Ain Shams Engineering Journal 15 (2024) 102701 Contents lists available at ScienceDirect Ain Shams Engineering Journal journal homepage: www.sciencedirect.com Full Length Article Biofilm formation monitoring using SEM in synthetic wastewater pollutant removal by combination of DAF and modified MBBR Sazan Mohammed Ali *, Shoukr Qarani Aziz Civil Engineering Department, College of Engineering, Salahaddin University, Erbil, Erbil, Kurdistan Region, Iraq A R T I C L E I N F O A B S T R A C T Keywords: DAF MBBR Wastewater Treatment Biofilm SEM Nowadays, moving bed biofilm reactors (MBBR) and dissolved air flotation (DAF) are frequently used in com­ bination for the biological and physical treatments of synthetic oily wastes. The efficiency of the biocarriers utilized in MBBR is crucial since it has a big impact on the system’s overall performance. A study was carried out utilizing a DAF-MBBR technique to treat synthetic oily wastewater in order to evaluate this. Two different kinds of biocarriers were used in this modified MBBR: polyethylene and plastic bottle caps. The result showed the DAFMMBBRs process demonstrated excellent removal efficiencies for a range of parameters. Moreover, it seemed that DAF had higher COD, nitrite, nitrate, and turbidity removal efficiencies. For COD, the average removal efficiency was 39.62%; for oil and grease, it was 77.05%; and for ammonia, it was 39.71%. In the same way, MBBR1 is effective at eliminating phosphate, ammonia, TSS, and oil and grease. For COD, the average removal efficiency was 39.12%; for oil and grease, it was 94.10%; and for ammonia, it was 85.42%. The average removal efficiencies for COD, oil and grease, and ammonia in MMBBR2 were 38.76%, 84.95%, and 86.49%, respectively. Furthermore, Scanning electron microscopy (SEM) was used to assess the biofilm within the system. This revealed a well-developed biofilm layer on the interior surfaces of the biocarriers, improving the effectiveness of synthetic wastewater treatment. Excellent removal efficiencies were shown by the DAF-MBBR system for a range of parameters during a ten-day operational period. 1. Introduction The main reason oily wastewater is challenging to treat is that it consists of two phases: a continuous phase (the medium of suspension) and a dispersed phase (the suspended droplets of water or oil) (Barambu et al., 2021) [1]. Nowadays, dissolved air flotation (DAF) technology has been widely used in many industries to treat various types of waste­ waters such as oil refineries, laundries, paper making, car washings, metal processing and many other industries. Four basic steps are involved in the DAF process, including generating bubbles in waste­ water. Water bubbles contact suspended particles. Gas bubbles attach to suspended particles. In addition, floated material is skimmed off the surface as the air/solid combination rises (Shammas et al., 2010) [2]. In addition, an extremely effective biological treatment process is the Moving Bed Biological Reactor (MBBR). Based on conventional acti­ vated sludge and bio filter processes, it is designed to reduce wastewater discharge by MBBR. This is a continuous operation biological reactor that is completely mixed that involves growing biomass on little carrier elements with a little lighter density than water and keeping them in motion along with a water stream inside the reactor. MBBR provides a more specific volume than any other biological system with a similar apparent volume. Currently, modern MBBR methods involve the utili­ zation of mobile submerged biocarriers within aeration tanks, effec­ tively amalgamating two distinct processes. The technology involves both attached and suspended biomass growth processes, enabling the biodegradation of organic pollutants, nitrification, denitrification, and ammonia removal to be efficiently executed (Banti et al., 2023) [3]. The thickness of the biofilm stands as a key parameter in assessing MBBR performance. Research indicates that when the biofilm exceeds 700 μm in thickness, it becomes challenging to sustain nitrogen removal due to a deficiency of substrate in the deep anaerobic layer. An essential factor that influences the effectiveness of MBBR technology is the proper design of the biocarrier. Ideal biocarriers should possess