Thoroughly updated with the latest codes, technologies, and practices, this all-in-one resource provides details, calculations, and specifications for designing efficient and effective residential, commercial, and industrial HVAC systems. HVAC Systems Design Handbook, Fifth Edition, features new information on energy conservation and computer usage for design and control, as well as the most recent International Code Council (ICC) Mechanical Code requirements. Detailed illustrations, tables, and essential HVAC equations are also included. This comprehensive guide contains everything you need to design, operate, and maintain peak-performing HVAC systems. Coverage includes: • Load calculations • Air- and fluid-handling systems • Central plants • Automatic controls • Equipment for cooling, heating, and air handling • Electrical features of HVAC systems •D esign documentation— drawings and specifications • Construction through operation • Technical report writing •Engineering fundamentals—fluid mechanics, thermodynamics, heat transfer, psychrometrics, sound and vibration • Indoor air quality (IAQ) • Sustainable HVAC systems • Smoke management ISBN 978-0-07-162297-4 MHID 0-07-162297-7 5 9 9 9 9> CONSTRUCTION Cover Design: Mary McKeon HVAC Systems Design Handbook A complete, fully revised HVAC design reference fifth edition HVAC Systems Design Handbook Fifth Edition Haines Myers Roger W. Haines and Michael E. Myers 9 780071 622974 HVAC Systems Design Handbook Roger W. Haines, P.E. Michael E. Myers, P.E., LEED AP Fifth Edition New York Chicago San Francisco Lisbon London Madrid Mexico City Milan New Delhi San Juan Seoul Singapore Sydney Toronto HVAC_book.indb i 9/1/09 1:45:52 PM Cataloging-in-Publication Data is on file with the Library of Congress Copyright © 2010, 2003, 1998, 1994, 1988 by The McGraw-Hill Companies, Inc. All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a data base or retrieval system, without the prior written permission of the publisher. 1 2 3 4 5 6 7 8 9 0 FGR/FGR 0 1 5 4 3 2 1 0 9 ISBN 978-0-07-162297-4 MHID 0-07-162297-7 Sponsoring Editor: Joy Bramble Oehlkers Editing Supervisor: Stephen M. Smith Production Supervisor: Pamela A. Pelton Acquisitions Coordinator: Michael Mulcahy Project Manager: Virginia Howe, Lone Wolf Enterprises, Ltd. Copy Editor: Wendy Lochner Proofreader: Mary M. Riker Art Director, Cover: Jeff Weeks Composition: Lone Wolf Enterprises, Ltd. Printed and bound by Quebecor/Fairfield. McGraw-Hill books are available at special quantity discounts to use as premiums and sales promotions, or for use in corporate training programs. To contact a representative, please e-mail us at bulksales@mcgraw-hill.com. This book is printed on acid-free paper. Information contained in this work has been obtained by The McGraw-Hill Companies, Inc. (“McGraw-Hill”) from sources believed to be reliable. However, neither McGraw-Hill nor its authors guarantee the accuracy or completeness of any information published herein, and neither McGraw-Hill nor its authors shall be responsible for any errors, omissions, or damages arising out of use of this information. This work is published with the understanding that McGraw-Hill and its authors are supplying information but are not attempting to render engineering or other professional services. If such services are required, the assistance of an appropriate professional should be sought. HVAC_book.indb ii 9/1/09 1:45:52 PM Contents Preface ix Acknowledgments Introduction xiii xi Chapter 1. HVAC Engineering Equations for Daily Use 1.1 Introduction Part 1—Frequently Used HVAC Equations 1.2 Air Side Equations 1.3 Fan Laws 1.4 Heat Transfer Equations 1.5 Fluid Handling 1.6 Power and Energy 1.7 Steam Equations Part 2—Infrequently Used HVAC Equations 1.8 Air Side Equations 1.9 Fluid Handling 1.10 Smoke Management Chapter 2. HVAC Engineering Fundamentals: Part 1 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 Introduction Problem Solving Value Engineering Codes, Regulations and Standards Fluid Mechanics Thermodynamics Heat Transfer Psychrometrics Sound and Vibration Energy Conservation Summary Chapter 3. HVAC Engineering Fundamentals: Part 2 3.1 Introduction 3.2 Comfort 1 1 3 6 7 8 10 11 12 15 16 21 21 21 22 23 23 23 24 25 25 25 25 27 27 27 iii HVAC_book.indb iii 9/1/09 1:45:52 PM iv Contents 3.3 3.4 3.5 3.6 3.7 3.8 3. 9 3.10 HVAC Cycles Control Strategies Architectural, Structural and Electrical Considerations Conceptual Design Environmental Criteria for Typical Buildings Designing for Operation and Maintenance Codes and Standards Summary Chapter 4. Design Procedures: Part 1—Load Calculations 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 28 29 29 30 30 33 34 34 37 Introduction Use of Computers Rule of Thumb Calculations Design Criteria and Documentation Forms Factors for Load Components Load Calculations Dynamic versus Static Load Calculations Ventilation Loads Other Loads Summary 37 38 38 39 45 79 86 86 87 88 Chapter 5. Design Procedures: Part 2—General Concepts for Equipment Selection 89 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 Introduction Sustainable Systems and Equipment Maintainability of Systems and Equipment Criteria for System and Equipment Selection Options in System and Equipment Selection The Psychrometric Chart Effects of Altitude and Temperature Software-Based Equipment Selection Summary Chapter 6. Design Procedures: Part 3—Air Handling Systems 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 Introduction Fans Air Duct Design Registers and Grilles Louvers Dampers Filters Air Distribution with High Flow Rates Stratification Noise Control Indoor Air Quality Summary Chapter 7. Design Procedures: Part 4—Fluid Handling Systems 7.1 Introduction 7.2 Steam HVAC_book.indb iv 89 89 90 90 97 100 103 105 105 107 107 107 121 141 143 144 147 148 152 154 155 155 157 157 157 9/1/09 1:45:53 PM Contents 7.3 7.4 7.5 7.6 7.7 7.8 7.9 v Water High-Temperature Water Secondary Coolants (Brines and Glycols) Piping Systems Pumps Refrigerant Distribution Summary 165 167 167 169 196 204 205 Chapter 8. Design Procedures: