Shell Malaysia Exploration & Production Sarawak Shell Berhad Sabah Shell Petroleum Company Limited Competence Assurance of HSSE Critical Positions/Roles Responsible for Frontline Operational HSSE Critical Activities Document No. EP 200907301772 B us i ne ss C on tr o l Doc um e nt – Pr oce d u re R e s t r ict e d Revision No. 1.1 Da t e o f I s s u e : 9 t h Fe b r u a r y , 2 01 0 Shell Malaysia Exploration & Production Sarawak Shell Berhad /Sabah Shell Petroleum Company Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities Summary This document defines and explains the process of SM EP competence assurance of all personnel who have been identified to perform the HSSE critical positions responsible for frontline operational critical activities. This applies to all Shell employees and to contractors. © Copyright This Document is the property of Shell Malaysia Exploration & Production. All rights reserved. Neither the whole nor any part of this document may be disclosed to others or reproduced, stored in a retrieval system or transmitted in any form by any means (electronic, mechanical, reprographic recording or otherwise) without prior written consent of the Copyright owner. Disclaimer The relationships shown in this document are for UIA Region organizational maintenance and planning purposes and are not intended to create legal or corporate authority incompatible with or superseding the underlying corporate governance and structure of participating companies, including for example, authorities of the board of directors, individual directors or executive officers of any particular company. Doc. No.: Revision: 1.0 EP 200907301772 Org. Doc. No. HSSE.MS.PR.001 Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR Page: Page 2 of 13 No US content Printed copies are uncontrolled Shell Malaysia Exploration & Production Sarawak Shell Berhad /Sabah Shell Petroleum Company Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities DOCUMENT HISTORY REVISION CHANGE DETAILS Date REV. Description of Change 31St, October 2009 1.0 First issue of Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities 9th February 2010 1.1 Added LnH PIC and CSW AP positions/roles into Appendix I & II. All technical queries, suggestions, interpretation, clarification, or change requests shall be addressed in the first instance to the Custodian. This document will be maintained live on the SMEP HSSE Homepage. The web-based document will be the controlled version and revision announcements will be distributed via e-mail to relevant parties and published on the SMEP HSSE Homepage. Copies or extracts of this document, which have been downloaded from the website, are uncontrolled copies and cannot be guaranteed to be the latest version. Doc. No.: Revision: 1.0 EP 200907301772 Org. Doc. No. HSSE.MS.PR.001 Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR Page: Page 3 of 13 No US content Printed copies are uncontrolled Shell Malaysia Exploration & Production Sarawak Shell Berhad /Sabah Shell Petroleum Company Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. Purpose ............................................................................................................. 5 Who is this for? .......................................................................................... 5 What does it cover? ................................................................................ 5 Training Specification Requirements .......................................... 6 Accountable and Responsible Parties ....................................... 7 Reference Documents............................................................................. 7 APPENDICES................................................................................................... 8 Appendix I - SM EP Assessment Structure for HSSE Critical positions/roles responsible for Frontline Operational HSSE Critical Activities...................................... 9 Appendix II - SM EP Selected HSSE Critical Positions mapped to HSSE Critical Roles.................................................................................................................................. 13 Doc. No.: Revision: 1.0 EP 200907301772 Org. Doc. No. HSSE.MS.PR.001 Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR Page: Page 4 of 13 No US content Printed copies are uncontrolled Shell Malaysia Exploration & Production Sarawak Shell Berhad /Sabah Shell Petroleum Company Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities 1. Purpose This document sets the training and competence assurance requirements for personnel who have been identified to perform the HSSE critical position/roles in the frontline operational critical activities. This document compliments the Group HSSE Manual on competence. 