TS16 Equipment List Electrical, Instrumentation and Control Systems Document Control Document Owner Document Number Engineering CBH-ENG-EL-SST-0002 CBH Group CBH-ENG-EL-SST-0002 Page 1 of 66 TS16 Equipment List – Electrical, Instrumentation and Control Systems Change Control Policy Any amendments to this document shall result in a new version being created and details recorded in the table below. Rev. Date Author Checked A 14/12/2018 C. Loreck D. De Felice 0 25/01/2019 C. Loreck D. De Felice N. Harding Issued for Use 1 14/03/2019 C. Loreck D. De Felice N. Harding E-stop removed and LCS part no. updated. Issued for Use. 2 12/11/2019 C Proctor D. De Felice N. Harding Updates to Section 5.4, 8.1, 11.2 & 17 3 10/02/2020 G. Howell D. De Felice N. Harding Re-Issued for Use CBH-ENG-EL-SST-0002 Approved Description of amendments Issued for Review Page 2 of 66 TS16 Equipment List – Electrical, Instrumentation and Control Systems Contents 1. Scope 6 1.1 Objectives 6 1.2 Alternatives 6 1.3 Existing Sites 6 2. Definitions and Acronyms 7 3. Applicable Documents 7 3.1 Australian and International Standards 7 3.2 CBH Technical Specifications 9 3.3 Utilities 10 3.4 Legislation 11 4. Auxiliary Power Supplies 12 4.1 Battery Chargers 12 4.2 DC Power Supplies and Converters 12 4.3 Uninterruptable Power System 13 4.4 AC Power Supply and Converters 13 5. Cabling, Wiring and Enclosure Systems 14 5.1 Cable Reeler 14 5.2 Power, Controls and Instrumentation Cables 14 5.3 Communications Cable 15 5.4 Cable Containment 15 5.5 Cable Pits 16 5.6 Cable Glands 17 5.7 Wiring and Termination Items 18 5.8 Labelling 20 6. Earthing 21 6.1 Backfill, Pits and Terminations 21 7. Switchgear and Control Gear 23 7.1 Switchgear 23 7.2 Arc Flash Detection 25 7.3 Contactors 25 CBH-ENG-EL-SST-0002 Page 3 of 66 TS16 Equipment List – Electrical, Instrumentation and Control Systems 7.4 Relays and Timers 25 7.5 Current Transformers 27 7.6 Surge Diverters 27 7.7 Temperature Control 28 7.8 Pressure Compensation Device 28 8. Instruments and Control System Devices 29 8.1 Conveyor, Elevator and Positioning Devices 29 8.2 Instruments 33 8.3 Control and Solenoid Valves 35 9. Field Devices and Equipment 36 9.1 Sounders 36 9.2 Beacons, Strobes and Traffic Lights 36 9.3 Local Control Stations 38 9.4 Local Control Stations Accessories 40 9.5 Meters 40 10. Lighting and Small Power 41 10.1 General Area Lighting 41 10.1.1 Light Fittings 10.1.1 Lighting Poles and Accessories 41 42 10.2 Emergency Lighting 42 10.3 Hazardous Area Lighting Zone 21 and 22 44 10.3.1 10.3.2 10.3.3 10.3.4 10.3.1 Light Fittings Catwalk, and Storage Floodlight Kits Catwalk, and Storage Pendant Kits Catwalk, Boot Pit and Storage Batten Mounting Accessories Catwalk Pendant Mounting Accessories 44 45 45 46 46 10.4 Light Switches 47 10.5 Lighting Control 47 10.6 Socket Outlets 48 10.7 Isolators 50 10.8 Isolator Accessories 50 11. Electrical Enclosures 51 11.1 Switchboards 51 11.2 Enclosures 51 11.3 Terminal Boxes 52 11.4 Switchboard, Distribution Board & Electrical Enclosure Padlocks 53 CBH-ENG-EL-SST-0002 Page 4 of 66 TS16 Equipment List – Electrical, Instrumentation and Control Systems 12. Motor Starters 54 12.1 Motor Starters 54 12.2 Field Starters 55 13. Motors 55 14. HV Equipment 56 14.1 Power Transformers 56 14.2 Switchgear 56 15. Personal Protective Equipment 57 15.1 PPE 57 16. Fire Detection and Suppression 58 16.1 Fire Panels 58 16.2 Fire Detection and Indication 58 16.3 Fire System 59 16.4 Aspirating Smoke Detection 59 16.5 Fire Sealant 59 17. Controls 60 17.1 Programmable Logic Controllers 60 17.2 Human Machine Interface & SCADA 61 17.3 Networking 62 18. Weighbridges 63 19. CCTV 63 Appendix A: Guidance on Hazardous Area Equipment Selection 64 A.1 Recognised Australian Certification Schemes 64 A.2 Other Certification Schemes 64 A.3 Ex Protected Equipment Approved for Installation in CBH Hazardous Areas 65 A.4 Ex Protected Equipment Not Approved For Installation in CBH Hazardous Areas 66 A.5 Definitions of Dust Explosion Protection Concepts CBH-ENG-EL-SST-0002 66 Page 5 of 66 TS16 Equipment List – Electrical, Instrumentation and Control Systems 1. Scope This Specification details the electrical, instrumentation and control systems equipment to be used throughout CBH operations in Western Australia. This document shall be used in conjunction with other CBH technical specifications. Care shall be taken to ensure equipment selected from this document complies with other CBH technical specifications. This specification is the lowest order of priority within other CBH specifications and should be used after satisfying the other specifications. 1.1 Objectives The objective of this document is to: 1.2 Ensure a suitable quality level for the equipment used; Ensure that the equipment is compliant and fit for purpose; Reduce spares kept in storage; and Increase user familiarity and transferability of skills. Alternatives Alternatives not specified in this document shall not be used on CBH sites unless approved in writing by the Principal. Where alternatives are proposed by a Contractor, prior to procurement, a detailed technical report shall be submitted for consideration by the Principal addressing the following requirements: Alternative items are of equivalent quality and can be directly substituted; Different equipment has been used at an existing site, and it maintains consistency of equipment used at that site. The Principal is not obligated to accept any alternative or equivalent equipment (or materials) proposed by the Contractor. 1.3 Existing Sites Equipment for installation in existing sites should be selected in consultation with the Principal and take into consideration the objectives above. CBH-ENG-EL-SST-0002 Page 6 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 2. 3. Definitions and Acronyms Term Definition Contractor Company engaged by CBH to conduct work Principal Cooperative Bulk Handling Group (CBH) AC Alternating Current DC Direct Current HP Horizon Power TS Technical Specification WPC Western Power Corporation Applicable Documents The applicable documents for this Standard Specification are all CBH specifications, but in particular the ones listed below. The latest revisions shall apply wholly or partially as necessary. 3.1 Australian and International Standards Reference No. Title AS/ACIF S008 Requirements for customer cabling products AS/ACIF S009 Installation requirements for customer cabling AS/NZS 1020 The control of undesirable static electricity AS 1074 Steel tubes and tubulars for ordinary service AS 1101 Graphical Symbols for general engineering AS 1102 Graphic Symbols for electro-technology AS 1111 ISO Metric Hexagon commercial bolts and ccrews AS 1111.1 ISO metric hexagon bolts and screws - Product grade C - Bolts AS 1112 ISO metric hexagon nuts, including thin nuts, slotted nuts and washers AS/NZS 1158 Lighting for roads and public spaces AS/NZS 1170 Structural design actions AS 1345 Identification of the contents of pipes, conduits and ducts AS 1359 Rotating Electrical Machines (Series) AS/NZS 1367 Coaxial cable and optical fibre systems for the RF distribution of analog and digital television and sound signals in single and multiple dwelling installations AS/NZS 1429 Electric cables - Polymeric insulated - For working voltages 1.9/3.3 (3.6) kV up to and including 19/33 (36) kV CBH-ENG-EL-SST-0002 Page 7 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Reference