AN ISO 9001:2008 & 13485:2012 COMPANY 30 (X-RAY GENERATOR) OPERATION / USER MANUAL (PORTABLE X-RAY MACHINE) Our EU Authorised Representative:- MEDICAL SYSTEMS LTD. S.C.O. 212-214, SEC. 34-A, CHANDIGARH (INDIA) TEL.: +91-172-3012287, 3012285 FAX: +91-172-2621912 E-mail: export.service@allengers.net Website: www.allengers.com JMC Medical Sprl, 58, Avenue du Parc de Woluwe B-1160 Bruxelles Belgium Tel: +32.2.672.56.44 Fax: +32.2.662.29.92 E-mail: jmc@beon.be Catalogue No. 50 Passion for excellence Contents CONTENTS 1. Approvals……………………………………………………………... 1 2. For Your Safety..……………………………………………………... 2-7 3. System Overview…………………………………………………….. 8 - 11 3.1 Technical Specifications……………………………………….. 3.2 Power Supply Requirements…………………………………… 3.3 Environmental Conditions……………………………………… 10 11 11 4. Description of Control……………………………………………….. 12 - 14 5. Operating Instructions………………………………………………. 15 - 16 5.1 Radiography ………..………………………………………….. 5.2 Radiography Instructions……………………………………….. 5.3 Radiography Parameters….…………………………………….. 15 16 16 6. Radiographic Chart………………………………………………….. 17 - 18 7. Dark Room Procedures…………...…………………………………. 19 - 20 8. Maintenance…………………………………………………………... 21 - 22 8.1 Inspecting the System…………………………………………... 8.2 General Maintenance…………………………………………… 21 22 9. Troubleshooting…….………………………………………………… 23 – 24 11. Warranty…………………………………………………………….. 25 Checked By:________________________ _________________________________________________________________________________ Allengers 30 -User Manual Rev. ‘0’ Eff. Date: 17.02.2011 Approvals We thank you for purchase of Allengers 30 Portable X-Ray Machine. Please go through the User manual carefully before operating the machine. This machine is type approved for Mechanical, Electrical & Radiation safety standards by following boards: PRODUCT APPROVALS ¾ Bureau of Indian Standards (BIS) – CM/L9129174: Approved for meeting Mechanical & Electrical Safety Standards. ¾ Atomic Energy Regulatory Board (AERB) – 12/19: Approved for meeting Radiation Safety Standards. ¾ CE Certified – 13 0242 QS/NB: Approved for meeting International Safety Standards. SYSTEM APPROVALS ¾ ISO 9001:2008 & ISO 13485:2012 Approved for meeting Quality Management System Requirements. _________________________________________________________________________________ Allengers 30 - User Manual Page 1 Rev. ‘0’ Eff. Date: 17.02.2011 For Your Safety 2. For Your Safety Read these simple guidelines. Not following them may be dangerous or illegal. Read the complete User Manual for further information. Warning Symbol SWITCH ON SAFELY Switch ON the machine only with dry hands. Please check the earthing before switching ON the machine ATTENTION SYMBOL Please refer User Manual when seen this symbol on your machine. USE SENSIBLY Operate your machine as explained in the User Manual. QUALIFIED SERVICE Only qualified personnel may install or repair this Equipment. WATER RESISTANCE Your device is not water resistant. Keep it dry. Allengers 30 - User Manual Rev. ‘0’ Eff. Date: 17.02.2011 Page 2 For Your Safety DANGEROUS VOLTAGE If seen on your equipment don’t touch that part because some High Voltage or Dangerous Voltage must be there. INTERFERENCE Wireless or Mobile Devices may be susceptible to interference, which could affect performance. CONNECTING TO OTHER DEVICES When connecting to any other device, read its User Manual for detailed Safety Instructions. Do not connect incompatible products. WARNING MESSAGE Please refer User Manual when seen this symbol on your machine. Allengers 30 - User Manual Rev. ‘0’ Eff. Date: 17.02.2011 Page 3 For Your Safety Attention Please read this Manual thoroughly. Although Allengers devices comply with the related Safety Requirements. This manual provides all information necessary for a correct use and the warnings related to danger associated with X-Rays Generating Units. Allengers, is not to be held responsible for, • • • Use of the equipment different from the intended one as described in this Manual; Damages to the unit, to the operator, to the patient, caused either by wrong installation or maintenance procedures, different from those described in this Manual supplied with the unit, and by wrong operations; Mechanical and/or electrical modifications performed during and after the installation, different