DELTA POWER SYSTEM
User manual
AhELTzl
ESAA150-ABC07/09/11
Power System
User Manual
ESAA150ABC07/09/11 IOM
2010. 04. 12. R02
P/N:5011286602
1
MỤC LỤC
1 Tổng quan 4
1.1 SỬ DỤNG SỔ TAY 4
1.2 THÔNG BÁO AN TOÀN 4
1.3 YẾU TỐ MÔI TRƯỜNG 5
2 Mô tả Sản phẩm 6
2.1 MÔ TẢ SẢN PHẨM 6
2.2 ĐẶC ĐIỂM CHÍNH CỦA SẢN PHẨM 6
2.3 CẤU HÌNH 7
2.4 THÔNG SỐ KỸ THUẬT HỆ THỐNG 7
2.5 CẤU HÌNH HỆ THỐNG & KÍCH THƯỚC 8
2.6 SƠ ĐỒ HỆ THỐNG 11
3 Lắp đặt 14
3.1 DỤNG CỤ CẦN THIẾT 14
3.2 MỞ HỘP 14
3.3 KIỂM TRA BAN ĐẦU 14
3.4 GẮN CHÂN ĐẾ 15
3.5 LẮP ĐẶT HỆ THỐNG 15
3.6 LẮP ĐẶT MODULE 15
3.7 ĐIỀU ĐƯỜNG HỆ THỐNG 16
3.8 NỐI ĐẤM DC 16
3.9 KẾT NỐI NGUỒN AC 16
3.10 KẾT NỐI PHÂN PHỐI DC 17
3.11 KẾT NỐI PIN 17
3.12 HỆ THỐNG DÂY ĐỀ XUẤT 17
3.13 CẢM BIẾN NHIỆT ĐỘ PIN VÀ MÔI TRƯỜNG 18
4 Quy trình Khởi động 19
4.1 CHUẨN BỊ KHỞI ĐỘNG BAN ĐẦU 19
4.2 KHỞI ĐỘNG KHÔNG TẢI 19
4.3 XÁC MINH CHỨC NĂNG CƠ BẢN 19
4.4 CÀI ĐẶT THÔNG SỐ 19
4.6 DỐNL0ADCLINNEÍHWV;=7
5 CSU & Điều chỉnh Thông số 21
5.1 MÔ TẢ 21
5.2 HIỂN THỊ 22
5.3 CHỨC NĂNG 22
5.4 CÀI ĐẶT THÔNG SỐ HỆ THỐNG 23
5.5 TRẠNG THÁI HOẠT ĐỘNG THỰC TẾ 24
6 Bộ chỉnh lưu Chế độ chuyển đổi (bộ chỉnh lưu ESR48/56A, 2700W) 37
6.1 MÔ TẢ 37
6.2 THÔNG SỐ KỸ THUẬT 37
6.3 YẾU TỐ MÔI TRƯỜNG 38
6.4 KÍCH THƯỚC VẬT LÝ 39
6.5 HÌNH DẠNG & KÍCH THƯỚC 39
6.6 NGUYÊN TẮC HOẠT ĐỘNG SMR 39
7 Bộ chỉnh lưu Chế độ chuyển đổi (bộ chỉnh lưu ESR48/40A, 2000W) 41
7.1 MÔ TẢ 41
7.2 THÔNG SỐ KỸ THUẬT 41
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7.3 HÌNH DẠNG & KÍCH THƯỚC 43
8 Cảnh báo và Giải quyết Sự cố 44
8.1 MÔ TẢ CẢNH BÁO: NGUỒN AC MẤT/NGUỒN AC CAO/NGUỒN AC THẤP 44
8.2 ĐIỆN ÁP RA DC CAO/THẤP (HV/LV) 45
8.3 CẢNH BÁO: NGẮT MẠCH DC 45
8.4 CẢNH BÁO QUÁ NHIỆT 45
8.5 CẢNH BÁO LỖI BỘ CHỈNH LƯU 46
9 Bảo trì 47
9.1 VỆ SINH VÀ BẢO TRÌ 47
9.2 THÁO RỜI VÀ THAY THẾ MODULE BỘ CHỈNH LƯU 47
10 Phần mềm Giao tiếp Hệ thống 49
10.1 GIỚI THIỆU 49
10.2 CÀI ĐẶT VÀ GỠ BỎ PHẦN MỀM RMS 49
10.3 KHỞI ĐỘNG PHẦN MỀM NRMS 50
10.4 CÁCH THIẾT LẬP THÔNG TIN HỒ SƠ KẾT NỐI 51
10.5 CHỨC NĂNG PHẦN MỀM 53
10.6 THÔNG TIN HỆ THỐNG
10.7 CẤU HÌNH THÔNG SỐ HỆ THỐNG 59
10.8 CÁC CHỨC NĂNG KHÁC 66
11 Các Từ viết tắt và Chữ ký hiệu 71
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1
GENERAL
1.1
Using This Manual
This manual contains specifications and instructions to properly install and maintain the
indoor power system. Component specifications and drawings are contained in this
manual.
Included in this manual is the operation and maintenance of the New Smart CSU
(NCSU), ESR48/56A (or ESR48/40A) series Switch Mode Rectifier (SMR), Power
Distribution Unit (PDU) and Low Voltage Disconnect (LVDS), system status and
alarms, troubleshooting and system maintenance.
Step by step procedures required for installation and turn-up are detailed. All
equipment parameter settings, adjustments and confirmation as well as system
monitoring, operations and maintenance procedures are included.
Warnings are printed in bold lettering and alert the installation or maintenance
craftsperson of a potential hazard to either or the craftsperson if the warning
advisement is not followed.
1.2
Safety Notice
Products are not liable for any hazards incurred by not following proper safety
procedures. Installation, Operation and maintenance personnel should always follow
these safety rules:
1. The equipment is designed for installation and use in areas designated as
"Restricted Access Location" only. Where the rack will be secured to a concrete
or other non-combustible floor.
2. Per UL and the NEC an insulated grounding conductor, identical in size and
insulation characteristics to the supply conductors, is to be installed as part of the
branch circuit that supplies the unit or system. The grounding conductor should be
green, with or without yellow stripes.
3. The grounded conductor described up above is to be grounded to the earth at the
service equipment or if supplied by a separate derived system, at the supply
transformer or motor-generator set.
4. The AC receptacles in the vicinity of the power system are all to be of a grounding
type and the grounding conductors serving all receptacles are to be connected to
earth ground at the service equipment.
5. Before the system is operational, the AC input frequency and voltage must be
verified making sure the AC breaker rating and type are adequate and other
environmental conditions as noted in the specifications are met.
6. A readily accessible disconnect device shall be incorporated in the building
installation wiring.
7. Protective systems or devices in PRIMARY CIRCUITS shall be in such a number
and located so as to detect and to interrupt the over-current flowing in any possible
fault current path (for example, line-to-line, line-to-neutral, line to protective earth
conductor or line to PROTECTIVE BONDING CONDUCTOR).
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8. In a supply using more than one line conductor to a load, if a protective device
interrupts the neutral conductor, it shall also interrupt all other supply conductors.
Single pole protective devices, therefore, shall not be used in such cases.
9. Sfectsy-aeftocs Bfls^temngsqniresstpmngiìeting)iírórFi8iishpmmalieTfiyavoid connected
to earth ground.
10. Recommended room ambient is maximum +45C.
11. To avoid electrical hazards, the covers must not be removed on the system or any
component.
12. DC output & battery breakers must be replaced with approved replacement circuit
breakers meeting the original design specification.
13. All AC connections must be made per the latest issue of the National Electrical Code
and must conform to all local codes.
14. The wiring method to accommodate different power systems should comply with
National Electrical Code and Local Code.
1.3
Environmental
1. Input Voltage: 220 - 240VAC, 2W + PE
2. Input Frequency: 50 - 60 Hz
3. Operating Temperature: 0C to +45c
4. Humidity: 10 to 95% RH (non-Condensing)
5. Floor Load Density:
The Building floor structure having a total floor load capacity of 780kg/ . !
.
6. Altitude: < 3000m above mean sea level
0 - 2000 m:
Full of the nominal output power rating at maximum temperature.
