See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/284789795 Evaluation of biodiesel from Canarium ovatum (pili) pulp oil and Psophocarpus tetragonolobus (winged bean) seed oil Article in Philippine Agricultural Scientist · September 2007 CITATIONS READS 6 5,130 2 authors, including: Luis Razon De La Salle University 78 PUBLICATIONS 2,456 CITATIONS SEE PROFILE All content following this page was uploaded by Luis Razon on 28 August 2020. The user has requested enhancement of the downloaded file. THE PHILIPPINE AGRICULTURAL Biodiesel from Pili Pulp Oil and WingedSCIENTIST Bean Oil Vol. 90 No. 3, 215-221 September 2007 0031-7454 J. P. G. BicolISSN and L. F. Razon Evaluation of Biodiesel from Canarium ovatum (Pili) Pulp Oil and Psophocarpus tetragonolobus (Winged Bean) Seed Oil John Paul G. Bicol and Luis F. Razon* Portion of the M. S. thesis of the senior author. Funded by a grant from the University Research Coordination Office of De La Salle University (DLSU) and the DLSU Science Foundation. Department of Chemical Engineering, De La Salle University, 2401 Taft Avenue, Manila, Philippines *Author for correspondence; e-mail: razonl@dlsu.edu.ph Biodiesel, or fatty acid methyl esters (FAME) derived from triglycerides of oils of vegetable or animal origin, is an attractive alternative fuel because of its low ecological impact and ease of manufacture. However, some concerns remain about the cost and availability of feedstocks. Studies were conducted on biodiesel derived from two novel sources of oil: the fruit pulp of Canarium ovatum (pili) and the seed of Psophocarpus tetragonolobus (winged bean). Oil was extracted from pili pulp and winged bean seeds using hexane. The pili pulp oil and the winged bean oil were found to have a free fatty acid content of 4.0% and 1.0%, respectively. Thus, a combination of acid-catalyzed esterification and basecatalyzed transesterification was necessary to convert the oils to FAME. Pili pulp FAME was found to have a kinematic viscosity of 4.44 mm2s-1, a density of 0.887 g mL-1, cloud point of 7 oC, flash point of 155 oC, free glycerol of 0.01%, total glycerol of 0.06%, acid value of 0.31 mg KOH•g-1, sulfated ash of 0.001%, sulfur of 0.02% and an iodine value of 69 g I2 100g-1. Winged bean FAME was found to have a kinematic viscosity of 4.93 mm2s-1, density of 0.879 g mL-1, cloud point of 29 oC, flash point greater than 160 oC, free glycerol of 0.02%, total glycerol of 0.07%, acid value of 0.26 mg KOH g-1, sulfated ash of 0.001%, sulfur of 0.02% and an iodine value of 82 gI2 100g-1. The FAME were found to comply with key standards (ASTM D6751-07, EN14214 and PNS2020:2003) except for the kinematic viscosity of the FAME from winged bean, which was above the maximum limit for the Philippine standard (i. e., PNS2020:2003). Key Words: biodiesel, Canarium ovatum, fatty acid methyl esters, feedstock, pili, Psophocarpus tetragonolobus, sigarilyas, winged bean Abbreviations: AOAC – Association of Official Agricultural Chemists, AOCS – American Oil Chemists Society, AR – analytical reagent, ASTM – American Society for Testing Materials, CME – coconut methyl esters, CN – cetane number, FAME – fatty acid methyl esters, FFA – free fatty acid, IV – iodine value, PNS – Philippine National Standard, SN – saponification number INTRODUCTION Biodiesel, defined as fatty acid methyl esters (FAME) derived from oils of vegetable or animal origin, has attracted interest as an alternative to petroleum-derived diesel fuel (“petrodiesel”). It is biodegradable, renewable, non-toxic and carbon-neutral. Compared to other alternative fuels, it is easy to manufacture and requires only small changes in the distribution infrastructure. In blends with petrodiesel, it can be used in unmodified present-day diesel engines. Despite these advantages, there are still some concerns over the widespread use of biodiesel. Most of the present feedstocks are also food oils. Hence, there are le- gitimate concerns about the impact on vegetable oil prices. Already, a rise in vegetable oil prices has been observed and the usual reason given is the use of oils for biodiesel (Anonymous 2007). Hardly a day goes by without a new biodiesel plant being announced somewhere in the world. Availability is another concern. A simple comparison of coconut oil production and demand for diesel fuel shows that coconut oil production can only fill a small fraction of the diesel requirements (Tan et al. 2004). Jatropha curcas (locally known as “tuba-tuba”) has been widely promoted as a possible alternative to food oils (Foidl