a substantial specific surface area per unit volume. Other biocarrier attributes that have a notable impact on MBBR performance encompass their material composition, surface characteristics, orientation, pore spacing, and ge­ ometry (Elliott et al., 2017) [4]. Moreover, lower sensitivity to toxic compounds, higher biomass levels, and an appropriate sludge-settling * Corresponding author. E-mail addresses: sazan.mohammed91@gmail.com (S.M. Ali), shoker71@yahoo.com (S.Q. Aziz). https://doi.org/10.1016/j.asej.2024.102701 Received 25 October 2023; Received in revised form 26 January 2024; Accepted 12 February 2024 Available online 22 February 2024 2090-4479/© 2024 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Ain Shams University. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). S.M. Ali and S.Q. Aziz Ain Shams Engineering Journal 15 (2024) 102701 Table 1 Wastewater characteristics. Pollutants Characteristics of real refinery ww Characteristics of real car wash ww Characteristics of synthetic ww COD (mg/L) Oil and grease (mg/L) TSS (mg/L) 196–2496 6–1600 144–970 0.4–1250 1500 ± 500 1500 ± 150 200–10,000 200–5800 10,000 ± 100 Table 2 Specifications Aquaflex BIOAQUA for MBBR1. Descriptions Technical details Diameter of BioAQUA MBBR Width of BioAQUA No of inner departments Approximate dia. of inner deprt Surface Area of BIOAQUA MBBR Material of BIOAQUA MBBR Color of BIOAQUA MBBR Media fill rate range % fill of Volume Life Span Density 26 mm 10 mm 19 qty 5 mm 650 m2/m3 PE vigrin Natural white %30–50 >15 year 0.92–0.96 g/cm3 (bulk density) Table 3 Properties of disposed plastic caps for MBBR2. Fig. 1. Prepared synthetic wastewater used in this study. period are the main benefits of the MBBR method (Abdel-Shafy et al., 2023)[5]. On the other hand, scanning electron microscopy (SEM) proves to be a valuable method for examining the surface morphology of biological specimens (Aneke and Adu, 2023) [6]. In the early days of biofilm monitoring, which were predominantly in the 1980s, micro­ scopy played a significant role, with scanning electron microscopy (SEM) being a prominent method. SEM was previously employed to provide a detailed portrayal of bacteria within biofilms, offering the ability to visualize individual bacteria and illustrate the biofilm’s connection to the underlying surface (El Abed et al. 2012) [7]. The integration of wastewater technologies is innovative and provides a high level of adaptability, making it possible to treat effluents that are heavily contaminated with organic substances. The main objective of this study is to use integrated method of combined DAF-MMBBR as physiobio­ logical method to treat synthetic oily wastewater. Moreover. to char­ acterize the impact of biofilm on the surface of biocarriers before and after experimental runs, the study focuses on evaluating the efficiency of the biocarriers used in the modified MBBR by utilizing SEM to assess biofilm formation and its impact on the treatment process. Descriptions Technical details Diameter Length Surface area Void ratio Color Density 3.1 cm 0.8 cm 3686 m2/m3 85% blue 0.92 gm/cm3 oil and grease (O&G). Sieved soil played a role in determining the total suspended solids (TSS) value. Additionally, synthetic wastewater solu­ tion was prepared using tap water (Fig. 1). Table 1 explained the char­ acteristics of real and synthetic wastewaters. 2.2. Properties of biocarriers used in MMBBR In this study, two different types of media were introduced into MBBR reactors: polyethylene and plastic bottle caps. Tables 2 and 3 provide the physical specifications of the MBBR media. 2.3. DAF disk diffusers The DAF process causes particles to float because bubbles lower the density of bubble-particle clusters, causing them to rise to the surface. The bubbles are generated by employing a gas that possesses low solu­ bility in the liquid. Nevertheless, in practical applications, air is pre­ dominantly utilized as the gas of choice due to its easy availability, safety, and cost effectiveness (Hung et al., 2017) [9]. To facilitate the formation of these bubbles, diffusers were installed at the bottom of the DAF reactor. These diffusers allowed the controlled flow of air from an air compressor machine into the reactor. Table 4 presents the specifi­ cations of the disc diffusers utilized in this research. 