COFFEE WASTE TO FIRE STARTER BASED
PRODUCTION MACHINE
Ts Dr Sarah ‘Atifah Saruchi
Abstract: In light of the proliferation of coffee shops in
One such innovation is the "Smart Coffee Waste-
Malaysia, the surge in coffee waste has become a
Fire Starter Molder Machine." This machine turns
notable environmental concern. This abstract explores
used coffee grounds, which are typically discarded,
the environmental impact of coffee waste and suggests
a solution by repurposing coffee grounds as a fire
starter. Recognizing the challenge posed by manual fire
starter production due to its time-consuming nature, we
propose the development of a machine. This machine
into fire starters that can be used for various
purposes. Coffee shops around the globe produce
tons of waste daily, primarily in the form of spent
coffee grounds and single-use packaging. This waste,
will involve a process of compressing the coffee mixture
if
mismanaged,
contributes
to
environmental
to eliminate water content and utilizing die molding to
degradation and missed opportunities for sustainable
efficiently produce an eco-friendly fire starter. The
value addition.
holistic development outlined in this proposal aims to
offer an eco-friendly and time-efficient alternative for
coffee waste utilization.
METHODOLOGY
INTRODUCTION
initiative not only aligns with our corporate
This methodology will cover the detailed
explanation of steps that are being used to make this
project succeed the key objective was to create a
system that could control the mixture and compress
machine with sufficient accuracy to ensure their
activation and synchronisation with the mechanical
parts of the deterrent system. The approach involved
several crucial steps, including careful component
selection, rigorous study, circuit design, and precise
production procedures. This method is used to
achieve the objective of the project that will
accomplish. To evaluate this project, the
methodology is based on Mixture, Pneumatic and
Electric circuitry of Coffee Waste Based Fire Starter
Production
sustainability goals but also presents a practical and
.
novel solution for our camping community.
Development Of Mixing Machine for Coffee Waste
Based Fire Starter
In recent years, Malaysia, known for its robust
agricultural sector, has been exploring ways to
harness waste products to promote sustainable living.
There has been a growing interest in sustainable
practices among outdoor enthusiasts, and the
camping community is no exception.
Our proposal centers around the transformation of
coffee waste specifically, used coffee grounds into
highly effective and portable fire starters. This
By incorporating coffee waste fire starters into our
product lineup, we aim to provide campers with a
convenient and eco-conscious method of igniting
their campfires. This not only reduces our ecological
footprint but also enhances the camping experience
by infusing the air with the familiar aroma of coffee.
The Coffee Waste to Fire Starter Mixture project is
expected to produce a variety of significant results.
The project's main goal is to produce a detailed
recipe and approachable instructions that will make
it simple to duplicate the process of making fire
starters out of leftover coffee grounds. s. A feedback
loop will be set up to refine the recipe, production
process, and overall project strategy based on user
and stakeholder insights, with a focus on continuous
improvement. By reaching these goals, the project
hopes to stimulate the widespread adoption of
environmentally friendly behaviours and offer a
practical and long-lasting solution to the
environmental issues related to coffee waste.
from every production cycle, which makes
analytics for quality assurance and continual
performance optimisation easier.
Pneumatic Compressor for Coffee Waste to Fire
Starter
The Development of Pneumatic Compressor for
Coffee Waste Based Fire Starter aims to develop a
sustainable and eco-friendly solution for converting
coffee waste into fire starters. Coffee waste,
including used coffee grounds and coffee chaff, will
be collected, and processed to create fire starters that
can be used for various applications such as lighting
campfires, barbecues, and wood-burning stoves. The
project will focus on maximizing the efficiency of
coffee waste utilization while minimizing
environmental impact.
SPECIFICATION &
FUNCTION
Ingredients
CoffeeWaste,EggTray,Sawdus
t,Water mix together to make
Fire Starter
Electric circuitry of Coffee Waste Based Fire Starter
Production
•
MATERIAL
For this report is mainly focus on electrical
Pneumatic
Compress
To produce fire starter molded
Circuit
design
process
Create a system that could
into Fire Starter
control the mixture and
compress machine with
circuitry and build an advanced control
sufficient accuracy to ensure
system created to improve the Eco Ignite
their activation and
coffee waste to fire starter machine's
synchronisation with the
functionality and user experience. This
mechanical parts of the
electrical part automates and fine-tunes the
deterrent system.
compression and mixture stages of the
transformation process. Users may easily
input settings, track real-time progress, and
get
RESULTS AND DISCUSSION
instant
feedback
on
fire
starter
manufacture
thanks
to
an
elegant
A.
