Universal welder configuration: For machine binzel IROB 500
After choosing the Universal welder from the ArcTech catalog open it and the window in the
figure below will appears
1- General: Process settings
• System of units ----> Metric
• I/O conflict checks -----> Active
• Welding in T1 ----> Active
• Execute error strategy After TechStop ----> True
• Tool direction -----> X
• Collision monitoring ----> Active
• Standstill monitoring -----> Active
• The rest of setting Keep them as default
2- General: ignition error starategies
• Keep them as default
3- General: welding error strategies
• Keep them as default
4- Modes: after opening modes you will find the screen in the figure below
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Job Mode1 -----> active
In JobMode1 tap you will find some taps first one is Parameters
Bit pattern ---->1 , ignition parameters active ------> active
In the parameters tap you will find 8 channels which will be the welding
programs
In the figure above channel 1 is active and his name is job mode you can change
the name as ever you want
Job mode ----> Minimum=0, Default value =1, Maximum=64 from machine
manual, increment=1, unit = none , integer ----> check box
Gas pre flow time ----> Active , Minimum=0, Default value =.1, Maximum=2,
increment=.01, unit = s
Gas pre flow time ----> Active , Minimum=0, Default value =.1, Maximum=2,
increment=.1, unit = s
Let the rest parameters as default or as you want if you want to let your welding
programs more organized
In JobMode1 tap you will find some taps second one is Return Parameters
Let it as default
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In JobMode1 tap you will find some taps third one is scaling let it as default
In JobMode1 tap you will find some taps fourth one is Assignment
you will find the tap as the figure below
from this tap you can give the operator the right to change the parameters of
welding during welding process
Prefer to only check the welding parameters Box ,don’t give the operators right
to have welding parameter at the beginning or the end of welding process
5- I/O definitions:
• Inputs tap: this inputs which come to robot from welding machine or PLC
• Welding device(inputs):
• Offset : define from which bit you want to start the input mapping Please note it
is very important to start Input mapping from the offset bit or you have incorrect
operation
• Bits let them as figure below
• Signals let it as default
• PLC(inputs): let it as default we don’t have PLC in this case
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Outputs tap: this outputs which come from welding machine or PLC to robot
Welding device(outputs):
Offset : define from which bit you want to start the output mapping Please note
it is very important to start output mapping from the offset bit or you have
incorrect operation
Bits let them as figure below
Signals let it as figure below : which define the bits robot will use to select the
welding program
PLC(output): let it as default we don’t have PLC in this case
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Process allocations tap : this tap defines the welding machine operation
sequence
Let it as the figures below