SINUMERIK 810 GA3
SINUMERIK 820 GA3
Software Version 3
Interface Description
Part 1: Signals
Planning Guide
Manufacturer Documentation
01.93 Edition
SINUMERIK 810/820, Basic Version 3 (GA 3)
General Documentation
810T
820T
SINUMERIK
810 / 820
810M
820M
810T
820T
810M
820M
Accessories
SINUMERIK
SINUMERIK
SINUMERIK
SINUMERIK
Catalog NC 21
1991
Catalog NC 22
1991
Catalog NC 90
SINUMERIK
Technical Data
Sales Brochure
SINUMERIK
810M GA 3
SINUMERIK
810/820
850/880
800
SINUMERIK
SINUMERIK
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810T GA 3
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aaaa a
User Documentation
Measuring Cycles
Version 10
User's Guide
Operating/Programming
User's Guide
Operating/Programming 810T GA3, 810M GA3
Operating/Programming 820T GA3, 810M GA3
Programming
Cycles UMS 4
Manufacturer Documentation
810
800
810/820 GA 3
SINUMERIK
SINUMERIK
SINUMERIK
Instruction Manual
810/820
810
Interface:
- Signals
- Cables and
Connections
Manufacturer Documentation
SINUMERIK
SINUMERIK
Universal
Interface
SINUMERIK
WS 800A
- CL 800 language
- User's Guide
PLC Programming
Service Documentation
810/820
850/880
810/820
810/820 GA 3
SINUMERIK
SINUMERIK
SINUMERIK
Measuring Cycles
Version 10
Installation Guide
Spare Parts List
SINUMERIK
810/820M
850/880M
SINUMERIK
FB-PLC, Package 1
Tool Management
Installation Guide
- Instructions
- Lists
User Shop Floor
Storage Module
SINUMERIK 810 GA3
SINUMERIK 820 GA3
Software Version 3
Interface Description
Part 1: Signals
Planning Guide
Manufacturer Documentation
Valid for:
Control
SINUMERIK 810T
SINUMERIK 810M
SINUMERIK 820T
SINUMERIK 820M
Software Version
Basic Version 3
Basic Version 3
Basic Version 3
Basic Version 3
January 1993 Edition
03
03
03
03
SINUMERIK® documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in ”Remarks” column:
A . . . New documentation.
B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status.
If factual changes have been made on the page since the last edition, this is
indicated by a new edition coding in the header on that page.
Edition
Order No.
11.90
6ZB5 410-0DH02-0AA0
A
09.91
6ZB5 410-0DH02-0AA1
C
01.93
6ZB5 410-0DH02-0AA2
C
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
This publication was produced on the Siemens 5800 Office
System.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights including rights
created by patent grant or registration of a utility model or
design, are reserved.
© Siemens AG 1990 All Rights Reserved
Remarks
Introduction
Control structure
The SINUMERIK 810/820, Basic Version 3, contains a programmable logic controller (PLC) in
the form of a software PLC without independent hardware (CPU) which is integrated in the
compact CNC control unit. This documentation applies for the T/M versions.
A considerable burden is taken from the PLC user memory by removing standard functions
such as
•
•
•
M and S decoding,
organization of the NC-PLC data transfer,
organization of the displaying of error and operational messages
from the PLC user memory and putting them in the system program memory. Additional PLC
programs are no longer required for such auxiliary routines.
This Interface Description covers both signals exchanged between the NC and PLC, and
signals offered by the PLC operating system, e.g. in decoded form.
Note: The * signed signals have to be switched inverse.
Machine
I/O
module
Ext. customer control panel
Ext. machine control panel
NC
PLC operating system
PLC
Inputs/outputs
Operator communication
Visualization
Scanning
operational/ error
messages
Operational/
error messages
VDI signals
Part program
M, S, T, H
M decoder
Drive control
Auxil. functions
Static/dynamic M
signals
External data
Machine data
Servo drives
SINUMERIK 810/820 functional structure
Interface
control
program
Assigned Input/Output Areas
1
Description of Basic Signals
2
Description of Machine Control Panel Signals
3
Description of NC/PLC Interface
4
Error and Operational Messages
5
Handling the PLC User Machine Data
6
Alphabetical List of Signal Names
7
Contents
Page
1
1.1
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.6
1.7
1.8
1.9
1.10
1.11
1.12
Assigned Input/Output Areas . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection facilities for I/O circuits and equipment . . . . . . . . . . . . .
Overview PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine control panel signals . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signals of the integrated operator panel . . . . . . . . . . . . . . . . . . . .
NC/PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLC input signals (NC PLC)
...........................
PLC output signals (PLC NC)
..........................
Basic signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output of auxiliary functions (NC PLC)
....................
Error and operational messages (PLC NC)
.................
PLC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data transfer interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial interface (DB 37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software cam (DB 39) (Option) . . . . . . . . . . . . . . . . . . . . . . . . . .
Display functions (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics data block (DB1) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
1–1
1–2
1–2
1–4
1–4
1–5
1–6
1–7
1–11
1–12
1–12
1–14
1–22
1–24
1–32
1–34
1–36
1–37
1–39
1–41
1–43
2
Description of Basic Signals
2–1
3
3.1
3.2
3.2.1
3.2.2
Description of Machine Control Panel Signals . . . . . . . . . . . . . .
Versions of machine control panel . . . . . . . . . . . . . . . . . . . . . . . . .
Integrated machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of integrated machine control panel . . . . . . . . . . . . . . . .
Numbering of keys on the integrated machine control panel
SINUMERIK 810T/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signals of the integrated machine control panel
SINUMERIK 810T/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decoded signals of the integrated machine control panel
SINUMERIK 810T/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External machine control panel SINUMERIK 810/820T/M . . . . . . . .
Description of external machine control panel . . . . . . . . . . . . . . . .
Signals of the external machine control panel
SINUMERIK 810/820T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decoded signals of the external machine control panel
SINUMERIK 810/820T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signals of the external machine control panel
SINUMERIK 810/820M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decoded signals of the external machine control panel
SINUMERIK 810/820M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3
3.2.4
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
...........................
3–1
3–1
3–6
3–6
3–7
3–8
3–13
3–14
3–14
3–16
3–22
3–22
3–32
3.4
3.5
3.5.1
3.5.2
3.6
3.6.1
3.6.2
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
4.3.1
4.3.1.1
4.3.1.2
4.3.1.3
4.3.2
4.3.3
4.4
4.4.1
4.4.2
4.5
4.5.1
4.5.2
4.6
4.7
4.8
4.8.1
4.8.1.1
4.8.1.2
4.8.1.2.1
4.8.1.2.2
Program modification signals . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer of machine control panel signals . . . . . . . . . . . . . . . . . . .
Transfer of the machine control panel signals to the interface . . . . .
PLC output signals (PLC NC)
..........................
Signals of the integrated operator panel . . . . . . . . . . . . . . . . . . . .
SINUMERIK 810T/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SINUMERIK 820T/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of NC/PLC Interface . . . . . . . . . . . . . . . . . . . . . . . . .
PLC input signals (NC PLC)
............................
Ready signals of the NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axis-specific signals (NC PLC) . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle signals (NC PLC)
.............................
PLC output signals (PLC NC)
..........................
Ready signals of the PLC (PLC NC)
......................
Program modification (PLC NC)
.........................
Feed modification (PLC NC)
...........................
Axis-specific signals (PLC NC) . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle modification (PLC NC) . . . . . . . . . . . . . . . . . . . . . . . . . .
Output of auxiliary functions (NC PLC)
....................
Behaviour in different modes . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOCK SEARCH mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOG, INC, MDA, AUT mode interrupted . . . . . . . . . . . . . . . . . . . .
Description of auxiliary function signals . . . . . . . . . . . . . . . . . . . . .
Structure of M decoding list (DB 80) . . . . . . . . . . . . . . . . . . . . . . .
Data transfer PLC initiative . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structure with example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of job-specific interface signals . . . . . . . . . . . . . . . . . .
Serial interface (DB 37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of interface signals . . . . . . . . . . . . . . . . . . . . . . . . . .
Software cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axis duplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLC NC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode functionality with active ”Axis duplication” function
.......
PRESET and reference point approach . . . . . . . . . . . . . . . . . . . .
JOG, REPOS and INC without Automatic Interruption and not after
block search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.1.2.3 Automatic and MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.2
Complete machining (special function) . . . . . . . . . . . . . . . . . . . .
4.8.3
Interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–33
3–34
3–34
3–37
3–40
3–41
3–42
4–1
4–1
4–1
4–5
4–11
4–16
4–24
4–24
4–26
4–33
4–37
4–47
4–57
4–60
4–60
4–60
4–60
4–61
4–64
4–65
4–65
4–70
4–74
4–74
4–74
4–78
4–83
4–100
4–100
4–100
4–101
4–101
4–101
4–102
4–103
4–104
5
5.1
5.2
Error and Operational Messages . . . . . . . . . . . . . . . . . . . . . . . .
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Internal time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–1
5–1
5–3
6
Handling the PLC User Machine Data
....................
6–1
7
Alphabetical List of Signal Names
.......................
7–1
11.90
1 Assigned Input/Output Areas
1.1 Connection facilities for I/O circuits and equipment
1
Assigned Input/Output Areas
1.1
Connection facilities for I/O circuits and equipment
Fig. 1.1 shows which modules can be connected to the SINUMERIK 810/820 as I/O devices:
The I/O submodules and the interface submodule for manual encoders (handwheels) are
connected directly to the I/O bus of the SINUMERIK 810/820. It is also possible to connect I/O
submodules or, in an expansion unit, SINUMERIK 800 and SIMATIC U I/O submodules via the
multi-port controller (MPC) interface.
The external machine control panel or customer control panel and the inputs/outputs for
machine signals are linked to the PLC via the I/O submodules.
Expansion unit
interface module
2nd RS232C
MPC (V.24) interface
interface
RS232C
(V.24)/TTY
Servo
circuits
Spindle
circuit
I/O basic submodule
64 inputs/32 outputs
I/O submodule
I/O submodule
Max. 4 I/O
submodules
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
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a
aaa
a
a
a
a
a
a
a
a
a
a
aa
a
a
aa
aa
a
I/O submodule
Interface submodule
for manual encoders
(handwheels)
External
customer
control panel
I/O machine
External
machine
control panel
Fig. 1.1
Link structure
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
1–1
1 Assigned Input/Output Areas
1.2 Overview PLC interface
1.2
Overview PLC interface
1.2.1
Inputs
09.91
Integrated machine control panel
Signals from I/O submodules
(machine signals, alarm
inputs)
Distributed I/O devices
VDI signals from
NC PLC
SINUMERIK
SIEMENS
•
Boundary
variable
depending
on number
of I/O submodules
Integrated machine
control panel
Decoded signals of the
machine control panel
•
•
a
aa
aa
aa
aa
aa
a
IB 0
.
.
31
32
.
63
86
.
89
95
.
98
99
.
101
102
.
.
127
Operator panel for SINUMERIK 810
VDI signals from NC PLC
(PLC input signals)
External machine control panel, without integrated operator panel
1–2
External machine
control panel
SINUMERIK
SIEMENS
2nd axis selector switch
•
•
•
Signals from I/O submodules
(machine signals, alarm
outputs)
Boundary
5th/6th/7th axes, decoded signals of
the machine control panel
of I/O submodules
a
aa
a
VDI signals from
NC PLC
variable
depending
on number
a
a
a
aa
aa
a
a
aa
aa
aa
a
a
a
a
a
a
aa
a
a
aa
aa
aa
a
Distributed I/O devices
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaaa
a
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a
a
a
aa
aa
aa
a
IB 0
.
3
4
5
6
.
.
31
32
.
63
86
.
89
92
.
94
.
98
99
.
101
102
.
.
127
Not used
Decoded signals of the
machine control panel
Operator panel for SINUMERIK 810
VDI signals from NC PLC
(PLC input signals)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
09.91
1 Assigned Input/Output Areas
1.2.1 Inputs
External machine control panel, with integrated operator panel
External machine
control panel
SINUMERIK
SIEMENS
•
•
•
VDI signals from
NC PLC
depending
on number
of I/O sub-
5th/6th/7th axes, decoded
signals of the MCP*
a
a
a
aa
a
Boundary
variable
a
a
a
aa
aa
a
a
aa
aa
aa
a
a
a
a
a
a
aa
a
a
aa
aa
aa
a
Distributed I/O devices
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaa
a
a
a
a
a
a
a
a
a
a
a
a
aaaa
a
Signals from I/O submodules
(machine signals, alarm
outputs)
a
aa
aa
aa
aa
a
2nd axis selector switch
modules
Integrated operator panel
Operator panel for SINUMERIK 810
(No significance)
SIEMENS
SINUMERIK
Decoded signals of the
machine control panel
a
a
a
aa
aa
a
a
aa
aa
aa
a
a
a
a
a
a
aaaaa
a
aa
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aaa
a
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a
a
a
a
a
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a
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a
a
a
a
a
a
a
a
aaaa
a
a
a
a
aa
aa
a
a
aa
aa
aa
a
a
a
a
a
a
aa
a
a
aa
aa
aa
a
VDI signals from NC PLC
(PLC input signals)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaa
a
a
a
a
a
a
a
a
a
a
aa
aa
aa
a
IB 0
.
3
4
5
6
.
.
31
32
.
63
86
.
89
92
.
94
.
97
98
99
.
101
102
.
.
127
Operator panel for SINUMERIK 820
Note:
The number of the input byte for interrupt processing is determined by machine data (0-63). If
the decoded signals of the machine control panel are not required, the external machine
control panel can also be set to input bytes other than IB 0 to IB 3 or 4 (810/820M with 2nd
axis selector switch).
*
MCP= Machine Control Panel
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
1–3
1 Assigned Input/Output Areas
1.2.2 Outputs
1.2.2
QB
FY
1–4
Outputs
0
.
.
15
16
.
64
70
.
.
127
1.2.3
09.91
Signals to I/O modules
(machine signals, etc.)
Boundary variable,
depending on number of
Distributed I/O devices
I/O submodules
VDI signals from PLC NC
(PLC output signals)
Flags
0
.
24
25
.
.
.
.
.
99
100
.
115
116
.
135
136
.
.
199
200
.
223
224
.
.
225
Basic signals
100 dyn. and stat.
M functions
Auxiliary functions output
(NC PLC)
Error and operational
messages
32 dyn. and stat.
extended M functions
64 error messages
64 operational messages
PLC user machine data
User assignable
Reserved for standard FB
Transfer flag
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
09.91
1 Assigned Input/Output Areas
1.2.4 Data blocks
1.2.4
Data blocks
DB No.
DB design.
0
1
2
.
.
20
21
.
.
35
36
37
38
39
40
.
.
.
.
.
.
69
71
.
.
79
80
81
.
.
255
DB name
Package
Block address list
Diagnostics DB
Reserved
.
.
Reserved
Reserved
.
.
Reserved
Interface for data transfer
Interface for serial interface
Reserved
Software cam
Display functions
.
.
.
.
.
Floppy disk drive
Reserved
.
.
User assignable
Decoding list
User assignable
.
.
User assignable
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
1–5
1 Assigned Input/Output Areas
1.2.5 Function blocks
1.2.5
FB No.
0
.
.
10
11
12
.
.
34
35
.
.
40
41
to
55
.
.
59
60
61
62
63
64
65
66
.
70
.
.
100
101
102
103
104
.
120
.
.
189
190
191
.
.
199
200
.
.
255
1–6
11.90
Function blocks
FB design.
FB name
Package
EINR-DB
Reserved
.
.
Reserved
Create data blocks
Reserved
.
.
Reserved for workshop UMS
”
” ”
”
Flags used
< FW 224
Res. f. PLC-FB package 1 tool man. (opt.)
”
” ”
”
” ” ”
”
”
” ”
”
” ” ”
”
”
” ”
”
” ” ”
”
Block-TR
NCD-LESE
NCD-SCHR
M-STACK
STACK-M
Reserved
Block transfer
Read NC data
Write NC data
Reserved
Reserved
Transfer flag in flag stack
Flag stack in transfer flag area
Reserved
.
.
Reserved
”
”
”
”
(K-Leit PLC)
Floppy disk drive
.
.
Reserved
(Link with master PLC)
Reserved
.
.
Reserved
User assignable
.
.
User assignable
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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aaaaaaaaa
01.93
1.3
1 Assigned Input/Output Areas
1.3 Machine control panel signals
Machine control panel signals
Signals of the integrated machine control panel 810T (Section 3.2.3)
Byte No. Bit: 7
IB 95
Byte No. Bit: 7
X+
IB 100
X
IB 101
X
6
D
IB 96
SINUMERIK 810 GA3/820 GA3, (PJ)
5
C
IB 97
Reset
6
IB 99
X-
Decoded signals
Direction keys
Z
Z
© Siemens AG 1990 All Rights Reserved
Single
block
E
D
C
B
A
5
4
3
2
1
0
Q1Q2+
Q2-
Z+
Q1
Q1
4
B
On
3
A
Spindle 1
*Off
Z-
Q2
6ZB5 410-0DH02
On
IB 98
Q1+
Handwheel 2
X
2
Spindle override switch
D
Z
1
C
Feed
Q1
0
Mode selector
Rapid
traverse
override
B
A
*Off
NC Start
*NC Stop
Feed override switch
Handwheel 1
Q2
Handwheel 3
Q2
Note:
No decoded signals are available for the 5th/6th/7th axes.
If required, the necessary signals must be created directly in the PLC user program.
The handwheel mode is selected directly from the PLC user program.
1–7
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1 Assigned Input/Output Areas
1.3 Machine control panel signals
Byte No. Bit: 7
IB 95
D
Byte No. Bit: 7
X+
IB 100
X
IB 101
X
1–8
C
IB 96
Reset
X-
Y
Y
01.93
Signals of the integrated machine control panel 810M (Section 3.2.3)
6
5
IB 97
6
IB 99
Decoded signals
Direction keys
Single
block
E
D
C
B
A
5
4
3
2
1
0
Z4th+
4th-
Y+
Z
Z
4
B
A
On
Off
Y-
4th
3
Spindle 1
On
IB 98
Z+
Handwheel 2
X
2
Spindle override switch
D
Feed
1
C
Y
© Siemens AG 1990 All Rights Reserved
Z
0
Mode selector
Rapid
traverse
override
B
A
Off
NC Start
*NC Stop
Feed override switch
Handwheel 1
4th
Handwheel 3
4th
Note:
No decoded signals are available for the 5th/6th/7th axes.
If required, the necessary signals must be created directly in the PLC user program.
The handwheel mode is selected directly from the PLC user program.
SINUMERIK 810 GA3/820 GA3, PJ)
6ZB5 410-0DH02
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aaaaaaaaa
01.93
1)
2)
1 Assigned Input/Output Areas
1.3 Machine control panel signals
Signals of the external machine control panel 810/820T (Section 3.3.2)
Byte No.
Byte No.
0:
1:
10:
00:
01:
Bit: 7
IB 0
IB 1
IB 2
IB 3
IB 4
Start
Bit: 7
X+
IB 100
X
IB 101
X
6
D
Direction keys
X+
X-
SINUMERIK 810 GA3/820 GA3, (PJ)
5
C
Direction keys
6
X-
Z
Z
© Siemens AG 1990 All Rights Reserved
5
IB 99
Z+
Q1
Q1
4
B
A
Rapid
traverse
override
Z+
ZOn
Reset
Key
operated
switch
Single
block
Q+
*Off
E
* Stop
4
Z-
Q2
6ZB5 410-0DH02
3
Spindle 1
On
D
Spindle 2
Q1+
Handwheel 2
X
2
Spindle override switch
D
Direction keys
Q-
C
Z
1
C
Aux.
axis 1)
Feed
Z
NC Start
B
Q1
0
Mode selector
B
A
Handwheel
selector switch 2)
X
C/Q
*Off
*NC Stop
Feed override switch
A
Spindle override switch 2
Decoded signals
Direction keys
D
C
B
A
3
2
1
0
Q1Q2+
Q2-
Handwheel 1
Q2
Handwheel 3
Q2
Note:
No decoded signals are available for the 5th/6th/7th axes.
If required, the necessary signals must be created directly in the PLC user program.
The handwheel mode is selected directly from the PLC user program.
_______
Axis Q2
Axis Q1
Axis Z
Axis X
Axis C/Q
1–9
01.93
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1 Assigned Input/Output Areas
1.3 Machine control panel signals
Signals of the external machine control panel 810/820M (Section 3.3.4)
Byte No.
Bit: 7
IB 0
6
5
4
3
2
Spindle override switch 1
D
IB 1
C
Direction keys 1
+
–
A
Rapid
traverse
override 1
D
C
IB 3
Reset
IB 4 1)
Key
operated
switch
Direction keys 2
+
–
IB 4 1)
Single
block
Rapid
traverse
override 2
(E)
(D)
A
B
A
NC Start
*NC Stop
C
Feed
*Off
On
*Off
Feed override switch
E
D
C
B
A
B
A
Axis selector switch 2
(E)
(D)
Spindle 2
Start
B
Axis selector switch 1
Spindle 1
On
0
Mode selector
B
IB 2
1
C
Spindle override switch 2
* Stop
D
IB 4 1)
C
B
A
Rapid traverse override switch
C
B
A
2
1
0
Decoded signals
Byte No.
IB 92
Bit: 7
4
3
7th-
Direction keys
6th+
IB 94
5
Direction keys
7th+
IB 93
6
6th-
Direction keys
5th+
5th-
IB 99
handwheel 3
for 7th axis
handhandwheel 2
wheel 1
handwheel 3
for 6th axis
handhandwheel 2
wheel 1
handwheel 3
for 5th axis
handhandwheel 2
wheel 1
Richtungstasten
X+
IB 100
X-
Y+
Y-
Z+
Z-
4th+
4th-
Handwheel 1
X
IB 101
Y
Z
4th
Handwheel 2
X
Y
Z
Handwheel 3
4th
X
Y
Z
4th
_______
1)
The different assignments for IB4 are set in machine data.
1–10
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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11.90
1 Assigned Input/Output Areas
1.4 Signals of the integrated operator panel
1.4
Signals of the integrated operator panel
Signals of the integrated operator panel 810T/M (Section 3.6)
Byte No. Bit: 7
IB 95
IB 96
IB 97
6
5
4
3
2
1
0
Key
17
16
15
14
13
12
11
10
27
26
25
24
23
22
21
20
37
36
35
34
33
32
31
30
Note:
The integrated operator panel is available only when the machine is controlled from an external
machine control panel and the ”Integrated operator panel exists” machine data is set.
Signals of the integrated operator panel 820T/M (Section 3.6)
Byte No. Bit: 7
IB 95
IB 96
IB 97
6
5
4
3
2
1
0
Key
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
22
21
20
19
18
17
Note:
The keys of the integrated operator panel are freely available for the user.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
1–11
IB 103
IB 109
IB 113
1)
1–12
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Byte No. Bit: 7
M 00/
M 01
Transform.
active
IB 107
Byte No. Bit: 7
M 00/
M 01
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aaaaaaaaa
1 Assigned Input/Output Areas
1.5 NC/PLC interface
01.93
1.5
NC/PLC interface
1.5.1
PLC input signals (NC PLC)
Program commands channel 1 (Section 4.1.2 and 3.4)
6
M 02/ 1)
M 30
Skip block
selected
M 02/ 1)
M 30
Skip block
selected
5
G 33/
G 63
IB 104
DEC
single
block
selected
6
5
G 33/
G 63
IB 110
DEC
single
block
selected
4
G 00
Dry run
feed
selected
4
G 00
3
M 01
effective
selected
3
Softkey selection
Dry run
M 01
feed
effective
selected
selected
2
IB 102
G 96
G36
active
Softkey selection
Override
for rapid
traverse
selected
IB 108
G 96
Override
for rapid
traverse
selected
1
0
Prog.
interrupted
Prog.
running
DRF
selected
BTR
selected
IB 105
IB 106
Block
search
active
Program commands channel 2 (Section 4.1.2 and 3.4)
2
1
0
Prog.
interrupted
Prog.
running
G36
active
DRF
selected
IB 111
IB 112
Block
search
active
_______
Signal length is one cycle time
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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Spindle 1
IB 115
IB 116
Spindle 2
IB 117
Byte No.
IB 119
IB 121
IB 122
Axis 3
IB 123
IB 125
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aaaaaaaa
01.93
1 Assigned Input/Output Areas
1.5.1 PLC input signals (NC PLC)
Spindle-specific signals, spindle 1 (Section 4.1.4)
Byte No.
Bit: 7
6
5
4
3
2
IB 114
Spindle
actual dir.
of rot. cw
Prog.
speed too
high
Spindle in
set range
Spindle
position
reached
Spindle
stopped
Spindle
synchronized
Change
gear
Spindle 1
Spindle
actual dir.
of rot. cw
Bit: 7
IB 118
Axis 1
IB 120
Axis 2
IB 124
Axis 4
Prog.
speed too
high
SINUMERIK 810 GA3/820 GA3, (PJ)
Spindle in
set range
6
© Siemens AG 1990 All Rights Reserved
5
Spindle
position
reached
4
6ZB5 410-0DH02
Spindle
stopped
Change
gear
Spindle 2
3
Axis is in
duplication
Axis 1
Axis is in
duplication
Axis 2
Axis is in
duplication
Axis 3
Axis in
position
control
Reference
point
reached
Travel command
Axis in
position
control
Reference
point
reached
Travel command
Axis in
position
control
Reference
point
reached
Travel command
Axis in
position
control
Reference
point
reached
Travel command
+
+
+
+
2
-
-
-
-
1
M 19
active
C
B
Spindle
synchronized
M 19
active
C
B
1
0
Speed
limit
exceeded
Set gear speed
A
Speed
limit
exceeded
Set gear speed
A
Axis-specific signals (Section 4.1.3 and 4.8)
0
Position reached
Exact stop Exact stop
fine
coarse
Position reached
Exact stop Exact stop
fine
coarse
Position reached
Exact stop Exact stop
fine
coarse
Position reached
Exact stop Exact stop
fine
coarse
Axis is in
duplication
Axis 4
1–13
IB 127
IB 87
IB 88
Axis 7
IB 89
Axis 7
1.5.2
QB 78
QB 80
QB 81
1–14
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Byte No.
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aaaaaaaaa
a
1 Assigned Input/Output Areas
1.5.1 PLC input signals (PLC NC)
Bit: 7
IB 126
Axis 5
IB 86
Axis 6
Byte No. Bit: 7
Screen
darkening
6
6
Keyoperated
switch
09.91
Axis-specific signals (Section 4.1.3 and 4.8)
5
4
3
Axis is in
duplication
Axis 5
Axis is in
duplication
Axis 6
Axis in
position
control
Reference
point
reached
Travel command
Axis in
position
control
Reference
point
reached
Travel command
Axis in
position
control
Reference
point
reached
Travel command
+
+
+
5
4
3
Data in
Start 2
Data in
Start 1
Cycle
disable
2
-
-
-
1
2
1
© Siemens AG 1990 All Rights Reserved
0
Position reached
Exact stop Exact stop
fine
coarse
Position reached
Exact stop Exact stop
fine
coarse
Position reached
Exact stop Exact stop
fine
coarse
Axis is in
duplication
PLC output signals (PLC NC)
Ready signals at channels 1 and 2 (Section 4.2.1 and 4.8)
0
Emergency stop
QB 79
Axis duplication
Tool
Tool
system 2
system 1
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
Skip block
QB 84
QB 85
QB 90
QB 91
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QB 83
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01.93
1 Assigned Input/Output Areas
1.5.2 PLC output signals (PLC NC)
Operating modes channels 1 and 2 (Section 4.2.1)
Byte No. Bit: 7
Byte No. Bit: 7
Byte No. Bit: 7
Byte No. Bit: 7
QB 87
6
Single
block
Total feed
enable
Enable
softkey
start subr.
SINUMERIK 810 GA3/820 GA3, (PJ)
5
6
5
Single
block
decoding
6
5
Feed
override
effective
Rapid
traverse
override
effective
6
5
© Siemens AG 1990 All Rights Reserved
4
4
Dry run
feed
4
E
(E)
4
Read-in
enable
6ZB5 410-0DH02
3
2
Reset
D
3
M 01
effective
3
D
(D)
1
C
B
2
1
C
B
2
C
C
QB 86
3
2
1
Delete
distanceto-go
Delete no.
of subrout.
passes
NC Stop
0
Operating modes
A
Submodes channel 1 (Section 4.2.2)
0
Spindle number
A
Feed modification channels 1 and 2 (Section 4.2.3)
Feed override
Rapid traverse override
1
0
B
A
B
A
Program modification channel 1 (Section 4.2.2)
0
NC Start
QB 88
QB 89
1–15
QB 98
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QB 93
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1–16
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1 Assigned Input/Output Areas
1.5.2 PLC output signals (PLC NC)
Byte No. Bit: 7
Byte No. Bit: 7
QB 96
6
Single
block
6
Enable
softkey
start subr.
01.93
Submodes channel 2 (Section 3.4)
5
Single
block
decoding
5
Read-in
enable
4
Dry run
feed
4
3
M01
effective
2
1
C
B
QB 95
3
2
1
Delete
distanceto-go
Delete no.
of subrout.
passes
NC Stop
© Siemens AG 1990 All Rights Reserved
0
Spindle number
A
Program modification channel 2 (Section 4.2.2)
0
NC Start
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaa
01.93
QB 101
QB 103
QB 105
QB 107
1 Assigned Input/Output Areas
1.5.2 PLC output signals (PLC NC)
Signals to spindle 1 (Section 4.2.5)
Byte No. Bit: 7
Spindle
enable
Set
rotation cw
Byte No. Bit: 7
Spindle
enable
Set dir. of
rot. cw
6
Controller
enable
Initiate Caxis mode
Oscillation
speed
QB 104
Initiate C
axis mode
Oscillating
speed
SINUMERIK 810 GA3/820 GA3, (PJ)
5
QB 100
Adjusting
speed
Basic
speed
© Siemens AG 1990 All Rights Reserved
4
Preset
zero
Spindle
speed
override
effective
Spindle
reset
Invert
M03/M04
Spindle
position
6
5
Servo
enable
Set
setpoint
zero
Spindle
override
active
Spindle
reset
Invert
M03/M04
4
Position
spindle
6ZB5 410-0DH02
3
D
Gear
speed
selection
automatic
Resynch.
spindle
3
D
Gear
selection
automatic
Resynch.
spindle
2
1
C
C
QB 102
2
C
C
QB 106
Acknowl.