2000 m - 3000 m:
1% power de-rating per 100m. At 3000m altitude, the output power can be
90% of the nominal power rating at maximum temperature.
À
2
PRODUCT DESCRIPTION
2.1
Product Description
The ESAA150-ABCxx Power System consists of modular ESR48/56A (or ESR48/40A)
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series Rectifiers, a New Smart CSU (NCSU) and a Power Distribution Unit (PDU).
Up to 3 rectifiers can be equipped in 1 shelf, which can mount a NCSU. The system
requires a nominal input of 220V and provide an output of -54 VDC to power the load
and also maintain fully charged batteries.
The system is control by the New Smart CSU (NCSU). System monitor and control
output voltage, status and alarms of rectifiers by NCSU. All system parameters are set
by NCSU too. The parameters include the system float voltage, equalize voltage,
current limit, and alarm thresholds setting. The RS232 interface of NCSU is the
Remote Monitoring System (RMS) software to remote and control system by PC.
The environmental control will be done by the separate climate control card, which will
support the door open alarm, humidity control, fan control and heater control.
2.2
Product Main Features
•
-54Vdc/~150A (rectifiers 1-3).
•
User Friendly LCD Interface (128*64 dots display)
•
Hot Swappable 2700 Watts (or 2000Watts) rectifiers, wide range PFC input
(90~275Vac good for unstable utility environment)
•
Light Weight Plug-in Modules for Simple Installation and Maintenance
•
High Power Density Saves Valuable Floor space
•
All rectifier modules are front accessible
•
Active Power Factor Correction (> .99 PF)
•
•
High Efficiency
Temperature Compensation Float Voltage Control for VRLA Batteries
•
Front Access for Simplified Operation and Maintenance
•
Intelligent remote shelf monitoring and control (Optional RMS software function and
Modem function, Via RS-232)
•
Network Maintenance
•
Battery temperature compensation voltage control
•
Battery and Load breakers
•
Equalize charge timer
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2.3
Configuration
AC Input:
220 - 240VAC, 2W + PE
System Capacity:
-54VDC/~150A Max.
Rectifier:
-54V/2700W (or 2000W) * 3 Max.
Delta New smart CSU
CSU:
2.4 System Specification
Item
Specification/Function
220 - 240VAC, 2W + PE
AC Input
Max. 54A for ESR48/56A series (2700W) system
Max. 36A for ESR48/40A series (2000W) system
System Capacity
-54V/ ~ 150A Max. (1 ~ 3 rectifiers)
1. ESR48/56A series (2700W)
Rectifier
2. ESR48/40A series (2000W)
Control & Supervisor Unit
LCD Display: 128*64 characters
LED Indicator: 3
Battery Breaker
2 positions
Output Breaker
High priority * 6 positions + Low priority * 6 positions
LVDS
LVBD (Low Voltage Battery Disconnect) * 1 + LVLD (Low Voltage Load
Disconnect) * 1
Remote Monitoring and
Control
By RMS software (Use RS232 Interface)
Operating Temperature
32°F~+113°F (0C~+45C)
Storage Temperature
-40°F~+158°F (-40C~+75C)
Humidity
0~95% Relative Humidity, Non-Condensing
Altitude
< 3000m above mean sea level
0 - 2000 m:
Full of the nominal output power rating at maximum temperature. 2000
m - 3000 m:
1% power derating per 100m. At 3000m altitude, the output power can
be 90% of the nominal power rating at maximum temperature.
Acoustic
<55 dB(A) at the distance of 1m in front of rectifier with 1.5m height, 25
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degree C ambient,
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2.5 System Configuration & Dimensions
2.5.1 ESAA150-ABC07
615
565
1200
ESAA150-ABC07 Main Part
Item
1
2
3
4
ESAA150-ABC07
Description
Power System
Controller & Monitor Unit
Shelf
DC Breaker(Load)-High Priority
Q’ty
1
1
1
2
Remark
6
DãttBreakes'kead)-Low Priority
2
40ÂA4x’2l5Ax7
7
8
9
10
11
12
13
AC Input Breaker
AC Detector
LVDS
Battery Load Terminal Block
DC Load Terminal Block
AC Input Terminal Block
DC 0V Bus
220V Single Phase
14
Battery T ray
1
1
2
2
5
—
1
2
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NSCU
19 inch for 3 SMR(2700W)
15Ax2, Expansion to 6
For Battery 180AH x 8
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.A ISELTzt
2.5.2 ESAA150-ABC09
615
565
1200
ESAA150-ABC09 Main Part
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ESAA150-ABC09 ____________
Description _________________
Power System _______________
Controller & Monitor Unit _______
Shelf ______________________
DC Breaker(Load)-High Priority DC
Breaker(Load)-Low Priority Battery
Breaker ____________________
AC Input Breaker _____________
AC Detector _________________
LVDS ______________________
Battery Load Terminal Block DC
Load Terminal Block __________
AC Input Terminal Block _______
DC 0V Bus ' _________________
Battery T ray
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Q'ty
_
1
_
1
_
1
__ 4
__ 6
__ 2
Remark
NSCU _________________
19 inch for 3 SMR(2700W)
40Ax4, Expansion to 6 40Ax4
+ 10Ax2 ________________
125A x 2 _______________
220V Single Phase
_
1
_
1
__ 2
__ 2
5
For Battery 180AH x 8
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2.5.3 ESAA150-ABC11
615
565
1200
ESAA150-ABC11 Main Part
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ESAA150-ABC11
Description
Power System
Controller & Monitor Unit
Shelf
DC Breaker(Load)-High Priority
DC Breaker(Load)-Low Priority
Battery Breaker
AC Input Breaker
AC Detector
LVDS
Battery Load Terminal Block
DC Load Terminal Block
AC Input Terminal Block
DC 0V Bus
Battery T ray
Q'ty
1
1
1
2
3
2
1
1
2
2
5
—
1
2
Remark
NSCU
19 inch for 3 SMR
63A x 2, Expansion to 6
25A x 3, Expansion to 6
125A x 2
220V Single Phase
For Battery 180AH x 8
2.5.4 System Dimension
Item
Specification/Function
Dimensions (WxDxH)
615mm x 565mm x 1200mm
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2.6 System Schematics
2.6.1 ESAA150-ABC07
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2.6.2 ESAA150-ABC09
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2.6.3 ESAA150-ABC11
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3
INSTALLATION
3.1
Tool Required
The following tools are recommended for the system installation:
•
Phillips No. 3 screw driver
•
Tweaker - Slotted screw driver blade size .09” X .02”
•
Thomas & Betts crimping tool TBM8-750-1
•
Insulated side cutters
•
Metric Socket Wrenches with Extensions
•
Hydraulic lifter
3.2
Unpacking
Refer and follow the sequence as the figures below to unpack the equipment.
BATTEAY TFWV
fAFE-K SHEET
TAG
REMOVE BATTERY TRAY
"77V
. 1 iFELEASE 2PCS SCREWS Ch "K PALLETÍcOVER
THENREMltM pjịÌL£T|CặVER]
IÓREMOVE PE BAG
REMC7E TRAY ANL .'AfEFi SHLE I
. BRACKET■ARCS
. ■ ISCR Eù 4PC5 BJACKET Ch THE BACK ỌE RACK. AND CM
.LASSEMBLL THE BA"LRY 'RAIES ANO vC^EWIh
-HE SA- IL HORIZON: A. .'JI - ■ RONI BFAL-.L.
THE RACK BY rPCiSCRA'E-
■-iiRELEASE 4PCS SC-F’.-S ÙN THE PAL.ET
3.3 Preliminary Inspection
Prior to removing the system from the crate, note any damage to the crate. Remove
the system cabinet from the crate and inspect the shelf for any dents or damage. If
any damage is noted, contact the carrier immediately.
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3.4
Base Mount
3.4.1
Holes for Base Mount
Refer to the figure below for detail base mount template.
4-016 Grounding mounting hole
(For Expansions to fix Rack Power)
ạ
—
—&
Rack
Ail Rack system footp filer area
Unit: mm
Front Side
3.5
System Mounting
The system comes fully assembled with the DC Distribution Shelf. The AC
connections from the AC terminal to the rectifier shelf are made at the factory. All CSU
communication and signal leads are connected via the modular plugs and
communicate with the rectifiers.
