REV IEW PRO BLEM S & SO LUTIO N S JAMES M. G ERE BARRY J. G O O DNO Appendix A FE Exam Review Problems R-1.1: A plane truss has downward applied load P at joint 2 and another load P applied leftward at joint 5. The force in member 3–5 is: (A) 0 (B) ⫺P/2 (C) ⫺P (D) ⫹1.5 P Solution ⌺M1 ⫽ 0 V6 (3 L) ⫹ P L ⫺ P L ⫽ 0 so 3 5 P V6 ⫽ 0 Method of sections L Cut through members 3-5, 2-5 and 2-4; use right hand FBD 1 2 L L P ⌺M 2 ⫽ 0 6 4 L 5 P F35 L ⫹ P L ⫽ 0 3 F35 ⫽ ⫺P L 1 H1 V1 2 L P 6 4 L 5 L V6 P F35 F25 L 2 F24 4 6 L V6 1083 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1084 APPENDIX A FE Exam Review Problems R-1.2: The force in member FE of the plane truss below is approximately: (A) ⫺1.5 kN (B) ⫺2.2 kN (C) 3.9 kN (D) 4.7 kN Solution 3m A 15 kN 3m B 10 kN 3m C 5 kN D 3m E 4.5 m F G 1m Statics ⌺MA ⫽ 0 Ey (6 m) ⫺ 15 kN (3 m) ⫺ 10 kN (6 m) ⫺ 5 kN (9 m) ⫽ 0 E y ⫽ 25 kN Ax A Ay 4.5 m G 3m B 15 kN 3m C 10 kN 3m 5 kN D 3m E F 1m Ey Method of sections: cut through BC, BE and FE; use right-hand FBD; sum moments about B 1 ⫺3 FFE (3 m) ⫺ FFE (3 m) ⫺ 10 kN (3 m) ⫺ 5 kN (6 m) ⫹Ey (3 m) ⫽ 0 110 110 Solving FFE ⫽ 5 110 kN 4 5 kN 10 kN B FFE ⫽ 3.95 kN 3 ·FFE 10 FFE 3m C D 3m E 1m ⫺ 1 ·FFE 10 Ey © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1085 APPENDIX A FE Exam Review Problems R-1.3: The moment reaction at A in the plane frame below is approximately: (A) ⫹1400 N⭈m (B) ⫺2280 N⭈m (C) ⫺3600 N⭈m (D) ⫹6400 N⭈m Solution 900 N 1.2 m 1200 N/m 900 N 1.2 m C B 3m 4m Pin connection Bx B C 3m By Cy A Statics: use FBD of member BC to find reaction C yy ⌺MB ⫽ 0 Cy ⫽ Cy (3 m) ⫺ 900 N (1.2 m) ⫽ 0 900 N (1.2 m) ⫽ 360 N 3m Sum moments about A for entire structure ⌺M A ⫽ 0 2 N 1 MA ⫹ Cy (3 m) ⫺ 900 N (1.2 m) ⫺ a1200 b 4 m a 4 mb ⫽ 0 m 2 3 Solving for MA M A ⫽ 6400 N⭈m 900 N 1.2 m 1200 N/m B C 3m Cy 4m MA A Ax Ay © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1086 APPENDIX A FE Exam Review Problems R-1.4: A hollow circular post ABC (see figure) supports a load P1 ⫽ 16 kN acting at the top. A second load P2 is uniformly distributed around the cap plate at B. The diameters and thicknesses of the upper and lower parts of the post are dAB ⫽ 30 mm, tAB ⫽ 12 mm, dBC ⫽ 60 mm, and tBC ⫽ 9 mm, respectively. The lower part of the post must have the same compressive stress as the upper part. The required magnitude of the load P2 is approximately: (A) 18 kN (B) 22 kN (C) 28 kN (D) 46 kN P1 Solution P1 ⫽ 16 kN dAB ⫽ 30 mm tAB ⫽ 12 mm dBC ⫽ 60 mm tBC ⫽ 9 mm p AAB ⫽ [dAB2 ⫺ (dAB ⫺ 2 tAB)2] ⫽ 679 mm2 4 A tAB dAB P2 B p ABC ⫽ [dBC2 ⫺ (dBC ⫺ 2 tBC)2] ⫽ 1442 mm2 4 Stress in AB: tBC P1 sAB ⫽ ⫽ 23.6 MPa AAB C P1 ⫹ P2 ⬍ must equal sAB ABC Stress in BC: sBC ⫽ Solve for P2 P2 ⫽ AB ABC ⫺ P1 ⫽ 18.00 kN Check: sBC ⫽ dBC P1 ⫹ P2 ⫽ 23.6 MPa ABC ⬍ same as in AB R-1.5: A circular aluminum tube of length L ⫽ 650 mm is loaded in compression by forces P. The outside and inside diameters are 80 mm and 68 mm, respectively. A strain gage on the outside of the bar records a normal strain in the longitudinal direction of 400 ⫻ 10⫺6. The shortening of the bar is approximately: (A) 0.12 mm (B) 0.26 mm (C) 0.36 mm (D) 0.52 mm Solution ⫽ 400 (10⫺6) L ⫽ 650 mm d ⫽ L ⫽ 0.260 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1087 Strain gage P P L R-1.6: A steel plate weighing 27 kN is hoisted by a cable sling that has a clevis at each end. The pins through the clevises are 22 mm in diameter. Each half of the cable is at an angle of 35⬚ to the vertical. The average shear stress in each pin is approximately: (A) 22 MPa (B) 28 MPa (C) 40 MPa (D) 48 MPa Solution W ⫽ 27 kN dp ⫽ 22 mm ⫽ 35⬚ Cross sectional area of each pin: p Ap ⫽ d p2 ⫽ 380 mm2 4 P Cable sling Tensile force in cable: W a b 2 T⫽ ⫽ 16.48 kN cos(u) Shear stress in each clevis pin (double shear): T ⫽ 21.7 MPa t⫽ 2 AP 35° 35° Clevis Steel plate R-1.7: A steel wire hangs from a high-altitude balloon. The steel has unit weight 77kN/m3 and yield stress of 280 MPa. The required factor of safety against yield is 2.0. The maximum permissible length of the wire is approximately: (A) 1800 m (B) 2200 m (C) 2600 m (D) 3000 m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1088 APPENDIX A FE Exam Review Problems Solution g ⫽ 77 kN m3 Y ⫽ 280 MPa sallow ⫽ Allowable stress: Weight of wire of length L: sY ⫽ 140.0 MPa FSY W ⫽ ␥ AL Max. axial stress in wire of length L: Lmax ⫽ Max. length of wire: FSY ⫽ 2 smax ⫽ W A max ⫽ ␥ L sallow ⫽ 1818 m g R-1.8: An aluminum bar (E ⫽ 72 GPa, ⫽ 0.33) of diameter 50 mm cannot exceed a diameter of 50.1 mm when compressed by axial force P. The maximum acceptable compressive load P is approximately: (A) 190 kN (B) 200 kN (C) 470 kN (D) 860 kN Solution E ⫽ 72 GPa dinit ⫽ 50 mm dfinal ⫽ 50.1 mm dfinal ⫺ dinit dinit L ⫽ 0.002 Lateral strain: L ⫽ Axial strain: a ⫽ Axial stress: ⫽ Ea ⫽ ⫺436.4 MPa ⫽ 0.33 ⫺L ⫽ ⫺0.006 n ⬍ below yield stress of 480 MPa so Hooke’s Law applies Max. acceptable compressive load:R p Pmax ⫽ s a dinit2b ⫽ 857 kN 4 R-1.9: An aluminum bar (E ⫽ 70 GPa, ⫽ 0.33) of diameter 20 mm is stretched by axial forces P, causing its diameter to decrease by 0.022 mm. The load P is approximately: (A) 73 kN (B) 100 kN (C) 140 kN (D) 339 kN © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1089 Solution E ⫽ 70 GPa dinit ⫽ 20 mm L ⫽ Lateral strain: ⌬d dinit ⌬d ⫽ ⫺0.022 mm ⫽ 0.33 d P P L ⫽ ⫺0.001 ⫺L ⫽ 3.333 ⫻ 10⫺3 v Axial strain: a ⫽ Axial stress: ⫽ Ea ⫽ 233.3 MPa ⬍ below yield stress of 270 MPa so Hooke’s Law applies Max. acceptable load: p Pmax ⫽ s a dinit 2b ⫽ 73.3 kN 4 R-1.10: A polyethylene bar (E ⫽ 1.4 GPa, ⫽ 0.4) of diameter 80 mm is inserted in a steel tube of inside diameter 80.2 mm and then compressed by axial force P. The gap between steel tube and polyethylene bar will close when compressive load P is approximately: (A) 18 kN (B) 25 kN (C) 44 kN (D) 60 kN Solution E ⫽ 1.4 GPa Lateral strain: d1 ⫽ 80 mm L ⫽ ⌬d1 ⫽ 0.2 mm ⌬d1 d1 ⫽ 0.4 Steel tube d1 d2 L ⫽ 0.003 Polyethylene bar ⫺L ⫽ ⫺6.250 ⫻ 10⫺3 v Axial strain: a ⫽ Axial stress: ⫽ Ea ⫽ ⫺8.8 MPa ⬍ well below ultimate stress of 28 MPa so Hooke’s Law applies Max. acceptable compressive load: p Pmax ⫽ s a d1 2 b ⫽ 44.0 kN 4 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1090 APPENDIX A FE Exam Review Problems R-1.11: A pipe (E ⫽ 110 GPa) carries a load P1 ⫽ 120 kN at A and a uniformly distributed load P2 ⫽ 100 kN on the cap plate at B. Initial pipe diameters and thicknesses are: dAB ⫽ 38 mm, tAB ⫽ 12 mm, dBC ⫽ 70 mm, tBC ⫽ 10 mm. Under loads P1 and P2, wall thickness tBC increases by 0.0036 mm. Poisson’s ratio v for the pipe material is approximately: (A) 0.27 (B) 0.30 (C) 0.31 (D) 0.34 Solution E ⫽ 110 GPa dAB ⫽ 38 mm tAB ⫽ 12 mm tBC ⫽ 10 mm P1 ⫽ 120 kN P2 ⫽ 100 kN ABC ⫽ dBC ⫽ 70 mm p [dBC2 ⫺ (dBC ⫺ 2 tBC)2] ⫽ 1885 mm2 4 tBC dBC Cap plate C tAB dAB B A P1 P2 ⫺(P1 ⫹ P2) ⫽ ⫺1.061 ⫻ 10⫺3 E ABC Axial strain of BC: BC ⫽ Axial stress in BC: BC ⫽ E BC ⫽ ⫺116.7 MPa (well below yield stress of 550 MPa so Hooke’s Law applies) Lateral strain of BC: L ⫽ ⌬tBC ⫽ 0.0036 mm ⌬tBC ⫽ 3.600 ⫻ 10⫺4 tBC Poisson’s ratio: v⫽ ⫺L ⫽ 0.34 BC ⬍ confirms value for brass given in properties table © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1091 R-1.12: A titanium bar (E ⫽ 100 GPa, v ⫽ 0.33) with square cross section (b ⫽ 75 mm) and length L ⫽ 3.0 m is subjected to tensile load P ⫽ 900 kN. The increase in volume of the bar is approximately: (A) 1400 mm3 (B) 3500 mm3 (C) 4800 mm3 (D) 9200 mm3 Solution E ⫽ 100 GPa b ⫽ 75 mm L ⫽ 3.0 m b P ⫽ 900 kN v ⫽ 0.33 b P P L Initial volume of bar: Vinit ⫽ b2 L ⫽ 1.6875000 ⫻ 107 mm3 Normal strain in bar: ⫽ Lateral strain in bar: L ⫽ ⫺v ⫽ ⫺5.28000 ⫻ 10⫺4 Final length of bar: Lf ⫽ L ⫹ L ⫽ 3004.800 mm P ⫽ 1.60000 ⫻ 10⫺3 E b2 Final lateral dimension of bar: Final volume of bar: bf ⫽ b ⫹ L b ⫽ 74.96040 mm Vfinal ⫽ bf2 Lf ⫽ 1.68841562 ⫻ 107 mm3 Increase in volume of bar: ⌬V ⫽ Vfinal ⫺ Vinit ⫽ 9156 mm3 ⌬V ⫽ 0.000543 Vinit R-1.13: An elastomeric bearing pad is subjected to a shear force V during a static loading test. The pad has dimensions a ⫽ 150 mm and b ⫽ 225 mm, and thickness t ⫽ 55 mm. The lateral displacement of the top plate with respect to the bottom plate is 14 mm under a load V ⫽ 16 kN. The shear modulus of elasticity G of the elastomer is approximately: (A) 1.0 MPa (B) 1.5 MPa (C) 1.7 MPa (D) 1.9 MPa Solution V ⫽ 16 kN a ⫽ 150 mm b ⫽ 225 mm d ⫽ 14 mm t ⫽ 55 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1092 APPENDIX A FE Exam Review Problems Ave. shear stress: t⫽ b V ⫽ 0.474 MPa ab a V Ave. shear strain: d g ⫽ arctana b ⫽ 0.249 t t Shear modulus of elastomer: t G ⫽ ⫽ 1.902 MPa g R-1.14: A bar of diameter d ⫽ 18 mm and length L ⫽ 0.75 m is loaded in tension by forces P. The bar has modulus E ⫽ 45 GPa and allowable normal stress of 180 MPa. The elongation of the bar must not exceed 2.7 mm. The allowable value of forces P is approximately: (A) 41 kN (B) 46 kN (C) 56 kN (D) 63 kN Solution d ⫽ 18 mm da ⫽ 2.7 mm L ⫽ 0.75 m E ⫽ 45 GPa sa ⫽ 180 MPa d P P L (1) allowable value of P based on elongation da ⫽ 3.600 ⫻ 10⫺3 smax ⫽ Ea ⫽ 162.0 MPa L p ⬍ elongation governs Pa1 ⫽ smax a d 2 b ⫽ 41.2 kN 4 a ⫽ (2) allowable load P based on tensile stress p Pa2 ⫽ sa a d 2 b ⫽ 45.8 kN 4 R-1.15: Two flanged shafts are connected by eight 18 mm bolts. The diameter of the bolt circle is 240 mm. The allowable shear stress in the bolts is 90 MPa. Ignore friction between the flange plates. The maximum value of torque T0 is approximately: (A) 19 kN⭈m (B) 22 kN⭈m (C) 29 kN⭈m (D) 37 kN⭈m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1093 Solution db ⫽ 18 mm d ⫽ 240 mm ta ⫽ 90 MPa Bolt shear area: n⫽8 T0 2 As ⫽ p db ⫽ 254.5 mm2 4 T0 Max. torque: Tmax ⫽ n (ta As) d ⫽ 22.0 kN⭈m 2 R-1.16: A copper tube with wall thickness of 8 mm must carry an axial tensile force of 175 kN. The allowable tensile stress is 90 MPa. The minimum required outer diameter is approximately: (A) 60 mm (B) 72 mm (C) 85 mm (D) 93 mm Solution t ⫽ 8 mm P ⫽ 175 kN sa ⫽ 90 MPa d P P Required area based on allowable stress: Areqd ⫽ P ⫽ 1944 mm2 sa Area of tube of thickness t but unknown outer diameter d: A⫽ p 2 [d ⫺ (d ⫺ 2 t)2] 4 A ⫽ t (d ⫺ t) Solving for dmin: P sa dmin ⫽ ⫹ t ⫽ 85.4 mm pt so dinner ⫽ dmin ⫺ 2t ⫽ 69.4 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1094 APPENDIX A FE Exam Review Problems R-2.1: Two wires, one copper and the other steel, of equal length stretch the same amount under an applied load P. The moduli of elasticity for each is: Es ⫽ 210 GPa, Ec ⫽ 120 GPa. The ratio of the diameter of the copper wire to that of the steel wire is approximately: (A) 1.00 (B) 1.08 (C) 1.19 (D) 1.32 Solution Es ⫽ 210 GPa Copper wire Ec ⫽ 120 GPa ds ⫽ dc Displacements are equal: or PL PL ⫽ Es As Ec Ac so Es As ⫽ Ec Ac and Ac Es ⫽ As Ec Steel wire P P Express areas in terms