ADU Lecture MEC 411 1 1 Kinematic and Dynamics of Machinery MEC 411 MEC 411 2 ADU Tentative Lectures Schedule Topic Reading Introduction of Mechanism and, 1&2 Kinematics, mobility, applications, 2 Vectors, loop equations, position analysis, 4 Velocity Analysis, 5 Velocity Analysis 5 Acceleration Analysis, 6 Acceleration Analysis, 6 Cam and cam synthesis 7 Cam and cam synthesis 7 Static and dynamic force analysis in planer mechanisms, 8 Static and dynamic force analysis in planer mechanisms 8 Balancing of rotating machinery, 9 Balancing of rotating machinery, 9 Introduction to kinematics of robot manipulators 10 2 Lecture 1 ADU 3 One thing you learn in science is that there is no perfect answer, no perfect measure. A. O. Beckman Topic 1: Mechanism and Kinematics MEC 411 Introduction and Basic Concepts 3 Lecture 1 MEC 411 4 ADU Chapter Objectives Up on completion of this chapter, the student will be able to Explain the need for kinematic analysis of mechanism. Define the basic components that comprise a mechanism. Draw the kinematic diagram from a view of a complex mechanism. Compute the number of degrees of freedom of a mechanism. Identify a four bar mechanism and classify it according to its possible motion. Identify a slider crank mechanism. 4 Lecture 1 MEC 411 5 ADU 1.1 ANALYSIS AND SYSTHESIS Analysis: the techniques that allow the designer to critically examine an already existing or proposed design in order to judge its suitability for task. Synthesis (or Design): the process of prescribing the sizes, shapes, material compositions, and arrangements of parts so that the resulting machine will perform the prescribed task. 5 Lecture 1 MEC 411 6 ADU 1.2 DESIGN PROCESS 6 Lecture 1 There are several systems of units used in engineering. The most common in the United States are: ◼ The U.S. foot-pound-second (fps) system, ◼ The U.S. inch-pound-second (ips) system, and ◼ The System International (SI) MEC 411 7 ADU 1.4 UNITS 7 Lecture 1 MEC 411 8 ADU 1.4 UNITS 8 Lecture 1 MEC 411 9 ADU 1.5 THE SCIENCE OF MECHANICS Statics: deals with analysis of stationary systems, that is, those in which time is not a factor. Dynamics: deals with systems that change with time. Kinematics: the study of motion, quite apart from the forces which produce that motion. More particularly kinematics is the study of position, displacement , rotation, speed, velocity, and acceleration. Kinetics: the study of force on system in motion. 9 Lecture 1 MEC 411 10 ADU 1.5 THE SCIENCE OF MECHANICS 10 Lecture 1 MEC 411 11 ADU 1.5 THE SCIENCE OF MECHANICS Definitions: Kinematic Link or Element: It is each part of a machine, which moves relative to some other part. A link may consist of several parts, which are rigidly fastened together (resistant body), so that they do not move relative to one another. Types of links are: Rigid, Flexible, and Fluid. Kinematic Pair: The two links or elements of a machine, when in contact with each other, are said to form a pair. If the relative motion between them is completely or successfully constrained (i.e. in a definite direction), the pair is known as kinematic pair. Types of Kinematic Pairs are: Sliding, Turning, rolling, screw, and spherical. 11 Lecture 1 MEC 411 12 ADU 1.5 THE SCIENCE OF MECHANICS Definitions (cont.): Kinematic Chain: is defined as a combination of kinematic pairs, joined in such a way that each link forms a part of two pairs and the relative motion between the links or elements is completely or successfully constrained. Kinematic Chains should satisfy the following two conditions: 1. L=2P-4, where L is the number of links, P is the number of pairs which constitute a kinematic chain. 2. h/2+J= 3/2 L – 2, where J is the number of binary joints and h is the number of higher pairs which constitute a kinematic chain. 12 Lecture 1 MEC 411 13 ADU 1.5 THE SCIENCE OF MECHANICS Definitions (Cont.): Mechanism: an assemblage of resistant bodies, connected by movable joints, to form a closed kinematic chain with one link fixed and having the purpose of transforming motion with low forces and little power transmitted. Machine: a combination of resistant bodies connected by joints so arranged (designed) to transmit significant forces and power (work) accompanied by certain determinate motion. Structure: also a combination of resistant bodies connected by joints, but its purpose is not to do work or to transform motion. A structure is intended to bear load (be rigid). 