The system should be mounted to the superstructure and floor per customer provided
equipment engineering drawings.
3.6
Module Installation
In order to minimize the weight of system, all rectifier modules are delivered separated
and they should be re-installed in the site.
3.6.1
Rectifier Installation
1) Install rectifier modules into the shelf
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2) Push both locker to lock position to lock the rectifier.
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Warning! Do not force the module into the slot. If it does not slide in and connect easily,
remove and re-seat the unit.
3.6.2
Sequence of Rectifier Installation
Tterfernwgiftw ffiew.nstallation sequence:
3.7
System Wiring
The shelf comes fully assembled and all the connections are made at the factory.
There is no internal, shelf or module wiring required.
All wiring to the breaker are use lead with striped ends. Ensure to tight the screw and
keep the wires are all into the breaker terminal, no any wires or threads are remain
outside of the breaker to avoid short-circuit. Refer to the figure below.
Remain wires or threads
OK
3.8
NG
DC Grounding
The DC ground must be connected to a permanent earth ground connection.
Warning! Do not connect this terminal to AC power system neutral.
3.9
AC Input Connections
All AC cables should connect to AC main breaker.
Rating: Refer to the system.
Recommended wiring, refer to Section 3.12.
Warning! The shelf operates at AC voltages that can produce fatal electrical shock.
Installation and maintenance personnel must observe all safety precautions.
Warning! Confirm the operating voltage before proceeding.
Warning! The input feeder circuit breaker at the AC panel must be in the Off position
before attempting to wire the shelf.
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3.10
DC Distribution Connections
Rating: Refer to the system.
Recommended wiring, refer to Section 3.12.
Note! Load LISTED output breakers to a maximum 80% of marked current.
3.11
Battery Connections
Rating: Refer to the system.
Recommended wiring, refer to Section 3.12.
3.12
Recommended Wiring
The recommended wire size (AWG#) for each breaker, refer to the 60 °C column
for copper wire and with at least 90° C insulation.
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The comparison list for wiring size of AWG and mm
AWQ OM kcmll
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3.13
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Battery And Ambient Temperature Sensors
One battery sensor cable is provided with each system. The cable is labeled TB
terminate on connector TB and on the temperature sensor. Place and fix the
temperature sensor on the center of the battery connection bus bar to detecting the
battery temperature.
The Ambient Temperature Sensor is labeled TA and can be placed anywhere clear of
the rectifier fan flow. (The TA Sensor had already fix on the appropriate location of the
cabinet by factory, no required to install by customer of this item) The Ambient
Temperature Sensor TA is terminated to the back of the CSU to the connector labeled
Ambient Temp.
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4
START - UP PROCEDURE
4.1
Initial Startup Preparation
Verify all connections prior to starting this section.
Warning! Ensure the input AC circuit breaker located at the AC service panel is switched to
the “Off” position.
Warning! Confirm the operating voltage before proceeding.
Warning! Ensure the frame ground is properly connected to a permanent earth ground
connection.
Warning! Ensure all the Load DC Circuit breakers located in the DC Distribution Cabinet are
switched to the “Off” position.
4.2
No Load Start-up
The shelf can be turned up without a load. The start-up procedure is as follows:
1. Switch all DC load breakers to the “Off” position.
2. Make sure battery is not connected to the system Battery Bus.
3. Switch on AC input breaker and check the CSU for alarm status.
4. Switch on each DC load breaker and connected battery to operate the system
after checking without any problem.
4.3
Basic Functional Verification
After shelf start-up, basic functional verification should proceed.
Check the monitor of CSU display.
4.4
Parameter Settings
Most parameters are pre-set at the factory and are listed on the shelf Test Report
included with each shelf. This section provides a general explanation for some
parameter may need changing.
Note! In all battery relatedparameters refer to the battery manufacturer specifications.
4.4.1
Float/Equalize Voltage
Both Float and Equalize voltages are preset at factory and listed on the shelf Test
Report. The CSU controls the settings on each rectifier. If a different value is required,
setting the value from CSU.
4.4.2
Current Limit
The CSU controls the system current limit threshold by monitoring the total load, the
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number of rectifiers in-service and the battery current. A parameter sets current limit in
the event of a DC overload condition for the system and overrides the current limit set
at each rectifier.
4.4.3
Total Number of SMRs
The CSU uses this parameter to scan for rectifier status and alarms.
4.4.4
SMR Slot Assignment
This parameter is used with the parameter “Total Number of SMRs” and directs the
CSU to scan the assigned slots for rectifier status and alarms.
4.4.5
Maximum Battery Capacity
Battery capacity must reflect the rating of the installed battery. Refer the battery
manufacture specification for the rated capacity.
4.5
DC Load Connections
Warning! Basic Functional Testing should be completed prior to the load being applied.
Warning! Switch all DC circuit breakers to the “OFF” position.
A. Connect the positive load cable to the Ground Bus.
B. Connect the negative load cable to the DC breaker lug.
C. Switch the DC circuit breakers or Load Fuse to the “ON” position.
Warning! Tighten the DC Circuit Breaker lugs to ensure proper contact is made with the
load cable and the trip sense wire. Failure to properly torque the DC circuit
breaker lugs may cause heat damage.
4.6
Functionality Check
Control and supervisory functional testing can be performed at the CSU after the Basic
Functional Testing is completed and the DC Load is connected.
Check the status of the equipment by viewing the Main Page and by pressing button.
Verify voltages, current and temperature for normal operation. Compare the rectifier
voltages by using a multi-meter and taking the measurements at the front of each
rectifier.
Verify the Alarm display at the CSU to ensure that all alarm conditions are resolved.
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5.1
Description
5.1.1
Software Interface
Power system controller Delta New Smart CSU
Display
LCD 128 x 64 dots display
LED (Major, Minor, EQU)
Push button
4 push buttons on the CSU LCD display. They are
use to control the power system.
Language
5.1.2
English / Chinese
System Management
Monitoring:
AC input information
DC information
Rectifier i nformation
Battery Information DC
load information
Environment detection
Parameter Setting: System output parameter setting
Alarm threhold setting
Alarm configuration setting
System relay setting
Others:
Remote management
Event log
Efficiency management Battery
discharge test function
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5.1.3
Communication Management
Method:
RS-232 cable (9 pin), for local connection
SW Interface: (Optional)
Delta Remote Management Software
Note! Remote management function is optional. Please consult Delta representative for
details.
5.1.3.2 Remote
IP Adapter (Optional)
5.2
Display
A 128 * 64 characters LCD Display is on the CSU for display shelf status as the
following:
Main page: DCV, DCI, shelf status, Alarm
Button A BACK; B t; C ị ; D ENTER
5.3
Function
5.3.1
Relay output
5.3.1.1 Relay Specifications
Settings
Description
Arrangement Contact
rating Resistance
Condition
1 Form C (SPDT)
1A at 24VDC, only allow to connect to safe low voltage circuit
100mQ
Normal Open, Normal Close, Common
5.3.1.2 Relay Position and Definition
5.3.1.2.1 Relay Positions and Definition
Relay Alarm Event
Alarm Event Description
1
AC Off
AC Fail Alarm
2
RFA>=2
Two or More rectifiers Fail Alarm
3
CSU Fail
CSU Fail Alarm
4
DCL
DC Low Voltage Alarm
5
Batt. Switch
Battery Breaker or Fuse Fail Alarm
6
Major
DCH, HVDS, LVDS Trip, TAH, TA Sensor Fail, AC Fail, TB Sensor Fail, TBH, One
Rectifier, Rect Over Percent of Capacity, Load Priority Hi, Load Priority Lo,
7
Minor
DCL, TAL, HTSD, CL, Battery Switch, Battery Discharge, Battery Test Fail,
More Rectifier Fail
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5.4
System Parameter Setting
The lists below are parameter preset in factory for the system.
Note!
In all battery related parameters refer to the battery manufacturer
specifications.
