Partial Discharge-Part X: PD in Gas-Insulated Substations -Measurement and Practical Considerations R. Baumgartner, B. Fruth, W. Lanz, and K. Pettersson, A B B Switzerland his second article in a two-part series on PD testing of gas-insulated substations (GIS) provides an overview of engineeringpractice related to partial discharge (PD) measurements in GIs. The previous article [l]discussed fundamental aspects of I'D phenomena and measurements in solids and gases as relevant to this topic. This article will address the following questions: Why measure PD in CIS? In which phases of the life cycle should PD be measured? What PD measurements are presently available and what results can be expected under various measurement conditions? The purpose of PD testing is not to improve the quality of the GIs, since quality and reliability cannot be "tested" into a product. A weak design will not be improved by extensive testing or by the introduction of new testing methods. Rather, the reason for testing is to ensure that properly designed and potentially reliable GIS is manufactured, packed, shipped, and assembled to a standard which assures a reliable operation over the design life of the equipment. The application of high voltages for testing purposes can either degrade or improve the insulation system under test. When the only criterion for acceptance is the absence of flashovers, such testing could be characterized as a "brute force" method which risks damaging the equipment with little likelihood of revealing important information concerning the state of the insulation system. Flashover can be highly probabilistic, so that flashover may not occur even in the presence of a defect, and if flashover does occur, it can damage the insulation system and produce transient overvoltages which cause secondary flashovers which may not be detected but could impair dielectric integrity. In contrast to simple high voltage testing, PD testing is normally non-destructive, even in the case of intolerable PD activity. As such, PD testing is well suited T New partial discharge measurement procedures will make possible less risky, more selective tests to assess the condition of high voltage insulation in GIs. to diagnostic testing of GIs. However, PD testing requires additional effort which comes at an expense. Thus the cost effectiveness of PD testing must be demonstrated, and this depends both on any additional capital costs for built-in sensors which may be required and the time required to conduct the tests. Typical defects which result from errors in manufacturing, shipping, and assembly include loose or electri- 2 ns Fig. 1. Typical partial discharge waveform from a positively charged, 5-mm long particle fixed to one electrode of a system which produces a "background field" (the field in absence of the particle) of 3.5 kVlmm (peak) in sF6 at 400 kPa (45 psig). 0883-7554/92/$3.00 0 1992 IEEE 16 January/February 1992-Vol.8,No.1 IEEE Electrical Insulation Magazine Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. Table I SUMMARY OF POSSIBLE PD-INDUCING DEFECTS IN GIS 1 Detectability Kind of imperfection Moving particles The impact of a free conducting particle on the enclosure or on an insulating surface causes an easily detectable acoustic signal. Essentially all types of dangerous particles can be detected. Electrical signals are typically in the range of 2 to 10 pC. Electrode Protrusions A corona from a protrusion on an electrode generates a pressure wave in the sF6 which propagates to the enclosure in which it generates an acoustic signal which can be detected by an acoustic sensor. If the sensor is near the defect, sensitivity is generally better than 2 pC. Electrical detection is also effective. Fixed Particles on Insulating Surfaces Such defects can be detected if they produce corona. Sensitivity is generally in the range of 2 p c . "Floating Electrodes" The large partial discharge between a floating electrode and an adjacent electrode produces acoustic pressure waves of much greater energy than corona discharges and is thus easily detected using acoustic sensors. Electricaldetection is also very simple as a result of a PD magnitude which ranges up to 1,000,000 pC. Loose, Non-floating Electrodes Such a defect, for example a loose corona shield, usually generates PD pulses which are correlated to twice the frequency of the test voltage. Acoustic signals propagate from the defect to the enclosure where they can be detected. 1I Voids in Solid Insulation, Delaminations Filled epoxy absorbs high frequency acoustic energy strongly, so that acoustic partial discharge detection is not very effective for detecting voids or delaminations in solid dielectric components. The PD magnitude can range from fC to pC, depending on the size and position of the void. Electical detection is generally effective for significant defects. cally floating corona shields, forgotten tools, scratches, and poor electrical contacts (Table I). Little PD activity can be tolerated in GIs, as PD causes SF6 decomposition which results in corrosion and eventual degradation of dielectric surfaces. The precise level of tolerable PD activity remains a subject of research; however, past experience indicates that the small amount of PD activity from free conducting particles which survive high voltage testing process is harmless, while strong PD activity from a floating component will result in failure in a matter of weeks to months. Properly designed GIS exhibitsvery low levels of PD, typically associated with a few remaining free conducting particles which, if detectable,exhibit a very characteristicPD signature. Such apparatus has proved highly reliable, which indicates that such PD is not a major problem in well-designed GIs. PD Measurements in CIS Partial discharges in sF6 generate extremely short electrical pulses with a duration in the ns range (Fig. 1). The frequency spectrum (amplitude density spectrum) of such a pulse can be estimated by assuming that the pulse has a Gaussian shape [2]. Assuming a pulse width of 1 ns, the amplitude spectrum starts at DC and has a -3 dB point