2. Materials and methods 2.1. Samples and preparation of synthetic wastewater Raw samples of oily wastewater were collected from Kewrgosek re­ finery and a car wash station in Erbil city, Iraq. The samples were ana­ lysed based on standard method for Examination of Water and Wastewater (American Public Health Association APHA, 2012) [8]. COD was measured by a spectrophotometer (Hatch DR3900). Additionally, separation funnels were used to determine the concentration of oil and grease inside the samples. Filter paper, muffle furnace, oven and digital weighing instruments were used to TSS tests. Then based on the real wastewater quality, a synthetic wastewater was prepared. Three pri­ mary elements, namely organic sources such as starch, diesel derived from car oil, and finely sieved soil, constituted the wastewater solution. Starch served the purpose of achieving optimal Chemical Oxygen De­ mand (COD). Car oil diesel was employed to attain the desired value for 2.4. Pilot plant and experimental arrangements Laboratory setup was created to integrate DAF-MMBBR and a clari­ fier. This system includes a 60-liter container for storing and preparing synthetic wastewater on a daily basis. Subsequently, a water pump is employed to transfer the wastewater into the DAF reactor. The DAF reactor, positioned at the upper part of the experimental setup, has a 2 S.M. Ali and S.Q. Aziz Ain Shams Engineering Journal 15 (2024) 102701 Table 4 Specifications of disc diffusers used in this study. Type Total height (mm) Diameter effective/total (mm) Perforated area (m3) Capacity (m3/ h) Material of membrane Total weight (kg) Outlet ADD80-762 mm 46 60/80 0.002 2–5 EPDM 0.04 190 mm male Fig. 2. Experimental setup of combined DAF-MMBBR. Fig. 3. Pilot plant layout. 3 S.M. Ali and S.Q. Aziz Ain Shams Engineering Journal 15 (2024) 102701 Fig. 4. Acclimazation phase of DAF-MBBRs reactors. volume of 55 L and a 10 cm freeboard. Within the DAF reactor, four disk diffusers generate bubbles to facilitate flotation and push contaminants, especially oil and grease, to the reactor’s surface. These impurities are manually removed and skimmed from an open space connected to a valve. The flotation process relies on an air compressor linked to diffusers to supply air. Additionally, an air flow meter device is employed to regu­ late the air flow rate, ensuring that the DAF reactor functions at the prescribed rate of air flow. To control this rate, a valve is incorporated into the DAF reactor. Following flotation, the wastewater is allowed to flow by gravity into two parallel MBBR reactors, each with a 35-liter capacity. These reactors are equipped with different bio media: MBBR1 employs polyethylene (PE) media, while MBBR2 uses plastic bottle caps. Mixers are installed in the MBBR reactors to ensure proper mixing of the bio media with the wastewater, providing oxygen for biofilm growth on the bio carriers’ surfaces and distributing bio carriers evenly within the reactors. Each MBBR reactor is filled with 50% bio media. Subsequently, the treated wastewater is directed to two identical clarifier reactors, each with a volume of 35 L. Each reactor is equipped with a control valve for collecting effluent samples and a sludge discharge port at the bottom to remove excess sludge. To transport the effluent from the laboratory setup to the external sewerage system, a plastic pipe is connected. Additionally, Figs. 2 and 3 in the documen­ tation illustrates specific details of the pilot plant. Fig. 5. Observing biofilm formation during adaptation phase. air flow rate. As for MBBRs, acclimation is with mixing time of 15 min and HRT of 12 h. The removal efficiencies of COD, oil and grease, ammonia (NH3-N) and TSS were conducted for both DAF and MBBRs. The following equation was employed to calculate the removal efficiency: Removal% = 3. Results and discussions Ci − Cf × 100 Ci (1) where: Ci: initial concentration of the parameter, Cf: final concentration of the parameter. The initial startup of reactors involved acclimating them to allow more biofilm to grow around the media during a 6 days operation period. The same concept of acclimation is adapted by (Sayyahzadeh, et al. 2016; Magdum and Kalyanraman, 2019; Majid and Mahna, 