AMEC E&C SERVICES SAFETY, HEALTH AND ENVIRONMENT PROGRAMS AND PRACTICES MANUAL August 19, 2003 Prepared by: AMEC E&C Services 2020 Winston Park Drive, Suite 700 Oakville, Ontario L6H 6X7 Title: Ref.: Approved By: Owner: SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Programmes and Practices Manual Table of Contents Introduction ..................................................................................................................... 1 1 Plan................................................................................................ 2 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 SHE Responsibilities...........................................................................................2 Introduction .................................................................................................... 2 AMEC SHE Organisation Chart ..................................................................... 2 AMEC E&C Services ..................................................................................... 3 AMEC E&C Services Business Units............................................................. 3 Project............................................................................................................ 4 Subcontractor................................................................................................. 5 Employee ....................................................................................................... 5 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 Risk Assessment.................................................................................................7 Definitions ...................................................................................................... 7 Risk Management .......................................................................................... 7 The Risk Assessment Process ...................................................................... 8 Level of Risk Assessment Complexity ........................................................... 9 Screening Level Risk Assessment Process................................................. 10 Risk Management ........................................................................................ 12 1.3 Subcontractor SHE Management.....................................................................13 1.3.1 Commitment................................................................................................. 13 1.3.2 Scope and Application ................................................................................. 13 1.3.3 Objectives .................................................................................................... 14 1.3.4 Subcontractor Selection Criteria .................................................................. 14 1.3.5 SHE Management........................................................................................ 15 1.3.6 Responsibilities ............................................................................................ 16 1.3.7 Pre-Mobilisation Meeting ............................................................................. 16 1.3.8 Employee Training ....................................................................................... 16 1.3.9 Incident Investigation ................................................................................... 17 1.3.10 Periodic Inspections and Audits ............................................................... 17 1.3.11 Record Keeping and Reporting ................................................................ 17 1.3.12 Penalties for Non-Compliance.................................................................. 17 1.3.13 Incentives for Good Performance............................................................. 18 1.3.14 Post Contract SHE Performance Evaluation........................................... 19 2 Implement ................................................................................... 20 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 Joint SHE Committee ........................................................................................20 Formation..................................................................................................... 20 AMEC E&C Services Offices ....................................................................... 20 Project Site................................................................................................... 20 Safety and Health Representative ............................................................... 20 Purpose........................................................................................................ 20 Terms of Reference ..................................................................................... 21 Preparation Time for Meetings..................................................................... 22 Powers of Committee................................................................................... 23 Rights of Employee Members...................................................................... 23 i Title: Ref.: Approved By: Owner: SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 2.1.10 2.1.11 2.1.12 2.1.13 Workplace Inspections ............................................................................. 23 Accident/Incident Investigations ............................................................... 24 Committee Member Training.................................................................... 24 Responsibilities of AMEC E&C Services.................................................. 24 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 Right and Responsibility to Refuse Unsafe Work ..........................................25 Policy ........................................................................................................... 25 Application ................................................................................................... 25 Conditions For Refusing Unsafe Work......................................................... 25 Reporting Refusal of Unsafe Work .............................................................. 25 Procedures for Resolving Work Refusal ...................................................... 25 Prohibition of Reprisal.................................................................................. 26 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.8 2.3.9 Occupational Hygiene.......................................................................................27 Purpose........................................................................................................ 27 Qualifications ............................................................................................... 27 Hazard Identification .................................................................................... 28 Risk Assessment ......................................................................................... 29 Risk Management ........................................................................................ 29 Chemical Agents Monitoring ........................................................................ 30 Physical Agents Monitoring.......................................................................... 30 Biological Agents Monitoring........................................................................ 31 Ergonomics .................................................................................................. 31 2.4 Emergency Measures........................................................................................32 2.4.1 Purpose........................................................................................................ 32 2.4.2 Definition Of Emergency .............................................................................. 32 2.4.3 Potential Emergencies ................................................................................. 32 2.4.4 Co-ordination with Outside Emergency Response Organisations ............... 33 2.4.5 Emergency Alarms....................................................................................... 33 2.4.6 Emergency Chain of Command and Responsibilities.................................. 34 2.4.7 Arrival of Outside Emergency Measures Groups......................................... 35 2.4.8 Emergency Response Team ....................................................................... 35 2.4.9 Emergency Response Equipment ............................................................... 36 2.4.10 Training .................................................................................................... 37 2.4.11 Emergency Drills ...................................................................................... 37 2.5 Fall Protection Program....................................................................................38 2.5.1 Purpose........................................................................................................ 38 2.5.2 Legislation.................................................................................................... 38 2.5.3 Mandatory Fall Protection ............................................................................ 38 2.5.4 Types Of Fall Protection Equipment ............................................................ 38 2.5.5 Fall Arrest System Component Specifications............................................. 39 2.5.6 Inspection..................................................................................................... 39 2.5.7 Selection of Fall Protection Systems ........................................................... 40 2.5.8 Rescue Plan................................................................................................. 40 2.5.9 Training ........................................................................................................ 40 2.5.10 Fall Protection Plan .................................................................................. 40 2.6 2.6.1 2.6.2 2.6.3 2.6.4 Confined Space Entry Programme ..................................................................41 Purpose........................................................................................................ 41 Application ................................................................................................... 41 Definition ...................................................................................................... 41 Identification of Confined Spaces ................................................................ 41 ii Title: Ref.: Approved By: Owner: 2.6.5 2.6.6 2.6.7 2.6.8 2.6.9 2.6.10 2.6.11 2.6.12 2.6.13 SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Confined Space Hazards ............................................................................. 41 Hazard Levels and Procedures.................................................................... 43 Explosive or Flammable Atmosphere Procedures....................................... 44 Test Equipment............................................................................................ 45 Confined Space Entry Permit....................................................................... 45 Ventilating and Purging ............................................................................ 46 Personal Protective Equipment ................................................................ 47 Rescue ..................................................................................................... 47 Training .................................................................................................... 47 2.7 First Aid Programme .........................................................................................48 2.7.1 Purpose........................................................................................................ 48 2.7.2 Compliance with Legislation ........................................................................ 48 2.7.3 Not More than Five Workers (1-5) ............................................................... 48 2.7.4 Not More than Fifteen Workers (6-15) ......................................................... 48 2.7.5 Not More than 200 Workers (16-200) .......................................................... 49 2.7.6 More than 200 Workers (>200) .................................................................... 50 2.7.7 Additional First Aid Stations ......................................................................... 51 2.7.8 Records........................................................................................................ 51 2.7.9 Inspection of First Aid Station ...................................................................... 51 2.7.10 AMEC E&C Services Vehicles ................................................................. 51 2.7.11 Programme Preview................................................................................. 51 2.8 2.8.1 2.8.2 2.8.3 2.8.4 2.8.5 2.8.6 2.8.7 2.8.8 2.8.9 Hearing Conservation Programme ..................................................................52 Purpose........................................................................................................ 52 Noise Level Measurements ......................................................................... 52 Permissible Exposure Limits........................................................................ 52 Hearing Protection ....................................................................................... 53 Audiometric Testing ..................................................................................... 53 Training ........................................................................................................ 54 Records........................................................................................................ 54 Audiometric Tests ........................................................................................ 54 Noise Controls ............................................................................................. 54 2.9 Heat Stress Prevention Programme ................................................................55 2.9.1 Purpose........................................................................................................ 55 2.9.2 Definition of Heat Stress .............................................................................. 55 2.9.3 Heat Exhaustion........................................................................................... 55 2.9.4 Heat Cramps................................................................................................ 55 2.9.5 Heat Rash .................................................................................................... 55 2.9.6 Heat Stroke .................................................................................................. 56 2.9.7 Factors Contributing to Heat Stress............................................................. 56 2.9.8 Permissible Exposure Parameters............................................................... 56 2.9.9 Heat Stress Assessment.............................................................................. 57 2.9.10 Medical Assessment/Surveillance............................................................ 57 2.9.11 Heat Stress Controls ................................................................................ 57 2.9.12 Employee Training ................................................................................... 58 2.9.13 Records .................................................................................................... 59 2.9.14 Programme Review.................................................................................. 59 2.10 Hot Work Permit Programme ...........................................................................60 2.10.1 Purpose .................................................................................................... 60 2.10.2 Identification of Hazardous Areas ............................................................ 60 2.10.3 Hot Work Permit ....................................................................................... 60 iii Title: Ref.: Approved By: Owner: 2.10.4 SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Hot Work Procedures ............................................................................... 60 2.11 Lockout Programme..........................................................................................62 2.11.1 Purpose .................................................................................................... 62 2.11.2 Sources Of Energy ................................................................................... 62 2.11.3 Sources of Material Flow.......................................................................... 63 2.11.4 Locks ........................................................................................................ 63 2.11.5 Multiple Lockout Box ................................................................................ 64 2.11.6 Lock Removal........................................................................................... 65 2.11.7 Shift Change Lockout ............................................................................... 65 2.11.8 Lockout Tags............................................................................................ 65 2.11.9 Identification of Switches and Valves ....................................................... 65 2.11.10 Check Lists............................................................................................... 66 2.11.11 Lockout Procedures ................................................................................. 66 2.11.12 Employee Training ................................................................................... 68 2.12 Hazardous Materials Control (WHMIS/HAZCOM) ...........................................69 2.12.1 Material Safety Data Sheets..................................................................... 69 2.12.2 Labels....................................................................................................... 69 2.12.3 Training .................................................................................................... 69 2.12.4 Storage..................................................................................................... 69 2.12.5 Disposal.................................................................................................... 69 2.13 Office Safety.......................................................................................................70 2.13.1 Hazards .................................................................................................... 70 2.13.2 Inspection ................................................................................................. 71 2.13.3 Hazard Control ......................................................................................... 71 2.13.4 Emergency Response .............................................................................. 72 2.13.5 Hazardous Materials ................................................................................ 72 2.13.6 Training .................................................................................................... 72 2.14 Personal Protective Equipment Programme ..................................................73 2.14.1 Policy........................................................................................................ 73 2.14.2 Selection................................................................................................... 73 2.14.3 Training .................................................................................................... 73 2.14.4 Head Protection........................................................................................ 73 2.14.5 Eye Protection .......................................................................................... 73 2.14.6 Hearing Protection.................................................................................... 73 2.14.7 Respiratory Protection.............................................................................. 74 2.14.8 Hand Protection........................................................................................ 74 2.14.9 Skin Protection ......................................................................................... 74 2.14.10 Foot Protection ......................................................................................... 74 2.14.11 Reflective Vests........................................................................................ 74 2.14.12 Leg Protection .......................................................................................... 74 2.14.13 Necktie ..................................................................................................... 74 2.14.14 Long Hair and Jewellery........................................................................... 74 2.15 Respiratory Protection Programme.................................................................75 2.15.1 Responsibilities ........................................................................................ 75 2.15.2 Identification and Assessment of Respiratory Hazards............................ 75 2.15.3 General Classification of Respirators ....................................................... 77 2.15.4 Types of Respiratory Protection ............................................................... 78 2.15.5 Use of Self-Contained Breathing Apparatus ............................................ 79 2.15.6 Respirator Selection Procedure ............................................................... 81 iv Title: Ref.: Approved By: Owner: 2.15.7 2.15.8 2.15.9 2.15.10 2.15.11 2.15.12 2.15.13 2.15.14 SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Respirator Qualitative Facial Fit Testing .................................................. 82 Respirator Fit and Facial Hair................................................................... 82 Inspection, Maintenance and Repair of Cartridge Respirators................. 83 Repair....................................................................................................... 83 Storage..................................................................................................... 83 Training .................................................................................................... 84 Medical Surveillance ................................................................................ 84 Programme Evaluation............................................................................. 85 2.16 Temperature Extremes......................................................................................86 2.16.1 Training .................................................................................................... 86 2.16.2 Working in Pairs ....................................................................................... 86 2.16.3 Personal Protective Equipment ................................................................ 86 2.16.4 Acclimatisation ......................................................................................... 86 2.16.5 Shelter ...................................................................................................... 86 2.17 Transportation Safety .......................................................................................87 2.17.1 Travel on Foot .......................................................................................... 87 2.17.2 Passenger Vehicles.................................................................................. 88 2.17.3 All Terrain Vehicles (ATVs) ...................................................................... 88 2.17.4 Water Craft ............................................................................................... 89 2.17.5 Fixed Wing Aircraft and Helicopters ......................................................... 89 2.18 Visitor Safety......................................................................................................90 2.18.1 Sponsor .................................................................................................... 90 2.18.2 Sign-In ...................................................................................................... 90 2.18.3 Safety Orientation..................................................................................... 90 2.18.4 Compliance with Safety Programmes and Procedures............................ 91 2.18.5 Refusal of Unsafe Work ........................................................................... 91 2.18.6 WHMIS/HAZCOM Training ...................................................................... 91 2.18.7 Personal Protective Equipment ................................................................ 91 2.18.8 Clothing .................................................................................................... 91 2.18.9 Warning Systems ..................................................................................... 92 2.18.10 General Hazards ...................................................................................... 92 2.18.11 Reporting.................................................................................................. 93 2.18.12 Emergency Conditions ............................................................................. 93 2.19 Training ..............................................................................................................94 2.19.1 Safety, Health and Environment Orientation ............................................ 94 2.19.2 Task Specific Training .............................................................................. 94 2.19.3 Training Needs Analysis........................................................................... 95 2.19.4 Training Programmes............................................................................... 95 2.19.5 Trainers .................................................................................................... 95 2.19.6 Records .................................................................................................... 95 2.20 Alcohol and Substance Abuse Policy .............................................................96 2.20.1 Policy........................................................................................................ 96 2.20.2 Purpose .................................................................................................... 96 2.20.3 Scope ....................................................................................................... 96 2.20.4 Definitions................................................................................................. 97 2.20.5 Prohibited Conditions and Behaviours ..................................................... 98 2.20.6 Compliance Through Alcohol and Drug Testing....................................... 98 2.20.7 Jurisdictional Requirements ................................................................... 100 2.20.8 Consequences of a Positive Test........................................................... 100 v Title: Ref.: Approved By: Owner: 2.20.9 2.20.10 2.20.11 2.20.12 2.20.13 SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Return to Work Agreements................................................................... 100 Assistance .............................................................................................. 101 Confidentiality......................................................................................... 101 Shared Responsibility............................................................................. 101 Communication ...................................................................................... 101 2.21 Environmental Protection...............................................................................102 2.21.1 Roles and Responsibilities ..................................................................... 102 2.21.2 Environmental Impact............................................................................. 102 2.21.3 Waste Inventory ..................................................................................... 102 2.21.4 Reduce, Reuse, Recycle........................................................................ 102 2.21.5 Waste Legislation ................................................................................... 102 2.21.6 Waste Classification ............................................................................... 103 2.21.7 Waste Record......................................................................................... 103 2.21.8 Waste Collection .................................................................................... 103 2.21.9 Waste Storage........................................................................................ 104 2.21.10 Disposal.................................................................................................. 104 2.21.11 Contingency Plan ................................................................................... 104 2.21.12 Soil Disturbance ..................................................................................... 104 2.21.13 Sanitary Waste ....................................................................................... 105 2.21.14 Run-Off and Erosion............................................................................... 105 2.21.15 Noise ...................................................................................................... 105 2.21.16 Awareness and Training......................................................................... 105 2.21.17 Reviews and Audits................................................................................ 105 2.22 Safe Work Practices ........................................................................................106 2.22.1 Compressed Gas Cylinders ................................................................... 106 2.22.2 Hand Tools ............................................................................................. 108 2.22.3 Electric Power Tools............................................................................... 109 2.22.4 Use of Pneumatic Tools and Compressed Air ....................................... 112 2.22.5 Chainsaws.............................................................................................. 113 2.22.6 Explosive Actuated Tools ....................................................................... 114 2.22.7 Motor Vehicles........................................................................................ 115 2.22.8 Mobile Equipment................................................................................... 116 2.22.9 Hazardous Materials .............................................................................. 118 2.22.10 Ladders .................................................................................................. 119 2.22.11 Reinforcing Steel (Rebar) Installation..................................................... 121 2.22.12 Housekeeping ........................................................................................ 122 2.22.13 Barricades, Flagging, Hazard Signs....................................................... 124 2.22.14 Dangerous Holes and Openings ............................................................ 125 2.22.15 Cranes, Hoists, Operation Inspection, and Maintenance ....................... 126 2.22.16 Rigging Design, Use, Inspection, and Testing Procedures .................... 129 2.22.17 Crane Suspended Work Baskets ........................................................... 133 2.22.18 Preventative Maintenance and Inspection of Tools and Equipment ...... 136 2.22.19 Scaffold Erection, Use, Inspection ......................................................... 137 2.22.20 Excavation and Trenching Procedure .................................................... 142 2.22.21 Safety Isolation with Blinds and Valves.................................................. 145 2.22.22 Temporary Gas Installations .................................................................. 147 2.22.23 Testing With Radioactive Sources ......................................................... 149 2.22.24 Construction Power, Ground Fault Indicators, and Assured Grounding 151 2.22.25 Work on Energised Equipment............................................................... 152 2.22.26 Overhead Power Lines Clearances........................................................ 153 2.22.27 Structural Steel and Skeletal Structures................................................. 154 vi Title: Ref.: Approved By: Owner: SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment 2.22.28 2.22.29 2.22.30 2.22.31 3 Document. No. Revision No: Approval Date: Issue Date: 2 Welding, Cutting, Burning....................................................................... 156 Material Handling ................................................................................... 158 Fire Protection ........................................................................................ 160 Abrasive (Grinding) Wheels ................................................................... 161 Check ........................................................................................ 162 3.1 Incident Investigation Programme.................................................................162 3.1.1 Purpose...................................................................................................... 162 3.1.2 Legal Requirements................................................................................... 162 3.1.3 Definitions .................................................................................................. 162 3.1.4 Incidences to be Investigated .................................................................... 162 3.1.5 Investigation Team..................................................................................... 163 3.1.6 Time Frame of Investigation ...................................................................... 163 3.1.7 Procedures for First on Scene ................................................................... 163 3.1.8 First Alert System....................................................................................... 164 3.1.9 Incident Investigation Report ..................................................................... 164 3.1.10 Statutory Requirements for Investigation and Reporting........................ 165 3.1.11 Accident Investigation Techniques......................................................... 166 3.1.12 Illness Investigation Techniques ............................................................ 167 3.1.13 Role of Outside Agencies....................................................................... 168 3.1.14 Recommendations for Action ................................................................. 168 4 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 Workplace Inspection Programme ................................................................169 Goal ........................................................................................................... 169 Objectives .................................................................................................. 169 Types of Inspections .................................................................................. 169 AMEC E&C Services/Subcontractor Monthly Performance Meetings ....... 171 Training ...................................................................................................... 171 Checklists................................................................................................... 171 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 SHE Performance Reporting ..........................................................................172 Purpose...................................................................................................... 172 Accident Statistics Template...................................................................... 172 Management Report Template .................................................................. 173 Benefits of a Consistent and Uniform Process .......................................... 173 Frequency of Reporting ............................................................................. 174 Miscellaneous Items for Clarification ......................................................... 174 Appendix................................................................................... 176 vii Title: Ref.: Approved By: Owner: SHE Programmes and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Appendix Contents Safe Work Plan: Risk Assessment ...............................................................................A – 1 Safe Work Plan: Risk Management ..............................................................................A – 2 Safe Work Plan: Hazards...............................................................................................A – 3 Safe Work Plan: Risk Calculation: Consequences and Probabilities ...........................A – 4 Risk Level...............................................................A – 5 Risk Management ..................................................A – 5 Safe Work Plan: Risk Assessment Spread Sheet .......................................................A – 6 Subcontractor Safety, Health and Environment Pre-Qualification Evaluation .........A – 7 Refusal of Unsafe Work................................................................................................A – 15 Confined Space Entry Permit.......................................................................................A – 17 Hot Work Permit .....................................................................................................A – 18 First Alert Report Form.................................................................................................A – 19 Incident Investigation Report Form.............................................................................A – 20 ix Title: Ref.: Approved By: Owner: Introduction AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Introduction This Safety, Health and Environment (SHE) Programmes and Practices Manual details a plan of action for managing the key SHE issues of a business unit or project. This manual describes the minimum expectations for SHE programmes and practices to be implemented under the AMEC E&C Services SHE Management System Standard. The manual is arranged in sections to coincide with the order of references listed in the SHE Management System Standard. These programmes and practices may be used to facilitate the development of business unit or project specific SHE Management Systems. It is recognised that individual business units or projects may need to adapt or modify these programmes and practices to meet their specific needs. Modifications are permissible on condition that the protection provided to the employee and the environment is equal to or greater than the protection provided by the programmes and practices contained in this manual. 1 Title: Ref.: Approved By: Owner: SHE Responsibilities AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment 1 Plan 1.1 SHE Responsibilities 1.1.1 Document. No. Revision No: Approval Date: Issue Date: 2 Introduction The following details the SHE responsibilities for each level of the AMEC E&C Services organisation and for line management. These responsibilities include those required by legislation and those required by AMEC E&C Services Policy. 1.1.2 AMEC SHE Organisation Chart 2 Title: Ref.: Approved By: Owner: SHE Responsibilities AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan SHE Responsibilities (cont’d) 1.1.3 AMEC E&C Services AMEC E&C Services management has the responsibility to: 1. Take every precaution reasonable in the circumstances for the protection of the worker and the environment, 2. Comply with all applicable legislation and the AMEC E&C Services policy pertaining to safety, health and the environment, 3. Set SHE policy, 4. Identify SHE issues that could impact on the organisation, 5. Set standards of performance for safety, health and environment, 6. Establish a qualified SHE organisation with appropriate resources, 7. Set performance goals and objectives, 8. Monitor SHE performance through periodic management reviews and audits, 9. Set selection criteria and performance expectations for contractors over whom AMEC E&C Services has direct or indirect authority. 1.1.4 AMEC E&C Services Business Units AMEC E&C Services business unit management has the responsibility to: 1. Take every precaution reasonable in the circumstances for the protection of the worker and the environment, 2. Comply with all applicable legislation and the AMEC E&C Services policy pertaining to safety, health and the environment, 3. Identify hazards and assess risks, 4. Include and apply recognised SHE standards in design, procurement, construction and project management responsibilities, 5. Develop SHE programmes, practices and procedures to manage risks, 6. Provide information, instruction and training to an employee necessary for the protection of the safety or health of the employee and the environment, 7. Ensure that protective equipment, materials and protective devices are provided and make every reasonable effort to ensure that they are properly used, 8. Post a copy of the SHE policy in a conspicuous location in the workplace, 9. Keep records of all incidents and report to AMEC E&C Services as required by the Management Reports on SHE Performance Programme (SHE Programmes and Practices Manual, Section 3.3 “SHE Performance Reporting”), 10. Provide for worker participation in the SHE programme as detailed in the Joint SHE Committee Programme (SHE Programmes and Practices Manual, Section 2.1 “Joint SHE Committee”), 11. When selecting a subcontractor, implement the provisions of the subcontractor SHE management programme (SHE Programmes and Practices Manual, Section 1.3 “Subcontractor SHE Management”). 3 Title: Ref.: Approved By: Owner: SHE Responsibilities AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan SHE Responsibilities (cont’d) 1.1.5 Project AMEC E&C Services project management has the responsibility to: 1. Take every precaution reasonable in the circumstances for the protection of the worker and the environment, 2. Comply with all applicable safety, health and environment legislation and the AMEC E&C Services SHE policy, 3. Identify hazards and assess risks on the project (SHE Programmes and Practices Manual, Section 1.2 “Risk Assessment”), 4. Develop, implement and maintain programmes, procedures and practices specific to the project for the protection of the safety and health of the worker and the environment, 5. Provide information, instruction and training to an employee necessary for the protection of the safety and health of the employee and the environment, 6. Conduct scheduled and unscheduled workplace inspections, 7. Conduct meetings with employees to discuss SHE issues on a regular basis, 8. Investigate incidents to determine root cause and take appropriate action to prevent a reoccurrence or similar occurrence, 9. Identify all hazardous materials to which an AMEC E&C Services employee may be exposed on a project, 10. Where hazardous materials are present, implement the Hazardous Materials Control Programme (SHE Programmes and Practices Manual, Section 2.11 “Hazardous Materials Control”), 11. Advise an employee of the existence of any potential or actual danger to the health or safety of the employee of which project management is aware, 12. Where AMEC E&C Services employees or employees of a subcontractor over whom AMEC E&C Services has direct or indirect authority may be exposed to hazardous materials, implement the provisions of the Occupational Hygiene Programme (SHE Programmes and Practices Manual, Section 2.3 “Occupational Hygiene”), 13. Where conditions warrant, implement the provisions of the First Aid Programme (SHE Programmes and Practices Manual, Section 2.6 “First Aid Programme”), 14. Keep records of all incidents and report to AMEC E&C Services as required by the Management Reports on SHE Performance Programme (SHE Programmes and Practices Manual, Section 3.3 “SHE Performance Reporting”), 15. Provide for worker participation in the project SHE programme as detailed in the Joint SHE Committee Programme (SHE Programmes and Practices Manual, Section 2.1 “Joint SHE Committee”). 4 Title: Ref.: Approved By: Owner: SHE Responsibilities AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan SHE Responsibilities (cont’d) 1.1.6 Subcontractor All subcontractors working under the control or influence of AMEC E&C Services have the responsibility to: 1. Ensure that all subcontractor employees work in compliance with applicable legislation and with AMEC E&C Services performance expectations, 2. Ensure that health and safety materials, equipment and personal protective equipment that AMEC E&C Services requires are provided, 3. Ensure that all subcontractor equipment and machinery brought on the AMEC E&C Services site are properly maintained and meet the safety standards generally accepted by industry or set by AMEC E&C Services, 4. Properly train their employees on SHE procedures, materials, equipment and personal protective equipment specific to the project, 5. Provide adequate supervision on the project site, to ensure compliance of contract employees with all applicable legislation and AMEC E&C Services policies and procedures as a minimum expectation. 1.1.7 Employee 1.1.7.1 Rights An employee has the right to: 1. Participate in the SHE Programme at AMEC E&C Services through the Joint SHE Committee and through communication with the supervisor, 2. Be informed about all hazards present in the workplace and receive training on those hazards, 3. Refuse work that the employee has reason to believe is hazardous and is likely to endanger himself, herself or another employee. 5 Title: Ref.: Approved By: Owner: SHE Responsibilities AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan SHE Responsibilities (cont’d) 1.1.7.2 Responsibilities The employee has the responsibility to: 1. Work in compliance with applicable legislation, 2. Use or wear the equipment, protective devices or clothing that AMEC E&C Services requires to be used or worn, 3. Report to his or her employer or supervisor the absence of or defect in any equipment or protective device of which the employee is aware and which may endanger himself, herself or another employee, 4. Report to his or her employer or supervisor any violation of legislation or the existence of any hazard of which he or she knows, 5. Not remove or make ineffective any safety device required without providing adequate temporary protection and replace the safety device immediately when the need for its removal has ended, 6. Not use or operate any equipment, machine, device or thing or work in a manner that may endanger himself, herself or any other employee; or engage in a prank, contest, feat of strength, unnecessary running or rough and boisterous conduct, 7. Read, understand and comply with the SHE policy, standards, procedures and practices as issued, 8. Always work in accordance with work instructions as provided, 9. Work in a manner that safeguards personal safety, health and environment while ensuring that his or her activities do not adversely affect the safety, health and environment of others, 10. Co-operate with the company in all matters of SHE protection and make every effort to contribute to reducing accidents and conserving natural resources, 11. Develop a personal concern for safety and for the safety of others, particularly new employees and young persons, 12. Report to immediate supervisor any defects in equipment, processes or unsafe work practices. 