2. Who is this for? Functional Managers Contract Holders Learning and Development Manager Training Providers Shell and Contractor personnel assuming the HSSE Critical positions/roles responsible for Frontline Operational HSSE Critical Activities. 3. What does it cover? 3.1 Roles/Positions in scope Defines the critical positions / roles that require assurance of competence. These are detailed in Appendix I - SM EP Assessment Structure for HSSE Critical positions/roles responsible for Frontline Operational HSSE Critical Activities. For reference, roles are mapped to positions in Appendix II. 3.2 Training “Specification” Defines the generic template for a training “Specification” which incorporating requirements for training provision, assurance and candidate entry. Each position / role defined as HSSE Critical will have a “Specification” detailing training and assurance requirements. 3.3 Accessibility of information Defines record keeping requirements to monitor and assure competence of positions/roles in scope. Doc. No.: Revision: 1.0 EP 200907301772 Org. Doc. No. HSSE.MS.PR.001 Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR Page: Page 5 of 13 No US content Printed copies are uncontrolled Shell Malaysia Exploration & Production Sarawak Shell Berhad /Sabah Shell Petroleum Company Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities 4. Training Specification Requirements Each Training Specification covers a position / role and shall contain the mandatory topics detailed below. It is primarily aimed at training providers who are designing and running the training. 4.1. Scope Describes the training and competence assurance for the position / role. 4.2 Course Title Describes the name and type of training programme that the candidate needs to attend. 4.3 Target Groups Identifies the intended types of candidate. 4.4 Entry requirement Describes entry pre-requisites (experience, qualifications, etc) for attending the training programme. 4.5 Course Syllabus Describes both theory and practical module contents. It shall incorporate requirements from the Group Manuals, Company specific procedures and local legislation. The Company shall approve the detailed course contents developed per specification. 4.6 Competency Requirements Describes the competences required for the role. 4.7 Assessment Process Describes methodology for assuring competence. It is preferable that the assessment includes both theory and practical modules. Doc. No.: Revision: 1.0 EP 200907301772 Org. Doc. No. HSSE.MS.PR.001 Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR Page: Page 6 of 13 No US content Printed copies are uncontrolled Shell Malaysia Exploration & Production Sarawak Shell Berhad /Sabah Shell Petroleum Company Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities 4.8 Maintenance of Competence Sets the refresher requirement for the role. 5. Accountable and Responsible Parties Functional Managers / Contract Holders are accountable for ensuring that HSSE Critical positions /roles are filled by competent personnel. The Learning and Development Manager shall o coordinate the delivery of training either in-house or through 3rd party training providers. o maintain the central competence database & ensure that Line has access to records of competent persons. The HSSE Manager shall assure that the requirements stated in the Procedure and associated Specifications are met. Training Providers shall ensure that: o Facilities and training aids are approved by the Company. o Trainers are approved by the Company. o Only approved trainers are allowed to run the programmes and endorse the training certificates and Shell Personal Safety Passports. o Training records are maintained for a period of 8 (eight) years and the same made available to the Company on the Internet. 