API 541 5th Edition – Understanding the Changes and Updates to one of the Petroleum Industry’s Premier Specifications Bart Sauer - Siemens Industry, Inc. Norwood Motor Plant Mark Chisholm – Siemens Industry, Inc. Petroleum Industry Motor Standards 500 kVA ≥500kVA Synchronous machines API 546 3rd ‘Custom’ API 541 5th 2 pole WPII 2 pole TEFC ‘Standard’ ≥500HP API 547 1st Vertical 250 – 3000HP 4/6/8p “Non-critical” IEEE 841 2009 ≤500HP, ≤4kV, TEFC H & V, A/F brgs HP 1 kW Sauer May 2017 250 185 500 375 800 1250 600 930 3000 2240 10000 Now metric 100000 Page 2 American Petroleum Institute – 541 History RP 541 introduced in 1972 541 2nd Edition introduced in 1987 541 3rd Edition introduced in 1995 541 4th Edition released June 2004 541 5th Edition – Released December 2014 End User Driven Specification, with representation by Motor Suppliers. Sauer May 2017 Page 3 API 541 5th - Timing / Process of Revision Working group assembled April 2008 End users, Consultants . . . and motor OEMs Open discussions on suggested improvements Incorporate API 546 revisions as appropriate Sub-groups to discuss/recommend broader changes Ballot (second) approval May 2011 Print proof reviewed in July 2012 Published December 2014 Sauer May 2017 Page 4 Why Use API 541? Standard specification that provides customized product Creates motor definition Dictates proposal preparation Simplifies proposal evaluation Provides for a reliable machine Utilizes comprehensive data sheets Important to everyone involved from manufacturer to user Sauer May 2017 Page 5 API 541 5th Edition - Scope This standard covers the minimum requirements for special purpose form-wound squirrel-cage induction motors 375 kW (500 Horsepower) and larger for use in petroleum, chemical and other industry applications. Note 1: Special purpose machines typically have one or more of the following characteristics: 1. Is in an application for which the equipment is designed for uninterrupted, continuous operation in critical service, and for which there is usually no installed spare equipment. 2. Is larger than 2250 kW (3000 hp) for speeds 1800 RPM and below. 3. Is rated 600 kW (800 hp) or greater for two-pole (3000 or 3600-RPM) machines of totally-enclosed construction, or rated 930 kW (1250 hp) or greater for two-pole machines of open or guarded construction (including machines with WP-I or WP-II type enclosures). 4. Drives a high-inertia load (in excess of the load WK2 listed in NEMA MG 1 Part 20). 5. Uses an adjustable speed drive as a source of power. 6. Is an induction generator. 7. Is a vertical machine rated 375 kW (500 hp) or greater. 8. Operates in abnormally hostile environments.. Sauer May 2017 Page 6 Baseline….. API 541 4th Edition –Standard Motor Features – Basic Design Class B temperature rise at 1.0 SF by RTD (2.3.1) Method of HP Voltage Determination HP < V< RESistance HP 1500 V < DETector HP > 1500 V 7000 DETector HP > 1500 V > 7000 DETector A 60 70 65 60 Class B F 80 105 90 115 85 110 80 105 H 125 140 135 125 Maximum sound pressure level = 85 dB(A) @ 3 feet (2.1.3) Suitable for 80% voltage starting Special starting duty: 2 Hot / 3 Cold Starts, Minimum Safe Stall Time criteria: the greater of 150%, or 5 sec more than acceleration time. Inrush current <= 650% of full-load current C-5 stator lamination core plate Both ends of each stator-phase winding brought out to main box (1000 hp & +) Sauer May 2017 Page 7 Baseline….. API 541 4th Edition –Standard Motor Features – Basic Design Metal fan-covers WPII - stainless steel filters & provisions for differential pressure switch Stainless steel hardware (up to ½“) Specific mounting surface dimension tolerances Heat-treated forged shafts (A4000 Series) for: Motors with finished shaft diameter >=8 inches 2-pole motors >= 1000 hp Motor operating above first critical speed Reciprocating loads and motors using tapered hydraulic-fit couplings Sauer May 2017 Page 8 API 541 4th Edition –Standard Motor Features Specific TEWAC and Vertical Motor design criteria. Split-sleeve, ring-oil lubricated bearings (horizontal units) Bearing temperatures not to exceed 93ºC at rated output Provisions for shaft displacement probes (motors operating >= 1200 rpm) Both bearings insulated 3-Wire, 100 Ohm Stator RTD’s (2/Phase) Flanged Forced/Flood Lube Provisions (when applicable) Shaft material certificate Foundation loading data on GA drawing Sleeve Bearing w/ Insulation Sauer May 2017 Page 9 API 541 4th Edition –Standard Motor Features Copper rotors (Aluminum allowable if approved by purchaser) with Phosphorous-free braze material (Cu bar rotors) Special rotor balance procedures (Step Balance 2 & 4-poles) 1.5 mils (0.0015”) p-p shaft displacement vibration limit (unfiltered) 0.1 IPS (inches/sec) vibration limit on bearing housing 0.6 mil (max), cold-to-hot magnitude resultant vector change (1x) vibration criteria (4.3.3.11). Sauer May 2017 Page 10 Aluminum Die Cast Rotors Shaft Laminated steel core Rotor bars/short circuit rings Air duct Internal fan External fan Sauer May 2017 Page 11 Copper Bar Rotor Shaft Laminated steel core Copper rotor bars Copper short circuit rings High tensile retaining rings Internal fans Sauer May 2017 Page 12 API 541 4th Edition – Form-wound Squirrel Cage Induction Motors Routine Testing Coil Surge comparison tests Soft-foot check must be made prior to any mechanical running test High-potential test Polarization index No-load bearing run + bearing temperature rise Bearing inspection (sleeve bearings) Vibration test Sauer May 2017 Page 13 API 541 5th - Notable Changes Service life and Service Factor Insulation temperature limits Enclosures Accessories Shaft forgings Thermal capacity data Magnetic stator slot wedges Main terminal box features Sauer May 2017 ASD design requirements Testing Data sheet & guide Page 14 Revised API 541 5TH Edition – Basic Design Minimum service life / years of un-interrupted operation now required to be 25 / 5 years Was 20 / 3 years (4.1.1) Machines shall have a 1.0 service factor Stronger, clear wording (1.15 SF undesirable) (4.2.1.4) Must address temperature rise if customer requires 1.15 SF. If overload capacity is required, a higher nominal motor rating shall be selected Avoids operating motors above rated power, which increases winding temperatures and shortens motor life Revised API 541 5TH Edition – Insulation Temperature Limits Meet class B temperature rise by resistance AND by RTD (4.3.1.1.b). Method of HP HP < HP 1500 HP > 1500 HP > 1500 Voltage Determination V< RESistance V< DETector V 7000 DETector V > 7000 DETector RTDs measure “hot spot” temperature RTDs inserted between coils in the slots Average temperature determined by change of winding resistance Permitted hot spot rises are 0 to 10°C above average rises A 60 70 65 60 Class B F 80 105 90 115 85 110 80 105 H 125 140 135 125 Occasionally average exceeds hot spot meaning hot spot is not the worst case Now required to meet the limits by both methods Ensures temperature limits are met throughout windings New API 541 5TH Edition – Enclosure Changes Totally enclosed motors required at 6kV and up (4.4.1.1.f) For example, TEFC, TEAAC or TEWAC Default requirement TEAAC/CACA Free to specify open enclosure if good experience at site Data sheet field added to give user place to waive this in favor of WP-II Minimizes airborne contaminants Reduced risk of electrical tracking Reduced risk of early winding failure TEWAC/CACW TEWAC motors are required to include a flow-sensing device and air RTD's (into and out of cooler) now as standard (4.4.1.2.4) New API 541 5TH Edition – Accessory Changes New auxiliary terminal box design criteria: 316 SS required for Offshore and Marine duty (5.1.4.1) Breather/Drain required (5.1.4.1) Flexible conduit length is not to exceed 0.9 meters (5.1.12) Customer conduit and cable entrances to be in bottom or sides only (5.1.13) Bearing RTD’s are now required as standard on motors with hydrodynamic radial and thrust bearings (5.3.1) 100 Ohm RTD unless otherwise specified on the motor data sheet. New API 541 5TH Edition – Accessory Changes (3) Stator RTD’s per phase (5.2.1.2) 2 per phase was former standard. Revised Space Heaters Criteria (5.4.1-3) T3 temp code, not to exceed 160̊ C lower (Space heaters remain a “when specified” option). Revised API 541 5TH Edition – Shaft Changes 4.4.5.1.3 Heat-treated forged steel shafts shall be used for machines having any of the following characteristics: a) finished shaft diameter 200 mm (8 in.) and larger; b) two pole machine; c) operation above the first lateral critical speed; d) driving a reciprocating load; or e) using a tapered hydraulic fit coupling. Hot-rolled shafts may be used for all other machines if the vendor can demonstrate a minimum of two years successful operating experience with the design in that application. 4.4.5.1.4 When specified, the shaft and spider shall be machined from a one-piece heat-treated forging. 4.4.5.1.5 Heat-treated forged steel shafts shall be AISI 4000 series and comply with ASTM A668 or equivalent in EN 10250. ALL 2 pole motors (4.4.5.1.3.b) Was 1000 hp & larger (4th) All 2-poles (3rd) Revised Thermal Capacity Data Supplier now required to provide thermal capacity data, including: Thermal limit curves Acceleration curves Required stop/running cool times after max starts Useful for programming motor protection relays Sauer May 2017 Page 21 New Magnetic Stator Slot Wedges (4.3.10) Not previously been addressed Used by many vendors and can improve performance but some have durability issues Requirements – Rigid and VPI’d in place, amorphous or composite construction, 10 year track record, 630 mm shaft height limitation Advise use on proposal data sheet Sauer May 2017 Page 22 New API 541 5TH Edition - Main Terminal Box Features NEMA Type II T-box with bus bar on standoffs now standard. (5.1.1) Large box - may require support Standoff insulators shall be either porcelain or cycloaliphatic resin material (not glastic). Optional Surge Capacitors now must be three separate single phase caps, vs. common ‘three-phase” single assembly surge cap (5.6.2.1) “3-ph” version shown, is common Default requirement now for fault withstand capability / rupture disc in main t-box (5.1.2), it was optional Revised API 541 5TH Edition – ASD Motor Design Many new requirements and notes throughout the standard created for ASD applications and for purchaser information/review of application When specified, mutually agreed sound level on ASD (4.1.4) When specified, mutually agreed over-speed capability (4.1.5) Mutually agreed upon voltage and frequency ratings (4.2.1.2.3) Starting & Running, new note for ASD starting (4.2.3.3) Supply from ASD only, starting characteristics can differ from ACL requirements (4.2.4.5) Note: Rotor and Stator temps Note: Torsional oscillations from drive harmonics Note: Damage due to improper application Purchaser to advise significant ASD harmonic content (4.3.1.2) Purchaser to advise ASD voltage spikes (4.3.1.2.1) Purchaser to advise ASD common mode voltage (4.3.1.2.2) Mutually agree on strategy to avoid structure resonances (4.4.2.1.1) Well damped rotor natural frequency if within speed range (4.4.6.1.2) Symbol used to identify paragraphs in 541 with ASD related content ASD CONDITIONS INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS N.A. JOB NO. REQ. / SPEC. NO. REVISION NO. USER 2 LOCATION 3 PROJECT NAME 4 SITE / PLANT 5 Applicable To: DATE BY REV. DATE Bold Italics = Indicate Default Selection 1 ITEM / TAG NO. PURCHASE ORDER NO. 1 PAGE OF 12 Rev APPLICATION m ASD Power (complete below section) m SUPPLIER Motor Power Source: Sine Wave Power SUPPLIER REF. No. NUMBER of UNITS REQUIRED m Proposal m Purchase m As Designed m As Built MOTOR TAG No.(s) Adjustable Speed Drive (ASD) Conditions, if applicable (4.1.4; 4.1.5; 4.2.1.2.3, 4.3.1.2): Bold Italics = Indicate the Standard's Default Selection - Refer to Annex C for Data Sheet Guidance BASIC DESIGN - General m ASD only operation (4.2.4.5) m ASD+DOL Start capability m ASD only w-Bypass to Utility Po RPM ft-lb m Variable Torque Speed Range: Min Speed RPM m Constant Torque Speed Range: Min Speed RPM ft-lb m Constant Power Speed Range: Max Speed 6 Applicable Standards (1.3.2; 2.0): North American (i.e., ANSI, NEMA) 7 Power / RPM Ratings are Specified by: 8 Nameplate Power Rating (4.2.1.1): m OEM m HP 9 Nameplate Voltage/Ph/Hz Rating (4.2.1.2): Volts 10 Nameplate Ambient Temp. Rating (4.3.1.1,b): 11 Stator Insulation Class (4.3.1.1,a): 12 Stator Temperature Rise (4.3.1.1,b)*: Class B 13 Duty (4.1.2): 14 Max. Sound Pressure Level @ 1 m. @ no load, full voltage/frequency on sine wave power (4.1.3; 4.1.4): 15 Voltage and Frequency Variations (4.2.1.3): 16 Motor Power Source: Sine Wave Power 17 Continuous m User/Project Use SI (metric) data sheets for International Standards (IEC, etc.) Motor Speed: RPM (Synchronous) Phase m Other: m Other Class: m Other: 40 o C Class F m Other m kW O C m Hertz O Minimum Rated Operating Ambient Temp.(4.1.2): C * (See underlined sentences in Data Sheet Guide for this item) m Other: Per NEMA m Other: 85 dBA dBA m Other: m ASD Power (complete below section) m Solid State Soft Starter - Complete data on page 6, line 8 Adjustable Speed Drive (ASD) Conditions, if applicable (4.1.4; 4.1.5; 4.2.1.2.3, 4.3.1.2): 21 m ASD only operation (4.2.4.5) m ASD+DOL Start capability m ASD only w-Bypass to Utility Power m ASD w-DOL Start & Bypass to Utility RPM ft-lb Max. Speed RPM ft-lb m Variable Torque Speed Range: Min Speed RPM Max. Speed RPM ft-lb m Constant Torque Speed Range: Min Speed RPM ft-lb m Constant Power Speed Range: Max Speed 22 ASD Description and Information affecting motor design (Obtain from ASD Supplier; refer to Data Sheet Guide) 18 19 20 ASD Description and Information affecting motor design (Obtain from ASD Supplier; refer to Data Sheet G 23 ASD type / topology: ASD type / topology: 24 ASD Output Harmonics, describe and/or attach data (4.3.1.2): 25 ASD Maximum Voltage Spike Amplitude and Rise-Time at drive output (4.3.1.2.1): 26 ASD Maximum Common Mode Voltage (CMV) at drive output (4.3.1.2.2): 27 Other ASD information / motor requirements: Volts @ microseconds Volts ASD Output Harmonics, describe and/or attach data (4.3.1.2): 28 29 Area Classification (4.1.8): m Nonclassified m Classified as: 30 Class Group Temperature Code (T-code): or Zone Division Autoignition Temperature (AIT): o C ASD Maximum VoltagemSpike Amplitude and Rise-Time at drive output (4.3.1.2.1): 31 32 33 Other: Site Data (4.1.2; 4.4.8.3; 4.4.10.4): Site Ambient Temperature: Minimum Rated Storage Ambient Temp.