of 320 MHz. At 960 MHz, the amplitude IEEE Electrical Insulation Magazine spectrum is down to 1%of the DC value. Quantitative PD evaluation can be performed with measuring equipment which integrates the whole or part of the spectrum to generate a voltage whrch is proportional to the apparent charge. The pulse represented in Fig. 1 was measured in a special experimental setup which allows the current during the I'D to be measured directly by means of a shunt resistor. In the case of a GIs, the outside observer has no direct access to the location of the PD process. He can only see a I'D-induced apparent charge transfer between the test specimen and the high voltage power supply. The apparent charge is substantially smaller than the charge involved in the PD [2]. A PD event in GIS can be modelled by a current source which injects a charge pulse into the GIS conductor to generate a travelling wave which propagates away from the point of injection in each direction of the GIS bus duct. The transmission line impedance (Z), which gives the relationship between the travelling current and voltage waves, is typically between 45 R and 70 C 2 for a GIS bus duct. As the current injected is split into two directions,the voltage wave to be detected using a capacitive pickup near the enclosure is V = Z M [3-71. The busduct of the GIS branches many times throughout the substation. When the travelling wave January/February 1992-Vol.8,No.1 - ~- 17 ____ Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. generated by a PD reaches such a junction (for example a "T"), it encounters an impedance mismatch which results in the pulse being partly reflected and partly transmitted (refracted)into the two branches of the "T." This results in a reduction in the signal magnitude detectable at the PD pickup. It can also cause the signal to reach the pickup by many paths with arrival at different times as measured on a ns scale. As a result of all these effects, an observer at some distance from the PD site will not observe a clean PD pulse. Nevertheless, quantitative information can still be derived through integration of the measured PD-induced voltage. Electromagnetic interference (EMI) caused by surrounding high voltage equipment, radio transmitters, etc. adversely affects the PD measurement sensitivity and is one of the critical parameters which must be evaluated. GIS offers the unique feature of allowing a fully encapsulated test configuration when a gas-insulated test transformer and coupling capacitor are used in conjunction with careful filtering of the voltage source. This technique is primarily of value for factory testing of shipping units and site testing of CIS with cable connections. During commissioning tests of GIS which includes SF6 to air bushings, the bushings act as antennas. As well, connection of the test transformerthrough the bushings may be more convenient than costly provision for a metal-enclosed test transformer. Fortunately, in the region of 100 MHz and higher, reasonably wide frequency bands can be found with little radio interference at frequencies low enough that the ID ' still has substantial energy. Using appropriate frequency transformation and filtering techniques, quantitative PD measurements can be carried out on site at little additional cost to the high voltage commissioning program. Moreover, the phase relation of the PD signals can be exploited for noise discrimination purposes. The Use of Large Coupling Capacitors For quality assurance on shipping units in the factory, tests are carried out using straight detection according to IEC 270 [7] with coupling capacitors around 1nF. l h s method uses the lower end of the PD-induced frequency spectrum, up to some 100 kHz. As a result of the large coupling capacitor, a high signal level is available for subsequent integration and readout. External noise and interference are small because the tests can be carried out with fully encapsulated apparatus. The detection sensitivity in practice is better than 2 pC apparent charge. Built-in PD Coupling Sensor The use of a large gas-insulated coupling capacitor is not convenient during on-site PD measurements because of the substantial weight, high reactive power 18 requirement, and difficult handling. Instead, permanently installed electric field sensors in the GIS are preferred for quantitative electrical PD measurement. Two sensors per phase is adequate, and the cost is low as a result of the simple sensor design employed. The design, function, and calibration procedure of such an electric field sensor is well described in [5,6]. The sensor consists of a metallic plate some 10 cm (4 inches) in diameter which is insulated from the GIS enclosure. Figure 2 shows a schematic for a sensor designed to be fitted in a standard flange cover of a GIs. The high voltage capacitance (typically Cz = 0.2 pF) is formed between the GIS conductor and the sensor plate. The low voltage capacitance is formed by the stray capacitance of the plate to the enclosure (typically C2 = 20 pF). If the connection to the sensor is of very high impedance, the sensor acts as a divider with a ratio of about 1OO:l. If load on the sensor has a resistive impedance A, then the sensor acts as a high pass filter with a cut off frequency of fc = I h n (cl ~ + cZ) = 8~109/fifor the above parameters, so that when X = 50Q,fc = 160 MHz. This high pass characteristic both attenuates the power frequency component from the divider and minimizes electromagnetic interference at lower frequencies. In particular, corona in air generally generates longer, lower risetime pulses than PD in SF6, so that the high pass characteristic of the sensor reduces interference caused by corona in air from the bushings and high voltage test set. A calibration in terms of apparent PD charge is useful, and this can be achieved by injecting a defined charge with approximatelythe pulse waveform of a PD pulse by means of one sensor and detecting the signal generated using the other sensor on the same phase [8]. A voltage step of amplitude "UI" is applied to the sensor from a mercury-wetted relay pulse