MA IN LOGISTICS MODULE: NUMERICAL METHODS FORECASTING AND DECISION-MAKING IN LOGISTICS MANAGEMENT: UTILIZING NUMERICAL TECHNIQUES TABLE OF CONTENTS Task 1: Introduction ........................................................................................................................ 3 Task 2: Problem with Manufacturing company production quantities ........................................... 5 Task 3: Derivative of the Inventory Function ................................................................................. 7 Task 4: Demand Forecasting Model ............................................................................................... 8 Task 5: Cost Function Analysis ...................................................................................................... 9 Task 6: Conclusion ....................................................................................................................... 13 Reference List ............................................................................................................................... 14 2 Task 1: Introduction There are two different strategies for solving any problem concerning logistics management, the analytical method and the numerical method. The two techniques are different, but problems are solved analytically and numerically in logistics management. Analytical techniques involve the use of problem-solving tools which are in the form of some mathematical formulas and equations that provide final solutions (Hoseinzadeh et al. 2019). These methods are applied where the problem is simple and can be formulated in terms of the formulas and the results are easily obtained and understood. However, analytical methods are not very applicable in systems that have nonlinearities, more than one variable, or are stochastic as it is very difficult, if not impossible, to obtain solutions. On the other hand, numerical methods provide approximate solutions of the mathematical models, by solving them iteratively with the help of computational techniques. These methods are particularly useful in the management of logistics since the real problems are usually too complex to be solved by analysis (Mohanty and Shankar, 2019). For example, in supply chain network design, demand forecasting or inventory management the systems are often too complex for analytical solutions. These situations can be solved by using numerical techniques such as linear programming techniques, Monte Carlo simulation, and finite element technique and the solution obtained is approximate but very useful in practical life and can be easily arrived at with the help of computer programs available in the market (Edelkamp et al. 2016). However, the analytical methods have limitations in the assumptions made and the approximations that are required which can lead to less accurate or relevant solutions in real-life logistics problems. For example, in the real world, logistics problems may be presented with the following constraints such as the demand pattern, transport networks, and suppliers’ reliability among others that when incorporated in the solutions give the problem a level of realism that cannot be tackled by analytical approaches (Ghiani et al. 2022). This is why it is necessary to use numerical methods at all because these factors cannot be set to a certain value and their variation can be described using iterations, and simulations. Furthermore, the numerical methods are useful in handling problems of different nature because of the flexibility of the methods. In the context of logistics management, this flexibility is used in the feeding of real-time data and updating of the models with fresh data as and when they are obtained. This flexibility is essential to the conditions of the logistics operations because change is always bound to occur and decisions have to be made in the shortest time possible to avoid disruption of the flow of goods. Thus, the integration of numerical methods 3 contributes not only to the improvement of calculation accuracy but also to the actions’ flexibility and the possibility of making decisions in the present conditions of logistics management. The justification of the use of numerical methods in managing logistics can be explained by the fact that the field of logistics is complex and unpredictable. The use of numerical techniques gives the managers the most appropriate information, manner of operation, and how to handle change. This capability is useful to have in a competitive context where it is necessary to modify logistics systems to face new issues and opportunities. Hence, numerical methods are crucial in enhancing the decision-making and forecasting on the management of logistics of organizations to compete. 