(4.1.2): Max O m F m C O Min Site Elevation: C O ft. m at drive output (4.3.1.2.2): ASD Maximum Common Mode Voltage (CMV) m m m m m m 34 Relative Humidity: 35 Motor Location: % Max Indoor 37 m Outdoor m Seismic Loading (4.4.2.2), IBC Zone: 38 Unusual Site Conditions, Define: 36 % Min Building Temperature Controlled: Roof Over Motor: Use Higher Elevation for motor rating: No Yes Controlled Temp.: m No m Yes Importance Factor: Other ASD information / motor requirements: 41 m Additional Environment Considerations, Chemicals, etc. (4.1.2): m Abrasive Dust Protection, Open Enclosures (4.4.1.2.2,c): m Corrosive Agents in Environment, re: stress corrosion cracking (4.4.10.1.2): 42 Other: 39 40 O F ft. O C Use for motor rating m Offshore Platform / similar marine environment (4.4.1.1.c) m Other Seismic Requirements: 43 Sauer May 2017 Page 25 New API 541 5TH Edition – Testing Changes Main T-Box requested to be mounted during performance testing (6.3.1.3) New Optional TEWAC Heat Exchanger Performance Test (6.3.5.5) Test verifies performance during factory load testing Verify flow and temperatures per specification New Optional Overspeed Test (6.3.5.6) Test shall be run for two minutes at the overspeed listed in NEMA MG 1, Part 20; IEC 60034-1; or to the specified trip speed (including overshoot) of the connected equipment (whichever is greater). Revised API 541 5TH Edition – Sample Coil Tests (6.3.4.2.1) Optional tests to verify coil integrity and VPI process (Two extra coils VPI’d with stator) Impulse test Ground wall 5 PU, 1.2 µs Turn-to-turn 2.0 & 3.5 PU 0.1 to 0.2 µs Then test to destruction Cut coils (3 segments) and examine Coils that use semi-conductive coating in the slot section shall be subjected to a partial discharge test at rated line-toneutral AC voltage. Sauer May 2017 Page 27 New API 541 5TH Edition – Stator Partial Discharge Testing (6.3.4.6) New option. 6kV & Higher an off-line partial discharge test shall be performed on the stator windings, in accordance with Clause 10.2 of IEEE 1434 or IEC TS 60034-27. Test voltage shall be 120 % of the rated phase-to-neutral voltage, maintained for at least five minutes. The vendor shall provide the purchaser with partial discharge test data of similar machines with the same insulation system for comparison. The acceptance criteria shall be mutually agreed upon between the vendor and purchaser prior to performing the tests. New API 541 5TH Edition – Mount ½ Coupling (6.3.1.5) Vibration check test now required when ½ coupling hub is mounted by motor manufacturer Revised API 541 5TH Edition – Unbalanced Response Test (6.3.5.3) Mass moment simulator included during testing (option before) Vibration levels reduced, e.g. 3600rpm: 2.25 mils from 2.74 mils 1800rpm: 2.25 mils from 3.87 mils First critical speed must match predicted (LCSA) results (within 5%) If not, correct model Sauer May 2017 Page 30 Sauer May 2017 Page 1 Copyright © Siemens AG 2009 - All rights reserved No portion of this document may be reproduced either mechanically or electronically without the prior consent of Siemens. Page 31 API 541 5th Edition Data Sheets & Guide Sauer May 2017 Page 32 Revised API 541 5TH Edition - Data Sheets – Annex A Data Sheets completely redesigned 1.1.2 This standard requires the Purchaser to specify details and features. The Purchaser shall complete the data sheets in Annex A. API 541 5th Edition -- DATA SHEETS INDUCTION MOTORS N.A. 1 2 JOB NO. ITEM / TAG NO. INDUCTION HOW TOMOTOR USE THIS DATA SHEET: PURCHASE ORDER NO. API 541 5th Edition -- DATA SHEETS REQ. / SPEC. NO. U.S. CUSTOMARY UNITS Refer to the Data Sheet Guide for comprehensive guidance on all content within this data sheet, which is greatly revised from the REVISION NO. DATE PURCHASER'S SELECTIONS Instructions Bold Italics = Indicate Default Selection INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS Bold Italics = Indicate Default Selection REV. DATE 12 OF USER Rev The Supplier / Vendor and / or Manufacturer is responsible for selections, data and revisions on page 8 - PROPOSAL DATA, where 2 LOCATION SUPPLIER REQ. / SPEC. NO. U.S. CUSTOMARY UNITS the Supplier is to provide details about their offer. m m m m m 8 m 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 m m m m 9 m m m m m m m m m mm m mm m l v t m m mm mm mm mm m m m m m m m m m m m m BY 12 PAGE 12 OF Rev ITEM / TAG NO. m m m m mm m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m mm m m m m m l m m m m m m m m m m m m m mm m l m m m m m m m Inspection & test m m m m m m m m m m m m mm mm m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m Special Tools Included in Proposal (4.1.11, 8.1.13): Machine Proposed is in Strict Compliance with API 541 5th Edition? (8.1.9) m Yes m m m m m m m m m m m m m m m m m m m m m m mm m m m m m m m m m m m m mm m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m No m List of Applicable Exceptions Attached m m m m m m 44 Notes: 44 m m m m m m 43 m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m mm m m m m m m m m m m m m m m m m m m m m mm m m m m m 38 Magnetic Stator Slot Wedges Used (4.3.10): m Yes mvNo 40 Liquid Penetrant TestMomentary (6.2.2.5), Define Parts: m m v lbs m v 39 Vertical Pumps: lbs Momentary Thrust Bearing Downthrust39 When Enclosure Pre-Start Purging is specified, Upthrust vendor defined maximum allowable pressure (4.4.1.1, e): Load 41 (4.4.7.1.11, a) Hydrostatic Test (6.2.2.6), Define Parts: v 40 Continuous lbs Continuous m m v lbs m v 40 Low Ambient Temperature Precautions (4.4.10.4): 42 Certified Data Prior to Shipment (8.6.2, a) 41 Other Information: m v 41 Special Winterizing Requirements (8.1.15): 43 All Required Test and Inspection Equipment (6.1.4) Provided by Supplier Other: 42 m 42 Machine Net Weight (8.1.5): lbs. m m m m m m m mm m m m m Supplier proposal m m m m m m m m m m m m m mm m m l m m Design/As-built m m m m m Starting & driven equipment m m m mm m m m m m m m m m m m m m m m m m m m m m m mm m m mm m m m m m m m m m mm m m m m m m m m m mm mm m m m m m m m m m m m m m m m m m m m m m m m m m m m m mm m m m m m m m m m m m m m m m m m mm m m / m / / m m m m m m m m m m m m m m m m m m mm m m m m m mm m m m m m m m m mm m m m m m m m m m m m m m m m m m m mm mm m m mm l m m mm mm m m m t m m mm v m m m m m m m m m m mm m m m m m m m m m mm m m mm m m m m m m m m m m mm mm m mm m m m m m m m m m m m m m m m m m mm m m m m m m m Purchaser requirements m m m m m Material Inspection (6.2.2) m 7 DATE m m 6 REVISION NO. m PURCHASER'S SELECTIONS 5 REQ. / SPEC. NO. DATE BY 2 Total Copper Weight: lbs. Copper Strand Size: Insulation: 11 12 N.A. REV. DATE PAGE OF Rev Bold Italics = Indicate Default Selection 3 Number of Strands per Coil Turn: Number of Turns per Coil: REVISION NO. DATE BY AS-DESIGNED AS-BUILT 3 PROJECT NAME SUPPLIER REF. No. JOB NO. ITEM / TAG NO. INDUCTION MOTOR 4 Turn Insulation Description: 2 12 N.A. REV. DATE PAGE OF Rev Bold Italics = Indicate Default Selection PURCHASE ORDER NO. 4 SITE / PLANT NUMBER of UNITS REQUIRED API 541 5th Edition -DATA SHEETS ACCESSORIES & SETTINGS The Supplier / Vendor and / or Manufacturer shall complete pages 9-12 - MOTOR ORDER DATA, where the AS-DESIGNED symbol 5 Ground-Wall Insulation Description: BASIC after DESIGN - Enclosure, Mounting, Electrical REQ. / SPEC. NO. U.S. CUSTOMARY UNITS is to be selected for initial DS to the Purchaser order and the AS-BUILTsystem symbol selected for/ TAG finalNO. Proposal of thePurchase As Designed As Built placement, 5 Applicable To: transmittal MOTOR TAG No.(s) 1 Heaters: Single Voltage Design: Dual Voltage Design: JOB NO. ITEM INDUCTION MOTOR 6 Thickness Turn Insulation: mils 2/4 Thickness Insulation: Insulation: mils transmittal with applicable changes following motor shipment to the Purchaser. REVISIONGroundwall NO. DATE BY Page MotorStrand Supplier Order Data mils Thickness 1 any Enclosure (4.4.1.2) PURCHASE ORDER NO. API 541 5th Edition -- DATA SHEETS Operating Voltage kW Operating Voltages kW Sheath Material 2 Phase Phase Bold Italics = Indicate the Standard's Default Selection - Refer to Annex C for Data Sheet Guidance 10 12 N.A. REV. DATE PAGE OF Rev Bold Italics = Indicate Default Selection 7 Coil Configuration: Rows by Columns REQ. / SPEC. NO. U.S.II)CUSTOMARY UNITS 2 WP-II (Weather Protected Type (4.4.1.2.2) WP-I (Weather Protected Type I) (4.4.1.2.2) DPG (Dripproof Guarded) (4.4.1.2.2) 3 Frame Heaters (5.4.1; 5.4.2; 5.4.3): BASIC DESIGN - General REVISION NO. DATE BY PURCHASER'S SELECTIONS 8 Finished Coil Dimension in Slot, W x H x L (also give tolerances): AS-DESIGNED AS-BUILT Air Filters: for WP-II (5.5.3) Provisions Only for WP-I DPGcommon (5.5.2) (same power, Provide filters for WP-I or DPG (5.5.4) To minimize 3duplication, a singleRequired Data Sheet and set of requirements should be utilized foror each voltage, JOB NO. ITEM / TAG NO. INDUCTION MOTOR 4 Main T/Box Heaters: 12 N.A. REV. DATE PAGE Rev 6 etc.) Applicable Standardsfor (1.3.2; 2.0): North American (i.e., ANSI, NEMA) UseofSIthe (metric) dataofsheets for International Standards (IEC,3 etc.) OF Bold Italics = Indicate Default Selection enclosure, rating intended the same application, service or load, regardless number units. If there are any different 9 Total Number of Stator Slots: Winding Throw: Winding PURCHASE ORDER NO. API 541 5th Edition -- BEARINGS, DATA SHEETS HOUSINGS AND SEALSConnection: 4 Air Filter Capability (5.5.4): 90% of particles > 10 micron Other: 5 Bearing Heaters (4.4.8.3): requirements within /aRPM service (e.g. t/box locations, of rotation, etc.), a separate SheetSeals should be used for any unit(s) 7 Power Ratings are Specified by: direction User/Project OEM BASIC DESIGNOther -Data Bearings, REQ.Slot / SPEC. NO. U.S.Side CUSTOMARY 10 Slot Filler Description - Thickness: mils mils UNITS Middle mils Dimensions: JOB NO. ITEM / TAG NO. 1 Bearings: Type: Top Hydrodynamic (4.4.7.1.1) Antifriction (4.4.7.1.3) AFBMA Number(s): 5 Purchaser Specified Filters: INDUCTION Manufacturer: MOTOR Type: Model: with even a single difference. REVISION NO. DATE BY Page 1/4 Motor Supplier Order Data 8 Nameplate Power Horizontal Rating (4.2.1.1): HPSHEETS kW PURCHASE Motor Speed: RPM (Synchronous) 1 Bearings: Machines 6 Temperature Detectors: ORDER NO. API 541 5th Edition -- DATA 11 Slot Wedge2Material: Magnetic Slot Wedges: No Yes Split Sleeve (4.4.7.1.1) Drive End: 6 Differential Pressure Device (5.5.5): Provisions Required for WP-II Differential Pressure Switch (5.5.5) Combination 9 12 N.A. REV. DATE PAGE OF Rev Bold Italics = Indicate Default Selection REQ. / SPEC. NO. U.S. CUSTOMARY UNITS 9 Nameplate Voltage/Ph/Hz Rating (4.2.1.2): Volts Phase Hertz 2 Bearing Type: Hydrodynamic (4.4.7.1.1) Sleeve (4.4.7.1.1) Tilting Pad (4.4.7.1.1) 7 Winding Temperature Detectors (5.2): RTD-Platinum, 3 Wire, 100 Ohms at 0°C (5.2.1.1) No.per Phase (5.2.1.2): Three (3) Other Switch / Gauge Some items may have an option for 'Supplier Decision'. This is intended to give guidance the Supplier 12 Stator Bore3Diameter: Stress Grading Description if Applicable: Opposite Drive End: Tilting Pad (4.4.7.1.1) 7 Provisions Only for WP-Iclear or DPG (5.5.5) and direction DifferentialtoPressure Gaugewhen (5.5.5) REVISION NO. DATE BY PURCHASER'S SELECTIONS o O O AS-BUILT the Purchaser has preference. 10 Nameplate Ambient Temp. Rating (4.3.1.1,b): 40 C Bearing Other: Minimum Rated Operating Ambient Temp.(4.1.2): 3 no other Constant-Level Oilers Required (4.4.7.2.2) Type: 8 Other RTD Material: Wires: Resistance:AS-DESIGNED No.per Phase (5.2.1.2): Three (3) Other C C 13 Special End-Turn Bracing: 4 Hydrodynamic Bearings: Oil Rings Included (4.4.8.1) Yes No 8 Purchaser Specified Device: Manufacturer: Type:DATE Model: 4 12 N.A. REV. PAGE OF Rev Bold Italics = Indicate Default Selection 1 USER APPLICATION 11 Stator Class F Other Class:(4.4.7.1.3) 4 Insulation Class (4.3.1.1,a): Antifriction 9 One Common Lead Each Element Grounded in Box. (5.2.1.2) 14 Other: 5 Bearing, Drive End: Capable of Self-Lube Yes No Manufacturer Model / Part No. Enclosure for referred motors rated 6kV above: (4.4.1.1,f): TEFC,in TEAAC, or TEAAC orpage), higher) Use enclosure selected in line 2 or Each item on9 each page can be to by it'sand page number (in header the upper right of(IP44 each line number (down the ACCESSORIES - Main Terminal Box NO. sentences in Data Sheet ITEM / TAG 2 LOCATION SUPPLIER INDUCTION MOTOR Other: underlined Guide forNO. this item) Type: 5 Other: 10 Thermocouples: No.per Phase (5.2.1.2): Three (3) Other Stator Temperature Rise (4.3.1.1,b) *: Class left side12 of each page), or Rev. number (in header andBdown the right side of each page). * (SeeJOB 6 BoreTotal Diameter: Min Weight: in. Max in. Bore Length Strand or Bar Size: in. Type 10 (4.4.1.2.3) TEPV (4.4.1.2.3) Other Enclosure: 15 Rotor Information: Conductor lbs. Number of Bars: 1TEFC Main Terminal Box (5.1.1): Box Size: Minimum--sizeDATA is per NEMA MG 1-20 Type II with Copper BusNO. Bar & Standoff Insulators Required PURCHASE ORDER API 541 5th Edition SHEETS SUPPLIER REF. No. 13 Duty (4.1.2): Continuous Other: 11 Other 3 PROJECT NAME Vertical Machines 7 Design Clearance with Shaft: Min in. Max in. Bearing Loading: PSI 11 6 Bearings: Aluminum Alum. Alloy Copper Copper Alloy Other 16 Conductor Material: Ring Material: Retaining Ring Alloy, If Applicable: REQ. / SPEC. NO. U.S. CUSTOMARY UNITS 2 Instructions Other Size: Supplier Std.for Req'd.Accessories For Shielded Cable Term.(5.1.6, e) Other: Heat Exchanger Tube on how use sheet symbols topower make selections TEAAC (4.4.1.2.3) Other: 4 SITESettings: / PLANT Alarm: NUMBER of UNITS REQUIRED 14 Max. Sound Pressure Level @ 1 m. @ noto load, full data voltage/frequency on sine wave (4.1.3; 4.1.4): 85 dBA dBA 12 Recommended Shutdown: Materials (4.4.10.8, a): Momentary lbs Momentary lbsBY REVISION NO. DATE req'd for offshore) PURCHASER'S SELECTIONS Thrust Bearing 12 7 3 SteelRight 300 Series Stainless 316 Series (4.4.10.8, 17 Shaft 8 Material: Ring of Dimensions Box Location facing non-drive Downthrust end: LeftStainless Side Side Other: Steel Thermal Insulation (5.1.6, a) Bearing, Non-Drive End: Capable Self-Lube Premachining: Yes No Manufacturer Model / Part No. Upthrust 5 MOTOR Other TAG No.(s) Voltage and Variations (4.2.1.3): Per NEMA Other: Load (4.4.7.1.11, a)Bold 5 12 N.A.Frequency REV. DATE by a solid OF Rev Some of15the paragraphs in the Standard require a Purchaser or are Selection Optional. These arelbs indicated round bullet PAGE Italics = Decision Indicate Default 13 Bearing Temperature Detectors (5.3): One (1) Per Bearing Hydrodynamic, Thrust Bearings Qty / Bearing Dual Element 8 Continuous Continuous lbs 13 (4.4.1.2.4) Heat Exchanger Bottom Tube Materials b):End 90-10 Other 4TEWAC Cable Enter From (5.1.4.1): Top(4.4.10.8, SideCu-Ni Non-Drive End Side Quick Disconnect Studs or Receptacles (5.1.6,f) 9 Bore Diameter: Min in. Max in. Bore Length in. Type next to the in the Standard. This data sheet uses ASD openPower bullets to Drive identify those items that fit this convention. 18 Notes: 16 paragraph Motor Power Source: Sine Wave Power (complete below section) Solid State Soft StarterChanging - Completethe data on page 6, line 8 ACCESSORIES MOTOR RATING PERFORMANCE DATA 14 RTD - Platinum, 3 Wire, 100 Ohms at 0°C (5.3.1) Provisions Only - ELECTRICAL Install perAND API 670 (5.3.1) Ground One Common Lead 9 Other: 14 bullet WaterConductor Conditions per 4.4.1.2.4, a: Type Water & glycol solution water conditions (attach documentation) bullet to a solid on the data sheet indicates the Purchaser requires an item or that the item appliesOther toQty. thecooling Purchaser's 5 Cooling Incoming Size: Insulation Per Phase Provision for Purging (5.1.6, c) 10 Design Clearance with Shaft: Min in. Max in. Bearing Loading: PSI 19 17 Adjustable Drive (ASD)Frame Conditions, if applicable (4.1.4;5.4.2; 4.1.5;5.4.3): 4.2.1.2.3, 4.3.1.2): 1Speed Space Heaters (5.4.1; Sheath Material: Supplier Decision Other: Heaters: requirements for the machine. 