6 Title: Ref.: Approved By: Owner: Risk Assessment AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan 1.2 1.2.1 Risk Assessment Definitions 1. Hazard: A substance, object or situation with the potential to cause harm to people, property, or the environment. 2. Hazard Identification: The systematic identification of substances, objects or situations with a potential to cause human injury, damage to property, damage to the environment, or some combination of these. 3. Risk: The combination of the probability of occurrence and severity of adverse consequences of a specified event that could be detrimental to employees, operations, the public or the environment. 4. Risk Assessment: The systematic evaluation of the degree of risk posed by a hazard. 5. Qualified Person: An employee who has successfully completed a Risk Assessment Techniques training course. 6. Acceptable Risk: The level of risk deemed acceptable, taking account of government standards and guidelines, industry practice, company policy and business factors. 1.2.2 Risk Management Risk assessment is a key component of risk management. Risk assessment can be carried out at a number of different depths, levels of complexity and detail depending on the purpose of the assessment and the stage of a project. This guideline addresses the recommended approach for various levels of risk assessments that are required for all AMEC E&C Services business units and projects. 7 Title: Ref.: Approved By: Owner: Risk Assessment AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Risk Assessment (cont’d) 1.2.3 The Risk Assessment Process The following flow diagram outlines the risk assessment process. The screening level risk assessment is essentially a five-step process: 1. Identify hazards 2. Identify possible means of exposure to the hazards 3. Estimate consequences of exposure to the hazards 4. Estimate probability of exposure to the hazards 5. Assign level of risk 8 Title: Ref.: Approved By: Owner: Risk Assessment AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Risk Assessment (cont’d) 1.2.4 Level of Risk Assessment Complexity The level of risk assessment complexity is dependant on the complexity of the process being assessed. This can vary from a simple individual task to a complete project from design to start-up. Whatever the level of complexity, the process remains essentially the same. 1.2.4.1 Informal Task Analysis Everyone conducts risk assessments on individual tasks several times a day. It involves a mental identification of a hazard, an estimation of what would happen if contact were made with the hazard, and the likelihood of contact occurring. From this informal mental exercise a decision is made on a course of action. Simply crossing the street is an example. Getting hit by a car is the hazard. Being seriously injured is the consequence. The probability of getting hit depends on the volume and speed of traffic. We then make a decision on whether to walk across, run across, or wait for the light. This informal process does not involve extensive research or paper work. Workers may not always perform this exercise because they may not recognise a hazard or may not take the time to consider consequences or probability. Workers should therefore be trained on hazard identification and the risk assessment process consistent with the level of risks present on the job. 1.2.4.2 Safe Work Plan A Safe Work Plan (see Appendix) is developed for each construction job before the job is scheduled to begin. The supervisor of the construction crew that will conduct the job is responsible for developing the Safe Work Plan. It involves a more formal approach to risk assessment and is applicable to specific construction jobs. The job is broken down into its individual tasks. The hazards, consequences and probability of a hazardous occurrence are identified for each task. Reducing the hazard, consequences, probability of contact or a combination of all three reduces unacceptable risks. The project manager, SHE co-ordinator or a designated individual qualified to evaluate the plan, reviews the Safe Work Plan. If approved, the plan is returned to the construction supervisor for implementation. If not approved, the plan is reviewed with the construction supervisor and revised as necessary. When agreement is reached, the plan is approved and implemented. A safe work plan form is attached in the appendix at the end of this manual. A copy of the Safe Work Plan is kept on file in the project office for the duration of the project. 1.2.4.3 Screening Level Risk Assessment A screening level risk assessment is conducted to provide an overview of the level of risk associated with a project or operation, to indicate the need for risk mitigation and to allow the setting of priorities for risk management. Where an unacceptably high level of risk is identified or where there is uncertainty because of insufficient information, a more in depth risk assessment methodology such as “hazops” or critical component failure analysis will need to be applied. It is recommended that a professional team be used to conduct these in depth risk assessments. 9 Title: Ref.: Approved By: Owner: Risk Assessment AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Risk Assessment (cont’d) 1.2.5 Screening Level Risk Assessment Process 1.2.5.1 Hazard Identification Identify hazards associated with normal operating conditions, maintenance, shutdown and start-up, and reasonably foreseeable emergency situations. This can be done by a combination of walk-through inspection, review of site lay-out plans, construction diagrams, process flow diagrams, materials inventories, interviews with managers and operators, and other methods. 1.2.5.2 Identify Possible Means of Exposure Identify possible means of exposure (scenario) for each significant SHE hazard identified. 1.2.5.3 Estimate Consequence Determine the potential consequences for each possible means of exposure in terms of: 1. Employee safety and health 2. Public safety and health 3. The environment A number of potential consequences may arise from each scenario. Likely consequences should be evaluated and the maximum probable loss determined. The AMEC E&C Services approach to screening level risk assessment can be applied for situations of varying levels of complexity or size. The tables below present consequence criteria that are valid for a project or business unit. These criteria can be modified to meet the particular needs of a project or business unit. Not all classes of criteria will have relevance in assessing a specific risk scenario. 10 Title: Ref.: Approved By: Owner: Risk Assessment AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Risk Assessment (cont’d) 1.2.5.4 Decide Probability of Occurrence The great challenge in risk assessment is in calibrating the system employed for the particular circumstances that need to be assessed. The size and complexity of the enterprise needs to be considered along with an appreciation of the risk tolerance of the organisation. The following are recommended categories for probability of occurrence. 11 Title: Ref.: Approved By: Owner: Risk Assessment AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Risk Assessment (cont’d) 1.2.5.5 Assign Level of Risk Having assessed the consequence and likelihood of occurrence of an event, the overall risk is determined by plotting them on a risk matrix. The matrix below is symmetrical and provides equal weighting to consequence and likelihood of occurrence. While other models which assign greater weight to one or other of the dimensions of risk are possible, the symmetrical model is the most appropriate model for general risk screening purposes and to set priorities for risk management. 1.2.6 Risk Management The organisation should finally decide how to manage the risks that have been identified. Risk management takes into account the company’s tolerance for risk and the tolerance of other stakeholders. If the calibration of consequence and probability has been properly achieved, then the following responses will most likely be appropriate. If the organisation has difficulty accepting a level of response, then this may be an indicator that proper calibration has not been achieved. Management response to an unacceptable or undesirable risk can be through reduction in the hazard, the probability of occurrence, the consequence, or a combination of all three. 12 Title: Ref.: Approved By: Owner: Subcontractor SHE Management AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan 1.3 1.3.1 Subcontractor SHE Management Commitment 1.3.1.1 AMEC E&C Services AMEC E&C Services is committed to the protection of the safety and health of employees and the environment in contractual agreements, and all aspects of its business. AMEC E&C Services will select and do business with subcontractors who are committed to the protection of the safety and health of employees and the environment. SHE performance will be a prime consideration in the selection of subcontractors. It is expected that the subcontractor will implement and maintain a SHE protection programme consistent with applicable legislation and best industry practices. As a minimum, the subcontractor SHE programme shall meet or exceed the provisions of this programme. Subcontractors utilising special expertise not available within AMEC E&C Services to perform unusual tasks are expected to provide safety expertise for those tasks. AMEC E&C Services will inform the subcontractor of all hazards related to the project site, which are known to AMEC E&C Services. The subcontractor will inform AMEC E&C Services of any hazards related to the performance of their work under the contract that might impact on AMEC E&C Services or it’s employees. AMEC E&C Services will hold the subcontractor responsible for the protection of the safety and health of all employees and the protection of the environment that may be affected by the subcontractor’s activities on a project. 1.3.1.2 Subcontractor The subcontractor shall develop and maintain a SHE policy for the workplace including statements of: 1. Commitment to SHE 2. Management responsibility 3. Employee responsibility 4. Accountability 1.3.2 Scope and Application 1.3.2.1 Sites and Work This programme applies to all AMEC E&C Services facilities and projects where AMEC E&C Services selects or manages subcontractors. 1.3.2.2 Subcontractors The subcontractor shall apply this programme to all aspects of it’s business as related to contractual agreements with AMEC E&C Services, and shall require any sub-subcontractor, hired as part of a project, to apply this programme in a similar manner. 13 Title: Ref.: Approved By: Owner: Subcontractor SHE Management AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Subcontractor SHE Management (cont’d) 1.3.2.3 Employees This subcontractor SHE programme shall apply to all employees of the subcontractor, and any sub-subcontractor hired by the subcontractor, who is performing work related to the project. 1.3.3 Objectives The objective of the subcontractor SHE programme is to protect the safety and health of the employee, protect the environment, to prevent damage to property, and to eliminate delays due to accidents and illnesses in the workplace, through the implementation of best industry practices in safety, health and environment. 1.3.4 Subcontractor Selection Criteria 1.3.4.1 Management Commitment Subcontractor management should clearly demonstrate a sincere commitment to safety, health and environment in their policies, management structure, programmes, training, planning, and daily work practices. 1.3.4.2 Written and Implemented SHE Policy The SHE policy should be written, dated and reviewed annually. A written programme should be developed to implement and maintain the policy. 1.3.4.3 Written and Implemented SHE Programme A SHE programme should be developed, detailing safe work practices for all hazards specific to the project, and be available to subcontractor employees. The programme should be reviewed regularly and dated to ensure that it is current. 1.3.4.4 Written and Implemented Safe Work Practices The subcontractor should demonstrate that the safe work practices detailed in the SHE programme are implemented and maintained current, to reflect changing hazards, conditions and equipment in the workplace. 1.3.4.5 Employee Training All employees should be given orientation safety training, and training in practices, procedures and equipment, to ensure that they have the knowledge to protect their safety, health and environment in the workplace. Employees should be given at least one annual refresher training on hazards specific to the project. 1.3.4.6 Proven SHE Record Contractors should demonstrate that they have achieved a level of SHE performance on at least three previous similar contracts acceptable to AMEC E&C Services. Subcontractors performing work in the United States will be required to submit copies of their OSHA logs, OSHA compliance history and insurance modification ratio. 1.3.4.7 SHE Evaluation Form The subcontractor shall complete a SHE evaluation form (see Appendix). 14 Title: Ref.: Approved By: Owner: Subcontractor SHE Management AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Subcontractor SHE Management (cont’d) 1.3.5 SHE Management 1.3.5.1 SHE Management System The subcontractor shall develop, implement and maintain a SHE management system to plan, implement, review and improve programmes for the protection of the environment and the employees’ safety, health and environment. 1.3.5.2 Senior Management SHE Training Subcontractor senior management shall receive sufficient training to effectively develop, implement and manage a SHE system in compliance with this programme. 1.3.5.3 Competent SHE Co-ordinator The subcontractor shall appoint a competent SHE co-ordinator who: 1. Is qualified to implement the SHE programme due to his or her knowledge, training and experience, 2. Is familiar with applicable legislation and the provisions of this subcontractor’s safety programme, 3. Has knowledge of any potential or actual danger to safety, health or the environment in the workplace. 1.3.5.4 Supervisors Trained in Safety, Health and Environment All subcontractor supervisors should have sufficient training to enable them to implement the SHE programme and meet their responsibilities under applicable legislation and the site SHE programme. 1.3.5.5 Employee Safety, Health and Environment Participation System The subcontractor should provide for employee participation in the SHE programme. Participation may include a SHE committee, workplace inspections and regular shift safety meetings for supervisors and employees. 1.3.5.6 Worker’s Compensation Insurance The subcontractor shall be registered as an employer as required by applicable worker’s compensation legislation, and carry sufficient employees’ compensation insurance to provide adequate coverage for the type of work being performed. The subcontractor shall also develop, implement, and maintain a worker’s compensation programme, including provisions for lost income, expenses, medical care, rehabilitation, and early return to work for the injured employee. 15 Title: Ref.: Approved By: Owner: Subcontractor SHE Management AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Subcontractor SHE Management (cont’d) 1.3.5.7 AMEC E&C Services Contract SHE Administrator AMEC E&C Services will appoint a SHE administrator for the project as a liaison with the subcontractor’s SHE co-ordinator. The SHE administrator may be the AMEC E&C Services SHE director, project manager, site superintendent, or site SHE co-ordinator. Duties of the SHE administrator may include: 1. Acting as the subcontractor’s SHE contact with AMEC E&C Services, 2. Conducting a pre start-up meeting with the subcontractor’s supervision to ensure that all contract requirements related to safety, health and environment are understood, 3. Ensuring that the subcontractor’s supervision are informed of any non-obvious environment, health or safety hazards associated with the work of which he/she is aware, including those adjacent to the project site, 4. Co-ordinating the subcontractor’s emergency response programme with AMEC E&C Services emergency response programme, 5. Determining that company operations and potential hazards are identified and controlled to protect subcontractor personnel, 6. Co-ordinating appropriate safety procedures such as lockout and material movement, 7. Co-ordinating the use of company first aid and medical facilities with the medical services subcontractor and the project subcontractor, 8. Auditing and inspecting the day to day operations of the subcontractor to ensure compliance with contractual SHE responsibilities, 9. Taking necessary immediate steps, including stopping the work, to prevent an accident or injury in the event of imminent danger. 1.3.6 Responsibilities The subcontractor shall meet, as a minimum, the responsibilities described for the subcontractor in “SHE Responsibilities” (SHE Programmes and Practices Manual, Section 1.1 “SHE Responsibilities”). 1.3.7 Pre-Mobilisation Meeting AMEC E&C Services shall meet with the subcontractor prior to mobilisation to ensure that: 1. All contract qualifications have been met, 2. All subcontractor equipment meets required specifications. 1.3.8 Employee Training The subcontractor shall, as a minimum, ensure that all employees employed on the project, including the employees of all sub-subcontractors, have been provided with SHE training as detailed in “Training” (SHE Programmes and Practices Manual, Section 2.18 “Training”). Other training not included in “Training”, but found necessary for the protection of the employee or the environment specific to the project shall also be provided as appropriate. 16 Title: Ref.: Approved By: Owner: Subcontractor SHE Management AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Subcontractor SHE Management (cont’d) 1.3.9 Incident Investigation The subcontractor shall, as a minimum, conduct incident investigations as detailed in “Incident Investigation Programme” (SHE Programmes and Practices Manual, Section 3.1 “Incident Investigation Programme”). 1.3.10 Periodic Inspections and Audits The subcontractor shall, as a minimum, conduct periodic inspections and audits as detailed in “Workplace Inspections” (SHE Programmes and Practices Manual, Section 3.2 “Workplace Inspection Programme”). AMEC E&C Services may request that an investigation be conducted jointly by AMEC E&C Services and the subcontractor. 1.3.11 Record Keeping and Reporting The subcontractor shall, as a minimum, keep records and prepare reports as detailed in “SHE Performance Reports” (SHE Programmes and Practices Manual, Section 3.3 “SHE Performance Reporting”). 1.3.12 Penalties for Non-Compliance The subcontractor is responsible for and shall be held accountable for compliance with this subcontractor’s Safety Programme, as a minimum, on behalf of the subcontractor, the subcontractor’s employees, sub-subcontractors, sub-subcontractor’s employees and any other person present in the project area under their control. Failure to comply may result in penalties as follows: 1.3.12.1 Subcontractor 1. First Offence On a first offence AMEC E&C Services will issue the subcontractor a written notice informing the subcontractor of the contravention, and requesting a written response describing the corrective measures to be taken. The subcontractor shall respond to the written notice within 24 hours, detailing the corrective actions to be taken and the time frame for the actions. 2. Repeat Offence(s) On a repeat of the same offence, or on numerous first time offences AMEC E&C Services shall meet with the subcontractor and require an explanation from the subcontractor for the subcontractor’s unacceptable performance. Based on the explanation AMEC E&C Services may: • • • • • Grant the subcontractor another opportunity to comply with the programme under specified stipulations, Impose financial penalties, Remove the subcontractor from the project for breach of contract, Remove the subcontractor from eligibility for future tendering, Any combination of the above. 3. Flagrant Offence On a flagrant offence (reckless disregard for health, safety, environment or property) AMEC E&C Services may impose any penalty listed above, up to and including immediate release of the subcontractor from the contract. 17 Title: Ref.: Approved By: Owner: Subcontractor SHE Management AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Subcontractor SHE Management (cont’d) 1.3.12.2 Subcontractor Employee 1. First Offence On a first offence AMEC E&C Services may issue the employee with a written notice of the offence. AMEC E&C Services will send a copy of the notice of offence to the subcontractor, who shall respond to the written notice within 24 hours, detailing the corrective actions to be taken and the time frame for the actions. 2. Repeat Offence(s) On a repeat of the same offence or on numerous first time offences AMEC E&C Services shall meet with the subcontractor and the employee and require an explanation from the subcontractor and the employee for the unacceptable performance. Based on the explanation AMEC E&C Services may: • • • • • Grant the subcontractor another opportunity under specified stipulations to ensure that the employee complies with the programme, Impose financial penalties on the subcontractor, Remove the subcontractor from the project for breach of contract, Remove the subcontractor from eligibility for future tendering, Any combination of the above. 3. Flagrant Offence On a flagrant offence (reckless disregard for health, safety or property) by the employee, AMEC E&C Services may immediately remove the employee from the site. AMEC E&C Services will then meet with the subcontractor and may impose any penalty listed above, up to and including immediate release of the subcontractor from the contract. 1.3.12.3 Sub-Subcontractor The sub-subcontractor shall be deemed an employee of the subcontractor for the purposes of this programme. 1.3.12.4 Sub-Subcontractor Employee The sub-subcontractor employee shall be deemed an employee of the subcontractor for the purposes of this programme. 1.3.13 Incentives for Good Performance SHE performance incentives may be awarded based on terms agreed to in the project contract. 18 Title: Ref.: Approved By: Owner: Subcontractor SHE Management AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Plan Subcontractor SHE Management (cont’d) 1.3.14 Post Contract SHE Performance Evaluation AMEC E&C Services will evaluate the SHE performance of the subcontractor at the completion of the contract based on the following criteria: • • • • • • Incident statistics records, Demonstrated commitment to safety, health and environment, Supervisory performance, Co-operation with AMEC E&C Services, Final cleanup of site, Overall impression. Based on the post contract evaluation, AMEC E&C Services will determine the future eligibility of the subcontractor for submission of future tenders. 19 Title: Ref.: Approved By: Owner: Joint SHE Committee AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment 2 Implement 2.1 Joint SHE Committee 2.1.1 Document. No. Revision No: Approval Date: Issue Date: 2 Formation A Joint SHE Committee shall form in compliance with applicable legislation and the AMEC E&C Services SHE policy. 2.1.2 AMEC E&C Services Offices Every AMEC E&C Services office having 20 or more employees and located at least 5 km from another AMEC E&C Services office will have a Joint SHE committee. AMEC E&C Services offices located within 5 km of each other may have a single committee covering all offices or elect to have a committee for a single office. 2.1.3 Project Site Every project site having 20 or more employees and lasting more than 3 months will have a joint SHE committee. 2.1.4 Safety and Health Representative Where there are fewer than 20 and more than 5 employees regularly employed on a project, the employees who do not have managerial responsibilities will select a safety and health representative. The safety and health representative will have all of the powers and rights of a joint SHE committee. 2.1.5 Purpose The purpose of the joint SHE committee is to identify hazards in the workplace, and to make recommendations to AMEC E&C Services for the protection of the safety and health of employees, and to prevent damage to property and the environment. The joint SHE committee provides an equal forum for members representing management and members representing employees to exercise their rights to participate in and fulfil their responsibilities to contribute to safety, health and environment in the workplace. 20 Title: Ref.: Approved By: Owner: Joint SHE Committee AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Joint SHE Committee (cont’d) 2.1.6 Terms of Reference The committee is a distinct and unique entity and not comprised of two separate parties. The committee acts as a single unit in its activities. Concerns brought to the committee by any member become the responsibility of the entire committee regardless of the origin of the concern. Recommendations the committee makes to AMEC E&C Services are supported by both management and employee members of the committee. 2.1.6.1 Membership The joint SHE committee will be composed of representation from management and employees. Employee representatives must comprise at least 50% of the committee membership. Membership should include representation from all major groups of employees wherever practical. 2.1.6.2 Term of Membership The groups represented shall set the term of membership. Frequency of Meetings The committee shall hold meetings at least every three months for offices and at least monthly for project sites. More frequent meetings may be held with the agreement of the committee. 2.1.6.3 Location of Meetings AMEC E&C Services will provide meeting facilities. 2.1.6.4 Co-Chairpersons The committee will have two co-chairpersons. Management members will select one from the management members, and employee members will select one from the employee members. This responsibility for chairing the committee meeting should be alternated between the co-chairpersons at frequencies set by the committee. 2.1.6.5 Certified Members Where required by legislation, the committee shall have at least two members representing management, and two members representing employees certified by the appropriate government agency, on completion of required training. It is preferable that all members of the committee become certified. 2.1.6.6 Recording Secretary A recording secretary may be provided by AMEC E&C Services or selected from members on the committee. It is not necessary for the recording secretary to be a member of the committee. Responsibilities of the recording secretary may include: 1. 2. 3. 4. 5. Distribution of agenda and appropriate documents Meeting arrangements Recording minutes of meeting Distributing minutes Keeping records of committee activities 21 Title: Ref.: Approved By: Owner: Joint SHE Committee AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Joint SHE Committee (cont’d) 2.1.6.7 Meeting Agenda The co-chair or their alternates will draw or sign the agenda for each meeting. The agenda may include the following: 1. 2. 3. 4. 5. 6. 7. Meeting place Meeting date Time of start and end Item number Item description Item presenter Discussion time allotment Distribute the agenda together with all applicable documentation to all members of the committee at least one week in advance of the meeting. Post the agenda in a conspicuous place for the attention of all employees, one week in advance of the meeting. 2.1.6.8 Meeting Minutes Keep the minutes of committee meetings and prepare and distribute them within one week of the meeting. The co-chair will review and co-sign the minutes before distribution. The minutes may include the following: 1. 2. 3. 4. 5. 6. 7. 8. Meeting particulars Attendance Item number Item description Recommended action Person responsible for action Time frame for completion of the recommended action Committee member assigned to follow-up on the recommended action Post the minutes in a conspicuous place for the attention of all employees within one week of the meeting. 2.1.7 Preparation Time for Meetings All committee members will be permitted a minimum of one-hour preparation time before each meeting. Additional time may be provided on the recommendation of the committee. 22 Title: Ref.: Approved By: Owner: Joint SHE Committee AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Joint SHE Committee (cont’d) 2.1.8 Powers of Committee The joint SHE committee will have the power to: 1. Identity situations that may be a source of danger or hazard to employees, 2. Make recommendations to the constructor or employer for the improvement of the safety, health and environment of employees, 3. Recommend to the constructor or employer the establishment, maintenance and monitoring of programmes, measures and procedures respecting the health or safety of employees, 4. Obtain information from the constructor or employer respecting the identification of potential or existing hazards of materials, processes or equipment, and safety, health and environment experience, and work practices and standards in similar or other industries of which the constructor or employer has knowledge, 5. Obtain information from the constructor or employer concerning the testing of any equipment, machine, device, article, thing, material or biological, chemical or physical agent for the purpose of occupational safety, health and environment, 6. Be consulted about, and have a designated member representing employees present at the beginning of testing. 2.1.9 Rights of Employee Members Employee members of the committee have the right to: 1. Designate one employee member to be present at the beginning of testing conducted in the workplace related to safety, health and environment, 2. Designate one employee member to inspect the workplace or a part of the workplace at least once a month in compliance with a schedule established by the committee. If possible designate a certified member, 3. Designate one employee member to investigate incidents where an employee is killed or critically injured. If possible designate a certified member, 4. Designate employee members who may represent employees in a refusal to work situation. 2.1.10 Workplace Inspections Conduct workplace inspections at least once per month in compliance with a schedule set by the committee. An inspection team may be formed to include: 1. 2. 3. 4. Employee member of committee Management member of committee Supervisor of area being inspected Employee from area being inspected If practical the committee member shall be certified where certification is required. Table a report of the inspection with recommendations for corrective action with the committee. 23 Title: Ref.: Approved By: Owner: Joint SHE Committee AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Joint SHE Committee (cont’d) 2.1.11 Accident/Incident Investigations An investigation team shall investigate all accidents resulting in medical care and all potentially serious near-miss incidents. The investigation team may be composed of: 1. 2. 3. 4. 5. Employee member of committee Management member of committee Supervisor of area where accident/incident occurred Senior management representatives Security personnel If possible, the committee members shall be certified. A report of the investigation shall be filed with the committee and AMEC E&C Services. 2.1.12 Committee Member Training Train the joint SHE committee members in the following: 1. 2. 3. 4. 5. 6. 2.1.13 Safety, health and environment law Joint SHE committees Workplace inspections Accident investigations Job SHE observations Report writing Responsibilities of AMEC E&C Services AMEC E&C Services has the responsibility to: 1. Upon the request of the committee, provide information regarding the identification of potential or existing hazards involving materials, processes or equipment, 2. Upon request, inform the committee of changes in work procedures, the introduction of new machinery or processes, the use of new chemicals and other materials and of the availability of new safety equipment, 3. Provide the committee or representative with a copy of all orders or reports issued to the employer by an government inspector, 4. Provide the committee or a representative the opportunity to accompany a government inspector on the physical inspection of the workplace, 5. Afford an employee member of the committee the right to inspect the physical condition of the workplace at least once a month, and provide required information and assistance, 6. Provide the information required under the designated substance regulations where they apply to the workplace, 7. Post the names of committee members in a conspicuous place for the attention of all employees, 8. Afford assistance and co-operation to a committee and SHE representative in carrying out any of their functions. 24 Title: Ref.: Approved By: Owner: Right and Responsibility to Refuse Unsafe Work AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.2 2.2.1 Right and Responsibility to Refuse Unsafe Work Policy It is the policy of AMEC E&C Services that all employees have not only the right, but also the responsibility, to refuse work they consider unsafe. 2.2.2 Application The right and responsibility to refuse unsafe work applies to all AMEC E&C Services employees and all other employees over whom AMEC E&C Services has managerial responsibility. 2.2.3 Conditions For Refusing Unsafe Work An employee has the right and the responsibility to refuse work that he/she has reason to believe may cause injury or illness to himself/herself or any other person. 2.2.4 Reporting Refusal of Unsafe Work 2.2.4.1 Employee When an employee refuses unsafe work he/she will immediately report to his/her supervisor and shall detail the: 1. 2. 3. 4. 5. Work being refused Location of the work being refused Conditions of the work Hazard associated with the work Conditions under which the work could be continued The employee will then remain in a safe location near the work until the supervisor accompanies him/her to the work site. 2.2.4.2 Supervisor When an employee informs a supervisor that an employee is refusing work due to unsafe conditions, the supervisor will immediately proceed to the work site with the employee to inspect the work and the reason for the work refusal. 2.2.5 Procedures for Resolving Work Refusal 2.2.5.1 Agreement of Unsafe Conditions Where the supervisor agrees that the work is unsafe he/she will: 1. Inform all other employees involved with the work being refused, to discontinue work until further notice, 2. Post the work, indicating it is unsafe and not to be conducted, or lock out the equipment preventing it from being used until it is made safe, 3. Make arrangements immediately to have the work made safe, 4. Complete a “Refusal Of Unsafe Work” form (See Appendix) and forward a copy of the form to the project safety manager. 25 Title: Ref.: Approved By: Owner: Right and Responsibility to Refuse Unsafe Work AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Right and Responsibility to Refuse Unsafe Work (cont’d) 2.2.5.2 Disagreement of Unsafe Conditions Where there is a disagreement that the work is unsafe, the supervisor: 1. Will explain to the employee his reason for considering the work to be safe, 2. May ask another employee to perform the work after explaining, in the presence of the first employee, that the first employee has refused, and the reasons for the refusal, 3. Will ask the first employee to remain at a safe location near the work until the disagreement is resolved, 4. Complete a “Refusal Of Unsafe Work” form (See Appendix) and forward a copy of the form to the project safety co-ordinator or the project manager. 2.2.5.3 Continued Refusal If, after the investigation and action taken by the supervisor, the employee continues to believe that the work is unsafe, he/she again will have the right and the responsibility to refuse the work and is expected to do so. The following actions will be taken: 1. The employee will remain at a safe location near the work, 2. Where an employee continues to refuse, the supervisor will contact at least one additional supervisor and one additional employee who both have knowledge of the work to inspect the work, review the conditions of refusal in the presence of the employee and give their opinion as to the conditions, 3. The supervisor will also notify a non-supervisory member of the joint SHE committee, 4. Where the disagreement is not resolved, the supervisor will contact a government representative with jurisdiction over safety and health to mediate the disagreement and his decision shall be binding. 2.2.6 Prohibition of Reprisal 1. No reprisals on any kind shall be taken against an employee exercising his right and responsibility to refuse unsafe work. Such reprisals would include direct or indirect action resulting in any negative impact on the employee. 2. Persons found taking reprisals shall be considered in non-compliance with the company policy, and shall be subject to discipline under the applicable human resources policies. 26 Title: Ref.: Approved By: Owner: Occupational Hygiene AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.3 2.3.1 Occupational Hygiene Purpose The Occupational Hygiene Programme is designed to identify, assess and control hazards in the workplace that could have a detrimental effect on the health of the employee. 2.3.2 Qualifications The persons responsible for the development and implementation of the Occupational Hygiene Programme will have the following minimum qualifications. 2.3.2.1 Development of Programme A registered occupational hygienist (ROH, Canadian Registration Board of Occupational Hygienists), a certified industrial hygienist (CIH, American Academy of Industrial Hygiene) or equivalent will develop the Occupational Hygiene Programme. 2.3.2.2 Implementation and Supervision The programme will be implemented and supervised by an ROH, a registered occupational hygiene technologist (ROHT), or equivalent, or a person with specific training in occupational hygiene under the direction of an ROH, ROHT or equivalent. 2.3.2.3 Technicians Technicians performing tests in the workplace will be trained in sampling methods and be supervised by an ROH, ROHT or a person with specific training in occupational hygiene under the direction of an ROH, ROHT or equivalent. 27 Title: Ref.: Approved By: Owner: Occupational Hygiene AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Occupational Hygiene (cont’d) 2.3.3 Hazard Identification Review all areas of the workplace, equipment, tools, materials, processes, products, by-products and wastes to identify any hazards present that have the potential for causing adverse health effects on the employee. These hazards may include the following: 2.3.3.1 Chemical 1. Toxic materials 2. Corrosive materials 3. Carcinogens 4. Reproductive toxins 5. Mutagens 6. Teratogens 7. Compressed gas 8. Reactive materials 9. Asphixiants 2.3.3.2 Physical 1. Noise 2. Ionising radiation 3. Vibration 4. Light 2.3.3.3 Ergonomic 1. Repetitive motion 2. Posture 3. Force 2.3.3.4 Biological 1. Blood borne pathogens (AIDS, hepatitis, etc. ) 2. Bacteria or viral cultures 3. Contaminated water supplies 4. Septic collection and disposal systems 5. Drugs 6. Medical quarantine areas 7. Medical treatment waste 28 Title: Ref.: Approved By: Owner: Occupational Hygiene AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Occupational Hygiene (cont’d) 2.3.4 Risk Assessment A formal risk assessment as described in “Risk Assessment” (SHE Programmes and Practices Manual, Section 1.2 “Risk Assessment”) shall be conducted on all health hazards identified in the review. The following elements shall also be considered when conducting the risk assessment. 2.3.4.1 Permissible Exposure Limits Permissible exposure limits shall be the lower of those required by legislation in the operational jurisdiction or the latest edition of the American Conference of Governmental Industrial Hygienists (ACGIH) TLV Booklet. 2.3.4.2 Routes of Entry The number of routes of entry into the human body for a given hazard shall be considered. 2.3.5 Risk Management 2.3.5.1 Priority of Controls Mitigate unacceptable levels of risk using the following priority of controls, considering the practicality and the effectiveness of the controls. 1. 2. 3. 4. 5. 6. Elimination of the hazard Substitution with a less hazardous material Engineering controls Barriers Administrative controls Personal protective equipment 2.3.5.2 Medical Surveillance Make medical surveillance, including physical examinations and clinical tests, available to all employees exposed to hazards at 50% or more of the permissible exposure level, to measure any detrimental effect on the employee’s health. 2.3.5.3 Records 1. Employee Exposure: Keep records of the exposure of employees to hazardous materials including the concentrations exposed to and the time exposed to those materials. 2. Medical Surveillance: The attending physician shall keep records of the results of physical examinations and clinical tests in confidence. 2.3.5.4 Reports Make regular reports of the results of workplace tests and post them in the workplace for the review of all employees 29 Title: Ref.: Approved By: Owner: Occupational Hygiene AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Occupational Hygiene (cont’d) 2.3.6 Chemical Agents Monitoring 2.3.6.1 Sampling Methods Ensure that sampling for chemical agents is in compliance with the National Institute for Occupational Safety and Health (NIOSH) Analytical Procedures. 2.3.6.2 Sampling Frequency Conduct sampling in accordance with the level of risk associated with the exposure to the material. 2.3.6.3 Analysis Methods Analyse samples in compliance with the NIOSH Analytical Procedures. 2.3.7 Physical Agents Monitoring 2.3.7.1 Measurement Methods 1. Noise Survey: Conduct a noise survey in all project areas of AMEC E&C Services where noise levels require the voice to be raised when conversing at a distance no greater than 5 feet. Measure noise levels using a type A integrating sound level meter set on the following parameters: Incidence Response Type Weighting Scale = = = = Frontal Slow Leq A 2. Noise Dosimetry: Conduct time weighted average (TWA) noise exposure measurements for selected occupations exposed to hazardous noise levels as determined by the noise survey. Measure the TWA exposure levels using a recording noise dosimeter. Locate the noise dosimeter on the belt of the employee and clip the microphone to the employees shirt collar next to the ear. The employee will wear noise dosimeter for a minimum of six hours in a shift. 3. Heat Stress: Measure heat stress where employees are providing manual labour in ambient temperatures exceeding 25°C. Use the methods detailed in the most recent "Threshold Limit Values Handbook" published by the American Conference of Governmental Industrial Hygienists. Evaluate the heat stress potential based on the measured Wet Bulb Globe Temperature (WBGT) and an estimation of the occupational metabolic workload in kilocalories (kcal) per hour. 4. Radiation: Measure radiation levels where there is an ionising radiation device present. Use the methods that include a gamma radiation detection meter (Geiger counter) sensitive to gamma radiation. Make measurements at the seams of the radiation device housing, at a distance of six inches away. 30 Title: Ref.: Approved By: Owner: Occupational Hygiene AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Occupational Hygiene (cont’d) 2.3.7.2 Monitoring Frequencies 1. Noise: Measure noise levels at the beginning of the project as indicated or after any major change in equipment or process which might affect noise levels. 2. Heat Stress: Make heat stress measurements at the beginning of the project as indicated or after any major change in equipment or process which might affect heat stress levels. 3. Radiation: Measure radiation levels in compliance with the atomic radiation device license requirements. 2.3.8 Biological Agents Monitoring 2.3.8.1 Inspections There are no permissible exposure limits established for biological agents. Therefore, assess the presence of biological agents by visual and olfactory inspections. 2.3.8.2 Frequency of Inspections Conduct inspections in accordance with the level of risk. 2.3.9 Ergonomics 2.3.9.1 Presence of Ergonomic Hazards Ergonomic hazards may be present where occupational demands require repetitive motions, excess force, poor posture or a combination of these factors. 2.3.9.2 Assessment Methods Conduct a job hazard analysis on all occupations requiring any one of or a combination of the above three factors. The job hazard analysis will consider: 1. Individual job tasks 2. Ergonomic demands of each task 3. Potential for musculoskeletal injury 4. Design of the workplace, equipment 5. Work organisation 31 Title: Ref.: Approved By: Owner: Emergency Measures AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.4 2.4.1 Emergency Measures Purpose The purpose of the AMEC E&C Services emergency measures programme is to: 1. Prevent injuries 2. Prevent property damage 3. Prevent environmental damage 4. Achieve the earliest possible return to normal operations This programme defines the responsibilities of individuals throughout the organisation and details procedures for controlling emergencies. 2.4.2 Definition Of Emergency An emergency is an unplanned event that could result in injury or illness to an employee, damage to property or damage to the environment. 2.4.3 Potential Emergencies Potential emergencies include: 2.4.3.1 Fire Fire could involve building structure, wood stock, chemicals, oils and solvents. 2.4.3.2 Medical Medical emergencies could result from injury, heat stress, chemical overexposure, heart attack, stroke, epilepsy, diabetes, and other problems. 2.4.3.3 Hazardous Substance Spill A hazardous substance spill could endanger employees, property and the environment. 2.4.3.4 Explosion Explosion could result from over pressurised vessels such as boilers, tanks and pipelines as well as ignition of explosive concentrations of gases, chemicals and wood dust. 2.4.3.5 Building Collapse Building collapse could result from strong winds, snow accumulation, washout of building supports, explosion or collision with mobile equipment. 2.4.3.6 Earthquake Earthquakes could happen anywhere. The greatest risk areas are the populated regions on the west coast of North and South America. 