12
G
10
9
8
7
5
6
4
3
2
1
PROJECT
H
OUT OF PIT CRUSHING AND CONVEYING
(OPCC) SYSTEMS
8228
H
11
RIGGING PLAN
Cement SiLo-Batching PLant
F
253
03
E
7603
6615
F
G
E
OWNER
PT ADARO INDONESIA, Tbk
D
D
9034
Menara Karya, 23rd Floor
Jalan H.R. Rasuna Said Block X-5, Kav. 1-2
Jakarta 12950, Indonesia
Phone: +6221-521-1265
C
C
3140
CONTRACTOR
B
B
7664
FLSmidth Indonesia
PT WIJAYA KARYA (Persero), Tbk
Gedung BRI II, 21st floor, Suite # 2101
Jalan Jendral Sudirman Kav. 44-46
Jakarta 10210, Indonesia
Tel +62 21 251 27 38/2739
Fax +62 21 251 27 40
Jl. DI Panjaitan Kav 9 Jakarta 13340
Phone : (62-21) 819 2808, 850 8640, 850 8650
Fax : (62-21) 856 4463, 819 1235
STEEL PLATE
T = 20 MM
A
A
DRAWING NUMBER :
12
11
10
9
8
7
6
5
4
3
2
1
PRELIMINARY
Document Number
OPCC-90-RIG-0001
Installing
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 1 of 2
OWNER
: PT ADARO INDONESIA
CONTRACTORS
: PT WIJAYA KARYA (PERSERO) Tbk
PROJECT NAME
: Out of Pit Crushing and Conveyor System
LOCATION
: TUTUPAN-KALIMANTAN SELATAN
B
14 July
Issued For Review
HaGun
SAFETY
CM
A
05 July
Issued For Review
HaGun
SAFETY
CM
Made By
Reviewed
By
Approved
By
REV
DATE
DESCRIPTION
PT WIJAYA KARYA
Reviewed
By
Approved
By
FLSmidth
PRELIMINARY
Document Number
OPCC-90-RIG-0001
Installing
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 2 of 2
TABEL OF COUNTENT
No
Chapter Number
Title
1
CHAPTER 1
Method Of Work
2
CHAPTER 2
Job Safety Assessment Procedure
3
CHAPTER 3
Safe Work Method Statement
4
CHAPTER 4
Risk Management Safe Work Method Statement (SWMS)
5
CHAPTER 5
Rigging Plan
6
CHAPTER 6
Rigging Tools
7
CHAPTER 7
Critical Lift Worksheet
8
CHAPTER 8
Lift Study
9
CHAPTER 9
Crane Lift Study
10
CHAPTER 10
General Scaffolding Safety Checklist
PRELIMINARY
Document Number
OPCC-90-RIG-0001
METHOD OF WORK
Cement Silo Batching Plant
CHAPTER 1
Rev. : B
15 July 2011
Page 1 of 14
PRELIMINARY
Document Number
OPCC-90-RIG-0001
METHOD OF WORK
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 2 of 14
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1
GENERAL ...........................................................................................................................4
2
PURPOSE ..........................................................................................................................4
3
GENERAL NOTE ................................................................................................................4
3.1
Inspection .....................................................................................................................4
3.2
Safety ...........................................................................................................................4
3.2.1
A safety officer presents all times Safety Briefing. .................................................4
3.2.2
Job Safety Assessment (JSA) must be carried out for all crane lifts and all other
tasks that have potential risk to personnel of equipment. ....................................................4
3.2.3
Install scaffolding where necessary to install bolt in trestles / support legs
connection...........................................................................................................................4
3.2.4
Pre lift study before any lifting activity. ...................................................................4
3.2.5
Lift briefing and Safety briefing before any lift; assign responsibility to all personnel
involved. (Hand signals, Rigger to crane driver, etc.) ..........................................................4
3.2.6
Insure all equipment required for installation is on hand and in position before lift
i.e. Chain blocks, Level blocks, Podgy, Drifts, Hammer, Spanners. Etc. ..............................4
3.2.7
Tag lines must be used to control lift. .....................................................................4
3.2.8
Ground conditions must be ready before activities. ................................................4
3.2.9
Set up safety rope around lifting area of Cement Silo - Batching Plant area and
put notice board entered “KEEP OFF EXCEPT PERSONEL CONCERNED”. .....................4
4
3.2.10
Lifting equipment should be in certification and tagged. .........................................4
3.2.11
Crane and other machinery shall be inspected and certified. .................................4
3.3
Lifting ............................................................................................................................4
3.4
Assembly and erection .................................................................................................5
RESPONSIBILITY...............................................................................................................5
4.1
Construction Manager ..................................................................................................5
PRELIMINARY
Document Number
OPCC-90-RIG-0001
5
6
7
METHOD OF WORK
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 3 of 14
4.2
Field Engineer ..............................................................................................................5
4.3
Field Superintendent and Supervisor ............................................................................5
4.4
Quality Control Engineer ...............................................................................................5
4.5
Supporter Activities ......................................................................................................5
BASIC REQUIREMENT .....................................................................................................5
5.1
Schedule and Planning .................................................................................................5
5.2
Erection Drawing and Erection Manual .........................................................................5
5.3
Packing List ..................................................................................................................6
5.4
Storage Area and Warehouse ......................................................................................6
5.5
Resources ....................................................................................................................6
PREPARATION WORK ......................................................................................................6
6.1
Checking of Cement Silo - Batching Plant Erection Drawings ......................................6
6.2
Checking of Client Supplied Material and Equipment....................................................6
6.3
Checking of Erection Materials, Equipment, Tools and Machinery ................................6
6.4
Checking of Labour.......................................................................................................6
CEMENT SILO - BATCHING PLANT ERECTION SEQUENCE ..........................................7
7.1
Preparation ...................................................................................................................7
7.2
Step of Works ...............................................................................................................8
7.2.1
Moving the Cement silo support from lay down to site area. ..................................8
7.2.2
Placed the Cement silo support on the Work Floor ................................................9
7.2.3
Moving the Cement silo from lay down to site area .............................................. 10
7.2.4
Placed Object on the Work Floor ......................................................................... 11
7.2.5
Lifting Process ..................................................................................................... 12
7.2.6
Lift the object on the surface of the work floor ...................................................... 13
7.2.7
Leaving the object at the destination lifting .......................................................... 14
PRELIMINARY
Document Number
OPCC-90-RIG-0001
1
METHOD OF WORK
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 4 of 14
GENERAL
This procedure provides information about the erection of Cement Silo - Batching Plant at
Out of Pit Crushing and Conveyor System Project.
2
PURPOSE
This Procedure is to make sure that all people involve in the erection, assembly and
welding of Cement Silo - Batching Plant activity understand and familiar to doing the work
with quality control system for getting quality result as per client specification and
requirement, drawing, standard and code.
3
GENERAL NOTE
3.1
Inspection
As per the works required inspection, carry out inspection under attendance of
Superintendent / Engineer and as surreally record is result.
3.2
Safety
3.2.1
A safety officer presents all times Safety Briefing.
3.2.2
Job Safety Assessment (JSA) must be carried out for all crane lifts and all other tasks
that have potential risk to personnel of equipment.
3.2.3
Install scaffolding where necessary to install bolt in trestles / support legs connection.
3.2.4
Pre lift study before any lifting activity.
3.2.5
Lift briefing and Safety briefing before any lift; assign responsibility to all personnel
involved. (Hand signals, Rigger to crane driver, etc.)
3.2.6
Insure all equipment required for installation is on hand and in position before lift i.e.
Chain blocks, Level blocks, Podgy, Drifts, Hammer, Spanners. Etc.
3.2.7
Tag lines must be used to control lift.
3.2.8
Ground conditions must be ready before activities.
3.2.9
Set up safety rope around lifting area of Cement Silo - Batching Plant area and put
notice board entered “KEEP OFF EXCEPT PERSONEL CONCERNED”.
3.2.10 Lifting equipment should be in certification and tagged.
3.2.11 Crane and other machinery shall be inspected and certified.
3.3
Lifting
All conditions adapted to the lifting procedure. Prior to commencement of lifting works,
assuredly carry out check of lifting equipment.
PRELIMINARY
METHOD OF WORK
Document Number
OPCC-90-RIG-0001
3.4
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 5 of 14
Assembly and erection
Assembly and erection of Cement Silo - Batching Plant accordance to manual book of
Cement Silo - Batching Plant and relevant drawing.
4
RESPONSIBILITY
4.1
Construction Manager
Responsible for the overall planning, coordination and control of erection work.
4.2
Field Engineer
Responsible for field erection work implementation and maintaining acceptable quality
standard.
4.3
Field Superintendent and Supervisor
Responsible for the actual performance of the erection crew and examine the actual
progress of work to ensure that it fit the drawing specifications and standards.
4.4
Quality Control Engineer
Responsible to monitor and inspect the erection activities to ensure it is being done in
compliance with procedure, ITP (Inspection and Test Plant), drawing, Project specification
and other reference standard document and procedures.
4.5
Supporter Activities
These activities will support by Material Control, Quality Control, Welding Section, and
others section related with these activities.
5
BASIC REQUIREMENT
5.1
Schedule and Planning
Master schedule is usually provided by FLSmidth. The detailed schedule is prepared by
Wijaya Karya according to his planning which is based on FLSmidth’s master schedule.
The milestone and the critical path can be identified which require proper planning. The
sequence of erection activities and the resources required is included in the planning.
5.2
Erection Drawing and Erection Manual
Erection drawing and manual usually provided by Wijaya Karya. The Field Engineer and
Superintendent shall check all drawings intended for Cement Silo - Batching Plant
Erection. All the information required is completed and all drawings shall be of current
revision.
PRELIMINARY
Document Number
OPCC-90-RIG-0001
5.3
METHOD OF WORK
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 6 of 14
Packing List
Packing List shall be made available by Wijaya Karya. This included all the listing of
materials, equipment and parts that are supplied.
The Packing List should indicate the quantity of the material and equipment supplied and
its specification as described in the erection drawing. This will also indicate the size and
the total weight of the component and the method of storage. Also the packing number
and material coding is very essential.
5.4
Storage Area and Warehouse
Upon a thorough check on the drawing and the packing list, the quantity of materials and
equipment is already known, including the method of storing, the size of the storage area
and the warehouse can be identifies.
5.5
Resources
Identification of resources is integral part of planning and scheduling is the most essential
part of the basic requirement in undertaking Out of Pit Crushing and Conveyor System
Project in particular and in all jobs in general. Resources means, the materials, labour and
equipment needed to perform Out of Pit Crushing and Conveyor System Project.
6
PREPARATION WORK
6.1
Checking of Cement Silo - Batching Plant Erection Drawings
This has to be done by the Construction Manager, Field Engineer, Superintendent and
Supervisor to determine the correct resources needed to perform the job.
6.2
Checking of Client Supplied Material and Equipment
Checking and inspection of the materials and equipment including the spare parts is to be
done by the material control. He will make sure that all materials, equipment and spare
parts received from FLSmidth, conform to the quantity and the specifications started in the
packing list or shipping.
6.3
Checking of Erection Materials, Equipment, Tools and Machinery
In the early stage of planning, these resources had been already identified. The schedule
of mobilization is as planed schedule made by the Construction Manager and Engineer.
6.4
Checking of Labour
Labour requirement for every stage of erection job is prepared by the Chief Engineer and
his erection team, which is in accordance to their planning.
PRELIMINARY
Document Number
OPCC-90-RIG-0001
7
METHOD OF WORK
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 7 of 14
CEMENT SILO - BATCHING PLANT ERECTION SEQUENCE
It is assumed in this procedure that before starting the erection of the Cement Silo - Batching
Plant, the supporting structure were already erected and checked by others and clearance to
proceed with the Cement Silo - Batching Plant System erection had been obtained.
The following sequences are for reference only. During actual field assembly, refer to lifting
procedure and erection drawing (Rigging plan).
7.1
Preparation