et al. 1996; Gubitz et al. 1999). Indeed, it offers the advantage that it can be grown on marginal lands. How- The Philippine Agricultural Scientist Vol. 90 No. 3 (September 2007) 215 Biodiesel from Pili Pulp Oil and Winged Bean Oil J. P. G. Bicol and L. F. Razon ever, both the oil and the seed cake are toxic (MartinezHerrera et al. 2006). A large spill or a bad poisoning incident could easily turn public opinion against jatropha. A prudent course of action would be to develop other possible sources of feedstocks. Indeed, researchers have tried a wide variety of plant oils (Rahman and Raherman 2004; Bouaid et al. 2005; Encinar et al. 1999; Ghadge and Raheman 2006; Ajue and Obika 2000; Zullaikah et al. 2005; Ramadhas et al. 2005; Antolin et al. 2002; Usta 2005; Karmee and Chadhu 2005; Oluwaniyi and Ibeyimi 2003), animal fats (Zheng and Hanna 1996; Reyes and Sepulveda 2006) and even marine algae (Miao and Wu 2006; Chisti 2007). This paper describes tests of biodiesel from two new sources of oil: the mesocarp (fruit pulp) of Canarium ovatum (“pili”) and the seed of Psophocarpus tetragonolobus (“winged bean”, Philippine name: “sigarilyas”). Winged bean was very widely studied in the 1980s, being hailed as the “soybean of the tropics”. The primary attraction to the winged bean is its protein content (30– 42%) and yield (2–5 tons per hectare) (De la Peña et al. 1981). Modest compared to that of coconut, the oil content of winged bean is similar to that of soybean. Moreover, winged bean oil, though edible, is not very highly valued as a food because of its high behenic acid content. On the other hand, the fatty acid profile of its oil seems to indicate that it may yield biodiesel of acceptable quality. This will be discussed further in the next section. Since the primary use of winged bean is its protein, an additional use for its oil could make cultivation more economically attractive. Another feedstock that may be studied is the oil from the mesocarp or the fibrous middle layer of the pili fruit. The pulp is 33.6% oil, by weight (Coronel 1996). While the kernel (commonly called the “nut”) is also a very rich source of oil, it is already highly prized as an ingredient in confections, cakes and ice cream. On the other hand, the pulp (which makes up 64.5% of the weight of the fruit) is usually discarded (Coronel 1996). If the pulp can be used as a source of biodiesel feedstock, a waste stream will have been eliminated. In this paper, key physicochemical fuel properties of biodiesel derived from winged bean seed oil and pili pulp oil are determined and compared to biodiesel standards and predictions from empirical equations. Some observations are also made on the steps necessary to convert the oil to biodiesel. MATERIALS AND METHODS Materials Pili pulp was purchased from Leslie Pili Products, Sorsogon City, Sorsogon. The separation of pili pulp (depulping) was performed by soaking the pili fruits in hot water for about 15 min. Winged bean seeds were purchased from Green World Agri-Farm Center, a supplier of seeds in Malate, Manila. Bioactiv® brand coconut methyl esters (CME) was purchased from a UniOil gas station in Makati City. Analytical reagent (AR) grade hexanes were used for oil extraction from the pulp and the seeds. AR grade methanol, sulfuric acid and sodium hydroxide were used for the esterification and transesterification reactions. Preliminary Calculations Literature values of the fatty acid profiles of pili pulp oil and winged bean oil (Table 1) were used to calculate key properties of FAME derived from these two oils. The key properties computed were the cetane number, saponification value, iodine value and the viscosity. Cetane number was estimated with the following equation (Krisnangkura 1986): CN = 46.3 + 5458 – 0.225 x IV SN (1) IV, the iodine value, can be computed from the fatty acid profile via the following equation (Kalayasiri et al. 1996): n IV = Σ 254Dixi (2) i=1 M i where Di, xi and Mi are, respectively, the number of double bonds, mass fraction and molecular weight of the ith fatty acid. Similarly, SN, the saponification number, may be computed through the following equation (Kalayasiri et al. 1996): n SN =Σ 560xi (3) i=1 Mi Equation (1) has been very popular, having been used in at least six other studies (Encinar et al. 1999; Kalayasiri et al. 1996; Azam et al. 2005; Karaosmanoglu et al. 2000; Machacam et al. 2001; Tomasevic and Siler-Marinkovic 2003). However, only three data points were used to obtain Equation (1). Hence, any numbers obtained from it should be treated