generator through a cable which is terminated with its characteristic impedance at the sensor input. A current impulse with a total charge q = UC1 is injected on the GIS conductor through the C1= 0.2 pF capacitance between the sensor and conductor. This method provides the response function of the total detection chain to a PD in SF6, as it involves all stages from signal capture to the evaluation of the apparent charge by integration and readout. Correct measurementsrequire amplitude linearity in the measurement channel. In case of doubt, calibration should be carried out with the same order of magnitude signal as expected during the measurement. Time-Resolved Measurements In principle, a PD source can be located by evaluating the relative time of arrival of the two PD-induced pulses which propagate in opposite directions away from the PD source. Although this is feasible in well-defined geometries such as gas-insulated transmission line 191, JanuaryFebruary 1992-Vol.8,No.1 IEEE Electrical Insulation Magazine Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. the method is very difficult to apply in real GIS unless large numbers of sensors are built in [6,10-121. Other methods of PD location are more easily employed. Apparent Charge Evaluation in the 100 - 300 MHz Range The short duration of a I'D pulse in GIS and the resulting frequency domain bandwidth which extends to 300 MHz (-3 dB) can be used to reduce the effects of electromagnetic interference through the use of a capacitive sensor with a high pass characteristic adjusted to suppress frequencies in which the strongest interference occurs. The voltage signal at point A (Fig. 2) is further processed with a frequency transformation circuit to bring the frequency to a region which can be further processed by standard PD measurement apparatus (some 100 kHz). The next functional block is a bandpass filter which integrates the signal to provide a voltage which is proportional to the apparent charge. The last functional block in the chain is the interface to the observer. It must give a representation of the apparent charge of each I'D pulse. Apeak-readingvolt meter provides an accurate reading if the time constant is adjusted to avoid effects of superposition of successive impulses.A meter needle is very easy to observe during a test of short duration. If the phase angle at which the PD occurs must be observed, an oscilloscope with x-deflection synchronized to the test voltage is often employed. The height of the superimposed pulses on the y-axis is a measure of the apparent charge magnitude. Any shift in the phase angle between I'D onset and discharge at higher voltages can readily be observed. If more detailed statistics are required, the apparent charge signal can be processed with a Phase Resolved Partial Discharge Analyzer (PRPDA) 1131. In such a system, a computer stores the amplitude of the I'D signal along with the time during the test and the electrical phase angle at which it occurs. These data can be presented as the number of events of a given amplitude vs the phase angle. Figure 3 shows a partial discharge pattern of x-ray induced I'D in a spherical cavity. The large number of data (pulses) produces the characteristic pattems in the PRPDA representation which can help to characterize defects, as discussed in the last article of the series Ill. UHF Partial Discharge Detection As noted above, near the source of a PD "event," the spectral energy in a PD pulse starts to fall off at about 300 MHz but extends to beyond 1000 MHz. However, at frequencies above 100 MHz, the signal attenuation is fairly high as energy can be coupled into higher order propagation modes (other than TEM,,) which suffer from high attenuation. These characteristics have been used to design a very sensitive frequency domain I'D detection scheme for GIS which detects PD-stimulated resonances within the GIS in the 1000 MHz frequency region, where almost no interference occurs [lo-121.The fact that detection takes place in the frequency domain has the advantage that sources of interference, such as radio transmitters, show up at well defined frequencies which can be determined prior to connecting the instrumentation to the GIs. The primary disadvantage of the technique is the attenuation of the PD signal at these very high frequencies, which is in the range of 2 dB/m I - t- 0 I I 50 R cable 50 R 4" Fig. 2. PD detection and quantitative evaluation in GIS with electric field sensor. (1)Electric field sensor. (2) Calibrationsetup. (3) Frequency transformation circuit from 200 MHz to some 100 kHz. (4) Bandpass filter for integration to get voltage proportionalto the apparentcharge producedby the PD event in the GIS. (5) 'Scope for time domain measurement.(6)Optional interfaces to the observer (a) peak-reading meter, (b) Lissajous display, (c)phase-resolved pulse height analysis. IEEE Electrical Insulation Magazine January/February 1992-Vo1.8,No.1 19 Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. and requires sensors every 5 to 10 m so that 60 to 90 sensors are required for a typical CIS. The system has been installed in several GIS and has been successful in detecting PD sources both during commissioning and during normal operation. No calibration method which links the results of this PD detection technique to conventional PD detection technology has been reported. Acoustic PD Detection C I I Phase Angle- 0 1 2 n 2 3 4 5 Number of pulses per half wave = NHW c) Fig. 3. Regular PD patterns for discharges with an abundant supply of initiatory electrons. (a) Schematic description of the discharge process, E&) is the field in the cavity without discharges, E(t) is the field in the cavity with discharges taking place; (b)experimental example from a cavity strongly irradiated with x-rays to produce abundant initiatory electrons; (c) relationship between the dielectric over stress and the frequency of PD (number of PD pulses per half cycle). 