Measurement of variation • Mean strength • Standard deviation • Coefficient of variation cv = σ x 4 Producer’s Risk and Consumer’s Risk Producer’s Risk • Rejection of concrete that is upto-standard • Higher cost price Consumer’s Risk • Acceptance of concrete that is sub-standard • Stringent acceptance criteria 5 Review on Standards for Acceptance Testing and Criteria of Concrete Foreign codes • American Standard ACI 214R-11 • European Standard BS EN 206: 2013 Local codes • Code of Practice for Structural Use of Concrete: 2013 • General Specification for Civil Engineering Works: 2006 • Construction Standard CS1: 2010 6 ACI 214R-11 • Specimens for each test result: • 2 concrete cylinders of 150 × 300 mm or; • 3 concrete cylinders of 100 × 200 mm • Evaluation of standard of quality control through: • Standard deviation • Coefficient of variation (see Table 4.3 and Table 4.4) 7 Table 4.3 f’cube= 43.7 MPa 8 Table 4.4 f’cube= 43.7 MPa 9 Estimation of standard deviation or coefficient of variation • A minimum of 30 test results • Conservative approach required when test results < 30 • ACI 318 allows a minimum of 15 test results • the sample standard deviation should be increased by up to 16% to account for greater uncertainty in the estimated population standard deviation 10 Acceptance criteria • Acceptance criteria • Average of required strength not exceeding the specified strength by a certain multiple of the standard deviation, as given in table 11 BS EN 206: 2013 • Acceptance testing and criteria are give in Section 8.2 • Clause 8.2.1.2 • Test result = individual specimen OR the average of test values from two or more specimens from one sample tested at same age • Disregard the test result when range of test values > 15% of the mean • Calculation of standard deviation • Most recent 35 consecutive test results • No maximum limit 12 Acceptance criteria • Given in Clause 8.2.1.3 1. Individual test result > (Specified grade strength – 4) MPa 2a. In initial production (until 35 test results are obtained) Mean strength of 3 consecutive results ≥ (Specified grade strength + 4) MPa 2b. In continuous production (when 35 test results are available) Mean strength of the consecutive test results ≥ (Specified grade strength + 1.48 × standard deviation MPa 13 Code of Practice for Structural Use of Concrete: 2013 • Acceptance testing and criteria given in Clause 10.3.4.2 • Clause 10.3.4.2 • 2 cubes shall be made in accordance to CS1 • Test result = average compressive strength of the pair of cubes • Disregard test result when difference > 20% of test result • Calculation of standard deviation • 40 consecutive test results 15 Acceptance criteria 16 Non-compliance circumstances • Suspension of concrete production and concreting • For concrete grade < C60, Cubes of 150 mm • standard deviation > 8.0 MPa Cubes of 100 mm • standard deviation > 8.5 Mpa • For concrete grade > C60, coefficient of variation > 14% 17 General Specification for Civil Engineering Works: 2006 • Acceptance testing and criteria given in Clauses 16.58 to 16.62 • Clause 16.59 • 2 cubes shall be made in accordance to CS1 • Test result = average compressive strength of each pair of cubes made from the sample • Disregard test result when difference > 15% of test result • Concrete cores might be necessary if the acceptance requirements are not satisfied • Calculation of standard deviation • 40 consecutive test results 18 Acceptance criteria 19 Non-compliance circumstances • Suspension of concrete production and concreting • Cubes of 150 mm • standard deviation > 8.0 MPa Cubes of 100 mm • standard deviation > 8.5 Mpa 20 Comparison Different requirements Standards ACI 214R-11 BS EN 206: 2013 Code of Practice for Structural Use of Concrete 2013 General Specs. For Civil Engineering Works: 2006 Specimens Cylinder Cube / Cylinder Cube Cube Maximum allowable range of difference Nil 15% 20% 15% Calculation of standard deviation OR coefficient of variation 30 test results required 35 test results required 40 test results required 40 test results required Limit imposed on standard deviation OR coefficient of variation No No Yes (Table 10.2) Yes (Table 16.10) 21