No. Title AS 1470 Health and safety at work – Principles and practices AS 1554 Series SAA Structural Steel Welding Code AS 1603 Automatic fire detection and alarm systems AS 1650 Galvanized coating of ferrous articles AS 1660 Test methods for electric cables, cords and conductors - Conductors and metallic components AS/NZS 1680 Interior lighting AS 1692 Steel Tanks for flammable and combustible liquids AS/NZS 1768 Lighting Protection AS 1940 The storage and handling of flammable and combustible liquids AS/NZS 2053 Conduits and fittings for electrical installations AS 2067 Substations and high voltage installations exceeding 1 kV a.c. AS 2293 Emergency escape lighting and exit signs for buildings AS/NZS 2373 Electric cables - Twisted pair for control and protection circuits AS 2374 Power transformers AS 2380 Electrical equipment for explosive atmospheres – Explosion protection techniques - General requirements AS 2467 Maintenance of electrical switchgear AS 2550.5 Cranes, hoists and winches – Safe use mobile cranes AS/NZS 3000 Electrical installations AS/NZS 3001 Electrical installations—Transportable structures and vehicles including their site supplies AS/NZS 3008.1.1 Electrical installations - Selection of cables - Cables for alternating AS/NZS 3010 Electrical installations – Generating sets AS/NZS 3012 Electrical installations - Construction and demolition sites AS/NZS 3017 Electrical installations- Verification guidelines AS/NZS 3080 Telecommunications installations – Integrated telecommunications cabling systems for commercial premises AS/NZS 3100 Approval and Test Specification – General requirements for electrical equipment AS3191 Electrical flexible cords AS 3679 Structural steel CBH-ENG-EL-SST-0002 Page 8 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 3.2 Reference No. Title AS 3750 Paints for steel structures AS 4024 Safety of machinery (Series) AS 4100 SAA Steel structures code AS 4680 Hot dipped galvanized (zinc) coatings on fabricated ferrous articles AS/NZS 4761 Competencies for working with electrical equipment for hazardous areas. (EEHA) Part 1 Competency Standards AS/NZS 4836 Safe working on or near low-voltage electrical installations and equipment AS/NZS 5000 Electric Cables – Polymeric insulated (Series) AS 60038 Standard voltages AS/NZS 60079 Explosive atmospheres (Series) AS 60204 Safety of machinery – Electrical equipment of machines AS 60529 Degrees of protection provided by enclosures (IP codes) AS 60947 Low-voltage switchgear and controlgear AS/NZS 61000 Electromagnetic compatibility (EMC) (Series) AS/NZS 61439 Low-voltage switchgear and controlgear assemblies (Series) AS/NZS 61241 Electrical apparatus for use in the presence of combustible (Series) AS 62271 High voltage switchgear and control gear series WorkSafe WorkSafe Western Australia- Occupational Safety and Health Act and Regulation CBH Technical Specifications Standard Title Company Specifications TS1 Concrete Work TS2 Structural Steelwork Fabrication and Erection TS4 Project and Maintenance Coating TS5 Mechanical Plant Supply and Installation TS6 Electrical Services TS7 Electrical Enclosures TS 8 Squirrel Cage Induction Motors TS 9 Packing and Transport of Goods CBH-ENG-EL-SST-0002 Page 9 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 3.3 Standard Title TS 10b Construction Specification - Civil Earthworks, Roads and Drainage TS 11 Cladding TS 12 Control Systems Suite TS 13 General Mechanical Steelwork Fabrication and Assembly Utilities l Western Power WA Distribution Connections Manual (WADCM) Technical Rules Technical Rules for the South West Interconnected Network Horizon Power Technical Requirements for Renewable Energy Systems Connected to the Low Voltage (LV) Grid via Inverters Technical Rules CBH-ENG-EL-SST-0002 Page 10 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 3.4 Legislation l Electricity Act 1945 Electricity Act Regulations 1947 Electricity Licensing Regulations 1991 WA Electrical Requirements (WAER) Electricity Industry Act 2004 Safety Guidelines for Electrical Workers Western Australian Energy Safety Act 2006 Occupational Health and Safety Act 1984 Occupational Health and Safety Regulations 1996 Work Health and Safety Act 2011 Guide for Safe Design of Plant Managing Risks of Plant in the Workplace Code of Practice – Safe Electrical Work on Low Voltage Electrical Installations CBH-ENG-EL-SST-0002 Page 11 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 4. Auxiliary Power Supplies 4.1 Battery Chargers 4.2 Equipment Manufacturer (Supplier) Make/Model/ Description Control Supply/Battery Charger Systems Magellan Powertronics MCR II Series Part Number Comments Available with ethernet comms option DC Power Supplies and Converters CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description DC Power Supply Weidmuller PROeco DC Power Supply Weidmuller CP M SNT DC Power Supply Weidmuller PROMAX 3 DC Power Supply Phoenix Contact UNO-PS DC Power Supply Phoenix Contact QUINT-PS Part Number Comments 2902991, 2902992, 2902993, 2904376, 2904372 Page 12 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 4.3 4.4 Equipment Manufacturer (Supplier) DC Power Supply DC-DC Regulated Weidmuller DC Power Supply DC-DC Regulated Phoenix Contact Make/Model/ Description Part Number Comments Comments Uninterruptable Power System Equipment Manufacturer (Supplier) Make/Model/ Description Part Number UPS Eaton Powerware 9130 UPS Schneider APC Equipment Manufacturer (Supplier) Make/Model/ Description AC Power Supply Universal Transformers BC 550 AC Power Supply and Converters CBH-ENG-EL-SST-0002 Page 13 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 5. Cabling, Wiring and Enclosure Systems 5.1 Cable Reeler 5.2 Equipment Manufacturer (Supplier) Cable Reeler Conductix-Wampfler Cable Reeler Cavotec Make/Model/ Description Part Number Comments Make/Model/ Description Part Number Comments Power, Controls and Instrumentation Cables Equipment Manufacturer (Supplier) LV & HV & Control & Instrument Cables Olex LV & HV & Control & Instrument Cables Prysmian LV & HV & Control & Instrument Cables Electra Cables LV & HV & Control & Instrument Cables CMI Electrical LV Flexible Cords and Cables Elcon Cables Stacker Reeler Cable Baude Semoflex CBH-ENG-EL-SST-0002 Elflex Flexible Rubber Page 14 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 5.3 5.4 Communications Cable Equipment Manufacturer (Supplier) Make/Model/ Description Cat 5E/6A Communications Cable AFL Cat 5E/6A Communications Cable Panduit Cat 5E/6A Communications Cable Olex External Telephone (Gel Filled) Garland Cables Single Mode Optical Fibre AFL Loose Tube Gel Filled Single Mode Optical Fibre Panduit Loose Tube Gel Filled Equipment Manufacturer (Supplier) Make/Model/ Description HD Metallic Flexible Conduit Thomas & Betts HIFLEX HLT HD Metallic Flexible Conduit Anaconda AEF Blue Anti Static PVC Coated Metallic Flexible Conduit Flexicon Part Number Comments Part Number Comments Cable Containment CBH-ENG-EL-SST-0002 Liquid tight, UV stable. Use with HI-FLEX glands for EX rating Zone 21 & 22 compliant Page 15 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 5.5 Equipment Manufacturer (Supplier) Make/Model/ Description Metallic Flexible Conduit Fittings Triflex Adhesive Heavy Wall Tubing Cable Jointing Supplies CJS-HWT Cable Ladder – Heavy Duty Kounis Metal Industries Type 3/50, Nema 16A Cable Ladder – Heavy Duty UnitStrut Nema 2 Cable