Pile Foundation Calculation Report of Cargo Terminal (1-5-1) Nasiriyah International Airport Page | 1 Table of Contents 1.0 Project Overview _____________________________________________________________ 3 2.0 Code and Standard ___________________________________________________________ 4 3.0 Design of Single Pile Compressive Bearing Capacity _______________________________ 4 3.1 Calculation Method ____________________________________________________________________ 4 3.2 Onsite Pile Load Test _________________________________________________________________ 10 4.0 Design of Single Pile _________________________________________________________ 11 5.0 Design of Pile Group Capacity _________________________________________________ 13 6.0 Calculation of Modeling _______________________________________________________ 14 6.1 Bearing Stratum ______________________________________________________________________ 17 6.2 Column Base Reaction Forces _________________________________________________________ 18 6.3 Working Loads _______________________________________________________________________ 19 6.4 Punching Shear DC Ratios ____________________________________________________________ 34 6.5 Reinforcement Result _________________________________________________________________ 37 7.0 Design of Lateral Bearing Capacity _____________________________________________ 38 Page | 2 7.1 Single Pile ___________________________________________________________________________ 38 7.2 Group Effect _________________________________________________________________________ 42 1.0 Project Overview Page | 3 Based on the Geotechnical Investigation Report, the foundation type of the project structure is the piling foundation under the column. The layer ④ Silty Sand is chosen as bearing stratum for piles. 2.0 Code and Standard Geotechnical Investigation Report of Airside and Landside for Nasiriyah International Airport Project (Both Preliminary and Details Reports)- 02/10/2022. Design And Construction Of Driven Pile Foundations(FHWA NHI-05-042) Guide To Design, Manufacture, and Installation Of Concrete Piles(ACI 543R-2012) Standard Test Methods For Deep Foundations Under Static Axial Compressive Load(ASTM D1143/D1143M-07) Minimum Design Loads for Building and Other Structures (ASCE/SEI7-16) 3.0 Design of Single Pile Compressive Bearing Capacity 3.1 Calculation Method The ultimate bearing capacity of piles was calculated according to Section 9.3 of the American Standard FHWA-NHI-05-042-Volume I "Design and Construction of Driven Pile Foundations"(as shown in the following figure) Page | 4 According to Section 9.6 of the American standard FHWA-NHI-05-042-Volume I "Design and Construction of Driven Pile Foundations" (as shown below), the safety factor is 2. According to section 12.2 of The Nasiriyah International Airport Project-NIAP Geotechnical Investigation Report For Landside Area [Detailed]-2022.7.14, Layer ⑤ silty sand and Layer ④ are Page | 5 recommended as pile end bearing stratum, and the side resistance and tip resistance of different soil layers can be known. Referring to the pile penetration depth of the test pile test, the minimum value of the penetration depth of 16.65m (excluding the length of the pile tip) is selected as the reference for the design pile length, so the design pile length is selected as 16.5m. Page | 6 Exploration Boreholes Layout for Cargo Terminal from Geotechnical Report According to the geological survey report, the soil layer of the main terminal building is relatively uniform, so the following six relatively unfavorable points are selected to calculate the design bearing capacity of the single pile (as shown in the figure below). The average single pile design bearing capacity (1065KN) of the above six points is selected as the final single pile design bearing capacity. Page | 7 Single pile design bearing capacity of survey point BH271 (16.5m excluding pile tip length) Single pile design bearing capacity of survey point BH273 (16.5m excluding pile tip length) Page | 8 Single pile design bearing capacity of survey point BH277 (16.5m excluding pile tip length) Single pile design bearing capacity of survey point BH280 (16.5m excluding pile tip length) Page | 9 Single pile design bearing capacity of survey point BH281 (16.5m excluding pile tip length) Single pile design bearing capacity of survey point BH282 (16.5m excluding pile tip length) 3.2 Onsite Pile Load Test Page | 10 The static axial pile compressive load test had carried out by Compass Company for precast concrete piles with dimensions 40x40cm