2019; Wang, et al. 2020) [11–14]. Fig. 4 demonstrate the outcomes of the adaptation phase for the DAF-MBBRs. It is noteworthy to mention that during the adaptation days, the performance of the MBBRs showed a near parallel trend. After 6 days of operation, the optimum experiments 3.1. Adaptation phase of DAF-MBBR The start-up operation of DAF-MBBR were carried out after adapta­ tion phase for a few days. Startup stage was aimed at facilitating system adaptation to the new conditions, promoting a robust biofilm to be formed on the MBBRs’ prepared media for treatment of synthetic wastewater derived from DAF reactor effluents, and ensuring thorough treatment (Shahriari and Shokouhi, 2015) [10]. In this phase, DAFMBBR was acclimated with 35-minute aeration duration and 60 L/min 4 S.M. Ali and S.Q. Aziz Ain Shams Engineering Journal 15 (2024) 102701 Table 5 Removal efficiencies of DAF-MBBRs operation. DAF NO. Parameters (%) Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Min. Max. Avg. 1 2 3 4 5 6 7 8 9 COD Oil and grease Ammonia (NH3-N) TSS NO2 NO3 PO-3 4 Color Turbidity 45.00 36.28 64.29 56.41 30.00 62.96 12.50 53.10 1.94 47.98 83.26 64.29 63.00 35.00 44.44 0.00 53.08 1.35 42.50 86.51 52.68 69.51 35.00 53.70 20.00 53.08 1.91 40.28 88.37 52.68 54.48 35.00 62.96 20.00 53.98 41.69 30.94 67.91 26.96 51.38 23.75 49.07 32.20 66.37 14.16 35.43 87.91 26.96 50.59 41.67 49.07 20.00 73.03 10.31 35.43 79.07 26.96 43.08 63.33 25.93 25.00 48.67 2.24 39.46 79.65 28.57 43.08 53.33 53.70 35.00 48.67 2.24 43.77 82.56 26.96 45.06 46.67 62.96 29.00 52.18 10.31 35.43 79.07 26.79 43.08 50.00 72.22 30.00 48.67 2.24 30.94 36.28 26.79 43.08 23.75 25.93 0.00 48.67 1.35 47.98 88.37 26.79 69.51 63.33 72.22 35.00 73.03 41.69 39.62 77.05 39.71 51.96 41.38 53.70 22.37 55.08 8.84 MBBR1 1 2 3 4 5 6 7 8 9 COD Oil and grease Ammonia (NH3-N) TSS NO2 NO3 PO-3 4 Color Turbidity 43.13 99.27 79.50 94.92 7.14 25.00 82.86 62.53 95.69 45.10 97.22 80.00 87.45 48.72 16.67 81.00 66.05 75.61 40.93 93.10 82.26 95.90 43.59 56.00 90.88 47.94 95.98 42.66 92.00 82.26 94.88 10.26 65.00 94.13 51.73 91.68 43.25 97.10 88.51 95.52 30.00 23.64 79.38 45.26 97.10 41.56 92.31 88.51 93.80 14.29 23.64 80.00 31.76 96.13 30.42 91.11 88.26 88.54 9.09 41.00 65.33 52.41 95.78 40.00 91.43 90.00 88.89 10.71 40.00 55.00 52.41 95.76 25.03 93.33 89.49 94.46 31.25 25.00 61.97 48.93 95.38 30.56 95.06 88.54 93.06 33.33 16.67 57.14 52.41 95.76 25.03 91.11 79.50 87.45 7.14 16.67 55.00 31.76 75.61 45.10 99.27 90.00 95.90 48.72 65.00 94.13 66.05 97.10 39.12 94.10 85.42 92.71 22.78 35.10 76.73 51.00 93.23 MBBR2 1 2 3 4 5 6 7 8 9 COD Oil and grease Ammonia (NH3-N) TSS NO2 NO3 PO-3 4 Color Turbidity 49.62 99.27 78.00 94.71 7.14 25.00 85.43 63.77 95.69 41.12 97.22 80.50 73.64 48.72 16.67 72.50 63.77 75.61 49.62 86.21 83.77 94.97 43.59 56.00 92.13 63.77 95.98 40.84 80.00 83.77 91.75 7.69 67.00 88.13 63.77 91.68 41.82 92.75 89.73 94.94 40.98 23.64 77.50 63.77 96.63 27.78 69.23 89.73 93.00 37.14 23.64 87.50 63.77 95.50 35.00 82.22 89.73 88.54 9.09 55.00 66.67 63.77 91.76 29.63 81.71 90.00 88.89 25.00 50.00 69.23 63.77 91.76 42.02 78.67 89.98 88.67 28.13 37.50 70.42 63.77 91.02 30.17 82.22 89.76 88.54 20.00 16.67 57.14 63.77 91.76 27.78 69.23 78.00 73.64 7.14 16.67 57.14 17.98 75.61 49.62 99.27 90.00 94.97 48.72 67.00 92.13 64.16 96.63 38.76 84.95 86.49 89.76 26.74 37.11 76.66 48.89 91.74 were 41.38% and 53.70% respectively. Removing PO-3 4 in wastewater was another goal in this study. PO-3 4 removal was 22.37%. According to Kim et al. (2015) [19], DAF reactor could remove %53 of total phos­ phate. This depends on the operating condition of the reactor. Moreover, the highest color removal of %73 was attained by DAF. This result close to the result gained by Palaniandy et al. (2010) [20] resulting in 70% color removal using DAF with coagulant inside the reactor. Removal efficiency of turbidity ranged from 1.35 to 41.69%. the highest of 42% was achieved by Palaniandy et al. (2010) [20]. TSS was another pollutant that need to be treated effectively. In this study, the average removal efficiency of TSS was 51.9%. This result is higher than the result obtained by Wilinski and Naumczyk, (2012) [21] where TSS removal was 45.2% by DAF and dissolved ozone floatation process. were conducted to the reactors to observe the removal efficiency of the pollutants, namely COD, oil and grease, TSS and NH3-N. During first few days, the removal of pollutants was fluctuated then from 4th day of operation the values became constant and close to the target removal efficiencies. Additionally, a thin yellowish layer of biofilm was also observed encompassing the media (Fig. 5). These obtained results were also supported by Capodici et al. (2017) [15] and Abdulgader et al. (2020) [16] where the systems were run as an approach to acclimatize the microorganisms in the reactor. 