of wire diameters then find ratio: p dc2 4 Es ⫽ 2 Ec p ds a b 4 so dc Es ⫽ ⫽ 1.323 ds B Ec R-2.2: A plane truss with span length L ⫽ 4.5 m is constructed using cast iron pipes (E ⫽ 170 GPa) with cross sectional area of 4500 mm2. The displacement of joint B cannot exceed 2.7 mm. The maximum value of loads P is approximately: (A) 340 kN (B) 460 kN (C) 510 kN (D) 600 kN Solution L ⫽ 4.5 m E ⫽ 170 GPa A ⫽ 4500 mm2 dmax ⫽ 2.7 mm Statics: sum moments about A to find reaction at B P RB ⫽ L L ⫹P 2 2 L RB ⫽ P © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1095 APPENDIX A FE Exam Review Problems P P C 45° A 45° B L Method of Joints at B: FAB ⫽ P (tension) Force-displ. relation: Pmax ⫽ EA dmax ⫽ 459 kN L s⫽ Check normal stress in bar AB: Pmax ⫽ 102.0 MPa A ⬍ well below yield stress of 290 MPa in tension R-2.3: A brass rod (E ⫽ 110 GPa) with cross sectional area of 250 mm2 is loaded by forces P1 ⫽ 15 kN, P2 ⫽ 10 kN, and P3 ⫽ 8 kN. Segment lengths of the bar are a ⫽ 2.0 m, b ⫽ 0.75 m, and c ⫽ 1.2 m. The change in length of the bar is approximately: (A) 0.9 mm (B) 1.6 mm (C) 2.1 mm (D) 3.4 mm Solution E ⫽ 110 GPa a⫽2m A ⫽ 250 mm2 A c ⫽ 1.2 m P1 ⫽ 15 kN P2 P1 b ⫽ 0.75 m C B a b D P3 c P2 ⫽ 10 kN P3 ⫽ 8 kN Segment forces (tension is positive): NAB ⫽ P1 ⫹ P2 ⫺ P3 ⫽ 17.00 kN NBC ⫽ P2 ⫺ P3 ⫽ 2.00 kN NCD ⫽ ⫺P3 ⫽ ⫺8.00 kN © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1096 APPENDIX A FE Exam Review Problems Change in length: dD ⫽ 1 (NAB a ⫹ NBC b ⫹ NCD c) ⫽ 0.942 mm EA dD ⫽ 2.384 ⫻ 10⫺4 a⫹b⫹c ⬍ positive so elongation Check max. stress: NAB ⫽ 68.0 MPa A ⬍ well below yield stress for brass so OK R-2.4: A brass bar (E ⫽ 110 MPa) of length L ⫽ 2.5 m has diameter d1 ⫽ 18 mm over one-half of its length and diameter d2 ⫽12 mm over the other half. Compare this nonprismatic bar to a prismatic bar of the same volume of material with constant diameter d and length L. The elongation of the prismatic bar under the same load P ⫽ 25 kN is approximately: (A) 3 mm (B) 4 mm (C) 5 mm (D) 6 mm Solution L ⫽ 2.5 m P ⫽ 25 kN d1 ⫽ 18 mm d2 ⫽ 12 mm E ⫽ 110 GPa d2 P P p A1 ⫽ d12 ⫽ 254.469 mm2 4 A2 ⫽ d1 L/2 L/2 p 2 d2 ⫽ 113.097 mm2 4 Volume of nonprismatic bar: Vol nonprismatic ⫽ (A1 ⫹ A2) L ⫽ 459458 mm3 2 Diameter of prismatic bar of same volume: d ⫽ Aprismatic ⫽ p 2 d ⫽ 184 mm2 4 Volnonprismatic ⫽ 15.30 mm p L H 4 Vprismatic ⫽ Aprismatic L ⫽ 459458 mm3 Elongation of prismatic bar: d⫽ PL ⫽ 3.09 mm E Aprismatic ⬍ less than d for nonprismatic bar © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1097 Elongation of nonprismatic bar shown in fig. above: ⌬⫽ PL 1 1 a ⫹ b ⫽ 3.63 mm 2 E A1 A2 R-2.5: A nonprismatic cantilever bar has an internal cylindrical hole of diameter d/2 from 0 to x, so the net area of the cross section for Segment 1 is (3/4)A. Load P is applied at x, and load -P/2 is applied at x ⫽ L. Assume that E is constant. The length of the hollow segment, x, required to obtain axial displacement d ⫽ PL/EA at the free end is: (A) x ⫽ L/5 (B) x ⫽ L/4 (C) x ⫽ L/3 (D) x ⫽ 3L/5 Solution Forces in Segments 1 & 2: N1 ⫽ 3P 2 N2 ⫽ ⫺P 2 Segment 1 Segment 2 3 —A 4 d A P — 2 P Displacement at free end: d3 ⫽ d — 2 x 3 2 L–x N1 x N2 (L ⫺ x) ⫹ EA 3 E a Ab 4 3P ⫺P (L ⫺ x) x 2 2 P (L ⫺ 5 x) ⫽⫺ d3 ⫽ ⫹ EA 2 AE 3 E a Ab 4 Set d3 equal to PL/EA and solve for x ⫺ P (L ⫺ 5 x) P L or ⫽ 2AE EA ⫺ P (L ⫺ 5 x) PL P (3 L ⫺ 5 x) ⫺ ⫽ 0 simplify S ⫺ ⫽0 2AE EA 2AE So x ⫽ 3L/5 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1098 APPENDIX A FE Exam Review Problems R-2.6: A nylon bar (E ⫽ 2.1 GPa) with diameter 12 mm, length 4.5 m, and weight 5.6 N hangs vertically under its own weight. The elongation of the bar at its free end is approximately: (A) 0.05 mm (B) 0.07 mm (C) 0.11 mm (D) 0.17 mm Solution E ⫽ 2.1 GPa L ⫽ 4.5 m d ⫽ 12 mm A 2 pd A⫽ ⫽ 113.097 mm2 4 g ⫽ 11 L kN m3 W ⫽ ␥ L A ⫽ 5.598 N dB ⫽ WL 2EA B dB ⫽ or (g L A) L 2 EA 2 so dB ⫽ gL ⫽ 0.053 mm 2E Check max. normal stress at top of bar smax ⫽ W ⫽ 0.050 MPa A ⬍ ok - well below ult. stress for nylon R-2.7: A monel shell (Em ⫽ 170 GPa, d3 ⫽ 12 mm, d2 ⫽ 8 mm) encloses a brass core (Eb ⫽ 96 GPa, d1 ⫽ 6 mm). Initially, both shell and core are of length 100 mm. A load P is applied to both shell and core through a cap plate. The load P required to compress both shell and core by 0.10 mm is approximately: (A) 10.2 kN (B) 13.4 kN (C) 18.5 kN (D) 21.0 kN Solution Em ⫽ 170 GPa Eb ⫽ 96 GPa d1 ⫽ 6 mm d2 ⫽ 8 mm d3 ⫽ 12 mm L ⫽ 100 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1099 P Monel shell Brass core L d1 d2 d3 Am ⫽ p 2 (d3 ⫺ d22) ⫽ 62.832 mm2 4 Ab ⫽ p 2 d1 ⫽ 28.274 mm2 4 dm ⫽ db Compatibility: Pm L Pb L ⫽ Em Am Eb Ab Pm ⫽ Pm ⫹ Pb ⫽ P Statics: Em Am Pb Eb Ab so Pb ⫽ P Em Am a1 ⫹ b Eb Ab Set dB equal to 0.10 mm and solve for load P: db ⫽ Pb L Eb Ab and then so P⫽ Pb ⫽ Eb Ab db L with db ⫽ 0.10 mm Eb Ab Em Am db a1 ⫹ b ⫽ 13.40 kN L Eb Ab R-2.8: A steel rod (Es ⫽ 210 GPa, dr ⫽ 12 mm, as ⫽ 12 ⫻ 10⫺6 > ⬚C ) is held stress free between rigid walls by a clevis and pin (dp ⫽ 15 mm) assembly at each end. If the allowable shear stress in the pin is 45 MPa and the allowable normal stress in the rod is 70 MPa, the maximum permissible temperature drop ⌬T is approximately: (A) 14 ⬚C (B) 20 ⬚C (C) 28 ⬚C (D) 40 ⬚C © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1100 APPENDIX A FE Exam Review Problems Solution Es ⫽ 210 GPa dp ⫽ 15 mm dr ⫽ 12 mm p 2 Ar ⫽ dr ⫽ 113.097 mm2 4 p Ap ⫽ dp2 ⫽ 176.715 mm2 4 pin, dp ∆T rod, dr Clevis ␣s ⫽ 12(10 ) > ⬚C ⫺6 ta ⫽ 45 MPa sa ⫽ 70 MPa Force in rod due to temperature drop ⌬T: and normal stress in rod: sr ⫽ Fr ⫽ Es Ar (␣s) ⌬T Fr Ar So ⌬Tmax associated with normal stress in rod ⌬Tmaxrod ⫽ sa ⫽ 27.8 Es as degrees Celsius (decrease) ⬍ Controls Now check ⌬T based on shear stress in pin (in double shear): ⌬Tmaxpin ⫽ ta (2 Ap) Es Ar as tpin ⫽ Fr 2 Ap ⫽ 55.8 R-2.9: A threaded steel rod (Es ⫽ 210 GPa, dr ⫽ 15 mm, ␣s ⫽ 12 ⫻ 10⫺6 > ⬚C ) is held stress free between rigid walls by a nut and washer (dw ⫽ 22 mm) assembly at each end. If the allowable bearing stress between the washer and wall is 55 MPa and the allowable normal stress in the rod is 90 MPa, the maximum permissible temperature drop ⌬T is approximately: (A) 25 ⬚C (B) 30 ⬚C (C) 38 ⬚C (D) 46 ⬚C Solution Es ⫽ 210 GPa dr ⫽ 15 mm Ar ⫽ p 2 dr ⫽ 176.7 mm2 4 Aw ⫽ p 2 (dw ⫺ dr2) ⫽ 203.4 mm2 4 ␣s ⫽ 12(10⫺6) > ⬚C sba ⫽ 55 MPa dw ⫽ 22 mm sa ⫽ 90 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems rod, dr washer, dw ∆T Force in rod due to temperature drop ⌬T: and normal stress in rod: sr ⫽ Fr ⫽ Es Ar (␣ s)⌬T 1101 Fr Ar So ⌬Tmax associated with normal stress in rod ⌬Tmaxrod ⫽ sa ⫽ 35.7 Es as degrees Celsius (decrease) Now check ⌬T based on bearing stress beneath washer: sba (Aw) ⫽ 25.1 Es Ar as ⌬Tmaxwasher ⫽ sb ⫽ Fr Aw degrees Celsius (decrease) ⬍ Controls R-2.10: A steel bolt (area ⫽ 130 mm2, Es ⫽ 210 GPa) is enclosed by a copper tube (length ⫽ 0.5 m, area ⫽ 400 mm2, Ec ⫽ 110 GPa) and the end nut is turned until it is just snug. The pitch of the bolt threads is 1.25 mm. The bolt is now tightened by a quarter turn of the nut. The resulting stress in the bolt is approximately: (A) 56 MPa (B) 62 MPa (C) 74 MPa (D) 81 MPa Solution Es ⫽ 210 GPa 2 Ac ⫽ 400 mm n ⫽ 0.25 Ec ⫽ 110 GPa L ⫽ 0.5 m 2 As ⫽ 130 mm Copper tube p ⫽ 1.25 mm Compatibility: shortening of tube and elongation of bolt ⫽ applied displacement of n ⫻ p Steel bolt Ps L Pc L ⫹ ⫽ np Ec Ac Es As Statics: Pc ⫽ Ps Solve for Ps Ps L Ps L ⫹ ⫽ np Ec Ac Es As or Ps ⫽ np ⫽ 10.529 kN 1 1 La ⫹ b Ec Ac Es As © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1102 APPENDIX A FE Exam Review Problems Stress in steel bolt: ss ⫽ Ps ⫽ 81.0 MPa As ⬍ tension Stress in copper tube: sc ⫽ Ps ⫽ 26.3 MPa Ac ⬍ compression R-2.11: A steel bar of rectangular cross section (a ⫽ 38 mm, b ⫽ 50 mm) carries a tensile load P. The allowable stresses in tension and shear are 100 MPa and 48 MPa respectively. The maximum permissible load Pmax is approximately: (A) 56 kN (B) 62 kN (C) 74 kN (D) 91 kN Solution a ⫽ 38 mm b ⫽ 50 mm A ⫽ a b ⫽ 1900 mm2 b sa ⫽ 100 MPa P P ta ⫽ 48 MPa a Bar is in uniaxial tension so Tmax ⫽ smax/2; since 2 ta ⬍ sa, shear stress governs Pmax ⫽ ta A ⫽ 91.2 kN R-2.12: A brass wire (d ⫽ 2.0 mm, E ⫽ 110 GPa) is pretensioned to T ⫽ 85 N. The coefficient of thermal expansion for the wire is 19.5 ⫻ 10⫺6 > ⬚C. The temperature change at which the wire goes slack is approximately: (A) ⫹5.7 ⬚C (B) ⫺12.6 ⬚C (C) ⫹12.6 ⬚C (D) ⫺18.2 ⬚C Solution E ⫽ 110 GPa d ⫽ 2.0 mm ␣b ⫽ 19.5 (10 ) > ⬚C ⫺6 p A ⫽ d 2 ⫽ 3.14 mm2 4 T ⫽ 85 N T d T © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1103 Normal tensile stress in wire due to pretension T and temperature increase ⌬T: s⫽ T ⫺ E ab ⌬T A Wire goes slack when normal stress goes to zero; solve for ⌬T T A ⌬T ⫽ ⫽ ⫹12.61 E ab degrees Celsius (increase in temperature) R-2.13: A copper bar (d ⫽ 10 mm, E ⫽ 110 GPa) is loaded by tensile load P ⫽ 11.5 kN. The maximum shear stress in the bar is approximately: (A) 73 MPa (B) 87 MPa (C) 145 MPa (D) 150 MPa Solution E ⫽ 110 GPa d ⫽ 10 mm p 2 A ⫽ d ⫽ 78.54 mm2 4 P ⫽ 11.5 kN d P P Normal stress in bar: p s ⫽ ⫽ 146.4 MPa A For bar in uniaxial stress, max. shear stress is on a plane at 45 deg. to axis of bar and equals 1/2 of normal stress: s tmax ⫽ ⫽ 73.2 MPa 2 R-2.14: A steel plane truss is loaded at B and C by forces P ⫽ 200 kN. The cross sectional area of each member is A ⫽ 3970 mm2. Truss dimensions are H ⫽ 3 m and L ⫽ 4 m. The maximum shear stress in bar AB is approximately: (A) 27 MPa (B) 33 MPa (C) 50 MPa (D) 69 MPa Solution P ⫽ 200 kN A ⫽ 3970 mm2 H⫽3m L⫽4m Statics: sum moments about A to find vertical reaction at B Bvert ⫽ ⫺P H ⫽ ⫺150.000 kN L (downward) © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1104 APPENDIX A FE Exam Review Problems P P C H B L A P Method of Joints at B: CBvert ⫽ ⫺Bvert CBhoriz ⫽ L CBvert ⫽ 200.0 kN H AB ⫽ P ⫹ CBhoriz ⫽ 400.0 kN (compression) So bar force in AB is: Max. normal stress in AB: sAB ⫽ AB ⫽ 100.8 MPa A Max. shear stress is 1/2 of max. normal stress for bar in uniaxial stress and is on plane at 45 deg. to axis of bar: tmax ⫽ sAB ⫽ 50.4 MPa 2 R-2.15: A plane stress element on a bar in uniaxial stress has tensile stress of s ⫽ 78 MPa (see fig.). The maximum shear stress in the bar is approximately: (A) 29 MPa (B) 37 MPa (C) 50 MPa (D) 59 MPa Solution u ⫽ 78 MPa σθ /2 Plane stress transformation formulas for uniaxial stress: sx ⫽ su cos(u)2 and on element face at angle τθ τθ σθ θ su 2 sx ⫽ sin(u)2 on element face at angle ⫹90 τθ τθ © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1105 APPENDIX A FE Exam Review Problems Equate above formulas and solve for sx tan(u)2 ⫽ u ⫽ atana so sx ⫽ 1 2 1 b ⫽ 35.264⬚ 12 su ⫽ 117.0 MPa cos(u)2 also u ⫽ ⫺sx sin(u) cos(u) ⫽ ⫺55.154 MPa Max. shear stress is 1/2 of max. normal stress for bar in uniaxial stress and is on plane at 45 deg. to axis of bar: tmax ⫽ sx ⫽ 58.5 MPa 2 R-2.16: A prismatic bar (diameter d0 ⫽ 18 mm) is loaded by force P1. A stepped bar (diameters d1 ⫽ 20 mm, d2 ⫽ 25 mm, with radius R of fillets ⫽ 2 mm) is loaded by force P2. The allowable axial stress in the material is 75 MPa. The ratio P1/P2 of the maximum permissible loads that can be applied to the bars, considering stress concentration effects in the stepped bar, is: (A) 0.9 (B) 1.2 (C) 1.4 (D) 2.1 P1 P2 d0 d1 P1 d2 d1 P2 FIG. 2-66 Stress-concentration factor K for round bars with shoulder fillets. The dashed line is for a full quater-circular fillet. 