Part 5—Central Plants 207 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 Introduction General Plant Design Concepts Central Steam Plants Low-Temperature Hot Water Central Plants High-Temperature Hot Water Central Plants Fuel Options and Alternate Fuels Central Chilled Water Plants Thermal Storage Systems Central Plant Distribution Arrangements Cogeneration Plants Summary Chapter 9. Design Procedures: Part 6—Automatic Controls 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 207 207 208 210 212 213 214 221 224 225 230 231 Introduction Control Fundamentals Control Devices Instrumentation Typical Control Systems Electrical Interfaces Computer-Based Controls Control Symbols Summary 231 232 237 268 269 280 281 284 284 Chapter 10. Equipment: Part 1—Cooling 287 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 10.11 Introduction Refrigeration Cycles Compressors Chillers Condensers Cooling Towers Cooling Coils Radiant Cooling Evaporative Cooling Refrigerants Summary Chapter 11. Equipment: Part 2—Heating 11.1 Introduction 11.2 General HVAC_book.indb v 287 287 291 295 297 300 304 313 313 316 317 319 319 319 9/1/09 1:45:53 PM vi Contents 11.3 11.4 11.5 11.6 11.7 11.8 11.9 11.10 11.11 11.12 11.13 11.14 11.15 11.16 11.17 11.18 11.19 11.20 Boilers Boiler Types Combustion Processes and Fuels Fuel-Burning Equipment Boiler Feedwater and Water Treatment Systems Boiler Codes and Standards Boiler Design Acceptance and Operational Testing Direct- and Indirect-Fired Heating Equipment Heat Exchangers—Water Heating Heat Exchangers—Air Heating Unit Heaters and Duct Heaters Terminal Heating Equipment Heat Pumps Heat Recovery and Reclaim Solar Heating Humidification Summary Chapter 12. Equipment: Part 3—Air-Handling Systems 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.10 12.11 12.12 Introduction AHU System Arrangements Package AHUs Built-Up (Field-Assembled) AHU Terminal Units Individual Room AHUs Humidity Control Control of Outside Air Quantity Effects of Altitude Exhaust Systems Smoke Control Summary Chapter 13. Electrical Features of HVAC Systems 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 13.10 13.11 13.12 13.13 Introduction Fundamentals of Electric Power Common Service Voltages Power Factor Motors Variable Speed Drives Electrical Interface Uninterruptible Power Supply (UPS) Standby Power Generation Electrical Room Ventilation Lighting Systems National Electrical Code Summary Chapter 14. Design Documentation: Drawings and Specifications 14.1 Introduction 14.2 The Nature of Contracts HVAC_book.indb vi 320 321 322 324 328 331 331 332 332 332 333 337 340 342 346 354 354 358 361 361 363 375 378 379 380 383 384 386 387 387 387 389 389 389 390 391 391 393 394 396 397 397 398 398 398 401 401 402 9/1/09 1:45:53 PM Contents 14.3 Drawings 14.4 Specifications 14.5 Summary Chapter 15. After Design: Through Construction to Operation 15.1 15.2 15.3 15.4 vii 403 404 415 417 Introduction Participation During Construction Commissioning Summary 417 417 421 422 Chapter 16. Technical Report Writing 425 16.1 16.2 16.3 16.4 16.5 16.6 16.7 Introduction Organization of a Report Writing with Clarity Use of Tables and Figures Printing and Binding Letter Reports Summary Chapter 17. Engineering Fundamentals: Part 1—Fluid Mechanics 17.1 17.2 17.3 17.4 17.5 17.6 425 425 427 427 428 428 428 431 Introduction Terminology in Fluid Mechanics Law of Conservation of Mass The Bernoulli Equation (Law of Conservation of Energy) Flow Volume Measurement Summary 431 431 432 432 434 435 Chapter 18. Engineering Fundamentals: Part 2—Thermodynamics 437 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8 Introduction Thermodynamics Terms First Law of Thermodynamics Second Law of Thermodynamics Efficiency Coefficient of Performance Specific Heat Cp Summary Chapter 19. Engineering Fundamentals: Part 3—Heat Transfer 19.1 19.2 19.3 19.4 19.5 19.6 19.7 Introduction Heat Transfer Modes Thermal Conduction Thermal Convection Thermal Radiation Latent Heat and Moisture Summary Chapter 20. Engineering Fundamentals: Part 4—Psychrometrics 20.1 Introduction 20.2 Thermodynamic Properties of Moist Air HVAC_book.indb vii 437 437 438 439 440 440 441 441 443 443 443 443 446 448 449 451 453 453 453 9/1/09 1:45:54 PM viii Contents 20.3 20.4 20.5 20.6 20.7 20.8 Tables of Properties Psychrometric Charts HVAC Processes on the Psychrometric Chart The Protractor on the ASHRAE Psychrometric Chart Effects of Altitude Summary Chapter 21. Engineering Fundamentals: Part 5—Sound and Vibration 21.1 21.2 21.3 21.4 21.5 21.6 21.7 Introduction Definitions Methods of Specifying and Measuring Sound Sound and Vibration Transmission Ambient Sound Level Design Goals Reducing Sound and Vibration Transmission Summary Chapter 22. Indoor Air Quality (IAQ) 22.1 22.2 22.3 22.4 22.5 22.6 22.7 22.8 Introduction Basics of IAQ Design Methods of Providing Acceptable IAQ Design Considerations for Acceptable IAQ Additional Design Considerations for Acceptable IAQ Protection of Outside Air Intakes IAQ and Energy Conservation Summary Chapter 23. Sustainable HVAC Systems 23.1 23.2 23.3 23.4 23.5 23.6 23.7 Introduction Energy-Efficient “Green” Buildings HVAC Sustainable Design Approaches Energy Efficiency Compliance Indoor Air Quality Compliance Bridging the Gap Between Energy Efficiencies and IAQ Requirements Summary Chapter 24. Smoke Management 24.1 Introduction 24.2 Basics Statements, Codes, Definitions and Design Guides for Smoke Management Systems 24.3 Atrium and Mall Smoke Management Design Requirements 24.4 Zoned Smoke Management System 24.5 Design Procedure for Zoned Smoke Control 24.6 Zoned Smoke Management Calculation Example 24.7 Implementation and Performance Testing 24.8 Testing of Zoned Smoke Control Systems 24.9 Note of Caution on Smoke Machine or Smoke Bomb Testing 24.10 Summary Index HVAC_book.indb viii 455 455 461 465 467 468 469 469 469 470 473 475 477 484 485 485 486 487 490 497 499 504 506 507 507 508 508 509 509 510 521 523 523 524 526 541 544 545 548 549 550 552 553 9/1/09 1:45:54 PM Preface I had already written what seemed like a pretty good preface, but