Article Influence of Pozzolanic Additives on the Structure and Properties of Ultra-High-Performance Concrete Jurgita Malaiškienė 1, * and Ronaldas Jakubovskis 2 1 2 * Laboratory of Composite Materials, Institute of Building Materials, Faculty of Civil Engineering, Vilnius Gediminas Technical University, Sauletekio av. 11, 10223 Vilnius, Lithuania Laboratory of Innovative Building Structures, Faculty of Civil Engineering, Vilnius Gediminas Technical University, Sauletekio av. 11, 10223 Vilnius, Lithuania; ronaldas.jakubovskis@vilniustech.lt Correspondence: jurgita.malaiskiene@vilniustech.lt Abstract: The aim of this paper is to analyse the influence of the following different supplementary cementitious materials (SCMs): milled quartz sand, microsilica, waste metakaolin, milled window glass, and a binary additive made of one part waste metakaolin and one part microsilica, on the properties of ultra-high-performance concrete, and choose the best additive according to the physical, mechanical, and structural properties of concrete. In all mixes except the control mix, 10% of the cement was replaced with pozzolanic additives, and the changes in the physical, mechanical, and structural properties of the concrete were analysed (density, compressive strength, water absorption, capillary water absorption, degree of structural inhomogeneity, porosity, freeze–thaw resistance prediction coefficient Kf values); X-ray diffraction analysis (XRD) and scanning electron microscopy analysis (SEM) results were then interpreted. Concrete with microsilica and the binary additive (microsilica + metakaolin) was found to have the highest compressive strength, density, closed porosity, and structural homogeneity. Compared to the control sample, these compositions have 50% lower open porosity and 24% higher closed porosity, resulting from the effect of pozzolanic additives, with which the highest density and structural homogeneity was achieved due to the different particle sizes of the additives used. Academic Editors: Eddie Koenders Keywords: high-performance concrete; pozzolanic additives; mechanical and durability properties; cement hydration and Andreas Lampropoulos Received: 3 January 2025 Revised: 12 March 2025 Accepted: 14 March 2025 Published: 16 March 2025 Citation: Malaiškienė, J.; Jakubovskis, R. Influence of Pozzolanic Additives on the Structure and Properties of Ultra-HighPerformance Concrete. Materials 2025, 18, 1304. https://doi.org/10.3390/ ma18061304 Copyright: © 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/ licenses/by/4.0/). Materials 2025, 18, 1304 1. Introduction Advancements in concrete technology have allowed the creation of concrete mixtures with compressive strengths, toughness, and ductility close to those of metallic materials [1]. Concretes with compressive strengths greater than 120 MPa are commonly called ultra-high-performance concrete (UHPC) [2]; high-performance concrete usually refers to concrete with compressive strength after 28 days above 70–80 MPa. In addition to high compressive strength, UHPC features outstanding durability properties with regard to water permeability, freeze–thaw resistance and carbonation rates almost ten times lower compared to conventional concrete [3,4]. Both the extreme compressive strength and enhanced durability properties of UHPC result from high particle packing density and low capillary porosity [5]. This makes UHPC applicable for slender and complex structural elements, bridge girders, or thin cladding panels [6]. Nevertheless, practical applications of UHPC are still scarce, mostly due to the relatively high cost of materials. The price of commercially available UHPC mixes depends on the country, and ingredients can go up to 1500 EUR/m3 , compared to ordinary concrete at 50 to 200 EUR/m3 [7]. https://doi.org/10.3390/ma18061304 Materials 2025, 18, 1304 2 of 17 In addition to the high initial cost, UHPC mixes also have adverse environmental impacts due to the enormous carbon footprint of their raw materials. The embedded CO2 emission of UHPC mixes ranges between 600 and 1200 kg/m3 . This emission rate is mostly caused by the high amount of cement (700–1200 kg/m3 ) and silica fume (100–500 kg/m3 ) in the composition of UHPC [8,9]. In addition, natural sand and coarse aggregate (priced around 15 EUR/m3 ) are generally replaced with finely ground quartz sand or quartz powder (priced around 150 EUR/m3 ), which also contributes to the increased price of UHPC. Recently, researchers have shifted their attention to the development of more economical and less environmentally harmful UHPC mix designs, rather than achieving extremely high compressive strengths (>200 MPa) [10–15]. In general, there are three main UHPC cost and carbon footprint reduction strategies: (1) using sand and coarse aggregates from natural gradation processes; (2) minimising the amount of silica fume; and (3) substituting an amount of the high-grade Portland cement with supplementary cementitious materials (SCMs). Several independent studies [10–13,15,16] have reported that UHPC cost can be significantly reduced while compromising only 15–20% of its compressive strength by using sand from natural gradation processes with relatively low amounts of silica fume. These findings were adopted in the present study for the development of a cost-effective and efficient UHPC mix. However, the use of SCMs in UHPC production is a much broader research area that covers a wide variety of binders and mix design techniques [7,10]. Although considerable effort has been put into studying the impact of different pozzolanic materials on the performance of UHPC, there are still evident gaps in the research in this field. The production of high-strength concretes (HPC) often involves the use of pozzolans that promote the formation of calcium silicate hydrates (C-S-H and C-A-S-H). The most common pozzolanic materials used are fly ash (FA) [2,17], silica fume (SF) [18], metakaolin (MK) [19], and milled quartz sand (MQ), which, due to associated health hazards, should be substituted with milled glass (MG) [20,21]. The addition of such mineral admixtures makes concrete denser and reduces the amount of voids, resulting in better resistance to sorption [22]. Research results show that the compressive strength of concrete in which 20% of the cement was replaced with milled window glass decreased during the first days of hydration, and reached the strength of a control composition only after 28–56 days, while at 91 days the compressive strength of the modified concrete even exceeded the strength of the control composition by 5% [23–26]. According to the literature [27–29], SiO2 dissolves rapidly, reacts with free portlandite (CH), and behaves like a pozzolan when the sizes of milled glass particles are below 75 µm; the alkali silica reaction stops when the average particle size is approx. 20 µm [30,31]. When coarse ground glass is used as a fine aggregate, only a fraction of the glass particles dissolve, leading to the formation of silica gels in the later stages of hydration. This gel tends to expand, and causes high internal stresses that lead to concrete degradation [32]. Idir et al. [33] observed in their study that glass particles of a size larger than 1 mm caused the formation of an alkali–silica reaction (ASR) gel. On the other hand, smaller glass particles led to the generation of calcium-silicate-hydrate (C-S-H) through pozzolanic reactions. Notably, when the particle size is slightly less than 1 mm, no formation of expansive ASR gel around the particles was observed. Smaller glass particles contribute to improved bonding between the glass particles and the cement paste [34,35]. The replacement of 50% quartz sand with milled glass makes it possible to achieve an exceptionally dense microstructure in the UHPC that is safe from any expansion resulting from ASR. The findings indicate that there is no formation of ASR products at the Materials 2025, 18, 1304 3 of 17 particle level, and this absence is beneficial for the durability of UHPC, which has extremely low permeability and effectively prevents the entry of alkali into the concrete structure [21]. Typically, MK is used as an additional cementitious material to improve the performance of cement-based materials [34–36]. This enhancement is commonly assessed by various parameters such as compressive and flexural strength, water absorption, and drying shrinkage [37]. MK improves