3.0 R D2 =2 D1 P D2 1.5 2.5 s K = s max 1.2 K D1 nom 1.1 s nom = P P p D21/4 2.0 R= 1.5 0 D2 – D1 2 0.05 0.10 0.15 R D1 0.20 0.25 0.30 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1106 APPENDIX A FE Exam Review Problems Solution Prismatic bar P1 max ⫽ sallow a p d02 p (18 mm)2 b ⫽ (75 MPa) c d ⫽ 19.1 kN 4 4 2 mm d2 25 mm R ⫽ ⫽ 0.100 ⫽ ⫽ 1.250 so K ⫽ 1.75 d1 20 mm d1 20 mm Stepped bar from stress conc. Fig. 2-66 3.0 R D2 =2 D1 P D2 1.5 2.5 s K = s max 1.2 K D1 s nom = nom 1.1 P P p D21/4 2.0 K = 1.75 R= 1.5 0 P2 max ⫽ D2 – D1 2 0.05 0.10 0.15 R D1 0.20 0.25 0.30 75 MPa p(20 mm)2 sallow p d12 a b⫽a bc d ⫽ 13.5 kN K 4 K 4 P1 max 19.1 kN ⫽ ⫽ 1.41 P2 max 13.5 kN R-3.1: A brass rod of length L ⫽ 0.75 m is twisted by torques T until the angle of rotation between the ends of the rod is 3.5°. The allowable shear strain in the copper is 0.0005 rad. The maximum permissible diameter of the rod is approximately: (A) 6.5 mm (B) 8.6 mm (C) 9.7 mm (D) 12.3 mm Solution L ⫽ 0.75 m d T T f ⫽ 3.5° ga ⫽ 0.0005 L Max. shear strain: d a fb 2 gmax ⫽ so L dmax ⫽ 2 ga L ⫽ 12.28 mm f © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1107 R-3.2: The angle of rotation between the ends of a nylon bar is 3.5°. The bar diameter is 70 mm and the allowable shear strain is 0.014 rad. The minimum permissible length of the bar is approximately: (A) 0.15 m (B) 0.27 m (C) 0.40 m (D) 0.55 m Solution d ⫽ 70 mm d T f ⫽ 3.5⬚ T ga ⫽ 0.014 L Max. shear strain: g⫽ rf L so L min ⫽ df ⫽ 0.15 m 2 ga R-3.3: A brass bar twisted by torques T acting at the ends has the following properties: L ⫽ 2.1 m, d ⫽ 38 mm, and G ⫽ 41 GPa. The torsional stiffness of the bar is approximately: (A) 1200 N⭈m (B) 2600 N⭈m (C) 4000 N⭈m (D) 4800 N⭈m Solution G ⫽ 41 GPa L ⫽ 2.1 m d T T d ⫽ 38 mm L Polar moment of inertia, Ip: Ip ⫽ p 4 d ⫽ 2.047 ⫻ 105 mm4 32 Torsional stiffness, kT: kT ⫽ G Ip L ⫽ 3997 N⭈m R-3.4: A brass pipe is twisted by torques T ⫽ 800 N⭈m acting at the ends causing an angle of twist of 3.5 degrees. The pipe has the following properties: L ⫽ 2.1 m, d1 ⫽ 38 mm, and d2 ⫽ 56 mm. The shear modulus of elasticity G of the pipe is approximately: (A) 36.1 GPa (B) 37.3 GPa (C) 38.7 GPa (D) 40.6 GPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1108 APPENDIX A FE Exam Review Problems Solution T T d1 L L ⫽ 2.1 m d1 ⫽ 38 mm d2 d2 ⫽ 56 mm Polar moment of inertia: Ip ⫽ f ⫽ 3.5° T ⫽ 800 N ⭈ m p 4 (d2 ⫺ d14) ⫽ 7.608 ⫻ 105 mm4 32 Solving torque-displacement relation for shear modulus G: G⫽ TL ⫽ 36.1 GPa f Ip R-3.5: An aluminum bar of diameter d ⫽ 52 mm is twisted by torques T1 at the ends. The allowable shear stress is 65 MPa. The maximum permissible torque T1 is approximately: (A) 1450 N⭈m (B) 1675 N⭈m (C) 1710 N⭈m (D) 1800 N⭈m Solution d ⫽ 52 mm T1 d T1 ta ⫽ 65 MPa Ip ⫽ p 4 4 d ⫽ 7.178 ⫻ 105 mm 32 From shear formula: T1 max ta Ip d a b 2 ⫽ 1795 N⭈m R-3.6: A steel tube with diameters d2 ⫽ 86 mm and d1 ⫽ 52 mm is twisted by torques at the ends. The diameter of a solid steel shaft that resists the same torque at the same maximum shear stress is approximately: (A) 56 mm (B) 62 mm (C) 75 mm (D) 82 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1109 Solution d2 ⫽ 86 mm IPpipe ⫽ d1 ⫽ 52 mm p 4 (d2 ⫺ d14 ) ⫽ 4.652 ⫻ 106 mm4 32 Shear formula for hollow pipe: d2 Ta b 2 tmax ⫽ IPpipe d Ta b 2 16 T tmax ⫽ ⫽ p 4 p d3 d 32 Equate and solve for d of solid shaft: d d1 d2 Shear formula for solid shaft: d⫽D 1 16 T p 3 d2 Ta b 2 IPpipe T 1 32 IPpipe 3 d⫽a b ⫽ 82.0 mm p d2 R-3.7: A stepped steel shaft with diameters d1 ⫽ 56 mm and d2 ⫽ 52 mm is twisted by torques T1 ⫽ 3.5 kN⭈m and T2 ⫽ 1.5 kN⭈m acting in opposite directions. The maximum shear stress is approximately: (A) 54 MPa (B) 58 MPa (C) 62 MPa (D) 79 MPa Solution d1 ⫽ 56 mm d2 ⫽ 52 mm T1 ⫽ 3.5 kN⭈m T2 ⫽ 1.5 kN⭈m T1 d1 d2 B A L1 T2 C L2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1110 APPENDIX A FE Exam Review Problems Polar moments of inertia: p 4 d1 ⫽ 9.655 ⫻ 105 mm4 32 p Ip2 ⫽ d24 ⫽ 7.178 ⫻ 105 mm4 32 Ip1 ⫽ Shear formula - max. shear stresses in segments 1 & 2: (T1 ⫺ T2) tmax1 ⫽ Ip1 d1 2 d2 T2 a b 2 tmax2 ⫽ ⫽ 54.3 MPa Ip2 ⫽ 58.0 MPa R-3.8: A stepped steel shaft (G ⫽ 75 GPa) with diameters d1 ⫽ 36 mm and d2 ⫽ 32 mm is twisted by torques T at each end. Segment lengths are L1 ⫽ 0.9 m and L2 ⫽ 0.75 m. If the allowable shear stress is 28 MPa and maximum allowable twist is 1.8 degrees, the maximum permissible torque is approximately: (A) 142 N⭈m (B) 180 N⭈m (C) 185 N⭈m (D) 257 N⭈m Solution d1 ⫽ 36 mm d1 d2 T d2 ⫽ 32 mm G ⫽ 75 GPa A ta ⫽ 28 MPa C B L1 T L2 L1 ⫽ 0.9 m L2 ⫽ 0.75 m fa ⫽ 1.8⬚ Polar moments of inertia: p 4 d1 ⫽ 1.649 ⫻ 105 mm4 32 p Ip2 ⫽ d24 ⫽ 1.029 ⫻ 105 mm4 32 Ip1 ⫽ Max torque based on allowable shear stress - use shear formula: T tmax1 ⫽ d1 2 Ip1 Tmax1 ⫽ ta a d2 Ta b 2 tmax2 ⫽ Ip2 2 Ip1 2 Ip2 b ⫽ 257 N⭈m Tmax2 ⫽ ta a b ⫽ 180 N⭈m ⬍ controls d1 d2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1111 Max. torque based on max. rotation & torque-displacement relation: f⫽ L2 T L1 a ⫹ b G Ip1 Ip2 Tmax ⫽ G fa ⫽ 185 N⭈m L1 L2 a ⫹ b Ip1 Ip2 R-3.9: A gear shaft transmits torques TA ⫽ 975 N⭈m, TB ⫽ 1500 N⭈m, TC ⫽ 650 N⭈m and TD ⫽ 825 N⭈m. If the allowable shear stress is 50 MPa, the required shaft diameter is approximately: (A) 38 mm (B) 44 mm (C) 46 mm (D) 48 mm Solution ta ⫽ 50 MPa TA TA ⫽ 975 N⭈m TB TB ⫽ 1500 N⭈m TC TC ⫽ 650 N⭈m A TD ⫽ 825 N⭈m TD B C Find torque in each segment of shaft: D TAB ⫽ TA ⫽ 975.0 N⭈m TBC ⫽ TA ⫺ TB ⫽ ⫺525.0 N⭈m TCD ⫽ TD ⫽ 825.0 N⭈m Shear formula: d Ta b 2 16 T ⫽ t⫽ p 4 p d3 d 32 Set t to tallowable and T to torque in each segment; solve for required diameter d (largest controls) 1 Segment AB: 16 |TAB| 3 d⫽a b ⫽ 46.3 mm p ta 1 16 |TBC| 3 b ⫽ 37.7 mm Segment BC: d ⫽ a p ta 1 Segment CD: 16 |TCD| 3 b ⫽ 43.8 mm d⫽a p ta © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1112 APPENDIX A FE Exam Review Problems R-3.10: A hollow aluminum shaft (G ⫽ 27 GPa, d2 ⫽ 96 mm, d1 ⫽ 52 mm) has an angle of twist per unit length of 1.8°/m due to torques T. The resulting maximum tensile stress in the shaft is approximately: (A) 38 MPa (B) 41 MPa (C) 49 MPa (D) 58 MPa Solution G ⫽ 27 GPa d2 T T d2 ⫽ 96 mm d1 ⫽ 52 mm L u ⫽ 1.8⬚>m Max. shear strain due to twist per unit length: d1 d2 d2 gmax ⫽ a b u ⫽ 1.508 ⫻ 10⫺3 2 Max. shear stress: radians tmax ⫽ Ggmax ⫽ 40.7 MPa Max. tensile stress on plane at 45 degrees & equal to max. shear stress: smax ⫽ tmax ⫽ 40.7 MPa R-3.11: Torques T ⫽ 5.7 kN⭈m are applied to a hollow aluminum shaft (G ⫽ 27 GPa, d1 ⫽ 52 mm). The allowable shear stress is 45 MPa and the allowable normal strain is 8.0 ⫻ 10⫺4. The required outside diameter d2 of the shaft is approximately: (A) 38 mm (B) 56 mm (C) 87 mm (D) 91 mm Solution T ⫽ 5.7 kN⭈m G ⫽ 27 GPa ta1 ⫽ 45 MPa a ⫽ 8.0(10⫺4) d1 ⫽ 52 mm d1 d2 Allowable shear strain based on allowable normal strain for pure shear ga ⫽ 2a ⫽ 1.600 ⫻ 10⫺3 so resulting allow. shear stress is: ta2 ⫽ Gga ⫽ 43.2 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1113 APPENDIX A FE Exam Review Problems So allowable shear stress based on normal strain governs ta ⫽ ta2 Use torsion formula to relate required d2 to allowable shear stress: tmax ⫽ d2 Ta b 2 p 4 (d2 ⫺ d14) 32 16 T 4 4 and rearrange equation to get d 2 ⫺ d 1 ⫽ p t d2 a Solve resulting 4th order equation numerically, or use a calculator and trial & error T ⫽ 5700000 N⭈mm d1 ⫽ 52 mm 16 T f(d2) ⫽ d2 4 ⫺ a b d ⫺ d1 4 p ta 2 ta ⫽ 43.2 MPa gives d2 ⫽ 91 mm R-3.12: A motor drives a shaft with diameter d ⫽ 46 mm at f ⫽ 5.25 Hz and delivers P ⫽ 25 kW of power. The maximum shear stress in the shaft is approximately: (A) 32 MPa (B) 40 MPa (C) 83 MPa (D) 91 MPa Solution f ⫽ 5.25 Hz d ⫽ 46 mm P ⫽ 25 kW p 4 5 4 Ip ⫽ d ⫽ 4.396 ⫻ 10 mm 32 Power in terms of torque T: P ⫽ 2p f T f d Solve for torque T: T⫽ P ⫽ 757.9 N⭈m 2pf P Max. shear stress using torsion formula: d Ta b 2 tmax ⫽ ⫽ 39.7 MPa Ip R-3.13: A motor drives a shaft at f ⫽ 10 Hz and delivers P ⫽ 35 kW of power. The allowable shear stress in the shaft is 45 MPa. The minimum diameter of the shaft is approximately: (A) 35 mm (B) 40 mm (C) 47 mm (D) 61 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1114 APPENDIX A FE Exam Review Problems Solution f ⫽ 10 Hz f P ⫽ 35 kW d ta ⫽ 45 MPa P Power in terms of torque T: P ⫽ 2pf T Solve for torque T: T⫽ P ⫽ 557.0 N⭈m 2pf Shear formula: d Ta b 2 t⫽ p 4 d 32 t⫽ or 16 T pd 3 1 Solve for diameter d: 16 T 3 d⫽a b ⫽ 39.8 mm p ta R-3.14: A drive shaft running at 2500 rpm has outer diameter 60 mm and inner diameter 40 mm. The allowable shear stress in the shaft is 35 MPa. The maximum power that can be transmitted is approximately: (A) 220 kW (B) 240 kW (C) 288 kW (D) 312 kW Solution n ⫽ 2500 rpm ta ⫽ 35 (106) N m2 d n d2 ⫽ 0.060 m d1 d1 ⫽ 0.040 m Ip ⫽ d2 p 4 (d2 ⫺ d14) ⫽ 1.021 ⫻ 10⫺6 m4 32 Shear formula: d2 Ta b 2 t⫽ Ip or Tmax ⫽ 2 ta Ip d2 ⫽ 1191.2 N⭈m Power in terms of torque T: P ⫽ 2p f T ⫽ 2p(n/60) T 2pn 5 Pmax ⫽ 60 Tmax ⫽ 3.119 ⫻ 10 W Pmax ⫽ 312 kW © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1115 R-3.15: A prismatic shaft (diameter d0 ⫽ 19 mm ) is loaded by torque T1. A stepped shaft (diameters d1 ⫽ 20 mm, d2 ⫽ 25 mm, radius R of fillets ⫽ 2 mm) is loaded by torque T2. The allowable shear stress in the material is 42 MPa. The ratio T1/T2 of the maximum permissible torques that can be applied to the shafts, considering stress concentration effects in the stepped shaft is: (A) 0.9 (B) 1.2 (C) 1.4 (D) 2.1 T1 d0 T1 D2 R D1 T2 T2 FIG. 3-59 Stress-concentration factor K for a stepped shaft in torsion. (The dashed line is for a full quarter-circular fillet.) 