR1_AU_OPEN O GUID-623D1BE0-E501-4C89-A5C3-9DD1F44C8516 V1 EN Figure 185: 3.6.4.5 External opening command for circuit breaker Functional diagrams for measurement functions The phase current inputs to the IED are measured by the three-phase current measurement function CMMXU1. The three-phase current input is connected to the X131, X132 and X133 card in the back panel for the three-phases. The sequence current measurement CSMSQI1 measures the sequence current and the residual current measurement RESCMMXU1 measures the residual current. The residual current input is connected to the X130 card in the back panel. The three-phase bus side phase voltage inputs to the IED are measured by the voltage measurement function VMMXU1 respectively. The three-phase current input is connected to the X131, X132 and X133 card in the back panel for the three- REM615 Application Manual 137 Section 3 REM615 standard configurations 1MRS756885 H phases. The sequence voltage measurement VSMSQI1 measures the sequence voltage. The measurements can be seen in the LHMI and they are available under the measurement option in the menu selection. Based on the settings, the function blocks can generate low alarm or warning and high alarm or warning signals for the measured current values. The frequency measurement FMMXU1 of the power system and the three-phase power measurement PEMMXU1 are available. The load profile function LDPMSTA1 is included in the measurements sheet. LDPMSTA1 offers the ability to observe the loading history of the corresponding feeder. CMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-D7982B6C-1154-407A-9D00-AB805A41251F V1 EN Figure 186: Current measurement: Three-phase current measurement CSMSQI1 GUID-F200ED57-7F7C-4A3F-8683-16069D3FED0A V1 EN Figure 187: Current measurement: Sequence current measurements RESCMMXU1 BLOCK HIGH_ALARM HIGH_WARN GUID-8033A0A3-4337-4658-8C4F-C9BB43C71386 V1 EN Figure 188: Current measurement: Residual current measurements VMMXU1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM GUID-17FD1816-A1A0-4942-8601-41B9E820A8DE V1 EN Figure 189: Voltage measurement: Three-phase voltage measurement VSMSQI1 GUID-A9EFD885-8A1A-4C2D-B6E7-61CE8355C9DC V1 EN Figure 190: Voltage measurement: Sequence voltage measurement FMMXU1 GUID-DDFBF72C-8C1C-4B01-A2A0-1B74C90BC3D1 V1 EN Figure 191: 138 Other measurement: Frequency measurement REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H PEMMXU1 RSTACM GUID-ED19EC38-ECB8-4ACD-9246-4E7A5AA4A90C V1 EN Figure 192: Other measurement: Three-phase power and energy measurement FLTMSTA1 BLOCK CB_CLRD GUID-642C92D1-8B08-4148-BEA9-7BD2B8B8B36D V1 EN Figure 193: Other measurement: Data monitoring LDPMSTA1 RSTMEM MEM_WARN MEM_ALARM GUID-580EA1D1-4F0F-4D4D-8788-D404ECFA40D8 V1 EN Figure 194: REM615 Application Manual Other measurement: Load profile record 139 Section 3 REM615 standard configurations 3.6.4.6 1MRS756885 H Functional diagrams for I/O and alarm LEDs OR X110 (BIO).X110-Input 1 B1 B2 O X110_BI1_PLUG_OUT O X110_BI2_SPRING_DISCHARGED O X110_BI3_CB_OPENED O X110_BI4_CB_CLOSED O X110_BI5_CB_TRUCK_IN_TEST O X110_BI6_CB_TRUCK_IN_SERVICE O X110_BI7_ES1_OPENED O X110_BI8_ES1_CLOSED X110 (BIO-H).X110-Input 1 OR X110 (BIO).X110-Input 2 B1 B2 X110 (BIO-H).X110-Input 2 OR X110 (BIO).X110-Input 3 B1 B2 X110 (BIO-H).X110-Input 3 OR X110 (BIO).X110-Input 4 B1 B2 X110 (BIO-H).X110-Input 4 OR X110 (BIO).X110-Input 5 B1 B2 X110 (BIO-H).X110-Input 5 OR X110 (BIO).X110-Input 6 B1 B2 X110 (BIO-H).X110-Input 6 OR X110 (BIO).X110-Input 7 B1 B2 X110 (BIO-H).X110-Input 7 OR X110 (BIO).X110-Input 8 B1 B2 X110 (BIO-H).X110-Input 8 GUID-F7E38B7C-25FA-414E-A8D1-E3589B09D8B5 V1 EN Figure 195: 