Introduction to Operations Management Operations Management – ITOM 3306 Based on Operations Management (14th ed.) by William J. Stevenson Instructor: Nils Van den Steen (PhD) 1-1 Introduction Transformational process Supply chain management Why study OM? What does an OM do? Processes Systems Tools for decision making Introduction What is operations? The part of a business organization that is responsible for creating goods or providing services How to define operations management? The management of processes or systems that create goods and/or provide services Introduction Good – A physical* item that includes raw materials, parts, subassemblies, and final products. Examples include cars, 3D printers, cornflakes, gym equipment… Service – An activity that delivers value in terms of location, time, transformation or phycological impact. Examples include hairdressing, financial advisory, cleaning,… Good Service Characteristic Goods Services Scalability Easier More difficult Typically, yes Typically, no Usable over a long time Consumed at point of delivery Easy Difficult Ownership Transferrable Not transferrable Location Can be produced and sold at different locations Production and consumption at the same place Degree of customer contact Low High Uniformity of input High Low Measurement of productivity Easy Difficult Ability to store in inventory High Low Ability to patent High Low Returns & Warranty Durability Correct problems before delivery Good Service Products are typically neither purely service- or purely goods Goods Services Surgery, Teaching Songwriting, Software Development Computer Repair, Restaurant Meal Home Remodeling, Retail Sales Automobile Assembly, Steelmaking Good Service Servitization – The transformation of a company's strategy from selling products to offering integrated product and service solutions, enhancing value and customer relationships. Product as a Service (PaaS) – A business model where products are provided as services, involving subscriptions or leases, emphasizing longterm customer engagement and often also environmental sustainability. Everything as a service (XaaS) – Delivering various products and services over the internet, transforming traditional business models to subscriptionbased, on-demand solutions, enhancing flexibility and scalability. Transformation Process Outputs •Goods •Services Transformation Process Value-Added Inputs •Land / Resources •Labor •Capital •Information Transformation/ Conversion Process Outputs •Goods •Services Measurement and Feedback Measurement and Feedback Control Measurement and Feedback Feedback = Measurements taken at various points in the transformation process Control = The comparison of feedback against previously established standards to determine if corrective action is needed Supply Chain Management Supply Chain Management A sequence of activities and organizations involved in producing and delivering a good or service Suppliers’ suppliers Direct suppliers Producer Distributor Final customers Supply Chain Management A firm that does not adequately manage its supply chain can experience issues such as Oscillating inventory levels Inventory stockouts Late deliveries Quality problems Operations Management What is operations? The part of a business organization that is responsible for producing goods or services What is operations management? The management of processes or systems that create goods and/or provide services Introduction Transformational process Supply chain management Why study OM? What does an OM do? Processes Systems Tools for decision making Functional Departments Organization Marketing and sales Operations Finance Functional Departments Functional Departments Finance & operations Budgeting Economic analysis of investment proposals Provision/distribution of funds Marketing & operations Demand data Product and service design Competitor analysis Lead time data Functional Departments Accounting & operations Costing and pricing strategies: applying knowledge of operations to develop precise costing methods and pricing strategies that reflect the true cost of production, leading to better financial planning and profitability analysis.. Inventory Management: Gaining insights into inventory management practices to accurately account for inventory levels, reduce holding costs, and minimize obsolescence, which impacts the financial health of the company. Real estate & operations Operational due diligence: Evaluating the feasibility of construction projects by understanding operational requirements, ensuring that the projects are viable and sustainable from both a financial and logistical perspective.. Efficient property maintenance: Utilizing operations management principles to streamline maintenance processes, reduce costs, and enhance the longevity and value of properties. Optimizing the use of space: Applying operations management techniques to maximize the efficient use of space in real estate developments, leading to better-designed, more functional, and profitable properties. Investment banking & operations Operational due diligence during mergers and acquisitions OM knowledge can help to assess the efficiency and sustainability of a target company's operations. This helps in identifying potential risks and synergies. Valuation accuracy: understanding the operational metrics that drive a company's performance, such as production capacity, supply chain efficiency, and inventory management, leads to more accurate company valuations and investment decisions. Functional Departments Lawyers & operations Enhanced legal council: Knowledge of operations management will help with advising clients on the practical impact of legal contracts and agreements, ensuring that these documents are realistic and enforceable. Regulatory compliance: A solid understanding of how operational processes can be brought in alignment with legal standards and regulations will help guide businesses in maintaining compliance and avoiding legal issues. Risk management: By understanding the operational aspects of a business, future lawyers can develop legal strategies that effectively mitigate risks associated with production, logistics, and supply chain management. Medical practitioners & operations Patient flow optimization: Learning how to optimize patient flow and reduce wait times can significantly enhance patient care, leading to higher patient satisfaction and better health outcomes. Resource allocation: Efficient management of medical supplies and equipment ensures that these critical resources are always available when needed, reducing waste and lowering costs. Process Improvement: Implementing best practices to streamline medical procedures and administrative processes can increase overall efficiency, allowing healthcare providers to focus more on patient care and less on administrative burdens. Why study OM? Every aspect of business affects or is affected by operations. => Important to have a working knowledge of what makes a firm tick. Whether you are planning to become a consultant, a CFO, CMO, CAO, accountant, lawyer, investment banker, or real estate professional. => Solid understanding of operations will help you succeed at your job. By studying operations, you will: Better understand firm success and failure