PAKISTAN INSTITUTE OF ENGINEERING AND APPLIED SCIENCES Title of the experiment: Evaluating the precisions and accuracy of different temperature sensors. Group number: 1 Group member’s name: Muhammad Riyan Aaiza Iqbal Zainab Bibi Muhammad Fahad Ismail Tahir Abbas Course name and number: Date of experiment: Date of report submission: Chemical Engineering Thermodynamics 1 10/2/25 16/02/25 Name Muhammad Fahad Ismail Contribution (%) 20% Sections Worked On Experimental setup, calibration, troubleshooting, results compilation Zainab Bibi 20% Tahir Abbas Muhammad Riyan 20% 20% Aaiza Iqbal 20% Assisted in setup and readings Recorded Readings Compiled reports, graphs and tables Monitored experiments, references and citations Contribution Table Muhammad Riyan Aaiza Iqbal Zainab Bibi Muhammad Fahad Ismail Tahir Abbas Table of Contents Abstract: ..................................................................................................................................... 1 Materials and Equipment Along with Theory: ........................................................................... 1 Thermocouple (Type K): ........................................................................................................ 1 Thermistor:............................................................................................................................. 2 RTD: ....................................................................................................................................... 3 Bimetal Thermometer: ........................................................................................................... 4 Vapor Pressure: ...................................................................................................................... 4 Mercury in glass thermometer: .............................................................................................. 5 Procedure: .................................................................................................................................. 6 Precaution: ................................................................................................................................. 7 Results:....................................................................................................................................... 7 Graphs: ..................................................................................................................................... 10 Discussion: ............................................................................................................................... 10 Conclusion: .............................................................................................................................. 10 REFERENCE:.......................................................................................................................... 11 Figure of Tables: Figure 1 Temperature Calibration Unit ...................................................................................... 1 Figure 2 Thermocouple of Type K ............................................................................................. 2 Figure 3 Thermistor ................................................................................................................... 3 Figure 4 RTD ............................................................................................................................. 3 Figure 5 Bimetal Thermometer .................................................................................................. 4 Figure 6 Vapor Pressure Measuring Unit ................................................................................... 5 Figure 7 Mercury Glass Thermometer ....................................................................................... 6 Figure 8 Various Components of Temperature Measurement Unit ........................................... 7 Figure 9 Graph Between Temperature And Voltage ................................................................ 10 List of Tables: Table 1 Ambient and Boiling Points of Apparatus In Experiment ............................................. 8 Table 2 Readings Taken By Thermistor During Experiment (Temperature and Voltage) ......... 9 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Abstract: The aim of this experiment is to find a values of different temperature sensors and check that whether they coincide with the true values and also how close they are to each other. The experimental setup includes the temperature measurement bench along with different sensors which includes thermocouple, thermistor, RTDs etc. The readings were taken at upper fixed point and the lower fixed point along with ambient reading of water taken from each sensor. In the end we came to know that the values are precise as well as accurate and come under the graph of the standard readings range that is represented by the error bars. A slight deviation is due to the human error or might be due to the faulty instruments. Materials and Equipment Along with Theory: Temperature Measurement bench: Figure 1 Temperature Calibration Unit Thermocouple (Type K): A thermocouple having two junctions, namely; hot junction & cold junction. At cold junction, two wires of thermocouple connect to the instrument which is being used for the measurements. The common metal used in thermocouple is copper. The voltage that is attained at outputs equal to difference between the hot and cold junctions. This was first observed by Thomas seebeck pg. 1 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 in 1821, when he made a circuit of two different wires in result the needles of compass changes when one of junction was heated. Each thermocouple characteristics curve is different depending on the metal used and the voltage applied. The voltage applied is created between the wires where there is thermal gradient. In-text citation: (www.flukeprocessinstruments.com, n.d.) Figure 2 Thermocouple of Type K Thermistor: Thermistors are semiconductors that have greater resistance and show response according to corresponding temperature. The value that is obtained from the thermistor electrical resistance can be changed into the temperature of surrounding where it is being operated. In-text citation: (Omega, 2018) pg. 2 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Figure 3 Thermistor RTD: RTDs are used in measuring temperature. The components of RTD consists of a wire wrapped around the heat-resistant ceramics. Wires are typically made of pure components mainly; platinum, nickel or copper etc. In-text citation: (Wikipedia Contributors, 2019) Figure 4 RTD pg. 3 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Bimetal