20 Acoustic PD detection has been employed since the earliest days of GIs. The first applications employed a simplebut sensitive hand-held detector with metal contact probe. Such devices were suitable for detecting and locating free conducting particles bouncing on the enclosure and discharge from floating components. More recently, much more sophisticated acoustic I'D detection techniques have been developed [14-181, and these more recent developments will be the subject of the following discussion. Acoustic methods detect the acoustic energy which is generated by the PD process and which propagates to the GIS enclosure through metallic and solid dielectric components and/or through the sF6 gas. An acoustic sensor is normally attached to the enclosure on a temporary basis, where and when needed. Both accelerometers and acoustic emission sensors are used. Acoustic emission sensors are resonant devices and have a limited bandwidth around a well-defined center frequency, while accelerometers are broadband devices which generally require a high pass filter to limit the low frequency acoustic noise which permeates a GIs. Acoustic emission sensors, with a detection bandwidth centered around 50 kHz, are optimum for detecting the range of PD-inducing defects likely to be encountered in GIS [ 151. Acoustic PD detection in GIS has a number of characteristics which differ from electrical detection. Acoustic attenuation in the GIS is high, especially at metal flanges or spacers. Thus for reasonable sensitivity, an acoustic measurement must be made between every pair of flanges or spacers. The magnitude of the acoustic signal detected at the enclosure obviously depends on the magnitude of the signal generated by the PD and the attenuation of that signal between the source and the point of detection. Some PD sources will involve direct discharge to the enclosure and will generate large acoustic signals on the enclosure at the point of generation which reduces in intensity fairly rapidly with distance from the point of generation. Other I'D sources, which involve discharge to the GIS conductor, will cause a relatively uniform PD magnitude over the enclosure, as the signal propagates down the conductor and across the SF6 gas to the enclosure. This wide range of conditions complicates interpreting the signal from acoustic PD measurement. However, the extensive work carried out by a number of investigators [15-171 January/February 1992-Vol.8,No. 1 IEEE Electrical Insulation Magazine ~~ Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. Characteristic 1 Time Resolved Analysis Modified PD Technique PRPDA UHF Technique Acoustic Technique 3.2 3.3.1 3.3.2 3.3.2 3.3.3 3.4 in pC phase voltage in pC phase apparent charge in PC, phase rate in 1min. frequency acoustic emission Conventional Technique IEC 270 Reference "c PD sensor PD sensor or antenna PD sensor External ultrasonic transducer accelerom. I no Noise immunity + + Detection range in CIS One phase One phase Localization of no Yes handling, evaluation low 1 high high + + + + One phase One phase 5-10 m One compartment no no rough Y" low medium high medium medium medium i has resulted in a field measurement sensitivity (typically 2 pC) and basis for interpretation of acoustic PD measurements which provides a level of success and specificity which is comparable to that for electrical measurements. Table I1 summarizes the acoustic characteristics of various types of PD-producing defects in CIS. Acoustic I'D detection can be applied without builtin sensors, and the short detection range assures that defects can be located easily. The technique is not sensitive to electromagnetic interference but is sensitive to acoustic interference. However, this can be minimized by restricting detection to above the audio band (e.g., by restricting detection from 20 kHz to 80 kHz 1151). Finally, non-electrical vibrations can be detected, which can be an advantage when a loose but non-discharging part is detected or a disadvantagewhen a part vibrating within a complex structure such as a circuit breaker reduces the PD detection sensitivity. The practical application of acoustic PD detection is IEEE Electrical Insulation Magazine i quite easy, as no built-in sensors are required. However, as a result of the large number of measurements which must be made, conducting acoustic PD measurements during GIS commissioning can extend the required test time appreciably. Modem acoustic I'D detection has been applied to over 350 GIS bays, which has resulted in substantial accumulated experience with field measurements. Chemical PD Detection Partial discharge in SF6 causes decompositionof the gas, primarily into SOF2 and S02F2 [19]. SOF2 can be detected down to a few ppm using simple chemical sensor tubes [20]. In some situations, PD in GIS is intermittent as a result of thermal expansion, current induced vibrations, etc. In such situations, I'D will not be detected using electrical or acoustic techniquesif the PD source is not active at the time of measurement.Chemical detection has the advantage that it detects a (usually) January/February 1992-Vo1.8,No.1 21 ~- Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. permanent and cumulative byproduct of I'D. Chemical detection has the disadvantages that it cannot be applied to gas compartments which employ adsorbents or desiccants (and a few GIS manufacturers use a desiccant in every gas chamber), and sensitivity is limited for chambers in which sparking is normal. For example, each operation of a disconnector can generate as much as 0.5 ppm of decomposition byproducts in disconnector chamber. Detection sensitivity of chemical techniques is compromised if the SF6 decomposition products must diffuse a large distance from the I'D source to the gas port at which their concentration can be measured. Chemical PD detection is a valuable in-servicediagnostic for small gas chambers in which sparking does not normally take place. This includes PT's, bushings, short sectionsof bus duct, etc. Apparatus is commercially available which permits a chemical measurement of I'D-induced byproducts to be carried out in the field in about 10 minutes at a cost of about $5 in consumables (the disposable chemical detection tube) [20]. The same instrument can be used