touchscreen interface. Most notably, Smart
•
Ignition allows for variable compression
adjustment, enabling users to tailor the
density of fire starters to their own
requirements. Safety is the top priority, and
the emergency button makes sure the
equipment runs within preset boundaries and
automatically shuts down in the event of an
anomaly. Additionally, the system logs data
Efficiency of machine performance
The utilization of coffee waste for fire starter
production offers a sustainable solution to
both waste management and energy
generation. By repurposing coffee waste,
which is abundant in coffee-producing
regions, we contribute to reducing
environmental pollution and reliance on
traditional fire starters, such as wood or
chemical-based products. Furthermore, the
inclusion of sawdust enhances the burning
efficiency of the fire starter, prolonging its
ignition duration and ensuring a consistent
flame.
•
•
The incorporation of egg trays proved
instrumental in facilitating the molding
process and improving the cohesion of the
mixture. The water content played a crucial
role in binding the ingredients together and
maintaining the desired consistency for
compression. However, further optimization
of the water-to-material ratio may enhance
the final product's performance. Additionally,
future iterations of the project could explore
alternative binding agents to improve the
sustainability and effectiveness of the fire
starter.
By leveraging readily available materials
and simple manufacturing techniques, we
present a cost-effective and eco-friendly
solution for igniting fires in various settings,
including camping, outdoor activities, and
emergency situations. This innovation not
only
addresses
waste
management
challenges but also promotes sustainable
practices and resource utilization in line with
the principles of circular economy and
environmental conservation.
Chart 2 : Time Taken For
Each Step In (m)
16
14
12
10
8
6
4
2
0
Waste
Collection
Mixing
Manual Process
Molding
Machine Process
Figure 2: Comparison between 3 types of Process
step time taken (minutes).
B. Efficiency of Process
This comparison will underscore the superior
performance and reliability of the proposed method
in achieving production targets and maintaining
product consistency.
Chart 3 : Rate Quality FIre
Starter
9
8
7
Chart 1 : Reading Time
Taken Operational in (m)
6
5
4
40
3
30
2
20
1
10
0
0
Burn Time
Manual
Process
Machine
Process
manual process
Machine Process
Figure 1: Comparison of 2 Reading Time Taken
Process collected (minutes).
Flame
Intensity
Manual Process
Ignition Time
Machine Process
Figure 3: Rating the quality of a fire starter typically
involves considering several factors.
Selecting the machine-assisted method for
processing coffee waste offers a multitude of
compelling advantages over manual handling. The
machine's capability to thoroughly mix the
ingredients within just three minutes ensures a
consistent blend, resulting in a homogeneous
mixture with optimized combustion properties. This
consistent blending is crucial for achieving
uniformity in the fire starter's composition, which
directly impacts its ignition performance and burn
consistency. Moreover, the compression process,
also completed in just three minutes, guarantees a
uniform density and shape for each fire starter
produced. This uniformity ensures that each fire
starter ignites reliably and burns consistently,
providing a dependable source of ignition for various
applications.
One of the most significant benefits of using the
machine-assisted method is the reduction in
production time compared to manual methods. By
completing both the mixing and compression
processes efficiently and quickly, the machine
significantly decreases the time required to produce
each fire starter. This reduction in production time
translates to increased overall productivity and can
lead to significant cost savings by minimizing labour
costs and maximizing output.
CONCLUSION
In conclusion, the integration of machine-assisted
methods for processing coffee waste presents an
innovative solution with considerable implications
for Malaysia's waste management and sustainability
efforts, particularly within the context of cafe
branches. By adopting these advanced techniques,
cafe branches can efficiently recycle coffee waste,
minimizing
environmental
impact
while
simultaneously addressing operational challenges.
The rapid mixing and compression capabilities of
these machines streamline the production of highquality fire starters, offering a practical way to
repurpose coffee waste on a large scale. This not
only reduces the burden on landfills but also
contributes to Malaysia's broader goals of promoting
circular economy principles and reducing carbon
emissions. Furthermore, the consistent operation of
machine-assisted processes ensures uniform product
quality, meeting the expectations of both cafe
owners and environmentally conscious consumers.
Through the implementation of these methods,
Malaysia's cafe industry can lead by example,
demonstrating a commitment to sustainable practices
and responsible waste management while
simultaneously creating valuable products from what
was once considered waste.
ACKNOWLEDGEMENT
Thanks to all parties that involved in this project
especially UMPSA for giving support in financial
and all the instructors from FTKPM and for the
guidance for the successes of this project. Not to
forget, Dr.Sarah Atifah Binti Saruchi that helped us a
lot along these project activities for almost one year.
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