Parameter Descriptions
Setting
Setting Range
HVSD Shutdown
59.5 V
58.0~60.0 V
HV Alarm
57.5 V
56.0~58 V
LV Alarm
45.0 V
44.0~50.0 V
LVDS1DISC Voltage
42.0 V
40.0~48.0 V
LVDS2 DISC Voltage
45.2V
40.0~48.0V
LVDS3 DISC Voltage
Rectifier Relation Over Percentage Of
Capacity
47.2V
40.0~48.0V
80%
50% ~ 90%
Set FL Voltage
54.0 V
50.0~56 V
Set EQU Voltage
56.0 V
50~57 V
TAH
45C
35C ~ 75C
TAL
-14C
-40C ~ 10C
HTSD Shutdown (Option)
60 C
45~75 C
LTSD Shutdown (Option)
-15 C
-40~10C
Cooling Fan Start Temp
0C
Single Phase 220 ACV High Alarm
264V
230~276V
Single Phase 220 ACV Low Alarm
176 V
90~184V
Battery Capacity
360 AH
0~6000 AH
TBH
40 C
30~50 C
Middle test voltage
1V
0.5V ~ 4V
SMR CL (2700W)
50A
5A~50A
Battery charge management
Enable
Stage1 max charge current : 1 1
0.20C
0.05C~0.5C
Stage2 max charge current ■ 1 1
015C
0.05C~0.5C
Stage3 max charge current ■ 1 1
0.1C
0.05C~0.5C
Battery Test
Disable
Test Time
1 hr
1~24 hr
Battery Test Voltage
45.0 V
42.0~52.0 V
Battery test current
0.1C
0.05~0.5 C
Battery test periodic
Disable
Battery test periodic
1 month
1 ~ 12 month
Battery test date
1 day
1 ~ 31 day
Battery test Hour
0 O'clock
0 ~ 23 O'clock
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Temp compensation
Enable
Compensation Mode
0- 1
Temp Comp Coefficient
4 mV/°C
0.1~4mV/°C
Temp Comp Range
1.3V
-1.3 - 1.3V
Temp Comp Center
25°c
15°c~35°c
Temp curve TO
o°c
-20°C ~ +60°C
Temp curve VO
56.9V
50V -58.0V
Temp curve T1
15°c
-20°C ~ +60°C
Temp curve V1
54.5V
50V - 58.0V
Temp curve T2
35°c
-20°C ~ +60°C
Temp curve V2
54.5V
50V - 58.0V
Temp curve T3
60°C
-20°C ~ +60°C
Temp curve V3
51.7V
50V - 58.0V
EQU
Enable
10 hour
1 - 24 hour
Additional EQU Time
EQU Terminal current
4-hf—
0.01C
0-12 hr ----------0.01C-0.05C
EQU periodic
Enable
EQU Charge period
1 Month
EQU max time
1-12 Month
Periodic date
1 -31
Periodic Hour
0-23
Deep discharge remain capacity
Enable
Deep voltage
Enable
AC Fail time
Enable
Deep discharge-remain capacity
80.1
30 ■: -90 ■■
Deep discharge-voltage
46V
42V-48V
Deep discharge-AC off Time
4Hr
0~24Hr
0.03C-0.15C
Charge current 0.08C
5.5
Real Time Operation Status
The shelf status is displayed on the front of the CSU. The Main page is always
displayed during normal operation. All values in the list are for reference only.
Main page:
DCV
DCI
Sys sta.
Alarm Existing
54.0V
0A
FL
DCV: System output DC Voltage DCI: Total system output current Sys Sta:
System status
Alarm Existing: “Alarm Existing” will display if alarm had occurred
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5.5.1
System Information
SysInfo
Sys setting
Curr. Alarm
J
H
.
Press ENTER;
Rectifier Battery Event Log Curr. Setting AC & Temp Date & Version
Press ENTER;
5.5.1.1 Rectifier Information
Rectifier Info 01
0.0A
02
0.0A
03
0.0A
24
0.0A
OK
OK
OK
OK
Total 24 rectifiers can be display
5.5.1.2 Battery Information
Rectifier Battery Event Log Curr. Setting
AC & Temp Date & Version
Press ENTER
Batt. 1
Charging...
Current
Temp.
0.0A
32C
Batt. 2
Charging.
Current
Temp.
0.0A
30C
5.5.1.3 Event Information
Rectifier Battery Event Log Curr. Setting
AC & Temp Date & Version
Press ENTER
00 XXXX Alarm
YYYY-MM-DD
01 XXXX Alarm
YYYY-MM-DD
99
XXXX Alarm
YYYY-MM-DD
HH: MM: SS
HH: MM: SS
HH: MM: SS
Total 100 events can be display
5.5.1.4 Current Setting Information
Rectifier Battery Event Log Curr. Setting
AC & Temp Date & Version
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Press ENTER
5.5.1.4.1
DC Setting
DC Setting
Alarm setting
Batt. setting
Other setting
t
J
*
Press ENTER
DC Setting
EQU VLT 56V
FL VLT 54V
5.5.1.4.2
Alarm Setting
DC Setting
Alarm setting
Batt. setting
Other setting
I
ị
Press ENTER
Alarm Setting
HV 57.5V LV 45V
HVSD 59V
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ACH
ACL
HT
LT
tw
264V
176V
450
-140
50
0^
EQU ALM ON
TST ALM ON
BATT OTP 400
LVDS1 42V
LVDS2 41V
BATT Unb ON
5.5.1.4.3
Batt. Setting
DC Setting
Alarm setting
Batt. setting
Other setting
J
4
Press ENTER
B- Parameter
T- COMP BDT Setting B-EQU Setting
a.
B- Parameter
B- Parameter T- COMP BDT Setting B-EQU Setting
Press ENTER
Batt. Capacity 200AH
Stop EQU...
Max. Time 1Hr
Min. Curr. 0.1 C
Extra Time 1Hr
b.
T- COMP
B- Parameter T- COMP BDT Setting B-EQU Setting
Press ENTER
Linear
Non Linear
b-1. Linear
Linear
Non Linear
Press ENTER
ENABLE in EQU Coef 4.0mV/C RANGE +1.3V T- START 25C
b-2. Non Linear
Linear
Non Linear
Press ENTER
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T0, V0 : 0, 56.8
T1, V1: 15, 54.5
T2, V2: 35, 54.4
Page: 29 of 73
T3, V3 : 60, 51.6
c.
BDT Setting
B- Parameter T- COMP BDT Setting B-EQU Setting
Press ENTER
Periodic BDT Status ON Next Batt Test 05/06/02 00:00
BDT I 0.1C End VLT 45V BDT Time 1Hr
Periodic ..Test
Period 1M
Date 1D
Time 0Hr
d.
B- EQU Setting
B- Parameter T- COMP BDT Setting B-EQU Setting
Press ENTER
Periodic B-EQU
Status ON
Next EQU 05/07/02 00:00
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Periodic B-EQU
Period 1M
Date 1D
Time 0Hr
5.5.1.4.4 Other Setting DC Setting
Alarm setting Batt. setting
Other setting
Press ENTER
Eficnt Func. ON
5.5.1.5 AC & Temperature Information
Rectifier Battery Event Log Curr. Setting AC & Temp
Press ENTER
ACV
ACV1 217V Ambient Temp 25C
5.5.1.6 Date & Version
Rectifier Battery Event Log Curr. Setting AC & Temp Date & Version
Press ENTER
Current Date YYYY/MM/DD Current Time HH: MM: SS HW Version CU-15W B SW Version 0.0
- 28
5.5.2 System Setting
SysInfo Sys setting Curr. Alarm
Press ENTER;
DC Setting Alarm Setting Batt. Setting Date Setting
Efficiency Mgt. Alarm Reset
Temp. Unit
5.5.2.1 DC Setting
DC Setting Alarm Setting Batt. Setting Date Setting Efficiency Mgt. Alarm Reset Temp. Unit
Press ENTER;
DQUMiTg 56V
FL VLT 54.0V
5.5.2.2 Alarm Setting
DC Setting Alarm Setting Batt. Setting Date Setting
Efficiency Mgt. Alarm Reset
Temp. Unit
Press ENTER;
Alarm Setting HV ON
LV ON HVSD ON
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ACH ON ACL ON HT ON LT ON
HTSD ON Batt. OTP ON
LVDS1 ON
LVDS2 ON
EQU ON Batt. Tst ON Batt. Unb ON
5.5.2.2.1 HV Alarm
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HV Alarm
*Enable
Disable
SETPOINT 57.5V
5.5.2.2.2
5.5.2.2.3
LV Alarm
*Enable
Disable
SETPOINT
45V
HVSD Alarm
HVSD Alarm
SETPOINT 59V
5.5.2.2.4
ACH Alarm
ACH Alarm
*Enable
Disable
SETPOINT 264V
5.5.2.2.5
ACL Alarm
ACL Alarm
*Enable
Disable
SETPOINT 176V
5.5.2.2.6
HT Alarm
HT Alarm
*Enable
Disable SETPOINT
450
5.5.2.2.7
LT Alarm
LT A*Enmable
Disable
SETPOINT -140
5.5.2.2.8
HTSD Alarm
HTSD Alarm
SETPOINT 500
5.5.2.2.9
Batt OTP Alarm
Batt OTP Alarm *Enable Disable
SETPOINT 400
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5.5.2.2.10
LVDS1 (LVBD) Alarm
LVDS1 Alarm
SETPOINT 42V
5.5.2.2.11
LVDS2 (LVLD) Alarm
LVDS2 Alarm
SETPOINT 43V
Note!