to sample the SF6 during fault location. mental conditions, a range of detection methods, equipment, and procedures have been employed. For example, the standard "coupling capacitor" method is not easily applicable to on-site testing but is normally applied for factory and laboratory testing. On the other hand, the acousticmethod and electricalmethods based on small capacitive sensors provide good tools for onsite I'D testing. Development PD Testing I'D-measurement is an integral part of the normal development testing procedure and is always applied during development of new GIS components. Given laboratory conditions with a low ambient noise level and using the standard measuring techniques documented in IEC 270 [7],a detection sensitivitybetter than 2 pC is normally achieved. PD is typically measured using a peak-reading meter and displayed in the standard Lissajous figure form. However statistical tools, such as phase-resolved pulse height analysis, provide more detailed information concerning the nature of any I'D source detected and are becoming more common. Overview of PD Detection Techniques Factory PD Testing The characteristicsof the various I'D detection techniques are summarized in Table 111. The chemical technique is omitted, as it differs so much from the others that it does not fit the categories used in the Table. Experience with PD Measurements in GIS The following description of I'D measurements in GIS is based on the experience of ABB in various parts of the world but should be typical of the state-of-the-art in industrial practice. As a result of differing environ- As for the case of development testing, factory testing is usually carried out according to IEC 270 and is normally performed on shipping units only. Interference during such measurements is generally quite low, as the test apparatus is completely metal-enclosed and energized by a metal-enclosed test transformer. Normally a measured I'D level of 2 pC is specified. Although the GIS components are assembled with great care, the I'D measurement during the factory high voltage test constitutes a very important check for cleanli- Table I11 SUMMARY OF PD DETECTION TECHNIQUES Method 22 Remark Designation Relative Cost Applied Cleanliness check A Low Yes Visual inspection B LOW Yes Penetrating test C Low Yes X-raying D Medium/High No AC test E Medium Yes AC test+ electrical PD, Conv. IEC F High Yes AC test+ electrical PD, Sensors G Medium Yes AC test+ acoustical PD H Medium Yes Also vibrations LI test I Medium No Exceptionally ~- January/February 1992-Vo1.8,No.1 IEEE Electrical Insulation Magazine Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. ness and defects in material quality, such as cavities or delaminations in solid dielectric components or protrusions on conducting electrodes. Normally less than 1% of shipping units tested fail the PD test. [Editor’s note: Some manufactures also conduct PD tests on individual spacers and other solid dielectric components. This is especiallycommon when the components are operated at relatively high electrical stresses.] PD Testing during Commissioning High voltage field commissioning tests for GIS are not standardized. The applicable sections of IEC 517 and IEEE C37.122 are recommendations rather than standards, and opinions concerning the optimum procedure vary. Good technicalreasons can be put forward for a combination of AC testing and impulse testing. On the other hand, good economic and practical reasons can be provided for a combination of AC testing and PD measurements. In selecting a test program, a balance must be achieved between economic and technical considerations and between the value of a test in detecting defects versus the likelihood of the test causing new defects [21]. The high voltage testing of GIS is the sub- ject of numerous technical publications and is far too broad to be discussed in detail here. Of the 65 GIS ABB has tested, an average of one defect has been found in every fourth GIs. All of the defects were caused by transport or site assembly errors, e.g., free conducting particles or loose components. These defects were detected without difficulty during an AC test, although almost half of the installations were also tested with impulse voltage. ABB therefore feels that a high voltage AC commissioning test, combined with sophisticated field PD measurements, is adequate. Recently, ABB commissioned the Pradella GIS in Switzerland which provided an opportunity to compare various techniques for field measurement of I’D in GIs. The 420 kV, 1425 kV BIL Pradella station consists of two bays in a single bus arrangement. The GIS consists of circuit breakers, bushings, and other switchgear components as seen in figure 4. The GIS is installed alongside a conventional substation associated with the Pradella generating plant. The test voltage was generated with a variable frequency series resonant test set. The test procedure was as follows: 1. Proof of a I‘D level <5 pC at 290 kV (1.2 pu) 2. Stepwise increase of the test voltage with PD Fig. 4. The Pradella 420 kV,1425 kV BIL GIS at Pradella, Switzerland. IEEE Electrical Insulation Magazine January/February 1992-Vol.8, No.1 23 Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. The PD test method described above clearly indimeasurement at 365 and 545 kV cated that the Pradella GIS was free of partial discharge 3. Proof of a PD level <5 pC at 290 kV at the end of to about the same apparent PD sensitivity as typically the high voltage test achieved during factory testing of shipping units. The A PD measuring system was connected to each of successful PD test, along with the AC high voltage test, two built-in ID ' sensors. One was developed by the indicated that the GIS could safely be placed in service. Swiss Federal Institute of Technology (ETH) while the other was an ABB system which provided phaseIn-Service PD Testing of GIS resolved pulse height analysis. The two sensors in each phase provided for PD calibration as described above. Corona in air off the conventional switchgear in the Since the early 1980's, interest has been expressed in