6. Reference Documents Document No. Document Title HSSE Control Framework Competence Manual Doc. No.: Revision: 1.0 EP 200907301772 Org. Doc. No. HSSE.MS.PR.001 Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR Page: Page 7 of 13 No US content Printed copies are uncontrolled Shell Malaysia Exploration & Production Sarawak Shell Berhad /Sabah Shell Petroleum Company Competence Assurance of HSSE Critical Positions / Roles Responsible for Frontline Operational HSSE Critical Activities 7. APPENDICES Appendix I: SM EP Assessment Structure for HSSE Critical positions/roles responsible for Frontline Operational HSSE Critical Activities Appendix II: SM EP Selected HSSE Critical Positions mapped to HSSE Critical Roles Doc. No.: Revision: 1.0 EP 200907301772 Org. Doc. No. HSSE.MS.PR.001 Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR Page: Page 8 of 13 No US content Printed copies are uncontrolled Appendix I - SM EP Assessment Structure for HSSE Critical positions/roles responsible for Frontline Operational HSSE Critical Activities SMEP Assessment Structure For HSSE Critical Positions/ Roles Responsible for Frontline Operational HSSE Critical Activities HSSE CRITICAL POSITIONS/ROLES STANDARDS & LEGISLATIVE REQUIREMENTS ASSURANCE STRUCTURE DECAF** (DISCIPLINES) TARGET GROUPS PRE-REQUISITES TO ASSUME ROLES ASSESSMENT FORMAT MAINTENANCE OF COMPETENCE •Managerial Level (JG 2 - 1) • Having the desired Operational Experience DIN.TCP.XX.1023 Emergency Coordinator HSSE Simulation and assessment No lapse more than 2 years. Refresher after 3 years (Training & Coaching). Must attend the Managing Major Emergency Senior Managers JG1-2 Course six (6) after the appointment Shall participate in at least 1 major Emergency Response Exercise Completed the SMEP Emergency Management Course • Nominated by Asset Manager / LSEPR/MD Verified by HSSE ER and Personal to holder Coordinator Familiar with facilities ER Procedure. For Barges and Rigs - candidates must have at least completed 2 x 14 cycles of field trips. Site Emergency Controller DIN.TCP.XX.1102 /OPITO DIN.TCP.XX.1102 /OPITO On Scene Commander PTW Signatories (Authoriser/Work Approver / Endorser) TCP.XX.1009 /GCF / OSHA '94 Doc. No.: EP 200907301772 HSSE HSSE HSSE Revision: 1.0 OIMs/ Deputy OIMs/WS/DS/CSR/Pla Completed 'Managing Major Emergencies' nt Managers training and assessment Senior OTs/ Foremen/ Work Supervisors OIMs/ WS/DS/CSR/Plant Managers/ Operation Engineers/ Project Engineers / etion Supervisors/PLS Date: 31St October 2009 Verified by Line Manger Simulation and assessment Appointed by Line Manager Verified by Line Manger Completed 3 day 'Fire Team Leader' Course Practical Assessment at least 2 scenarios Must have been performing roles as site supervisor Appointed by Line Manger Understand location Emergency Response procedure and have been involved in the site drills. Justification by Installation Managers No lapse more than 2 years. Refresher after 3 years (I day Training & 1 day Coaching). Assessment to focus on individuals gaps. No lapse more than 2 years. Refresher after 3 years 5 years field experience and has been PTW Applicant Completed PTW Management Training Formal assessment No lapse more than 2 years. Refresher after 3 years Have performed roles as site supervisors for more than 5 years Custodian: EPA-S-HSE-C ECCN: Not subject to EAR No US content Page: Page 9 of 13 SMEP Assessment Structure For HSSE Critical Positions/ Roles Responsible for Frontline Operational HSSE Critical Activities HSSE CRITICAL POSITIONS/ROLES STANDARDS & LEGISLATIVE REQUIREMENTS TCP.XX.1009 /GCF / OSHA '94 PTW Applicant ASSURANCE STRUCTURE DECAF** (DISCIPLINES) TARGET GROUPS PRE-REQUISITES TO ASSUME ROLES 6 months experience in O&G industry Operation Technicians / Site Discipline Completed the PTW Applicant Training Supervisors / Foremen / Work Leader/ Project Engineers/ Riggers/ Scaffolders/ Welders, Good written and spoken English Discipline Technicians HSSE ASSESSMENT FORMAT MAINTENANCE OF COMPETENCE Formal assessment No lapse more than 2 years. Refresher after 3 years Formal assessment If lapses for more than 2 years, reassessment is required. Completed CRO training and assessment for 'Control of Production Emergencies' DIN.TCP.XX.1102 /OPITO Control Room Operator Control Room Must have completed - L2 Process Operators, Senior Operation Technicians competence HSSE Appointed by Line Manager Completed Rigging and Slinging course. Global Standard EP2005-0624 for Lifting and Hoisting Riggers / Slingers EPA-PM-MEDE / MAINTENACE & INTEGRITY Completed Introduction to Lifting and Hoisting Formal assessment through Operations Course approved training providers Riggers No lapse more than 2 years. Refresher after 3 years Attended Basic Safety Induction Programme Completed Rigging and Slinging course. Global Standard EP2005-0624 for Lifting and Hoisting Banksman EPA-PM-MEDE / MAINTENACE & INTEGRITY Operation Technicians/Banskman Completed Introduction to Lifting and Hoisting Formal assessment through Operations Course / Riggers /Crane approved training providers Operators Must have