5.5.2.2.12
NEVER set the default voltage of LVBD over the default voltage of LVLD,
otherwise, the function of LVLD will UNAVILABLE.
EQU Alarm
EQU Alarm
*Enable
Disable
5.5.2.2.13
Batt. Tst Alarm
Batt. Tst Alarm
*Enable
Disable
5.5.2.2.14
Batt. Unb Alarm
Batt. Unb Alarm *Enable Disable
SETPOINT --V
5.5.2.3 Batt. Setting
DC Setting Alarm Setting Batt. Setting Date Setting
Efficiency Mgt. Alarm Reset
Temp. Unit
Press ENTER;
B-Parameter T-COMP BDT Setting B-EQU Setting
5.5.2.3.1
B-Parameter Setting
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B-Parameter Capacity
200AH EQU Stop
EQU Enable
a. EQU
Stop EQU Max. Time 1Hr
Min. Curr 0.01 C Extra Time
1Hr
EQU CL
Stage1 0.25C
Stage2 0.15C
Stage3 0.10C
b. EQU Enable Setting
EQU Enable Batt. Cap ON
BStTVme- OON
b-1. Batt. Cap Setting
Battery Remain Cap ON OFF
SETPOINT 80%
b-2. Batt. Time Setting
AC Break Time
ON
OFF
SETPOINT 1Hr
b-1. Batt. VLT Setting
Batt. Volt
ON
OFF
SETPOINT 45V
5.5.2.3.2
T-COMP Setting
T-COMP
*Enable
Disable
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T-COMP Enable Choose T-COMP
Linear Non Linear
a.
Linear
Coef 4mV/C RANGE ±1.3V
T- START 25C
b.
Non Linear
T0, V0
T1, V1
T2, V2
T3, V3
5.5.2.3.3
0, 56.8
15, 54.5
35, 54.4
60, 51.6
BDT Setting
Manual BDT Periodic BDT Next
BDT 00: 00
YYYY/MM/DD
Manual BDT Setting
Manual BDT
Status: OFF Setting
Start MBDT
BDTI 0.10C End VLT 45V BDT
Time 1Hr
5.5.2.3.4
B-EQU Setting
Manual B-EQU
Periodic B-EQU
YYYYBMMDD 00: 00
5.5.2.4 Date Setting
DC Setting Alarm Setting Batt.
Setting Date Setting
Efficiency Mgt. Alarm Reset
Temp. Unit
Press ENTER;
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Date Setting YYYY/MM/DD HH: MM
5.5.2.5 Efficiency Mgt.
DC Setting Alarm Setting Batt.
Setting Date Setting
Efficiency Mgt. Alarm Reset
Temp. Unit
Press ENTER;
Efficiency Mgt. Status ON
* Enable
Disable
5.5.2.6 Alarm Reset _
DC Setting
Alarm Setting
Batt. Setting
Date Setting
Efficiency Mgt. Alarm Reset
Temp. Unit
Press ENTER;
Alarm Reset Reset HVSD Reset
Com-Fail
a. Reset HVSD
- High voltage shutdown reset-
b. Reset Com-Fail
-Communication fail reset-
5.5.2.7 Temp. Unit
DC Setting Alarm Setting Batt.
Setting Date Setting
Efficiency Mgt. Alarm Reset
Temp. Unit
Press ENTER;
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Temp. Unit Fahrenheit
* Celsius
5.5.3
Curr. Alarm
Sys Info Sys setting
Curr. Alarm
Press ENTER;
L Bkr0-06A BDT C Alarm TASF Alarm
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6
SWITCH MODE RECTIFIER (ESR48/56A SERIES RECTIFIER, 2700W)
6.1
Description
Delta's DPR2700 series is a compact and very reliable family of front-end rectifier
offering 2700W constant power output (From 48Vdc to 59.5Vdc, under 48Vdc is
constant current output). The modular design provides the flexibility to configure and
expand the system as the load demand increases. Each rectifier is hot swappable with
front access for ease of maintenance without system shutdown providing
uninterrupted service.
DPR2700 series is active power factor corrected to great than 0.99 PF (THD <5%) for
maximum AC utilization.
6.2
Specifications
6.2.1
Input
Line Frequency:
230 Vac, single phase
185Vac~276Vac: full load operation
88Vac~184Vac: 50%~99% load operation
45Hz~66Hz
True Power Factor:
> 0.99 at full load, nominal line
Efficiency:
>91% at nominal line input
Protection:
Fuse
Input voltage:
6.2.2 Output
DC Output Voltage
-40V~-59.5V
Output Power
2700W/ fixed
Regulation:
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Load:
250mV (load 0~100%)
Line:
< ± 50mV
Acoustic:
<55 dBA @ 1 Meter
Current Sharing
^±5% of rated output current
6.2.3 Status/Alarm Indicators
6.3
AC OK: AC input Voltage
Green LED
RFA: Rectifier Fail Alarm
Red LED
C.L.: Current Limit
Yellow LED
Environmental
Item
Specifications
Remark
FCC class A
FCC Part 15 subpart J
Emission
- EMI
(Conduction +
Radiation)
CISPR 22 class A
- Harmonic
content
EN 61000-3-2; class A
- Flicker
EN 61000-3-3
Immunity
- Enclosure
- AC input
electromagnetic field: EN 610004-3
10V/m
electrostatic discharge (ESD):
8KV contact discharge
EN 61000-4-2
radio frequency common mode: EN
61000-4-6
10V
15KV air discharge
Voltage dips and interruptions: EN
61000-4-11
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Voltage transients - burst: EN
61000-4-4
4KV
Voltage transients - surge: EN
61000-4-5
6kV
Page: 40 of 73
6.4
6.5
Physical
Physical Dimensions (W x H x D)
4.94 x 1.61 x 10.63 inch
125.5 x 41 x 269.9 mm
Weight
4.4lbs / 2.0Kg
Outline & Dimensions
6.6 SMR Operating Principle
After applying single phase 220 VAC to the SMR, current is applied to the EMI filter
and circulates through protection components such as the AC circuit breaker and the
fuse. The major functions of the protection devices are to prevent the SMR from being
damaged by surge current and to efficiently reduce the interruption signal of differential
mode and common mode, to eliminate the high frequency interruption signal from
input current and to prevent the feedback of interruption signal reverse current to the
circuit.
After the single phase AC current been converted to DC current through bridge
rectifier, PFC boost converter, and reaches the requirement of True Power Factor
(PF>0.99) (THD<5%) through PFC controller. It generates a 400V DC voltage that is
applied to the DC/DC converter. Besides supplying power to all the control circuitry of
the SMR, a back current source is established.
Through a DC/DC converter, the 400 VDC voltage produces a stable output voltage.