M19
B
B
Ackn. M19
1
B
B
B
0
Spindle speed override
B
A
Actual gear speed
A
Channel No. for spindle
A
PLC
spindle
control
Signals to spindle 2 (Section 4.2.6)
0
Spindle override
A
Actual gear
A
Channel No. for spindle
A
PLC
spindle
control
1–17
aaa
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a
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 Assigned Input/Output Areas
1.5.2 PLC output signals (PLC NC)
Byte No. Bit: 7
Mirroring
QB 109
Mirroring
QB 113
+
1–18
6
Follow-up
mode
Jog
+
-
Byte No. Bit: 7
6
Follow-up
mode
Jog
-
11.90
Signals to axis 1 (Section 4.2.4)
5
QB 108
Feed
enable
5
QB 112
Feed
enable
Rapid
traverse
override
eration
4
3
2
*DecelParking
axis
Controller
enable
Rapid
traverse
override
Axis
disable
eration
Axis
disable
3 active
4
3
2
*Decel-
Parking
axis
Controller
enable
3 active
1
© Siemens AG 1990 All Rights Reserved
0
2nd software limit
switch effective
+
-
Handwheel
2 active
1
+
2 active
1 active
QB 110
QB 111
Signals to axis 2 (Section 4.2.4)
0
2nd software limit
switch effective
-
Handwheel
1 active
QB 114
QB 115
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
aaa
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aaaaaaaaa
11.90
1 Assigned Input/Output Areas
1.5.2 PLC output signals (PLC NC)
Signals to axis 3 (Section 4.2.4)
Byte No. Bit: 7
Mirroring
QB 117
Mirroring
QB 121
+
6
+
Byte No. Bit: 7
5
QB 116
Follow-up
mode
Jog
-
Follow-up
mode
Jog
-
SINUMERIK 810 GA3/820 GA3, (PJ)
Feed
enable
6
5
QB 120
Feed
enable
© Siemens AG 1990 All Rights Reserved
eration
4
3
2
*DecelParking
axis
Controller
enable
Rapid
traverse
override
Axis
disable
eration
Rapid
traverse
override
6ZB5 410-0DH02
Axis
disable
3 active
4
3
2
*Decel-
Parking
axis
Controller
enable
3 active
1
+
2 active
1
+
2 active
0
2nd software limit
switch effective
-
Handwheel
1 active
QB 118
QB 119
Signals to axis 4 (Section 4.2.4)
0
2nd software limit
switch effective
-
Handwheel
1 active
QB 122
QB 123
1–19
aaa
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aaa
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a
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 Assigned Input/Output Areas
1.5.2 PLC output signals (PLC NC)
Byte No. Bit: 7
Mirroring
QB 125
Mirroring
QB 71
+
1–20
6
Follow-up
mode
Jog
+
-
Byte No. Bit: 7
6
Follow-up
mode
Jog
-
09.91
Signals to axis 5 (Section 4.2.4)
5
QB 124
Feed
enable
5
QB 70
Feed
enable
Rapid
traverse
override
eration
4
3
2
*DecelParking
axis
Controller
enable
Rapid
traverse
override
Axis
disable
eration
Axis
disable
3 active
4
3
2
*Decel-
Parking
axis
Controller
enable
3 active
1
© Siemens AG 1990 All Rights Reserved
0
2nd software limit
switch effective
+
-
Handwheel
2 active
1
+
2 active
1 active
QB 126
QB 127
Signals to axis 6 (Section 4.2.4)
0
2nd software limit
switch effective
-
Handwheel
1 active
QB72
QB73
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
09.91
1 Assigned Input/Output Areas
1.5.2 PLC output signals (PLC NC)
Signals to axis 7 (Section 4.2.4)
Byte No. Bit: 7
Mirroring
QB75
+
6
Follow-up
mode
Jog
-
SINUMERIK 810 GA3/820 GA3, (PJ)
5
QB74
Feed
enable
© Siemens AG 1990 All Rights Reserved
eration
4
3
2
*DecelParking
axis
Controller
enable
Rapid
traverse
override
6ZB5 410-0DH02
Axis
disable
3 active
1
+
2 active
0
2nd software limit
switch effective
-
Handwheel
1 active
QB76
QB77
1–21
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
1 Assigned Input/Output Areas
1.5.3 Basic signals
1.5.3
Byte No. Bit: 7
FY 0
FY 3
FY 6
1–22
11.90
Basic signals
PLC auxiliary signals (Section 2)
6
5
4
3
Flashing
frequency
1 Hz
2
1
0
Channel No.
One
Zero
FY 1
Current OB No.
FY 2
Reset
Restart
OB2
OB1
OB2
OB1
FY 8
© Siemens AG 1990 All Rights Reserved
OB20
FY 4
FY 5
Machining delay
OB2
FY 7
Group
error
I/O devices
FY 9
FY 10
FY 11
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
11.90
1 Assigned Input/Output Areas
1.5.3 Basic signals
Signals for alarm-controlled machining (Section 2)
Byte No. Bit: 7
I n.7
I n.7
6
I n.6
I n.6
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
5
FY 12
I n.5
FY 16
I n.5
4
I n.4
I n.4
6ZB5 410-0DH02
3
Negative edge
I n.3
FY 13
FY 14
FY 15
Positive edge
I n.3
2
1
0
I n.2
I n.1
I n.0
I n.2
I n.1
I n.0
FY 17
FY 18
1–23
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1 Assigned Input/Output Areas
1.5.3 Basic signals
Byte No. Bit: 7
FY 23
1.5.4
FY 26
1–24
Circular
buffer
full
Byte No. Bit: 7
Probe
operated 2
Byte No. Bit: 7
FY 25
Last
auxiliary
function
11.90
NC Ready signals (Section 4.1.1)
6
6
5
6
5
4
4
Probe
operated 1
3
2
FY 24
3
2
NC
Ready 2
Static
1 signal
1
Circular
buffer
empty
© Siemens AG 1990 All Rights Reserved
0
FY 19
Number of blocks (hex) of the 1st program in block transfer
FY 20
FY 21
FY 22
Number of blocks (hex) of the 2nd program in block transfer
RS 232
active
Individual signals (Section 4.1.1)
1
0
Battery
fault
NC
alarm
Output of auxiliary functions (NC PLC)
Modification signals (Section 4.3)
5
4
3
2
1
0
H
modification
T
modification
S
modification
M word 3
modification
M word 2
modification
M word 1
modification
M word 3
not
decoded
M word 2
not
decoded
M word 1
not
decoded
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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11.90
1 Assigned Input/Output Areas
1.5.4 Output of auxiliary functions (NC PLC)
Decoded M signals channel 1 or 2 (M00-M99) (Section 4.3.3)
Byte No. Bit: 7
M07
M07
M15
M15
M23
M23
M31
M31
M39
M39
M47
M47
M55
6
M06
M06
M14
M14
M22
M22
M30
M30
M38
M38
M46
M46
M54
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
5
FY 27
M05
FY 28
M05
FY 29
M13
FY 30
M13
FY 31
M21
FY 32
M21
FY 33
M29
FY 34
M29
FY 35
M37
FY 36
M37
FY 37
M45
FY 38
M45
FY 39
M53
4
M04
M04
M12
M12
M20
M20
M28
M28
M36
M36
M44
M44
M52
6ZB5 410-0DH02
3
Dynamic M signals
M03
Static M signals
M03
Dynamic M signals
M11
Static M signals
M11
Dynamic M signals
M19
Static M signals
M19
Dynamic M signals
M27
Static M signals
M27
Dynamic M signals
M35
Static M signals
M35
Dynamic M signals
M43
Static M signals
M43
Dynamic M signals
M51
2
1
0
M02
M01
M00
M02
M01
M00
M10
M09
M08
M10
M09
M08
M18
M17
M16
M18
M17
M16
M26
M25
M24
M26
M25
M24
M34
M33
M32
M34
M33
M32
M42
M41
M40
M42
M41
M40
M50
M49
M48
1–25
aaaaaaaaaaaaaaaaaa
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1 Assigned Input/Output Areas
1.5.4 Output of auxiliary functions (NC PLC)
Byte No. Bit: 7
M55
M63
M63
M71
M71
M79
M79
M87
M87
M95
M95
FY 51
FY 52
1–26
6
M54
M62
M62
M70
M70
M78
M78
M86
M86
M94
M94
11.90
Decoded M signals channel 1 or 2 (M00 - M99) (Section 4.3.3)
5
FY 40
M53
FY 41
M61
FY 42
M61
FY 43
M69
FY 44
M69
FY 45
M77
FY 46
M77
FY 47
M85
FY 48
M85
FY 49
M93
FY 50
M93
4
M52
M60
M60
M68
M68
M76
M76
M84
M84
M92
M92
3
Static M signals
M51
Dynamic M signals
M59
Static M signals
M59
Dynamic M signals
M67
Static M signals
M67
Dynamic M signals
M75
Static M signals
M75
Dynamic M signals
M83
Static M signals
M83
Dynamic M signals.
M91
Static M signals
M91
Dynamic M signals
M99
Static M signals
M99
2
1
0
M50
M49
M48
M58
M57
M56
M58
M57
M56
M66
M65
M64
M66
M65
M64
M74
M73
M72
M74
M73
M72
M82
M81
M80
M82
M81
M80
M90
M89
M88
M90
M89
M88
M98
M97
M96
M98
M97
M96
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
11.90
Byte No. Bit: 7
1 Assigned Input/Output Areas
1.5.4 Output of auxiliary functions (NC PLC)
Auxiliary function words (Section 4.3.3)
6
SINUMERIK 810 GA3/820 GA3, (PJ)
5
FY 54
FY 56
FY 58
FY 60
FY 62
FY 64
© Siemens AG 1990 All Rights Reserved
4
3
101
101
101
101
101
101
6ZB5 410-0DH02
2
1
0
FY 53
Extended M address
100
FY 55
M word 1
100
FY 57
Extended M address
100
FY 59
M word 2
100
FY 61
Extended M address
100
FY 63
M word 3
100
1–27
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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1 Assigned Input/Output Areas
1.5.4 Output of auxiliary functions (NC PLC)
Byte No. Bit: 7
1–28
6
101
01.93
Auxiliary function words (Section 4.3.2)
5
4
3
2
1
FY 67
FY 68
FY 69
101
Extended S address (e.g. spindle number)
100
103
S word
102
© Siemens AG 1990 All Rights Reserved
0
FY 65
FY 66
FY 70
100
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaa
11.90
Byte No. Bit: 7
1 Assigned Input/Output Areas
1.5.4 Output of auxiliary functions (NC PLC)
Auxiliary function words (Section 4.3.2)
6
SINUMERIK 810 GA3/820 GA3, (PJ)
5
© Siemens AG 1990 All Rights Reserved
4
3
103
101
6ZB5 410-0DH02
2
1
FY 77
FY 78
FY 79
FY 80
FY 81
101
100
103
102
0
FY 71
FY 72
FY 73
FY 74
FY 75
102
FY 76
T word
FY 82
H word
100
1–29
a
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aaa
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1 Assigned Input/Output Areas
1.5.4 Output of auxiliary functions (NC PLC)
Byte No. Bit: 7
Byte No. Bit: 7
FY 86
Byte No. Bit: 7
1–30
6
6
6
11.90
Flag bytes
5
5
5
4
4
4
3
3
3
2
2
2
© Siemens AG 1990 All Rights Reserved
1
0
FY 83
FY 84
Flag bytes
1
0
FY 85
l
Flag bytes
1
0
FY 87
FY 88
FY 89
FY 90
FY 91
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
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11.90
1 Assigned Input/Output Areas
1.5.4 Output of auxiliary functions (NC PLC)
32 dyn. and stat. M functions with extended address,
according to decoding list in the DB 80 (Section 4.3.2)
Byte No. Bit: 7
6
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
5
4
6ZB5 410-0DH02
3
FY 92
Dynamic M signals
FY 93
Static M signals
FY 94
Dynamic M signals
FY 95
Static M signals
FY 96
Dynamic M signals
FY 97
Static M signals
FY 98
Dynamic M signals
FY 99
Static M signals
2
1
0
1–31
aaaaaaaaaaaaaaaaaa
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1 Assigned Input/Output Areas
1.6 Error and operational messages (PLC NC)
1.6
Byte No. Bit: 7
1–32
11.90
Error and operational messages (PLC NC)
Error messages (Section 5.2)
FY 100
FY 101
FY 102
FY 103
FY 104
FY 105
FY 106
FY 107
6
5
4
3
2
1
0
6007
6006
6005
6004
6003
6002
6001
Error No.
6000
6015
6014
6013
6012
6011
6010
6009
6008
6023
6022
6021
6020
6019
6018
6017
6016
6031
6030
6029
6028
6027
6026
6025
6024
6039
6038
6037
6036
6035
6034
6033
6032
6047
6046
6045
6044
6043
6042
6041
6040
6055
6054
6053
6052
6051
6050
6049
6048
6063
6062
6061
6060
6059
6058
6057
6056
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
aaaaaaaaaaaaaaaaaaaa
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11.90
1 Assigned Input/Output Areas
1.6 Error and operational messages (PLC NC)
Operational messages (Section 5.3)
Byte No. Bit: 7
FY 108
FY 109
FY 110
FY 111
FY 112
FY 113
FY 114
FY 115
6
5
4
3
2
1
7007
7006
7005
7004
7003
7002
7001
7000
7015
7014
7013
7012
7011
7010
7009
7008
7023
7022
7021
7020
7019
7018
7017
7016
7031
7030
7029
7028
7027
7026
7025
7024
7039
7038
7037
7036
7035
7034
7033
7032
7047
7046
7045
7044
7043
7042
7041
7040
7055
7054
7053
7052
7051
7050
7049
7048
7063
7062
7061
7060
7059
7058
7057
7056
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
0
Message No.
1–33
FY 119
FY 125
1–34
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1.7
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a
1 Assigned Input/Output Areas
1.7 PLC machine data
Byte No. Bit: 7
Byte No. Bit: 7
01.93
PLC machine data
Machine data bits MD 3000 ... 3003 (Section 6)
6
6
5
5
4
4
3
3
2
2
Bit 15
Bit 7
© Siemens AG 1990 All Rights Reserved
1
1
0
FY 116
PLC MD 3000
FY 117
PLC MD 3001
FY 118
PLC MD 3002
PLC MD 3003
Machine data words MD 1000 - 1007 (Section 6)
0
FY 120
Bit 8
FY 121
PLC MD 1000
Bit 0
FY 122
FY 123
PLC MD 1001
FY 124
PLC MD 1002
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
01.93
1 Assigned Input/Output Areas
1.7 PLC machine data
Machine data words MD 1000 - 1007 (Section 6)
Byte No. Bit: 7
6
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
5
4
6ZB5 410-0DH02
3
2
1
0
FY 126
FY 127
PLC MD 1003
FY 128
FY 129
PLC MD 1004
FY 130
FY 131
PLC MD 1005
FY 132
FY 133
PLC MD 1006
FY 134
FY 135
PLC MD 1007
1–35
1 Assigned Input/Output Areas
1.8 Data transfer interface
1.8
11.90
Data transfer interface
a
aaaaaaaaaaaaaaaa
a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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a
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aaaaaaaaa
Data transfer PLC/NC (DB36)
Status data transfer (Section 4.4.2)
No.
interface
byte
Byte
15
14
13
12
11
10
9
8
4
3
2
1
0
Bit No.
No.
7
6
5
1
DL 0
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
2
DR 0
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
3
DL 1
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
4
DR 1
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
5
DL 2
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
62
DR
30
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
63
DL
31
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
64
DR
31
Value 1Value 3
Error
Num.
format
Access
disabled
message
Data
transfer
ended
Data
transfer
assigned
Data
transfer
busy
Fifo
assigned
Data
transfer
requested
1–36
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
No.
interface
byte
65
1.9
Byte
No.
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11.90
1 Assigned Input/Output Areas
1.8 Data transfer interface
Status data transfer (Section 4.4.2)
Byte
No.
15
7
DL
32
Value 1Value 3
15
7
14
13
6
5
Error
Num.
format
Access
disabled
message
14
6
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
13
5
12
Bit No.
11
10
9
8
4
3
2
1
0
Data
transfer
ended
Data
transfer
assigned
Fifo
assigned
Data
transfer
requested
12
11
4
DL 0
6ZB5 410-0DH02
3
Data
transfer
busy
Notes:
•
If the PLC goes into the stop state because of a parameterizing error, the number of the
interface byte is entered in the high-order byte of ACCU 2.
•
If several jobs are entered in the buffer for data transfer, a job with the number 65 is
processed before the others.
•
Data transfer is effected by function blocks FB61 (READ) and FB62 (WRITE).
Serial interface (DB 37)
Interface signals (Section 4.5)
10
2
9
1
8
Bit No.
0
RS 232
active
DR 0
1–37
15
Byte
No.
1–38
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1 Assigned Input/Output Areas
1.9 Serial Interface (DB 37)
7
01.93
Signals for data transfer (Section 4.5)
14
Data type for
data output
(DB37;
DW2,3)
KS
13
6
5
Meaning
12
Bit No.
4
DL 1
Select
BTR
DR 1
11
10
9
8
3
2
1
0
RS 232
abort
Data
start
output
Data
start
input
Data
transfer
fault
Data
transfer
ended
DW 2
Data type for data output
DW 3
Data type for data output
DW 4
Start No.
DW 5
End No.
DW 6
Channel No.
End No.
Channel No.
Start No.
(DB37;DW4) (DB 37, DW 5) (DB 37, DW 6)
(BCD)
BCD
BCD
MPF
Part program
0... 9999
0... 9999
-
SPF
Subroutine
1... 9999
1... 9999
-
TOA
Tool offsets
1... 99
1... 99
-
RPA
R parameters
– channel-specific
– central
0... 699
700... 999
0... 699
700... 999
1... 2
0
TEA 1
NC machine data
-
TEA 2
PLC machine data
-
ZOA
Zero offsets
(G54 ... G57)
Angular offset
-
SEA
NC setting data
-
PCA
PLC texts
1... 2
6000 ... 6063
7000 ... 7063
-
6000 ... 6063
7000 ... 7063
© Siemens AG 1990 All Rights Reserved
-
-
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
1.10
Byte
No.
15
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09.91
1 Assigned Input/Output Areas
1.10 Software cam (DB 39) (Option)
Software cam (DB 39) (Option)
Interface signal from PLC to NC (Section 4.6)
7
14
6
DR 5
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
13
5
12
Bit No.
4
DR 0
5
5
5
5
5
5
5
5
6ZB5 410–0DH02
11
10
9
8
3
2
1
0
DL 0
Strobe
value
transfer
all values
Strobe for value transfer of cam parameter values
4
DL 1
DR 1
DL 2
DR 2
DL 3
DR 3
DL 4
3
Assign cam pair to axis1
4
3
4
3
4
3
4
3
4
3
4
3
4
DR 4
3
2
1
2
1
Assign cam pair to axis 2
2
2
2
2
2
2
1
Assign cam pair to axis 3
1
Assign cam pair to axis 4
1
Assign cam pair to axis 5
1
Assign cam pair to axis 6
1
Assign cam pair to axis 7
1
reserved
DL 5
R No. for 1st value (KF)
=Start of cam parameter block
1–39
Byte
No.
15
DR 6
1–40
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1 Assigned Input/Output Areas
1.10 Software cam (DB 39) (Option)
7
14
6
Cam signals from
cam pair 4
Cam signals from
cam pair 3
Cam signals from
cam pair 2
Cam signals from
cam pair 1
+
+
+
+
-
09.91
Interface signals from NC to PLC (Section 4.6)
13
5
12
Bit No.
4
-
11
10
9
8
3
2
1
0
DL 6
Cam signals from
cam pair 5
+
-
© Siemens AG 1990 All Rights Reserved
-
-
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
1.11
ByteNr.
15
X
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09.91
1 Assigned Input/Output Areas
1.11 Display functions (DB 40)
Display functions (DB 40)
Interface signals (Section 4.7)
7
X
14
6
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
13
12
Bit No.
5
4
X
IB active
6ZB5 410–0DH02
11
10
9
8
3
2
1
0
DL 0
.
.
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DL 7
Display: Key code from NC
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DL 42
IBN
X
AEND
Error
ANWEND
DR 42
Display: Menu number
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DL 51
Start
DR 51
o.k.
DL 52
DR 52
Job number (KF) (1 ... 14)
_______
Bits, bytes or words with an x must not be used.
1–41
Byte
No.
15
X
1–42
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1 Assigned Input/Output Areas
1.11 Display functions (DB 40)
7
Disable
09.91
Interface signals (Section 4.7)
14
6
13
12
Bit No.
5
4
DL 53
DR 53
Menu number (KF) (1 ... 254)
DL 54
X
DR 54
Channel number 0 or 1 ... 3
DL 55
Strobe
key
11
10
9
8
3
2
1
0
INPUT
EDIT
© Siemens AG 1990 All Rights Reserved
CANCEL
DR 55
Key code to NC
DL 56
SpecRCL
DR 56
Display: Channel number
DL 57
.
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.
DR 63
_______
Bits, bytes or words with an x must not be used.
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
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01.93
1.12
DL 9
*)
1 Assigned Input/Output Areas
1.12 Diagnostics data block DB1
Diagnostics data block (DB 1)
Byte
No.
Byte No.
Byte No.
DL 8
Byte No.
Designation
DW 0
Current cycle time in ms
DW 1
Current interpreter runtime OB 1 + OB 2 in µs
DW 2
Current interpreter runtime OB 1 in µs
DW 3
Current interpreter runtime OB 2 in µs
DW 4
Bit No.
7
15
15
6
14
14
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
5
13
13
4
DR 8
12
M
decoding
error
12
6ZB5 410–0DH02
3
2
1
0
I/Os
changed
Overtemperature in
the EU
Distrib.
transfer
with error
EU does
not
respond
Bit No.
11
11
10
Failure of
master
PLC
10
9
8
Runtime for Runtime for
OB1 + OB2
OB2
exceeded
exceeded
Bit No.
9
8
*) Initiation
bit for
diagnostics
Note:
DW 8 can only be evaluated if the PLc does not go into the STOP state
_______
The initiation bit for diagnostics is only active if PLC MD 2003, bit 7=1.
1–43
Byte
No.
01.93
aaaaaaaaaaaaaa
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1 Assigned Input/Output Areas
1.12 Diagnostics data block DB1
Bit No.
7
6
5
4
3
2
DL 10
DR 10
Clock: 0.01 seconds in BCD code e.g. 15:45:30'00
DR 11
Clock: Seconds in BCD code e.g. 15:45:30'00
DL 12
Clock: Minutes in BCD code e.g. 15:45:30'00
DR 12
Clock: Hours in BCD code e.g. 15:45:30'00
DL 13
Clock: Day of date in BCD code e.g. 09.11.1992
DR 13
Clock: Month of date in BCD code e.g. 09.11.1992
DL 14
Clock: Year of date in BCD code e.g. 09.11.1992
DL 15
DR 15
1–44
0
Set
time
Start
time
Clock :Years since last leap year 0=1992
DL 11
DR 14
1
e.g. 0314.Day
Clock: Day of year (1.....365/366)
in BCD code
e.g. 0314.Day
Clock: Day of the week in BCD code (1...7)
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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01.93
2 Description of Basic Signals
2
Description of Basic Signals
ZERO
F0.0
Flag with defined zero signal.
The flags are used to switch FB parameters which are not required but must assume a certain
signal state, or to produce a defined result of logic operation (RLO).
ONE
F0.1
Flag with defined one signal.
CHANNEL NO.
F0.2, F0.3
F0.3
F0.2
Channel No.
0
1
1
1
0
1
1
2
3
No.
Allocated OBs
0
1
2
OB 20
OB 1
OB 2
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
The channel No. specifies for
which channel the screen applies.
FLASHING FREQUENCY, 1 Hz
F0.7
The PLC operating system provides a flashing frequency of 1 Hz. The pulse/no-pulse ratio
is 1:1.
Example of application:
Flashing displays of fault messages.
ACTUAL OB No.
FY1
OB No. from which a branch was made into the user program (fixed-point number).
Cold restart OB
Cyclic program (user)
Alarm-controlled program
6ZB5 410–0DH02
2–1
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2 Description of Basic Signals
1 signal:
0 signal:
RESTART (OB 20, OB 1, OB 2)
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
2–2
01.93
RESET (OB1, OB2)
OB 1 F2.1, OB 2 F2.2
a) After warm restart (e.g. by Power On)
b) After first complete processing of the plane concerned.
Application note:
Using this signal, program parts can be put into a defined initial state after Power On.
OB 20 F3.0, OB 1 F3.1,OB 2 F3.2
After PLC operator initiates the cold restart.
After first complete processing of the applicable organization block.
Application note:
Using this signal, program parts can be put into a defined initial state after Restart. Generally,
records have to be normalized after a cold restart (not after a warm restart) because the PLC
has often been generally reset before a cold restart.
PROCESSING TIME DELAY (OB 2)
F6.2
If the alarm-controlled processing is called again before it has been completed, the
corresponding bit is set in FY6.
GROUP ERROR I/O DEVICES
F8.0
This flag is set if the PLC does not go into the STOP state when a PLC error occurs. Evaluate
data word 1 DW8!
NEGATIVE EDGE OF THE PROCESS ALARM BYTE
FY12
A change in signal state from 1 to 0 has occurred at the corresponding bit in the
alarm input byte.
After OB 2 has been executed the signal from the operating system is reset.
POSITIVE EDGE OF THE PROCESS ALARM BYTE
FY16
A change in signal state from 0 to 1 has occurred at the corresponding bit in the
alarm input byte.
After OB 2 has been executed the signal from the operating system is reset.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
11.90
3 Description of Machine Control Panel Signals
3.1 Versions of machine control panel
3
Description of Machine Control Panel Signals
3.1
Versions of machine control panel
The 810 T/M controls can be used with different versions of control panel; the input bytes
must be assigned as in Section 1.3.
A) Using the integrated machine control panel:
SINUMERIK
SIEMENS
•
•
•
a
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•
Fig.3.1.1
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
3–1
3 Description of Machine Control Panel Signals
3.1 Versions of machine control panel
B)
11.90
Using an external machine control panel without the integrated operator panel:
SINUMERIK
SIEMENS
•
•
•
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•
Fig. 3.1.2
3–2
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
a
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SINUMERIK
•
•
•
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11.90
3 Description of Machine Control Panel Signals
3.1 Versions of machine control panel
C) Connection of an external machine control panel using the integrated operator panel as a
freely assignable keyboard:
SIEMENS
•
•
Fig 3.1.3
3–3
3 Description of Machine Control Panel Signals
3.1 Versions of machine control panel
11.90
The controls 820T/M can be operated with an external machine control panel.
Fig 3.1.4
3–4
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SIEMENS
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SINUMERIK
SINUMERIK 820 T
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
Fig 3.1.5
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
SINUMERIK
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11.90
3 Description of Machine Control Panel Signals
3.1 Versions of machine control panel
SIEMENS
SINUMERIK 820 M
3–5
3 Description of Machine Control Panel Signals
3.2. Integrated machine control panel
11.90
3.2
Integrated machine control panel
3.2.1
Description of integrated machine control panel
If the integrated machine control panel is used, the function keys are assigned according to
the figure below:
SINUMERIK
1
•
SIEMENS
•
•
3
2
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4
Fig. 3.2.1
1:
2:
3:
4:
3–6
PROGRAM RUNNING lamp (Section 4.1.2)
CANCEL key (Section 4.3.1.3)
INPUT key (Section 4.3.1.3)
ACKNOWLEDGE ALARM key (Section 5.2)
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
11.90
3.2.2
3 Description of Machine Control Panel Signals
3.2.2 Numbering of keys on the integrated machine control panel
Numbering of keys on the integrated machine control panel
SINUMERIK 810T/M
17
16
15
14
13
12
11
10
27
26
25
24
23
22
21
20
37
36
35
34
33
32
31
30
-4
+X
+Z
<<
>>
<<
>>
Fig.3.2.2
+Y
-Y
-Z
-X
+4
Fig.3.2.3
Operator controls for SINUMERIK 810 T and 810 M:
Key
Assignment
10
11
12
13
14
15
16
17
Reserved
Mode selection
Direction key
Direction key
Direction key
NC Start
NC Stop
Reset
20
21
22
23
24
25
26
27
Spindle speed override increase
Spindle speed override decrease
Direction key
Rapid traverse override
Direction key
Spindle ON
Spindle OFF
Reserved
30
31
32
33
34
35
36
37
Feed override increase
Feed override decrease
Direction key
Direction key
Direction key
Feed ON
Feed OFF
Single block
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
3–7
3 Description of Machine Control Panel Signals
3.2.3 Signals of the integrated machine control panel SINUMERIK 810 T/M
09.91
3.2.3 Signals of the integrated machine control panel
SINUMERIK 810 T/M
0
.
95
.
.
98
99
.
101
102
.
127
Integrated machine control
panel
Decoded signals of the
machine control panel
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IB
SPINDLE OVERRIDE SWITCH
I95.7, I95.6, I95.5, I95.4
The spindle override switch is simulated by the two spindle speed override INCREASE/
DECREASE keys on the integrated machine control panel. In input byte 95, the following value
is displayed on the CRT display in percent (Gray code):
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Code
D C
B
A
Correction value
in percent
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
Notes:
•
The percentage values given in the table are standard values which are stored as machine
data. If necessary, they can be changed. The screen always displays the value defined in
corresponding machine data (e.g. it is also possible to set 77% for a ”switch” setting and
to display it).
•
The codings of the spindle override can be transferred unchanged from input byte 95 to
the PLC/NC interface (QB 100, see Section 4.2.5).