2.4.3.7 Flooding Flooding could result from severe weather, process water or failure of sump pumps. 2.4.3.8 Transportation Transportation emergencies may involve collision, roll over, derailment, tanker leak, fire or explosion. 32 Title: Ref.: Approved By: Owner: Emergency Measures AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Emergency Measures (cont’d) 2.4.3.9 Freeze-Up Extreme cold could freeze water lines resulting in loss of process water and fire fighting water. 2.4.3.10 Electrical The sudden loss of electrical power may result in the loss of process control, damaging shutdown of equipment, loss of alarms, communication and light, and possibly loss of computer-stored data. 2.4.3.11 Terrorism Terrorism could involve bomb threats, hostage taking, shooting or sabotage. 2.4.3.12 Periphery Incidents A major disaster could occur on the highway, rail line or on city streets, which could affect AMEC E&C Services depending on the nature of the incident and the wind conditions. 2.4.4 Co-ordination with Outside Emergency Response Organisations Each AMEC f E&C Services facility and project site will co-ordinate response capability with the nearest local emergency response organisation. A plan will be developed to provide for adequate response to emergencies on site, in view of the ability of the local emergency response organisation to respond. 2.4.5 Emergency Alarms 2.4.5.1 AMEC E&C Services Office Facilities AMEC E&C Services offices are equipped with emergency alarms. Where the facility is leased, responsibility for the alarm system rests with the building owner/manager. Each AMEC E&C Services office will familiarise all employees with the sound of the alarm and the action to be taken when an alarm sounds. Information on emergency alarms and the appropriate response should be included in the office safety orientation training programme. Alarm systems will be tested periodically. 2.4.5.2 Project Sites Projects located on a client site are subject to the emergency alarms in place at that site. AMEC E&C Services will obtain information regarding emergency alarms, their meaning and the appropriate response from the client. Where the level of risk warrants, AMEC E&C Services will install emergency alarm systems at “green-field” sites or client project sites that are not equipped with alarms systems. AMEC E&C Services will familiarise all AMEC E&C Services employees with the site alarm systems and the appropriate response. Alarm systems will be tested periodically. 33 Title: Ref.: Approved By: Owner: Emergency Measures AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Emergency Measures (cont’d) 2.4.6 Emergency Chain of Command and Responsibilities The chain of command and individual responsibilities are dependent on the extent of the emergency, training of personnel responding and management level of personnel at the scene. 2.4.6.1 Employee Discovering Emergency The employee discovering the emergency is initially in command of that emergency. An employee will respond based on the extent of the emergency and the emergency measures training that individual has successfully completed. The employee will: 1. Assess the nature and degree of the emergency, 2. Do one of the following: • Control the emergency with the aid of fellow employees nearby if proper training has been completed, • Call for additional in-house trained personnel if required, • Call for response from outside emergency measures organisations if required. 3. Report to supervision at the earliest possible moment, 4. Evacuate to designated location as directed. 2.4.6.2 Supervisor The supervisor will assume command of the situation on being notified and will: 1. Assess the emergency and the actions already initiated, 2. Call on additional in-house trained emergency measures personnel, 3. Call for response from outside emergency measures organisations if required, 4. Call an evacuation of the area and/or an equipment shutdown if necessary, 5. Report the nature and degree of the emergency to project management and the owner at the earliest practical moment, 6. Conduct a head count in the event of evacuation. 2.4.6.3 AMEC E&C Services Project Management Upon notification of the emergency, project management will: 1. Assess the emergency and the actions already initiated, 2. Provide assistance to all emergency response personnel as required, 3. Ensure that emergency response procedures, proper in the circumstances, are being followed. 34 Title: Ref.: Approved By: Owner: Emergency Measures AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Emergency Measures (cont’d) 2.4.7 Arrival of Outside Emergency Measures Groups 2.4.7.1 Command The command of an emergency situation transfers to the municipal fire department, police department or medical services as appropriate upon their arrival at the scene. The AMEC E&C Services individual relinquishing command shall stand by to provide assistance as requested. 2.4.7.2 Liaison with AMEC E&C Services Personnel The outside emergency measures group will identify key AMEC E&C Services personnel to provide assistance as found necessary. These personnel may include electrical, production and maintenance personnel. The project manager will act as liaison between AMEC E&C Services and the outside emergency measures groups to make available any personnel requested. 2.4.7.3 Direction to Site of Emergency AMEC E&C Services will send a person, knowledgeable of the site, to the site entrance to guide the outside emergency measures groups to the emergency site. 2.4.8 Emergency Response Team Where emergency services are not readily available, or where site-specific conditions warrant, AMEC E&C Services will establish and maintain a site emergency response team. 2.4.8.1 Team Members The team leader is the project manager or a person designated by the project manager. AMEC E&C Services will select project personnel as members of the emergency response team. The AMEC E&C Services emergency response team will co-ordinate their activities with the client’s emergency response team as appropriate. 2.4.8.2 Functions The emergency response team will respond to emergencies that are beyond the training level of the project employees. 2.4.8.3 Training Where services are not available or provided by the client, the emergency response team members will receive training in the following areas: 1. 2. 3. 4. 5. Fire fighting using extinguishers and fire hoses Flood control Chemical spill containment, cleanup and disposal First aid and CPR Victim transport 2.4.8.4 Response to Alarm The team leader will activate the emergency response team as appropriate. 35 Title: Ref.: Approved By: Owner: Emergency Measures AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Emergency Measures (cont’d) 2.4.9 Emergency Response Equipment 2.4.9.1 Equipment List Make available on the project site, emergency equipment necessary to respond to emergency conditions, such as: • • • • • • • • • • • • • • • • Fire extinguishers Fire hoses SCBA Emergency lighting First aid kit Stretcher Blankets Ropes Heat shielding blanket Body harness Chain falls Spill containment materials and equipment Absorbent Scoop Flat nosed shovel 5 gal pails with lids Other specialised equipment may be necessary, dependant on the inherent risks at the project site. 2.4.9.2 Inspection of Equipment Inspect all emergency response equipment at least once per month for completeness and condition. Post a record of the inspections in the area or on a tag attached to the equipment. 2.4.9.3 Maintenance Competent persons properly trained in the procedures for each specific piece of equipment will maintain emergency response equipment. 2.4.9.4 Search and Rescue Only trained personnel shall conduct search and rescue. Untrained individuals may cause additional injury to a victim or further jeopardise the safety, health and environment of the victim, the rescuer or other emergency response personnel. AMEC E&C Services may be called on to assist trained search and rescue personnel. 36 Title: Ref.: Approved By: Owner: Emergency Measures AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Emergency Measures (cont’d) 2.4.10 Training 2.4.10.1 Employee Train all employees in the following emergency response procedures: • • • • • • Fire alarms Class A fires (wood, paper, some plastics, textiles) Class B fires (oil, paint, solvent, gasoline, grease) Class C fires (electrical) Spill containment Evacuation 2.4.10.2 Project Manager Train the project manager and a designated alternate as emergency response team leader. 2.4.11 Emergency Drills 2.4.11.1 Evacuation Routes Establish evacuation routes for all accessible areas of the project. Clearly mark the access routes on a map of the operations and post the map in conspicuous locations. 2.4.11.2 Emergency Response Employees expected to respond to emergency situations and who have received training in emergency response procedures will participate in a drill at least annually, practising the procedures learned in the training programme. 2.4.11.3 Evacuation All employees at AMEC E&C Services will participate in an evacuation and rendezvous head count drill at least annually. 2.4.11.4 Disabled Persons Make and develop provisions for the safe evacuation of disabled persons, specific to the needs of the individuals. 37 Title: Ref.: Approved By: Owner: Fall Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.5 2.5.1 Fall Protection Program Purpose Falls are the leading cause of fatalities on construction sites. This program is designed to inform workers of the hazards, types of protective equipment available and the methods used to protect against falls. 2.5.2 Legislation Fall protection requirements are legislated in Canada under Provincial Occupational Health and Safety Acts and Regulations and in The United States under Federal and State OSHA Regulations. Each details when fall protection is required, what type of equipment may be used, specifications for fall protection equipment design, rescue procedures, and worker training. As a minimum, AMEC will comply with the legislation applicable to the jurisdiction in which the project is being executed. 2.5.3 Mandatory Fall Protection Fall Protection shall be provided and used where a worker is exposed to a hazard of, 1. Falling more than 3 meters (10 feet), 2. Falling more than 1.2 meters (4 feet) if the work area is used as a path for a wheelbarrow or similar equipment, 3. Falling into operating machinery, 4. Falling into water or another liquid. 5. Falling into or onto a hazardous substance or object 6. Falling through an opening on a work surface 2.5.4 Types Of Fall Protection Equipment The type of fall protection equipment to be used will depend on the specific circumstances related to the construction site that can be very complex. The following is a description of the types commonly used. 2.5.4.1 Guardrail Guardrails will be used where a fall hazard exists and it is reasonably possible to install the guardrail system. The guardrail system shall consist of a top rail, intermediate rail, and a toe board. The design of the guardrail system shall meet the requirements of O. Reg. 145/00 s. 14. or equivalent in Canada or OSHA 3146 CFR 1926.502(b) or equivalent in the U.S.A. A guardrail shall be used if a worker has access to the perimeter or an open side (leading edge) of the following work surfaces and is exposed to a fall of 2.4 meters or more. 1. A floor 2. The surface of a bridge 3. A roof while formwork is in place 4. A scaffold platform, work platform, runway or ramp 38 Title: Ref.: Approved By: Owner: Fall Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 2.5.4.2 Protective Covering Protective coverings are be used to prevent a worker from falling through an opening on a work surface. The protective covering must, 1. Completely cover the opening, 2. Be securely fastened, 3. Be adequately identified as covering an opening. 4. Be made from material adequate to support all loads to which the covering may be subjected, 2.5.4.3 Travel Restraint System A travel restraint system limits the distance a worker can travel preventing access to a fall hazard. The travel restraint system consists of a full body harness attached by a lifeline or lanyard to a fixed support. 2.5.4.4 Fall Restricting System A fall restricting system limits the free fall distance of a worker to less than 0.6 meters. The fall restricting system consists of full body harness attached by a lanyard equipped to a fixed support. 2.5.4.5 Fall Arrest System A fall arrest system limits the fall of a worker so that the worker cannot hit the ground or an object or level below the work. A fall arrest system consists of a full body harness attached by a lanyard equipped with a shock absorber to a fixed support. The distance of fall must not exceed 1.8 meters (6 ft.). 2.5.5 Fall Arrest System Component Specifications 2.5.5.1 Harness System 1. The full body harness must meet the requirements of CAN/CSA-Z259.10-M90 in Canada or 29 CFR 1926.502(d) in the U.S.A. 2. The lifeline or lanyard must meet the requirements of CAN/CSA-Z259.1-M99in Canada or 29 CFR 1926.502(d) in the U.S.A. 3. The lifeline fixed support must meet the requirements of the Ontario Building Code in Canada or 29 CFR 1926.502(d) in the U.S.A. 4. A shock absorber for a personal fall arrest system must meet the requirements of CAN/CSA-Z259.10-M92 or 29 CFR 1926.502(d) in the U.S.A. 2.5.5.2 Safety Net A safety net may be used where temporary floors or scaffolds are not used and the fall distance exceeds 7.6 meters (25 feet). The safety net shall be installed by a competent person and inspected and tested by a professional engineer or a competent person under the engineer’s supervision before it is put into service. 2.5.5.3 Vertical Lifeline A vertical lifeline must extend to the ground or have a positive stop that prevents the rope grab from running off the end of the lifeline. 2.5.5.4 Horizontal Lifeline A horizontal lifeline must be designed and inspected by a professional engineer. 2.5.6 Inspection Every fall protection device must be inspected by a competent person before every use or after the device has been involved in a fall incident. 39 Title: Ref.: Approved By: Owner: 2.5.7 Fall Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Selection of Fall Protection Systems Several factors must be considered in the selection of fall protection systems. These may include, 1. Nature of hazard 2. Availability of anchor points 3. Equipment being used 4. Work being performed Due to the complex nature of fall protection systems, the selection of the appropriate system for a specific application must be made by a competent person. Do not rely on unqualified advice when determining if a fall protection system is appropriate. 2.5.8 Rescue Plan Before any fall protection system or safety net can be used, a written plan and procedures for rescuing the worker after his or her fall has been arrested must be developed and explained to the worker. These procedures are available through the project manager. 2.5.9 Training Anyone exposed to a fall hazard as described in section 1.3 and required to wear or use fall protection equipment must be trained by a competent person and provide proof of that training before wearing or using the equipment. 2.5.10 Fall Protection Plan A site-specific Fall Protection Plan must be developed and implemented wherever fall protection is required. The Fall Protection Plan must make provision for the following, 1. Policy for the provision of fall protection 2. Worksite assessment of fall hazards 3. Fall protection system selection 4. Fall protection system engineering, installation and maintenance 5. Inspection 6. rescue 7. Worker training 8. Enforcement 9. Program evaluation 10. Process for identifying and implementing necessary change 40 Title: Ref.: Approved By: Owner: Confined Space Entry Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.6 2.6.1 Confined Space Entry Programme Purpose The purpose of the Confined Space Entry Programme is to protect the safety, health and environment of all employees who may be assigned to a project involving a confined space. 2.6.2 Application This programme applies to all AMEC E&C Services employees and all visitors to AMEC E&C Services projects. 2.6.3 Definition A confined space is any form of enclosure where: • • • 2.6.4 Hazardous gases, vapours, dusts or fumes may accumulate, An oxygen deficient atmosphere may exist or develop, There is limited access and egress which might restrict or impede movement into or out of the space. Identification of Confined Spaces Conduct an inspection of the work site to identify all confined spaces. Post a warning sign, including a specific code number, at the entrance to each confined space. 2.6.5 Confined Space Hazards 2.6.5.1 Toxic Atmospheres Toxic atmospheres include the accumulation of any gas, vapour, dust, mist or any combination of these to a hazardous concentration. 2.6.5.2 Oxygen Depletion Oxygen concentrations below 18% are considered a suffocation hazard. 2.6.5.3 Oxygen Enrichment Oxygen concentrations in excess of 23% are considered an extreme fire hazard. 2.6.5.4 Explosive or Flammable Atmospheres Explosive or flammable gases, vapours or dusts in excess of 50% of the lower explosive limit are considered hazardous. 2.6.5.5 Temperature Extremes Temperature extremes may result in either cold stress or heat stress. The type and duration of work should be considered. 2.6.5.6 Electrical Hazards Worn electrical cords, improperly grounded equipment, faulty hand tools both inside and outside a metal enclosure constitute an electrical hazard particularly in wet conditions. 41 Title: Ref.: Approved By: Owner: Confined Space Entry Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Confined Space Entry Programme (cont’d) 2.6.5.7 Noise Noise may be amplified inside confined spaces making communication difficult and possibly damaging hearing. 2.6.5.8 Falling Objects Objects left near the entrance may fall into a confined space injuring employees inside. 2.6.5.9 Shifting or Falling Bulk Material Bulk material in a bin or silo may shift and collapse burying an employee. 2.6.5.10 Walking/Working Surfaces Frequently the inside of confined spaces presents an uneven or slippery surface. Slips and falls may occur as a result. 2.6.5.11 Residual Chemicals Tanks, bins, silos, and other vessels that contained chemicals prior to being drained, may contain hazardous residue on the inside surface, and be caught by various reinforcing structures, low spots and other structures. 2.6.5.12 Poor Visibility Poor visibility may be created by dust or mist inside the confined space or by various procedures being conducted inside the confined space such as welding, metal burning, grinding, spraying. 2.6.5.13 Psychological Employees may be subject to claustrophobia or may simply be uncomfortable psychologically inside a confined space. This could lead to a panic situation resulting in injuries. 42 Title: Ref.: Approved By: Owner: Confined Space Entry Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Confined Space Entry Programme (cont’d) 2.6.6 Hazard Levels and Procedures Confined space hazards are divided into three hazard levels. 2.6.6.1 Level 1 A level 1 confined space is tested free of hazardous atmospheres. Any confined space shall be entered only where: • There is easy egress from all accessible parts of the confined space, • Mechanical equipment in the confined space is disconnected from its power and locked out, • All pipes and other supply lines whose connections are likely to create a hazard are blanked off and their control valves are closed and locked out, • The confined space is tested and evaluated by a competent person who records the results of each test in a permanent record, and certifies in writing in the permanent record that the confined space is free from hazard and will remain free from hazard while any employee is in the confined space having regard to the nature and duration of the work to be performed, • Another employee who has been trained according to Section 2.5.13 is stationed outside the confined space, • The employee is equipped with a safety harness and lanyard, • Emergency equipment is located near the access port including: • Emergency alarm • Fire extinguisher • Extra self contained breathing apparatus. 2.6.6.2 Level 2 A level 2 confined space may contain: • A hazardous gas, vapour, dust or fume, or • Oxygen content of less than 19.5% or more than 23% at atmospheric pressure and which may be purged and ventilated to provide a safe atmosphere. A level 2 confined space shall be entered only when: • All of the procedures applicable to level 1 have been completed, • The space is purged and ventilated to provide a safe atmosphere, • The measures necessary to maintain a safe atmosphere have been taken, • Suitable arrangements have been made to remove the employee from the confined space should the employee require assistance, • A person adequately trained in artificial respiration is conveniently available. 43 Title: Ref.: Approved By: Owner: Confined Space Entry Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Confined Space Entry Programme (cont’d) 2.6.6.3 Level 3 A level 3 confined space may contain: • • A hazardous gas, vapour, dust or fume, or An oxygen content of less than 19.5% or more than 23% at atmospheric pressure and which cannot be purged and ventilated to provide and maintain a safe atmosphere. A level 3 confined space shall be entered only when: • • • • • 2.6.7 All of the procedures applicable to level 1 have been completed with the exception of the permanent record stating that the confined space is free from and shall remain free from hazard, The employee entering is using a suitable breathing apparatus and a safety harness or other similar equipment to which is securely attached a rope, the free end of which is held by a trained employee equipped with an alarm who is keeping watch outside the confined space, The employee entering is using such other equipment as is necessary to ensure the employee's safety, The safety harness, rope and other equipment mentioned above have been inspected by a competent person and are in good working order and are recorded in the permanent record, and A person adequately trained in artificial respiration is conveniently available. Explosive or Flammable Atmosphere Procedures Where the gas or vapour in a confined space is likely to be explosive or flammable, the confined space shall be entered only where: • • • • The concentration of the gas or vapour has been tested by a competent person and found not in excess of 50% of the lower explosive limit of the gas or vapour, The concentration of the gas or vapour has been recorded in the permanent record, The only work performed is that of cleaning or inspecting and of such a nature that it does not create any source of ignition, Cold work may be performed in a confined space that contains or is likely to contain an explosive or flammable gas or vapour where the concentration does not and is not likely to exceed 10% of the lower explosive limit of the gas or vapour. 44 Title: Ref.: Approved By: Owner: Confined Space Entry Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Confined Space Entry Programme (cont’d) 2.6.8 Test Equipment 2.6.8.1 Specifications The meters used to test air quality in the confined space shall be capable of measuring percentage of the lower explosive limit, oxygen concentration and carbon monoxide concentration. The meter shall be small enough to be carried by an employee, equipped with both visual and audible alarms, be intrinsically safe and be battery operated. 2.6.8.2 Calibration and Maintenance The test meter shall be calibrated before each use by a qualified person trained in calibration methods specified by the manufacturer. The results of the calibration shall be recorded in the permanent record. A qualified person shall also conduct routine maintenance. Permanent records shall be kept on all maintenance work performed on the meter. The meter shall be checked and calibrated annually by a manufacturer's representative. 2.6.9 Confined Space Entry Permit A confined space entry permit (see Appendix) shall be completed before any employee enters a confined space. Each confined space shall have an entry permit specific to the confined space. The permit shall include: • • • • • • • • • • • • Confined space code number (see Section 2.5.4) Date Nature of work to be performed Names of all persons involved in the work Name of standby person Name of person qualified in artificial respiration List of hazards specific to confined space Lock out procedures specific to confined space Results of air tests Pre-entry procedures Ventilation requirements Signatures of all persons involved in confined space project 45 Title: Ref.: Approved By: Owner: Confined Space Entry Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Confined Space Entry Programme (cont’d) 2.6.10 Ventilating and Purging 2.6.10.1 Ventilation Ventilation may be required in a confined space to: • • • • • Provide sufficient oxygen for breathing Reduce the levels of toxic materials to lessen the hazard level Reduce the concentration of flammable or explosive gases, vapours and dusts to less than 50% of the lower explosive limit Moderate temperature Improve visibility 2.6.10.2 Purging Confined space containing flammable or explosive gases, vapours or dust shall be purged with a non-flammable gas to force the contaminants out of the confined space. Nitrogen or carbon dioxide shall be used for purging. The purging gas shall be added at a point furthest away from the exhaust point. Purging shall continue until the concentration of flammable gases, vapours or dusts in the exhausted air is less than 50% of the explosive limit. 2.6.10.3 Fresh Air Confined spaces which have been purged shall be ventilated with fresh air so that: • • The oxygen level is between 19.5% and 23% The concentration of toxic materials is less than the hazard level 2.6.10.4 Testing No employee shall enter the purged confined space unless a competent person has tested the air and the results recorded in the permanent record. 46 Title: Ref.: Approved By: Owner: Confined Space Entry Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Confined Space Entry Programme (cont’d) 2.6.11 Personal Protective Equipment In addition to normally used personal protective equipment including hardhat, safety glasses and safety boots, wear the following: 2.6.11.1 Ear Protection All employees in a confined space where there is a noise level in excess of 85 dBA shall wear suitable hearing protection. 2.6.11.2 Respiratory Protection All employees in a confined space shall wear respiratory protection as follows: Note: TWAEV = Time Weighted Average Exposure Level as set by government regulation or the American Conference of Governmental Industrial Hygienists Threshold Limit Values 2.6.12 Rescue In the event an employee inside a confined space is overcome and is unable to exit the confined space without assistance, the standby employee shall sound the alarm and don all appropriate personal protective equipment specific to the confined space including self-contained breathing apparatus. No employee shall enter a confined space to effect a rescue unless: • The employee is trained on confined space hazards and rescue methods, • The employee has donned all appropriate personal protective equipment, • Help has arrived at the site, including a person trained in artificial respiration, • Emergency equipment including extra self contained breathing apparatus, fire extinguishers, stretcher and first aid shall be brought to the site at the sound of the alarm. 2.6.13 Training All employees entering a confined space, acting as standby at the confined space or involved in confined space rescue shall be trained in the following: • Confined space definition • Confined space hazards and control methods • Responsibilities of all employees involved in confined space entry • Personal protective equipment • Atmosphere testing • Permits • Record keeping • Rescue methods 47 Title: Ref.: Approved By: Owner: First Aid Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.7 2.7.1 First Aid Programme Purpose The purpose of the First Aid Programme is to ensure first aid supplies, equipment and facilities and trained first aid providers are available at AMEC E&C Services to mediate injuries to the degree practical before transport to medical assistance. 2.7.2 Compliance with Legislation The First Aid Programme shall comply with or exceed the requirements of applicable legislation. 2.7.3 Not More than Five Workers (1-5) 2.7.3.1 First Aid Box AMEC E&C Services will establish a first aid station with a first aid box containing as a minimum: • • • • • • • A current edition of a first aid manual A card of safety pins 12 individually wrapped adhesive dressings Sterile gauze pads, 3 inches square 2 rolls of gauze bandage, 2 inches wide 2 field dressings, 4 inches square or 2 four-inch sterile bandage compresses 1 triangular bandage. 2.7.3.2 First Aider A person holding a valid emergency first aid certificate or its equivalent and working in the vicinity of the first aid station will be available to provide first aid treatment and will maintain the first aid station. 2.7.4 Not More than Fifteen Workers (6-15) 2.7.4.1 First Aid Box AMEC E&C Services will provide a first aid station with a first aid box containing as a minimum: • A current edition of a first aid manual • 1 card of safety pins • 24 individually wrapped adhesive dressings • 12 sterile gauze pads, 3 inches square • 4 rolls of 2-inch gauze bandage • 4 rolls of 4-inch gauze bandage • 4 sterile surgical pads suitable for pressure dressings, individually wrapped • 6 triangular bandages • 2 rolls of splint padding • 1 roll-up splint 2.7.4.2 First Aider A person holding a valid emergency first aid certificate or its equivalent and working in the vicinity of the first aid station will be available to provide first aid treatment and will maintain the first aid station. 48 Title: Ref.: Approved By: Owner: First Aid Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement First Aid Programme (cont’d) 2.7.5 Not More than 200 Workers (16-200) 2.7.5.1 First Aid Box AMEC E&C Services will provide a first aid station containing one stretcher, two blankets and a first aid box containing as a minimum: • • • • • • • • • • • • • Current edition of a first aid manual 24 safety pins 1 basin, preferably stainless steel 48 adhesive dressings, individually wrapped 2 rolls of adhesive tape, 1 inch wide 12 rolls of 1-inch gauze bandage 48 sterile gauze pads, 3 inches square 8 rolls of 2-inch gauze bandage 8 rolls of 4-inch gauze bandage 6 sterile surgical pads suitable for pressure dressings, individually wrapped 12 triangular bandages Splints of assorted sizes 2 rolls of splint padding 2.7.5.2 First Aider A person holding a valid emergency first aid certificate or its equivalent and working in the vicinity of the first aid station will be available to provide first aid treatment and will maintain the first aid station. 49 Title: Ref.: Approved By: Owner: First Aid Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement First Aid Programme (cont’d) 2.7.6 More than 200 Workers (>200) 2.7.6.1 First Aid Room AMEC E&C Services will provide and maintain a first aid room or similar facility equipped with: • A current edition of a first aid manual • Instruments consisting of: • Dressing scissors • Dressing forceps • Safety pins • Graduated medicine glass • Tongue depressors • Applicators, cotton tipped • Denatured ethyl alcohol • Dressings consisting of: • Adhesive dressings, individually wrapped • Sterile gauze pads of assorted sizes, individually wrapped • Gauze bandages of assorted sizes • Adhesive plaster • Absorbent cotton • Triangular bandages • Splints of assorted sizes • Splint padding • Furnishings consisting of: • Hot and cold running water • 3 washbasins, preferably stainless steel • 1 instrument steriliser • 1 cabinet for surgical dressings • 1 enamel foot bath • 1 sanitary disposal receptacle with lid • 1 first aid box containing as a minimum the items required for not more than 15 workers for use by the attendant at the scene of an accident before the patient is moved to the first aid room or general hospital • 1 couch curtained off or in a separate cubicle • 1 stretcher • 2 blankets 2.7.6.2 First Aid Room Attendant The first aid room will be in the charge of: • A registered nurse, or • A worker who: • Is the holder of a valid first aid certificate or its equivalent • Works in the immediate vicinity of the first aid room • Does not perform other work of a nature that is likely to affect adversely his or her ability to administer first aid. Display the first aid certificate referred to prominently in the first aid room. 50 Title: Ref.: Approved By: Owner: First Aid Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement First Aid Programme (cont’d) 2.7.7 Additional First Aid Stations Establish additional first aid stations where conditions warrant. 2.7.8 Records The first aider will keep a first aid record for all incidences requiring first aid including the following information: • • • • 2.7.9 Date and time of occurrence Names of witnesses Nature and exact location of the injuries to the employee Date and time of each first aid treatment given Inspection of First Aid Station Inspect the first aid stations monthly during the regular safety inspection. 2.7.10 AMEC E&C Services Vehicles Equip AMEC E&C Services vehicles with a first-aid box containing: • • • • • • • 2.7.11 A current edition of a first aid manual 1 card of safety pins 16 adhesive dressings individually wrapped 6 sterile gauze pads, 3 inches square 4 rolls of 3-inch gauze bandage 2 sterile surgical pads suitable for pressure dressings, individually wrapped 4 triangular bandages Programme Preview The joint SHE committee will review the First Aid Programme annually. 51 Title: Ref.: Approved By: Owner: Hearing Conservation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.8 2.8.1 Hearing Conservation Programme Purpose The purpose of the Hearing Conservation Programme is to prevent hearing loss due to excessive noise at AMEC E&C Services. 2.8.2 Noise Level Measurements 2.8.2.1 Noise Level Surveys Conduct baseline noise level surveys in areas where it is necessary to raise the voice over normal talking levels to be heard. Use the survey methods detailed in the Occupational Hygiene Programme. Also conduct surveys as soon as practical after any change to equipment or process that could produce a significant change in noise levels. 2.8.2.2 Noise Dosimetry Where noise exposures vary significantly over a shift and may exceed 85 dBA, establish an eight-hour time weighted average (8 hr TWA) noise level for each occupation exposed. Determine the 8 hr TWA using noise dosimeters worn by the employees for a minimum of 6 hours or for a sufficient period to be representative of the normal noise levels in the specific area. 2.8.3 Permissible Exposure Limits 2.8.3.1 Legislation The regulations respecting noise and hearing conservation vary with the jurisdiction in which AMEC E&C Services operates. The applicable legislative requirements will be met as a minimum expectation. 2.8.3.2 AMEC E&C Services Permissible Exposure Limit Research has shown that a significant percentage of the working population may suffer hearing loss above 85 dBA. Therefore AMEC E&C Services requires employees working on 8 hour shifts to wear hearing protection when the 8 hour time weighted average noise exposure levels exceeds 85 dBA. Employees working a 12-hour shift shall wear hearing protection when the 12-hour time weighted average noise exposure level exceeds 83 dBA. 52 Title: Ref.: Approved By: Owner: Hearing Conservation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Hearing Conservation Programme (cont’d) 2.8.4 Hearing Protection 2.8.4.1 Noise Reduction Ratings (NRR) NRR published for various hearing protective devices reflect laboratory test conditions and not actual field conditions. Hearing protection NRRs should be discounted to allow for less than perfect fitting in the field compared to the laboratory. AMEC E&C Services discounts earplug NRRs by 50% and earmuff NRRs by 60%. Assuming a laboratory NRR of 29dBA, the following table reflects a field NRR of 15 dBA for earplugs and a field NRR of 12 for earmuffs. 2.8.5 Audiometric Testing 2.8.5.1 New Employees All new employees hired at AMEC E&C Services who may be exposed to noise levels in excess of 85 dBA for an 8-hour period or 83 dBA for a 12 hour period will be given an audiometric test to determine the base line audiogram. 2.8.5.2 Routine Audiometric Testing Encourage employees exposed to noise in excess of 85 dBA for an 8 hour period or 83 dBA for a 12-hour period to undergo audiometric testing every 2 years. Encourage employees exposed to noise levels in excess of 90 dBA to undergo audiometric testing annually. 2.8.5.3 Medical Referral Encourage employees showing an audiogram with a permanent bilateral threshold shift of 5 dBA or more to seek specialist medical services to determine if the cause of the hearing loss is noise related. If the hearing loss is found to be noise related, review the employee's training, use of hearing protection and occupational noise exposure level on an individual basis to ensure adequate protection is provided. 53 Title: Ref.: Approved By: Owner: Hearing Conservation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Hearing Conservation Programme (cont’d) 2.8.6 Training All employees at AMEC E&C Services exposed to noise levels in excess of 83 dBA will receive training on the following subjects: 1. 2. 3. 4. 5. 6. 7. 2.8.7 Physics of noise Effect of noise on hearing Hearing protection Noise test methods Permissible noise levels Audiometric tests Noise hazards Records 2.8.7.1 Noise Measurement Record in a permanent record the noise level measurements and noise surveys conducted. The business units shall keep the records for a period of 10 years. 2.8.8 Audiometric Tests The examining physician shall keep results of audiometric tests for the duration of the employee's employment plus 5 years. 2.8.9 Noise Controls Consider the following approaches to reducing noise exposure based on practicality and effectiveness. 2.8.9.1 Elimination Eliminate or remove excessive noise level sources from work areas wherever practical. 2.8.9.2 Substitution Replace equipment producing excessive noise levels with less noisy equipment wherever practical. 2.8.9.3 Engineering Use engineering controls such as insulation, baffles, enclosures, mufflers to reduce noise to acceptable levels, where elimination or substitution of noisy equipment is not practical. 2.8.9.4 Administration Consider administrative controls such as reduction of employee exposure time and scheduling work during non-operating times. 2.8.9.5 Personal Protective Equipment Consider, only as a last resort when alternatives are impractical or ineffective, personal protective equipment such as earplugs and hearing protection muffs. 54 Title: Ref.: Approved By: Owner: Heat Stress Prevention Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.9 2.9.1 Heat Stress Prevention Programme Purpose The purpose of the Heat Stress Prevention Programme is to identify potential heat stress situations and protect the health of employees exposed to heat stress. 2.9.2 Definition of Heat Stress Heat stress occurs when environmental and physical work factors combine to strain the body's ability to control its internal temperature resulting in heat disorder. 2.9.3 Heat Exhaustion 2.9.3.1 Causes The surface blood vessels enlarge to increase blood flow to the skin for cooling. This decreases blood flow to the brain that may eventually cause fainting. 2.9.3.2 Symptoms • Heavy sweating • Intense thirst • Cool, clammy skin • Weak, rapid pulse • Low blood pressure • Fatigue, weakness • Heavy breathing • Dizziness • Fainting 2.9.4 Heat Cramps 2.9.4.1 Causes Body salt is lost during sweating. Water enters the muscles to dilute the electrolytes causing spasms. 2.9.4.2 Symptoms • Painful muscle spasms • Common in the arms, legs, abdomen • Onset during or after work 2.9.5 Heat Rash 2.9.5.1 Causes Sweat gland ducts plug after prolonged heat exposure resulting in retention of sweat and an inflammatory reaction. 2.9.5.2 Symptoms • Profuse tiny raised red vesicles or blisters on affected area • Pricking sensation during heat exposure 55 Title: Ref.: Approved By: Owner: Heat Stress Prevention Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Heat Stress Prevention Programme (cont’d) 2.9.6 Heat Stroke 2.9.6.1 Causes The body's heat control system fails resulting in a rapid rise in body core temperature that could ultimately prove fatal. 2.9.6.2 Symptoms • Hot dry skin • Red or mottled skin • Convulsions • Loss of consciousness 2.9.7 Factors Contributing to Heat Stress Factors which affect either heat build up or heat loss contribute to heat stress are: • Ambient heat • Radiant heat • Humidity • Air velocity • Work load • Protective clothing • Sex • Age • Weight • Physical conditioning • Acclimatisation 2.9.8 Permissible Exposure Parameters 2.9.8.1 Legislation There is no specific occupational SHE legislation at this time dealing with heat stress. Control heat stress exposure through the various due diligence clauses requiring the employer to inform the employee of all hazards and to take all precautions reasonable in the circumstances for the protection of the employee. 2.9.8.2 Heat Stress Index Use measurement of the environmental factors as an index of heat stress. Measure environmental factors using the wet bulb glove temperature (WBGT) index. 2.9.8.3 Estimation of Metabolic Load Estimate the metabolic heat load produced by the nature of the work based on methods detailed in the latest edition of the threshold limit values handbook published by the American Conference of Governmental Industrial Hygienists (ACGIH). 2.9.8.4 Work/Rest Regimen Determine the work/rest regimen from the ACGIH chart using the measured WBGT and the estimated metabolic workload (TLV Handbook Appendix I, page 9). Employees will not work in an area that exceed WBGT warning levels (TLV Handbook Appendix II, page 10). 56 Title: Ref.: Approved By: Owner: Heat Stress Prevention Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Heat Stress Prevention Programme (cont’d) 2.9.9 Heat Stress Assessment Conduct an assessment of heat stress at all locations where there is a potential of heat stress. Then determine the overall time weighted average heat stress and calculate a work/rest regimen. 2.9.10 Medical Assessment/Surveillance 2.9.10.1 General Physical Examination Give all employees regularly exposed to a heat stress hazard a general physical examination, including: • • • • • • Cardiovascular system Skin Liver Kidney Nervous system Respiratory system Also assess the employee for obesity and the ability to physically cope with wearing personal protective equipment (protective clothing, respirator, hard hat) in a hot environment. 2.9.10.2 Work and Medical History Record a comprehensive work and medical history for the employee including: • • • Past exposure to hot environments Past heavy manual work Use of therapeutic drugs, patent drugs and social drugs (alcohol) 2.9.10.3 Medically Fit Declaration Before an employee is assigned to a job having a heat stress hazard the attending physician shall declare them medically fit for exposure to hot environments. 2.9.11 Heat Stress Controls 2.9.11.1 Heat Alert Put a heat alert into effect based on the job, the job location and forecasted weather conditions. The joint SHE committee shall set the parameters defining a heat alert. Post heat alert signs in appropriate areas and notify all employees working in posted areas. 2.9.11.2 Administrative Controls Schedule jobs with a potential heat stress hazard during cool times such as evenings or production down times as far as practical. Where a heat stress hazard exists, the employees will adhere to the work/rest regiment determined through the heat stress assessment. 57 Title: Ref.: Approved By: Owner: Heat Stress Prevention Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Heat Stress Prevention Programme (cont’d) 2.9.11.3 Hygiene Controls Acclimatise employees exposed to a heat stress hazard as much as practical. Make cool fluids with ice readily available at the job site. Provide cool recovery areas with benches or chairs for sitting near the job site. Provide shower facilities for wash-up after the job. 2.9.11.4 Engineering Controls Consider engineering controls for all heat stress hazard areas as far as practical. These may include: • Cooling fans • Barriers • Isolation or insulation of heat source • Isolation of employee from heat source • Mechanisation of job • Air conditioning • Ducting of cool air to job site 2.9.11.5 Posting In all areas with a heat stress hazard, post a sign in one or more conspicuous places with the words: WARNING HEAT STRESS HAZARD CONTACT SUPERVISOR BEFORE WORKING 2.9.11.6 Work Practices Employees exposed to a heat stress hazard will work short periods of time with frequent short break times rather than fewer longer exposures. Each employee will in addition to the work/rest regimen, work on a self-limiting schedule based on heat stress symptoms described in the heat stress training programme. 2.9.11.7 Salt Intake Do not use salt tablets on AMEC E&C Services projects. Encourage employees that are exposed to a heat stress hazard to add salt to their meals. This will prevent over ingestion of salt. 2.9.12 Employee Training All employees potentially exposed to heat stress will receive training on the following subjects: • Causes of heat stress • Types and symptoms of heat stress disorder • Heat stress assessment methods • Heat stress control methods • Heat stress first aid • Medical surveillance • Locations of potential heat stress at AMEC E&C Services • Record keeping 58 Title: Ref.: Approved By: Owner: Heat Stress Prevention Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Heat Stress Prevention Programme (cont’d) 2.9.13 Records The business unit office or the project office will keep records of all heat stress assessments, and provide the records to the joint SHE committee. Keep a record of all employees exposed to a heat stress hazard in the human resources department. The attending physician shall keep medical records for each employee in confidence. 2.9.14 Programme Review The joint SHE committee will review and make recommendations for updating the Heat Stress Prevention Programme at periods set by the committee. 59 Title: Ref.: Approved By: Owner: Hot Work Permit Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.10 Hot Work Permit Programme 2.10.1 Purpose The purpose of the Hot Work Permit Programme is to provide protection against fires or explosions resulting from welding, cutting, spark generation, open flame or other hot work. 2.10.2 Identification of Hazardous Areas 2.10.2.1 Inspection A project staff member, properly trained in fire prevention methods and designated as fire prevention officer, will conduct an inspection of the project to identify areas that contain flammable or combustible materials or explosion hazards. The inspections will be repeated annually or after any significant change in operations that could affect fire conditions. 2.10.2.2 Warning signs Post areas that have been identified as a hazard area with warning signs. 