Learn how strategic planning helps your firm excel Develop analytical and critical thinking skills Gain insight into operational due diligence for informed decision making Learn how to analyze and optimize efficiency of business processes Introduction Transformational process Supply chain management Why study OM? What does an OM do? Processes Systems Tools for decision making What does an OM do? Operations Management is the management of processes or systems that create goods and/or provide services You manage processes [1] You manage systems [2] What does an OM do? Process - one or more actions that transform inputs into outputs Three categories of business processes Upper-management processes These govern the operation of the entire organization. Operational processes These are core processes that make up the value stream. Supporting processes These support the operational (core) processes. What does managing operational processes entail? A) Making sure supply matches demand B) Dealing with process variability What does an OM do? Operations Management & SC management Sales & Marketing > Demand Wasteful Costly Opportunity Loss Customer Dissatisfaction Ideal Supply Supply < Demand Supply = Demand What does an OM do? Disruptions due to variation can result in additional costs, delays and shortages, poor quality, and other inefficiencies. Four Sources of Variation Variety of goods or services being offered The greater the variety of goods and services offered, the greater the variation in production or service requirements (chapter 4). Structural variation in demand These are generally predictable. They are important for capacity planning (chapter 5 and 3). Random variation Natural variation that is present in all processes. Generally, it cannot be influenced by managers. Assignable variation Variation that has identifiable sources (incorrect work, defective inputs, etc.). This type of variation can be reduced, or eliminated, by analysis and corrective action. What does an OM do? Operations Management is the management of processes or systems that create goods and/or provide services You manage processes [1] You manage systems [2] What does an OM do? System – a set of interrelated parts that must work together A primary function of the operations manager is to guide the system by decision making. A)Decision about the design of the system B) Decision about the operation of the system What does an OM do? These decisions involve – Capacity planning – Facility location – Facility layout – Product and service planning – Acquisition and placement of equipment These decisions are typically strategic in nature and • usually require long-term commitment of resources • determine parameters of system operation What does an OM do? These decisions involve – Management of personnel – Inventory management and control – Scheduling production and people – Project management – Quality assurance These decisions are typically tactical in nature • Involving the day to day ‘running’ of the organization Operation manager primarily deals with these tactical decisions. However, it is good for them to also give input for the strategic design decisions. What does an OM do? Operations Management is the management of processes or systems that create goods and/or provide services. [1] Management of processes A) making sure supply matches demand B) dealing with the inherent variability of processes [2] Management of systems A) making design decisions (long term & strategic) B) making operational decisions (short term & tactical) What does an OM do? Most operations decisions involve the choice between different alternatives, each of which will can have a distinct impact on Firm profit through revenue or cost implications Firm competitive position Firm longevity Examples: What: What resources are needed, and in what amounts? When: When will each resource be needed? When should the work be scheduled? When should materials and other supplies be ordered? Where: Where will the work be done? How: How will the product or service be designed? How will the work be done? How will resources be allocated? Who: Who will do the work? Introduction Transformational process Supply chain management Why study OM? Functional departments What does an OM do? Processes Systems Tools for decision making Effective decision making There are many ways to make decisions. This course introduces How to use quantitative approaches How to rely on performance metrics and handle trade-offs How to use models How to establish priorities Effective decision making A decision-making approach that frequently seeks to obtain a mathematically optimal solution Supported by computer calculations Often work together with qualitative approaches Effective decision making Performance metrics All managers use metrics to manage and control operations Profits Costs Quality Productivity Flexibility Inventories Schedules Forecast accuracy Analysis of trade-offs A trade-off is giving up one thing in return for something else Carrying more inventory (an expense) in order to guarantee a higher service level to customers. Effective decision making Model – an abstraction of reality, a simplification of something Common features of models: They are simplifications of real-life phenomena They omit unimportant details of the real-life systems they mimic so that attention can be focused on the most important aspects of the real-life system There are different types of models: Physical Model – miniature airplane Schematic Model – drawing of a city Mathematical Model – Inventory optimization Effective decision making Model – an abstraction of reality, a simplification of something Some of the benefits Generally easier to use and less expensive than dealing with the real system Increase understanding of the problem Enable managers to analyze “What if?” questions Serve as a consistent tool for evaluation and provide a standardized format for analyzing a problem Enable users to bring the power of mathematics to bear on a problem Some of the limitations Quantitative information may be emphasized at the expense of qualitative information Models may be incorrectly applied and the results misinterpreted The use of models does not guarantee good decisions Effective decision making By recognizing that some issues or items are more important than others, managers can focus their attention on those efforts that will create the most value. Pareto Principle (80/20 rule) : a few factors account for a high percentage of occurrence of some event(s) The critical few factors should receive the highest priority Common rule of thumb across all areas of management (and life?) What you can become Data Data Analyst Data Visualization Expert Machine Learning Expert Business Intelligence Analyst Operations Supply Chain Operations Manager Quality Control manager Production Scheduler Project Manager… Supply Chain Analyst Logistics Manager SC Relationship Manager Sustainability Analyst … What you can become Data Data Analyst Data Visualization Expert Machine Learning Expert Business Intelligence Analyst … Operations Operations Manager Quality Control Manager Production Scheduler Project Manager… Supply Chain Supply Chain Analyst Logistics Manager SC Relationship Manager Sustainability Analyst …