•
If both keys (INCREASE/DECREASE) are pressed simultaneously, the override instantly
jumps to the first value (50%).
3–8
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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09.91
3 Description of Machine Control Panel Signals
3.2.3 Signals of the integrated machine control panel SINUMERIK 810 T/M
MODE SELECTOR
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
1 signal:
1 signal:
Code
D C
B
A
0
0
0
0
0
0
0
1
1
1
1
1
1
0
1
1
1
1
0
0
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1
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1
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0
0
I95.3, I95.2, I95.1, I95.0
When the MODE selector key of the integrated machine control panel is pressed, the softkey
menu for mode selection is displayed on the CRT. The operating mode can then be selected
by these softkeys:
In input byte 95, the following value is displayed on the CRT display according to the operating
mode selected (Gray Code):
SINUMERIK 810 GA3/820 GA3, (PJ)
Operating mode
PRESET
(no output)
MDA
JOG
INCR
1
”
10
”
100
”
1000
”
10000
REPOS
(no output)
AUT
REF
Note:
The codings for the operating modes can be transferred unchanged from input byte 95 to the
PLC/NC interface (QB 82, see Section 3.5).
RAPID TRAVERSE OVERRIDE
© Siemens AG 1990 All Rights Reserved
I96.5
RAPID TRAVERSE OVERRIDE key is pressed.
Note:
The signal is output only if the JOG or REPOS modes are active.
SPINDLE ON
I97.5
Spindle ON key pressed.
6ZB5 410–0DH02
3–9
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3 Description of Machine Control Panel Signals
3.2.3 Signals of the integrated machine control panel SINUMERIK 810 T/M
0 signal:
1 signal:
1 signal:
0 signal:
1 signal:
1 signal:
0 signal:
1 signal:
1 signal:
0 signal:
1 signal:
3–10
09.91
SPINDLE *OFF
I97.4
Spindle *OFF key pressed.
Spindle *OFF key not pressed.
FEED ON
I97.3
Feed ON key pressed.
FEED *OFF
I97.2
Feed *OFF key pressed.
Feed *OFF key not pressed.
NC START
I97.1
NC START key pressed.
*NC STOP
I97.0
*NC STOP key pressed.
*NC STOP key not pressed.
RESET
I98.7
RESET key pressed.
SINGLE BLOCK
I98.5
SINGLE BLOCK key pressed the first time.
(Setting of the self-retaining SINGLE BLOCK signal).
SINGLE BLOCK key pressed the second time.
(Reset of the self-retaining SINGLE BLOCK signal).
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
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09.91
Fig.
3 Description of Machine Control Panel Signals
3.2.3 Signals of the integrated machine control panel SINUMERIK 810 T/M
1
2
3
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
4
3.2.4
1: SINGLE BLOCK key pressed.
2: SINGLE BLOCK signal, self-retaining
3: Setting the SINGLE BLOCK signal
4: Resetting the SINGLE BLOCK signal
Note:
The SINGLE BLOCK key and the self-retaining function of the SINGLE BLOCK signal simulate
the SINGLE BLOCK switch on the machine control panel which otherwise acts statically.
FEED OVERRIDE SWITCH
I98.4, I98.3, I98.2, I98.1, I98.0
The feed override switch is simulated by means of the two INCREASE/DECREASE feed override keys on the integrated machine control panel. In input byte 98, the following code (Gray
code) is shown in accordance with the override value displayed in percent:
6ZB5 410–0DH02
3–11
3 Description of Machine Control Panel Signals
3.2.3 Signals of the integrated machine control panel SINUMERIK 810 T/M
Position
1
2
3
4
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11
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23
Code
E D
C
B
A
Override value
in percent
0
0
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4
6
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120
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09.91
Notes:
•
The percentage values given in the table are standard values which are stored as machine
data. If necessary, they can be changed (except code 00001).
The CRT always displays the value which has been assigned for the corresponding
machine data (e.g. it is also possible to assign 77% for a ”switch” setting and to display
this).
•
The codings of the feed override can be transferred unchanged from input byte 98 to the
PLC/NC interface (QB 84, see Section 4.2.3).
•
If both keys (INCREASE/DECREASE) are pressed simultaneously, the override jumps
immediately to the first value (0%).
3–12
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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09.91
3.2.4
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
3 Description of Machine Control Panel Signals
3.2.4 Decoded signals of the machine control panel SINUMERIK 810 T/M
Decoded signals of the integrated machine control panel
SINUMERIK 810 T/M
DIRECTION KEYS
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
I99.n
HANDWHEEL SELECTION 1 (2, 3)
6ZB5 410-0DH02
I100.m
m=4...7, I101.n
n=0...7
The signals of all direction keys are prepared in input byte 99.
SINUMERIK 810/820T
The corresponding direction key of the X, Z, Q1 or Q2 axis is pressed.
The corresponding direction key of the X, Z, Q1 or Q2 axis is not pressed.
SINUMERIK 810/820M
The corresponding direction key of the X, Y, Z, or 4th axis is pressed.
The corresponding direction key of the X, Y, Z, or 4th axis is not pressed.
Note:
No decoded signals are available for the 5th axis from the external machine control panel for
the SINUMERIK 810T/M
If required, the necessary signals must be created directly in the PLC user program.The
handwheel mode is selected directly from the PLC user program.
n=0...7
The axes are assigned to the handwheels by the setting data for axes and the softkey function
and the associated bit is set in input byte 100 (101).
Handwheel is to be active in the corresponding axis.
Handwheel operation for the corresponding axis not selected.
Note:
Only one axis can be active at a time for a handwheel.
If a second axis is active for the handwheel, the first axis is automatically deactivated.
3–13
3 Description of Machine Control Panel Signals
3.3 External machine control panel SINUMERIK 810/820T/M
09.91
2
3
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Description of external machine control panel
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3.3.1
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External machine control panel SINUMERIK 810/820T/M
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3.3
15
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6
9 10
11 12 13 14
5
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External machine control panel SINUMERIK 810T
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Fig. 3.2.5
8
7
16
6
Fig. 3.2.6
3–14
7
8
9 10
11 12 13 14
External machine control panel SINUMERIK 810M
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
Fig. 3.2.8
1
2
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SINUMERIK 810 GA3/820 GA3, (PJ)
3
© Siemens AG 1990 All Rights Reserved
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1)
9 10 11 12 13 14
9 10 11 12 13 14
6ZB5 410–0DH02
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1)
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Fig. 3.2.7
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09.91
3 Description of Machine Control Panel Signals
3.3.1 Description of external machine control panel
18
External machine control panel SINUMERIK 820T
18
16
External machine control panel SINUMERIK 820M
_______
Note
1) This module is an option.
3–15
3 Description of Machine Control Panel Signals
3.3.1 Description of external machine control panel
01.93
Operator control elements for SINUMERIK 810/820 T and 810/820 M
Number
Operator control element
1
2
3
4
5
EMERGENCY STOP switch
Mode selector
SINGLE BLOCK switch
Spindle override switch
Feed override switch/rapid traverse override
6
7
8
9
10
NC ON key
Key-operated switch
RESET key
NC STOP key
NC START key
11
12
13
14
Spindle OFF key
Spindle ON key
Feed OFF key
Feed ON key
Operator control elements for 810/820 T
Number
15
16
17
Operator control element
Reserved for handwheel selection
Reserved for AUXILIARY AXIS selector
Direction keys, rapid traverse override
Operator control elements for 810/820 M
Number
15
16
AXIS selector
Direction keys, rapid traverse override
3.3.2
IB
Signals of the external machine control panel
SINUMERIK 810/820T
0
.
3
4
.
31
.
99
100
101
.
127
3–16
Operator control element
External machine control
panel
2nd spindle override switch
or 2nd axis selector switch
Decoded signals of the
machine control panel
© Siemens AG 1990 All Rights Reserved
6ZB5 410–0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
01.93
3 Description of Machine Control Panel Signals
3.3.2 Signals of the external machine control panel SINUMERIK 810/820 T
The signals of the external machine control panel can be transferred unchanged from the input
image to the output image if so set in PLC MD 2002. The transfer of the signals is described
in Section 3.4.
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aaaaaaaaa
The decoded signals of the machine control panel are formed from the signals of the axis
selector switch, the signals of the direction keys and the handwheel selection in the setting
data (as set in NC MD 5008.2) (see Section 3.3.3).
SPINDLE OVERRIDE SWITCH for spindle 1
I0.7, I0.6, I0.5, I0.4
The spindle override switch on the external machine control panel transfers the following code
to input byte 0 in accordance with the set position (Gray code):
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Code
D C
B
A
Override value
in %
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
120
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
Notes:
•
The percentage values given in the table are standard values which are stored as machine
data. If necessary, they can be changed.
•
The codings of the spindle override can be transferred unchanged from input byte 0 to the
PLC/NC interface (QB 100, see Section 4.2.5).
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
3–17
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3 Description of Machine Control Panel Signals
3.3.1 Description of external machine control panel
MODE SELECTOR
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1 signal:
0 signal:
1 signal:
0 signal:
3–18
Code
D C
B
A
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
09.91
I0.3, I0.2, I0.1, I0.0
The mode selector on the external machine control panel transfers the following code (Gray
code) to input byte 0 in accordance with the set position:
Mode
PRESET
MDA
MDA
JOG
INCR
1
”
10
”
100
”
1000
”
10000
REPOS
AUT
AUT
REF
(REF)
(REF)
(REF)
Note:
The codings of the modes can be transferred unchanged from input byte 0 to the PLC/NC
interface (QB 82, see Section 4.2.2).
DIRECTION KEYS X+, X-
I1.7, I1.6
X+ or X- key pressed.
X+ or X- key not pressed.
RAPID TRAVERSE OVERRIDE
I1.5
Q+ or Q- key pressed.
Q+ or Q- key not pressed.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410–0DH02
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01.93
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
1 signal:
0 signal:
1 signal:
1 signal:
0 signal:
3 Description of Machine Control Panel Signals
3.3.2 Signals of the external machine control panel SINUMERIK 810/820 T
DIRECTION KEYS Q+, Q-
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
I1.4, I1.3
Q+ or Q- key pressed.
Q+ or Q- key not pressed.
AUXILIARY AXIS
I1.2
Auxiliary axis selector in position Q1.
Auxiliary axis selector in position Q2.
Note:
In connection with the codings for the handwheel, this signal serves
a) to select the auxiliary axis in which the handwheel is to be effective,
b) to select in which auxiliary axis the Q+ and Q- direction keys are to be active.
(See also decoded signals.)
DIRECTION KEYS Z+, Z-
I2.7, I2.6
Z+ or Z- key pressed.
Z+ or Z- key not pressed.
SPINDLE ON for spindle 1
I2.5
Spindle ON key pressed.
SPINDLE *OFF for spindle 1
I2.4
Spindle *OFF key pressed.
Spindle *OFF key not pressed.
FEED ON
I2.3
Feed ON key pressed.
FEED *OFF
I2.2
Feed *OFF key pressed.
Feed *OFF key not pressed.
6ZB5 410-0DH02
3–19
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aaaaaaaaa
a
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
3 Description of Machine Control Panel Signals
3.3.2 Signals of the external machine control panel SINUMERIK 810/820 T
1 signal:
0 signal:
0 signal:
1 signal:
1 signal:
1 signal:
1 signal:
3–20
01.93
NC START
I2.1
NC START key pressed
NC START key not pressed
*NC STOP
I2.0
*NC STOP key pressed.
*NC STOP key not pressed.
RESET
I3.7
RESET key pressed.
KEYSWITCH
I3.6
Keyswitch in position 1.
SINGLE BLOCK
I3.5
SINGLE BLOCK switch at 1.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3 Description of Machine Control Panel Signals
3.3.2 Signals of the external machine control panel SINUMERIK 810/820 T
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
01.93
FEED OVERRIDE SWITCH
I3.4, I3.3, I3.2, I3.1, I3.0
The feed override switch on the external machine control panel transfers the following code to
input byte 3 in accordance with the set position:
Code
E D
C
B
A
Override value
in %
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
2
4
6
8
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
24
25
26
27
28
29
30
31
1
0
1
1
1
1
0
0
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
Position
1 0
1
1
1
1
1
1
0
0
0
0
0
0
Notes:
•
The percentage values given in the table are stored as machine data. As standard, only
the machine data for positions 1 to 23 are entered; the machine data not assigned can,
however, be entered later. Accordingly, it is possible to evaluate the codes of positions 24
to 31 which are supplied by a connected coding switch or a PLC program.
•
The codings of the feed override can be transferred unchanged from input byte 3 to the
PLC/NC interface (QB 84, see Section 4.2.3).
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3–21
a
a
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaa
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aaaaaaaaa
3 Description of Machine Control Panel Signals
3.3.3 Decoded signals of the external machine control panel SINUMERIK 810T
3.3.3
•
•
1 signal:
0 signal:
HANDWHEEL SELECTION
1ST AND 2ND AXIS SELECTOR SWITCH
EB
3–22
0
.
3
4
5
.
31
.
94
99
101
.
127
01.93
Decoded signals of the external machine control panel
SINUMERIK 810/820T
DIRECTION KEYS
I99.n n=0 ... 7
The signals of all direction keys are held additionally decoded in input byte 99. The decoding
evaluates:
the AUXILIARY AXIS signal
the X, Q, Z DIRECTION KEY signals.
The corresponding direction key of the X, Z, Q1 or Q2 axis is pressed.
The corresponding direction key of the X, Z, Q1 orQ2 axis is not pressed.
No operator control elements are provided for the 5th axis on the SINUMERIK 810 T
external machine control panel. The expansion submodule for the 5th axis must be inserted
into the external machine control panel for the SINUMERIK 820T.
Note:
The decoding function checks whether invalid key combinations have been operated (e.g. X+
and X- pressed together). Only valid bit combinations are held in input byte 99; in the case of
invalid key combinations, IB99 is assigned the value 0. The signal for the 5th axis must be
decoded in the user program.
I100.m m=4 ... 7, I101.n n=0.7
With internal handwheel selection MD 5008.2=1 the handwheels for the corresponding axes
are activated in the input byte.
1 signal:
0 signal:
Handwheel is to be active in the corresponding axis
Handwheel operation in the corresponding axis not selected.
3.3.4
Signals of the external machine control of panel SINUMERIK
810/820M
External machine
control
2nd spindle override switch
or 2nd axis selector
Decoded signals of the
machine control panel
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
01.93
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820 M
The signals of the external machine control panel can be transferred unchanged from the input
image to the output image if so set in PLC MD 2002. The transfer of the signals is described
in Section 3.4.
a
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aaaaaaaaa
The decoded signals of the machine control panel are formed from the signals of the axis
selector switch, the signals of the direction keys and the handwheel selection in the setting
data (as set in NC MD 5008.2) (see Section 3.3.3).
SPINDLE OVERRIDE SWITCH for spindle 1
I0.7, I0.6, I0.5, I0.4
The spindle override switch on the external machine control panel transfers the following code
to input byte 0 in accordance with the set position (Gray code):
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Code
D C
B
A
Override value
in %
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
120
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
Notes:
•
The percentage values given in the table are standard values which are stored as machine
data. If necessary, they can be changed.
•
The codings of the spindle offset can be transferred unchanged from input byte 0 to the
PLC/NC interface (QB 100, see Section 4.2.5).
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3–23
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820 M
MODE SELECTOR
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1 signal:
0 signal:
1 signal:
0 signal:
3–24
Code
D C
B
A
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
09.91
I0.3, I0.2, I0.1, I0.0
The mode selector on the external machine control panel transfers the following code (Gray
code) to input byte 0 in accordance with the set position:
Mode
PRESET
MDA
MDA
JOG
INCR
1
”
10
”
100
”
1000
”
10000
REPOS
AUT
AUT
REF
(REF)
(REF)
(REF)
Note:
The codings of the modes can be transferred unchanged from input byte 0 to the PLC/NC
interface (QB 82, see Section 4.2.2).
DIRECTION KEYS 1+, 1 –
I1.7, I1.6
The 1st axis selection submodule on the external machine control panel transfers the signals
of the two direction keys.
Direction key + or - pressed.
Direction key + or - not pressed.
RAPID TRAVERSE OVERRIDE 1
I1.5
RAPID TRAVERSE OVERRIDE 1 key pressed.
RAPID TRAVERSE OVERRIDE 1 key not pressed.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820 M
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
09.91
AXIS SELECTOR 1
I1.4, I1.3, I1.2, I1.1, I1.0
The axis selector 1 supplies the following code (Gray code) in accordance with the set
position:
Position
X axis
(i)
Y axis
(i)
Z axis
(i)
4th axis
(i)
5th axis
(i)
6th axis
(i)
7th axis
(i)
(unassigned)
Code
E D
C
B
A
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
(i) = intermediate position of the selector on the external standard machine control panel; although these positions exist electrically, the selector does not click into place. The intermediate positions are not evaluated.
Notes:
a) These signals serve to select the axis in which the direction keys 1+ and 1 - are to act.
b) In order for the system program to convert the standard axis selector correctly into the
decoded signals, machine data MD 5008.3 must be 0.
c) If the machine data MD 5008.3 is set to 1, it is possible to connect and evaluate another
axis selector supplying the following code (Gray code):
Position
X axis
Y axis
Z axis
4th axis
5th axis
6th axis
7th axis
Code
E D
C
B
A
0
0
0
0
0
0
0
0
0
0
1
1
1
1
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
0
0
0
0
0
0
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3–25
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aaaaaaaaa
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820 M
1 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
1 signal:
3–26
09.91
SPINDLE ON
I2.5
Spindle ON key pressed.
SPINDLE *OFF
I2.4
Spindle *OFF key pressed.
Spindle *OFF key not pressed.
FEED ON
I2.3
Feed ON key pressed.
Feed ON key not pressed.
FEED *OFF
I2.2
Feed *OFF key pressed.
Feed *OFF key not pressed.
NC START
I2.1
NC START key pressed.
NC START key not pressed.
*NC STOP
I2.0
*NC STOP key pressed.
*NC STOP key not pressed.
RESET
I3.7
RESET key pressed.
KEYSWITCH
I3.6
Keyswitch in position 1.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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09.91
1 signal:
Position
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820 M
SINGLE BLOCK
Code
E D
C
B
A
Override value
in %
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
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0
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1
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0
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0
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0
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0
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0
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1
2
4
6
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60
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120
24
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27
28
29
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31
1
0
0
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0
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0
1
1
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1
0
0
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
1
1
1
1
1
1
1
I3.5
SINGLE BLOCK switch at 1.
FEED OVERRIDE SWITCH
SINUMERIK 810 GA3/820 GA3, (PJ)
I3.4, I3.3, I3.2, I3.1, I3.0
The feed override switch on the external machine control panel transfers the following code to
input byte 3 in accordance with the set position (Gray code):
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
3–27
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aaaaaaaaa
a
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820 M
1 signal:
0 signal:
1 signal:
0 signal:
AXIS SELECTOR 2
3–28
01.93
Notes:
•
The percentage values given in the table are stored as machine data. As standard, only
the machine data for positions 1 to 23 are entered; the machine data not assigned can,
however, be entered later. Accordingly, it is possible to evaluate the codes of positions 24
to 31 which are supplied by a connected coding switch or a PLC program.
•
The codings of the feed override can be transferred unchanged from input byte 3 to the
PLC/NC interface (QB 84, see Section 4.2.3).
Functionality of IB 4
As an option either a second axis selector switch module, a second spindle override switch
module or a rapid traverse override switch module can be built into the external machine
control panels. Because of the size of the machine control panel for the SINUMERIK 810, the
switch module must be attached to the machine. The functionality of IB 4 is defined in PLC
MD 2001.1, 2002.1 and NC MD 5004.4.
2nd axis selector submodule
DIRECTION KEYS 2, +, -
I4.7, I4.6
The 2nd axis selection submodule on the external machine control panel transfers the signals
of the two direction keys.
Direction key + or - pressed.
Direction key + or - not pressed.
RAPID TRAVERSE OVERRIDE 2
I4.5
RAPID TRAVERSE OVERRIDE 2 key pressed.
RAPID TRAVERSE OVERRIDE 2 key not pressed.
I4.4, I4.3, I4.2, I4.1, I4.0
A second axis selector is set by means of PLC machine data 2002.1=1. This additional
selector is interpreted together with axis selector 1 (see ”Decoded signals”).
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820 M
The standard axis selector 2 supplies the following code (Gray code) in accordance with the
set position:
Position
X axis
(i)
Y axis
(i)
Z axis
(i)
4th axis
(i)
5th axis
(i)
6th axis
(i)
7th axis
(i)
unassigned
Code
E D
C
B
A
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
0
0
1
1
0
0
1
1
0
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1
1
0
0
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0
0
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1
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1
1
1
1
1
1
(i) = intermediate position of the selector on the external standard machine control panel;
although these positions exist electrically, the selector does not click into place. The
intermediate positions are not evaluated.
Notes:
•
This code serves to select the axis in which the direction keys 1 + and 1- are to act.
•
In order for the system program to convert the standard axis selector correctly into the
decoded signals, machine data MD 5008.3 must be 0.
•
If the machine data MD 5008.3 is set to 1, it is possible to connect and evaluate another
axis selector supplying the following code (Gray code):
Position
X axis
Y axis
Z axis
4th axis
5th axis
6th axis
7th axis
Code
E D
C
B
A
0
0
0
0
0
0
0
0
0
0
1
1
1
1
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
0
0
0
0
0
0
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3–29
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aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaa
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820M
SPINDLE OVERRIDE SWITCH 2
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3–30
Code
D C
B
A
0
0
0
0
0
0
0
1
1
1
0
0
0
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
0
0
1
1
0
0
1
1
1
1
1
0
1
0
1
0
1
1
1
1
0
0
0
0
1
0
0
0
1
1
0
0
01.93
2ND SPINDLE OVERRIDE SWITCH MODULE (PLC MD 2001.1=1)
SPINDLE 2 START
I 4.7
1 signal: Spindle 2 START key is pressed.
0 signal: Spindle 2 START key is not pressed.
SPINDEL 2 *STOP
I 4.6
1 signal: Spindle 2 STOP key is not presed.
0 signal: Spindle 2 STOP key is presed.
I 4.0 to I 4.3
Spindle override switch 2 transfers the following code (Gray code) to input byte 4 for each
switch position:
Override value
in %
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
120
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
01.93
3 Description of Machine Control Panel Signals
3.3.4 Signals of the external machine control panel SINUMERIK 810/820M
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaa
RAPID TRAVERSE OVERRIDE SWITCH MODULE (NC MD 5004.4=1)
RAPID TRAVERSE OVERRIDE SWITCH 3
I 4.0 to I 4.2
The rapid traverse override switch transfers the following code (Gray code) to input byte 4 for
each switch position:
Position
Code
C B A
1
2
3
4
0
0
0
1
5
6
7
1 1 1
1 0 1
1 0 0
0
1
1
1
Override value
in %
1
1
0
0
1
10
50
100
Note:
•
The percentage values given in the table are stored in machine data. The standard setting
only includes the machine data for positions 1 to 4; the remaining machine data can be set
as required. It is thus possible to evaluate the codes for positions 5 to 7 that a connected
coding switch or PLC program supplies.
•
The values given in the table are only activated when the machine data ”Rapid traverse
overrride switch exists” (5004.4) is set. If the bit is not set, the value taken for the rapid
traverse override is the position of the feedrate override switch with a limitation of 100%.
•
The rapid traverse override switch is not transferred from the system program to the
PLC/NC interface, i.e. IB4 must be transferred by a PLC user program from Q85.0 to
Q85.2.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3–31
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaa
aaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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3 Description of Machine Control Panel Signals
3.3.5 Decoded signals of the external machine control panel SINUMERIK 810/820 M
3.3.5
DIRECTION KEYS
•
•
1 signal:
0 signal:
•
•
HANDWHEEL SELECT.,
1st AND 2nd AXIS SELECTOR
1 signal:
0 signal:
3–32
© Siemens AG 1990 All Rights Reserved
09.91
Decoded signals of the external machine control panel
SINUMERIK 810/820 M
I92.7, I92.6, I93.7, I93.6, I94.7, I94.6, I99.n
n=0...7
The signals of the direction keys for axes 1 to 4 are decoded and provided in input byte 99,
(for the 5th axis in input byte 94) if the codings of the axis selector are available in input bytes
1 and 4. The decoding interprets:
the axis selectors 1 and 2
the signals of the DIRECTION KEYS 1+, 1-, 2+, 2The corresponding direction key of the set X, Y, Z, 4th, 5th, 6th or 7th axis is
pressed.
The corresponding direction key of the set X, Y, Z, 4th, 5th, 6th or 7th axis is not
pressed.
Note:
The decoding checks whether illegal key combinations have been set and operated (for
instance a simultaneous pressing of X+ and X- or in the case of two axis selectors:
simultaneous pressing of X1+ and X2-). Only permissible bit combinations are prepared in
input bytes 92, 93, 94, 99:
only axis selector 1 available:
in the case of illegal key combinations; IB 99 is reset to zero;
axis selector 1 and 2 (option) available:
the direction keys of axis selector 1 have priority over those of axis selector 2.
I92.2, I92.1, I92.0, I93.2, I93.1, I93.0, I94.2,
I94.1, I94.0, I100.n, I101.n
n=0...7
In the case of internal handwheel selection MD 5008.2=1, the handwheels for the respective
axes are activated in input bytes 92, 93, 94, 100 and 101.
The handwheel is to be active in the corresponding axis.
Handwheel operation in the corresponding axis not selected.
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaa
09.91
IB
3 Description of Machine Control Panel Signals
3.4 Program modification signals
3.4
Program modification signals
0
.
104
.
110
.
127
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
Program modification channel 1
Program override channel 2
The signals for program modification (submodes) can be selected with the softkeys on the
operator panel (except single block). For channels 1 and 2, these signals are always set or
reset together.
SKIP BLOCK, CHANNEL 1 AND 2
SINGLE BLOCK DECODING, CHANNEL 1 AND 2
DRY RUN FEED, CHANNEL 1 AND 2
M01 EFFECTIVE, CHANNEL 1 AND 2
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
I104.7, I110.7
The SKIP BLOCK submode is selected.
The SKIP BLOCK submode is not selected.
I104.5, I110.5
The SINGLE BLOCK DECODING submode is selected.
The SINGLE BLOCK DECODING submode is not selected.
I104.4, I110.4
The DRY RUN FEED submode is selected.
The DRY RUN FEED submode is not selected.
I104.3, I110.3
The M01 ACTIVE submode is selected.
The M01 ACTIVE submode is selected.
SINGLE BLOCK, CHANNEL 1 AND 2
Depending on MD 5008.0 and 5008.1, either key 37 (single block on integrated machine
control panel) or switch 3 (single block on external machine control panel) is evaluated.
The SINGLE BLOCK submode is selected.
No effect.
3–33
09.91
aaaaaaaaaaaaaaaaaa
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aaaaaaaaa
3 Description of Machine Control Panel Signals
3.4 Program modification signals
OVERRIDE EFFECTIVE FOR RAPID TRAVERSE
I104.2, I110.2
If there is no separate rapid traverse override switch (MD 5004.4=0), the feed override switch
is effective for rapid traverse.
1 signal:
0 signal:
Feed override switch effective for rapid traverse selected.
Feed override switch not effective.
3.5
Transfer of machine control panel signals
3.5.1
Transfer of the machine control panel signals to the interface
A system program which runs before the cyclic user program (depending on the machine data
2003.3, see Description of the PLC interface control) permits all signals of the integrated or
external machine control panel to be transferred from the input image to the output image
(interface range PLC NC, PLC output signals). The subsequent PLC program must
therefore serve only those signals on the interface which are to be modified in a defined way.
Example:
The ”HANDWHEEL 1 ACTIVE” signal is set by the system program, if the handwheel has
been selected for the X axis.
Byte No. Bit: 2
QB 109
1
0
Handwheel
3 active
2 active
1 active
However, if handwheel 2 is to be permanently assigned to the X axis, the ”1 active” bit must
be reset in a defined way and the ”2 active” bit set depending on the handwheel selection.