2.10.3 Hot Work Permit Complete a hot work permit (see Appendix) before any hot work is conducted in any of the hazard areas identified. The fire prevention officer, supervisor, the worker and the fire watch will sign the permit. (see Section 2.9.4.2) Keep the hot work permit on file in the project office. 2.10.4 Hot Work Procedures 2.10.4.1 Preparation The fire prevention officer and the employee conducting the work will inspect the job site before commencing work to identify any flammable or combustible materials or explosion hazards in the immediate area. Fire prevention precautions will include the following: • • • • • • • • • • All flammable or combustible material and explosion hazards found shall be removed to a safe location if possible, If removal is not possible, the flammable or combustible material or explosion hazard material shall be protected with a fire-proof insulating blanket or shield, Floor shall be swept clean, Combustible floors shall be wetted or covered with fire resistant sheets, Pressurised vessels, piping and equipment shall be removed or isolated and vented, All wall and floor openings shall be covered, Area shall be tested for explosive atmospheres, Explosive atmospheres shall be eliminated, Welding flash screen shall be in place, Supervision in the surrounding area shall be notified. 60 Title: Ref.: Approved By: Owner: Hot Work Permit Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Hot Work Permit Programme 2.10.4.2 Fire Watch Assign a standby employee as a fire watch in the area while the hot work is being performed. Train the fire watch in fire prevention and fire fighting methods. The fire watch shall stay at the site of the work for 30 minutes after completion of the work to ensure any smouldering embers are extinguished before they can ignite into fire. 2.10.4.3 Fire Extinguisher Bring appropriate portable fire extinguishing equipment to the hot work site. The fire watch shall operate the equipment as necessary. 2.10.4.4 Job Completion On completion of the job, the fire watch will monitor the area for at least four hours for any conditions that could break out into a fire. Return all fire insulating and shielding equipment to storage. Return discharged fire extinguishers to the fire control office for recharging. Return the completed hot work permit to the project office for filing. 61 Title: Ref.: Approved By: Owner: Lockout Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.11 Lockout Programme 2.11.1 Purpose The purpose of the Lockout Programme is to ensure that all sources of energy and material that flow to a process have been brought to a zero state, and are locked out and tagged to prevent unexpected mechanical movement, energising or material flow in a process during maintenance or set-up. 2.11.2 Sources Of Energy Machines and equipment may have one or several different sources of energy inherent in their operation. It is essential to identify all sources of energy. 2.11.2.1 Electrical Machines and equipment may have several sources of electrical energy supplying different controls and motors. The sources may be operated manually, remotely or through automatic controls. 2.11.2.2 Hydraulic Every hydraulic cylinder, hydraulic line, pump or reservoir tank has the potential of releasing liquid under high pressure. 2.11.2.3 Pneumatic Pneumatic cylinders, valves, lines, reservoir pressure tanks and compressors are all energy sources that should be identified. 2.11.2.4 Steam High and low pressure steam lines may release steam causing serious burns. 2.11.2.5 Radiation Radiation energy may be in the form of gamma radiation, x-ray, microwave or lesser. Potential sources could include thickness gauges, bin level gauges, presence sensing devices, dryers, cutters, and alignment devices. 2.11.2.6 Springs Spring-loaded equipment could release as the equipment is dismantled for maintenance. 2.11.2.7 Gravity Parts of equipment that are moveable and elevated could fall or move while other energy sources are shut off. 2.11.2.8 Chemical Reactive chemicals left in a process could continue to react even after all other energy sources have been shut off. 62 Title: Ref.: Approved By: Owner: Lockout Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Lockout Programme (cont’d) 2.11.3 Sources of Material Flow Many processes have a number of sources of material that flow to and through the process. This material may be fed to the process from other areas not included in the lockout. Each source of material flow should be identified. 2.11.3.1 Natural Gas Lines There may be several different natural gas lines serving a process. 2.11.3.2 Water Lines An unexpected release of water during maintenance could be both dangerous and damaging. 2.11.3.3 Material Pipe Lines Material may be piped to a process from remote areas through pumps located at and controlled from locations remote from the confined space. 2.11.3.4 Chutes Chutes feeding solid material to a process may be operated by a gate located at and controlled from locations remote from the confined space. 2.11.3.5 Conveyors Conveyor systems feeding a process should be identified and the power sources located. 2.11.4 Locks 2.11.4.1 Selection Use only sturdy keyed locks made by a reputable company for locking out. Combination locks will not be used. 2.11.4.2 Keys Ensure each lock has one and only one key. No locks will be keyed-alike so that one key opens two or more locks. Do not make or use master keys. Do not make duplicate keys. 2.11.4.3 Assignment for Single Lockout Assign a personal lock to every employee working on a piece of equipment or entering a confined space that requires a single lockout. The employee shall attach their lock and a lockout tag with required information to the appropriate switch or valve and keep the key in their possession until they have completed the job or left the job at the end of their shift. The supervisor shall also apply a “project lock” on the lockout. The project lock shall be the first lock on and the last lock off. 63 Title: Ref.: Approved By: Owner: Lockout Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Lockout Programme (cont’d) 2.11.5 Multiple Lockout Box Use the following procedure when multiple lockouts are involved for a piece of equipment or confined space: • • • • • • • • • Where a piece of equipment or a confined space requires multiple lockouts, provide a lockout box that contains the required number of locks with corresponding keys. Identify each lock with a code number. The lockout box will be under the control of the project supervisor who will keep it locked when not assigning locks. The supervisor, together with another person knowledgeable in the lockout procedures for the piece of equipment or confined space, will identify all sources of energy to be locked out, following the documented procedures. Where the lockout procedures are not documented, an engineer familiar with lockout procedures and with design of the equipment or confined space will develop a written procedure. The supervisor together with the engineer will identify specific switches, valves, and other devices for lockout and shall apply a lock and lockout tag to each. The lock code number will identify which lock has been placed on which switch or valve. Place a written record of lock assignment inside the lockout box. Return all keys for locks used to the lockout box and the supervisor will apply a project lock to the lockout box. The project lock shall be the first lock on the last lock off. The supervisor will keep the key in his possession until the job is completed or at the end of a shift. Issue a personal lock to every employee working on the equipment or confined space locked out and these employees will each place their lock on the lockout box multiple hasp and keep the key in their possession until they have completed the job or left the job at the end of their shift. 64 Title: Ref.: Approved By: Owner: Lockout Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Lockout Programme (cont’d) 2.11.6 Lock Removal The employee who attaches a lock is responsible for and is the only person authorised to remove the lock at the completion of the project or the end of the shift. If an employee leaves the project site and forgets to remove a lock, take the following steps: 1. The supervisor will attempt to contact the employee to determine their whereabouts. 2. If the employee is contacted and they can return to the project site in a reasonable period of time, they will do so and remove the lock. 3. If the employee is contacted and cannot return to the project site in a reasonable period of time, they will give the supervisor their payroll number, social insurance number and authorisation to remove the lock. 4. The supervisor will record this information on an "Authorisation to Remove a Lock" form. 5. The supervisor will then contact the project manager and together they will inspect the lockout job site in the presence of an employee member of the joint SHE committee to ensure no employees remain on the lockout job site. 6. Upon finding no employee remaining on the lock out job site, the project manager is then authorised to cut off and destroy the lock enabling start-up of the process. 7. The names of the persons conducting the inspection and the time the lock was cut off will also be recorded on the "Authorisation to Remove a Lock" form. 2.11.7 Shift Change Lockout At the end of the shift all employees leaving the project shall remove their locks and tags. However, the project lock shall be left in place. The supervisor of the finishing shift shall personally brief the supervisor of the starting shift and pass on the key to the project lock to the supervisor of the starting shift. A project will always be locked out while it is uncompleted. 2.11.8 Lockout Tags Each lock used to lockout energy or material flow source will have a lockout tag attached. The tag shall have the following information: • • • • Employees name Employees number Date and time lock attached Reason for lockout The tag will be removed when the lock is removed. 2.11.9 Identification of Switches and Valves Identify all switches and valves controlling energy sources or material flow sources with a unique code number. Mark the code number on or near the switch or valve to clearly indicate its identity. Ensure that the code number are clear, legible and durable. 65 Title: Ref.: Approved By: Owner: Lockout Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Lockout Programme (cont’d) 2.11.10 Check Lists Develop a checklist for each machine or operation identifying all energy and material flow sources to be locked out by appropriate code number. The checklist will serve as part of the record for lockout. Mark the checklist appropriately as each lockout is applied. The individual applying the locks will sign the checklist. 2.11.11 Lockout Procedures The following procedures are a guideline for developing a lockout procedure for various energy sources. 2.11.11.1 Electrical 1. Alert the operator that the machine or process is about to be locked out. 2. Turn off all operating switches before turning off the main disconnect switch. CAUTION ! Turning off a main disconnect switch under load may cause an explosion! 3. Stand to the right side of the main disconnect switch. Turn your face away from the switch. Use the left hand to operate the switches. 4. Turn off the main disconnect switch. 5. Lockout the main disconnect switch. Be sure to lock the switch and not just the box cover. 6. Attach a completed lockout tag to the lock. 7. Test the disconnect switch to be sure it cannot be moved to the on switch. 8. Test the switch contact points with a voltage meter to be sure that the down side of the switch is not energised. The up side of the switch should test energised. If the up side of the switch is not energised, then a test on the down side of the switch cannot ensure that the switch is open and de-energised. 9. Test the operating switch to ensure that the power is off. 10. Before turning on the power at the completion of the project, notify the operator. 2.11.11.2 Hydraulic, Pneumatic, Steam 1. Alert the operator that the machine or process is about to be locked out. 2. Slowly turn off valves. 3. Place a chain through the valve handle and around the pipe and secure with a lock. 4. Attach a completed lockout tag to the lock. 5. Block any moving parts, which may fall or move when pressure is released. 6. Release the pressure in the line through the bleed off valve. 7. Some shut-off valves may have automatic bleeders. 8. Test the operating switch to ensure that the pressure has been released. 9. Before pressurising the system following completion of the project notify the operator. 66 Title: Ref.: Approved By: Owner: Lockout Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Lockout Programme (cont’d) 2.11.11.3 Radiation CAUTION! Qualified persons should perform all work on the radiation device itself. 1. Alert the operator that the machine or operation is about to be locked out. 2. Follow the same procedures as section 2.10.11.1 Electrical for electrically powered radiation sources. 3. If the radiation device is nuclear, close the shutter and attach a lock to the closure. 4. Attach a completed lockout tag to the lock. 5. Test the area in front of the shutter and all around the radiation device housing for radiation leaks, using a radiation meter. 6. If work is to take place in close proximity to the shutter, remove the radiation device and place in a secure storage area. 7. Before replacing the radiation device and opening the shutter, notify the operator. 2.11.11.4 Springs, Gravity and Flywheels 1. Before shutting down any source of energy, determine if parts of the machine or process may move either due to spring action or gravity when the energy is shut off. 2. Ensure that the blocks used are sufficient to hold the part secure without crushing. 3. Block all machine parts that may move, while ensuring that no body parts are endangered. 4. Attach a completed lockout tag to each block. 5. After completing a project and before removing the blocks, notify the operator. 2.11.11.5 Chemical Ensure that all valves, lines, pipes and containers that are to be opened are drained and flushed to remove hazardous materials. 2.11.11.6 Supply Lines Follow the procedures in section 2.10.11.2 Hydraulic, Pneumatic, Steam. 2.11.11.7 Chutes Follow the procedures in section 2.10.11.2 Hydraulic, Pneumatic, Steam 2.11.11.8 Conveyors 1. Alert the operator that the conveyor is about to be locked out; 2. Follow the procedures in section 2.10.11.1 Electrical. 67 Title: Ref.: Approved By: Owner: Lockout Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Lockout Programme (cont’d) 2.11.12 Employee Training All employees who may be assigned to conduct maintenance on machines or processes having energy sources or material flow sources shall receive training on the following subjects: • • • • • • • • Purpose of lockouts Sources of energy Sources of material flow Locks Lockout tags Identification of switches and valves Check lists Lockout procedures 68 Title: Ref.: Approved By: Owner: Hazardous Materials Control (WHMIS/HAZCOM) AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.12 Hazardous Materials Control (WHMIS/HAZCOM) 2.12.1 Material Safety Data Sheets • • • 2.12.2 Labels • • 2.12.3 • All employees who may come into contact with hazardous materials shall be trained on MSDS’s, labelling, use, handling, storage and disposal of the materials. Keep a record of training in the appropriate office. Storage • • 2.12.5 Label all hazardous materials in their original container with a supplier label including the name of the material, hazard classification, health hazards, personal protective equipment, handling precautions, first aid measures, reference to the appropriate MSDS and supplier’s name. Label hazardous materials stored in a container other than the original container with a workplace label including the name of the material, hazards and reference to the appropriate MSDS. Training • 2.12.4 Obtain from the supplier Material Safety Data Sheets (MSDS), dated within the past 3 years, for all chemical materials purchased for use in the office or on the project, regardless of whether or not the material is classified as hazardous. Keep a master file of MSDSs in the engineering office or field office, as appropriate. Provide all employees with ready access to copies of the MSDSs in the workplace. Store all hazardous materials in compliance with precautions listed on the respective MSDS. Store all flammable and explosive materials in compliance with appropriate legislation. Disposal • • • Collect and store all hazardous wastes in compliance with the appropriate original material MSDS. Remove all hazardous wastes from the project site at set intervals to avoid a hazardous accumulation and completely remove them at the completion of project activities. Dispose of all hazardous wastes in compliance with applicable legislation and through a licensed hazardous waste disposal company. 69 Title: Ref.: Approved By: Owner: Office Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.13 Office Safety 2.13.1 Hazards The following hazards are common to most office environments. 2.13.1.1 Ergonomic Factors Ergonomic factors are those related to musculoskeletal injuries and include posture, repetition, and force. The most common areas associated with ergonomic hazards are computer operating stations and work locations involving repetitive action or heavy lifting. 2.13.1.2 Slips and Falls Slips and falls occur on slippery floors (wet or oily), sliding carpets, and icy walks or parking lots. 2.13.1.3 Electrical Electrical hazards are found in overloaded electrical outlets, frayed extension cords, and appliances with loose connections. 2.13.1.4 Tripping Tripping hazards are associated with extension cords, computer cords, loose or frayed carpet, elevators not aligned with the floor, and objects left in walkways. 2.13.1.5 Heavy Lifts Heavy lifts are common to office services groups. Improper movement of paper supplies, office furniture, files, and storage boxes often cause back and muscle injuries. 2.13.1.6 Paper Cuts Handling paper, particularly filing, can cause severe and painful cuts to hands and fingers. 2.13.1.7 Indoor Air Quality Poor indoor air quality can cause headaches, drowsiness, irritated eyes, nausea and respiratory ailments. Aggravation of pre-existing medical conditions is also a major consideration. Indoor air contaminants can include: • • • • • • • • • • • Carbon dioxide Carbon monoxide Formaldehyde Hydrocarbon solvents Ozone Perfumes Deodorants Dust Mould Mildew Asbestos fibres 2.13.1.8 Tipping File Cabinets Older style file cabinets are not designed to prevent the opening of more that one file cabinet drawer at one time. Opening more that one drawer at a time can cause the file cabinet to tip forward onto anyone in front of the cabinet. 70 Title: Ref.: Approved By: Owner: Office Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Office Safety (cont’d) 2.13.2 Inspection The joint SHE committee shall conduct monthly inspections of the workplace to determine the hazards present at their site and make appropriate recommendations to control the hazards identified. The committee will keep records of inspections. 2.13.3 Hazard Control 2.13.3.1 Ergonomic Factors Assess workstations for ergonomic risks involving repetitive motion, significant physical effort or awkward posture and make appropriate recommendations regarding equipment design, layout and adjustments to suit the employee. 2.13.3.2 Slips and Falls Clearly mark slippery floors until the condition is corrected. Plough and salt walkways and parking lots before business hours and during business hours as necessary. 2.13.3.3 Electrical Do not permit “gang” plugs. Only allow power bars with circuit breakers. Inspect extension cords at least once per month. Do not cover extension cords with a carpet, tape or similar material that could hide worn or frayed cords. 2.13.3.4 Tripping Eliminate or post tripping hazards to prevent tripping. 2.13.3.5 Heavy Lifts Provide appropriate lifting and moving equipment to move heavy objects. Instruct employees to request assistance to handle heavy or awkward objects. 2.13.3.6 Paper Cuts Exercise care when handling paper to prevent paper cuts. Consider finger cots as protective equipment. 2.13.3.7 Indoor Air Quality Assess indoor air quality when symptoms of poor air quality become evident or suspected. Take appropriate action to correct indoor air quality problems. 2.13.3.8 Tipping file cabinets Identify, with a warning label file, cabinets that are not designed to prevent the opening of more than one drawer at a time. Equip new file cabinets with a device to prevent the opening of more than one drawer at a time. 71 Title: Ref.: Approved By: Owner: Office Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Office Safety (cont’d) 2.13.4 Emergency Response Emergency conditions could include: • • • • • Fire Medical emergency Earthquake Severe weather Terrorism Develop and implement an emergency response programme in compliance with Section 2.4 Emergency Measures. 2.13.5 Hazardous Materials The handling of hazardous materials shall be in compliance with Section 2.11 Hazardous Materials Control (WHMIS/HAZCOM). 2.13.6 Training All office employees will receive safety orientation training on the hazards present in the workplace and emergency response procedures. Keep records of training in the human resources department. 72 Title: Ref.: Approved By: Owner: Personal Protective Equipment Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.14 Personal Protective Equipment Programme 2.14.1 Policy AMEC E&C Services is committed to the protection of its employees. Where practical, hazards will be controlled through engineering design. Where engineering controls are not practical, AMEC E&C Services requires the use of personal protective equipment appropriate for the hazards encountered. AMEC E&C Services will ensure that personal protective equipment is provided, used and maintained as required. 2.14.2 Selection Select the type and model of personal protective equipment used in consultation with the employees required to wear the equipment. 2.14.3 Training Train all employees required to wear personal protective equipment on the following: • • • • • 2.14.4 Selection Use Care Maintenance Storage Head Protection All employees on construction projects shall be required to wear suitable head protection at all times. Select head protection that meets or exceeds the requirements of CSA Standard 294.1 "Industrial Protective Headwear" or ANSI Z89.1 - 1986. 2.14.5 Eye Protection All employees on construction projects in production areas shall wear safety glasses with side shields at all times. The safety glasses shall meet or exceed CSA Standard Z93.3M "Industrial Eye and Face Protection Standards" or equivalent ANSI standard. Wear special eye protection for welding, burning, abrasive blasting and chemical splashes when there is a potential for the corresponding hazard. The eye protection selected shall also meet or exceed the CSA Standard Z94.3M or ANSI Z87.1 – 1989 (R 1998). Do not permit metal frames where there is a risk of electrical contact. 2.14.6 Hearing Protection Wear hearing protection where noise levels exceed 85dBA. Provide both ear plugs and earmuffs. Select hearing protection for use at AMEC E&C Services that shall meet or exceed "Hearing Protectors" CSA Standard Z94.2 or equivalent. Use hearing protection in compliance with the Section 2.7 Hearing Conservation Programme. 73 Title: Ref.: Approved By: Owner: Personal Protective Equipment Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Personal Protective Equipment Programme (cont’d) 2.14.7 Respiratory Protection Wear respiratory protection in compliance with Section 2.14 Respiratory Protection Programme. Respirators will be CSA or NIOSH approved. 2.14.8 Hand Protection 2.14.8.1 General All employees in construction areas will wear cotton work gloves with leather palms, or better, for general duties. 2.14.8.2 Electrical Employees exposed to electrical hazards shall wear protective gloves that meet or exceed the CSA Standard Z259.4-M1979 or ASTM D 130 - 87. 2.14.9 Skin Protection All employees will wear sleeved shirts and long legged pants on the project site. These will be either cotton or a flame retardant synthetic material. 2.14.10 Foot Protection All employees on construction projects and in production or other areas where foot hazards are present shall wear foot protection which meets or exceeds the CSA Standard Z195 "Protective Footwear" or ANSI Z41 - 1991 and has the following features: • • • • • • 2.14.11 Protective toe Puncture resistant sole Electrical shock resistant Over the ankle uppers Laces from the metatarsal to the top Footwear with no loose lace ends to catch Reflective Vests Wear reflective vests when working in a dark, unlighted area where there is a risk of collision with moving equipment or materials or where you should be seen. 2.14.12 Leg Protection All employees will be required to wear chainsaw pants or chaps every time they operate a chainsaw. 2.14.13 Necktie Do not wear neckties in an area where there is a risk of entanglement or a running nip hazard. 2.14.14 Long Hair and Jewellery Suitably confine long hair. Do not wear jewellery on the project site. This includes rings, necklaces and wristwatches that do not have breakaway straps. Do not wear wrist watches with metal bands when exposed to an electrical hazard. 74 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.15 Respiratory Protection Programme 2.15.1 Responsibilities 2.15.1.1 AMEC E&C Services Responsibilities Where a respiratory hazard is present, each business unit will: • • • Provide appropriate respirators, Maintain the respirators in good condition, Train employees in the selection, use, care, capabilities and limitations of respirators. 2.15.1.2 Supervisors Responsibilities The supervisor will require the employee to wear the respirator provided. 2.15.1.3 Employees Responsibilities The employee will: • • Use the respirators provided, Report to his employer or supervisor the absence of or defect in the respirator provided. 2.15.1.4 Programme Administrator A competent person will administer the Respiratory Protection Programme. This competent person will keep informed of developments in respiratory protection and will consult with knowledgeable specialists to keep this Respiratory Protection Programme up to date. 2.15.2 Identification and Assessment of Respiratory Hazards To select the proper respirators, it is essential that respiratory hazards are correctly identified and the degree of the hazard be assessed. 2.15.2.1 Identification Two basic types of respiratory hazards are: • Oxygen Deficiency: The normal content of oxygen in air is 20.9% by volume. Breathing air with oxygen concentrations below 16% impairs the attention span, thinking and co-ordination. Oxygen concentrations less than 6% cause death by suffocation. Oxygen deficiency can occur when air is displaced by another gas or when oxygen reacts chemically with another substance as in a fire. Oxygen concentrations between 19.5 and 23% are considered safe. • Airborne Contaminants: This hazard includes particulates, vapours, and gases. Dust, mist, fumes, smoke and airborne bacteria are classified as particulates. A vapour is a gaseous state of a substance normally liquid at room temperature. Gases frequently have distinct odours, although some of the most dangerous gases, such as carbon monoxide, do not. 75 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.2.2 Assessment of Respiratory Hazards Present An assessment of respiratory hazards considers the following: • • • • • • • • • • • • • • • • The identification of the hazard The source of the hazard The chemical and physical properties of the contaminant Determination of airborne time weighted average concentration Time period for mandatory respiratory protection Number of employees involved Existing ventilation Dimensions of the work area Characteristics of the process causing the respiratory hazard Physical state of substance Permissible exposure limits Exposure routes Immediately dangerous to life and health (IDLH) concentration Warning properties Concentration of oxygen Potential for sensitisation 76 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.3 General Classification of Respirators 2.15.3.1 Atmosphere Supplying Atmosphere supplying respirators use a source of breathing air independent of and external to the contaminated atmosphere. Use these respirators in oxygen deficient atmospheres. You may use specific supplied air respirators under carefully controlled conditions for atmospheres designated "immediately dangerous to life and health" (IDLH). An IDLH atmosphere may exist: • When a known hazardous contaminant is present, at a concentration immediately dangerous to life and health, • When a known hazardous contaminant is present at an unknown concentration, • When an unknown contaminant is present, • In an oxygen deficient atmosphere, • In a confined space, • In an explosive atmosphere, • When fire fighting. Two examples of atmosphere supplying respirators include airline respirators and self-contained breathing apparatus. Airline Respirators A compressor or compressed air cylinder supplies respirable air to the airline respirator through a small diameter hose. Attach the hose to the wearer with a belt so that it can be detached rapidly in an emergency. The respirator includes a flow control valve or orifice to govern the rate of flow to the wearer. Exhaled air is exhausted through a valve or opening in the face piece. Up to 90 meters of hose length is permissible. Airline respirators are permitted in IDLH atmosphere only if: • • • • The airline respirator is operated in the positive pressure mode, The wearer carries a self-contained breathing apparatus escape pack, The wearer also wears a safety harness attached to a safety line, A safety "buddy" remains in a safe location to tend the safety line. Self-Contained Breathing Apparatus Self-contained breathing apparatus (SCBA) contains its own supply of air, oxygen or oxygen generating materials and the wearer carries it. The amount of time during which the SCBA provides protection is limited by the amount of air or oxygen the wearer carries and the degree of his physical activity. Some self-contained breathing apparatus devices have a short service life and are suitable only for escape from an IDLH atmosphere. 77 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.3.2 Air Purifying Respirators Air purifying respirators remove airborne contaminants by mechanical filtration, chemical absorption or a combination of both. They are limited in their use by the concentration of atmospheric contaminants, the breathing demand of the wearer and the contaminant removal capacity of the air purifying filter or cartridge. Air purifying respirators do not supply oxygen and therefore cannot be used in IDLH atmospheres, including oxygen deficient atmospheres. Neither atmosphere supplying respirators nor air purifying respirators provide protection against chemicals which can be absorbed through the skin such as hydrogen cyanide and organic phosphate pesticides or against chemicals which are corrosive to the skin such as ammonia or acids. 2.15.4 Types of Respiratory Protection Several types of respirators are available. Each has been designed for a specific hazard or hazards. 2.15.4.1 Type I Use type I respirators in very hazardous atmospheres that require the highest level of protection. Examples of Type I respirators are: • • Supplied air respirator with a full face piece or hood operated in the pressure-demand or continuous flow mode Self-contained breathing apparatus with a full face piece operated in the pressure demand mode 2.15.4.2 Type II Type II respirators provide protection for dangerous substances or for long-term use. Examples of Type II respirators are: • Powered air purifying respirator with full face piece and appropriate cartridges and/or high efficiency particulate aerosol (HEPA) filter • Full face piece negative pressure respirator with appropriate cartridges and/or HEPA filters 2.15.4.3 Type III Use type III for lower concentrations of contaminants or for relatively short exposure times. An example of a Type III respirator is: • Half face piece negative pressure respirator with appropriate cartridges and/or HEPA filters 2.15.4.4 Type IV Type IV respirators are intended for one-time short-term use. They are not recommended for high concentrations of air contaminants. An example of a Type IV respirator is: • Reusable or disposable half face piece approved for appropriate vapour or particulate 78 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.5 Use of Self-Contained Breathing Apparatus The safe and effective use of SCBA requires consideration of the following elements. 2.15.5.1 Environments Requiring SCBA SCBA operated in positive-pressure mode is used in the following situations: • • • • • • • • Fire fighting Confined space entry Oxygen deficiency Entry and escape from unknown concentrations Atmospheres containing concentrations of contaminants IDLH Atmospheres containing concentrations of contaminants Greater than the lower explosive limit 2.15.5.2 Limitations • SCBA does not provide protection against toxic materials that may be absorbed through the skin such as cyanide. It also does not provide protection against corrosive materials to the skin. • Do not use SCBA in atmospheres contaminated with chemicals that may attack the plastic visor or rubber components such as valves, hoses and face piece. • The physical restrictions of confined spaces may restrict the use of SCBA. • The use of SCBA is time-limited dependent on the size of the reservoir cylinder and the physical activity of the wearer. 2.15.5.3 Compressed Respirable Air and Oxygen Requirements • Compressed breathing air shall meet the purity requirements of the CSA Standard Z180.1 Compressed Breathing Air or ANSI equivalent, • Compressed breathing oxygen shall meet the requirements of Canadian Military Standard D22-003-002/SF-000 Aviators Breathing Oxygen, Liquid or Compressed Gas Association G-7.1 - 1966, • Compressed oxygen shall not be used in supplied air respirators or in open circuit-type SCBA cylinders that have previously used compressed air. 2.15.5.4 Training The training programme includes two initial training sessions followed by annual refresher sessions. The issue of a card certifies that the user is trained in SCBA by successfully completing the two initial training sessions. To maintain the certification the user must complete the annual refresher training session. 79 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.5.5 Field inspection • Each SCBA wearer should ensure that the respirator is in proper operating condition prior to use. Include the condition of the cylinder valve breathing hoses, face piece, visor, exhalation valves, head straps and cylinder air pressure in the inspection. 2.15.5.6 Low Temperature Use Regulators may freeze at temperatures of 5°C (41°F) or below. Cooling of the supply air results from exposure to cold ambient temperatures as well as during demand when the air undergoes an adiabatic expansion from high to low pressure. If the air is cooled below its dew point, water vapour condenses and ice may form in the flow system. Continued build-up of ice crystals in the flow system may raise a malfunction of the regulator. Charge SCBA cylinders with compressed air having a dew point 5°C (41°F) below the ambient temperature and store them in a warm, dry environment. This will greatly reduce the chance of regulator freeze up. 2.15.5.7 Corrective Lenses The side arms of standard corrective lenses interfere with the facial seal of the face piece and therefore are not permitted with the use of SCBA. Those employees who normally wear prescription safety glasses and who cannot function safely or effectively without them will, if required to be trained in the use of SCBA, be provided with special glasses and will be expected to carry those glasses with them in the course of their normal duties. Contact lenses are not permitted for use in production areas. 2.15.5.8 Facial Hair Self-contained breathing apparatus shall not be worn if facial hair comes between the sealing periphery of the face piece and the face or in any way conflicts with the exhalation valves. A person who has hair (stubble, moustache, beard, low hairline, bangs), which passes between the face and the sealing surface of the face piece or is of a length which conflicts with the exhalation valve of the SCBA, shall not be permitted to wear a SCBA nor shall they be trained in its use. 2.15.5.9 Maintenance and Storage Clean and sanitise respirators after each use. Thoroughly train each user in cleaning and sanitising procedures. Personnel trained in the procedures shall do cleaning and maintenance. Store the respirators in a clean environment, sealed in plastic bags. 2.15.5.10 Inspection Following the cleaning and sanitising, inspect and test each component of the respirator to determine if repairs are required. The inspection should include: • • • • • Tightness of connections Physical condition of all component parts Proper functions of regulators, alarms and other warning systems Cylinder air pressure External damage to cylinder A designated person should keep and maintain a record of these inspections, listing the findings and remedial actions taken and kept by the designated person. 80 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.5.11 Storage of Cylinders Not in Use Store cylinders not in current use and those in long term storage at a reduced pressure (50 psig) in a vertical position. Whenever possible, store cylinders indoors in a warm, dry environment. Store unpressurised cylinders with the main valve closed. Slowly depressurise cylinders that have not been used in any three-month period and recharge them with clean, dry respirable air. 2.15.5.12 Hydrostatic Tests Hydrostatically test hoop-wrapped and fully-wrapped composite cylinders every three years. Hydrostatically test steel and unsupported seamless aluminium cylinders every five years. Stamp the date of the hydrostatic test into the cylinder. 2.15.6 Respirator Selection Procedure 2.15.6.1 Introduction The selection of proper respiratory protection is dependant on knowledge of respiratory hazards and the protection characteristics of available respirators. The programme administrator will select the appropriate respirator in consultation with available resources. Various chemical exposures require very specific respiratory protection. Normally as exposure increases, the degree of respiratory protection increases. However, some chemicals such as isocyanate require type I protection for any exposure. Check available sources of information including the designated substance regulations, respirator manufacturer, government agencies or qualified consultants before making a final selection. After selecting the type of respiratory protection, select the manufacturer and model number based on preference. All respiratory protection should carry a NIOSH approval certificate. 2.15.6.2 Respirator Selection Factors The selection of a suitable respirator requires consideration of several factors including: • • • • • • • • • Chemical and physical properties of the hazard The existence of multiple hazards Possible skin absorption and eye irritation potential Air sampling and analysis Characteristics of the operation or process Use-time period Physical characteristics, capabilities and limitations of the respirator Respirator facial fit Compatibility with other required personal protective equipment The respirator selected should provide adequate protection against all hazards presented by the contaminant. 81 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.7 Respirator Qualitative Facial Fit Testing Fit respirators so that there is an effective seal between the respirator and the employee’s face. Differences in the facial characteristics require that the employee should be individually fitted with respirators of correct size and mode. Determine the respirator fit through the use of a qualitative fit test. These tests are fast, require no complicated, expensive equipment and can be performed in the field. However, they rely on the employee’s subjective response that may not always be accurate. There are two types of qualitative fit tests. 2.15.7.1 Irritant Smoke or Vapour Test The wearer dons the respirator and then dons a hood over the head. The attendant introduces an irritant smoke or vapour into the hood and asks the wearer to perform various head movements. If there is a leak in the respirator fit, the wearer will detect the irritant. 2.15.7.2 Negative Pressure Test The wearer removes the cartridge or filter and covers the opening with a plastic film. The cartridge or filter is replaced. The wearer inhales gently so that the face piece collapses slightly against the face and the wearer holds his/her breath for about ten seconds. If the face piece remains slightly collapsed and there is no inward leakage of air, the wearer can assume that the respirator face piece is properly sealed to his/her face. Closing off the inlet with the palm of the hand after the respirator has been positioned on the face may alter the face piece seal. Therefore, do not use the palm of the hand for this purpose. 2.15.7.3 Positive Pressure Test A positive pressure test may be more appropriate dependent on the design of the respirator. The wearer closes off the exhalation valve with the palm of the hand and exhales gently into the face piece to inflate it. The respirator fit is considered satisfactory if positive pressure can be built up inside the respirator without the wearer detecting any sign of outward leakage. Closing off the exhalation part with the palm of the hand may alter the fit of the respirator to the face. Take care not to push the respirator against the face during the test. 2.15.8 Respirator Fit and Facial Hair Facial hair that comes between the respirator face piece and the face or interferes with the respirator valves will prevent an effective seal. An "effective seal" is defined as one that provides a protection factor ten times the minimum required for a given respirator. Do not permit a person who has hair (for example, stubble, moustache, sideburns, beard, low hairline, bangs) that prevents an effective seal to work on occupations that require the use of air purifying respirators. 82 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.9 Inspection, Maintenance and Repair of Cartridge Respirators Proper maintenance, cleaning and storage of respirators are essential in an effective respirator programme. Each employee is responsible for maintaining his own respirator. Inspection, maintenance and repair include the following. 2.15.9.1 Inspection for Defects Inspect respirators before each use for tightness of cartridge and filter connections, the condition of the cartridge and filters, loss of flexibility or tears in the face piece, frayed headbands, missing or torn valves and missing or broken valve covers. Replace worn or defective parts before reuse. Under no circumstance should a defective respirator be worn. 2.15.9.2 Cleaning, Disinfecting And Maintaining The following procedure is recommended for cleaning, disinfecting and maintenance of respirators: 1. Remove any filters or cartridges. 2. Wash face piece in detergent or disinfectant solution. A small hand brush may be necessary to remove dirt or particles. 3. Rinse thoroughly in warm water. 4. Air dry in a clean area. 5. Inspect for defects. 6. Insert appropriate clean filters or cartridges and make sure seal is tight. 7. Place in plastic bag or container for storage. 2.15.10 Repair Never interchange replacement parts between different makes of respirators. Only those parts designed for each brand name and model number should be used. Do not attempt to modify the respirator by using alternate parts. Correct replacement parts are available through the project supervisor. 2.15.11 Storage Protect respirators from contamination and damage during storage. After inspection, cleaning and necessary repair, store respirators to protect against dust, sunlight, extreme cold, excessive moisture and damaging chemicals. Store the respirator so that the shape of the face piece or valves is not altered. 83 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.12 Training Training in the use, care and limitations of respirators is essential for the protection of employees required to wear respirators. The training programme should include: • • • • • • • Chemical and physical properties of the respiratory hazard Health effects of the respiratory hazard Type of respiratory protection required for the hazard Limitations of respiratory protection Proper methods for putting on respirators and wearing them Fit testing procedure Inspection, care, maintenance and repair of respirators The respirator wearer, the person supervising the respirator wearer and persons issuing, maintaining or repairing respirators should get this training programme. 2.15.13 Medical Surveillance Give all employees required to wear air-purifying respirators for an extended period of time a medical examination to determine their physical ability to wear a respirator. The medical examination should consider the following physiological conditions: • • • • • • • • • Chronic, obstructive or restrictive lung disease Heart disease Haemorrhage disorders Hypertension Thyroid disorders Epilepsy Diabetes Kidney disease Punctured ear drum Do not permit anyone with a history of any of the above conditions to wear a negative pressure respirator without a physician’s approval. The examining physician will determine if the employee is fit to wear an air-purifying respirator. Remove employees found physically unfit to wear an air-purifying respirator from the occupation. 84 Title: Ref.: Approved By: Owner: Respiratory Protection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Respiratory Protection Programme (cont’d) 2.15.14 Programme Evaluation Periodically evaluate the effectiveness of the Respiratory Protection Programme to ensure that the employees are being provided with adequate respiratory protection. Consult the respirator wearer periodically about discomfort, resistance to breathing, fatigue, interference with vision or communications, restriction of movement, interference with job performance and their confidence in the respirators effectiveness. Inspect respirators in use periodically to ensure that unapproved respirators have not been substituted for approved respirators. Review the training programme annually. Continuously monitor the respirator maintenance programme to ensure that the respirators are being maintained properly and that replacement parts are available. Attend to problems identified in the periodic evaluation promptly for an effective Respiratory Protection Programme. 85 Title: Ref.: Approved By: Owner: Temperature Extremes AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.16 Temperature Extremes 2.16.1 Training Train all employees exposed to temperature extremes on the provisions of the Temperature Extremes Programme. 