6 Material: Quantity Type Wires: / Model No. Frame Size / Designation Utility-Grid ASD 15 Other RTD Other info: Motor Power: Resistance: 15 10 Seals: Location-orientation (4.4.1.2.4, c): (4.4.7.3.a) Supplier750kW Decision Stator(4.4.7.3, Other Special for Gas Purge Non-conducting Seals b) 6 Cooler All Phase Leads Seals In Terminal Box (4.3.6): Required (1000HP)Above and larger Provide in < 750kW (1000HP) Removable Links (5.1.6, d) 11 Special Seals for Gas Purge (4.4.7.3, a) Non-conducting Seals (4.4.7.3, b) Other Seal Type 20 18 ASD 2 only operation (4.2.4.5) ASD+DOL StartDesign capability Operating ASDVoltage only w-Bypass to Utility Power ASDPhase w-DOL Start & Bypass to Utility Single Voltage 7 Nameplate HP kW RPM Full Load RPM Synchronous Poles Type: Power / RPM Rating (4.2.1.1): 16 Thermocouples: 16 location Supplier Decision Right Side LeftNone Side OnInlet-Outlet lineBus 5, select the applicable bullet to indicate the status of the data sheet. TheTin initial state is 'Proposal',Other andCopper it should 7 Cooler Copper Joint Plating (5.1.6,NDE): i): Supplier Decision Silver Ground Bus (5.1.6, k) or(facing 11 Other: 12 Thrust Bearing: Antifriction (4.4.7.1.5) Hydrodynamic (4.4.7.1.10) Bearing Loading: PSI 21 19Page 1 Variable Torque Speed Range: Min Speed RPM ft-lb Max. Speed RPM ft-lb 3 be changed to 'Purchase' to indicate Dual Voltage Operating Phase Nameplate Voltage/Ph/Hz Volts (4.2.1.2)Alarm Contacts Number Phaseof Contacts Hertz a finalDesign revision and purchaseVoltages of the machine is underway. 17 Dial Type8 Thermometers (4.4.7.1.16): Rating Type (4.2.1.2): NO NC / Bus Bar between JOB NO. ITEM / TAG NO. MOTOR 17 Tube Construction (4.4.1.2.4, d; c): Single Tube Double Tube Redundant Coolers (4.4.1.2.4, b) INDUCTION Insulated Terminations and4.4.10.8, Interior Jumpers (5.1.6.m) 6kV & up use Insulated Stator Windings and Main Terminals (4.3.9) 12 8 Thrust Bearing 13 Momentary lbs Momentary lbs 22 20 Constant Torque Speed Range: Min Speed(4.4.8.3): RPM Max. Speed RPM ft-lb PURCHASE ORDER NO. API 541 5th Edition -DATA SHEETS 4 Bearing Heaters Operating Voltage Phase 9 Insulation Class (4.3.1.1,a): Class F Temperature Rise (4.3.1.1, b): Class B Enclosure (4.4.1.2): JOB NO. ITEM / TAG NO. INDUCTION MOTOR 18 Antifriction bearings: Above selectionsDownthrust applied to Antifriction bearings Pages these pages, and change to solidTube theSingle bullets that apply to the Purchaser's requirements. Load Capability Upthrust 181 - 6 9 LeakThroughout Detection (4.4.1.2.4, c): select Required Coolers: Inner Tube Leak Detection Required Outer Tube Detection also Main T/Box Space Heaters (5.1.6, b):For Double Voltage Design Operating Voltage Phase REQ. /SHEETS SPEC. NO. U.S. CUSTOMARY UNITS DESIGN - Bearing PURCHASE ORDER NO. 14 Continuous 23 API 541 5th Edition -- DATA 21 Constant Max Speed RPM ft-lbLubrication or BASIC (4.4.7.1.11) 5 Power Speed Range: Main Terminal Box Space Heaters required: also see Main Terminal Box section, page 4 10 Full-Load Torque (FLT) ft-lb Percent FLTShutdown: at: Locked-Rotor (LRT) lbs Pull-Up Continuous (PUT) Breakdown (BDT) lbs 19 Recommended Settings: Alarm: JOB NO. ITEM / TAG NO. INDUCTION MOTOR Referand to page 5 for T-Code, 19 Sensor with Local Indicator (4.4.1.2.4, g): apply Required Not requirements Required Relay Contacts:and Testing Norm.Open Norm.Closed change to heater solid the bulletsetc. that to the Purchaser's for Analysis, Inspection 10 FlowSelect Dual Voltage Design Operating Voltages Phase /as BY PURCHASER'S SELECTIONS REQ. DATE / SPEC. NO. U.S. CUSTOMARYREVISION UNITS NO. 15 Non-Drive Endfollowing Drive EndManufacturer Model / Part No. 13 Description Ring Type Self Lubrication (4.4.8.1) 24 Hydrodynamic Bearings: 22 ASD and Information affecting motor design (Obtain from Supplier; Data Sheet Guide)ifrequires For Classified Areas provide PURCHASE ORDER NO. API 541 5th Edition -- DATA SHEETS above. Additionally, change theCode triangle bullet toASD a solid triangle onlytowhen the Purchaser all units of a 6 described Temp. (from pg.1): T3refer used for labeled heaters not specified 11 Expected Data (8.1.3,f) at the Loads (100% Voltage): 20 Enclosure Accessories 6 DATEOF 12 Page 20 7 Purchaser Specified Device: Manufacturer: Type: N.A. Model: REV. DATE PAGE Rev BY REVISION NO. PURCHASER'S SELECTIONS Bold Italics = Indicate Default Selection Temp. Code and/or Max. Surface multi-unit order to receive the applicable inspection orSupplier test. Leaving the triangle bullet indicates the inspection orby Supplier : o 11type For the devices following below, the Purchaser may make a Provide-Install selection; theopen default is Provide and Install REQ. / SPEC. NO. U.S. CUSTOMARY UNITS o 14 Type/Viscosity of Oil (4.4.8.5; 4.4.8.8; 5.1.4.2) Decision Other, Define: 25 23 ASD topology: LUBRICATION SYSTEM Locked-Rotor 50% 75% 100% 7 /test Max. Surface Temp.: Temp. (5.4.2): 12 Load Point: Other: % Data is: C (less than or equal to 80% of AIT on pg.1 for unlabeled heaters, 160 C if AIT not specified) 7 12 REV. DATE PAGE OF Rev Bold Italics = Indicate Default Selection CONDITIONS to one unit of a multi-unit order. 21 WP-II, WP-I, DPG/ODP (4.4.1.2.2) Air Filters: Provided (5.5.4): Required for WP-II (5.5.3) Air Filters Not Provided (5.5.4) 21 Cooler Airapplies Inlet &only Outlet Temperature Sensor (4.4.1.2.4, h): Required Not Required Same as WindingN.A. Other REQUIREMENTS AND STARTING REVISION NO. DATE BY MOTOR PROPOSAL DATA and InstalledLOAD By 12Output DifferentialLube Protection Current Transformers (5.1.6,Common h; 5.1.8; With 5.6.3) 15 Pressurized Required (4.4.8.4) Driven Equipment (4.4.8.5) Provided By 26 24 ASD Harmonics, describe and/or attach data (4.3.1.2): 16 Hydrodynamic Bearing Ring Type Self Lubrication (4.4.8.1) Constant-Level Oilers (4.4.7.2.2) 13 Efficiency: % % % % Provisions Only Calculated Supplier, Vendor and/or Manufacturer to complete this 3page, the bullets to indicate items applicable to their ANALYSIS, SHOP INSPECTION,Selection AND TESTS 8 The Winding Temperature Detectors (5.2): isRTD - Platinum, Wire,using 100 Ohms at 32°F (5.2.1.1) Other RTD Material: 12 PAGE OFCapability 22 8 Filter (5.5.4):Rev 90% of particles% > 10 micron Other Air Filter (5.5.2) = Indicate 22 8 Purchaser Specified Device: Manufacturer: Type: Model: Page 1 Load Torque and Inertia Requirements (4.2.2): N.A. Per NEMA MG 1-20 orBold Italics Per specifiedDefault load curve & data (4.2.2.1,a) REV. DATE 13Maximum Type: Self-balancing Full Differential offer. 16 System Supplied By (4.4.8.4):and Rise-Time Driven Supplier End User Motor@Supplier Other 27 25 ASD Voltage Spike Amplitude atEquipment drive output (4.3.1.2.1): Volts microseconds 17 Pressurized Lube (4.4.8.1, 4.4.8.4) Yes to operate without Yes Tested No Unit 14 Power Factor: % Oil Rings Provided: % %No Bearings designed % % lube system: Previously 9 TheEnclosure Required Number per(4.4.1.2.1) Phase (5.2.1.2): Three (3)applicable Other Wires: Resistance: 1 (4.4.1.2.1) ( m ) IC Indicates line item is not required ( v ) Indicates lineMOTOR item applies to only one machine in a multiple machineDATA application/order v Loaded 23 Filter Manufacturer: Type: Model: SUPPLIER / Partially MANUFACTURER PROPOSAL 23 Alternate Identification of the Protection (4.4.1.2.1) IP Method ofOrder Cooling Supplier, Vendor and/or Manufacturer isDegree to select bullet to indicate the status of the Motor Data 2 Design Load Curve Condition: Unloaded (e.g. closed valve or damper) (e.g. open valve or damper) Loaded (e.g. min.flow) Ratio 14Maximum Accuracy Class Quantity: 17 Lube System to comply with API 614 (4.4.8.6): Part 3 General Purpose Partwhen 2: Special Purppose ISO 10438-1 28 26 ASD Common Mode Voltage (CMV) atplaced. drive output (4.3.1.2.2): Volts section sheet after an order has been Above line 1, the As-Designed bullet is selected pages 9-12 have 18 Common with Driven Equipt. (4.4.8.4) System Supplied By (4.4.8.4): Driven Equipt. Supplier End User Motor Supplier Other 15 Current: Amps Amps Amps Amps Amps Tested this Order 10 of Units Ground One (1) Common in terminal box (5.2.1.2) 2 ( l ) Indicates Purchaser required line item t ( t ) Indicates line item applies to all machines in a multiple machine application/order 24 System for Hardware (1.3.1): Lead Each U.S. Element / North American Customary SI (Metric) Frame Size / Designation 24 Differential Pressure Device (5.5.5): Provisions Required for WP-II Provisions Only Provided Device Not Provided 3 Load The Re-acceleration (4.2.2.1, b): NO 1 Manufacturer Yes Re-acceleration Load Data or Curve No.:Type / Model No. completed and(5.1.6, areby: returned toSupplier the5.6.2.3): Purchaser during theSeparate, initial transmittal of documentation. As-Built bulletRequired is 15 ASDbeen Surge g; 5.6.2.1, Microfarads 18 Main OilCapacitors Pump Driven Decision independent motor Main motor shaft 29 27 Other information / motor requirements: 19 Only Lube System (8.1.3,f)Required / Recommended of Oil (4.4.8.5; 4.4.8.8): 16 Motor Guaranteed Efficiency % Efficiency atType/Viscosity % Load Efficiency Determination Test Method (8.1.3,f): Type: 11 selected Thermocouples: No. Series perversion phase: (3)forMake Other Pages259 - 12 Hardware-Fasteners to indicate the (4.4.1.1.c): final configuration of the motor(s) including changes since the As-Designed 3 ofThree selections inQty. only one column for each item HP Required Witnessed ObservedVolts Material Stainless Steel 300 Series any through M12made (1/2 in.) SS 316 through 1/2 in. offshore 2 RPM (Synch.) Poles Phase Hz 25 Differential Pressure Switch Provided (5.5.5): Differential Pressure Gauge Provided (5.5.5) Combination Switch / Gauge Provided 4 If Yes Above, Complete the Following (4.2.3.5): Max Time of Voltage Interruption Seconds Surge Arresters (5.1.6, g; 5.6.2.2, Rated the dataLube sheets were transmitted. This5.6.2.3): final version ofkVthe data sheet is transmitted to the Purchaser after the applicable 19 16 Other System information: 30 28 20 Oil Requirements (8.1.4): Heat Loss To Be Removed per Bearing kW 17 Total For Bearing Reciprocating Loads (8.1.3,f) % Efficiency atGPM % Load with PSI % Current Pulsation Max. Current Variation (8.1.3,g): A 4 (6.1.3.3; 6.1.3.1; 6.3.1.1) (6.1.3; 6.1.3.2; 26 Provision for Pre-Start Purging (4.4.1.1, e):(5.3): Purchaser Specified Purgethroughout Details: 3 Voltage Full Load SpeedTerminals during re-acceleration RPM Insulation Class 6.3.1) Temperature Rise Class B6.3.1.1) Service 1.0 Manufacturer: 12 motor(s) Bearing Temperature Detectors Onethe (1)other Per Bearing Hydrodynamic, Qty / to Bearing Dual Element OK F Volts(6.1.3; been shipped. The uses bullets pages Thrust 9-125toBearings indicate itemsOther applicable 26 Factor Device Type: Model: at Motor 17 Currenthave Transformers (5.1.6, h) Vendor for Phase Meter 20 Classification Cleanliness Requirements of Classified APICurrent 614offor 5motor. GPM & above capacity (6.2.3.2) 31 21 Motor for Supplemental Mist (4.4.7.4.1) Other Lube System information: or Zone 18 Forprepared Motors Operating on ASD Purge PowerOil (8.1.3,f): Base Frequency(ies) and Harmonics assumed in the supply waveform(s) (8.1.3,f): 29 Area (4.1.8): Nonclassified as: Class Group Division either Meet the As-Designed or As-Built configuration the 2 2 27 Field Sizes 3(4.4.3.1): Supplier Std.(5.3.1) Other: Provisions Only Full-Load Torque (FLT) ft-lb Rotor Inertia (8.1.3, c) 13 Piping Connection RTD - Platinum, Wire, 100 Ohms at 0°C Install per API 670 (5.3.1) 5 Coordination Ground One (1) Common Lead lb-ft227 WkRecommended GR2 GD Meeting (8.2)4 Enclosure settings for Differential Pressure Switch: Alarm: Shut-Down: Ratio Accuracy Class Quantity: 6 Motor Starting (4.2.3): Across-The-Line Starting at 80% of Rated Voltage (4.2.3.1) or Other ATL % of rated voltage % 21 18 Purge Oil Mist (4.4.7.4.1) (describe or attach requirements): 32 o 19 Curve No.'s (8.1.3,a,b): Grease Speed-Torque Speed-Current Speed-Power Factor 30 Temperature Code (T-code): Autoignition Temperature (AIT): C BULLET ITEMS NOT SELECTED ARE CONSIDERED NOT APPLICABLE, 22 Antifriction Bearings: Type: 28 Duct Provided by (4.4.3.8): Supplier Std. Other: Resistance: 5 Locked-Rotor Torque (LRT) % FLT Pull-Up Torque (PUT) % FLT Breakdown Torque (BDT) % FLT 14Gaskets/Bolts Other RTD Material: Wires: Other info: Review (8.4) 6 Design 19 Voltage Transformers (5.1.6, j) for Voltage Meter Fuses Required 28 TEAAC Enclosure (4.4.1.2.3) Heat Exchanger Tube Materials (4.4.10.8, a): 7 Other Starting Method (4.2.3.2, a): Autotransformer Captive Transormer Reactor Solid State Soft Starter ASD 33 ORBearings: WILL FOLLOW THE DEFAULT CONDITION WHERE 20 When No.Oil (8.6.2,b): Acceleration Curve No. 31 22 Other: Grease Type: Supplier Decision Other IT EXISTS Antifriction 23 Pure Oil Mistspecified: (4.4.7.4.5)Calculated Rotor-Response Oil Mist Ready Curve or Mist Provisions Only 29 Auxiliary motor driven fans (4.4.10.6.3): Yes No Ph / Volts.: phase 6 Calculated For Recip. Comp., Calc. Eff. is based on Pulsating Current Conditions from Pg.6 Type: 15 Thermocouples: 7Volts Lateral Critical Speed Analysis (4.4.6.2.1; Expected 8.6.2, b) Data (8.1.3, f) at the following Loads: Ratio 20 Accuracy Class Quantity: 8 Other Method % volts: may be required % - see If Soft Starter, define Percent Locked Rotor Current Limit during acceleration: % 29 TEWAC Enclosure (4.4.1.2.4) Heat Exchanger b): 90-10 Cu-Ni StartingOther 34 O 21 Acceleration Time (8.1.3,d): At Tube RatedMaterials Voltage: (4.4.10.8,sec. Minimum Voltage/MVA: At Yes % Voltage Sec 23 Data (4.1.2; Pure4.4.8.3; Oil Mist 4.4.10.4): (4.4.7.4.1; 4.4.7.4.5) Oil Mist Ready or Oil Mist Provisions Only (bearing grease removalOC guide) sec. 24 GreaseAt removal required before operation with oil mist? No 32 30Site Site Ambient Temperature: Max 75% 100% Area Classification (4.1.8): Paint Paint System Purchaser Specified Paint System Paint SystemMin Specification: 7 Load Point Other: % 16 System: OilSupplier's Temp. Indicators (Dial Thermometers) (4.4.7.1.16) Type: Alarm ContactsF Number Contacts:Analysis DataNO NC 8 ofTorsional (4.4.6.2.2) Analysis By:50% 21 Partial Discharge (PD) Detectors (5.6.4.1, 5.1.6, l) 30 Tube Construction (4.4.1.2.4, d; 4.4.10.8, b,c):No. (4.2.4.2) Single Tube Double Tube 35 9 Maximum Locked Rotor Current other than in 4.2.4.4, a (450 to 650%): % of Full Load Amps or Maximum Amps O 22 Thermal Capacity / Limit Curve Instructions on how to change data sheet symbols Supplier to selections Rotor Inertia - Wk2 (8.1.3,c) lb-ft2 33 31 Minimum Rated Storage Ambient Temp.