The system program transfers the signals marked in the following with ”#” into the output
image; in the following example the external machine control has been used:
3–34
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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aaaaaaaaaaaaaaaaaa
aaaaaaaaa
01.93
IB 1
IB 2
IB 4
IB 92 1)
IB 93 1)
IB 94 1)
3 Description of Machine Control Panel Signals
3.5.1 Transfer of the machine control panel signals to the interface
Example
Byte No. Bit: 7
IB 0
D
X+
+
Byte No. Bit: 7
7th axis
+
6th axis
+
5th axis
+
X+
IB 100
X
IB 101
X
6
Direction keys
X-
IB 3
Z+
Z-
Reset #
Key
operated
switch #
Direction keys 2
-
SINUMERIK 810 GA3/820 GA3, (PJ)
5
C
Direction keys
6
X-
Y
Y
© Siemens AG 1990 All Rights Reserved
5
IB 99
Y+
Z
Z
4
B
A
Rapid #
traverse
override
On
Single
block #
Rapid
traverse
override
Q+
*Off
E
(E)
4
6ZB5 410-0DH02
3
3
Direction keys
7th axis
-
Direction keys
6th axis
-
Direction keys
5th axis
-
2
Spindle override switch #
D
Direction keys
Q-
Spindle #
On
D
(D)
C
2
3
3
1
C
Feed #
*Off
C
1
2
2
0
Mode selector #
Auxiliary
axis
B
A
NC Start
#
*NC Stop
#
Feed override switch #
Axis selector
B
A
B
A
Decoded signals
0
Handwheel assignment 7th axis
1
Handwheel assignment 6th axis
1
Handwheel assignment 5th axis
3
2
1
Direction keys #
Handwheel 21
Handwheel
Handwheel 2
YZ+
Z4th+
4th-
4th
X
Y
Z
4th
4th
X
Y
Z
4th
Note:
1) No decoded signals are available for the 5th, 6th and 7th axis in the SINUMERIK 810/820T. If required, the
necessary signals must be created directly in the PLC user program. The handwheel mode is selected
directly from the PLC user program. In the SINUMERIK 810/820M decoded signals are also available for the
5th, 6th and 7th axes
3–35
09.91
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3 Description of Machine Control Panel Signals
3.5.1 Transfer of the machine control panel signals to the interface
Program modification signals
Byte No. Bit: 7
6
5
4
IB 104
Channel
1
# Skip
block
# Dec.
single
block
# Dry run
feed
IB 110
Channel
2
# Skip
block
# Dec.
single
block
# Dry run
feed
3
2
1
# M01
effective
#Override
for rapid
traverse
# DRF
selected
# M01
effective
#Override
for rapid
traverse
# DRF
selected
0
BTR
selected
The control panel signals are either transferred 1 : 1 to outputs having the same name, as for
instance the spindle override switch and the RESET key, or they are distributed to axis-specific or channel-specific output signals:
•
•
•
•
Spindle override switch
Mode selector
Feed override switch
Feed override switch
Spindle override
Operating modes
Feed override
Rapid traverse override,
if there is no separate switch
•
•
Spindle ON
Spindle *OFF
Set SPINDLE ENABLE
Reset SPINDLE ENABLE
•
•
Feed ON
Feed *OFF
Set FEED ENABLE TOTAL
Reset FEED ENABLE TOTAL
•
•
NC START
*NC STOP
NC START channel 1 only
NC STOP channel 1 only
•
•
RESET key
Keyswitch
RESET
KEYSWITCH
•
•
SINGLE BLOCK
RAPID TRAVERSE OVERRIDE
SINGLE BLOCK channel 1 and 2
RAPID TRAVERSE OVERRIDE channels 1 - 4
•
•
•
•
•
•
•
DIRECTION KEYS X+, XDIRECTION KEYS Z+, ZDIRECTION KEYS Q1+, Q1DIRECTION KEYS Q2+, Q2DIRECTION KEYS 5th+, 5th DIRECTION KEYS 6th+, 6th
DIRECTION KEYS 7th+, 7th
JOG +,- axis 1
JOG +,- axis 2
JOG +,- axis 3
JOG +,- axis 4
JOG +,- axis 5
JOG +,- axis 6
JOG +,- axis 7
3–36
(only with SIN 810/820M machine control panel)
(only with SIN 810/820M machine control panel)
(only with SIN 810/820M machine control panel)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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aaaaaaaaa
09.91
•
•
•
•
•
3.5.2
Byte No
3 Description of Machine Control Panel Signals
3.5.1 Transfer of the machine control panel signals to the interface
Handwheel 1 (2, 3) X
Handwheel 1 (2, 3) Z
Handwheel 1 (2, 3) Q1
Handwheel 1 (2, 3) Q2
Handwheel 1 (2, 3) 5
Bit: 7
Screen
darkening
Byte No. Bit: 7
# DRF
effective
Byte No. Bit: 7
HANDWHEEL 1 (2, 3) active AXIS X
HANDWHEEL 1 (2, 3) active AXIS Z
HANDWHEEL 1 (2, 3) active AXIS Q1
HANDWHEEL 1 (2, 3) active AXIS Q2
HANDWHEEL 1 (2, 3) active AXIS 5 (only with SIN 810/820M/-
machine control panel)
machine control panel)
• Handwheel 1 (2, 3) 6
HANDWHEEL 1 (2, 3) active AXIS 6 (only with SIN 810/820M/-
machine control panel)
• Handwheel 1 (2, 3) 7
HANDWHEEL 1 (2, 3) active AXIS 7 (only with SIN 810/820M/-
•
•
•
•
•
SKIP BLOCK, channel 1&2
DEC. SINGLE BLOCK, channel 1 & 2
DRY RUN FEED, channel 1 & 2
M01 EFFECTIVE, channel 1&2
DRF EFFECTIVE
Skip block, chann. 1&2
Dec. single bl., chan. 1&2
Dry run feed, chan. 1&2
M01 effective
DRF selected
PLC OUTPUT SIGNALS (PLC NC)
Ready signals
QB 78
6
5
4
3
#Keyswitch
Data in
Start 2
Data in
Start 1
Cycle
inhibit
QB 81
6
SINUMERIK 810 GA3/820 GA3, (PJ)
5
6
5
© Siemens AG 1990 All Rights Reserved
4
4
QB 88
Read-in
enable
6ZB5 410-0DH02
3
QB 82
D
2
Tool
system 2
2
C
1
1
B
3
2
1
Delete
distance to
go
Delete no.
of subrout.
passes
#
NC Stop
0
*Emergen-
cy stop
Axis duplication
Tool
system 1
Operating modes channels 1 and 2
0
# Reset
Operating modes #
A
Program modification channel 1
0
#
NC Start
3–37
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3 Description of Machine Control Panel Signals
3.5.2 PLC output signals (PLC NC)
Byte No. Bit: 7
# Skip
block
Byte No. Bit: 7
Byte No. Bit: 7
# Skip
block
Byte No. Bit: 7
QB 84
QB 85
3–38
#Feed
enable
total
6
QB 83
# Single
block
6
6
QB 92
# Single
block
6
5
# Single
block
decoding
5
5
# Single
block
decoding
5
#Feed
override
effective
#Rapid
traverse
override
effective
09.91
Submodes channel 1
4
3
# Dry run
feed
# M01
effective
4
QB 96
Read-in
enable
4
E
(E)
2
4
3
# Dry run
feed
# M01
effective
3
D
(D)
1
3
2
1
Delete
distance to
go
Delete no.
of subrou.
passes
#
NC Stop
2
2
C
C
© Siemens AG 1990 All Rights Reserved
1
B
0
Program modification channel 2
0
#
NC Start
Submodes channel 2
0
Feed modification
Feed override #
1
0
B
A
Rapid traverse override #
A
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3 Description of Machine Control Panel Signals
3.5.2 PLC output signals (PLC NC)
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aaaaaaaaa
09.91
Axis-specific signals
Byte-Nr. Bit: 7
6
5
4
3
2
1
2nd software limit
switch effective
QB 108
Mirroring
Axis 1
QB 109
Axis 1
Follow-up
operation
Feed
enable
+
-
#Rapid
traverse
override
Mirroring
Follow-up
operation
Feed
enable
Jog #
* Deceleration
Parking
axis
Controller
enable
+
QB 113
Axis 2
+
-
#Rapid
traverse
override
Mirroring
Follow-up
operation
Feed
enable
Jog #
Handwheel
3 active
2 active
* Deceleration
Parking
axis
QB 117
Axis 3
+
-
#Rapid
traverse
override
Mirroring
Follow-up
operation
Feed
enable
Jog #
+
QB 121
Axis 4
+
-
#Rapid
traverse
override
Mirroring
NachfahrBetrieb
Feed
enable
Jog #
Handwheel
3 active
2 active
* Deceleration
Parking
axis
QB 125
Axis 5
+
-
#Rapid
traverse
override
Mirroring
Follow-up
operation
Feed
enable
Jog #
+
QB 71
Axis 6
+
-
#Rapid
traverse
override
Mirroring
Follow-up
operation
Feed
enable
Jog #
Handwheel
3 active
* Deceleration
Parking
axis
2 active
QB 75
Axis 7
Jog #
+
-
+
SINUMERIK 810 GA3/820 GA3, (PJ)
+
Handwheel
Axis inhibit
3 active
* Deceleration
2 active
Parking
axis
1 active
2nd software limit
switch effective
Controller
enable
+
+
Handwheel
Axis inhibit
3 active
* Deceleration
2 active
Parking
axis
Controller
enable
1 active
2nd software limit
switch effective
+
–
Handwheel
Axis inhibit
3 active
* Deceleration
#Rapid
traverse
override
© Siemens AG 1990 All Rights Reserved
1 active
2nd software limit
switch effective
Controller
enable
QB 74
Axis 7
+
Axis inhibit
QB 70
Axis 6
1 active
2nd software limit
switch effective
Controller
enable
QB 124
Axis 5
+
Axis inhibit
QB 120
Axis 4
1 active
2nd software limit
switch effective
Controller
enable
QB 116
Axis 3
-
Axis inhibit
QB 112
Axis 2
0
6ZB5 410-0DH02
Parking
axis
Controller
enable
2 active
1 active
2nd software limit
switch effective
+
–
Handwheel
Axis inhibit
3 active
2 active
1 active
3–39
a
a
aaa
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a
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a
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
3 Description of Machine Control Panel Signals
3.5.2 PLC output signals (PLC NC)
Byte No. Bit: 7
# Spindle
enable
QB 101
QB 103
QB 105
QB 107
3.6
IB
3–40
0
.
95
.
98
.
127
Set direction of
rotation cw
Byte No. Bit: 7
# Spindle
enable
Set direction of
rotation cw
6
5
QB 100
Controller
enable
Initiate
C-axis
mode
Oscillation
speed
6
QB 104
Controller
enable
Oscillation
speed
Basic
speed
5
Preset
zero
setpoint
Initiate
C-axis
mode
Basic
speed
01.93
Spindle modification spindle 1
4
Spindle
positioning
4
Spindle
positioning
3
Preset
zero
setpoint
#Spindle
override
effective
D
Spindle
reset
Reverse
spindle
rotation
Automatic
gear speed
selection
Resynch.
spindle
3
#Spindle
override
effective
D
Reverse
spindle
rotation
Automatic
gear
speed
Resynch.
spindle
2
1
C
C
QB 102
2
C
C
Acknowledge M19
© Siemens AG 1990 All Rights Reserved
B
QB 106
B
0
#,Spindle override
B
A
Actual gear speed
B
A
Channel No.
for Spindle
B
A
Acknowledge M19
PLC
spindle
control
Spindle modification spindle 2
1
0
#,Spindle override
B
A
Actual gear speed
A
Channel No.
for Spindle
A
PLC
spindle
control
Signals of the integrated operator panel
Integrated operator panel
If an external machine control panel is used, the integrated operator panel (if available) can be
used as freely assignable set of keys.
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
11.90
3.6.1
3 Description of Machine Control Panel Signals
3.6 Signals of the integrated operator panel
SINUMERIK 810T/M
The signals of the keys are only transferred to the input image IB 95 - 98, decoding and
transfer to the output image no longer take place (IB 99 - 101 are only active for the external
machine control panel).
The keys of the operator panel are not numbered consecutively but organized in rows to
facilitate finding the bit which corresponds to the key in the input image. For example, bit 0 of
the 1st byte of the operator panel signals (IB 95) is assigned to key 10 (see Fig. 3.6.1).
Byte No. Bit: 7
6
5
4
3
2
1
0
17
16
15
14
13
12
11
10
27
26
25
24
23
22
21
20
37
36
35
34
33
32
31
30
IB 95
Key
IB 96
IB 97
17
16
15
14
13
12
11
10
27
26
25
24
23
22
21
20
37
36
35
34
33
32
31
30
Fig. 3.6.1
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
3–41
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a
3 Description of Machine Control Panel Signals
3.6 Signals of the integrated operator panel
3.6.2
Byte No. Bit: 7
1
3–42
2
3
4
5
IB 95
6
7
8
9
11.90
SINUMERIK 820T/M
IB 95
IB 96
IB 97
6
5
4
3
2
1
0
Key
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
22
21
20
19
18
17
The keys are user-assignable
10
11
12
13
14
15
16
17
18
IB 96
© Siemens AG 1990 All Rights Reserved
19
20
21
22
IB 97
Fig. 3.6.2
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
09.91
IB
4 Description of NC/PLC Interface
4.1 PLC input signals (NC PLC)
4
Description of NC/PLC Interface
4.1
PLC input signals (NC PLC)
4.1.1
Ready signals of the NC
0
.
.
.
.
.
.
31
1 signal:
0 signal:
Signals from I/O submodules
(machine signals,
alarm inputs)
32
64
Distributed I/O devices
92
94
95
.
97
99
101
Decoded signals
5th, 6th and 7th axis
Integrated machine control
panel
Decoded signals
102
.
.
.
.
127
VDI signals from NC PLC
(PLC input signals)
DRF selected
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
I104.1, I110.1
Differential resolver function (DRF) is selected via manual encoder (handwheel)
(by means of softkey in the corresponding display).
Differential resolver function not selected.
Note:
The DRF SELECTED signal is transmitted by a PLC system program to the DRF EFFECTIVE
interface signal (Q 82.7, see Section 4.2.2), if the corresponding machine data is set (see
Section 3.5.2).
6ZB5 410-0DH02
4–1
01.93
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
4 Description of NC/PLC Interface
4.1.1 Ready signals of the NC
TOUCH SENSOR ACTIVATED, 1 and 2
F 24.6, F 24.7
Touch sensor activated (tv2 approx. 40-140 ms)
Touch sensor not or no longer activated (tv2 approx. 40-140 ms).
1 signal:
0 signal:
1
2
3
tv1
tv2
tv2
Fig. 4.1
1: Touch sensor signal at the NC input
2: Recognition of the touch sensor signals in the NC (storage of actual value)
tv2 min. 300 ns
3: TOUCH SENSOR ACTIVATED signal at the interface (tv2 approx. 40-140 ms)
Note:
For the interface signal to be output, the touch sensor must output a signal existing longer than
20 ms at the NC input. The touch sensor signal effects the following:
a)
b)
Delete distance to go
The current position of the axis is stored without delay in the buffer and transferred from
there to an R parameter.
The touch sensor is enabled in the NC program by an alpha function. The touch sensors only
effect ”Delete distance to go” in the channel for the programmed axes for which they were
enabled. The measurement may only be enabled in one channel at a time.
Application example:
To check whether the touch sensor is in reset state before starting the measuring process.
•
•
4–2
Automatic measurement of the workpiece produced.
Measurement of the tool.
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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09.91
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.1.1 Ready signals of the NC
NUMBER OF BLOCKS (HEX) OF THE 1ST PROGRAM WITH BLOCK
RETROLOADING
NUMBER OF BLOCKS (HEX) OF THE 2ND PROGRAM WITH BLOCK
RETROLOADING
CIRCULAR BUFFER FULL
CIRCULAR BUFFER EMPTY
V.24 RUNNING
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
FW19
Display of the number of available blocks (KF) of the 1st program in the circular buffer in
SINUMERIK. The display is hexadecimal.
FW21
Display of the number of available blocks (KF) of the 2nd program in the circular buffer in
SINUMERIK. The display is hexadecimal.
Note:
With a special function to be defined by the user (e.g. M..) and the number of blocks of the 1st
program a further number of blocks can be read in before critical processing via the PLC
program in conjunction with the read-in enable.
F23.7
With the ”Block transfer” function selected, the circular buffer defined by MD 20 is
full.
With the ”Block transfer” function selected, the circular buffer is not full.
F23.6
With the ”Block transfer” function selected, the circular buffer is completely
processed.
With the ”Block transfer” function selected, the circular buffer is partially or
completely full.
F23.0
Data transfer running on the universal interface (V.24) from or to the NC.
No data transfer from or to the NC.
Note:
The V.24 RUNNING signal indicates only the transfer of NC data (part programs, machine
data, etc.).
4–3
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aaaaaaaaaaaaa
4 Description of NC/PLC Interface
4.1.1 Ready signals of the NC
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4–4
09.91
Application example:
In the case of simple DNC, for instance, the successful start of reading-in for a new NC
program can be checked by means of the V.24 RUNNING signal.
BRT SELECTED
I104.0
”Block transfer” function is selected.
”Block transfer” function is not selected.
BATTERY FAULT
F24.1
After POWER ON, the voltage of the built-in battery is cyclically checked for a permissible
lower limit. This serves to detect in good time a failure of the battery during long NC operation
times.
Battery voltage has fallen below the limit value.
Battery voltage is above the lower limit.
Note:
Change the battery only when the NC is under power to avoid data loss.
NC READY 2 (NC-BB2)
F24.3
After POWER ON and building-up of all voltages.
Fault in the measuring circuit.
1
2
3
Fig. 4.3
1: Operating voltage
2: NC READY 2
3: Fault message
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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09.91
•
4 Description of NC/PLC Interface
4.1.1 Ready signals of the NC
Notes:
If NC READY 2 changes to ”0”, then:
a) the feed drives and the spindle drive are stopped by active rapid braking (i.e. with
maximum brake current) and
b) all signals which are transmitted from the NC to the PLC are reset to the inactive
state (reset status).
•
All commands which have been sent to the NC must be cancelled if NC READY 2 has a
0 signal.
•
NC READY 2 changes to ”1” after correction of the fault only if the RESET key of the
NC is pressed or if the NC is switched off and on again.
•
All functions stored in the buffer memory of the NC are cleared.
NC ALARM
1 signal:
0 signal:
4.1.2
1 signal:
0 signal:
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
F24.0
An NC alarm exists.
No NC alarm exists.
Application example:
Energizing of a lamp which indicates for example, that an error has caused the machine to
stop.
Program commands
M00 / M01; PROGRAMMED STOP
6ZB5 410-0DH02
I102.7, I108.7
Block executed, auxiliary functions output and
a) M00 in main memory or
b) M01 in main memory and M01 EFFECTIVE specified (see Section 4.2.2).
a) With NC start
b) Program abort by RESET
4–5
4 Description of NC/PLC Interface
4.1.2 Program commands
09.91
1
2
M00
3
4
tc
5
6
Fig. 4.5
1: Data transfer into main memory
2: Block executed
3: NC block with M word M00
4: M modification signal (tc=PLC cycle time)
5: Signal M00/M01
6: NC Start
Note
If the operating mode is changed while the M00/M01 signal is ”1”, this status continues until
the NC START or RESET signal arrives.
Application example:
Stopping the main spindle, e.g. when checks are to be made.
4–6
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
4 Description of NC/PLC Interface
4.1.2 Program commands
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09.91
M02 / M30; PROGRAM END, PROGRAM ABORT
1 signal:
0 signal:
I102.6, I108.6
a) A complete NC block including M02/M30 has been executed; if this block
contains traversing movements, the signal is output only after reaching the
target position.
b) Program aborted by RESET
No program end or abort
1
2
M02
3
4
tc
tc
5
Fig. 4.5
1:
2:
3:
4:
5:
Data transfer into main memory
Block executed
NC block with M word M02
M modification signal (tc=PLC cycle time)
Signal M02/M30
Notes:
•
•
•
•
M02/M30 have the same function in the NC.
The M02/M30 signal only exists for one scan.
The M02/M30 signal is not suited for automatic sequential functions such as: Workpiece
counting, bar feed, opening of protective guards, etc.
For these functions
a) M02/M30 must be written in a block of its own and
b) the BCD word M02/M30 or the decoded M02/M30 signal must be used (see auxiliary
function output).
In the last block of the program it is not allowed
a) to write auxiliary functions which disable read-in or
b) to write S values intended to be effective beyond M02/M30.
Application example:
Deleting functions initiated by M, T and H words.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–7
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4 Description of NC/PLC Interface
4.1.2 Program commands
1 signal:
0 signal:
2
1:
2:
3:
1 signal:
0 signal:
1 signal:
0 signal:
4–8
G01
09.91
G33/G63; THREAD CUTTING
I102.5, I108.5
Thread cutting selected with G33 or G63
a) Thread cutting deselected by G00, G01, G02, G03, G10 and G11
b) Program completed or aborted.
1
G33
G00
3
Fig. 4.6
Data transfer into main memory
Contents of main memory
G33/G63 signal
Notes:
•
The following are ineffective with G33:
a) Feed override switch,
b) Feed stop; (FEED ENABLE TOTAL signal is not evaluated),
c) Single block;
Stopping occurs only at the end of the next block.
•
The following are ineffective with G63:
a) Feed override switch.
While G33 (thread cutting) is effective, FEED STOP can be obtained indirectly by removing the
SPINDLE ENABLE signal by combining G33 and FEED ENABLE TOTAL.
In the case of G63, the NC reacts directly to the FEED ENABLE TOTAL signal.
G00; RAPID TRAVERSE
I102.4, I108.4
AUT, MDA modes
Rapid traverse selected with G00.
Rapid traverse block completed or aborted.
JOG, REPOS modes
Keys for rapid traverse and direction pressed at the same time.
Key for rapid traverse or direction not pressed.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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09.91
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.1.2 Program commands
Application example:
Activation of the bed lubrication.
Note:
In the reference point mode, I102.4 and I108.4 = 1, if two axes can be referenced at the same
time.
G96; CONSTANT CUTTING SPEED
BLOCK SEARCH ACTIVE
PROGRAM INTERRUPTED
PROGRAM RUNNING
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
I102.3, I108.3
Constant cutting speed selected with G96.
No constant cutting speed selected.
I107.6, I113.6
Block search started.
No block search started or block search completed.
I102.1, I108.1
AUT, MDA modes
Program interrupt by means of NC STOP or mode change.
a) Program not started.
b) Program ended or aborted with RESET.
c) Program was restarted after NC STOP or mode change.
Note:
The PROGRAM INTERRUPTED signal means that the program can be continued after a
restart.
I102.0, I108.0
AUT, MDA modes
Program is started (NC START)
a) Program interrupted by:
- programmed stop (M00/M01)
- NC STOP or
- mode change.
b) Block executed during single block operation.
c) Program end reached (M02/M30).
d) Program abort by RESET.
e) No further block in the memory (e.g. in MDA mode).
f) Current block not executable.
4–9
4 Description of NC/PLC Interface
4.1.2 Program commands
09.91
1
2
3
4
5
6
Fig. 4.7
1: NC START signal
2: PROGRAM RUNNING signal
3: M00/M01 signal
4: Arrival at position to be reached
5: M02/M30 signal
6: ”PROGRAM RUNNING” lamp lights up
Notes:
The PROGRAM RUNNING signal does not change to 0 if workpiece machining is stopped by
following events:
•
•
•
•
•
•
•
Removal of TOTAL FEED ENABLE, of axis-specific FEED ENABLE or SPINDLE ENABLE,
Removal of READ-IN ENABLE,
FEED OVERRIDE set to ”0%”,
Reaching the software limit switches or working area limits,
Response of the spindle or axis monitors,
Selection of position setpoints in the NC program for axes in FOLLOW-UP OPERATION,
for axes without CONTROLLER ENABLE or for PARKING AXES,
EMERGENCY STOP.
4–10
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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01.93
1 signal:
0 signal:
1 signal:
0 signal:
4.1.3
4 Description of NC/PLC Interface
4.1.2 Program commands
TRANSFORMATION ACTIVE
IB 118
IB 119
Axis 1
IB 120
IB 121
Axis 2
IB 122
IB 123
Axis 3
IB 124
IB 125
Axis 4
IB 126
IB 127
Axis 5
IB 86
IB 87
Axis 6
IB 88
IB 89
Axis 7
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
I103.7
AUT, JOG, REPOS, INC modes; additionally with PRESET, MDI if MD 5400 bit 7=1.
Transmit function is active.
It has been selected by G 131 in the NC program or in the program block when
the MDI mode was active.
Transmit function is not active.
Deselected by:
G130 in NC program, RESET if MD 5400
Bit 7=0, switchover after REF approach.
G36 ACTIVE
Channel 1 I103.4
Channel 2 I109.4
The spindle in rotary axis mode is in linear interpolation with the infeed axis (G36).
(Tapping without chuck).
G36 not active.
Note:
G36 forces end of block velocity 0. For this reason no dwell is required at the point of reversal.
The signals EXACT STOP are only output by the NC if G09 or G60 is also programmed in the
part program.
Axis-specific signals (NC PLC)
6ZB5 410-0DH02
4–11
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
4 Description of the NC/PLC Interface
4.1.3 Axis-specific signals (NC PLC)
1 signal:
0 signal:
1 signal:
0 signal:
4–12
9.91
AXIS IN POSITION CONTROL
Im.6
REFERENCE POINT REACHED
Im.4
m=118, 120, 122, 124, 126, 86, 88
The respective axis is in position control.
The axis is not in position control.
This signal can be used to operate the brake axes no longer in the position control
loop.
m=118, 120, 122, 124, 126, 86, 88
Reference point reached and axis synchronized.
The signal exists until the power supply is switched off.
Exists before synchronization of the axis
1
0.5 ... 15 mm
2
3
2 mm
4
± 9999 µm
5
6
Fig. 4.8
1: *DECELERATION signal
2: Zero mark measuring system signal
3: Zero mark of the measuring system
4: Zero mark plus a distance of 2 mm in approach direction of the reference point
5: Reference point in the range: Zero mark plus 2 mm ± 9999 µm
6: REFERENCE POINT REACHED signal
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
4 Description of the NC/PLC Interface
4.1.3 Axis-specific signals (NC PLC)
Note:
The reference point can be shifted by means of the ”Reference point shift” machine data in
the range of ± 9999 µm, referred to the 2 mm point. After reaching the reference point
position, the actual value memory for the axis is set to the reference point value (fixed in the
machine data) and the ”REFERENCE POINT REACHED” signal is output.
The ”REFERENCE POINT REACHED” signal is statically set to 1 for fictitious axes.
Application example:
a
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aaaaaaaaa
Suppression of the start signal if, for instance, a parking axis has not yet been synchronized
upon activation.
POSITION REACHED
Im.1, Im.0
m=118, 120, 122, 124, 126, 86, 88
AUT mode
Exact stop (coarse):
1 signal:
0 signal:
a) The axis has reached the programmed setpoint up to the tolerance of the
coarse exact stop window (machine data) and no travel command is active for
the enabled axis or
b) the axis is already within the fine exact stop window and no travel command is
active for the enabled axis.
The axis is outside the coarse exact stop window or a travel command is still
active for the axis.
Exact stop (fine):
1 signal:
0 signal:
The axis has reached the programmed setpoint up to the tolerance of the fine
exact stop window (machine data) and no travel command is active for the enable
axis.
The axis is outside the fine exact stop window or a travel command is still active
for the axis.
Note:
The coarse or fine POSITION REACHED signals are also at ”1” if the automatic mode has
been interrupted by RESET, NC Alarm or mode change (AUT INTERRUPTED).
When the axis is approaching the setpoint, both signals (coarse exact stop, fine exact stop) are
output simultaneously at the moment the position is reached.
Application example:
Enabling of tool change after the axis has reached the change position.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3 , (PJ)
6ZB5 410-0DH02
4–13
4 Description of the NC/PLC Interface
4.1.3 Axis-specific signals (NC PLC)
09.91
JOG/INCR/REPOS mode
Exact stop (coarse):
1 signal:
0 signal:
a) The axis has reached the specified setpoint up to the tolerance of the coarse
exact stop window (machine data) and no direction key and no handwheel
has been operated or
b) the axis is already situated within the fine exact stop window; no direction key
and no handwheel has been operated.
The axis is outside the coarse exact stop window; a direction key or a handwheel
has been operated.
Exact positioning (fine):
1 signal:
0 signal:
The axis has reached the programmed setpoint up to the tolerance of the fine
exact stop window (machine data); no direction key and no handwheel has been
activated.
The axis is outside the fine exact stop window; a direction key or handwheel has
been activated.
Note:
a
aa
aa
aa
a a
aa
aa
aa
a
The exact stop signals for the fictitious axes are set to be opposite to the travel signals.
1
2
a
aaa
aaaaaaaaa
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aaaaaaaa
a
1: Travel signal
2: Position reached
TRAVEL COMMANDS +,-
Im.3, Im.2
m=118, 120, 122, 124, 126, 86, 88
AUT/MDA mode
1 signal:
0 signal:
4–14
Exists if a movement is to take place in the respective axis direction, for instance
after transfer of a block into the main store which contains a coordinate value for
the respective axis.
a) Block executed, (i.e. distance to go=0),
b) Axis disable exists,
c) Abort by RESET.
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
09.91
4 Description of the NC/PLC Interface
4.1.3 Axis-specific signals (NC PLC)
1
2
3
4
5
Fig. 4.9
1: READ-IN ENABLE signal
2: Data transfer into the main memory
3: TOTAL FEED ENABLE signal
4: TRAVEL COMMAND signal (e.g. X+)
5: Block executed
JOG/INCR mode
1 signal:
0 signal:
Axis selected and direction key pressed.
a) Direction key no longer pressed and output of the interpolator is 0,
b) Traversing via handwheel,
c) In the INCR mode, if traversed with incremental feed,
d) Abort by RESET.
REF mode
1 signal:
0 signal:
a) Approach to reference point without automatic detection of direction: pressing
the direction key in the direction of reference point to be approached.
b) Approach of reference point with automatic detection of direction: a direction
key is pressed.
Reference point has been reached.
Note:
In the case of axes with clamp, no continuous path control is possible if the clamp is only released with the traversing command. Jogging with handwheel is possible only if the clamp has
been released before operating the handwheel.
Application example:
Clamp release for axes with clamp (e.g. rotary tables).
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3 , (PJ)
6ZB5 410-0DH02
4–15
a
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aaaaaaaaa
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4 Description of NC/PLC Interface
4.1.4 Spindle signals (NC PLC)
4.1.4
IB 114
IB 115
Spindle 1
IB 116
IB 117
Spindle 2
1 signal:
0 signal:
1 signal:
0 signal:
4–16
01.93
Spindle signals (NC PLC)
ACTUAL DIRECTION OF SPINDLE ROTATION CW
I114.7, I116.7
Actual direction of rotation CW
Actual direction of rotation CCW
Notes:
•
The signal is derived from the rotational direction of the pulse encoder. With the spindle at
rest, the signal corresponds to the last direction of rotation.
•
If the spindle is not equipped with a pulse encoder, the signal remains undefined.
PROGRAMMED SPEED TOO HIGH
I114.6, I116.6
The programmed speed or the calculated speed at v=const. (G96) is too high.
The programmed speed or the calculated speed at v=const. is below the permitted limits.
Note:
•
The calculated speed at v=const. can be limited via G92 S...
•
If the programmed speed or the calculated speed at v=const. exceeds preset limits (as
machine data or for the selected gear speed), the value output as setpoint is the speed
which corresponds to the lowest limit.