The circuitry uses the Full Bridge series resonant converter technique. Using a
switching frequency higher than 100 KHz, the 400 VDC is converted to an AC pulse,
then through the high frequency transformer, step down, the voltage becomes an
appropriate AC pulse width.
The stable DC current is yielded by the Secondary AC pulse after flowing through a
diode and output filter and is fed back through a DC/DC controller.
Before the stable voltage and DC current is delivered by the output of the rectifier, it
has been converted by a DC/DC converter, the common mode EMI noise is eliminated
by a filter circuit, through an output circuit fuse, to the system in parallel.
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7
SWITCH MODE RECTIFIERS (ESR48/40A SERIES RECTIFIER, 2000W)
7.1
Description
Delta's DPR2000 series is a compact and very reliable family of front-end rectifier
offering 2000W constant power output (From 48Vdc to 59.5Vdc, under 48Vdc is
constant current output). The modular design provides the flexibility to configure and
expand the system as the load demand increases. Each rectifier is hot swappable with
front access for ease of maintenance without system shutdown providing
uninterrupted service.
DPR2000 series is active power factor corrected to great than 0.99 PF (THD <5%) for
maximum AC utilization.
7.2
Specifications
7.2.1
Input
7.2.2
Input voltage:
230 Vac, single phase
176Vac~276Vac: full load operation
90Vac~175Vac: 50%~99% load operation
Line Frequency:
45Hz~66Hz
True Power Factor:
> 0.99 at full load, nominal line
Efficiency:
91% at nominal line input
Protection:
Fuse
Output
DC Output Voltage
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Output Power
2000W/ fixed
Regulation:
Load:
250mV (load 0~100%)
Line:
< ± 50mV
Acoustic:
<55 dBA @ 1 Meter
Current Sharing
^±5% of rated output current
7.2.3 Status/Alarm indicators
Indicator
Color
AC OK: AC input Voltage
Green LED
RFA: Rectifier Fail Alarm
Red LED
C.L.: Current Limit
Yellow LED
7.2.4
Environmental
EMI Suppression:
EN 55022, class B
EMC Immunity:
Lightning/Surge:
ESD
EN61000-4-5 level 4, 6KV
Safety
EN61000-4-2
Contact Discharge 4KV
Air Discharge 8KV
IEC 60950-1, CB certificate, CB scheme, UL/cUL 60950-1,
CSA-C22.2, CE mark, TUV Approval
MTBF
> 300K hours at 25C, rated load
7.2.5 Physical
Physical Dimensions (W x H x D)
4.94 x 1.61 x 10.63 inch
125.5 x 41 x 269.9 mm
Weight
4.4lbs / 2.0Kg
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7.3 Outline & Dimensions
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À
8
ALARMS AND TROUBLE SHOOTING
8.1
AC Fail/AC High Voltage / AC Low Voltage Alarm Description
There are three (3) AC alarm conditions that are monitored by the system: AC Fail, AC
High Voltage and AC Low Voltage. AC fail occurs when AC current is not present. AC
high Voltage (ACH) is a factory set parameter and can be adjusted. High Voltage Alarm
(ACH) to the desired voltage. AC Fail alarms result in the system shutting down
rectifiers until AC is restored (AC is restored, or the AC voltage returns to levels within
the parameter threshold settings.
8.1.1
AC Fail, AC Input High(ACH) and AC Input Low (ACL) Alarm Conditions
AC Fail: Major Alarm
When the CSU senses the absence of AC voltage at the AC terminal, the CSU will
activate a major alarm. ACL and AC Fail Alarm are indicated on the CSU. Battery is in
discharge status. The alarm will be re-set to normal condition when AC is restored.
AC Input High (ACH):
When the CSU senses the input AC Voltage exceeding parameter alarm, the CSU will
activate an AC High Alarm, displayed on the CSU. The CSU will continue to monitor the
AC input voltage. The ACH alarm will re-set to the normal operation when AC input
voltage decreases within the threshold parameter setting.
AC Voltage Low (ACL):
The AC Voltage Low Alarm occurs when the AC input voltage falls below the threshold
set in parameter alarm. When the ACL condition is sensed, an ACL alarm is displayed
on the CSU. The CSU will continue to monitor the AC input voltage. The ACL alarm will
re-set to the normal operation when AC input voltage increases within the threshold
parameter setting.
8.1.2
AC Fail Trouble Shooting
Vflefh^exAfimeuavpowaer pteAC3sfAE!cíìre§fiiibreakifriHBi-®?csuTfectHẻPAC Fail. The
AC circuit breaker should be tripped until the AC utility is repaired and the AC input is
within input specifications.
8.1.3
AC High Voltage (ACH) Trouble shooting
Verify the AC input voltage at the AC service panel by a multi-meter. If the AC input
voltage is higher than the threshold setting, the system will continue to operate. But if
the AC voltage is not higher than the setting value, although the system still continues
to operate, the CSU may be faulty. The CSU should be swapped with a spare. Follow
established repair/return policy to have the faulty CSU repaired by Delta Products.
À
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8.2
DC Output Voltage High/Low (HV/LV)
8.2.1
DC Output Voltage High Alarm-HV Minor Alarm.
This alarm condition exists when the DC output voltage is higher than the parameter
alarm setting. The alarm will re-set to the normal condition when the voltage is
decreased below the threshold parameter setting. The output voltage can be adjusted
via the CSU.
8.2.2
DC Output Low Alarm-LV Minor Alarm
This alarm condition exists when the DC output voltage is lower than the parameter
alarm setting. The alarm will clear when the DC output voltage increases. The output
voltage can be adjusted via the CSU.
8.2.3
DC Voltage High/Low Trouble Shooting
Verify the output of each rectifier. If the rectifier output is not within tolerance, swap the
rectifier with a spare module, and return the faulty unit to Delta Products for repair. If
the output of each rectifier is within tolerance, check the parameters to ensure the
correct settings.
8.3
DC Circuit Breaker Tripped Alarm
8.3.1
DC Circuit Breaker Tripped Alarm
When a DC load circuit breaker is tripped, the CSU will go into alarm. Press the alarm
button and the CSU will display “Breaker Fail”. Re-set the tripped circuit breaker.
The CSU alarm should clear.
8.3.2
Circuit Breaker Fail Condition Trouble Shooting
If the circuit breaker continues to fail:
Check the DC Branch load (fed by the DC circuit breaker) to ensure the circuit breaker
is the correct size.
If the branch load exceeds the circuit breaker rating, the circuit breaker must be
changed to a higher rating.
Swap with a spare circuit breaker with a higher rating.
8.4
Over-Temperature Alarm
8.4.1
Temperature-Ambient
This alarm is generated when the threshold temperature set in parameter alarm
setting TA is exceeded and also controls the Temperature Compensation Voltage
Control. The CSU senses the temperature via sensor TA and generates an Ambient
Over Temperature Alarm setting TA.
8.4.2
Over Temperature - Ambient Troubleshooting
Verify that the ambient temperature has exceeded the parameter setting by checking
the thermal sensor reading in the hut or equipment room and comparing the reading to
the CSU Reading.
The CSU will decrease the float voltage for every degree over 25 C or 77F threshold.
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The CSU will decrease the equalize voltage for every degree below 25 C or 77 °F
threshold.
If the TA parameter setting has been exceeded, increasethe air conditioning
If the TA tnreshora is exceeded, it is recommended to Turn off me AC Main feeding
the Rectifiers until the ambient temperature has decreased below the threshold
temperature.
If the sensor is defective, turn the Temperature Compensation Feature off. Contact
Delta for a replacement sensor
Warning! Operating the system at excessive temperatures can damage the rectifier.
8.4.3
Over Temperature - Battery Alarm
This alarm is generated when the TB temperature is exceeded the threshold
temperature set. The CSU senses the temperature via sensor TB and generates a
Battery Over Temperature Alarm-TB.
8.4.4
Over Temperature-Battery Troubleshooting
Check the battery temperature and verify it is within the TB parameter threshold. If the
TB thresholds are not exceeded, check the thermostat reading in the hut or equipment
room and comparing the reading to the CSU reading. If the TB sensor is defective,
contact Delta for a replacement sensor.