Tray – Light Duty Kounis Metal Industries Light Duty Tray Ducting Iboco (NHP) Slotted PVC duct Ducting Betaduct Equipment Manufacturer (Supplier) Part Number Comments Zone 21 & 22 compliant Indoor use only Cable Pits CBH-ENG-EL-SST-0002 Make/Model/ Description Cable Pit Burdens Saturn EZYstack Cable Pit Burdens Jupiter EZYstack Page 16 of 66 Part Number Comments Complete with Galvanised Steel cover (with AS3996 Class D in trafficable areas) & brass plate ID label Complete with Galvanised Steel cover (with AS3996 Class D in trafficable areas) & brass plate ID label TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Cable Pit Burdens iDS HDPE Electrical Cable Pits Cable Pit 5.6 Maddington Concrete Products Typical 1200 wide Pit Cable Pit Maddington Concrete Products Typical 900 wide Pit Equipment Manufacturer (Supplier) Make/Model/ Description Compression Gland Peppers Cable Glands A2LCF series, silicon seal, brass, nickel plating Part Number Comments Cable pit lids to suit application E06 - 1200mm diameter x 1200mm deep pit D39A – 1450mm diameter x 130mm thick concrete base, with weep hole D60A – D-class trafficable pit cover with manhole marked ‘Electrical’ D61A – D-class trafficable pit cover with manhole marked ‘Communications’ Liner, base with weep hole, cast iron access cover E10 - 900mm diameter x 1200mm deep pit D40A – 1150mm diameter x 130mm thick concrete base, with weep hole D62A – D-class trafficable pit cover with manhole marked ‘Electrical’ D63A – D-class trafficable pit cover with manhole marked ‘Communications’ Liner, base with weep hole, cast iron access cover Part Number Comments Cable Glands CBH-ENG-EL-SST-0002 Page 17 of 66 Zone 20, 21 & 22 compliant TS 16 Equipment List – Electrical, Instrumentation and Controls 5.7 Equipment Manufacturer (Supplier) Make/Model/ Description Compound Barrier Cable Conduit Gland Peppers Cable Glands CR-S*F series, brass, nickel plating Polyamide Compression Glands EX Engineering Compression Gland Alco Compression Gland CCG Cable Gland Peppers Cable Glands CMP Thread Adaptors CCG, Peppers, CMP Stopping Plugs CCG, Peppers, CMP Earthing Ring CCG Breather Drain Plug CCG Part Number Comments Zone 20, 21 & 22 compliant Zone 21 & 22 compliant UW series Zone 21 & 22 compliant Wiring and Termination Items Equipment Manufacturer (Supplier) Make/Model/ Description Din Rail Terminal Blocks – Controls Schneider AB1 series CBH-ENG-EL-SST-0002 Page 18 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Din Rail Terminal Blocks – Power Phoenix Contact UHV Din Rail Terminal Blocks Weidmuller Din Rail Mount RJ45 termination Weildermuller Industrial Ethernet Feed-Through Weidmuller A2C 2.5, A2C 4, WDU 2.5/1.5/ZR, WDU 4/ZR Fused Feed-Through Weidmuller AFS 4 2C Feed-Through Earth Weidmuller A2C 2.5 PE, A2C 4 PE End Plate Weidmuller AEP 2C 4, AEP 2C 2.5, AEP 4C 2.5, AEP 3C 4, ZEW 35 Optocoupler/interface Weidmuller Cable Pins RS RS Pro, Boot lace Cable Pins Legrand Boot lace Cable Pins Sprecher Schuh Cable Pins CABAC Cable Shrouds Alco CBH-ENG-EL-SST-0002 Page 19 of 66 Part Number Comments IE-XM-RJ45/IDC For Cat 6A/5E cables TS 16 Equipment List – Electrical, Instrumentation and Controls 5.8 Equipment Manufacturer (Supplier) Make/Model/ Description Terminal Strips Weidmuller Terminal Strips Entrelec ABB Cable/Meter Links Clipsal Cable/Meter Links Alstom Cable Ties Panduit Panduit Dura-Ty Cable Ties – Outdoor Panduit 316 Stainless steel with nylon coating Cable Clamps and Cleats Panduit Cable Clamps and Cleats CMP Cable Clamps and Cleats Ellis (IPD) Part Number Comments Part Number Comments Blue Point Labelling CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description Cable Labels Critchley Permark 316 Cable Labels Grafoplast Trasp System Page 20 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Cable Labels Brady Durasleeve System Equipment Labels Rowmark Equipment Labels Gravoply Comments Equipment labels Stainless Steel Equipment Labels Anodised Aluminum 6. Earthing 6.1 Backfill, Pits and Terminations Equipment Manufacturer (Supplier) Make/Model/ Description Earth Enhancing Compound Erico GEM Earth Pit ACO PEP22 Earth Pit nVent Erico PIT03 Tee Off Connectors Dulmison Easitap CBH-ENG-EL-SST-0002 Part Number Page 21 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls Earthing Connectors CBH-ENG-EL-SST-0002 C-Crimps Page 22 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 7. Switchgear and Control Gear 7.1 Switchgear Equipment Manufacturer (Supplier) Make/Model/ Description Air Circuit Breakers Terasaki (NHP) TemPower 2 Air Circuit Breakers Schneider Masterpact NT/NW Masterpact MTZ Circuit Breaker – Motor Starter Sprecher & Schuh KTA7 series Circuit Breaker – Motor Starter Terasaki (NHP) Tembreak 2 Circuit Breaker Auxiliary Terasaki (NHP) DIN T with gold contacts DC Miniature Circuit Breaker Terasaki (NHP) Din T DC Series For control circuits Miniature Circuit Breakers Terasaki (NHP) DIN T, with LOCKDOG For control circuits, L&SP Miniature Circuit Breakers Terasaki (NHP) DIN-SAFE with LOCKDOG For control circuits, L&SP Miniature Circuit Breakers Schneider Acti 9 Miniature Circuit Breakers – Earth Leakage Terasaki (NHP) DIN-SAFE RCBO with LockDIN L&SP, UPS DB Power circuits Moulded Case Circuit Breakers LS Industrial Systems Meta-MEC ABE Series For generators CBH-ENG-EL-SST-0002 Page 23 of 66 Part Number Comments MTZ preferred for new installations TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Moulded Case Circuit Breakers Schneider Compact NSX series with toggle locking device Moulded Case Circuit Breakers Terasaki (NHP) Tembreak 2 with LOCKDOG Integral Earth Leakage Moulded Case Circuit Breaker Terasaki (NHP) ZS125GJ Automatic Transfer Switch Socomec ATyS p Complete with D20 user interface and power monitor function Manual Changeover System Terasaki TemBreak 2 MTS With interlock Switch Disconnectors Schneider INS series Main Switches Fuse Links IPD BS88 NS Series Fuse Holder IPD SC fuse holders Fuse Cartridges Alstom GEC type ‘T’ HRC or approved equivalent Fuse Holders Alstom GEC Red Spot or approved equivalent LV Fuse Holder and Bases NHP NNS type compact fuse links Earth Leakage Relay Selco Littlefuse (NHP) Earth Leakage Relay Schneider CBH-ENG-EL-SST-0002 Vigi Page 24 of 66 Part Number Comments SPDs, Main Switch TS 16 Equipment List – Electrical, Instrumentation and Controls 7.2 Arc Flash Detection Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Contactors Allen Bradley 100S-E Contactors Sprecher & Schuh CAS7 Series Contactors Sprecher & Schuh CA7 Series Contactors Schneider TeSys D Equipment Manufacturer (Supplier) Make/Model/ Description Auxiliary and Interposing Relays (Non protection) - High Inrush Phoenix Safety Relay Pilz Safety Relay ABB TBC 7.3 7.4 Contactors Use only with approval from the Principal Relays and Timers CBH-ENG-EL-SST-0002 Page 25 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Phase Failure Relay Carlo Gavazzi SPDT, 380-480VAC DPB01CM48 Current Monitor Relay Carlo Gavazzi DIB01 Series DIB01CD485A Protection Relay Sprecher & Schuh Relay – Controls Finder (NHP) 55 series Complete with LED & built in diode suppression Relay – Controls Finder (NHP) 38 series Complete with LED & built in diode suppression Relay – Timers Sprecher & Schuh PLC Solenoid Relay Weidmuller Microopto 8937940000 PLC Relay Module Weidmuller Termseries 1122880000 PLC Industrial Relay Module Weidmuller D series 7760056097 Relay – Adjustable