after working a while on the text I realized that there was a major change since the fourth edition and that the change was the computer. The computer has made a sea change in the attitude of the HVAC designer. But, understanding computer usage cannot substitute for an understanding of the subject the computer is being used on. So, while this fifth edition recognizes the changes that are taking place and talks a great deal about energy conservation, as well as computer usage for design and control, we are still emphasizing the fundamentals of HVAC. When I started as an apprentice in my father’s heating and sheet metal business in 1938, HVAC was not in the vocabulary. Most residential heating systems were coal-fired furnaces with air distribution by natural gravity. Larger homes and offices probably had steam or hot water radiation. Control was manual as was the need to shovel in some coal from time to time. Air cooling systems were limited to movie theaters and a few public buildings and many of these used ice banks as a cooling source. The first residential forced-air HVAC systems came out in the early 1940s and we had to do a lot of learning. I have been an HVAC designer/engineer since 1953, which is almost pre-computer. My introduction to computer usage was the opportunity to design the HVAC system for the “Stretch” computer, built for the Los Alamos Lab in the late1950s—custom-built, three million dollars, 30 feet long, and fully dependent on a climate- controlled room. Today’s desktop is much faster and has more memory and doesn’t need air conditioning, but that is a matter of evolution over many years. In the early 1960s a group of mechanical engineers formed APEC (Automated Procedures for Engineering Consultants) to combine forces to write programs for HVAC calculations. It was moderately successful, using punch card input and the best computers available at the time. By the late 1960s the HVAC control manufacturers were racing to be first in the growing field of computer-based controls and controllers. By 1970 this ix HVAC_book.indb ix 9/1/09 1:45:54 PM x Preface had developed to the extent of getting considerable notice and discussion in my book on control systems for HVAC. By trial and error and a great deal of ingenuity the computer control business has grown to include even small systems, and now we have wireless technology to make it even easier. And, of course, we now use computers for calculations, drafting, specifications and everything else in the design office. What Michael Myers and I are trying to do in this book is to talk about the basics of HVAC design, whether manual or computerized, so that the reader can understand why and how the design fills the need. If we lose sight of the fundamentals—what things mean and how they work—we are in for trouble. We hope you can avoid that. Roger W. Haines HVAC_book.indb x 9/1/09 1:45:55 PM Acknowledgments It is impossible to remember or acknowledge all the people who have contributed to my education over these ninety-odd years. My father taught me the sheet metal trade. The faculty at Iowa State University gave me good theoretical training. All the people I’ve dealt with in my work experience have helped—other engineers, contractors, manufacturer’s representatives, clients. I still remember the owner who took pity on a poor apprentice and taught me how to properly file a screwdriver tip. My many friends at ASHRAE taught me much through formal and informal discussion. A few names must be mentioned: Ted Neubauer was my first model of a truly professional engineer. John Blossom introduced me to the problem solving process in Chapter 2. Ralph Thompson and Doug Hittle taught me electronics and many other things. Frank Govan wrote the section on boilers in Chapter 11. Don Bahnfleth taught me how to write reports. Frank Bridgers and Don Paxton gave me my first job as an engineer, along with basic training in design and professional attitudes. My editors at McGrawHill, Larry Hager and Joy Bramble Oehlkers, helped me organize for publication. My new co-author, Michael Myers, has helped greatly in bringing us up-to-date in a changing environment. Finally and always, I could accomplish nothing without the support, encouragement and patience of Wilma, my wife of sixty-nine years. Roger W. Haines xi HVAC_book.indb xi 9/1/09 1:45:55 PM ABOUT THE AUTHORS Roger W. Haines, P.E., a distinguished 50-year member of ASHRAE, is widely recognized as one of the foremost authorities in the field of HVAC engineering. He is the author of Roger Haines on HVAC Controls and is a frequent contributor to HPAC Engineering magazine. Michael E. Myers, P.E., LEED AP, has been an HVAC, plumbing, and fire protection consulting engineer for 30 years. A member of ASHRAE, an ASHRAE Region XII Chair, and an ASHRAE Distinguished Lecturer for Smoke Management Systems Design, he is currently a Senior Mechanical Engineer with JALRW Engineering Group, Inc., in Ft. Myers, Florida. HVAC_book.indb xii 9/1/09 1:45:55 PM Introduction I.1 Definition and Purpose of HVAC Systems Heating, ventilating and air conditioning (HVAC) is defined as the simultaneous control of temperature, humidity, radiant energy, air motion and air quality within a space for the purpose of satisfying the requirements of comfort or a process. Not included in the definition, but often required, is the control of pressure in the conditioned space relative to adjacent areas. Another factor that becomes important in many applications is the noise level associated with the air conditioning equipment. For engineering purposes the definition should also be extended to include the lowest lifecycle cost of conditioning the air by right-sizing of equipment to meet the particular application with the lowest operating and maintenance costs. Since a major use of our energy on this planet goes toward conditioning the air that we breathe in the built environment we must place an emphasis on more sustainable, i.e., “green,” HVAC systems, that use less energy and include environmentally friendly methods and components