Make sure the job site in a safe condition for the installation work, in accordance with the
requirements of Health Safety Environment department.

Prepare equipment and materials that will be done.

All equipment in good condition. In accordance with the Safety Equipment Checklist.

All man power associated with lifting and installation job, certainly in good health.

Make sure if the main frame for support of Cement Silo in ready for supporting.

Make sure that if the Rough Terrain Crane 45 tons in good condition. In accordance with
the results inspection crane safety checklist. This use for main crane for lifting.

Make sure that if the rough crane 45 ton in good condition. In accordance with the
results inspection crane safety checklist. This use for main crane for tailing.

Ensure the use of 20 millimetre thick steel plate to the floor where the position of crawler
cranes for work.
PRELIMINARY
Document Number
OPCC-90-RIG-0001
METHOD OF WORK
Cement Silo Batching Plant
7.2
Step of Works
7.2.1
Moving the Cement silo support from lay down to site area.
Rev. : B
15 July 2011
Page 8 of 14
Figure 1
These activities:
1. The Cement silo support was taken from the lay down to the job site using a trailer.
2. After arriving at work sites, the Cement silo support will be derived from the trailer using
Rough Terrain Crane 45 tons.
3. Connected all sling to the Cement silo support.
4. All connected must be safety, refer to Safety lifting checklist.
5. Lift the Cement silo support until 1 meter up to trailer.
6. Trailer moves left the job site.
7. The Cement silo support is placed on the work floor.
PRELIMINARY
Document Number
OPCC-90-RIG-0001
7.2.2
METHOD OF WORK
Cement Silo Batching Plant
Placed the Cement silo support on the Work Floor
Figure 2
These activities:
1. Leaving the Cement silo support to the Work Floor.
Rev. : B
15 July 2011
Page 9 of 14
PRELIMINARY
Document Number
OPCC-90-RIG-0001
7.2.3
METHOD OF WORK
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 10 of 14
Moving the Cement silo from lay down to site area
Figure 3
These activities:
1. The cement silo was taken from the lay down to the job site using a trailer.
2. After arriving at work sites, the cement silo will be derived from the trailer using Rough
Terrain Crane 45 tons.
3. Connected all sling to the cement silo.
4. All connected must be safety, refer to Safety lifting checklist.
5. Lift the cement silo until 1 meter up to trailer.
6. Trailer moves left the job site.
PRELIMINARY
Document Number
OPCC-90-RIG-0001
7.2.4
METHOD OF WORK
Cement Silo Batching Plant
Placed Object on the Work Floor
Figure 4
These activities:
1. Hanging object until safe condition.
2. The cement silo is placed on the work floor.
Rev. : B
15 July 2011
Page 11 of 14
PRELIMINARY
Document Number
OPCC-90-RIG-0001
7.2.5
METHOD OF WORK
Cement Silo Batching Plant
Lifting Process
Figure 5
These activities:
1. Connected all sling to the cement silo.
2. All connected must be safety, refer to Safety lifting checklist.
3. Lifts slowly object by Rough Terrain Crane 45 tons.
Rev. : B
15 July 2011
Page 12 of 14
PRELIMINARY
Document Number
OPCC-90-RIG-0001
7.2.6
METHOD OF WORK
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 13 of 14
Lift the object on the surface of the work floor
Figure 6
These activities
1. Cement silo slowly lift on the floor.
2. Hanging objects by Rough Terrain Crane 45 tons.
3. Rotated boom of Rough Terrain Crane 45 tons to target position.
PRELIMINARY
METHOD OF WORK
Document Number
OPCC-90-RIG-0001
7.2.7
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 14 of 14
Leaving the object at the destination lifting
Figure 7
These activities:
1. Lift the object up to 1 meter above the drift in cement silo support.
2. Object is slowly lowered.
3. Rigger and Fitter are positioning the cement silo to target placement.
4. After the cement silos are in correct position, connected it by using bolts and nuts are
recommended. Strengthen all the connector.
5. Make sure the cement silos have been strong enough to stand alone. Refer to lifting
safety checklist.
6. Disconnect all the connectors to the cement silo crane.
7. Crane left the job site.
8. Welcome to the Quality Control to do the inspection.
PRELIMINARY
Document Number
OPCC-90-RIG-0001
JOB SAFETY
ASSESSMENT
PROCEDURE
Cement Silo Batching Plant
CHAPTER 2
Rev. : B
15 July 2011
Page 1 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
JOB SAFETY
ASSESSMENT
PROCEDURE
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 2 of 10
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1
GENERAL ...........................................................................................................................3
2
DEFINITIONS .....................................................................................................................3
3
RESPONSIBILITIES ...........................................................................................................4
4
3.1
MANAGERS .................................................................................................................4
3.2
SUPERVISORS ............................................................................................................4
3.3
RESPONSIBLE OFFICER ............................................................................................4
3.4
PERMIT AUTHORISER ................................................................................................4
3.5
PERMIT HOLDER ........................................................................................................5
3.6
TEAM MEMBERS (WORKERS PERFORMING THE TASK) ........................................5
3.7
SAFETY ADVISOR AND TRAINING IMPROVEMENT COORDINATOR ......................5
3.8
SHIFT SUPERVISOR ...................................................................................................6
3.9
SAFETY REPRESENTATIVES ....................................................................................6
3.10
COMPLIANCE TEAM................................................................................................6
JOB SAFETY ANALYSIS (JSA) PROCESS ........................................................................6
4.1
5
PROCESS STEP DETAILS ..........................................................................................7
NOTICE ............................................................................................................................ 10
JOB SAFETY
ASSESSMENT
PROCEDURE
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
1
Rev. : B
15 July 2011
Page 3 of 10
GENERAL
This document applies to all employees and Contractors of Wijya Karya, and full
compliance is required by 15 July 2011, in the erection of Cement Silo - Batching Plant at
Out of Pit Crushing and Conveyor System Project.
2
DEFINITIONS
Task
A segment of work that requires a set of specific and distinct actions,
which has a definable goal or outcome.
Job
A specific task that is performed in a particular location. A job’s hazards
are a combination of the task hazards and the work area hazards.
Minor Job
A task of negligible risk (typically a single step) that is planned to be
performed in a work area such that it:

does not involve moving off a walkway,

is within handrails,

does not have the potential to make contact with moving parts or
hazardous substances (i.e. no additional PPE),

does not require isolations, and

Does not require additional support equipment (e.g. ladder,
scaffolding, harness).
For example:
JSA

Opening or closing a Valve.

Visual inspection of equipment.

Lubrication.

Plant cleaning, where no isolation is required.

Non-intrusive condition monitoring etc.
Job Safety Analysis is a structured risk assessment used for tasks of
substantial size; ideally developed by those conducting the work.
TBRA
Team Based Risk Assessment. A risk assessment structured that is
used for complex and high hazard situations on work.
Standard Procedure
A document, which contains detailed instruction regarding a
particular task (routine or non-routine) and will over time, come to
JOB SAFETY
ASSESSMENT
PROCEDURE
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 4 of 10
contain a risk assessment document (where there is any risk other than
negligible). The types of Standard Procedures include:

Standard Operating Procedure held in Document Management
System.

