Article https://doi.org/10.1038/s41467-025-56788-9 Self-driving lab for the photochemical synthesis of plasmonic nanoparticles with targeted structural and optical properties Received: 23 December 2023 Check for updates 1234567890():,; 1234567890():,; Accepted: 31 January 2025 Tianyi Wu 1, Sina Kheiri 2, Riley J. Hickman1,3,4, Huachen Tao1, Tony C. Wu1,3, Zhi-Bo Yang5, Xin Ge6, Wei Zhang 6, Milad Abolhasani 7, Kun Liu 5, Alan Aspuru-Guzik 1,3,4,8,9,10,11 & Eugenia Kumacheva 1,10,11,12 Many applications of plasmonic nanoparticles require precise control of their optical properties that are governed by nanoparticle dimensions, shape, morphology and composition. Finding reaction conditions for the synthesis of nanoparticles with targeted characteristics is a time-consuming and resourceintensive trial-and-error process, however closed-loop nanoparticle synthesis enables the accelerated exploration of large chemical spaces without human intervention. Here, we introduce the Autonomous Fluidic Identification and Optimization Nanochemistry (AFION) self-driving lab that integrates a microfluidic reactor, in-flow spectroscopic nanoparticle characterization, and machine learning for the exploration and optimization of the multidimensional chemical space for the photochemical synthesis of plasmonic nanoparticles. By targeting spectroscopic nanoparticle properties, the AFION lab identifies reaction conditions for the synthesis of different types of nanoparticles with designated shapes, morphologies, and compositions. Data analysis provides insight into the role of reaction conditions for the synthesis of the targeted nanoparticle type. This work shows that the AFION lab is an effective exploration platform for on-demand synthesis of plasmonic nanoparticles. Applications of inorganic nanoparticles (NPs) in chemical and biological sensing1,2, photovoltaics3,4, imaging5, and drug delivery6 are largely governed by their optical properties. The identification of the multidimensional chemical space for the synthesis of NPs with precisely controlled characteristics is a challenge, since the rate of reagent addition and mixing, reagent concentration, and reaction time and temperature are interdependent and synergistic. A small disturbance in these conditions can significantly change NP properties. Furthermore, with every additional reaction condition, the size of the chemical space exponentially increases7. Thus, the identification of key 1 Department of Chemistry, University of Toronto, Toronto, ON M5S 3H6, Canada. 2Department of Mechanical and Industrial Engineering, University of Toronto, Toronto, ON M5S 3G8, Canada. 3Department of Computer Science, University of Toronto, Toronto, ON M5S 3H6, Canada. 4Vector Institute for Artificial Intelligence, Toronto, ON M5S 1M1, Canada. 5State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun 130012, P. R. China. 6School of Materials Science & Engineering, Electron Microscopy Center, Jilin University Changchun 130012, P. R. China. 7 Department of Chemical and Biomolecular Engineering, North Carolina State University, Raleigh, NC 27606, USA. 8Department of Materials Science & Engineering, University of Toronto, Toronto, ON M5S 3E4, Canada. 9Canadian Institute for Advanced Research (CIFAR), Toronto, ON M5S 1M1, Canada. 10 Department of Chemical Engineering and Applied Chemistry, University of Toronto, Toronto, ON M5S 3E5, Canada. 11Acceleration Consortium, University of Toronto, Toronto, ON M5S 3H6, Canada. 12Institute of Biomaterials and Biomedical Engineering, University of Toronto, Toronto, ON M5S 3G9, Canada. e-mail: eugenia.kumacheva@utoronto.ca Nature Communications | (2025)16:1473 1 Article parameters controlling NP properties through experience-based manual trial-and-error experiments is a time-, labor-, and resourceintensive task. The use of self-driving labs (SDLs) that operate in a “closed-loop” manner with minimal human intervention emerged as a promising strategy for addressing this challenge. These labs operate via iterative NP syntheses by integrating automation, e.g., robotics or microfluidics (MFs), NP characterization, and machine learning (ML)8,9. Automation enables control over reagent injection, mixing, heating, and separation10,11. In particular, MFs offers flow-controlled reagent supply, enhanced mass and heat transfer, and real-time online NP characterization12–14 which provides rapid data acquisition13,15. Despite the advantages of automation, the decision on the next-step syntheses for identification of the most effective NP reaction conditions remains in the hands of the operator. Here, ML algorithms play a pivotal role in inferring relationships between reaction conditions and corresponding NP properties, thereby recommending experimental conditions for subsequent optimization steps without examining the entire chemical space16. Application of ML algorithms in SDLs include the stable noisy optimization by branch and fit algorithm (SNOBFIT)17, covariance matrix adaptation evolution strategy (CMA-ES)18, genetic algorithm19, and Bayesian optimization (BO)20–25. Starting from the introduction of an SDL for the synthesis of CdSe NPs26, automated ML-assisted synthesis was extended to other NP types18–20,22–33. For the synthesis of plasmonic NPs, SDLs operated by targeting characteristic absorption spectra. For instance, a highthroughput SDL for the synthesis of silver (Ag) triangular nanoprisms targeted their full absorption spectra and used BO with deep neural network to minimize the loss function22. This approach did not utilize the knowledge of specific spectroscopic NP properties such as plasmon resonance peak wavelength or full width at half maximum (FWHM) and was sensitive to the presence of impurities and noise. An alternative approach