2.16.2 Working in Pairs When exposed to temperature extremes for hazardous periods of time, employees shall work in pairs as much as possible. When working in pairs is not practical, the lone employee shall carry a suitable means of communication and shall check in with an agreed contact at pre-determined intervals. Failure to report within the agreed time will be considered an emergency assist situation and it will initiate the appropriate provisions of the Emergency Response Programme. 2.16.3 Personal Protective Equipment 2.16.3.1 Cold Conditions Ensure employees exposed to hazardous cold conditions are provided with: • • • • • Protective clothing, hand wear and head wear Waterproof, thermal boots Protective sunglasses Sunscreen Emergency survival kit 2.16.3.2 Hot Conditions Ensure employees exposed to hazardous hot conditions are provided with: • • • • 2.16.4 Wide brimmed hat Sunscreen Protective sunglasses Electrolyte solution Acclimatisation Acclimatise employees to extreme temperature conditions over a period of approximately one week. Increase exposures gradually from part time to full time depending on the physical condition of the employee. 2.16.5 Shelter Provide employees, exposed to temperature extremes, access to adequate shelter providing at least temporary warmth in cold conditions and shade in hot conditions. Also provide suitable fluids for drinking. 86 Title: Ref.: Approved By: Owner: Transportation Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.17 Transportation Safety 2.17.1 Travel on Foot 2.17.1.1 Medical Examination Ensure all employees who are required to carry out strenuous physical activity, such as long distance travel by foot, climbing steep terrain, manually carrying heavy loads, have an annual medical examination to determine their suitability for the tasks assigned. The attending physician shall report whether the employee is: • • • Fit for strenuous activity Fit with limitations for strenuous activity Unfit for strenuous activity The attending physician will keep records of medical examinations in confidence. 2.17.1.2 Trip Notification Notify a responsible person at the base office in advance of expected route and time of return. 2.17.1.3 Communications Employees travelling by foot to remote locations will carry with them some means of communication for use in emergency situations. This could be a two-way radio or a cell phone. 2.17.1.4 Remote Location Backpack Consider the following emergency equipment: • • • • First aid kit Survival kit Emergency food Emergency clothing specific to conditions (for example, a space blanket) 2.17.1.5 Training Employees required to travel by foot will receive training on the following elements: • • • Survival techniques and safety procedures specific to risks encountered First aid Emergency response 87 Title: Ref.: Approved By: Owner: Transportation Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Transportation Safety (cont’d) 2.17.2 Passenger Vehicles 2.17.2.1 Driver’s License Every operator of a motor vehicle shall have a driver’s license valid for the jurisdiction of operation. 2.17.2.2 Seat Belts Vehicles owned, rented or leased by AMEC E&C Services shall have seat belts installed for the driver and each passenger position that are CSA approved or meet the requirements of 49CFR 571.208-210 Type 1. All passengers in an AMEC E&C Services vehicle shall wear seat belts whenever the vehicle is in motion. All reasonable efforts will be made to secure taxis that have been equipped with seat belts for all occupants. AMEC E&C Services personnel shall wear seat belts in taxis so equipped. 2.17.2.3 Driver Training All operators of AMEC owned vehicles will receive training on the following skills: • • • • • 2.17.3 Defensive driving Operation of off-road 4X4 vehicles, as appropriate Vehicle pre-shift inspection Emergency repairs Measures for drowsiness All Terrain Vehicles (ATVs) 2.17.3.1 Training No employee may operate an ATV until they have received training by a qualified trainer on safe operating practices and minor field repairs. 2.17.3.2 Emergency Equipment Each ATV will carry emergency equipment appropriate for the risks of the trip such as: • • • • • Extra fuel Spare drive belt Spark plugs Tool kit Snow shoes, gas line antifreeze (as appropriate) 2.17.3.3 Protective Equipment • All operators and passengers on ATVs shall wear a protective helmet, • Under winter conditions wear an appropriate snow suit. 2.17.3.4 Circle Safety Inspection Conduct a circle safety inspection on all ATVs before the beginning of the daily activities. 88 Title: Ref.: Approved By: Owner: Transportation Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Transportation Safety (cont’d) 2.17.4 Water Craft 2.17.4.1 Training No employee may operate a watercraft until they have received training appropriate to the type of craft and the operating conditions. 2.17.4.2 Emergency Equipment Watercraft shall carry emergency equipment appropriate in the circumstances. 2.17.4.3 Protective Equipment All operators and passengers shall wear an approved lifejacket or personal flotation device that is suitable for the body weight of the passenger and the conditions of operation 2.17.5 Fixed Wing Aircraft and Helicopters 2.17.5.1 License • Do not use carriers without a charter license. • Make sure chartered air travel providers are licensed under national regulations controlling aircraft maintenance, on-board equipment and pilot qualifications. 2.17.5.2 Unsafe Carriers Avoid carriers with repeated reports of unsafe equipment or practices. 2.17.5.3 Carrier Insurance Consult the Corporate Risk Management Department regarding the carrier’s insurance provisions prior to service. 89 Title: Ref.: Approved By: Owner: Visitor Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.18 Visitor Safety 2.18.1 Sponsor All visitors to an AMEC E&C Services managed office or an AMEC E&C Services project site should make arrangements with an AMEC E&C Services employee to act as a sponsor while onsite. The sponsor is responsible for the safety of the visitor while onsite. 2.18.2 Sign-In The visitor sign-in procedure is for the safety of the visitor. The purpose is to permit: • • • • A safety orientation to be presented, Locating a visitor in the event someone is trying to locate them, Accounting for the visitor in the event of an emergency building evacuation, An AMEC E&C Services employee to be available to explain the emergency alarms and evacuation procedures and to act as their guide during the visit. 2.18.2.2 AMEC E&C Services Office All visitors to an AMEC E&C Services office should sign-in with the receptionist. The visitor shall log the date, his/her name, company represented, AMEC E&C Services sponsor, and the time of sign-in. On leaving, the visitor should again report to the receptionist or the project SHE co-ordinator and log the time of leaving the office. 2.18.2.3 AMEC E&C Services Project Site All visitors to an AMEC E&C Services project shall report to the client’s site security and follow the sign-in procedures for that site. The visitor shall then proceed to the AMEC E&C Services office and sign-in with the AMEC E&C Services project SHE co-ordinator. The visitor shall not proceed to any work area until he/she has met with their sponsor. 2.18.3 Safety Orientation 2.18.3.1 AMEC E&C Services Office The visitor will be presented with a copy of the emergency response procedures for the facility by the receptionist and will indicate with their signature in the sign-in book that they have read and understand the emergency procedures. In addition, the sponsor will give the visitor a tour of the area being visited, pointing out the emergency response features and the emergency exit routes. 2.18.3.2 AMEC E&C Services Project Site The visitor will take part in any safety orientation of the project site required by the project before they are permitted to enter any designated work area. In addition, the sponsor will give the visitor a tour of the area being visited pointing out the hazards present, emergency response features and the emergency exit routes. 90 Title: Ref.: Approved By: Owner: Visitor Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Visitor Safety (cont’d) 2.18.4 Compliance with Safety Programmes and Procedures Compliance with the SHE programmes and procedures of AMEC E&C Services and the project is a condition of continued permission to visit the site. 2.18.5 Refusal of Unsafe Work You have the right, and AMEC E&C Services expects you, to refuse to work where you have reason to believe that the work may endanger yourself or another worker. Report any condition that you believe to be unsafe to project management. 2.18.6 WHMIS/HAZCOM Training All AMEC E&C Services employees should have a valid WHMIS or HAZCOM training certificate (card) before visiting a project site. Many clients now require proof of WHMIS/HAZCOM training before allowing access to their site. 2.18.7 Personal Protective Equipment All AMEC E&C Services employees must wear the following personal protective equipment (PPE) while on a construction project as described in Section 2.13, Personal Protective Equipment: • • • Hard hat Safety glasses with side shields Safety boots with steel toes, steel shank, and electrically insulated. Other PPE may be required for specific hazards at the project site. Train all persons required to wear special PPE in its use and limitations before they wear the equipment on the project site. Maintain all PPE in good condition. 2.18.8 Clothing Wear appropriate clothing to the location. Visitors to a project site should enquire about the type of clothing to wear before leaving home base. Environmental conditions may include: • • • • • • • • Hot, cold or highly variable temperatures High humidity High wind Frequent rains Underground Snow Mud Swamp Loose clothing may become entangled in machinery or moving equipment. Ties and jewellery are not to be worn on the project site. 91 Title: Ref.: Approved By: Owner: Visitor Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Visitor Safety (cont’d) 2.18.9 Warning Systems 2.18.9.1 Alarms Project sites may have a variety of warning alarms including sirens, bells, horns, beepers, flashing lights or a combination of any of these. A visitor to a project site should become familiar with the various alarms on arriving at the site. When an alarm is heard, the visitor should ask the significance of the alarm and the expected response. 2.18.9.2 Signs The visitor must obey all warning signs whether or not anyone else ignores them. 2.18.9.3 Barricades Warning barricades may be temporary or permanent. Types of barricades may include steel, concrete, wood, rope or tape. The visitor must not pass beyond a barricade unless accompanied by someone who understands the specific hazard and who explains the hazard and the appropriate safety precautions to be taken. 2.18.10 General Hazards 2.18.10.1 Moving Mobile Equipment Moving vehicles, cranes, trucks, bulldozers, forklifts, etc. are a significant hazard on construction sites. Always consider that mobile equipment has the right of way. Before crossing in front of or behind the equipment line of travel, make eye contact with the operator to ensure he knows you are there. Before entering or leaving a building, stop and check for any moving equipment, then use the man-door, not the truck door. 2.18.10.2 Excavations Stay clear of excavations unless it is necessary to approach them. Remain at least 3 m back from the edge to avoid the possibility of ground collapse. Do not enter any excavation unless accompanied by the area supervisor. 2.18.10.3 Walking Surfaces Slips and falls are a leading cause of injury on a project site. Watch for tripping hazards, chemical spills, wet areas, unprotected edges of elevated floors or platforms, lift holes, faulty stair treads, and other hazards. 2.18.10.4 Tools and Machinery Do not operate any tool or machinery without proper training and the express consent of the area supervisor. 2.18.10.5 Overhead Hazards Overhead hazards include low pipes and beams, elevated crane loads and workers above. Stay clear of lift holes. Never throw anything over the edge of an elevated floor, platform or equipment. 2.18.10.6 Electrical Hazards Watch for frayed electrical extensions on walking surfaces. Electrical extensions lying in water are a serious hazard. Never touch any electrical equipment until you have had training in lockout procedures, you have placed your lock properly on the switch(s) and are accompanied by the area supervisor. 92 Title: Ref.: Approved By: Owner: Visitor Safety AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Visitor Safety (cont’d) 2.18.10.7 Welding and Burning Stay clear of welding and burning operations. Looking directly at a welding arc may cause ultra-violet radiation burns to the retina. 2.18.10.8 Ladders and Scaffolding Do not climb ladders or scaffolding unless you have had specific training on fall-arrest systems and have been provided with fall-arrest equipment. 2.18.11 Reporting Visitors must report all injuries, no mater how minor, to project management. Also report any unsafe condition or unsafe act to project management as soon as practical. 2.18.12 Emergency Conditions First aid stations and eyewashes are located at strategic locations throughout the project. A trained first aider will be within a reasonable distance from each first aid station. Fire extinguishers are also strategically placed throughout the project. If evacuation of an area is required, follow the instructions given at the orientation training session. If in doubt, ask anyone in the immediate area. 93 Title: Ref.: Approved By: Owner: Training AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.19 Training 2.19.1 Safety, Health and Environment Orientation All employees will receive Safety, Health and Environment Orientation training before being assigned to or visiting a project site. Training will include the following: • • • • • • • • • • • • • • • SHE policy SHE organisation SHE management system Responsibilities and expectations Hazard identification and risk assessment Warning systems SHE manuals availability Right to refuse unsafe work Site access Personal protective equipment WHMIS or HazCom Emergency response Environmental protection Emergency response Incident reporting requirements Records of training are kept in the respective human resources office. 2.19.2 Task Specific Training In addition to SHE orientation training, employees will receive SHE training specific to the task to which they have been assigned before being considered qualified for that task. Task specific training may include, but is not limited to: • • • • • • • • • • • • • • • • • • • • • Ergonomics Office safety Mobile equipment Ladders Dangerous holes and openings Cranes and hoists Rigging Scaffolds Excavation and trenching Lockout Welding, cutting, burning Fire protection Chain saws Compressed gas cylinders Four wheel drive vehicle operation Confined space entry Mobile equipment operation Work at high elevation Work around live electrical power Power tool operation Hand tool operation 94 Title: Ref.: Approved By: Owner: Training AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Training (cont’d) 2.19.3 Training Needs Analysis Each business unit will conduct a training needs analysis to determine the task specific training required and the employees who will receive the training. Specific task training may be co-ordinated with AMEC E&C Services. 2.19.4 Training Programmes Training programmes selected will be prepared by recognised experts in the subject material and may take the form of person-to-person presentations or remote electronic programmes. 2.19.5 Trainers Trainers selected to deliver training programmes will be competent in the subject and presentation techniques. Trainer competency will be determined based on previous experience or the endorsement of a recognised training authority. 2.19.6 Records Records of training are kept in the business unit human resources office. 95 Title: Ref.: Approved By: Owner: Alcohol and Substance Abuse Policy AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.20 Alcohol and Substance Abuse Policy 2.20.1 Policy AMEC E&C Services recognises that the use of illicit drugs and the inappropriate use of alcohol, medications and various other substances can have adverse effects on the safety and well being of our employees, our clients, our independent subcontract workers, the general public and the environment. AMEC E&C Services further recognises that the use, or inappropriate use, of such substances by either AMEC E&C Services employees, or independent subcontract workers, can impair the performance of the individual in his/her contract or employment functions. It can also impact adversely on the performance, finances and reputation of AMEC E&C Services and its clients. The objective of this policy is to implement a programme, in conjunction with our overall health and safety programme, which minimises the risk of impaired performance due to inappropriate substance use by our employees and/or independent subcontract workers and ensures a safe, healthy and productive work environment. 2.20.2 Purpose To establish a detailed substance use policy for AMEC E&C Services, its subsidiaries and independent subcontractors, which: • • • • 2.20.3 Confirms AMEC E&C Services’ commitment to health and safety, Details AMEC E&C Services’ expectations & requirements with regards to substance use, Ensures appropriate, fair and consistent procedures for implementation and administration of the policy, Communicates AMEC E&C Services management’s commitment to the execution of the policy. Scope 1. This policy applies to ALL employees of AMEC E&C Services, and those of its subsidiaries, while engaged in company business or working on company premises. Violation of the policy is grounds for disciplinary action, including without limitation, possible dismissal. 2. This policy applies in whole or in part to all consultants, subconsultants, contractors, subcontractors and suppliers, and their employees, while providing services to AMEC E&C Services. Any contravention of this policy will be considered a breach of any contract for such services. 3. Because of the greater risks involved in the performance of certain jobs, employees, consultants, subconsultants, contractors, subcontractors and suppliers, holding or performing such jobs will be expected to meet additional standards. 96 Title: Ref.: Approved By: Owner: Alcohol and Substance Abuse Policy AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Alcohol and Substance Abuse Policy (cont’d) 2.20.4 Definitions The following key definitions are provided for clarification. Where questions arise with respect to the meaning of any of the following terms, in the context of this policy, AMEC E&C Services’ interpretation shall prevail: • AMEC E&C Services Business - refers to whenever or wherever an employee represents AMEC E&C Services or where a contractor, subcontractor, consultant or subconsultant performs any services under contract to AMEC E&C Services whether at or on AMEC E&C Services’ premises or elsewhere. • AMEC E&C Services Premises - includes, but is not necessarily restricted to: all land, property, structures, installations, vehicles, equipment owned, leased or operated in any other manner used by AMEC E&C Services or any of its staff. • Alcohol and Drug Test – a) A test to determine the presence of alcohol or drugs in the body through laboratory analysis of a blood or urine sample, or; b) A screening test or other preliminary means of detecting the presence of alcohol or drugs in the body without laboratory analysis. • Drug - any substance, including alcohol, illicit drugs, medications, solvents or inhalants, which when used can negatively affect, or alter, the way a person thinks, feels or acts. For the purpose of this policy, drugs of concern are those that inhibit an individual’s ability to perform their job safely and productively. • Illicit Drug - any drug or substance that is not legally obtainable and whose use, sale, possession, purchase or transfer is restricted or prohibited by law. • Alcohol or Alcoholic Beverage - refers to beer, wine, distilled spirits and other beverages regulated by provincial liquor control legislation. • Employee - includes all classifications of employees such as full time, part time, casual, seasonal, temporary, when on company business and/or working on company premises. • Fitness for Work/Duty - in the context of this policy means being able to safely and acceptably perform assigned duties without limitations due to the use or after-effects of alcohol, illicit drugs, medications or other substances. • Inappropriate Use - in the context of this policy shall refer to excessive use or abuse of substances, use of substances for purposes other than what they are intended and/or the use of substances prescribed for someone else, such that an individual’s ability to perform their job safely and productively is inhibited. • Other Substances - in the context of this policy shall refer to any substance which when misused or abused inhibits an individual’s ability to perform their job safely and productively. Substances that have been documented as having the potential for such misuse or abuse include, but are not limited to; glues, propellants, gasoline, mouthwash, solvents and aerosols. • Medications - refers to both prescription and non-prescription substances primarily intended for medicinal purposes. 97 Title: Ref.: Approved By: Owner: Alcohol and Substance Abuse Policy AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Alcohol and Substance Abuse Policy (cont’d) 2.20.5 Prohibited Conditions and Behaviours In order to minimise the risk of impaired performance due to substance abuse, the following are strictly prohibited for all employees and independent contract workers performing AMEC E&C Services business, or while on AMEC E&C Services premises during regular business hours: • Presence in the body of either illicit drugs or their metabolites, • Use, possession, offer or sale of illicit drugs, illicit drug paraphernalia, or having a blood alcohol level of 0.04% or higher. Individuals performing safety-sensitive work are prohibited from consuming alcohol during scheduled working hours, whether on or off AMEC E&C Services premises. These individuals are also prohibited from having any alcohol in their body while at work, • Intentional misuse of prescription or non-prescription medications, or other substances, • Being unfit for work/duty due to the use or after-effects of alcohol, illicit drugs, non-prescription drugs or the intentional misuse of medications or other substances, • Being unfit for work/duty due to the effects of legitimate use of prescription or non-prescription medications. All individuals have the responsibility to manage potential impairment during working hours due to the effects of legitimate use of prescription or non-prescription medications through consultation with their personal physician or pharmacist, • Refusing to take or submit to an alcohol or drug test when requested by a manager or supervisor. Anyone found to be in violation of any of these prohibitions will be subject to appropriate disciplinary action(s) as outlined in subsequent sections of this policy. 2.20.6 Compliance Through Alcohol and Drug Testing To further ensure a safe work environment and compliance with this policy, we will require that specific alcohol and drug testing be performed in the following circumstances. 2.20.6.1 Reasonable Grounds Testing when reasonable cause exists to suspect a violation of the alcohol and drug policy. Reasonable cause includes, but is not limited to, instances where alcohol, drugs or drug paraphernalia have been detected on AMEC E&C Services or client-owned or controlled premises in a location which can reasonably be associated with a particular employee, where there are observable physical signs of impairment of employee’s ability to perform or where reasonable grounds exist to suspect the involvement of alcohol or drugs in an incident. Conduct Reasonable Cause Testing within four (4) hours of a determination that reasonable cause exists or as soon as practicable thereafter. 2.20.6.2 Accident or Other Incident Employees performing all categories of work are subject to testing for alcohol and specified drugs after a significant incident. Conduct testing after all significant incidents unless there is clear evidence that the acts or omissions of the employee could not have been a potential contributing factor. Testing may also be required, at the discretion of AMEC E&C Services for near misses or less serious incidents if they are considered to have had significant potential for more serious consequences. Conduct testing within four (4) hours of an incident or as soon as practicable thereafter. 98 Title: Ref.: Approved By: Owner: Alcohol and Substance Abuse Policy AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Alcohol and Substance Abuse Policy (cont’d) 2.20.6.3 Testing Administration • Conduct all laboratory analyses in accordance with the procedures set out under the Standards Council of Canada Laboratory Accreditation Programme for Substance Abuse (LAPSA) or the Substance Abuse and Mental Health Services Administration of the U.S. Department of Health and Human Services (DHHS). All personnel performing collection services should have completed appropriate training in accordance with the procedures set out under the LAPSA or DHHS programmes. • A qualified Medical Review Officer (MRO) who is a licensed physician independent of the laboratory, who has knowledge of substance abuse disorders and qualifications to review and interpret test results should review all urine test results. It is recommended that the MRO have completed an accredited training programme offered by agencies recognised by the American College of Occupational and Environmental Medicine. • Make sure manufacturers of evidential breath test devices appear on the Conforming Products List (CPL) and conform to the model specifications for these devices. Current CPL information can be obtained from the Office of Alcohol and State Programmes. National Highway Traffic Safety Administration, 400 – 7th Street S.W., Washington, D.C., or telephone (202) 366-5593. AMEC E&C Services has arranged for testing services complying with the above to be provided by an outside service provider. 2.20.6.4 Testing Standards Testing parameters and positive cut-off levels will be as described in the following table. 99 Title: Ref.: Approved By: Owner: Alcohol and Substance Abuse Policy AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Alcohol and Substance Abuse Policy (cont’d) 2.20.7 Jurisdictional Requirements AMEC E&C Services recognises that our general policy, while being extensive, may not have requirements as stringent as those requirements for other applicable jurisdictions in which we may operate. Such jurisdictional requirements may be dictated by provincial, federal or client specific policies. Such jurisdictional policies may also be only applicable to a limited portion of our operations, even within the same jurisdiction. AMEC E&C Services is committed to ensuring that its employees, subsidiaries and subcontractors are fully aware of and in compliance with all jurisdictional requirements. 2.20.8 Consequences of a Positive Test • • • • • 2.20.9 Any employee, who tests positive will be referred to a substance abuse professional for assessment and recommendations, required to successfully complete recommended rehabilitation including continuing care and required to pass a Return-to-Duty test and sign a Return-to-Work Agreement. An employee will be subject to the same consequences of a positive test if he/she refuses the screening or the test, adulterates or dilutes the specimen, substitutes the specimen with that from another person or sends an impostor, will not sign the required forms or refuses to co-operate in the testing process in such a way that prevents completion of the test. One of the goals of our drug-free workplace programme is to encourage employees to voluntarily seek help with alcohol and/or drug problems. If, however, an individual violates the policy, the consequences are serious. In the case of applicants, if he/she violates the drug-free workplace policy, the offer of employment can be withdrawn. The applicant may not reapply. If an employee violates the policy, he or she will be permanently removed from the work location and may be required to enter rehabilitation. An employee required to enter rehabilitation, that fails to successfully complete it and/or repeatedly violates the policy, will be terminated from employment. Nothing in this policy prohibits the employee from being disciplined or discharged for other violations and/or performance problems. Return to Work Agreements Following a violation of the drug-free workplace policy, an employee may be offered an opportunity to participate in rehabilitation. In such cases, the employee should sign and abide by the terms set forth in a Return-to-Work Agreement as a condition of continued employment. 100 Title: Ref.: Approved By: Owner: Alcohol and Substance Abuse Policy AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Alcohol and Substance Abuse Policy (cont’d) 2.20.10 Assistance AMEC E&C Services recognises that alcohol and drug abuse and addiction are treatable illnesses. We also realise that early intervention and support improve the success of rehabilitation. To support our employees, our drug-free workplace policy: • • • 2.20.11 Encourages employees to seek help if they are concerned that they or their family members may have a drug and/or alcohol problem, Encourages employees to utilise the services of qualified professionals in the community to assess the seriousness of suspected drug or alcohol problems and identify appropriate sources of help, Allows that treatment for alcoholism and/or other drug use disorders may be covered by the employee benefit plan. However, the ultimate financial responsibility for recommended treatment belongs to the employee. Confidentiality All information received by the organisation through the drug-free workplace programme is confidential communication. Access to this information is limited to those who have a legitimate need to know in compliance with relevant laws and management policies. 2.20.12 Shared Responsibility A safe and productive drug-free workplace is achieved through co-operation and shared responsibility. Both employees and management have important roles to play. All employees are required to not report to work or be subject to duty while their ability to perform job duties is impaired due to on-duty or off-duty use of alcohol or other drugs. In addition, employees are encouraged to: • Be concerned about working in a safe environment, • Support fellow workers in seeking help. It is the supervisor's responsibility to: • Inform employees of the drug-free workplace policy, • Observe employee performance, • Investigate reports of dangerous practices, • Document negative changes and problems in performance, • Counsel employees as to expected performance improvement, • Clearly state consequences of policy violations. 2.20.13 Communication Communicating our drug-free workplace policy to both supervisors and employees is critical to our success. To ensure all employees are aware of their role in supporting our drug-free workplace programme: • • • • The policy will be reviewed in orientation sessions with new employees, The policy and assistance programmes will be reviewed at safety meetings, Employee education about the dangers of alcohol and drug use and the availability of help will be provided to all employees, Every supervisor will receive training to help him/her recognise and manage employees with alcohol and other drug problems. 101 Title: Ref.: Approved By: Owner: Environmental Protection AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.21 Environmental Protection 2.21.1 Roles and Responsibilities 2.21.1.1 Subcontractor The subcontractor shall be responsible for complying with all applicable environmental legislation and for implementing an environmental protection programme on the project that meets or exceeds the protection offered by this environmental protection programme. 2.21.1.2 AMEC E&C Services Business Unit Each business unit shall ensure that the subcontractor has complied with all applicable legislation related to environmental protection and with the subcontractor’s environmental protection programme. 2.21.2 Environmental Impact Conduct an assessment of environmental impact before work begins to determine the potential impact of the project on the environment and the surrounding community. Impacts may include: • • • • • • • • • • 2.21.3 Waste production Soil disturbance Run-off Contamination of roads Noise Light Emissions Wildlife habitat Endangered species Archaeological sites Waste Inventory Review all operations of the project to identify the: • • • Type of waste produced Volume produced Frequency of production Project management will keep a record of waste produced. 2.21.4 Reduce, Reuse, Recycle Develop and implement a programme to reduce the volume of waste produced, based on the waste inventory, by reducing, reusing and recycling materials. 2.21.5 Waste Legislation Identify all applicable legislation governing the waste identified in the waste inventory, including the specific requirements related to regulations and permits. 102 Title: Ref.: Approved By: Owner: Environmental Protection AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Environmental Protection (cont’d) 2.21.6 Waste Classification Classify all waste produced as follows. 2.21.6.1 Solid Waste All non-hazardous solid waste material that does not react with other materials to create a hazardous material. Examples may include: • • • • • • • • Non-reactive metal Wood Plastic Glass Masonry Roofing material Non-asbestos insulation Paper 2.21.6.2 Non-Hazardous Liquid Waste Liquids that are not classified as hazardous under Canadian or United Sates legislation. 2.21.6.3 Hazardous Liquid Waste All liquids that are included in the Canadian or United States Hazardous Liquid Waste Inventory. 2.21.6.4 Sanitary Waste Human waste and waste from food processing. 2.21.7 Waste Record Keep on file a record of all waste produced in the project office and make it available for inspection. 2.21.8 Waste Collection Make provisions for the collection of waste at the site of generation or at a central collection area. Provide appropriate waste containers at strategic locations throughout the project site. 103 Title: Ref.: Approved By: Owner: Environmental Protection AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Environmental Protection (cont’d) 2.21.9 Waste Storage 2.21.9.1 Location Designate waste storage areas in a safe location away from vehicular and pedestrian traffic. 2.21.9.2 Segregation Segregate waste by type and by compatibility. Store reactive wastes a safe distance apart to prevent inadvertent reaction. 2.21.9.3 Secondary Containment Provide secondary containment in hazardous liquid waste areas to prevent spills from spreading or seeping into the ground. 2.21.9.4 Monitoring Monitor waste storage areas on a regular basis to ensure that wastes are properly stored and are not leaking. 2.21.10 Disposal Dispose of all waste produced in compliance with applicable legislation using waste transportation and waste disposal companies that are in compliance with all applicable legislation. 2.21.11 Contingency Plan Develop a contingency plan to manage any accidental release of waste. The plan will address: • • • • • • • 2.21.12 Emergency response team Employee protection Containment Cleanup Prevention of reoccurrence Notification of appropriate authorities, AMEC E&C Services representatives, and appropriate AMEC E&C Services personnel Records of waste release and remediation Soil Disturbance Take care and train employees not to disturb previously undisturbed soil unnecessarily. Clearly mark transportation routes to prevent casual movement of equipment over undisturbed soil. 104 Title: Ref.: Approved By: Owner: Environmental Protection AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Environmental Protection (cont’d) 2.21.13 Sanitary Waste • • 2.21.14 Provide a portable toilet for sanitary waste where permanent washroom facilities are not readily available. The portable toilet will have a reservoir sealing mechanism to prevent spillage during transport. Run-Off and Erosion Take precautions to minimise run-off from and erosion of soil disturbed during construction. Contain run-off from disturbed soil to minimise siltation of watercourses and receiving bodies. 2.21.15 Noise Make every reasonable effort to minimise noise during construction. As far as is practical, limit noisy operations to the hours between 07:00 and 23:00. 2.21.16 Awareness and Training Train employees and make them aware of environmental programmes as part of their orientation training programme. Train employees associated with waste handling on the hazards, safe handling methods, disposal, contingency plan, and record keeping provisions of this environmental protection programme. 2.21.17 Reviews and Audits Subcontractors will conduct periodic reviews and audits to examine and report on conformance to standards, programmes and regulatory requirements. They will provide reports of these reviews and audits to project management. 105 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement 2.22 Safe Work Practices 2.22.1 Compressed Gas Cylinders 2.22.1.1 Purpose This practice is to establish a minimum standard for the safe use and handling of compressed gas cylinders on AMEC E&C Services projects. 2.22.1.2 General To meet requirements for compressed gas cylinders: 1. Clearly label each cylinder as to its contents in accordance with WHMIS/HazCom legislation. 2. During storage and transportation remove gauges and put protective caps in place when not in use. 3. Store, use and transport cylinders in a secure, upright position. 4. Hoist cylinders only with an approved device that meets the requirements of the AMEC E&C Services "Rigging Design, Use, Inspection and Testing Procedure". (see Section 2.21.16) 5. Do not expose cylinders to excessive heat. 6. Keep cylinder valves and gauges clean and free from oil, grease and other hydrocarbons. 7. Remove cylinder hoses from confined spaces and non-ventilated areas when not in use and during all breaks. 8. Do not place cylinders near electrical panels or in the proximity of welding ground leads. 2.22.1.3 Storage 1. Store oxygen cylinders upright and secured, a minimum of 6 m (20 ft) from occupied buildings. Separate oxygen cylinders from fuel gas cylinders, hydrocarbons or other combustible materials. The minimum separation requirements are either a distance of 6 m (20 ft) or a non-combustible barrier 1.5 m (5 ft) high having a fire-resistant rating of 0.5 hour. 2. Identify cylinder storage areas by the contents of the cylinders. Clearly mark whether cylinders are full or empty. 3. Ensure that storage racks are capable of supporting cylinders in an upright position and have sound flooring. Post "NO SMOKING" signs in the area. Place fire extinguishers in the immediate vicinity. 106 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.1.4 Regulators and Hoses 1. Ensure that flashback devices are installed at both the regulator and torch end of oxygen/fuel gas systems used for cutting or torch welding. 2. Before opening the valve, the employee must make certain that there are no sources of ignition in the area, and position himself to one side of the valve to avoid any flying debris from the valve nozzle. Before connecting gauges to compressed gas cylinders, open the valve slowly to clear any debris from the valve nozzle, and then close immediately. 3. When disconnecting regulators and hose, close the valve and bleed down the hose, before removing the regulators, and storing. 4. Ensure that torch, hose and regulators are completely contained within any box for storage. Any storage of torches or hose with one end out of the box is strictly prohibited, regardless of the regulators being connected to a compressed gas cylinder. 2.22.1.5 Refilling 1. Make sure compressed gas cylinders are refilled only by authorised personnel in compliance with statutory requirements. 107 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.2 Hand Tools 2.22.2.1 Purpose This practice is to establish a minimum standard for the safe use of hand tools on AMEC E&C Services projects. 2.22.2.2 General 1. Always use the proper tools for the job. 2. Carry hand tools in tool pouches or tool bags. Do not carry tools such as knives, chisels or screwdrivers in pockets. Falling on tools could cause damage or a serious puncture wound. 3. Take extreme care when working with cutting tools, and cut away from the body not towards it. Keep hands behind the tools not in front of them. Always keep cutting tools sharp. 4. Make sure knives have retractable blades whenever possible and keep them closed when not in use. Equip large fixed blade knives used for cutting insulation with wrist straps to reduce the chances of them slipping and being dropped. 5. Before using hand tools, inspect them for damage. If any tools are damaged they should be removed from storage and sent to service or repaired. 6. Keep handles on hand tools in good condition to prevent injury. Loose handles can cause the striking or cutting attachment to come free. 7. To prevent injury, dress tools such as chisels and other metal striking tools to prevent fragments from flying off when struck. Wear eye protection at all times. 8. Do not use wrenches with "snipes" or metal tubing over the end to increase leverage. If unable to free stuck nuts, use hammer wrenches, pneumatic impacts or nut splitters. 9. When using hand tools, wear gloves at all times. 10. Keep hand tools in peak condition: sharp, clean, oiled, dressed, and not abused. (Worn tools are dangerous, for example, the teeth in a pipe wrench can slip if the jaws are sprung, hammer heads can fly off loose handles.) 11. Do not use tools as pry bars. 108 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.3 Electric Power Tools 2.22.3.1 Purpose This practice is to establish a minimum standard for the safe use of electric power tools on AMEC E&C Services projects. 2.22.3.2 General 1. Make sure all power tools used are CSA or UL approved. Power tools must be three prongs grounded or double insulated. 2. Read and follow manufacturer’s specifications prior to using power tools. 3. Make sure blades, disks or bits with cutting or abrasive attachments are the proper size and rating for the power tool used. 4. Do not force or put pressure on power tools. Applying too much pressure may cause the blade, disk or bit to fail. Let the tool do the work. 5. When making adjustments or changing attachments, always disconnect the tool from the power source. 6. Do not handle or hoist power tools by the cord. Remove power tools from receptacles by removing the plug. Do not pull on the cord to unplug. 7. Use guards on all equipment as provided by the manufacturer. Do not tamper with, modify, or remove guards and other safety devices. 8. Remove trigger locking devices from all power tools. 9. Before turning on and starting work, hold power tools firmly and properly secure material. Always use the handles provided to help control the tool and avoid twisting. 10. Always wear eye protection appropriate for the job when handling power tools. Eye protection and face shields are required when using power tools that may generate flying particles. 11. When using table saws, jointers or other tools with exposed blades, use push sticks, to prevent the possibility of hand contact with cutting attachments. 12. Do not wear loose clothing or dangling jewellery when using power tools. 13. Equip pipe or conduit threading machines and drill presses with a foot pedal for on/off controls. In the event clothes or other materials get caught in the equipment, toggle switches may not be reachable. 109 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.3.3 Portable Power Tools Do not operate portable power tools without instructions from your supervisor. Some activities require permits before starting work. 1. Major Hazards • • • • • • Torque is the strong twisting force generated by tools such as drills, impact wrenches, and saws. Be prepared in case of jamming. Have good footing and use both hands when operating power tools. Be ready to release the power switch or trigger. The trigger should be a fail-safe, so it cannot be locked “on”. Watch for “coasting” or idling motion. Flying objects can result from operating almost any power tool; therefore always warn people around you and use proper eye protection Monitor tool condition. Examine each power tool before using it. Look for damaged parts, loose fittings, and frayed or cut electric cords. Tag and return defective tools for repair. Before making tool adjustments, shut off air or unplug the electric cord. Bleed air before disconnecting. (Zero energy state). Make sure consumable parts meet specifications. For example grinder wheels and metal drill bits must be approved for the maximum rpm of the machine. 2. Guarding • Make sure proper guards or shields are installed on all power tools before issue. Do not use improper tools or tools without guards in place. Do not use “home made” handles or extensions. “Cheaters” are permitted! 110 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.3.4 Power Tools – Shop Types Certain power machines can only be run by authorised operators, after proper training, along with a set of basic rules. 1. Adjustment, Services, and Repair. • • • Shut down machines and take necessary actions to prevent accidental starting. This may require a complete lock and tag procedure or simply unplugging the power cord. Replace all guards before start-up. Remove cranks, keys or wrenches used in service work. Make sure that replacement parts meet specifications. For example, grinder wheels and metal drill bits must be approved for the maximum rpm of the machine, wood cutting bits must be appropriate for wood work, blades must have proper arbour shape. 2. Operating Practices • • • • • • • • • • • • Do not wear loose clothing around operating machines. Keep fingers away from moving parts. Shut off machines to remove waste. Use a brush to clean up and deburr. Make sure that the machine is stopped and not coasting. Inspect daily before start-up. Look for loose or damaged parts, adequate lighting, lubrication, and abandoned tools or material that could ”vibrate into trouble”. Use clamps or vices to hold whenever possible. Many machines have interlocking devices. Be sure they work, and NEVER BYPASS AN INTERLOCKED DEVICE. Some machines use both air and electric power. Shut off both the air and the electrical power before making repairs or adjust moving parts. Beware of air left in the system – always “bleed down” the air! (Zero energy state). Check fire hazards that are constantly around us. Oil, rags, and hot chips are fire hazards. Know the locations of fire extinguishers. Keep the machine area clean. Clear the immediate work area of craft-workers and obstacles. 111 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.4 Use of Pneumatic Tools and Compressed Air 2.22.4.1 Purpose This practice is to establish a minimum standard for the safe use of pneumatic tools and compressed air on AMEC E&C Services projects. 