Standard Maintenance Procedure / PM’s / Work Orders that are
used on a scheduled or as needed basis.
A personal safety check, completed by an individual, and which identifies hazards and
encourages review of risks before carrying out a task.
3
RESPONSIBILITIES
3.1
MANAGERS
Managers shall ensure compliance with this guide manual within their area of
responsibility
3.2
SUPERVISORS
Supervisors shall:
1. Ensure their personnel are competent in basic risk assessments and comply with
the requirements of this guide manual.
2. Ensure all tasks are risk assessed in accordance with this guide manual.
3. Authorise JSA’s that are used to create or revise Standard Procedures.
3.3
RESPONSIBLE OFFICER
The Responsible Officer (RO) shall:
1. Ensure Contractors have an adequate risk assessment in accordance with this
guide manual.
2. Review and endorse (by signature) all JSA’s, Standard Procedure or other generic
risk assessments to be used. This task-based risk document is then supplemented
by risk assessing the hazards associated with the work environment just prior to the
work by:
a. updating the JSA
b. working under a new Work Permit
3.4
PERMIT AUTHORISER
The Permit Authoriser shall:
PRELIMINARY
Document Number
OPCC-90-RIG-0001
JOB SAFETY
ASSESSMENT
PROCEDURE
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 5 of 10
1. Ensure risk assessment for the task is adequate before authorizing the Work
Permit.
2. Understand the hazards and controls that have been put in place to minimize the
risk of incidents.
3. Discuss additional area specific hazards and controls with the Permit Holder as
identified on the new Work Permit or ensure that these are identified by “Take 5”
or revised JSA.
3.5
PERMIT HOLDER
The Permit Holder shall:
1. Ensure the appropriate level of risk assessment for the type of job is completed.
2. Walk through the work area escorted by an operational person if they are not
familiar with the hazards and layout.
3. Ensure all hazard controls are maintained during the task and personnel working
on the task follow the requirements of all the risk management documentation:
Standard Procedures (SOP’s, PM’s, Work Orders), JSA, Work Permit
3.6
TEAM MEMBERS (WORKERS PERFORMING THE TASK)
The Team Members shall:
1. Participate in developing risk assessment or read, review and include any
additional risk controls to existing JSA / Standard Procedure / Work Permit.
2. Understand the hazards and controls that have been put in place to minimize the
risk of incidents and their responsibility in maintaining those hazard controls.
3. Where a JSA risk assessment is used, write the date, their name and sign onto the
document before commencing the task every day / shift they are on that task to
indicate their acceptance to work in line with the risk assessments on the job.
3.7
SAFETY ADVISOR AND TRAINING IMPROVEMENT COORDINATOR
The Safety Advisor and Training Improvement Coordinator shall:
1. Provide support to all aspects of the risk assessment process.
2. Audit risk assessments in their area of responsibility to ensure compliance with
this guide manual.
3. Facilitate JSA’s is being absorbed into Standard Procedures.
4. Deliver Basic Risk Assessment training sessions.
5. Approve use of a contractor’s own format of risk assessment (Safety Advisor and
Shift Supervisors only).
JOB SAFETY
ASSESSMENT
PROCEDURE
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
3.8
Rev. : B
15 July 2011
Page 6 of 10
SHIFT SUPERVISOR
The Shift Supervisor shall:
1. Approve use of a contractor’s own format of risk assessment outside of normal
working hours.
3.9
SAFETY REPRESENTATIVES
The Safety Representatives shall:
1. Facilitate and support the JSA process for their area of responsibility.
3.10 COMPLIANCE TEAM
The Compliance Team shall:
1. Verify the implementation of this guide manual by:
a. Review of documentation.
b. Interview of personnel.
4
JOB SAFETY ANALYSIS (JSA) PROCESS
There are eight (8) steps in preparing a JSA as follows.
Step 1
Select the job to be analyzed
Step 2
Using the JSA worksheet, break down the job into logical steps and in
the correct sequence that the work will be carried out
Step 3
Identify all the hazards in each step
Step 4
Develop Hazard Controls required
Step 5
Measure the Residual Risk
Step 6
Sign JSA Acknowledgement Sheet
Step 7
Review and Update the JSA
Step 8
File the JSA
JOB SAFETY
ASSESSMENT
PROCEDURE
PRELIMINARY
Document Number
OPCC-90-RIG-0001
4.1
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 7 of 10
PROCESS STEP DETAILS
1. Select the job to be analysed.
2. Using the JSA worksheet, break down the job into logical steps and in the correct
sequence that the work will be carried out.
3. Identify all the hazards in each step.
This can be done by:
a. Reviewing the listing of hazards on the JSA worksheet itself.
b. Considering any additional hazards that may arise.
c. Considering pollution of the environment, competency of workers, fitness
issues, fatigue of workers, simultaneous operations in the area and other
personnel in the area and damage to equipment.
4. Develop Hazard Controls required
When determining hazard control measures use the following preferred order of
controls:
a. Elimination of the hazard.
b. Substitution with a less hazardous process or substance.
c. Engineering controls (guarding, interlocks, mechanical aids, barriers).
d. Administration controls (operating or maintenance procedures, JSA,
reducing exposure time).
e. PPE – Personal Protective Equipment (refer checklist on front of JSA
form).
5. Measure the Residual Risk
In order to check that the hazards have been sufficiently controlled by the actions
nominated, it is a requirement to assess the residual risk that exists with the
controls in place.
“Risk” is the combination of the likelihood of an incident resulting from a hazard
and the potential consequences if it occurs. Refer Table 2.
“Consequence” is the outcome that can be reasonably expected, refer Table 1.
“Likelihood” is how possible it is for the incident to occur, refer Table 1.
JOB SAFETY
ASSESSMENT
PROCEDURE
PRELIMINARY
Document Number
Rev. : B
15 July 2011
Page 8 of 10
Cement Silo Batching Plant
OPCC-90-RIG-0001
DESCRIPTION
CONSEQUENCE
Injury / Illness
Environment
Insignificant
Minor Injury / Illness
Little or no environmental impact
Minor
Medical Treatment Injury / Illness
Small and/or localized impact
Moderate
Restricted Duties Injury / Illness
Substantial environmental impact
Major
Lost Time Injury / Illness
Serious environmental impact
Fatality or Permanent Disability Injury /
Widespread environmental
Illness
impact
Catastrophic
….. RISK RANK
LIKELIHOOD
DESCRIPTION
IMPACT
Rare
Only by exception
E
Extreme risk
Unlikely
Could occur at some stage
H
High risk
Possible
Might occur at some time
M
Medium risk
Likely
Will probably occur
L
Low risk
Almost certain
Is expected to occur
Table 1 – JSA Risk Assessment: Consequence, Likelihood and Risk Ranking Definitions
a. Once the reasonable consequence and likelihood of each potential
unwanted event is determined, the risk can be ranked using the “Risk
Matrix” below and recorded on the JSA Worksheet
LIKELIHOOD
CONSEQUENCE
Insignificant
Minor
Moderate
Major
Catastrophic
Rare
L
L
M
H
H
Unlikely
L
L
M
H
E
Possible
L
M
H
E
E
Likely
M
H
H
E
E
H
H
E
E
E
Almost
certain
Table 2 – JSA Risk Matrix: Likelihood versus Consequence
JOB SAFETY
ASSESSMENT
PROCEDURE
PRELIMINARY
Document Number
OPCC-90-RIG-0001
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 9 of 10
b. The risk ranking is then used to determine those risks that have an
“acceptable” level of risk i.e. are controlled.
c. An Extreme risk outcome is not acceptable and the job cannot commence.
Risk rank scores of Extreme require additional risk reduction strategies to
be implemented. Risk rank scores of High need to be highlighted to both
the workers in the team and the Permit Authorizer.
d. Responsible Officers shall be made aware of any High risk work planned
by the Contractors.
e. Potential work that results in an Extreme risk ranking shall not go ahead.
Additional hazard controls need to be implemented. If these are not known
to those planning to undertake the work, an additional risk assessment tool
is required, such as Team Based Risk Assessment. The Business Unit
Manager (or their designate) shall authorize the outcome of the TBRA as it
relates to the planned work.
6. Sign JSA Acknowledgement Sheet
Construction Manager, Safety Manager and Rigging Supervisor, shall sign the
JSA Acknowledgement Sheet to confirm that they have read and understood the
risk reduction measures specified in the JSA.
This is done every day that the work is being progressed under the JSA. This is
completed after revalidation of the Work Permit by the Permit Authorizer and
briefing by the Permit Holder to their team on any changed conditions.
The person in charge of a job, signs to endorse the JSA as appropriate for the
task, on the day of the task.
7. Review and Update the JSA
The JSA is to be reviewed and updated whenever there are changes to the job or
the hazards and controls required. This may trigger changes to the Standard
Procedure.
8. File the JSA
There is no regulatory requirement to retain a completed JSA unless there has
been an incident on that task and then it forms part of the investigation documents.
PRELIMINARY
Document Number
OPCC-90-RIG-0001
JOB SAFETY
ASSESSMENT
PROCEDURE
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 10 of 10
The only exception to this is confined space activities where JSA’s shall be
retained for 5 years as required under legislation.
As a business decision, once the JSA has been used on the task, the JSA is to be
retained as a controlled document in CSBP’s Document Management System for
future reference. Refer to Section 10: JSA’s and Standard Procedures for further
details
5
NOTICE
The other things which not be coverage and included in this regulation will be added and
described in the other documents.
PRELIMINARY
SAFE WORK METHOD STATEMENT
Rev. : B
Document Number
OPCC-90-RIG-0001
CHAPTER 3
Cement Silo - Batching Plant
15 July 2011
Page 1 of 8
SAFE WORK METHOD STATEMENT
PRELIMINARY
Rev. : B
Document Number
15 July 2011
Cement Silo - Batching Plant
OPCC-90-RIG-0001
Work activity:
Location:
Project:
Page 2 of 8
ITP Reference:
Project No.:
SWMS No.:
Prepared by:
Name:
Signature:
Position:
Gunawan, H
Rigging Engineer
HaGun
Project Engineer
Name:
Signature:
Position:
Reviewed and Approved by:
Name:
Signature:
Position
HaGun
Gunawan
Hg
Gunawan, H
HaGun Gunawan
Date safe work method prepared: 15 July 2011
Date work to be commenced:
Date:
PRELIMINARY
SAFE WORK METHOD STATEMENT
Rev. : B
Document Number
OPCC-90-RIG-0001
Cement Silo - Batching Plant
15 July 2011
Page 3 of 8
Action before work commences:
 All Wijaya Karya inductions complete.
 Client Liaison Coordinator advised (if applicable).
 Warning signage for overhead electrical power to be placed on every mast and gantry.
 Work method shall be explained to all personnel participating in the task prior to the commencement of the activity, all personnel to sign the
Work Method Statement.
 Daily Pre-start meetings to be undertaken and recorded.
 Daily plant pre-start checklist completed.
 All personnel advised of first aid location.
Action during work:
 All PPE must be correctly worn at all times.
 Work site to be kept clean and tidy at all times.
 Safety Pins to be installed on all Quick Hitch attachments.
 Regular review and assessment of controls shall be carried out.
 Positive communication shall be established with the crane operator using 2-way radios or precise hand signals.
 When issued all work to adhere to SCA conditions
Action after works is complete:
 All plant to be securely locked up at conclusion of each workday.
 All tools and equipment to be cleaned, and securely stored away at conclusion of each workday.
 Work area to be kept clean and tidy.
 All gates to be locked after all personnel have exited.
Personnel qualification & experience required:
Crane Operators, Riggers, Protection Officer, Supervisors, Labourers
Engineering details/certificates authority approval required:
Lifting Assembly to be fully certified.
PRELIMINARY
SAFE WORK METHOD STATEMENT
Rev. : B
Document Number
OPCC-90-RIG-0001
Cement Silo - Batching Plant
15 July 2011
Page 4 of 8
Supervision:
Foreman, Protection Officer
Permits e.g., confined spaces, hot work etc:
Environmental Permits, Cultural Heritage Areas plan.
Plant, equipment & materials to be used and the maintenance checks to
be completed:
Rough Terrain Crane 45 tons, trailers,
Warning signs and control measures:
Clear zones are to be established around the crane and where the
Cement Silo - Batching Plants will be lowered on the piers.
All loads are to be lifted and slung by a Qualified Rigger or Dogman.
Spotter present when working close to the track (overhead power lines).
All lifting equipment must be checked and tagged current.
Warning signage for overhead electrical power to be placed on every
mast and gantry.
Lift plan to be provide before commencement works and approved.
Training and Instruction:
All Operators and Riggers must be suitably trained and carryall relevant
certificates.
Tool Box on Safe Work Method, Daily Pre-start Brief.
Personal protective equipment requirements:
PPE according to the S2K standard.
Legislation, codes of practice, standards applicable:
AS 2550 - 1 Cranes Safe Use General Required
AS 2550 - 5 Cranes Safe Use Mobile & Vehicle
AS 2550 - 6 Cranes Safe Use - Guided St & Ret App
AS 2550 - 10 Cranes Safe Use – EWPs
AS 1891 3 Industrial Fall Arrest Devices
Crane Book by Crane Vendor
List of attachments (e.g. material safety data sheets, diagrams etc):
Lind ores SWMS: Lifting and positioning of Cement Silo - Batching Plant
units onto that position.
SAFE WORK METHOD STATEMENT
PRELIMINARY
Rev. : B
Document Number
OPCC-90-RIG-0001
How severely could it hurt
someone or how ill could it
make someone?
Kill or cause permanent
disability or ill health
Long term illness or serious
injury
Medical attention and
several days off work
First aid needed
15 July 2011
Cement Silo - Batching Plant
Page 5 of 8
How likely is it to occur?
Very likely
Could happen any time
Likely
Could happen sometime
Unlikely
Could happen but very
rarely
Very unlikely
Could happen, but probably
never will
1/H
1/H
1/H
2/M
1/H
1/H
2/M
2/M
1/H
2/M
2/M
3/L
2/M
2/M
3/L
3/L
PRELIMINARY
SAFE WORK METHOD STATEMENT
Rev. : B
Document Number
OPCC-90-RIG-0001
ITEM
WHAT ARE THE BASIC STEPS
Cement Silo - Batching Plant
POTENTIAL
HAZARDS
(What may cause an
injury/illness to occur)
RISK
RANKING
1 (H), 2
(M), OR 3
(L)
15 July 2011
Page 6 of 8
HAZARD CONTROLS
(What controls can be put in place to prevent an injury/illness)
N.B. Control measures must not raise or create an increased risk
WHO WILL
ENSURE THAT
THIS IS DONE
1
Daily Pre-Start Safety Brief
Plant in unsafe
condition
causing slips
trips, falls
2
Daily Pre-Start Plant Check
Plant failure
3
Start up plant
4
Position 120 ton crawler crane in
accordance with PT Wijaya Karya Safe
Work Method Statement
Wika Personnel
5
Load required amount of counter
weights xxx onto Cement Silo Batching Plant of crawler crane, install
and secure weights in accordance with
PT Wijaya Karya Safe Work Method
Statement
Wika Personnel
6
Check all lifting equipment. Raise crane
boom to a safe radius. Check all
Wika Personnel
Electro
conduction