(4.1.2): Sitemake Elevation: ft. Code: 24 Vertical Thrust Bearing: Supplier Decision Grease Lubrication Oil Sump Motor Bearings: Paint Color: Supplier's Paint Colorfor Purchaser Define Paint Color and 8 Acceptance Efficiency % Before Tests (6.3.1.4) % % % Nonclassified Classified25 as: ClassVertical Motor Bearings: 17 Location of Terminations Bearing Temp. Det.CSpecified (5.1.14): Paint Color Decision Terminal HeadLubrication T-box T-box with Winding and Temp. Det. Thrust Bearing: Guide Bearing: Mfgr. Recommended Lubricant: 9 Submit Test Procedures Criteria 6 Weeks 22 Describe Required System: 31 Leak DetectionWithstand (4.4.1.2.4,Time, c): Required Double at Tube Leak Detection: Inner Tubes Only Outer also at 36 10 Determine Starting Capability per (4.2.3.2, b): Min. at Motor Terminals under Amps Locked Rotor Current Volts 23 Locked-Rotor Cold (4.2.4.2,a; 8.1.3,e) 100% Voltage Sec at 80% Voltage Sec % Voltage Sec 1) Select (click on) symbol 34 Relative Humidity: % Bearing: Max % Decision Min Use Higher Elevation for motor rating: ft. Guide Supplier Other: or Zone Factor(6.3.1.15) % % Group 18 Antifriction bearings: Use selections above when Antifriction bearings 26 Oil Sump Lubrication Oil Sump Lubrication Type/Viscosity of Oil: 10 Demonstrate Accuracy of 9TestPower Equipment v% v% v Division 32 25 Mounting: Horizontal Foot Mounted Horizontal Flange with Feet are specified Vertical 23 PD T-Box location (5.6.4.3): Vertical Outside Surface ofMounted Main T-Box Other:Foot Mounted 32 Cooler Location/Orientation (4.4.1.2.4, Time, c): (4.4.1.2.4, b) 37 11 or (4.2.3.2, c): S.C. MVA and X/R ratio with base voltage and % Rated Volts at Motor Terminals Type listedControlled: letter on keyboard O O Min. 24 Locked-Rotor Withstand Hot (4.2.4.2,b; 8.1.3,e) at 100% Voltage Sec at 80% Voltage Redundant Sec Coolers at % Voltage Sec o 35 Motor Location: Indoor Building2) Temperature No Yes Controlled Temp.: forCore motorTest rating F C Non-Reverse 10 Current Amps Amps 27 Grease Lubrication Grease Lubrication Grease Type: C or Temp.Code 11 Use Stator v Amps vAmps Autoignition Temp v 33 26 Other: Vertical Flange(5.8) Mounted Shaft Down Shaft Up Solid Shaft Hollow Shaft Ratchet (6.3.4.1) 19 Vibration Detectors 33 Water Flow (GPM): Max Min Water Pressure (PSI): Max Min 38 MISCELLANEOUS, SUPPLIER'S DATA 3) Press enter or click onto next item 12 Provide Curves & Data (8.1.3, a, b): at Rated Voltage & Min.Start Conditions Other: % Volts Other: 25 Starting Capability (4.2.4.1): Consecutive Successful Starts With : Locked-Rotor Current at 100 % Voltage Amps 36 Outdoor Roof Over Motor: No Yes Offshore Platform / similar marine environment (4.4.1.1.c) Test11 - required Guaranteed Efficiencies (8.1.3, f) at % Load =t % Test Method (8.1.3, f): 12section, Surgepg. Comparison for all machines (6.3.4.2) 34 Vertical Motor to carry thrust (if selected, complete applicable area Bearing &/or Driven Equipment / OEM 6, lines 39-40) VIBRATION DETECTORS SPECIAL CONDITIONS Motors operating at 1200 rpm of and higher Motors operating at Other less than Non-contact Shaft Probes 34 Flow26Sensor Local Indicator Provided (4.4.1.2.4, g) Motor Provisions Only temperature 39 To change: your Keyboard and enter:(5.8.1): 24 20Use Qty. Special Tools and Lifting Devices (4.1.11, 4.1.12, 4.4.2.14): Proof of of Nonsparking, Corrosion-Resistant Fan rpm (4.4.10.6.1) 13 No. Consecutive Starts than1200 Table 3 (4.2.4.1): With motor temperature at ambient: 3 Other: Description Manufacturer: Type: Model: 80 initially at ambient 3 Locked-Rotor Current at % Voltage Amps 37 Seismic Loading (4.4.2.2), IBC Zone: Importance Factor: Other Seismic Requirements: 12 (6.3.4.2.1) Max. Sound Pressure Level (4.1.3):85 dBA @ 1 m. NO-LOAD, FULL SINE WAVE POWER Other: dBA Shaft Probes (5.8.1): Number per bearing: TWO (2) (5.8.1) 13 Special Surge Test of Coils v VOLTAGE/FREQUENCY, v v 35 27 Flange Type / Bolt Circle:for 4 or Supplier Decision Other: 28 Non-contact Four (4) (5.8.2) and Spider one piece forging more poles 4.4.5.1.2, b) Shaft Probes (X-Y) (5.8.1): Installed Provisions Installed 35 Relay Contacts Provided: Normally Open Normally Closed temperature 2 40 25 21ShaftSeparate Nameplate -(4.4.5.1.4; listitem below (4.4.11.4) Electronic Vibration Test Datamotor - Define Digital Format below Provisions 14 to an Other: to Changes an from default or not required item that isWith required temperature greater than(6.3.3.17) ambient but less than rated operating temp.: 2 27 Motor temperature above ambient but not exceeding rated operating Locked-Rotor Current at % Voltage Amps lower case " l with " Purchaser's Information 14 Power Factor Tip-Up Test 38 36Unusual Site Conditions, Define: v v only w-Bypass to UtilityvPower Other Mounting Requirements: required 29 Shaft Probes: Provisions Installed Manufacturer: Model: 13(6.3.4.3) Motor Power Source: Sine Wave Power ASD Power only ASD 28 26 22SpecialPhase Lower Vibration Limits, Define Reference-Probe (5.8.1):(6.3.3.12): Installed Provisions Installed 36 HighWait Flowtime Alarm SetallPoint GPM Flow Shutdown Set Point GPM With Motor Stopped 41 15 No.of Full Voltage Starts if more than 5000 required (4.2.4.1; 4.4.5.1.1): 28 after Consecutive Starts have been used (4.2.4.2,Low d, e): With Motor Running Sec Sec to39 37 an item from beingSoleplate: required to the default or not required lower case "m" 15 Stator Inspection Prior to14 VPI (6.3.4.5) Additional Environment Considerations, Chemicals,Changes etc. (4.1.2): v v v Baseplate: Furnished By (4.4.2.6): Furnished By (4.4.2.6): Phase Reference Probe (5.8.1): Provisions Installed Manufacturer: Model: ASD + DOL Start capability ASD w-DOL Start and Bypass to Utility Power 30 Two cost (2) / kW Two at (2) 29 Evaluation Factor(X-Y) (8.1.2), EF = C = (4) cost / KWH applied 23Efficiency Number per bearing (5.8.2): Four Four% (4)of full load 37 Cooler InletSound & Outlet Temperature h): @ Required 42 Type: Model: 85 dBA 29 AirMax. Pressure LevelSensor (4.1.3) (4.4.1.2.4, 1 m., no-load Manufacturer: Other: 27 Packaging (6.4.1) Domestic Export Boxing Special Shipping Bearings16 (6.4.1, k) Outdoor Storage More Than Six Months (6.4.2) Other: Changes an Inspection or Test from applying to one unit only to applying 16to Sealed Winding Conformance TestVariable (6.3.4.4)Torque Speed Range: Min Speed 40 38 Abrasive Dust Protection, Open Enclosures (4.4.1.2.2,c): vRPM v v Foundation applies (4.4.6.1.3, 4.4.6.2.1.1), Description: 31 Oscillator-Demodulators: Provisions Installed Manufacturer: Model: 15 ft-lb Max. Speed RPM ft-lb to 30 Non-massive for case Expected Guaranteed Efficiency Data (8.1.3.f):thrust bearings at the thrust end (5.8.2): lower " (2) t "and 24Test Method Provide two axial-position probes for hydrodynamic Provisions Installed 38 Sensor Type: ALL machines of a multi-unit order. Purchaser defined Efficiency Method (8.1.3,f): DRIVEN EQUIPMENT INFORMATION OEM DATA 30 Induction Motor Equivalent Circuit Data: Phase-to-Phase Resistance Ohms, @ °F 28 Proposals (8.1) Typical Drawings & Literature with Proposal (8.1.8) 17 Partial Discharge Test for16Machines 6kV andTorque Greater (6.3.4.6) 41 39 Corrosive Agents in Environment, re: stress corrosion cracking (4.4.10.1.2): vRPM v v for Non-massive System Dynamic Analysis Required Machine or Vendor per 4.4.6.1.3, a, ALL b, c,machines d Constant Speed Range: Min Speed Max. Speed RPM ft-lb ChangesFrom an Inspection Test from applying to of a multi-unit 31 Data Codes, Define (4.1.8): 25Local Probe lead protection (5.8.1.1): Conduit Other: 32 Cooling Bearing Seismic Sensors Per API 670 (5.8.3) 39 WaterHousing Conditions per 4.4.1.2.4, a (5.8.3): Water/Glycol Solution Other Cooling Water Conditions (Purchaser Specified) to lowerPrice caseFor" Each v " Test on Data Sheet 31 kVA Base at Rated Voltage and 77°F Subtransient Reactance X"d Total Winding Capacitance to Ground uF 29 Separate (8.1.14) Price For Tests on Data SheetTag (8.1.14) 17All Driven Equipment: No.(s): Description Location order toVolts applying to Phase onlyPackaged one unit of a Hertz multi-unit order. 18 Rotor Residual Unbalance Test (4.4.6.3.4) 42 40 Other: vRPM v v Electrical System: Primary Source Maximum Ground Fault Amps 17Verification Constant Power Speed Range: Max Speed ft-lb 32 Loads Imposed on Motor Enclosure when Connected at Installation Site, Define (4.4.4):Defined, Avoiding lateral natural frequencies 33 by at least 15%Sensor: not 26External Manufacturer ofPower Probe, Oscillator-Demodulator: Supplier Decision Purchaser Type: Provisions Installed Type: Manufacturer: Model: 40 When Enclosure Purging is Rated specified, Supplier defined max. e): R 32 Pre-Start Locked Rotor at Voltage: Stator R allowable pressure (4.4.1.1, Rotor Magn R 30 Provide requirements for Special Weather & Winterizing Protection (8.1.15) stall timeMfgr.: calculation method and limits (4.2.4.3) 18 Provide Drivensafe Equipment Type / Model No. to select one of below options) RPM practical over specified speed range (4.4.6.1.2) 19 Unbalance Response Test (Purchaser 43 41 Method v v v of System Grounding (5.6.2.3) Resistance Reactance Ungrounded Solid 18 (6.3.5.3) Method of Efficiency Determination to be used (8.1.3,f): 33 27 Probe Provided By: Supplier Other: Installed By: Supplier Other: 34 Vibration Switch: Provisions Installed Type: Manufacturer: Model: 33 Stator X Rotor X Magn X 31 Provide Quote for Supervision of Installation and Erection (8.1.17) Provide Quote for Start-Up Commissioning Service (8.1.17) 19 Driven Equip. Rotation from Non Drive End of Motor : Clockwise Counterclockwise Bi-directional 2 Viewed 20 Purchaser to supply Half-Coupling or Mass Moment Simulator required for test Purchaser to provide data for Supplier to obtain Simulator 42 34 3-Phase28Fault Current at Machine Terminals (5.1.2) Let-Through Energy (5.1.2.1): I t (Ampere-squared Base Frequency(ies) and Harmonics assumed present in the supply waveform(s) (8.1.3,f): Special Overspeed Requirement 4.4.5.2.7): Oscillator-Demodulator By:(4.1.5, Supplier MVA Other: Installed By: Supplier Other: seconds) 19 35 D.E. Bearing Qty.: Position(s): Horizontal Vertical Axial Other: Overspeed Trip Point 34 Rated Load at Rated Voltage: Stator R Rotor R Magn R 32 Materials to be identified with ANSI, ASTM, or ASME Numbers (8.1.18): Motor Rotation21Viewed fromTest Nonwith Drive End of Motor : Clockwise Bi-directional -Coupling (6.3.1.5) (req'd if Supplier Counterclockwise mounts cplg. 2.4.9.4) v v v (If Applicable) 43 35 Min Other: S.C.29at Motor Bus (4.2.3.2, c) MVA Supplier at X/R Ratio: 20 Required Min.Motor startVibration voltage % Half rated Location of Terminations (5.1.14): Decision V base In Osc.-Demodulators Box In SensorTerm. Housing Other: 36 N.D.E. Bearing Qty.: Position(s): Horizontal Vertical Axial Other: 20 Separately Powered Auxiliary Fan(s) (4.4.10.6.3): Driver Information (where applicable)(4.1.5) 35 Stator X Rotor X Magn X 21or specify Type ofwhere Load:this Centrifugal: Pump Compressor Fan OtherAssembly (6.2.3.3) 22 Inspection of Equipment, Piping for Cleanliness before Final 33 Information: Contract Data (8.3) Special Identification for Transmittals (8.3.2) Define below information is to be found v v RPM v 44 Other 21 Quantity Location Encl. HP RPM Volts Phase Hertz 30 / Other Bearing Housing Seismic Sensors: Manufacturer: 37 Recommended Vibration Settings: Alarm Shutdown Sec. Other 36 Notes Requirements: 36 Residual Voltage Open-Circuit Time Constant: Motor Only sec. Inches With per Surge Capacitors sec. 22 Positive Displacement: Reciprocating Compressor 23 Routine Test - Pump Always required for all machines (6.3.2) Compressor Factor "C": 34 t 22 Quantity Location Encl. HP RPM Volts Phase Hertz 31 Sensor: Installed Provisions Only Per API 670 (5.8.3) Supplier Decision Purchaser Defined: 37 38 Alarm ShutdownMOUNTING, WEIGHTS Mils. Other 24Current Pulsation Bearing Dimensional & (4.2.3.6): Alignment Checks (6.3.2.1, k) 23 only Per APISI618 40%Before Tests Other: % v v v 35 Drawings (8.5) System of Units for Drawings / Data (1.3.1): U.S. / N.Am. Customary SI Maximum (Metric) only U.S. (SI) (U.S.) 32 Vibration Switch: Installed Provisions Only Per API 670 (5.8.3) Supplier Decision Purchaser Defined: 23 TEAAC Heat Exchanger tube material (4.4.10.8.a): 38 37 Mounting: Horizontal Foot Mounted Horizontal Flange Mounted with Feet Vertical Foot Mounted Bearing Dimensional & Alignment Checks After v v v 24 Format : Provide25 Crank-Effort Chart or Torque-Effort Curve No. (8.1.3, g):Tests (6.3.2.1, l) 36 Manufacturer To Supply Curve Data in Tabular Format (8.5.1) Define preferred Digital 39 Frequency of Shaft Resonance Closest to Operating Speed: Hertz 33 Device Provided By: Supplier Other: Installed By: Supplier Other: 24 TEWAC Heat Exchanger requirements (4.4.1.2.4): Tube materials (4.4.10.8, b): 90-10 Cu-Ni Other Tube material: 26(4.2.2.1): Purchaser Supplied Vibration Monitoring Recording (6.3.3.7) 38 Vertical Flange Mounted Shaft Down Shaft Up Solid Shaft Hollow Shaft Non-Reverse Ratchet v v 25 forLoad Characteristics Per NEMA MG 1-20 Other -/ Provide Load Speed-Torque Curve No. (4.2.2.1, a):v 37 Quantities of Documents & Drawings, and Documentation Schedule (or define source this information) (8.5.1): 34 Define Mounting / Hole Size if Purchaser Defines Device: If Switch, Type: Manual Reset Electric Reset 25 Cooling Water Conditions per 4.4.1.2.4, a Other Cooling Water Conditions: 27 Complete Test (6.3.5.1.1) the following: 39 Flange Type: Flange Bolt Circle Diameter: vkg-m2 at: v RPM v 26 Total Driven-Equipment/Load Inertia Reflected to MotorIncludes (4.2.2.1,allc): Wk2: lb-ft2 or GD2: 38 After Purchaser Review of Drawings, Quantity of Certified Drawings to be provided (8.5.2): 35 D.E. Bearing Qty.: Position(s): Horizontal Vertical Axial Other: 26 28 or Reducing Efficiency (6.3.5.1.1, a) c): Locked Rotor current, PF and torque (6.3.5.1.1, b) intertiaFull Load Currentinand Slip (6.3.5.1.1, 40 Soleplate furnished with motor Baseplate furnished with motor Adapter Plate furnished with motor 27 Speed Increasing Gearbox (4.2.2.1, Ratio: Note: Affect on to be included Total Inertia abovec) 39 36 Instruction Manuals Quantity of InstructionHorizontal Manuals to Provide (8.7.1) (Typically in digital format): N.D.E. Bearing(8.7) Qty.: Position(s): Vertical Axial suppliedOther: 27 Bearings (4.4.7.1): Hydrodynamic (4.4.7.1.1) Sleeve (4.4.7.1.1) Tilting Pad (4.4.7.1.1) Antifriction (Horizontal) (4.4.7.1.3) 29 Breakdown Torque (6.3.5.1.1, d) Heat Run (6.3.5.1.1, e) V or Speed Curve (6.3.5.1.1, Noise Test at No-Load (6.3.5.1.1, g) 41 Weights: Motor Net: lbs. Stator lbs. Rotor lbs. Shipping lbs. 28 Driver Connection to Load: Direct Coupled Gearbox Cog Torque Belt Belt Ratio: f) 40 37 Detailed instructions and photo's, etc. for disassembly and inspection of bearings (8.7.4,Head c) Location of Terminations (5.1.14): Supplier Decision Terminal Box and seals Terminal In Sensor Housing 28 Antifriction Thrust Bearing (Vertical) (4.4.7.1.5) Hydrodynamic Thrust Bearing (Vertical) (4.4.7.1.10) 30 DC High-Potential Test Fit (6.3.5.1.2) v v v 29 Motor Shaft Extension (4.4.5.1.9): Cylindrical Taper Fit Integral Flanged 41 Photos showing machine assembly steps required; including each step of