the pore structure of cement-based materials by reducing the presence of large detrimental pores and increasing the impermeability of the concrete [38]. Incorporation of MK at cement replacement levels ranging from 0% to 20% produces an observable improvement in compressive strength, splitting tensile strength, modulus of elasticity, and flexural strength of concrete. This enhancement is attributed to the pozzolanic reactivity of metakaolin due to the larger number of OH groups in the crystal structure [39], which contributes to the formation of additional cementitious compounds, thus reinforcing the mechanical properties of concrete. However, a replacement level higher than 20% seems to have an adverse impact on these key properties of concrete [40,41]. Several factors could contribute to this detrimental effect: a lower content of cementitious materials replaced by supplementary additives may have a dilution effect, leading to diminished strength in the concrete; a continuous increase in metakaolin content may trigger excessive pozzolanic reactions, which can alter the balance of the concrete mix, leading to deteriorated mechanical characteristics. The particle size distribution of metakaolin becomes crucial at higher replacement levels. Excess fine particles can induce issues, such as increased water demand or suboptimal particle packing, both of which can compromise the properties of concrete [42]. SF, an SCM containing at least 85% silica and having ultrafine particles, not only improves the strength, but also improves the durability of concrete. This improvement is achieved through reduced porosity and enhanced quality of the transition zones within the concrete [43–45]. Additionally, due to its ultrafine nature, SF has a significantly large specific surface area. Consequently, it often requires a substantial dosage of superplasticizer (SP) for effective dispersion of SF particles [46,47]. SF stands out as a prevalent SCM in the production of UHPC. The large surface area of SF particles plays a crucial role not only in filling the pores within the cement matrix, but also in contributing to the cement hydration process [48,49]. However, the currently high cost of SF in many regions hinders significant reductions being made in the initial cost of UHPC. In response, alternative industrial by-products, including, but not limited to, FA, MK [50], and other SCMs, have been proposed as partial substitutes for Portland cement (PC) in UHPC production [51]. In addition to the selection of appropriate raw materials in the design of the concrete mix, it is of utmost importance to achieve a dense microstructure of concrete through an effective particle packing method, both for fine and coarse particles. A dense microstructure is the essential aspect that determines mechanical and durability properties of UHPC [52,53]. Given that SF is approximately 100 times finer than cement [54], there is a considerable size disparity. MK, which is coarser than SF, is initially introduced to fill the gaps between the cement particles. The voids between MK and cement particles are filled with a subsequent addition of SF, which further reduces porosity and improves the overall microstructure of the concrete. Conventionally, SF has been used independently to fill the voids between cement particles with the aim of improving the workability and density, and of improving the performance of mortar or concrete. However, this study suggests that incorporation of SF along with an intermediate-size material such as MK is a more effective approach. The combination of these additives gives more leverage to achieve a successive filling effect, thus optimising the wet packing density and thereby maximising the overall efficiency of the mixture [43,55]. Furthermore, the combined use of MK and SF in concrete can yield a synergistic effect, which proves especially beneficial in the production of high-performance Materials 2025, 18, 1304 4 of 17 concrete [56,57]. Silicate phases with low hydraulic reactivity found in blast furnace slag are transformed through carbonation treatment into amorphous SiO2 and CaCO3 . These newly formed compounds can then react with portlandite and alumina derived from metakaolin. More specifically, the interaction between the produced CaCO3 and metakaolin results in the formation of carbon aluminate phases and stabilises ettringite generated during cement hydration. The consumption of CaCO3 further facilitates the pozzolanic reaction of the newly formed amorphous SiO2 , leading to the production of more C-A-S-H gel. These intricate reactions contribute to the refined microstructure with, ultimately, enhancement of mechanical properties and the impermeability of the material [58]. The aim of this study is to analyse the effect of the following different SCMs: MG, MK, MS, and MQ, and the synergistic effect of the use of a binary pozzolanic additive (MS and MK) on the UHPC structure and properties. The binder replacement rate is kept constant at 10% because, according to the literature, this is the optimal amount of SCM for improving the properties of concrete. The impact of pozzolanic additives is evaluated by examining the hydration kinetics, mechanical and physical properties, and the microstructure of concrete. It is important to compare the properties of UHPC with different pozzolanic additives, especially waste materials, and to create a binary additive that contains waste and can improve the properties of UHPC. 2. Materials and Methods In this study, high-grade Portland cement CEM I 52.5 R (PC) and SCMs such as MQ, MS, MK, and MG were used. The chemical compositions of PC and SCMs are presented in Table 1, and the particle size distribution is presented in Table 2. Table 1. Chemical composition of PC and SCMs (%). Material SiO2 CaO Al2 O3 Fe2 O3 Na2 O MgO SO3 K2 O TiO2 Cl ZnO CO2 P2 O5 PC MQ MS MK MG 61.1 0.07 0.72 1.27 9.65 4.48 0.57 1.20 39.8 1.01 3.17 0.05 1.88 1.03 0.17 0.13 0.03 1.28 3.39 12.7 2.94 0.02 1.36 0.37 3.49 2.05 0.02 0.29 0.08 0.28 1.24 0.02 2.02 0.93 0.33 0.26 0.05 – 0.54 0.07 0.02 – 0.51 0.01 0.02 0.02 – 0.08 – – 7.24 – 13.3 – – 0.09 – 0.43 0.12 – 17.0 99.2 76.5 52.4 72.3 Table 2. Particle size distribution of PC and SCMs. Material Average Particle Size (µm) d10 (µm) d50 (µm) d90 (µm) PC MQ MS MK MG 17.1 8.5 3.8 20.4 15.1 0.9 0.7 0.1 2.6 2.7 12.6 5.8 0.7 16.8 13.9 40.7 20.5 5.8 44.5 29.2 As fine aggregate was used, 0/4 mm fraction sand from a local quarry (Lithuania) was used. Chemical admixtures such as superplasticizer based on modified polycarboxylates (SP) and air displacers (ADs) were used. The compositions of concrete mixtures and the W/B (water/binder ratio) are presented in Table 3. Concrete samples were prepared from 6 different concrete mix compositions: control HPC-1 without pozzolanic additives; HPC-2–HPC-5 with 10% of the cement replaced with different pozzolanic additives, such as MQ, MS, MK and MG; and HPC-6, with a binary pozzolanic additive (5% of MS and 5% of MK). The amounts of other materials in all compositions were the same. Materials 2025, 18, 1304 5 of 17 Table 3. Compositions of concrete mixtures, kg/m3 , and W/B. Designation PC NS HPC-1 HPC-2 HPC-3 HPC-4 HPC-5 HPC-6 900 810 810 810 810 810 1400 1400 1400 1400 1400 1400 MQ MS MK MG 90 90 90 90 45 45 SP AD W W/B 20 20 20 20 20 20 2 2 2 2 2 2 196 196 196 196 196 196 0.22 0.22 0.22 0.22 0.22 0.22 The procedure for the preparation of the samples was as follows: cement, pozzolanic additives, air displacer and sand were dry mixed in a Hobart mixer for 3 min; then, water with a superplasticizer was added, and the mixture was mixed again for 6 min. After mixing, 160 mm × 40 mm × 40 mm samples were moulded. After 24 h, the samples were demoulded and stored in water at a temperature of 20 ± 2 ◦ C for the curing time required for the tests (7 and 28 days). Three samples of each curing age were tested for each property except for compressive strength, for which six samples were tested. These tests were caried out according to EN 196-1 standard [59], but the mixing time, due to superplasticizer efficiency was longer. The particle size distribution of the materials was analysed using a laser diffraction method (Cilas 1090, 3P Instruments GmbH & Co., Odelzhausen, Germany). Chemical compositions of raw materials (Table 1) were determined using an X-ray fluorescence spectrometer ZSX Primus IV (Rigaku, Tokyo, Japan) equipped with a Rh tube with an