and totally 5 piles. The conclusion as shown below from the test report. Based on the two methods which are calculation and load test onsite, the design bearing capacity is 1036kN. The penetration of pile length used in the calculation is 16.5m and the average penetration of pile length is 16.32m for 5 piles in the load test onsite. However, based on the fact that the pile head need to be connected with the upper concrete cap. Therefore, the reference pile length is 18.6m which can meet the design bearing capacity requirement. (A complete pile length is 12m and half is 6m, plus 0.6m pile tip, totally 18.6m) 4.0 Design of Single Pile Page | 11 The design requirement for precast pile from IBC 2018 as shown below: The design of single precast pile is the 400x400mm square section. For Cargo Terminal, the seismic design category is C. Therefore, the minimum longitudinal reinforcement ratio shall be 0.01. 8d20 which is greater than the minimum longitudinal reinforcement ratio as longitudinal reinforcement in the design of single pile. The compressive strength of concrete cube is 40Mpa for single pile and the design compressive strength of single pile is 3056kN and comply. Page | 12 5.0 Design of Pile Group Capacity For the Cargo Terminal, all the piles for the structure are installed in groups due to the foundation loads. According to the American Standard of FHWA-NHI-05-042-Volume I "Design and Construction of Driven Pile Foundations”, the calculation method of ultimate capacity of the pile group as shown below. Layer ④ , as pile end bearing stratum, is cohesive and compressible clays based on the Geotechnical Report. According to FHWA-NHI-05-042-Volume I "Design and Construction of Driven Pile Foundations”, the pile group efficiency is determined as followings. Page | 13 Based on the laboratory test of Layer ④, the undrained shear strengths is less than 95 kPa, and the pile cap in firm contact with the group by grade beams. Therefore, the group efficiency of 1.0 is used, and the ultimate capacity of the pile group = number of piles in the pile group x ultimate capacity of each individual pile in the pile group x 1 (pile group efficiency). 6.0 Calculation of Modeling Page | 14 Modeling of foundation by software of “COMPUTER & STRUCTURES, INC.” named SAFE。Forces calculated by ETABS at bottom of columns in all cases can be import into SAFE to calculate foundation accurately. The contents will be displayed according to the sections on the figure as shown below. Section 1 Section 2 Model of Foundation One of columns’ bottom forces is shown as follows as an illustration: Page | 15 One of Columns’ Bottom Forces Page | 16 6.1 Bearing Stratum According to GEOTECHNICAL INVESTIGATION REPORT FOR LANDSIDE AREA(detailed), choosing layer ④ as the bearing layer. Foundation Recommendation Table from Geotechnical Investigation Report Test parameter statistics of layer ④ are shown in the following table from geotechnical investigation report. Page | 17 Test Parameter Statistics of Layer ④ From Geotechnical Investigation Report 6.2 Column Base Reaction Forces The reaction forces at column base under the maximum load combination as shown below: Section 1 Page | 18 Section 2 6.3 Working Loads The design load bearing capacity of each pile is 1036kN. Based on IBC 2018 1605.3.1 and ASCE 7-16 2.4. The load combinations as shown below for calculation. After the calculation, the results of actual working load under the load combinations as shown below for each pile. Page | 19 D+L: Section 1 Section 2 The maximum working load on the pile is 809.25kN which is less than 1036kN and safe. D: Page | 20 Section 1 Section 2 The maximum working load on the pile is 717.31kN which is less than 1036kN and safe. D+0.75L: Page | 21 Section 1 Section 2 The maximum working load on the pile is 834.65kN which is less than 1036kN and safe. D+0.6WX: Page | 22 Section 1 Section 2 The maximum working load on the pile is 749.65kN which is less than 1036kN and safe. D+0.6WY: Page | 23 Section 1 Section 2 The maximum working load on the pile is 777.62kN which is less than 1036kN and safe. D+0.7EX: Page | 24 Section 1 Section 2 The maximum working load on the pile is 738.07kN which is less than 1036kN and safe. D+0.7EY: Page | 25 Section 1 Section 2 The maximum working load on the pile is 768.12kN which is less than 1036kN and safe. D+0.75L+0.45WX: Page | 26 Section 1 Section 2 The maximum working load on the pile is 834.64kN which is less than 1036kN and safe. D+0.75L+0.45WY: Page | 27 Section 1 Section 2 The maximum working load on the pile is 855.62kN which