immediate vicinity of the GIS provided a very noisy in-service testing of GIs. The acoustic method has been measurement environment.In order to minimize interdeveloped and frequently been applied to this end. The ference during the testing of phases Rand T, the Pradeltwo main exponents of this PD test method are the la power plant and the conventional substation were Norwegian State Power Board and the Swedish State Power Board which, together, have tested more than taken out of service for some hours. The tests on the S 350 GIS bays [15,17]. The primary purpose of such phase were conducted with the power station and contesting is to detect, locate, and assess the risk from any ventional switchgear in service for comparison and in sources of PD within the GIS while, if necessary, they order to obtain experience with PD measurements in can still be eliminated through scheduled outages. the presence of severe interference. This approach was recently applied to the Filisur GIS For Phase R, both PD measuring systems indicated a PD background level of less than 2 pC at 290 kV both at in Switzerland,which consists of one transformer bay, the beginning and end of the high voltage test sequence. two breaker bays, in a single bus arrangement. At the When measuring phase S with the adjacent highvoltage time of the test, Filisur had been in service for five years without any failures. After determining the acoustic substation in service, a PD detection threshold of 2 pC background level, the acoustic signal level was was also possible by comparing one measurement synchronized with the fre: quency of the high voltage set (84 Hz and higher) and a Table IV second measurement SUMMARY OF THE ABB APPROACH TO QUALITY ASSURANCE OF GIS synchronized with the 50 Hz Imperfection Qssurancemethods Fault type Stage of power frequency voltage. probability Table I11 production The disturbances synchronous to the 50 Hz line Occasionally Component Conducting particles A, B frequency could clearly be manufacturing Rare B Loose, floating parts distinguished from internal disturbances, had any been B Very rare Voids, protrusions present. The use of a resonant test set with a frequency Negligible C (Occasionally) Delaminations higher than the line frequenVery rare Treeing F (sample test) cy allows the voltage transformers to be left in place and Occasionally Conducting particles Final testing A, B, F tested during the high voltin the factory age test. Such variable freRare Loose, floating parts B, F quency resonant test sets Very rare Voids, protrusions B, F have been used by ABB at many sites throughout the Negligible Delaminations B, F world during the past few Occasionally Conducting particles Field testing at years. A, B, G, H commissioning PD from free conducting Very rare Floating parts B, G, H particles was detected by both PD measuring systems Occasionally Loose parts H during testing of the T phase. Very rare Conducting particles In service G, H For precise location, a simple periodic checking acoustic test was employed. Very rare Floating parts G, H After the defective enclosure was located and cleaned, Very rare Loose parts H phase T passed. 24 January/February 1992-Vol.8,No.1 IEEE Electrical Insulation Magazine Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. measured from each compartment with all measurements completed in a single day. The only signals above the background level came from two potential transformers which showed weak mechanical vibration. As past experience indicated that such PT's often vibrate, these signal were considered irrelevant. The ultra high frequency I'D detection technique has also been applied under in-service conditions and has located several defects associated with a recently commissioned GIS [lo-121. PD Testing in the Total Quality Program On the basis of past experience, ABB has established a policy for quality assurance of GIS as summarized in Table IV. Since cavities and delaminations are very rare in present ABB designs, sensitive factory PD testing of shipping units is adequate. On the rare occasion that a cavity or delaminationis detected, the shipping section must be partly disassembled to change the faulty component, an operation which is fairly costly and time consuming. Since the probability of such an event is extremely low, this is more cost effective than testing of individual spacers and other solid dielectric components (disconnector operating rods, etc.) ABB believes that as much as possible of the quality control should take place in the factory, where sensitive measurements are possible and where the cost of corrective action is relatively low. The purpose of testing at site is simply to verify that the condition of the high voltage system has remain unchanged during transport and assembly. ABB considers high frequency electric PD detection using built-in sensors and acoustic PD detection using sensors temporarily attached to the enclosure to be well-proved and dependable technologies. If built-in sensors are available, the electric method is generally faster, as I'D from anywhere in an entire phase can be detected simultaneously. The acoustic method is recommended for GIS without built-in electrical sensors, to provide more precise localization as a complement to the electrical method, and for detection of mechanical vibration (loose parts, etc.) Acoustic detection is also useful for PD detection in service. This is normally not required, but could become desirable after some "significant event" such as an earthquake or if some other circumstance indicates the possibility of PD within the GIs. Acoustic PD testing is relatively quick and inexpensive, with two days required for PD testing of an average size GIs. From the experience with on-site PD measurements we conclude that electrical methods using inexpensive, built-in PD sensors are quite precise tools for I'D detection and quantification. In combination with high voltage excitation above the normal line frequency, PD within the GIS can clearly be distinguished from external disturbances. Acoustic I'D testing is preferable for IEEE Electrical