3.2. Performance of DAF-MMBBR During this stage, both DAF and MBBRs were operated in a contin­ uous mode for an additional 10 days period. The experiments were undertaken of flotation time of 10 min and air flow rate 72 L/min. in addition, HRT for both MBBRs was 23.5 hr and mixing time of 13 min and 22 min for MBBR1 and MBBR2 respectively. The performance of the reactors was observed based on the removal of pollutants such as COD, oil and grease, TSS and ammonia. Additionally, further measurements of parameter removal were conducted including phosphate (PO4), NO2, NO3, PO-3 4 , color and turbidity. Table 5 presents the efficiency of pollutant removal during the 10 days operation of the DAF and MBBR. 3.2.2. Performance of MMBBRs Industrial wastewater was effectively treated by the MBBR. Ac­ cording to the Table 5, the maximum average removal efficiency for oil and grease in MBBR1 and MBBR2 were (94.10% and 84.95%) respec­ tively. This is because DAF reactor alone cannot remove most of the oil and grease. Thus, DAF followed by MMBBR can achieve better oil and grease removal efficiency. The same result recorded by Mahmoudkhani, et al., (2012) [22]. In addition, COD average removal efficiency for MMBBR1 and MMBBR2 were 39.12% and 38.76%. It appeared that the MBBR can remove organic matter in a stable and efficient manner, a similar point was already made by Ødegaard et al. (2004) [23]. On the other hand, in a wastewater treatment plant, Total Suspended Solids (TSS) is a key measure of system performance and the quality of treated wastewater. Average TSS removal efficiency for both MMBBBRs showed a good removal efficiency (92.71% and 89.76%) compared to DAF reactor. This is because at 23.5 hrs of HRT, TSS concentrations gradually decreased, since the particles had more time to settle and attach to the surfaces of the media. In another research a TSS removal efficiency of 88% was observed at 12 hr HRT (Zinatizadeh and Ghaytooli, 2015) [24]. In another study using multistage flexible. The average amount of removal efficiencies for turbidity for both MMBBRs were higher than 90%. This result indicated that the pilot plant performed well during this 3.2.1. Performance of DAF From Table 5, the maximum average removal efficiency for DAF was oil and grease (77.05%). While average COD removal was (39.62%). Because more contact time; flotation time can cause greater removal in COD and oil and grease. More time cause more air bubbles to dissolve to pollutants and float them to the surface (Sinaga, et al. 2022) [17]. The removal of oil and grease was considerably high. The highest oil and grease removal of 88% was achieved. This is close to the result of Rat­ tanapan et al. (2011) [18]. A removal of 81.65% was obtained by DAF system for the treatment of biodiesel wastewater. Additionally, as DAF has aeration inside the reactor, then it allows nitrification happen and converting more ammonia to nitrite and nitrate. A removal of 39.71% was recorded for ammonia removal. However, removal of NO2 and NO3 5 S.M. Ali and S.Q. Aziz Ain Shams Engineering Journal 15 (2024) 102701 Fig. 6. Biofilm formation before and after MMBBRs operation a) MBBR1 B) MBBR2. Fig. 7. SEM photos of MBBR1 biocarrier (a, b and c): clean biocarrier, (d, e and f): after formation of biofilm. experiment. In addition, the result of turbidity close to result of El Moussaoui et al., (2018) [25]. Color was another pollutant in treatment of synthetic oily wastewater. The average color removal efficiency for MMBBR1 and MMBBR2 were 51% and 48.89%. longer HRT and appropriate mixing time can enhance in color removal. Moreover, the performance of both MMBBRs had a good stability in removing ammonia. the removal efficiencies were from 79.5 to 90% for