13 Lecture 1 MEC 411 14 ADU 1.5 THE SCIENCE OF MECHANICS 14 Lecture 1 ADU 15 One thing you learn in science is that there is no perfect answer, no perfect measure. A. O. Beckman Topic 2: Mechanism and Kinematics MEC 411 Kinematics Fundamentals 15 Lecture 1 MEC 411 16 ADU 2.1 DEGREE OF FREEDOM (DOF) OR MOBILITY A mechanical system’s mobility (M) can be classified according to the number of degrees of freedom (DOF) that it possesses. The system’s DOF is equal to the number of independent parameters (measurements) that are needed uniquely to define its position in space and at any instant of time. The system of the pencil in the plane has three DOF. The pencil in this example represents a rigid body, or link, which for the purposes of kinematics analysis we will assume to be incapable of deformation. 16 Lecture 1 MEC 411 17 ADU 2.1 DEGREE OF FREEDOM (DOF) OR MOBILITY 17 Lecture 1 18 ADU 2.1 DEGREE OF FREEDOM (DOF) OR MOBILITY 3 DOF of Rigid body in MEC 411 6 DOF of rigid body in Space Plane 18 Lecture 1 ADU 2.2 TYPES OF MOTION 19 Pure translation MEC 411 Rectilinear Motion Curvilinear Motion 19 Lecture 1 ADU 2.2 TYPES OF MOTION 20 Pure rotation Reference line MEC 411 Reference line 20 Lecture 1 ADU 2.2 TYPES OF MOTION 21 Complex Motion : Rotation + Translation MEC 411 q 21 Lecture 1 MEC 411 22 ADU 2.3 LINKS, JONTS AND KINEMATIC CHAINS Linkages are the basic building blocks of all mechanisms. A linkage consist of links (or bars), generally considered rigid, which are connected by joints, such as pins (or revolute), or prismatic joints to form open or closed chains (or loops). Such kinematic chains, with at least one link fixed, become: ◼ (1) mechanisms if at least two other links retain mobility, or ◼ (2) structures if no mobility remains. 22 Lecture 1 MEC 411 23 ADU 2.3 LINKS, JONTS AND KINEMATIC CHAINS 23 Lecture 1 MEC 411 24 ADU Kinematics Mechanisms.avi - YouTube Kinematics: https://www.youtube.com/watch?v=8JtcEja qc4Y&list=PLB059985630300733 (By Kinematics with MicroStation) https://www.youtube.com/watch?v=4Y8Pg UlR0bQ&list=PLpe3qgeJLpB2psRDpvi1dprhT PW5p0Tt_&index=3 (By Magic Marks) Automobile Engineering: https://www.youtube.com/watch?v=c3Calfd YZYw&list=PLpe3qgeJLpB2wAoaRSY9_yAeOt 7u0LTNd (By Magic Marks) 24 Lecture 1 ADU 2.3 LINKS, JONTS AND KINEMATIC CHAINS https://youtu.be/4Y8PgUlR0bQ?list=PLpe3qgeJLpB2psRDpvi1dprhTPW5p0Tt_&t=53 MEC 411 25 A link is a rigid body that possesses at least two nodes that are points for attachment to other links. 25 Lecture 1 ADU 2.3 LINKS, JONTS AND KINEMATIC CHAINS Link of different order: 26 ◼ Binary link : has 2 nodes ◼ Ternary link : has 3 nodes MEC 411 ◼ Quaternary link : has 4 nodes 26 Lecture 1 MEC 411 27 ADU 2.3 LINKS, JONTS AND KINEMATIC CHAINS A joint is a connection between two or more links (at their nodes), which allows some motion, or potential motion, between the connected links. Joints (also called kinematic pairs) can be classified in several ways: 1. By the type of contact between the elements, line, point or surface. 2. By the number of degrees of freedom allowed at the joint. 3. By the type of physical closure of the joint: either force or form closed. 4. By the number of links joined (order of the joint). https://www.youtube.com/watch?v=TYq_0v66ucM&index=2&list=PLB059985 630300733 27 Lecture 1 28 Lecture 1 MEC 411 28 ADU ADU 2.3 LINKS, JONTS AND KINEMATIC CHAINS The kinematic pairs can be: Higher pair (point or line contact): are the joints with point or line contact between the pair elements. MEC 411 29 Lower pair (surface contact): are the joints with surface contact between the pair elements. 