4 Task 2: Problem with Manufacturing company production quantities Firstly let us consider: Variables xA = Quantity of product A produced. xB = Quantity of product B produced. These are the decision variables that the quantities of products A and B to be produced. In logistics, the right quantities to be produced for use in stock control, resource management and satisfaction of customers have to be determined. Resources Now defining the resources: The overall process of production mainly uses two different resources the se are law materials and Labor Now, let us consider rA = Amount of raw material required per unit of product A. rB = Amount of raw material required per unit of product B. lA= Amount of labor required per unit of product A. lB = Amount of labor required per unit of product B. This is the total amount we have to sell and which has to be optimised. In this model it has been assumed that both products are equally participating in the total output of the system. Constraints For defining the constraints for R = Total amount of raw material available. L = Total amount of labor available. System Equation Now formulating the System equations Raw Material Constraint rA . xA + rB . xB ≤ R The above formula will ensure that the overall raw material that will be used by both products will not exceed the Raw material that is available. Labor Constraint 5 lA . xA + lB . xB ≤ L The above formula will ensure that the overall labor that will be used by both products will not exceed the labor that is available. Objective Functions For maximizing the total output the objective function will be: Maximize Z = xA + xB Here, Z is the total production output for A and B products. System of Equations Using all information from the derived equations that will represent the production quantities of both products is: Maximize Z = xA + xB Subject to: rA . xA + rB . xB ≤ R lA . xA + lB . xB ≤ L xA ≥ 0, xB ≥ 0 6 Task 3: Derivative of the Inventory Function Provided function: I(t) = 2000 π −0.05π‘ Here the I(t) represent the level of inventory at t time. Now calculating the derivative: To calculate the derivative of change in inventory over time I(t), it is required to calculate the derivative ππΌ (π‘) ππ‘ ππΌ (π‘) ππ‘ π = ππ‘ (2000 π −0.05π‘ ) Using the chain rule, ππΌ (π‘) ππ‘ = 2000. (-0.05). π −0.05π‘ ππΌ (π‘) ππ‘ = -100 π −0.05π‘ Therefore, the derivative will be ππΌ (π‘) ππ‘ The derivative ππΌ (π‘) ππ‘ = -100 π −0.05π‘ = -100 π −0.05π‘ gives the rate of change with time of inventory. The negative sign shows that as time goes up, the inventory level goes down this is normally so in most inventory systems because of sales or usage of inventories. At t = 0: ππΌ (0) ππ‘ = -100 π 0 = -100 units per unit time. This means that at the beginning, the value of the inventory is declining by 100 units each time period. As t increases: The term π −0.05π‘ reduces thus the rate at which the inventory is depleted is slower and slower over time is the result of the use of the term. This is for instance where the demand or usage of the inventory reduces over time or where the inventory in question is in a state where fewer items are being removed from the stock. Application in the Inventory Management: The following are some of the reasons why knowledge of the rate of change of inventory is important in inventory management: 7 ο· Inventory Turnover Rates: The derivative is important in determining the rate of using, selling or using up the inventories (Lee et al. 2018). The use of the upward slop depicts a fast-moving product while the slop that is downwards depicts a slowing down product or service. The information collected here can be used in reconsideration of reorder points so that there is no repetitively large stock or small stock. ο· Demand Forecasting: Through this way, managers are in a position to predict the usage of the inventory and make right assumptions of the necessity of the inventory in the future (Wild, 2017). If the rate is slowing down, then it may be a signal that there is a need to switch the buying or manufacturing strategies. ο· Cost Management: Inventory turnover is also another very critical area that should be accorded a lot of attention since it is a direct determinant of holding cost and capital tied in the inventories (Muchaendepi et al. 2019). The derivative provides information as to when stock may become a problem or when the price of the products need to be lowered so that consumers can be attracted. Thus, the ‘inventory derivative’ is useful for the identification of the usage of inventories and help the managers in making the right decisions in the area of inventory control, demand planning and costs. Task 4: Demand Forecasting Model The selected data is: Table 1: Historic data for forecasting Month Demand January 120 February 130 March 125 April 140 May 145 June 150 July 160 August 170 September 165 8 October 175 