is less than 1036kN and safe. D+0.75L+0.525EX: Page | 28 Section 1 Section 2 The maximum working load on the pile is 837.71kN which is less than 1036kN and safe. D+0.75L+0.525EY: Page | 29 Section 1 Section 2 The maximum working load on the pile is 847.53kN which is less than 1036kN and safe. 0.6D+0.6WX: Page | 30 Section 1 Section 2 The maximum working load on the pile is 449.79kN which is less than 1036kN and safe. 0.6D+0.6WY: Page | 31 Section 1 Section 2 The maximum working load on the pile is 477.76kN which is less than 1036kN and safe. 0.6D+0.7EX: Page | 32 Section 1 Section 2 The maximum working load on the pile is 451.47kN which is less than 1036kN and safe. 0.6D+0.7Ey: Page | 33 Section 1 Section 2 The maximum working load on the pile is 466.98kN which is less than 1036kN and safe. 6.4 Punching Shear DC Ratios Page | 34 Punching shear results are displayed as a ratio of maximum calculated shear with respect to capacity. The ratio is displayed for each column and each point load. Section 1 Section 2 Page | 35 A ratio above 1.0 would indicate that capacity was exceeded somewhere along the critical section. A ratio below 1.0 would indicate that capacity was not exceeded and safe. All the results of the punching shear DC ratio are less than 1.0 and safe. One of columns’ punching shear DC calculation report is shown as follows as an illustration. Page | 36 Load Combination for Punching Shear Design 6.5 Reinforcement Result Page | 37 Plan Strip Design – Layer A - Bottom Reinforcement Intensity (impose minimum reinforcing) (Enveloping Flexural)[m2/m] Plan Strip Design – Layer B - Bottom Reinforcement Intensity (impose minimum reinforcing) (Enveloping Flexural)[m2/m] 7.0 Design of Lateral Bearing Capacity 7.1 Single Pile Page | 38 The DAC which is company that provided the geotechnical report has issued the additional information about the horizontal bearing capacity of the file foundation as shown below. For the Cargo Terminal, the foundation is the precast pile by 400mm diameter which the lateral allowable bearing capacity is 161KN (fixed). According to the IBC 2018 as shown below, only the seismic design categories D through F on site class E or F shall be designed and constructed to withstand maximum imposed curvatures which is horizontal displacement from earthquake ground motions. But the Cargo Terminal is seismic design category C and the site class is D. Therefore, it is not required by the code or standard that the design need to consider the horizontal displacement, and the allowable lateral capacity can be considered as fixed of pile. Page | 39 The horizontal seismic force calculated by the model under the load combinations which include X and Y directions as shown below for each pile. All the lateral loads are less than the lateral allowable bearing capacity for each pile. Page | 40 Lateral seismic load distribution under load combination shown in X-direction on each pile (KN) The maximum lateral seismic load on each pile in X-direction is 35.89kN which less than the lateral allowable bearing capacity and safe. Page | 41 Lateral seismic load distribution under load combination shown in Y-direction on each pile (KN) The maximum lateral seismic load on each pile in Y-direction is 55.85kN which less than the lateral allowable bearing capacity and safe. 7.2 Group Effect Lateral load reduction values for front row and back row piles due to the group effect are shown below. This table provide by DAC which issued the geotechnical report. Page | 42 Pile # of Soil Type Spacing Rows in group 1st 2nd 3rd 4th Trailing Trailing Trailing Trailing Row Row Row Row Leading (Center Row to center) Clay 3 3.0d 0.82 0.68 0.58 / / Clay 3 5.65d 0.95 0.88 0.77 / / Clay 4 4.4d 0.90 0.80 0.69 0.73 / Clay 5 3.3d 0.82 0.61 0.45 0.45 0.51 The table shows that 5 of rows in group with 3.3d of pile spacing (center to center), the minimum reduction value of lateral load capacity of piles is 0.45. Actually, the pile spacing designed as 4d and the minimum reduction value should be greater than 0.45. There is the typical sample of 10 piles group to check the lateral load capacity. Under load combination in X-direction: Page | 43 The allowable lateral bearing capacity for each pile is 161kN. After the minimum reduction, the allowable lateral bearing capacity is 161x0.45=72.45kN which greater than 66.02kN in 2nd trailing row and safe. In fact, when considering the lateral load capacity due to group effect, the pile cap and piles work together to resist the lateral load. Therefore, the current design is very conservative. Page | 44