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Focus 2010
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Ford
2010
Special tools
Special tools
Camshaft setting bar - Ford No.303-376 (21-162B).
Crankshaft timing pin - Ford No.303-507 (21-210).
Universal flange holding wrench - Ford No.205-072 (15-030-A).
Universal flange holding wrench adapter 1 - Ford No.205-072-02 (15-030-A-02).
Universal flange holding wrench adapter 2 - Ford No.205-072-01 (15-030-A-01).
General precautions
General precautions
Disconnect battery earth lead.
Remove spark plugs to ease turning engine.
Turn engine in normal direction of rotation (unless otherwise stated).
Observe tightening torques.
If fitted: Mark position of crankshaft position (CKP) sensor before removal.
Do NOT turn crankshaft via camshaft or other sprockets.
Do NOT turn crankshaft or camshaft with timing chain removed.
Valve timing procedures
Valve timing procedures
Removal
Engine at 45° BTDC No.1 cylinder [1].
Manufacturer: Ford
Engine code: AODA
Tuned for: R-Cat
Model: Focus ('04/'08) 2,0
Output: 107 (145) 6000
Year: 2004-11
© Autodata Limited 2010
Valid forever. 20/02/2025
V8.500-
Remove blanking plug from cylinder block [2].
Install crankshaft timing pin.
Turn crankshaft slowly clockwise until it stops against timing pin.
Lock camshafts with setting bar [3].
Lock timing chain tensioner in retracted position:
Release ratchet [4].
Depress tensioner blade [5].
Insert tensioner locking pin [6].
Slacken bolt of each camshaft sprocket.
NOTE: Hold camshafts with spanner on hexagon.
Remove camshaft sprockets and chain.
Installation
Ensure crankshaft timing pin correctly fitted.
Ensure camshaft setting bar correctly fitted [3].
Install camshaft sprockets and timing chain.
Tighten bolt of each camshaft sprocket finger tight.
Depress tensioner blade [5].
Remove tensioner locking pin [6].
Tighten bolt of each camshaft sprocket. Tightening torque: 72 Nm.
NOTE: Hold camshafts with spanner on hexagon.
Remove crankshaft pulley centre bolt.
Fit new friction washer [7].
Fit crankshaft pulley.
Install M6 bolt in crankshaft pulley [8].
Fit new crankshaft pulley centre bolt.
Tighten crankshaft pulley centre bolt. Tightening torque: 100 Nm + 90°.
Remove:
M6 bolt [8].
Camshaft setting bar [3].
Crankshaft timing pin.
Turn crankshaft two turns clockwise until engine at 45° BTDC No.1 cylinder [1].
Install crankshaft timing pin.
Turn crankshaft slowly clockwise until it stops against timing pin.
Ensure M6 bolt can be fitted [8]. If not, repeat timing chain installation.
Ensure camshaft setting bar can be fitted [3]. If not, repeat timing chain installation.
Manufacturer: Ford
Engine code: AODA
Tuned for: R-Cat
Model: Focus ('04/'08) 2,0
Output: 107 (145) 6000
Year: 2004-11
© Autodata Limited 2010
Valid forever. 20/02/2025
V8.500-
Manufacturer: Ford
Engine code: AODA
Tuned for: R-Cat
Model: Focus ('04/'08) 2,0
Output: 107 (145) 6000
Year: 2004-11
© Autodata Limited 2010
Valid forever. 20/02/2025
V8.500-