2.22.4.2 General 1. Operate and maintain pneumatic tools in accordance with manufacturer’s specifications. 2. Secure Chicago hose couplings with wire or pins to prevent them from coming undone and whipping around. 3. Install automatic excess flow valves on all airlines at the compressor or header. This will prevent whipping of the line in the event of a failure. This is especially critical in congested areas. For work in AMEC E&C Services operations areas, use individual hose whip checks. 4. Only blow concrete slabs and forms free of debris when personnel are not present in the work area. Mono goggles, face shields and dust respirators must be worn. 5. Do not use compressed air to blow off clothing. 6. Keep hands away from the bit, cutting or discharge ends of pneumatic tools. 7. Before using pneumatic tools, check the hose, connections and tools. 8. Before connecting the tool to the hose, point the hose in a safe direction and blow out to remove moisture and dirt. 9. Make sure hose couplings for use with pneumatic tools are not compatible with hose couplings used for breathing air. 10. Before changing tools, turn off the pressure and remove the hose pressure through the use of the tool. Do not kink hoses to stop airflow. Always turn off the air pressure when not in use. 11. Equip air tools often related to a high degree of vibration with anti-vibration grips. 12. Run air compressors in well-ventilated areas. 13. Use metatarsal protectors with jackhammers and jumping jacks. 14. Use safety glasses and face shields with pneumatic tools such as chippers and other tools that produce flying particles. 15. Always wear hearing protection when using pneumatic tools. 112 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.5 Chainsaws 2.22.5.1 Purpose This practice is to establish a minimum standard for the safe use of chainsaws on AMEC E&C Services projects. 2.22.5.2 General 1. Chainsaws must comply with the CSA Standard or equivalent. 2. Operate and maintain chainsaws in accordance with manufacturer’s specifications. Review these requirements prior to operation. 3. Make sure only trained and experienced personnel operate chainsaws. On job training requirements, including a demonstration of proficiency, must be conducted by an experienced individual. 4. When carrying and transporting chainsaws, put the chain bar guard in place, engage the chain brake and shut off the motor. 5. Make sure the RPM of the chainsaw does not exceed the RPM rating of the blade. 6. Keep chains sharp, well lubricated and properly tensioned. 7. Chainsaws are intended only to cut wood. Do no use on other material. Take care to avoid contact with nails or other metallic objects. 8. Fuel and use chainsaws in well-ventilated areas. Do not fuel with the motor running or while the saw is hot. 9. Make sure chainsaws are equipped with chain brakes and "anti-kickback" bars. Some chainsaws are equipped with a hand guard that looks like a chain brake. A chain brake will not stop the chain in the event of a kickback. Before use, test chain brakes to make certain they are functioning properly. 10. The recommended chainsaw personal protective equipment includes: • • • • Safety glasses and face shield Hearing protection muffs that are Class A recommended, to protect against 110 DBA noise levels Chainsaw pants or chaps Leather gloves 11. Do not use chainsaws off ladders, scaffolds or other work platforms to reach the work. Do not use chainsaws when cutting above the shoulder. 2.22.5.3 Chainsaw Permit Prior to using a chainsaw, complete a hazard assessment and request a chainsaw permit that is approved by the AMEC E&C Services project. 113 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.6 Explosive Actuated Tools 2.22.6.1 Purpose This practice is to establish a minimum standard for the safe use of explosive actuated tools on AMEC E&C Services projects. 2.22.6.2 General 1. Make sure all explosive actuated tools are CSA approved or equivalent 2. Operate and maintain all tools that are explosive actuated in accordance with manufacturer’s specifications. It is critical that information specific to each manufacturer be known, such as shot strength and colour coding. Fastening devices are not standardised or interchangeable. 3. The type of colour-coded cartridge for certain materials and applications is covered by manufacturer’s recommendations. Testing may be required as these recommendations cannot cover every material or application. The general rule is to start with the weakest cartridge and increase one load number at a time to reach the required penetration. 4. Make sure all operators of explosive actuated tools have documentation of training issued under the authority of the explosive actuated tool manufacturer. 5. Make sure each explosive actuated tool is designed so that two separate actions are required before the tool will fire; pressure against the surface of the material and action of the trigger. 6. Keep explosive actuated tools in a locked container when not in use or when left unattended. 7. Never point explosive actuated tools at anyone, whether loaded or unloaded. Keep hands free of the muzzle end at all times. 8. Only load explosive actuated tools when required for immediate use. Do not leave tools loaded when stored or unattended. 9. Hold explosive actuated tools firmly and at right angles to the surface being driven into. 10. In the event of a misfire: Hold the tool against the material for at least 30 seconds, in case firing is delayed. • Remove the cartridge from the tool, keeping the tool away from the body, preferably pointed towards material such as wood. • Place the cartridge in a container of water. • Return misfired cartridges to the manufacturer. Do not dispose of in the garbage. 11. Take extreme care when fastening attachments to floors, walls and ceilings. The fastener may pass through to the other side if the material does not offer enough resistance. Check the areas on the other side of floor, walls and ceiling to ensure the area is kept clear of personnel. 12. Operators of explosive actuated tools must wear hard hat, safety glasses, face shield and hearing protection at all times. To protect against possible flying particles, wear a heavy shirt and pants. • 114 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.7 Motor Vehicles 2.22.7.1 Purpose This practice is to establish a minimum standard for the safe use of vehicles on AMEC E&C Services projects. 2.22.7.2 General 1. Make sure all personnel using vehicles have valid driver’s licences. For the transportation of personnel or tractor-trailer units, personnel require specialised licenses. 2. Ensure all project vehicles one ton and over have back up alarms. Operators of vehicles are recommended to sound the horn twice before backing up, if back up alarms are not required. 3. Vehicles with obstructed views due to loads or other objects require a signal person located outside the vehicle to direct backing into areas containing personnel or material. Do a walk-around of the vehicle to check for obstruction every time it must be moved. 4. Turn off vehicles when refuelling. 5. Personnel operating vehicles shall familiarise themselves with the operation of motor vehicles prior to use. 6. Park vehicles in designated areas only. Reverse vehicles into parking areas. 7. At the start of each shift, inspect vehicles for the following: • Emergency brake function • Condition of windows and mirrors • External inspection - tires, damage to body • Fluid check - oil, windshield wash, coolant • Gauges, temperature controls • Signal, brake and tail lights • Horn, back-up alarms 8. Ensure all vehicles have a daily inspection checklist. 9. Do not operate vehicles found to have defective safety equipment. Immediately report all unsafe conditions to the supervisor. 10. In winter conditions, give all vehicles time to warm up and clear windows or ice, snow or condensation before moving. Do not move vehicles with fogged windows. 11. Travel in vehicles in a seat designed for the purpose equipped with a seat belt. Wear seat belts at all times. It is prohibited to ride in the bed of trucks or cargo vans. No more than three employees are permitted in the cab of trucks equipped with bench seats. 12. Transport all tools and materials in a secure method. Equip material extending beyond the tailgate or end of the trailer with a flag, or at night or in reduced visibility, with a flashing light. Have a pilot vehicle accompany wide loads on public roads. Personnel “walking the load” shall accompany wide loads on a project site. 13. Wear a high visibility fluorescent vest when signalling or escorting vehicles. 14. Equip all project vehicles with a 9 kg (20 lb) ABC fire extinguisher. 15. Equip all project vehicles with a beacon light. Equip all light trucks (one ton and less) with a lighted and flagged buggy whip. 16. Equip all project vehicles travelling off site with a road survival kit and first aid kit, province/territorial approved. 115 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.8 Mobile Equipment 2.22.8.1 Purpose This practice is to establish a minimum standard for the safe use of mobile equipment on AMEC E&C Services projects. 2.22.8.2 General 1. Mechanically inspect all equipment prior to mobilising on the project. Forward copies of the inspection to the contracts administrator. 2. Maintain and operate all equipment in accordance with manufacturer’s specifications. 3. Inspect equipment daily. Do not operate equipment if conditions pose a hazard to safe operation. Complete pre-shift vehicle/equipment checklists and keep checklist on the vehicle for that shift. 4. Make sure only qualified personnel or personnel in training under direct supervision are permitted to operate equipment. 5. Ensure all operators of personnel hoists, such as telescopic, knuckle boom work platforms or scissor lifts, have training in their operation, preferably through a programme established by the manufacturer, prior to use. 6. Ensure all operators of forklifts have training in the operation of the equipment prior to use. 7. Wear a high visibility fluorescent vest while present in mine areas or areas of high equipment traffic, such as in the site preparation phase of a project. 8. Equip all mobile equipment with an audible back-up alarm and flashing blue light. 9. Equip all mobile equipment with rollover protective structures in accordance with statutory regulations. 10. Ensure equipment with poor visibility or oversized loads is moved or "spotted" with the assistance of a signal person. Perform a walk-around prior to moving. Make sure signal persons wear a high visibility fluorescent vest. 11. Make sure personnel riding on or in equipment are in a seat designed for the purpose and equipped with a safety belt. Use seat belts at all times. 12. Take care around pinch points of large equipment. Barricade swing areas or other potential pinch points. 13. Do no walk under suspended loads, or equipment components. 14. Do not leave loads suspended while the equipment is unattended. 15. Stay away from cables or ropes being used to pull other equipment. Do not walk between running equipment and stationary objects. 16. Do not tamper with safety devices on equipment. 17. Do not work on equipment or equipment components suspended by hydraulic pressure. Only work on equipment or components that are safely blocked or secured to prevent movement. 18. Equip equipment with a minimum 9 kg (20 lb) ABC extinguisher. 116 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.8.3 Tower Cranes/Cranes, Hoisting, and Rigging 1. All crane operators must be licensed. The operator must inspect his/her assigned machine before each work shift. The operator is solely responsible for the safe operation of his/her assigned machine. The operator has full responsibility for the safety of a lift and may not make a lift until safety is assured. 2. Locate a copy of the manufacturer’s operation manual on the project site. The crane operator must review and understand this manual. The crane operator must understand and be able to determine the crane capacity. 3. Barricade the swing radius of the counterweight at all times. The load shall not be swung over other persons and no individuals shall position themselves under a load. 4. Level and fully extend crane out-rigging when making a lift. 5. Ensure that no part of a crane, load, hoist (load and boom) lines, boom and tag line comes within 6 m (20 ft) of energised electric lines. 6. For pick and carry operations, consult the manufacturer’s operator manual and operating notes. 2.22.8.4 Material Hoists 1. Ensure hoist operators are qualified and authorised operators. 2. Passengers are not permitted. 3. Know the weight of the material and the capacity of the elevator or hoist. 4. Secure material so that it cannot shift, and it does not extend beyond cage limits. 5. Follow instructions and use a signal system posted on each landing. 6. Keep hands and body clear at all landings and openings. 117 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.9 Hazardous Materials 2.22.9.1 Purpose This practice is to establish a minimum standard for the safe handling of controlled/hazardous products on AMEC E&C Services projects. 2.22.9.2 General 1. Only personnel who have completed a WHMIS/HAZCOM training programme shall use or handle hazardous materials. 2. Use non-flammable, non-toxic or low health and fire risk solvents whenever possible. 3. The supervisor is required to ensure the MSDS is reviewed with personnel involved in the use of any product that has potential health or fire risk. 4. Store all toxic or flammable materials in a manner that leakage from primary containers would be captured in a secondary container. Contain cleaning solvents in dip tanks. Use dip tanks in a well-ventilated area or use a dip tank with a ventilation system. 5. Dispose of all used hazardous materials in accordance with statutory requirements. 6. Do not use flammable products where there is potential for a source of ignition. 7. Use personal protective equipment when handling toxic or flammable products, in accordance with the specific nature of the hazards and conditions of use. 118 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.10 Ladders 2.22.10.1 Purpose This practice is to establish a minimum standard for the safe use of ladders on AMEC E&C Services projects. 2.22.10.2 General 1. Do not paint or treat wooden ladders except with clear finishes. 2. Inspect all ladders before use. Colour code ladders in accordance with the AMEC E&C Services preventative maintenance and inspection procedure. Document inspections. Remove any damaged ladders from service. 3. Use fibreglass ladders, which are not good conductors, for work in proximity to electrical equipment. Do not use aluminium ladders in proximity to electrical equipment. Wood ladders are not recommended as they are usually reinforced with wire on the rails and can be conductive when wet. 4. Tie off all ladders at the top or store them securely. Another worker shall hold the ladder until tie-off is complete. 5. Wear full body harness when working off ladders more than 2 m (6 ft) in elevation. Tie the body harness to a substantial structure other than the ladder. Do not extend the body in a manner that allows the belt buckle to pass beyond the rails when working off of the ladder. 6. Note that ladders are not a substitute for safe work platforms. The primary purpose of ladders is for access/egress. 7. Place ladders on a solid base. 8. Do not stand on the top two rungs of any ladder. On a stepladder the cap is not considered a rung. 9. Always maintain 3-point contact and face the ladder when climbing up or down. Do not carry tools or material in your hands when climbing; use a rope for hoisting or lowering. 10. Do not place ladders near doorways, roadways or equipment access routes, unless the door or access route is made temporarily inoperative and signs are posted. Do not place materials in proximity to the base or landing of any ladder. 11. Keep all boots and footwear clean of mud, grease of other slippery materials, which could cause loss of footing. 119 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.10.3 Extension Ladders 1. Place extension ladders at a ratio of 1:4, base to height. 2. Keep a minimum overlap section of 1m (3ft) at all times on extension ladders. Secure fly sections to prevent unintentional movement of the fly section latches, if the ladder is moved. Never use an extension ladder in the inverted position. 3. Do not place ladders against flexible or moveable surfaces. 4. When erecting long, awkward or heavy ladders, get help to avoid over exertion. One worker should secure the base of the ladder while the other walks it into position. 5. Equip each ladder with a tie-off rope and non-skid safety feet, or secure the ladder at the base. Make sure the ladder is adequately tied off. The top of the ladder must extend at least 1 m (3 ft) beyond the supporting object when the ladder is used for access to an elevated work area. 6. After an extension section has been raised to the desired height, check to see that safety dogs or latches are engaged and that the extension rope is secured to a rung on the base section of the ladder. Extension ladders must be overlapped a minimum of three rungs. Do not take extension ladders apart to use either section separately. 2.22.10.4 Stepladders 1. When using stepladders, ensure they are locked in the fully open position, and positioned on a solid, level base. Stepladders must be positioned in a clean area. 2. Your feet must stay below the top rung and the top platform; the second last step is the maximum height. 3. Always descend a ladder step by step. Never jump off a ladder. 4. Never place tools or material on the steps or platform. 5. Obtain specific safety assignments before using a two-man stepladder. Stepladders must be tied off under certain conditions. 120 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.11 Reinforcing Steel (Rebar) Installation 2.22.11.1 Purpose This practice is to establish the AMEC E&C Services requirements for the safe installation of rebar and protection of the ends of exposed rebar on AMEC E&C Services projects. 2.22.11.2 General 1. Protect all rebar protruding vertically or horizontally with mushroom caps, or other methods. 2. Wear fall protection when installing rebar and exposed to a fall hazard of 2 m (6 ft) or more. Attach lanyards must be attached to lifelines, the structure or other anchorage that will support required loads. 3. To ensure safe footing, provide planking with reinforcing mats. Guy and support reinforcing steel for walls, piers, columns and other structures to prevent movement and ensure stability 4. Securely attach rigging to substantial members of mats, cages or columns. Do not attach rigging to cage hoops or other members secured with tie-wire. Choke bundles of reinforcing steel during hoisting and do not hoist by the wire used to secure the bundles. Do not use open hooks for hoisting operations. 121 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.12 Housekeeping 2.22.12.1 Purpose This practice is to establish a minimum standard for the maintenance of good housekeeping on AMEC E&C Services projects. 2.22.12.2 General 1. Maintain good housekeeping at all times. This is the key to a safe and productive project. AMEC E&C Services reserves the right to maintain housekeeping by cleaning up contractor areas as required and back charging for the service. 2. Provide waste receptacles through the work area. Keep waste in a segregated area as required. 3. Do not throw garbage or material from elevations. Lower garbage in containers or install chutes to containers below. 4. Dispose of oily rags in metal cans; do not place them with other garbage. 5. As work progresses keep the work area clean. Do not wait until the end of the shift. 6. Keep stairways, ladders and access ways clear of material at all times. 7. When stripping forms or other materials with nails, the worker stripping must bend or pull the nails. 8. During windy conditions ensure materials are well secured, especially at high elevations to avoid movement. 9. Keep areas in the proximity of emergency equipment, such as fire extinguishers, hoses, and emergency personal protective equipment, clear at all times. 10. Place hoses, cables and cords in an organised manner to avoid tripping hazards. Suspend hoses, cords and cables above areas where they may be exposed to damage and where practical. Protect cables from mechanical damage, where applicable, if cables cannot be suspended. 122 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.12.3 Orderliness/Hygiene Keep your areas neat. It encourages safe work habits. Major orderliness considerations are: 1. Keep tools and working materials in proper containers. 2. Store trash, waste, and scrap in correct containers. 3. Store materials safely. 4. Put cigarette stubs in butt cans (Smoking is permitted in designated area only). 5. Keep small items in boxes or bins. 6. Keep the floor clear of tools, rod ends, and metal shavings. 7. Keep walkways clear. 8. Ensure that worktables are occupied only by work at hand and tools required for work being done. 9. Store or contain material so that fire has no place to start. 10. Clean up tools and work areas as your job progresses. 11. Keep cords and hoses 2 m (7 ft) overhead or lay them flat outside walkways. 12. Keep all material, tools and equipment in a stable position (tied, stacked or chocked) to prevent rolling or falling. 13. Maintain clear access to all work areas. 2.22.12.4 Trash, Waste and Scrap Disposal 1. Place all trash, waste and scrap (such as trash, scrap metal, oily rags, broken glass, aerosol cans) in properly identified containers. 2.22.12.5 Access/Egress 1. Except in special instances approved by tank work or restricted-access permits, keep routes leading to all work locations free and clear, with a minimum of obstructions, and well lighted. 2. Keep walkways and stairways clear, ladders not blocked, and emergency exits identified and clear. 3. Check with your foreman about route and access in and out of excavation, to roofs, and in and out of process areas and buildings. 4. Do not block any emergency equipment or electrical disconnect switch. 2.22.12.6 Slips/Trips 1. Stack, store, or spot material so that it can be reached readily by workers and material-handling equipment. 2. Practice safe walking skills, slow short steps, pay attention. 3. Clean spills right away. 4. Keep your hands free for balance. 5. Walk at a steady pace. 6. Wear slip resistant shoes. 7. Take walkways and access provided. 8. Keep work areas well lit and clean. 9. Ensure footwear is in good condition (no holes, tread in good condition) Perform spot audits. 123 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.13 Barricades, Flagging, Hazard Signs 2.22.13.1 Purpose This practice is to establish a minimum standard for the safe installation of barricades, flagging and hazard signs on AMEC E&C Services projects. 2.22.13.2 Barricades 1. To prevent personnel from coming in contact with hazards, use barricades as a physical barrier. Barricades can be portable wood type (for excavations, posts and ropes or posts and temporary fencing). 2. Make sure barricades are of a fixed nature that can restrain personnel in situations where crossing the barricade poses an immediate and serious hazard. Some examples of this are perimeter guard-rails at elevations, ponds or holding tanks and roof and floor openings. 2.22.13.3 Flagging 1. Use flagging to warn personnel of hazards that exist in work areas. On AMEC E&C Services projects, three types of flagging shall be used: • RED: “Danger Do Not Enter". This type of flagging provides warning when there is the danger of an imminent hazard such as falling objects. Only those personnel involved in the work and aware of the hazards are allowed in these areas. Red flagging must only be installed by the authority of the first line supervisor who will tag it with his name, ID number, date and reason for use. • YELLOW: “Caution". This type of flagging provides a warning when a hazard exists in the area. Yellow caution flagging can be crossed by personnel other than those that installed it, but requires increased awareness of the surrounding work areas. • RADIATION FLAGGING. Radiation barriers can be either yellow or magenta coloured flagging or ropes and radiation signs. Personnel may not enter these areas unless authorised and escorted by the radiographer. 2. Personnel using flagging shall: • Identify all projected objects or guy wires with high visibility markings/flagging, • Use the appropriate type of flagging for the hazard. Check with the supervisor for the installation of red "Danger Do Not Enter", • Flag-off only the areas where the hazard exists. Flagging-off too large an area interferes with other work, • Remove the flagging when complete and recover it for further use. 2.22.13.4 Warning Signs On the project, use warning signs to indicate specific hazards. Some examples of warning signs on the project are: • Danger, Swing Area • Caution, Overhead Work • Radiation Area 2.22.13.5 Flashing Lights During periods of darkness or poor visibility, use flashing lights to bring attention to hazards. Flashing lights will be used: • To identify temporary obstructions in roadways, • At excavations close to roadway, • For slow moving, wide or long loads. 124 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.14 Dangerous Holes and Openings 2.22.14.1 Purpose This practice is to establish a minimum standard for protection against dangerous holes and openings on the AMEC E&C Services Projects. 2.22.14.2 General 1. On projects unprotected holes and openings pose a serious safety hazard. Under no circumstances can unprotected holes and openings vary from the requirements of this practice. 2. Protect holes and openings with the installation of guard-rails or coverings that physically restrict personnel near the opening. 3. Do not leave dangerous holes and openings unprotected under any circumstances. 4. Do not use flagging, ropes, moveable barricades or other barriers that do not provide a physical restraint as protection for dangerous holes and openings. 5. Secure and mark temporary covers to indicate the hazard and provide instructions for an alternate means of protection if the temporary cover is removed. 6. Temporary guard-rails can protect against the hazard while still allowing the opening to be seen. 7. Ensure temporary covers are capable of supporting a minimum of pressures of 2.4 kiloNewtons per square meter (kN/m2), or a greater load of intended workers, tools and equipment, if required. 8. When installing temporary covers and guard-rails, follow the requirements of the scaffold procedure, including toe boards and tagging. 9. Protect by fall arrest at all times, all workers installing temporary covers or guard-rails, or workers required to work in proximity to a dangerous hole or opening, for the removal or installation of equipment. 125 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.15 Cranes, Hoists, Operation Inspection, and Maintenance 2.22.15.1 Purpose This practice is to establish a minimum standard for the safe operation, inspection and maintenance of cranes, hoists and piling rigs on AMEC E&C Services projects. 2.22.15.2 General All cranes and hoists must be operated, tested and maintained in accordance with: • Manufacturer’s specifications or those of a professional engineer • Provincial or State OH&S Legislation for the project location • "Safety Code for Material Hoists" • "Safety Code for Mobile Cranes" Note: In the province or territory in which the project is located all engineer approvals or certifications shall be by a professional registered engineer. 2.22.15.3 Operation Cranes or hoists shall be operated at all times with consideration for the following: • • • • • • • • Ground conditions Wind velocity Temperature extremes Weight of load including rigging Level of crane or hoist Proximity to other cranes or structures Boom angle and working radius Proximity to power lines In addition to these considerations: 1. During hours of darkness, have proper lighting and signalling arrangements in place before hoisting. 2. Operators must only take signals from a designated signaller identified with a fluorescent vest. When the operator does not have a clear view of the signaller, use a secondary signaller. 3. Do not leave cranes with suspended loads. 4. Suspend hoisting operations shall be suspended at temperatures specified by the manufacturer. 5. Do not exert horizontal pull, at any angle, to the boom or jib. 6. Do not pass loads directly over personnel from lift areas prior to hoisting. Use crane horns and riggers to warn and move personnel. 7. Operators of cranes and hoists should ensure that tag lines are used to control loads. Tie back loads being transported by cranes and use tag lines to control the swing. This will give the worker some control in case of sudden movement without being in close proximity to the load. 126 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.15.4 Operator Qualifications Ensure all crane and hoist operators are in possession of a provincial or state qualification certificate of proficiency for the operation of cranes and hoists. An apprentice working under the control and supervision of a qualified operator may operate a crane or hoist. The supervisor should review the proficiency and knowledge of operators when assigned on specific equipment. 2.22.15.5 Load Monitoring Device Equip all cranes and hoists, 18 ton capacity and above, with a load monitoring device, to verify lift weights. Prior to starting work, calibrate all load-monitoring devices on the project. 2.22.15.6 Anti Two-Block Device All cranes and hoists, 18 ton capacity and above, shall have an anti two-block device to warn the operator of two block situations. 2.22.15.7 Lift Calculation Form When multiple picks are done from one position, such as loading or unloading, you may use one lift calculation form using the heaviest weight and largest radius, as long as 70% of rated capacity is not exceeded. Complete the lift calculation form for all lifts greater than 50% of rated capacity, for boom length and radius combination to be used. 2.22.15.8 Inspection and Testing 1. Ensure that on the project prior to starting work, each crane or hoist receives a complete inspection and at least once a year and after every major assembly thereafter. Remove from service cranes involved in incidents that result in shock loading of the boom or other components and subject them to a complete inspection and certification prior to resuming work. These inspections must be done by a third party agency and a professional engineer must stamp the certificate of inspection. Engineers shall be competent in the specific knowledge required for the certification of the cranes. 2. The operator shall conduct a pre-shift circle check of any crane or hoist before operation and shall maintain a copy of the inspection form on the equipment for the duration of the shift. 3. Any mobile crane providing taxi service and used for short duration work, less than 2 weeks, and requiring frequent access/egress from the project will not require to be certified every time it arrives to provide service to the project. Mobile taxi service requirements for certification will be checked initially on the project and every 6 months thereafter, regardless of the number of times it leaves and returns to the project. 4. This provision does not apply to conventional crawler or truck mount lattice boom cranes, requiring significant assembly, or those performing lifts requiring engineered plot plans or data sheets. 5. Ensure components having a direct bearing on the safety of the crane are inspected by the operator daily or as frequently required by the manufacturer’s specification. This includes crane hooks, hoist and suspension lines, reeling control mechanisms and safety devices. 6. Ensure operating systems for electrical, pneumatic, hydraulic and cooling equipment are inspected by the operator daily or as frequently as required by the manufacturer specification. 127 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.15.9 Repairs All modifications or repairs to components of a crane or hoist should be: • Individually and uniquely identified and referenced in a certification by a professional engineer, • Tested and certified to be not less than original capacity, • Performed under the direction control of a professional engineer. 2.22.15.10 Logbooks Logbooks are required for all cranes and should remain on the crane premises on the project. Operators are to be familiar with the information contained in the logbook and sign any entries. Logbooks are required to contain: 1. Inspection information and testing, 2. Service details and maintenance, 3. Repair or modifications records, 4. Operator daily inspections, 5. Incidents that may affect the safe operation such as defects or deficiencies, 6. Wire ropes and rigging sizes and types in use, 7. Other information required by the manufacturer or applicable legislation. 128 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.16 Rigging Design, Use, Inspection, and Testing Procedures 2.22.16.1 Purpose This practice is to establish a minimum standard for the safe design, use, and inspection testing of rigging on AMEC E&C Services projects. 2.22.16.2 Definition This rigging practice includes but is not limited to wire rope, chain, polyester, Kevlar and nylon slings as well as come-along, chain falls, shackles, hooks, spreader bars and other load bearing hoisting attachments. This practice does not address the components of cranes and hoists. 2.22.16.3 General 1. Working rigging safety loads are based on a 5 to 1 safety factor. Any rigging component used for hoisting personnel is based on a 10 to 1 safety factor. 2. A professional engineer must design and certify any rigging fabricated by an employer such as spreader bars, links and lifting beams. 3. Working loads on rigging must not exceed the safe limits established by the manufacturer. 2.22.16.4 Chain Chains are not to be used for hoisting, unless it is a component of a system that cannot be practically replaced with another acceptable rigging component. If a chain is used it shall: 1. Receive approval for use on project, 2. Be designed and identified for hoisting, 3. Have manufacturer specifications on sizes of new components and tolerances for wear and stretching, to be used as inspection criteria. 2.22.16.5 Sling 1. To prevent damage to the slings when applied to sharp edge loads, protect the sharp edges with softeners. 2. Use softeners when rigging loads with slings to prevent slippage as well as damage to the sling. Double wrap slings when used in choke applications. 2.22.16.6 Hooks 1. A professional engineer must design hooks and other lifting attachments on the buckets of front-end loaders and backhoes. 2. Do not use bucket teeth to lift a load. 3. Make sure all hooks have functioning safety latches. Attach and secure hooks and other rigging components in a proper manner. 4. Only use open hooks when attaching or disconnecting. The hook would place a worker in a dangerous position. Conduct a safety analysis when open hooks are used, to establish the hazards and safe procedures. 129 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.16.7 Shackles 1. Use shackles with the pin to the eye of the sling or lifting lug. Do not have pins in contact with the running part of any sling. 2. Secure pins on shackles if there is the potential for them to turn. This is mandatory when you use shackles as a component for hoisting personnel. 2.22.16.8 Plate and Beam Clamps Do not use plate and beam clamps for hoisting unless they cannot be practically replaced with another acceptable rigging component. If beam or plate clamps are used they must: 1. Receive project approval for use. 2. Be locking or designed so that slackening of the hoist cable does not release the clamp. 3. Have manufacturer or engineer specifications on capacity, sizes and methods of inspection. 2.22.16.9 Come-Along and Chain Fall Come-along and chain falls shall: 1. Have identified capacity. 2. Have load limiters, if so equipped, set at or below the safe working load. 3. Not use the chain to wrap around the load for hoisting. 4. Have all components, including the hook, rated in consideration of the required safety factors and be of a sufficient capacity for the hoist. 130 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.16.10 Inspection and Testing These criteria are for testing and inspecting rigging prior to initial use on the project. The conditions for removal from service apply to all subsequent inspections. 1. General • • • • Prior to every use, visually inspect rigging components. Do not use defective rigging. Inspect all rigging components quarterly and colour-code them in accordance with AMEC E&C Services Preventative Maintenance and Inspection Procedure. Record inspections on an AMEC E&C Services Rigging Inspection Record. The foreman/superintendent designates inspectors who have a minimum of journeyman rigger qualifications and rigging experience. Ensure all lifting beams, spreader bars, links and other rigging components are magnetic particle tested prior to initial use on the project. These must be designed and certified by a professional engineer. Prior to initial use on the project, proof load all slings to 2 times the safe working limit. Identify slings and chains as to size and capacity and number them for reference. 2. Wire Rope • Remove wire rope from service if there is evidence of: • Cuts or frays • Three or more broken wires in one lay • More than one broken wire at an end connector • Any internal wear indicators visible • Any damage or distortion due to corrosion, kinking, or bird caging • Exposure to heat (hard smooth sections) • Exposure to extreme heat or electrical arcing 3. Synthetic Slings • Remove synthetic (Nylon, Kevlar, polyester) slings from service if there is evidence of: • Cuts • Severe abrasion • Loose threading • Melting or heat damage 4. Chains • Remove chains from service if there is wear or stretching beyond the tolerances established by manufacturer’s specifications. 131 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 5. Shackles • • All shackles used in lifts require engineer drawings or design. Shackles require magnetic particle testing prior to initial use on the project. Remove shackles from service if there is: • Any distortion to its shape, • Any cracks detected through magnetic particle examination, or visual inspection, • A failure of the pin to fully seat into the body, • No permanent indication of capacity from the manufacturer. 6. Hooks • • Prior to initial use on the project, proof test hooks. Remove hooks from service if there is: • Evidence of cracks, • Missing or improperly functioning safety latch, • Wear exceeding 10% of original dimension, • A bend or twist exceeding 10° from the plane of the unbent hook, • Increase in throat opening exceeding 15% of original dimension. 7. Plate and Beam Clamps • • Make sure that plate and beam clamps are inspected and proof tested prior to initial use on the project, by a third party agency and are certified to be in safe working order and of such a design that slack in the hoist cable will not release the load. Remove plate clamps from service if there is: • Any evidence of cracks or damage or other defects, • Any failure or malfunction. 8. Come-Along and Chain falls • • Inspect come-along and chain falls for internal wear. Proof test them to 1.5 times the safe working load prior to use on the project. Remove come-along and chain falls from service if there is: • Any evidence of cracks, damage or other defects on the body or handles, • Excessive wear, stretch or deformity in the chain, • Any evidence of slipping or failure. 132 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.17 Crane Suspended Work Baskets 2.22.17.1 Purpose This practice is to establish a minimum standard for the design, use, inspection and testing of crane suspended work baskets on AMEC E&C Services projects. 2.22.17.2 General 1. Only use work baskets when other methods of access would create a greater hazard or other methods are not possible due to structural design or site conditions. 2. Before using the work basket consider alternate methods of access as an option. 3. The supervisor and the project rigging or area superintendent must approve the use of a work basket. Use the lift calculation form for man baskets for this purpose. 4. Keep all parts of your body inside the work basket during raising, lowering and positioning. 5. When occupying the work basket, you must wear a safety harness with the lanyard attached to a structural member. 6. Do not use work baskets for convenience, as an elevator, or as a material hoist. 7. Use tag lines for all lifts unless their use will create a hazard. 8. Discontinue personnel hoisting upon indication of any dangerous weather conditions or other impending hazards. 2.22.17.3 Design 1. Make sure the basket is designed and constructed for the specific purpose of hoisting personnel by means of a crane. A professional engineer who is experienced in structural design should design work baskets. 2. The work basket shall be of weld construction with a design safety factor of 10. A drawing will be provided for all work baskets showing serial number, maximum number employees allowed, total work basket weight, maximum capacity and safety factor used for calculations. 3. The design of lifting bridles on the work basket will minimise tipping of the basket due to movement of personnel in the basket. 4. Use a 1.07 m (42 in) high guard-rail for perimeter protection of personnel within the work basket. 5. Have an attachment point for the basket safety line from above the ball, separate from the primary suspension attachment. Include attachments for lanyard safety hooks on fall arrest equipment in the design. 6. The work basket must be closed in on all the sides below the handrails with solid material or expanded metal with openings no greater than 12 mm (1/2 in). 7. The floor and overhead protection will be of solid material. 8. Gates shall be equipped with a positive locking device and swing inwards. 9. All surfaces shall be painted to protect against corrosion. 10. All exposed rough edges should be ground smooth. 11. A permanently attached plate noting the serial number, maximum number of employees allowed, the total work basket weight, and the maximum capacity should be attached to the gate. 133 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.17.4 Crane Set-Up and Operation 1. The crane must be on level grade within 1% and located on firm footing. Use out rigger pads on all hydraulic and truck mounts. While personnel are suspended in the basket crane travelling is prohibited. 2. While personnel are suspended in the basket, the crane operator must remain at the controls, with the engine running at all times. 3. The total weight of the loaded work basket and related rigging must not exceed 50% of the rated capacity for the radius and configuration of the crane. Hoisting and lowering speeds must not exceed 30 m (100 ft) per minute. 4. The load line shall have controlled (power) load-lowering capability; free fall is prohibited. 5. Equip the crane's braking systems so that an engine failure will result in automatic engagement. 6. Make sure all cranes and hoists used for the hoisting of personnel have a load-monitoring device to verify lift weights. Cranes shall also have an anti-two block device to warn the operator of two-block situations. 7. Make sure employees being hoisted are in continuous sight or in radio communication with the crane operator. If at any time the operator cannot see hand signals or hear radio communications, the operator must stop the operation until signals can be received. 8. Mark or equip telescope booms with a device to clearly indicate to the operator, at all times, the booms extended length. 9. Engage load and boom hoist drum brakes, swing brakes and locking devices such as dogs and pawls, as equipped, when the occupied work basket is in a stationary position. If the work is not landed, secure it to the structure before employees exit or enter the basket. 2.22.17.5 Rigging 1. All rigging used for the hoisting of personnel must act in accordance with the requirements of the safe work procedure for rigging design, use, inspection and testing. 2. Attach a safety wire rope sling to the man basket at a separate location from the primary point of suspension. Attach the other end of the safety line above the ball or above the hook on the block. 3. Make sure all eyes in wire rope slings are fabricated with thimbles. Wire rope and other rigging hardware used for hoisting personnel should have a minimum safety factor of 10. Do not use rigging components used for the hoisting of personnel for any other purpose. 4. To eliminate the throat opening and the potential for rollout, make sure the load block or ball hooks are of a type that can be locked and closed. Use a shackle as an alternative. 134 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.17.6 Inspection and Testing 1. Make sure all man baskets receive a professional engineer’s certification to the specifications for inspection and repair once a year. 2. At the beginning of each shift before hoisting personnel, an experienced person should inspect the crane, work basket and associated rigging. 3. At the beginning of each shift and for each new work location, make a trial lift with the work basket unoccupied to ensure there are no obstructions and that all systems controls and safety devices are functioning properly. A visual inspection of the crane, work basket and associate rigging and base support is required after the test lift to determine adverse affect upon the components. Correct any defects found before further use of the basket. 2.22.17.7 Pre Lift Meeting The operator, signal persons to be lifted, and the supervisor responsible for the task to be performed should meet to review this safe work practice and other information related to the lift, such as the lift calculation form. 135 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.18 Preventative Maintenance and Inspection of Tools and Equipment 2.22.18.1 Purpose This practice is to establish a minimum standard for the safe scheduled quarterly inspection and colour coding of tools and equipment on AMEC E&C Services projects. This practice is not intended to replace the responsibility of users for inspecting tools and equipment for defects and current colour codes before use, and for removing defective items from service. 2.22.18.2 Scope This procedure applies to: 1. Ladders, 2. Electrical equipment such as cords, electrical tools and GFI's, 3. Rigging equipment such as shackles, slings, hooks, come-along and chain falls, 4. Fall arrest equipment such as harnesses, lanyards, lifelines, horizontal cable lines and rope grabs. 2.22.18.3 Inspections 1. An experienced trades person or knowledgeable personnel must inspect tools and equipment. Documents for the inspection criteria are contained in the section of this manual that covers the specific tool or equipment. A tool and equipment inspection record is included for those items not specifically covered by a section of this manual. 