bearing assembly (8.7.5) Thrust Bearing 38 Other Monitors and Devices 29 Momentary lbs Momentary lbs Rated Rotor Temperature-Vibration Test (6.3.5.2.1) (If notCapability using Complete Test) v 671 v 30 Coupling: By: 31 Driven Equipment Supplier Motor Supplier Per API Load Downthrust Upthrust v 42 Copies of Applicable Certifictions, including NRTL, Material Certications (including PMI), and other Specified Certifications for the machine(s)Purchaser (8.7.6) 39 Monitor to Alarm for Shaft Grounding Brush Replacement (4.4.7.1.9) Describe: 30 Continuous lbs Continuous lbs (4.4.7.1.11, a) 32 Bearing Housing Natural Frequency Test (6.3.5.4.1) v v v 31 Coupling Manufacturer: Type: Model: 43 Define any/all Certifications required, including materials: 40 Other Monitors or Device: 31 Lubrication (4.4.8): RingEnclosures) Type Self Lubrication (4.4.8.1) v Machine Bearings v Require Pressure Lube System Yes No 33 Heat Exchanger Performance Verification Test (TEWAC (6.3.5.5) v 32 Supplied By: Purchaser Driven Equipment Supplier Motor Supplier Other: 44 41 Alarm and Control Switches (5.6.1): SPDT 10 Amp 120VAC & 125VDC Other: 32 Pressurized Lube System (4.4.8.4) Common With Driven Equipment (4.4.8.5) System Supplied By (4.4.8.4): Others Motor Supplier 34 Overspeed Test (6.3.5.6; 4.1.5) v v v 33 Motor Half-Coupling Mounted By (4.4.9.4): (requires vibration test in 6.3.1.5 when Motor Supplier mounts half-coupling) 42 Auxiliary Equipment T-Boxes (5.1.4.1): Location of Aux. Boxes (facing non-drive end): Left Side Right Other: of Oil (4.4.8.5; 4.4.8.8; 5.1.4.2): Oil rings Included Yes No 35 Side Final Rotating Assembly 33 ClearanceType/Viscosity data storage (6.2.1.1, e) v 34 Purchaser Driven Equipment Supplier Motor Supplier Other: 43 Stainless Steel Aux. Boxes/Encl. (5.1.4.1) Cond./Cable Entry (5.1.4.1, 5.1.13): Bottom Left or 36 RightRadiographic Side facing non-drive 34 end2 Define Oil Requirements per Bearing (8.1.4): Flow: 2 GPM Pressure: QTS Test (6.2.2.2), Parts: v v vPSI Volume: 35 Coupling Inertia (4.2.2.1, c): Wk : lb-ft2 or GD2: kg-m (To be included in Total Inertia above) 44 Accessory Equipment Wiring Outside Enclosure (5.1.11): Rigid Conduit Other: 35 Heat Loss To Be Removed per Bearing: kW Ultrasonic inspection of vanalysis) v 36 Mass Moment37 of Coupling Half (4.4.6.2.1.1,f ): shaft forging (4.4.5.1.8; or damped unbal. response lb-ft2 6.2.2.3) kg-m2 (For v 36 Oil Mist Provisions (4.4.7.4) (see Guide): Purge Oil Mist, Hydrodynamic Brg's Pure Oil Mist, Antifriction Brg's Oil Mist Ready, Antifriction Brg's. 38 Ultrasonic Test (6.2.2.3), Define Parts: v v v 37 Center of Gravity of Coupling Half - drawing reference or dimensions (6.3.5.3): 37 Other: Grease, Type: 39 Magnetic Particle Test (6.2.2.4), Define Parts: v v v 38 Other Information: 1 4 ITEM / TAG NO. PURCHASE ORDER NO. AS-BUILT m AS-DESIGNED m JOB NO. INDUCTION MOTOR ORDER NO. API 541 5th Edition STATOR -- DATA SHEETS WINDING AND ROTORPURCHASE REPAIR DATA REQ. / SPEC. NO. U.S. CUSTOMARY UNITS 1 Stator Coil Information (8.6.2.d, reference Appendix G): Coil Dimensional Drawing No.: REVISION NO. Page 3/4 Motor Supplier Order Data BY 1 PAGE ITEM / TAG NO. REV. DATE JOB NO. APPLICATION PURCHASE ORDER NO. JOB NO. N.A. prior edition of API 541. The Purchaser and/or their representative is responsible for selections, data and revisions in Pages 1-7. N.A. 3 INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS Page 4/4 Motor Supplier Order Data m m m m m m m m m m m m Revised Changes To Data Sheets API 541 4th Edition API 541 5th Edition 6 pages 12 pages Purchaser responsible for 5 of 6 pages Purchaser responsible for 7 of 12 pages Purchaser data and supplier data interwoven Separate purchaser and supplier sections Multiple color-coded symbols, sections One color, one symbol Covered most 541 content Covers all 541 content Starting and driven equipment data on separate pages Single page for starting and driven equipment data Proposal data mixed throughout 4 pages Proposal data all on single dedicated page Contract data by Supplier mixed throughout 5 pages All contract data on 4 dedicated pages Sauer May 2017 Page 35 PAGE 0 – How to use API 541 5th Edition -- DATA SHEETS INDUCTION MOTORS N.A. HOW TO USE THIS DATA SHEET: 1 2 Refer to the Data Sheet Guide for comprehensive guidance on all content within this data sheet, which is greatly revised from the prior edition of API 541. The Purchaser and/or their representative is responsible for selections, data and revisions in Pages 1-7. 3 The Supplier / Vendor and / or Manufacturer is responsible for selections, data and revisions on page 8 - PROPOSAL DATA, where the Supplier is to provide details about their offer. Instructions on how to change data sheet symbols to make selections 4 The Supplier / Vendor and / or Manufacturer shall complete pages 9-12 - MOTOR ORDER DATA, where the AS-DESIGNED symbol is to be selected for initial transmittal of the DS to the Purchaser after order placement, and the AS-BUILT symbol selected for final transmittal with any applicable changes following motor shipment to the Purchaser. 5 To minimize duplication, a single Data Sheet and set of requirements should be utilized for each common (same power, voltage, enclosure, etc.) rating intended for the same application, service or load, regardless of the number of units. If there are any different requirements within a service (e.g. t/box locations, direction of rotation, etc.), a separate Data Sheet should be used for any unit(s) with even a single difference. 6 Some items may have an option for 'Supplier Decision'. This is intended to give clear guidance and direction to the Supplier when the Purchaser has no other preference. 1) Select (click on) symbol To change: m to l to v to t to l 2) Type listed letter on keyboard 3) Press enter or click onto next item Use your Keyboard and enter: 7 Each item on each page can be referred to by it's page number (in header in the upper right of each page), line number (down the left side of each page), or Rev. number (in header and down the right side of each page). 8 Instructions on how to use data sheet symbols to make selections 9 Some of the paragraphs in the Standard require a Purchaser Decision or are Optional. These are indicated by a solid round bullet next to the paragraph in the Standard. This data sheet uses open bullets to identify those items that fit this convention. Changing the bullet to a solid bullet on the data sheet indicates the Purchaser requires an item or that the item applies to the Purchaser's requirements for the machine. lower case " l " Changes an item from default or not required to an item that is required m lower case " m " t lower case " t " v lower case " v " 10 Page 1 11 Pages 1 - 6 13 Page 8 14 Pages 9 - 12 Changes an item from being required to the default or not required On line 5, select the applicable bullet to indicate the status of the data sheet. The initial state is 'Proposal', and it should be changed to 'Purchase' to indicate a final revision and purchase of the machine is underway. Changes an Inspection or Test from applying to one unit only to applying to ALL machines of a multi-unit order. Changes an Inspection or Test from applying to ALL machines of a multi-unit order to applying to only one unit of a multi-unit order. Throughout these pages, select and change to solid the bullets that apply to the Purchaser's requirements. Select and change to solid the bullets that apply to the Purchaser's requirements for Analysis, Inspection and Testing as described above. Additionally, change the triangle bullet to a solid triangle only when the Purchaser requires all units of a multi-unit order to receive the applicable inspection or test. Leaving the triangle bullet open indicates the inspection or test applies only to one unit of a multi-unit order. Page 7 12 The Supplier, Vendor and/or Manufacturer is to complete this page, using the bullets to indicate items applicable to their offer. The Supplier, Vendor and/or Manufacturer is to select the applicable bullet to indicate the status of the Motor Order Data section sheet after an order has been placed. Above line 1, the As-Designed bullet is selected when pages 9-12 have been completed and are returned to the Purchaser during the initial transmittal of documentation. The As-Built bullet is selected to indicate the final configuration of the motor(s) including any changes made since the As-Designed version of the data sheets were transmitted. This final version of the data sheet is transmitted to the Purchaser after the applicable motor(s) have been shipped. The Vendor uses the other bullets throughout pages 9-12 to indicate items applicable to either the As-Designed or As-Built configuration of the motor. 15 BULLET ITEMS NOT SELECTED ARE CONSIDERED NOT APPLICABLE, OR WILL FOLLOW THE DEFAULT CONDITION WHERE IT EXISTS 16 Instructions on how to change data sheet symbols to make selections 1) Select (click on) symbol 17 Sauer May 2017 Description 18 2) Type listed letter on keyboard 19 3) Press enter or click onto next item 20 To change: 21 m to l Use your Keyboard and enter: lower case " l " Changes an item from default or not required to an item that is required 22 l to m lower case " m " Changes an item from being required to the default or not required 23 v to t lower case " t " 24 t to v lower case " v " Changes an Inspection or Test from applying to one unit only to applying to ALL machines of a multi-unit order. Changes an Inspection or Test from applying to ALL machines of a multi-unit order to applying to only one unit of a multi-unit order. Description Page 36 PAGE 1 – RATING, SITE/ASD CONDITIONS, AREA CLASSIFICATION INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS N.A. JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. USER APPLICATION 2 LOCATION SUPPLIER 3 PROJECT NAME 5 Applicable To: OF 12 Rev m ASD Power (complete below section) m SUPPLIER REF. No. Motor Power Source: Sine Wave Power m m m SITE / PLANT BY 1 PAGE 1 4 DATE REV. DATE Bold Italics = Indicate Default Selection Proposal Purchase NUMBER of UNITS REQUIRED As Designed m As Built MOTOR TAG No.(s) Bold Italics = Indicate the Standard's Default Selection - Refer to Annex C for Data Sheet Guidance Adjustable Speed Drive (ASD) Conditions, if applicable (4.1.4; 4.1.5; 4.2.1.2.3, 4.3.1.2): BASIC DESIGN - General 6 Applicable Standards (1.3.2; 2.0): North American (i.e., ANSI, NEMA) 7 Power / RPM Ratings are Specified by: 8 Nameplate Power Rating (4.2.1.1): m OEM m HP 9 Nameplate Voltage/Ph/Hz Rating (4.2.1.2): Volts 10 Nameplate Ambient Temp. Rating (4.3.1.1,b): 11 Stator Insulation Class (4.3.1.1,a): 12 Stator Temperature Rise (4.3.1.1,b)*: Class B 13 Duty (4.1.2): 14 Max. Sound Pressure Level @ 1 m. @ no load, full voltage/frequency on sine wave power (4.1.3; 4.1.4): 15 Voltage and Frequency Variations (4.2.1.3): 16 Motor Power Source: Sine Wave Power m User/Project Use SI (metric) data sheets for International Standards (IEC, etc.) m Other m kW m ASD only operation (4.2.4.5) m ASD+DOL Start capability m ASD only w-Bypass to Utility Powe RPM ft-lb m Variable Torque Speed Range: Min Speed RPM m Constant Torque Speed Range: Min Speed RPM ft-lb m Constant Power Speed Range: Max Speed 17 18 19 20 21 Continuous m Other: m Other Class: m Other: 40 o C Class F Motor Speed: RPM (Synchronous) Phase O C m Hertz O Minimum Rated Operating Ambient Temp.(4.1.2): C * (See underlined sentences in Data Sheet Guide for this item) m Other: Per NEMA m Other: 85 dBA dBA m Other: m ASD Power (complete below section) m Solid State Soft Starter - Complete data on page 6, line 8 Adjustable Speed Drive (ASD) Conditions, if applicable (4.1.4; 4.1.5; 4.2.1.2.3, 4.3.1.2): m ASD only operation (4.2.4.5) m ASD+DOL Start capability m ASD only w-Bypass to Utility Power m ASD w-DOL Start & Bypass to Utility RPM ft-lb Max. Speed RPM ft-lb m Variable Torque Speed Range: Min Speed RPM Max. Speed RPM ft-lb m Constant Torque Speed Range: Min Speed RPM ft-lb m Constant Power Speed Range: Max Speed ASD Description and Information affecting motor design (Obtain from ASD Supplier; refer to Data Sheet Guid 22 ASD type / topology: ASD Description and Information affecting motor design (Obtain from ASD Supplier; refer to Data Sheet Guide) 23 ASD type / topology: 24 ASD Output Harmonics, describe and/or attach data (4.3.1.2): 25 ASD Maximum Voltage Spike Amplitude and Rise-Time at drive output (4.3.1.2.1): 26 ASD Maximum Common Mode Voltage (CMV) at drive output (4.3.1.2.2): 27 Other ASD information / motor requirements: Volts @ microseconds Volts 28 m mattach data (4.3.1.2): ASD Output Harmonics, describe and/or 29 Area Classification (4.1.8): Nonclassified 30 31 Classified as: Class Group Temperature Code (T-code): or Zone Division Autoignition Temperature (AIT): o C m Other: m m output (4.3.1.2.1): ASD Maximum Voltage Spike Amplitude and Rise-Time at drive 32 33 Site Data (4.1.2; 4.4.8.3; 4.4.10.4): Site Ambient Temperature: Minimum Rated Storage Ambient Temp.