AMERICAN NATIONAL STANDARD ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) Industrial-Process Control Valves Part 2-1: Flow capacity - Sizing equations for fluid flow under installed conditions Approved 27 August 2012 This is a preview. Click here to purchase the full publication. ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) Industrial-Process Control Valves – Part 2-1: Flow capacity – Sizing equations for fluid flow under installed conditions ISBN: 978-1-937560-61-4 Copyright 2012 by ISA. All rights reserved. Not for resale. Printed in the United States of America. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the prior written permission of the Publisher. ISA 67 Alexander Drive P. O. Box 12277 Research Triangle Park, North Carolina 27709 This is a preview. Click here to purchase the full publication. –3– ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) Preface This preface, as well as all footnotes and annexes, is included for information purposes and is not part of ANSI/ISA-75.01.01-2012 (60534-2-1 MOD). This Standard has been prepared as part of the service of ISA toward a goal of uniformity in the field of instrumentation. To be of real value, this document should not be static but should be subject to periodic review. Toward this end, the Society welcomes all comments and criticisms and asks that they be addressed to the Secretary, Standards and Practices Board; ISA; 67 Alexander Drive; P. O. Box 12277; Research Triangle Park, NC 27709; Telephone (919) 549 8411; Fax (919) 549-8288; E-mail: standards@isa.org. The ISA Standards and Practices Department is aware of the growing need for attention to the metric system of units in general, and the International System of Units (SI) in particular, in the preparation of instrumentation standards. The Department is further aware of the benefits to USA users of ISA standards of incorporating suitable references to the SI (and the metric system) in their business and professional dealings with other countries. Toward this end, this Department will endeavour to introduce SI-acceptable metric units in all new and revised standards, recommended practices, and technical reports to the greatest extent possible. IEEE/ASTM SI 10, American National Standard for Metric Practice, and future revisions, will be the reference guide for definitions, symbols, abbreviations, and conversion factors. It is the policy of ISA to encourage and welcome the participation of all concerned individuals and interests in the development of ISA standards, recommended practices, and technical reports. 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Click here to purchase the full publication. ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) – 4 – ISA REQUESTS THAT ANYONE REVIEWING THIS DOCUMENT WHO IS AWARE OF ANY PATENTS THAT MAY IMPACT IMPLEMENTATION OF THE DOCUMENT NOTIFY THE ISA STANDARDS AND PRACTICES DEPARTMENT OF THE PATENT AND ITS OWNER. ADDITIONALLY, THE USE OF THIS DOCUMENT MAY INVOLVE HAZARDOUS MATERIALS, OPERATIONS OR EQUIPMENT. THE DOCUMENT CANNOT ANTICIPATE ALL POSSIBLE APPLICATIONS OR ADDRESS ALL POSSIBLE SAFETY ISSUES ASSOCIATED WITH USE IN HAZARDOUS CONDITIONS. THE USER OF THIS DOCUMENT MUST EXERCISE SOUND PROFESSIONAL JUDGMENT CONCERNING ITS USE AND APPLICABILITY UNDER THE USER’S PARTICULAR CIRCUMSTANCES. THE USER MUST ALSO CONSIDER THE APPLICABILITY OF ANY GOVERNMENTAL REGULATORY LIMITATIONS AND ESTABLISHED SAFETY AND HEALTH PRACTICES BEFORE IMPLEMENTING THIS DOCUMENT. THE USER OF THIS DOCUMENT SHOULD BE AWARE THAT THIS DOCUMENT MAY BE IMPACTED BY ELECTRONIC SECURITY ISSUES. THE COMMITTEE HAS NOT YET ADDRESSED THE POTENTIAL ISSUES IN THIS VERSION. The following people served as members of ISA Subcommittee ISA75.01: NAME COMPANY T. George, Chair W. Weidman, Managing Director H. Baumann H. Boger G. Borden S. Boyle E. Bunke C. Crawford J. Faramarzi A. Glenn H. Hoffmann J. Kiesbauer J. McCaskill A. McCauley V. Mezzano J. Reed J. Reid M. Riveland E. Skovgaard F. Volpe J. Young Richards Industries WCW Consulting H B Services Partners LLC Masoneilan Dresser Consultant Metso Automation USA Inc. Badger Meter Consultant Control Components Inc. Flowserve Corp. Consultant Samson Aktiengesellschaft Expro Group Chagrin Valley Controls Inc. Fluor Corp. Consultant Cashco Inc. Emerson Process Management Control Valve Solutions Masoneilan Dresser The Dow Chemical Company This is a preview. Click here to purchase the full publication. –5– ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) The following people served as members of ISA Committee ISA75: NAME J. Young, Chair W. Weidman, Managing Director L. Al-Awami H. Baumann J. Beall M. Bober H. Boger G. Borden S. Boyle J. Broyles F. Cain R. Duimstra J. Faramarzi T. George C. Hergert H. Hoffmann J. Jamison J. Kiesbauer A. Libke G. Liu H. Maxwell J. McCaskill A. McCauley R. McEver V. Mezzano H. Miller T. Molloy L. Ormonoski J. Reed E. Skovgaard COMPANY The Dow Chemical Company WCW Consulting Saudi Aramco H B Services Partners LLC Emerson Process Management Copes-Vulcan GE Energy Consultant Metso Automation USA Inc. Enbridge Pipelines Inc. Flowserve Corp. Fisher Controls Intl. Inc. Control Components Inc. Richards Industries Kellogg Brown & Root Consultant EnCana Corporation Ltd. Samson Aktiengesellschaft DeZurik Consultant Bechtel Power Corp. Expro Group Chagrin Valley Controls Inc. Consultant Fluor Corp. Consultant CMES Inc. Consultant Consultant Control Valve Solutions This is a preview. Click here to purchase the full publication. ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) – 6 – This standard was approved for publication by the ISA Standards and Practices Board on 30 July 2012. NAME COMPANY D. Dunn, Vice President R. Bartusiak P. Brett J. Campbell M. Coppler E. Cosman B. Dumortier J. Federlein J. Gilsinn E. Icayan J. Jamison K. P. Lindner V. Maggioli T. McAvinew R. Reimer S. Russell N. Sands H. Sasajima T. Schnaare J. Tatera I. Verhappen W. Weidman J. Weiss M. Wilkins D. Zetterberg Aramco Services Co. ExxonMobil Research & Engineering Honeywell Inc. ConocoPhillips Det Norske Veritas Certification Inc. The Dow Chemical Company Schneider Electric Federlein & Assoc. Inc. NIST/MEL ACES Inc. EnCana Corporation Ltd. Endress + Hauser Process Solutions AG Feltronics Corp. Instrumentation and Control Engineering, LLC Rockwell Automation Valero Energy Corp. DuPont Azbil Corp. Rosemount Inc. Tatera & Associates Inc. Yokogawa Canada Inc. Consultant Applied Control Solutions LLC Yokogawa IA Global Marketing (USMK) Chevron Energy Technology Co. This is a preview. Click here to purchase the full publication. –7– ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) CONTENTS FOREWORD .......................................................................................................................... 