140 Binary inputs - X110 terminal block REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H CBXCBR1_ENA_CLOSE X100 (PSM).X100-PO1 CB_CLOSE_COMMAND X100 (PSM).X100-PO2 DC1_CLOSE_ENABLE X100 (PSM).X100-SO1 ES1_CLOSE_ENABLE X100 (PSM).X100-SO2 CB_OPEN_COMMAND X100 (PSM).X100-PO3 CCBRBRF1_TRRET X100 (PSM).X100-PO4 GUID-C087FF9C-A233-42B9-AAEB-7FFFDD0AAC53 V1 EN Figure 196: Binary outputs - X100 terminal block TRPPTRC3_TRIP X110 (BIO-H).X110-HSO1 TRPPTRC4_TRIP X110 (BIO-H).X110-HSO2 TRPPTRC5_TRIP X110 (BIO-H).X110-HSO3 GUID-2978537E-53FA-4CF8-9CFE-20E11C2E0C11 V1 EN Figure 197: REM615 Application Manual Binary outputs - X110 terminal block 141 Section 3 REM615 standard configurations 1MRS756885 H LED1 CBXCBR1_ENA_CLOSE OK ALARM RESET PHxPTOC_OPERATE OK ALARM RESET LED2 LED3 OR B1 B2 DEFLPDEF1_OPERATE EFHPTOC1_OPERATE O OK ALARM RESET LED4 OK ALARM RESET LOFLPTUC1_OPERATE OR6 PHLPTOC1_OPERATE JAMPTOC1_OPERATE MNSPTOC1_OPERATE MNSPTOC2_OPERATE PHPTUV1_OPERATE PSPTUV1_OPERATE B1 B2 B3 B4 B5 B6 NSPTOV1_OPERATE PREVPTOC1_OPERATE LOFLPTUC1_OPERATE STTPMSU1_OPR_IIT STTPMSU1_OPR_STALL B1 B2 B3 B4 B5 B6 LED5 OR6 O B1 B2 B3 B4 B5 B6 O OK ALARM RESET OR6 O FRPFRQ_OPERATE GUID-1435607E-79DC-4F93-958D-B77FA21A15DA V1 EN 142 REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H LED6 OK ALARM RESET LED7 OK ALARM RESET MPTTR1_OPERATE LED8 OR VOLTAGE_PROT_OPERATE FRPFRQ1_OPERATE B1 B2 O OK ALARM RESET O OK ALARM RESET O OK ALARM RESET LED9 OR6 TCSSCBR_ALARM MDSOPT1_ALARM CCRDIF1_ALARM B1 B2 B3 B4 B5 B6 LED10 OR CB_OPEN_COMMAND SSCBR1_ALARMS B1 B2 LED11 OK ALARM RESET GUID-FDAD7121-C008-489C-83AB-A14FDF29EB11 V1 EN Figure 198: 3.6.4.7 Default LED connections Functional diagrams for other timer logics The configuration also includes voltage operate, motor startup and thermal alarm, blocking logic for phase under voltage protection, blocking logic for phase revesal and negative sequence overcurrent protection and logic for remanence voltage. The restart inhibit is activated for a set period when a circuit breaker is in open state. This is called remanence voltage protection where the motor has damping remanence voltage after the opening of a circuit breaker. Re-closing after a short period of time can lead to stress for the machine and other apparatus. The remanence voltage protection waiting time can be set by a timer function TPSGAPC1. REM615 Application Manual 143 Section 3 REM615 standard configurations 1MRS756885 H TPGAPC2 IN1 IN2 STTPMSU1_MOT_STARTUP MPTTR1_ALARM OUT1 OUT2 MOTOR_STARTUP_PULSE THERMAL_ALARM_PULSE GUID-3F7FED3B-5D49-49DA-9430-30B325807B95 V1 EN Figure 199: Timer logic for motor startup and thermal alarm TPGAPC3 VOLTAGE_PROT_OPERATE IN1 IN2 OUT1 OUT2 VOLTAGE_PROT_OPERATE_PULSE GUID-4C128D34-EB88-474A-AB5B-C478756072C5 V1 EN Figure 200: Timer logic for voltage protection operate alarm Add the signals for blocking phase undervoltage protection. OR6 B1 B2 B3 B4 B5 B6 STTPMSU1_MOT_STARTUP O BLOCK_PHPTUV GUID-C7AC0C98-9430-4D3F-8FC7-FB469B8981AE V1 EN Figure 201: Blocking logic for phase undervotlage and sequence voltage protection Add the signals for blocking phase reversal and negative sequence overcurrent protection. OR6 CCRDIF1_FAIL B1 B2 B3 B4 B5 B6 O BLOCK_MNSPTOC_AND_PREVPTOC GUID-CE75CC23-EF1C-42D2-991A-A09E0AC32FE0 V1 EN Figure 202: Blocking logic for phase reversal and negative sequence overcurrent protection TPSGAPC1 CB_OPEN_COMMAND IN1 IN2 OUT1 OUT2 END_OF_REMANENCE_TIME GUID-4FDEAF07-18C7-4235-886F-2867748D6F78 V1 EN Figure 203: 144 Timer logic for remanence voltage to disappear REM615 Application Manual Section 3 REM615 standard configurations 1MRS756885 H 3.6.4.8 Other functions The configuration includes few