All work group to be made aware of scope of
All personal
works

Ticketed/certified personnel to carry out pre
start check
Plant Operators
Plant Operators
SAFE WORK METHOD STATEMENT
PRELIMINARY
Rev. : B
Document Number
Cement Silo - Batching Plant
OPCC-90-RIG-0001
15 July 2011
Page 7 of 8
motions, limits and operation of
controls in accordance with PT Wijaya
Karya Safe Work Method Statement

7
Position elastomeric bearings on new
piers (off scaffolding next to blade
piers)
8
Lift Cement Silo - Batching Plants,
attach specified tag line & static line
and place Cement Silo - Batching
Plants on piers in accordance with PT
Wijaya Karya Safe Work Method
Statement
9
Remove lifting chains from Cement Silo
- Batching Plant
10
Repeat steps 7-9 until all 2 Cement Silo
- Batching Plants have been placed
11
Move plant to a designated shutdown
area at the conclusion of each work
day


Limb injuries
Fall from
scaffolding

Ensure appropriate care is taken. Ensure
good manual handling techniques are
employed and work process communicated
to workers.
Ensure workers are wearing safety
harnesses attached to horizontal safety bar
(edge protection) of scaffold
Wika Personnel
Wika Personnel

Fall from
Cement Silo
- Batching
Plant

Ensure dogman is wearing safety harness
attached to static line on Cement Silo Batching Plant.
Wika Personnel
Wika Personnel

Collision with
personnel,
structures

Ensure appropriate care is taken while
operating plant and adequate safety
distance is adhered while moving vehicles.
Operators
SAFE WORK METHOD STATEMENT
PRELIMINARY
Rev. : B
Document Number
Cement Silo - Batching Plant
OPCC-90-RIG-0001


12
Move temporary fencing back to
original position
15 July 2011
Page 8 of 8
etc.
Limb injuries

Shutdown plant in accordance with
manufacturer's recommendations and/or
specifications.
Limb injuries
from poor
manual
handling

Ensure good manual handling techniques
are employed and communicated to all
workers
Foreman
RISK MANAGEMENT
PRELIMINARY
SAFE WORK METHOD STATEMENT
(SWMS)
Document Number
OPCC-90-RIG-0001
CHAPTER 4
Cement Silo - Batching Plant
Rev. : B
15 July 2011
Page 1 of 7
RISK MANAGEMENT
PRELIMINARY
SAFE WORK METHOD STATEMENT
(SWMS)
Document Number
OPCC-90-RIG-0001
Cement Silo - Batching Plant
Rev. : B
15 July 2011
Page 2 of 7
COMPANY NAME:
PROJECT:
Work Activity: Lifting Cement Silo - Batching Plant
Developed by:
Principal Contractor: H Gunawan
Approved by:
SWMS number:
Position:
Date:
WIKA-OPCCRESORCES:
Equipment Used:
Trades Involved: Riggers. Crane Operators Relevant certificates of competency and General Induction certificate. Pink card.
Maintenance checks: Current lifting chain test certificates, all crane log books to be up to date.
Materials used: Rigging equipment, Appropriate warning signs & Barricade tape. Relevant tag line.
Relevant Personnel Protection Equipment required: Hard hats. Steel caped safety boots, Harness with double lanyard, eye and sun protection. High
vies clothing or vests, Gloves.
LIST THE RELEVANT OHS ACT and REGULATIONS:
AS 2550 - 1 Cranes Safe Use General Required
AS 2550 - 5 Cranes Safe Use Mobile & Vehicle
AS 2550 - 6 Cranes Safe Use - Guided St & Ret App
AS 2550 - 10 Cranes Safe Use – EWPs
AS 1891 3 Industrial Fall Arrest Devices
.
LIST THE RELEVANT CODES OF PRACTICE APPLICABLE TO YOUR WORK:
RISK MANAGEMENT
SAFE WORK METHOD STATEMENT
(SWMS)
Page 3 of 7
JOB STEP
 Break the job down into
Steps (where practical in
sequence)
POTENTIAL HAZARDS
 Identify the Hazards
associated with each
step.
 Examine each to find
possibilities that could
lead to an incident
involving injury.
Equipment damage or
environmental harm.
EXISTING CONTROLS
 List the existing controls
we currently have in
place to address the
identified hazard for each
job step
 Conduct a risk
assessment utilising the
attached Matrix

Not understanding the job in
hand
Ensure all personnel involved
in the unloading and
positioning of Cement Silo Batching Plant understand
procedure and sign SWMS