2.00 R T 1.2 K D2 1.1 tmax = Ktnom 1.5 1.50 D1 T 16T tnom = —— p D13 D2 —– = D1 2 D2 = D1 + 2R 1.00 0 0.20 0.10 R– — D1 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1116 APPENDIX A FE Exam Review Problems Solution Prismatic shaft T1max ⫽ tallow IP p d0 3 p ⫽ tallow a b ⫽ 42 MPa c (19 mm)3 d ⫽ 56.6 N⭈m d0 16 16 2 Stepped shaft d2 25 mm R 2 mm ⫽ ⫽ ⫽ 1.250 ⫽ 0.100 so from graph (see Fig. 3-59) d1 20 mm d1 20 mm K ⫽ 1.35 T2 max ⫽ tallow p d13 a b K 16 ⫽ T1 max 56.6 ⫽ 1.16 ⫽ T2 max 48.9 42 MPa p c (20 mm)3 d ⫽ 48.9 N⭈m 1.35 16 R-4.1: A simply supported beam with proportional loading (P ⫽ 4.1 kN) has span length L ⫽ 5 m. Load P is 1.2 m from support A and load 2P is 1.5 m from support B. The bending moment just left of load 2P is approximately: (A) 5.7 kN⭈m (B) 6.2 kN⭈m (C) 9.1 kN⭈m (D) 10.1 kN⭈m Solution a ⫽ 1.2 m b ⫽ 2.3 m L ⫽ a ⫹ b ⫹ c ⫽ 5.00 m 2P P c ⫽ 1.5 m A B P ⫽ 4.1 kN a b L c Statics to find reaction force at B: RB ⫽ 1 [P a ⫹ 2 P (a ⫹ b)] ⫽ 6.724 kN L Moment just left of load 2P: M ⫽ RB c ⫽ 10.1 kN⭈m ⬍ compression on top of beam R-4.2: A simply-supported beam is loaded as shown in the figure. The bending moment at point C is approximately: (A) 5.7 kN⭈m (B) 6.1 kN⭈m (C) 6.8 kN⭈m (D) 9.7 kN⭈m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1117 Solution 7.5 kN 1.8 kN/m C A 1.0 m B 0.5 m 1.0 m 3.0 m 5.0 m Statics to find reaction force at A: RA ⫽ 1 kN (3 m ⫺ 0.5 m)2 cc1.8 d ⫹7.5 kN (3 m ⫹1 m)d ⫽7.125 kN m 5m 2 Moment at point C, 2 m from A: M ⫽ RA (2 m) ⫺ 7.5 kN (1.0⭈m) ⫽ 6.75 kN⭈m ⬍ compression on top of beamR R-4.3: A cantilever beam is loaded as shown in the figure. The bending moment at 0.5 m from the support is approximately: (A) 12.7 kN⭈m (B) 14.2 kN⭈m (C) 16.1 kN⭈m (D) 18.5 kN⭈m Solution 4.5 kN 1.8 kN/m A 1.0 m B 1.0 m 3.0 m Cut beam at 0.5 m from support; use statics and right-hand FBD to find internal moment at that point M ⫽ 0.5 m (4.5 kN) ⫹ a0.5 m ⫹ 1.0 m ⫹ ⫽ 18.5 kN⭈m 3.0 m kN b 1.8 (3.0 m) m 2 (tension on top of beam) R-4.4: An L-shaped beam is loaded as shown in the figure. The bending moment at the midpoint of span AB is approximately: (A) 6.8 kN⭈m (B) 10.1 kN⭈m (C) 12.3 kN⭈m (D) 15.5 kN⭈m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1118 APPENDIX A FE Exam Review Problems Solution 4.5 kN 9 kN 1.0 m A B 5.0 m C 1.0 m Use statics to find reaction at B; sum moments about A RB ⫽ 1 [9 kN (6 m) ⫺ 4.5 kN (1. m)] ⫽ 9.90 kN 5m Cut beam at midpoint of AB; use right hand FBD, sum moments M ⫽ RB a 5m 5m b ⫺ 9 kN a ⫹ 1 mb ⫽ 6.75 kN⭈m 2 2 ⬍ tension on top of beam R-4.5: A T-shaped simple beam has a cable with force P anchored at B and passing over a pulley at E as shown in the figure. The bending moment just left of C is 1.25 kN⭈m. The cable force P is approximately: (A) 2.7 kN (B) 3.9 kN (C) 4.5 kN (D) 6.2 kN Solution MC ⫽ 1.25 kN⭈m Sum moments about D to find vertical reaction at A: VA ⫽ ⫺1 [P (4 m)] 7m VA ⫽ ⫺4 P 7 E P Cable 4m A B C D (downward) Now cut beam & cable just left of CE & use left FBD; 2m show VA downward & show vertical cable force component of (4/5)P upward at B; sum moments at C to get MC and equate to given numerical value of MC to find P: 3m 2m 4 MC ⫽ P (3) ⫹ VA (2 ⫹ 3) 5 4 ⫺4 16 P MC ⫽ P (3) ⫹ a Pb (2 ⫹ 3) ⫽ ⫺ 5 7 35 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1119 Solve for P: P⫽ 35 (1.25) ⫽ 2.73 kN 16 R-4.6: A simple beam (L ⫽ 9 m) with attached bracket BDE has force P ⫽ 5 kN applied downward at E. The bending moment just right of B is approximately: (A) 6 kN⭈m (B) 10 kN⭈m (C) 19 kN⭈m (D) 22 kN⭈m Solution Sum moments about A to find reaction at C: RC ⫽ B A C 1 L L P cP a ⫹ b d ⫽ L 6 3 2 D E P Cut through beam just right of B, then use FBD of BC to find moment at B: L — 6 L — 3 L — 2 L L 5LP L MB ⫽ RC a ⫹ b ⫽ 2 3 12 Substitute numbers for L and P: L⫽9m MB ⫽ P ⫽ 5 kN 5LP ⫽ 18.8 kN⭈ m 12 R-4.7: A simple beam AB with an overhang BC is loaded as shown in the figure. The bending moment at the midspan of AB is approximately: (A) 8 kN⭈m (B) 12 kN⭈m (C) 17 kN⭈m (D) 21 kN⭈m Solution 4.5 kN · m 15 kN/m A C B 1.6 m 1.6 m 1.6 m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1120 APPENDIX A FE Exam Review Problems Sum moments about B to get reaction at A: RA ⫽ 1 1.6 b ⫹ 4.5d ⫽ 19.40625 kN c15 s1.6) a1.6 ⫹ 3.2 2 Cut beam at midspan, use left FBD & sum moments to find moment at midspan: 1.6 Mmspan ⫽ RA s1.6) ⫺ 15 s1.6) a b ⫽ 11.85 kN⭈m 2 R-5.1: A copper wire (d ⫽ 1.5 mm) is bent around a tube of radius R ⫽ 0.6 m. The maximum normal strain in the wire is approximately: (A) 1.25 ⫻ 10⫺3 (B) 1.55 ⫻ 10⫺3 (C) 1.76 ⫻ 10⫺3 (D) 1.92 ⫻ 10⫺3 Solution max ⫽ d 2 d d R⫹ 2 d ⫽ 1.5 mm max ⫽ d ⫽ 2 aR ⫹ d b 2 R R ⫽ 0.6 m d d 2 aR ⫹ b 2 ⫽ 1.248 ⫻ 10⫺3 R-5.2: A simply supported wood beam (L ⫽ 5 m) with rectangular cross section (b ⫽ 200 mm, h ⫽ 280 mm) carries uniform load q ⫽ 6.5 kN/m which includes the weight of the beam. The maximum flexural stress is approximately: (A) 8.7 MPa (B) 10.1 MPa (C) 11.4 MPa (D) 14.3 MPa Solution L⫽5m q ⫽ 9.5 b ⫽ 200 mm h ⫽ 280 mm kN m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1121 APPENDIX A FE Exam Review Problems Section modulus: q 2 S⫽ bh ⫽ 2.613 ⫻ 106 m3 6 A h B Max. moment at midspan: Mmax ⫽ q L2 ⫽ 29.7 kN⭈m 8 b L Max. flexural stress at midspan: smax ⫽ M max ⫽ 11.4 MPa S R-5.3: A cast iron pipe (L ⫽ 12 m, weight density ⫽ 72 kN/m3, d2 ⫽ 100 mm, d1 ⫽ 75 mm) is lifted by a hoist. The lift points are 6 m apart. The maximum bending stress in the pipe is approximately: (A) 28 MPa (B) 33 MPa (C) 47 MPa (D) 59 MPa Solution d1 d2 s L L ⫽ 12 m s⫽4m d2 ⫽ 100 mm d1 ⫽ 75 mm gCI ⫽ 72 kN m3 Pipe cross sectional properties: A⫽ p p 2 sd2 ⫺ d12) ⫽ 3436 mm2 I ⫽ sd24 ⫺ d14) ⫽ 3.356 ⫻ 106 mm4 4 64 Uniformly distributed weight of pipe, q: Vertical force at each lift point: F⫽ q ⫽ gCI A ⫽ 0.247 kN m qL ⫽ 1.484 kN 2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1122 APPENDIX A FE Exam Review Problems Max. moment is either at lift points (M1) or at midspan (M2): L⫺s L⫺s ba b ⫽ ⫺1.979 kN⭈m M1 ⫽ ⫺q a 2 4 M2 ⫽ F s L L ⫺ q a b ⫽ ⫺1.484 kN⭈m 2 2 4 ⬍ controls, tension on top ⬍ tension on top d2 u M1 u a b 2 Max. bending stress at lift point: smax ⫽ ⫽ 29.5 MPa I R-5.4: A beam with an overhang is loaded by a uniform load of 3 kN/m over its entire length. Moment of inertia Iz ⫽ 3.36 ⫻ 106 mm4 and distances to top and bottom of the beam cross section are 20 mm and 66.4 mm, respectively. It is known that reactions at A and B are 4.5 kN and 13.5 kN, respectively. The maximum bending stress in the beam is approximately: (A) 36 MPa (B) 67 MPa (C) 102 MPa (D) 119 MPa Solution 3 kN/m A y C B 20 mm z 4m C 2m Iz ⫽ 3.36 (106) mm4 RA ⫽ 4.5 kN q⫽3 66.4 mm kN m Location of max. positive moment in AB (cut beam at location of zero shear & use left FBD): x max RA ⫽ 1.5 m q M pos ⫽ RA x max ⫺ 3 kN x max 2 ⫽ 3.375 kN⭈m m 2 ⬍ compression on top of beam Compressive stress on top of beam at xmax: sc1 ⫽ M pos (20 mm) Iz ⫽ 20.1 MPa Tensile stress at bottom of beam at xmax: st1 ⫽ M pos (66.4 mm) Iz ⫽ 66.696 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1123 Max. negative moment at B (use FBD of BC to find moment; compression on bottom of beam): M neg ⫽ a3 sc2 ⫽ st2 ⫽ kN (2 m)2 ⫽ 6.000 kN⭈m b m 2 M neg (66.4 mm) Iz M neg (20 mm) Iz ⫽ 118.6 MPa ⫽ 35.7 MPa R-5.5: A steel hanger with solid cross section has horizontal force P ⫽ 5.5 kN applied at free end D. Dimension variable b ⫽ 175 mm and allowable normal stress is 150 MPa. Neglect self weight of the hanger. The required diameter of the hanger is approximately: (A) 5 cm (B) 7 cm (C) 10 cm (D) 13 cm Solution P ⫽ 5.5 kN b ⫽ 175 mm a ⫽ 150 MPa Reactions at support: 6b A B NA ⫽ P (leftward) 2b D MA ⫽ P (2 b) ⫽ 1.9 kN⭈m (tension on bottom) C P 2b Max. normal stress at bottom of cross section at A: d (2 P b) a b 2 P ⫹ smax ⫽ 4 2 pd pd b b a a 64 4 smax ⫽ 4 P (16 b ⫹ d) pd3 Set smax ⫽ sa and solve for required diameter d: (sa)d3 ⫺ (4 P)d ⫺ 64Pb ⫽ 0 ⬍ solve numerically or by trial & error to find dreqd ⫽ 5.11 cm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1124 APPENDIX A FE Exam Review Problems R-5.6: A cantilever wood pole carries force P ⫽ 300 N applied at its free end, as well as its own weight (weight density ⫽ 6 kN/m3). The length of the pole is L ⫽ 0.75 m and the allowable bending stress is 14 MPa. The required diameter of the pole is approximately: (A) 4.2 cm (B) 5.5 cm (C) 6.1 cm (D) 8.5 cm Solution P ⫽ 300 N L ⫽ 0.75 m sa ⫽ 14 MPa gw ⫽ 6 kN m3 Uniformly distributed weight of pole: p d2 b w ⫽ gw a 4 A B d Max. moment at support: L Mmax ⫽ P L ⫹ w L 2 P L Section modulus of pole cross section: S⫽ I d a b 2 p d4 64 p d3 S⫽ ⫽ 32 d a b 2 Set Mmax equal to sa ⫻ S and solve for required min. diameter d: P L ⫹ cgw a p d2 L p d3 b d L ⫺ sa a b⫽0 4 2 32 Or a p sa 3 p gw L2 2 bd ⫺a b d ⫺ P L ⫽ 0 ⬍ solve numerically or by trial 32 8 & error to find dreqd ⫽ 5.50 cm Since wood pole is light, try simpler solution which ignores self weight: PL ⫽ sa S Or p sa 3 b d ⫽ PL a 32 1 32 3 dreqd ⫽ cP L a b d ⫽ 5.47 cm p sa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1125 R-5.7: A simply supported steel beam of length L ⫽ 1.5 m and rectangular cross section (h ⫽ 75 mm, b ⫽ 20 mm) carries a uniform load of q ⫽ 48 kN/m, which includes its own weight. The maximum transverse shear stress on the cross section at 0.25 m from the left support is approximately: (A) 20 MPa (B) 24 MPa (C) 30 MPa (D) 36 MPa Solution kN m L ⫽ 1.5 m q ⫽ 48 h ⫽ 75 mm b ⫽ 20 mm q Cross section properties: A ⫽ bh ⫽ 1500 mm2 h h h Q ⫽ ab b ⫽ 14062 mm3 2 4 L b h3 I⫽ ⫽ 7.031 ⫻ 105 mm4 12 b Support reactions: R⫽ qL ⫽ 36.0 kN 2 Transverse shear force at 0.25 m from left support: V0.25 ⫽ R ⫺ q (0.25 m) ⫽ 24.0 kN Max. shear stress at NA at 0.25 m from left support: V0.25 Q ⫽ 24.0 MPa Ib 3 V0.25 tmax ⫽ ⫽ 24.0 MPa 2A tmax ⫽ Or more simply . . . R-5.8: A simply supported laminated beam of length L ⫽ 0.5 m and square cross section weighs 4.8 N. Three strips are glued together to form the beam, with the allowable shear stress in the glued joint equal to 0.3 MPa. Considering also the weight of the beam, the maximum load P that can be applied at L/3 from the left support is approximately: (A) 240 N (B) 360 N (C) 434 N (D) 510 N © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1126 APPENDIX A FE Exam Review Problems Solution q P at L/3 12 mm 12 mm 36 mm 12 mm L 36 mm L ⫽ 0.5 m W ⫽ 4.8 N h ⫽ 36 mm b ⫽ 36 mm q⫽ N W ⫽ 9.60 m L ta ⫽ 0.3 MPa Cross section properties: h h h Qjoint ⫽ ab b a ⫺ b ⫽ 5184 mm3 3 2 6 A ⫽ bh ⫽ 1296 mm2 I⫽ b h3 ⫽ 1.400 ⫻ 105 mm4 12 Max. shear force at left support: Vmax ⫽ 2 qL ⫹ Pa b 2 3 Shear stress on glued joint at left support; set t ⫽ ta then solve for Pmax: t⫽ Vmax Qjoint ta ⫽ Ib Or t⫽ 4 qL 2 c ⫹ P a bd 3bh 2 3 Vmax a b h2 b 9 b h3 a bb 12 Or ta ⫽ 4 Vmax 3 bh so for ta ⫽ 0.3 MPa qL 3 3 b h ta Pmax ⫽ a ⫺ b ⫽ 434 N 2 4 2 R-5.9: An aluminum cantilever beam of length L ⫽ 0.65 m carries a distributed load, which includes its own weight, of intensity q/2 at A and q at B. The beam cross section has width 50 mm and height 170 mm. Allowable bending stress is 95 MPa and allowable shear stress is 12 MPa. The permissible value of load intensity q is approximately: (A) 110 kN/m (B) 122 kN/m (C) 130 kN/m (D) 139 kN/m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1127 Solution L ⫽ 0.65 m b ⫽ 50 mm sa ⫽ 95 MPa h ⫽ 170 