completed Banksman Course & assessed competent No lapse more than 2 years. Refresher after 3 years Have completed Rigging and Slinging course. Global Standard EP2005-0624 for Lifting and Hoisting Crane Operator EPA-PM-MEDE / MAINTENACE & INTEGRITY Completed Introduction to Lifting and Hoisting Operations Course Crane Operator / Senior Completed Crane Operator Course Class OTs 1/2/3 as appropriate from recognised Formal assessment through approved training providers No lapse more than 2 year. Refresher after 3 years institution, Must have completed Banksman Course & assessed competent Person In-Charge (PIC) for Lifting & Hoisting Global Standard EP2005-0624 for Lifting and Hoisting Doc. No.: EP 200907301772 EPA-PM-MEDE / MAINTENACE & INTEGRITY Revision: 1.0 Must have passed Banksman Level 2 Discipline Foremen and Supervisors Date: 31St October 2009 Formal assessment through approved training providers No lapse more than 2 year. Refresher after 3 years Good command of English Custodian: EPA-S-HSE-C ECCN: Not subject to EAR No US content Page: Page 10 of 13 SMEP Assessment Structure For HSSE Critical Positions/ Roles Responsible for Frontline Operational HSSE Critical Activities STANDARDS & LEGISLATIVE REQUIREMENTS HSSE CRITICAL POSITIONS/ROLES ASSURANCE STRUCTURE DECAF** (DISCIPLINES) TARGET GROUPS PRE-REQUISITES TO ASSUME ROLES ASSESSMENT FORMAT MAINTENANCE OF COMPETENCE Formal assessment through approved training providers No lapse more than 2 year. Refresher after 3 years Must have attended Basic Safety Induction & PTW Applicant training Authorised Person (AP) for Confined Space Work Group Manual (GCF) HSSE-SAPR Discipline Foremen and At least six (6) months experience in Oil & Supervisors, CSW Gas Industry Planner Good command of English (written and spoken) Completed Basic Scaffolding Training Scafolders I EP20086218899/ DOSH Scafolders II Scaffolding Inspector HSSE (DM) Scaffolders I / Riggers Completed Intermediate and Advanced Scaffolding Training after 2 years Formal assessment through approved training providers leading to CIDB approved standards or equivalent. Qualified to attend Intermediate Scaffolding Course after 2 years Formal assessment through approved training providers leading to CIDB approved standards or equivalent. Refresher after 3 years Formal assessment through approved training providers leading to CIDB approved standards or equivalent. Refresher after 3 years Formal assessment through approved training providers Refresher after 3 years Formal assessment through approved training providers Refresher after 3 years Formal assessment through approved training providers No lapse more than 2 years. Refresher after 3 years Formal Assessment No lapse more than 2 years. Refresher after 3 years Formal Assessment No lapse more than 2 years. Refresher after 3 years EP20086218899/ DOSH HSSE (DM) Completed Intermediate & Advanced Scaffolding Training Scaffolders II / Riggers II Must have at least 3 years field experience as scaffolders EP20086218899/ DOSH HSSE (DM) Scaffolding Inspectors Completed Intermediate and Advanced Scaffolding Training Appointed by Line Manager Completed Basic Safety Induction Programme Firewatcher SMEP HSSE (ER) Riggers / Helpers Completed Basic Firefighting Course Minimum of 6 months field experience in similar industries Helicopter Landing Officer DIN.TCP. XX.1102 /Shell Aircraft International (SAI) /OPITO SMEP Aviation / Logistic HLOs Lifeboat Coxswain DIN.TCP.XX.1102 /OPITO Marine / Logistic Coxswains SMEP Electrical TA Authorised Electrical Person Competent Electrical Person SMEP Doc. No.: EP 200907301772 Completed 2 day HLO Course Completed 3-day Coxswain Training Course Appointed by site ER management Electrical TA Revision: 1.0 Senior Electrician Technicians Appointed by Electrical TA Attained minimum L3 competency is Electrical Discipline Senior Electrician Appointed by Electrical TA Technicians / Other Discipline Technicians with L3 competence in Attained L3 competency is Electrical Electrical Discipline Discipline Date: 31St October 2009 Custodian: EPA-S-HSE-C ECCN: Not subject to EAR No US content Page: Page 11 of 13 SMEP Assessment Structure For HSSE Critical Positions/ Roles Responsible for Frontline Operational HSSE Critical Activities ASSURANCE STRUCTURE STANDARDS & LEGISLATIVE REQUIREMENTS DECAF** (DISCIPLINES) Authorised Gas Tester DIN.TCP.XX.1011/DO SH HSSE (S&C) Professional Vehicle Drivers Jababtan Penganggkutan Awan, Malaysia SMEP Logistic Muster Checker / Coordinator DIN.TCP.XX.1102 /OPITO HSSE (S&C) Muster Checkers Designated First