November 180 December 190 (Source: Self-made in MS Word) Using the linear interpolation method The demand for December month was 190 and on the other hand the demand was 180 for November, therefore the change demand is: Δ = 190 − 180 = 10 Units Therefore, linear interpolation model to predict January's demand will be: π·ππππππ½ππ = 190 + Δ = 190 + 10 = 200 Units To find the accuracy of the model Error = Predicted – Actual = 200 – 195 = 5 Units Percentage 5 Error Percentage = (195) ∗ 100 = 2.56% There are many techniques of making forecasts of future demand, one of which is the linear interpolation method being the simplest one. This method is however useful when the demand has a relatively straight line and may not be very useful when the demand is erratic or has a seasonal pattern. In the case, the interpolation model approximated the demand within a small range of error (2.56%) this means that in those cases where demand changes are gradual and foreseeable, then interpolation is actually quite helpful. However, if there are changes in the demand patterns such as in the case of promotions, market conditions or changes in the economic situation, then the simple models like moving averages, exponential smoothing or even the machine learning techniques may be needed. Interpolation assists in demand forecasting since business needs to be in a position to make good decisions on inventory that will enable it stock sufficient inventory to meet the demand without having to stock excess inventory. This optimization helps the company to minimize holding costs and at the same time the risk of stock out was also minimized thus improving the supply chain. Task 5: Cost Function Analysis The provided cost function: C (x) = √2 1 ππ π 2 − (π₯− π)2 2π2 + 0.5π₯ 3 − 2π₯ 2 + 100 9 Here, x is the quantity of a product π is the mean = 10, π = 2 which is the standard deviation. Part A To find the overall cost that is that is incurred over x when the range tends from 0 to 20. Using the method of numeric integration of the provided cost function Therefore, πΆπ‘ππ‘ππ will be: 20 πΆπ‘ππ‘ππ = ∫ πΆ(π₯) ππ₯ 0 Using the method of numeric Integration that is Trapezoidal Rule to solve the equation (Chakraborty et al. 2021) The interval [0, 20] is to be divided into n subintervals having the equal width Δ (x) = 20−0 π Therefore, the Trapezoidal approximation integral is: π−1 Δx πΆπ‘ππ‘ππ ≈ [πΆ(π₯0 ) + 2 ∑ πΆ(π₯π ) + πΆ(π₯π )] 2 π=1 Here π₯π = 0, Δx, 2Δx, … . , 20. Now, we need to assume n = 4 so the Δx = 5 to calculate C (0), C (5), C (10), C (15), and C (20) Now, for C (0) C (0) = 1 √2 π(2)2 π − (0− 10)2 2(2)2 + 0.5(0)3 − 2(0)2 + 100 As 100/8 is 12.5 therefore π −12.5 which is very close to 0 C (0) = C (0) ≈ 1 √8 π 1 √8 π π −12.5 + 0 − 0 + 100 ∗ 0 + 100 ≈ 100 units Now for C (10) C (10) = 1 √2 π(2)2 π − (10− 10)2 2(2)2 + 0.5(10)3 − 2(10)2 + 100 10 C (10) = As 1 √8 π 1 √8 π + 500 − 200 +100 ≈ 0.141 C (10) = 0.141 + 500 − 200 +100 = 400.141 units Now for C (20) C (20) = 1 √2 π(2)2 C (20) = 1 √8 π π − (20− 10)2 2(2)2 + 0.5(20)3 − 2(20)2 + 100 π −12.5 + 0.5 (8000) − 2(400) +100 C (20) ≈ 0 + 4000 – 800 + 100 = 3300 units Part B The information that is useful for managing inventories is the total cost of holding inventories obtained through numerical integration of the mean value of the inventory levels over the range of the inventory levels 0 to 20 units. This result embraces all holding costs, the shortage costs and ordering costs throughout the whole range of inventory. Inventory control has it that there are perceived to be varying costs of inventories (Ayoub et al. 2017). At lower levels of inventory, the cost is mainly made up of the cost of stockouts, which is the loss of sales, the cost of handling back orders and customer complaints. Fixed costs are directly related to the volumes of stock in that the higher the volumes of stock the higher the fixed costs. These are cost of storage, insurance costs, cost of depreciation due to obsolescence and the cost of funds which have been tied up through inventory. The total cost function can be integrated over a certain interval and the analysis of the result assists to identify when the cost begins to increase. For example, when the integration result shows that the total cost is rising steeply after a certain inventory level, this means that high inventory level is unprofitable (Munir et al. 2020). This may be as a result of factors such as the cost of purchasing more space to store other products, increased insurance expenses or even the probability of having a certain stock that may take a long time to sell. On the other hand, if the cost line does not rise and fall steeply with change in inventory it means that there is some freedom within that range of inventory stock within the firm. Besides, it assists the managers in evaluating the trade-offs