to reduce the system’s impact on the world’s fuel supplies while providing healthy indoor environments. Most people associate air conditioning with cooling but, as the definition states, air conditioning is a great deal more than that. Comfort must also be defined—a difficult task because the sensation of comfort varies with the individual and the level of activity. Cleanliness relates to the broad subject of indoor air quality, which includes not only dust and dirt but also gaseous contaminants, viruses, and bacteria. It quickly becomes evident that to accomplish true air conditioning is not all that simple and, in some industrial or institutional applications, it may be very difficult. Not unlike medicine, HVAC is part science and part art. This book discusses various air conditioning design procedures and systems and to give the reader the tools necessary to understand and solve many air conditioning problems. Intertwined in the pages of this book is the xiii HVAC_book.indb xiii 9/1/09 1:45:56 PM xiv Introduction emphasis on designing systems that are more energy efficient than in the past and promote a healthy indoor environment for the building occupants. HVAC engineers and designers are increasingly required to know and implement the latest methods for improving indoor air quality, providing comfort, lowering energy usage and using environmentally friendly refrigerants. For simplicity the acronym HVAC (Heating, Ventilating and Air Conditioning) is used unless only one of these factors is being discussed. Throughout the book frequent reference is made to the American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE) Handbooks1, the primary and authoritative reference books for the HVAC and refrigeration industries. The reference book entitled Industrial Ventilation: A Manual of Recommended Practice2 is also definitive in many applications. I.2 Engineering as a Business One of the fallacies of engineering education in an earlier day, perhaps even at present, is the failure to recognize and teach that engineers are business people first and engineers second. A simplified version of the fundamentals of business identifies the divisions of marketing, management and production. Most engineers become proficient in production, i.e., in the mastery and use of technical knowledge, but only some engineers are effective managers and few engineers are successful marketers. The reader is, therefore, asked to remember the importance of satisfying the customer, be it client or boss, and of conducting the work in a technically correct but also profitable manner, encouraging a repeat performance. In the context of this book, being an engineer in a businesslike way implies designing HVAC systems which achieve the desired level of performance with a satisfactory combination of first costs and subsequent operating and maintenance costs, all in a timely and efficient design process. The businesslike engineer is also communicative and easy to work with. The modern HVAC engineer must be open minded and willing to explore new methods with the client in order to meet the client’s needs and expectations. The successful business minded HVAC engineer must be part of the design team with input to and from the owner, architect and contractor. The business minded engineer should also embrace the latest methods of producing and issuing his or her design through the use of B.I.M. (Building Information Management) design-drafting CADD software or equivalent. I.3 HVAC System Design “HVAC system design is an intellectual process, commonly involving teamwork and iteration, which leads to a device, system and/or process which satisfies a need.”3 HVAC_book.indb xiv 9/1/09 1:45:56 PM Introduction xv The design of HVAC systems is based on scientific principles of mathematics, physics and chemistry as developed in discussions of thermodynamics, fluid mechanics, heat transfer and psychrometrics. Discussions of these topics are provided in later chapters. Beyond the basic science are a great many empirical and experience factors which modify the calculated data. These make the HVAC process an art as well as a science. This book offers procedures and encourages the reader to develop insights which will lead to intuitive understanding of many engineering problems. I.4 Computers in HVAC Design and Operation Short of the ability to reason or to exhibit a sense of right or wrong, the computer, processing gigabytes of information in nanoseconds, challenges and often, though not always, surpasses the human mind in information management. Beginning with the APEC programming effort in the 1960s and early attempts to use computers for system design and control in the 1970s, we realize that today computers are ubiquitous in the HVAC industry. Later chapters In this book will discuss computer usage in detail. For now, note that, while we must and should deal extensively with computers, it is necessary to remember that computers (so far) lack the judgment of the experienced professional. The computer can handle more data than we might ever pursue were we limited to manual calculations. Therefore, our solutions may seem more precise. But remember the GIGO (Garbage In, Garbage out) rule. We must not tout output to ten significant places when the input had only three. Nor should we be excited about volumes of information when all we want to do is differentiate between a small or medium or large piece of equipment. Computers are managed by software programs which manipulate and present information. The programs are created by and are only as good as the programmer. Programs may reflect the biases of a sponsor. Program cost is no indication of value. The strength of the computer in quickly manipulating input information to a useful output form is also a weakness if the input is erroneous. There is no substitute for the knowledgeable provider of input and the experienced interpreter of output. For the tyro, this means extra care in both input and interpretation, together with the willingness to ask advice of the experienced co-worker. This