mm ta ⫽ 12 MPa Cross section properties: q — 2 B A L A ⫽ bh ⫽ 8500 mm2 b h3 ⫽ 2.047 ⫻ 107 mm4 12 Reaction force and moment at A: I⫽ 1 q RA ⫽ a ⫹ qb L 2 2 5 M A ⫽ q L2 12 q S⫽ 3 RA ⫽ q L 4 b h2 ⫽ 2.408 ⫻ 105 mm3 6 q L 1 q 2L MA ⫽ L ⫹ L 2 2 22 3 Compare max. permissible values of q based on shear and moment allowable stresses; smaller value controls tmax ⫽ 3 RA 2 A 3 qL 3 4 ta ⫽ ± ≤ 2 A kN 8 ta A ⫽ 139 m 9 L 5 q L2 MA 12 sa ⫽ smax ⫽ S S 12 sa S kN qmax2 ⫽ ⫽ 130.0 m 5 L2 So, since ta ⫽ 12 MPa qmax1 ⫽ So, since sa ⫽ 95 MPa R-5.10: An aluminum light pole weighs 4300 N and supports an arm of weight 700 N, with arm center of gravity at 1.2 m left of the centroidal axis of the pole. A wind force of 1500 N acts to the right at 7.5 m above the base. The pole cross section at the base has outside diameter 235 mm and thickness 20 mm. The maximum compressive stress at the base is approximately: (A) 16 MPa (B) 18 MPa (C) 21 MPa (D) 24 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1128 APPENDIX A FE Exam Review Problems Solution W2 = 700 N H ⫽ 7.5 m B ⫽ 1.2 m W1 ⫽ 4300 N W2 ⫽ 700 N 1.2 m P1 ⫽ 1500 N d2 ⫽ 235 mm P1 = 1500 N W1 = 4300 N t ⫽ 20 mm d1 ⫽ d2 ⫺ 2t ⫽ 195 mm 7.5 m 20 mm z y Pole cross sectional properties at base: x p A ⫽ (d2 2 ⫺ d1 2) ⫽ 13509 mm2 4 y 235 mm x p I⫽ (d2 4 ⫺ d1 4) ⫽ 7.873 ⫻ 107 mm4 64 Compressive (downward) force at base of pole: N ⫽ W1 ⫹ W2 ⫽ 5.0 kN Bending moment at base of pole: M ⫽ W2 B ⫺ P1 H ⫽ ⫺10.410 kN⭈m ⬍ results in compression at right Compressive stress at right side at base of pole: N sc ⫽ ⫹ A d2 |M| a b 2 ⫽ 15.9 MPa I R-5.11: Two thin cables, each having diameter d ⫽ t/6 and carrying tensile loads P, are bolted to the top of a rectangular steel block with cross section dimensions b ⫻ t. The ratio of the maximum tensile to compressive stress in the block due to loads P is: (A) 1.5 (B) 1.8 (C) 2.0 (D) 2.5 Solution Cross section properties of block: A ⫽ bt bt3 I⫽ 12 t d⫽ 6 b P P t Tensile stress at top of block: P st ⫽ ⫹ A t t d Pa ⫹ b a b 2 2 2 9P ⫽ I 2bt © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1129 Compressive stress at bottom of block: P sc ⫽ ⫺ A t t d Pa ⫹ b a b 2 2 2 5P ⫽ ⫺ I 2bt Ratio of max. tensile to compressive stress in block: ratio ⫽ ` st 9 `⫽ sc 5 9 ⫽ 1.8 5 R-5.12: A rectangular beam with semicircular notches has dimensions h ⫽ 160 mm and h 1 ⫽ 140 mm. The maximum allowable bending stress in the plastic beam is s max ⫽ 6.5 MPa, and the bending moment is M ⫽ 185 N⭈m. The minimum permissible width of the beam is: (A) 12 mm (B) 20 mm (C) 28 mm (D) 32 mm 2R M M h h1 3.0 2R h — = 1.2 h1 K M M h h1 2.5 h = h1 + 2R 1.1 2.0 s K = s max s nom= 6M2 nom bh 1 b = thickness 1.05 1.5 0 0.05 0.10 0.15 0.20 0.25 0.30 R — h1 FIG. 5-50 Stress-concentration factor K for a notched beam of rectangular cross section in pure bending (h ⫽ height of beam; b ⫽ thickness of beam, perpendicular to the plane of the figure). The dashed line is for semicircular notches (h ⫽ h1 ⫹ 2R) © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1130 APPENDIX A FE Exam Review Problems Solution R⫽ 1 1 (h ⫺ h1) ⫽ (160 mm ⫺ 140 mm) ⫽ 10.000 mm 2 2 10 R ⫽ ⫽ 0.071 h 1 140 h 160 ⫽ ⫽ 1.143 h 1 140 From Fig 5-50: K ⫽ 2.25 sallow 6 M ⫽ 2 K b h1 b min ⫽ so 3.0 6MK 6 (185 N⭈m) (2.25) ⫽ ⫽ 19.6 mm sallow h21 6.5 MPa C (140 mm)2D 2R h — = 1.2 h1 K M M h h1 2.5 h = h1 + 2R K = 2.25 1.1 2.0 s K = s max s nom= 6M2 nom bh 1 b = thickness 1.05 1.5 0 0.05 0.071 0.10 0.15 0.20 0.25 0.30 R — h1 R-6.1: A composite beam is made up of a 200 mm ⫻ 300 mm core (Ec ⫽ 14 GPa) and an exterior cover sheet (300 mm ⫻ 12 mm, Ee ⫽ 100 GPa) on each side. Allowable stresses in core and exterior sheets are 9.5 MPa and 140 MPa, respectively. The ratio of the maximum permissible bending moment about the z-axis to that about the y-axis is most nearly: (A) 0.5 (B) 0.7 (C) 1.2 y (D) 1.5 b ⫽ 200 mm t ⫽ 12 mm z h ⫽ 300 mm Ec ⫽ 14 GPa Ee ⫽ 100 GPa sac ⫽ 9.5 MPa sae ⫽ 140 MPa C 300 mm Solution 200 mm 12 mm 12 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1131 Composite beam is symmetric about both axes so each NA is an axis of symmetry Moments of inertia of cross section about z and y axes: b h3 h b3 ⫽ 4.500 ⫻ 108 mm4 ⫽ 2.000 ⫻ 108 mm4 Icy ⫽ 12 12 2 t h3 Iez ⫽ ⫽ 5.400 ⫻ 107 mm4 12 t 2 2 h t3 b Iey ⫽ ⫽ 2 (t h) a ⫹ b ⫽ 8.099 ⫻ 107 mm4 12 2 2 Icz ⫽ Bending about z axis based on allowable stress in each material (lesser value controls) Mmax_cz ⫽ sac aEc Icz ⫹ Ee Iez b ⫽ 52.9 kN⭈m Mmax_ez ⫽ sae aEc Icz ⫹ Ee Iez b ⫽ 109.2 kN⭈m h Ec 2 h Ee 2 Bending about y axis based on allowable stress in each material (lesser value controls) Mmax_cy ⫽ sac Mmax_ey ⫽ sae ratioz_to_y ⫽ (Ec Icy ⫹ Ee Iey) b Ec 2 (Ec Icy ⫹ Ee Iey) b a ⫹ tbEe 2 Mmax_cz ⫽ 0.72 Mmax_cy ⫽ 74.0 kN⭈m ⫽ 136.2kN⭈m ⬍ allowable stress in the core, not exterior cover sheet, controls moments about both axes R-6.2: A composite beam is made up of a 90 mm ⫻ 160 mm wood beam (Ew ⫽ 11 GPa) and a steel bottom cover plate (90 mm ⫻ 8 mm, Es ⫽ 190 GPa). Allowable stresses in wood and steel are 6.5 MPa and 110 MPa, respectively. The allowable bending moment about the z-axis of the composite beam is most nearly: (A) 2.9 kN?m (B) 3.5 kN?m (C) 4.3 kN?m (D) 9.9 kN?m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1132 APPENDIX A FE Exam Review Problems Solution b ⫽ 90 mm y t ⫽ 8 mm h ⫽ 160 mm Ew ⫽ 11 GPa Es ⫽ 190 GPa 160 mm saw ⫽ 6.5 MPa sas ⫽ 110 MPa z O 8 mm Aw ⫽ bh ⫽ 14400 mm2 As ⫽ bt ⫽ 720 mm2 90 mm Locate NA (distance h2 above base) by summing 1st moments of EA about base of beam; then find h1 ⫽ dist. from NA to top of beam: Es As h2 ⫽ t h ⫹ Ew Aw at ⫹ b 2 2 ⫽ 49.07 mm Es As ⫹ Ew Aw h1 ⫽ h ⫹ t ⫺ h2 ⫽ 118.93 mm Moments of inertia of wood and steel about NA: Is ⫽ Iw ⫽ b t3 t 2 ⫹ As ah2 ⫺ b ⫽ 1.467 ⫻ 106 mm4 12 2 b h3 h 2 ⫹ Aw ah1 ⫺ b ⫽ 5.254 ⫻ 107 mm4 12 2 Allowable moment about z axis based on allowable stress in each material (lesser value controls) Mmax_w ⫽ saw Mmax_s ⫽ sas (Ew Iw ⫹ Es Is) ⫽ 4.26 kN⭈m h1 Ew (Ew Iw ⫹ Es Is) ⫽ 10.11 kN⭈m h2 Es R-6.3: A steel pipe (d3 ⫽ 104 mm, d2 ⫽ 96 mm) has a plastic liner with inner diameter d1 ⫽ 82 mm. The modulus of elasticity of the steel is 75 times that of the modulus of the plastic. Allowable stresses in steel and plastic are 40 MPa and 550 kPa, respectively. The allowable bending moment for the composite pipe is approximately: (A) 1100 N?m (B) 1230 N?m (C) 1370 N?m (D) 1460 N?m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1133 Solution d3 ⫽ 104 mm d2 ⫽ 96 mm d1 ⫽ 82 mm sas ⫽ 40 MPa y sap ⫽ 550 kPa Cross section properties: z p (d3 2 ⫺ d2 2) ⫽ 1256.6 mm2 4 p Ap ⫽ (d2 2 ⫺ d1 2) ⫽ 1957.2 mm2 4 p Is ⫽ (d3 4 ⫺ d2 4) ⫽ 1.573 ⫻ 106 mm4 64 p Ip ⫽ (d2 4 ⫺ d1 4) ⫽ 1.950 ⫻ 106 mm4 64 C As ⫽ d1 d2 d3 Due to symmetry, NA of composite beam is the z axis Allowable moment about z axis based on allowable stress in each material (lesser value controls) Mmax_s ⫽ sas (Ep Ip ⫹ Es Is) Modular ratio: Mmax_p ⫽ sap d3 a b Es 2 n⫽ Es n ⫽ 75 Ep (Ep Ip ⫹ Es Is) d2 a b Ep 2 Divide through by Ep in moment expressions above Mmax_s ⫽ sas (Ip ⫹ nIs) Mmax_ p ⫽ sap d3 a bn 2 ⫽ 1230 N⭈m (Ip ⫹ nIs) d2 a b 2 ⫽ 1374 N⭈m R-6.4: A bimetallic beam of aluminum (Ea ⫽ 70 GPa) and copper (Ec ⫽ 110 GPa) strips has width b ⫽ 25 mm; each strip has thickness t ⫽ 1.5 mm. A bending moment of 1.75 N?m is applied about the z axis. The ratio of the maximum stress in the aluminum to that in the copper is approximately: (A) 0.6 (B) 0.8 (C) 1.0 (D) 1.5 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1134 APPENDIX A FE Exam Review Problems Solution b ⫽ 25 mm t ⫽ 1.5 mm Aa ⫽ b t ⫽ 37.5 mm2 Ac ⫽ Aa ⫽ 37.5 mm2 M ⫽ 1.75 N⭈m Ea ⫽ 70 GPa y Ec ⫽ 110 GPa t Equate 1st moments of EA about bottom of beam to locate NA (distance h2 above base); then find h1 ⫽ dist. from NA to top of beam: Ec Ac h2 ⫽ A z O C b t t t ⫹ Ea Aa at ⫹ b 2 2 ⫽ 1.333 mm Ec Ac ⫹ Ea Aa h1 ⫽ 2t ⫺ h2 ⫽ 1.667 mm h1 ⫹ h2 ⫽ 3.000 mm 2 t ⫽ 3.000 mm Moments of inertia of aluminum and copper strips about NA: Ic ⫽ Ia ⫽ bt 3 t 2 ⫹ Ac ah2 ⫺ b ⫽ 19.792 mm4 12 2 bt3 t 2 ⫹ Aa ah1 ⫺ b ⫽ 38.542 mm4 12 2 Bending stresses in aluminum and copper: sa ⫽ Mh1 Ea ⫽ 41.9 MPa Ea Ia ⫹ Ec Ic sc ⫽ Mh2 Ec ⫽ 52.6 MPa Ea Ia ⫹ Ec Ic sa ⫽ 0.795 sc Ratio of the stress in the aluminum to that of the copper: R-6.5: A composite beam of aluminum (Ea ⫽ 72 GPa) and steel (Es ⫽ 190 GPa) has width b ⫽ 25 mm and heights ha ⫽ 42 mm, hs ⫽ 68 mm. A bending moment is applied about the z axis resulting in a maximum stress in the aluminum of 55 MPa. The maximum stress in the steel is approximately: (A) 86 MPa (B) 90 MPa (C) 94 MPa (D) 98 MPa y Aluminum Solution b ⫽ 25 mm ha ⫽ 42 mm Ea ⫽ 72 GPa Es ⫽ 190 GPa ha hs ⫽ 68 mm sa ⫽ 55 MPa Steel z O hs Aa ⫽ bha ⫽ 1050.0 mm2 As ⫽ bhs ⫽ 1700.0 mm2 b © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1135 Locate NA (distance h2 above base) by summing 1st moments of EA about base of beam; then find h1 ⫽ dist. from NA to top of beam: Es As h2 ⫽ hs ha ⫹ Ea Aa ahs ⫹ b 2 2 ⫽ 44.43 mm Ea Aa ⫹ Es As h1 ⫽ ha ⫹ hs ⫺ h2 ⫽ 65.57 mm h1 ⫹ h2 ⫽ 110.00 mm Moments of inertia of aluminum and steel parts about NA: Is ⫽ Ia ⫽ b hs3 hs 2 ⫹ As ah2 ⫺ b ⫽ 8.401 ⫻ 105 mm4 12 2 b ha3 ha 2 ⫹ Aa ah1 ⫺ b ⫽ 2.240 ⫻ 106 mm4 12 2 Set max. bending stress in aluminum to given value then solve for moment M: M⫽ sa (Ea Ia ⫹ Es Is) ⫽ 3.738 kN⭈m h1Ea Use M to find max. bending stress in steel: ss ⫽ M h2 Es ⫽ 98.4 MPa Ea Ia ⫹ Es Is R-7.1: A rectangular plate (a ⫽ 120 mm, b ⫽ 160 mm) is subjected to compressive stress sx ⫽ ⫺ 4.5 MPa and tensile stress sy ⫽ 15 MPa. The ratio of the normal stress acting perpendicular to the weld to the shear stress acting along the weld is approximately: (A) 0.27 (B) 0.54 (C) 0.85 (D) 1.22 Solution a ⫽ 120 mm a u ⫽ arctana b ⫽ 36.87⬚ b sx ⫽ ⫺4.5 MPa σy b ⫽ 160 mm sy ⫽ 15 MPa ld We a b σx txy ⫽ 0 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1136 APPENDIX A FE Exam Review Problems Plane stress transformation: normal and shear stresses on y-face of element rotated through angle u (perpendicular to & along weld seam): su ⫽ sx ⫹ sy 2 tu ⫽ ⫺ ` ⫹ sx ⫺ sy 2 sx ⫺ sy 2 cosc2 au ⫹ sinc2 au ⫹ su ` ⫽ 0.85 tu p p b d ⫹ txy sinc2 au ⫹ b d ⫽ 7.98 MPa 2 2 p p b d ⫹ txy cosc2 au ⫹ b d ⫽ ⫺9.36 MPa 2 2 R-7.2: A rectangular plate in plane stress is subjected to normal stresses sx and sy and shear stress txy. Stress sx is known to be 15 MPa but sy and txy are unknown. However, the normal stress is known to be 33 MPa at counterclockwise angles of 35° and 75° from the x axis. Based on this, the normal stress sy on the element below is approximately: (A) 14 MPa (B) 21 MPa (C) 26 MPa (D) 43 MPa Solution sx ⫽ 15 MPa s35 ⫽ 33 MPa s75 ⫽ s35 Plane stress transformations for 35⬚ & 75⬚: su ⫽ sx ⫹ sy 2 sx ⫺ sy ⫹ 2 cos(2 u) ⫹ txy sin(2 u) y σy τxy σx O x For u ⫽ 35⬚: sx ⫹ sy 2 Or ⫹ u35 ⫽ 35⬚ sx ⫺ sy 2 