instances of multi-purpose protection function MAPGAPC and different types of timers and control functions. These functions are not included in application configuration but they can be added based on the system requirements. REM615 Application Manual 145 146 Section 4 Requirements for measurement transformers 1MRS756885 H Section 4 Requirements for measurement transformers 4.1 Current transformers 4.1.1 Current transformer requirements for non-directional overcurrent protection For reliable and correct operation of the overcurrent protection, the CT has to be chosen carefully. The distortion of the secondary current of a saturated CT may endanger the operation, selectivity, and co-ordination of protection. However, when the CT is correctly selected, a fast and reliable short circuit protection can be enabled. The selection of a CT depends not only on the CT specifications but also on the network fault current magnitude, desired protection objectives, and the actual CT burden. The protection settings of the IED should be defined in accordance with the CT performance as well as other factors. 4.1.1.1 Current transformer accuracy class and accuracy limit factor The rated accuracy limit factor (Fn) is the ratio of the rated accuracy limit primary current to the rated primary current. For example, a protective current transformer of type 5P10 has the accuracy class 5P and the accuracy limit factor 10. For protective current transformers, the accuracy class is designed by the highest permissible percentage composite error at the rated accuracy limit primary current prescribed for the accuracy class concerned, followed by the letter "P" (meaning protection). Table 35: Limits of errors according to IEC 60044-1 for protective current transformers Accuracy class Current error at rated primary current (%) Phase displacement at rated primary current minutes centiradians Composite error at rated accuracy limit primary current (%) 5P ±1 ±60 ±1.8 5 10P ±3 - - 10 The accuracy classes 5P and 10P are both suitable for non-directional overcurrent protection. The 5P class provides a better accuracy. This should be noted also if there are accuracy requirements for the metering functions (current metering, power metering, and so on) of the IED. REM615 Application Manual 147 Section 4 Requirements for measurement transformers 1MRS756885 H The CT accuracy primary limit current describes the highest fault current magnitude at which the CT fulfils the specified accuracy. Beyond this level, the secondary current of the CT is distorted and it might have severe effects on the performance of the protection IED. In practise, the actual accuracy limit factor (Fa) differs from the rated accuracy limit factor (Fn) and is proportional to the ratio of the rated CT burden and the actual CT burden. The actual accuracy limit factor is calculated using the formula: Fa ≈ Fn × Sin + Sn Sin + S A071141 V1 EN 4.1.1.2 Fn the accuracy limit factor with the nominal external burden Sn Sin the internal secondary burden of the CT S the actual external burden Non-directional overcurrent protection The current transformer selection Non-directional overcurrent protection does not set high requirements on the accuracy class or on the actual accuracy limit factor (Fa) of the CTs. It is, however, recommended to select a CT with Fa of at least 20. The nominal primary current I1n should be chosen in such a way that the thermal and dynamic strength of the current measuring input of the IED is not exceeded. This is always fulfilled when I1n > Ikmax / 100, Ikmax is the highest fault current. The saturation of the CT protects the measuring circuit and the current input of the IED. For