Toolbox meeting and
signing of JSA in relation
to the unloading and
positioning of Cement
Silo - Batching Plant
units.
Boom configuration
Weight of load being
lifted Cement Silo Batching Plant units.
Radius required: 7.66m.
Boom length: 25.3m.
Rough Terrain Crane 45
tons
Note; weight of lifting
hook, lifting equipment
and spreader to be in
overall weight.
15 July 2011
RANKING
OPCC-90-RIG-0001
Rev. : B
Cement Silo - Batching Plant
CONSEQUENCE
Document Number
PROBABILITY
PRELIMINARY
ADDITIONAL CONTROLS
 If the risk rating is too
high add additional
controls and nominate
Person/s
Responsible.
PERSON/S
RESPONSIBLE
All work to carry out by
qualified personnel.
No unauthorised personnel
permitted in the work area.
Wika personnel to clearly
identify all potential
underground and over
head hazards and services
in relation to work and
access areas of crawler
cranes and relevant
transport.
Wika personnel
RISK MANAGEMENT
PRELIMINARY
SAFE WORK METHOD STATEMENT
(SWMS)
Document Number
OPCC-90-RIG-0001
Cement Silo - Batching Plant
Rev. : B
15 July 2011
Page 4 of 7
Use of relevant PPE
equipment and up to date
Pink card
Equipment failure Personnel
injury crushing and pinch
points. Back strain, Muscular
injuries, and falling objects.
Ensure that all personnel are
trained and competent in the
relevant use of PPE.
Ensure all relevant PPE
equipment is used at all times.
Harnesses are to be worn and
lanyards attached at heights
greater than 2m or in the
event of no edge protection or
risk of falling exists.
PPE required; eye
protection, safety boots,
sun protection, hard hats,
and harness with double
layer high vis vests and
cover all.
All personnel working on
ground and round plant or
machinery are to wear
high vis clothing or vests.
All personnel to comply
with Pink card induction
requirements.
Ensure that all WIKA
personnel are conversant
with WIKA safe working
policies
Wika personnel
Establish exclusion zone.
Falling objects and protection
of site personnel and public.
All loads to be contained
within exclusion zone Wika to
notify of required exclusion
zone and notify site personnel
of work activity.
Exclusions zones to be
barricaded of using
appropriate signage &
barricading tape to ensure an
exclusion zone is set.
No unauthorised access
will be permitted into areas
during the rigging and derigging of the 120t crane.
Wika personnel
If access is required during
the lifting of units, Wika
personnel are to be
notified of access.
All loads are to be slung
and directed by a qualified
rigger or Dogman.
RISK MANAGEMENT
PRELIMINARY
SAFE WORK METHOD STATEMENT
(SWMS)
Document Number
OPCC-90-RIG-0001
Cement Silo - Batching Plant
Rev. : B
15 July 2011
Page 5 of 7
Manual handling
Back strain, Muscular injuries
Seek assistance if required,
use correct manual handling
techniques.
Ensure that all Wika
personnel are conversant
with Wika safe working
policies.
Wika personnel
Organize communication
Communications Failure to
understand directions
All two way radios to be
tested before starting.
Riggers to carry or have
access to fresh battery
when required, whistle to
be used in the event of
radio failure.
Wika personnel
Establish Rough Terrain
Crane 45 tons at required
radius from centre of rift on
head stocks.
Ground failure, Structural
failure, and personnel injury.
Crane to be set up as per
manufactures specifications.
An audible wind speed
indicator is installed to
indicate if wind speed is
too great to continue lifts
safely, Operator to monitor
conditions and to notify
relevant supervisors.
Wika personnel
Crane counters weight radius
and clearance.
Ground conditions.
Riggers to observe position of
boom at all times when
working in close proximity to
overhead obstructions.
Impact of counter weight
resulting in load swing or sling
breakage and catastrophic
load fall.
Check swing radius and
clearances.
Crane base tracks sink
resulting in uneven lift, load
shift and excess boom stress
and collapses.
Ground compaction report to
be supplied before the setting
up of crawler crane, use steel
ground pads under crane
tracks.
Wika personnel to clearly
identify all potential
underground and over
head hazards and services
in relation to work and
access areas of crawler
cranes and relevant
transport.
RISK MANAGEMENT
PRELIMINARY
SAFE WORK METHOD STATEMENT
(SWMS)
Document Number
OPCC-90-RIG-0001
Cement Silo - Batching Plant
Rev. : B
15 July 2011
Page 6 of 7
Check all lifting gear and
relevant equipment on 120t
crane required for lift being
performed
Mechanical Failure, Personal
injury, sling breaks, load
drops, and boom collapses.
All lifting equipment must be
checked and tagged current.
Any faults must be reported
immediately to site supervisor.
All loads are to slung and
directed by a qualified rigger
or dogman
Any lifting equipment that
has been supplied by other
parties is to be compatible
for required lifts and to be
of Australian Standards
and have required test
certificates.
Wika personnel
Attach lifting equipment to
required lift as per
manufactures specified lifting
points on Cement Silo Batching Plant.
Structural failure, personnel
injury, and inclement weather
conditions. Load Falls from
height.
Ensure all personnel involved
in the lifting of the Cement
Silo - Batching Plant
understand the procedure and
sign SWMS.
All loads are to be slung
and directed by a qualified
rigger.
Wika personnel
Lugs on units not suitable to
take the weight of the load on
the lift being performed.
Harnesses are to be worn and
lanyards attached at heights
greater than 2m or in the
event of no edge protection or
risk of falling exists.
All work to be carried out
by qualified personnel.
No unauthorised personnel
permitted in the work area
or access onto crane.
Lugs on Cement Silo Batching Plant have been
engineered to withstand
the required weights that
are required for the lift
being performed
In the event of any deviation
from this Safe Work Method
Statement
Stop all work activities
Hold a toolbox meeting record
and adjust SWMS variations
To be authorised by Wika
safety representative
Wika personnel
RISK MANAGEMENT
PRELIMINARY
Document Number
OPCC-90-RIG-0001
SAFE WORK METHOD STATEMENT
(SWMS)
Cement Silo - Batching Plant
Rev. : B
15 July 2011
Page 7 of 7
THIS SWYIS HAS BEEN DEVELOPED THROUGH CONSULTATIONS WITH LCR EMPLOYEES AND HAS BEEN READ AND UNDERSTOOD
THEN SIGNED BY ALL EMPLOYEES INVOLVED WITH THIS ACTIVITY
NAME
SIGNATURE
NAME
SIGNATURE
.
PERSONNEL QUALIFICATIONS AND
EXPERIENCE REQUIRED TO COMPLETE
THE TASK:
SPECIFIC TRAINING REQUIRED TO
COMPLETE THIS TASK:
APPROVALS:
12
H
G
11
10
9
8
7
5
6
4
3
2
1
PROJECT
H
OUT OF PIT CRUSHING AND CONVEYING
(OPCC) SYSTEMS
G
RIGGING PLAN
Cement SiLo-Batching PLant
F
F
E
E
OWNER
PT ADARO INDONESIA, Tbk
D
D
Menara Karya, 23rd Floor
Jalan H.R. Rasuna Said Block X-5, Kav. 1-2
Jakarta 12950, Indonesia
Phone: +6221-521-1265
C
C
CONTRACTOR
B
B
FLSmidth Indonesia
PT WIJAYA KARYA (Persero), Tbk
Gedung BRI II, 21st floor, Suite # 2101
Jalan Jendral Sudirman Kav. 44-46
Jakarta 10210, Indonesia
Tel +62 21 251 27 38/2739
Fax +62 21 251 27 40
Jl. DI Panjaitan Kav 9 Jakarta 13340
Phone : (62-21) 819 2808, 850 8640, 850 8650
Fax : (62-21) 856 4463, 819 1235
A
A
DRAWING NUMBER :
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
RIGGING DEPARTMENT
H
H
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
START
G
G
DATA MATERIAL
1. DIMENSION
2. WEIGHT
F
7.
E
REFERENCE
1. RIGGING BOOK
2. EQUIPMENT MANUAL
3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick
5. ASME B30.10-1999 Hook
6. ASME B30.21-2005 manually lever operated hoist
ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware
9. BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes
NEED DUO CRANE
No
F
E
For Information
For Approval
For Release
For As-Built
Yes
REV.
TAILING DESIGN
DATE
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
MONO CRANE
D
For Review
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
Risk
JOB SAFETY ANALISYS
Safe
CONTRACTOR
RIGGING PLAN
C
C
ACTION
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
CONTROL
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
Final Inspection by
WIKA
No
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Yes
Prepare Final Report for ApprovaL
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
Handover
A
: 01 / 10
DWG NO :
OPCC-90-RIG-0001
DATE
FINISH
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
H
RIGGING PROCEDURE
G
01. OBJECTIVE
G
Rigging Study of install Cement SiLo-Batching PLant.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of lifting Cement SiLo-Batching PLant.
F
F
03. REFERENCE
1. PT WIJAYA KARYA RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
E
No
01
02
Equipment
ROUGH TRAIN CRANE
TRAILER
Qty
1 unit
1 unit
Capacities
45 ton
20 ton
E
Remark
New
New
For Information
05. RIGGING TOOLS
No
01
02
03
D
C
Equipment
Wire Sling 1 inch x 10m
Omega Type Shackle
Chain BLock
REV.
Qty
4 pcs
4 pcs
2 pcs
Capacities
7.7 ton
5 ton
5 ton
Equipment
Safety Barricade Red White
Safety Cone
DATE
For Approval
For Release
For As-Built
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
Remark
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
06. SAFETY REQUIREMENTS
No
01
02
For Review
CONTRACTOR
C
Qty
77 mtr
7 pcs
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
: 02 / 10
DWG NO :
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
Cement SiLo-Batching PLant INSTALLATION
LAY DOWN ACTIVITY
H
G
PREPARING ACTIVITY IN SITE
F
E
D
H
START
Moving Preparation by Rigger Crew
G
Move Cement SiLo-Batching PLant by Trailer to Site
Control Position of Cement SiLo-Batching PLant
to be Lifted by Rigging Supervisor
F
Cleaning Cement SiLo-Batching PLant
E
For Information
Inspection Quality
by QC & Safety
For Review
For Approval
For Release
For As-Built
No
Yes
REV.
DATE
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
Connected all Sling
for Lifting
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
ERECTION ACTIVITY
C
B
Lifting Cement SiLo-Batching PLant
by Crawler Crane
to Target Elevation
From ELev. 0.000
CONTRACTOR