cos[2 (u35)] ⫹ txy sin[2 (u35)] ⫽ s35 sy ⫹ 2.8563txy ⫽ 69.713 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems And for u ⫽ 75⬚: sx ⫹ sy 2 ⫹ 1137 u75 ⫽ 75⬚ sx ⫺ sy 2 cos[2 (u75)] ⫹ txy sin[2 (u75)] ⫽ s75 sy ⫹ 0.5359 txy ⫽ 34.292 Or Solving above two equations for sy and txy gives: sy 1 2.8563 ⫺1 69.713 26.1 b⫽c d a b⫽a b MPa txy 1 0.5359 34.292 15.3 a so y ⫽ 26.1 MPa R-7.3: A rectangular plate in plane stress is subjected to normal stresses sx ⫽ 35 MPa, sy ⫽ 26 MPa, and shear stress txy ⫽ 14 MPa. The ratio of the magnitudes of the principal stresses (s1/s2) is approximately: (A) 0.8 (B) 1.5 (C) 2.1 (D) 2.9 Solution y sx ⫽ 35 MPa sy ⫽ 26 MPa txy ⫽ 14 MPa σy Principal angles: uP1 ⫽ 2txy 1 arctana b ⫽ 36.091⬚ s 2 x ⫺ sy uP2 ⫽ uP1 ⫹ τxy O σx p ⫽ 126.091⬚ 2 x Plane stress transformations: s1 ⫽ s2 ⫽ sx ⫹ sy 2 sx ⫹ sy 2 ⫹ ⫹ sx ⫹ sy 2 sx ⫺ sy 2 cos(2uP1) ⫹ txy sin(2uP1) ⫽ 45.21 MPa cos(2uP2) ⫹ txy sin(2uP2) ⫽ 15.79 MPa Ratio of principal stresses: s1 ⫽ 2.86 s2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1138 APPENDIX A FE Exam Review Problems R-7.4: A drive shaft resists torsional shear stress of 45 MPa and axial compressive stress of 100 MPa. The ratio of the magnitudes of the principal stresses (s1/s2) is approximately: (A) 0.15 (B) 0.55 (C) 1.2 (D) 1.9 Solution sx ⫽ ⫺100 MPa sy ⫽ 0 txy ⫽ ⫺45 MPa Principal angles: 2txy 1 arctana b ⫽ 20.994⬚ s 2 x ⫺ sy p uP2 ⫽ uP1 ⫹ ⫽ 110.994⬚ 2 uP1 ⫽ 100 MPa 45 MPa Plane stress transformations: suP1 ⫽ sx ⫹ sy 2 ⬍ actually s2 suP2 ⫽ sx ⫹ sy 2 ⫹ ⫹ sx ⫺ sy 2 sx ⫺ sy 2 cos(2uP1) ⫹ txy sin(2uP1) ⫽ ⫺117.27 MPa cos(2uP2) ⫹ txy sin(2uP2) ⫽ 17.27 MPa ⬍ this is s1 So s1 ⫽ max(suP1, suP2) ⫽ 17.268 MPa s2 ⫽ min(suP1, suP2) ⫽ ⫺117.268 MPa Ratio of principal stresses: ` s1 ` ⫽ 0.15 s2 R-7.5: A drive shaft resists torsional shear stress of 45 MPa and axial compressive stress of 100 MPa. The maximum shear stress is approximately: (A) 42 MPa (B) 67 MPa (C) 71 MPa (D) 93 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1139 Solution sx ⫽ ⫺100 MPa sy ⫽ 0 txy ⫽ ⫺45 MPa Max. shear stress: tmax ⫽ sx ⫺ sy 2 a b ⫹ txy2 ⫽ 67.3 MPa B 2 100 MPa 45 MPa R-7.6: A drive shaft resists torsional shear stress of txy ⫽ 40 MPa and axial compressive stress sx ⫽ ⫺70 MPa. One principal normal stress is known to be 38 MPa (tensile). The stress sy is approximately: (A) 23 MPa (B) 35 MPa (C) 62 MPa (D) 75 MPa Solution sx ⫽ ⫺70 MPa txy ⫽ 40 MPa sy is unknown sprin ⫽ 38 MPa y σy τxy Stresses sx and sy must be smaller than the given principal stress so: σx O x s1 ⫽ sprin Substitute into stress transformation equation and solve for sy: sx ⫹ sy 2 ⫹ sx ⫺ sy 2 626 MPa b ⫹ txy2 ⫽ s1 solve, sy ⫽ B 2 27 ⫽ 23.2 MPa a R-7.7: A cantilever beam with rectangular cross section (b ⫽ 95 mm, h ⫽ 300 mm) supports load P ⫽ 160 kN at its free end. The ratio of the magnitudes of the principal stresses (s1/s2) at point A (at distance c ⫽ 0.8 m from the free end and distance d ⫽ 200 mm up from the bottom) is approximately: (A) 5 (B) 12 (C) 18 (D) 25 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1140 APPENDIX A FE Exam Review Problems Solution P ⫽ 160 kN b ⫽ 95 mm c ⫽ 0.8 m d ⫽ 200 mm h ⫽ 300 mm d ⫽ 0.667 h P Cross section properties: A ⫽ bh ⫽ 28500 mm2 I⫽ b h3 ⫽ 2.138 ⫻ 108 mm4 12 QA ⫽ [b (h ⫺ d)] c A h c b d h (h ⫺ d) ⫺ d ⫽ 9.500 ⫻ 105 mm3 2 2 Moment, shear force and normal and shear stresses at A: MA ⫽ ⫺Pc ⫽ ⫺1.280 ⫻ 105 kN⭈mm VA QA tA ⫽ ⫽ 7.485 MPa Ib h ⫺MA ad ⫺ b 2 ⫽ 29.942 MPa sA ⫽ I sx ⫽ sA Plane stress state at A: VA ⫽ P txy ⫽ tA sy ⫽ 0 Principal stresses: uP ⫽ s1 ⫽ s2 ⫽ 2 txy 1 b ⫽ 13.283⬚ arctana sx ⫺ sy 2 sx ⫹ sy 2 sx ⫹ sy 2 ⫹ ⫹ sx ⫺ sy 2 b ⫹ txy2 ⫽ 31.709 MPa B 2 a sx ⫺ sy 2 b ⫹ txy2 ⫽ ⫺1.767 MPa B 2 a Ratio of principal stresses (s1 / s2): s1 ` s ` ⫽ 17.9 2 R-7.8: A simply supported beam (L ⫽ 4.5 m) with rectangular cross section (b ⫽ 95 mm, h ⫽ 280 mm) supports uniform load q ⫽ 25 kN/m. The ratio of the magnitudes of the principal stresses (s1/s2) at a point a ⫽ 1.0 m from the left support and distance d ⫽ 100 mm up from the bottom of the beam is approximately: (A) 9 (B) 17 (C) 31 (D) 41 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1141 Solution kN m L ⫽ 4.5 m b ⫽ 95 mm h ⫽ 280 mm a ⫽ 1.0 m d ⫽ 100 mm q ⫽ 25 q h b a L Cross section properties: A ⫽ bh ⫽ 26600 mm2 I⫽ b h3 ⫽ 1.738 ⫻ 108 mm4 12 Q ⫽ [b (h ⫺ d)] c h (h ⫺ d) ⫺ d ⫽ 8.550 ⫻ 105 mm3 2 2 Moment, shear force and normal and shear stresses at distance a from left support: Va ⫽ q a2 qL qL ⫺ q a ⫽ 31.250 kN Ma ⫽ a⫺ ⫽ 4.375 ⫻ 104 kN⭈mm 2 2 2 Va Q t⫽ ⫽ 1.618 MPa Ib Plane stress state: sx ⫽ s h ⫺Ma ad ⫺ b 2 s⫽ ⫽ 10.070 MPa I txy ⫽ t sy ⫽ 0 Principal stresses: uP ⫽ s1 ⫽ s2 ⫽ 2 txy 1 arctana b ⫽ 8.909⬚ s 2 x ⫺ sy sx ⫹ sy 2 sx ⫹ sy 2 ⫹ ⫹ sx ⫺ sy 2 b ⫹ txy2 ⫽ 10.324 MPa B 2 a sx ⫺ sy 2 b ⫹ txy2 ⫽ ⫺0.254 MPa B 2 a Ratio of principal stresses (s1 / s2): ` s1 ` ⫽ 40.7 s2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1142 APPENDIX A FE Exam Review Problems R-8.1: A thin wall spherical tank of diameter 1.5 m and wall thickness 65 mm has internal pressure of 20 MPa. The maximum shear stress in the wall of the tank is approximately: (A) 58 MPa (B) 67 MPa (C) 115 MPa (D) 127 MPa Solution d ⫽ 1.5 m t ⫽ 65 mm Weld t ⫽ 0.087 d a b 2 Thin wall tank since: Biaxial stress: d pa b 2 s⫽ 2t p ⫽ 20 MPa ⫽ 115.4 MPa Max. shear stress at 45 deg. rotation is 1/2 of s tmax ⫽ s ⫽ 57.7 MPa 2 R-8.2: A thin wall spherical tank of diameter 0.75 m has internal pressure of 20 MPa. The yield stress in tension is 920 MPa, the yield stress in shear is 475 MPa, and the factor of safety is 2.5. The modulus of elasticity is 210 GPa, Poisson’s ratio is 0.28, and maximum normal strain is 1220 ⫻ 10⫺6. The minimum permissible thickness of the tank is approximately: (A) 8.6 mm (B) 9.9 mm (C) 10.5 mm (D) 11.1 mm Solution d ⫽ 0.75 m p ⫽ 20 MPa sY ⫽ 920 MPa ⫽ 0.28 E ⫽ 210 GPa tY ⫽ 475 MPa FSY ⫽ 2.5 ⫺6 a ⫽ 1220(10 ) Weld Thickness based on tensile stress: d pa b 2 ⫽ 10.190 mm t1 ⫽ sY 2a b FSY © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1143 Thickness based on shear stress: d pa b 2 t2 ⫽ ⫽ 9.868 mm tY 4a b FSY Thickness based on normal strain: d pa b 2 t3 ⫽ (1 ⫺ n) 2 a E t3 ⫽ 10.54 mm ⬍ largest value controls R-8.3: A thin wall cylindrical tank of diameter 200 mm has internal pressure of 11 MPa. The yield stress in tension is 250 MPa, the yield stress in shear is 140 MPa, and the factor of safety is 2.5. The minimum permissible thickness of the tank is approximately: (A) 8.2 mm (B) 9.1 mm (C) 9.8 mm (D) 11.0 mm Solution d ⫽ 200 mm sY ⫽ 250 MPa p ⫽ 11 MPa tY ⫽ 140 MPa FSY ⫽ 2.5 Wall thickness based on tensile stress: d pa b 2 ⫽ 11.00 mm t1 ⫽ sY FSY ⬍ larger value governs Wall thickness based on shear stress: d pa b 2 ⫽ 9.821 mm t2 ⫽ tY 2a b FSY t1 ⫽ 0.110 d a b 2 t2 ⫽ 0.098 d a b 2 R-8.4: A thin wall cylindrical tank of diameter 2.0 m and wall thickness 18 mm is open at the top. The height h of water (weight density ⫽ 9.81 kN/m3) in the tank at which the circumferential stress reaches 10 MPa in the tank wall is approximately: (A) 14 m (B) 18 m (C) 20 m (D) 24 m © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1144 APPENDIX A FE Exam Review Problems Solution d⫽2m t ⫽ 18 mm Pressure at height h: sa ⫽ 10 MPa gw ⫽ 9.81 kN m3 d ph ⫽ gw h d ph a b 2 Circumferential stress: sc ⫽ t d (gw h) a b 2 sc ⫽ t h Set sc equal to sa and solve for h: h⫽ sa t ⫽ 18.3 m d (gw) a b 2 R-8.5: The pressure relief valve is opened on a thin wall cylindrical tank, with radius to wall thickness ratio of 128, thereby decreasing the longitudinal strain by 150 ⫻ 10⫺6. Assume E ⫽ 73 GPa and v ⫽ 0.33. The original internal pressure in the tank was approximately: (A) 370 kPa (B) 450 kPa (C) 500 kPa (D) 590 kPa Solution rt ⫽ r t rt ⫽ 128 L ⫽ 148 (10⫺ 6) E ⫽ 73 GPa n ⫽ 0.33 strain gage Longitudinal strain: ⫽ p r a b (1 ⫺ 2) 2E t Set to L and solve for pressure p: p⫽ 2 E L ⫽ 497 kPa rt (1 ⫺ 2n) R-8.6: A cylindrical tank is assembled by welding steel sections circumferentially. Tank diameter is 1.5 m, thickness is 20 mm, and internal pressure is 2.0 MPa. The maximum stress in the heads of the tank is approximately: (A) 38 MPa (B) 45 MPa (C) 50 MPa (D) 59 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1145 Solution d ⫽ 1.5 m t ⫽ 20 mm p ⫽ 2.0 MPa Welded seams d pa b 2 sh ⫽ ⫽ 37.5 MPa 2t R-8.7: A cylindrical tank is assembled by welding steel sections circumferentially. Tank diameter is 1.5 m, thickness is 20 mm, and internal pressure is 2.0 MPa. The maximum tensile stress in the cylindrical part of the tank is approximately: (A) 45 MPa (B) 57 MPa (C) 62 MPa (D) 75 MPa Solution d ⫽ 1.5 m t ⫽ 20 mm p ⫽ 2.0 MPa Welded seams d pa b 2 sc ⫽ ⫽ 75.0 MPa t R-8.8: A cylindrical tank is assembled by welding steel sections circumferentially. Tank diameter is 1.5 m, thickness is 20 mm, and internal pressure is 2.0 MPa. The maximum tensile stress perpendicular to the welds is approximately: (A) 22 MPa (B) 29 MPa (C) 33 MPa (D) 37 MPa Solution d ⫽ 1.5 m t ⫽ 20 mm d pa b 2 sw ⫽ ⫽ 37.5 MPa 2t p ⫽ 2.0 MPa Welded seams R-8.9: A cylindrical tank is assembled by welding steel sections circumferentially. Tank diameter is 1.5 m, thickness is 20 mm, and internal pressure is 2.0 MPa. The maximum shear stress in the heads is approximately: (A) 19 MPa (B) 23 MPa (C) 33 MPa (D) 35 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1146 APPENDIX A FE Exam Review Problems Solution d ⫽ 1.5 m t ⫽ 20 mm p ⫽ 2.0 MPa Welded seams d pa b 2 th ⫽ ⫽ 18.8 MPa 4t R-8.10: A cylindrical tank is assembled by welding steel sections circumferentially. Tank diameter is 1.5 m, thickness is 20 mm, and internal pressure is 2.0 MPa. The maximum shear stress in the cylindrical part of the tank is approximately: (A) 17 MPa (B) 26 MPa (C) 34 MPa (D) 38 MPa Solution d ⫽ 1.5 m t ⫽ 20 mm p ⫽ 2.0 MPa Welded seams d pa b 2 tmax ⫽ ⫽ 37.5 MPa 2t R-8.11: A cylindrical tank is assembled by welding steel sections in a helical pattern with angle a ⫽ 50 degrees. Tank diameter is 1.6 m, thickness is 20 mm, and internal pressure is 2.75 MPa. Modulus E ⫽ 210 GPa and Poisson’s ratio n ⫽ 0.28. The circumferential strain in the wall of the tank is approximately: (A) 1.9 ⫻ 10⫺4 (B) 3.2 ⫻ 10⫺4 (C) 3.9 ⫻ 10⫺4 (D) 4.5 ⫻ 10⫺4 Solution d ⫽ 1.6 m E ⫽ 210 GPa t ⫽ 20 mm n ⫽ 0.28 p ⫽ 2.75 MPa a ⫽ 50⬚ Circumferential stress: d pa b 2 sc ⫽ ⫽ 110.0 MPa t Helical weld α Circumferential strain: c ⫽ sc (2 ⫺ n) ⫽ 4.50 ⫻ 10⫺4 2E © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1147 R-8.12: A cylindrical tank is assembled by welding steel sections in a helical pattern with angle a ⫽ 50 degrees. Tank diameter is 1.6 m, thickness is 20 mm, and internal pressure is 2.75 MPa. Modulus E ⫽ 210 GPa and Poisson’s ratio n ⫽ 0.28. The longitudinal strain in the the wall of the tank is approximately: (A) 1.2 ⫻ 10⫺4 (B) 2.4 ⫻ 10⫺4 (C) 3.1 ⫻ 10⫺4 (D) 4.3 ⫻ 10⫺4 Solution d ⫽ 1.6 m t ⫽ 20 mm E ⫽ 210 GPa n ⫽ 0.28 p ⫽ 2.75 MPa a ⫽ 50⬚ Longitudinal stress: Helical weld d pa b 2 sL ⫽ ⫽ 55.0 MPa 2t α Longitudinal strain: L ⫽ sL (1 ⫺ 2n) ⫽ 1.15 ⫻ 10⫺4 E R-8.13: A cylindrical tank is assembled by welding steel sections in a helical pattern with angle a ⫽ 50 degrees. Tank diameter is 1.6 m, thickness is 20 mm, and internal pressure is 2.75 MPa. Modulus E ⫽ 210 GPa and Poisson’s ratio n ⫽ 0.28. The normal stress acting perpendicular to the weld is approximately: (A) 39 MPa (B) 48 MPa (C) 78 MPa (D) 84 MPa Solution d ⫽ 1.6 m t ⫽ 20 mm p ⫽ 2.75 MPa E ⫽ 210 GPa ⫽ 0.28 a ⫽ 50⬚ Helical weld α Longitudinal stress: d pa b 2 ⫽ 55.0 MPa So sx ⫽ sL sL ⫽ 2t © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1148 APPENDIX A FE Exam Review Problems Circumferential stress: d pa b 2 sc ⫽ ⫽ 110.0 MPa so t sy ⫽ sc u ⫽ 90⬚ ⫺ a ⫽ 40.000⬚ Angle perpendicular to the weld: Normal stress perpendicular to the weld: s40 ⫽ sx ⫹ sy 2 ⫹ sx ⫺ sy 2 cos (2 u) ⫽ 77.7 MPa R-8.14: A segment of a drive shaft (d2 ⫽ 200 mm, d1 ⫽ 160 mm) is subjected to a torque T ⫽ 30 kN?m. The allowable shear stress in the shaft is 45 MPa. The maximum permissible compressive load P is approximately: (A) 200 kN (B) 286 kN (C) 328 kN (D) 442 kN Solution d2 ⫽ 200 mm d1 ⫽ 160 mm ta ⫽ 45 MPa P T ⫽ 30 kN⭈m Cross section properties: T p 2 (d2 ⫺ d12) ⫽ 11310 mm2 4 p 4 Ip ⫽ (d2 ⫺ d14) ⫽ 9.274 ⫻ 107 mm4 32 A⫽ T Normal and in-plane shear stresses: sx ⫽ 0 sy ⫽ ⫺P A txy ⫽ d2 Ta b 2 IP ⫽ 32.349 MPa P Maximum in-plane shear stress: set max ⫽ allow then solve for sy t max ⫽ sx ⫺ sy 2 a b ⫹ txy2 2 B Finally solve for P ⫽ sy A: so sy ⫽ #4 (ta ⫺ txy)2 ⫽ 25.303 MPa Pmax ⫽ y A ⫽ 286 kN R-8.15: A thin walled cylindrical tank, under internal pressure p, is compressed by a force F ⫽ 75 kN. Cylinder diameter is d ⫽ 90 mm and wall thickness t ⫽ 5.5 mm. Allowable normal stress is 110 MPa and allowable shear stress is 60 MPa. The maximum allowable internal pressure pmax is approximately: (A) 5 MPa (B) 10 MPa (C) 13 MPa (D) 17 MPa © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1149 Solution d ⫽ 90 mm t ⫽ 5.5 mm F ⫽ 75 kN A ⫽ 2p sa ⫽ 110 MPa d t ⫽ 1555 mm2 2 d pmax a b 2 sc ⫽ t F F Circumferential normal stress: and setting sc ⫽ sa and solving for pmax: 2t pmaxc ⫽ sa a b ⫽ 13.4 MPa d ⬍ controls Longitudinal normal stress: d pmax a b 2 F ⫺ sL ⫽ 2t A or sL ⫽ pmax d F ⫺ 4t A So set sL ⫽ sa and solve for pmax: F 4t pmaxL ⫽ asa ⫹ b ⫽ 38.7 MPa A d Check also in-plane & out-of-plane shear stresses: all are below allowable shear stress so circumferential normal stress controls as noted above. R-9.1: An aluminum beam (E ⫽ 72 GPa) with a square cross section and span length L ⫽ 2.5 m is subjected to uniform load q ⫽ 1.5 kN/m. The allowable bending stress is 60 MPa. The maximum deflection of the beam is approximately: (A) 10 mm (B) 16 mm (C) 22 mm (D) 26 mm Solution E ⫽ 72 (103)MPa q ⫽ 1.5 sa ⫽ 60 MPa q = 1.5 kN/m N mm L ⫽ 2500 mm Max. moment and deflection at L/2: Mmax ⫽ q L2 8 dmax ⫽ L = 2.5 m 5 q L4 384 E I © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1150 APPENDIX A FE Exam Review Problems Moment of inertia and section modulus for square cross section (height ⫽ width ⫽ b) I⫽ b4 12 S⫽ Flexure formula I b3 ⫽ 6 b a b 2 qL2 8 smax ⫽ 3 b a b 6 Mmax S smax ⫽ so b3 ⫽ 3 qL2 4 smax Max. deflection formula dmax ⫽ dmax ⫽ 5q L4 so b4 384 E a b 12 5q L4 2 3 qL ca smax 4 384 E ≥ 12 solve for dmax if smax ⫽ sa ⫽ 22.2 mm 1 b 3d 4 ¥ R-9.2: An aluminum cantilever beam (E ⫽ 72 GPa) with a square cross section and span length L ⫽ 2.5 m is subjected to uniform load q ⫽ 1.5 kN/m. The allowable bending stress is 55 MPa. The maximum deflection of the beam is approximately: (A) 10 mm (B) 20 mm (C) 30 mm (D) 40 mm Solution E ⫽ 72(103) MPa q ⫽ 1.5 sa ⫽ 55 MPa q N mm L ⫽ 2500 mm L Max. moment at support & max. deflection at L: Mmax ⫽ q L2 q L4 dmax ⫽ 2 8EI Moment of inertia and section modulus for square cross section (height ⫽ width ⫽ b) I⫽ b4 12 S⫽ b3 I ⫽ 6 b a b 2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1151 Flexure formula q L2 2 smax ⫽ 3 b a b 6 Mmax S smax ⫽ so b3 ⫽ 3 q L2 smax Max. deflection formula dmax ⫽ dmax ⫽ q L4 b4 8E a b 12 so solve for dmax if smax ⫽ sa q L4 ⫽ 29.9 mm q L2 1 4 b 3d ca3 smax 8E ≥ ¥ 12 R-9.3: A steel beam (E ⫽ 210 GPa) with I ⫽ 119 ⫻ 106 mm4 and span length L ⫽ 3.5 m is subjected to uniform load q ⫽ 9.5 kN/m. The maximum deflection of the beam is approximately: (A) 10 mm (B) 13 mm (C) 17 mm (D) 19 mm Solution E ⫽ 210(103) MPa q ⫽ 9.5 I ⫽ 119(106) mm4 ⬍ strong axis I for W310⫻52 N mm L ⫽ 3500 mm y MA q A L x B k = 48EI/L3 RB = kδB Max. deflection at A by superposition of SS beam mid-span deflection & RB/k: dmax ⫽ 5 q (2 L)4 (q L) ⫹ ⫽ 13.07 mm 384 E I 48 E I a 3 b L © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1152 APPENDIX A FE Exam Review Problems R-9.4: A steel bracket ABC (EI ⫽ 4.2 ⫻ 106 N?m2) with span length L ⫽ 4.5 m and height H ⫽ 2 m is subjected to load P ⫽ 15 kN at C. The maximum rotation of joint B is approximately: (A) 0.1⬚ (B) 0.3⬚ (C) 0.6⬚ (D) 0.9⬚ Solution I ⫽ 20 ⫻ 106 mm4 E ⫽ 210 GPa 6 ⬍ strong axis I for W200 ⫻ 22.5 2 EI ⫽ 4.20 ⫻ 10 N⭈m C P ⫽ 15 kN L ⫽ 4.5 m P H⫽2m H B A L Max. rotation at B: apply statically-equivalent moment P⫻H at B on SS beam uBmax ⫽ (P H) L ⫽ 0.614⬚ 3EI uBmax ⫽ 0.011 rad R-9.5: A steel bracket ABC (EI ⫽ 4.2 ⫻ 106 N?m2) with span length L ⫽ 4.5 m and height H ⫽ 2 m is subjected to load P ⫽ 15 kN at C. The maximum horizontal displacement of joint C is approximately: (A) 22 mm (B) 31 mm (C) 38 mm (D) 40 mm Solution E ⫽ 210 GPa I ⫽ 20 ⫻ 106 mm4 ⬍ strong axis I for W200 ⫻ 22.5 EI ⫽ 4.20 ⫻ 106 N⭈m2 C P P ⫽ 15 kN L ⫽ 4.5 m H H⫽2m B A L © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1153 Max. rotation at B: apply statically-equivalent moment P ⫻ H at B on SS beam uBmax ⫽ (P H) L ⫽ 0.614⬚ 3EI uBmax ⫽ 0.011 rad Horizontal deflection of vertical cantilever BC: dBC ⫽ P H3 ⫽ 9.524 mm 3EI Finally, superpose uB ⫻ H and dBC dC ⫽ uBmax H ⫹ dBC ⫽ 31.0 mm R-9.6: A nonprismatic cantilever beam of one material is subjected to load P at its free end. Moment of inertia I2 ⫽ 2 I1. The ratio r of the deflection dB to the deflection d1 at the free end of a prismatic cantilever with moment of inertia I1 carrying the same load is approximately: (A) 0.25 (B) 0.40 (C) 0.56 (D) 0.78 Solution Max. deflection of prismatic cantilever (constant I1) A P L3 d1 ⫽ 3 E I1 I2 L — 2 P C I1 B L — 2 Rotation at C due to both load P & moment PL/2 at C for nonprismatic beam: L 2 L L Pa b aP b 2 2 2 3 L2 P uC ⫽ ⫹ ⫽ 2 E I2 E I2 8 E I2 Deflection at C due to both load P & moment PL/2 at C for nonprismatic beam: L 3 L L 2 Pa b aP b a b 2 2 2 5 L3 P dCl ⫽ ⫹ ⫽ 3 E I2 2 E I2 48 E I2 Total deflection at B: L 3 Pa b 2 L dB ⫽ dCl ⫹ uC ⫹ 2 3 E I1 L 3 P b a 2 5 L3 P 3 L2 P L L3 P (7 I1 ⫹ I2) dB ⫽ ⫹a b ⫹ ⫽ 48 E I2 8 E I2 2 3 E I1 24 E I1 I2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1154 APPENDIX A FE Exam Review Problems Ratio dB/d1: L3 P (7 I1 ⫹ I2) 24 E I1 I2 7 I1 1 ⫽ ⫹ r⫽ 8 I2 8 P L3 3 E I1 7 1 1 so r ⫽ a b ⫹ ⫽ 0.563 8 2 8 R-9.7: A steel bracket ABCD (EI ⫽ 4.2 ⫻ 106 N?m2), with span length L ⫽ 4.5 m and dimension a ⫽ 2 m, is subjected to load P ⫽ 10 kN at D. The maximum deflection at B is approximately: (A) 10 mm (B) 14 mm (C) 19 mm (D) 24 mm Solution E ⫽ 210 GPa I ⫽ 20 ⫻ 106 mm4 ⬍ strong axis I for W200⫻22.5 EI ⫽ 4.20 ⫻ 106 N⭈m2 L A P ⫽ 10 kN B D L ⫽ 4.5 m a ⫽ 2 m a C P h ⫽ 206 mm Statically-equivalent loads at end of cantilever AB: • downward load P • CCW moment P ⫻ a Downward deflection at B by superposition: dB ⫽ P L3 (P a) L2 ⫺ ⫽ 24.1 mm 3EI 2EI dB ⫽ 0.005 L R-10.1: Propped cantilever beam AB has moment M1 applied at joint B. Framework ABC has moment M2 applied at C. Both structures have constant flexural rigidity EI. If the ratio of the applied moments M 1/M 2 ⫽ 3/2, the ratio of the reactive moments M A1/M A2 at clamped support A is: (A) 1 (B) 3/2 (C) 2 (D) 5/2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1155 APPENDIX A FE Exam Review Problems Solution M1 L/2 B A C M2 y y A B x x MA2 MA1 L L From Prob. 10.3-1: MA1 ⫽ M1 2 M2 2 Statically-equivalent moment at B is M2 so MA2 ⫽ MA1 M1 ⫽ MA2 M2 so MA1 3 ⫽ MA2 2 Ratio of reactive moments is R-10.2: Propped cantilever beam AB has moment M1 applied at joint B. Framework ABC has moment M2 applied at C. Both structures have constant flexural rigidity EI. If the ratio of the applied moments M 1/M 2 ⫽ 3/2, the ratio of the joint rotations at B, uB1/uB2, is: (A) 1 (B) 3/2 (C) 2 (D) 5/2 Solution M2 y y M1 L/2 B A A x MA1 θB1 L C B MA2 x θB2 L © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1156 APPENDIX A FE Exam Review Problems From Prob 10.3-1: uB1 ⫽ M1 L 4 EI Statically-equivalent moment at B is M 2 Ratio of joint rotations is u B1 M1 ⫽ u B2 M2 uB2 ⫽ so M2 L 4 EI uB1 3 ⫽ u B2 2 so R-10.3: Structure 1 with member BC of length L/2 has force P1 applied at joint C. Structure 2 with member BC of length L has force P2 applied at C. Both structures have constant flexural rigidity EI. If the ratio of the applied forces P1/P2 ⫽ 5/2, the ratio of the joint B rotations uB1/uB2 is: (A) 1 (B) 5/4 (C) 3/2 (D) 2 Solution P2 C L P1 C y y L/2 A B θB1 MA1 B A x x θB2 MA2 L L Statically-equivalent moment at B is M1 ⫽ P1 ⫻ L/2 From Prob. 10.3-1: u B1 ⫽ L bL 2 L2 P1 ⫽ 4 EI 8 EI aP1 Statically-equivalent moment at B is M2 ⫽ P2 ⫻ L AP 2 LB L L2 P 2 ⫽ 4 EI 4 EI u B1 P1 ⫽ Ratio of joint rotations is u B2 2 P2 so u B2 ⫽ so u B1 5 ⫽ u B2 4 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1157 APPENDIX A FE Exam Review Problems R-10.4: Structure 1 with member BC of length L/2 has force P1 applied at joint C. Structure 2 with member BC of length L has force P2 applied at C. Both structures have constant flexural rigidity EI. The required ratio of the applied forces P1/P2 so that joint B rotations uB1 and uB2 are equal is approximately: (A) 1 (B) 5/4 (C) 3/2 (D) 2 Solution P2 C L P1 C y y L/2 A B MA1 B A x x MA2 θB1 θB2 L L Statically-equivalent moment at B is M1 ⫽ P1 ⫻ L/2 From Prob. 10.3-1: uB1 ⫽ L bL 2 L2 P 1 ⫽ 4 EI 8 EI aP1 Statically-equivalent moment at B is M 2 ⫽ P2 ⫻ L so uB2 ⫽ (P2 L) L L2 P 2 ⫽ 4 EI 4 EI Ratio of joint rotations is uB1 P1 ⫽ uB2 2 P2 and uB1 ⫽ 1 so uB2 P1 ⫽2 P2 R-10.5: Structure 1 with member BC of length L/2 has force P1 applied at joint C. Structure 2 with member BC of length L has force P2 applied at C. Both structures have constant flexural rigidity EI. If the ratio of the applied forces P1/P2 ⫽ 5/2, the ratio of the joint B reactions RB1/RB2 is: (A) 1 (B) 5/4 (C) 3/2 (D) 2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1158 APPENDIX A FE Exam Review Problems Solution P2 C L P1 C y y L/2 A B B A x x RB1 RB2 L L Statically-equivalent moment at B