•
When limit values are checked, SPINDLE OVERRIDE is taken into account.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
01.93
1 signal:
0 signal:
1 signal:
0 signal:
Case 1:
4 Description of NC/PLC Interface
4.1.4 Spindle signals (NC PLC)
PROGRAMMED SPEED TOO HIGH
S
1
2
t
3
S=0
S=6000
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
S=2000
4
5
Fig. 4.10
1: Speed limit of the selected gear speed, e.g. 5000
2: Speed limit in the machine data (e.g. permitted limit speed of the chuck=4000)
3: Programmed S values in the main memory
4: PROGRAMMED SPEED TOO HIGH signal
5: SPINDLE WITHIN SET RANGE signal
Application example:
The PROGRAMMED SPEED TOO HIGH signal can disable further processing of the NC program and cause a corresponding message to be output.
SPINDLE WITHIN SET RANGE
I114.5, I116.5
Actual speed is within set range (window). (See above figure.)
Actual speed is not within set range (the spindle override is taken into account).
Application example:
Enabling of axis movements, e.g. via TOTAL FEED ENABLE after speed change by setting a
new S value or by changing gear.
SPINDLE POSITION REACHED
I114.4, I116.4
Actual spindle position is within the positional tolerance during oriented spindle
stop.
Actual spindle position is beyond the positional tolerance during oriented spindle
stop.
NC machine data 5210 bit 4 =1,
i.e. the M19 function has to be acknowledged with the PLC signal ”M19
ACKNOWLEDGE” or as set in NC MD 520*, bit 5 with M3/M4 in the part
program.
6ZB5 410-0DH02
4–17
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaa
4 Description of NC/PLC interface
4.1.4 Spindle signals (NC PLC)
09.91
Position
a
aa
aa
aa
aa
aa
aaaaa
1
3
2
3
4
5
6
7
8
9
a a
aa
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a
aaaaaa
aaaa
aaaaaaaaaa
aaaaaa
aa
aaaa
aa
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a
a a
a a
a a
aa
a a
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aa
aaaaaa
aaaa
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aaa
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aa
t
1
0
1
0
1
0
td
1
0
1
0
1
0
Fig. 4.11.1 Position spindle with M19 in the NC program
1:
2:
3:
4:
5:
6:
7:
Actual spindle position
Set spindle position
Position tolerance
Signals to NC SERVO ENABLE, SPINDLE ENABLE
Signals from NC M19 ACTIVE (spindle in position control)
Signal from NC SPINDLE POSITION REACHED
After the delay td the preselected PLC task can be started
(e.g. tool change on milling machines). When the task finishes spindle positioning must be
terminated with the signal M19 ACKNOWLEDGE.
8: Signal to NC M19 ACKNOWLEDGE
9: Signal to NC PLC SPINDLE CONTROL
Note:
The spindle positioning can be interrupted if the signal SPINDLE ENABLE is cancelled. If the
PLC signal SPINDLE ENABLE returns to 1, spindle positioning continues.
4–18
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
4 Description of NC/PLC interface
4.1.4 Spindle signals (NC PLC)
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
09.91
1
a
aa
aa
aaaaa
a
aa
aa
aa
aa
aa
aaa
Position
3
2
3
4
5
6
7
8
9
10
a
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a a
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a a
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a a
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a a
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a
t
1
0
1
0
1
0
td
1
0
1
0
1
0
1
0
Fig. 4.11.2 Position spindle with PLC spindle control
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
Actual spindle position
Set spindle position
Position tolerance
Signals to NC SERVO ENABLE, SPINDLE ENABLE
Signals from NC M19 ACTIVE
Signal from NC SPINDLE POSITION REACHED
After the delay td the preselected PLC task can be started
(e.g. tool change on milling machines). When the task finishes spindle positioning must
be terminated with the signal M19 ACKNOWLEDGE.
Signal to NC M19 ACKNOWLEDGE
Signal to NC PLC SPINDLE CONTROL
Signal to NC SPINDLE POSITIONING
(Section 4.2.5)
Note:
The spindle positioning can be interrupted if the signal SPINDLE ENABLE is cancelled. If the
PLC signal SPINDLE ENABLE returns to 1, spindle positioning continues.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–19
4 Description of NC/PLC interface
4.1.4 Spindle signals (NC PLC)
Case 2:
09.91
NC-machine data 5210 bit 4=0,
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
aaaaaaaa
i.e. the PLC signal ”SPINDLE ENABLE = 0”has to be used to acknowledge the
M19 function. The PLC signal”M19 ACKNOWLEDGE” has no effect.
1
a
aaaa
aa
aa
a
aa
aaa
aa
aa
aa
aa
a
Position
3
2
3
6
7
8
1
0
1
0
a
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aa
a
a
aa
aa
aa
5
1
0
td
1
0
a
aa
aa
aa
aa
aa
a
4
a
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aa
a a
aa
aa
aa
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aa
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aa
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aa
aa
aa
a
t
1
0
Fig. 4.11.3 Position spindle with M19 in the NC program
1:
2:
3:
4:
5:
6:
7:
Actual spindle position
Set spindle position
Position tolerance
Signals to NC SERVO ENABLE, SPINDLE ENABLE
Signals from NC M19 ACTIVE (spindle in position control)
Signal from NC SPINDLE POSITION REACHED
After the delay td, the preselected PLC task can start. When the task has finished, (e.g.
tool change on milling machines) spindle positioning must be terminated with cancellation
of the signal SPINDLE ENABLE (= acknowledgement of the M19 function)
8: Signal to NC SPINDLE ENABLE
Note:
If the signal SPINDLE ENABLE is cancelled during spindle positioning (=0) spindle positioning
is aborted. If the signal SPINDLE ENABLE =1, spindle positioning does not continue. If M19
is given and the spindle is in the stop state (positioning from standstill) the PLC signal
SPINDLE ENABLE must be =1. M19 is not executed with SPINDLE ENABLE =0.
4–20
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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01.93
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC interface
4.1.4 Spindle signals (NC PLC)
SPINDLE STOP
I114.3, I116.3
1 signal: Actual speed limit is within standstill range.
2 signal: Actual speed limit exceeds standstill range.
Application example:
Enable signal for opening the guard.
SPINDLE SYNCHRONIZED
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
I114.2, I116.2
The spindle has reached the measuring system zero. The spindle is synchronized.
The signal remains active until the control is switched off.
The spindle is not synchronized.
M19 ACTIVE
I114.1, I116.1
The M 19 function is active.
The M 19 function is not active.
SPEED LIMIT EXCEEDED
I114.0, I116.0
The spindle speed has exceeded the following limits by the permitted tolerance:
a) Maximum speed of the chuck (on lathes) or the tool (on milling machines)
fixed by machine data.
b) Maximum speed of the selected gear.
a) The spindle speed is below the permitted limits.
b) After RESET.
2
1
t
3
4
Fig. 4.12
6ZB5 410-0DH02
4–21
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4 Description of NC/PLC interface
4.1.4 Spindle signals (NC PLC)
1:
2:
3:
4:
1 signal:
0 signal:
4–22
01.93
Preset maximum signal
Permitted tolerance of the spindle speed
SPEED LIMIT EXCEEDED SIGNAL
RESET signal
Note:
If the spindle exceeds one of the limits, the spindle and all axes of the NC are stopped and an
alarm is output. The SPEED LIMIT EXCEEDED signal is modal and must be reset by means of
RESET.
CHANGE GEAR
I115.7, I117.7
The CHANGE GEAR signal is output only if automatic gear changing has been activated and
enabled (AUTOMATIC GEAR CHANGING = 1 signal).
Start of gear change; the new gear speed is valid and supplied to the interface.
End of gear change.
Note:
The spindle accelerates or decelerates (although the ”Change gear” bit is set) in the actual
gear speed if an S value has been programmed and M03/M04 is active.
1
PLC program
resets signal
2
3
+
Actual gear speed to NC
0
4
4
t
5
6
7
8
9
10
Fig. 4.13
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
01.93
4 Description of NC/PLC interface
4.1.4 Spindle signals (NC PLC)
1: CHANGE GEAR signal
2: ”Gear engaged” checkback signal from the gear to the PLC
3: Actual speed of the spindle motor
4: Oscillating speed setpoint
5: Oscillation, change gear
6: Gear engaged, accelerate spindle motor
7: Spindle enable (to NC)
8: PLC spindle control (toNC)
9: Oscillating speed (to NC)
10: Set direction of rotation CW (to NC)
Sequence:
1. CHANGE GEAR signal changes from 0 to 1; the set gear speed is output to the interface.
Controlled by the PLC program:
2. Spindle motor decelerates to zero speed. (Reset spindle enable.)
3. Motor accelerates to oscillating speed. (Set oscillating speed+spindle enable.)
4. Motor rotation is switched from clockwise to counterclockwise direction (oscillation) to
facilitate the engagement of the gear.
5. As soon as the gear is engaged, the PLC is informed, e.g. by means of the ”Gear engaged” signal. This signal must be programmed in the user program to reset the CHANGE
GEAR signal. The NC detects the end of gear changing when a new gear speed has been
entered in QB 101.
6. The spindle is again enabled by the PLC and the spindle motor accelerates to the new
rotational speed of the gear.
Note:
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aaaaaaaaaaaa
At the end of the gear changing, the CHANGE GEAR signal must be reset by the PLC user
program.
SET GEAR SPEED
I115.2, I115.1, I115.0
I117.2, I117.1, I117.0
In the case of automatic gear speed selection (see Section 4.2.5 AUTOMATIC GEAR SPEED
SELECTION signal), the SET GEAR SPEED is output in coded form as follows simultaneously
with the CHANGE GEAR signal:
Gear
speed
1
2
3
4
5
6
7
8
Code
C B
A
0
0
0
0
1
1
1
1
0
1
0
1
0
1
0
1
0
0
1
1
0
0
1
1
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–23
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aaaaaaaaa
a
4 Description of NC/PLC Interface
4.2. PLC output signals (PCL NC)
QB
0
.
.
15
78
.
.
127
0 signal:
0 signal:
1 signal:
1 signal:
0 signal:
4–24
01.93
4.2
PLC output signals (PLC NC)
4.2.1
Ready signals of the PLC (PLC NC)
Signals to I/O submodules
(machine signals)
VDI signals from PLC NC
(PLC output signals)
RESET
Q82.6
1 signal:
The NC is reset when a positive edge is encountered, the reset states are set
(e.g. with G functions)
The NC is not reset.
Note:
The RESET signal can originate either from the RESET key or from the PLC program.
KEY-OPERATED SWITCH
Q78.6
Input via the keyboard of the NC operator panel is disabled according to the
preset machine data.
Input via the keyboard of the NC operator panel is enabled.
Note:
The KEY-OPERATED SWITCH signal can originate either from the KEY-OPERATED SWITCH
of the machine control panel or from the PLC program.
CYCLE INHIBIT
Q78.3
All protected cycles (subroutines of the manufacturer) cannot be input,
changed, displayed or output.
Access to the protected cycles is possible.
Note:
For maintenance purposes, a program should be provided for cancelling cycle inhibit.
If the cycle disable is active, program blocks are not displayed in the menu for current values
while a drilling cycle is active.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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01.93
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.2. PLC output signals (PCL NC)
*EMERGENCY STOP
1
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
Q78.1
The EMERGENCY STOP button is located either on the standard machine control panel or on
the customer operator panel at an easily accessible position. It is designed as a normally
closed switch whose signal is wired to an input of the PLC input/output submodules.
Operational state of the control; EMERGENCY STOP button has not been operated.
Emergency stop state of the control; EMERGENCY STOP button has been
operated.
Notes:
•
0 signal causes rapid deceleration with maximum brake current of the feed drives and the
spindle drive. After a period fixed by machine data has elapsed, the position control loops
are opened and the NC goes into follow-up mode. The actual positional values are then
also followed-up in the emergency stop state.
•
The feed and spindle drive converters should remain under power until completion of the
braking process.
•
If the NC was not switched voltage-free in the EMERGENCY STOP state, the axes need
not be resynchronized (reference point approach) after cancelling the EMERGENCY STOP
state.
DATA IN START 1 AND 2
Q78.4, Q78.5
Start of data input via the 1st or 2nd universal interface (e.g. NC part programs
etc.).
No start of data input.
Note:
The DATA IN START signal must exist for at least one PLC scan.
tc
2
Fig. 4.14
1: DATA IN START signal (tc=PLC scan)
2: V.24 RUNNING signal
SCREEN DARKENING
Q78.7
The screen is darkened immediately on a 0-1 transition. The contents of the
screen is affected only by alarms.
No influence on the screen.On a 1-0 transition, screen darkening is
terminated.
6ZB5 410-0DH02
4–25
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4 Description of NC/PLC Interface
4.2. PLC output signals (PCL NC)
4.2.2
1 signal:
0 signal:
MODES
4–26
01.93
Note:
The SCREEN DARKENING signal must remain active for at least one PLC cycle. When a key
is pressed that changes the menu (e.g. mode change) or when the SCREEN DARKENING
signal is cancelled, the screen returns to normal display.
1
2
3
Fig. 4.15
1: SCREEN DARKENING signal
2: Menu changed
3: Screen darkened
Program modification (PLC NC)
DRF EFFECTIVE
Q82.7
During the AUT or MDA modes, handwheel operation is effective as well
(differential resolver function).
No handwheel operation is possible during the AUT or MDA modes.
Note:
In the AUT or MDA modes, a permanent contour offset (corresponding to the smallest input
increment defined) can be set via 1 to 3 handwheels which are activated, for instance, by
means of a key-operated switch. The offset is displayed separately and is retained even after
unconditional blocks.
Q82.3, Q82.2, Q82.1, Q82.0
The modes can be specified as follows with the selector on the external machine control panel
or the integrated machine control panel.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
4 Description of NC/PLC Interface
4.2.2 Program modification (PLC NC)
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Code
D C
B
A
0
0
0
0
0
0
0
1
1
1
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1
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1
1
1
0
1
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0
0
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0
0
Mode
PRESET
MDA
MDA
JOG
INCR
1
”
10
”
100
”
1000
”
10000
REPOS
AUT
AUT
REF
(REF)
(REF)
(REF)
Note:
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aaaaaaaaa
The signals of the mode selector, for instance from the integrated machine control panel, are
stored in input byte 95. From there, the mode codings can be transferred unmodified to the
PLC/NC interface.
If required, the modes can also be specified directly by the PLC program.
READ-IN ENABLE
Q87.5, Q96.5
AUT/MDA modes:
1 signal:
0 signal:
Data transfer for the next block into main memory is enabled.
Data transfer for the next block into the main memory is disabled.
JOG, INC or AUT mode interrupted:
1 signal:
0 signal:
Activation of the auxiliary functions input via the NC operator panel with NC
START is enabled.
Activation of the input auxiliary functions is disabled.
Note:
If execution of the auxiliary function must have been completed before processing the next NC
block (when changing tools for instance), the automatic block change must be prevented by
cancellation of READ-IN ENABLE.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–27
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1
5
0/1 changeover:
1/0 changeover:
4–28
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4 Description of NC/PLC Interface
4.2.2 Program modification (PLC NC)
N20 T
09.91
LF
N21GXM LF
2
3
4
N20 T
6
9
LF
8
N21...
T
M
9
10
9
Fig. 4.16
1: Read-in into buffer memory
2: Block executed
3: READ-IN ENABLE signal
4: Data transfer to main memory
5: Contents of main memory
6: Output of auxiliary functions
8: Disable read-in for tool change
9: Point of scanning read-in enable signal on NC side
10: Reset READ-IN ENABLE
DELETE DISTANCE TO GO
Q87.3, Q96.3
The distances to go (differences between set and actual positions) of all
axes are deleted. Any following error is corrected. If a dwell block is active,
it is aborted.
No effect.
Notes:
1) The DELETE DISTANCE TO GO signal must exist for at least one PLC scan.
2) After DELETE DISTANCE TO GO a program block containing G90 must follow at least for
the deleted axis.
3) In the case of the ”TRANSFORMATION IS ACTIVE = 1” function, the distances to go of
the fictitious axes are also deleted.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
09.91
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.2.2 Program modification (PLC NC)
DELETE NUMBER OF SUBROUTINE PASSES
NC STOP
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
Q87.2, Q96.2
The actual number of remaining subroutine passes is deleted.
No effect.
Notes:
1) By deleting the remaining number of subroutine passes, the NC can be synchronized with
a machine position signalled from outside.
2) The subroutine currently running is executed normally up to M17.
3) The 1 signal must exist up to the end of the subroutine and must be cancelled with M17.
4) To abort the subroutine execution deliberately, it is necessary to program @ 714 (clear
buffer) in the last block before M17.
1
2
3
Fig. 4.17
1: DELETE NUMBER OF SUBROUTINE PASSES signal
2: Valid M17 decoded
3: M modification signal
Q87.1, Q96.1
0/1 changeover: The current NC program is stopped immediately and the current block is not
executed further. Distances to go are traversed only after restart.
1/0 changeover: No effect.
4–29
4 Description of NC/PLC Interface
4.2.2 Program modification (PLC NC)
09.91
1
2
3
4
5
Fig. 4.18
1: NC STOP signal
2: NC START signal
3: PROGRAM RUNNING signal
4: Axis moving
5: Block executed
Notes:
If the NC program has been stopped, additional auxiliary functions (for example) can be
put into memory. They are executed at the next NC START.
•
The program is continued from the point of interruption with NC START. If additional
auxiliary functions have been put into memory while a program was interrupted, only these
are effective with the first Start signal. The program is then continued with the second NC
Start.
•
The NC STOP signal must exist for at least one PLC scan.
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•
NC START, CHANNEL 1
Q87.0
AUT mode:
0/1 changeover:
1/0 changeover:
The selected NC program is started or continued. The programmed auxiliary functions are output.
No effect.
MDA mode:
0/1 changeover:
1/0 changeover:
The input block information is released for execution.
No effect.
JOG, INC modes:
0/1 changeover:
1/0 changeover:
4–30
The input M, S, T, H functions are released for execution.
No effect.
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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09.91
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.2.2 Program modification (PLC NC)
Notes:
•
The NC START signal must exist for at least one PLC scan.
•
Subroutines can also be selected and started directly (without part program).
NC START, CHANNEL 2
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
Q96.0
AUT mode:
0/1 changeover: The selected NC program is started or continued. The programmed auxiliary
functions are output.
1/0 changeover: No effect.
Notes:
•
The NC START signal must exist for at least one PLC scan.
•
The subroutines in channel 2 can be supplied and started only via the PLC (as external
data). Calling and starting from channel 1 is not possible.
SKIP BLOCK
Q83.7, Q92.7
The blocks identified with / (slash) in the workpiece program are skipped, i.e. not
processed.
If there is a series of blocks to be skipped, this signal is only effective if it exists
before decoding of the first block in this series, preferably before NC Start.
No effect.
If there is a series of blocks to be skipped, they are executed only if the signal is
zero before decoding of the first block in this series, preferably before NC Start.
Note:
Since several blocks are decoded in advance (in pure calculation blocks the number is
unlimited), the decision as to whether or not a block will be skipped can be made many blocks
before processing properly. In order to make sure that the blocks to be skipped are in fact
skipped at the right time, @714 ”STOP DEC” must be programmed before each skippable
block in the NC part program. If there are several skippable blocks in succession, the
command must be programmed only before the first skippable block.
SINGLE BLOCK
Q83.6, Q92.6
In the AUT mode the program is executed in single block operation.
No effect.
6ZB5 410-0DH02
4–31
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a
4 Description of NC/PLC Interface
4.2.2 Program modification (PLC NC)
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4–32
09.91
Notes:
•
If a contour definition is contained in a program block, only one contour element is
executed with every start in the SINGLE BLOCK mode. If cutter radius compensation has
been selected, intermediate blocks are inserted if required.
•
If there is a series of G33 blocks, SINGLE BLOCK is only effective if DRY RUN FEED has
been selected.
•
Calculation blocks are not executed in single block mode.
SINGLE BLOCK DECODING
Q83.5, Q92.5
In the AUT mode, all program blocks are executed in single block mode.
No effect.
Note:
In single block mode, normally only those blocks are executed block-by-block which contain
traverse movements and/or auxiliary functions. Pure calculation blocks can also be tested in
single block mode using the SINGLE BLOCK DECODING signal..
DRY RUN FEED
Q83.4, Q92.4
The dry run feed specified by setting data is effective instead of the programmed
feed (with G01, G02, G03). The dry run feed is also effective instead of the feed
per revolution and the feed for thread cutting.
The programmed feed is effective.
If the signal changed to zero within a G33 block, the programmed feedrate
becomes effective only at the end of the block.
Application example:
Test of the part program with increased feedrate.
M01 EFFECTIVE
Q83.3, Q92.3
M01 in the part program causes a programmed stop.
M01 in the part program does not cause a programmed stop.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaaaa
01.93
4 Description of the NC/PLC Interface
4.2.2 Program modification (PLC NC)
SPINDLE NUMBER
G33/G34/G35
G04 S..
G95
G96 S..
G97
G63
4.2.3
QB 84
QB 85
1 signal:
0 signal:
Channel 1
Channel 2
Spindle
No.
Q83.2
Q83.1
Q83.0
1
1
2
0
0
0
0
0
1
0
1
0
FEED ENABLE TOTAL
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
Q83.2, Q83.1, Q83.0
Q92.2, Q92.1, Q92.0
With this signal the leading spindle is defined for each channel.
Code:
The following functions are affected by the assignment of a leading spindle:
Tapping without compensation chuck, thread cutting
Dwell, with reference to spindle revolutions
Revolutional feedrate
Constant cutting speed
Extended spindle speed from G96 retained
Thread without encoder
Feed modification (PLC NC)
Channel 1 and 2
Q84.7
Causes feed enable of all axes
Causes feed enable of all axes, provided there is no G33 (thread cutting).
Note:
On removing FEED ENABLE, the moving axes are stopped without deviating from the path
contour. Position control is maintained, i.e. the following error is corrected.
4–33
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4 Description of the NC/PLC interface
4.2.3 Feed modification (PLC NC)
1:
2:
3:
4:
5:
6:
7:
1 signal:
0 signal:
4–34
01.93
1
2
3
4
5
6
7
Fig. 4.18
Feed OFF signal
Feed ON signal
FEED ENABLE TOTAL signal
Travel command (e.g. X+)
(X-) axis moving
Block executed
Controlled approach
Application example:
Stopping machining by issuing a feed OFF signal from the operator panel.
FEED OVERRIDE EFFECTIVE
Q84.5
The feed override set on the machine control panel is effective.
The feed override values set on the machine control panel are not effective; an
override value of 100% is preset.
Application example:
By means of the FEEDRATE OVERRIDE EFFECTIVE signal, the feed override switch can be
enabled during initial execution of a new NC program, for instance by means of the keyswitch.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4 Description of the NC/PLC interface
4.2.3 Feed modification (PLC NC)
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01.93
FEED OVERRIDE
Q84.4, Q84.3, Q84.2, Q84.1, Q84.0
The feed override can be specified by means of the selector switch on the external machine
control panel or via the integrated machine control panel as follows:
Code
E D
C
B
A
Override value
in %
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
2
4
6
8
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
24
25
26
27
28
29
30
31
1
0
1
1
1
1
0
0
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
Position
1 0
1
1
1
1
1
1
0
0
0
0
0
0
Notes:
The percentage values given in the table are stored as machine data. Only the machine data
for position 1 to 23 are entered as standard; the machine data not assigned can, however, be
stored subsequently if required. Thus, it is also possible to evaluate the codes in positions 24
to 31 which are supplied by a connected coding switch or PLC program.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–35
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4 Description of the NC/PLC interface
4.2.3 Feed modification (PLC NC)
1 signal:
0 signal:
RAPID TRAVERSE OVERRIDE
Position
4–36
Code
C B
A
Override value
in %
1
2
3
4
0
0
0
1
0
1
1
1
1
1
0
0
1
10
50
100
5
6
7
1
1
1
1
0
0
1
1
0
01.93
RAPID TRAVERSE OVERRIDE EFFECTIVE
Q85.5
This signal is only effective if there is a separate rapid traverse override switch, e.g. on the
customer operator panel.
The rapid traverse override set on the customer operator panel is effective;
(prerequisite: MD 5004.4=1).
The rapid traverse override values set on the customer operator panel are not
effective. An offset value of 100% is preset.
Application example:
The rapid traverse override switch can be enabled when installing a new NC program, by
means of the key-operated switch for example, using the RAPID TRAVERSE OVERRIDE
EFFECTIVE signal.
Q85.4, Q85.3, Q85.2, Q85.1, Q85.0
The rapid traverse override can be specified by means of the selector switch on the external
customer operator panel as follows:
Notes:
•
The percentage values given in the table are stored as machine data. Only the machine
data for positions 1 to 4 are standard; the machine data not assigned can be stored at a
later time. Thus, it is also possible to evaluate the codes of positions 5 to 7 which are
supplied by a connected coding switch or PLC program.
•
The values given in the table are effective only if the ”Rapid traverse override switch
available” machine data (5004.4) is set.
If the bit is not set, rapid traverse override is determined by the setting of the feed override
switch, limited to 100%.
If the ”Rapid traverse override switch available” machine data is set (bit 5004.4=1), the
outputs Q 85.0...Q 85.4 must be supplied from the PLC user program.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
Axis-specific signals (PLC NC)
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4.2.4
MIRRORING ON SINUMERIK 810 T
Q m.7
m=108, 112, 116, 120, 124, 70, 74
The mirroring function is possible in the X and Z axes (provided the Transmit function is not
active) and in the fictitious axes if Transmit has been selected (all combinations). The PLC
outputs for mirroring in the axes involved are not evaluated if Transmit has been selected.
For the X axis:
1 signal:
Mirroring of
- programmed values
- tool nose radius compensation
- tool length compensation
- position of the tool nose
No mirroring of zero offsets.
Mirroring not effective.
0 signal:
Note:
When mirroring in the X axis, the axis is always mirrored.
X+
1
Z-
Z+
2
X-
Fig. 4.19
Mirroring in the X axis
1: Normal:
2: Mirrored:
machining behind the turning centre
machining in front of the turning centre
For the Z axis:
1 signal:
0 signal:
Mirroring of
- programmed values
- tool nose radius compensation (G41, G42)
No mirroring of
- zero offset
- tool length compensation
- position of the tool nose
Mirroring not effective.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–37
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4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
Fig. 4.20
MIRRORING ON SINUMERIK 810 M
1 signal:
4–38
Mirroring of
09.91
Note:
When mirroring in the Z axis, the workpiece is always mirrored.
X+
2
1
ZZ+
X-
Mirroring in the Z axis
1: Normal machining
2: Mirrored workpiece
Q m.7
m=108, 112, 116, 120, 124, 70, 74
Mirroring is possible in the X, Y and Z axis (all combinations).
The following applies to the main axes:
- programmed values
- cutter radius compensation (G41, G42)
No mirroring of
- zero offset
- tool length compensation
Note:
When mirroring in the main axes X, Y and Z, the workpiece is always mirrored.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
Y+
2
1
X-
X+
Y-
Fig. 4.21 Mirroring in the X axis
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1: Normal machining
2: Workpiece mirrored in X
FOLLOW-UP OPERATION
1 signal:
0 signal:
Q m.6
m=108, 112, 116, 120, 124, 70, 74
NC position control loop is open; the drives are controlled by an external set
speed value.
Normal state, the NC position control loops are closed.
Notes:
•
•
•
•
•
•
•
A 1 signal opens the position control loop if the axis is stopped.
If the axis is moving, a 1 signal causes rapid braking with max. brake current and, after a
time fixed via machine data has elapsed, the opening of the position control loop. Then
only the actual position value is followed-up.
There is an axis stop for all axes moving with interpolation, if FOLLOW-UP OPERATION is
set for one axis. The axis for which there is no follow-up operation can only be stopped by
setting the command speed value ZERO. The following error of these axes is still
eliminated.
If FOLLOW-UP OPERATION is specified for an axis moving with interpolation, an NC fault
message is output. Further execution of the NC program is then no longer possible.
After cancellation of follow-up operation (0 signal), the axis need not be resynchronized
(reference point approach).
In order to avoid wrong positioning, follow-up operation may be cancelled only when the
NC program is in the STOP state if AUT mode has been selected.
For continuing the NC program the actual value of the axis must be synchronized within
the control. This is achieved by NC Stop (Auto interrrupted) and subsequent NC START.
Follow-up operation is not possible for fictitious axes.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–39
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4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
FEED ENABLE
1 signal:
0 signal:
1 signal:
0 signal:
4–40
09.91
Q m.5
m=108, 112, 116, 120, 124, 70, 74
AUT/MDA mode
Causes feed enabling of the respective axis.
With Transmit, a feed enable is required for all axes concerned.
a) Causes feed stop of the respective axis.
b) Causes feed stop of all axes moving with interpolation, if the feed
enabling signal is removed for one axis. In this case, all axes are stopped
without deviation from the continuous path.
Position control is maintained, i.e. the following error is eliminated.
1
2
3
4
5
6
Fig. 4.22
1: Travel command (e.g. +X)
2: Travel command (e.g. +Z)
3: FEED ENABLE X signal
4: FEED ENABLE Z signal
5: X axis moving
6: Z axis moving
Set-up modes:
Causes feed enabling of the respective axis.
Causes feed stop of the respective axis.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
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09.91
*DECELERATION
Q m.4
m=108, 112, 116, 120, 124, 70, 74
Only effective in APPROACH REFERENCE POINT mode:
1/0 changeover: Causes deceleration of the selected axis to an internally settable creep speed
(machine data).
0/1 changeover: Causes the zero point of the measuring system to be approached plus
(2 mm distance ± reference point offset).
Reference point approach without automatic detection of direction, e.g. for 810 T:
V
1
2
R
Z
3
4
5
6
7
Fig. 4.23
1: Speed of reference point approach
2: Creep speed
3: Starting point for reference point approach
4: Signal for measuring system zero
5: *DECELERATION signal
6: Operating cam
7: Limit switch
Sequence:
The Z axis must be positioned at the starting point, e.g. in negative direction from the
reference point. The operator presses direction key Z+ and the axis approaches the reference
point. As soon as the operating cam passes the limit switch, the *DECELERATION signal
changes from 1 to 0: The axis decelerates to creep speed. As soon as the operating cam
clears the limit switch, approach to the next measuring system zero mark is initiated when the
*DECELERATION signal changes from 0 to 1. As soon as the zero mark signal appears, the
axis homes in to the reference point.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–41
4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
09.91
Conditions:
The limit switch issuing the *DECELERATION signal should be a normally-closed switch. If the
connection to the limit switch is interrupted, this is detected and the axis approach prevented.