anode voltage of 4 kV. Tablet-shaped samples with a diameter of 40 mm were prepared and compressed with a hydraulic press at 200 kN. The compressive strength was measured using a hydraulic press ALPHA3-3000S (FORM+TEST Seidner&Co. GmbH, Riedlingen, Germany) according to EN 196-1 [59]. The density of the specimens was measured according to EN 1015-10 [60]. The capillary water absorption of the samples was measured according to EN 1015-18 [61] after 28 days of curing, whereas the total water absorption and the degree of structural inhomogeneity were measured according to the methodology described in [62]. The exothermic temperature of concrete mixtures was measured by recording the temperature rise in semi-adiabatic conditions for 36 h. The prepared concrete mixtures (Table 3) were poured into 100 mm × 100 mm × 100 mm moulds, and a thermocouple in a glass pipe was inserted in the middle of each sample to record the temperature increase. Thereafter, the mould was immediately placed in a container insulated with polystyrene foam (thickness 50 mm, thermal conductivity coefficient 0.043 W/(mK)) from inside. The experiments were carried out at (20 ± 1) ◦ C and the temperature was recorded, uninterrupted, until the heat release from the samples considerably decreased. The temperatures of the raw materials and the water used for the concrete mixtures were identical, i.e., (20 ± 1) ◦ C. The microstructure of the concrete was observed by scanning electron microscopy (SEM) in the secondary electron mode (SE) using a JEOL JSM-7600F device (Tokyo, Japan). Images were obtained from gold-coated surface fractures of the hardened samples by vacuum evaporation technique. The following microscope settings were used: 10 kV and 20 kV voltage; 7–10 mm distance to sample surface. The XRD analysis was performed using a DRON-7 diffractometer with Cu-Kα (λ = 0.1541837 nm). The following test parameters were used: 30 kV voltage; 12 mA current; and a 2θ diffraction angle range from 4◦ to 60◦ , with an increment of 0.02◦ measured at 0.5 s. Materials 2025, 18, 1304 6 of 17 3. Results 3.1. Temperature Monitoring Results Materials 2025, 18, x FOR PEER REVIEW 7 of 20 Figure 1 and Table 4 show the temperature profiles of the concrete mixtures during the first 36 h after their preparation. The corresponding sets of the maximum temperature and time to3.reach it are presented in Table 4. The maximum temperatures of the concrete Results ◦ mixtures are similar and range 3.1.quite Temperature Monitoring Resultsfrom 55.0 C (HPC-4 mixture with 10% of MK) to ◦ 58.6 C (mixture HPC-1 additives), with profiles a difference of approx. Mixture Figure 1 andwithout Table 4 show the temperature of the concrete mixtures6%. during HPC-2, where 10% cement was replaced with MQ, showed smallest temperature the first 36 of h after their preparation. The corresponding sets of thethe maximum temperature timeCement to reach ithydration are presented in Table 4. The maximum of the concrete variation ofand 1.7%. was accelerated due to temperatures the high specific surface area mixtures are quite similar and range from 55.0 °C (HPC-4 mixture with 10% of MK) to of the pozzolanic additives MQ and MS, when their particles started to act as hydration 58.6 °C (mixture HPC-1 without additives), with a difference of approx. 6%. Mixture HPCcentres [63],2,and probably the highest SiO2 with content in thesetheadditives. Other additives where 10% of cement was replaced MQ, showed smallest temperature varia- MK and MG slightly retard cement hydration. The maximum temperature was the tion of 1.7%. Cement hydration was accelerated due to the high specific surface areareached of the MQ andadditive. MS, when their started to actincreased as hydration centres latest in thepozzolanic samplesadditives with the MG Theparticles hydration time 8.3% (HPC-5) [63], and probably the highest SiO2 content in these additives. Other additives MK and because glass particles dissolve more slowly in the alkaline solution and may retard the MG slightly retard cement hydration. The maximum temperature was reached the latest hydration processes in the early stage. The authors [64,65] found that replacing part of in the samples with the MG additive. The hydration time increased 8.3% (HPC-5) because the cement glass withparticles MG lowered and the dissolve the morehydration slowly in thetemperature alkaline solution andreduced may retard theamount hydrationof heat in the early stage.and The that authors foundsodium that replacing part was of theinsufficient cement released dueprocesses to the dilution effect, the[64,65] dissolved content to with MG lowered the hydration temperature and reduced the amount of heat released accelerate the bonding process or increase the early strength [66]. When the most hydrationdue to the dilution effect, and that the dissolved sodium content was insufficient to accelacceleratingerate additive MS and hydration-retarding additive MK are used in combination, the bonding process or increase the early strength [66]. When the most hydrationthe maximum temperature reduced by 2 ◦ C compared thearecontrol whereas accelerating additiveisMS and hydration-retarding additivetoMK used in sample, combination, the maximum temperature is reduced 2 °C compared to mixture. the control Hence, sample, whereas the hydration time is similar to that of theby MK-containing at this stage hydration is similar to thatcoats of the the MK-containing mixture. at this stage of of strength the growth, thetime dissolving MK MS particles andHence, inhibits the hydrationstrength growth, the dissolving MK coats the MS particles and inhibits the hydration-acacceleratingcelerating effect ofeffect MS. of Authors [67] reported that low-quality metakaolin retards cement MS. Authors [67] reported that low-quality metakaolin retards cement hydration due to the coating of cement grains bybyMK the formation of ettringite, hydration due to the coating of cement grains MKparticles, particles, the formation of ettringite, and theofdilution of PC [63]. and the dilution PC [63]. 60 56 Temperature (oC) 52 HPC-1 HPC-2 HPC-3 HPC-4 HPC-5 HPC-6 48 44 40 36 32 28 24 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 Time, h Figure 1. Temperature as a function of hydration the hydrationtime time of of concrete. Figure 1. Temperature profile asprofile a function of the concrete. Table 4.temperature Maximum temperature to maximum temperaturefor foreach each concrete composiTable 4. Maximum and the and timethetotime maximum temperature concrete composition. tion. Parameter\CompositionHPC-1 HPC-2HPC-1 Parameter\Composition 58.6 Max temperature Max temperature (°C) 58.6 57.9 (−8.4 1.7%) * Time (h) (◦ C) Time (h) 8.4 HPC-3 HPC-5 HPC-6 HPC-2 HPC-3 HPC-4HPC-4 HPC-5 HPC-6 57.9 (−1.7%)* 55.9 (−4.6%)* 55.0 (−6.1%)* 56.4 (−3.8%)* 56.6 (−3.4%)* (−4.6%)8.0* (−4.8%)* 55.0 (−8.5 6.1%) * 56.4 −3.8%) * 8.5 (+1.2%)* 56.6 (−3.4%) * 8.355.9 (−1.2%)* (+1.2%)* 9.1 ((+8.3%)* * Remark: in parentheses show the difference from HPC-1 *composition which * 8.3 (−1.2%) * the numbers 8.0 (−4.8%) * 8.5 (+1.2%) * 9.1the (+8.3%) 8.5 in (+1.2%) the pozzolanic additive was not used. * Remark: the numbers in parentheses show the difference from the HPC-1 composition in which the pozzolanic additive was not used. 3.2. Physical and Mechanical Properties Samples HPC-1 and HPC-2 had the highest densities of 2410 kg/m3 and 2420 kg/m3 , respectively, both at 7 and 28 days, whereas the samples of other compositions had a Materials 2025, 18, 1304 hough these compositions contained 10% less cement that the control sample. The explanation for such an increase in compressive strength is the large specific surface area and pozzolanic activity of MS particles: a higher conversion of Ca(OH) 2 into C-S-H results in a denser concrete structure. MK as a pozzolanic material contributes to the enhancement 7 of 17 of early-age strength and offers notable improvements in long-term strength. Research [71] indicates that MK modifies the pore structure within cement paste, mortar, and concrete, significantly improving resistance to water transport and diffusion of harmful ions. 3 (Figure 2). HPC-2 density increased, because slightly lower density of about 2360 This enhanced resistance effectively reduces thekg/m risk of degradation of the matrix. ComMQ is with generally and additive engages only in physical positions the MG inert pozzolanic had the lowest strengthinteractions due to the poorduring