is M 1 ⫽ P1 ⫻ L/2 From Prob. 10.3-1: RB1 ⫽ ⫺3 M1 2 L L aP1 b 2 ⫺3 3P1 or RB1 ⫽ ⫽⫺ 2 L 4 Statically-equivalent moment at B is M 2 ⫽ P2 ⫻ L so RB2 ⫽ ⫺3 AP2 LB 3 P2 ⫽⫺ 2 L 2 Ratio of reactions at B is RB1 P1 ⫽ RB2 2 P 2 so RB1 1 5 5 ⫽ a b⫽ RB2 2 2 4 R-10.6: Structure 1 with member BC of length L/2 has force P1 applied at joint C. Structure 2 with member BC of length L has force P2 applied at C. Both structures have constant flexural rigidity EI. The required ratio of the applied forces P1/P2 so that joint B reactions RB1 and RB2 are equal is: (A) 1 (B) 5/4 (C) 3/2 (D) 2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1159 APPENDIX A FE Exam Review Problems Solution P2 C L P1 C y y L/2 A B B A x x RB2 RB1 L L Statically-equivalent moment at B is M 1 ⫽ P1 ⫻ L/2 From Prob. 10.3-1: RB1 ⫽ ⫺3 M1 2 L RB1 ⫽ or ⫺3 2 L b 2 3 P1 ⫽⫺ L 4 aP1 Statically-equivalent moment at B is M 2 ⫽ P2 ⫻ L so RB2 ⫽ ⫺3 AP2 LB 3 P2 ⫽⫺ 2 L 2 Ratio of reactions at B is RB1 P1 ⫽ RB2 2 P2 and RB1 ⫽ 1 so RB2 P1 ⫽2 P2 R-10.7: Structure 1 with member BC of length L/2 has force P1 applied at joint C. Structure 2 with member BC of length L has force P2 applied at C. Both structures have constant flexural rigidity EI. If the ratio of the applied forces P1/P2 ⫽ 5/2, the ratio of the joint C lateral deflections dC1/dC2 is approximately: (A) 1/2 (B) 4/5 (C) 3/2 (D) 2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1160 APPENDIX A FE Exam Review Problems Solution P1 δC1 C y L/2 A B x L L 3 L P1 a b P1 L 2 2 L 5 L3 P 1 ⫹ ⫽ d C1 ⫽ 3 EI 4 EI 2 48 EI d C2 ⫽ P 2 L3 P 2 L L 7 L3 P 2 ⫹ L⫽ 3 EI 4 EI 12 EI dC1 5P1 ⫽ dC2 28 P 2 5 5 25 ⫽ 28 2 56 25 ⫽ 0.446 56 R-11.1: Beam ACB has a sliding support at A and is supported at C by a pinned end steel column with square cross section (E ⫽ 200 GPa, b ⫽ 40 mm) and height L ⫽ 3.75 m. The column must resist a load Q at B with a factor of safety 2.0 with respect to the critical load. The maximum permissible value of Q is approximately: (A) 10.5 kN (B) 11.8 kN (C) 13.2 kN (D) 15.0 kN Solution E ⫽ 200 GPa b ⫽ 40 mm I⫽ n ⫽ 2.0 L ⫽ 3.75 m b4 ⫽ 2.133 ⫻ 105 mm4 12 Statics: sum vertical forces to find reaction at D: RD ⫽ Q So force in pin-pin column is Q p2 E I Qcr ⫽ 2 ⫽ 29.9 kN Pcr ⫽ Qcr L A C B 2d d Q L D Allowable value of Q: Qcr Qallow ⫽ ⫽ 15.0 kN n © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1161 R-11.2: Beam ACB has a pin support at A and is supported at C by a steel column with square cross section (E ⫽ 190 GPa, b ⫽ 42 mm) and height L ⫽ 5.25 m. The column is pinned at C and fixed at D. The column must resist a load Q at B with a factor of safety 2.0 with respect to the critical load. The maximum permissible value of Q is approximately: (A) 3.0 kN (B) 6.0 kN (C) 9.4 kN (D) 10.1 kN Solution E ⫽ 190 GPa n ⫽ 2.0 b ⫽ 42 mm L ⫽ 5.25 m A B C 2d d Effective length of pinned-fixed column: Le ⫽ 0.699 L ⫽ 3.670 m Q L b4 I⫽ ⫽ 2.593 ⫻ 105 mm4 12 D Statics: use FBD of ACB and sum moments about A to find force in column as a multiple of Q: FCD ⫽ Q (3 d) ⫽ 3Q d So force in pin-fixed column is 3Q Pcr ⫽ 3 Qcr Pcr ⫽ p2 E I ⫽ 36.1 kN Le2 So Qcr ⫽ Pcr ⫽ 12.0 kN 3 Allowable value of Q: Qallow ⫽ Qcr ⫽ 6.0 kN n R-11.3: A steel pipe column (E ⫽ 190 GPa, a ⫽ 14 ⫻ 1026 per degree Celsius, d2 ⫽ 82 mm, d1 ⫽ 70 mm) of length L ⫽ 4.25 m is subjected to a temperature increase ⌬T. The column is pinned at the top and fixed at the bottom. The temperature increase at which the column will buckle is approximately: (A) 36 °C (B) 42 °C (C) 54 °C (D) 58 °C Solution E ⫽ 190 GPa d2 ⫽ 82 mm L ⫽ 4.25 m d1 ⫽ 70 mm a ⫽ [14 (10⫺6)]/ ⬚C A⫽ p 2 (d2 ⫺ d12) ⫽ 1432.57 mm2 4 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1162 APPENDIX A FE Exam Review Problems Effective length of pinned-fixed column: Le ⫽ 0.699L ⫽ 3.0 m B p (d24 ⫺ d14) ⫽ 1.04076 ⫻ 106 mm4 I⫽ 64 ∆T L Axial compressive load in bar: P ⫽ EA a(⌬T) Equate to Euler buckling load and solve for ⌬T: p2 E I L2 ⌬T ⫽ e EAa A Or ⌬T ⫽ p2 I ⫽ 58.0⬚C a A L2e R-11.4: A steel pipe (E ⫽ 190 GPa, a ⫽ 14 ⫻ 10⫺6/ ⬚C , d2 ⫽ 82 mm, d1 ⫽ 70 mm) of length L ⫽ 4.25 m hangs from a rigid surface and is subjected to a temperature increase ⌬T ⫽ 50 °C. The column is fixed at the top and has a small gap at the bottom. To avoid buckling, the minimum clearance at the bottom should be approximately: (A) 2.55 mm (B) 3.24 mm (C) 4.17 mm (D) 5.23 mm Solution E ⫽ 190 GPa L ⫽ 4250 mm a ⫽ [14(10⫺6)] / °C d2 ⫽ 82 mm A⫽ ⌬T ⫽ 50 °C d1 ⫽ 70 mm p 2 (d2 ⫺ d12) ⫽ 1433 mm2 4 ∆T L p I ⫽ (d24 ⫺ d14) ⫽ 1.041 ⫻ 106 mm4 64 Effective length of fixed-roller support column: gap frictionless surface Le ⫽ 2.0L ⫽ 8500.0 mm Column elongation due to temperature increase: d1 ⫽ a⌬TL ⫽ 2.975 mm Euler buckling load for fixed-roller column: Pcr ⫽ p2 E I ⫽ 27.013 kN L2e Column shortening under load of P ⫽ Pcr: d2 ⫽ Pcr L ⫽ 0.422 mm EA Mimimum required gap size to avoid buckling: gap ⫽ d1 ⫺ d2 ⫽ 2.55 mm © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1163 R-11.5: A pinned-end copper strut (E ⫽ 110 GPa) with length L ⫽ 1.6 m is constructed of circular tubing with outside diameter d ⫽ 38 mm. The strut must resist an axial load P ⫽ 14 kN with a factor of safety 2.0 with respect to the critical load. The required thickness t of the tube is: (A) 2.75 mm (B) 3.15 mm (C) 3.89 mm (D) 4.33 mm Solution E ⫽ 110 GPa Pcr ⫽ nP L ⫽ 1.6 m d ⫽ 38 mm n ⫽ 2.0 P ⫽ 14 kN Pcr ⫽ 28.0 kN t Solve for required moment of inertia I in terms of Pcr then find tube thickness Pcr ⫽ p2 E I L2 I⫽ Pcr L2 p2 E d 4 I ⫽ 66025 mm Moment of inertia I⫽ Solve numerically for min. thickness t: p 4 [d ⫺ (d ⫺ 2 t)4] 64 tmin ⫽ 4.33 mm d 4 ⫺ (d ⫺ 2 t)4 ⫽ I 64 p d ⫺ 2tmin ⫽ 29.3 mm ⫽ inner diameter R-11.6: A plane truss composed of two steel pipes (E ⫽ 210 GPa, d ⫽ 100 mm, wall thickness ⫽ 6.5 mm) is subjected to vertical load W at joint B. Joints A and C are L ⫽ 7 m apart. The critical value of load W for buckling in the plane of the truss is nearly: (A) 138 kN (B) 146 kN (C) 153 kN (D) 164 kN Solution E ⫽ 210 GPa L⫽7m d ⫽ 100 mm t ⫽ 6.5 mm B Moment of inertia p 4 [d ⫺ (d ⫺ 2 t)4] ⫽ 2.097 ⫻ 106 mm4 I⫽ 64 Member lengths: LBA ⫽ L cos(40⬚) ⫽ 5.362 m LBC ⫽ L cos(50⬚) ⫽ 4.500 m d W 40° 50° A C L © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1164 APPENDIX A FE Exam Review Problems Statics at joint B to find member forces FBA and FBC: • Sum horizontal forces at joint B: FBA cos(40⬚) ⫽ FBC cos(50⬚) cos(50⬚) cos(40⬚) FBA ⫽ FBC cos(50⬚) ⫽ 0.839 cos(40⬚) • Sum vertical forces at joint B: a⫽ where W ⫽ FBA sin(40⬚) ⫹ FBC sin(50⬚) cos(50⬚) W ⫽ FBC sin(40⬚) ⫹ FBC sin(50⬚) cos(40⬚) 1 FBC ⫽ W b where b ⫽ cos(50⬚) a sin(40⬚) ⫹ sin(50⬚)b cos(40⬚) ⫽ 0.766 So member forces in terms of W are: FBC ⫽ Wb and FBA ⫽ FBC a with ab ⫽ 0.643 or FBA ⫽ W(ab) Euler buckling loads in BA & BC: p2 E I ⫽ 151.118 kN FBA_cr ⫽ LBA2 b so WBA_cr ⫽ FBA_cr ⫽ 138 kN a FBC_cr ⫽ p2 E I ⫽ 214.630 kN LBC2 ⬍ lower value controls so WBC_cr ⫽ b FBC_cr ⫽ 164 kN R-11.7: A beam is pin-connected to the tops of two identical pipe columns, each of height h, in a frame. The frame is restrained against sidesway at the top of column 1. Only buckling of columns 1 and 2 in the plane of the frame is of interest here. The ratio (a/L) defining the placement of load Qcr, which causes both columns to buckle simultaneously, is approximately: (A) 0.25 (B) 0.33 (C) 0.67 (D) 0.75 Qcr Solution a Draw FBD of beam only; use statics to show that Qcr causes forces P1 and P2 in columns 1 & 2 respectively: P1 ⫽ a P2 ⫽ L⫺a b Qcr L EI h L-a EI 1 h 2 a Qcr L © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1165 Buckling loads for columns 1 & 2: Pcr1 ⫽ Pcr2 ⫽ p2 EI L⫺a b Qcr ⫽a L (0.699 h)2 p2 EI a ⫽ a b Qcr L h2 Solve above expressions for Qcr, then solve for required a/L so that columns buckle at the same time: p2 EI L p2 EI L a b ⫽ a b (0.699 h)2 L ⫺ a h2 a L p2 EI L p2 EI b⫺ 2 a b⫽0 2 a a (0.699 h) L ⫺ a h Or L L ⫺ ⫽0 a 0.6992 (L ⫺ a) Or Or a ⫽ 0.6992 L⫺a a 0.6992 ⫽ ⫽ 0.328 L (1 ⫹ 0.6992) So R-11.8: A steel pipe column (E ⫽ 210 GPa) with length L ⫽ 4.25 m is constructed of circular tubing with outside diameter d2 ⫽ 90 mm and inner diameter d1 ⫽ 64 mm. The pipe column is fixed at the base and pinned at the top and may buckle in any direction. The Euler buckling load of the column is most nearly: (A) 303 kN (B) 560 kN (C) 690 kN (D) 720 kN Solution E ⫽ 210 GPa L ⫽ 4.25 mm d2 ⫽ 90 mm d1 ⫽ 64 mm Moment of inertia I⫽ p (d24 ⫺ d14) 64 d1 d2 I ⫽ 2.397 ⫻ 106 mm4 Effective length of column for fixed-pinned case: Le ⫽ 0.699 L ⫽ 2.971 m Pcr ⫽ p2 E I ⫽ 563 kN L2e © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 1166 APPENDIX A FE Exam Review Problems R-11.9: An aluminum tube (E ⫽ 72 GPa) AB of circular cross section has a pinned support at the base and is pin-connected at the top to a horizontal beam supporting a load Q ⫽ 600 kN. The outside diameter of the tube is 200 mm and the desired factor of safety with respect to Euler buckling is 3.0. The required thickness t of the tube is most nearly: (A) 8 mm (B) 10 mm (C) 12 mm (D) 14 mm Solution E ⫽ 72 GPa SMc ⫽ 0 L ⫽ 2.5 m n ⫽ 3.0 2.5 Q 1.5 P ⫽ 1000 kN P⫽ Find required I based on critical buckling load Critical load Q ⫽ 600 kN d ⫽ 200 mm Q = 600 kN C B Pcr ⫽ Pn Pcr ⫽ 3000 kN Pcr ⫽ 1.5 m 1.0 m p2 E I L2 2.5 m Pcr L2 I⫽ 2 p E d ⫽ 200 mm 6 4 I ⫽ 26.386 ⫻ 10 mm Moment of inertia p 4 I⫽ [d ⫺ (d ⫺ 2 t)4] 64 B d ⫺ 4 d4 ⫺ I t min ⫽ 2 64 p A tmin ⫽ 9.73 mm R-11.10: Two pipe columns are required to have the same Euler buckling load Pcr. Column 1 has flexural rigidity E I and height L1; column 2 has flexural rigidity (4/3)E I and height L2. The ratio (L2/L1) at which both columns will buckle under the same load is approximately: (A) 0.55 (B) 0.72 (C) 0.81 (D) 1.10 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. APPENDIX A FE Exam Review Problems 1167 Solution Equate Euler buckling load expressions for the two columns considering their different properties, base fixity conditions and lengths: 2 p2 a Eb (2 I) 3 p EI ⫽ (0.699 L1)2 L22 2 Pcr Pcr E I 2E/3 2I L1 L2 Simplify then solve for L2 /L1: 2 L2 4 a b ⫽ 0.699 L1 3 L2 4 ⫽ 0.6992 ⫽ 0.807 L1 B 3 R-11.11: Two pipe columns are required to have the same Euler buckling load Pcr. Column 1 has flexural rigidity E I1 and height L; column 2 has flexural rigidity (2/3)E I2 and height L. The ratio (I2/I1) at which both columns will buckle under the same load is approximately: (A) 0.8 (B) 1.0 (C) 2.2 (D) 3.1 Solution Equate Euler buckling load expressions for the two columns considering their different properties, base fixity conditions and lengths: 2 p2 a Eb (I2) 3 p E I1 ⫽ (0.699 L)2 L2 2 Pcr Pcr E I1 2E/3 I2 L L Simplify then solve for I2/I1: L2 E I2 ⫽ I1 (0.699 L)2 2 E 3 3 I2 2 ⫽ ⫽ 3.07 I1 (0.699)2 © 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
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