Reference point approach with automatic detection of direction:
V
1
8
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2
3
Z
4
5
6
7
Fig. 4.24
1: Speed of reference point approach
2: Creep speed
3: Starting point for reference point approach
4: Signal for measuring system zero
5: *DECELERATION signal
6: Operating cam
7: Limit switch
8: Machine end, end of traverse path
Sequence 1:
The Z axis is situated at the starting point, e.g. in negative direction from the reference point.
The operator presses direction key Z+ which has been defined by machine data as starting
key for the approach to the reference point. The axis approaches the machine end at which
the reference point is situated. The direction is detected (*DECELERATION signal=1). As
soon as the operating cam passes the limit switch, the *DECELERATION signal changes from
1 to 0: the axis decelerates to zero speed and accelerates to creep speed in the opposite
direction. On clearing the limit switch, approach to the next measuring system zero mark is
initiated when the *DECELERATION signal changes from 0 to 1. As soon as the zero mark
signal appears, the axis homes into the reference point.
4–42
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
09.91
4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
Sequence 2:
If, at the start of the approach to the reference point, the axis is situated between machine end
and reference point (*DECELERATION signal = 0) and if key Z+ is then pressed, the Z axis
approaches the reference point at creep speed in the negative direction.
Conditions:
•
Due to the special operating cam (length: from machine end to switching point), this
procedure is only suitable for reference points situated near the machine end.
•
The cam may not leave the limit switch from the switching point to the machine end (end
of traverse path), i.e. the *DECELERATION signal remains ”0”.
•
The limit switch issuing the *DECELERATION signal must be a normally-closed switch. If
the connection to the limit switch is interrupted (*DECELERATION signal = 0), the axis
can only accelerate to creep speed.
Note:
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The signal has effect on the real axes only.
PARKING AXIS
1 signal:
0 signal:
Q m.3
m=108, 112, 116, 120, 124, 70, 74
Axis is in parking position.
No effect.
Notes:
•
If an axis is declared as PARKING AXIS, the monitoring of the connection between
measuring sensor and measuring circuit module is switched off.
Accordingly there is no alarm if this connection is opened (e.g. to remove the axis, such as
a rotary table, from the machine).
•
In addition, a PARKING AXIS must be switched to FOLLOW-UP OPERATION to prevent
the monitoring functions of the position control (e.g. standstill monitoring) being triggered.
•
If the PARKING AXIS signal is removed, the axis must either be resynchronized or the
actual value of the current position must be given by means of ”Set actual value”
(PRESET).
•
The PARKING AXIS function cannot be used for fictitious axes.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–43
09.91
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4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
CONTROLLER ENABLE
Q m.2
m=108, 112, 116, 120, 124, 70, 74
AUT/MDA mode:
1 signal:
0 signal:
Causes closing of the position control loop of the respective axis.
a) Causes opening of the position control loop if the axis is stationary.
b) Causes rapid deceleration if the axis is moving.
The drive is stopped with max. brake current and the position control loop is
opened after a time set by machine data has elapsed.
c) All axes travelling in interpolation are stopped, if the controller enable is
cancelled for one axis. The axes for which CONTROLLER ENABLES are still
valid can be stopped only by setting the set speed value ZERO. The following
error of these axes is eliminated. Further execution of the NC program is then
no longer possible since the axes cannot reach their programmed set position
(NC block is not executed).
Set-up modes:
1 signal:
0 signal:
Enables the control loop for the respective axis.
a) Opens the position control loop after the period of time of MD 156 if the axis is
stationary.
b) Causes rapid deceleration if the axis is travelling.
Notes:
•
•
•
•
A following error remaining after rapid deceleration remains stored and is only compensated after renewed controller enable.
If the controller enable is cancelled while the axes are travelling, an NC alarm is output.
During normal operation, the controller enable signals must be available for all axes to be
moved with interpolation.
The CONTROLLER ENABLE signal applies for real axes only.
CONTROLLER ENABLE
1
2
3
4
5
tw
6
Fig. 4.25
4–44
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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aaaaaaaaaaaa
a
09.91
1 signal:
0 signal:
1 signal:
0 signal:
•
•
•
4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
1: TRAVEL COMMAND signal (e.g. +X)
2: X axis clamp
3: CONTROLLER ENABLE X signal
4: FEED ENABLE X signal
5: *Controller disable X
6: X axis travelling (tw = deceleration time)
Sequence:
1)
2)
3)
4)
The travel command of the axis (e.g. X-) unclamps the axis and enables the controller.
Controller enable ends controller disable.
As soon as the clamp is released, the feed enable signal is output and the axis travels.
On cancellation of the travel command, the axis stops and is clamped again. The feed
enable signal is cancelled.
5) After clamping, the controller enable signal is cancelled; after a deceleration time tw
(machine data), the signal for controller disable is set again.
2ND SOFTWARE LIMIT SWITCH +/- EFFECTIVE
Q m.1, Q m.0
JOG +/-
Q m.7, Q m.6
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
m=108, 112, 116, 120, 124, 70, 74
Second software limit switch is effective for the +/- direction.
First software limit switch effective.
Application example:
Reduction of the permissible traversing range with the tailstock swung in.
m=109, 113, 117, 121, 125, 71, 75
In the set-up modes, the axis is moved in the preset direction.
No effect.
Notes:
The axis traversing speed is determined by machine data in accordance with the operating
mode.
If the ”+” and ”-”-keys of an axis are pressed simultaneously, no traverse command is
activated.
Up to two axes can be traversed simultaneously; if the direction keys for more than 2 axes
are pressed at the same time, the order of pressing decides which keys are effective.
4–45
a
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4 Description of NC/PLC Interface
4.2.4 Axis-specific signals (PLC NC)
RAPID TRAVERSE OVERRIDE
1 signal:
0 signal:
AXIS DISABLE
1 signal:
0 signal:
4–46
09.91
Q m.5
Q m.3
m=109, 113, 117, 121, 125, 71, 75
When traversing in the JOG, REPOS set-up modes via JOG +/-, the
simultaneous setting of the RAPID TRAVERSE OVERRIDE signal causes rapid
traverse. If Transmit has been selected, the signal is not evaluated for the real
axes involved.
Jogging at the speed set by machine data.
m=109, 113, 117, 121, 125, 71, 75
No position setpoint value is output to the respective machine axis (axis
disabled). The position control loop remains closed.
Normal state.
Note:
In order to avoid erroneous positioning, AXIS DISABLE may be cancelled only after program
end or abortion. If Transmit has been selected, the signal is not evaluated for the real axes
involved.
Application example:
Initialization of a new NC program without the axes traversing.
The program and consequently transformation are not stopped if the axis
disable signal is set for a real axis of the transformation grouping. This
results in an offset between transformation and position control, which
can be eliminated only by a reset.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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01.93
•
•
•
4 Description of NC/PLC interface
4.2.4 Axis-specific signals (PLC NC)
HANDWHEEL 1, 2 or 3 ACTIVE
1 signal:
0 signal:
3 active
2 active
1 active
0
0
1
0
0
1
0
0
1
4.2.5
QB 100
..
QB 103
Spindle 1
QB 104
..
QB 107
Spindle 2
1 signal:
0 signal:
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
Q m.2, Q m.1, Q m.0
m=109, 113, 117, 121, 125, 71, 75 71,75
With handwheel selection, handwheels are assigned to the axes.
The handwheel corresponding to the bit causes traversing of the axis.
The handwheel corresponding to the bit does not act on the axis.
Notes:
Each handwheel can be assigned to any axis.
Each handwheel may be assigned to only one axis at a time.
Per axis, the following signal combinations are allowed:
Handwheel
Only the above bit combinations may be set!
Spindle modification (PLC NC)
See QB 83, 92 in Section 4.2.2.
SPINDLE ENABLE
Q100.7, Q104.7
Causes enabling of the spindle drive so that the spindle is accelerated in
accordance with the ramp characteristic.
Causes stopping of the spindle and reduction of the spindle speed in accordance
with the ramp characteristic.
Notes:
•
If spindle enable is cancelled, the default set speed is ZERO.
•
If the spindle is again enabled, the previous set speed is activated.
6ZB5 410-0DH02
4–47
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4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
CONTROLLER ENABLE
1 signal:
0 signal:
PRESET ZERO SETPOINT
1 signal:
0 signal:
SPINDLE OVERRIDE EFFECTIVE
1 signal:
0 signal:
SPINDLE OVERRIDE
4–48
01.93
Q100.6, Q104.6
Enables the spindle controller, the position control loop is closed.
a) Opens the position control loop if the spindle is at rest.
b) With the spindle running, this signal causes rapid deceleration. The spindle is
stopped with maximum brake current and the interface for the drive is
separated after a time fixed by machine data has elapsed.
Note:
Cancellation of the controller enabling signal with the spindle running causes an NC alarm to
be output.
Q100.5, Q104.5
The current speed setpoint is overwritten with ZERO and thus causes deceleration
of the spindle in accordance with the ramp characteristic.
No effect.
Note:
Normally, the ZERO speed setpoint is automatically set at program end or on program abort. If
it is suppressed by machine data, then this must be done via the ZERO SETPOINT INPUT
signal in accordance with criteria which must be given in the PLC program.
Q100.4, Q104.4
The spindle override set on the machine control panel is effective.
The spindle override values set on the machine control panel are not effective;
the offset value is fixed at 100%.
Application example:
With the SPINDLE OVERRIDE EFFECTIVE signal, the spindle override switches can be
enabled during installation of a new NC program, for instance by means of the key-operated
switch.
Q100.3, Q100.2, Q100.1, Q100.0
Q104.3, Q104.2, Q104.1, Q104.0
The spindle override can be set by means of selector switches on the external machine control
panel, on an external customer operator panel or the integrated machine control panel as
follows:
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
01.93
4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Code
D C
B
A
Override value
in %
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
Note:
The percentage values given in the table are standard values stored as machine data. If
necessary, they can be changed.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–49
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4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
INITIATE C-AXIS MODE
4–50
01.93
Q101.7, Q105.7
The signal is used in the PLC program for switching from spindle to C-axis mode. Please
adhere to the following procedure. Only the leading spindle can be switched.
1
2
3
4
5
6
7
8
9
1: Switchover command from the NC program e.g. M1= <MD260>.
2: Q101.7/Q105.7 INITIATE C-AXIS MODE. (Alarm 3201, if spindle not synchronous)
3: Spindle revolving
4: Spindle in set range
5: Spindle synchronous
6: Spindle stopped (PLC must cancel signal initiate C-axis mode)
7: Axis: Reference point reached
8: Axis under position control
9: Exact stop coarse/fine
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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01.93
UL
LL
G1-G8
S prog
4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
SPINDLE RESET
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
:
:
:
:
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
Q101.5, Q105.5
The spindle is reset, if the NC machine data 5210.6=1.
No effect
Note:
If NC machine data 5210.6=1 the normal reset functions (M02,M30, RESET) do not affect
the spindle. In order to reset the spindle the signal SPINDLE RESET must be used by the PLC
if no Automatic program is running.
REVERSE M03/M04
Q101.4, Q105.4
The setpoint voltage defined for M03/M04 is reversed.
No reversal.
Application example:
In the case of mechanical transmissions (e.g. drilling heads) the direction of rotation is
reversed mechanically. The correct rotation can be obtained with REVERSE M03/M04.
AUTOMATIC SELECTION OF GEAR SPEED
6ZB5 410-0DH02
Q101.3, Q105.3
This signal must always be set to ”1” statically if ”Automatic selection of gear
speed” is required for the NC program.
The set gear speed is not selected automatically.
Note:
If there is a 1 signal, the gear speed is selected automatically by the NC according to the programmed S value provided constant cutting speed (G96) does not apply. The limit speeds of
the individual gear speeds are preset via machine data and may overlap each other within the
change limits.
The aim is to avoid frequent gear changes. This means that the spindle is kept in the same
gear speed until the upper or the lower speed limit is reached; only at the limits of the
currently set gear speed does the NC change gear.
Normally, the limits of gear changing will more or less overlap so that a wide range of spindle
speeds is available in any one gear. (See Section 4.1.4 CHANGE GEAR signal.)
Upper speed limit of the gear
Lower speed limit of the gear
Gear speeds 1 to 8
Programmed S value
4–51
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aaaaaaaaa
a
4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
UL1
G1
Gear speed
1
2
3
4
5
6
7
8
4–52
G2
Code
C B
A
0
0
0
0
1
1
1
1
0
1
0
1
0
1
0
1
0
0
1
1
0
0
1
1
G3
ACTUAL GEAR SPEED
01.93
S-prog.
UL8
UL7
LL8
UL6
UL4
UL3
G4
G5
G6
G7
LL7
UL5
LL6
LL5
LL4
UL2
LL3
LL2
LL1
G8
Fig. 4.26
Q101.0 to Q101.2, Q105.0 to Q105.2
A wide speed range of the main spindle is obtained by a change-speed gear in the power train
of the motor. The set speed preset via the NC program with the S value is always the speed
of the main spindle and not the speed of the motor. Accordingly, the current gear speed must
be taken into account when calculating the set speed to be output via an S analog word.
The actual gear speed must therefore be output to the NC in the following code:
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
01.93
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
Notes:
•
The lowest spindle speed range is assigned to gear speed 1.
•
If there are less than 8 speeds, the codings for the gear speed not available must not be
transferred to the NC.
•
The signals for the actual gear speed are transferred to the NC at the end of a PLC cycle
and cause an immediate change of the spindle speed.
CHANNEL NUMBER FOR SPINDLE (A and B) Q102.0 and Q102.1, Q106.0 and Q106.1
Selection of the number of the channel in which the spindle may be programmed.
B A
0 0 : Channel 1
0 1 : Channel 2
SET ROTATION CLOCKWISE
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
Q103.7, Q 107.7
PLUS setpoint voltage is output (rotation clockwise).
MINUS setpoint voltage is output (rotation counterclockwise).
Notes:
•
The SET ROTATION CLOCKWISE signal is effective only in conjunction with the
OSCILLATION SPEED or ADJUSTING SPEED signals.
•
When the spindle is controlled through the NC, i.e. when the spindle speed is given by the
NC program or the NC operator panel, the SET ROTATION CLOCKWISE signal is ineffective.
6ZB5 410-0DH02
4–53
01.93
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaaaaaaaaaaa
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4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
OSCILLATION SPEED
1 signal:
0 signal:
Q103.6, Q107.6
A fixed oscillation speed (spindle-specific machine data) is specified for the
spindle motor.
No effect.
n+
t1
t2
1
t
n–
2
Fig. 4.27
1: Oscillation speed of motor
2: SPINDLE SET ROTATION CLOCKWISE signal (t1 not equal to t2)
Notes:
•
The oscillation speed is set via machine data; the SPINDLE OFFSET is not effective.
•
The motor speed, not the spindle speed, is preset with the oscillation speed.
•
The period t1 and t2 of the respective direction of rotation is given with the SET
ROTATION CLOCKWISE by the user program in the PLC. On changing the direction of
rotation, the ramp characteristic is ignored.
•
If no oscillation is required, the direction of rotation must be preset.
•
The oscillation speed is only effective, if the ”PLC spindle control” signal =1.
Application example:
Gear changing with oscillation of the drive motor in order to facilitate engagement of the gears
(see Section 4.1.4, description of CHANGE GEAR signal).
4–54
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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01.93
1 signal:
0 signal:
•
•
•
1 signal:
0 signal:
•
•
•
•
•
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
ADJUSTING SPEED
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
Q103.5, Q107.5
The ADJUSTING SPEED signal is effective in all modes.
A fixed adjusting speed for the spindle is given.
No effect.
Notes:
The adjusting speed, a very low fixed set speed, is preset via machine data; SPINDLE
OFFSET is effective.
With the adjusting speed, the spindle speed is specified, i.e. the current gear speed is
taken into account when calculating the speed setpoint for the spindle motor.
The adjusting speed is only effective, if the ”PLC spindle control” signal =1.
Application example:
Turn spindle for measuring purposes at very low speed.
SPINDLE POSITIONING
Q103.4, Q107.4
Positioning of the spindle is started (e.g. for a tool change).
No effect.
Notes:
The set spindle position is determined via machine data (4520).
With the spindle running, positioning is carried out without changing the direction of
rotation.
With the spindle not running, positioning is carried out with the least possible rotation.
The spindle rotates the creep speed specified in the machine data (also applies to
M19=option).
Position spindle is only effective, if the ”PLC spindle control” signal =1.
Application example:
Positioning of the spindle to the tool or tool change position.
RESYNCHRONIZE SPINDLE
Q103.3, Q107.3
The spindle is resynchronized to the encoder.
No effect.
Notes:
RESYNCHRONIZE SPINDLE is effective only in conjunction with PLC SPINDLE CONTROL.
Application example:
Resynchronization of encoder and spindle control, for example when the encoder is changed
with the drilling head.
6ZB5 410-0DH02
4–55
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4 Description of NC/PLC Interface
4.2.5 Spindle modification (PLC NC)
1 signal:
0 signal:
1 signal:
0 signal:
4–56
01.93
ACKNOWLEDGE M19
Q103.2, Q107.2
Position control for the spindle is cancelled. The signal is effective only if ”M19
active” (I114.1) has previously been transferred from NC to PLC and the NC
machine data 5210.4 =1.
No effect.
Note:
If the ”M19 active” (I114.1) function has been selected, ”ACKNOWLEDGE M19” cancels the
spindle position control. The signal must be generated in the PLC program as follows:
A I114.1 (M19 active)
A I114.1 (Spindle position reached)
A
”User signal”
=Q
103.2 (acknowledge M19)
=Q
103.0 (PLC spindle control)
Application example:
Positioning of the spindle to the tool change position; tool change can only be programmed
with M06 without M19 if the PLC has been activated as a result of M06 POSITION SPINDLE.
PLC SPINDLE CONTROL
Q103.0, Q107.0
Enabling of PLC interface signals (SET ROTATION CLOCKWISE, OSCILLATION
SPEED, ADJUSTING SPEED, POSITION SPINDLE, RESYNCHRONIZE
SPINDLE, ACKNOWLEDGE M19).
Spindle control by the NC.
Notes:
If only PLC SPINDLE CONTROL is set, the set rotation is counterclockwise.
If a new S word is transferred from the NC program during PLC SPINDLE CONTROL, it is
effective only after PLC SPINDLE CONTROL has been removed.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
11.90
4 Description of NC/PLC Interface
4.3 Output of auxiliary functions (NC PLC)
4.3
FY
Output of auxiliary functions (NC PLC)
0
6
7
.
24
25
.
33
34
.
82
.
91
92
.
99
100
.
115
116
.
135
Basic signals
Ready signals
Output of auxiliary functions
(NC PLC)
Reserved
Extended M functions per
decoding list
Error and operational
messages
PLC machine data
The M, S, T, H auxiliary functions are output to the interface together with the respective
modification signals. The modification signals indicate that the value in the auxiliary function
word is valid. The modification signals apply for one PLC scan. If several auxiliary functions are
programmed in an NC block, up to three functions are output to the interface at the same time
within one PLC cycle.
This also applies if 3M functions are programmed in one block. If more than 3 items of
information are programmed in one NC block, the output is divided up over up to 3 PLC scans.
When all information has been output, the ”Last information” signal is also output.
The auxiliary functions M, S, T and H can be written with extended address. If an auxiliary
function has been programmed with extended address, this is also output. The output
sequence is: M word 1, M word 2, M word 3, S, T, H.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–57
4 Description of NC/PLC Interface
4.3 Output of auxiliary functions (NC PLC)
11.90
Example for the output of several items of information programmed in one NC block:
1
N10 M03 S T H LF
2
3
M03
4
S
5
T
6
H
7
tc
Fig. 4.28
1: NC block with information in the buffer
2: Data transfer into the main memory
3: M modification signal
4: S modification signal
5: T modification signal
6: H modification signal
7: LAST INFORMATION signal
The following can be determined by means of machine data:
a) Output of information before or at the beginning fo the NC axis movement (NC MD 5003.2).
b) Which information is output at block search (NC MD 546*).
c) Binary or BCD output of information (PLC MD 2001).
4–58
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
11.90
4 Description of NC/PLC Interface
4.3 Output of auxiliary functions (NC PLC)
A
1
2
tc
3
B
1
2
tc
3
Fig. 4.29
A: Output of information before axis movement
B: Output of information with axis movement
1: Reading-in of NC block into main memory
2: Information at the interface (word and modification signal, tc=PLC scan time)
3: TRAVEL COMMAND signal
In the case of M functions, decoded signals are output in addition to the words, both in static
and dynamic form.
Static signals are set once by the basic program after decoding. The following M functions are
decoded:
Without extended address: M00 - M99
With extended address:
32 M functions in accordance with decoding list (DB 80)
If an M function does not come from the range M00 - M99 and is not contained in the
decoding list, then the M word and ”M NOT DECODED” are output.
With M functions, a dynamic bit and a static bit are output in addition to the word.
A static M function is retained by the PLC user until deleted; a dynamic M function is deleted
again automatically by the PLC operating system after one PLC cycle.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–59
4 Description of NC/PLC Interface
4.3.1 Behaviour in different modes
4.3.1
11.90
Behaviour in different modes
4.3.1.1 BLOCK SEARCH mode
Three types of auxiliary functions can be selected via NC machine data:
a) during block search, auxiliary functions are neither stored nor output;
b) during block search, the programmed auxiliary functions are output immediately with modification signal;
c) during block search, the NC stores each time the last auxiliary function of an address; after
the NC start, these stored auxiliary functions are output together with the related
modification signals (see figure: output of M functions).
Up to three M functions are stored and output, provided they were programmed in one
block (!) and provided there is no M function following this block up to the search block.
After reaching the block selected, auxiliary functions can be stored manually.
4.3.1.2 AUTOMATIC mode
After the decoding of the auxiliary functions in the NC, they are output - together with the
related modification signal - to the interface.
The modification signal only lasts for one PLC cycle. The auxiliary function words are retained
until a new block programmed with M, S, T, H, functions is decoded by the NC.
4.3.1.3 JOG, INC, MDA, AUT mode interrupted
M, S, T and H functions can be stored manually. The INPUT key serves to input the new value
of the operating mode. Erroneous values keyed in are deleted by means of the CLEAR key.
The auxiliary function is output to the interface with the corresponding modification signal only
when NC START is issued (duration: one PLC cycle).
1
2
M29
3
tc
Fig. 4.30
1: NC START
2: Auxiliary function, e.g. M29
3: M modification signal (tc=PLC cycle time)
4–60
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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09.91
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.3.2 Description of auxiliary function signals
4.3.2 Description of auxiliary function signals
LAST AUXILIARY FUNCTION, CHANNEL 1
M WORD 1, M WORD 2, M WORD 3, S, T, H MODIFICATION
M WORD 1, M WORD 2, M WORD 3 NOT DECODED
M WORD 1, M WORD 2, M WORD 3
Format:
Ext. address:
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
F26.7
The last auxiliary function programmed in the NC block (M, S, T or H function) is
at the interface as a valid word with the modification signal.
The last auxiliary function of the NC block is not yet available or no auxiliary
function is output (none programmed).
Note:
This signal only exists for one PLC scan (together with the output modification signal).
F25.0 - F25.5
The M, S, T, or H function is output to the interface with a new value.
The value of the respective auxiliary function is not valid.
Note:
The modification signals exist for one PLC scan at a time.
F26.0, F26.1, F26.2
This signal exists together with the associated M modification signal for one PLC scan.
M word greater than 99 (ext. addr.=0) and not contained in decoding list.
M word less than 99 (ext. addr.=0) or contained in decoding list.
FY56, FY60, FY64
Up to three functions programmed in one NC block are available here as soon as the M
modification signals exist.
Fixed-point number or BCD number (value range 0-99)
Fixed-point number or BCD number (value range 0-9)
Note:
With the functions M3, M4, M5 and M19, the spindle referred to by the M function is
addressed by means of the extended address. It is generally advisable to relate the M function
to a specific channel by means of the extended address.
Application example:
Decoding or evaluation of M functions which are not decoded as standard or decoded via list.
4–61
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4 Description of NC/PLC Interface
4.3.2 Description of auxiliary function signals
4
4–62
09.91
STATIC M SIGNALS, CHANNELS 1 AND 2
F28.n, 30.n ... 52.n
DYNAMIC M SIGNALS, CHANNELS 1 AND 2
tc
© Siemens AG 1990 All Rights Reserved
n=0 ... 7
The static M signal flags are merely set via M functions decoded by the NC. They remain at
”1” until they are reset by a command in the PLC user program.
Up to three M signals are set per PLC cycle.
F27.n, 29.n ... 51.n
n=0.7
The dynamic M signal flags are set by means of decoded M functions in the same way as the
static M signal flags, but they remain at ”1” for only one PLC scan before being reset by the
PLC operating system. Up to three M signals are output per PLC cycle.
Application example:
Switching-on of the coolant by static polling of a static M signal.
Switching-off of the coolant by resetting the static M signal with a dynamic M signal.
1
2
3
5
Fig. 4.31
1: M modification signal
2: Dynamic M signal
3: Static M signal (coolant ON)
4: Static M signal is set
5: Static M signal is reset by means of user program within one PLC scan via the dynamic M
signal (tc=PLC scan time)
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
09.91
Format:
Ext. address:
Format:
Format:
4 Description of NC/PLC Interface
4.3.2 Description of auxiliary function signals
S WORD, CHANNEL 1
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
FW 69
As soon as an S modification signal appears, the S value programmed in the NC is made
available.
Fixed-point number or BCD number (value range 0-12000; BCD: 0-9999)
Fixed-point number or BCD number (value range 0-9)
Note:
If an S value exceeding the selected value range (BCD or fixed-point) is programmed, only the
related maximum value is output. This also applies to the output of an analog value.
Application example:
Gear speed selection from the PLC.
T WORD, CHANNEL 1
FW 75
The tool number programmed in the NC (T no.) is made available as soon as a T modification
signal appears.
Fixed-point number or BCD number (value range 0-9999)
Application example:
Control of automatic tool selection.
H WORD, CHANNEL 1
FW 81
The auxiliary function programmed in the NC is prepared as soon as an H modification signal
appears.
Fixed-point number or BCD number (value range 0-9999)
Application example:
Switching functions on the machine.
6ZB5 410-0DH02
4–63
4 Description of NC/PLC Interface
4.3.3 Structure of M decoding list (DB 80)
11.90
4.3.3 Structure of M decoding list (DB 80)
A data block DB80 must be preset as decoding list for decoding the M functions with extended
address. Up to 32 M values can be decoded using the list. Also, the function must be selected
via PLC machine data
Ext. M addr.
M address
PLC bit address
0 ... 9
(KF)
0 ... 99
(KF)
FY No.
93 ... 99
(KY)
Bit No.
0 ... 7
(KY)
(stat. bit)
1st value
DW 0
DW 1
DL 2
DR 2
2nd value
DW 3
DW 4
DL 5
DR 5
32nd value
DW 93
DW 94
DL 95
DR 95
Note:
The data block must be set up in modulo 3 steps (e.g. DW 0-2 or DW 0-5, DW 0-8, ...).
4–64
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
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11.90
4 Description of NC/PLC Interface
4.4 Data transfer PLC initiative
4.4
Data transfer PLC initiative
For further information on the parameterization of function blocks 61 and
62, please refer to the PLC Programming Guide
4.4.1
Structure with example
Data can be exchanged between PLC and NC via data channels. Two function blocks are
available in basic program for activating data transfer:
Read NC data (FB 61) and write NC data (FB 62).
The function blocks enter the parameters for data transfer (data type, data source, data target)
into an internal interface. The interface is a first-in/first-out (FIFO) register and can hold up to 8
jobs. This ensures that, even when there are several jobs, they are executed in the correct
sequence.
A job must still be assigned an interface byte showing the status of data transfer (DB36, DW0
- DL32 corresponds to 65 interface bytes). Data transfer can be checked and branches
performed in the user program according to these acknowledgements.
Fig. 4.32 shows the main signal diagrams.
Read (FB 61)
1
Value 1 to
Number
Message
access
value 3
format
inhibited
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
2
Error
ended
assigned
6ZB5 410-0DH02
1
Data transfer
assigned
1
Data transfer
ended
1
2
busy
Implementation FB internal
Implementation user
Assignment of status byte on interface (DB 36)
Data transfer
FIFO
assigned
Data
transfer
requested
Fig. 4.32 Main signal diagrams, data transfer NC/PLC
4–65
4 Description of NC/PLC Interface
4.4.1 Structure with example
11.90
If data transfer is initiated on FB61 at the READ input, for example, the ”DATA TRANSFER
ASSIGNED” signal is immediately output on the interface. Because this signal exists until the
end of data transfer, it can be used among other things for the purposes of read-in disable.
When data transfer has ended, the ”DATA TRANSFER ENDED” signal is output. This signal is
not reset until the user cancels the READ signal on the FB.
In order to reduce the load on the PLC program when calling the FB61/62 function blocks
more than one, FB61/FB62 can be called either unconditionally or conditionally.
The advantage of an unconditional block call is that the FB can be initialized simply.
Fig. 4.33 shows the signal diagrams of all signals when a block is called unconditionally.
8
1
8
7
7
2
7
3
9
7
tD
4
7
7
5
7
6
Fig. 4.33
Signal diagrams for unconditional block call
1: READ/WRITE
2: DATA TRANSFER REQUESTED
3: FIFO ASSIGNED
4: DATA TRANSFER BUSY
5: DATA TRANSFER ASSIGNED
6: DATA TRANSFER ENDED and fault (if any)
7: Signal change by FB
8: Signal change by user
9: Signal change by FB; omitted if FIFO not yet full
tD: Assignment of internal interface by data transfer
4–66
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
11.90
4 Description of NC/PLC Interface
4.4.1 Structure with example
The FBs can, optionally, also be called conditionally, i.e. processing of the FBs must take
place only until the job has been transferred to the job buffer (FIFO). This is notified by DATA
TRANSFER BUSY.