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
Connected Cement SiLo-Batching PLant Foundation
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
Object on Target Position
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
: 03 / 10
DWG NO :
FINISH
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
H
G
G
BOTTOM FRAME
CRANE STUDY:
F
LIFT CRANE DATA
CRANE
CRANE TYPE
CAPACITIES
BOOM LENGTH
SLING REEVES
OPERATING RADIUS
CAPACITY
DESIGN ERECTION WEIGHT
RIGGING WEIGHT
TOTAL ERECTION WEIGHT
SAFETY FACTOR
E
F
MOBILE
Tadano TR450XL-4
45 ton
25.300 m
2
7.600 m Max
16600 Kg
10000 Kg
500 Kg
10500 Kg
1.34
E
For Information
REV.
For Review
DATE
For Approval
For Release
For As-Built
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
CONTRACTOR
03
76
C
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
: 04 / 10
DWG NO :
STEEL PLATE
T = 20 MM
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
5
6
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
G
G
F
F
16042
H
E
E
For Information
For Review
For Approval
For Release
For As-Built
03
253
REV.
DATE
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
CONTRACTOR
C
6684
03
76
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
7664
STEEL PLATE
T = 20 MM
: 05 / 10
DWG NO :
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
5
6
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
H
G
G
CEMENT SILO
CRANE STUDY:
F
F
LIFT CRANE DATA
CRANE
MOBILE
CRANE TYPE
Tadano TR450XL-4
CAPACITIES
45 ton
BOOM LENGTH
25.300 m
SLING REEVES
2
OPERATING RADIUS
7.600 m Max
CAPACITY
16600 Kg
DESIGN ERECTION WEIGHT 5000 Kg
RIGGING WEIGHT
500 Kg
TOTAL ERECTION WEIGHT
5500 Kg
SAFETY FACTOR
2.57
E
E
For Information
For Review
For Approval
For Release
For As-Built
03
253
REV.
DATE
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
CONTRACTOR
C
6684
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
7664
STEEL PLATE
T = 20 MM
: 06 / 10
DWG NO :
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
H
G
G
F
F
E
E
For Information
REV.
For Review
DATE
For Approval
For Release
For As-Built
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
CONTRACTOR
C
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
: 07 / 10
DWG NO :
STEEL PLATE
T = 20 MM
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
H
G
G
F
F
E
E
For Information
REV.
For Review
DATE
For Approval
For Release
For As-Built
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
CONTRACTOR
C
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
: 08 / 10
DWG NO :
STEEL PLATE
T = 20 MM
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
G
G
8228
H
F
F
E
E
For Information
For Review
For Approval
For Release
For As-Built
6631
03
253
REV.
DATE
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
CONTRACTOR
C
9017
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
7664
STEEL PLATE
T = 20 MM
: 09 / 10
DWG NO :
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
12
11
10
9
8
7
6
5
4
3
2
1
NOTES:
REMARK:
-. All dimension in millimeters
H
G
G
8228
H
F
F
E
E
For Review
For Approval
For Release
For As-Built
03
253
7603
6631
For Information
REV.
DATE
DRAWN CHKD APRD BP APRD
DATE DATE DATE DATE
DESCRIPTION
REVISIONS
D
D
REFERENCE
DRAWINGS
DWG NO.
TITLE
OWNER
CONTRACTOR
C
9017
C
CORE
EQUIP ITEM NO :
NON
LIFECYCLE CODE : A OR B
ISSUE PURPOSE :
RESULT CODE : C, B, A
NEXT STATUS : FA, FR, RE, AB
RESUBMISSION DATE :
NEXT SUBMISSION DATE:
B
RESPONSIBLE DEPT. / PERSON :
B
REVIEW DATE :
3140
C: ACCEPTED WITHOUT COMMENTS
B: ACCEPTED WITH COMMENTS
A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his
responsibilities and liability under the Contract
AREA
: SITE FACILITIES
TYPE
: CEMENT SILO - BATCHING PLANT
DETAIL : RIGGING PLAN
PAGE
A
: 10 / 10
DWG NO :
7664
STEEL PLATE
T = 20 MM
OPCC-90-RIG-0001
DATE
INITIALS
DRAWN
Hg
CHECKED
HaGun
ENGINEER
Gunawan H
APPROVED
SUKMA ARI
SIGN.
SCALE
1:200
SIZE
A4
REV.
B
FILE NAME:
12
11
10
9
8
7
6
5
4
3
2
1
A
PRELIMINARY
Document Number
OPCC-90-RIG-0001
RIGGING TOOLS
Cement Silo Batching Plant
CHAPTER 6
Rev. : A
15 July 2011
Page 1 of 4
PRELIMINARY
Document Number
OPCC-90-RIG-0001
RIGGING TOOLS
Cement Silo Batching Plant
Rev. : A
15 July 2011
Page 2 of 4
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1
WORKING LOAD LIMIT - 1770 GRADE W.R.C. .................................................................3
2
GRADE 'S' SHACKLES.......................................................................................................3
3
POLYESTER ROUND SLINGS & FLAT WEB SLINGS QUALITY .......................................3
4
3G Industrial Chain Block - 5 tonne Capacity ............................................................4
RIGGING TOOLS
PRELIMINARY
Document Number
OPCC-90-RIG-0001
1
Rev. : A
15 July 2011
Page 3 of 4
Cement Silo Batching Plant
WORKING LOAD LIMIT - 1770 GRADE W.R.C.
DIRECT
CHOKE
LOADED
HITCH
2-LEG ASSEMBLY
4-LEG ASSEMBLY
METHOD
OF
LOADING
Round Rect.
load
Included
1.00
0.75
factor
x 0.95
x 0.95
Rigid load
Flexible load
30°
45°
60°
90°
120° 45°
60°
90°
120° 45°
60°
90°
120°
0.50
1.93
1.85
1.73
1.41
1.00
1.85
1.73
1.41
1.00
3.70
3.46
2.83
2.00
x
x
x
x
x
x
x
x
x
x
x
x
x
x
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
angle a
Loading
Angle a is between opposite legs
load
Nominal
rope dia. Working Load Limit -- tonnes
mm
20
4.9
3.7
2.4
9.4
9.0
8.4
6.9
4.9
9.0
8.4
6.9
4.9
18.0
16.9
13.9
9.8
22
5.9
4.4
3.0
11.4
10.8
10.2
8.3
5.9
10.8
10.2
8.3
5.9
21.9
20.5
16.7
11.8
24
7.0
5.3
3.5
13.6
12.9
12.2
9.9
7.0
12.9
12.2
9.9
7.0
25.9
24.3
19.9
14.1
2
GRADE 'S' SHACKLES
WORKING
LOAD
DIA BOW
DIA PIN
LIMIT
WIDTH
CHAIN
ANCHOR
TYPE
TYPE
WIDTH
APPROX. WEIGHT
OF BOW
EACH
in kgs
D
d
a
C
C
2r
mm
mm
mm
mm
mm
mm
6.5
22
25
36
73
83
58
8.5
25
28
43
85
95
68
metric
tons
3
INSIDE LENGTH
INSIDE
SCREW
SAFETY
PIN
PIN
1.56
1.88
2.32
2.78
POLYESTER ROUND SLINGS & FLAT WEB SLINGS QUALITY
FLAT
WEB
ROUND
SLEEVE
SLING
WIDTH SLING
WIDTH
CODE
MM
CODE
MM
KG
KG
KG
KG
KG
FS-2-5000
150
SRS-5000
80
5,000
4,000
10,000
9,500
7,000
FS-2-8000
240
SRS-8000
86
8,000
6,400
16,000
15,200
1,1200
FS-2-10000
300
SRS-10000
100
10,000
8,000
20,000
19,000
14,000
RIGGING TOOLS
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
4
3G Industrial Chain Block - 5 tonne Capacity
Product Code
500503M
Rated Capacity
5 tonne
Colour Code
Red
Standard Lift
3m
Falls of Chain
2
Efforts to lift full load
42kg
Net Weight
39kg
Hand Chain Overhauled
154m
to lift load one metre
Load Chain diameter
10mm
Clearance Dimensions
A (Headroom)
620
B (Width)
240
C (Depth)
178
D (Diameter)
218
Hook opening (upper)
45
Hook opening (lower)
45
Rev. : A
15 July 2011
Page 4 of 4
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRITICAL LIFT
WORKSHEET
Cement Silo Batching Plant
CHAPTER 7
Rev. : B
15 July 2011
Page 1 of 6
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRITICAL LIFT
WORKSHEET
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 2 of 6
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................1
CRITICAL LIFT WORKSHEET ...................................................................................................3
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRITICAL LIFT
WORKSHEET
Rev. : B
15 July 2011
Page 3 of 6
Cement Silo Batching Plant
CRITICAL LIFT WORKSHEET
Title:
Date:
Project:
Job Number:
Description:
Jobsite Address:
Customer:
P.O./ Contract#:
Lift Plan Drawings and Load Placement
Drawing attached?
YES / NO
Notes:
Crane Information
Lift Information
Manufacturer:
Crane Radius:
Model:
Crane Capacity at Radius:
Serial #:
Capacity at Pick Point:
Capacity at Set Point:
Notes:
Notes:
Crane Configuration
Load Configuration
Crane Carrier:
Net Load Weight
Counterweigh:
Description:
Chart Capacity:
Dimensions:
Main Boom Length:
Load Weight:
Boom Sections:
Rigging Weight:
Parts of Line:
Hook Weight:
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRITICAL LIFT
WORKSHEET
Cement Silo Batching Plant
Line Size:
Block Weight:
Capacity of Line @ Parts:
Load Line Weight:
Radius:
Hook Height:
Boom Angle:
Sling Length:
Tip Height:
Sling Angle:
Jib Used?
Sling Equipment #:
Rev. : B
15 July 2011
Page 4 of 6
Jib:
Jib offsets:
Sling Type:
Jib Angle from Ground:
Ground Bearing Pressure (Worst Case):
Spreader Bar #:
Spreader Bar Capacity:
Hook Block:
Setup Information
Shackle Type:
Crane Setup (Over Rear)
Shackle Qty:
Shackle Capacity
Setup Distance
Additional Rigging
Mat Used?
Additional Rigging Capacity:
Mat dimensions:
% of Chart Capacity
Ground Bearing Pressure Below Mat:
Chart Capacity Deduction
Notes:
Deduct Capacity
Notes:
Not for construction use. For pre-planning only.
Title:
Date:
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRITICAL LIFT
WORKSHEET
Cement Silo Batching Plant
Project:
Job Number:
Notes:
Notes:
Rev. : B
15 July 2011
Page 5 of 6
Pre-Lift Checklist
Crane Operator:
Name:
Signalperson Assigned:
Name:
Communication Method:
Crane Inspected by Operator?
YES / NO
Rigging Inspected?
YES / NO
All Permits Obtained?
YES / NO
Are weather conditions OK?
YES / NO
Wind OK?
YES / NO
Are there Power Lines?
YES / NO
Is Operators Certification Card current?
YES / NO
Is area OK for entry and exit of jobsite?
YES / NO
Has a pre-lift meeting between operator,
signalperson, supervisor, and any and all other
persons occurred?
YES / NO
Other Considerations:
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRITICAL LIFT
WORKSHEET
Cement Silo Batching Plant
Signatures
Engineer:
Supervisor:
Operator:
Client:
Not for construction use. For pre-planning only.
Rev. : B
15 July 2011
Page 6 of 6
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
CHAPTER 8
Rev. : B
15 July 2011
Page 1 of 15
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 2 of 15
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1
LIFT PLAN – METHOD AND PROCEDURE .......................................................................3
2
Personnel - Equipment List ................................................................................................4
3
Rigging/Slinging Equipment List ..........................................................................................5