that reason, in practice, even a few times smaller nominal primary current can be used than given by the formula. Recommended start current settings If Ikmin is the lowest primary current at which the highest set overcurrent stage is to operate, the start current should be set using the formula: Current start value < 0.7 x (Ikmin / I1n) I1n is the nominal primary current of the CT. 148 REM615 Application Manual 1MRS756885 H Section 4 Requirements for measurement transformers The factor 0.7 takes into account the protection IED inaccuracy, current transformer errors, and imperfections of the short circuit calculations. The adequate performance of the CT should be checked when the setting of the high set stage overcurrent protection is defined. The operate time delay caused by the CT saturation is typically small enough when the overcurrent setting is noticeably lower than Fa. When defining the setting values for the low set stages, the saturation of the CT does not need to be taken into account and the start current setting is simply according to the formula. Delay in operation caused by saturation of current transformers The saturation of CT may cause a delayed IED operation. To ensure the time selectivity, the delay must be taken into account when setting the operate times of successive IEDs. With definite time mode of operation, the saturation of CT may cause a delay that is as long as the time the constant of the DC component of the fault current, when the current is only slightly higher than the starting current. This depends on the accuracy limit factor of the CT, on the remanence flux of the core of the CT, and on the operate time setting. With inverse time mode of operation, the delay should always be considered as being as long as the time constant of the DC component. With inverse time mode of operation and when the high-set stages are not used, the AC component of the fault current should not saturate the CT less than 20 times the starting current. Otherwise, the inverse operation time can be further prolonged. Therefore, the accuracy limit factor Fa should be chosen using the formula: Fa > 20*Current start value / I1n The Current start value is the primary start current setting of the IED. 4.1.1.3 Example for non-directional overcurrent protection The following figure describes a typical medium voltage feeder. The protection is implemented as three-stage definite time non-directional overcurrent protection. REM615 Application Manual 149 Section 4 Requirements for measurement transformers 1MRS756885 H A071142 V1 EN Figure 204: Example of three-stage overcurrent protection The maximum three-phase fault current is 41.7 kA and the minimum three-phase short circuit current is 22.8 kA. The actual accuracy limit factor of the CT is calculated to be 59. The start current setting for low-set stage (3I>) is selected to be about twice the nominal current of the cable. The operate time is selected so that it is selective with the next IED (not visible in the figure above). The settings for the high-set stage and instantaneous stage are defined also so that grading is ensured with the downstream protection. In addition, the start current settings have to be defined so that the IED operates with the minimum fault current and it does not operate with the maximum load current. The settings for all three stages are as in the figure above. For the application point of view, the suitable setting for instantaneous stage (I>>>) in this example is 3 500 A (5.83 x I2n). For the CT characteristics point of view, the criteria given by the current transformer selection formula is fulfilled and also the IED setting is considerably below the Fa. In this application, the CT rated burden could have been selected much lower than 10 VA for economical reasons. 