29 Lecture 1 ADU 2.3 JOINT PAIRS: THE SIX LOWER PAIRS Lower Pair: MEC 411 30 Name (symbol) DOF Contains Revolute (R) 1 R Prismatic (P) 1 P Screw or Helical (H) 1 R+P Cylindrical (C) 2 R+P Spherical (S) 3 R+R+R Planar or Flat (F) 3 R+P+P Planar Mechanism 3-D Mechanism DOF: Degree of Freedom 30 Lecture 1 ADU 2.3 JOINT PAIRS: THE SIX LOWER PAIRS Revolute (R): Rotating full pin joint MEC 411 31 Dq 31 Lecture 1 ADU 2.3 JOINT PAIRS: THE SIX LOWER PAIRS Prismatic (P): Translating full slider joint MEC 411 32 DX 32 Lecture 1 ADU 2.3 JOINT PAIRS: THE SIX LOWER PAIRS MEC 411 33 Helical (H): 33 Lecture 1 ADU 2.3 JOINT PAIRS: THE SIX LOWER PAIRS MEC 411 34 Cylindrical (C): 34 Lecture 1 ADU 2.3 JOINT PAIRS: THE SIX LOWER PAIRS MEC 411 35 Spherical (S): 35 Lecture 1 ADU 2.4 JOINT PAIRS: THE SIX LOWER PAIRS MEC 411 36 Flat (F) : 36 Lecture 1 ADU 2.3 JOINT PAIRS: HIGHER PAIRS AND HALF JOINT Roll-slide (Half or RP) joint Dq MEC 411 37 DX Linkage against Plane (Force close) 37 Lecture 1 ADU 2.3 JOINT PAIRS: HIGHER PAIRS AND HALF JOINT Higher Pair: 2 DOF 38 DX MEC 411 Dq Pin in Slot (Form Close) 38 Lecture 1 ADU 2.3 PLANAR MOTION MEC 411 39 Lower pair or Full joint : 1 DOF joint Higher pair, half joint : > 1 DOF, roll-slider Joint order = number of link joined - 1 First order pin joint First o rder pin join t S econd ordorder er pin jopin int joint Second 39 Lecture 1 MEC 411 40 ADU 2.3 PLANAR MOTION KINEMATIC CHAIN: An assemblage of links and joints, interconnected in a way to provide a controlled output motion in response to a supplied input motion. CRANK: Link that makes a complete revolution and is pivoted to ground. ROCKER: Link that has oscillatory (back and forth) rotation and is pivoted to ground. COUPLER (or connecting rod): Link that has complex motion and is not pivoted to ground. GROUND: defined as any link or links that are fixed (nonmoving) with respect to the reference frame. 40 Lecture 1 41 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY Degree of Freedom (DOF): Number or inputs that need to be provided in order to create a predictable output. Also: number of independent coordinates required to define its position. In Planar Mechanisms: MEC 411 ◼ 1 link in the plane has 3 DOF 41 Lecture 1 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY ◼ 2 links in the plane have 6 DOF Dq1 Dy2 Dx1 Dx2 Dq2 MEC 411 42 Dy1 42 Lecture 1 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY ◼ 2 links connected by a full joint have 4 DOF Dx Dq1 Dq2 MEC 411 43 Dy 43 Lecture 1 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY ◼ 2 links connected by a roll-slide (half) have 5 DOF Dq2 44 Dx1 Dy Dq1 MEC 411 Dx2 44 Lecture 1 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY https://youtu.be/6HPFzqA1p04?list=PLB059985630300733 Gruebler’s equation MEC 411 45 DOF or M = 3L – 2J – 3G Where: M=degree of freedom or mobility L= number of links J=number of joints (Count as 1 for full 0.5 for Half joint) G=number of grounded links (always 1) M = 3(L - 1) – 2J 45 Lecture 1 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY Kutzbatch’s modification of Gruebler’s equation MEC 411 46 M = 3(L – 1)– 2J1 – J2 Where: M= degree of freedom or mobility L= number of links J1= number of DOF (full) joints J2= number of DOF (half) joints Note: J1=Full Joint = 1 & J2=Half Joint = 1 46 Lecture 1 47 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY MEC 411 M = 3(L - 1) – 2J =3(8-1)-2x10=1 47 Lecture 1 M = 3(L - 1) – 2J =3(6-1)-2x7.5=0 MEC 411 48 ADU 2.5 DETERMINING DEGREE OF FREEDOM OR MOBILITY 48 Lecture 1 If the DOF is positive, it will be a mechanism, and the links will have relative motion. If the DOF is exactly zero, then it will be a structure, and no motion is possible. If the DOF is negative, then it is a preloaded structure, which means that no motion is possible and some stresses may also be present at the time of assembly. MEC 411 49 ADU 2.6 MECHANISMS AND STRUCTURES 49 Lecture 1 ADU Decoding Earth Moving Machines MEC 411 https://youtu.be/b8c_9ZZX5_8?l ist=PLB059985630300733 50 Lecture 1 https://youtu.be/0lui6cdRnCw?list=PLB0599856 30300733 MEC 411 51 ADU 1.12 EXAMPLES 51 Lecture 1 MEC 411 52 ADU 1.12 EXAMPLES 52 Lecture 1 MEC 411 53 ADU 1.12 EXAMPLES 53 Lecture 1 ADU 1.12 EXAMPLES MEC 411 54 1. Number or links L = 4 2. Number of (full joint) 4 joints J=4 3. Number of ground link G=1 M = 3(4 - 1) – 2x4 M= 1 54 Lecture 1 ADU 1.12 EXAMPLES MEC 411 55 1. Number or links L = 9 2. Number of full joints J=12 3. Number of ground link G=1 M = 3(9 - 1) – 2x12 M= 0 55 Lecture 1 Lecture 1 MEC 411 ADU