On Delay Schneider Zelio Time, RE22 Relay – Adjustable On Delay Schneider Zelio Time, RE7 Relay – Adjustable Off Delay Schneider Zelio Time, RE7 CBH-ENG-EL-SST-0002 Page 26 of 66 Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 7.5 7.6 Current Transformers Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Current Transformer Crompton MA5Y Current Transfomer and Transducer IME (NHP) 0 to 5/10/20mA, 4 to 20mA, 10V Current Sensor Carlo Gavazzi (NHP) Metering IPD Type S, Type T, Type W utility CTs Metering Alstom Type S, Type T Protection Stemar Comments TT351030VDC Surge Diverters CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Surge Diverters Novaris Surge Diverters DEHN Surge Diverters IPD Make/Model/ Description DEHNguard Page 27 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 7.7 7.8 Temperature Control Equipment Manufacturer (Supplier) Make/Model/ Description Thermostat Fandis (IPD Group) IGR35F Hygrostat Fandis (IPD Group) TRT-10A230V-NC Part Number Comments Comments Pressure Compensation Device Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Pressure Compensation Device NHP 303 SS M40 IP66/X9K DA28455 CBH-ENG-EL-SST-0002 Page 28 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 8. Instruments and Control System Devices 8.1 Conveyor, Elevator and Positioning Devices Equipment Manufacturer (Supplier) Make/Model/ Description Encoder SCANCON Exag Range Modbus/TCP & TCP/IP For use with PLCs Encoder SCANCON 4-20mA with SSI adaptor for non PLC locations Conveyor Magnets Sanwest Limit Switch Honeywell LS series Micro Limit Switch, Side Rotary Actuator Honeywell LS series 600VAC, 250VDC, 10A LS4YCC1A Micro Limit Switch, Double Pole, Side Rotary Actuator Honeywell LS series 600VAC, 250VDC, 10A LS4YAC2B Micro Limit Switch, Single Pole, Double Throw, Snap Action Honeywell LS series 600VAC, 250VDC, 10A LS4A1A-DIP Micro Switch, Single Pole Double Throw, Plunger Actuator Honeywell 250VAC 15A BZ-2RQ784 Limit Switch - Adjustable Roller Arm Honeywell LS series LSZ52C Limit Switch - Adjustable Conveyor Roller Arm Honeywell LS series LSZ62S Limit Switch - Operating Head, Cat’s Whisker Honeywell LS series LSZ1KHB CBH-ENG-EL-SST-0002 Page 29 of 66 Part Number Comments To suit limit switch LS4YAC To suit limit switch LSK1A-8B TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Limit Switch - Nylon Roller Arm Honeywell LS series LSZ51A For mounting on front of lever Limit Switch Stahl 8070 Series Limit Switch - Swiveling Roller Lever Stahl 8070 Series 250VAC, 1NC and 1NO contact 8070/1-1/HR311 Zone 21 & 22 compliant Limit Switch - Adjustable Roller Arm Stahl 8070 Series 250VAC, 1NC and 1NO contact 8070/1-1-HV Zone 21 & 22 compliant Limit Switch - Roller Plunger Stahl 250VAC, 1NC and 1NO contact 8060/1-1-RS Zone 21 & 22 compliant Limit Switch – Belt Drift Detection Steute 250VAC, 1NC and 1 NO contact EX-ES98 SR-11 Zone 21 & 22 compliant Limit Switch - Fluid Coupling Over Temperature EX Engineering Base plate & limit switch EXE-LS-FD-CBH-0 Zone 21 & 22 compliant Limit Switch - Maintained EX Engineering 2 changeover contacts EXE-KW-LS-CBH Limit Switch Accessories Honeywell LS series to suit Limit Switch Accessories Stahl 8070 series to suit 2 Wire Inductive Proximity Sensor 4B Group Normally Open 24-240V AC/DC P3002V10AI Zone 21 & 22 compliant 2 Wire Inductive Proximity Sensor 4B Group Normally Closed 24-240V AC/DC P3001V10AI Zone 21 & 22 compliant 2 Wire Capacitive Proximity Sensor 4B Group Normally Open 24-240V AC/DC Low BS22V10AI Zone 21 & 22 compliant Low level fail safe CBH-ENG-EL-SST-0002 Page 30 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments 2 Wire Capacitive Proximity Sensor 4B Group Normally Closed 24-240V AC/DC BS12V10AI Zone 21 & 22 compliant High level fail safe Intrinsically Safe Proximity Sensor Kit Pacific Automation & Rechner Proximity sensor, 30mm D, 1 x single channel amplifier, 1 x dual channel amplifier, extra cable Prox Sensor- KA0030 IS Barrier - N00012 IS Barrier - N00015 Extra Cable - 66200300 Switching Repeater Stahl 9170 Series Touch Switch Misalignment Elevator 4B Group Rotary Speed Monitoring Kit 4B Group (EX Engineering) Rotary Speed Monitoring Whirligig IS Barrier TS2V4CAI Conduit fitting supplied with conduit EX adaptor Sensor, monitor kit housing and bracket, magnetic coupling SPD-MNTR-KIT Zone 21 & 22 compliant 4B Group 18 and 30mm diameter brackets. 4 pulse target. WG4A-BR Zone 21 & 22 compliant 2 Wire Inductive Proximity Sensor for Speed Monitoring 4B Group 24-240V AC/DC. Contacts closed above speed M3001V10AI Zone 21 & 22 compliant Underspeed Switch Pepperl & Fuchs K-System Underspeed Monitor IFM DI103A DIA2010-ZROA/5-3600 I/MIN/3D Zone 21 & 22 compliant Underspeed Monitor 4B group M300 series 24-240V AC/DC M3001V10AI Zone 21 & 22 compliant Inductive Proximity Switch Pepperl & Fuchs Pull Wire Switch NHP 2NC/2NO with glass window 55.4.00GWNBB CBH-ENG-EL-SST-0002 Page 31 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Pull Wire Switch NHP 2NC/2NO with glass window EX55.4.00GWNBB Zone 21 & 22 compliant Pull Wire Switch - Tensions Spring NHP 55.2.46 Pull Wire Switch - Thimble NHP 55.1.51 Pull Wire Switch - Clamp NHP Pull Wire Switch – D Shackle NHP Pull Wire Switch - Hook and Eye Turnbuckle NHP 10mm 55.1.64 Pull Wire Switch – Wire Support Bracket R&D Technology LWS LWS-150-10-GAL Pull Wire Switch – Rope Tufflex (NHP) Liquid Crystal Polymer fibre rope 55.1.53RLR Pull Wire Eyebolt Lifeline 4 (NHP) Stainless steel, M8, 95mm 440EA13201 CBH-ENG-EL-SST-0002 U bolt wire clamp 55.1.52 55.2.19.NTW Page 32 of 66 150 is rod length, other lengths available (100/200/250/300) TS 16 Equipment List – Electrical, Instrumentation and Controls 8.2 Instruments Equipment Manufacturer (Supplier) Make/Model/ Description Ammeter Crompton E243 Series Ammeter Lascar DPM 342 Ammeters/Voltmeters IME, Crompton Parkinson, Paton Current Transducers Weidmuller Level Sensors EX Engineering Auger Valve Indicator - LED Digital Panel Voltage Meter Baumer PA200 PA200.0-05AX01 High Level Detection Kit – IP66 Enclosure EX Engineering ** EXE-H/L-CNDT-KIT Zone 21 & 22 compliant High Level Detection Kit – IP66 Enclosure EX Engineering ** EXE-H/L-CNDT-KIT-IP Non hazardous environments High Level Detection Kit – No Enclosure EX Engineering ** EXE-H/L-CNDT-MNT Low Level Detection Kit – Ex tD Enclosure EX Engineering ** EX-L/L-KIT-TD Zone 21 & 22 complaint Low Level Detection Kit – IP66 Enclosure EX Engineering ** EX-L/L-KIT-IP Non hazardous environments Low Level Detection Kit – No enclosure EX Engineering ** EXE-L/L-MNT CBH-ENG-EL-SST-0002 Part Number Comments Wave series, Range 0 – 10 A Page 33 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments High Level Block Chute Sensor Kit – IP66 Enclosure EX Engineering ** EXE-BLK/CHT-KIT Zone 21 & 22 compliant High Level Block Chute Sensor Kit – IP66 Enclosure EX Engineering ** EXE-BLK/CHT-KIT-IP Non hazardous environments High Level Block Chute Sensor Kit – No Enclosure EX Engineering ** EXE-BLK/CHT-MNT Level Monitor Kits Rechner (Pacific Automation) Rechner proximity sensor and mounting kit Prox Sensor- KA0278 Mounting Kit –PMI-0001-01 Level Transmitter VEGA VegaPuls 69 10mm LED Panel Mounted Indicator Lights RS Pro 24AC, 14mm mounting hole size, tab termination Pressure Switch Schneider 9012G series Pressure Switch IFM Pressure Transmitter IFM Pressure Transmitter Emerson Process Weightometer Mettler Toledo Rotary Potentiometer TE Connectivity (RS Components) CBH-ENG-EL-SST-0002 Green – 203-852 Red – 203-975 Yellow – 203-868 Rosemount 47kΩ, 2W Page 34 of 66 RS 162-855 RS 581-903 RS 581-969 IP 67 with black bezel. Terminate with spade type lugs TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Door Switches Schmersal Adjustable roller rocking level style 7H Part Number Comments **Includes proximity sensor with 6m cable and conduit, IS isolator, conduit glands and adaptors, installation flanges and front shroud. 