as the total cost behaviour over the range of inventory level is also determined. For instance, they may agree to pay a little more than the optimal amount to holding costs in order to avoid stock outs if the integration result depict that 11 the impact of the costs are insignificant. It is particularly important when defining the inventory management policies, for instance when determining the safety stock quantities or when adjusting the reorder points to the costs. Part C The general cost which is associated with changes in inventory levels is one of the key principles of effective inventory control. The information derived from total cost function assists the managers to make a rational decision on the number of inventories to order in a bid to minimize the cost that is associated with holding inventories while satisfying the needs of the customers. Firstly, as it will be seen from the total cost curve, the optimal level of inventory can be easily identified. By identifying the point when the cost function rises, the managers are in a position to set the inventory levels that do not put much cost while at the same time ensuring that the demand is met (Dillon et al. 2017). This optimization eliminates situations where organizations hold large stocks that tie down capital and raise holding cost at the same time as it eliminates situations where there are no stocks to meet demand which leads to loss of sales and customer dissatisfaction. Second, the total cost function is useful in determination of the reorder points Since the total cost function is useful in determination of the reorder points, this paper seeks to estimate the total cost function. The integration result can assist in explaining how cost varies with inventory level and as such assist the managers to set the right reordering points that are near the right inventory levels so as not to order excessively or insufficiently (SimchiβLevi et al. 2018). This is relevant for maintaining services in the long term and at the same time not to overpay significantly. For instance, if the cost function indicates that the costs rise steeply with the inventory level it is better to set a lower reorder point to avoid high inventory holding costs but at the same time ensure that the organisation does not run out of stock. Thirdly, the total cost analysis can also be applied in the setting of price strategies as well. If it is costly to hold inventory, the managers may use price strategies that will encourage customers to stock more for instance offering a discount when making more orders or having a discount sale of the products that are not selling fast in the shops. Thus, pricing strategies can be aligned to the inventory costs in order to assist the firms to operate more profitably and exercise greater inventory control. Moreover, knowledge of the total cost function is important in capacity planning and in terms of budgeting (Taleizadeh et al. 2018). It is much simpler for managers to identify the probability of costs that will be incurred in case of having to purchase extra space, hiring more employees or purchasing improved systems of 12 inventory control. These are long-run decisions and they assist the company in planning for the future in such a way that it would not be in a one-point position to supply the market needs at very high costs. Overall it can be concluded that knowledge of the total cost function enables the management to take the right decisions regarding the right inventory level and overall efficiency that help in achieving the maximum profit. Through the implementation of all these findings in the inventory management systems, firms are able to have a better balance of their stock and costs, hence, enhancing the competitive advantage of firms in the market. Task 6: Conclusion Overall, it should be pointed out that all the numerical methods discussed in this paper starting from linear programming ending up with the derivative analysis and demand forecasting are the tools in the field of logistics management. They assist the managers to resolve the practical issues which cannot be resolved using analytical tools and techniques. For example, in linear programming, one is able to find the most suitable way of using resources for production and consumption with least costs but maximum efficiency. Derivative analysis on inventory functions is applied to explain the behaviors of inventory and make decisions on stock and turnover. In contrast, the moving averages are a basic but effective method in demand forecasting that will assist organisations to determine the future demand and order or build up inventory in advance. These numerical techniques help the logistics managers in arriving at facts based decisions as to their performance. 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