from those described in the Manual. Allengers Qualified Engineers must only perform any technical intervention. If so required, only the authorized personnel can remove the covers and has access to the internal circuitry of the equipment. Warnings: • • • • • • This device has not been designed to be used in environments where vapours, anesthetic mixes flammable with air, or oxygen and nitrous oxide can be detected. Before cleaning the device, please disconnect it from the AC Mains supply. Wherever necessary, use the suitable accessories, such as the Leaded Aprons, Lead Goggles, and Thyroid Guards to protect the Patient, User & Support Staff of OT from radiation exposure. While performing the radiography, no one, apart from the Operator and the Patient, must remain in the room. Though this unit has been designed with a quite acceptable protection level from electromagnetic interference, it is advisable to install it at a certain distance from electrical energy transformation rooms, from static continuity units, from portable receiving-transmitting units and for Cellular use. Cellular Telephones are only admitted at a distance of more than 1.5m from any component of the device. Other medical instruments and devices that must be used in the same installation area of the unit must comply with the Electromagnetic Compatibility rules in force. Non-complying instruments, of which the poor immunity from electromagnetic fields is well known, must be installed at least 3 m away from the equipment and supplied by a different electrical line. The equipment must be OFF while using devices such as electrical scalpels or similar instruments. The equipment automatically performs some self-test functions and therefore is able to detect some anomalous conditions. However, whenever there are doubts on the performance of the equipment (e.g. images too clear, too dark or with artifacts), the activity must be suspended and an Allengers Qualified and Authorized Engineer must be contacted. Allengers 30 - User Manual Rev. ‘0’ Eff. Date: 17.02.2011 Page 4 For Your Safety • • During the use of the equipment, the operator must comply with the local work Safety Regulation, in particular with the ones referring to the use of X-Ray Equipments. Avoid to use the CFL Lamps in O.T. as some of the CFL Lamps generate UV Spectrum (>700 mm) which some times hamper the performance of electronic circuits. Environmental risks and displacement The equipment contains in some of its parts, materials that at the end of the unit’s life, must be recycled at an approved location. Particularly the device contains the following materials and/or components: • Central Unit and Control Console: Iron, Copper, Aluminum, Non-biodegradable Plastic Material, Glass-Resin for Printed Circuit Boards (PCB). • Tube Head Assembly: Tube Head Assembly of this X-Ray Equipment contains High Voltage Tank, X-Ray Tube and Oil filled alongside, Printed Circuit Board (PCB) and Lead used for controlling Stray Radiations. Allengers is not responsible for the disposal of the equipment performed by the user and for the costs related to this intervention. It is assumed by the manufacturer and distributors of this equipment that all persons responsible for the operation of this equipment are aware of danger and excessive exposure to X-Radiation and this equipment is sold with the understanding that Allengers Medical Systems Limited, their agents and representatives have no responsibility for injury or damage which may result from exposure to X-Radiations. Recommendations to reduce Radiation Exposure The main objective of radiation protection procedures in an X-Ray Diagnostic Installation is to limit the Radiation Exposure arising from the use of the Diagnostic Equipment as low as possible so that the radiation doses received by the radiological personnel and general public never exceeds the maximum permissible dose limits recommended by ICRP (International Commission on Radiation Protection). a) The radiation exposure to the patient should be the minimum exposure required to produce images of good diagnostic quality. Use radiation with care, caution and at a rate which is ALARA - ‘As Low As Reasonably Achievable’ b) The speed of the film, or screen and film combinations should be of fastest speed consistent