2 channel version available on request 8.3 Control and Solenoid Valves Equipment Manufacturer (Supplier) Make/Model/ Description Linear Actuator Linak LA36 Linear Actuator Linak DC Motors 12-35V, 1-20A Control Valve – Pneumatic Fisher Valve - Solenoid Burkett CBH-ENG-EL-SST-0002 Page 35 of 66 Part Number TR-EM-208 Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 9. Field Devices and Equipment 9.1 Sounders 9.2 Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Warning Sounder – 110/230VAC Klaxon Nexus 105 PNS-0009 Connect 6W 12kΩ resistor at sounder. Refer to drawings. Warning Sounder – 230VAC Stahl YA60 series, 110dB Zone 21 & 22 compliant Warning Sounder – 115VAC Stahl YA60 series, 110dB Zone 21 & 22 compliant Warning Sounder – 24VDC Stahl YA60 series, 110dB Zone 21 & 22 compliant Warning Sounder – 230VAC Mechtric BExDS110D, 121dB ESS6230X Zone 21 & 22 compliant Warning Sounder – 115VAC Mechtric BExDS110D, 121dB ESS6220X Zone 21 & 22 compliant Warning Sounder – 24VDC Mechtric A100 ESS1010 Warning Souder – 24VDC Klaxon Nexus 105 PNS-0001 Warning Sounder – 24VDC E2S IS-A105N 2nd Preference Warning Sounder and Beacon – 24VDC E2S IS-A105N/IS-L101L Use only with approval from the Principal. Zone 20, 21 & 22 compliant. Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments 240V Beacon (Yellow, Red or Green) EX Engineering Daylight visible, quad flash, on terminal enclosure, with sunshield and aluminum base plate. EXE-155Y-LED240V-CBH EXE-155R-LED240V-CBH EXE-155G-LED240V-CBH IP67, vibration Proof 1st Preference Beacons, Strobes and Traffic Lights CBH-ENG-EL-SST-0002 Page 36 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments EX Engineering Daylight visible, quad flash EXE-155Y-LED24-CBH EXE-155R-LED24-CBH EXE-155G-LED24-CBH IP67, vibration Proof Stahl FX15 series, IP66 24V Traffic Lights (Red & Green) Traffic Lights 100mmn NBB100RG Complete with sun shields for each lens and mounting 24V Traffic Lights (Red & Green) EX Engineering 200mmn EXE-STL-200-RG-24 Complete with sun shields for each lens and mounting 240V Traffic Lights (Red & Green) EX Engineering 200mmn EXE-STL-200-RG-240 Complete with sun shields for each lens and mounting 24V Traffic Lights (Red & Green & Amber) EX Engineering 200mmn EXE-STL-200-RRG-24 Complete with sun shields for each lens and mounting 240V Traffic Lights (Red & Green & Amber) EX Engineering 200mmn EXE-STL-200-RRG-240 Complete with sun shields for each lens and mounting 24V Beacon (Yellow, Red or Green) Xenon Strobe (Amber & Red) CBH-ENG-EL-SST-0002 Page 37 of 66 Zone 21 & 22 compliant TS 16 Equipment List – Electrical, Instrumentation and Controls 9.3 Local Control Stations Equipment Manufacturer (Supplier) Local Control Stations – 1, 2, 3 or 4 Pushbuttons, With or Without an E- Stop Ex Engineering Local Control Station Enclosure Rose Make/Model/ Description Rose Grey Die Cast Aluminium Enclosure Schneider Harmony XB4 series push buttons Labels Indicator Lights Emergency Stop Push Button Comments As per design drawings When ordering specify push button colour and quantity, and labelling quantity Harmony XB4 series Push Buttons Part Number Schneider RS Pro Schneider When ordering specify push button colour and quantity, and labelling quantity 10mm LED panel mounted 24VAC, IP 67 with black bezel. Terminate with spade type lugs ZB4BA3 Green ZB4BA4 Red ZB4BA2 Black ZB4BA6 Blue ZB4BA5 Yellow 203-852 Green 203-975 Red 203-868 Yellow ZB4BS844 General E-Stop ZB4BR4 Area E-Stop Harmony XB4 series Local Control Stations – Enclosures Stahl (EX Engineering) 8150 series stainless steel enclosure Zone 21 & 22 compliant Local Control Stations – Enclosures (Hazardous Areas) Pepperl & Fuhs GOVAN DS series , stainless steel enclosures Zone 21 & 22 compliant CBH-ENG-EL-SST-0002 Page 38 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Emergency Stop Button Stahl (EX Engineering) ConSig 8040 series Twist reset, 2 NC contacts EXE-8040/11-EX0046 Zone 21 & 22 compliant Emergency Stop and Start Push Button Stahl (EX Engineering) ConSig 8040 series Twist reset, 2 NC, 1 NO contact EXE-8040/12-EX0045 Zone 21 & 22 compliant Rotary Selector Switches Kraus & Naimer CA series 3 Position Selector Switch Stahl (EX Engineering) ConSig 8040 series Pad lockable handle, spring return on second position EXE-8040/11-EX0015 Zone 21 and 22 compliant Valve Control Station 5 Position Switch Stahl (EX Engineering) 8146 Series pad lockable Spring return, latch, OFF, latch, spring return EXE-8146/5041-VC Zone 21 and 22 compliant Light Switch Control Station Stahl (EX Engineering) ConSig 8040 series 2 Position Switch EXE-8040/1139X32E02GF01-EXE Zone 21 & 22 compliant CBH-ENG-EL-SST-0002 Page 39 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 9.4 9.5 Local Control Stations Accessories Equipment Manufacturer (Supplier) Make/Model/ Description Adaptor Plate to Convert Govan DEI to Stahl 8040 EX Engineering Equipment Manufacturer (Supplier) Make/Model/ Description Power Meter – 230/400V AC Carlo Gavazzi (NHP) WM30 96 Power Meter – 230/400VAC Schneider PM5320 Power Meter – 230/400VAC IME (NHP) NEMO72LE+RS485+IF2E011 Part Number Comments EX-FF-DE1-AP Includes mounting screws for control stations. Suits both 1 and 2 switch control stations. Part Number Comments Meters CBH-ENG-EL-SST-0002 Page 40 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 10. Lighting and Small Power 10.1 General Area Lighting 10.1.1 Light Fittings CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description Flood Lights Stahl Series 6521, 250W, 400W, HPS or MH Flood Lights Philips Tempo, 400W, HPS Flood Lights Philips ConTempo, 250W, HPI-TP Flood Lights EYE H572 D, HPS Flood Lights Sylvania Briteline Elite BLP65, MH, 1500W Flood Lights Sylvania Briteline HID BLS65, MH, 2000W Flood lights Melec NOXxx V3, LED, 3000K Multiple wattages available, complete with offset bracket Flood lights Phillips Tango BVP38x, LED Multiple wattages available Flood lights Peirlite Mine Masters Gen II, LED Multiple wattages available Solar Flood Lights Highlux SOLANOVA, 4000K Battery as per Hilux recommended for site latitude LED Batten Stahl 64202/2 series 28W, 52W Zone 21 and 22 compliant Page 41 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments LED Batten Pierlite BWP ECO LED Multiple wattages available Fluorescent Batten Phillips TCW060 Multiple wattages available Fluorescent Batten Appleton ATX (Pacific Automation) FH series 2x18W or 2x36W Street Light EX Engineering 24V DC, 40W EXE-SSL-SPLD4024VPW Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Flood Lights Poles G & S Industries Tapered up to 6m. Tapered break-back over 6m. Flood Lights Poles G & S Industries 6m fixed tapered octagonal column Light Poles Swivelpole Hand Rail Mounting Bracket EX Engineering Mount for linear batten EXE-CBHCATWALK.V2 Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Emergency Luminaire Stahl 6409 Series LED or Fluorescent 10.1.1 Lighting Poles and Accessories