Insulation Magazine - in-service testing as a result of the low cost of application and the ability to test the GIS noninvasively. This method is, therefore, well suited for conducting tests on a periodic basis to provide informationon the long term behaviour of the GIS insulating system if built-in PD sensors are not available. Trends in PD Measurement of GIS In the field of CIS diagnostics in general and I'D measurement in particular, intense development is going on at various laboratories around the world. New methods are being developed, and existing methods are being improved. This continued development will result in increased sensitivity to and better identification and localization of I'D sources. International organizations such as IEEE and CIGRE have established working groups for supervision and evaluation of this development and for preparing recommendationsas a basis for further standards. This development will influence the testing of GIS in the future. Some trends which can be distinguished are mentioned below. Another tendency is the development towards more compact GIS designs, not by means of increasing critical stresses and reducing accessibility, but by means of more selective dimensioning and elimination of unnecessary functions in the layout. This will increases the number of cases in which complete bays can be assembled, tested, and shipped from the factory, which minimizes the exposure of the high voltage insulation system at site. The above considerations are expected to promote development in the following directions: Factory Testing: Test voltages are not expected to change significantly, but more emphasis will be placed on quality control. Better methods of defect detection and identification will result from more sophisticated arid sensitive electrical I'D measurements, which, in combination with the increased size of shipping sections, will increase the quality of shipping units. Field Testing: To date, the predominant method for field testing of GIS has been to apply one (or more) high voltage (relative to the normal service voltage) test waveforms for a short period of time. Flashover is usually the only diagnostic. If a flashover occurs, it must be judged self restoring or not, although a single flashover cannot normally be located. If a flashover is not self restoring, then costly disassembly and repair are necessary. The information concerning the state of the insulation system which can be determined from such as test program is limited, and since flashover under many conditions is probabilistic, the result of such a test program is often a matter of chance. In addition, the test voltage can damage the installation through flashovers and transient overvoltages generated by flashovers which can cause secondary flashovers that may not be sensed. The high voltage test levels require that a costly January/February 1992-Vo1.8,No. 1 25 -~__ Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. test set be brought to the site. Development toward more selective "diagnostic" testing and less "brute force" testing can be foreseen as a result of the more sophisticated diagnostic techniques and the higher quality of shipping units. AC will be the most common test waveform as most of the potentially dangerous defects are activated by a power frequency voltage and since the diagnostic tools now being developed require a continuous voltage. As a result of the sensitivity of the diagnostic methods under development, GIS may be tested at service voltage or slightly above using a GIS magnetic PT as the voltage source. Such solutions are already being considered by some users for small GIS or for limited extensions of existing GIS where the costs of "conventional" high voltage testing constitute a substantial part of the installation cost. Thus the on-going development of diagnostic techniques will create the possibility of more sensitive testing with lower risk to the GIS at lower testing cost. Supervision In Service: Published fault statistics indicate that GIS are highly reliable. Unlike rotating machines, the dielectric system of a GIS has no obvious wear mechanisms and has no certain end-of-life. Unlike a transformer, the substantial value of a GIS is spread over a large physical area. As a result of these considerations and the appreciable complexity and cost of a continuous PD monitoring system for GIs, such systems are unlikely to be cost effective except in a few cases of know problems (associated with some very early GIS designs). Periodic checks for PD are already applied in some CIS and will become increasingly simple as improved diagnostic apparatus is developed. Period checking is likely to be increasingly applied, especially during the first year of service during which failure rate is highest and for GIS with a high outage cost. Conclusions The application of diagnostic methods is important for assessing the condition of high voltage insulation in GIs, and PD measurement is among the most useful diagnostics. The intense on-going development of PD measurement procedures as well as other diagnostic tools will provide possibilities for less risky and more selective testing procedures and thus for still higher reliability at lower testing cost, whereas equipment costs will probably remain unchanged. Rudolf Baumgartner was graduated as an electrical engineer by the Swiss Federal Institute of Technology in Zurich (ETHZ) in 1973. In 1977, he received the degree of Doctor of Technical Sciences for his work on the validity of the similarity law in SF6 at the High Voltage Laboratory of ETHZ. He then joined the ABB Power Lab in Baden as a development engineer in charge of control and measurements. In 1984, he was appointed head of the ABB Mechanical Testing Lab doing development and type tests on GIs, live tank breakers, and generator breakers. Since 1988, he has been head of GIS product development as well as the testing laboratories of ABB High Voltage Technologies Ltd. in Zurich-Oerlikon. Benhard Fruth received his M.Eng. degree in 1981 and his Dr.Eng. degree in 1986in Electrical Engineering from the Aachen