with the diagnostic objective of the radiographic examination. c) When a patient or film must be provided with auxiliary support during radiation exposure: (i) Mechanical holding devices shall be used when the technique permits. Allengers 30 - User Manual Rev. ‘0’ Eff. Date: 17.02.2011 Page 5 For Your Safety (ii) Individuals may be permitted to hold the patient when absolutely necessary and no individual shall be used routinely for this purpose to the exclusion of others who might share the task. (iii) If a human holder is required, the holder shall be positioned such that no part of body shall be struck by primary X-Ray beam unless protected by at least 0.5 mm lead equivalent and shall be protected from direct scatter radiation by protective lead apron of not less then 0.25 mm lead equivalent. d) Gonadal shielding of not less then 0.25 mm lead equivalent shall be used for patients who have not passed their reproductive age during radiographic procedures in which gonads are under primary beam, except, in cases where shielding would interfere with diagnostic procedures. e) Doors of the Room/OT where X-ray equipment is installed should be closed before making exposures. f) The X-ray beam should not be directed towards doors or windows of the room, or towards control panel or darkroom walls unless no other geometry is possible. g) Obey radiation protection rules pertaining to time, distance and shielding. h) Prefer low exposure settings to high. i) Use Collimator to set minimal useful field size; keep Image Intensifier in close proximity to the patient. THE EQUIPMENT MUST BE USED WITH GENUINE ALLENGERS ACCESSORIES Allengers 30 - User Manual Rev. ‘0’ Eff. Date: 17.02.2011 Page 6 For Your Safety First Aid In Case of Electrical Shock 1. Switch OFF the Power Supply: If this is not possible, protect yourself with dry insulating material and pull the victim clear off the conductor. Do not touch the victim with your bare hands until he/she is clear off the conductor. 2. Place the victim in supine position. 3. Keep the air passage clear by turning the head to one side, opening the patient’s mouth and cleaning it of water, saline, mucus or blood, a lot of which might have accumulated in the back of the throat. 4. If the jaw is rigid, try to force the mouth open by pressure on the gum behind the last molar tooth of the lower jaw. When the upper air passage is cleared, tilt the head backward and force the jaw forward from the angles of the jaw in front of the ears. This would prevent mechanical obstructions to the upper air passages. 5. Hold the chin up and forward with one hand and pinch the nostril of the victim with other. 6. Take a very deep breath and apply your mouth to that of victim and blow into his mouth until the chest of the victim moves up indicating filling of the lungs (Never allow the chin to sag). 7. When the chest has moved up, withdraw your mouth and allow the chest to sink back. Have someone else sent for a Doctor. Keep patient warm and loosen his/her clothing. Do not give liquids until the patient is conscious. Allengers 30 - User Manual Rev. ‘0’ Eff. Date: 17.02.2011 Page 7 System Overview 3. System Overview Allengers-30 is a low powered Portable X-Ray unit. It provides ease of operation with simple controls. In all procedures, a proper sequence of operation is required. The user will become familiar with these controls by studying this User Manual. It is recommended to study this user manual before operating the equipment and operating directions be followed carefully. The system consists of the following: 1. CONTROL & TUBE HEAD: This is an integrated assembly & consists of X-Ray control Panel & Tube Head. All control Parameters for X-Rays can be set from this Panel. The Tube head consists of XRay Tube, H.T. transformer, filament transformer & transformer oil & is sealed under vacuum conditions. 2. TUBE STAND: The Tube Stand is used for mounting the control Panel & Tube head assembly. It mainly consists of the following Mechanical Parts. 1. Legs with wheels 2. Square Pipe attachment with Ratchet mechanism & handle. 3. Upper Tube head attachment with locking lever. 