(4.1.2): O C Max Site Elevation: O Min O F C ft. 37 % Max % Min ft. m Use Higher Elevation for motor rating: m Indoor Building Temperature Controlled: m No m Yes Controlled Temp.: m F m C m Use for motor rating Roof Over Motor: m No m Yes m Outdoor m Offshore Platform / similar marine environment (4.4.1.1.c) Importance Factor: m Seismic Loading (4.4.2.2), IBC Zone: m Other Seismic Requirements: 38 Unusual Site Conditions, Define: 34 35 Relative Humidity: Motor Location: O O ASD Maximum Common Mode Voltage (CMV) at drive output (4.3.1.2.2): 36 m Other ASD information / motor requirements: 39 Additional Environment Considerations, Chemicals, etc. (4.1.2): 41 m Abrasive Dust Protection, Open Enclosures (4.4.1.2.2,c): m Corrosive Agents in Environment, re: stress corrosion cracking (4.4.10.1.2): 42 Other: 40 43 Sauer May 2017 Page 37 PAGE 2 – ENCLOSURE REQUIREMENTS INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS N.A. JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. DATE REV. DATE Bold Italics = Indicate Default Selection BY PAGE 2 OF 12 Rev BASIC DESIGN - Enclosure, Mounting, Electrical system 1 Enclosure (4.4.1.2) m WP-II (Weather Protected Type II) (4.4.1.2.2) 39 m WP-I (Weather Protected Type I) (4.4.1.2.2) m DPG (Dripproof Guarded) (4.4.1.2.2) m Provisions Only for WP-I or DPG (5.5.2) m Provide filters for WP-I or DPG (5.5.4) Air Filter Capability (5.5.4): 90% of particles > 10 micron m Other: Type: Model: m Purchaser Specified Filters: Manufacturer: Differential Pressure Device (5.5.5): Provisions Required for WP-II m Differential Pressure Switch (5.5.5) m Combination Switch / Gauge m Provisions Only for WP-I or DPG (5.5.5) m Differential Pressure Gauge (5.5.5) Type: Model: m Purchaser Specified Device: Manufacturer: Enclosure for motors rated 6kV and above: (4.4.1.1,f): TEFC, TEAAC, or TEAAC (IP44 or higher) or m Use enclosure selected in line 2 m TEFC (4.4.1.2.3) m TEPV (4.4.1.2.3) m Other Enclosure: Heat Exchanger Tube m Aluminum m Alum. Alloy m Copper m Copper Alloy m Other m TEAAC (4.4.1.2.3) Materials (4.4.10.8, a): m Stainless Steel 300 Series m Stainless Steel 316 Series (4.4.10.8, req'd for offshore) m TEWAC (4.4.1.2.4) Heat Exchanger Tube Materials (4.4.10.8, b): 90-10 Cu-Ni m Other Cooling Water Conditions per 4.4.1.2.4, a: m Water & glycol solution m Other cooling water conditions (attach documentation) Cooler Location-orientation (4.4.1.2.4, c): m Supplier Decision m Above Stator m Other Cooler Inlet-Outlet location (facing NDE): m Supplier Decision m Right Side m Left Side m Other Tube Construction (4.4.1.2.4, d; 4.4.10.8, c): Single Tube m Double Tube m Redundant Coolers (4.4.1.2.4, b) Leak Detection (4.4.1.2.4, c): Required For Double Tube Coolers: Inner Tube Leak Detection Required m Outer Tube Detection also Flow Sensor with Local Indicator (4.4.1.2.4, g): Required Relay Contacts: m Norm.Open m Norm.Closed m Not Required Type: Model: m Purchaser Specified Device: Manufacturer: Cooler Air Inlet & Outlet Temperature Sensor (4.4.1.2.4, h): Required m Not Required m Same as Winding m Other Type: Model: m Purchaser Specified Device: Manufacturer: Alternate Enclosure Identification (4.4.1.2.1) m Degree of Protection (4.4.1.2.1) IP m Method of Cooling (4.4.1.2.1) IC System of Units for Hardware (1.3.1): m U.S. / North American Customary m SI (Metric) Hardware-Fasteners Material (4.4.1.1.c): Stainless Steel 300 Series through M12 (1/2 in.) m SS 316 Series through 1/2 in. for offshore m Provision for Pre-Start Purging (4.4.1.1, e): Purchaser Specified Purge Details: Field Piping Connection Sizes (4.4.3.1): Supplier Std. m Other: Duct Gaskets/Bolts Provided by (4.4.3.8): Supplier Std. m Other: Auxiliary motor driven fans (4.4.10.6.3): Ph / Volts.: phase Volts m Yes m No Paint System: Supplier's Paint System m Purchaser Specified Paint System Paint System Specification: Paint Color: Supplier's Paint Color m Purchaser Specified Paint Color Define Paint Color and Code: Mounting: m Horizontal Foot Mounted m Horizontal Flange Mounted with Feet m Vertical Foot Mounted m Vertical Flange Mounted m Shaft Down m Shaft Up m Solid Shaft m Hollow Shaft m Non-Reverse Ratchet m Vertical Motor to carry thrust (if selected, complete applicable area of Bearing &/or Driven Equipment / OEM section, pg. 6, lines 39-40) Flange Type / Bolt Circle: m Supplier Decision m Other: m Other Mounting Requirements: m Baseplate: Furnished By (4.4.2.6): m Soleplate: Furnished By (4.4.2.6): m Non-massive Foundation applies (4.4.6.1.3, 4.4.6.2.1.1), Description: m Data for Non-massive System Dynamic Analysis Required From Machine Vendor per 4.4.6.1.3, a, b, c, d 40 Electrical System: 41 Method of System Grounding (5.6.2.3) 42 3-Phase Fault Current at Machine Terminals (5.1.2) 43 Min S.C. at Motor Bus (4.2.3.2, c) 44 Other Information: Enclosure for motors rated 6kV and above: (4.4.1.1,f): 2 3 4 5 6 Air Filters: Required for WP-II (5.5.3) TEFC, TEAAC, or TEAAC (IP44 or higher) 7 8 9 or m Use enclosure selected in line 2 10 11 12 13 14 15 16 17 18 19 20 Paint System: Supplier's Paint System 21 22 23 Paint Color: Supplier's Paint Color m Purchaser Specified Paint System 24 25 26 27 28 m Purchaser Specified Paint Color Paint System Specification: 29 30 31 32 33 34 35 36 37 38 Sauer May 2017 Define Paint Color and Code: Primary Power Source Volts m Resistance MVA Phase m Reactance MVA at Hertz m Ungrounded Maximum Ground Fault Let-Through Energy (5.1.2.1): V base X/R Ratio: Amps m Solid I2 t (Ampere-squared seconds) Min.Motor Term. start voltage % rated Page 38 PAGE 3 – BEARINGS, LUBRICATION INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS N.A. Bold Italics = Indicate Default Selection JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. DATE REV. DATE BY PAGE 3 12 OF Rev BASIC DESIGN - Bearings, Seals 1 Bearings: Horizontal Machines 2 Bearing Type: Hydrodynamic (4.4.7.1.1) 3 4 5 6 m Sleeve (4.4.7.1.1) m Tilting Pad (4.4.7.1.1) m Bearing Constant-Level Oilers Required (4.4.7.2.2) Type: m Antifriction (4.4.7.1.3) m Other: Bearings: Vertical Machines 7 Thrust Bearing Load (4.4.7.1.11, a) 8 Momentary lbs Continuous lbs Downthrust 10 m Other: Seals: m Special Seals for Gas Purge (4.4.7.3.a) 11 Other: 9 Momentary lbs Continuous lbs Upthrust m Non-conducting Seals (4.4.7.3, b) 12 BASIC DESIGN - Bearing Lubrication 13 14 15 16 17 18 Hydrodynamic Bearings: Ring Type Self Lubrication (4.4.8.1) m Supplier Decision m Other, Define: m Pressurized Lube Required (4.4.8.4) m Common With Driven Equipment (4.4.8.5) System Supplied By (4.4.8.4): m Driven Equipment Supplier m End User m Motor Supplier m Other Lube System to comply with API 614 (4.4.8.6): m Part 3 General Purpose m Part 2: Special Purppose m ISO 10438-1 Main Oil Pump Driven by: m Supplier Decision m Separate, independent motor m Main motor shaft Type/Viscosity of Oil (4.4.8.5; 4.4.8.8; 5.1.4.2) 19 Other Lube System information: 25 m Meet Cleanliness Requirements of API 614 for 5 GPM & above capacity (6.2.3.2) m Purge Oil Mist (4.4.7.4.1) (describe or attach requirements): Grease Type: Antifriction Bearings: m Supplier Decision m Other m Pure Oil Mist (4.4.7.4.1; 4.4.7.4.5) m Oil Mist Ready or m Oil Mist Provisions Only (bearing grease removal may be required - see guide) Thrust Bearing: m Supplier Decision Vertical Motor Bearings: m Grease Lubrication m Oil Sump Lubrication Guide Bearing: m Supplier Decision m Other: 26 Other: 20 21 22 23 24 SPECIAL CONDITIONS 27 28 29 30 31 32 m Shaft and Spider one piece forging for 4 or more poles (4.4.5.1.4; 4.4.5.1.2, b) m Special Lower Vibration Limits, Define (6.3.3.12): cost / kW C= cost / KWH m Efficiency Evaluation Factor (8.1.2), EF = m Test Method for Expected and Guaranteed Efficiency Data (8.1.3.f): m Local Codes, Define (4.1.8): m External Loads Imposed on Motor Enclosure when Connected at Installation Site, Define (4.4.4): applied at % of full load 33 34 m Special Overspeed Requirement (4.1.5, 4.4.5.2.7): 35 Other: 36 Notes / Other Requirements: 37 38 Sauer May 2017 Page 39 PAGE 4 – ACCESSORIES m INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS N.A. JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. Frame Space Heaters (5.4.1; 5.4.2; 5.4.3): m m Heaters: Frame Space Heaters (5.4.1; 5.4.2; 5.4.3): 2 m Single Voltage Design m Dual Voltage Design Single Voltage Design m or m Dual Voltage Design or 3 5 7 8 9 OF 12 Rev Supplier Decision Operating Voltage Other: m Supplier Decision Phase / Operating Voltages Phase Operating Voltage Operating Voltage Phase m Bearing Heaters (4.4.8.3): m Main Terminal Box Space Heaters required: also see Main Terminal Box section, page 4 4 6 Sheath Material: BY 5 PAGE Sheath Material: m ACCESSORIES 1 DATE REV. DATE Bold Italics = Indicate Default Selection For Classified Areas provide Temp. Code and/or Max. Surface Temp. (5.4.2): Temp. Code (from pg.1): T3 used for labeled heaters if not specified Max. Surface Temp.: o Winding Temperature Detectors (5.2): C (less than or equal to 80% of AIT on pg.1 for unlabeled heaters, 160 o C if AIT not specified) Operating Voltages m RTD - Platinum, 3 Wire, 100 Ohms at 32°F (5.2.1.1) Required Number per Phase (5.2.1.2): m Other Three (3) Other RTD Material: Wires: Resistance: / Operating Voltage m Bearing Heaters (4.4.8.3): m Main Terminal Box Space Heaters required: also see Main Terminal Box section, page 4 11 m m Thermocouples: Type: 12 Bearing Temperature Detectors (5.3): 10 Ground One (1) Common Lead Each Element in terminal box (5.2.1.2) 18 m RTD - Platinum, 3 Wire, 100 Ohms at 0°C (5.3.1) m Provisions Only Wires: Resistance: m Other RTD Material: m Thermocouples: Type: m Oil Temp. Indicators (Dial Thermometers) (4.4.7.1.16) Type: m Alarm Contacts Number of Contacts: m NO m NC Location of Terminations for Bearing Temp. Det. (5.1.14): m Supplier Decision m Terminal Head m T-box m T-box with Winding Temp. Det. Antifriction bearings: m Use selections above when Antifriction bearings are specified 19 Vibration Detectors (5.8) 13 14 15 16 17 20 21 Non-contact Shaft Probes (5.8.1): Motors operating at 1200 rpm and higher Shaft Probes (X-Y) (5.8.1): 22 Phase Reference-Probe (5.8.1): Provisions required 23 Number per bearing (X-Y) (5.8.2): Two (2) 24 m 25 Probe lead protection (5.8.1.1): Conduit 26 Manufacturer of Probe, Oscillator-Demodulator: Motors operating at less than 1200 rpm m Installed m Installed m Four (4) Motors operating at Non-contact Shaft Probes (5.8.1): m Provisions m Installed m Provisions m Installed Two (2) m Four (4) m Provisions m Installed Motors operating at Provide two (2) axial-position probes for hydrodynamic thrust bearings at the thrust end (5.8.2): m Other: m and higher m 1200 rpm m m Supplier Decision Purchaser Defined, Type: less than 1200 rpm 29 m Supplier m Other: Oscillator-Demodulator By: Installed By: m Supplier m Other: m Supplier m Other: Location of Terminations (5.1.14): m Supplier Decision m In Osc.-Demodulators Box m In Sensor Housing m Other: 30 Bearing Housing Seismic Sensors: 27 28 Probe Provided By: Shaft Probes (X-Y) (5.8.1): 31 32 33 34 35 36 Number per bearing (X-Y) (5.8.2): 37 38 Supplier Provisions m m m m required m m Other: Installed m Installed m Provisions m Installed m Installed m Provisions m Installed m Four (4) Two (2) m Four (4) Manufacturer: Provisions Only Two (2) Other Monitors and Devices 40 m Monitor to Alarm for Shaft Grounding Brush Replacement (4.4.7.1.9) m Other Monitors or Device: 41 Alarm and Control Switches (5.6.1): SPDT 10 Amp 120VAC & 125VDC 42 Auxiliary Equipment T-Boxes (5.1.4.1): Location of Aux. Boxes (facing non-drive end): 43 m Stainless Steel Aux. Boxes/Encl. (5.1.4.1) 44 Accessory Equipment Wiring Outside Enclosure (5.1.11): Rigid Conduit 39 Installed By: m Per API 670 (5.8.3) m Supplier Decision m Purchaser Defined: Vibration Switch: Installed Provisions Only m Per API 670 (5.8.3) m Supplier Decision m Purchaser Defined: Device Provided By: Supplier Other: Installed By: m Supplier m Other: Define Mounting / Hole Size if Purchaser Defines Device: If Switch, Type: m Manual Reset m Electric Reset D.E. Bearing Qty.: Position(s): m Horizontal m Vertical m Axial m Other: N.D.E. Bearing Qty.: Position(s): m Horizontal m Vertical m Axial m Other: Location of Terminations (5.1.14): m Supplier Decision m Terminal Box m Terminal Head m In Sensor Housing Sensor: Phase Reference-Probe (5.8.1): Sauer May 2017 No. per phase: Three (3) m Other m Other Qty / Bearing m Dual Element OK m Install per API 670 (5.3.1) m Ground One (1) Common Lead m Other info: One (1) Per Bearing Hydrodynamic, Thrust Bearings Describe: m Other: Cond./Cable Entry (5.1.4.1, 5.1.13): m Left Side m Right Side m Other: m Bottom m Left or m Right Side facing non-drive end m Other: Page 40 PAGE 5 – MAIN T-BOX REQUIREMENTS, MISCELLANEOUS INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. DATE REV. DATE DATA Bold Italics = Indicate Default Selection MISCELLANEOUS, SUPPLIER'S N.A. BY PAGE 4 12 OF Rev ACCESSORIES - Main Terminal Box 4.4.2.14): of Nonsparking, Corrosion-Resistant Fan (4.4.10.6.1) m Qty. Special Tools and Lifting Devices (4.1.11, 4.1.12, m Proof m m m m m m m Data - Define Digital Format below (6.3.3.17) Box Size: Main Terminal Box (5.1.1): Nameplate with Purchaser's Information - list below (4.4.11.4) Electronic Vibration Test m Separate m m m m m m 1 Main Terminal Box (5.1.1): Box Size: 2 Other Size: 3 Box Location facing non-drive end: 4 Cable Enter From (5.1.4.1): 5 Incoming Conductor Size: Minimum size is per NEMA MG 1-20 Type II with Copper Bus Bar & Standoff Insulators Required Supplier Std.for Req'd.Accessories For Shielded Cable Term.(5.1.6, e) Left Side Bottom Right Side Top Drive End Side Type Other: Other: Thermal Insulation (5.1.6, a) Non-Drive End Side Quick Disconnect Studs or Receptacles (5.1.6,f) Qty. Per Phase m Provision for Purging (5.1.6, c) m Provide in < 750kW (1000HP) m Removable Links (5.1.6, d) m Tin m None m Copper Ground Bus (5.1.6, k) Insulation Minimum size is per NEMA MG 1-20 Type II m Domestic m Export Boxing m Special Shipping Bearings (6.4.1, k) m Outdoor Storage More Than Six Months (6.4.2) with Bus Barwith &Proposal Standoff Insulators Required Proposals (8.1) Copper & Literature (8.1.8) Purchaser defined Efficiency Method (8.1.3,f): m Typical Drawings m 6 10 Copper Bus Joint Plating (5.1.6, i): m Supplier Decision m Silver m Insulated Terminations and Interior Jumpers (5.1.6.m) m 6kV & up use Insulated Bus Bar between Stator Windings and Main Terminals (4.3.9) Phase m Main T/Box Space Heaters (5.1.6, b): m Single Voltage Design Operating Voltage or Refer to page 5 for heater T-Code, etc. Operating Voltages Phase m Dual Voltage Design / 11 For the devices following below, the Purchaser may make a Provide-Install selection; the default is Provide and Install by Supplier : 7 Packaging (6.4.1) All Phase Leads In Terminal Box (4.3.6): Required 750kW (1000HP) and larger 8 9 Packaged Price For All Tests on Data Sheet (8.1.14) m Separate Price For Each Test on Data Sheetm(8.1.14) m m m m requirements for Special Weather &mWinterizing Protection m (8.1.15) Provide safe stall time calculation method and limits (4.2.4.3) m Provide m m All Phase Leads In Terminal Box (4.3.6): m m m for Start-Up Commissioning Service (8.1.17) m Provide Quote for Supervision of Installationmand Erection (8.1.17) m Provide Quote m to be identified with ANSI, ASTM, or ASME Numbers (8.1.18): m Materials m mlarger m Required 750kW (1000HP) and Contract Data (8.3) m Special Identification mfor Transmittals (8.3.2) Define belowmor specify where this information is to be found 12 Differential Protection Current Transformers (5.1.6, h; 5.1.8; 5.6.3) 13 Type: 14 Accuracy Class 15 Surge Capacitors (5.1.6, g; 5.6.2.1, 5.6.2.3): Microfarads 16 Surge Arresters (5.1.6, g; 5.6.2.2, 5.6.2.3): kV Rated 17 Current Transformers (5.1.6, h) for Phase Current Meter 18 Accuracy Class 19 Voltage Transformers (5.1.6, j) for Voltage Meter 20 Accuracy Class 21 Partial Discharge (PD) Detectors (5.6.4.1, 5.1.6, l) 22 Describe Required System: 23 PD T-Box location (5.6.4.3): Vertical Outside Surface of Main T-Box Self-balancing Provided By and Installed By Full Differential Ratio Quantity: Ratio Quantity: Ratio Fuses Required Quantity: m Other: MISCELLANEOUS, SUPPLIER'S DATA m Drawings (8.5) 24 m m m Qty. Special Tools and Lifting Devices (4.1.11, 4.1.12, 4.4.2.14): m Proof of Nonsparking, Corrosion-Resistant Fan (4.4.10.6.1) System of Units for Drawings /mData (1.3.1): U.S. / N.Am. Customary onlyTest Data - Define SI (Metric) only 25 Separate Nameplate with Purchaser's Information - list below (4.4.11.4) Digital Format below (6.3.3.17) m Electronic Vibration m U.S. (SI) m SI (U.S.) Partial Discharge (PD) Detectors (5.6.4.1, To Supply Curve Data in Tabular Format : 5.1.6, l) m Manufacturer m(8.5.1)m Define mpreferred Digital Format m m m Schedule (or define source for this information) (8.5.1): m Quantities of Documents & Drawings, and Documentation m m m m Describe Required System: Review of Drawings, Quantity (8.5.2): m After Purchaser m m of Certified Drawings to be provided m Instruction Manuals (8.7) m Quantity of InstructionmManuals to Provide (8.7.1) (Typically supplied in digital format): T-Box location (5.6.4.3): Outside Surface of Main T-Box instructions and photo's, etc. for disassembly and inspectionVertical of bearings and seals (8.7.4, c) m m m m m DetailedPD m m including each step of bearing assembly (8.7.5) m Photos showing machine assembly steps required; m NRTL, Materialm Certications (including PMI), and other Certifications for the machine(s) (8.7.6) m Copies of Applicable Certifictions, including m 26 27 Packaging (6.4.1) 28 Proposals (8.1) Domestic Export Boxing Special Shipping Bearings (6.4.1, k) Typical Drawings & Literature with Proposal (8.1.8) 29 Separate Price For Each Test on Data Sheet (8.1.14) 30 Provide requirements for Special Weather & Winterizing Protection (8.1.15) 31 Provide Quote for Supervision of Installation and Erection (8.1.17) 32 33 Outdoor Storage More Than Six Months (6.4.2) Purchaser defined Efficiency Method (8.1.3,f): Packaged Price For All Tests on Data Sheet (8.1.14) Provide safe stall time calculation method and limits (4.2.4.3) Provide Quote for Start-Up Commissioning Service (8.1.17) Materials to be identified with ANSI, ASTM, or ASME Numbers (8.1.18): Contract Data (8.3) Special Identification for Transmittals (8.3.2) Define below or specify where this information is to be found 34 35 Drawings (8.5) System of Units for Drawings / Data (1.3.1): U.S. / N.Am. Customary only SI (Metric) only 36 Manufacturer To Supply Curve Data in Tabular Format (8.5.1) 37 Quantities of Documents & Drawings, and Documentation Schedule (or define source for this information) (8.5.1): 38 39 40 U.S. (SI) SI (U.S.) Define preferred Digital Format : After Purchaser Review of Drawings, Quantity of Certified Drawings to be provided (8.5.2): Instruction Manuals (8.7) Quantity of Instruction Manuals to Provide (8.7.1) (Typically supplied in digital format): Detailed instructions and photo's, etc. for disassembly and inspection of bearings and seals (8.7.4, c) 41 showing machine assembly steps required; including each step of bearing assembly (8.7.5) m Photos Define any/all Certifications required, including materials: 42 43 Sauer May 2017 44 m Copies of Applicable Certifictions, including NRTL, Material Certications (including PMI), and other Certifications for the machine(s) (8.7.6) Define any/all Certifications required, including materials: Page 41 PAGE 6 – LOAD, STARTING, OEM DATA INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS N.A. JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. DATE BY REV. DATE Bold Italics = Indicate Default Selection 6 PAGE OF 12 Rev LOAD REQUIREMENTS AND STARTING CONDITIONS 1 Per NEMA MG 1-20 or m Per specified load curve & data (4.2.2.1,a) m Unloaded (e.g. closed valve or damper) m Loaded (e.g. open valve or damper) m Partially Loaded (e.g. min.flow) Load Re-acceleration Required (4.2.2.1, b): NO Re-acceleration Load Data or Curve No.: m Yes Load Torque and Inertia Requirements (4.2.2): Load Torque and Inertia Requirements (4.2.2): 2 3 4 Per NEMA MG 1-20 Design Load Curve Condition: If Yes Above, Complete the Following (4.2.3.5): Max Time of Voltage Interruption or Seconds m Per specified load curve & data (4.2.2.1,a) Design Load Curve Condition: m Unloaded (e.g. closed valve or damper) open valveVoltage or damper) Motor Starting (4.2.3): Across-The-Line Starting(e.g. at 80% of Rated (4.2.3.1) m Loaded of rated voltage % Loaded (e.g. min.flow) m Other ATL m%Partially 5 Voltage at Motor Terminals during re-acceleration 6 Motor Starting (4.2.3): 7 m Other Starting Method (4.2.3.2, a): 8 9 10 Other Method % volts: % or (4.2.3.2, c): Min. or S.C. MVA and Amps Locked Rotor Current base voltage and % Rated Volts at Motor Terminals 16 Other: 14 m Maximum Amps at Motor Terminals under X/R ratio with 15 13 % m % of Full Load Amps or % Volts m Provide Curves & Data (8.1.3, a, b): at Rated Voltage & Min.Start Conditions m Other: m No. of Consecutive Starts Other than Table 3 (4.2.4.1): With motor temperature at ambient: 3 m Other: With motor temperature greater than ambient but less than rated operating temp.: 2 m Other: m No.of Full Voltage Starts if more than 5000 required (4.2.4.1; 4.4.5.1.1): 12 % If Soft Starter, define Percent Locked Rotor Current Limit during acceleration: m Maximum Locked Rotor Current other than in 4.2.4.4, a (450 to 650%): Volts m Determine Starting Capability per (4.2.3.2, b): Min. 11 Volts m Other ATL % of rated voltage m Autotransformer m Captive Transormer m Reactor m Solid State Soft Starter m ASD Across-The-Line Starting at 80% of Rated Voltage (4.2.3.1) m Other: or DRIVEN EQUIPMENT INFORMATION - OEM DATA 17 Driven Equipment: Tag No.(s): Description 18 Driven Equipment Mfgr.: Type / Model No. 19 Driven Equip. Rotation Viewed from Non Drive End of Motor : 20 22 23 24 RPM Provide Crank-Effort Chart or Torque-Effort Curve No. (8.1.3, g): m Other - Provide Load Speed-Torque Curve No. (4.2.2.1, a): Load Characteristics Per (4.2.2.1): NEMA MG 1-20 26 Total Driven-Equipment/Load Inertia Reflected to Motor (4.2.2.1, c): 28 Overspeed Trip Point (If Applicable) (4.1.5) m Autotransformer m Captive Transormer m Reactor m Solid State Soft Starter m ASD 25 27 RPM m Clockwise m Counterclockwise m Bi-directional Required Motor Rotation Viewed from Non Drive End of Motor : m Clockwise m Counterclockwise m Bi-directional Type of Load: Centrifugal: m Pump m Compressor m Fan m Other Positive Displacement: m Pump m Reciprocating Compressor Compressor Factor "C": Maximum Current Pulsation Per API 618 (4.2.3.6): 40% % m Other: m Other Starting Method (4.2.3.2, a): 21 Location Wk2: lb-ft2 or GD2: kg-m2 at: RPM Note: Affect on intertia to be included in Total Inertia above m Speed Increasing or Reducing Gearbox (4.2.2.1, c): Ratio: Driver Connection to Load: Belt Ratio: m Direct Coupled m Gearbox m V or Cog Belt Motor Shaft Extension (4.4.5.1.9): m Cylindrical Fit m Taper Fit m Integral Flanged Coupling: Specified By: m Purchaser m Driven Equipment Supplier m Motor Supplier m Per API 671 If Soft Starter, define Percent Locked Rotor Current Limit during acceleration: 29 30 31 Coupling Manufacturer: 32 Supplied By: Type: 33 Motor Half-Coupling Mounted By (4.4.9.4): Model: m Purchaser m Driven Equipment Supplier m Motor Supplier (requires vibration test in 6.3.1.5 when Motor Supplier mounts half-coupling) m Purchaser m Driven Equipment Supplier m Motor Supplier 34 Wk2: lb-ft2 or lb-ft2 or GD2: 35 Coupling Inertia (4.2.2.1, c): 36 Mass Moment of Coupling Half (4.4.6.2.1.1,f ): 37 Center of Gravity of Coupling Half - drawing reference or dimensions (6.3.5.3): 38 Other Information: 39 Vertical Pumps: 40 41 Thrust Bearing Load (4.4.7.1.11, a) m Other: Momentary lbs Continuous lbs Downthrust m Other: kg-m2 (To be included in Total Inertia above) kg-m2 (For damped unbal. response analysis) Momentary lbs Continuous lbs Upthrust Other Information: 42 Sauer May 2017 Page 42 PAGE 7 – TESTING INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS PURCHASER'S SELECTIONS N.A. Bold Italics = Indicate Default Selection JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. DATE REV. DATE BY PAGE 7 12 OF Rev ANALYSIS, SHOP INSPECTION, AND TESTS ANALYSIS, SHOP INSPECTION, AND TESTS 1 2 m ( m ) Indicates line item is not required l ( l ) Indicates Purchaser required line item 3 v (v) Indicates line item applies to only one machine in a multiple machine application/order t (t) Indicates line item applies to all machines in a multiple machine application/order Make selections in only one column for each item Required Witnessed Observed m ( m ) Indicates line item is not required l ( l ) Indicates Purchaser required line item 4 Coordination Meeting (8.2) 6 Design Review (8.4) 8 9 10 11 12 13 14 15 16 (v) 17 18 19 20 21 22 Indicates line item applies to only one machine in a multiple machine application/order Unbalance Response Test (6.3.5.3) 23 24 (6.1.3; 6.1.3.1; 6.3.1.1) (6.1.3; 6.1.3.2; 6.3.1.1) m m Lateral Critical Speed Analysis (4.4.6.2.1; 8.6.2, b) m Torsional Analysis Data (4.4.6.2.2) Analysis By: m Submit Test Procedures and Acceptance Criteria 6 Weeks Before Tests (6.3.1.4) m Demonstrate Accuracy of Test Equipment (6.3.1.15) v v v m m m Stator Core Test (6.3.4.1) v v v m m m Surge Comparison Test - required for all machines (6.3.4.2) t l m m Special Surge Test of Coils (6.3.4.2.1) v v v m m m Power Factor Tip-Up Test (6.3.4.3) v v v m m m Stator Inspection Prior to VPI (6.3.4.5) v v v m m m Sealed Winding Conformance Test (6.3.4.4) v v v m m m Partial Discharge Test for Machines 6kV and Greater (6.3.4.6) v v v m m m Rotor Residual Unbalance Verification Test (4.4.6.3.4) v v v m m m Unbalance Response Test (6.3.5.3) (Purchaser to select one of below options) v v v m m m m Purchaser to supply Half-Coupling or Mass Moment Simulator required for test m Purchaser to provide data for Supplier to obtain Simulator Vibration Test with Half -Coupling (6.3.1.5) (req'd if Supplier mounts cplg. 2.4.9.4) m v v v m m Inspection of Equipment, Piping for Cleanliness before Final Assembly (6.2.3.3) v v v m m m Routine Test - Always required for all machines (6.3.2) t l m m Bearing Dimensional & Alignment Checks Before Tests (6.3.2.1, k) v v v m m m Bearing Dimensional & Alignment Checks After Tests (6.3.2.1, l) v v v m m m Purchaser Supplied Vibration Monitoring / Recording (6.3.3.7) v v v m m m Complete Test (6.3.5.1.1) Includes all the following: v v v m m m 5 7 v (6.1.3.3; 6.3.1) (Purchaser to select one of below options) Indicates line item applies to all or Mass Moment Simulator required for test m Purchaser machines in a multiple machine ( t ) Half-Coupling tto supply application/order for Supplier to obtain Simulator m Purchaser to provide data 25 26 27 28 Efficiency (6.3.5.1.1, a) 29 Breakdown Torque (6.3.5.1.1, d) 30 31 32 33 34 35 Locked Rotor current, PF and torque (6.3.5.1.1, b) Heat Run (6.3.5.1.1, e) Full Load Current and Slip (6.3.5.1.1, c) Speed Torque Curve (6.3.5.1.1, f) v m Rated Rotor Temperature-Vibration Test (6.3.5.2.1) (If not using Complete Test) m v Bearing Housing Natural Frequency Test (6.3.5.4.1) v m Heat Exchanger Performance Verification Test (TEWAC Enclosures) (6.3.5.5) v m Overspeed Test (6.3.5.6; 4.1.5) v m Final Rotating Assembly Clearance data storage (6.2.1.1, e) v m Radiographic Test (6.2.2.2), Define Parts: v m Ultrasonic inspection of shaft forging (4.4.5.1.8; 6.2.2.3) v m Ultrasonic Test (6.2.2.3), Define Parts: v m Magnetic Particle Test (6.2.2.4), Define Parts: v m Liquid Penetrant Test (6.2.2.5), Define Parts: v m Hydrostatic Test (6.2.2.6), Define Parts: v m Certified Data Prior to Shipment (8.6.2, a) v m All Required Test and Inspection Equipment (6.1.4) Provided by Supplier m Other: DC High-Potential Test (6.3.5.1.2) Noise Test at No-Load (6.3.5.1.1, g) m m m m m v v v v v m m m m m v v v v v 36 37 38 39 40 41 42 43 Material Inspection (6.2.2) m m Vibration Test with Half -Coupling (6.3.1.5) (req'd if Supplier mounts cplg. 2.4.9.4) m m v v v m m m m v v v v v m m m m v v v v 44 Notes: Sauer May 2017 Page 43 PAGE 8 – PROPOSAL DATA INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS MOTOR PROPOSAL DATA N.A. JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. DATE BY REV. DATE Bold Italics = Indicate Default Selection 8 PAGE 12 OF Rev MOTOR SUPPLIER / MANUFACTURER PROPOSAL DATA 1 Manufacturer 2 Qty. HP Type / Model No. Frame Size / Designation 3 Full Load Speed RPM 4 Enclosure 5 Locked-Rotor Torque (LRT) 6 Calculated Expected Data (8.1.3, f) at the following Loads: 7 Load Point 8 Efficiency % % % % 9 Power Factor % % % % Group Current Amps Amps Amps Amps Autoignition Temp RPM (Synch.) Insulation Class Poles F Full-Load Torque (FLT) % FLT Volts ft-lb Service Factor lb-ft2 Rotor Inertia (8.1.3, c) Pull-Up Torque (PUT) m Phase Class B Temperature Rise % FLT Hz 1.0 m Wk m GR m GD 2 2 Breakdown Torque (BDT) 2 % FLT For Recip. Comp., Calc. Eff. is based on Pulsating Current Conditions from Pg.6 MOTOR SUPPLIER / MANUFACTURER PROPOSAL DATA m m 10 50% 75% 100% Other: Guaranteed Efficiencies (8.1.3, f) at Nonclassified % Load = % Classified as: Class Max. Sound Pressure Level (4.1.3): 85 dBA @ 1 m. NO-LOAD, FULL VOLTAGE/FREQUENCY, SINE WAVE POWER 13 Motor Power Source: Sine Wave Power 14 o C or Zone m No Temp.Code Test Method (8.1.3, f): 12 m ASD Power only m ASD + DOL Start capability or Division m Yes m Magnetic Stator Slot Wedges Used (4.3.10): 11 Area Classification (4.1.8): % m Other: m ASD only w-Bypass to Utility Power m ASD w-DOL Start and Bypass to Utility Power dBA m When Enclosure Pre-Start Purging is specified, vendor defined maximum allowable pressure (4.4. m 15 Variable Torque Speed Range: Min Speed RPM 16 Constant Torque Speed Range: Min Speed RPM 17 m Constant Power Speed Range: Max Speed RPM 18 ft-lb ft-lb 19 RPM ft-lb Max. Speed RPM ft-lb lateral natural frequencies by at least 15% not mAvoiding practical over specified speed range (4.4.6.1.2) Method of Efficiency Determination to be used (8.1.3,f): Low Ambient Temperature Precautions (4.4.10.4): Max. Speed Base Frequency(ies) and Harmonics assumed present in the supply waveform(s) (8.1.3,f): 20 Separately Powered Auxiliary Fan(s) (4.4.10.6.3): Driver Information (where applicable) 21 Quantity Location Encl. HP RPM Volts Phase Hertz 22 Quantity Location Encl. HP RPM Volts Phase Hertz 23 TEAAC Heat Exchanger tube material (4.4.10.8.a): 24 TEWAC Heat Exchanger requirements (4.4.1.2.4): 25 m Cooling Water Conditions per 4.4.1.2.4, a Special Winterizing Requirements (8.1.15): Machine Net Weight (8.1.5): Tube materials (4.4.10.8, b): 90-10 Cu-Ni m Other Tube material: m Other Cooling Water Conditions: lbs. 26 27 Bearings (4.4.7.1): 28 m Sleeve (4.4.7.1.1) m Antifriction Thrust Bearing (Vertical) (4.4.7.1.5) Thrust Bearing Load Capability (4.4.7.1.11, a) 29 m Tilting Pad (4.4.7.1.1) m Antifriction (Horizontal) (4.4.7.1.3) m Hydrodynamic Thrust Bearing (Vertical) (4.4.7.1.10) Hydrodynamic (4.4.7.1.1) Momentary lbs Downthrust Special Tools Included in Proposal (4.1.11, 8.1.13): 30 31 32 33 Continuous Momentary Continuous m Yes m Pressurized Lube System (4.4.8.4) m Common With Driven Equipment (4.4.8.5) System Supplied By (4.4.8.4): m Others Type/Viscosity of Oil (4.4.8.5; 4.4.8.8; 5.1.4.2): Oil rings Included m Yes Lubrication (4.4.8): Ring Type Self Lubrication (4.4.8.1) lbs Upthrust lbs Machine Bearings Require Pressure Lube System lbs m No m Motor Supplier m No Machine Proposed is in Strict Compliance with API 541 5th Edition? (8.1.9) 34 Oil Requirements per Bearing (8.1.4): 35 m Yes Sauer May 2017 m No Flow: GPM Pressure: Heat Loss To Be Removed per Bearing: PSI Volume: QTS kW 38 mPurge Oil Mist, Hydrodynamic Brg's mPure Oil Mist, Antifriction Brg's mOil Mist Ready, Antifriction Brg's. Type: m Grease, Magnetic Stator Slot Wedges Used (4.3.10): m Yes m No 39 When Enclosure Pre-Start Purging is specified, vendor defined maximum allowable pressure (4.4.1.1, e): 40 Low Ambient Temperature Precautions (4.4.10.4): 41 Special Winterizing Requirements (8.1.15): 42 Machine Net Weight (8.1.5): 43 Special Tools Included