book begins with a discussion of the “old fashioned” manual calculation procedures so that the reader may provide a manual “check” of computer results. Systems can be designed without resort to computers. I.5 Need for Orderly Procedures Abraham Lincoln’s alleged composition and editing of the Gettysburg Address on the back of an envelope was an oratorical success but a bad HVAC_book.indb xv 9/1/09 1:45:56 PM xvi Introduction example for the technical professions. In today’s highly technical, regulated and litigious society there is no substitute for organized analysis and documented design effort. Detailed, orderly design records, with the underlying assumptions clearly stated and with explanations of how and why decisions were made, are worth their weight in lawyers when inevitable questions arise. Good design notes and calculations make for easy checking. They also help when there is a change in assignment and someone else takes over or supplements the work. Experience has shown that the details of a design procedure cannot be recalled accurately after a lapse of six to twelve months. Yet, it is typically at or beyond that time that questions arise in the operation, review or alteration of the system. For purposes of consistency and effective use of time, many design procedures are standardized with the use of forms or formats, computer programs, spreadsheets, and the like. Such standardization serves the design process by compacting the repetitive and mundane, thus allowing more time for creativity. This book describes some useful procedures but leaves great latitude for individual designers to develop their own design methods and procedures. I.6 Equations A new and unusual feature of this edition is the first chapter on “equations.” This contains most or all of the equations used in HVAC, with the “most used” placed first. This is in the front of the book as an easy reference for the experienced designer. The derivation of some of these equations is discussed in later chapters and will make them more understandable. We recommend skipping this chapter until the reader has acquired a better sense of how these equations apply. References 1. ASHRAE Handbooks, four volumes, one volume republished each year. Available from American Society of Heating, Refrigerating and Air Conditioning Engineers, 1791 Tullie Circle, NE, Atlanta, GA 30329. All material from the Handbooks is copyright by ASHRAE. (The Handbooks are now available on CDs.) 2. Industrial Ventilation, A Manual of Recommended Practice, American Conference of Governmental Industrial Hygienists, Inc. (ACGIH) 3. F.W. Incropera, Purdue University, Annual Newsletter, 1992. HVAC_book.indb xvi 9/1/09 1:45:56 PM Chapter 1 HVAC Equations for Everyday Use 1.1 Introduction The purpose of this chapter is to place the frequently (and not so frequently) used equations for everyday HVAC calculations in one location. Have you ever needed to know how to calculate the brake horsepower of a pump quickly but don’t remember the equation for it? Or have you ever needed to calculate the EDR of a steam system in order to size a steam condensate return pump and receiver? It can be a tedious and time-consuming process to find this information. Therefore, this chapter will give some of the most important as well as some of the least known HVAC equations for your use in one convenient location. The following equations are stated without derivation or example applications. Some of the equations will be used in examples in later chapters of this book. This chapter is divided into two parts. The first covers frequently used equations. The second part contains equations that will not be frequently used but are needed for comprehensiveness. It is the responsibility of the user to understand and apply the equations in the proper and correct manner. We suggest that this chapter be used after basic HVAC knowledge has been attained by the reader. 1 HVAC_book.indb 1 9/1/09 1:45:57 PM 2 Chapter One PART 1—FREQUENTLY USED HVAC EQUATIONS 1.2 Air Side Equations 1.2.1 Abbreviations and Definitions for Air Side Equations 1. CFM cubic ft per min 2. V velocity, ft/min 3. TMIXED mixed air temperature, °F 4. TOA outside air temperature, °F 5. TRA return air temperature, °F 6. TSAROOM supply air temperature to room, °F 7. TSROOM desired sensible room temperature, °F 8. TSACOIL supply sensible air temperature leaving coil, °F 9. TSADUCT duct supply air temperature, °F 10. EAT entering air temperature, °F 11. LAT leaving air temperature, °F 12. SP static pressure, in of H2O 13. VP velocity pressure, in of H2O 14. TP total pressure, in of H2O 15. ACH air changes per hour 16. BTU British Thermal Unit (1 BTU = energy to raise 1 pound of water 1°F) 17. BTUH British Thermal Units per hour 18. BTUHSROOM sensible load of the room/space 19. MBH 1000 BTUH 20. MAT mixed air temperature, °F 21. BHP brake horsepower 22. h enthalpy, BTU/lbm 23. lbm pound mass 24. density of air, lbm/ft3 25. L duct length, ft 26. Dh hydraulic diameter, in 27. pf total static pressure differential, in of water 28. P perimeter of duct, in 29. A area of duct, in2 30. a major axis, in 31. b minor axis, in HVAC_book.indb 2 9/1/09 1:45:57 PM HVAC Equations for Everyday Use 3 32. De equivalent duct diameter, in 33. SH specific heat at design temperature and pressure, Btu/lb · °F 34. dr density ratio for air compared to sea level 35. te temperature air entering duct section 36. tl temperature air leaving duct section 37. ta temperature air surrounding duct section 38. D diameter of duct, in 39. L length of duct, ft 40. U overall heat transfer coefficient of duct wall, BTU/h · ft2 · °F 41. d density of insulation, lb/ft2 42. KA Dimensional constant for altitude 1.2.2 Air Side Equations Supply CFM to room: CFM = BTUHSROOM (TSROOM − TSAROOM ) × 1.08 (1.2.1) Basic outside air requirement for the space breathing zone: Vbz = Rpz × Pz + Raz × Az1 Where Vbz uncorrected outside air to the breathing zone, CFM Rpz CFM/person (See Table 22.2) Pz zone/room population Raz CFM/ft2 of the zone/room (see Table 22.2) Az floor area of the