4. Round Pipe for hanging Tube head plus control Assembly. The up & down movement of control Panel can be achieved by turning the Ratchet handle mounted on the Square Pipe attachment. The Tube head can be positioned on the Round pipe by loosening the lock Assembly on the Round pipe. SUMMARY OF RATINGS: Radiographic ratings: 30mA 20mA 15mA at at at 52kvp 68kvp 85kvp Illustration of 30 mA X-Ray machine is given on next page: ______________________________________________________________________________ Allengers 30 - User Manual Page 8 Rev. ‘0’ Eff. Date: 17.02.2011 System Overview ______________________________________________________________________________ Allengers 30 - User Manual Page 9 Rev. ‘0’ Eff. Date: 17.02.2011 System Overview 3.1 TECHNICAL SPECIFICATIONS Parameters Output (As per IS: 7620) Specifications 1.2 KW Max. mA output 30 mA Maximum Radiographic KVP 85 KVP Radiographic Timer 0.06 to 8 Seconds (in 24 Steps) Radiographic mA 30 mA at 52 KVP 20 mA at 68 KVP 15 mA at 85 KVP Voltage Compensator Switch Provided on Control panel for input voltage variations X-Ray Tube Stationary Anode having focal spot of 1.8 mm2 Power Supply 230 Volts, AC, 50/60 Hz. 1 Phase Max. Allowable Line Regulation ± 1V Visual Indicators X-Ray ON, Mains ON, Overload Stand A foldable & easy to assemble/dismantle stand with Ratchet type up/down movement of Tube Head and Control Accessories Hand Switch, Light Beam Diaphragm (Collimator) & Dental Cone ______________________________________________________________________________ Allengers 30 - User Manual Page 10 Rev. ‘0’ Eff. Date: 17.02.2011 System Overview 3.2 POWER SUPPLY REQUIREMENTS The electrical power requirements for Allengers 30 X-Ray machine are as follows: Input Voltage: Single Phase 230 V AC with regulation of + 1V Input Frequency: 50/60 Hz. Line Resistance: 1.0 Ohms as per IS 7620 (Part 1) Voltages between following points should be checked: Phase & Neutral: 230 V AC Neutral & Earth: 0 V AC Phase & Earth: 230 V AC EARTHING: It is strongly recommended that independent earthing (at zero potential) is available in the Room where the machine is to be installed. Proper earthing not only enhances the performance & reliability of the equipment but increases safety for the operating staff as well. 3.3 ENVIRONMENTAL CONDITIONS: Storage Temperature 0 to 40o C Humidity Maximum 90% at 30o C Operating Conditions: Temperature 10o to 40o C Humidity Up to 75% ______________________________________________________________________________ Allengers 30 - User Manual Page 11 Rev. ‘0’ Eff. Date: 17.02.2011 Description of Control 4. Description of Control Operator Console of Allengers 30 consists of following keys as shown: 1 2 TOP VIEW OF CONTROL 4 3 7 5 6 10 9 8 ______________________________________________________________________________ Allengers 30 - User Manual Page 12 Rev. ‘0’ Eff. Date: 17.02.2011 Description of Control 4.1 DESCRIPTION OF CONTROL KEYS 1. ON/OFF SWITCH This is toggle type switch used to energize the equipment. The Line Indicator glows when this switch is pressed. Machine is ready to function after 30 seconds of glowing of Mains On Indicator. During this time, tube and electrical circuit of machine undergoes warm up. If machine is off for overnight or 10-12 hours, it is recommended that control is switched on for about 5 minutes before exposure is made. This will ensure good and consistent X-Rays. 2. X-RAY/LBD SWITCH This is a toggle type switch. It has two positions. When positioned in LIGHT side, light bulb of LBD glows so that area of X-Ray exposure can be adjusted through light beam. When switch is in this position, X-Ray exposure cannot be started. On the X-RAY side, it enables X-Ray exposure. Note: During position of light beam, mains indicator turns OFF but voltmeter continues to show input voltage. 3. VOLTMETER This voltmeter indicates input supply to equipment circuits. Red band is provided on voltmeter at 230 V. Voltage compensator switch is adjusted until pointer on voltmeter is at this red band. 4. mA METER This meter indicates X-Ray tube current (mA) during exposure. The Needle deflects during exposure & indicates tube current as per setting on Technic/KVP selector switch. NOTE: For exposure less than 1.0 sec. duration, pointer may not get enough time to travel up to the desired position e.g. for an exposure of 30mA, 0.50 sec, mA meter pointer will not reach up to 30mA mark. 5. MAINS ON INDICATOR It glows when input supply to equipment is turned ON. 6. OVER LOAD INDICATOR It glows when the selected factors viz. KVP/mA or time exceeds the tube-rating chart. ______________________________________________________________________________ Allengers 30 - User Manual Page 13 Rev. ‘0’ Eff. Date: 17.02.2011 Description of Control NOTE: When the overload indicator glows, the X-Ray unit automatically becomes non-operative. 