Comments 10.2 Emergency Lighting CBH-ENG-EL-SST-0002 Page 42 of 66 Comments TS 16 Equipment List – Electrical, Instrumentation and Controls CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description Emergency Luminaire Pierlite ECO LED Emergency Batten Emergency Lights Stanlite Spitfire Emergency Light Test Kit Schneider PBELKIT4 Page 43 of 66 Part Number Comments Multiple wattages available TS 16 Equipment List – Electrical, Instrumentation and Controls 10.3 Hazardous Area Lighting Zone 21 and 22 10.3.1 Light Fittings Equipment Manufacturer (Supplier) Make/Model/ Description LED Batten Stahl 6402 series, 18W, 36W, 4000K LED Batten with Limit Switch Stahl (EX Engineering) 6401 series, 18W, 36W, 4000K Emergency Fluorescent Batten Stahl 6409 series, 28W, 52W, 4000K Emergency Fluorescent Batten with “Non- Maintained” Label Stahl (EX Engineering) 6409 series, 28W, 52W, 4000K ** Pendant Stahl 6470 Series, 400W HPS Floodlight Stahl (EX Engineering) 250W or 400W HPS Floodlight Stahl (EX Engineering) 250W or 400W MH **Includes red ‘E’ sticker attached to inside of lens and “Non maintained…no tube req…” sticker attached to gear tray. CBH-ENG-EL-SST-0002 Page 44 of 66 Part Number EXE- EXE-6409/522-96172622-MNT-KIT or EXE-6409/542-9617-2622MNT-KIT EXE-6521/4212-625-123-3230-50-HPS or EXE-6521/4312-640-123-1230-50-HPS EXE-6521/4212-625-123-3230-50-MH or EXE-6521/4312-640-123-1230-50-MH Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 10.3.2 Catwalk, and Storage Floodlight Kits Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Hand Rail Floodlight Kit EX Engineering ** EXE-FLKIT-1 c/w 3 glands on isolator Hand Rail Floodlight Kit EX Engineering ** EXE-FLKIT-2 c/w 2 glands on isolator Base Plate Mount Floodlight EX Engineering ** EXE-FLKIT-3 c/w 3 glands on isolator Base Plate Mount Floodlight t EX Engineering ** EXE-FLKIT-4 c/w 2 glands on isolator **Kit includes light pole and hand rail mount with light fitting. Comes with floodlight, mounting pole, isolator, isolator mount bracket, long-life lamp and appropriate glands 10.3.3 Catwalk, and Storage Pendant Kits Equipment Manufacturer (Supplier) Make/Model/ Description Part Number 1.9m Pendant Kit EX Engineering ** EXE-PLKIT-1 c/w 3 glands on isolator 1.9m Pendant Kit EX Engineering ** EXE-PLKIT-2 c/w 2 glands on isolator 1.7m Pendant Kit EX Engineering ** EXE-PLKIT-3 c/w 3 glands on isolator 1.7m Pendant Kit EX Engineering ** EXE-PLKIT-4 c/w 2 glands on isolator ** Kit includes light pole with height adjustable light fitting. Comes with pendant light, mounting pole, winch kit and isolator bracket. CBH-ENG-EL-SST-0002 Page 45 of 66 Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 10.3.4 Catwalk, Boot Pit and Storage Batten Mounting Accessories Equipment Manufacturer (Supplier) Catwalk Pole Make/Model/ Description Part Number Comments Swivelpole S11-2400-PSF-HG and MBK6-2-50-HG For use with angled catwalk handrails Catwalk Pole Swivelpole S11-2400-PSF-HG and MBK2-2-50-HG For use with round catwalk handrails Catwalk Pole Mounting – 90° Mounting Brackets EX Engineering EXE-FF-LMK-DN50-HDG EXE–LMK3305-2x18KIT or EXE–LMK3304-2x36KIT Catwalk Pole Mounting – 180° Mounting Brackets EX Engineering EXE-FF-PM-DN50-HDG EXE–LMK2304-40HG-KIT EXE-FF-LMK-3304/S Catwalk Handrail Mounting Bracket EX Engineering EXE-W-AU-LMKCBHCATWALK-HG 10.3.1 Catwalk Pendant Mounting Accessories Equipment Swivel Pole Mounting Swivel Pole Mounting CBH-ENG-EL-SST-0002 Manufacturer (Supplier) Make/Model/ Description Part Number Comments Swivel Pole (Pacific Automation) F11-H-001-P-HG-AU-NS and MBK2-2-50HG For internal storage areas Pacific Automation ASP-U-BOLT-CBH-310UB SP-TEF-150-001-AU-NS SP-JBPK1110-HG-AU-NS GO-ES1511-A201 For internal storage areas Includes isolator with enclosure Page 46 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 10.4 Light Switches Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Light Switches Clipsal 56 Series Industrial Switchgear Light Switches Clipsal 2000 series Light Switch Control Station Stahl (EX Engineering) ConSig 8040 Series 2 Position Switch EXE-8040/1139X32E02GF01-EXE Zone 21 & 22 compliant Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Programmable Timer Switch Legrand (NHP) Analogue, digital, astronomical Programmable Timer Switch Finder (NHP) Analogue, digital, astronomical PE Cell Clipsal 56SSR/3 Pushbutton Timer Switches Clipsal Push button for light switch faceplate, 254 minutes 31VETR Switch with Timer Clipsal 56 series surface switch with timer 56SWT216 For outdoor installations 10.5 Lighting Control CBH-ENG-EL-SST-0002 Page 47 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 10.6 Socket Outlets Equipment Manufacturer (Supplier) Make/Model/ Description Industrial Plug and Socket-Outlets 30A, 3P+E Marechal DS1 Industrial Plug and Socket-Outlets 50A, 3P+E Marechal DS3 Industrial Plug and Socket-Outlets 90A, 3P+E Marechal DS6 Industrial Plug and Socket-Outlets 150A, 3P+E Marechal DS9 Industrial Plug and Socket-Outlets 20A, 2P+E Marechal DXN1 (Zone 21 & 22 compliant) Industrial Plug and Socket-Outlets 32A, 3P+E Marechal DXN3 (Zone 21 & 22 compliant) General Purpose Outlet, 3P, 440V Clipsal Wilco General Purpose Outlet, Light Duty, 10A Clipsal 2000 Series, twin switched, white CBH-ENG-EL-SST-0002 Page 48 of 66 Part Number Comments 3114013R 512B3M20 3118013 512P0D21 3134013R 513B3M25 3138013 513P0D30 3164013R 514B3M40 514C3M32 3168013 514P0D35 3194017R 595C3M50 3198017 555P0D45 2514015R 251AB5325P 2518015Z0799 251A25325P 2534013R 253AB58 2538013 253A783 Socket outlet Wall box Plug top Plug top handle Socket outlet Wall box Plug top Plug top handle Socket outlet Wall box (standard) Wall box (30° angled version) Plug top Plug top handle Socket outlet Wall box Plug top Plug top handle Socket outlet Wall box Plug top Plug top handle Socket outlet Wall box Plug top Plug top handle TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description General Purpose Outlet, Light Duty, 10A Clipsal 2000 Series, twin switched, red Switched Socket Outlet, 10A, IP66 Clipsal 56 Series, 250V, 10A, 3 flat pin, heavy duty 56C310HD Switched Socket Outlet, 15A, IP66 Clipsal 56 Series, 250V, 15A, 3 flat pin, heavy duty 56C315HD Switched Socket Outlet, 3P, 20A, IP66 Clipsal 56 Series, 500V, 20A, 5 round pin, heavy duty 56C520 Switched Socket Outlet, 3P, 32A, IP66 Clipsal 56 Series, 500V, 32A, 5 round pin, heavy duty 56C532 Electric Plug,10A, IP66 Clipsal 56 Series, 250V, 10A, 3 pin 56P310EO Electric Plug, 15A, IP66 Clipsal 56 Series, 250V, 15A, 3 pin 56P315EO Electric Plug, 32A, IP66 Clipsal 56 Series, 500V, 20A, 5 round pin 56P520EO Electric Plug, 32A, IP66 Clipsal 56 Series, 500V, 32A, 5 round pin 56P532EO Din Rail Mount General Purpose Outlet, Round Earth Pin Clipsal 10A, 2 pole, socket outlet 4PSO10DL CBH-ENG-EL-SST-0002 Page 49 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 10.7 Isolators Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Isolators, IP66 Clipsal 56 Series Isolators and Disconnect Switches Stahl 8146 series Isolators and Disconnect Switches Stahl (EX Engineering) Isolator with 2 conduit glands and 1 entry plug EXE-8146/216-2G-CBH Zone 21 & 22 compliant Isolators and Disconnect Switches Stahl (EX Engineering) Isolator with 3 conduit glands EXE-8146/216-3G-CBH Zone 21 & 22 compliant LV Field Isolators Koenigs Isolators by C & C Industries 4PSO Series 4PSO10DL Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Mounting