as mere rough estimates. Table 1. Fatty acid profile of pili pulp oil and winged bean seed oil from literature (wt %). Source C14:0 C16:0 C16:1 C18:0 C18:1 C18:2 C18:3 C20:0 C20:1 C22:0 C24:0 Pili pulp 0.10 Winged bean 216 23.90 4.70 10.90 2.6 4.5 60.80 6.60 0.8 37.10 19.00 0.20 0.30 3.60 18.50 4.20 Reference Pham (2004) Homma et al. (1983) The Philippine Agricultural Scientist Vol. 90 No. 3 (September 2007) Biodiesel from Pili Pulp Oil and Winged Bean Oil J. P. G. Bicol and L. F. Razon The viscosity of the FAME (µm) was estimated using an equation by Allen et al. (1999) n ln µm = Σ xi ln µi i=1 (4) where µi is the viscosity of fatty acid i and xi is the mass fraction of the ith fatty acid. This equation may be considered reliable as its authors showed that it is accurate up to within ±2%. The results from these calculations were used to determine whether pili pulp oil and winged bean oil are potentially suitable feedstocks for use in biodiesel production. Oil Extraction and Purification Mechanical pressing of the seeds and pulp was attempted but the amount of oil was very small. Therefore, oil extraction was carried out using hexane. The solvent was mixed for at least 12 h at a 1:1 by weight ratio and was separated in a rotary evaporator. Separation was performed at a maximum temperature of 80 °C. Degumming was performed for the oil obtained from winged bean due to the presence of solids believed to be phospholipids or gums. Degumming was performed by adding 2% by volume of distilled water and agitating for 30 min at 70 °C. The hydrated gums were removed by passing the oils through a filter paper. Two successive degumming steps were sufficient to remove all visible gums present in the solvent extracted oil. Oil Esterification and Transesterification The free fatty acid content was obtained using Method Ca 5a-40 of the American Oil Chemists Society (AOCS). Both oils were found to have a free fatty acid content greater than 0.5%. Hence, an acid-catalyzed esterification reaction was done to reduce the free fatty acid content. A methanolto-oil ratio of 40:1 and 10 wt% H2SO4 were used so that the free fatty acid content could be reduced below 0.5% in one step. The esterification reaction was conducted in a round- bottom flask with a magnetic stirrer for 1 h at 60 °C. If a lower methanol:oil ratio of 20:1 and a lower amount of H2SO4 (5 wt %) were used, four reaction steps were necessary to reduce free fatty acid content to below 0.5%. After the esterification step, the FAME-oil mixture was separated from the methanol-water mixture using a separatory funnel. The moisture from the FAME-oil mixture was further removed using a procedure described in Van Gerpen et al. (2004), in which the procedure is attributed to Keim (1945). Using this procedure, the FAME-oil mixture was dried by heating to 60 °C for 15 min and then allowed to settle for 24 h. After settling, a maximum of 90% of the bottom layer was taken and used as feed for the transesterification reaction. A 6:1 methanol-to-oil molar ratio and 1% sodium hydroxide by weight were used to perform the transesterification reaction in a round-bottom flask. The transesterification was done at 60 °C for 1 h. The resulting mixture was allowed to separate in a separatory funnel for at least 24 h. The top layer, which consists of the FAME, was washed with distilled water. Biodiesel Fuel Testing The tests performed on the FAME, the methods used and the laboratories that did the testing are summarized in Table 2. Because the batch size was small (400 mL), the tests on the FAME were performed on a composite of four batches of pili pulp oil and five batches of winged bean seed oil. Unfortunately, due to cost considerations and the large sample size required, cetane number testing was not possible. RESULTS AND DISCUSSION The results from applying equations (1)-(4) to these fatty acid profiles are shown in Table 3 along with the relevant standards from the European Union (EN14214), the American Society for Testing Materials (ASTM D6751-07) and Table 2. Tests, methods and laboratories used for FAME testing. Test Method Used Laboratory Density Free glycerol Total glycerol Acid value (AV) Kinematic viscosity Flash point Sulfur Sulfated ash Cloud point Iodine value ASTM D1298 AOCS Ca14-56 AOCS Ca14-56 ASTM D974 ASTM D445 ASTM D93 ASTM D4294 ASTM D874 ASTM D2500 AOAC 921.158 (Ch. 41) De La Salle University De La Salle Univeristy De La Salle University De La Salle University Chevron, Philippines, Inc. Chevron, Philippines, Inc. Department of Energy Department of Energy Department of Energy First Analytical Services Technical Cooperative The Philippine Agricultural Scientist Vol. 90 No. 3 (September 2007) 217 Biodiesel from Pili Pulp Oil and Winged Bean Oil J. P. G. Bicol and L. F. Razon Table 3. Predicted FAME properties from fatty acid profiles compared with the standards. Kinematic Iodine Cetane Viscosity, Value, IV, Number 40 °C g I2.