zone/room, ft2 ⎛ ⎞ ⎟ ( CFM ) × ⎜⎜ 60 minutes ⎟ hour ⎝ ⎠ ACH = Air changes per hour: volume room (ft 3 ) Duct velocity (FPM): (1.2.1a) (1.2.2) CFM or area ft 2 (1.2.3a) V = 4005 × VP (1.2.3b) TP = SP + VP (1.2.4) V= Total pressure (in of H2O): VP(standard air): HVAC_book.indb 3 ⎛ V ⎞ VP = ⎜ ⎝ 4005 ⎟⎠ 2 (1.2.5a) 9/1/09 1:45:57 PM 4 Chapter One V(based on pressure): V = 1096.7 VP (1.2.5b) V(standard air): V = 4005 VP (1.2.5c) V(at given pressure): V = K A VP (1.2.5d) Where 4005 = dimensional constant at sea level KA KA = Dimensional constant: 4005 (1.2.5e) dr See Table 4.3 for values of dr. CFM in duct: ( ) CFM = area ( ft 2 ) × ( V Mixed air temperature: ) (1.2.6) ⎛ CFM SA − CFM RA ⎞ ⎛ CFM SA − CFM OA ⎞ × TOA + ⎜ MAT = ⎜ ⎟ ⎟ × TRA (1.2.7) CFM SA CFM SA ⎠ ⎠ ⎝ ⎝ Fan heat (motor in air stream): ⎛ watts ⎞ ⎛ BTUH ⎞ × ⎜ 3.413 Q fan = BHP × ⎜ 745.7 ⎟ hp ⎠ ⎝ watt ⎟⎠ ⎝ ( ) (1.2.8) Fan heat air temperature rise: Δ t of = ( Q fan ) ( CFM fan × 1.08 (1.2.9) ) Where CFMfan is adjusted for altitude. See Table 4.3. Total cooling coil Load: ( ) BTUH total = CFM × h( EAT ) − h( LAT ) × 4.5 × 0density .075 lbs (1.2.10) ft3 density Where 0.075 lbs is the air density ratio adjustment based on altitude ft3 or temperature. See Table 4.3 for elevation adjustment. Coil sensible load: BTUH sensible = CFM × (1.08 × ΔT) × 0density .075 lbs (1.2.11) AF = (air density) SH 60 min/hr (1.2.12) ft3 Air factor: HVAC_book.indb 4 9/1/09 1:45:59 PM HVAC Equations for Everyday Use 5 VAV terminal unit coil heating capacity: ) ( ) ) ( ( BTUH total = TSROOM − TSADUCT × Heating CFM space × 1.08 + BTUH SROOM Where 1.08 1.08 (1.2.13) BTU/hr at sea level ft 3 × °F min See Table 4.3 for values at different elevations. Rectangular to round duct equivalent2: Where ⎛ ⎞ 1.3 × ( wh)0.625 ⎟ De = ⎜ ⎜⎝ w + h 0.250 ⎟⎠ ) ( (1.2.14) w duct width h duct height De equivalent round duct diameter, in See Chapter 6. Round to flat oval duct equivalent2 De = 1.55 A0.625 ⎛ b2 ⎞ A=⎜ ⎟ +b a−b ⎝ 4 ⎠ ) (1.2.16) P b 2(a b) (1.2.17) ( See Chapter 6. (1.2.15) P0.25 Duct insulation heat gain/loss2: ⎡ UPL ⎛ t + t ⎞⎤ Q=⎢ × ⎜ e l − ta ⎟ ⎥ ⎠ ⎥⎦ ⎢⎣ 12 ⎝ 2 (1.2.18a) Duct leaving air temperature2: ( ) t y − 1 + 2ta tl = e y +1 y= 2.4 A × Vd rectangular ducts U × P× L 0.6 D × Vd round ducts U×L See Chapter 6, Equation 6.11. y= HVAC_book.indb 5 (1.2.18b) (1.2.18c) (1.2.18d) 9/1/09 1:46:00 PM 6 Chapter One 1.3 Fan Laws 1.3.1 Fan Law Abbreviations 1. CFM cubic ft per min 2. D fan diameter, in 3. SP static pressure (in of H2O) 4. TP total pressure (in of H2O) 5. RPM revolutions per min 6. HP horsepower 7. d density of air, lbs/ft3 8. CFMMAX maximum CFM of fan based at critical speed 9. CFM1 original CFM of fan 10. RPMMAX critical speed 11. HPName Plate motor name plate horsepower 12. Subscript1 original condition; subscript2 new condition; subscripttested actual field-tested values 13. SE static efficiency 1.3.2 Fan Law Equations1 3 ⎛ D ⎞ ⎛ RPM 2 ⎞ CFM 2 = CFM1 × ⎜ 2 ⎟ × ⎜ ⎟ ⎝ D1 ⎠ ⎝ RPM1 ⎠ 2 2 ⎛ D ⎞ ⎛ RPM 2 ⎞ ⎛ d2 ⎞ SP2 = SP1 × ⎜ 2 ⎟ × ⎜ ⎟ ×⎜ ⎟ ⎝ D1 ⎠ ⎝ RPM1 ⎠ ⎝ d1 ⎠ 2 ⎛D ⎞ CFM 2 = CFM1 × ⎜ 2 ⎟ × ⎝ D1 ⎠ RPM 2 d1 × RPM1 d2 ⎛D ⎞ SP2 d1 × RPM 2 = RPM1 × ⎜ 1 ⎟ × SP1 d2 ⎝ D2 ⎠ 2 (1.3.2) 3 5 ⎛ D ⎞ ⎛ RPM 2 ⎞ ⎛ d2 ⎞ HP2 = HP1 × ⎜ 2 ⎟ × ⎜ ⎟ ×⎜ ⎟ ⎝ D1 ⎠ ⎝ RPM1 ⎠ ⎝ d1 ⎠ (1.3.3) (1.3.4) (1.3.5) 3 ⎛ D ⎞ ⎛ SP ⎞ 2 d1 HP2 = HP1 × ⎜ 2 ⎟ × ⎜ 2 ⎟ × d2 ⎝ D1 ⎠ ⎝ SP1 ⎠ HVAC_book.indb 6 (1.3.1) (1.3.6) 9/1/09 1:46:02 PM HVAC Equations for Everyday Use 7 3 ⎛ D ⎞ ⎛ CFM 2 ⎞ RPM 2 = RPM1 × ⎜ 1 ⎟ × ⎜ ⎟ ⎝ D2 ⎠ ⎝ CFM1 ⎠ (1.3.7) 3 4 ⎛d ⎞ ⎛ CFM 2 ⎞ ⎛D ⎞ × ⎜ 2⎟ SP2 = SP1 × ⎜ 1 ⎟ × ⎜ ⎟ ⎝ d1 ⎠ ⎝ CFM1 ⎠ ⎝ D2 ⎠ (1.3.8) 3 4 ⎛ CFM 2 ⎞ ⎛ d2 ⎞ ⎛D ⎞ HP2 = HP1 × ⎜ 1 ⎟ × ⎜ ⎟ ×⎜ ⎟ ⎝ CFM1 ⎠ ⎝ d1 ⎠ ⎝ D2 ⎠ (1.3.9) CFM based on critical speed of fan: ⎛ RPM MAX ⎞ CFM MAX = CFM1 × ⎜ ⎟ ⎝ RPM1 ⎠ (1.3.10) New brake horsepower at critical speed: ⎛ RPM MAX ⎞ BHPmax rpm = HP1 × ⎜ ⎟ ⎝ RPM1 ⎠ 3 (1.3.11) Maximum RPM of fan with original motor: RPM max horsepower = RPM tested × 3 HPnameplate BHPtested (1.3.12) Maximum RPM of fan based on fan pressure class: RPM at max sp = RPM tested × SPmax fanclass SPtested (1.3.13) Fan actual BHP based on total pressure and static efficiency: BHP = CFM × TP 6356 × SE 1.4 Heat Transfer Equations2 1.4.1 Abbreviations and Definitions for Heat Transfer Equations (1.3.14) 1. Q heat, BTU/hr 2. U U-value of material (conductance), BTU/h · ft2 · °F 3. A area, ft2 4. SHGC solar heat gain coefficient, dimensionless HVAC_book.indb 7 9/1/09 1:46:03 PM 8 Chapter One 5. CLTD cooling load temperature difference, °F 6. Tin interior air temperature, °F 7. Tout exterior air temperature, °F 8. L thickness, in 9. Apf total area of glass, ft2 10. Et incident total irradiance, BTU/hr · ft2 11. SC glass shading coefficient dimensionless 12. MSHGF maximum solar heat gain factor for fenestration exposure 13. CLF cooling load factor 1.4.2 Basic HVAC Heat Transfer Equations2 1. Basic conduction: Q U A (T1 T2) 2. Basic glass heat gain: Q U Apf (tout tin) (SHGC)Apf Et or Q U Apf (tout tin) A SC MSHGF CLF SHGC 0.87 4. Q U A CLTD 3. SC = 1.5 Fluid Handling 1.5.1 Abbreviations and Definitions for Fluid Handling1 (1.4.1) (1.4.2a) (1.4.2b) (1.4.3) (1.4.4) 1. GPM gallons per min 2. lbm /minute pound mass per min 3. EWT entering water temperature 4. LWT leaving water temperature 5. ft hd head in ft of water 6. T temperature difference, °F 7. P pressure, lbs/in2 8. Z height above datum, ft 9. Pabs absolute pressure, lbs/in2 10. Pgage gauge pressure, lbs/in2 11. Patm atmospheric pressure, lbs/in2, 14.7 psia @ sea level 12. SG or specific gravity, mass of liquid/mass of water at 39° F water 1, dimensionless 13. Cp = specific heat, BTU/lb · °F HVAC_book.indb 8 9/1/09 1:46:04 PM HVAC Equations for Everyday Use 9 14. SW specific weight at given temperature, lbs/ft3 15. Q Btu/hr 16. BHP brake horsepower ft • lbs 17. 