150 REM615 Application Manual Section 5 IED physical connections 1MRS756885 H Section 5 IED physical connections 5.1 Inputs 5.1.1 Energizing inputs 5.1.1.1 Phase currents The IED can also be used in single or two-phase applications by leaving one or two energizing inputs unoccupied. However, at least terminals X120/7-8 must be connected. Table 36: 5.1.1.2 Terminal Description X120-7, 8 IL1 X120-9, 10 IL2 X120-11, 12 IL3 Residual current Table 37: Description X120-13, 14 Io Residual current input included in configuration D Terminal Description X130-1, 2 Io Phase voltages Table 39: REM615 Application Manual Residual current input included in configurations A, B and C Terminal Table 38: 5.1.1.3 Phase current inputs included in configurations A, B and C Phase voltage inputs included in configuration B Terminal Description X120-1,2 U1 X120-3,4 U2 X120-5,6 U3 151 Section 5 IED physical connections Table 40: 5.1.1.4 Description X130-11,12 U1 X130-13,14 U2 X130-15,16 U3 Residual voltage Residual voltage input included in configuration C Terminal Description X130-17, 18 Uo Sensor inputs Table 42: 5.1.2 Phase voltage inputs included in configuration C Terminal Table 41: 5.1.1.5 1MRS756885 H Combi sensor inputs included in configuration D Terminal Description X131 IL1 U1 X132 IL2 U2 X133 IL3 U3 RTD/mA inputs RTD/mA inputs are optional for configurations A and B. Table 43: RTD/mA inputs Terminal Description X130-1 mA1 (AI1), + X130-2 mA1 (AI1), - X130-3 mA2 (AI2), + X130-4 mA2 (AI2), - X130-5 RTD1 (AI3), + X130-6 RTD1 (AI3), - X130-7 RTD2 (AI4), + X130-8 RTD2 (AI4), - X130-9 RTD3 (AI5), + X130-10 RTD3 (AI5), - X130-11 Common1) X130-12 Common2) Table continues on next page 152 REM615 Application Manual Section 5 IED physical connections 1MRS756885 H Terminal Description X130-13 RTD4 (AI6), + X130-14 RTD4 (AI6), - X130-15 RTD5 (AI7), + X130-16 RTD5 (AI7), - X130-17 RTD6 (AI8), + X130-18 RTD6 (AI8), - 1) Common ground for RTD channels 1-3 2) Common ground for RTD channels 4-6 5.1.3 Auxiliary supply voltage input The auxiliary voltage of the IED is connected to terminals X100/1-2. At DC supply, the positive lead is connected to terminal X100-1. The permitted auxiliary voltage range (AC/DC or DC) is marked on the top of the LHMI of the IED. Table 44: 5.1.4 Auxiliary voltage supply Terminal Description X100-1 + Input X100-2 - Input Binary inputs The binary inputs can be used, for example, to generate a blocking signal, to unlatch output contacts, to trigger the disturbance recorder or for remote control of IED settings. Binary inputs of slot X110 are available with configurations B, C and D and optional for A. Table 45: Binary input terminals X110-1...13 with BIO0005 module Terminal Description X110-1 BI1, + X110-2 BI1, - X110-3 BI2, + X110-4 BI2, - X110-5 BI3, + X110-6 BI3, - X110-6 BI4, - X110-7 BI4, + X110-8 BI5, + X110-9 BI5, - X110-9 BI6, - Table continues on next page REM615 Application Manual 153 Section 5 IED physical connections 1MRS756885 H Terminal Description X110-10 BI6, + X110-11 BI7, + X110-12 BI7, - X110-12 BI8, - X110-13 BI8, + Table 46: Binary input terminals X110-1...10 with BIO0007 module Terminal Description X110-1 BI1, + X110-5 BI1, - X110-2 BI2, + X110-5 BI2, - X110-3 BI3, + X110-5 BI3, - X110-4 BI4, + X110-5 BI4, - X110-6 BI5, + X110-10 BI5, - X110-7 BI6, + X110-10 BI6, - X110-8 BI7, + X110-10 BI7, - X110-9 BI8, + X110-10 BI8, - Binary inputs of slot X120 are available with configurations A and C. Table 47: Binary input terminals X120-1...6 Terminal Description X120-1 BI1, + X120-2 BI1, - X120-3 