bond- cement hydration. ing of smooth glass particles and the cement matrix [72]. Furthermore, the reduction These interactions include the dilution of cement grains, nucleationinof cement hydrates, strength can be attributed not only to the decreased cement content but also to the retarand space-filling; however, MQ exhibits some reactivity at high pH values [68–70]. A slight dation of cement hydration. Analysis of SEM results [73] indicates that the agglomeration decrease in the density (2%) of other compositions could be caused by the lower density of of ultrafine glass particles contributes to this decline by creating distinct porous zones other pozzolanic additives compared to the density of cement. throughout the material. after 7 days 2500 after 28 days Density (kg/m3) 2400 2300 2200 2100 2000 1900 1800 1700 1600 1500 HPC-1 HPC-2 HPC-3 HPC-4 HPC-5 HPC-6 Composition Figure 2. The impact of additive type on density. Figure 2. The impact of additive type on density. Compressive strength (MPa) The highest compressive strength (Figure 3) was recorded in sample HPC-3 with 10% of the cement being replaced with MS, and sample HPC-6 containing the binary pozzolanic additive (5% of cement replaced with MS and 5% with MK). At 28 days, the compressive strength of HPC-3 increased 8.6%, and the strength of HPC-6 increased 2.3% although these compositions contained 10% less cement that the control sample. The explanation for such an increase in compressive strength is the large specific surface area and pozzolanic activity of MS particles: a higher conversion of Ca(OH)2 into C-S-H results in a denser concrete structure. MK as a pozzolanic material contributes to the enhancement of early-age strength and offers notable improvements in long-term strength. Research [71] indicates that MK modifies the pore structure within cement paste, mortar, and concrete, significantly improving resistance to water transport and diffusion of harmful ions. This enhanced resistance effectively reduces the risk of degradation of the matrix. Compositions with the MG pozzolanic additive had the lowest strength due to the poor bonding of smooth glass particles and the cement matrix [72]. Furthermore, the reduction in strength can be attributed not only to the decreased cement content but also to the retardation of cement hydration. Analysis of SEM results [73] indicates that the agglomeration of ultrafine Materials 2025, 18, x FOR PEER REVIEW 9 ofzones 20 glass particles contributes to this decline by creating distinct porous throughout the material. 140 after 7 days after 28 days 120 100 80 60 40 20 0 HPC-1 HPC-2 HPC-3 HPC-4 HPC-5 HPC-6 Composition Figure 3. The impact of additive type on compressive strength. Figure 3. The impact of additive type on compressive strength. 3.3. Microstructure Analysis SEM tests (Figure 4) confirmed the formation of a very dense structure in samples HPC-3 and HPC-6 (Figure 4b and Figure 4c, respectively). Samples of HPC-3 have a very dense structure, MS particles with a very smooth surface are uniformly distributed, and they are well bonded with the cement matrix. In HPC-6 concrete, the surface of MS particles is covered with new hydrates, the growth of which is induced by the reactivity of MK, Composition Materials 2025, 18, 1304 Figure 3. The impact of additive type on compressive strength. 8 of 17 3.3. Microstructure Analysis 3.3. Microstructure Analysis SEM tests (Figure 4) confirmed the formation of a very dense structure in samples SEM tests (Figure 4) confirmed the formation very dense in samples HPC-3 and HPC-6 (Figure 4b and Figure 4c, respectively). Samplesof ofaHPC-3 have astructure very HPC-3 and HPC-6 4b and 4c, respectively). Samples of HPC-3and have a very dense dense structure, MS particles with(Figures a very smooth surface are uniformly distributed, structure, MS particles with a very smooth surface are uniformly distributed, and they they are well bonded with the cement matrix. In HPC-6 concrete, the surface of MS partiare well with cement matrix. In HPC-6byconcrete, the surface cles is covered with newbonded hydrates, thethe growth of which is induced the reactivity of MK,of MS particles is covered with new hydrates, the growth of which is induced by the reactivity of MK, which bonds well and reacts with the cement matrix. The degree of MK particle reaction which bondswhere well and with were the cement matrix. The degree of MK particle reaction was higher in the samples bothreacts additives used together in comparison with was higher in the samples where both additives were used together in comparison with sample HPC-4 modified by metakaolin alone (Figure 4f). The structures of control samples by metakaolin 4f).visibly The structures of control samples of HPC-1 weresample slightlyHPC-4 more modified porous, with more poresalone with(Figure ettringite distributed of HPC-1 were slightly more porous, with more pores with ettringite visibly distributed across the entire surface area (Figure 4a). The structures of HPC-5 samples containing MG across the surface areapaper (Figure 4a). The of HPC-5 samples containing were more porous and, asentire mentioned in the [68], most of structures the pores formed near the MG were more porous and, as mentioned in the paper [68], most of the pores formed glass particle (Figure 4d). Concrete samples HPC-2 and HPC-4 had very similar compresnear the glass particle (Figure 4d). Concrete samples HPC-2 and HPC-4 had very similar sive strengths, but their microstructures were different. Samples of HPC-2 revealed the compressive strengths, their microstructures were different. formation of rather large (10–50 μm) but air voids around the aggregate grains, Samples whereas of noHPC-2 revealed the formation of rather large (10–50 µm) air voids around the aggregate such air voids were observed in other samples. No ettringite was observed in these airgrains, whereas no such air voids observed in other samples. Noofettringite wasMK observed in these voids, which was different from were the control sample HPC-1. Samples HPC-4 with air voids, which was different from the control sample HPC-1. Samples additive had a more plate-shaped microstructure. As waste MK from expanded glassof HPC-4 with MK additive more microstructure. As wastewith MK diamfrom expanded glass granule manufacturing was had useda in thisplate-shaped study, numerous fine glass granules granule manufacturing was used in this study, numerous fine glass granules eters from 100 to 200 μm, mostly with closed porosity, and which were firmly bonded with diameters from 100 were to 200observed µm, mostly with closed porosity, and which firmlyabbonded with the with the cement matrix in concrete HPC-4 (Figure 4f). Thesewere granules cement matrix were observed in concrete HPC-4 (Figure 4f). These granules sorbed part of water added to the mixture and therefore reduced the porosity of the ce- absorbed part ment matrix. of water added to the mixture and therefore reduced the porosity of the cement matrix. s 2025, 18, x FOR PEER REVIEW 10 of 20 (a) (b) Figure 4. Cont. Materials 2025, 18, 1304 9 of 17 (b) (c) (d) s 2025, 18, x FOR PEER REVIEW 11 of 20 (e) (f) Figure 4. SEM images concrete: (×3000 and(a) ×5000), (b)(× HPC-3 (×3000 and ×20,000), Figureof4.HPC SEM images(a) ofHPC-1 HPC concrete: HPC-1 3000 and ×5000), (b) HPC-3 (×3000 and (c) HPC-6 (×3000×and ×10,000), (d) HPC-5 (×3000 ×10,000), HPC-2 (×3000 and ×25), (f) (e) HPC20,000), (c) HPC-6 (×3000 and and ×10,000), (d) (e) HPC-5 (×3000 and ×10,000), HPC-2 (×3000 and ×25), (f) HPC-4 (× 3000 and ×250) (E—ettringite; A—fine aggregate; EGG—expanded glass granule). 4 (×3000 and ×250) (E—ettringite; A—fine aggregate; EGG—expanded glass granule). 