Kuka fault codes Kuka krc2 fault codes. Kuka robot fault codes. Kuka error codes. Chaffoteaux & maury fault codes. Kuka krc4 error codes. Common KUKA Error Codes: Troubleshooting Guide KUKA robotics offers a range of controllers and parts for various industries, including CNC machining and surface processing. However, one common challenge is deciphering error codes displayed on the controller when it encounters an issue. Below are some common KUKA error messages applicable to all KRC1, KRC2, KRC3, and KRC4 controllers: Error Code 14 – SOFTPLC: @P1@ Caused by accu-voltage at below during last buffering. This issue may be due to the accu not being charged correctly anymore. Error Code 310 – Safety Circuit for drives not ready Caused by a faulty X11 or ESC board. Remedy: Check and replace any faulty components, and monitor the safety circuit. Error Code 364 – Unknown operation mode Possible Cause: Remedy - investigate further to determine the root cause Error Code 1033 – ERROR ON READING, DRIVER: ** ** Caused by a gear torque exceeded axis. Monitor cyclic in interpolation cycle. Error Code 1133 – GEAR TORQUE EXCEEDED AXIS Caused by calculated gear torque being larger than maximum permissible gear torque. Remedy: check and adjust gear settings as needed. Error Code 1376 – ACTIVE COMMANDS INHIBITED Caused by a message that inhibits active commands. Acknowledge the messages in the message window to resolve the issue. Error Code 2029 – SYNTAX ERROR IN KUKA MODULE Caused by an error during reading of the iosys.ini file. Remedy: check and correct the file, and ensure the correct DeviceNET driver is installed. For more information on KUKA error codes, refer to the KUKA manual. MRO Electric also offers replacement parts such as teach pendants, drives, motors, and more. At MRO Electric, we support some of the world's largest companies. For more information, please visit our website at www.mroelectric.com. Now, let's tackle that pesky Kuka KR150! I've tried to resolve the issue, but it still persists. Any assistance would be greatly appreciated! The problem seems to revolve around a fault code (1133) related to exceeding torque limits. Specifically, when A6 is initiated, it immediately faults and displays the 1133 code. When movement speed is set to 100%, A4 and A5 move but quickly fault. However, at a slower speed of 1%, they'll move for about 10 seconds before throwing the same error. Initial troubleshooting involved checking voltages at the drive module, which revealed +24 volts present when the brake was released for A6. Swapping drive modules and motor checks led to the conclusion that the resolver on the replacement motor was bad. Despite this, the issue persisted. To isolate mechanical issues, we tested the motor uncoupled from the machine and found the same problem. This eliminated rotary axis assembly as a cause. When we swapped cables between A6 and A4, the error followed the cable to A4, indicating a faulty cable. After restoring the original configuration, the issue returned to A6. The next step was to perform continuity checks on the resolver cable and board. All pins checked good, which suggests that the cable might not be the culprit. However, replacing the resolver board didn't solve the problem either. Based on my findings, it seems possible that a parameter setting has the torque values set too low. Since this is a used machine, I'm unsure how the previous company had these settings configured. If someone could help me identify which parameter setting to adjust and where it's located, I'd greatly appreciate it!