4
Crane Load Chart................................................................................................................6
4.1
Rough Terrain Crane Capacities 45 ton ........................................................................6
5
Rigging/Slinging –Diagram ..................................................................................................6
6
Planning Process Check List ............................................................................................. 10
7
Operational Progress - Check List..................................................................................... 11
8
Main Specification ............................................................................................................. 12
8.1
9
Rough Terrain Crane Capacities 45 ton (Model TR-450XL-4) ..................................... 12
Landfill - Check List ........................................................................................................... 15
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
1
Rev. : B
15 July 2011
Page 3 of 15
LIFT PLAN – METHOD AND PROCEDURE
Customer:
Job No.:
Customer Contact:
Phone:
Project Title:
Project Address:
Commencement
Date:
Completion Date:
Task Description
Crawler Crane 120 tons used to lift of Cement Silo - Batching Plant to position while installing.
Load Description
Dimensions:
Weight Load:
Lift Equipment:
Total:
Supervisor / Controller:
Date
Weight Distribution: Equal
Centre of Gravity:
Prepared by: Gunawan, H
HaGun
Issued to:
Date
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
2
Rev. : B
15 July 2011
Page 4 of 15
Personnel - Equipment List
Personnel
Name
Classification
Cart Number
Crane Operator
Rigger
Cranes
Unit
Make
Capacity Plan
No
Reg
Inspect Proposed Boom
Date
CWT
Jib
Hook
Max
Load
Length Length Riving
SWL
Share
No.
Transport
Unit No.
Prime
Trailer
Reg No.
Mover
Inspect
Max Load
Proposed
Date
Cap
Load
Other:
Prepared by: Gunawan, H
Supervisor / Controller:
Date
HaGun
Issued to:
Date
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
3
Rev. : B
15 July 2011
Page 5 of 15
Rigging/Slinging Equipment List
Chains
Lift Point
Diameter
Length
SWL
Inspected
Load Share
Details
Diameter
Length
SWL
Inspected
Load Share
Details
No
Slings
Lift Point
No
Shackles
Lift Point No
Size
SWL
Inspected
Load Share
Details
Load Share
Details
Other – Lifting Beams, Spreader, Equal sling Sheaves, etc.
Lift Point No
Description
Prepared by: Gunawan, H
SWL
Inspected
Supervisor / Controller:
Date
HaGun
Issued to:
Date
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
4
Crane Load Chart
4.1
Rough Terrain Crane Capacities 45 ton
5
Rigging/Slinging –Diagram
Rev. : B
15 July 2011
Page 6 of 15
Sketch the Load and mark: Nominated Lift Points, Weight at each Lift Point, Centre of Gravity,
Load Sharing Calculation, and Rigging Arrangement.
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 7 of 15
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 8 of 15
PRELIMINARY
LIFT STUDY
Document Number
OPCC-90-RIG-0001
Cement Silo Batching Plant
Prepared by: Gunawan, H
Supervisor / Controller:
Rev. : B
15 July 2011
Page 9 of 15
Date
HaGun
Issued to:
Date
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
6
Rev. : B
15 July 2011
Page 10 of 15
Planning Process Check List
Item
Checked
Access on site is suitable for cranes and transport vehicles
Cranes standing and working area is level. compacted and suitable for assembly
Outrigger point loadings calculated
Outrigger packing identified and prepared to suit ground conditions
Adequate and suitable area identified to unload, assemble, handle and store the load
All overhead obstructions, power wires, structures etc, identified and controlled
All underground obstructions, pipes drains, manholes etc, identified and controlled
All permits, authorities, etc, identified and organised
Methods are designed and implemented to control unauthorised entry of others
Barriers, barricades, signage. warning lights, etc, identified and prepared
Scaffold, ladders, access platforms, to all work areas identified and prepared
Communication and control methods established and instructed
Clearances for tail swing, boom operation and load movement are confirmed
All appropriate P.P.E. is identified and provided
All hazards are identified and control measures prepared
All necessary information and instruction is given to all persons involved
The supervisor or lift controller is identified to all persons involved
All arrangements are confirmed with the customer representative
Prepared by: Gunawan, H
Supervisor / Controller:
Date
HaGun
Issued to:
Date
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
7
Rev. : B
15 July 2011
Page 11 of 15
Operational Progress - Check List
Item
Checked
Personnel
On arrival at site all personnel are briefed and delegated particular tasks
The site area is cleared of all persons and equipment not involved
Barricades, signage warning devices installed
Access to work areas installed - P.P.E.
Control measures applied to hazardous areas or situations
CRANES
Crane/s positioned in accordance with plan, radius and S.W.L. confirmed
Outrigger packing positioned, outrigger beams extended, outrigger jacks extended
Crane jacked level, locking pins and devices fitted, as per crane manual
Boom assembled or extended to required length, pins, wedges, safety devices etc., fitted
Counterweight fitted, hooks revved, bolts, pins, wedges, safety devices etc. fitted
Boom erected, brakes, pawls, lock outs, weigh gauges, etc. tested
Tail swing and boom clearances confirmed, communications system tested
LOAD
Item is positioned or assembled, supported and brace, in a safe stable manner
Rigging/Slinging is fitted, protection for gear installed as per plan
Load is lifted clear of ground, slinging checked, outriggers checked
Observance for hazards is made, confirmation to proceed is given
Load is lifted and placed in final position and safely secure
Rigging / Slinging equipment disconnected and lowered to ground
MOVE OUT
All equipment is safely dis-assembled, stowed loaded and tied on transport
Cranes are prepared for travel in accordance with manuals and permits
Inspection made to ensure no hazards remain as a result of activity
All personnel and equipment depart from site in a safe. orderly manner
Prepared by: Gunawan, H
Supervisor / Controller:
Date
HaGun
Issued to:
Date
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
8
Main Specification
8.1
Rough Terrain Crane Capacities 45 ton (Model TR-450XL-4)
Rev. : B
15 July 2011
Page 12 of 15
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 13 of 15
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 14 of 15
PRELIMINARY
LIFT STUDY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
9
Rev. : B
15 July 2011
Page 15 of 15
Landfill - Check List
ITEM
Checked
Are all surface encumbrances that may create a hazard re-moved or supported?
Have all underground utility installation been located?
Are employees exposed to vehicular traffic wearing warning vests made of reflector
zed or high visibility material?
Is a warning system such as barricades, hand or mechanical signals or stop logs
used when mobile equipment approaches the edge of the excavation?
Is there Settlement (Low spots) in the ground?
Are there Cracks in the ground?
Is there Erosion in the ground?
Are there Alternative Cover (armoured rock, concrete, etc.) in the ground?
Whether the soil has a horizontal surface?
Prepared by: Gunawan, H
Supervisor / Controller:
Date
HaGun
Issued to:
Date
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRANE LIFT STUDY
Cement Silo Batching Plant
CHAPTER 9
Rev. : B
15 July 2011
Page 1 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRANE LIFT STUDY
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 2 of 10
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1
2
HYDRAULIC ROUGH TERRAIN CRANE ...........................................................................3
1.1
GENERAL DIMENSION ...............................................................................................4
1.2
CRANE SPECIFICATIONS ..........................................................................................5
1.3
TR-450XL-4 WORKING RANGE CHART .....................................................................7
1.4
TR-450XL-4 RATED LIFTING CAPACITIES.................................................................8
1.5
BOOM LENGTH IN FEET.............................................................................................8
ACTUAL CONDITION .........................................................................................................9
PRELIMINARY
Document Number
OPCC-90-RIG-0001
1
CRANE LIFT STUDY
Cement Silo Batching Plant
HYDRAULIC ROUGH TERRAIN CRANE
Rev. : B
15 July 2011
Page 3 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
1.1
GENERAL DIMENSION
CRANE LIFT STUDY
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 4 of 10
PRELIMINARY
CRANE LIFT STUDY
Document Number
OPCC-90-RIG-0001
1.2
CRANE SPECIFICATIONS
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 5 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
CRANE LIFT STUDY
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 6 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
1.3
CRANE LIFT STUDY
Cement Silo Batching Plant
TR-450XL-4 WORKING RANGE CHART
Rev. : B
15 July 2011
Page 7 of 10
PRELIMINARY
CRANE LIFT STUDY
Document Number
OPCC-90-RIG-0001
Cement Silo Batching Plant
1.4
TR-450XL-4 RATED LIFTING CAPACITIES
1.5
BOOM LENGTH IN FEET
Rev. : B
15 July 2011
Page 8 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
2
ACTUAL CONDITION
Figure 1Lifting Position
CRANE LIFT STUDY
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 9 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
Figure 2 On Base Position
CRANE LIFT STUDY
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 10 of 10
PRELIMINARY
Document Number
OPCC-90-RIG-0001
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