BI2, + X120-2 BI2, - X120-4 BI3, + X120-2 BI3, - X120-5 BI4, + X120-6 BI4, - Binary inputs of slot X130 are optional for configuration B. 154 REM615 Application Manual Section 5 IED physical connections 1MRS756885 H Table 48: Binary input terminals X130-1...9 Terminal Description X130-1 BI1, + X130-2 BI1, - X130-2 BI2, - X130-3 BI2, + X130-4 BI3, + X130-5 BI3, - X130-5 BI4, - X130-6 BI4, + X130-7 BI5, + X130-8 BI5, - X130-8 BI6, - X130-9 BI6, + Binary inputs of slot X130 are available with configuration C. Table 49: 5.1.5 Binary input terminals X130-1...8 with AIM0006 module Terminal Description X130-1 BI1, + X130-2 BI1, - X130-3 BI2, + X130-4 BI2, - X130-5 BI3, + X130-6 BI3, - X130-7 BI4, + X130-8 BI4, - Optional light sensor inputs If the IED is provided with the optional communication module with light sensor inputs, the pre-manufactured lens-sensor fibres are connected to inputs X13, X14 and X15, see the terminal diagrams.For further information, see arc protection. The IED is provided with connection sockets X13, X14 and X15 only if the optional communication module with light sensor inputs has been installed. If the arc protection option is selected when ordering an IED, the light sensor inputs are included in the communication module. REM615 Application Manual 155 Section 5 IED physical connections Table 50: 1MRS756885 H Light sensor input connectors Terminal Description X13 Input Light sensor 1 X14 Input Light sensor 2 X15 Input Light sensor 3 5.2 Outputs 5.2.1 Outputs for tripping and controlling Output contacts PO1, PO2, PO3 and PO4 are heavy-duty trip contacts capable of controlling most circuit breakers. On delivery from the factory, the trip signals from all the protection stages are routed to PO3 and PO4. Table 51: 5.2.2 Output contacts Terminal Description X100-6 PO1, NO X100-7 PO1, NO X100-8 PO2, NO X100-9 PO2, NO X100-15 PO3, NO (TCS resistor) X100-16 PO3, NO X100-17 PO3, NO X100-18 PO3 (TCS1 input), NO X100-19 PO3 (TCS1 input), NO X100-20 PO4, NO (TCS resistor) X100-21 PO4, NO X100-22 PO4, NO X100-23 PO4 (TCS2 input), NO X100-24 PO4 (TCS2 input), NO Outputs for signalling SO output contacts can be used for signalling on start and tripping of the IEDOn delivery from the factory, the start and alarm signals from all the protection stages are routed to signalling outputs. 156 REM615 Application Manual Section 5 IED physical connections 1MRS756885 H Table 52: Output contacts X100-10...14 Terminal Description X100-10 SO1, common X100-11 SO1, NC X100-12 SO1, NO X100-13 SO2, NO X100-14 SO2, NO Output contacts of slot X110 are optional for configuration A. Table 53: Output contacts X110-14...24 with BIO0005 Terminal Description X110-14 SO1, common X110-15 SO1, NO X110-16 SO1, NC X110-17 SO2, common X110-18 SO2, NO X110-19 SO2, NC X110-20 SO3, common X110-21 SO3, NO X110-22 SO3, NC X110-23 SO4, common X110-24 SO4, NO Table 54: Optional High-speed output contacts X110-15…24 with BIO0007 Terminal Description X110-15 HSO1, NO X110-16 HSO1, NO X110-19 HSO2, NO X110-20 HSO2, NO X110-23 HSO3, NO X110-24 HSO3, NO Output contacts of slot X130 are available in the optional BIO module (BIOB02A). Table 55: Output contacts X130-10...18 Terminal Description X130-10 SO1, common X130-11 SO1, NO X130-12 SO1, NC Table continues on next page REM615 Application Manual 157 Section 5 IED physical connections 5.2.3 1MRS756885 H Terminal Description X130-13 SO2, common X130-14 SO2, NO X130-15 SO2, NC X130-16 SO3, common X130-17 SO3, NO X130-18 SO3, NC IRF The IRF contact functions as an output contact for the self-supervision system of the protection IED. Under normal operating conditions, the IED is energized and the contact is closed (X100/3-5). When a fault is detected by the self-supervision system or the auxiliary voltage is disconnected, the output contact drops off and the contact closes (X100/3-4). Table 56: 158 IRF contact Terminal Description X100-3 IRF, common X100-4 Closed; IRF, or Uaux disconnected X100-5 Closed; no IRF, and Uaux connected REM615 Application Manual Section 6 Glossary 1MRS756885 H Section 6 REM615 Application Manual Glossary 615 series Series of numerical IEDs for low-end protection and supervision applications of utility substations, and industrial switchgear and equipment AI Analog input ASCII American Standard Code for Information Interchange BI Binary input BIO Binary input and output BO Binary output CB Circuit breaker CT Current transformer DNP3 A distributed network protocol originally developed by Westronic. The DNP3 Users Group has the ownership of the protocol and assumes responsibility for its evolution. DPC Double-point control EMC Electromagnetic compatibility Ethernet A standard for connecting a family of frame-based computer networking technologies into a LAN FIFO First in, first out FTP File transfer protocol GOOSE Generic Object-Oriented Substation Event HMI Human-machine interface HSO High-speed output HSR High-availability seamless redundancy I/O Input/output IEC International Electrotechnical Commission IEC 60870-5-103 1. Communication standard for protective equipment 2. A serial master/slave protocol for point-to-point communication IEC 61850 International standard for substation communication and modeling IEC 61850-8-1 A communication protocol based on the IEC 61850 standard series 159 Section 6 Glossary 1MRS756885 H IED Intelligent electronic device IP address A set of four numbers between 0 and 255, separated by periods. Each server connected to the Internet is assigned a unique IP address that specifies the location for the TCP/IP protocol. IRIG-B Inter-Range Instrumentation Group's time code format B LAN Local area network LC Connector type for glass fibre cable LCD Liquid crystal display LE Light Edition LED Light-emitting diode LHMI Local human-machine interface MAC Media access control MCB Miniature circuit breaker MMS 1. Manufacturing message specification 2. Metering management system Modbus A serial communication protocol developed by the Modicon company in 1979. Originally used for communication in PLCs and RTU devices. Modbus TCP/IP Modbus RTU protocol which uses TCP/IP and Ethernet to carry data between devices PCM600 Protection and Control IED Manager PO Power output PRP Parallel redundancy protocol PTP Precision Time Protocol REM615 Motor protection and control IED RIO600 Remote I/O unit RJ-45 Galvanic connector type RSTP Rapid spanning tree protocol RTD Resistance temperature detector RTU Remote terminal unit SAN Singly attached node Single-line diagram Simplified notation for representing a three-phase power system. Instead of representing each of three phases with a separate line or terminal, only one conductor is represented. 160 REM615 Application Manual Section 6 Glossary 1MRS756885 H REM615 Application Manual SLD Single-line diagram SMV Sampled measured values SNTP Simple Network Time Protocol SO Signal output TCS Trip-circuit supervision VT Voltage transformer WAN Wide area network WHMI Web human-machine interface 161 162 163 ABB Oy Medium Voltage Products, Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 Fax +358 10 22 41094 ABB Limited Distribution Automation Maneja Vadodara 390013, India Phone +91 265 2604032 Fax +91 265 2638922 www.abb.com/substationautomation 1MRS756885 H © Copyright 2014 ABB. All rights reserved. Contact us
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