1BHP = 33, 000 minute 18. eff pump efficiency, dimensionless fraction ⱕ 1 19. RPM speed, revolutions per min 20. Subscript1 original condition; subscript2 new condition 21. H feet of head, ft. hd. 22. hg system pressure, ft. hd. V2 23. hv velocity head, , ft. hd. 2g 1.5.2 Fluid Handling Equations T EWT LWT (1.5.1) Pabs Pgage Patm (1.5.2) 1 PSI 2.31 ft hd for clear water, SG 1 (1.5.3) Calculating required GPM for all fluids: ) ( ) ⎛ ⎞ Q × 7.48 gallons ( ft 3 ⎟ GPM = ⎜ ⎜ C p × ( EWT − LWT × SG × SW × 60 min ⎟ hr ⎠ ⎝ ) (1.5.4) Simplified required GPM required using clean water: GPM = Q 500 × EWT − LWT ( ) (1.5.5) Head loss for open system: H Z hg hv Pump brake horsepower: BHP = (GPM ) × ( ft hd ) (3960) × ( eff ) (1.5.6) (1.5.7) Pump laws (based on constant impeller size, SG, piping system and variable pump speed): Change of flow: HVAC_book.indb 9 ⎛ GPM1 ⎞ = ⎜ ⎟ Hf2 ⎝ GPM 2 ⎠ H f1 2 (1.5.8) 9/1/09 1:46:05 PM 10 Chapter One Find new flow based on pump speed: ⎛ RPM 2 ⎞ GPM 2 = GPM1 × ⎜ ⎟ ⎝ RPM1 ⎠ (1.5.9) New brake horsepower BHP: 3 ⎛ RPM 2 ⎞ BHP2 = BHP1 × ⎜ (1.5.10) ⎟ ⎝ RPM1 ⎠ Pump laws (based on variable impeller size, constant pump speed, SG and piping system): ⎛ Diameter2 ⎞ GPM 2 = GPM1 × ⎜ (1.5.11) ⎟ ⎝ RPM1 ⎠ ⎛ Diameter2 ⎞ H 2 = H1 × ⎜ ⎟ ⎝ RPM1 ⎠ 2 ⎛ Diameter2 ⎞ BHP2 = BHP1 × ⎜ ⎟ ⎝ RPM1 ⎠ (1.5.12) 3 1.6 Power and Energy 1.6.1 Abbreviations and Definitions for Power and Energy (1.5.13) 1. Eff efficiency, dimensionless ratio 2. Kw kilowatts 3. VA volt · amps 4. Amps amperes 5. PF power factor, dimensionless real power watts P = = apparent power S volt • amps 6. HP horsepower 7. hpout output horsepower 8. Wattsin input watts 9. V volts 10. 3 three-phase 1.6.2 Power Equations3 Efficiency: Eff = HVAC_book.indb 10 (746) × ( hp ) out Wattsin (1.6.1) 9/1/09 1:46:06 PM HVAC Equations for Everyday Use 11 Three-phase power: Kw3 = V × Amps × PF × 3 1000 VA3 = V × Amps × 3 746 × HP Amps3 = Eff3 = 3 × V × Eff × PF 746 × HP V × Amps × PF × 3 Single-phase power: Kw = 1.7 1.7.1 (1.6.3) (1.6.4) (1.6.5) V × Amps × PF 1000 (1.6.6) 746 × HP V × Eff × PF (1.6.7) 746 × HP V × Amps × PF (1.6.8) Amps = Eff = (1.6.2) Steam Equations Steam Abbreviations and Definitions 1. hfg enthalpy of steam at given pressure (latent heat of vaporization) 2. Q heating load in BTU/hr 3. v specific volume 4. t temperature, °F 5. m mass flow rate, lbs/hr 6. hf 1 enthalpy of condensate before steam trap, BTU/lb 7. hf 2 enthalpy of condensate at flashed condensate pressure, BTU/lb 8. hf g 2 latent heat of vaporization at flashed condensate pressure, BTU/lb 9. P % of flashed steam 1.7.2 Steam Equations Heating coil required steam flow rate: m= HVAC_book.indb 11 Q h fg (1.7.1) 9/1/09 1:46:07 PM 12 Chapter One Where hfg = Latent heat of vaporization at specific operating pressure. See any steam tables for value of hfg. Steam condensate trap sizing: Steam trap capacity minimum 2 lb/hr requirement of steam heating coil capacity, heat exchanger or main piping drip locations. (1.7.2) Steam flash tank sizing: Percent of condensate flashed to steam: hf 1 − hf 2 P= × 100 h fg 2 (1.7.3) PART 2—INFREQUENTLY USED HVAC EQUATIONS 1.8 Air Side Equations 1.8.1 Air Side Abbreviations and Definitions 1. duct roughness factor, ft 2. v kinematic viscosity, ft2/s 3. V duct velocity, ft/min 4. pf duct friction loss, in of water 5. f, f Colebrook equation duct friction factor, dimensionless 6. Dh Hydraulic diameter, in 7. Re Reynolds number, dimensionless 8. TR temperature, °R Rankine T(°F) 459.67 9. PSIA absolute pressure, lb per sq in 10. Ra gas constant for dry air (53.352 ft · lbf/lbm · °R) 11. Rw gas constant for water vapor (85.778 ft · lbf/lbm · °R) 12. WS humidity ratio at saturation, lba/ lbda 13. W humidity ratio, lba/ lbda 14. relative humidity, % 15. degree of saturation 16. pws saturation pressure, psia 17. pws(t*) saturation pressure for t*, psia 18. t* thermodynamic wet bulb temperature, °F 19. t dry bulb temperature of moist air, °F 20. W *s humidity ratio at given t* 21. Mw mass of water vapor in air sample, lbm HVAC_book.indb 12 9/1/09 1:46:08 PM HVAC Equations for Everyday Use 13 22. Ma mass of dry air in sample, lbm 23. q specific humidity, dimensionless 24. va specific volume of dry air, ft3/lb 25. R universal gas constant, 1545.32 ft · lbf/lb mol · °R 26. density of air, lbm/ft3 27. P perimeter of duct cross-section, in 1.8.2 Duct Friction Loss2 Darcey equation for duct friction loss: ⎛ 12 fL ⎞ ⎛ V ⎞ p f = ⎜ ⎟ ⎜ ⎟ ⎝ Dh ⎠ ⎝ 1097 ⎠ 2 (1.8.1) Hydraulic radius for noncircular ducts: Dh 4A/P (1.8.2) Colebrook equation for duct friction loss: ⎛ 12 2.51 ⎞ = −2 log ⎜ + ⎟ f ⎝ 3.7 Dh Re f ⎠ 1 (1.8.3) Altshul/Tsal equation for duct friction loss: ⎛ 12 68 ⎞ f = 0.11 ⎜ + ⎟ ⎝ Dh Re ⎠ 0.25 ' (1.8.4) If f ⱖ 0.018: f f If f 0.018: f 0.85f 0.0028 Reynolds number for all air conditions: Re = DhV 720v (1.8.5a) Reynolds number for standard air Re 8.56DhV 1.8.3 Psychrometrics2 PSIA gauge pressure atmospheric pressure M humidity ratio W = W Ma See Section 20.2. HVAC_book.indb 13 (1.8.5b) (1.8.6) 9/1/09 1:46:09 PM 14 Chapter One specific humidity q = relative humidity = W (1 + W ) (1.8.7) (1.8.8) )( f p /p ) ( 1− 1− s ws Saturation pressure from 148°F to 32°F ln( pws ) = −1.021416462 + 04 + ( −4.89350301 + TR ) ( −5.37657944 − 03)T + (1.92023769 − 07)T ( 3.55758316 − 10)T + ( −9.03446883 − 14 )T + ( 4.1635019) ln (T ) 2 R R 3 (1.8.9) 4 R R R Saturation pressure from 32°F to 392°F ln( pws ) = −1.044039708 + 04 + ( −0.112946496 + TR ) ( −2.7022355 − 02 )T + (1.2890360 − 05)T + ( −2.478068 − 09)T + (6.5459673) ln T 2 R R (1.8.10) 3 R R Humidity ratio at saturation temperature t*: ( ) ⎞⎟ ⎜⎝ p − p ( t ) ⎟⎠ ⎛ Ws* = 0.62198 ⎜ pws t * (1.8.11) * ws Humidity ratio: (1093 − 0.556t )W − 0.240 (t − t ) W= * * s * 1093 + 0.444t − t * (1.8.12) Humidity ratio at saturation: Degree of saturation: () () ⎛ pws t ⎞ Ws = 0.62198 ⎜ ⎟ ⎝ p − pws t ⎠ = W | Ws t , p (1.8.13) (1.8.14) Volume of moist air mixture v HVAC_book.indb 14 9/1/09 1:46:10 PM HVAC Equations for Everyday Use ⎛RT ⎞ v = ⎜ a R ⎟ 1 + 1.6078W ⎝ p ⎠ ( ) 15 (1.8.15) Enthalpy of the moist air (BTU/lb): h 0.240t W(1061 0.444t) (1.8.16) Moist air sample water vapor partial pressure, psia: pw = ( pW ) 0.62198 + W (1.8.17) Dew-point temperature for 32°F to 200°F: td 100.45 33.193ln(pw) 2.319ln(pw)2 0.17074ln(pw)3 1.2063(pw)0.1984 (1.8.18) Dew-point temperature for less than 32°F: td 90.12 26.142ln(pw) 0.8927ln (pw)2 (1.8.19) Adiabatic mixing of two