bracket to suit 8146 isolators Ex Engineering EXE-FF-JBMK-041-RSD Stainless steel mounting bracket to suit Marechal outlet enclosure and CCG posiboxes EX Engineering EXE-FF-JBMK-60MARE/CCG-SS Stainless steel mounting bracket to suit 8146 and 8150 s/steel enclosure/isolator. EX Engineering EXE-FF-JBMK-60-STAHLSS Hot dipped galvanized mounting bracket to suit Marechal outlet enclosure and CCG posiboxes EX Engineering EXE-JMBK-60MARE/CCG-HDG Zone 21 & 22 compliant 10.8 Isolator Accessories CBH-ENG-EL-SST-0002 Page 50 of 66 Comments Comes with U bolts, nuts and washers TS 16 Equipment List – Electrical, Instrumentation and Controls 11. Electrical Enclosures 11.1 Switchboards Equipment Manufacturer (Supplier) Make/Model/ Description Switchboards Elsteel (IPD) Techno Module Equipment Manufacturer (Supplier) Make/Model/ Description Distribution Board NHP Concept Premier Distribution Board NHP Concept Panel Board Distribution Board IPD Evolution Generator Distribution Board IPD EXT56 Communications Cabinet B&R Ausrack – Wall mounted Communications Cabinet ServerEdge Free standing server cabinet General Purpose Enclosure B&R Universal NI, IP66 Part Number Comments Part Number Comments 11.2 Enclosures General Purpose Enclosure CBH-ENG-EL-SST-0002 Rittal Page 51 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments General Purpose Enclosure (indoor) Eldon MAS (single-door) or MAD (doubledoor) wall-mount enclosures Switchboard Loadcentre NHP ILC ILC4S OR ILC8S Plastic loadcenter for inside a DB MCC Swing Door Handles Allbro Stainless steel MCC Swing Door Handles IPD Stainless steel Enclosure Gas Strut Selectlok Stainless steel Equipment Manufacturer (Supplier) Make/Model/ Description Terminal Box Stahl Series 8150 stainless steel Zone 21 & 22 compliant Terminal Box Stahl Series 8146 Indoor use only Zone 21 & 22 compliant Terminal Box Stahl Series 8118 Zone 21 & 22 compliant Terminal Octabox Phoenix Mecano Okta Box Zone 21 & 22 compliant Junction Box CCG PosiFit Junction Box Govan Pad lockable E-SWHANDLE Pad lockable 6mm Piston Shaft 11.3 Terminal Boxes CBH-ENG-EL-SST-0002 Page 52 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Junction Box Crouse Hinds Junction Box Clipsal Make/Model/ Description Part Number Comments Part Number Comments 56 Series 11.4 Switchboard, Distribution Board & Electrical Enclosure Padlocks Equipment CBH-ENG-EL-SST-0002 Manufacturer (Supplier) Make/Model/ Description Site Main Switchboard Carbine / Bullant Security Systems Carbine dual entry padlock, with C45 shackle, 530 cylinder housing. Lockwood A-F 530 barrel (restricted profile), Australian lock series 6 530 barrel restricted profile MP & Australian lock series 6 530 barrel restricted profile DD One barrel keyed for site specific key, second barrel keyed for Western Power master key. Padlock supplied with 1 x CBH key. MCC Bullant Security Systems Padlock keyed to CBH SE1 key Padlock supplied with 1 x CBH key. SLO Bullant Security Systems Padlock keyed to CBH SE1 key Padlock supplied with 1 x CBH key. Page 53 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 12. Motor Starters 12.1 Motor Starters CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description Soft Starter Aucom (NHP) EMX3 Soft Starter Aucom (NHP) EMX4 Soft Starter Danfoss VLTMCD 500 Linear Actuator Linak Single Motor Control Unit TR-EM-208 Linear Actuator Linak Parallel Motor Control Unit TR-EM-273 Linear Actuator Linak DC Motors 12-35V, 1-20A Autotransformers Universal Transformers Autotransformers Grant Transformers Variable Speed Drives Schneider Altivar Process ATV900 Page 54 of 66 Part Number Comments To suit application and hazardous area requirements TS 16 Equipment List – Electrical, Instrumentation and Controls 12.2 Field Starters Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Direct Online Starter Clipsal Clipsal 56 Series 56DOL9/10S Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Squirrel Cage Induction Motor TECO MAX-Ex, MAX E3, high efficiency Comments 13. Motors CBH-ENG-EL-SST-0002 Page 55 of 66 Comments TEFC (totally enclosed, fan cooled) TS 16 Equipment List – Electrical, Instrumentation and Controls 14. HV Equipment 14.1 Power Transformers Equipment Manufacturer (Supplier) Power Transformers ABB Power Transformers Schneider Power Transformers Wilson Power Transformers Tyree Power Transformers EPE Make/Model/ Description Part Number Comments Part Number Comments 14.2 Switchgear CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description Ring Main Unit Schneider Electric RM6 HV Switchgear Schneider Electric SM6 Page 56 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 15. Personal Protective Equipment 15.1 PPE Equipment Manufacturer (Supplier) Arc Flash Work Wear – Shirt (Cat 2) SWD (skanwear) Arc Flash Work Wear – Long Sleeve Shirt (Cat 2) SWD (skanwear) Arc Flash Work Wear Trousers (Cat 2) SWD (skanwear) Arc Flash Work Wear – Overalls (Cat 2) SWD (skanwear) Arc Flash Work Wear – Weatherproof Jacket (Cat 2) SWD (skanwear) Safety Glasses SWD (skanwear) Hearing Protection SWD (skanwear) Arc Flash Face Shield (Cat 2) SWD (skanwear) Arc Flash Balaclava (Cat 2) SWD (skanwear) Insulated Gloves (1000V) SWD (skanwear) Arc Flash Glove Protectors SWD (skanwear) CBH-ENG-EL-SST-0002 Make/Model/ Description Page 57 of 66 Part Number Comments TS 16 Equipment List – Electrical, Instrumentation and Controls 16. Fire Detection and Suppression 16.1 Fire Panels Equipment Manufacturer (Supplier) Make/Model/ Description Fire Panels Ampac FireFinder Plus or as suited to application Equipment Manufacturer (Supplier) Make/Model/ Description Smoke Detectors Ampac XP95 or as suited to application Heat Detectors Ampac XP95 or as suited to application Manual Call Points Ampac XP95 or as suited to application Sounder Ampac XP95 or as suited to application Beacon Ampac XP95 or as suited to application Sounder Beacon Ampac XP95 or as suited to application Part Number Comments Part Number Comments 16.2 Fire Detection and Indication CBH-ENG-EL-SST-0002 Page 58 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 16.3 Fire System Equipment Manufacturer (Supplier) Modems Ampac Make/Model/ Description Part Number Comments 16.4 Aspirating Smoke Detection Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments VESDA VESDA Laser plus VLP-002-00 Display, Standard Product VESDA VESDA Laser plus VHH-100 Hand held programmer Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Building Penetrations KBS Passive Fire KBS Mortar Seal Building Penetrations Progressive Materials Promaseal Pillows 16.5 Fire Sealant CBH-ENG-EL-SST-0002 Page 59 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls 17. Controls 17.1 Programmable Logic Controllers CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description PLC Schneider Electric Modicon Quantum Range Existing “large” PLC PLC Schneider Electric Modicon M580 Range Preferred “large” PLC PLC Schneider Electric Modicon M340 Range Preferred “small/medium” PLC PLC Schneider Electric Modicon Momentum Range Existing “small” PLC or Distributed I/O PLC Schneider Electric Modicon X80 Range (M340 form factor I/O modules) Either on local rack with an M340 controller or as distributed I/O for other controllers Distributed I/O Schneider Electric Modicon STB (Advantys) Range Distributed I/O I/O Cabling System Schneider Electric Telefast ABE 7 Range (Advantys) I/O cabling system PLC Schneider Electric M221 Logic Controller Range