3.4. Water Absorption and Sorbtivity Concrete samples HPC-3 and HPC-6 with MS had the lowest water absorption rates, as their structures had the highest density. Water absorption of the MS-containing samples reduced by about 50%, from 1.32% to 0.71% (Figure 5), compared to the HPC-1. Traditionally, MS has been used to improve workability, packing density, and the perfor- (f) Figure 4. SEM images of HPC concrete: (a) HPC-1 (×3000 and ×5000), (b) HPC-3 (×3000 and ×20,000), Materials 2025, 18, 1304 (c) HPC-6 (×3000 and ×10,000), (d) HPC-5 (×3000 and ×10,000), (e) HPC-2 (×3000 and ×25), (f) HPC- 10 of 17 4 (×3000 and ×250) (E—ettringite; A—fine aggregate; EGG—expanded glass granule). Water absorption ( %) 3.4. Water Absorption and Sorbtivity 3.4. Water Absorption and Sorbtivity Concrete samples HPC-3 and HPC-6 with MS had the lowest water absorption rates, Concrete samples HPC-3 and HPC-6 with MS had the lowest water absorption rates, as as their structures had the highest density. Water absorption of the MS-containing samtheir structures had the highest density. Water absorption of the MS-containing samples reples reduced by about 50%, from 1.32% to 0.71% (Figure 5), compared to the HPC-1. Traduced by about 50%, from 1.32% to 0.71% (Figure 5), compared to the HPC-1. Traditionally, ditionally, MS has been used to improve workability, packing density, and the perforMS has been used to improve workability, packing density, and the performance of concrete mance of concrete by filling voids between cement particles. However, the proposed apby filling voids between cement particles. However, the proposed approach strategically proach strategically combines the effects of MK and MS, with the aim of a more comprecombines the effects of MK and MS, with the aim of a more comprehensive improvement hensive improvement of the concrete microstructure. MK,MS, which is coarser to than MS, isfill of the concrete microstructure. MK, which is coarser than is introduced initially introduced to initially fill the voids between the cement particles. The addition of MS helps the voids between the cement particles. The addition of MS helps to fill the voids between toMK fill the between MK[52–54]. and cement particles [52–54]. HPC-2MQ samples containing MQ andvoids cement particles HPC-2 samples containing had the highest water had the highest water absorption rate, which was 6% higher than the absorption of absorption rate, which was 6% higher than the absorption of the control sample. the SEM control images numerous (Figure 4f)voids revealed with 50–100 diameters apimagessample. (FigureSEM 4f) revealed withnumerous diameters voids of approx. µm of around prox. 50–100 μmin around the aggregates in these samples. the aggregates these samples. 1.6 HPC1 HPC2 HPC3 HPC4 HPC5 HPC6 2400 2800 1.4 1.2 1 0.8 0.6 0.4 0.2 0 400 800 1200 1600 2000 Duration (min) Figure The impact additive type water absorption rate. Figure 5.5. The impact ofof additive type onon water absorption rate. Capillary water absorption (g/cm2) The MS-modified samples HPC-3 and HPC-6 had the lowest capillary water absorption The MS-modified samples HPC-3 and HPC-6 had the lowest capillary water absorp(Figure 6), clearly indicating the difference in the number of open capillaries. In 120 min, tion (Figure 6), clearly indicating the difference in the number of open capillaries. In 120 the capillary water absorption in these samples reduced by about 30% compared to the min, the capillary water absorption in these samples reduced by about 30% compared to control sample (HPC-1). This means that MS, either added alone or in combination with the control sample (HPC-1). This means that MS, either added alone or in combination metakaolin, has a strong pozzolanic effect, causing faster and more copious formation12ofof 20 Materials 2025, 18,with x FOR PEER REVIEW has a strong pozzolanic effect, causing faster and more copious formetakaolin, C-S-H, which fills, to a certain extent, open pores and capillaries. The highest capillary mation of C-S-H, which fills, to a certain extent, open pores and capillaries. The highest water absorption was recorded in HPC-2 samples with the addition of milled quartz sand capillary water absorption was recorded in HPC-2 samples with the addition of milled due to the highest open porosity of these samples (Figure It should be 7). noted that be quartz sand due to the highest open porosity of these7).samples (Figure It should HPC-6 samples containing binarycontaining additive the hadbinary the lowest capillary noted that HPC-6the samples additive had the water lowest absorption capillary water absorption forabsorption 30 min, andrate thenreached the absorption reached that of HPC-3 samples. for 30 min, and then the that ofrate HPC-3 samples. 0.035 HPC1 HPC2 20 40 HPC3 HPC4 HPC5 HPC6 0.03 0.025 0.02 0.015 0.01 0.005 0 10 30 50 60 70 80 90 100 110 120 Duration (min) Figure 6. The impact of additive type on capillary water absorption. Figure 6. The impact of additive type on capillary water absorption. 3.5. Pore Structure and Resistance to Freeze–Thaw Cycles The predicted resistance to freeze–thaw cycles was evaluated according to the Kf coefficient calculated applying the methodology described in [74,75]. Briefly, the porosity Materials 2025, 18, 1304 porosity results. HPC-4 samples with the addition of metakaolin waste also fit into the lowest total porosity, because metakaolin improves the pore structure of cement-based materials by reducing the appearance of harmful large pores and improving impermea11 of 17 bility [38]. 8 Porosity (%) 7 Pg 7.3 6.9 6.3 6.3 6.0 Po Pc 6.0 6 4.7 5 3.8 3.2 4 4.0 3.9 3.4 3 2.0 1.7 2 4.3 3.9 2.4 1.7 1 0 HPC-1 HPC-2 HPC-3 HPC-4 HPC-5 HPC-6 Composition Figure 7. The impact of the additive type on porosity. Figure 7. The impact of the additive type on porosity. 3.5. Pore Structure and Resistance to Freeze–Thaw Cycles The predicted resistance to freeze–thaw cycles was evaluated according to the Kf coefficient calculated applying the methodology described in [74,75]. Briefly, the porosity parameters of concrete were determined by measuring the total, open (Po), and closed (Pc) porosities. These porosity values were then used to predict resistance to freeze–thaw cycles and to calculate the coefficient Kf from the following equation [74,75]: Kf = Pc/(Po·0.09) (1) Figure 7 illustrates the results for total porosity (Pg), open porosity (Po), and closed porosity (Pc). Samples HPC-3 and HPC-6 had the lowest open porosity, which, compared to the control sample, decreased by 50%, while the closed porosities increased approximately 24% and 13%, respectively. Samples HPC-6 demonstrated the best total and open porosity Materials 2025, 18, x FOR PEER REVIEW 13 of 20 results. HPC-4 samples with the addition of metakaolin waste also fit into the lowest total porosity, because metakaolin improves the pore structure of cement-based materials by reducing the appearance of harmful large pores and improving impermeability [38]. Figure 8 shows thethe values of the freeze–thaw resistance prediction coefficient calcuFigure 8 shows values of the freeze–thaw resistance prediction coefficient calculated from the open and closed porosity values given in Figure 7. lated from the open and closed porosity values given in Figure 7. 35 31.0 28.5 Kf (units) 30 22.8 25 18.3 20 15 13.1 12.8 HPC-1 HPC-2 10 5 0 HPC-3 HPC-4 HPC-5 HPC-6 Composition Figure 8. Freeze–thaw resistance prediction coefficient values. Figure 8. Freeze–thaw resistance prediction coefficient values. The maximum Kf value used in the prediction method presented in the literaThe maximum Kf value used in the prediction method presented in the literature ture [74,75] only goes up to 12, because conventional concrete is the most frequently [74,75] only goes up to 12, because conventional concrete is the most frequently studied. studied. The highest Kf values were recorded in HPC-3, HPC-4, and HPC-6 compositions The highest Kf values were recorded in HPC-3, HPC-4, and HPC-6 compositions containcontaining MS and MK. The greatest positive change in the Kf coefficient is observed with ing MS and MK. The greatest positive change in the Kf coefficient is observed with the increase in closed porosity. MS and MK additives acting independently and, especially, in combination promote cement hydration, and C-S-H and C-A-S-H formation, due to the very small particles of different sizes as well as the pozzolanic activity of these additives. Gradually, the pores are filled to a certain extent by new crystal hydrates. According to Materials 2025, 18, 1304 12 of 17 the increase in closed porosity. MS and MK additives acting independently and, especially, in combination promote cement hydration, and C-S-H and C-A-S-H formation, due to the very small particles of different sizes as well as the pozzolanic activity of these additives. Gradually, the pores are filled to a certain extent by new crystal hydrates. According to other scientific works [76,77], after 3 days of hydration, water penetrates the capillary pores of the initially formed C-S-H and reaches the particle surfaces. During this time, a significant amount of calcium hydroxide is generated as