MMBBR1 and 78–90% for MMBBR2. The rate of phosphate is related to the mi­ crobial activity and biomass growth which directly related to HRT. Because longer HRT can extent the contact time between microorgan­ isms and biocarriers to take up and remove phosphates (PO4). From the Table 5, both MMBBRs removed phosphate of 76%. The same result was achieved by Al-Zuhairy et al., (2015) [26] for the treatment of sewage wastewater by hybrid MBBR-activated sludge. The average removal of ammonia in MMBBR1 and MMBBR2 were 85% and 86%. In the nitrifi­ cation process, ammonia is converted into more oxidized nitrogen compounds such as nitrite and nitrate, which are then converted into nitrogen gas by denitrification. 3.3. Biofilm formation in MMBBRs There is little understanding of the design and operation of biofilm reactors in the field of environmental biotechnology. Biofilms grow on carriers float freely within the reactor’s water volume in a moving bed biofilm reactor. In addition, with an MBBR, the biofilm carrier is buoyant, free-moving, and requires mechanical mixing or aeration to distribute throughout the tank (Lewandowski and Boltz, 2011) [27]. In this study, to observe biofilm formation before and after system operation. Scanning electronic microscopy (SEM) was used before and after formation of biofilm. The carriers became slippery at the end of the MMBBR system compatibility period after biofilms formed on their surfaces. Roughly a week after the adaptation period ended, there was a noticeable increase in the number of biofilms. Fig. 6 depicts the inner and outer surfaces of the carriers both before and after the biofilm layers 6 S.M. Ali and S.Q. Aziz Ain Shams Engineering Journal 15 (2024) 102701 Fig. 8. SEM photos of MBBR2 biocarrier (a, b and c): clean biocarrier, (d, e and f): after formation of biofilm. formed. It’s important to highlight that for certain media packings, only a very thin biofilm layer is visible on their outer surfaces. This occurs as a result of aeration and the carriers colliding, which leads to the biofilm on their outer surfaces being dislodged and becoming suspended biomass. Therefore, the inner surface of the media packings is regarded as a significant area for the development of biofilms (Majid and Mahna, 2019) [13]. Figs. 7 and 8 illustrated the photos ob­ tained from SEM before and after biofilm formation for both media carriers (polyethylene and plastic bottle cap). It seems that the micro­ organisms adhering to the carriers primarily consisted of spherical bacteria. The same result was gained by (Wang et al. 2020) [14]. for various parameters. DAF appeared to have better removal effi­ ciencies for COD, nitrite, nitrate, and turbidity. The average removal efficiencies were 39.62% for COD, 77.05% for oil and grease, and 39.71% for ammonia. Similarly, MBBR1 performs well in removing oil and grease, ammonia, TSS, and phosphate. The average removal effi­ ciencies were 39.12% for COD, 94.10% for oil and grease, and 85.42% for ammonia. MMBBR2 showed average removal efficiencies of 38.76% for COD, 84.95% for oil and grease, and 86.49% for ammonia. Furthermore, the SEM analysis revealed a substantial biofilm layer on the surface of both biocarriers, indicating the effectiveness of the bio­ logical treatment process. 4. Conclusion Declaration of Competing Interest In conclusion, the study provides valuable insights into the treatment of synthetic oily wastewater using DAF-MBBR technologies. The com­ bination of DAF and MMBBR demonstrated efficient removal of pollut­ ants, with the SEM analysis confirming the formation of a welldeveloped biofilm layer on the biocarriers’ surfaces. The results under­ score the potential of this integrated method for effective synthetic wastewater treatment, offering a promising approach for enhancing treatment efficiency and resource conservation. In addition, two bio­ carriers were used, for MMBBR1, high-density polyethylene was used as the bio carrier, while plastic water bottle caps served as the bio carrier for MMBBR2. The DAF reactor operated with a 35-minute aeration duration and a 60 L/min air flow rate. In the case of MMBBRs, a 15-min­ ute mixing time and a 12-hour hydraulic retention time (HRT) were applied. 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