TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering Assignment Submission Cover Sheet Assignment Title: Structural analysis of Wing Student number: 078bas006 Course code: Name: Amogh Adhikari - Course title: Finite Element Method Email: 078bas006.amogh@pcampus.edu.np Submission deadline: 02/06/025 Programme: Undergraduate in Aerospace Engineering Mentor: Er. Abhimanyu Khadka Plagiarism and Collusion Plagiarism occurs when a student passes off as the student’s own work, or copies without acknowledgment as to its authorship, the work of any other person. Collusion occurs when a student obtains the agreement of another person for a fraudulent purpose with the intent of obtaining an advantage in submitting an assignment or other work. Declaration I hereby declare that the attached submission is all my own work (or were submitted to meet the requirements of an approved group assignment is the work of the group), that it has not previously been submitted for assessment, and that I have not knowingly allowed it to be used by another student. I understand that plagiarism, collusion, and copying are grave and serious offences in the university and accept the penalties that would be imposed should I engage in plagiarism, collusion or copying. I also understand that using another's student’s work or knowingly allowing another student to use my work is against the University regulations and that doing so will result in loss of marks and possible disciplinary proceedings. Submission date :02/06/2025 Student signature if this is a non-electronic submission This form must be filled in and completed by the student submitting an assignment. Assignments submitted without the completed form will not be accepted. TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering STRUCTURAL ANALYSIS OF RIGHT WING OF “BOSS” Introduction BOSS is an unmanned aerial vehicle (UAV) specifically designed for intelligence, surveillance and reconnaissance (ISR) purpose. The UAV’s wing is made of NACA 2412 airfoil and there is no twist, sweep or taper. The CAD model was designed in CATIA V5 R21. Structural analysis of right wing of the aircraft was done in Ansys Structural. Pressure load was imported from Fluid flow (CFX). Methodology 1. CAD Modelling Airfoil Sweep, Taper, Twist Chord Length Wingspan No. of Ribs No. of circular spar of 50mm diameter Material Used NACA 2412 Absent 1,600 mm 10,000 mm 11 2 Ti-6Al-4V Fig: Rib Design in CATIA It is necessary to first collect the crucial airfoil coordinates to create the genuine solid 3D body of the rib in CATIA. The chord length and pitch angle inputs were used in the airfoil plotter to generate the coordinates of NACA 2412 to obtain the data points for the essential airfoil. After obtaining the airfoil coordinates, GSD Micro was used to retrieve the data points for the airfoils in the CATIA part design, which, when projected, revealed the airfoil curve. Then cuts for structural components at the bottom were created, along with spar holes at 25% of the chord for the entire span and spar holes at 50% of the chord for the main body. Numerous cuts were made in the ribs to lessen the weight because it is always necessary to lower the weight of structural components as much as possible when constructing an aircraft for light weight criteria. TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering All the parts were assembled in assembly design and skin of the wing was generated with surface design feature with 5mm thickness. 2. Ansys Workbench Fig: Project Schematics in Ansys Workbench For the analysis of Pressure load, Fluid Flow (CFX) system is used. Fig: CFX analysis System TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering Static Structural a. Mesh Number of total nodes = 434161 Number of contact elements = 33091 Number of spring elements = 0 Number of bearing elements = 0 Number of solid elements = 238845 Number of condensed parts = 0 Number of total elements = 271936 Fig: Mesh Generation over the geometry Element Order Element Size Curvature min Size Curvature Normal Angle Element Quality Aspect Ratio Skewness Quadratic 3.28 e-002 3.28 e-004 30 Degrees 0.866 1.75 0.21 TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering b. Applied Load Fig: Loading on the Surface of wing Fig: Imported Pressure From CFX Fig: Total Static Deformation TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering Fig: Total Equivalent Stress Fig: Modal Frequency Fig: Modal Shapes TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering Fig: Harmonic Response Under the same Loading Condition. Discussion • Resonance: The peak at 7.7 Hz is the indicative of a resonance in the system being analyzed. This means that at this frequency, the system is most responsive, possibly due to natural frequencies aligning. • System Damping: The gradual decline posts the resonant frequency suggests that the system is damped, meaning the response reduces over time or with higher frequencies. TRIBHUVAN UNIVERSITY Institute of Engineering, Pulchowk Campus Department of Mechanical and Aerospace Engineering • Application: To prevent wing fluttering at that frequency, spar cross section and material needs to be modified. Besides this, our result might have been affected by the poor definition wing loading and operational regime. During our CFX analysis, the mesh quality was also somewhat poor to reduce computational time, and it could be refined for better accuracy. The boundary conditions could be defined better for accurate pressure reading. Due to absence of information about fuel storage location in wing structure, an estimation was made which might have lead difference in analysis from actual response. Result and Conclusion We were able to perform structural analysis on the UAV’s wing. From our analysis, the design and material selection were up to the standard. The spar cross section may need to improve depending on the necessity of the modal frequency damping. Reference BOSS - A SURVEILLANCE UAV (APD poster presentation) Authors: Bhawana Pokharel, Osika Shakya, Shreyas Shrestha, Swikriti Puri