and TM3 I/O Expansion Modules For portable systems, OBH receival points, boot blast systems and similar PLC xLogic/Rievtech ELC-22DC-DA-R-N PR-26DC-DAI-R-N Additional I/O modules for xLogic units e.g. PR-E-16DC-DA-R To be used for replacement only. For CLS Stackers, DOGs, DOG Stackers Software Schneider Electric Unity Pro Page 60 of 66 Part Number Confirm version with Principal Comments For Schneider PLC hardware (other than M221) TS 16 Equipment List – Electrical, Instrumentation and Controls Equipment Manufacturer (Supplier) Make/Model/ Description Part Number Comments Software Schneider Electric SoMachine Confirm version with Principal For Schneider M221 logic controllers Software xLogicSoft Confirm version with Principal For xLogic / Rievtech Smart Relay hardware Part Number Comments 17.2 Human Machine Interface & SCADA CBH-ENG-EL-SST-0002 Equipment Manufacturer (Supplier) Make/Model/ Description HMI Pro-face SP5000X Series HMI Pro-face SP5000X Series HMI Pro-face SP5000X Series Software Pro-face Software Schneider Electric (Aveva) PFXSP5790WAD display module + SP-5B90 box module PFXSP5690WAD display module + SP-5B90 box module PFXSP5490WAD display module + SP-5B90 box module 12.1 inch wide (standard for CLS/OBH applications) GP-Pro EX Confirm version with Principal Pro-face Touch screen HMIs Citect SCADA Confirm version with Principal SCADA systems (usage to be confirmed with Principal) Page 61 of 66 15.6 inch wide 7 inch wide TS 16 Equipment List – Electrical, Instrumentation and Controls 17.3 Networking Equipment CBH-ENG-EL-SST-0002 Manufacturer (Supplier) Make/Model/ Description Part Number Comments Network Switches Moxa Industrial Ethernet Range Typically DIN rail mounted in the field (not in communications Dependent on application, room/rack) consult Principal 24VDC power supply 75°C operating temperature preferred SFPs Moxa Industrial Ethernet Range Dependent on application, consult Principal Network Switches Schneider ConneXium Industrial Network Devices Page 62 of 66 LC connector 75°C operating temperature preferred TS 16 Equipment List – Electrical, Instrumentation and Controls 18. Weighbridges Equipment Manufacturer (Supplier) Make/Model/ Description Weighbridge Controller / Indicator Mettler Toledo IND780 Digital Load Cell Mettler Toledo POWERCELL PDX Bluetooth Beacon kontakt.io I/O Controller MOXA Equipment Part Number Comments Must have Ethernet interface HD18-3 For mobile app location integration ioLogik E2242-T For interfacing the Saturn system with truck sensors and traffic lights Manufacturer (Supplier) Make/Model/ Description Part Number Comments Camera AXIS P14 Series P1445-LE P1447-LE P1448-LE Other AXIS cameras acceptable, confirm with Principal NVR (Network Video Recorder) AXIS S22 Series S2208 (up to 8 cameras) S2212 (up to 12 cameras) S2216 (up to 16 cameras) 19. CCTV CBH-ENG-EL-SST-0002 Page 63 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls Appendix A: Guidance on Hazardous Area Equipment Selection A.1 Recognised Australian Certification Schemes All electrical equipment installed within CBH Hazardous Area Zones 20, 21 or 22 requires certification to one of the following schemes: IECEx - International Electrotechnical Commission– Explosive atmospheres; ANZEx - Australian and New Zealand – Explosive atmospheres. Certified in accordance with AS/NZS 60079 standards; AUSEx - Australian – Explosive atmospheres. Obsolete certification scheme based on superseded Australian standards. Certification shall be demonstrated by a valid certificate of conformity existing at the time of manufacture. AUSEx equipment can no longer be manufactured. AUSEx equipment is still permissible, as long as the equipment was manufactured during the period of certificate validity. Installing this equipment is discouraged, as limited spares will be available for future repairs. A.2 Other Certification Schemes The following certification schemes are not accepted by CBH: ATEX - ATmospheres EXplosive. European Standards based on the EN 60079 standards; UL - Underwriters Laboratories. American certification based on UL standards; CSA - Canadian Standards Association. Canadian Standards; FM - Factory Mutual. American certification based on FM standards. Equipment certified to these schemes, or other unrecognised schemes, shall not be installed within CBH Hazardous Area. An exception arises where the equipment can be demonstrated to meet an equivalent level of safety to that of similar IECEx/ANZEx equipment. Equivalence is demonstrated by a conformity assessment document (CAD) in accordance with AS/NZS 60079.14. The CAD shall be provided by the equipment manufacturer or registered third party assessor qualified in explosive protection techniques. CBH-ENG-EL-SST-0002 Page 64 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls A.3 Area Classification Zone 20 Ex Protected Equipment Approved for Installation in CBH Hazardous Areas Equipment Protection Level EPL Da Allowable Equipment Groups GROUP IIIB Combustible & NonConductive Dust GROUP IIIC Combustible & Conductive Dust Zone 21 EPL Db GROUP IIIB Combustible & NonConductive Dust GROUP IIIC Combustible & Conductive Dust Zone 22 EPL Dc GROUP IIIB Combustible & NonConductive Dust GROUP IIIC Combustible & Conductive Dust Equipment Surface Temperature Allowable Protection Concepts Ingress Protection* IP6X Minimum for all installations. (Intrinsically safe exempt) IP65 Minimum for areas where wash-down occurs. (Intrinsically safe exempt) Max Permissible Surface Temperature = 205ᵒC T3 - 200ᵒC T4 - 135ᵒC T5 - 100ᵒC T6 - 85ᵒC Ex pxb, Ex pyb, Ex pD Ex ib, Ex ibD Ex mb Ex tb, Ex tD Ex sb IP6X Minimum for all installations. (Intrinsically safe exempt) IP65 Minimum for areas where wash-down occurs. (Intrinsically safe exempt) Max Permissible Surface Temperature = 205ᵒC T3 - 200ᵒC T4 - 135ᵒC T5 - 100ᵒC T6 - 85ᵒC Ex pxb, Ex pyb, Ex pD Ex ib, Ex ibD Ex mb Ex tb, Ex tD Ex sb IP6X Minimum for all installations. (Intrinsically safe exempt) IP65 Minimum for areas where wash-down occurs. (Intrinsically safe exempt) Max Permissible Surface Temperature = 205ᵒC T3 - 200ᵒC T4 - 135ᵒC T5 - 100ᵒC T6 - 85ᵒC Ex ia, Ex iaD Ex ma Ex ta Ex sa Ex ia, Ex iaD Ex ma Ex ta Ex sa Ex ia, Ex iaD Ex ma Ex ta Ex sa Ex pzc Ex ic Ex mc Ex tc Ex sc *Ingress Protection (IP) levels need to be assessed based on the installation location. CBH-ENG-EL-SST-0002 West Australian grains, ignition temperature: 280ᵒc less 75ᵒc = 205ᵒc. (layer thickness not to exceed 5mm without further equipment assessment) Page 65 of 66 TS 16 Equipment List – Electrical, Instrumentation and Controls A.4 Ex Protected Equipment Not Approved For Installation in CBH Hazardous Areas The following groups are not approved for use in CBH Hazardous areas Group I (mining) Group IIA, IIB, IIC (gas) Group IIIA (dust – combustible flying’s [chaff]) Gas marked Ex ia equipment is accepted where the requirements of AS/NZS 60079.14:2017 clause 5.4.6 are met. A.5 Definitions of Dust Explosion Protection Concepts Ex p_ = Protection by Pressurization. Ex pD = Protection by Pressurization (DIP). Ex i_ = Protection by Low Energy - Millivolts and Milliamps (Intrinsic Safety). Ex iD = Protection by Low Energy - Millivolts and Milliamps (Intrinsic Safety, DIP). Ex m_ = Protection by Encapsulation. Ex t_ = Protection by Enclosure. Ex tD = Protection by Enclosure (DIP). Ex s_ = Protection by Special Protection. CBH-ENG-EL-SST-0002 Page 66 of 66