HPCL - VISAKH REFINERY
PROCESS SAFETY MANAGEMENT SYSTEM
JOB HAZARD ANALYSIS
Maintenance Onsite
DIVISION/ DEPT NAME
PROJECT/ WORK REQUISITION 63-C-1 column over lay patch
TITLE
PROJECT/ REQUISITION NO
Fit up , welding & Radiography
JOB DESCRIPTION
11
ACTIVITY
ACTIVITY
IDENTIFIED HAZARDS
NO.
DESCRIPTION
Fit-up &Welding
A1
Fire hazard and suffocation.
Doc No: PSM/FR/9.9B
Ref Doc : PSM/PR/9
Rev. : 1
Date of this Rev : January, 2013
Page 1 of 2
CONTROL/ MITIGATION
MEASURES
a) DCP/Fire Hydrant hose with
Nozzle to be kept ready for
immediate usage.
b) Stand by Person shall be deployed
for usage of firefighting equipment
and certified safety supervisor shall
be deployed
c) Welding helmets /goggles / Gloves
to be used
d) Spark confinement to be ensured.
E) Personnel working should come
out of the trench at frequent intervals
to avoid suffocation
TYPE OF
PERMIT
REQUIRED
Hot Work Permit
HPCL - VISAKH REFINERY
PROCESS SAFETY MANAGEMENT SYSTEM
Page 2 of 2
JOB HAZARD ANALYSIS
ACTIVITY
NO.
ACTIVITY
DESCRIPTION
NDT & Hydro test
A2
Radiography of joints
A3
IDENTIFIED HAZARDS
Doc No: PSM/FR/9.9B
Ref Doc : PSM/PR/9
Rev. : 1
Date of this Rev : January, 2013
CONTROL/ MITIGATION
MEASURES
TYPE OF
PERMIT
REQUIRED
1) DP – Accidental spillage of DP 1) Use safety goggles while spraying.
chemical in the eyes.
2.a) Keep barricading as per the
2) Radiography – Personnel
norms and indicate Radiography
Exposure to Radiography
warning board in all possible entries.
2.b) Monitor Radioactive levels
through Survey Meter
Radioactive exposure
a) Barricading as per applicable
AERB regulations with necessary
precautions.
b) Regular monitoring of
Radioactivity by using Survey meter.
c) In addition to above, all
precautions pertaining to radiography
as specified by AERB to be taken.
Sign
Prepared By Name
Designation
Sign
Approved By Name
Designation
Cold/Hot Work
Permit
Hot Work Permit
Executing Supervisor
Executing Manager