2.22.18.4 Colour Coding 1. Document and colour code tools and equipment when they pass inspection. Cleared inspection of tools should be visibly marked in an obvious area. The quarterly colour codes are as follows: • January to March - Blue • April to June - Brown • July to September - Yellow • October to December - White 2. Post the current quarter colours at the tool cribs. Two weeks before the end of the current quarter, post the next quarters colour code with the current one and issue a notice in the weekly toolbox meeting to advise of the new colour code and inspection requirement. This two week lead period will allow for the gradual return of tools/equipment and avoid problems with inspection of large quantities and last minute returns. During this period both posted colour codes will be valid. 2.22.18.5 Defective Tools and Equipment Tag defective tools with a red tag available from the tool crib when requiring repairs. Red tags must be documented with the defect. Tools and equipment that cannot be repaired must be removed from the project. 2.22.18.6 Maintenance of Vehicles/Equipment Maintain and repair vehicles and equipment such as trucks, forklifts, personnel hoists, cranes, in accordance with the manufacturer’s specifications or if required a professional engineer. The employer shall be responsible for maintaining documentation and establishing a schedule to ensure compliance. 136 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.19 Scaffold Erection, Use, Inspection 2.22.19.1 Purpose This practice is to establish a minimum standard for the safe erection, use and inspection of scaffolds on AMEC E&C Services projects. 2.22.19.2 General 1. Make sure all scaffolds are erected, used, maintained and dismantled in compliance with the manufacturer specifications. Note: Information in this practice is provided for general reference based on common industry requirements and standards. It is not intended to replace manufacturer’s specifications. Specifications should be reviewed prior to the use of any scaffold components or systems. 2. Equip all scaffolds with 6 mm (1/4 in) rope for hauling material and tools to the work deck. 3. Scaffolds are required for: • Heights exceeding manufacturer’s limitations, or those imposed by applicable legislation, • Special purposes not covered by the manufacturer specifications such as, hangers, cantilevers, buttresses or bridging, • Structures such as temporary buildings that may have snow loads or wind loads imposed on them as a result of being closed in, • Loads in excess of 3.6 kN/m2 (75 lbs/ft2). 4. Install all vertical and horizontal members plumb and level respectively. 5. When working on any scaffold platform 6 ft in height or more, wear safety belts with lanyard properly tied off to a substantial object capable of supporting 5400 lbs of dead weight. 6. Do not change or remove scaffold members unless authorised. 7. Do not allow anyone to ride on a rolling scaffold, rolling scaffold handrail, mid rail, or brace member. 8. Use the ladder to get on the scaffold. 9. Project management must approve the erection of scaffolds exceeding 50 ft above the base plates. All scaffolds must be erected level and plumb on a firm base. 10. When space permits, equip all scaffold platforms with standard 42 in high hand rails rigidly secured (not wired) and standard 21 in height mid rails. Deck the scaffold platform completely with safety plank or manufactured scaffold decking, and equip with a rigidly secured toe board on all four sides. 11. Do not use adjusting or levelling screws on scaffold equipped with wheels. Do not extend adjusting screws more than 12 mm (1/2 in) of thread. 12. Check with your supervisor for safe working load on all scaffolds. 13. Only us rolling scaffolds on level, smooth surfaces, or the wheels must be contained in wooden or channelled iron runners. Watch for overhead clearance when moving. 14. Do not alter any scaffold member by welding, burning, cutting, drilling, or bending. 15. Do not rig from scaffold handrails, midrails, or braces. 137 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.19.3 Loading 1. Working loads are loads imposed by workers, tools, materials and equipment. 2. Light duty scaffolds should be capable of supporting evenly distributed working loads of 1.2 kN (25 lbs/ft2). This is the minimum working load requirement for scaffolds. 3. Heavy-duty scaffolds should be capable of supporting evenly distributed working loads of 3.6 kN (75 lbs/ft2). 4. Design and construct a scaffold to support at least 4 times the load that may be imposed on it. 2.22.19.4 Scaffold Base 1. For safe erection, scaffolding must have a solid base. This is a key factor in ensuring its stability. 2. Mudsills can be construction grade material, either rough or normal thickness but should have a minimum width of 254 mm (10 in). These must be painted and identified as mudsills, to avoid being mistaken as scaffold planks. Mudsills must not be used as scaffold planks. 3. Surfaces such as gravel, clay or fill require mudsills. Place mudsills so they are continuous under a minimum of two standards and extend a minimum of 225 mm (9 in) beyond the standard. 4. Use vertical scaffold standards in conjunction with base plates or screw jacks. When these components are placed on mudsills, they will be secured. 5. Use squares of plywood between the base plate or screw jack and the surface concrete, asphalt or other surfaces unlikely to settle. This is required to prevent the base of the scaffold from moving and damage to the surface. 2.22.19.5 Ratio 1. Free-standing scaffolds must not exceed a height of 3 times the smallest dimension of its base. 2.22.19.6 Tie-Ins 1. Tie-ins shall be a "push/pull type", positively connected to avoid movement in either direction. 2. Anchor scaffolds with a tie-in a minimum of 4.6 m (15 ft) vertically and 6.4 m (20 ft) horizontally. 3. Protect material used for tie-ins against damage, and make sure the composition of the material will protect against heat, chemicals or other hazards as required. 138 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.19.7 Scaffold Platforms 1. Construct scaffold platforms from material equivalent to the strength of number one grade lumber 51 x 254 mm (2 x 10 in). Glue laminate planks are recommended for scaffold platforms, manufacturer’s specifications must be checked for strength equivalency. 2. Make sure scaffold platforms are at least 500 mm (18 in) wide for light duty scaffolds and 0.97 m (36 in) for heavy-duty scaffolds. 3. Secure scaffold planks to prevent movement. 4. Do not paint scaffold planks. 5. Ensure lumber planks are inspected and tested by a competent worker before incorporation into a scaffold. 6. Ensure planks extend no less than 150 mm (6 in) and no more than 300 mm (12 in) beyond a ledger. 7. Ensure that on a light duty scaffold, planks do not span more than 3.1 m (10 ft). Heavy duty scaffold planks must not span more than 2.1 m (7 ft). 8. Extend platforms fully between the handrails during erection and dismantling, and move them up or down as a unit. 2.22.19.8 Guard-Rails and Toe Boards 1. Ensure that guard-rails and toe boards are installed on all scaffolds and temporary work platforms 1.5 m (5 ft) high and over. 2. Place intermediate rails midway between the top rail and the work platform. The top guard-rail should be not less than 0.92 m (36 in) or more than 1.07 m (42 in) above the work platform. 3. Support guard-rails with vertical supports that are not more than 3 m (10 ft) apart. 4. Make guard-rails used for system scaffolds a component of the systems whenever possible. As a minimum, construct guard-rails of 38 x 89 mm (2 x 4 in.) lumber. 5. Install toe boards a minimum of 140 mm (5.5 in) above the outer edge of work platforms, and at ladder openings in the deck. 6. To allow safe access to external ladders, install swing gates where possible. 139 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.19.9 Bracing 1. Ensure bracing is used to increase stability in scaffolds by supporting the scaffold against horizontal and lateral movement. 2. Install bracing to the attachment point provided in system scaffolds. Install diagonal bracing as near as possible to the attachment of ledger or transoms on the standard known as the node point. Note: Diagonal members used in cantilevers and out riggers are direct load bearing members, called rakers or spurs and can be attached to horizontal members. 3. Install face or sway bracing on both sides of the scaffold starting on every fourth standard to a maximum of 6 m (20 ft) intervals. The long bay method of face bracing must run at approximately 45° and extend the full height of the scaffold. An alternate method of face bracing, called full bay, is to fully brace every third bay of the scaffold, to a maximum of 6 m (20 ft) to the full height of the scaffold. When bay sizes do not allow the long bay method to intersect at node points, use full bay bracing. Install internal bracing across the width and ends of the scaffold, every fourth set of standards to a maximum of 6 m (20 ft). Internal bracing often runs at 60°, as platform width is usually less than length. 4. Install plan braces horizontally every third lift, under the working edge, on free standing or rolling scaffolds. Plan bracing can also be required for other applications; especially engineered scaffolds. Plan bracing provides support that will prevent the structure from twisting or corkscrewing. 2.22.19.10 Access 1. Include internal stairwells or ladders to provide access to scaffolds. Braces, ledgers or ladders built into frames must not be used for access. 2. Install and remove scaffold ladders by section to allow use by workers involved in erection and dismantling. 3. Protect stairwells with handrails where there is an exposure to fall. 4. Scaffold ladders shall: • Have a hoop installed at the top hand rail height to increase safe access/egress, • Extend a minimum of 1 m (3 ft) above the work platform, • Have a minimum clearance of 150 mm (6 in) behind the rungs, • Have back cages installed, with 760 mm (30 in) clearance, for ladders over 4 m (12 ft) in height. Back cages are required to extend within 2.4 m (8 ft) of grade, Note: Where scaffolds are built from elevated areas, scaffold cages should extend to the platform or handrail level on any sides that present a fall hazard. • Be protected by internal handrails complete with swing gates at ladders opening in the deck, Note: Trap doors are not an acceptable method of controlling the hazard created by a ladder opening in scaffold decks. • Have rest platforms installed, or the ladder offset every 6 m (20 ft). 140 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.19.11 Rolling Scaffolds Rolling scaffold shall: 1. Not have personnel on them when they are being moved. 2. Have wheels that are equipped with locking devices that are used whenever personnel are on the scaffold. 3. Be used on surfaces that are firm, level and free of hazards that may cause the scaffold to move or tip. 4. If used to attain the 3:1 ratio, have securely attached outriggers, on both sides of the scaffold. 5. Not exceed a height of 3 times the smallest dimension of its base. 6. For a scaffold that is mounted on pneumatic tires, do not use the pneumatic tires as a support while the scaffold is being erected, used or dismantled. 2.22.19.12 Inspection and Tagging 1. Scaffold foremen are responsible for the inspection and tagging of scaffolds. This responsibility must not be delegated. 2. Scaffold identification tags are colour coded for easy reference. Use them as follows: • RED: Scaffold Incomplete - Danger: Do Not Use The foreman at the start of erection places this tag. Any project personnel can place red tags at any time the scaffold is deemed unsafe for use. • YELLOW: Caution This tag indicates special requirements for safe use. For example, it could indicate the requirement for fall arrest, due to decking or handrails removed for equipment installation. Note: Do not leave scaffolds incomplete for convenience or for rush jobs. • GREEN: Safe For Use This tag is for complete scaffolds that act in accordance with this practice and present no specific hazard. 3. Place scaffold tags at the point of access in weatherproof holders. Scaffolds that are missing tags shall not be used until inspected by a scaffold foreman. 4. Re-inspect scaffolds weekly and after any alteration. Note subsequent inspections on the back of the tag. 2.22.19.13 Scaffold Control Log 1. Scaffold foremen are required to maintain a scaffold control log for control of scaffold erection and dismantle by their crews. 2. Scaffold foremen must check with all foremen in the area prior to dismantling any scaffolding. This will ensure that scaffold use is complete, thereby avoiding unnecessary costs for re-erection. 141 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.20 Excavation and Trenching Procedure 2.22.20.1 Purpose This practice is to establish a minimum standard for the safe protection of personal and existing facilities that could be affected by excavating or trenching operations on AMEC E&C projects. 2.22.20.2 General 1. "Excavation" means any dug out area of ground other than a trench, tunnel, underground shaft, or open pit mine. 2. "Trench" means an extended dug out area of ground whose depth exceeds its width at the bottom. 3. "Spoil Pile" means material excavated from an excavation, trench, tunnel, or underground shaft. 4. "Temporary Protective Structure" means a structure or device designed to provide protection in an excavation, trench, tunnel or underground shaft from cave-ins, collapses or sliding or rolling material and includes shoring, bracing, piles, planking or cages. 2.22.20.3 Slope Requirement 1. Excavations and trenches deeper than 1.2 m (4 ft) that require entry by workers must: • • Not be sloped less than 45° from the vertical, Have temporary structures installed that will protect the worker. 2.22.20.4 Temporary Protective Structures 1. Install shoring in trenches or excavations less than 3 m (10 ft) in depth. Install this shoring from a ladder working from the top down, and remove it from a ladder working from the bottom up. 2. Make sure trenches or excavations that may affect the stability of a foundation or other support structure, have a temporary supporting structure installed that is designed, constructed and installed in accordance with the specifications of a professional engineer. Install this structure prior to proceeding with the work. 3. Make sure trenches or excavations deeper than 3 m (10 ft) have temporary protective structures designed, constructed and installed in accordance with the specifications of a professional engineer. 2.22.20.5 Spoil Pile Place spoil piles so that: 1. They are kept at least 1 m (3 ft) from the edge of the excavation. 2. The slope of the spoil pile is at an angle not less than 45° to the vertical. 142 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.20.6 Access/Egress 1. Provide all excavations and trenches with a safe means of access/egress such as ladders/ramps. Place access/egress so that workers inside are never further than 8 m (25 ft) away. 2. If ladders are used they must: • • • Be secured. Be blocked or installed to allow one foot clearance behind the rungs for safe climbing. Extend a minimum of 1 m (3 ft) above the top of the excavation. 2.22.20.7 Barricades/Warnings Barricade excavations to warn workers of the hazard. Any excavation located near a roadway or in an area with the potential for vehicle traffic must have warning lights in addition to barricades 2.22.20.8 Confined Space Where there is potential for the introduction of hazardous products from existing facilities, or excavating is being done in contaminated soils, the AMEC E&C Services Confined Space Entry Procedure must be followed. (see Section 2.5) 2.22.20.9 Underground Services 1. Before any excavating starts, establish the location of underground services and identify for the area of work. 2. When excavating within 1 m (3 ft) of an existing underground service, have a competent worker hand expose the service. Take care not to use tools that could damage the service. 3. Adequately block or support underground services that are undermined in the excavating operation to ensure the undermining does not create a hazard to personnel or the service. 2.22.20.10 Excavating Permits 1. Obtain an excavating permit for all excavating. 2. Supervisors requesting the permit are required to fill out the excavating permit application. Submit the permit application with all the required information to the AMEC E&C Services field engineer, 5 working days prior to requirement. 3. The company field engineer, as required, reviews drawings, makes contact with utility owners and the client electrical and survey departments before final review with the area superintendent. 4. The company field engineer is responsible for signing and numbering the permit before issuing it to the requester. 143 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.20.11 Permit Document Control 1. The company field engineer must: • Issue a copy of the permit by signature to the requester. • Keep the original until job completion. Note: A copy of the permit must be retained with the incident report, if an incident occurs during any excavating operation. 2. The requester ensures: • • • • • That the excavation and trenching procedure and excavating permit is reviewed with all personnel. All requirements have been reviewed before signing and accepting the permit. A permit copy and required drawings are to remain with the equipment or personnel doing the excavating. If any expected underground services or obstructions are encountered, the work is stopped and the AMEC E&C Services engineer is contacted. When work is completed or when the permit expires, a copy of the permit is returned and the original signed off. 144 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.21 Safety Isolation with Blinds and Valves 2.22.21.1 Purpose This practice is to establish a minimum standard for the safe use of blinds and valves in the isolation of piping on AMEC E&C Services projects. 2.22.21.2 Blinds 1. Blinds are to be installed for the following purposes: • For vessel entry purposes. • For hydro or pneumatic testing. • To provide isolation from live systems. 2. As soon as piping is connected, install safety blinds on vessels and other confined spaces to provide isolation. 3. Paint handles on safety blinds red. Tag safety blinds with "Danger Do Not Remove Tag", and number for reference. 4. Ensure that safety blinds that are to be used as test blinds are of sufficient strength to withstand imposed pressure. 2.22.21.3 Blinds Logs The field engineer must maintain blind logs, indicating which blinds are installed and which blinds have been removed or turned over to the client. 2.22.21.4 Blind Installation Prior to blinds being installed, the field engineer must issue the "Danger Do Not Remove Tag" with his name and the log reference number, to the foreman. The field engineer will enter in the log upon notification that installation is complete. If isolating piping from a vessel, the vessel number must be used for the location. 2.22.21.5 Blind Removal The field engineer will issue written authorisation for blind removal. Prior to authorisation being given for the removal of safety blinds used for the isolation of confined spaces, the field engineer must check with the safety department for approval. The safety department will record all authorisations for the removal of safety blinds. 2.22.21.6 Isolation of Operating Systems Both parties must install and control any safety isolation blinds used to isolate client-controlled operating systems. Installation and removal of these blinds shall be by written authorisation and signing in the safety log. Blinds controlled by AMEC E&C Services and the client shall have the AMEC E&C Services "Danger Do Not Remove Tag" as well as a client tag. 145 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.21.7 Turnover of Blinds Blinds turned over to clients require written authorisation of the field engineer and acceptance by the client. The client must sign the blind log for acceptance. 2.22.21.8 Drawings To facilitate supervised checking of the installation of blinds, drawings must be made available for reference as part of the field engineer’s responsibility for confined space entry permits. 2.22.21.9 Valves 1. Temporary inoperable valves are required to be opened or closed under the same requirements for blinds. All isolations with valves are to be entered in the blind log. 2. Only positive shut-off valves that can be made inoperable. Chains and locks must be used for isolation. 3. The use of valves for isolating confined spaces or other systems where leakage from the valve may pose a hazard to workers is prohibited. 146 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.22 Temporary Gas Installations 2.22.22.1 Purpose This practice is to establish a minimum standard for safe propane, natural and temporary gas installation on AMEC E&C Services projects. 2.22.22.2 Codes The National Standards of Canada, Propane and Natural Gas Installation Codes (CAN\CGA-B149-2-M86 and CAN\CGA-B149-M86) is required to be used as a minimum standard. 2.22.22.3 Permits A qualified AMEC E&C Services contractor or supplier representative must obtain all necessary permits prior to any gas hook-up. The permit holder is responsible for supervising and inspecting all installations under his/her permit. Copies of permits are to remain on the project and be made available on request. 2.22.22.4 Installations Journeyman gas fitters whose qualifications are recognised by the provincial, territorial or state jurisdiction must do all temporary gas installations. 2.22.22.5 Cylinders, Tanks, Vaporisers 1. All references to cylinders/tank capacity in gallons refer to U.S. water gallon. 2. Identify all propane cylinders or tanks with capacity of 123 gal (420 lbs), or greater, with a weather proof tag indicating: • Company name, • Cylinder/tank number, • Contact person and phone number. 3. Tag tanks to ensure responsible parties can be contacted in the event of an emergency or problems with installation. 4. Place all cylinders, tanks and vaporisers on a solid base that eliminates direct contact with the ground. Bases for cylinders and tanks with a capacity greater than 123 gal (420 lbs) must be of non-combustible material. Due to freeze and thaw cycles solid bases are intended to prevent problems with movement. 5. Barricade propane cylinders or tanks 123 gal (420 lbs), or greater, as well as vaporisers, for protection and increased visibility. 6. Secure regulators on brackets under the protective caps on tanks, or within the protective collar on cylinders. 7. Store cylinders in racks when not in use and separate them by a minimum of 6 m (20 ft) from oxygen storage. Secure 20 gal (100 lbs) cylinders in an upright position. 8. Locate vaporisers a minimum of 5 m (15 ft) from cylinders and tanks. 9. Keep 1000 gal tanks a minimum of 3 m (10 ft) from buildings and combustible materials. 147 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.22.6 Manifolds/Hoses 1. Install and secure manifolds in a method that will prevent movement. 2. Protect hoses against damage from traffic and wear that could be caused by sharp corners or passing through openings. 3. Make sure hoses are approved type 1, 2 or 3 hoses rated for a minimum pressure of 350 psi. 4. Limit flexible hose lengths to 15 m (50 ft). When exceeding these lengths, consider rigid piping, unless flexible hose is accepted by the appropriate government gas inspector. 2.22.22.7 Heaters 1. Make sure all heaters are consistent with applicable government standards. Electrical motors must have CSA or UL approval. 2. Monitor heaters on a regular basis when unattended or left running outside of normal work hours. 3. In accordance with manufacturer’s specifications, make sure heaters maintain clearances from combustible materials. Store combustible materials in proximity to heaters in a secure manner. 4. Never use tiger torches as an area-heating device. Tiger torches must only be used as a hand held pre-heating device. When not in use, close the valves at the bottle and torch. 5. Locate an ABC fire extinguisher with a minimum of 9 kg (20 lb) in a noticeable location, no further than 3 m (10 ft) from a heater. 148 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.23 Testing With Radioactive Sources 2.22.23.1 Purpose This practice is to establish a minimum standard for the safe use, identification, and storage of radioactive sources, and the qualification of personnel performing radiographic work on AMEC E&C Services projects. 2.22.23.2 Licenses and Permits Make sure all appropriate licenses and permits required for the ownership and use of radioactive testing sources are maintained up to date in the respective business unit office. 2.22.23.3 Qualifications Make sure all radiographers hold a current certification issued by the appropriate government authority. 2.22.23.4 General Review the procedure and emergency action plan with all personnel working with radioactive sources. Post this procedure and the emergency action at the work site. 2.22.23.5 Equipment/Material All radiographic equipment and material including, but not limited to, personal dosimeters, containment canisters, survey meters and signs must comply with appropriate standards. 2.22.23.6 Barricades/Warnings 1. Ensure that all areas are barricaded with ropes and signs where radiography is being performed. Suspend barricade ropes in a manner that will provide a physical barrier to personnel entering the area. 2. Unqualified personnel are prohibited access to the barricaded areas unless accompanied by a radiographer. 3. At all access/egress points such as doors, stairs and elevators, place signs on rope barricades no further than 3 m (10 ft) intervals. 4. To ensure radiation levels do not exceed 10 milliRoentgen (mR), measure barricade perimeters prior to radiography being performed. 5. Whenever possible radiography will be done outside normal work hours. When it is necessary to do radiography during regular work hours or when personnel are present in the work areas, the following requirements apply: • • In areas of poor visibility, place portable red flashing lights and signs at the perimeter. Post personnel at perimeter barricades to decrease the possibility of unauthorised personnel entering. 149 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.23.7 Storage 1. AMEC E&C Services must pre-approve all storage of radioactive sources on the project. 2. Store radioactive sources in accordance with applicable government regulations. As a minimum, storage must be in a locked, shielded container that identifies: • • No unauthorised personnel beyond this point, The presence of a radioactive source. 2.22.23.8 Emergency Action Plans Ensure that all contractors using radioactive sources submit an Emergency Action Plan to the AMEC E&C Services contract administrator. Minimum requirements include: 1. Emergency number for government agencies, 2. Phone/pager numbers, including alternates for personnel contact, 3. A list of types of sources on site, 4. Storage locations of sources, 5. Retrieval procedure for sources and damaged equipment, 6. List and location of retrieval equipment. 150 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.24 Construction Power, Ground Fault Indicators, and Assured Grounding 2.22.24.1 Purpose This practice is to establish a minimum standard for the safe use of ground fault interrupters or the requirements for assured grounding programmes on AMEC E&C Services projects. 2.22.24.2 General 1. Ensure that electrical distribution on AMEC E&C Services projects is protected by ground fault interrupters or maintained through an assured grounding programme covering electrical systems and equipment. 2. In accordance with the preventative maintenance and inspection procedure, tag defective tools and equipment. 3. Make sure that only qualified electricians repair tools and equipment. 2.22.24.3 Assured Grounding Programme Assured grounding programmes must follow the documentation requirements and colour coding of the preventative maintenance and inspection procedure. The following inspection and testing criteria must apply to the assured grounding programme: 1. Electrical Tools: • Colour code cord at male end if GFI does not trip. • Inspect tool and cord for physical damage and repair as required. • Plug tool into ground fault receptacle and energise. • Remove locking buttons if applicable. 2. Electrical Cables: • Colour code cord at male end if GFI does not trip. • Inspect cords for physical damage and repair as required. • Energise cord with tool that passed assured grounding test while plugged into GFI receptacle. 3. Welding Cables: • Colour code cables at male end. • Inspect cables for physical damage and repair as required. 2.22.24.4 Ground Fault Interrupters 1. Approve all ground fault interrupter breakers and receptacles. 2. In accordance with the preventative maintenance and inspection procedure, inspect and test quarterly, colour code and document ground fault interrupters. 3. Test ground fault breakers and receptacles using an approved testing device or the trip device built in. 4. Make sure each breaker has an independent neutral when utilising ground fault. 151 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.25 Work on Energised Equipment 2.22.25.1 Purpose This practice is to establish a minimum standard for safe work on energised equipment on AMEC E&C Services projects. 2.22.25.2 General 1. This applies to all work on energised systems above 120 volts AC or DC. 2. Only do work on energised equipment as a last resort. Exhaust all considerations for alternate solutions and scheduling. Establish the necessity for the proposed live electrical work. 3. Strictly monitor the Canadian Electric Code procedural requirements for the control of electrical hot work or equivalent. 2.22.25.3 Job Plans 1. Develop a job plan prior to the initiation of electrical hot work. Use job safety analysis as a tool to support development. 2. The electrical department is required to develop the job plan. The development shall include personnel directly involved in the work. 3. The master ticket holder permitting the project, as well as the electrical superintendent and supervisor directly involved in the work will review and approve job plans. 4. Job plans include: • Testing requirements • Metering or measuring equipment to be used • Safety concerns and requirements • Personal protective equipment requirements • Minimum clearance zones • Unique hazards • Isolation points • Grounding requirements • Equipment and scope of work involved • Sequence of execution of the tasks 5. The electrical department must retain all job plans until the project is completed. 6. Forward copies to the AMEC E&C Services safety department. 152 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.26 Overhead Power Lines Clearances 2.22.26.1 Purpose This practice is to identify a minimum standard for safe statutory requirements for clearances that shall be maintained from overhead power lines, for the protection of personnel on AMEC E&C Services projects. 2.22.26.2 Overhead Power Lines An employer must make certain that no worker approaches or operates equipment within 6 m of a live overhead power line unless: 1. The worker is directed in the operation by an experienced utility employee and is within the applicable electrical utility regulations, 2. The following clearances are maintained between the work or the equipment and the overhead power lines conductors, 153 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.27 Structural Steel and Skeletal Structures 2.22.27.1 Purpose This practice is to establish a minimum standard for the safe erection of structural steel and skeletal structures on AMEC E&C Services projects. 2.22.27.2 Safety Review Meeting 1. Hold a safety review meeting prior to the start of the erection of structural steel or skeletal structure to plan safe execution of the work. 2. Make sure the project construction manager, superintendent and engineer involved in the work are in attendance. Use job safety analysis to sequence the execution and identify the hazards of the work. 3. Discuss the following issues at the meeting: • • • • • • • • • • Fall protection, types - required approvals, 100% tie-off requirement, Decking and hand rail temporary requirements, Structural members, stairwells, decking - erection sequence , Delivery - off-loading, Stability of material- placement and storage in lay down, Cranes and rigging - lift calculation forms, Falling objects - flagging, barricades, securing of tools/equipment, Ladders, stairwells, scaffolds - temporary access, Bolting and fitting, installation of braces, Temporary guying. 2.22.27.3 Engineered Fall Arrest A professional engineer must certify fall arrest equipment such as lifelines and anchors, which are not part of an approved manufactured system. Engineer specifications for fall arrest anchors and systems must be incorporated, as far as reasonable and practical, into the design of skeletal structures. 154 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.27.4 General 1. Climbing, sliding on columns and braces or walking beams is prohibited unless protected by fall protection specific to the hazard. Provide fall arrest when there is a potential for a fall hazard over 3m (10ft) from the waist or belt level. 2. As the erection of structural members progresses, order and receive material to support the installation of permanent floors and stairwells. 3. Ladders, scaffolds and stairwells will provide safe access and egress from work areas. 4. Planks or similar material used for temporary decking shall: • • • Be equipped with toe boards, Be provided with perimeter handrails, Adhere to the scaffold procedure requirements for deck loading, span and to provide security. Note: Never leave unprotected openings in any temporary or permanent platforms. 5. Provide containers for storing hoisting bolts and drift pins. When used at elevations, secure containers against falling. Use proper canvas tool bags with rope handles for this purpose. Do not use wire handled bolt cans at any time. 6. Provide impact wrenches with retaining devices for sockets. 7. Install erection and bolt-up flagging and hazard signs to warn personnel of the hazard during hoisting. 8. Use tag lines to control all loads. Use short tag lines if there is a danger of the line getting caught, which could cause hazard to the connectors. This will still allow the connectors to control the load when receiving. 9. Christmas treeing or multi-piece hoisting is prohibited; rig and place structural steel members individually. 155 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.28 Welding, Cutting, Burning 2.22.28.1 Purpose This practice is to establish a minimum standard for safe welding, cutting and burning on AMEC E&C Services projects. 2.22.28.2 General 1. Check the work area for flammable and combustible material prior to starting the work project. Contain spark and slag as much as possible with fire blankets or similar devices. Use spark watches where sparks cannot be contained and there is a possibility of contact with combustibles. Take extreme care to warn personnel in the area if sparks or slag creates a hazard. 2. To protect personnel from exposure to the arc, install welding screens. 3. Prior to starting work, keep fire protection in the immediate vicinity of all hot work, inspected and on hand. 4. Place compressed gas cylinders so they are not in contact with falling sparks or slag. 5. Whenever possible, delegate welding to well-ventilated areas. Use mechanical ventilation in areas of poor ventilation. 2.22.28.3 Personal Protective Equipment 1. Protective clothing will vary with the task. Generally, wear cotton, wool or special fire resistant material. Wear welding gloves, jackets or aprons in addition to these requirements. Do not wear polyester, nylon or other materials that will melt and readily support combustion, at any time. 2. Wear eye protection, appropriate to the hazard, at all times. Only CSA or ANSI approved goggles are acceptable for all cutting. 3. Wear hardhat or hood combinations for welding. Wear safety glasses under the hoods. 4. Protect trades persons assisting the welders in the same manner as the welder when exposed to similar hazard. 5. Select respiratory protection in accordance with the hazard. Use MSDSs and safety personnel for reference, if not sure about requirements. 156 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.28.4 Cables 1. Place welding cables in a manner that does not create a tripping hazard. Protect cables from mechanical damage at road crossings, sharp corners, slag and gouging. 2. Make sure all welding work has a separate and proper ground. Locate the ground as close as possible to the work area. Do not attach grounds to rotating equipment, stems of valves, or other equipment where a short could damage the equipment. 2.22.28.5 Portable Welders 1. When transporting portable welders, ensure cables are secured, wound and attached, and the machine is properly secured to the transporting unit. 2. Do not run portable welding machines while refuelling. Do not top off gas tanks to full capacity. This will prevent leakage from expansion. 3. To protect the equipment as well as personnel from moving parts, keep side covers closed. 157 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.29 Material Handling 2.22.29.1 Purpose This practice is to establish a minimum standard for the safe handling of material on AMEC E&C Services projects. 2.22.29.2 By Hand 1. Use gloves whenever cuts or splinters are possible. 2. Lift with the legs (keep the back straight). 3. Know the weight of an object to be handled. If weight is excessive, get help. 2.22.29.3 Mechanical Handling 1. Know the weight of the object to be handled. 2. Know the capacity of the handling device (crane, forklift, chain fall, come-along blocks) that you intend to use. 3. Use tag lines to control loads. 4. Get rigging instructions from your supervisor before beginning. 5. Clean up ragged metal edges. 6. Pull all protruding nails and wires or bend them first. 2.22.29.4 Material Preparation 1. Men, Materials, and Equipment. • Ensure your person, your material, and your equipment are safe from such unexpected movement as falling, slipping, rolling, tipping, blowing or any other uncontrolled motion. 2. Stability Control • • • • • • • • • • Use lifelines as required. Protect the area below you. Salt or sand icy walk areas immediately. Put absorbent on all grease and oil spills immediately, then clean up. Chock all material and equipment (such as pipe, drums, tanks, reels, trailers, and wagons) as necessary to prevent rolling. When working at heights, secure tools, equipment, and wrenches against falling. Do not store materials or tools on girt, ducts, lighting fixtures, beam flanges, hung ceilings, or similar elevated locations. Keep your back straight. Use your legs when lifting objects, not your back muscles. Never try to lift more than you can. Handle safely: consider size, shape and weight. Consult your supervisor. 158 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.29.5 Miscellaneous Tools and Equipment 1. Have only one eye in a hook. Use a shackle to hold two or more eyes. 2. Ensure all hooks have a safety latch or are moused (steel erection and shake out hooks are exceptions). 3. Always place a load in the centre of a hook and never on the point. 4. Get approval from your supervisor before rigging from any structural member to ensure that it will support the load being raised. 5. Never use plate grips, tongs, pipe clamps, or other devices, as substitutes for beam clamps. 6. Inspect hooks, shackles, and beam clamps before use. Do not exceed capacity marked on the equipment. 2.22.29.6 Chain Falls and Hoists 1. Use a chain hoist within its rated capacity. Chain hoists are designed so that one man can operate the hand chain to lift the maximum load for the chain hoist. 2. Do not leave an unscrewed and unattended load hanging on a hoist or a chain fall. 3. Do not stand or have any part of the body below a load suspended on a chain hoist. 4. Do not wrap the load chain around the load to be lifted. 5. Inspect every chain hoist before making a lift. In your visual check, include the hooks for any irregularities, the chain for wear or damage, and the housing and sheaves for any signs of damage form abusive treatment. 6. Use softeners where possible to obtain a “bite” on material being wrapped. 2.22.29.7 Rope, Cables, and Slings 1. Inspect wire for frays, kinks, broken wires, and worn spots before using. 2. Inspect fibre for excessive broken fibres, wear and deteriorated inner and outer strands before using. 159 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.30 Fire Protection 2.22.30.1 Purpose This practice is to establish a minimum standard for safe fire protection on AMEC E&C Services projects. 2.22.30.2 General 1. “Strike anywhere” matches and disposable lighters are not allowed. 2. Permits are required for welding, burning or other open flames on some projects. 2.22.30.3 Alarms Know the location of the nearest fire alarm box and how to turn in an alarm. Know the alarm, evacuation and disaster signals for your area: the proper exit route, and the disaster assembly area. 2.22.30.4 Extinguishers 1. Know the location of the nearest fire extinguisher and how to operate it. Know the type of fire on which it should be used. Check the label. Be aware that a fire may generate certain toxic fumes. 2. Ensure fire extinguishers of the proper type and size are within 9 m (30 ft) of each open flame operation that you perform. Return extinguishers for servicing promptly after use. 2.22.30.5 Combustibles Keep combustible material away from steam lines, radiators, heaters, and hot process and service lines. Move combustible material under or near welding and burning operations to a safe distance away or cover with a fire-retardant material. Where possible contain all sparks in an approved spark catcher. 2.22.30.6 Refuelling Do not refuel portable power equipment while running or when hot. Attach the ground wire before refuelling. 2.22.30.7 Smoking Smoke in approved smoking areas only. Discard butts in approved containers, never in wastebaskets or trashcans. 2.22.30.8 Flammable 1. Store flammables in properly labelled containers and in designated areas. Keep flammables away from smoking, welding, burning, or other sources of heat. 2. Spraying any of these liquids increases the fume and vapour problem and creates fire and explosion hazards. Get full line-up, including respiratory, ventilation, and skin condition requirements. Do not mix different liquids or chemicals unless specifically told to do so and you are satisfied that it is safe to do so. 160 Title: Ref.: Approved By: Owner: Safe Work Practices AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Implement Safe Work Practices (cont’d) 2.22.31 Abrasive (Grinding) Wheels 2.22.31.1 Purpose This practice is to establish a minimum standard for the safe use of abrasive (grinding) wheels on AMEC E&C Services projects. 2.22.31.2 General Whether they are portable or fixed, grinding wheels are designed to operate at very high speeds. If a grinding wheel shatters while in use, the fragments can travel over 300 miles per hour. The potential for serious injury, material damage and other losses from these shooting fragments is great. To ensure that grinding wheels are safely used in your workplace, know the hazards and how to control them. Grinding wheels can pose many health and safety hazards. 2.22.31.3 Health Hazards 1. Breathing in dusts can cause respiratory problems. 2. Contact with lubricating oils and metallic dusts can irritate the skin. 3. If compressed air (used with air-powered grinders) enters the bloodstream, it can be deadly. 4. Vibration can cause white finger disease. 5. Noise can damage hearing and be stressful. 6. Electric shock can kill. 2.22.31.4 Safety Hazards 1. A wheel that shatters can seriously injure the operator and those working nearby. 2. Shooting fragments of a wheel can injure the eyes and face. 3. Contact with a wheel can cause cuts and scrapes. 4. If a portable grinder is dropped, it can injure the legs and feet. 5. Sparks can cause burns. 2.22.31.5 Controls Wheels (especially vitrified or glass-based wheels) are easily damaged if they are bumped or dropped. That is why it is so important to carefully store and handle them. 1. Check all wheels when they are received and before using them. 2. Follow the manufacturer’s instructions for storage. 3. Be aware that proper sorting and storage of grinding wheels will help to ensure easy access, less handling, and less chance of error 4. Store grinding wheels in an area that is dry and protected against damage from impact, solvents, high humidity, and extreme heat or cold. 5. Store portable grinders on hooks or in V-shaped racks. Protect racks against damage. 6. Arrange grinding wheels so that older ones will be chosen before newer ones. 7. Never roll a wheel on its edge; it may absorb oil or dirt from the floor, and get damaged. 161 Title: Ref.: Approved By: Owner: Incident Investigation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment 3 Check 3.1 Incident Investigation Programme 3.1.1 Document. No. Revision No: Approval Date: Issue Date: 2 Purpose The purpose of the Incident Investigation Programme is to identify the causes of and prevent a reoccurrence of incidents, injuries and illnesses and to establish a standard for the investigation, recording and reporting of incidents. 3.1.2 Legal Requirements AMEC E&C Services shall comply with the legislative requirements related to the investigation and reporting of accidents, illnesses and incidents in the jurisdictions in which we operate. 3.1.3 Definitions • • • • 3.1.4 Serious Injury An injury that requires hospitalisation, loss of a body part or any other injury that is life threatening in nature. Dangerous Occurrence An incident that has the potential to result in extreme loss either to persons or property, for example, rupture of a gas line on the project site or materials falling from a building under construction onto a pedestrian walkway. Legislated Reportable Environmental Incident An environmental incident that should be reported to government authorities, for example, major spill of a hazardous chemical. Enforcement Notice: Any enforcement notice issued by a regulatory body, for example, citation, charges laid, prosecution notice. Incidences to be Investigated Investigate all incidents involving an AMEC E&C Services employee or a subcontractor’s employee at a site where AMEC E&C Services has a means of control or influence over the construction process. Also investigate injury to the public due to a site related incident. Investigate the following types of incidences: • • • • • • • • • • Fatalities Lost time accidents and illnesses Accident and illnesses resulting in medical aid Accidents and illnesses resulting in first aid Accidents resulting in significant damage to property or the environment Near misses Environmental releases or spills Equipment and vehicle damage Other property damage Fires 162 Title: Ref.: Approved By: Owner: Incident Investigation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Incident Investigation Programme (cont’d) 3.1.5 Investigation Team Investigations are the responsibility of site supervision. Supervision will assemble a team of site people to investigate the incident. The investigation team may consist of: • • • • Management representative Supervisor of area Employee member of the joint SHE committee Safety personnel The investigation team will include the legal department in the event of a serious physical injury or fatality. Note: The AMEC E&C Services SHE Director shall be a member of the investigation team for all fatal accidents. The director may also attend the investigation of serious incidents at his/her discretion, or at the invitation of the business unit management. 