utilized well-established knowledge about essential spectroscopic characteristics of NPs, which were used as objectives in their ML-guided synthesis. For instance, in the SDL performing seeded synthesis of gold (Au) nanospheres, rods, and octahedrons, an evolutionary genetic algorithm was used to optimize a fitness function for the selected areas under the plasmon peak28. Recently, an ensemble neural network was utilized for the synthesis of lead halide perovskite NPs by optimizing a pre-assigned weight function to fluorescence emission intensity and FWHM31. While the second approach is more efficient, it poses a challenge in selecting appropriate weights to multiple objectives34. The use of a hierarchical algorithm would obviate the need to assign appropriate individual weights to each objective and would focus on their hierarchical importance. More specifically, the secondary objective would not be fulfilled if it causes a degradation in the objective that is higher in the hierarchy. This strategy was used in our earlier proof of concept work which utilized a Gryffin algorithm35 for the SDL-based synthesis of Au nanospheres by targeting in an order of importance the wavelength of their plasmon resonance, FWHM, and absorbance intensity23. Seeded SDL-based synthesis of plasmonic NPs has been achieved by either introducing pre-synthesized NP seeds into the SDLs as one of the reagents22,25,30, or by synthesizing NP seeds in the SDLs with a complicated design and subsequently using them in the next-step reaction19,28, however seedless photochemical synthesis in SDLs has not been reported. Although in comparison with conventional synthesis of plasmonic NPs, their photochemical synthesis offers mild reaction conditions, temporal reaction control, and adaptability with MF synthesis36–38, it remains underused due to the inherent sensitivity of the reaction output to irradiation intensity and exposure time39. This challenge is compounded in seedless NP synthesis, where the concurrent nucleation and growth processes demand precise control over reaction conditions. These complications make seedless photochemical syntheses of a variety of Nature Communications | (2025)16:1473 https://doi.org/10.1038/s41467-025-56788-9 plasmonic NPs with precise control of their optical properties and in high yield a synthetic challenge. Here, we report a ML-assisted seedless photochemical synthesis of plasmonic NPs by utilizing an autonomous fluidic identification and optimization nanochemistry (AFION) SDL. We selected NP spectroscopic properties as the output for ML-guided multi-objective experimental planning. The rationale in this selection was driven by the variation of the wavelength of surface plasmon resonance (SPR) bands with NP size and shape40, a narrower full width at halfmaximum of the SPR peak for more uniform NP size distribution41, and a stronger intensity of SPR with higher yield of NP synthesis42. By targeting the distinct spectroscopic NP characteristics and subsequently adjusting chemically intuitive hierarchical objectives the AFION lab synthesized on-demand eight types of NPs, including Au nanorods with two tailored shapes, spherical alloy AuAg NPs with two selected compositions, spherical Au/Ag NPs with a core-shell morphology, spherical Ag and Cu NPs, and Au tetrapods. For each NP type, the AFION lab traversed a multidimensional parameter chemical space and identified the optimal conditions within 30 or fewer experiments conducted in 30 h or less. Complementary to spectroscopic NP characteristics, their properties were validated by transmission electron microscopy (TEM) imaging and energy-dispersive X-ray (EDS) elemental analysis. The developed AFION platform is an SDL designed for the photochemical synthesis of inorganic nanomaterials. It enables ondemand synthesis of different types of plasmonic NPs within the same platform, thus, eliminating the need for the hardware and software redesign for each NP type. Furthermore, through multi-objective optimization it provides key insights into the role of the combination of multiple reaction parameters on a specific NP characteristic, which stimulates further comprehensive studies of reaction mechanisms. Results Closed-loop synthesis in the AFION lab Figure 1a shows the workflow of the ML-assisted synthesis of plasmonic NPs in the AFION lab. For a particular type of NPs, their spectroscopic properties were selected using existing literature data and used as objectives (targets) in a closed-loop iterative photochemical synthesis. The closed-loop operation embodied the execution of a MLselected experiment, the collection of experimental data, the updates of a ML model, and the determination of the subsequent set of experimental conditions for next iteration. More specifically, following the synthesis conducted under seven-parameter reaction conditions (step 1), the spectroscopic NP properties were acquired online (step 2) and reported to a ML algorithm Gryffin35 with a scalarizing function, Chimera43 for hierarchy-based multi-objective optimization (step 3). Gryffin was trained on the reaction conditions/spectroscopic property pairs to propose a new set of reaction conditions for the next-iteration synthesis (step 4). The details of optimization are provided in “Methods” section. The fully autonomous closed-loop process operated without human intervention, reaching convergence when the NP spectroscopic properties met the designated targets and were not enhanced in subsequent syntheses. The desired NP characteristics were validated using TEM, EDS mapping, and EDS line scans, respectively. The experimental setup is illustrated in Fig. 1b. Individual reagent solutions were supplied to the MF reactor to form a slug of the mixed reagent solution, which oscillated