7. X-RAY INDICATOR It glows during the X-Ray exposure. 8. MAINS VOLTAGE COMPENSATOR SWITCH This is used to adjust the incoming power supply voltage. Using Compensator switch, small variations in input voltage to equipment can be adjusted in 5 steps of about 10 volts each. 9. mA/KVP SELECTOR This switch is used to select three different technics viz. 15mA / 85 KVP (For Abdomen, Pelvis etc.) 20mA / 68 KVP (For Chest X-Rays) 30mA / 52 KVP (For Extremities) 10. TIMER SWITCH This is radiographic time selector switch. Time can be selected in 24 steps from 0.06 seconds to 8 seconds. Also following accessories are provided on control: Exposure A. HAND SWITCH Ready This switch is used to initiate X-Ray exposure. On pressing Ready Switch filament gets boosted voltage and on pressing X-Ray switch while keeping Ready switch pressed initiates exposure. If X-Ray switch is released before the exposure terminates automatically, exposure will stop. B. FUSE FOR SAFETY (MAINS) Fuse of 10 Ampere is provided at bottom of control and tube head assembly for protection against short circuits and overloading. C. COLLIMATOR (LBD) Light beam diaphragm is provided to collimate the X-Ray beam. Light beam indicates area of X-Ray beam. Collimator consists of Lead shutters along with knobs and bulb housing. ______________________________________________________________________________ Allengers 30 - User Manual Page 14 Rev. ‘0’ Eff. Date: 17.02.2011 Operating Instructions ______________________________________________________________________ 5. Operating Instructions CAUTION! X-Rays may be harmful if not proper Radiation Protection Measures are not taken. So, it is assumed that proper radiation protection measures are taken in the room where X-Rays machine is going to be operated. WARNING: If X-ray Tube is being operated for the first time or re-operating the X-ray tube after more than four weeks, the tube should be warmed-up as follows: Operate it with lowest working tube voltage and then increase to max. working tube voltage with the speed of more than one minute at each kVp station and keep it there for three minutes. 5.1 RADIOGRAPHY Before exposure is made position the patient, align the Tube Head & load the cassette with film. 1. Energize the unit. The unit will warm-up with in 30 seconds. The interval may be used for preparing the patient and for the adjusting the tube positioning etc. NOTE: When the unit is to be used after being “OFF” for overnight or four hours or more, it is recommended that control be turned “ON” routinely for five minutes before exposure is going to be made. This will provide great consistency of radiographic results. 2. Check Line voltage on the voltmeter and adjust the voltage compensator till the pointer is on the RED line of the voltmeter. 3. Line Voltage should be 230V AC (+/- 1V). 4. Use Servo Stabilizer to achieve this voltage. 5. Ensure 230V, AC on Voltmeter on every exposure. 6. A gap of 15 to 20 minutes is necessary between two Exposures. 7. Being truly Portable Machine, it is suggested not to perform more than 20 Exposures in a day (i.e. 8 Hrs.). ______________________________________________________________________________ Allengers 30 - User Manual Page 15 Rev. ‘0’ Eff. Date: 17.02.2011 Operating Instructions ______________________________________________________________________ 8. Determine the Technic to be used from the TECHNIC CHART and set the TECHNIC SELECTOR to the desired position. 9. Turn the TIMER KNOB for the desired time of exposure. 10. Position the Patient- Turn the Light/ X-Ray Toggle switch to “Light” Position. Now turn “ON” the collimator’s Bulb through a Toggle switch provided on collimator. This will illuminate the Patient’s Body Part to be exposed. With the help of two knobs provided on the collimator, adjust & align the patient’s Area with this Light Beam. Switch off the collimator’s Lamp from the Toggle Switch. Now place the Light/ X-Ray Mode Switch to “X-Ray” Position. 