University of Technology, Germany where he also held a position as Chief Engineer for two years at the Institute for High Voltage Technology. He joined ABB Corporate Research in 1987, where he is now heading the Dielectrics Research Group. His current interests cover the investigation of ageing and breakdown phenomena in gases, solids, and liquids, charge injection and polarization mechanisms as well as the development of insulating systems and diagnostic measurement procedures. Werner Lanz received his M.Sc.Eng. in Electrical Engineering from ETHZ in 1981after which he joined ABB as a test engineer in the Mechanical Laboratory. Presently he is Manager of the development laboratories of ABB High Voltage Technologies Ltd. in Zurich-Oerlikon, including the High Voltage Laboratory. Kjell Pettersson received his B.S. degree in Mechanical Engineering from the Eskilstuna Institute of Technology in 1959 and an MSc. degree in Electrical Engineering from the Royal Institute of Technology (Stockholm) in 1966. In 1960, he joined ASEA's Central Research and Development Department in Vasteras, Sweden where he was engaged in various development projects. When ASEA initiated development of GIS in 1973, Kjell was appointed manager for the project and moved to Ludvika. In 1978, when ASEA established a more firm GIS organization, he was appointed the first Technical Manager of the GIS department. After the merger of ASEA and BBC, he transferred to ABB Switzerland (Zurich) where he is working in the GIS Business Unit to merge the GIS technology from various parts of the ABB Group, structuring future product programs, and similar development-oriented activity. Acknowledgments The authors are pleased to acknowledge useful contributions from the following colleagues: Prof. W.S. Zaengl (ETH Zurich, Switzerland), M. Albiez (ETH Zurich, Switzerland), Dr. L. Niemeyer (ABB Corporate Research, Baden, Switzerland), and Dr. M. Leijon (ABB Corporate Research, Vasteras, Sweden). 26 References [l] Baumgartner, et al. "Partial DischargePart IX." IEEE Electrical Insulation Magazine 7, No.6, November/December 1991. [Z] Boggs, S.A. "Partial Discharge: Detection Sensitivity". IEEE Electrical Insulation Magazine, 6, No. 5, September/October 1990. [3] Boggs, S.A., G.L. Ford, and R.C. Madge. "Coupling Devices for the Detection of Partial Discharges in Gas-Insulated Switchgear". IEEE Trans. PAS-100, August, 1981, p 3969. [4]Boggs, S.A. and N. Fujimoto. "Techniques and Instrumentation January/February 1992-Vol.8,No. 1 IEEE Electrical Insulation Magazine ~~ Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply. measurements in particle contaminated SF6 insulation”. Proc. Int. Con& on Gas Discharges and Their Applications. Knoxville, 1990. [14]Lundgaard, L.E., M. Runde, and B. Skyberg. “Acoustic Diagnostics of Gas-Insulated Substations: A Theoretical and Experimental Basis”. ZEEE Trans PD-5, No. 4, October 1990. p. 1751. [15]Lundgaard, L.E., G. Tangen, B. Skyberg, and K. Faugstad. “Acoustic diagnoses of GIs; field experience and development of expert system”. Paper 91WM030-7 PWRD, IEEE Winter Power Meeting, New York, 1991. [16]Lundgaard et al. ”Acoustic diagnostic techniques”. Working document prepared by CIGRE Working Group 15-03. [17]Lord, W.S.G., P.E. Hoff, M.A.S. Leijon, and L. Skold. ”Experience from on site testing with the acoustic method of GIs. Nord-IS, 1990. [18]”Partial Discharge testing of gas-insulated substations”. Paper 91WM031-5 PWRD, IEEE Winter Power Meeting, New York, 1991. [19]Chu, F.Y. ”SF6 Decomposition in Gas-Insulated Equipment”. ZEEE Trans EZ-21, No. 5, October 1986. p. 693. [20]Chu, F.Y. ”Novel Low-Cost SF6 Arcing Byproduct Detectors for Field Use in Gas-Insulated Switchgear”. ZEEE Trans PD-2, No. 2, April 1986. p. 81. [21]Bargigia,A., W. Koltunowicz, and A. Pigini. ”Detection of Partial Discharges in Gas Insulated Substations”. Paper 91 SM 373-1 PWRD presented to the 1991 IEEE PES Summer Power Meeting. for Measurement of Transients in Gas-Insulated Switchgear”. ZEEE Trans. EZ-29, No. 2. April, 1984, p. 87. [5] Albiez, M. W. Zaengl, K. Diederich, and J. Mepelink. ”Design and calibration of a universal sensor for the measurement of very fast transients and partial discharges in GIS”. Proc. of 6th ISH, New Orleans, 1989. paper 42.28. [6] Albiez, M. and M. Leijon. ”I‘D Measurements in GIS with electric field sensor and acoustic sensor”. Contribution submitted to ISH Dresden, 1991. [7] IEC: Partial discharge measurement, IEC Publication 270,1981. [8] Albiez, M. “Praventives Messen in Elektrischer Anlagen”. ETG Tagung: ”TE-Messungen in GIS-Anlagen”, Zurich 14 Sept. 1989. Schweizerisher Elektrotechnischer Verein, Reihe ETG: Band 8d, p. 131. [9] Boggs, S.A. ”Electromagnetic Techniques for Fault and Partial Discharge Location in Gas-Insulated Switchgear”. ZEEE Trans PAS-101, No. 7, July 1982. [10]Hampton, B.F. ”Update on UHF PD diagnostic methods”. Working papers of the IERE Workshop ”Gas-Insulated Substations”. Toronto, 1990. [11]Pryor, B.M. “UHF partial discharge detection in GIS”. ibid. [12]Hampton, B.F. and R.J. Meats. ”Diagnostic Measurement at UHF in Gas Insulated Substations”. Proceedings of the ZEE, 235, JPt. C, No. 2, March 1988. [13]Niemeyer, L. and B. Fruth. ”Phase resolved partial discharge IF YOU WERE UNABLE TO ATTEND A RECENT CONFERENCE YOU CAN STILL ORDER THE CONFERENCE PROCEEDINGS TO ORDER OR TO REQUEST A FREE CATALOG TOLL-FREE IN THE U.S. AND CANADA CALL 1-800-678 IEEE IN OTHER COUNTRIES CALL (908) 98 1 -0060 FAX (908) 98 1 -9667 OR WRITE IEEE CUSTOMER SERVICE DEPARTMENT 445 HOES LANE, PO BOX 1331 PISCATAWAY, NJ 08855-1331 U.S.A. IN EUROPE, THE MIDDLE EAST, AFRICA OR THE USSR CONTACT THE NEW BRUSSELS OFFICE CALL 32.2.770.22.42. FAX 32.2.770.85.05 OR WRITE IEEE TAB OFFICE 13, AVENUE DE L’AQUILON 8-1200 BRUSSELS BELGIUM IE~E A SERVICE OF IEEE TECHNICAL ACTIVITIES DEPARTMENT IEEE Electrical Insulation Magazine - JanuaryFebruary 1992-Vo1.8, No.1 ~- 27 ~ Authorized licensed use limited to: ABB Power Grids. Downloaded on September 16,2020 at 07:50:29 UTC from IEEE Xplore. Restrictions apply.
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