air streams: h2 − h3 W2 − W3 ma1 = = h3 − h1 W3 − W1 ma 2 (1.8.20) Where ma mass flow rate of air, lb dry air/min. 1.9 Fluid Handling1,2,3 1.9.1 Abbreviations and Definitions 1. Cp specific heat, BTU/lb · °F 2. Hf head friction loss, ft of H2O 3. f Colebrook equation friction factor, dimensionless 4. K sum of resistance coefficients for fittings and valves in piping section, dimensionless 5. L length of piping, ft 6. D inside pipe diameter, ft 7. d inside pipe diameter, in 8. g gravitational constant 32.2 ft/sec2 9. V velocity, ft/sec 10. Re Reynolds number 11. e absolute roughness of pipe, ft HVAC_book.indb 15 9/1/09 1:46:11 PM 16 Chapter One 12. w density of fluid, lb/ft3 13. dynamic viscosity lb/ft · sec 14. SG or specific gravity mass of liquid/mass of water at 39°F, water 1, dimensionless 1.9.2 Fluid Handing Equations Piping friction loss (Darcy-Weisbach equation): Hf = f L V2 V2 +K 2g D 2g (1.9.1) Colebrook equation for piping friction factor: ⎛ e 2.51 ⎞ = −2 log10 ⎜ + ⎟ f Re f ⎠ ⎝ 3.7 D 1 (1.9.2) Reynolds number for piping: Re = 1.9.3 VDw all fluids, Re = 7742 Vd for water (1.9.3) Steam Equation EDR steam load BTUH 240 (1.9.4) Where: EDR equivalent direct radiation 1.10 Smoke Management Equations4 Steady state fire mass consumption: m= Where Q Δt Hc (1.10.1) m total fuel mass consumed (lb) or (kg) Q heat release rate (BTU⁄sec) or (kW) t duration of fire (sec) Hc heat of combustion of fuel (BTU⁄lb) or (kJ⁄kg) t-squared fire mass consumption: m= HVAC_book.indb 16 333Δt 3 H c t g2 (1.10.2) 9/1/09 1:46:11 PM HVAC Equations for Everyday Use 17 Where m total fuel mass consumed (lb) or (kg) tg growth time of fire (sec) t duration of fire (sec) Hc heat of combustion of fuel (BTU⁄lb) or (kJ⁄kg) 1.10.1 Smoke Layer Calculations Steady state fires (uniform cross section for height, A/H2 0.9 to 1.4, z/H 0.2, prior to smoke exhausting) ⎛ 13 ⎞ tQ ⎜ 4 ⎟ ⎜ 3 ⎟ z = 0.67 − 0.28 ln ⎜ H ⎟ (1.10.3a) A H ⎟ ⎜ ⎜ H2 ⎟ ⎠ ⎝ Where z distance from the base of the fire to the bottom of the smoke layer (ft) H ceiling height above the fire surface (ft) t time (sec) Q heat release rate for steady state fire (BTU⁄sec) A cross-sectional area of the space being filled with smoke (ft2) ⎛ 13 ⎞ tQ ⎜ 4 ⎟ ⎜ 3 ⎟ z = 1.11 − 0.28 ln ⎜ H ⎟ H ⎜ A ⎟ ⎜ H2 ⎟ ⎠ ⎝ (1.10.3b) Where z distance from the base of the fire to the bottom of the smoke layer (m) H ceiling height above the fire surface (m) t time (sec) Q heat release rate for steady state fire (kW) A cross-sectional area of the space being filled with smoke (m2) Unsteady fires (t-squared fires) (uniform cross section for height, A/H2 = 0.9 to 2.3, z/H > 0.2, prior to smoke exhausting) HVAC_book.indb 17 9/1/09 1:46:13 PM 18 Chapter One ⎛ ⎞ z t = 0.23 3 ⎜ 5 ⎟ H ⎜ t 25 H 45 ⎛ A ⎞ ⎟ ⎜⎝ H 2 ⎟⎠ ⎟ ⎜⎝ g ⎠ −1.445 (1.10.4a) Where z distance from the base of the fire to the bottom of the smoke layer (ft) H ceiling height above the fire surface (ft) t time (sec) tg growth time (sec) A cross-sectional area of the space being filled with smoke (ft) ⎛ ⎞ z t = 0.91 3 ⎜ 5 ⎟ H ⎜ t 25 H 45 ⎛ A ⎞ ⎟ ⎜⎝ H 2 ⎟⎠ ⎟ ⎜⎝ g ⎠ −1.445 (1.10.4b) Where z distance from the base of the fire to the bottom of the smoke layer (m) H ceiling height above the fire surface (m) t time (sec) tg growth time (sec) A cross-sectional area of the space being filled with smoke (m) The following are the empirical equations from NFPA 92B for atrium fires that are not under balconies: 2 (1.10.5a) zl 0.533Qc ⁄5 1 5 when z zl, m (0.022Qc ⁄3 z ⁄3) 0.0042Qc (1.10.5b) 3 when z ⱕ zl, m 0.0208Qc ⁄5 z (1.10.5c) Where zl limiting elevation (flame height) (ft) Qc convective portion of heat release rate (BTU⁄sec) z distance above the base of the fire to the smoke interface layer (ft) m mass flow rate in plume at height z (lb⁄sec) m 0.071Qc ⁄3 z ⁄3 0.0018Qc 1 HVAC_book.indb 18 5 (1.10.5d) 9/1/09 1:46:13 PM HVAC Equations for Everyday Use 19 when z zl, m (0.022Qc ⁄3 z ⁄3) 0.0042Qc (1.10.5e) when z ⱕ zl, m 0.0208Qc ⁄5 z (1.10.5f) 1 5 3 Where zl limiting elevation (m) Qc convective portion of heat release rate (kW) z distance above the base of the fire to the smoke interface layer (m) m mass flow rate in plume at height z (kg⁄sec) The smoke layer temperature can be calculated from the following:4 Ts = To + Qc (1 − ) mC p (1.10.6) Where Ts smoke layer temperature, °F(°C) To ambient temperature, °F(°C) Qc convective portion of HHR, BTU⁄sec (kW) m mass flow rate of exhaust air, lb⁄sec (kg⁄sec) Cp specific heat of plume gases, BTU⁄lb (kg⁄kJ) wall heat transfer fraction (dimensionless) The convective portion of the HHR is determined by:4 Where Qc XcQ (1.10.7) Qc convective portion of heat release rate, BTU⁄sec (kW) Q heat release rate, BTU⁄sec (kW) Xc convective heat fraction (0.7 default) Density of the plume gases can be calculated from the following equation:4 T s = r r (1.10.8) Ts Where s density of exhaust gases, lbm⁄ft (kg⁄m ) Ts temperature of exhaust gases, absolute, °R (°K) Tr reference temperature absolute, °R (°K) r density at reference temperature, absolute, lbm⁄ft (kg⁄m ) 2 3 2 3 The following are the empirical equations from NFPA 92B for atrium balcony spill plume: 1 (1.10.9a) m 0.12 (QW 2) ⁄3 (zb 0.25H) HVAC_book.indb 19 9/1/09 1:46:14 PM 20 Chapter One Where m mass flow rate in plume, (lb⁄sec) Q heat release rate (HHR) of fire (BTU⁄sec) W width of the plume under the balcony (ft) zb height above the underside of the balcony to the smoke layer interface (ft) H height of the balcony above the base of the fire (ft) 1 m 0.36 (QW 2) ⁄3 (zb 0.25H) (1.10.9b) Where m mass flow rate in plume (kg⁄sec) Q heat release rate (HHR) of fire (kW) W width of the plume under the balcony (m) zb height above the underside of the balcony to the smoke layer interface (m) H height of the balcony above the base of the fire (m) References 1. ASHRAE Pocket Guide for Air Conditioning, Heating, Ventilation and Refrigeration (Inch-Pound Edition), 1993. 2. ASHRAE Handbook, Fundamentals, 2005. 3. Engineering Cookbook, 1999, Loren Cook Company, Inc. 4. NFPA 92B Standard for Smoke Management in Malls, Atria, and Large Spaces, 2009. HVAC_book.indb 20 9/1/09 1:46:14 PM