11. Make the exposure through X-Ray Hand switch; do not release the exposure switch until or unless the timer gets OFF automatically. NOTE: Since X-RAYS are harmful; so keep the maximum safe distance from the primary beam. 12. Switch “OFF” the unit. This step should be taken on termination of the exposure, unless another exposure is to be made immediately. 5.2 RADIOGRAPHIC INSTRUCTIONS Use of TECHNIC SELECTOR for Different body parts: 15 mA/85 KVP All extremities, Bones, C, D, L, S & Spinal Hip Joint X-Rays 20 mA/68 KVP Abdomen, All spinal, Pelvic, Skull X-Rays 30 mA/52 KVP Chest X-Rays 5.3 RADIOGRAPHIC PARAMETERS With the factors given in the table, radiographs are taken and films developed with conventional standard processing procedures. KVP values given in the chart are minimum & maximum values for different anatomical parts. ______________________________________________________________________________ Allengers 30 - User Manual Page 16 Rev. ‘0’ Eff. Date: 17.02.2011 Radiographic Chart 6. Radiographic Chart Sr. Part View mA/ KVP Time mAs Grid Dist. in cms. No. 1 CHEST AP/ PA 30/52 .6 - .8 18-24 NO 150 2 RIBS AP/ PA/ OBQ. 30/52 30/52 .3 - .6 .5 – 1 09-18 15-30 NO NO 90 90 3 HEART AP/PA 30/52 .8 – 1.2 24-36 NO 180 4 C-SPINE AP LAT 30/52 30/52 .5 - .6 .5 - .8 15-18 15-24 NO NO 90 90 5 SHOULDER JOINT AP LAT 20/68 20/68 .8 – 1.2 16-24 YES 90 6 T/D SPINE AP LAT 20/68 15/85 .8 – 1.4 1.6 – 2.6 16-28 24-39 YES YES 90 90 7 SKULL MUSTROID AP LAT 20/68 20/68 1.6 – 2.3 1.2 – 1.6 32-46 24-36 YES YES 90 90 8 PNS MANDIBLE AP 20/68 1.2 – 1.8 24-36 YES 90 9 ABD./ KUB AP 20/68 2-3 40-60 YES 90 10 PELVIS/ HIP AP 20/68 1.6 – 2.8 30-52 YES 90 11 L/S SPINE AP LAT 20/68 15/85 1-2 2.5 20-40 45-75 YES YES 90 90 12 FEMUR AP/LAT CHECK 20/68 15/85 .8-1.4 1.6-2 17-28 24-30 NO NO 90 90 13 KNEE/ ELB OW/ ANKLE AP/LAT CHECK 20/68 15/85 .5-1 1-1.6 10-20 15-24 NO NO 90 90 14 TIBIA/ FIB AP/LAT CHECK 20/68 15/85 .6-.8 .5-.8 12-16 7.5-12 NO NO 90 90 15 WRIST FINGER AP/LAT CHECK 20/68 15/85 .1-.4 .06-.4 2-8 .9-6 NO NO 90 90 16 DENTAL PA 20/68 .3-.8 6-16 NO 15 _________________________________________________________________________________ Allengers 30 - User Manual Page 17 Rev. ‘0’ Eff. Date: 17.02.2011 Radiographic Chart Note: 1. The above-suggested Factors are for KOYOKO INTENSIFYING SCREENS – SPEED 250. 2. The factors suggested above are applicable for people with average built. 3. For Lumbo/ Sacram. Its functions, Lumbo-Tjorastic Joint (AP/ LAT/ OBQ) X-Rays, use KR-8 (Speed-800) intensifying screens cassettes to get better quality result and long life of the equipment. 4. Serial No. 6 & 11 factors are for KR-8 (Speed 800). The above Radiographic Technic Chart is only for customer’s guidance. There may be slight variations in the factors to produce better results. This is because of certain variables like operator’s skills, power line conditions, types of screens used and patient’s physique. _________________________________________________________________________________ Allengers 30 - User Manual Page 18 Rev. ‘0’ Eff. Date: 17.02.2011 Dark Room Procedures 7. Dark Room Procedures DARK ROOM PROCEDURE: To obtain the best results from the X-Ray Machine, following should be observed in Dark Room: 1. Dark Room should be totally dark and no light should enter in the room. 2. Loading and unloading of films in the cassette should be done only in Dark Room under standard safe light. 3. A qualified and trained Radiographer should only be allowed to operate the X-Ray Equipment. 4. Films should be stored in Dry and Dark place. 5. The Intensifying screens should be handled with care and wet finger marks of any chemicals should not touch the screens. 6. The Developer and the Fixer solutions should always be covered and preferably new solutions to be prepared after every 2 Months or after developing 250 Films whichever is earlier. 7. The Temperature of Developer and Fixer to be maintained between 25 to 30 Degrees. 8. Solutions should be stirred with wooden stick each time films are dipped. Separate wooden sticks, each for developer and fixer should be used. X-RAY FILM PROCESSING: 1. Open the exposed cassette in the Dark Room. 2. Take out the exposed film and fix it in the hanger of suitable size. 3. Dip the film in the Developer. After about 15 seconds take out the film from the Developer to visually observe the Developing status. Dip it again and take out to monitor the development as frequently as possible. 