It is recommended that if the system is in the equalize mode, switch the status to float
to reduce the battery temperature.
8.5
Rectifier Fail Alarm
When a rectifier fails, the alarm information is sent to the CSU and the rectifier is shut
down. The rectifier should be swapped out with a spare unit and the faulty unit
returned to Delta for repair.
Warning! Do not open the rectifier module. There are no serviceable parts. Call Delta
Customer Service for a RMA number for repair and return.
9
MAINTENANCE
9.1
Cleaning and Maintenance
9.1.1
General
Special maintenance is not necessary for this shelf, unless the shelf is being operated
in a severely harsh environment (dusty environment). The front panels and the cover
of the shelf were treated with a special coating, do not use organic cleanser or volatile
solvent or corrosion damage may occur. For daily cleaning, brush the dust from the
cover and panel. If necessary, use a gentle cleanser or a lightly dampened lint free
cloth to remove any dirt or smudges.
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9.1.2
Periodic Maintenance
Periodic maintenance is not required for normal operation. If necessary, wipe to
remove the dust from the front of the shelf with a lint free, soft cloth and gently wipe
the front of the shelf, the CSU and rectifiers. Use a gentle detergent to clean is
acceptable.
Warning! Do not use spray cleanser to clean the equipment. Using a spray cleanser
directly on the equipment can result in serious equipment damage.
Check the DC Bus for heat discoloration. If the bus has any heat discoloration, notify
Delta Customer Service.
9.2
Removing and Replacing a Rectifier Module
9.2.1
TO LOCK
LOCKER
TO UNLOCK
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Warning! Do not touch the DC output Bus when pulling out the SMR module.
Warning! The rectifiers are equipped with a pair of safety locker.
Push the both locker (on the center of the fan) to unlock direction to un-lock the rectifier.
Pull out the SMR module slowly from the shelf, using one hand to support the rear half
of the SMR and remove the rectifier from the shelf.
9.2.2
Replacing a Rectifier
Install the rectifier module, holding the handle with one hand and using the other to
support the rear half of the rectifier module. Place the rectifier in the shelf and push into
the shelf.
Warning! Do not force the module into the slot. If it does not slide in and connect
easily, remove and re-set the unit.
Lock the rectifier by push the locker to the lock direction to lock the rectifier.
9.2.3
Adding a Rectifier
Refer to the procedures in section 9.2.2.
10
SYSTEM COMMUNICATION SOFTWARE
10.1
INTRODUCTION
This document describes initialization and functionality of system communication
software for New Smart CSU, and how to use it in user applications. The remote
control and monitor functions, which is in a Windows based PC via dial-up USB
interface port. It can remote control and monitoring by communicating remotely over
PC loaded with the NRMS software package. In addition, NRMS software is with the
following features.
•
Applied in Local Access (USB).
•
Complete monitoring and control to CSU & Rectifier.
•
Being Suitable for all New Smart CSU.
•
Reach Up to 100 Event Logs for Power Diagnosis and Analysis.
•
Being with User-friendly Interface.
•
Battery Management.
•
Windows 2000/XP Support
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10.2
INSTALL AND UNINSTALL RMS SOFTWARE
This chapter describes how to install and uninstall the NRMS software under Windows
Operation System. Please follow the steps below to start.
10.2.1 System Requirements
The following minimum configuration is required to run RMS Software.
•
PC-compatible Pentium class system
•
Microsoft Windows 2000 / , XP (Strong suggestion Windows XP)„.
Microsoft Office 2000 or above'. (Strong suggestion Microsoft Office 2003)
•
64 MB memory (128MB recommended)
•
45 MB of hard disk space
10.2.2 SYSTEM Components
In addition to PC whose operation system is Windows, the following component is
required:
•
NRMS Software-installed on the PC to control and monitor Telecom Power
System.
•
USB cable - To connect NCSU to COM port on the PC.
10.2.3 When the PC is without NRMS
If your PC has never installed NRMS, please follow below to install this software.
•
Turn on the host computer.
•
Please copy NRMS software into Hard Disk. And choose setup.exe to Run Setup
to do installation.
10.2.4 When the PC is with NRMS
•
Remove old versions
•
Follow the step of 10.2.3
10.2.5 Uninstall
10.3
•
Click on Start>Settings> Control Panel> Add/Remove Programs.
•
Choose NRMS.
•
Click on Remove icon to remove NRMS Software.
GET START NRMS SOFTWARE
This section will describe how to get start the NRMS software, including what
components should be prepared, menu and toolbar functions.
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10.3.1 RMS Toolbar
This is a listing of RMS menus and Toolbar. You can achieve your desired function
either by clicking toolbar.
10.3.1.1
Toolbar
Below, Figure1, is the toolbar RMS provides.
Figure 1. The Toolbar of RMS software
• CSU
Click on this icon to access the CSU information.
• Rectifier
Click on this icon to access the rectifier information.
• Battery
Click on this icon to access the battery information.
• Parameter
Click on this icon to access the parameter setting screen.
Alarm
•
Alarm
Click on this icon to access the alarm information.
•
Event
Click on this icon to access the event information.
• Setting
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Click on this icon to access the parameter setting.
10.4
HOW TO SETUP CONNECTION PROFILE INFORMATION
This section will describe how to setup every component of Connection profile
Information
10.4.1 Explanation of connection field
Below is the explanation of connection field.
10.4.1.1
Start up
The waiting screen will display after NRMS had switch on. There won't be any
information on each item.
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10.4.1.2 Direct Connection with USB
NRMS can be direct connecting to NSCSU with USB cable. Refer to the figure
below. (Click RS-232 Icon)
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A _____
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10.5
Software Function
10.5.1 Permission Management
NRMS has four permission levels of system operation, setting and debug to suit each
level of user.
Function of each level:
1. USER level: Monitoring the parameter of system, Alarm and Even log.
2. ADMIN level: User level plus parameter setting and time setting.
3. SADMIN level: Admin level plus Secondary language Translation, Installation
Notes, NCSU's EEPROM Download & Upload and Relay & LED Configuration.
Permission level
USER
LEVEL
ADMIN
LEVEL
SADMIN
LEVEL
Function item
System Monitor
System parameter set Manual BT & EQU LVDS manual Trip
System Time set Data log
Secondary language Translation Installation Notes
NCSU's EEPROM
Download & Upload _______
Relay & LED Configuration
10.5.2 Changing Permission
The function will be in “USER level” after NRMS connect to the CSU, user can change
the level by using the Setting “Chang Permission” button.
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10.5.3 Change Password
NRMS provide the function of setting and change for password to protect the
operation function of ADMIN level. User can change the password by using the
Setting “Chang Password” button.
• The preset password of “ADMIN LEVEL” is “0000”, “SADMIN LEVEL” is “8888” when ex-factory,
change the password after NRMS install completed.
10.5.4 Log Out
User can return to “User level” by using the Setting “Log out” button.
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10.6
system information monitoring
This section describes every information display on the monitor and their
representational meaning.
10.6.1 CSU Information
RMS Version
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DCV: DC voltage of the system
Ambient Tem: Ambient Temperature of the system DCI: DC current of the system
Total Current: Total SMR current + Battery current ACV1: AC voltage 1
ACV2: AC voltage 2
A§V3SAC: v°angieil3equalizing charging Battery Test Start: Manual battery test Clear
Buzzer: Buzzer clear
Modal Name: Name of the firmware modal File Name: Firmware file name
Firmware Ver.: Firmware version
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10.6.2 Rectifier Information
Max. No. of
SMR
Fail SMR
On duty
SMR
Communica
tion
error
SMR
Off duty
SMR
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10.6.3 Battery Information
Total Current: Total SMR current + Battery current
Estimate Capacity: Total battery capacity
Battery Current 1: Current of battery 1
Battery Current 2: Current of battery 2
Battery Current 3: Current of battery 3
Battery Voltage 1: Middle point voltage of battery 1
Battery Voltage 2: Middle point voltage of battery 2
Battery Voltage 3: Middle point voltage of battery 3
Battery Voltage 4: Middle point voltage of battery 4
Battery Temp 1: Battery 1 temperature
Battery Temp 2: Battery 2 temperature
Battery Temp 3: Battery 3 temperature
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10.6.4 Alarm Status
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Tira
Numbers of the event
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10.7
System Parameter Configuration
The configuration in this chapter is suit only for “ADMIN level” and above.