a reaction by-product. The outer hydration products gradually fill the pores between the particles, resulting in a denser structure. Between 3 and 27 days of hydration, the amount of C-S-H increases significantly and a large volume of inner hydration products form within the pores, further enhancing the dense structure of the material. The lowest HPC-2 values could be explained by hydrated products being encapsulated in cement particles covered with MQ, which is not as active as MS and MK. This layer [77] acts as a diffusion barrier, reducing the availability of water and reactants to non-hydrated particles, thereby slowing the overall hydration reaction of the paste, and the hydration products are insufficient to completely fill the voids. This results in the formation of additional voids, contributing to an increase in pore diameter and cumulative pore volume, thereby impacting the microstructural integrity of the material [77]. According to the curve provided in the literature sources referred to above, the concrete tested in ourstudy could resist more than 1000 freeze–thaw cycles; therefore, only the Kf values directly related to the improved freeze–thaw resistance of concrete are given for the comparison of compositions. The degree of structural inhomogeneity enables the evaluation of the structural inhomogeneity of effective capillaries by their equivalent length, and this is calculated from Equation (2) [62]: N = (Hmax − Hmin )/Hmin (2) where Hmax and Hmin are the rates of the capillary wetting front (after 10 min and 120 min), in mm. Materials 2025, 18, x FOR PEER REVIEW 14 of 20 The determined degree of structural inhomogeneity (Figure 9) showed that compositions HPC-3 and HPC-6 had the most homogeneous structures. The density and structural homogeneity of these concrete samples resulted from the most hydrationhydraprocess structural homogeneity of these concrete samples resulted fromintensive the most intensive being andbeing the formation the greatest amount of fine amount amorphous phases of C-S-H tion used, process used, and of the formation of the greatest of fine amorphous and C-A-S-H, which affects micro- and macro-properties of concrete such phases of C-S-H andsignificantly C-A-S-H, which significantly affects micro- and macro-properties ofas concrete such as strength and durability Theof highest degree of structural inhomogestrength and durability [78]. The highest[78]. degree structural inhomogeneity was found wasHPC-1 found due in sample due identified to the ettringite identified in the pores, and havin neity sample to theHPC-1 ettringite in the pores, and it having theithighest ing the highest portlandite content (Figure 10). portlandite content (Figure 10). Degree of structural inhomogeneity (units) 1 10 min 120 min 0.8 0.6 0.4 0.2 0 HPC1 HPC2 HPC3 HPC4 HPC5 HPC6 Composition Figure 9. The impact of additive type on the degree of structural inhomogeneity. Figure 9. The impact of additive type on the degree of structural inhomogeneity. 3.6. Results of X-Ray Analysis X-ray diffraction analysis of concrete (Figure 10) revealed the same minerals, namely ettringite, quartz, portlandite, calcite, feldspars, dolomite, alite, and belite, existing in all concrete samples irrespective of the pozzolanic additive used. Materials 2025, 18, x FOR PEER REVIEW Materials 2025, 18, 1304 15 of 20 13 of 17 Q Q E P 4 8 12 16 HPC-1 CE E 20 HPC-2 24 FF C 28 HPC-3 D B A P 32 Q C CD Q EQ 36 40 HPC-4 44 HPC-5 Q P C Q PD 48 52 Q C P 56 60 HPC-6 Figure 10. X-ray diffraction patterns of the concrete. Figure 10. X-ray diffraction patterns of the concrete. 3.6. Results of X-Ray Analysis The lowest portlandite peaks recorded in10) samples HPC-3, HPC-4, and HPC-6, X-ray diffraction analysis of were concrete (Figure revealed the same minerals, namely whereas sample HPC-1, without pozzolanic additives, had the highest portlandite peak. ettringite, quartz, portlandite, calcite, feldspars, dolomite, alite, and belite, existing in all Compositions with MK showed more intensive calcite peaks. In particular, the interaction concrete samples irrespective of the pozzolanic additive used. between the CaCOportlandite 3 produced peaks and the metakaolin in the development of carbon The lowest were recordedresults in samples HPC-3, HPC-4, and HPC-6, aluminate phases, stabilising the ettringite formed during cement hydration [58]. whereas sample HPC-1, without pozzolanic additives, had the highest portlandite peak. Compositions with MK showed more intensive calcite peaks. In particular, the interaction 4.between Conclusions the CaCO3 produced and the metakaolin results in the development of carbon aluminate phases, stabilising the ettringite formedquartz duringsand, cement hydration [58]. The effects of pozzolanic additives—milled microsilica, waste metakaolin, milled window glass, and a binary pozzolanic additive (microsilica and waste 4. Conclusions metakaolin)—on the properties of ultra-high-performance concrete were analysed. The The effects ofsummarised pozzolanic additives—milled quartz sand, microsilica, waste metakaolin, analysis results are below: window having glass, and additive and waste metakaolin)— • milled Microsilica, thea binary highestpozzolanic pozzolanic activity(microsilica and the largest specific surface on area, the properties of ultra-high-performance concrete were analysed. The analysis results accelerates hydration the most, whereas milled glass inhibits hydration due to arethe summarised below: slower dissolution of the particles and insufficient content of dissolved sodium. • Metakaolin, Microsilica,added having highest pozzolanic activity and largest specific surface as athe waste product from expanded glassthe granule manufacturing, area, accelerates hydration the most, whereas milled glass inhibits hydration due to also inhibits hydration. slower dissolution of the particles and insufficient content of dissolved sodium. • Inthe spite of the insignificant drop in density (up to 2%), the highest compressive Metakaolin, added as a waste product from expanded glass granule manufacturing, strength was recorded in the samples containing microsilica and the binary additive. inhibits Atalso 28 days, thehydration. compressive strength of modified samples in comparison with the • control In spite of the insignificant drop density (up 2%), the compressive sample increased by 8.6% andin2.3% due to thetodensity andhighest the homogeneous strengthofwas recorded in the samples containing microsilica and the binary additive. structure concrete. These samples had the lowest total porosity and the highest At 28 days, the compressive strength of modified samples in comparison with the closed porosity due to the high pozzolanic activity of microsilica. The freeze–thaw control sample increased by 8.6% and 2.3% the density the homogeneous resistance prediction coefficient Kf value was due alsoto the highest inand these compositions. Materials 2025, 18, 1304 14 of 17 • • • structure of concrete. These samples had the lowest total porosity and the highest closed porosity due to the high pozzolanic activity of microsilica. The freeze–thaw resistance prediction coefficient Kf value was also the highest in these compositions. A high Kf value was also observed in the samples with the binary additive and with metakaolin used alone. XRD analysis showed that all compositions of concrete contained the same minerals; however, the lowest intensity of portlandite peaks was observed in the samples containing microsilica, metakaolin, and the binary additive metakaolin + microsilica. The use of the binary pozzolanic additive is recommended, primarily because metakaolin is a waste product that inhibits the formation of harmful pores in concrete, improves durability, and, above all, reduces the cost of concrete. Microsilica enhances the performance of concrete by accelerating cement hydration and also filling the voids between cement particles. This research demonstrates the benefits of using binary pozzolanic additive, which consists of waste metakaolin and microsilica, to optimise the durability of UHPC by analysing the physical and mechanical properties, and the microstructure, of concrete. Research should be continued by replacing a larger amount of cement with SCMs, in order to test the economic and ecological efficiency for the environment, while conducting durability tests under different environmental conditions. Author Contributions: Conceptualization, J.M. and R.J.; methodology, J.M.; software, R.J.; validation, J.M. and R.J; formal analysis, J.M.; investigation, J.M. and R.J.; resources, J.M. and R.J.; data curation, J.M.; writing—original draft preparation, J.M. and R.J.; writing—review and editing, J.M. and R.J.; visualisation, J.M.; supervision, J.M.; project administration, J.M. and R.J.; funding acquisition, J.M. All authors have read and agreed to the published version of the manuscript. Funding: The equipment and infrastructure of Civil Engineering Scientific Research Center of Vilnius Gediminas Technical University was employed for investigations. This research was supported by the centre of excellence project “Civil Engineering Research Centre” (Grant No. S-A-UEI-23-5). Institutional Review Board Statement: Not applicable. Informed Consent Statement: Not applicable. Data Availability Statement: All results are presented in the article. Conflicts of Interest: The authors declare no conflicts of interest. Abbreviations The following abbreviations are used in this manuscript: UHPC C-S-H C-A-S-H SCM MS MK MQ MG Ultra-high-performance concrete Calcium silicate hydrates Calcium aluminium silicate hydrate Supplementary cementitious materials Microsilica Metakaolin Milled quartz sand Milled glass References 1. 2. Damme, H. Concrete material science: Past, present, and future innovations. Cem. Concr. Res. 2018, 112, 5–24. [CrossRef] Yan, P.; Chen, B.; Zhu, M.; Meng, X. Study on mechanical properties and microstructure of green ultra-high performance concrete prepared by recycling waste glass powder. J. Build. Eng. 2024, 82, 108206. [CrossRef] Materials 2025, 18, 1304 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 15 of 17 Li, J.; Wu, Z.; Shi, C.; Yuan, Q.; Zhang, Z. Durability of ultra-high performance concrete–A review. Constr. Build. Mater. 2020, 255, 119296. [CrossRef] Amran, M.; Huang, S.S.; Onaizi, A.M.; Makul, N.; Abdelgader, H.S.; Ozbakkaloglu, T. Recent trends in ultra-high performance concrete (UHPC): Current status, challenges, and future prospects. Constr. Build. Mater. 2022, 352, 129029. [CrossRef] Du, J.; Meng, W.; Khayat, K.H.; Bao, Y.; Guo, P.; Lyu, Z.; Wang, H. New development of ultra-high-performance concrete (UHPC). Compos. Part B Eng. 2021, 224, 109220. [CrossRef] Azmee, N.M.; Shafiq, N. Ultra-high performance concrete: From fundamental to applications. Case Stud. Constr. Mater. 2018, 9, e00197. [CrossRef] Shah, H.A.; Yuan, Q.; Photwichai, N. Use of materials to lower the cost of ultra-high-performance concrete–A review. Constr. Build. Mater. 2022, 327, 127045. [CrossRef] Yu, R.; Spiesz, P.H.J.H.; Brouwers, H.J.H. Development of an eco-friendly Ultra-High Performance Concrete (UHPC) with efficient cement and mineral admixtures uses. Cem. Concr. Compos. 2015, 55, 383–394. [CrossRef] Hamada, H.M.; Shi, J.; Abed, F.; Al Jawahery, M.S.; Majdi, A.; Yousif, S.T. Recycling solid waste to produce eco-friendly ultra-high performance concrete: A review of durability, microstructure and environment characteristics. Sci. Total Environ. 2023, 876, 162804. [CrossRef] Alsalman, A.; Dang, C.N.; Martí-Vargas, J.R.; Hale, W.M. Mixture-proportioning of economical UHPC mixtures. J. Build. Eng. 2020, 27, 100970. [CrossRef] Alsalman, A.; Dang, C.N.; Hale, W.M. Development of ultra-high performance concrete with locally available materials. Constr. Build. Mater. 2017, 133, 135–145. [CrossRef] Arora, A.; Almujaddidi, A.; Kianmofrad, F.; Mobasher, B.; Neithalath, N. Material design of economical ultra-high performance concrete (UHPC) and evaluation of their properties. Cem. Concr. Compos. 2019, 104, 103346. [CrossRef] Li, P.P.; Yu, Q.L.; Brouwers, H.J.H. Effect of coarse basalt aggregates on the properties of Ultra-high Performance Concrete (UHPC). Constr. Build. Mater. 2018, 170, 649–659. [CrossRef] Wille, K.; Naaman, A.E.; Parra-Montesinos, G.J. Ultra-High Performance Concrete with Compressive Strength Exceeding 150 MPa (22 ksi): A Simpler Way. ACI Mater. J. 2011, 108, 46–54. [CrossRef] Alkaysi, M.; El-Tawil, S. Effects of variations in the mix constituents of ultra high performance concrete (UHPC) on cost and performance. Mater. Struct. 2016, 49, 4185–4200. [CrossRef] Wu, F.; Xu, L.; Chi, Y.; Zeng, Y.; Deng, F.; Chen, Q. Compressive and flexural properties of ultra-high performance fiber-reinforced cementitious composite: The effect of coarse aggregate. Compos. Struct. 2020, 236, 111810. [CrossRef] Luan, C.; Wu, Z.; Han, Z.; Gao, X.; Zhou, Z.; Du, P.; Wu, F.; Du, S.; Huang, Y. The effects of calcium content of fly ash on hydration and microstructure of ultra-high performance concrete (UHPC). J. Clean. Prod. 2023, 415, 137735. [CrossRef] Lam, C.S.; Poon, C.S.; Chan, D. Enhancing the performance of precast concrete blocks by incorporating waste glass- ASR consideration. Cem. Concr. Compos. 2007, 29, 616–625. [CrossRef] Shahidan, B.A.; Tayeh, A.A.; Jamaludin, N.A.A.S.; Bahari, S.S.; Mohd, N.; Zuki, A.; Khalid, F.S. Physical and mechanical properties of self-compacting concrete containing superplasticizer and metakaolin. IOP Conf. Ser. Mater. Sci. Eng. 2017, 271, 012004. [CrossRef] Tawfik, T.A.; Metwally, K.A.; EL-Beshlawy, S.A.; Al Saffar, D.M.; Tayeh, B.A.; Soltan, H.H. Exploitation of the nanowaste ceramic incorporated with nano silica to improve concrete properties. J. King Saud Univ. Eng. Sci. 2021, 33, 581–588. [CrossRef] Akalin, O.; Akay, K.U.; Sennaroglu, B. Using glass sand as an alternative for quartz sand in UHPC. Constr. Build. Mater. 2017, 145, 243–252. [CrossRef] Dhinakaran, G.; Kumar, K.R.; Vijayarakhavan, S. Strength and durability characteristics of ternary blend and lightweight HPC. Constr. Build. Mater. 2017, 134, 727–736. [CrossRef] Omran, D.; Harbec, A.; Tagnit-Hamou, R.; Gagne, R. Production of roller-compacted concrete using glass powder: Field study. Constr. Build. Mater. 2017, 133, 450–458. [CrossRef] Omran, A.F.; Tagnit-Hamou, A. Performance of glass-powder concrete in field applications. Constr. Build. Mater. 2016, 109, 84–95. [CrossRef] Omran, A.F.; Morin, E.D.; Harbec, D.; Tagnit-Hamou, A. Long-term performance of glass-powder concrete in large-scale field applications. Constr. Build. Mater. 2017, 135, 43–58. [CrossRef] AL-Zubaid, A.B.; Shabeeb, K.M.; Ali, A.I. Study the effect of recycled glass on the mechanical properties of green concrete. Energy Proc. 2017, 119, 680–692. [CrossRef] Ahmad, S.A.; Ahmed, H.U.; Rafiq, S.K.; Mahmood, K.O.F.; Rostam, K.J.; Jafer, F.S. A Comprehensive Exploration on the Effect of Waste Glass Powder as a Partial Replacement of Cement in Mortar: A Review, Analysis, and Modeling Investigation. Arab. J. Sci. Eng. 2023, 49, 5721–5748. [CrossRef] Bisht, K.; Ramana, P.V. Evaluation of mechanical and durability properties of crumb rubber concrete. Constr. Build. Mater. 2017, 155, 811–817. [CrossRef] Materials 2025, 18, 1304 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 16 of 17 Bisht, K.; Ramana, P.V. Sustainable production of concrete containing discarded beverage glass as fine aggregate. Constr. Build. Mater. 2018, 177, 116–124. [CrossRef] Afshinnia, K.; Rangaraju, P.R. Impact of combined use of ground glass powder and crushed glass aggregate on selected properties of Portland cement concrete. Constr. Build. Mater. 2016, 117, 263–272. [CrossRef] Kamali, M.; Ghahremaninezhad, A. Effect of glass powders on the mechanical and durability properties of cementitious materials. Constr. Build. Mater. 2015, 98, 407–416. [CrossRef] Ahmad, J.; Zhou, Z.; Usanova, K.I.; Vatin, N.I.; El-Shorbagy, M.A. A step towards concrete with partial substitution of waste glass (WG) in concrete: A review. Materials 2022, 15, 2525. [CrossRef] Idir, R.; Cyr, M.; Tagnit-Hamou, A. Use of waste glass as powder and aggregate in cement-based materials. In Proceedings of the SBEIDCO—1st International Conference on Sustainable built Environment Infracstructure in Developing Countries ENSET, Oran, Algeria, 12–14 October 2009; pp. 109–116. Shen, P.; Lu, L.; Chen, W.; Wang, F.; Hu, S. Efficiency of metakaolin in steam cured high strength concrete. Constr. Build. Mater. 2017, 152, 357–366. [CrossRef] Pillay, D.L.; Olalusi, O.B.; Kiliswa, M.W.; Awoyera, P.O.; Kolawole, J.T.; Babafemi, A.J. Engineering performance of metakaolin based concrete. Clean. Eng. Technol. 2022, 6, 100383. [CrossRef] Singh, H.; Siddique, R. Long term durability assessment of self-compacting concrete made with crushed recycled glass and metakaolin. Constr. Build. Mater. 