Cement Silo Batching Plant
CHAPTER 10
Rev. : B
15 July 2011
Page 1 of 8
PRELIMINARY
Document Number
OPCC-90-RIG-0001
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
Cement Silo Batching Plant
Rev. : B
15 July 2011
Page 2 of 8
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1
Documentation: ...................................................................................................................3
2
Supporting structure: ...........................................................................................................3
3
Foundation: .........................................................................................................................3
4
Openings in scaffolding e.g. driveways: ..............................................................................4
5
Steel wire mesh/shade cloth/containment sheeting/signage: ...............................................4
6
Over head power lines (OHPL): ..........................................................................................4
7
Mixed components: .............................................................................................................5
8
Ties: ....................................................................................................................................5
9
Temporary ladders: .............................................................................................................6
10
Platforms (general):.............................................................................................................6
11
Temporary stairways: ..........................................................................................................7
12
Bracing:...............................................................................................................................7
13
Access: ...............................................................................................................................7
14
Edge protection: ..................................................................................................................8
15
Trades using the scaffolding: ..............................................................................................8
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 3 of 8
General scaffolding safety checklist
Site address:
1
Documentation:
Is a hand over certificate available on site or such things as scaffolding tag
Has steel wire mesh/ shade cloth or containment sheeting been provided
where members of the public exposed to a risk of falling materials from the
scaffolding
Has steel wire mesh/ shade cloth or containment sheeting been provided
where workers are exposed to a risk of falling materials from the scaffolding
Where the working platform is less than 4m was it erected by a competent
person
Are procedures in place to inspect scaffolding every 30 days
System in place to inspect the scaffolding after trades have used it e.g. form
workers, concreters, bricklayers, tillers
Is a work method statement or appropriate documentation available for the
management of scaffolding on site once erected
Is there a system in place to prevent damage from loads suspended from a
crane and is it recorded in SWMS
Have trades been inducted on the safe use of the scaffolding
2
Supporting structure:
Is the supporting structure in good condition and adequate strength/has it
been assessed by a competent person/ engineers certificate obtained
Is there a risk of the supporting structure being overloaded from other
sources adequately controlled
3
Foundation:
Scaffolding erected on suitable foundation/footings e.g. not adjacent to
trenches, excavation, underground services, soft ground
Base plates used are a minimum 100mm x 100mm and 6mm thick
If on soft ground are sole boards being used to distribute the load evenly
yes
no
n/a
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 4 of 8
General scaffolding safety checklist
Site address:
e.g. unstable ground, gaps
Are the sole boards continuous and where ever possible support 2
standards. and a minimum 220mm wide
Are the sole boards a minimum 220mm wide
Is packing used under sole boards suitable e.g. hard wood
Screw Jacks not to extend more than 600 mm or as per manufacturers
requirements
4
Openings in scaffolding e.g. driveways:
System in place to prevent scaffolding being struck by vehicles and or plant
e.g. concrete blocks, guards, fenders, traffic management
5
Steel wire mesh/shade cloth/containment sheeting/signage:
Has the scaffolding been designed for wind loading where signage is being
tied to the scaffolding
Are the sheets adequately fixed/tied
Are there any rips or gaps in sheeting
Is there an engineer’s certificate for the ties
Is there a minimum 50mm overlap
Signs on scaffolding – any engineering calculations - wind loading design
6
Over head power lines (OHPL):
Is the scaffolding erected close to OHPL
Has the OHPL been de energized
If the OHPL have not been de energized is there a system of work to
ensure the scaffolding complies with local requirements during erection,
altering, use and dismantling
yes
no
n/a
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
PRELIMINARY
Document Number
Rev. : B
15 July 2011
Page 5 of 8
Cement Silo Batching Plant
OPCC-90-RIG-0001
General scaffolding safety checklist
Site address:
7
yes
Mixed components:
Are mixed components being used
Are they compatible
Engineers certificate available if required
8
Ties:
Have ties been installed as per manufacturers/suppliers instructions/
information and AS/NZS 1576
System in place to monitor ties as other trades progress e.g. form workers,
bricklaying, tillers etc
System in place to monitor ties as the structure is demolished
Do the ties pick up 2 standards or ledgers
Are single leg ties used –is relevant documentation available
0
Have 90 fittings been used (swivel fittings not to be used)
Are ties provided every 4m (vertically) in height
rd
Are ties provided as per AS 1576 - Vertical = every 4m Horizontal = 3 bay
Height of
scaffolding
Between ground
Between 15m
Between 30
And 15m
And 30m
And 45m
< 15m
Every 3
standard
rd
-
-
15m – 30m
Every 2
standard
nd
Every 3
standard
> 30m
Every standard
Every 2
standard
rd
-
nd
Every 3
standard
rd
Where drilled in anchors being used are engineering drawings/calculations
etc available on site
no
n/a
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 6 of 8
General scaffolding safety checklist
Site address:
Do the ties obstruct access along the full length of the working and access
platforms
9
Temporary ladders:
Are ladders adequately secured at the top and bottom
Is the ladder in good condition
Are ladders no less than 1:4 or no more than 1:6 slope
Is the ladder extended 900- 1000 mm above the landing platform
Are temporary ladders no > 6m between successive ladder landings
10 Platforms (general):
Are platforms free from obstruction
Are planks in good condition and a minimum 220mm wide
Do planks overhang supports by 150-300mm
Are planks adequately secured where they overlap
Are loads on any given platform evenly distributed
Are standards correctly positioned i.e. staggered
Is the duty of the scaffolding suitable for the task i.e. heavy, medium or light
Is the scaffold width appropriate for the duty e.g. heavy duty 5 planks
Are signs erected on the bays indicating duty of the bay/s (i.e. scaffold tag)
Are any of the platform bays being used to stack/store materials e.g. bricks,
F. Work
Does the weight of these material exceed the rated WLL per platform bay
Is there any materiel etc being stacked/stored above the height of the
yes
no
n/a
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
PRELIMINARY
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 7 of 8
General scaffolding safety checklist
Site address:
guardrail
Is there any signage indicating scaffolding incomplete where required
Are openings at working platform level covered and secured e.g. plywood
(17mm), planks
11 Temporary stairways:
Has separate stairway access been provided to access scaffolding
Is the stairway a minimum 500mm wide
Is the access landing a minimum 500mm x 450mm
Is a handrail provided along each the stairway
12 Bracing:
Has face bracing been provided i.e. longitudinal at no more than 3 bays
apart, unless otherwise specified
Has been provided at the end of the scaffolding i.e. transverse bracing
Does the bracing extend the full height of the scaffolding
Hop up brackets:
If hop up brackets are 500mm above or below the working platform has
adequate fall prevention been provided
13 Access:
Is the access along the working platform - minimum 450mm wide for
persons and tools only (2 planks)
Is the access along the working platform - minimum 675mm wide for
persons and materials (3 planks)
Are incomplete scaffolding platforms etc blocked off and or signs used
Is there suitable access to and from the working platform e.g. from the
building to the scaffold
yes
no
n/a
PRELIMINARY
GENERAL
SCAFFOLDING
SAFETY CHECKLIST
Document Number
Cement Silo Batching Plant
OPCC-90-RIG-0001
Rev. : B
15 July 2011
Page 8 of 8
General scaffolding safety checklist
Site address:
Is there safe access between working platform during use, erection and
dismantling
14 Edge protection:
Is edge protection provided where a person or object could fall (2m or) more
Handrail, mid rail and toe board or brick guard provided
Where guardrails and toe boards (150mm) only are being used is a
suitable infill such as brick guards or infill panels being used
Are guardrails erected between 900mm and 1100mm above the platform
Where brick guards are being used is the mesh aperture no > 50mm x
50mm
Where the gap between scaffolding and supporting structure is > 225mm
has edge protection been provided
15 Trades using the scaffolding:
Do the trades on site using the scaffolding alter the scaffolding themselves
Are the trades on site that are using the scaffolding aware that any
alterations to the scaffolding are to be done by a scaffolder.
yes
no
n/a