9 1 Scope ............................................................................................................................ 11 2 Normative references ..................................................................................................... 12 3 Terms and definitions ..................................................................................................... 12 4 Symbols ......................................................................................................................... 13 5 Installation ..................................................................................................................... 14 6 Sizing equations for incompressible fluids ...................................................................... 15 6.1 6.2 Turbulent flow ....................................................................................................... 15 Pressure differentials ............................................................................................ 16 6.2.1 7 6.2.2 Choked pressure differential, P choked .................................................... 16 6.2.3 Liquid critical pressure ratio factor, F F ...................................................... 16 6.3 Non-turbulent (laminar and transitional) flow ......................................................... 16 Sizing equations for compressible fluids ......................................................................... 17 7.1 7.2 8 Sizing pressure differential, P sizing ........................................................ 16 General ................................................................................................................. 17 Pressure differentials ............................................................................................ 17 7.2.1 Sizing pressure drop ratio, x sizing ............................................................. 17 7.2.2 Choked pressure drop ratio, x choked ........................................................ 17 7.3 Specific heat ratio factor, F .................................................................................. 18 7.4 Expansion factor, Y ............................................................................................... 18 7.5 Compressibility factor, Z ....................................................................................... 19 7.6 Non-turbulent (laminar and transitional) flow ......................................................... 19 Correction factors common to both incompressible and compressible flow ..................... 19 8.1 8.2 8.3 9 Piping geometry correction factors ........................................................................ 19 Estimated piping geometry factor, F P .................................................................... 20 Estimated combined liquid pressure recovery factor and piping geometry factor with attached fittings, F LP ..................................................................................... 21 8.4 Estimated pressure differential ratio factor with attached fittings, x TP ................... 21 Reynolds Number, Re V .................................................................................................. 22 Annex A (normative) Sizing equations for non-turbulent flow ............................................... 25 Annex B (normative) Sizing equations for fluid flow through multistage control valves ......... 29 Annex C (informative) Piping factor computational considerations ....................................... 37 Annex D (informative) Engineering data .............................................................................. 43 Annex E (informative) Reference calculations ...................................................................... 53 Bibliography ......................................................................................................................... 67 Figure 1 – Reference pipe section for sizing ......................................................................... 15 Figure B.1 – Multistage multipath trim .................................................................................. 31 Figure B.2 – Multistage single path trim ................................................................................ 32 This is a preview. 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ANSI/ISA-75.01.01-2012 (60534-2-1 MOD) – 8 – Figure B.3 – Disk from a continuous resistance trim The complete trim consists of a number of these disks stacked together. ............................................................................... 33 Figure B.4 – Sectional view of continuous resistance trim with multiple flow passages having vertical undulations ................................................................................................... 33 Figure C.1 – Determination of the upper limit of the flow coefficient by the iterative method ................................................................................................................................. 41 Figure C.2 – Determination of the final flow coefficient by the iterative method ..................... 42 Figure D.1 – Piping geometry factors .................................................................................... 47 Figure D.2 – Pressure recovery factors ................................................................................. 50 Figure D.3 – Liquid critical pressure ratio factor F F ............................................................... 51 Table 1 – Numerical constants N .......................................................................................... 23 Table B.1 – Values of the stage interaction factors, k, and the reheat factors, r for multistage single and multipath control valve trim ................................................................. 35 Table B.2 – Values of the stage interaction factors, k, and the reheat factors, r for continuous resistance control valve trim .................................................................................... 35 Table C.1 – Incompressible flow ........................................................................................... 40 Table C.2 – Compressible flow ............................................................................................. 40 Table D.1 – Typical values of valve style modifier F d , liquid pressure recovery factor F L and pressure differential ratio factor x T at full rated travel a) ................................................ 44 This is a preview. 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