back and forth in the tube reactor, while being exposed to ultraviolet (UV) irradiation. The varying seven reaction conditions included the concentration of four reagents, reaction time, UV light intensity, and slug oscillation speed (controlling reagent mixing)44. Upon reaction completion, the NP-containing slug moved to a flow cell for the spectroscopic NP characterization and subsequently, was discharged to the waste container or sample collection reservoir. The spectroscopic data were analyzed and reported 2 Article https://doi.org/10.1038/s41467-025-56788-9 a b c 1 3 Extinction (arb. u.) Selection of NPs to be synthesized 2 Selection of spectroscopic targets for the NPs 4 6 8 Au nanorod 0.8 0.6 0.4 0.2 0 400 9 Close-loop synthesis 5 1 Step 1: Photochemical synthesis Extinction Step 2: Online spectroscopic characterization hv Wavelength (nm) 500 Steps 3 & 4 output 700 800 0.8 900 1000 Alloy AuAg nanosphere 0.6 0.4 0.2 0 400 500 Step 3: Algorithm surrogate model update Steps 1 & 2 input Extinction (arb. u.) 1 Step 4: New experimental proposal 600 Wavelength (nm) 1 Extinction (arb. u.) 7 600 700 800 900 1000 Wavelength (nm) Core-shell Au/Ag nanosphere 0.8 0.6 0.4 0.2 0 Next experiment 400 500 Extinction (arb. u.) Validation of the NP shape, morphology and composition 600 700 800 900 1000 Wavelength (nm) 1 Au tetrapod 0.8 0.6 0.4 0.2 0 400 500 600 700 800 900 1000 Wavelength (nm) Fig. 1 | Closed-loop photochemical NP synthesis in the AFION lab. a Workflow of the synthesis of plasmonic NPs in the AFION lab. Created in BioRender. Kheiri, S. (2025) https://BioRender.com/w89i187. b Schematic of the AFION lab. The lab includes (1) reservoirs with reagent solutions, (2) a pump dispenser to generate a slug of reagent solution, (3) an oscillator pump, (4) a UV light source with adjustable height, (5) flow cell for optical NP characterization, (6) tungsten halogen UV light source, (7) an in-line, fiber-optics, charge-coupled spectrometer, (8) a reservoir for the collection of waste, and (9) a reservoir for NP collection for further characterization. Created in BioRender. Kheiri, S. (2025) https://BioRender.com/ n80b990. c Illustrated literature-based characteristic extinction spectra of selected plasmonic NPs: AuNRs with the solid and dashed lines corresponding to their highand low-aspect ratios, respectively; alloy AuAg NSs with the solid and dashed lines representing high and low mole fraction of Au, respectively; core-shell Au/Ag NS; and Au tetrapod. The shaded regions show the SPR peaks targeted in the closedloop synthesis. to Gryffin to obtain a new experimental proposal (steps 3 and 4). The details of closed-loop NP synthesis are provided in the “Methods”. The AFION lab was developed by matching spectroscopic NP properties with NP shapes, dimensions, and compositions: Au nanorods (AuNRs) with two different aspect ratios, alloy AuAg nanospheres (AuAg NSs) with two different compositions, core-shell Au/Ag NSs, and Au tetrapods NPs. Figure 1c illustrates the literature-based extinction spectra of these NP types45–49. The shaded areas correspond to the SPR bands that were targeted in the NP synthesis. The explored chemical spaces are detailed in Supplementary Tables 1–5 for AuNRs, alloy NSs, core-shell NSs, and Au tetrapods NPs. regions corresponded to the reported LSPR and transverse SPR of AuNRs51,52. The LSPR peak in the 650–1000 nm spectral range depends on the AuNR aspect ratio (as it red-shifts with increasing AuNR aspect ratio), while the peak in the 490–560 nm region corresponds to both the SPR of spherical Au NPs (by-products) and the transverse SPR of AuNRs, however the latter peak is only weakly sensitive to the variation in the AuNR aspect ratio52. Thus, the value of AUC1000650 represents the AuNR population, while the value of AUC560490 is largely governed by the by-product. To synthesize a large population of AuNRs (irrespective of their aspect ratio), a boundary limit of R ≥ 3.0 was set as a target. Objective 2. The spectral position of the LSPR peak (λLSPR ) was aimed to be λTarget = 880 nm for the AuNRs with “high” aspect ratio of 4.145, and λTarget = 750 nm for the AuNRs with “low” aspect ratio of 3.046. The deviation between λLSPR and λTarget (jλLSPR λTarget j) was set to be no more than 10 nm. Objective 3. The FWHM of the LSPR band was minimized to synthesize AuNRs with a uniform size distribution. A relative tolerance of 40% was used for Chimera, allowing specific deviation of the objective value with respect to the full range of observed value: Synthesis of AuNRs The AFION lab synthesized AuNRs with “high” and “low” aspect ratios with the corresponding values of 4.1 and 3.0 and longitudinal SPR (LSPR) of 880 and 750 nm, respectively45,46. The aspect ratio was defined as the ratio of the length to the diameter of AuNRs50. The following four spectroscopic targets of AuNRs were identified in order of decreasing importance: Objective 1. The ratio (R) is defined as the area under the peak in the 650–1000 nm spectral region over the area under the peak in the 490–560 nm range, that is: R= AUC1000650 AUC560490 ð1Þ where AUC denotes the “area under the curve”, and the subscripts refer to the designated spectral ranges. The selection of spectral Nature Communications | (2025)16:1473 FWHMtolerance = FWHMmin + 40% × ðFWHMmax FWHMmin Þ ð2Þ where FWHMmin and FWHMmax represent the minimum and maximum FWHM values, respectively, satisfying higher importance objectives 1 and 2. Objective 4. Since the extinction intensity at 400 nm (I 400 ) linearly correlates with the total NP concentration in the solution (including 3 Article https://doi.org/10.1038/s41467-025-56788-9 g Experiment Third objective d Fourth objective Experiment Experiment e f Fourth objective Experiment k l 0.12 Extinction (arb. u.) Extinction (arb. u.) j Experiment 0.25 Second objective Experiment Third objective i IR FWHM (nm) c Experiment FWHM (nm) Experiment h First objective R R |λLSPR – λ880| (nm) Second objective |λLSPR – λ750| (nm) b First objective IR a 0.20 0.15 0.10 0.05 0.09 0.06 0.03 0.00 0.00 400 600 800 400 1000 Wavelength (nm) 600 800 Wavelength (nm) 1000 Fig. 2 | Properties of “high” and “low” aspect ratio AuNRs synthesized using MLrecommended iterative synthesis. a Variation R value for high aspect ratio AuNRs, plotted as a function of the number of experiments. The shaded red area corresponds to targeted R ≥ 3.0 (objective 1). b Changes in |λLSPR – λ880 | of the AuNRs. The shaded yellow area corresponds to | λLSPR – λ880 | ≤ 10 nm (objective 2). c Variation in optimized FWHM of the LSPR of the high aspect ratio AuNRs. The shaded area gives FWHM values lower than 40% threshold (objective 3). d Variation in IR in high aspect ratio AuNR synthesis. The increase in the color intensity in the gradient shaded area corresponds increasing IR values (objective 4). e Extinction spectrum of high aspect ratio AuNRs in experiment #23. f Representative TEM image of high aspect ratio AuNRs as in (e). g–j Variation in spectroscopic properties of low aspect ratio AuNRs as in (a–d), plotted vs. the number of conducted syntheses. The shaded areas correspond to the targeted characteristics, that is, (g), R ≥ 3.0 (objective 1); h |λLSPR – λ750 | ≤ 10 nm (objective 2); i minimized FWHM values (objective 3); j maximized IR values (objective 4). k Extinction spectrum of low aspect ratio AuNRs synthesized in experiment #23. l Representative TEM image of low aspect ratio AuNRs as in (k). The scale bars (f) and (l) are 50 nm. In the graphs a–d and g–j, each data point shows an optimized spectroscopic characteristic for each experiment. Source data are provided as a Source Data file. by-products)42, the highest ratio (IR) of the LSPR peak intensity (I LSPR ) to that at 400 nm was targeted toward the synthesis of AuNRs (objective 1) with high yield, while maintaining their desired aspect ratio (objective 2) and narrow size distribution (objective 3). We use the equation to the highest IR value (Fig. 2d), the FWHM value in this experiment failed to satisfy the tolerance for objective 3. Thus, all objectives were met in experiment #23, with R = 10.9, λLSPR = 880 nm, FWHM = 185 nm, and IR = 3.17 (compromised), with no further improvement achieved in AuNR properties in subsequent experiments. Supplementary Table 6 details reaction conditions of experiment #23. Figure 2e, f shows the corresponding spectrum and the representative TEM image of the high aspect ratio AuNRs (Supplementary Fig. 1a shows larger AuNR populations). Analysis of TEM images revealed that the content of spherical NPs was <7%, and the AuNRs had an average aspect ratio of 3.9 ± 0.4 (Supplementary Fig. 1b–d), similar to the AuNRs synthesized by seeded conventional synthesis and close to the target value of 4.145. TheAuNRs with low aspect ratio were synthesized by targeting R ≥ 3.0, λLSPR λ750 ≤ 10 nm, minimized FWHM, and the maximum IR value (Fig. 2g–j). In experiment #23, all objectives were met, with R = 5.47, λLSPR = 757 nm, FWHM = 186 nm, and IR = 1.98. No improvement occurred in further experiments. The corresponding spectrum and TEM images of the AuNRs are shown in Fig. 2k, l, respectively. Supplementary Table 6 provides reaction conditions for experiment I IR = LSPR I 400 ð3Þ where I LSPR is the intensity of the LSPR peak at the designated wavelength corresponding to the aspect ratio of the AuNRs, and I 400 is the extinction intensity at 400 nm. Figure 2a–d shows the variation in four designated characteristics of high aspect ratio AuNRs during iterative syntheses, that is, R ≥ 3.0, jλLSPR λ880 j ≤ 10 nm, minimized FWHM of the LSPR peak, and maximized IR, respectively. Figure 2a–c shows that objective 1 was met in experiment #1, however the tolerated deviation jλLSPR λ880 j was exceeded. Iterative syntheses led to a steady approach of jλLSPR λ880 j to objective 2 and the reduction in FWHM (objective 3), with both objectives being met in experiment #23. Although experiment #15 led Nature Communications | (2025)16:1473 4 Article a https://doi.org/10.1038/s41467-025-56788-9 b First objective Second objective c Third objective d Extinction (arb. u.) ISPR (arb. u.) FWHM (nm) |λSPR – λ465| (nm) 0.40 0.30 0.20 0.10 0.00 400 Experiment e HAADF f Ag 600 g Au h Overlay 800 1000 Wavelength (nm) Experiment i 120 Intensity (counts) Experiment 100 Au Ag 80 60 40 20 0 5 j k First objective Second objective l Third objective 10 15 20 25 Position (nm) m Extinction (arb. u.) ISPR (arb. u.) FWHM (nm) |λSPR – λ485| (nm) 0.30 0.20 0.10 0.00 400 Experiment HAADF o Ag p 600 Au q Overlay 800 1000 Wavelength (nm) Experiment r 120 Intensity (counts) n Experiment 100 Au 80 Ag 60 40 20 0 0 5 10 15 20 Position (nm) Fig. 3 | Properties of alloy AuAg NSs synthesized using ML-recommended iterative synthesis. a Variation in |λSPR – λ465 |, plotted as a function of the number of experiments for alloy AuAg NSs with low χ Au . The shaded red area corresponds to |λSPR – λ465 | ≤ 5 nm (objective 1). b Variation in FWHM of the SPR of alloy NSs. The shaded green area shows FWHM values lower than 20% threshold (objective 2). c Variation in I SPR of alloy NSs. Increasing color intensity of the shaded yellow area corresponds to maximized values of ISPR (objective 3). d Extinction spectrum of alloy AuAg NSs with low χ Au synthesized in experiment #27. Inset shows representative TEM image of the corresponding NSs. e HAADF-STEM image of the alloy NSs as in (d). f Elemental Ag STEM − EDS map of the NSs as in (e). g Elemental Au STEM − EDS map of the NSs as in (e). h Overlay image of (f) and (g). i