4. Take out the film from the Developer tank after it is fully developed. 5. Dip the film in water to rinse all traces of developer on the film. 6. After proper rinsing, dip the film in the fixer. Let it be dipped in fixer for 5 Minutes. 7. Dip the film in running water to rinse and remove all the fixer from the film. 8. Dry film either in open place or in film drier. ______________________________________________________________________ Allengers 30 - User Manual Page 19 Rev. ‘0’ Eff. Date: 17.02.2011 Dark Room Procedures ______________________________________________________________________ Allengers 30 - User Manual Page 20 Rev. ‘0’ Eff. Date: 17.02.2011 Maintenance 8. Maintenance Regular maintenance of system is necessary for safe and trouble free use. Periodic maintenance helps in reducing equipment downtime, service cost and operational hazards. Contact the local service representative for spares or preventive maintenance inspections. It is recommended that preventive maintenance be performed every three months. 8.1 INSPECTING THE SYSTEM Daily Checklist √ After each use, remove the power cord from Power outlet and cover the machine properly. √ Clean the Tube Head and external surface of the unit by dry cloth. Weekly Checklist √ Check system power cord for any cracks or damages. √ Check all connectors outside the machine for their firmness. √ Clean the Hand Switch with a Soft Dry Cloth. Monthly Checklist √ Visually inspect the unit every month for any physical damage to different parts. √ Check that panel covers are properly tight with screws from all sides. √ Check the electrical and power cables for any crack, cuts etc. √ Check the equipment for any loose connection or loose hardware. √ Check the Tube Head for any leakage. √ Check for any abnormal noise or sparking in the machine. √ Check conditions of Dark Room Chemicals (Chemicals must be replaced every month or depending upon their usage). ______________________________________________________________________________ Allengers 30 - User Manual Page 21 Rev. ‘0’ Eff. Date: 17.02.2011 Maintenance 8.2 GENERAL MAINTENANCE 1. Since only trained & qualified personnel should be permitted access to the internal portion of the X-ray unit, it is recommended that service and maintenance be performed by our local Service Engineer. 2. User should confine only to preserve the external appearance of the unit by cleaning the unit with dry cloth. It is recommended to take suitable precautions against accumulation of dust etc. on the control panel, tube head and fluoroscopy etc. Dust covers may be used. 3. Allengers Medical Systems Ltd. maintains a network of Service Centres through which the assistance of skilled service personnel may be obtained. You are requested to contact any of the centre near you for all your service related problems. Contact details alongwith Telephone Numbers of our Service Centres are mentioned in this manual. 4. Tube current adjustments: a. Following the installation, occasional readjustments of tube current will be required because of changes in electron emission of the filament of X-Ray tubes brought out by evaporation of Tungsten. b. When mA values differ by more than 10% from the selected technic values, the tube current must be readjusted. This should be done by qualified Service Engineer specially trained in servicing the equipment. ______________________________________________________________________________ Allengers 30 - User Manual Page 22 Rev. ‘0’ Eff. Date: 17.02.2011 Troubleshooting 9. Troubleshooting The instructions give below are meant for users to easily identify the faults and rectify them. The users are requested not to open the machine and access inside of control panel, tube head and other devices as it may be dangerous & risky for them. Allengers service department may be contacted for all faults other than listed below. Sr. No. 1 FAULT SYMPTOMS REMEDIAL ACTION Machine does not get ‘ON’ Check Power Supply in wall socket. It should be 230 volts AC. Check Mains cable plug on wall socket. It must be plugged in firmly. Check the mains cable connector on control panel. It must be plugged in firmly. Check Mains fuse on control Panel. It may be blown off. Replace with a fuse of the same rating. 