Fig. 4.34 shows the related signal diagrams.
8
1
8
tc
2
1
7
0
7
3
1
0
4
tD
7
7
5
7
tc
6
Fig. 4.34
Signal diagrams for conditional block call
1: READ/WRITE
2: DATA TRANSFER REQUESTED
3: FIFO ASSIGNED
4: DATA TRANSFER BUSY
5: DATA TRANSFER ASSIGNED
6: DATA TRANSFER ENDED and fault (if any)
7: Signal change by FB
8: Signal change by user
9: User no longer calling block
10: Signal change by FB; omitted if FIFO not yet full
tc: PLC cycle time
tD: Assignment of internal interface by data transfer
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–67
4 Description of NC/PLC interface
4.4.1 Structure with example
01.93
If the function blocks are incorrectly parameterized (e.g. data source unknown in the PLC), the
PLC branches into the stop loop. The number of the interface byte and an error ID are stored
in accu 2 of the interrupt stack.
The initiation signal must not be reset with the status information in byte 16 DATA TRANSFER
ENDED.
Fig. 4.35 shows as an example the parameterization of FB61 for reading the ”Machine-specific
actual value of axis” for the 3rd axis. (Data type, AXPM). The actual value should be stored in
DB150 in data words 10, 11 and 12.
Language notation<CL 800>
<VAR> =ACPM<VALUE>
R30
=ACPM 3
<VAR>:
ACPM:
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<VALUE>:
R parameter address
Axis position actual
machine-specific
Axis No.
PLC
FB NCD-LESE
Fig. 4.35
4–68
M150.0 –
16 –
1 –
AC –
PM –
–
3 –
0 –
0 –
LESE
NSBY
ANZ
DTY1
DTY2
DTY3
WER 1
WER 2
WER 3
B0 –
150.10 –
ZFPN
Target
Function:
Actual value of axis 3 is transferred in DB150 into
DW150 into DWs 10, 11, 12 (BCD number without
decimal point)
Read actual axis value
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
01.93
4 Description of NC/PLC interface
4.4.1 Structure with example
When transferring data via the PLC, the number format is converted depending on parameter
ZFPN of FBs 61 and 62. The following number formats are possible:
Parameter ZFPN
Format
Target/source in PLC DBs
BI
F.
B.
Bit pattern
Fixed-point number 32 bit
BCD number with sign and
comma
DR n
DW n, DW n+1
DW n, DW n+1,
DW n+2
Fig. 4.36 shows an example for format conversion with fixed-point representation in the PLC.
R parameter cell NC
PLC data words
(fixed-point, 32 bit)
DW n
»ZFPN«
1234.5678
Format
conversion
Fig. 4.36
Parameter»ZFPN«
PLC value
F0
F1
F2
F3
1234
1234
12345
123456
•
•
•
•
•
•
Bit 31
Bit 16
Bit 15
Bit 0
DW n+1
Data transfer NC/PLC, format conversion
See the PLC Programming Guide for further notes on parameterization of FBs 61 and 62.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–69
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4 Description of NC/PLC Interface
4.4.2 Description of job-specific interface signals
4.4.2
DATA TRANSFER REQUESTED
1 signal:
0 signal:
FIFO ASSIGNED
1 signal:
0 signal:
DATA TRANSFER BUSY
1 signal:
0 signal:
DATA TRANSFER ASSIGNED
1 signal:
0 signal:
DATA TRANSFER ENDED
1 signal:
0 signal:
ACCESS INHIBITED MESSAGE
4–70
09.91
Description of job-specific interface signals
Note: Signal diagrams are given in Section 4.4.1, Fig. 4.33 and 4.34.
DB 36, Dn.0 or Dn.8 for n=0 ... 31, D32.8
'READ' and 'WRITE' signals of the FBs are '1'.
a)
When 0
1, signal edge of 'Data transfer ended' and 'Error during data
transfer'.
b)
'READ' and 'WRITE' signals are '0' (see also pulse diagram, Section 4.4.1).
DB 36, Dn.1 or Dn.9 for n=0 ... 31, D32.9
Job cannot be entered in FIFO at present time. When 'READ' or 'WRITE' = 1, the
attempt is repeated until entry is possible.
Otherwise
DB 36, Dn.2 or Dn.10 for n=0 ... 31, D32.10
Job has been entered in buffer or job being processed.
After 1 signal, when DATA TRANSFER ENDED is '0'.
DB 36, Dn.3 or Dn.11 for n=0 ... 31, D32.11
'FIFO ASSIGNED' and 'DATA TRANSFER BUSY' signals are '1'.
Otherwise
Application note:
Application of READ-IN INHIBIT during data transfer.
DB 36, Dn.4 or Dn.12 for n=0 ... 31, D32.12
Job has been processed without or with NC error message.
After 1 signal, when READ or WRITE are '0' on FB61/62.
DB 36, Dn.5 or Dn.13 for n=0 ... 31, D32.13
Available soon.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3,(PJ)
6ZB5 410-0DH02
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09.91
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.4.2 Description of job-specific interface signals
NUMBER FORMAT ERROR
VALUE 1 ... VALUE 3
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
DB 36, Dn.6 or Dn.14 for n=0 ... 31, D32.14
Job processed with NC error message. The FB number format parameter is
inadmissable (e.g. an axis actual value has been read as bit pattern).
After 1 signal only if 'READ/WRITE' signal is again '0'.
DB 36, Dn.7 or Dn.15 for n=0 ... 31, D32.15
Job processed with NC error message. The FB VALUE1 to VALUE3 parameters
cannot be interpreted by the NC (e.g. a non-existent machine data is addressed).
After 1 signal only if 'READ/WRITE' signal is again '0.'
6ZB5 410-0DH02
4–71
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aaaaaaaaaaaaaaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaaaaaaa
a
a
a
a
a
a
a
a
aaaaaaaaaaaaaaaaaaaaaaaa
4 Description of NC/PLC interface
4.4.2 Description of job-specific interface signals
Function
description
R parameters for
NC channel
R parameters
central
Actual values
Program selection
R parameters
Data type
(DTY1-DTY3)
Limit
value
Value
(WER1
to
WER3)
Actual axis position
workpiece related
ACPW
<Axis No.>
1
B0-B9/BG,
F0
1
1-5
Actual axis position
machine related
ACPM
<Axis No.>
1
B0-B9/BG,
F0
1
1-5
Selection of a main
program
INITMP
<Chan.No.>
1-2
1
B0,F0
Selection of a subroutine
INITSP
<Chan.No.>
1-2
1
B0, F0
RPNC
<Chan.No.>
<Paramet>
1-2
0 - 699
1
2
B0-B9
F0-FF,
BG,BI
B0-B9
F0-FF,
BG,BI
80
0
700900
1
2
B0-B9
F0-FF,
BG,BI
B0-B9
F0-FF,
BG,BI
80
Machine data NC
Machine data
NC bytes
4–72
RPNC
<Chan.No.>
<Paramet>
01.93
Data channel (NC PLC)
FB 61: NCD-LESE (read NC data from the PLC)
FB 62: NCD-SCHR(write NC data from the PLC)
Number format
(ZFPN)
FB 61 1)
Number
format
(ZFPN)
FB 62 1)
© Siemens AG 1990 All Rights Reserved
Max.
value of
the
param.
ANZ2)
1
1
Machine data
MDN
<Address>
0 ...
4999
1
B0, F3 3)
B0, F3 3)
80
MDNBY
<Address>
5000
...9999
1
BI
BI
80
_______
1) If no number format is specified, no data transfer can be carried out by the FB..
2) If a data type has more than one parameter value (WER1-WER3), the parameter ANZ is on the same line as
the parameter value which is incremented. A number of parameters value >1 is only possible under the
following conditions:
- Data block available as a contiguous block in the NC
- PLC source or target address available with sufficient length:
for B0-B9/BG
three words per value
for F0-FF
two words per value
for BI
one word per value
3) Input/output is carried out according to the format of the machine setting data.
SINUMERIK 810 GA3/820 GA3,(PJ)
6ZB5 410-0DH02
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa
01.93
4 Description of NC/PLC interface
4.4.2 Description of job-specific interface signals
Function
description
Setting data
Setting data NC
Setting data NC
bytes
Tool offset additive
Tool offset absolute
Total offset
NC error No.
to PLC
Data type
(DTY1-DTY3)
Limit
value
SEN
<Address>
SENBY
<Address>
<TO area>
<D No.>
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
Value
(WER1
to
WER3)
Number format
(ZFPN)
FB 61 1)
Number format
(ZFPN)
FB 62 1)
Max.
value of
the param.
ANZ2)
0 ...
4999
1
B0-F03)
B0-F03)
80
5000
...9999
1
BI
BI
30
Tool offsets
TOA
Zero offsets
NC error 4)
<D No.>
1 - 99
1
<P No.>
0-9
2
1
2
3
B0-B9,
F0-F9,
BG
B0-B9,
F0-F9
BG
10
<P No.>
0
1- 99
0 -9
Settable zero
offset
(G54-G57)
coarse/fine
ZOA
<Group>
<Axis No.>
<c/f>
1-4
1-5
0/1
1
2
3
B0-B9,
F0-F9
B0-B9,
F0-F9
BG
1
Programmable zero
offset
(G58/G59)
ZOPR
<Group>
<Axis No.>
1-2
1-5
1
2
B0-B9,
F0-F9
B0-B9,F0-F9
BG
1
Settable zero offset
additive
write only
coarse/fine
ZOFA
<Group>
<Axis No.>
<c/f>
1-4
1-5
0/1
1
2
3
B0-B9,
F0-F9
BG
1
External zero offset
from PLC
ZOE
<Axis No.>
1-5
1
PRESET offset
ZOPS
<Axis No.>
1-5
1
F0-F9,
B0-B9,
ZOS
<Axis No.>
1-5
1
B0-B9,BG,F0
NCAL
0
0
B0, F0
6ZB5 410-0DH02
B0-B9,
F0-F9,
BG,Bl
1
TOS
B0-B9,F0-F9 B0-B9,F0-F9
B0-B9,
BG, F4
–
1
1
1
127
4) If the battery alarm (1) is active, no other NC alarms are transferred.
4–73
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aaaaaaaaa
a
4 Description of the NC/PLC interface
4.5 Serial interface (DB 37)
4.5
Serial interface (DB 37)
4.5.1
General information
4.5.2
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4–74
09.91
One serial interface can be activated by the PLC.
The PLC is assigned an interface with PLC machine data MD 8.
The signals in QB 78 and FY 23 are valid for the other RS232 (V.24) interface.
Description of interface signals
RS232 (V.24) BUSY
D0.8
Data input/output via interface busy.
Otherwise
Note:
The RS232 (V.24) BUSY signal is 1 if data is input or output via the RS232 (V.24) interface
selected with MD 8 regardless of whether or not it has been initiated by the PLC or NC
(operator).
DATA START INPUT
D1.8
Start of data input via RS232 (V.24)
Start by user if
a) TRANSFER END
b) ERROR DURING DATA INPUT/OUTPUT
DATA START OUTPUT
D1.9
Start of data output via RS232 (V.24)
Start by user if
a) TRANSFER END
b) ERROR DURING DATA INPUT/OUTPUT
Note:
The parameters DATA TYPE, START NUMBER and END NUMBER must be initialized before
data output is activated.
V.24 ABORT
D1.10
Start of data input via RS232 (V.24)
Start by user if
a) Otherwise
b) TRANSFER ENDED
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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09.91
4 Description of the NC/PLC interface
4.5.2 Description of interface signals
SELECT BTR
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
1
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
D1.15
Block transfer from PLC selected
Otherwise
Note:
Option BTR must be activated before use. The expected program number is entered in
ANFNR DW4. If 0 is entered in DW4 any program number can be indicated external.
DATA TRANSFER ENDED
D1.0
Start of data input via RS232 (V.24)
Start by user if
a) Otherwise
b) After 1 signal, if signals
- DATA START INPUT
- DATA START OUTPUT
- ABORT
are ”0”
ERROR DURING DATA TRANSFER
D1.1
After incorrect activation of RS232 (V.24)
After 1 signal if signals
- DATA START INPUT
- DATA START OUTPUT
- ABORT
are ”0”
Note:
Error message can be triggered by:
a) missing or incorrect data during data input
b) wrong data type on data output
Signal diagram:
4
2
5
3
Fig. 4.37
6ZB5 410-0DH02
4–75
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a
4 Description of the NC/PLC interface
4.5.2 Description of interface signals
1.
2.
3.
4.
5.
1
3
1.
2.
3.
4.
5.
6.
4–76
09.91
Data input/output without abort
Data start output or input
RS232 (V.24) busy
TRANSFER ENDED or ERROR DURING DATA TRANSFER.
User cancels signal 1
System program cancels signal 3
5
2
6
4
Fig. 4.38
Data input/output with abort
DATA start output or input
RS 232 (V.24) busy
ABORT
TRANSFER ENDED
User cancels signals 1 and 3
System program cancels signal 4
DATA TYPE FOR DATA OUTPUT
DW 2, DW 3
START NUMBER
DW 4
END NUMBER
DW 5
CHANNEL NUMBER
DW 6
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
01.93
4 Description of the NC/PLC interface
4.5.2 Description of the interface signals
Parameterization is according to the following table:
Data type for
data output
(DB 37,
DW 2, 3)
KC
Meaning
Start No.
End No.
Channel No.
(DB 37, DW 4) (DB 37, DW 5) (DB 37, DW 6)
BCD
BCD
BCD
MPF
Part program
0... 9999
0... 9999
-
SPF
Subroutine
1... 9999
1... 9999
-
TOA
Tool offset
1... 99
1... 99
-
RPA
R parameter
– channel-specific
– central
0... 699
700... 999
0... 699
700... 999
1... 2
0
TEA 1
NC machine data
-
-
-
TEA 2
PLC machine data
-
-
-
ZOA
Zero offsets
(G54 ... G57)
Angular offset
-
-
-
SEA
Setting data
-
PCA
PLC texts
1... 2
6000 ... 6063
7000 ... 7063
6000 ... 6063
7000 ... 7063
-
Note:
The ASCII characters DATA TYPE FOR DATA OUTPUT must be entered left justified.
The PCA data types can only be read out by the RAM, not by the UMS.
Example:
Output of the part programs 10 to 20.
C DB37
L KSMP
T DW2
L KSF
T DW3
L KH 10
T DW4
L KH 20
T DW5
SU D 1.8
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–77
1
Cplus
0
1
Cminus
0
Fig. 4.39:
4–78
aaa
a
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aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
4 Description of NC/PLC Interface
4.6 Software cams
Machine
zero
Cam
range
minus
09.91
Software cams
This function is an option.
Cam signals
Cam signals are control signals of the NC. They simulate a trip cam of infinite length which is
activated in a defined direction of approach at a defined position (cam position).
The bit in DB 39 assigned to the cam is set when the corresponding cam range is reached
and cancelled when the cam range is left.
Cam pair and cam range
A cam pair consists of a plus cam and a minus cam. The plus cam is assigned to the axis
range greater than its cam position and the minus cam is assigned to the axis range smaller
than its cam position. The axis range assigned to the cam is referred to as the cam range.
2nd NC axis
1st NC axis
Cam position
(minus cam)
Cam position
(plus cam)
Cam
range
plus
Minus cam < plus cam
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
4 Description of NC/PLC Interface
4.6 Software cams
aaaaaaaaaa
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aaaaaaaaaa
2nd NC axis
1st NC axis
Machine
zero
Cam position
(minus cam)
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1
Cplus
0
Cam position
(plus cam)
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1
Cminus
0
Cam
range
minus
Fig. 4.40:
Cam
range
plus
Plus cam < Minus cam
Cam parameters
All cam parameters are contained in an R parameter block. The R parameter block is referred
to as the cam parameter block and contains the positions of ten cams broken down into five
cam pairs. The cam positions are related to machine zero and are used in the active machine
measuring system (metric or inch).The cam positions are not checked for maximum position
values (maximum traversing range).
The start of the cam parameter block (Rxxx) is defined via DW 5 in DB 39.
Position minus cam 1
Rxxx
Position plus cam 1
Rxxx+1
Position minus cam 2
Rxxx+2
Position plus cam 2
Rxxx+3
Position minus cam 3
Rxxx+4
Cam pair 1
Cam pair 2
Cam pair 3
Position plus cam 3
Rxxx+5
Position minus cam 4
Rxxx+6
Position plus cam 4
Rxxx+7
Position minus cam 5
Rxxx+8
Position plus cam 5
Rxxx+9
Cam
parameter
block
Cam pair 4
Cam pair 5
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–79
4 Description of NC/PLC Interface
4.6 Software cams
09.91
If the SW cam option has been activated, DB 39 is set up on starting the PLC (installation of
the NC).
The cam signals are not processed unless the option has been activated.They are updated in
DB 39 of the PLC before the start of a new PLC cycle only if they have changed. The cam
signals are output only after referencing of the axes. Axes for which the NC MD 560* bit 4 (no
start disable before reference point approach) has been set are an exception. Cam signals are
not generated until cam parameters and axis assignment and DB 39 have been activated.
Activating the cam parameters
The cam parameters are stored as pairs (positive/negative value) in R parameters. All cam
parameters together form a parameter block. When the corresponding bits are set in DB 39,
parameter pairs, or all of them, are activated for value transfer by the NC.
The NC reads the assigned parameter pairs from the parameter block only if the bit signal
changes to zero and the bit is set to one after a PLC cycle. Also, a valid start number for the
R parameter must be entered in DB 39 at the time of the I/O flank so that the beginning of the
parameter block is defined in the R parameters.
The values of a cam pair can be declared invalid by not assigning the cam pair to any axis.
tc
1
0
Fig. 4.41:
tc
Bit in DB 39 for activating all/one cam pair(s)
The cam values of all cam pairs (or one cam pair) transferred before the change are
effective.
The new values from the cam parameter block of all cam pairs (or one cam pair) are
effective.
PLC cycle time.
Axis assignment of cam parameters
The cam values with which the positions of the desired axes are compared are stored in the
cam parameter block. The axis/cam pair assignment is made in DB 39 via the appropriate bits.
It is possible to assign more than one cam pair to each axis but it is not allowed to assign the
same cam pair to more than one axis at the same time.
The axis assignments in DB 39 are then transferred to the NC if the axis assignments in
DB 39 have changed.
4–80
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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aaaaaaaaa
09.91
DW 1:
DW 2:
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.6 Software cams
Note:
The software cam function is allowed only for linear axes.
Example:
DL
DB 39:
DR
0000 0001
0000 1100
0000 0010
0000 0000
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
i.e. axis 1 with cam 1, axis 2 with cam 2
i.e. axis 3 with cams 3 and 4
What happens in the various modes
Automatic, MDI
Whether in the ”Reset”, ”Program Stop” or ”Program Running” state, the cam signals are
processed and output when the software cam function has been activated.
JOG, INC, Repos
Whether in the ”Reset” or ”automatic Interrupted” state, the cam signals are processed and
output when the software cam function has been activated.
PRESET, REF
The software cams are not effective in these modes.
STROBE VALUE TRANSFER, ALL VALUES
STROBE FOR VALUE TRANSFER,
CAM PARAMETER VALUES
6ZB5 410-0DH02
DB 39 D0.8
When the signal changes from 0 to 1, the values are transferred to the NC for all
cam pairs. The PLC program has to control the signal change.
No effect.
DB 39 D0.0 ... D0.4
When the signal changes from 0 to 1, the values are transferred to the NC for
the corresponding cam pair. The PLC program has to control the signal change.
D0.0 for cam pair 1
D0.1 for cam pair 2
D0.2 for cam pair 3
D0.3 for cam pair 4
D0.4 for cam pair 5
No effect.
4–81
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4 Description of NC/PLC Interface
4.6 Software cams
ASSIGNMENT CAM PAIR TO AXIS 1
ASSIGNMENT CAM PAIR TO AXIS 2
ASSIGNMENT CAM PAIR TO AXIS 3
ASSIGNMENT CAM PAIR TO AXIS 4
ASSIGNMENT CAM PAIR TO AXIS 5
ASSIGNMENT CAM PAIR TO AXIS 61)
ASSIGNMENT CAM PAIR TO AXIS 71)
1 signal:
0 signal:
1)
4–82
09.91
DB 39 D1.8 ... D1.12
DB 39 D1.0 ... D1.4
DB 39 D2.8 ... D2.12
DB 39 D2.0 ... D2.4
DB 39 D3.8 ... D3.12
DB 39 D3.0 ... D3.4
DB 39 D4.8 ... D4.12
The cam pair is assigned to the axis. The cam pairs must not be assigned to
more than one axis at a time. The PLC program must implement the assignment.
Bits 0,8 Cam pair 1
Bits 1,9 Cam pair 2
Bits 2,10 Cam pair 3
Bits 3,11 Cam pair 4
Bits 4,12 Cam pair 5
The assignment becomes effective after value transfer (strobe value transfer).
The cam pair is not assigned to the axis.
R NO. FOR 1ST VALUE (KF)
DB 39 DW 5
The number of the R parameter for the POSITION OF MINUS CAM 1 (cam pair 1) has to be
written into this data word by the PLC program.
The following 9 R parameter numbers are therefore reserved for the other cam values.
Only global R parameters are allowed for the cam parameters.
_______
Only valid with the TRANSMIT option if the axis definitions for real and fictitious axes are mixed. SW cams
are effective only with real axes.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
09.91
1 signal:
0 signal:
1 signal:
0 signal:
4.7
•
•
4 Description of NC/PLC Interface
4.6 Software cams
CAM SIGNALS FROM CAM PAIR n –
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
DB 39 D6.m
Position of axis value for minus cam
Position of axis > value for minus cam
n
m
1
2
3
4
5
0
2
4
6
8
n
k
1
2
3
4
5
1
3
5
7
9
6ZB5 410-0DH02
n= Cam pair
m= Bit No. for cam signal -
Signal control by NC.
CAM SIGNALS FOR CAM PAIR n +
DB 39 D6.k
Position of axis value for plus cam
Position of axis < value for plus cam
n=
k=
Cam pair
Bit No. for cam signal +
Signal control by NC.
Display functions
Menu blocks of the system area and the user area can be inserted in the display by using
an interface (DB 40) in the PLC program or
a softkey function (SK 56).
This interrupts the normal menu structure. No insertions are possible in the setup mode.
Large actual value display
The ”large actual value display” can still be selected from every menu. If a new menu block
with a new display is activated, the ”large actual value display” disappears again.
4–83
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aaaaaaaaaaaaaaaaaaaaaa
4 Description of NC/PLC Interface
4.7 Display functions
Function
Insert system menu
Insert UMS menu
Define new XM in system
Define new XM in UMS
Superimpose PLC menu in case of priority
Execute Recall
No basic menu with AUTO/JOG
Set priority for superimposing
Execute channel change
Trigger Special Recall
Trigger ”Menu Stack Reset”
Input inhibit for Input/Edit/Cancel
Display keycode from NC
Transfer keycode to NC
4–84
01.93
It is now possible to insert menus at any time and at any position within
the normal menu tree. Menus which are normally to be found only in the
REPOS mode can for example also be inserted in the AUTO mode. It is
possible to arbitrarily ignore the predefined tree structure and in so
accessed via softkey functions. Since the corresponding softkey function
doing it is possible for menus to be selected which normally can only be
has not been executed, this can result in serious malfunction. The PLC,
the UMS and the NC user programs are responsible for avoiding this. It
is not monitored by the system program.
Teach-In/Play-Back
Deselecting teach-in/play-back, as up to now, results in branching to the initial menu of the
mode. The menu stack must then be deleted.
Recall
If Recall is initiated in an entry menu (EM), a specified softkey function is not executed.
Recall to initial menu of mode (Shift+Recall)
Shift-Recall is used to branch to the initial menu of the mode. If insertions have been active in
this mode, the menu stack is deleted and the PLC call ”Special Recall” is deselected. The
PLC priority is not affected.
Overview of possible insertions
PLC
x
x
x
x
x
x
x
x
x
x
x
x
x
x
NC
x
x
Softkey (not described here)
x
x
x
x
Shift + Recall on the operator panel is used for selecting the basic menu of the mode
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
01.93
4 Description of NC/PLC Interface
4.7 Display functions
Insertions via PLC
Using the interface (menu control channel and DB 40), the PLC can interrupt the existing
structure of the menu and can itself define a menu. Recall is used in the entry menu (EM) in
order to get back to the exit menu (XM).
Normal menu tree
Inserted menu tree
EM
Recall
XM
EM=Entry menu
XM=Exit menu
PLC signal
Fig. 4.42
Menu insertion by PLC and return to the XM
Note:
In MDI AUTOMATIC mode, you must not call the menu for editing part programs.
Another new EM can be inserted, however, Recall always leads back to the initial XM.
Normal menu tree (MB)
First inserted MB
. . . . . . . . Xth inserted MB
EM
EM
PLC
XM
PLC
Recall
Fig. 4.43
Superimposition of an inserted menu by the PLC and return to the XM
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–85
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
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aaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaa
aaaaaaaaa
4 Description of NC/PLC Interface
4.7 Display functions
a
%
2)
Fig. 4.44
Fig. 4.45
4–86
b
/
7
X
3)
8
Y
3)
01.93
Description of the user interface
Key code from NC
DW40, DL7
When a key is operated, the key code remains active for one PLC cycle, otherwise 00H.
The standard assignment of the key codes are listed below.
Address/numerical keyboard of SINUMERIK 810
c
N
4
I
5
J
6
K
1
F
2
D
3
L
+/O
•
M
S
T
d
G
9
Z
3)
1)
e
4.
3)
f
3)
U
÷
@
4)
*
A
3)
P
R
=
H
+
LF
1) 88H
88H
2) 87H
4DH
3) Lower
value depends
on axis name
4) 2FH
40H
Otherwise
ASCII
Layout of the numerical keyboard
Control keyboard of SINUMERIK 810
90H
91H
99H
9AH
92H
93H
95H
94H
8EH
8FH
96H
8DH
Layout of control keyboard
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
4 Description of NC/PLC Interface
4.7 Display functions
aaaaaaaaaaaaaa
aaaaaaaaaaaaaa
Address keyboard of SINUMERIK 820 (all numbers in hexadecimal code)
62
42
63
43
64
44
65
45
66
46
67
47
68 1)
48 2)
69
49
6A
4A
6B
4B
6C
4C
6D
4D
6E
4E
6F
4F
70
50
1)
71
51 2)
72
52
73
53
74
54
75
55
76
56
77
57
78
58
79
59
7A 1)
5A 2)
Fig. 4.46
a
aaa
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aaaaa
1) = Small letters
a
a
aa
a
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aa
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a
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a
61
41
a
a
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a
25
25
2) = Capital letters
Layout of address keyboard
Numerical keyboard of SINUMERIK 820 (all numbers in hexadecimal code)
37
38
39
34
35
36
31
32
33
87
30
2E
Fig. 4.47
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–87
4 Description of NC/PLC
4.7 Display functions
01.93
90H
aaaaaaaaaa
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aaaaaaaaaa
91H
÷
2FH
a
a
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a
a
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aaaa
a
Arithmetic operations
92H
93H
*
2AH
a
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a
a
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a
a
a
a
a
aaaa
a
Control keyboard of SINUMERIK 820
8EH
8FH
-
2DH
99H
9AH
+
2BH
95H
94H
96H
8DH
Fig. 4.48
Layout of control keyboard
Fig. 4.49
Character keyboard of SINUMERIK 820
88H
88H
2FH
2FH
3AH
3AH
3DH
3DH
7EH
40H
28H
28H
29H
29H
20H
20H
0AH
0AH
=
Fig. 4.50
Layout of the character keyboard
Correction and input keyboard of SINUMERIK 810/820
8CH
Fig. 4.51
4–88
8BH
8AH
89H
Layout of correction/input keyboard
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
01.93
4 Description of NC/PLC Interface
4.7 Display functions
Softkeys of SINUMERIK 810/820
Key
Code
SK1
80HEX code
SK2
81HEX code
SK3
82HEX code
SK4
83HEX code
SK5
84HEX code
> (ETC)
85HEX code
(Recall)
86HEX code
Fig. 4.52
ASCII
HEX
ASCII
HEX
ASCII
HEX
ASCII
HEX
NUL
SOH
STX
ETX
EOT
ENQ
ACK
BEL
BS
HT
LF
VT
FF
CR
SO
SI
DLE
DC1
DC2
DC3
DC4
NAK
SYN
ETB
CAN
EM
SUB
ESC
FS
GS
RS
US
00
01
02
03
04
05
06
07
08
09
0A
0B
0C
0D
0E
0F
10
11
12
13
14
15
16
17
18
19
1A
1B
1C
1D
1E
1F
(SPACE)
!
”
#
$
%
&
'
(
)
*
+
,
–
.
/
0
1
2
3
4
5
6
7
8
9
:
;
<
=
<
?
20
21
22
23
24
25
26
27
28
29
2A
2B
2C
2D
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3B
3C
3D
3E
3F
@
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
[
\
]
ˆ
_
40
41
42
43
44
45
46
47
48
49
4A
4B
4C
4D
4E
4F
50
51
52
53
54
55
56
57
58
59
5A
5B
5C
5D
5E
5F
`
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
u
v
w
x
y
z
{
|
}
˜
DEL
60
61
62
63
64
65
66
67
68
69
6A
6B
6C
6D
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
7B
7C
7D
7E
7F
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–89
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4 Description of the NC/PLC interface
4.7 Display functions
DR 42
Fig. 4.53
O.K.
4–90
09.91
IBN
ANWEND
DB 40, D42.10
DB 40, D42.8
These two bits indicate which area the menu number in DR 42 comes from.
Assignment:
IBN
ANWEND
Menu area
0
0
1
0
1
0 or 1
System/changed system
UMS
Startup
The bits are set or deleted by the NC system program.
AEND
DB 40, D42.9
This bit is set by the NC system program for one PLC cycle if the menu number in DB 40, DR
42 is changed.
Old No.
New menu No.