EDS line profiles of alloy AuAg NSs with low χ Au along the yellow dashed line (inset). j–l Variation in spectroscopic properties as in (a–c) of alloy AuAg NSs with high χ Au , plotted vs. the number of syntheses of alloy AuAg NSs with high χ Au . The corresponding shaded areas show the targeted j |λSPR – λ485 | ≤ 5 nm (objective 1, in red), k minimized FWHM values (objective 2, in green), l highest I SPR (objective 3, in yellow). m Extinction spectrum of alloy AuAg NSs with high χ Au , synthesized in experiment #29. Inset shows representative alloy NPs with high χ Au : n HAADFSTEM image of the alloy AuAg NSs with high χ Au as in (m). o Elemental Ag STEM − EDS map of the NSs as in (n). p Elemental Au STEM − EDS map of the NSs as in (n). q Overlay image of (o) and (p). r EDS line profiles of alloy AuAg NSs with high χ Au along the yellow dashed line (inset). Au and Ag are indicated as blue and red lines, respectively. All scale bars are 10 nm. In the graphs a–c and j–l each data point shows an optimized spectroscopic characteristic for each experiment. Source data are provided as a Source Data file. #23. The AuNRs had an aspect ratio of 2.9 ± 0.4, with <5% spherical impurities (Supplementary Fig. 1e–h), close to the AuNRs with aspect ratio of 3.0 produced by seeded photochemical synthesis46. The optimized formulations for AuNR syntheses contained ten-fold lower CTAB concentration than that reported for the seeded photochemical AuNR synthesis with similar size distribution and shape purity46. Objective 1. The λTarget was set to be 465 and 485 for alloy NSs with χ Au of 0.54 and 0.80, respectively. The deviation between λSPR and λTarget ðjλSPR λTarget jÞ was set to be no more than 5 nm. Objective 2. The FWHM of the SPR band was minimized with 20% relative tolerance without degrading objective 1: FWHMtolerance = FWHMmin + 20% × ðFWHMmax FWHMmin Þ ð4Þ Synthesis of alloy AuAg NSs Photochemical synthesis of alloy AuAg NSs with “low” and “high” mole fractions of Au (χ Au ) of 0.54 and 0.80, respectively, was conducted by targeting the corresponding SPR positions, based on the literature data for alloy NSs synthesized by conventional seedless synthesis47. Three targeted characteristics for the synthesis of AuAg alloy NSs were as follows: Nature Communications | (2025)16:1473 where FWHMmin and FWHMmax represent the minimum and maximum experimental FWHM values, respectively. Objective 3. The highest intensity of the SPR peak (I SPR ) was targeted to achieve high yield of alloy NSs53. Figure 3a–c depicts the variation in three targeted characteristics of alloy AuAg NSs with low χ Au vs. the number of experiments, namely 5 Article https://doi.org/10.1038/s41467-025-56788-9 |λSPR – λ465 |, minimized FWHM of the SPR peak, and the maximized ISPR, respectively. All objectives were met in experiment #27, without further improvement in the NS properties in the following syntheses. The reaction conditions for experiment #27 are listed in Supplementary Table 7. The corresponding extinction spectrum is shown in Fig. 3d (λSPR = 467 nm, FWHM = 138 nm, and I SPR = 0.34), and the TEM images of these NSs are displayed in Fig. 3d, inset and Supplementary Fig. 2a. The average NS diameter was 13 ± 2.7 nm (Supplementary Fig. 2b). Figure 3e–j shows high-angle annular dark-field (HAADF)-STEM image, the corresponding Ag and Au STEM-EDS maps, and the overlay of Au and Ag maps of alloy NSs, respectively. The Au and Ag atoms were homogeneously distributed in the alloy NSs. The determined χ Au of 0.53 was close to the targeted value of 0.5447. The EDS line scans further validated the uniform distribution of Au and Ag elements within the NSs (Fig. 3i). Next, we synthesized alloy AuAg NSs with high χ Au : Figure 3j–l shows the variation in |λSPR – λ485 |, FWHM of the SPR peak, and ISPR values, respectively, in the iterative NS synthesis. The optimized reaction conditions (experiment #29) are shown in Supplementary Table 7. The corresponding NSs exhibited λSPR = 487 nm, FWHM = 123 nm, and I SPR = 0.20 (Fig. 3m) and had an average diameter of 16 ± 3.1 nm (Fig. 3m, inset and Supplementary Fig. 2c, d). Figure 3n–q shows the HAADF-STEM image, the corresponding Ag and Au STEMEDS maps, and the overlay of Au and Ag maps for the NSs with high χ Au , respectively. The value of χ Au was 0.76, close to the target of χ Au = 0.8 reported for conventionally synthesized alloy NSs47. Figure 3r indicates a uniform distribution of Au and Ag elements within the NSs. Synthesis of core–shell Au/Ag NSs For the synthesis of core–shell Au/Ag NSs, based on the reported data48, the following targets were selected. Objective 1. The area ratio (R) is defined as: R= AUC440400 + AUC520480 AUC480440 ð5Þ where AUC440400 represents the AUC in the range of 400–440 nm (representing the SPR of the Ag shell), AUC520480 represents the AUC in the range of 480–520 nm (representing the SPR of the Au core), and the denominator is the AUC in the range of 440–480 nm. To ensure the synthesis of core-shell Au/Ag NSs, a boundary limit of R ≥ 2.0 was set as a target. Objective 2. To synthesize core–shell Au/Ag NSs, the targeted SPRs were 510 nm (Au core) and 415 nm (Ag shell), corresponding to Au/Ag NSs with a 10 nm-diameter core and 3.4 nm-thick shell48. A root mean squared error (RMSE) fitness function was established to minimize the deviation between the experimentally measured SPRs of the Ag shell and Au core and their respective target values. The RMSE is defined as: sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2 ðλSPR, S 415Þ + ðλSPR, C 510Þ2 RMSE = 2 ð6Þ where λSPR, S is an experimentally measured SPR peak of the Ag shell, and λSPR, C is an experimentally measured SPR peak of the Au core. The threshold was set to be less than 10 nm. Objective 3. Minimized FWHM