(100 g)-1 from 2 -1 from Eq. (1) mm sec from Eq. (4) Eq. (2) Pili pulp 4.33 Winged bean seed 4.46 ASTM D6751-07 1.9–6.0 EN14214 3.5–5.0 PNS2020:2003 2.0–4.5 66 87 120 max - 59 55 47 min 51 min 42 min FAME – fatty acid methyl esters the Philippine National Standard (PNS2020:2003). Table 3 shows that, for the parameters that can be computed via these empirical equations, winged bean biodiesel and pili biodiesel may be expected to be acceptable to these three standards. Physicochemical Properties of Oil Table 4 shows the fat content and free fatty acid content of the raw material and a comparison with the literature val- ues. While the winged bean seed fat content is similar to the literature value, the pili pulp fat content is considerably lower. This may be due to the manner by which the pulp was separated from the kernel – by soaking in hot water. The drastic reduction in the expected oil content of pili pulp is a potentially important issue if the material is to be used commercially. The free fatty acid content obtained from actual testing is similar to that reported in the literature (De la Peña et al. 1981; PCARRD 1997). Based on the free fatty acid content, it was determined that a preliminary acid-catalyzed esterification step was necessary. This was carried out in one step as described in the Methodology. Biodiesel Fuel and By-product Testing The fuel test results are summarized in Table 5. Also included are tests performed on a commercial sample of coconut methyl esters (CME) (Bioactiv® brand, Chemrez Corp.). It can be seen that the pili FAME and the winged bean FAME complied with all standards with one exception. Specifically, the viscosity of the winged bean FAME exceeded the PNS2020:2003 standard although it complied with both the ASTM D6751-07 and the EN14214 standards. This may be because the standards agencies are using Table 4. Fat content of feedstock and free fatty acid content of oil. Fat Content (%, Dry Basis) Free Fatty Acid Content of Oil (%) Source Pili pulp Winged bean seed Actual Literature Actual Literature 8.0 13.1 33.6 (PCARRD 1997) 15-20 (De la Peña et al. 1981) 4.0 1.0 4.2 (PCARRD 1997) 2.3 (De la Peña et al. 1981) Table 5. Summary of fuel property results testing. Material Specifications Property Kinematic viscosity (mm2s-1) Density (g mL-1) Cloud point (°C) Flash point (°C) Free glycerol (%) Total glycerol (%) Acid value (mg KOH.g-1 ) Sulfated ash (%) Sulfur (%) Iodine value (g I2.(100g)-1) Pili ME Winged Bean ME CME PNS ASTM EN 4.44 0.887 7 155 0.01 0.06 0.31 0.001 0.02 69 4.93 0.879 29 160+ 0.02 0.07 0.26 0.001 0.02 82 2.61 0.870 -1 106.5 0.01 0.11 0.20 0.001 0.02 10 2.0 - 4.5 100 min 0.02 max 0.24 max 0.5 max 0.020 max 0.05 max - 1.9 - 6.0 130 min 0.02 max 0.24 max 0.8 max 0.020 max 0.15 max - 3.5 - 5.0 0.86 - 0.90 120 min 0.02 max 0.25 max 0.5 max 0.020 max 0.10 max 120 max ASTM – American Society for Testing Materials, CME – coconut methyl esters, EN – European Union, ME – methyl ester, PNS – Philippine National Standard 218 The Philippine Agricultural Scientist Vol. 90 No. 3 (September 2007) Biodiesel from Pili Pulp Oil and Winged Bean Oil J. P. G. Bicol and L. F. Razon their “experience base”, that is, standards are based on typical results obtained from fuels that are known to the standards agency. Indeed, it can be seen that CME would not pass EN14214 because of its very low viscosity though it is well known to be an adequate fuel in the Philippines. The high viscosity standard in EN14214 may be because the European Standards Agency has probably not had enough experience with lower viscosity FAME to conclude that they can indeed be used in diesel engines without any harmful effects. Similarly, the Philippine standards are also probably set to a lower viscosity because the Philippine experience is based primarily on coconut. The repeatability of the tests for kinematic viscosity, density, free glycerol, total glycerol, acid value and flash point were all found to be within the repeatability specifications of the tests used. Other properties including sulfur, sulfated ash and cloud point were not included since these tests were contracted to other laboratories; the latter did not