Aider Medical Emergency Response EP20050151-SP-01 CAH Designated First Aiders HSSE CRITICAL POSITIONS/ROLES Department of Civil Aviation, Malaysia (DCA) Aircraft Pilot Emergency Response Team Member Food Handler TARGET GROUPS PRE-REQUISITES TO ASSUME ROLES Completed AGT competency test from recognised training providers AGTs 2 years experience in Process Plants operations Company Drivers with Completed Shell Defensive Driving course valid Driving License from JPJ Valid driving license from JPJ Appointed by site ER management ASSESSMENT FORMAT MAINTENANCE OF COMPETENCE Formal assessment through approved training providers No lapse more than 2 years. Refresher after 3 years Course run by approved training providers Validity of Driving License JPJ Driving Test Formal Assessment by Site If lapses for more that 2 years, ER Management reassessment is required. Completed the 5-day DFA Course Formal assessment by approved training providers Refresher every year Professional Training As per DCA requirement Must have completed the 3-day SERT training from approved training providers Formal assessment by approved training providers No lapse more than 2 years. Refresher after 3 years Completed Food Handling Course from recognised institution Catering crews/ cooks/chef/Camp Boss Passed Medical Test required for Food Formal assessment by approved training providers No lapse more than 2 years. Refresher after 3 years Appointed by Location Manager Department of Civil Possesses valid Piloting License Licensed / Professional Aviation, Malaysia Pilots (DCA) SMEP/OPITO HSE-ER Ministry of Health / Local Council CAH Operators / Technicians Handlers Hiab Operator Forklift Operator Radiation Protection Officer Jabatan Pengangkutan Awam /NIOSH DOSH NIOSH DOSH Radiation Safety (Basic Safety Standards) Regulations 1988 Doc. No.: EP 200907301772 Radiation Safety (Basic Safety Standards) Regulations 1988 Revision: 1.0 Posses valid Class E Driving License and Technicians / Site Goods Driving License (GDL). Supervisors / Foremen / Completed a crane operator competency Riggers course Technicians/Site Supervisors/ Foremen/Riggers RPO Date: 31St October 2009 GDL -annual renewal Formal assessment by approved training providers No lapse of more than 2 years. Refresher after 3 years Completed the Forklift Operator Course Appointed by Site Supervisor Appointed by Line Manager Custodian: EPA-S-HSE-C Formal assessment by approved training providers No lapse of more than 2 years. Refresher after 3 years Formal assessment by approved training providers No lapse of more than 2 years. Refresher after 3 years ECCN: Not subject to EAR No US content Page: Page 12 of 13 Appendix II - SM EP Selected HSSE Critical Positions mapped to HSSE Critical Roles Heavy Vehicle Driver (Terminal) x x Authorised Person (AP) - CSW SERT Team Members Oil Spill Contingency Team Radioactive Protection Officer (RPO) Designated First Aiders (DFA) Competent electrical Person (CEP) Authorisesd Electrioal Person (AEP) Riggers & Slinggers Person In-Charge (PIC) - L&H Crane Operator Banksman Authorised Gas Tester (AGT) PTW Applicant PTW Work Endorser PTW Coordinator PTW Work Approver PTW Authoriser Muster Checker (MC) Helicopter Landing Officer (HLO) Radio Operator (RO) Lifeboat Coxswain Control Room Operator (CRO) On Scene Commander (OSC) HSSE CRITICAL POSITIONS Site Emergency Controller (SEC) Appendix II: SMEP SELECTED HSSE CRITICAL POSITIONS MAPPED TO HSSE CRITICAL ROLES PRODUCTION OPERATIONS AND MAINTENANCE Offshore Installation Managers x x Onshore Installation Managers x x Deputy OIMs x x Work Supervisors x x Shift Superviosrs x x x x x x x x x x x x Operations Engineer x PTW Coordinators Operations Technicians (M, E, I, P) x x x x x x x x Project Liaison Supervisors (PLS) x x x x x x x x x WELLS ENGINEERING x Drilling Supervisors (DSV) x x Wells Completion Supervisors x Wells Intervention Supervisors Wells Intervention Technicians Driller / Rig Superintendant Toolpusher FIELD ENGINEERING (Construction) Company Site Represenatives (SIMOPS CSRs) Company Site Represenatives (Non-SIMOPS CSRs) Commissioning Engineers Welders Riggers Scaffolders Discipline Foremen / Supervisors / CSW Planner MARINE & LOGISTIC Marine Captains Marine Boat Captains Riggers / Slingers (A/B) x x x x Doc. No.: EP 200907301772 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Date: 31St October 2009 Custodian: EPA-S-HSE-C x x x x x x x x x x x x x Revision: 1.0 x x x x ECCN: Not subject to EAR No US content x Page: Page 13 of 13
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