was targeted to achieve narrow size distribution of the NSs. The challenge of overlapping SPR bands of the Au core and Ag shell, was addressed by spectra deconvolution54 to separate the peaks into their individual additive components. The sum of FWHMs for both SPR bands, denoted as ΣFWHM, was selected with 20% threshold, expressed as: ΣFWHMtolerance = ΣFWHMmin + 20% × ΣFWHMmax ΣFWHMmin ð7Þ Nature Communications | (2025)16:1473 Where ΣFWHM is the sum of the FWHMs for the two SPR bands, FWHMSPR, C and FWHMSPR, S , corresponding to the FWHM of the Au core SPR bands and that of the Ag shell, respectively, and calculated as: ΣFWHM = FWHMSPR, C + FWHMSPR, S ð8Þ Objective 4. To achieve high yield of core-shell NSs, the sum of the SPR intensity, denoted as ΣInten, was maximized, as ΣInten = I SPR, C + I SPR, S ð9Þ where I SPR, C represents the SPR intensity corresponding to the Au cores, and I SPR, S represents the SPR intensity corresponding to the Ag shells. Figure 4a–d shows the variation in NS characteristics during iterative synthesis toward the targets, that is, R ≥ 2.0, RMSE ≤ 10 nm, minimized ΣFWHM, and the maximized ΣInten, respectively. All objectives were met in experiment #25, with R = 2.31, RMSE = 5.1 nm at λSPR, S = 413 nm, and λSPR, C = 517 nm, ΣFWHM = 185 nm, and ΣInten = 0.05. Supplementary Table 8 lists reaction conditions of experiment #25. Figure 4e shows the corresponding NS extinction spectrum, while Fig. 4e, inset and Supplementary Fig. 3 display the TEM images of the core-shell NSs, with average diameter of 12 ± 1.9 nm, 11 nm-diameter core and 2 nm-thick shell, close to the targeted dimensions48. The EDS line scan confirmed the Au core and Ag shell morphology (Fig. 4b). Exploration of photochemical synthesis of Au tetrapods NPs with a spiky morphology have specific spectroscopic properties and have advantages in surface-enhanced Raman scattering spectroscopy, strong catalytic ability, increased photothermal absorption, and a broad tunable wavelength range for biosensing applications55. Nanopods, i.e., spiky NPs with a well-defined number and size of branches, present significant synthesis challenges due to the precise control required for symmetry breaking55. Synthesis of nanopods has been achieved by conventional wet-chemical synthesis but not photochemical synthesis49,56. More specifically, tetrahedron-type nanopods, have been produced utilizing Au NSs as seeds57, or employing various biological buffers58,59, Alternative geometries such as crosstype planar Au tetrapods, have been synthesized using either Ag nanoplates as seeds56, or diethylamine as a selective facet-hindering capping agent in dimethylformamide solvent without the use of seeds49. Here we explored the seedless photochemical synthesis of Au tetrapods in the AFION lab. To this end, we used the spectra reported for the conventional wet-chemical synthesis as the target49. We targeted high-intensity SPR band and a low-intensity shoulder in the spectra, which were reported for the cross-type planar tetrapods with an average diagonal arm length of 93 nm49. Note that while Au tetrapods and AuNRs show similar spectral features, the tetrapod synthesis was explored in a different chemical space. A high reducing agent concentration was used, due to the kinetically controlled tetrapod synthesis process, favoring Au deposition rate against the Au diffusion rate60. Secondly, a lower Ag precursor concentration was used, compared to the AuNR synthesis. Four targeted spectroscopic optical characteristics were as follows: Objective 1: The area ratio (R) was set as R ≥ 1.0, expressed as R= AUC6001000 AUC500600 ð10Þ where AUC6001000 represents the AUC in the 600–1000 nm spectral range (signifying high-intensity SPR band) and AUC500600 represents the area under the 500–600 nm shoulder (the low-intensity band). Objective 2: The spectral position of the SPR peak (λSPR ) was targeted to be λTarget = 75 nm for the tetrapod with targeted diagonal 6 Article https://doi.org/10.1038/s41467-025-56788-9 b c Second objective Experiment Experiment d Fourth objective Experiment Experiment 0.04 e Third objective ΣInten R RMSE First objective ΣFWHM (nm) a f 120 Au 0.03 Intensity (counts) Extinction (arb. u.) 100 0.02 0.01 Ag 80 60 40 20 0 400 600 800 1000 Wavelength (nm) 0 0 2 4 6 8 10 Position (nm) 12 14 16 Fig. 4 | Properties of core-shell Au/Ag NSs synthesized using ML-recommended iterative synthesis. a Variation in R, plotted as a function of the number of performed experiments. The shaded area shows R ≥ 2.0 (objective 1). b Variation in RMSE of the core–shell Au/Ag NSs in the iterative synthesis, with the shaded area corresponding to RMSE ≤ 10 nm (objective 2). c Changes in ΣFWHM for the core–shell Au/Ag NSs, plotted vs. the number of syntheses. The shaded area shows ΣFWHM values lower than the 20% threshold (objective 3). d Variation in ΣInten of the core–shell NSs, plotted vs. the number of experiments. The increase in color intensity of the shaded area reflects maximized values of ΣInten (objective 4). In a–d, each data point shows an optimized spectroscopic characteristic for each experiment. e Extinction spectrum and the corresponding TEM image (inset) of core–shell Au/Ag NSs synthesized in experiment #25. f EDS line profiles of the cross-section of the NS as in (e) (shown along the yellow line in inset). The profiles of Au and Ag are shown as blue and red lines, respectively. The scale bars shown in e and f are 10 nm. Source data are provided as a Source Data file. length, based on ref. 49. The deviation between λSPR and λTarget (jλSPR λTarget j) was set to be no more than 10 nm. Objective 3: The FWHM of the SPR band was minimized to reach tetrapod narrow size distribution with 40% threshold, as described in Eq. (2). Objective 4: To achieve a high yield in tetrapod synthesis, we targeted the highest intensity ratio (IR) of the SPR intensity (I SPR ) to that at 400 nm (I 400 ), while satisfying objectives 1–3. The following equation was used assisted synthesis where all objectives were met at experiment #28, objective 2 (jλSPR λ750 j ≤ 10 nm) corresponding to the targeted tetrapod dimensions was never met within 30 random search experiments, thus, underscoring the efficiency of the AFION lab in achieving multiobjective optimization for the synthesis of plasmonic NPs. IR = I SPR I 400 ð11Þ Figure 5a–d shows the variation in the targeted NP characteristics during iterative tetrapod synthesis, that is, R ≥ 1.0, |λSPR λ750 | ≤ 10 nm, minimized FWHM, and maximized IR, respectively. All objectives were met in experiment #28, with no further improvement in subsequent syntheses. Supplementary Table 9 lists the reaction conditions for experiment #28. Figure 5e shows the corresponding tetrapod spectrum, with R = 1.66, λSPR = 750 nm, FWHM = 169 nm, and IR = 0.70. The TEM images (Fig. 5f and Supplementary Fig. 4a) show tetrapods with four sharp tips with an average diagonal length of 89 ± 10 nm (Supplementary Fig. 4b), close to targeted diagonal length of 93 nm49. To compare the efficiencies of ML-assisted NP synthesis and random search experiments, we conducted random search for the slowest AFION lab’s campaign, that is, the synthesis of Au tetrapods, the most challenging NP system requiring 28 experiments for multiobjective optimization. Random search experiments were performed within the same reaction parameter space as the ML-assisted synthesis (Supplementary Table 10). The details and results of 30 random search experiments are provided in Supplementary Fig. 5. Compared to ML- Nature Communications | (2025)16:1473 Reproducibility and precision in the AFION lab To evaluate the reproducibility of the AFION lab, we conducted randomly selected experiments for the reaction parameter space used for tetrapod synthesis. To evaluate potential crosscontaminations between the experiments, three randomly selected reaction conditions were repeated five times, each, with other randomly selected experiments spread between the repetitions. The exemplary scheme of the workflow is shown in Supplementary Fig. 6. The observed small relative standard deviations for the repetitive experiments did not exceed 0.6% for the SPR wavelength, 8.7% for the FWHM, and 6.4% for the SPR peak intensity (Supplementary Fig. 7 and Supplementary Table 11), which confirmed the independence of each data point. Furthermore, for all NPs synthesized in our work, we conducted two repetitive consecutive experiments for the optimized reaction conditions. The relative standard deviations for NP characteristics are provided Supplementary Fig. 8 and Supplementary Table 12. In addition, to assess consistent AFION performance over time and reagent stability, we acquired the spectra of AuNRs over 48-h synthesis with 6-h intervals (Supplementary Fig. 9 and Supplementary Table 13). These results collectively demonstrated the experimental precision of the AFION lab. Expanding universality of the AFION lab By using different precursors and surfactants, we explored the capability of seedless photochemical synthesis of other types of 7 Article https://doi.org/10.1038/s41467-025-56788-9 Second objective FWHM (nm) R Experiment e Experiment Fourth objective d Experiment Experiment f 0.10 Extinction (arb. u.) Third objective c |λSPR – λ750| (nm) b IR First objective a 0.08 0.06 0.04 0.02 0.00 400 600 800 Wavelength (nm) 1000 Fig. 5 | Properties of Au tetrapods synthesized using ML-assisted iterative synthesis. a Variation in R, plotted as a function of the number of experiments. The shaded area corresponds to R ≥ 1.0 (objective 1). b Changes in |λSPR – λ750 | for tetrapods, with the shaded area corresponding to |λSPR – λ750 | ≤ 10 nm, during iterative synthesis (objective 2). c Variation in FWHM of the SPR of the tetrapods during the course of synthesis. The shaded area gives FWHM values lower than 40% threshold (objective 3). d Variation in IR of the tetrapods, plotted vs. the number of experiments. The increase in the color intensity in the shaded area corresponds to increasing IR values (objective 4). In a–d, each data point shows an optimized spectroscopic characteristic for each experiment. e Extinction spectrum of the tetrapods synthesized in experiment #28. f Corresponding TEM image of the tetrapods. The scale bar is 50 nm. Source data are provided as a Source Data file. plasmonic NPs, that is, Ag and Cu NSs, in the ML-searched six-dimensional chemical space. The reaction parameters and targeted spectroscopic characteristics of these NPs are provided in Supplementary Table 14, and the progression of iterative synthesis toward the targets is shown in Supplementary Fig. 10. The optimized reaction conditions (Supplementary Table 15) for the synthesis of Ag NSs were identified in experiment #29. The NPs had average diameter of 28 ± 4 nm, which was larger than 3.3 ± 0.4 nm diameter of Ag NSs synthesized in seedless batch (cuvette-based) photochemical synthesis61. The reaction conditions for the synthesis of Cu NSs with 11.8 ± 2.0 nm in diameter (Supplementary Table 15) were optimized in experiment #19. These NPs were larger and had reduced dispersity in size, in comparison with Cu NSs of 7.9 ± 3.5 nm in diameter synthesized by seedless batch photochemical synthesis62. The Cu NSs were synthesized under nitrogen atmosphere, highlighting the capability of the AFION platform to perform oxygen-sensitive NP synthesis and expand its versatility to chemically challenging scenarios. The data-driven approach employed the mutual information statistics method63. In contrast to the knowledge-drive