D42.9
t
t=1 PLC cycle
AEND signal
DISPLAY MENU NUMBER
DB 40 DR42
Number of the menu displayed on the operator panel. The menu area is to be determined from
the IBN, ANWEND bits.
START
DB 40 DR51.8
The start signal is used to transfer the user data from DB 40 to the NC.
DB 40 DR51.0
The insertion has been carried out successfully by the NC. Is set by the NC program.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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09.91
Fig. 4.54
4 Description of the NC/PLC interface
4.7 Display functions
ERROR
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
DB 40 DR51.1
An error has occurred during insertion.
IB ACTIVE
DB 40 DR51.6
An insertion has been carried out either by the PLC or via softkey. Is set by NC program.
Job from PLC to NC
1: START from PLC program after the user interface has been assigned.
2: IB active is set by the NC system program when an insertion has been carried out
successfully.
IB active is deleted by the return jump into the exit menu or by the Shift-Recall keys.
3: O.K. is set by the NC system program when an insertion has been carried out
successfully.
O.K. is deleted by the NC program after the PLC program has deleted the START signal.
4: The user or the PLC program initiates the return jump into the exit menu.
6ZB5 410-0DH02
4–91
01.93
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4 Description of the NC/PLC interface
4.7 Display functions
JOB NUMBER
DB 40 DW 52
By using the job number the PLC program can select a job from 1 to 14 possible different jobs
for the NC display management. The START = 1 signal transfers the job to the NC. The job
numbers must be given in the KF number format.
Job number
Significance
1
Insert menu of the system area.
Additional channel switchover for channel number <> 0 .
2
Insert menu of the user area.
Additional channel switchover for channel number<> 0 .
3
Define new exit menu in system area.
4
Define new exit menu in user area.
5
Execute Recall.
6
Call priority for PLC.
Possible only before first PLC insertion.
7
Deselect priority and Special Recall.
8
Call Special Recall and priority.
Possible only before 1st PLC insertion.
9
Deselect Special Recall, priority remains active.
10
Select: No basic menu after mode change.
11
Deselect: No basic menu after mode change.
12
Error
13
Switchover channel.
14
Initiate Menu Stack Reset.
Significance of job number
1 and 2:
If DB40 DR54 contains a value not equal to zero, the preselected channel is
substituted in DR54 and the menu is shown on the screen when these jobs are
executed. If the channel no. is illegal, the menu is not displayed.
3 and 4:
Define new exit menu (XM).
The PLC can define any menu as new XM so that after operating the Recall key
the new XM is displayed rather than the old one. If the menu defined by the PLC
does not exist, dialog text No. 62 ”FY not configured” is displayed.
The PLC can define a new XM even for mixed inserted displays provided the
PLC display is the first inserted display.
4–92
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
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01.93
4 Description of the NC/PLC interface
4.7 Display functions
When creating the PLC program, ensure that manipulations in the exit
menu result in sensible and useful operation. This is not checked by the
NC system program.
5 and 8:
Recall/Special Recall
The Recall sequence of functions can be manipulated by the PLC program
(Special Recall). When the Recall key is operated, only a signal indicating that
the Recall key has been operated is transferred to the PLC. The PLC then
defines the ”Recall menu” as new XM. This ”Special Recall” must be selected
before the first PLC inserted display. When the sequence of operations has been
completed, the PLC must again delete its ”Special Recall Request” because
otherwise the user would be unable to perform a normal recall. A recall to the
basic menu of the mode by using Shift + Recall is, however, still possible. The
menu stack is deleted and ”Special Recall” is deselected, the PLC priority is not
affected. A recall by the PLC is effective even if the PLC display has been
superimposed by SK or if no PLC display is active.
6 and 8:
Request priority (possible only before the first inserted display)
If the PLC has requested priority for its menus, the PLC can again superimpose
its inserted menu in spite of active softkey display insertions. The priority must,
however, be set before the first PLC display, otherwise the PLC receives a
negative acknowledgement.
•
An inserted PLC menu can be superimposed by a SK menu. If a PLC menu
is once again inserted, the SK menu is interrupted and the second PLC
menu is inserted. The sequence can be continued n times.
•
A menu displayed by the PLC cannot be overlaid by the NC. If the NC
attempts to overlay a PLC menu, dialog text No. 62 ”MB not configured” is
output.
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
4–93
4 Description of the NC/PLC interface
4.7 Display functions
Normal
menu block
Fig. 4.55
7:
01.93
NC menu
block
1st PLC
menu block
SK menu
block
2nd PLC
menu block
Superimposing a high-priority PLC menu block by SK and ”aborting” the SK display
Deselect priority of PLC
START = 1 signal is used to deselect the priority of PLC function. The following
displays are then possible:
A maximum of two superimposed displays can be active at a time, one by the PLC and one by
the softkeys.
Normal
menu block
PLC menu
block
NC menu
block
Softkey
menu block
Fig. 4.56
Multiple inserted displays of one type are only possible if a superimposed display of a different
type is not already active. Otherwise, the request results in a negative acknowledgement.
Negative acknowledgement corresponds to:
•
•
PLC
SK
4–94
Bit in the interface
Dialog text No. 2 ”Key not allowed”
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
01.93
4 Description of NC/PLC Interface
4.7 Display functions
Normal
menu block
PLC menu
block
Softkey menu
block
Softkey request:
Softkey
Output of dialog
text No. 2
”key not allowed”
Fig. 4.58
Normal
menu block
Softkey
menu block
PLC menu
block
PLC request:
PLC
Negative
acknowledgement
to PLC
Fig. 4.59
Normal
menu block
NC menu block
PLC menu block
NC request:
Cycle
PLC
Output of dialog text
No. 62 ”MB not
configured”
Fig. 4.60
Reason:
Only one XM and one EM are stored for each type of superimposed display.
In the event of multiple superimposition, only the EM is overwritten.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–95
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Mode change
XM
Fig. 4.61
4–96
Normal Recall menu
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aaaa
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Mode:
AUTO
Recall
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10:
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4 Description of NC/PLC Interface
4.7 Display functions
01.93
Request that no basic display appears when the mode is changed.
In this way it is possible to avoid that the basic menu is displayed whenever the
mode is changed. Provided the signal is set when a mode is left and a menu has
been inserted via the PLC or by softkey, the current menu (AUTO/ JOG/ REPOS)
is stored. If the mode is selected again, this menu is again displayed. No real
display insertions are possible in the new mode; if the Recall function is initiated
in the new mode, not the XM but the Recall menu configured in this menu is
displayed. If the signal is not set, all insertions are deleted when the mode is
changed.
Mode:
JOG
XM
PLC
XM
PLC
XM
Display insertions after mode change
If the mode is changed, the channel number is not stored. This means
that the current channel is selected if the mode is changed back.
11:
Deselection causing the basic display to appear when the mode is changed.
13:
Channel changeover
The required channel must have been prepared in DR 54.
For value=0 no reaction.
For value=1 ... 3 the required channel is selected.
For value > 3 the error bit (D51.1) is set.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
09.91
14:
•
•
Value range:
0
1 ... 3
>3
1 signal:
0 signal:
1 signal:
0 signal:
4 Description of the NC/PLC interface
4.7 Display functions
Trigger Menu Stack Reset
The ”Menu Stack Reset” function (simple mode change reset) deletes all display
insertions (also those by softkey). If any insertions are active in this mode, the
program branches to the basic menu of this mode, the menu stack is deleted and
Special Recall and Recall are deselected. The PLC priority remains active. When
the mode is changed, the basic menu is again displayed at the first selection. If
the ”No basic menu” signal is still active, the last current menu is again selected
at the second selection.
MENU NUMBER
DB 40 DW 53
The following must be specified here.
The number (number format = KF) of the menu to be inserted for the job numbers 1
and 2
The number (number format = KF) of the exit menu for the job numbers 3 and 4
CHANNEL NUMBER
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
DB 40 DR54
The required channel number for the job numbers 1, 2 and 13 must be specified here.
No channel changeover
Select predefined channel
Error, channel changeover not executed
CANCEL
DB 40 D55.8
The CANCEL key on the operator panel is disabled if D55.15=1.
The CANCEL key on the operator panel is not disabled.
EDIT
DB 40 D55.9
The EDIT key on the operator panel is disabled if D55.15=1.
The EDIT key on the operator panel is not disabled.
6ZB5 410-0DH02
4–97
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4 Description of the NC/PLC interface
4.7 Display functions
1 signal:
0 signal:
1 signal:
0 signal:
1 signal:
0 signal:
4–98
09.91
INPUT
DB 40 D55.10
The INPUT key on the operator panel is disabled if D55.15=1.
The INPUT key on the operator panel is not disabled.
DISABLE
DB 40 D55.15
Signals D55.8, D55.9 and D55.10 are active.
No effect.
STROBE KEY
DB 40 D55.14
Transfer prepared key code in DR 55 (PLC NC).
No effect.
KEY CODE TO NC
DB 40 DR55
By means of this interface, the user can enter a character into the input line of the NC via the
PLC. The user enters the code of the character into the predefined byte and then sets the
corresponding strobe bit.
When the entry in the input line is completed, the strobe bit is deleted.
For key codes, please refer to user interface ”Display key code from NC”.
SPEC RCL
DB 40 D56.8
For one PLC cycle this signal is a ”1” signal if the PLC has called for ”Special Recall” before
the first insertion and the RECALL key has been operated.
No branching to the exit menu; the PLC must/can define a new menu.
DISPLAY CHANNEL NUMBER
DB 40 DR56
The number of the selected channel is displayed.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
09.91
4 Description of the NC/PLC interface
4.7 Display functions
Note:
Mode change
Menu insertions with XM and EM are possible only in one mode. The mode of the first
insertion is stored (no matter whether by softkey or PLC). After a mode change no more
insertions are possible.
Example
JOG
Auto
XM
XM
Mode
change
Softkey
PLC
EM
Fig. 4.62
Normal
Recall menu
”EM”
Mixed menu insertions after mode change
There are two different ways in which the PLC can carry out insertions:
1. Menu Stack Reset
2. The PLC selects ”Priority”. If the first PLC insertion does not take place in the same mode
as the first insertion (softkey or NC), a ”Menu Stack Reset” is initiated. After the return to
the mode of the first insertion, the basic menu is displayed as after Menu Stack Reset.
Recall
A normal recall is carried out in the setup mode. It is always checked whether a menu
insertion is active. If the current mode is not similar to the mode of the first insertion, a normal
recall is initiated.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–99
4 Description of NC/PLC Interface
4.8 Axis duplication
4.8
09.91
Axis duplication
The ”Axis duplication” function enables you to machine two workpieces at the same time or to
use one part program in one NC channel for complete machining of a workpiece. The part
program then contains the machining steps for only one workpiece.
Separate tool length compensations are taken into account for each workpiece, i.e. two
different tool systems are required.
Tool system 1 and tool system 2 active,
5 axes defined
Block preparation
Interpolator
Part program
% 1234
G0 X0 Z0 LF
G01 X100 F1000 LF
Z20 C80
Tool system
(X and Z axes)
Fig. 4.63
X and Z axes in tool system 1
X2 and Z2 axes in tool system 2
Tool system 2
(X2 and Z2 axes)
Independent
axes
(C axis)
Example of axis assignment
The two tool systems can be activated via PLC NC interface. Axis duplication can be activated
in the ”Automatic” and ”MDI” modes.
The PLC NC interface signals prepare for axis pairing. Axis duplication is possible in the
”Automatic”, ”MDI” and ”Automatic interrupted” modes.
4.8.1
Method of operation
4.8.1.1 PLC NC interface
The PLC signals Q 81.2 and Q 81.3 are used by the PLC program to control the ”Axis
duplication” function. The ”Axis duplication” function must have been activated by the
Siemens service department. The interface signals have a preparatory effect. It is only after
NC start that the required function is switched on in the ”AUTOMATIC” or ”MDI” mode. The
activated function remains modal until the next ”Reset” (Reset key or Mode Change Reset).
The selected function must not be changed during program processing (alarm message).
4–100
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
09.91
4.8.1.2
4 Description of NC/PLC Interface
4.8.1 Method of operation
Mode functionality with active ”Axis duplication” function
4.8.1.2.1 PRESET and reference point approach
PRESET and reference point approach are not different from the functionality without axis
duplication.
The axes must therefore be operated individually. If there are no separate travel keys for tool
system 2, then these keys must be simulated by the PLC program.
4.8.1.2.2 JOG, REPOS and INC without Automatic Interruption and not
after block search
These modes are not different from the functionality without axis duplication. Tool system 1 or
tool system 2 must have one signal. This means that the axes must be operated individually. If
there are no separate travel keys for tool system 2, the keys must be simulated by the PLC
program.
Example of keys
+X
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Tool system 2
Tool system 1+Tool system 2
Tool system 1
-Z
+X
+Z
Fig. 4.64
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–101
4 Description of NC/PLC Interface
4.8.1 Method of operation
09.91
Possible interconnection in the PLC program with the X, Y axes for tool system 1 and with
X2, Y2 for tool system 2:
Tool system 1+
Tool
system 1 tool system 2
-X
Tool
Tool system 1+
system 1 tool system 2
+X
1
1
&
&
JOG with X axis
JOG+
with X axis
- X Tool system 2
-X Tool system 2
&
&
JOG with X2 axis
JOG+
with X2 axis
Fig. 4.65
4.8.1.2.3 Automatic and MDI
The preselected function is stored at NC Start. Q 81.2 (tool system 1) or Q 81.3 (tool system
2) are used for the selection, which must not be changed before the next end of program or
RESET. Only the axes of tool system1 may be programmed in the part program. Depending
on the Q 81.2, Q 81.3 signals, tool system 1, tool system 2 or tool system 1+tool system 2
are traversed.
Q 81.2
Q 81.3
Tool system 1 is
traversed
Tool system 2 is
traversed
1
0
X
-
0
1
-
X
1
1
X
X
The preselected function is modal until the next RESET or end of program. This means that
the axes can be traversed according to the selected function even with Automatic Interrupted
in the JOG.INC mode.
4–102
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
09.91
4 Description of NC/PLC Interface
4.8.1 Method of operation
With axis duplication, the axes can be traversed in two different ways after block search or
AUTO Interrupted in the REPOS mode:
Case 1: The tool system 1 axis and the tool system 2 axis have an offset of the same size.
When the travel key for the tool system 1 axis has been operated, both axes (tool
system 1, tool system 2) will simultaneously traverse the offset.
Case 2: The tool system 1 axis and tool system 2 axis have offsets of different sizes. A travel
key must be operated for each of the axes in order to travel the offset.
Case 3: At the selection of NC start, the offsets of all axes are traversed simultaneously.
4.8.2
Complete machining (special function)
Apart from the machine data for mirroring the zero offsets (MD 572*.0=1), machine data (MD
1096*) for two fictitious reference points are provided for complete machining of a workpiece.
For this purpose the difference of the machine data MD 240* (reference point value) and MD
1096* must be defined in the PLC as external zero offset. This simulates a fictitious second
reference point for the SINUMERIK control. The following part of the NC program must then
refer to this fictitious second reference point.
Start of NC (e.g. M function)
Step 1
Read MD 240* with FB 61
and write in A
Step 2
Read MD 1096* with FB 61
and write in B
Read-in disable
and
reclamp workpiece
Step 3
A-B in C
Step 4
Write C in external
zero offset
@ 714 is in NC program
Fig. 4.66 Example of PLC program
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
4–103
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4 Description of NC/PLC Interface
4.8.2 Complete machining (special function)
4.8.3
Axis duplication
Axis duplication
active tool
system
4–104
09.91
Application example of complete machining on a lathe
Spindle (1st fixture)
Workpiece
2nd fixture
Position for
first machining
Position for
second machining
1st reference point (real) for Z axis
effective after activation
2nd reference point (fictitious)
for Z axis
effective after activation
Fig. 4.67 Example of complete machining
Interface signals
Tool system 1
Tool system 2
Q 81.2
Q 81.3
The following conditions are valid:
Axis duplication activated via machine data
Axis duplication not
activated
Tool
system 1
Tool
system 2
Tool
system 1
+tool
system 2
Not
allowed
Q 81.2
1
0
1
0
0
Q 81.3
0
1
1
0
0
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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aaaaaaaaa
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09.91
1 signal:
0 signal:
4 Description of NC/PLC Interface
4.8.3 Interface signals
With activated axis duplication:
Tool system 1
Tool system 1
Tool system 2
Tool system 2
=
=
=
=
1:
0:
1:
0:
Tool system 1 can be traversed
Tool system 1 cannot be traversed
Tool system 2 can be traversed
Tool system 2 cannot be traversed
AXIS IS IN AXIS DUPLICATION
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
IBn.7 for n=119, 121, 123, 125, 127, 87, 89
Axis in axis duplication
Axis not in axis duplication
6ZB5 410-0DH02
4–105
01.93
5
FY
5.1
5 Error and Operational Messages
5.1 Handling
Error and Operational Messages
0
.
6
7
.
.
24
25
.
33
34
.
82
.
92
.
99
100
.
115
116
.
135
Basic signals
Ready signals
Output of auxiliary functions
(NC PLC)
Reserved
Extended M functions per
decoding list (available soon)
Error and operational messages
PLC machine data
Handling
The flag fields of the error and operational messages can be used to produce displays on the
screen in the NC/PLC message line.
In the message line, only one error or operational message can be displayed at any one time.
Error messages have priority. As long as an unacknowledged error message exists in the
message line, no operational message can be displayed. If there are several messages, the
error message appearing first or the operational message with the lowest number is displayed
in the message line.
It is possible to store up to 12 error messages in order of occurrence and to display 10 of
these messages in a special message display. If there are additional error messages, they are
displayed in ascending numerical order when the next screen page is displayed.
Texts can be displayed with the error numbers. The ”Start-up Manual” list gives a more
detailed description of the error input.
The length of the texts is limited to 36 characters. The texts are stored either in the UMS
submodule or in a reserved RAM area. The texts are entered into the control by inserting the
UMS submodule or reading in via an RS232 interface in initial clear mode. The identifier for the
alarm texts is % PCA.
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
5–1
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aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
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aaa a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaa
a
5 Error and Operational Messages
5.1 Handling
NC
alarms
Fig. 5.1
5–2
01.93
Example:
As soon as the flag 100.0 is set the text ”oil pressure missing” should appear in the alarm line.
Automatic
6000 No oil pressure
PLC alarms
6001 Text max. 36 char.
PLC
alarms
%PCA LF
N6000 (oil pressure missing) LF
N6001 (text up to 36 characters)
.
.
.
N6063 (last error text) LF
N7000 (first message text) LF
.
.
.
N7063 (last message text) LF
M02 LF
PLC
messages
PLC
status
Error and operational messages
Format of the error and message text file
LF
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
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11.90
Flags:
Display:
Flags:
Display:
5 Error and Operational Messages
5.1 Handling
ERROR MESSAGES
1 signal:
0 signal:
Acknowledgement:
1 signal:
0 signal:
Acknowledgement:
1 signal:
0 signal:
SINUMERIK 810 GA3/820 GA3, (PJ)
© Siemens AG 1990 All Rights Reserved
F100.n ... F107.n
OPERATIONAL MESSAGES
START TIME
SET TIME
6ZB5 410-0DH02
F108.n ... F115.n
n=0 ... 7
An error has occurred
(1 signal appears for at least one PLC scan)
There is no error or the error has disappeared.
After correction of the condition (related message flag reset to 0), the
error message must be acknowledged by pressing the ALARM
ACKNOWLEDGEMENT key (see Section 3.2.1). Only then the NC
will clear the message line and display the next error message, if any.
As error numbers starting from 6000, statically in the message line.
n=0 ... 7
An operational message is to be displayed
(”1” signal appears for at least one PLC scan).
The corresponding operational message is not displayed.
Not required.
As operational message number starting from 7000, statically in the message line.
5.2 Internal time
A real time clock is installed in the control. The time and the current date can be addressed in
the PLC via DB1.
DB1, D10.8
The internal clock is running. The NC PLC interface is updated for the time
(DL11...DR15) .
The internal clock is running without the NC PLC interface being updated with
the time.
DB1, D10.9
1 signal:
The values specified in the interface (DR10...DR15) are transferred into the
time counter. The NC resets the signal.
Precondition : Signal DB1 , D10.8 must be ”0”.
The permitted values in DR10 are 0,1,2 and 3.
0 signal:
No effect.
5–3
11.90
6 Handling the PLC User Machine Data
6
FY
Handling the PLC User Machine Data
0
.
6
7
.
.
24
25
.
33
34
.
82
.
.
92
.
99
100
.
115
116
.
135
Basic signals
Ready signals
Output of auxiliary functions
(NC PLC)
Reserved
Extended M functions per
decoding list (available soon)
Error and operational messages
PLC machine data
The PLC user machine data represent a flag area into which a list of machine data stored in
the NC memory is copied when there is a PLC cold restart. This list resides in the same area
as the NC machine data and can also be changed via the operator panel.
The user can preset individual bits and words which he scans in his PLC program. It is thus
possible for him to execute, for example, certain program sections in accordance with the flag
state and to preset certain values for execution via machine data words, e.g. lubrication
periods. Similarly as with the NC machine data, it is possible for him to adapt his PLC program
optimally to the machine tool.
The PLC user machine data can be input byte-by-byte (individual bits):
FY 116
:
FY 119
z.B.: 1 0 0 1 0 0 1 1
or word-by-word (machine data words) as fixed-point number without sign (no negative
values):
FY 120
:
FY 135
e.g.: 65535
(max. value, if all 16 bits=1)
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
6–1
01.93
7 Alphabetical List of Signal Names
7 Alphabetical List of Signal Names
Interface
Name
Signal
Descr.
1.11
1.5.1
1.5.2
1.5.2
1.5.2
1.10
1.10
1.10
1.10
1.10
1.5.2
1.5.1
1.5.2
1.5.2
4.7
4.1.4
4.2.5
4.2
4.2.5
4.6
4.6
4.6
4.6
4.6
4.2.4
4.8.3
4.8.3
4.8.3
1.7
2
1.5.3
1.5.1
2
4.1.1
4.1.2
1.10
1.10
1.11
1.5.1
1.9
1.11
1.5.2
1.5.3
1.5.3
1.5.2
1.5.2
1.5.2
4.6
4.6
4.7
4.1.4
4.5.2
4.7
4.2
4.1.1
4.1.1
4.2.4
4.2.5
4.2.1
1.5.2
1.5.1
1.5.2
1.5.2
1.9
1.8
1.9
4.2
4.1.2
4.2.1
4.2.1
4.5.2
4.4.2
4.5.2
A
AEND
Actual direction of spindle rotation CW
Actual gear speed
Acknowledge M19
Adjusting speed
Assignment of cam pair to axis 1
Assignment of cam pair to axis 2
Assignment of cam pair to axis 3
Assignment of cam pair to axis 4
Assignment of cam pair to axis 5
Axis disable
Axis in axis duplication
Axis duplication tool system 1
Axis duplication tool system 2
B
B0...B31 (PLC machine data bits)
Basic signals
Battery fault
Block search active
C
Cam signals from cam pair n Cam signals from cam pair n +
Cancel
Change gear
Channel number
Channel number
Channel number for spindle
Circular buffer empty
Circular buffer full
Controller enable:
- axes
- spindle
Cycle disable
D
DRF effective
DRF selected
Darken screen
Data start
Data start input/output
Data transfer
Data transfer ended
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
7–1
7 Alphabetical List of Signal Names
01.93
Interface
Name
Data type for data output
Deceleration
Define set zero
Delete distance-to-go
Delete no. of subroutine passes
Direction keys
Disable
Display channel number
Display menu number
Dry run feed
Signal
Descr.
1.9
1.5.2
1.5.2
1.5.2
1.5.2
1.3
1.11
1.11
1.11
1.5.1
4.5.2
4.2.4
4.2.5
4.2.2
4.2.2
3.3.4
4.7
4.7
4.7
4.2.2
1.11
1.5.2
1.5.2
1.9
1.11
1.9
1.6
4.7
4.2.1
4.2.2
4.5.2
4.7
4.5.2
5.2
1.5.2
1.5.2
1.5.3
1.5.2
4.2.3
4.2.3
2
4.2.4
1.5.1
1.5.1
1.5.1
1.5.1
1.5.2
1.5.2
4.1.2
4.1.2
4.1.2
4.1.2
4.2.5
2
1.5.4
1.5.4
1.5.2
4.3.2
4.2.4
1.11
1.9
4.7
4.5.2
E
EDIT
Emergency Stop
Enable softkey start subroutine
End number
Error
Error during data transfer
Error messages
F
Feed override
Feed override effective
Flashing frequency 1 Hz
Follow-up mode
G
G00
G33/G63
G36 active
G96
Gear speed selection automatic
Group error I/Os
H
H modification, channel 1
H word, channel 1
Handwheel active
I
IB active
Initial number
Initiate C-axis mode
7–2
© Siemens AG 1990 All Rights Reserved
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
01.93
7 Alphabetical List of Signal Names
Interface
Name
Input
Installation application
Signal
Descr.
1.11
1.11
4.7
4.7
1.5.2
1.11
4.2.4
4.7
1.11
1.3
4.7
4.2.1
1.5.4
4.3.2
J
JOG
Job number
K
Key code from NC
Key-operated switch
L
Last auxiliary function, channel 1
M
M modification, channel 1, 2
M signals:
static
dynamic
M word, channel 1, 2
M00/M01
M01 effective
M02/M30
M7000...7031 (PLC operator messages)
Machine data bits (PLC user)
Menu number
Mirroring
1.5.4
1.5.4
1.5.4
1.5.3
1.5.3
1.5.3
1.5.3
1.6
1.7
1.11
1.5.2
4.7
4.2.4
1.5.3
1.5.3
1.5.3
1.5.2
4.1.1
4.1.1
4.1.1
4.2.2
1.11
1.5.3
1.5.2
1.6
1.5.2
4.7
2
4.2.2
4.3.2
4.3.2
4.3.2
4.1.2
4.2.2
4.1.2
5.3
N
NC alarm
NC Ready 1 (NC-BB1)
NC Ready 2 (NC-BB2)
NC Stop / Start
O
o.k.
One
Operating modes
Operational messages
Oscillation speed
4.2.5
P
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
6ZB5 410-0DH02
7–3
7 Alphabetical List of Signal Names
01.93
Interface
Name
PLC user data / machine data words 1 ... 8
PLC spindle control
Parking axis
Position reached:
Exact stop (coarse)
Exact positioning (fine)
Preset zero
Probe operated 1, 2
Programmed speed too high
Program interrupted
Program running
Signal
Descr.
1.7
1.5.2
1.5.1
1.5.1
1.5.1
1.5.2
1.5.3
1.5.1
1.5.1
1.5.1
4.2.5
4.2.4
4.1.3
4.1.3
4.2.5
4.1.1
4.1.4
4.1.2
4.1.2
1.10
1.3
1.5.2
1.5.2
1.5.2
1.5.1
1.5.3
4.6
4.2.3
4.2.3
4.2.3
4.2.2
4.1.3
4.2.1
R
R no. for 1st value
Rapid traverse override
Rapid traverse override effective
Read-in enable
Reference point reached
Reset
S
S modification, channel 1
S word, channel 1
Select BTR
Set gear speed
Set rotation CW
Set time
Signal block
Single block decoding
Skip block
Spec RCL (Special Recall)
Speed limit exceeded
Spindle 1/2
Spindle enable
Spindle number
Spindle position
Spindle position reached
Spindle reset
Spindle stop
Spindle speed override
Spindle speed override effective
Spindle within set range
Start
Start time
Strobe key
Strobe for value transfer, cam parameter values
7–4
1.5.4
1.5.4
1.9
1.5.1
1.5.2
1.4.4
1.3
1.5.2
1.5.1
1.11
1.5.1
1.3
1.5.2
1.5.2
1.5.2
1.5.1
1.5.2
1.5.1
1.5.2
1.5.2
1.5.1
1.11
1.4.4
1.11
1.10
© Siemens AG 1990 All Rights Reserved
4.3.2
4.5.2
4.2.5
4.2.2
4.2.2
4.2.2
4.7
4.1.4
3.3.2
4.2.2
4.2.2
4.2.5
4.1.4
4.2.5
4.1.4
4.2.5
4.2.5
4.1.4
4.7
4.7
4.6
6ZB5 410-0DH02
SINUMERIK 810 GA3/820 GA3, (PJ)
01.93
7 Alphabetical List of Signal Names
Interface
Name
Strobe, value transfer, all values
Signal
Descr.
1.10
4.6
1.5.4
1.5.4
1.5.2
1.5.1
4.3.2
4.2.3
4.1.3
1.9
1.5.3/1.9
4.5.2
4.1.1/4.5.2
1.5.3
2
1.5.2
4.2.4
T
T-modification
T word, channel 1
Total feed enable
Travel command
V
V.24 abort
V.24 running
Z
Zero
2nd
2nd software limit switch
4th
4th axis = main axis
© Siemens AG 1990 All Rights Reserved
SINUMERIK 810 GA3/820 GA3, (PJ)
1.5.2
6ZB5 410-0DH02
7–5
Suggestions
Siemens AG
Corrections
For Publication/Manual:
AUT V250
P. O. Box 31 80
D-91050 Erlangen
Federal Republic of Germany
SINUMERIK 810 GA3
SINUMERIK 820 GA3
Software Version 3
Interface Description, Part 1: Signals
Programming Guide
Order No.:
Edition:
From:
Should you come across any printing errors
when reading this publication, please notify
us on this sheet. Suggestions for improvement are also welcome.
Name
Company/Dept.
Address
Telephone
6ZB5 410-0DH02-0AA2
January 1993
/
Suggestions and/or corrections
Siemens Aktiengesellschaft
©
Siemens AG 1990 All Rights Reserved
Subject to change without prior notice
Order No.. 6ZB5 410-0DH02-0AA2
Printed in the Fed. Rep. of Germany
251/332147-14378 PJ 06930.2
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Siemens AG
Automation Group
Automation Systems
for Machine Tools, Robots
and Special-Purpose Machines
P.O. Box 31 80, D-91050 Erlangen
Federal Republic of Germany
Progress
in Automation.
Siemens