3.1.6 Time Frame of Investigation Investigate the incident as soon as possible to ensure that important evidence is not destroyed, removed or forgotten. 3.1.7 Procedures for First on Scene The person who arrives first on the scene of an accident will: • • • • • • Ensure the safety and health of themselves. Hasty reaction may only result in a second victim and end hope of rescue, Summon assistance, Prevent further injury to victim if possible, Prevent further property damage if possible, Prevent further damage to the environment if possible, Secure the scene to prevent loss of evidence. 163 Title: Ref.: Approved By: Owner: Incident Investigation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Incident Investigation Programme (cont’d) 3.1.8 First Alert System AMEC Inc. uses a first alert system to ensure that serious incidents are reported quickly to relevant personnel. The first alert form (see Appendix) should be completed when: • • • • • An accident occurs which results in serious injury/death, An incident requires reporting to a regulatory body, for example, OSHA, MOL, EPA, An incident occurs which it is considered could lead to enforcement action, An enforcement notice is issued, An incident occurs which results in injury to a member of the public/visitor. Complete the first alert form (see Appendix) immediately and fax or email it to relevant personnel as soon as possible. In the case of serious injury/death, notify relevant personnel within 24 hours of occurrence. Distribution will include the appropriate business unit management AMEC Inc. SHE Director and AMEC E&C Services SHE Director. Each business unit should make their own decisions concerning distribution within their own business area. Note: The first alert system is not meant to take the place of a formal investigation and formal report preparation. Business units will ensure that contact numbers during working hours and off-hours are established and communicated to appropriate staff. 3.1.9 Incident Investigation Report Complete an Incident Investigation report (see Appendix) for all accidents, illnesses, and near-miss incidences. An example of a report to be completed is attached. Other investigation forms are acceptable as long as they meet the minimum requirements set out in this procedure. The supervisor of the employee or equipment involved in the incident shall complete the report and the employee involved shall review it. The Legal Department and the Risk Management Department will review investigation reports for incidents involving serious physical injury or death before distribution. File the report with the Joint SHE Committee, appropriate business unit management, AMEC E&C Services, AMEC Inc. and the appropriate government agencies. 164 Title: Ref.: Approved By: Owner: Incident Investigation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Incident Investigation Programme (cont’d) 3.1.10 Statutory Requirements for Investigation and Reporting In certain circumstances statutory requirements exist for investigating and reporting accidents. Identify and comply with these requirements on a project-by-project basis. In general, reporting requirements include the following. 3.1.10.1 Notification, Investigation and Reporting For serious injuries or accidents that occurs at a work site, the contractor, subcontractor or employer responsible for that work site is required to notify the OH&S regulatory agency of the time, place and nature of the injury or accident. The injuries or accidents that may require to be reported are: • • • • • • An injury or accident that results in death (to be reported within 8 hours), Three or more employees injured as a result of a single incident (to be reported within 8 hours), Employee admitted into a hospital for 2 or more days as a result of an accident or injury, An unplanned or uncontrolled explosion, fire or flood that causes a serious injury or that has the potential of causing a serious injury, The collapse or upset of a crane, derrick or hoist, The collapse or failure of any component of a building or structure necessary for the structural integrity of the building or structure, If an injury or accident occurs at a work site or any other accident that has the potential of causing serious injury the prime subcontractor or employer responsible for that work site is required to: • • Carry out an investigation into the circumstances surrounding the serious injury or accident, Prepare a report outlining the circumstances of the accident or injury and the corrective actions taken to prevent the situation from happening again. 3.1.10.2 Identifying Causal Factors The incident investigation will focus on finding cause and not fault. The investigating team will not become involved in disciplinary proceedings. Three levels of causes may be identified: • • • Primary Cause: The article or material that actually caused the injury or illness is the primary cause. Contributing Cause: Factors that may have played a part in the events that resulted in the injury or illness are the contributing causes. There may be several contributing causes. Root Cause: The root cause is that factor which initiated the events leading to the injury or illness. Identification of the root cause is most important. 165 Title: Ref.: Approved By: Owner: Incident Investigation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Incident Investigation Programme (cont’d) 3.1.11 Accident Investigation Techniques 3.1.11.1 Secure Scene Immediately after the emergency is under control, only members of the accident investigation team are permitted at the scene. This can be done by erecting barriers with warning signs attached, stringing rope or tape with warning sign attached, posting someone in the area to keep people out, locking an access door or a combination of each. The purpose of restricting access is to prevent the loss of evidence. Do not remove any material evidence until the investigation is complete. 3.1.11.2 Photographs Use a Polaroid camera to take photographs of the general area and any item that may be involved in the accident. Pictures of the general area will permit a re-examination of conditions and equipment and may reveal new evidence or confirm evidence already collected. Use a Polaroid camera to ensure that the pictures taken have, in fact, turned out properly. 3.1.11.3 Locating Witnesses Locate witnesses to the accident, found by asking people in the area if they saw the accident, can provide information about the accident or can identify someone else who may have been a witness. The supervisor and crew records will also have names of employees stationed in the area at the time of the accident. 3.1.11.4 Interviewing Witnesses • Two investigators should conduct the interview. One investigator should ask the questions and the other write the answer given, • Conduct the interview in private if possible. Do not conduct a group discussion. One person's view may cause another to doubt what he/she saw or knew, • Have prepared questions such as: • Name? • Job? • Where were you at the time of the accident? • Did you actually see the accident? • Describe in chronological terms what happened • What do you think caused the accident? • What do you think could be done to prevent a reoccurrence of the accident? • Do not ask leading or close ended questions, • Listen carefully, • Do not interrupt. You can't listen when you are talking, • Read back to the witness what has been recorded to ensure that the information is correct, • Do not intimidate. Make it clear that you are looking for causes and not fault. 166 Title: Ref.: Approved By: Owner: Incident Investigation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Incident Investigation Programme (cont’d) 3.1.11.5 Walkthrough Slowly walk through the accident scene following the chronological sequence of events described by witnesses. Record observations and take photographs as appropriate. Examine all items involved in the accident carefully. 3.1.11.6 Examine Records • Examine maintenance records of the equipment to establish a history of past failures and repairs, • Check critical parts listed on the preventive maintenance programme, • Check production records to determine the level of production before and at the time of the accident, • Examine previous accident reports for the area, if any, • Review inspection reports of the area to determine previous concerns and actions taken, • Examine employment records and training records to determine the experience of the injured employee, • Review hazard analysis reports of the area and job task analysis for the occupation of the injured employee. 3.1.12 Illness Investigation Techniques In addition to the steps detailed in section 3.1.11 Accident Investigation Techniques, add the following steps when investigating workplace illnesses: • • • • • • Conduct a complete inventory of hazardous materials, physical agents or biological agents in the area of the incident and surrounding area, Collect background information on the hazards identified using material safety data sheets, manufacturer's data and data from the Canada Centre for Occupational Safety, Health and Environment, in Hamilton, Ontario, Assess the degree of hazard by measuring air quality for chemical and biological agents, measuring energy levels of physical agents, and evaluating the degree of injured employee exposure to these agents, Evaluate control measures such as ventilation systems, enclosures, barriers, shielding and personal protective equipment for design, proper application use, effectiveness and maintenance, Review medical evidence including symptoms, clinical tests and examinations and physician comments if made available by the injured employee, Review work history of the injured employee to determine other potential exposures to hazardous materials and physical agents. 167 Title: Ref.: Approved By: Owner: Incident Investigation Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Incident Investigation Programme (cont’d) 3.1.13 Role of Outside Agencies 3.1.13.1 Serious injury Government agencies may conduct an independent investigation regarding all serious injuries that had the potential for being fatal. 3.1.13.2 Fatality Both the municipal police department and the appropriate government agency will be involved in investigating a fatality. The police are in charge of the investigation upon their arrival at the scene. Other investigations including the AMEC E&C Services Investigation Team and the regulatory authorities may also be conducted independently of the police investigation. However, full co-operation shall be given to the police investigation. 3.1.14 Recommendations for Action 3.1.14.1 Joint SHE Committee The joint SHE committee may make written recommendations to management to prevent a reoccurrence of the accident, illness or incident. Management shall respond to the recommendations in writing. 3.1.14.2 Investigating team The investigating team may also make independent recommendations for corrective action. However, these recommendations may be submitted in conjunction with the joint SHE committee. 3.1.14.3 Government agencies Appropriate government agencies may issue orders for corrective action or lay charges based on applicable occupational SHE legislation. 3.1.14.4 Police The police may recommend a coroner's inquest into a fatality. 168 Title: Ref.: Approved By: Owner: Workplace Inspection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check 3.2 3.2.1 Workplace Inspection Programme Goal The goal of the Workplace Inspection Programme is to prevent accidents, injuries, illness and damage to property or the environment. 3.2.2 Objectives The objectives of the Workplace Inspection Programme include: • • • • • • 3.2.3 Identification of hazards Setting of standards of operation Measurement of performance against standard Evaluation of performance Correction of deficiencies Commendations of successes Types of Inspections 3.2.3.1 Planned Inspections • Responsibilities • The joint SHE committee shall designate one or more members to conduct an inspection of the workplace, • The project SHE co-ordinator will form an inspection team and is responsible for conducting routine SHE inspections of the workplace. • Frequency and Schedule of Inspections • All areas of the workplace shall be inspected at least once per month. • Additional inspections may be conducted when process changes are made, new equipment has been added, or at the discretion of the work crew. • The schedule of inspections shall established by the joint SHE committee or the project SHE co-ordinator. • Report of Inspections • The inspection team shall report immediately all conditions immediately dangerous to life or health to the human resources manager for offices or project manager for projects who shall take immediate action resulting in either permanent or interim correction of the condition reported, • The inspection team shall complete a written inspection report detailing the findings of the inspection, recommendations for corrective action and recommendations for follow-up. • Recommendations from Inspection • The human resources manager for offices or project manager for projects will review all workplace inspection reports and consider the report recommendations for corrective action, • The human resources manager for offices or project manager for projects will make formal written recommendations to the Vice President Human Resources or project manager if the action exceeds his level of authority, • The human resources manager for offices or project manager for projects will also establish follow-up procedures for all recommendations. • Response to Recommendations • The Vice President Human Resources or project manager, receiving recommendations from a SHE inspection, will respond to the investigation team in writing. 169 Title: Ref.: Approved By: Owner: Workplace Inspection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Workplace Inspection Programme (cont’d) 3.2.3.2 On-Going inspections All employees and supervisors shall conduct on-going and continuous inspections of their areas of responsibility for hazardous conditions. Corrective action within the assigned levels of authority shall be taken as required. Recommendations for corrective action beyond the assigned levels of authority will be forwarded to senior management without undue delay. 3.2.3.3 Pre-Operations Inspections • Daily • Before beginning work every employee will conduct an inspection of the equipment and work area to be used during the shift, • All operators of mobile equipment or vehicles will conduct a circle inspection of safety features before start-up. • New Equipment • All new equipment will receive a complete safety inspection before start-up, • A report of the inspection will be filed in the appropriate project office. 3.2.3.4 Government Agency Inspections A government agency may conduct SHE inspections at any time at their discretion. A non-supervisory employee should be permitted to accompany the government inspector during the inspection. 3.2.3.5 Ad Hoc Inspections Inspections may be conducted on an ad hoc basis to ensure continued compliance with applicable legislation and the subcontractor’s SHE programme. The project superintendent, project SHE co-ordinator, or the committee may call an ad hoc inspection of any area, process, equipment or machine or other thing at any time. 3.2.3.6 Subcontractor Self-Audits The subcontractor will conduct a self-audit in writing of their SHE programme at least once every 3 months. They will provide a copy of the audit to the committee and AMEC E&C Services as soon as practical after completion. 3.2.3.7 AMEC E&C Services/Subcontractor Joint Inspections AMEC E&C Services may request a joint inspection of the workplace with the subcontractor at any time. AMEC E&C Services will prepare a report of the inspection and any recommendations for corrective action and provide a copy of the report to the subcontractor and the committee. 3.2.3.8 AMEC E&C Services Inspections AMEC E&C Services may conduct an inspection of the project at any time. AMEC E&C Services will prepare a report of the inspection and any recommendations for corrective action and provide a copy of the report to the subcontractor and the committee. 3.2.3.9 AMEC E&C Services Audits AMEC E&C Services may conduct an audit of compliance with applicable legislation and the subcontractor’s SHE programme at any time. The subcontractor will provide AMEC E&C Services with any assistance or information AMEC E&C Services may deem necessary for the completion of the audit. 170 Title: Ref.: Approved By: Owner: Workplace Inspection Programme AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check Workplace Inspection Programme (cont’d) 3.2.4 AMEC E&C Services/Subcontractor Monthly Performance Meetings The subcontractor shall meet with AMEC E&C Services at least once per month to review SHE performance, inspection reports, accident reports, progress on corrective action or any other issue related to safety, health and environment in the workplace. 3.2.5 Training All persons leading inspections will receive appropriate training including: • Legislation • Hazard analysis inspection • Preparation for inspection • Developing checklists • Setting standards • Conducting inspections • Interviewing skills • Report writing • Making recommendations • Follow-up • Action pathways 3.2.6 Checklists Develop inspection checklists for each office and project. The SHE co-ordinator in consultation with the project manager and the joint SHE committee will develop the checklists. The checklist should include a description of the acceptable standard for the item or area being inspected. 171 Title: Ref.: Approved By: Owner: SHE Performance Reporting AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check 3.3 3.3.1 SHE Performance Reporting Purpose The purpose of this document is to set out consistent methods and templates to be used when collecting, reporting and calculating accident rates and when producing management reports on SHE performance. In order to measure SHE performance and use the information to identify trends and determine the need for proactive initiatives it is imperative that all AMEC Inc. operations use the same process. All business units when reporting accident statistics to the Director, SHE AMEC Inc. and to the Director SHE AMEC E&C Services shall use the templates set out in this document. 3.3.2 Accident Statistics Template 1. The table template available through AMEC E&C Services SHE Department has all the necessary information for the calculation of OSHA Lost Time Injury (LTI) Frequency and Total Recordable Case (TRC) Frequency. These are the standard accident rates for use across all AMEC operations (Inc. and plc.). Accident severity rate is also calculated and used within the AMEC Inc. SHE programme. 2. Accident statistics pertaining to sub-contractors are included and should be collected and reported where appropriate, to give an accurate measure of performance. This includes where businesses have direct sub-contractors performing work under their control or where they have a means of control or influence over the construction process, including the power to correct SHE violations or to require others to correct them. The definition of ‘controlling employer’ in OSHA’s citation policy for multi-employer worksites is a useful reference. (OSHA Directives, CPL 2-0.124-Multi-Employer Citation Policy) 3. Business units that have ongoing work outside North America should include statistical data from these operations as well. 4. The table is set up as an Excel spreadsheet in which totals and rates are calculated automatically. The classifications used for accident/injury reporting are defined in this document. (see Section 3.3.6.4) 172 Title: Ref.: Approved By: Owner: SHE Performance Reporting AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check SHE Performance Reporting (cont’d) 3.3.3 Management Report Template Management reports on SHE performance shall contain the following topic headings: 3.3.3.1 Key Issues Contains highlights of the significant issues from the report. 3.3.3.2 SHE Performance This should include: • Accident statistics, • Brief description of significant accidents and environmental incidents including near misses. Also, as appropriate, any learning to be transferred, any cases of reportable ill-health, relevant trends analysis. 3.3.3.3 Significant Achievements Describes awards received (including national and local awards), milestones passed (for example, man-hours without lost time incidents), and other achievements. 3.3.3.4 Progress Against SHE Objectives Describes monthly progress against agreed SHE objectives. 3.3.3.5 Enforcement Action Details any prosecution, notices, or other enforcement action taken by relevant enforcing authorities. 3.3.3.6 Audits Description of SHE audits (including group audits, business unit audits, senior management tours), number undertaken, key findings, learning to be transferred. 3.3.3.7 Training Details of numbers attending and man-days training accomplished. 3.3.3.8 Other Current Issues Describe other issues of topical importance such as development of procedural arrangements, implementation of group approach documents, response to legislative changes, outcome of investigations. 3.3.4 Benefits of a Consistent and Uniform Process The ability to collect accident/injury data from all business units within AMEC Inc. in a consistent and uniform manner will enable company wide summaries to be prepared in an efficient manner. This will further allow for the analysis of accidents to identify trends, priorities and overall SHE performance. The identification of areas for improvement will in turn lead to SHE programme initiative setting and result in proactive changes aimed at accident/injury/illness reduction. AMEC Inc. also benefits from customer recognition for having a proactive SHE programme that will be reflected in improved accident/injury/illness data. 173 Title: Ref.: Approved By: Owner: SHE Performance Reporting AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check SHE Performance Reporting (cont’d) 3.3.5 Frequency of Reporting Report on a monthly basis. Submit business unit statistics to the AMEC Inc. SHE Director no latter than the 10th day of the month following the reporting period month. For example, statistics for the month of January should be submitted by February 10th. Follow these time frames, as the AMEC Executive Board requires SHE reports to be presented at board meetings. 3.3.6 Miscellaneous Items for Clarification 3.3.6.1 Accident/Incident Recorded Only Once An accident/incident can only be recorded once. For example, if a medical treatment turns into a lost time injury (LTI), it should be only recorded once as a LTI and not both a medical treatment and LTI. An easy guideline is to record the worst-case scenario. For example, an accident that causes loss of consciousness, requires medical treatment and results in a lost time injury will only be recorded once as a LTI. The template has been revised with each column in order of worst-case scenario moving from left to right, that is, fatality, LTI, loss of consciousness, medical treatment and so on. The decision of where to place the accident/incident should now be easier. 3.3.6.2 Property Damage The property damage column should reflect number of incidents and not a dollar value. 3.3.6.3 Amendment to Statistics Any and all amendments to previous month’s statistics should be noted when submitting data. For example, if an LTI that occurred in April continues to have days lost in May, then this should be made clear so that the days lost in May due to the April accident, can be deducted from May and added to the April numbers. 174 Title: Ref.: Approved By: Owner: SHE Performance Reporting AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: 2 Check SHE Performance Reporting (cont’d) 3.3.6.4 Definitions • Lost Time Injury (LTI) Injury that results in a person missing any work day (not counting the day of the accident). • Lost Time Injury Frequency Number of work days lost per 200,000 work hours worked (# LTI X 200,000 / Work Hours Worked). • Restricted Work Case Injury that results in a person remaining at work but being unable to perform their normal duties. • Medical Treatment Case Injury that results in a person requiring treatment from a registered health care practitioner. • First Aid Case Injury that is minor in nature. Treatment by a registered health care practitioner would not be required. • Days Lost: Work days lost as a result of a lost time injury. • Severity Rate (# Work Days Lost / 200,000 Work Hours Worked) • Total Recordable Case Includes fatalities, loss of consciousness, all lost time injuries (LTI), restricted/modified work cases and medical treatment cases. • Total Recordable Case Frequency Number of recordable injuries per 200,000 work hours worked. (TRC / 200,000 Work Hours Worked). • Near Misses A close call incident that could have resulted in a serious injury, significant property damage or environmental damage, but did not. • Loss of Consciousness Incident results in person becoming non-responsive or unaware of surroundings whether through injury or a medical condition. • Fatality Fatal injury occurring while employee is on company business, is being paid for time, is travelling to or from a work location other than the respective home office, is on company or project location or is performing assigned duties. • Average Number of Workers The total number of hours worked divided by the number of hours in a normal work shift. • Property Damage Damage occurring to equipment, buildings, structures, or other assets estimated as greater than $1,000.00. 175 Title: Ref.: Approved By: Owner: 4 SHE Programs and Practices Manual AMEC E&C SHE Programs & Practices Manual AMEC E&C Executive Committee AMEC E&C Director Safety, Health & Environment Document. No. Revision No: Approval Date: Issue Date: Appendix Safety, Health and Environment Work Forms A 2 SAFE WORK PLAN Risk Assessment (In soft copy, tab from cell to cell to fill in information) Plan Number: Valid Until Date: Time: Project Name: Location: Job Details Job Description: Job Location: Client: Employer: Project Manager: Job Supervisor: Safety Co-ordinator: Risk Assessment Consider job set-up, tools, equipment, procedures, shut down, clean up. See attached examples for hazards, consequence (C), probability (P), and risk (R) assessment process. (In soft copy, choose consequence, probability, and risk ratings from the drop down menus provided) Task No. Task Hazards C P R A–1 SAFE WORK PLAN Risk Management Task No. Controls Date Filed: Date Approved: Person Responsible By: By: A–2 SAFE WORK PLAN Hazards Category Code Description Category Code Description Select hazards associated with each task and add to Safe Work Plan form. People Materials Tools & Equipment Work Area P1 Acclimatisation P2 P3 P4 P5 P6 P7 P8 P9 P10 Awkward working posture Crew size Experience Manual lifting Repetitive motion Supervision Training Working alone Other Environment W1 Cold stress W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15 W16 W17 Fall from elevation Fall into Fall onto Falling objects Heat stress Hot objects/material Noise Oxygen depletion Oxygen enrichment Radiation Slips Toxic fume, dust, mist, vapour Toxic gas Trips Welding flash Other E1 Air emissions Damage to animals Damage to plants Release of material into water Sedimentation Siltation Soil erosion Spills, confined to site Spills, extending off site Spills, off site Waste handling Other M1 Chemical, corrosive M2 M3 M4 Chemical, reactive Chemical oxidiser Chemical, toxic E2 E3 E4 M5 M6 M7 M8 M9 M10 M11 M12 Biohazard Explosion Fall of material Fire Flood Pressure, gas Pressure, liquid Other E5 E6 E7 E8 E9 E10 E11 E12 T1 T2 T3 T4 T5 Airborne projectiles, particles Electric shock Hoisting, rigging Moving material Moving mechanical equipment Moving mobile equipment Sharp objects Suspended objects Vibration, hand or body Other T6 T7 T8 T9 T10 A–3 SAFE WORK PLAN Risk Calculation Consequences and Probabilities Description Rating 1 2 3 4 5 Consequences, Safety and Health No recordable injury Medical aid injury or reversible health effect Lost time injury or occupational illness Serious injury or chronic occupational disease Fatality Consequences, Environment Spill retained on site, little potential for adverse impact Spill retained on site, potential for significant adverse impact Permit violation, off-site spill or release, potential for significant adverse impact Long-term, serious adverse impact not easily remediated Catastrophic environmental damage, damage to corporate image. Description Rating 1 2 3 4 5 Probability Highly improbable occurrence Unlikely occurrence Rare occurrence Occasional occurrence Frequent occurrence A–4 SAFE WORK PLAN Risk Calculation Risk Level Probability Plot rating levels of consequences and probabilities selected from above tables on matrix chart below and record resulting number on Safe Work Plan form. 5 6 7 8 9 10 4 5 6 7 8 9 3 4 5 6 7 8 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 Consequence Risk Management Develop control plans to reduce risk for all task hazards with risk levels of 6 and above. A–5 SAFE WORK PLAN Risk Assessment Spread Sheet Business Unit: Office/Project: Location: Equipment/Process: Conducted By: Reviewed By: Hazard Date: Project Number: Title: Title: Risk Scenario C A–6 P R Suggested Controls SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Bid Project: Date: General Information Company: Street: City Postal Code: Province: Telephone: Safety, Health and Environment Contact Person Name: Title: Street: City: Postal Code: Province: Telephone: Management Commitment Attach a copy of the company SHE Policy Describe company SHE organisation from project site to top executive: Describe how the company supports and implements the SHE Policy: Describe how your company sets, communicates, and ensures compliance with EHS performance expectations: A–7 SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Assessment How does your company ensure that all applicable SHE legislation has been identified? How does your company identify the key SHE issues for the project? Explain the process your company uses to identify hazards and assess risks: Planning Describe the SHE roles and responsibilities for all positions in your organisation from front line worker to top executive: A–8 SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Planning (cont'd) How will your company integrate your policies, programmes and procedures with those of AMEC E&C Services and the project AMEC E&C Services? How does your company set SHE performance goals and objectives? How does your company maintain SHE records? Implementation Explain how workers participate in your company's SHE Program: Does your company conduct Job Safety Analysis? If so, how? Does your company maintain a record of Job Safety Analysis? A–9 Yes No SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Implementation (cont'd) Does your company have written Safety, Health and Environment programmes? Yes If yes, do they include: Yes No 1. Hazard identification and risk assessment 2. Job safety analysis 3. Joint Safety, health and environment Committee 4. Worker right to refuse unsafe work 5. Safety health and environment reporting 6. Occupational hygiene 7. Emergency Measures 8. Confined space entry 9. First aid 10. Hearing conservation 11. Heat stress prevention 12. Hot work permit 13. Lockout/tagout 14. WHMIS 15. Personal protective equipment 16. Transportation safety 17. Workplace inspection 18. Incident investigation 19. Visitor safety 20. Environmental protection Are all workers trained on the programmes your company has in place? Yes If no, specify: Does your company have a formal SHE orientation training programme for new workers? Yes If yes, do they include: Yes No 1. Your policy and performance expectations 2. Roles and responsibilities 3. Site access 4. Hazard warning systems 5. WHMIS/HazCom 6. Hazard identification and risk assessment 7. Personal protective equipment 8. Right to refuse unsafe work 9. Availability of SHE procedure manual 10. Reporting unsafe conditions 11. Emergency response 12. Environmental protection A – 10 No No No SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Implementation (cont'd) Does your company have a formal SHE specific Safe Work Practices training program? Yes If yes, does it include: Yes No 1. Compressed gas cylinders 2. Hand tools 3. Electric power tools 4. Pneumatic tools and compressed air 5. Chain saws 6. Motor Vehicles 7. Mobile equipment 8. Ladders 9. Reinforcing rod installation 10. Housekeeping 11. Cranes, Hoists 12. Rigging 13. Scaffold erection, use and inspection 14. Excavation and trenching 15. Temporary gas installations 16. Construction power 17. Work on energised equipment 18. Overhead power lines 19. Welding, cutting 20. Material handling 21. Fire protection Does your company have a formal SHE Managing Change program? Yes No If yes, describe: No Describe your company's Environmental Protection Program: Describe your company's Emergency Preparedness Programme including available medical services: A – 11 SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Implementation (cont'd) Does your company conduct regular safety meetings? Yes No If yes, describe including normal participants, frequency, duration, and if minutes are kept. Checking Does your company conduct the following types of SHE inspections? Yes No 1. Pre-shift equipment circle checks 2. Pre-shift area checks 3. Planned inspections 4. Ad hoc inspections 5. Critical equipment inspections 6. Lifting device inspections 7. Personal protective equipment inspections Are workers involved in the inspections? Are records kept of all inspections? If no, specify: Yes Yes Frequency No No Does your company conduct the following SHE audits? Yes 1 Internal 2 Corporate 3 External Are records kept of all audits? If no, specify: Yes A – 12 No Frequency No SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Checking (cont'd) Does your company conduct the following incident investigations? Yes No 1. Fatalities 2. Lost time injuries 3. Disabling injuries 4. Medical aid injuries 5. First aid injuries 6. Motor vehicle accidents 7. Damage incidents with no injuries 8. Near miss incidents 9. Environmental spills/releases Do workers take part in investigations? Yes Are records of investigations kept? Yes Is there a formal follow-up process in place? Yes Does your company keep records of SHE Performance (Statistics)? Yes If so, please describe: No No No No Senior Management Review Does senior management conduct a formal review of SHE Programme performance? Yes If so, please describe: No Is there a process in place for continued improvement in SHE performance? If so, please describe: Yes No Is SHE performance linked to personal performance appraisals? Yes No A – 13 SUBCONTRACTOR SAFETY, HEALTH AND ENVIRONMENT PRE-QUALIFICATION EVALUATION Safety, Health and Environment Performance Provide the following data for the past 3 years; 20 20 19 Number of fatalities Number of lost time injuries Number of medical aid injuries Number of first aid injuries Number of near misses Number of work hours Recordable case frequency based on 200,000 hrs. Has your company been charged or cited under any federal, provincial or state safety, health and environment act or regulations in the past 3 years? Yes No If yes, give details: Has your company been charged or cited under any federal, provincial or state environmental acts or regulations in the past 3 years? Yes No If yes, give details: Has your company been assessed a surcharge on your worker’s compensation Insurance plan in the No past 3 years? Yes If yes, give details: Please list your worker’s compensation insurance rating for the past 3 years Year: Rating: A – 14 REFUSAL OF UNSAFE WORK Business Unit: Office/Location: Project: Date: Employee: Supervisor: Shift: Time: 1. Description of Job/Task 2. Employee Description of Unsafe Condition 3. Opinion of Supervisor Agree: Yes No If yes, proceed to step 6. If no, give reason for disagreement and proceed to step 4. 4 Another Employee asked to do work? If Yes, Name: Did employee agree to do work? Opinion of employee: If No, proceed to step 5 A – 15 Yes No Yes No REFUSAL OF UNSAFE WORK 5 Second employee consulted: Title: Opinion of second employee: 6 Second supervisor consulted: Title: Opinion of second supervisor: 6 Was consensus reached? Yes If yes, describe action taken, skip step 7. No If no, proceed to step 7. 7 Government Inspector Government Inspector contacted: Government inspector on site: Date of visit: Decision of government inspector: Time of visit: Action Ordered: Date of follow-up: Employee signature: Supervisor signature: Government Inspector signature: A – 16 CONFINED SPACE ENTRY PERMIT Permit Number: Date: Business Unit Location Description of Confined Space Description of Work HAZARDS PRESENT Yes No Oxygen Depletion Oxygen Enrichment Explosive Atmosphere Flammable Atmosphere Residual Chemicals Heat Cold Noise Gas Test Results Standard Conc. Time Project Confined Space Code No. HAZARDS PRESENT Yes No Falling Objects Shifting or Falling Material Walking/Working Surfaces Electrical Poor Visibility Other Other Other Conc. Time Conc. Time Conc. Time Oxygen (%) 19.5 –23 Flammable <50 Atmosphere (%LEL) Carbon Monoxide <25 (ppm) Toxic Gas ( ) <TLV (ppm) PRECAUTIONS HAZARD LEVEL 1 All Energy Locked Out Material Feed Systems Blanked and Locked Out Trained Worker Standing By Safety Harness & Lanyard Emergency Alarm Fire Extinguisher Near By Extra SCBA Near By Atmosphere < 50% LEL Cold Work Only In Flammable Atmosphere Space Purged & Ventilated Maintain Safe Atmosphere Emergency Removal of Worker CPR Person Near By SCBA Used by Workers Special Special REVIEWED BY: Worker Supervisor SHE Co-ordinator A – 17 2 3 TIME HOT WORK PERMIT Permit Number: Valid Until Date: Business Unit: Project Location: Subcontractor: Hot Work Location: Description of Work: Project: PREPARATION WITHIN 11 m (35 ft) OF WORK All combustible, flammable and explosive materials removed if possible Combustible, flammable and explosive materials not removed are protected Floor is swept clean Combustible floors wetted or covered with fire resistant sheets Pressurised vessels, piping and equipment removed or isolated and vented All wall and floor openings covered Area tested for explosive atmospheres Explosive atmospheres eliminated Welding flash protection curtains in place Supervision in surrounding area notified Precautions Fire watch assigned to job Fire watch name: Fire watch trained on use of fire fighting equipment Fire extinguisher appropriate for hazard on hand Other precautions Follow-Up Combustible floors wetted again after hot work completed Fire watch remains on site 30 minutes after hot work completed Fire watch monitors work site for 4 hours after hot work completed Fire watch signed off Hot Work Permit after monitoring hot work area Comments: Approvals Fire Prevention Officer: Supervisor: Worker: Fire Watch: A – 18 Time: FIRST ALERT REPORT FORM Company/Division: Fatality Serious Injury Dangerous Occurrence Legislated Reportable Environmental Incident Enforcement Notice i.e. citation/charges/prosecution Other (Please specify): Date: Time of Accident/Incident: Site Address: Name of Injured Party: Occupation of Injured: Male/Female: Address of any Injured: Brief details of accident/incident (how it happened): Age Nature of injury/damage/loss: . Details of plant and owner/hirer (if relevant): Action taken as a result of the injury/damage/loss): Proposed action to prevent recurrence: DISTRIBUTION Business Unit Other R.Plener, AMEC Inc. SHE Director Fax. (416) 644-3644 R. Ryckman, AMEC E&C SHE Director Fax. (905) 829-5625 Signed: Date: A – 19 INCIDENT INVESTIGATION REPORT Report Number: Division: Incident Severity: Business Unit: Note: Refer to SH&E Programs Manual "Incident Investigation" for assistance Date: 1. Project Information Client: Project Name: Project Description: Type of Contract: Prime Contractor: Project Location: Contract No: Project No: 2. Incident Description Employer of Worker Involved: AMEC Client Location of Incident: Description of Incident: Prime Contractor Subcontractor Date: Personal Contract Time: 3. Injured Worker Information Family Name: Date of Birth: Department: Occupation: Immediate Supervisor: Job Safety Training? First Name: Sex: Yes Initial: Employee Number: Date of Hire: Time on Occupation: Telephone Number: No Date of Training: 4. Injury Description (See Lists On Back Page) Body Part Injury/Illness Type of Occurrence Source of Injury Severity 5. Injury Treatment First Aid Provided: (describe) Name of First Aider: Medical Aid Provided: (describe) Time First Aid Provided: Name of Medical Professional: Location: Time Medical Aid Provided: Management Investigator: Non-management Investigator: Telephone: Telephone: Reported by: Telephone: A – 20 INCIDENT INVESTIGATION REPORT Report Number: 6. Worker Activity Job being performed at time of injury: Description of Job: Was this the normal job for worker involved? Yes No Yes Yes No No Personal Protective Equipment Worn by Worker: Was a Work Permit Obtained for the Job? Were Proper Safe Procedures Followed? If No, explain: 7. Incident Site Conditions Location: General Description of Site: Housekeeping/Condition of Site: Equipment Involved: Safety Equipment / Guards in Place? If No, explain: Safety Equipment / Guards Used? If No, explain: Lighting: Noise: Environmental Conditions: I.D. No. Yes No Yes No Visibility: Temperature: 8. Damages Equipment Equipment Damaged: Description of Damage: I.D. No. Outstanding Equipment Repair Orders: Was there a Malfunction? Yes No If Yes, explain: Date of Last Safety Inspection: Estimated Repair Time: Estimated Repair Costs: Property Property Damaged: Description of Damage: Estimated Repair Time: Estimated Repair Costs: A – 21 INCIDENT INVESTIGATION REPORT Report Number: Interview supervisors, co-workers, observers, first people at the scene, emergency response personnel, others. 9. Witness Interview Witness No. Date of Interview: Family Name: Employer: Time of Interview: First Name: Occupation: Where were you at the time of the incident? What were you doing? What drew your attention to the incident? Did you have a clear view of the incident scene before, during, or after the incident happened? What did you do then? Did you notice anything unusual? Describe what happened in your own words and include the time each event happened. What do you think caused the incident? What would you recommend to prevent another incident like this? Interviewer: Employer: Co-interviewer: Employer: Copy page for additional interviews. A – 22 Initial: INCIDENT INVESTIGATION REPORT Report Number: Describe significant events in the order they happened from assignment of task to conclusion of incident: Date Time 10. Chain Of Events Description of Event A – 23 INCIDENT INVESTIGATION REPORT Report Number: Check "Yes" or 'No" for each statement. Check "Failure" if you believe a failure was associated with the event. 11. Failure Identification Event No. Event Description 30 Worker returned to normal work. 29 Worker returned to restricted work. 28 Worker recovering off work. 27 Medical aid administered. 26 Worker transported to medical facility. 25 First aid administered 24 Worker injured. 23 Property damaged. 22 Worker was attentive 21 Housekeeping was adequate 20 Working environment was safe 19 Hazard controls functioning properly. 18 Hazard controls were in place. 17 Equipment functioned properly 16 Equipment was used properly 15 Proper equipment was used 14 Proper procedures / practices were followed. 13 Proper personal protective equipment was worn. 12 Pre-job safety meeting conducted to discuss hazards. 11 Work permit obtained. 10 Safe Work Plan developed 9 Adequate supervision was provided. 8 Worker was adequately skilled in job procedures. 7 Worker was properly trained on safe work practices. 6 Safe work practices were developed for the job 5 Job safety analysis was completed for job 4 Project risk assessment was completed and on file. 3 Roles and responsibilities clearly defined for all workers 2 Safety, Health and Environment Policy on display 1 Safety, Health and Environment Policy developed. Other: A – 24 Yes No Failure INCIDENT INVESTIGATION REPORT Report Number: Detail only events from page 5 with failures. 12. Cause Analysis Event No. Event Yes No Failure No Failure No Failure Description of Failure (Cause) Corrective Action Person Responsible for Action: Completion Date: Follow-up Date: Event No. Event Yes Description of Failure (Cause) Corrective Action Person Responsible for Action: Completion Date: Follow-up Date: Event No. Event Yes Description of Failure (Cause) Corrective Action Person Responsible for Action: Completion Date: Follow-up Date: Copy page for more events if necessary. A – 25 INCIDENT INVESTIGATION REPORT Reference Section 4 "Injury Description" Injury Description Lists Body Part Type of Injury Type of Illness Head Eye Ear Nose Teeth Face Neck Shoulder Arm Elbow Wrist Hand Finger Abrasion Asphyxiation Bruise Burn Carpal Tunnel Syn. Concussion Contusion Crush Cut Degloving Dislocation Drowning Fracture AIDS Asbestosis Asthma Black Lung Cancer Club Finger Dermatitis Emphysema Heat Stress Hepatitis A Hepatitis B Hepatitis C Mesothelioma Thumb Chest Back Abdomen Internal Organs Pelvis Groin Leg Knee Ankle Foot Toe Circulatory System Respiratory System Nervous System Reproductive System Frostbite Hearing Impairment Hernia Hyperextension Imbedded Object Impalement Over Exposure Puncture Raynauds Syndrome Sight Impairment Sprain Strain Tear Tinnitus Twist Other Poisoning Pneumoconiosis Sensitization Silicosis Other Other Type of Occurrence Source of Injury Caught between Caught in Caught on Collision with Contact with Dismounting from Exposed to Fall from elevation Fall on same level Fall into Fall onto Inhalation of Ingestion of Cold Concrete Work Crane / Lifting Device Debris Door Electrical Energy Equipment Malfunction Explosives Fire Heat Hydraulic Pressure Ladder Manual Material Handling Jumping from/over Mobile Equipment Lifting of Noise Over exertion of Oxygen Depletion Posture Operating Equipment Pressure release from Pneumatic Pressure Repetitive motion Radiation Energy Run over by Scaffold Slip on Stairway Stabbed with Stationary object Stepped in Steam Pressure Stepped on Steel Work Stretching for Tool, Hand Struck against Tool, Power Struck by falling object Hazardous Materials Struck by flying object Vehicle Struck by moving Window object Trip over Working Surface Other Other Severity Near Miss First Aid Medical Aid Unconsciousness Lost Time Critical Fatality A – 26
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