10.7.1 Parameter System Parameter
DCH: DC high voltage
DCL: DC low voltage
HVSD: High voltage shutdown
LVDS 1: Low voltage disconnect 1
LVDS 2: Low voltage disconnect 2
LVDS 3: Low voltage disconnect 3
Float Voltage: Floating charge voltage
EQU Voltage: Equalizing charge voltage
TAH: High ambient temperature
TAULow ambient temperature
HTSD: High temperature shutdown
LTSD: Low temperature shutdown
ACH: AC high voltage
ACL: AC low voltage
Energy Saving: Energy saving function
LVDS 1 Trip: Manual low voltage disconnect trip 1
LVDS 2 Trip: Manual low voltage disconnect trip 2
LVDS 3 Trip: Manual low voltage disconnect trip 3
Set Date and Time: Present date and time setting
Over percentage of capacity: Rectifier output capacity alarm setting
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^ISELTZI
10.7.2 Parameter Battery Parameter
Capacity: Total battery capacity
TBH: High battery temperature
Middle Test Voltage: Battery middle test voltage
SMR Max. Current Limit: Value of SMR Max. current limit Charge
Management: Charge management function Stage 1 Current Limit: Charge
current limit (Stage 1) Stage 2 Current Limit: Charge current limit (Stage 2)
Stage 3 Current Limit: Charge current limit (Stage 3) Battery Test: Battery
test
Test Time: Battery test time
Test Voltage: Battery test end voltage
Test Current: Battery test current
Battery Periodic: The periodic of battery test
Test Periodic: The periodic of battery test (month)
Test Date: The periodic of battery test (day)
Test O'clock: The periodic of battery test (hour)
Last Battery Test Time: Last battery test time
Next Battery Test Time: Next battery test time
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JuKlSELT/1
10.7.3 Parameter Temperature Compensation
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f Ể.C cotte ■Ểnc.itot -JyT=ro ĨELi gewa vay.ati
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Select a battery type
when in Curve Mode
Temp Compensation: Temperature compensation function Compensation
Mode: Temperature compensation mode Linear: Linear temperature
compensation mode Coefficient: Coefficient of temperature compensation
Range: Range of temperature compensation
Temp Comp Center: Center temperature of temperature compensation
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Curve: Curve temperature compensation mode
T0: Temperature setting 1
T1: Temperature setting 2
T2: Temperature setting 3
V0: Tsmgeiatufft1ge1ting 4
V1: Voltage setting 2
V2: Voltage setting 3
V3: Voltage setting 4
10.7.4 Parameter EQU Parameter
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EQU: Equalize charging mode
EQU Max. Time: Equalize charging maximum time Additional EQU Time:
Additional equalize charging time EQU Terminal Current: Equalize charging
end current EQU Periodic: The periodic of equalize charging
EQU Period: The periodic of equalize charging (month) EQU Date: The
periodic of equalize charging (day)
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ISEJ Tzĩ
EQU O'clock: The periodic of equalize charging (hour) Last EQU Time:
Last equalize charging time
Next EQU Time: Next equalize charging time
10.7.5 Parameter Alarm Mask
Current Limit: Current limit alarm
One Rectifier Fail: One rectifier fail alarm
More Rectifiers Fail: More than one rectifiers fail alarm Major: Major alarm
Minor: Minor alarm
Load Breaker: Load breaker trip alarm
Load Priority Hi: High priority load breaker trip alarm
Load Priority Low: Low priority load breaker trip alarm
Load Fuse: Load fuse blown alarm
Rail: Rail output load alarm
GMT Fuse: GMT fuse blown alarm
DCH: DC high voltage alarm
DCL: DC low voltage alarm
LVDS trip: Low voltage disconnect trip alarm
TAH: High ambient temperature alarm
TAL: Low ambient temperature alarm
TA Sensor Fail: Ambient temperature sensor fail alarm ACH: AC high
voltage alarm
ACL: AC low voltage alarm
AC Breaker: AC breaker trip alarm
AC Phase Lost: AC phase lost alarm
TB Sensor Fail: Battery temperature sensor fail alarm
TBH: High battery temperature alarm
Battery Switch: Battery fuse blown alarm
Battery Discharge: Battery discharge alarm
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Battery Breaker: Battery breaker trip alarm
Middle Test Fail: Battery middle test fail alarm Battery Test Fail: Battery test fail alarm
Rect Over Percent of Capacity: Rectifier over percent of capacity alarm
10.7.6 Relay and LED
10.7.7 WEB Connective (Optional)
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AISELTZI
10.8 Other function
10.8.1 Data Logging
Notice:
1. When in Data Logging process, do not open the file, which is assigned to save;
otherwise, unexpected mistake may occur.
2. If the application of Excel version is “Office 2000”, suggest to open Data Logging
file as following steps:
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ISECJz
a. Open Excel application first, then, click “Open...” to choose the assign Data
J
Logging file to open the file.
b. Close the NRMS software; double click to open the Data Logging file.
Note! The Excel software may appear unnormal or can not be open if you open the
Data Logging file directly without close the NRMS software first.
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ELM
10.8.2 Secondary Language Support
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10.8.3 NCSU's EEPROM Download & Upload
10.8.3.1
Download
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1*1
10.8.3.2
ÍSELT4
Upload
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11
ACRONYMS AND ABBREVIATIONS
—A—
B
_ C __
—F—
Amp
BTU
Ampere
British Thermal Unit
C
CB
CCU
CE
CISPR
CL
CM
CSU
CUL
Centigrade
Circuit Breaker
Climate Control Unit
European Community
International Special Committee on Radio Interference
Current Limit
Centimeter
Control & Supervising Unit
Canadian Underwriters Laboratory
EMI
ES
Electro-Magnetic Interference
Power System
Electrostatic Discharge Rectifier
ESD
ESR
F
FCC
Ft.
Fahrenheit
Federal Communications Commission
Foot
GND
Ground
HV
HVSD
Hz
High Voltage
High Voltage Shutdown
Hertz
IEC
IEEE
In.
International Electronics Commission
Institute of Electrical and Electronics Engineers
Inch
Kg.
Kgf-cm
KHZ
KHz
KV
KW
Kilogram
Kilogram Force-Centimeter
Kilohertz
Kilohertz
Kilovolt
Kilowatt
Lb.
LCD
LED
LV
LVD
LVBD
LVLD
LVDS
Pound
Liquid Crystal Display
Light-Emitting Diode
Low Voltage
Low Voltage Disconnect
Low Voltage Battery Disconnect
Low Voltage Load Disconnect
Low Voltage Disconnect Switch
G
H
I
--- J —
K __
—L—
—M—
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1*1
M
Max.
Meter
Maximum
MHz
Megahertz
mm
Millimeter
ms
Millisecond
MTBF
Mean Time Between Failure
mV
Millivolt
mVrms
Millivolt root mean square
--- N —
NCSU
New Smart CSU
NEMA
National Electrical Manufacturers Association
Nm
Newton-Meter
No.
—O —
--- P ---
Number
PDU
Power Distribution Unit
PF
Power Factor
PFC
—Q —
Power Factor Correction
Qty.
—R —
--- S ---
Quantity
RFA
Rectifier Failure Alarm
RFI
Radio Frequency Interference
RH
Relative Humidity
RMA
Return Material Authorization
—T.
TB
THD
--- U —
UL
--- V —
Terminal Block
Total Harmonic Distortion
Underwriters Laboratory
V
Volt
VAC
Volts AC
VDC
--- W —
Volts DC
_ Y ___
W
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AlSELTzl
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2010. 04. 12. R02
P/N:5011286602
Our InD, OutD and HelpD series are
designed to complement each other.
InD stands for indoor power systems,
while OutD solutions are created for
demanding outdoor use. HelpD is our
global support team; its task is to make
everything easy for you. The full range
of Delta Power Systems keeps you
powered and allows you to concentrate
on what is most important for you your business.
jỀiAELT/ì