2023, 400, 132656. [CrossRef] Güneyisi, E.; Gesoglu, M.; Mermerdas, K. Improving strength, drying shrinkage, and pore structure of concrete using metakaolin. Mater. Struct. 2008, 41, 937–949. [CrossRef] Muralikrishnan, B.; Saravanan, J. Effect of Addition of Alccofine on the Compressive Strength of Cement Mortar Cubes. Emerg. Sci. J. 2021, 5, 155–170. [CrossRef] Fernandez, R.; Martirena Hernández, F.; Scrivener, K. The origin of the pozzolanic activity of calcined clay minerals: A comparison between kaolinite, illite and montmorillonite. Cem. Concr. Res. 2011, 41, 113–122. [CrossRef] Paiva, H.; Velosa, A.; Cachim, P.; Ferreira, V.M. Effect of metakaolin dispersion on the fresh and hardened state properties of concrete. Cem. Concr. Res. 2012, 52, 607–612. [CrossRef] Hassan, A.A.A.; Lachemi, M.; Hossain, K.M.A. Effect of metakaolin and silica fume on the durability of self-consolidating concrete. Cem. Concr. Compos. 2012, 34, 801–807. [CrossRef] Menhosh, A.; Wang, Y.; Wang, Y.; Augusthus-Nelson, L. Long term durability properties of concrete modified with metakaolin and polymer admixture. Constr. Build. Mater. 2018, 172, 41–51. [CrossRef] Chu, S.H.; Chen, J.J.; Li, L.G.; Ng, P.L.; Kwan, A.K.H. Roles of packing density and slurry film thickness in synergistic effects of metakaolin and silica fume. Powder Technol. 2021, 387, 575–583. [CrossRef] Alexander, M.G.; Magee, B.J. Durability performance of concrete containing condensed silica fume. Cem. Concr. Res. 1999, 29, 917–922. [CrossRef] Wu, Z.; Shi, C.; Khayat, K.H. Influence of silica fume content on microstructure development and bond to steel fiber in ultra-high strength cement-based materials (UHSC). Cem. Concr. Compos. 2016, 71, 97–109. [CrossRef] Juenger, M.C.G.; Siddique, R. Recent advances in understanding the role of supplementary cementitious materials in concrete. Cem. Concr. Res. 2015, 78, 71–80. [CrossRef] Chu, S.H.; Kwan, A.K.H. Mixture design of self-levelling ultra-high performance FRC. Constr. Build. Mater. 2019, 228, 116761. [CrossRef] Yalçınkaya, Ç.; Çopuroglu, O. Hydration heat, strength and microstructure characteristics of UHPC containing blast furnace slag. J. Build. Eng. 2021, 34, 101915. [CrossRef] Yu, R.; Spiesz, P.; Brouwers, H.J.H. Effect of nano-silica on the hydration and microstructure development of Ultra-HighPerformance Concrete (UHPC) with a low binder amount. Constr. Build. Mater. 2014, 65, 140–150. [CrossRef] Alharbi, Y.R.; Abadel, A.A.; Mayhoub, O.A.; Kohail, M. Effect of using available metakaolin and nano materials on the behavior of reactive powder concrete. Constr. Build. Mater. 2021, 269, 121344. [CrossRef] Abdellatief, M.; AL-Tam, S.M.; Elemam, W.E.; Alanazi, H. Development of ultra-high-performance concrete with low environmental impact integrated with metakaolin and industrial wastes. Case Stud. Constr. Mater. 2023, 18, e01724. [CrossRef] Soliman, N.A.; Tagnit-Hamou, A. Self-consolidating high-strength concrete optimization by mixture design method. ACI Mater. J. 2010, 107, 357–364. [CrossRef] Lima, N.B.; Nascimento, H.C.B.; Vilemen, P.; Santos, L.B.T.; Pontes, M. Combining ultrasonic testing, infrared thermography, and stereoscopy to unveil characteristics of the adhesion capacity of metakaolin plastering mortars. Constr. Build. Mater. 2023, 408, 133829. [CrossRef] Hu, C.; Li, Z. Property investigation of individual phases in cementitious composites containing silica fume and fly ash. Cem. Concr. Compos. 2015, 57, 17–26. [CrossRef] Materials 2025, 18, 1304 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 17 of 17 Indhumathi, S.; Kumar, S.P.; Pichumani, M. Reconnoitring principles and practice of Modified Andreasen and Andersen particle packing theory to augment Engineered cementitious composite. Constr. Build. Mater. 2022, 353, 129106. [CrossRef] Li, Z.; Ding, Z. Property improvement of Portland cement by incorporating with metakaolin and slag. Cem. Concr. Res. 2003, 33, 579–584. [CrossRef] Papp, V.; Janovics, R.; Kertesz, T.P.; Nemes, Z.; Fodor, T. State and role of water confined in cement and composites modified with metakaolin and additives. J. Mol. Liq. 2023, 388, 122716. [CrossRef] Zhou, X.; Zheng, K.; Chen, L.; Prateek, G.; Yuan, Q. An approach to improve the reactivity of basic oxygen furnace slag: Accelerated carbonation and the combined use of metakaolin. Constr. Build. Mater. 2023, 379, 131218. [CrossRef] EN 196-1; Methods of Testing Cement—Part 1: Determination of Strength. European Standards s.r.o.: Brussels, Belgium, 2016; 38p. EN 1015-10; Methods of Test for Mortar for Masonry—Part 10: Determination of Dry Bulk Density of Hardened Mortar. European Standards s.r.o.: Brussels, Belgium, 2000; 10p. EN 1015-18; Methods of Test for Mortar for Masonry—Part 18: Determination of Water Absorption Coefficient Due to Capillary Action of Hardened Mortar. European Standards s.r.o.: Brussels, Belgium, 2002; 12p. Mačiulaitis, R.; Malaiškienė, J. Possibilities to control ceramics properties by changing firing cycles. Constr. Build. Mater. 2009, 23, 226–232. [CrossRef] Du, H.; Tan, K.H. Waste Glass Powder as Cement Replacement in Concrete. J. Adv. Concr. Technol. 2014, 12, 468–477. [CrossRef] Paul, C.; Šavija, S.B.; Babafemi, A.J. A comprehensive review on mechanical and durability properties of cement-based materials containing waste recycled glass. J. Clean. Prod. 2018, 198, 891–906. [CrossRef] Kamali, M.; Ghahremaninezhad, A. An investigation into the hydration and microstructure of cement pastes modified with glass powders. Constr. Build. Mater. 2016, 112, 915–924. [CrossRef] Schwarz, N.; Neithalath, N. Influence of a fine glass powder on cement hydration: Comparison to fly ash and modeling the degree of hydration. Cem. Concr. Res. 2008, 38, 429–436. [CrossRef] Amer, A.A.; El-Hoseny, S. Properties and performance of metakaolin pozzolanic cement Pastes. J. Therm. Anal. Calorim. 2017, 129, 33–44. [CrossRef] Lin, R.S.; Wang, X.Y.; Zhang, G.Y. Effects of quartz powder on the microstructure and key properties of cement paste. Sustainability 2018, 10, 3369. [CrossRef] Krauss, H.W.; Budelmann, H. Hydration kinetics of cement paste with very fine inert mineral additives. In Proceedings of the International RILEM Conference on Advances in Construction Materials Through Science and Engineering, Hong Kong, China, 5–7 September 2011; pp. 93–99. Available online: https://www.rilem.net/images/publis/8b61caa20af3b4fbcbee23ae4c387e35.pdf (accessed on 15 July 2024). Liu, M.; Liu, E.; Hao, J.L.; Sarno, L.; Xia, J. Hydration and material properties of blended cement with ground desert sand. Constr. Build. Mater. 2023, 389, 131624. [CrossRef] Sabir, B.B.; Wild, S.; Bai, J. Metakaolin and calcined clay as pozzolans for concrete: A review. Cem. Concr. Compos. 2001, 23, 441–454. [CrossRef] Ling, T.C.; Poon, C.S. A comparative study on the feasible use of recycled beverage and CRT funnel glass as fine aggregate in cement mortar. J. Clean. Prod. 2012, 29–30, 46–52. [CrossRef] Malaiškienė, J.; Bekerė, K. Impact of Electronic Waste Glass on the Properties of Cementitious Materials. Buildings 2024, 14, 1218. [CrossRef] Daukšys, M.; Ivanauskas, E.; Juočiūnas, S.; Pupeikis, D.; Šeduikyte, L. The assessment of prediction methodology of concrete freezing and thawing resistance. Mater. Sci. (Medžiagotyra) 2012, 18, 403–409. [CrossRef] Malaiskiene, J.; Vaiciene, M.; Giosuè, C.; Tittarelli, F. The impact of bitumen roofing production waste (BTw) on cement mortar properties. Constr. Build. Mater. 2020, 234, 117350. [CrossRef] Zhou, Y.; Li, W.; Peng, Y.; Tang, S.; Wang, L.; Shi, Y.; Li, Y.; Wang, Y.; Geng, Z.; Wu, K. Hydration and Fractal Analysis on Low-Heat Portland Cement Pastes Using Thermodynamics-Based Methods. Fractal Fract. 2023, 7, 606. [CrossRef] Liao, Y.; Cai, Z.; Deng, F.; Ye, J.; Wang, K.; Tang, S. Hydration behavior and thermodynamic modelling of ferroaluminate cement blended with steel slag. J. Build. Eng. 2024, 97, 110833. [CrossRef] Wang, L.; Jin, M.; Zhou, S.; Tang, S.; Lu, X. Investigation of microstructure of C-S-H and micro-mechanics of cement pastes under NH4 NO3 dissolution by 29Si MAS NMR and microhardness. Measurement 2021, 185, 110019. [CrossRef] Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.
0
You can add this document to your study collection(s)
Sign in Available only to authorized usersYou can add this document to your saved list
Sign in Available only to authorized users(For complaints, use another form )