Thermometer: They show a significant response of expansion with the increasing or changing conditions of temperature. The two metals strips used in its operation always have different thermal expansion coefficient. In-text citation: (www.wika.com, n.d.) Figure 5 Bimetal Thermometer Vapor Pressure: A volatile liquid occupying a little volume of thermometer is used. As the liquid begins to heat it changes into steam occupying the rest of volume space. A stage will reach when the number of molecules changing into steam becomes equal to the molecules coming down changing into liquid state back; this point equilibrium is established. The overall equilibrium depends on temperature, if temperature is further increased more molecules will change into steam and more will come back to liquid state. In-text citation: (tec-science, 2019) pg. 4 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Figure 6 Vapor Pressure Measuring Unit Mercury in glass thermometer: Its operation mainly depends on the principle of thermal expansion. Due to rise in temperature mercury expands and its level rises in a narrow capillary tube. The change in the level of mercury corresponds to the change in a temperature on a calibrated scale. Mercury having a rapid response time and it also expands uniformly. In-text citation: (Wikipedia Contributors, 2019) pg. 5 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Figure 7 Mercury Glass Thermometer Procedure: Firstly, in that experiment we calibrated all the equipment at the known temperature in order to minimize error. Then we took the distilled water at r.t.p in kettle. Measured its temperature using all the mentioned sensors and noted down all the readings. Then the kettled was turned on and the temperature of water started to rise. At that point we only used the type K thermocouple to measure the rising temperature with the increment of 10 degrees against its voltage in order to graphically analyze the relation between temperature and the voltage. At B.P of water we then again turned to all equipment again and noted down the readings. Then we took an ice in the funnel and noted down the readings taken from all the sensors. pg. 6 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Figure 8 Various Components of Temperature Measurement Unit Precaution: Calibration of each instrument to minimize the error. Experiment was performed in the stable environment. In kettle make sure that the bulb of the thermometer doesn’t touch the wall of the kettle. Shaking the kettle allow water to reach thermodynamic equilibrium during convection cycle. Make sure to wear shoes in order to protect yourself from the electrical shock. Kept the sensors away from the extreme heat. Results: All the readings that were taken down are listed below pg. 7 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Table 1 Ambient and Boiling Points of Apparatus In Experiment Sensor Ambient / o C Boiling / Thermometer 18 99 Thermistor 18.7 98.7 Vapor Pressure 19 99 Thermocouple 18.4 98 Bimetal Thermometer X X RTDs X X o C pg. 8 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Table 2 Readings Taken By Thermistor During Experiment (Temperature and Voltage) pg. 9 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 Graphs: Graph 1 Figure 9 Graph Between Temperature And Voltage Discussion: The results suggest that the readings were consistent and reproducible. The experiment helps us to understand the characteristics of different sensors, sources of errors, and calibration techniques. Different sensors have different response time. Thermocouple was relatively faster in response due to smaller size and lower thermal mass. RTDs have slower response time means it was less sensitive. The less sensitive the more accurate. The slight deviation in reading was due to the faulty thermocouple as its nodes were not fixed. Secondly kettle contains impurities which also contributed in the the uncertainty. The mercury in glass thermometer was not clamped this causes the parallax error. Moreover, the surrounding also contributed to the wider range of results. So, to cope this, the experiment should be conducted with thermostatically controlled water bath. Moreover, the heat was lost in and gain by the surroundings, this results in overstated and understated values in the experiment. Due to lower impedance there was widespread fluctuations in the readings of the voltmeter. Conclusion: All the sensors demonstrated accurate measurement within specified range. The sensitivity of the different sensors was distinct and non-identical so ultimately the response time was different too. The values were precise as well as accurate. Slight uncertainty was due to the human reaction error, parallax error and zero error. pg. 10 Title: Evaluating the precisions and accuracy of different temperature sensors. Group No:1 REFERENCE: www.flukeprocessinstruments.com. (n.d.). Thermocouple Theory | Fluke Process Instruments. [online] Available at: https://www.flukeprocessinstruments.com/en-us/thermal-profilingtechnology/thermocouple-theory. Omega (2018). What is a https://www.omega.com/en-us/. us/resources/thermistor. Thermistor Available and how at: does it work? [online] https://www.omega.com/en- Wikipedia Contributors (2019). Resistance thermometer. [online] Wikipedia. Available at: https://en.wikipedia.org/wiki/Resistance_thermometer. www.wika.com. (n.d.). How does a bimetal thermometer work? - WIKA. [online] Available at: https://www.wika.com/en-us/lp_bimetal_thermometer.WIKA. tec-science (2019). How does a vapour pressure thermometer (vapour-in-metal) work? [online] tec-science. Available at: https://www.tec-science.com/thermodynamics/temperature/howdoes-a-vapour-pressure-thermometer-vapour-in-metal-work/. Wikipedia Contributors (2019). Mercury-in-glass thermometer. [online] Wikipedia. Available at: https://en.wikipedia.org/wiki/Mercury-in-glass_thermometer. It is aimed to assess the precision and accuracy of diverse temperature sensors utilized in thermal measurements. Various sensors consist of thermocouples, resistance temperature detectors (RTDs), and thermistors, that have been tested under managed situations. They take a look at involved calibration, measurement, and statistics evaluation to decide deviations and reliability. The consequences confirmed that RTDs furnished the best accuracy, at the same time as thermocouples examined proper precision but better variability. Thermistors exhibited enormous sensitivity to temperature changes but were a lot tons less robust over the years. The findings spotlight the significance of choosing suitable sensors based totally on software program requirements, making sure correct thermal measurements in engineering strategies. pg. 11