report any trial data. Also worthy of discussion is the cloud point. The cloud point of the winged bean FAME is high and is already close to room temperature. Hence, some “winterization” may be necessary if the fuel is to be used in a pure state or a large percentage blend although some loss of material may be the penalty for winterization (Knothe 2005). Some observations may also be reported on the color of the products. The pili pulp FAME is greenish yellow while the winged bean FAME is yellowish red. These probably originate from the natural pigments of the raw materials. Similarly, the glycerol from pili pulp has a black or dark gray tint while the glycerol from winged bean is light yellow. These observations are relevant because glycerol is an important by-product of the biodiesel process and a significant price premium is paid by end users for colorless glycerine. Comparison of Predicted and Actual Results A comparison of the model prediction versus actual values for iodine value and kinematic viscosity is shown in Table 6. While not strictly in agreement, the percentage errors are reasonable. The rather large error for the kinematic viscosity of the winged bean FAME can be explained by the fact that the viscosity data for the longer chain fatty acids such as behenic acid are not available because they are solid at room temperature. Hence, the viscosity of these fatty acids was estimated using the viscosity of the closest related fatty acid. CONCLUSION AND RECOMMENDATIONS FAME derived from both plants complied with all standards with the exception that the winged bean FAME did not comply with the PNS2020:2003 kinematic viscosity standard. Since the winged bean FAME complied with the ASTM D6751-07 and EN14214, no actual problems are expected from the use of winged bean FAME in diesel engines. Comparisons of actual measurements with values predicted from empirical equations have been shown to be within reasonable agreement. The authors recommend that economic feasibility studies be conducted on these materials now that it has been demonstrated that adequate FAME can be obtained from these two plants. The production volume of the pili nut has shown a steadily upward trend with a peak production of 5402 metric tons of nuts recorded in 2005 (BAS 2007). Using the literature value that the fruit contains 64.5% pulp and 35.5% nut (Coronel 1996), this figure translates to about 9300 MT of pulp and 3500 MT of oil. This is a modest amount compared to total diesel demand but this volume may be enough to sustain a small facility because the production of pili is concentrated in the Bicol Region and Eastern Visayas. The total production of the immature pods of winged bean for the past 10 yr has remained roughly constant at about 1800 MT per year (BAS 2007). However, the figure reflects only the use of the plant as a vegetable. Winged bean has a potential yield of about 400–1000 kg of oil per hectare (De la Peña et al. 1981). This would rank it on more or less the same level as soybean and rapeseed but lower Table 6. Comparison of predicted iodine value and viscosity with the actual value. Iodine Value (g I2 .(100g)-1) Viscosity (mm2s-1) Material Pili ME Winged bean ME Predicted (Eq. 1) Actual Testing % Error Predicted (Eq. 4) Actual Testing % Error 66 87 69 82 4.3 6.1 4.33 4.46 4.44 4.93 2.5 9.5 ME – methyl ester The Philippine Agricultural Scientist Vol. 90 No. 3 (September 2007) 219 Biodiesel from Pili Pulp Oil and Winged Bean Oil J. P. G. Bicol and L. F. Razon than coconut and palm. The economic feasibility of winged bean FAME will hinge on both the feasibility of the use of its protein for foods and feed and the use of the oil for fuel. As before, the trellis requirement for winged bean works against the compatibility of this plant with large-scale mechanized agriculture. Further studies need to be conducted on the winged bean and pili FAME. Engine and vehicle testing also needs to be completed to determine directly if any problems may arise from the use of these two unusual feedstocks. ACKNOWLEDGMENTS The authors would like to thank the University Research Coordination Office (URCO) of De La Salle University (DLSU) and the DLSU Science Foundation for funding this project. Dr. Laura Pham of the National Institute of Molecular Biology and Biotechnology of the University of the Philippines Los Baños informed us of the possibility of using pili pulp oil as biodiesel feedstock and provided invaluable advice through the course of this project. 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