in Proposal (4.1.11, 8.1.13): 44 Machine Proposed is in Strict Compliance with API 541 5th Edition? (8.1.9) 36 Oil Mist Provisions (4.4.7.4) (see Guide): 37 Other: m List of Applicable Exceptions Attached lbs. m Yes m No m List of Applicable Exceptions Attached Page 44 PAGES 9-12 – ORDER DATA INDUCTION MOTOR API 541 5th Edition -- DATA SHEETS U.S. CUSTOMARY UNITS Page 1/4 Motor Supplier Order Data N.A. JOB NO. ITEM / TAG NO. PURCHASE ORDER NO. REQ. / SPEC. NO. REVISION NO. DATE REV. DATE Bold Italics = Indicate Default Selection BY 9 PAGE JOB NO. INDUCTION MOTOR AS-BUILT API 541 5th Edition -- mDATA SHEETS m AS-DESIGNED U.S. CUSTOMARY UNITS APPLICATION Page 2/4 Motor Supplier Order Data 12 Rev ITEM / TAG NO. OF PURCHASE ORDER NO. REQ. / SPEC. NO. 1 USER 2 LOCATION 3 PROJECT NAME 4 SITE / PLANT 5 REVISION NO. DATE BY Bearings: Type: Hydrodynamic (4.4.7.1.1) AFBMA 11 12 N.A. DATENumber(s): PAGE OF Rev Bold Italics = Indicate DefaultAntifriction Selection(4.4.7.1.3) REV. MOTOR RATING - ELECTRICAL AND PERFORMANCE DATA JOB NO. ITEM / TAG NO. INDUCTION MOTOR 2 Split Sleeve (4.4.7.1.1) Drive End: AS-DESIGNED AS-BUILT PURCHASE ORDER NO. API 541 5th Edition -DATA SHEETS Quantity Type / Model No. Frame Size / Designation Motor Power: Utility-Grid ASD 3 Tilting Pad (4.4.7.1.1) OppositeU.S. Drive CUSTOMARY End: REQ. / SPEC. NO. UNITS Nameplate Power / RPM Rating (4.2.1.1): HP kW RPM Full Load RPM Synchronous ACCESSORIES Poles & SETTINGS REVISION NO. DATE 4 Hydrodynamic Bearings: Oil Rings Included (4.4.8.1) Yes No Page 4/4 Motor Supplier Order Data Heaters: Single Voltage Design: Dual Voltage Design: Nameplate Voltage/Ph/Hz Rating (4.2.1.2): Volts (4.2.1.2) 1 Phase 12 N.A. Hertz REV. DATE PAGE Bold Italics Model = Indicate Selection 5 Bearing, Drive End: Capable of Self-Lube Yes No Manufacturer / PartDefault No. Operating Voltage kW Operating Voltages kW Sheath Material 2 Phase Phase Insulation Class (4.3.1.1,a): Class F Temperature Rise (4.3.1.1, b): Class B Enclosure (4.4.1.2): AS-DESIGNED AS-BUILT 6 Bore Diameter: Min in. Max in. Bore Length in. Type 3 Frame Heaters (5.4.1; 5.4.2; 5.4.3): Full-Load Torque (FLT) ft-lb Percent FLT at: Locked-Rotor (LRT) Pull-Up (PUT) Breakdown (BDT) STATOR WINDING AND 7 Design Clearance with Shaft: Min in. Max in. Bearing Loading: PSIROTOR REPAIR DATA 4 Main T/Box Heaters: Expected Data (8.1.3,f) at the following Loads (100% Voltage): 1Manufacturer Stator Coil Information (8.6.2.d, reference Appendix G): Coil Dimensional Drawing No.: 8 Bearing, Non-Drive End: Capable of Self-Lube Yes No Model / Part No. 5 Bearing Heaters Locked-Rotor 50% 75% 100% Load Point: Other: (4.4.8.3): % Data is: 2 Copper Weight: lbs. Copper Strand Size: Insulation: 9 Bore Diameter: Min in. Max in. Bore Total Length in. Type 6 Temperature Efficiency: % % % % Detectors: % Calculated 3 Number Number of Turns per Coil: 10 Design Clearance with Shaft: Min in. Max in.of Strands per Coil Turn: Bearing Loading: PSI 7 Winding Temperature Detectors RTD-Platinum, 3 Wire, 100 Ohms at 0°C (5.2.1.1) No.per Phase (5.2.1.2): Three (3) Other Power Factor: % % % % % (5.2): Previously Tested Unit 4 Turn Insulation Description: 11 Special Seals for Gas Purge (4.4.7.3, a) Non-conducting Seals (4.4.7.3, b) Other Seal Type OtherAmps RTD Material: Wires:Tested this Resistance: No.per Phase (5.2.1.2): Three (3) Other Current: Amps Amps Amps8 Amps Order 5 Ground-Wall Insulation Description: Thrust Bearing: at Antifriction Hydrodynamic (4.4.7.1.10) Bearing Loading: PSI 9 (4.4.7.1.5) One Common LeadDetermination Each Element Grounded in(8.1.3,f): Box. (5.2.1.2) Guaranteed Efficiency (8.1.3,f) 12 % Efficiency % Load Efficiency Test Method 6 Thickness Turn Insulation: mils Thickness Strand Insulation: mils Thickness Groundwall Insulation: Thrust Bearing Momentary lbs(8.1.3,g): Momentary Type: 10 with Thermocouples: No.per Phase lbs (5.2.1.2): Three (3) Other For Reciprocating Loads (8.1.3,f)13 % Efficiency at % Load % Current Pulsation Max. Current Variation A 7 Coil Configuration: Rows by Columns Load Capability Downthrust Upthrust 14 (8.1.3,f): Base Frequency(ies) Continuous lbs (4.4.7.1.11) 11 Harmonics Other For Motors Operating on ASD Power and assumedContinuous in the supply waveform(s) (8.1.3,f): lbs 8 Finished Coil Dimension in Slot, W x H x L (also give tolerances): 15 Non-Drive Drive End Manufacturer Model / Part No. 12 End Recommended Settings: Alarm: Shutdown: Curve No.'s (8.1.3,a,b): Speed-Torque Speed-Current Speed-Power Factor 9 Total Number of Stator Slots: Winding Throw: Winding Connection: When specified: Calculated Rotor-Response Curve No. (8.6.2,b): Acceleration Curve No. LUBRICATION SYSTEM 13 Bearing Temperature Detectors (5.3): Slot One (1) Per Bearing - Hydrodynamic, Thrust Bearings / Bearing Dual Element 10 Filler Description Thickness: Top mils Side Other Qtymils Middle mils Slot Dimensions: Acceleration Time (8.1.3,d): At16 Rated Voltage: AtRing Minimum At 0°CConstant-Level % VoltageOilers Sec sec. Hydrodynamicsec. Bearing Self Lubrication (4.4.7.2.2) 14 TypeStarting RTD - Voltage/MVA: Platinum,(4.4.8.1) 3 Wire, 100 at (5.3.1) Provisions Only Install per API 670 (5.3.1) Ground One CommonMagnetic Lead 11Ohms Slot Wedge Material: Slot Wedges: 2 2 Thermal Capacity / Limit Curve No. Rotor Inertia - Wk (8.1.3,c) lb-ft 17 (4.2.4.2) Pressurized Lube (4.4.8.1, 4.4.8.4) OilOther RingsRTD Provided: Yes No Bearings designed to operate without lube system: Yes No 15 Material: Other info: Wires: Resistance: 12 Stator Bore Diameter: Stress Grading Description if Applicable: Locked-Rotor Withstand Time, Cold 8.1.3,e) with at 100% Voltage SecSystem at 80% Voltage Sec at % Voltage Sec 18 (4.2.4.2,a; Common Driven Equipt. Supplied By (4.4.8.4): Driven Equipt. Supplier End User Motor Supplier Other Type: 16 (4.4.8.4) Thermocouples: 13 Special End-Turn Bracing: Locked-Rotor Withstand Time, Hot 8.1.3,e) 100% Voltage Sec Type at 80% Voltage Type/Viscosity Sec % Voltage Sec 19 (4.2.4.2,b;Motor Onlyat Lube System Required / Recommended ofatOil (4.4.8.5; 4.4.8.8): 17 Dial Thermometers (4.4.7.1.16): Alarm Contacts Number of Contacts NO NC 14 Other: Type 100 % PSI Starting Capability (4.2.4.1): Consecutive Successful Starts With :18 Locked-Rotor atselections Voltage Amps 20 Total Bearing Oil Requirements (8.1.4): GPM Current Loss To Be Removed per Bearing kW Antifriction bearings: Above applied Heat to Antifriction bearings 15 Rotor Information: Total Conductor Weight: lbs. Number of Bars: Strand or Bar Size: 80 Motor prepared initially atfor ambient temperature 3 Oil Mist (4.4.7.4.1) Locked-Rotor at % Voltage Amps 21 Motor Supplemental Purge OtherCurrent Lube System information: 19 Recommended Settings: Alarm: Shutdown: 16 Conductor Material: Ring Material: Retaining Ring Alloy, If Applicable: Motor temperature above ambient but not exceeding rated operating temperature 2 Locked-Rotor Current at % Voltage Amps 22 Antifriction Bearings: Grease Type: 20 Enclosure Accessories 17 Shaft Material: Ring Dimensions Premachining: Wait time after all Consecutive Starts have been used (4.2.4.2, d, e): With Motor Running Sec With Motor Stopped Sec 23 Pure Oil Mist (4.4.7.4.5)21 Mist DPG/ODP Ready or (4.4.1.2.2) Oil Mist Provisions Only WP-II,Oil WP-I, Air Filters: Provided (5.5.4): Required for WP-II (5.5.3) Air Filters Not Provided (5.5.4) 85 dBA @ 1 m., no-load Max. Sound Pressure Level (4.1.3) Other: 18 removal Notes: required before operation with oil mist? 24 Grease Yes No 22 Filter Capability (5.5.4): 90% of particles > 10 micron Other Air Filter Provisions Only (5.5.2) 19 Induction Motor Equivalent Circuit Data: Phase-to-Phase Resistance Ohms, @ °F 23 Filter Manufacturer: Type: Lubricant: Model: 25 Vertical Motor Bearings: Thrust Bearing: Guide Bearing: Mfgr. Recommended 20 kVA Base at Rated Voltage and 77°F Subtransient Reactance X"d Total Winding Capacitance to Ground uF 26 Oil Sump Lubrication Oil Sump Lubrication Type/Viscosity of Oil: 24 Differential Pressure Device (5.5.5): Provisions Required for WP-II Provisions Only Provided Device Not Provided 21 Locked Rotor at Rated Voltage: Stator R Rotor R Magn R 27 Grease Lubrication Grease Lubrication Grease Type: 25 Differential Pressure Switch Provided (5.5.5): Differential Pressure Gauge Provided (5.5.5) Combination Switch / Gauge Provided 22 Stator X Rotor X Magn X 26 Device Manufacturer: Type: Model: VIBRATION DETECTORS 23 Rated Load at Rated Voltage: Stator R Rotor R Magn R settingsTWO for Differential Alarm: Shut-Down: 28 Non-contact Shaft Probes 27 (5.8.1): Recommended Number per bearing: (2) (5.8.1) Pressure Switch: Four (4) (5.8.2) 24 Stator X Rotor X Magn X 29 Shaft Probes:28 Provisions Installed Manufacturer: Model: TEAAC Enclosure (4.4.1.2.3) Heat Exchanger Tube Materials (4.4.10.8, a): 25 Residual Voltage Open-Circuit Time Constant: Motor Only sec. With Surge Capacitors sec. 30 Phase Reference Probe (5.8.1): Provisions Installed Manufacturer: Model: 29 TEWAC Enclosure (4.4.1.2.4) 26 Heat Exchanger Tube Materials (4.4.10.8, b): 90-10 Cu-Ni Other MOUNTING, WEIGHTS 31 Oscillator-Demodulators: Provisions Installed Manufacturer: Model: 30 Tube Construction (4.4.1.2.4, d; Single Tube Double Tube 274.4.10.8, b,c): Mounting: Horizontal Foot Mounted Horizontal Flange Mounted with Feet Vertical Foot Mounted 32 Bearing Housing Seismic Sensors (5.8.3): API 670 31 Leak Per Detection (4.4.1.2.4, Double Tube Leak Detection: Inner Tubes Only Outer also 28(5.8.3) c): Required Vertical Flange Mounted Shaft Down Shaft Up Solid Shaft Hollow Shaft Non-Reverse Ratchet 33 Sensor: Provisions Installed Type: Manufacturer: Model: 32 Cooler Location/Orientation (4.4.1.2.4, c): Redundant Coolers (4.4.1.2.4, b) 29 Flange Type: Flange Bolt Circle Diameter: 34 Vibration Switch: Provisions Installed Type: Max Manufacturer: Model: 33 Water Flow (GPM): Min Water Pressure (PSI): Max Min 30 Soleplate furnished with motor Baseplate furnished with motor Adapter Plate furnished with motor 35 D.E. Bearing Qty.: Position(s): Horizontal Axial g) Other: 34 Flow Sensor Local Indicator Provided (4.4.1.2.4, Provisions Only 31 Vertical Manufacturer: Type: Model: Weights: Motor Net: lbs. Stator lbs. Rotor lbs. Shipping lbs. 36 N.D.E. Bearing Qty.: Position(s): RelayHorizontal Axial Other: 35 Contacts Provided: Open Normally Closed 32 Vertical Normally 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 DATE REV. DATE INDUCTION MOTOR -- mDATA SHEETS AS-BUILT m NUMBER of UNITS REQUIRED U.S. CUSTOMARY UNITS BEARINGS, HOUSINGS AND SEALS MOTOR TAG No.(s)Page 3/4 Motor Supplier Order Data API 541 5th Edition AS-DESIGNED m 1 6 REVISION NO. SUPPLIER Bold Italics = Indicate Default Selection SUPPLIER REF. No. N.A. m BY 10 PAGE JOB NO. 12 Rev ITEM / TAG NO. OF PURCHASE ORDER NO. REQ. / SPEC. NO. m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m mm m m m BY OF 12 Rev m / / / m m m mils m m m m m m m m m m m m m m m m m m m m m m m m No m Yes m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m 37 m m m m m m m m m m m m m m m m m 36 Recommended Vibration Settings: 37 38 38 39 m m m m m m m Alarm m m m m m m m m High Flow Alarm Set33 Point Shutdown mm mm GPM Inches per Sec. Cooler Air Inlet & Outlet Temperature Sensor (4.4.1.2.4, h): Required 34 Alarm Shutdown Mils. Sensor Type: 35 m Frequency of Shaft Resonance Speed: 39Closest to Operating Cooling Water Conditions36 per 4.4.1.2.4, a 40 m m m m Other mManufacturer: Low Flow Shutdown Set Point Other GPM Type: Model: Water/Glycol Solution mHertz m Other Cooling Water Conditions (Purchaser Specified) 37 is specified, Supplier defined max. allowable pressure (4.4.1.1, e): When Enclosure Pre-Start Purging 38 39 40 41 42 Sauer May 2017 Page 45 Revised Data Sheet Guide – Annex 6 Vastly revised vs. 4th edition Covers every data element on every line in all of the Purchaser’s pages Gives recommendations based on working group experience Could be used as the basis for a tutorial on API 541 and induction machines Sauer May 2017 Page 46 API 541 5th Edition How to Optimize the Use of API 541 Sauer May 2017 Page 47 How To Optimize Use of API 541 Decide what is needed for the application Thoroughly complete the data sheet Evaluate manufacturer responses Maintain communications Test to ensure satisfactory results Install correctly Startup, operate, monitor and maintain properly Sauer May 2017 Page 48 What Is Needed for the Application Power, speed and voltage Enclosure and cooling method Starting requirements Electrical & mechanical Site Data Accessories Factory tests Sauer May 2017 Page 49 Complete the Data Sheet Include essential information It’s a requirement Use data sheet guide Equipment environment Mechanical system characteristics Electrical system characteristics Auxiliary systems Sauer May 2017 Page 50 Evaluate Manufacturer Responses Review proposals in detail Ask clarification questions Look at alternatives Review/discuss any comments & exceptions Select the best option Sauer May 2017 Page 51 Maintain Communications Face-to-face meetings Coordination meeting Verify scope of supply & expectations Design review meeting Finalize and confirm design Discuss & resolve issues before they affect the outcome Sauer May 2017 Page 52 Test to Ensure Satisfactory Results Testing time/cost almost always worthwhile Test to suit application requirements Reduces risk of site problems Issues easier to remedy in factory Witness/observe where appropriate Consider impacts on the schedule Sauer May 2017 Page 53 Install Correctly Suitable foundation requirements Installation & alignment Use OEM personnel when needed Review power system and protection Preservation prior to start-up Sauer May 2017 Page 54 Startup, Operate, Monitor & Maintain Confirm start calculations Avoid excessive starts There is a limit! Availability of spares Commissioning & long term Monitor the motor condition Maintain per manufacturer’s instructions and user experience Sauer May 2017 Page 55 Conclusions API 541 5th edition has significant changes Insulation, vibration, protection & testing Aimed at improving reliability & durability Extensive data sheet and guide enhancements Use the data sheets! Available now Sauer May 2017 Page 56 Bart Sauer - Bio Bart Sauer graduated from Case Western Reserve University (Cleveland, Ohio, USA) in 1989 with a Bachelor of Science degree in Mechanical Engineering. He has been an employee of Siemens Industry, Inc. at the ANEMA motor plant in Norwood, OH, since 1990, serving in roles as a Mechanical Product Engineer, Sales Application Engineer, and his current role as a Market Segment Manager for the oil and gas industry since 2009. In this role he serves as the technical lead for the API 547/541 specifications for Siemens AboveNEMA motors. Bart has been an author on three previous IEEE papers, and is a current committee member of the 2018 Cincinnati IEEE-IAS PCIC conference. Bart has 3 daughters and has been happily married for 27 years. He is an avid fisherman, a high school Sunday school teacher and a Canadian Olympic hockey team fan. Sauer May 2017 Page 57
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