2 Electrical Shock can be felt Check Earthing at wall socket. (Take local when touching the External of Electrician’s help) Machine 3 The light beam doesn’t Get ON. Check the collimator Bulb. It may be fused. Replace with a New one of the similar rating. 4 Machine does not release an Check Parameters selected on control Panel; exposure “overload” condition should not exist & overload lamp must not glow. Re-adjust Parameters if required. Mode switch on control panel must be at X-Ray and not at Light position. Check Hand Switch connector Plugged in firmly on the control Panel. ______________________________________________________________________________ Allengers 30 - User Manual Page 23 Rev. ‘0’ Eff. Date: 17.02.2011 Troubleshooting 5 The Machine Exposes but No Collimators lead shutters may be closed. Image on film. (X-Ray film totally transparent) Developer & fixer may be too weak. Replace chemicals. Light & X-Ray beam not aligned. (Call for Allengers Service Engineer) Machine needs recalibration by Allengers Service Engineer. 6 X-Ray film comes out Black X-Ray film may be exposed to Light accidentally. with No Image Too long developing time. Machine needs recalibration. Ask for Allengers Service Engineer. CAUTION! The users are requested not to open the machine & access inside the control panels, Tube Head and other devices, as it may be dangerous and risky for them. The servicing of X-Ray equipment should be entrusted to only authorized Service Personnel. Company is not responsible for Guarantee Claims if the service to this equipment is provided by unauthorized service personnel. ______________________________________________________________________________ Allengers 30 - User Manual Page 24 Rev. ‘0’ Eff. Date: 17.02.2011 Warranty 10. WARRANTY HEAD OFF.: S.C.O. 212-214, SECTOR 34-A, CHANDIGARH- INDIA EPBAX NO.: +91-172-3012287, 3012285, FAX: + 91-172-2621912 SERVICE: +91-172-3258435 “Corporate Customer Care Cell” (CCC) at: Manager (RCC): +91-9814033690, E-mail: export.service@allengers.net Website: www.allengers.com MEDICAL SYSTEMS LTD. An ISO 9001:2008 & 13485:2012 Company WARRANTY Customer : ___________________________________________________ ___________________________________________________ Equipment Description : ___________________________________________________ Model: : ___________________________________________________ Serial No. of Unit : ___________________________________________________ Date of Dispatch : ___________________Date of Installation ________________ Date of Warranty Expiry : ___________________________________________________ Allengers Medical Systems Ltd. makes the following Warranty _______________________________ & Accessories, which bear the Allengers Mark. with respect to The equipment supplied is warranted against defective workmanship & material for a period of 12 months from the date of Installation or 18 months from the date of dispatch which ever is earlier. Equipment & parts proving defective within the warranty period shall be replaced or repaired free of material & labour cost. This warranty shall not extend to glassware items & parts, which are subject to normal wear & tear. The warranty also does not cover breakages of any item due to misuse. All Vacumatic items (X-Ray Tubes & Image Intensifying Tubes) are subject to pro-rata warranty and these items going defective during the warranty period shall be replaced as per following replacements policy. (This is in line with warranty being extended to us by suppliers of these parts) a) b) c) Price of the X-Ray Tube or I.I. Tube Un-expired portion of the warranty Pro-Rate Credit to be allowed to customer = = = d) Replacement cost to be borne by customer = Rs. X Y Months XxY 12 a)-c)=Rs._______ The warranty is valid only in case the equipment is operated as per Operating Instructions & Normal Input Voltage. Warranty doesn’t cover defects out of misuse of equipment. For ALLENGERS MEDICAL SYSTEMS LTD. (AUTHORIZED SIGNATORY) Date ____________ ______________________________________________________________________________ Allengers 30-User Manual Page 25 Rev. ‘0’ Eff. Date: 17.02.2011
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