E702.3 Designing Concrete Structures: Acceptance of Concrete Compressive Strength Test Results According to ACI 318-19 ACI E702.3-21 Designing Concrete Structures: Acceptance of Concrete Compressive Strength Test Results According to ACI 318-19 Reported by ACI Committee E702 Kimberly Kramer, Chair John Aidoo Bryan Castles Om Dixit Claude Goguen Todd Hawkinson Carl Larosche Lei Lou Katelyn Low William Rushing Luke Snell* Lawrence Taber Jairo Uribe Kari Yuers *Primary author ACI E702.3-21 Designing Concrete Structures: Acceptance of Concrete Compressive Strength Test Results According to 318-19. It is the responsibility of the user of this document to establish health and safety practices appropriate to the specific circumstances involved with its use. ACI does not make any representations with regard to health and safety issues and the use of this document. The user must determine the applicability of all regulatory limitations before applying the document and must comply with all applicable laws and regulations, including but not limited to, United States Occupational Safety and Health Administration (OSHA) health and safety standards. Copyright © 2021, American Concrete Institute. All rights reserved including rights of reproduction and use in any form or by any means, including the making of copies by any photo process, or by electronic or mechanical device, printed, written, or oral, or recording for sound or visual reproduction or for use in any knowledge retrieval system or device, unless permission in writing is obtained from the copyright proprietors. Printed in the United States of America. The Institute is not responsible for the statements or opinions in its publications. Institute publications are not able nor intended to supplant individual training, responsibility or judgment of the user, or the supplier of the information provided. Structural Disclaimer This document is intended as a voluntary field guide for the Owner, design professional, and concrete repair contractor. It is not intended to relieve the user of this guide of responsibility for a proper condition assessment and structural evaluation of existing conditions, and for the specification of concrete repair methods, materials, or practices by an experienced engineer/designer. 1 ACI E702.3 Example Problem Acceptance of Concrete Test Results Luke M. Snell Example Problem: Acceptance of Concrete Compressive Strength Test Results According to ACI 318-19, “Building Code Requirements for Structural Concrete and Commentary.” Problem Statement Evaluate if concrete is acceptable based on compressive strength cylinder test results. The project specification states that the concrete compressive strength is required to be 3500 psi at 28 days. Given Information Table 1 provides a set of 15 test results performed on 6 x 12 in. cylinders at 28 days. Table 1 Test 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Cylinder 1 (psi) 4100 4320 4310 4420 4200 4250 3880 3570 3570 3780 3680 3300 3470 2770 3200 Cylinder 2 (psi) 4320 4190 4310 4380 4160 3810 4040 3680 3210 3780 2980 3740 3210 2750 3480 Assumptions Sampling frequency is adequate; the minimum frequency is: a. Once a day for a given class b. Once for every 150 yd3 c. Once each 5000 ft2 of surface area for slabs or walls Samples are taken on a random basis—concrete was not to be sampled due to appearance, convenience, or other biased criteria Each set of cylinders was cast from a different batch of concrete No water was added to the concrete after the samples were taken Certified field-testing technicians performed the tests on the fresh concrete Certified laboratory technicians performed all required laboratory tests American Concrete Institute – Copyrighted © Material – www.concrete.org Reference ACI 318, 26.12.2.1(a) ACI 318R, 26.12.2.1(a) ACI 318R, 26.12.2.1(a) ACI 318R, 26.12.2.1(a) ACI 318, 26.12.1.1(d) ACI 318, 26.12.1.1(e) 1 ACI E702.3 Example Problem Acceptance of Concrete Test Results Calculations Reference Concrete strength is considered satisfactory as long as averages of any three ACI 318, consecutive compressive strength test results (arithmetic average) remain above fc′ 26.12.3.1(a)(1)(2) and as long as no individual strength test (ST) falls below fc′ by more than 500 psi when fc′ is 5000 psi or less, or by more than 0.10fc′ when fc′ is greater than 5000 psi. Determination of Compressive Strength Strength test results calculation is the average strength of at least two 6 x 12 in. or at least three 4 x 8 in. cylinder tests from the same batch tested at 28 days or at test ACI 318, 26.12.1.1(a) age designated for determination of fc′. For 6 x 12 in. cylinders: Cylinder 1 + Cylinder 2 = Strength test result 2 • Note: For 4 x 8 in. cylinders, the equation becomes: • Cylinder 1 + Cylinder 2 + Cylinder 3 = Strength test result 3 Strength Test Results • Strength test No. 1: 4100 + 4320 = 4210 2 The strength test results for each of the 15 tests are as shown (Table 2): Table 2 Test 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Cylinder 1 (psi) 4100 4320 4310 4420 4200 4250 3880 3570 3570 3780 3680 3300 3470 2770 3200 Cylinder 2 (psi) 4320 4190 4310 4380 4160 3810 4040 3680 3210 3780 2980 3740 3210 2750 3480 Strength Test (ST) Result (psi) 4210 4255 4310 4400 4180 4030 3960 3625 3390 3780 3330 3520 3340 2760 3340 American Concrete Institute – Copyrighted © Material – www.concrete.org 2 Arithmetic Average of Strength Test Calculation ACI 318, 26.12.3.1(a)(1) ST1 + ST2 + ST3 = Arithmetic Average 3 Arithmetic Average of Strength Test Results • • Using the first three strength test results: 4210 + 4255 + 4310 = 4258 psi 3 Thus, the arithmetic averages for the tests are shown (Table 3): Table 3 Test Cylinder 1 (psi) 1 4100 2 4320 3 4310 4 4420 5 4200 6 4250 7 3880 8 3570 9 3570 10 3780 11 3680 12 3300 13 3470 14 2770 15 3200 Cylinder 2 (psi) 4320 4190 4310 4380 4160 3810 4040 3680 3210 3780 2980 3740 3210 2750 3480 Strength Test (ST) Results (psi) 4210 4255 4310 4400 4180 4030 3960 3625 3390 3780 3330 3520 3340 2760 3340 Arithmetic Average (psi) — — 4258 4322 4297 4203 4057 3872 3658 3598 3500 3543 3397 3207 3147 Determination of Value to Verify Strength Test Results are Acceptable Specified strength is 3500 psi; therefore, to be acceptable, no strength test result can be below fc′ – 500, or 3500 – 500, which is equal to 3000 psi. Each strength test (ST) result in Table 2 is to be compared to 3000 psi. Test Results Evaluation Determine if the arithmetic average of the strength test results fail to meet satisfactory strength levels. • ACI 318, 26.12.3.1(a)(2) Arithmetic averages (Table 3) for Tests 13, 14, and 15 are below fc′. Strength test results (Table 2) for Test 14 are below 3000 psi (fc′ – 500). Note: Test 9 has one cylinder test result below 3500 psi (3210 psi). The average of the two cylinders tested is 3390 psi (the strength test result), which is above American Concrete Institute – Copyrighted © Material – www.concrete.org 3 3000 psi, so the concrete is acceptable. Test 11 has a cylinder test result of 2980 psi. The strength test result is 3330 psi, so the concrete is acceptable. ACI 318, 26.12.3.1(b) Steps to be taken because the arithmetic averages were low (arithmetic average of Tests 13, 14, and 15) and because the strength in the Test 14 strength test result was below fc′ by more than 500 psi: 1. Increase Average of Strength Test Results Steps to be taken will be dependent on circumstances and could include one or more of the following: • Increase in cementitious materials content • Reduction in, or better control of, water content • Use of a water-reducing admixture to improve the dispersion of cementitious materials • Other changes in mixture proportions • Reduction in delivery time • Closer control of air content • Improvement in the quality of testing, including strict compliance with ASTM C172, ASTM C31, and ASTM C39. Note: Changes in operating procedures or small changes in cementitious materials content or water content should not require a formal resubmission of mixture proportions; however, changes in sources of cement, aggregates, or admixtures need to be accompanied by evidence that the average strength level will be improved. 2. Investigate Low Strength Results in the Area Represented by Test 14 Strength Test Result When the strength test results fall below acceptable levels, steps are to be taken to ensure that the structural adequacy of the structure is maintained. • Building official should apply judgment as to the significance of the low test results; however, lower strength may be tolerated under many circumstances—this is a matter of judgment on the part of the licensed design professional and building official. • If further investigation is deemed necessary, the following methods of investigation may be used: a) In-place testing b) Strength testing of cores, in extreme cases ACI 318, 26.12.3.1(c) ACI 318R, 26.12.6 Note: In-place tests of concrete may be useful in determining whether a portion of the structure actually contains low-strength concrete. Unless these in-place tests have been correlated with standard strength test results for the concrete in the structure, they are of value primarily for comparisons within the same structure, rather than as quantitative estimates of strength. In-place tests American Concrete Institute – Copyrighted © Material – www.concrete.org 4 include probe penetration (ASTM C803), rebound hammer (ASTM C803), or pullout test (ASTM C900). 3. Determine if Concrete is Adequate Using Coring, if Required When coring is required, three cores are to be taken for each strength test that falls below fc′ by more than the limit allowed for acceptance (ASTM C42). • Concrete represented by cores is considered structurally adequate if the average of the three cores equals or exceeds 85 percent of fc′ with no single core being less than 75 percent of fc′. • Additional core testing is permitted if the core compressive test results are considered erratic. • If additional core tests fail to meet required strength test levels and the structural integrity remains in doubt, the responsible authority is permitted to order a strength evaluation in accordance with ACI 318 Chapter 27 for the questionable portion. ACI 318, 26.12.6.1(a) ACI 318, 26.12.6.1(e) ACI 318, 26.12.6.1(f) ACI 318, 26.12.6.1(g) Note: For fc′ of 3500 psi, the average core strength must exceed 85 percent of 3500, or 2975 psi. No single tested core can be below 75 percent of 3500 psi, or 2625 psi. Conclusions: 1. Steps must be taken to increase the average of the strength results. 2. Concrete in the area represented by strength Test 14 must be investigated and evaluated. 3. Concrete in all other areas (except concrete in Strength test areas number 14) is considered to have met code requirements. Additional Reading • • • • • ACI 214R-11—Guide to Evaluation of Strength Test Results of Concrete ACI 228.1R-19—Report on Methods for Estimating In-Place Concrete Strength ACI 228.2R-13—Report on Nondestructive Test Methods for Evaluation of Concrete in Structures ACI 301-16/301M-16—Specifications for Structural Concrete ACI 437R-19—Strength Evaluation of Existing Concrete Buildings American Concrete Institute – Copyrighted © Material – www.concrete.org 5
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