approach, it highlighted the significance of the concentration of silver nitrate, denoted as [AgNO3], for the synthesized NP types. As shown in Fig. 6b, AuNRs and Au tetrapods were produced at relatively low [AgNO3] (<0.02 mM and <0.0001 mM, respectively), whereas alloy and core–shell NSs formed over a broad [AgNO3] range. The data-driven analysis provided insight into reaction conditions governing the synthesis of distinct NPs, surpassing conventional knowledge about these reactions. Data analysis To obtain insight into the relationship between reaction conditions and the types of synthesized NPs, we utilized knowledge-governed and data-driven approaches. In the former strategy, we selected three parameters of the photochemical NP synthesis, which conventionally reflect the energy harnessed by the photoreducing agent to generate ketal radicals and reduce precursors, namely, the average UV light intensity, reaction time, and the concentration of photoreducing agent 2-hydroxy-4′-(2-hydroxyethoxy)-2-methylpropiophenone, denoted as [I-2959]. Figure 6a shows that AuNRs formed under longer reaction time (5–20 min), low [I-2959] (<2 mM), and low UV light intensity (11–25 mW cm−2), while Au tetrapods were synthesized within shorter (5–12 min) reaction time, high [I-2959] (>8 mM), and high UV light intensity (34–60 mW cm−2). Longer (>20 min) reaction times with relatively low [I-2959] (<2 mM), and UV light intensity (<15 mW cm−2) favored core–shell NS synthesis, while shorter reaction times (<15 min), moderate [I-2959] (2–5 mM), and high UV intensity (20–50 mW cm−2) were preferred for the synthesis of alloy NSs. Nature Communications | (2025)16:1473 Discussion By integrating fluidic synthesis, real-time spectroscopic NP characterization, and established hierarchy-based multi-objective MLgoverned optimization, we developed a fluidic SDL for on-demand seedless photochemical synthesis of a diverse range of plasmonic NPs. The use of the AFION lab addresses the challenges inherent to the photochemical NP synthesis such as the sensitivity of the reaction product to irradiation intensity and exposure time, as well as the complexities associated with seedless NP synthesis, which involves concurrent nucleation and growth processes. As a result, this work broadens the spectrum of synthetic techniques available for SDLs. By targeting the intrinsic spectroscopic characteristics reported for particular NP types, we have synthesized eight different types of NPs, including AuNRs with two tailored shapes, alloy AuAg NSs with two selected compositions, Au/Ag NSs with a core-shell morphology, Ag and Cu NSs, and Au tetrapods. The offline analysis confirmed that these NPs were synthesized with pre-selected shapes, morphologies, and compositions, which highlighted the effectiveness of the AFION lab in the synthesis of plasmonic NPs on demand. The shape purity, dimensions, and size distribution of the NPs synthesized were comparable with those of NPs produced by the optimized time-consuming conventional syntheses. In addition, using ML guidance, we proposed reaction conditions for Au tetrapods, whose seedless photochemical fluidic synthesis has not been reported. 8 Article https://doi.org/10.1038/s41467-025-56788-9 a UV intensity (mW cm-2) UV intensity (mW cm-2) b AuNRs AuAg alloy NSs Au/Ag core-shell NSs Au tetrapods Fig. 6 | Data analysis of the photochemical synthesis of NPs. a 3D knowledgedriven correlation graph representing the relationship of the UV light intensity, the concentration of the photoreducing agent [I-2959], and the reaction time. b 3D data-driven correlation graph, representing the relationship between the concentrations of the precursor ([AgNO3]), the photoreducing agent [I-2959], and the UV light intensity. In a, b, the NPs are shown as follows: AuNRs (purple inverted triangles), alloy NSs (green circles), core-shell NSs (red squares), and Au tetrapods (blue crosses). Source data are provided as a Source Data file. We evaluated performance metrics of the AFION lab as follows64: (i) Degree of autonomy: Close-looped NP synthesis in the AFION platform required no human intervention during the goalseeking process beyond the preparation of reagent solutions. Importantly, a fluidic droplet-based reactor for NP synthesis was integrated with an online spectroscopic characterization module; (ii) Operational lifetime: The AFION platform demonstrated an unassisted lifetime of 2 days (primarily limited by precursor degradation), which included approximately 80–100 reactions. Beyond this limitation, the platform could run continuously without stopping; (iii) Throughput: The AFION platform achieved an average throughput of 2–3 samples per hour, which was governed by the intrinsic reaction time for a particular NP type. In fact, the oscillatory fluidic synthesis could decrease reaction duration. For example, in the case of AuNRs, the reaction time was reduced from 30 min65 (batch photochemical synthesis of these NPs) to within 20 min in the AFION lab with uniform size dispersity; (iv) Experimental precision and reproducibility: The consistency of the repetitive randomly selected experiments that were spread within other experiments between the repetitions was confirmed for the tetrapod synthesis. The low values of the relative standard deviations underscored the effectiveness of the washing protocol and data independence. Similarly, low relative standard deviations for the characteristics of all NPs synthesized in consecutive repetitive experiments confirmed the precision of the AFION platform. Reagent stability tests conducted for AuNR synthesis for 48-h also yielded low relative standard deviations, further validating the platform’s robust performance. (v) Material usage: The AFION platform utilized small amounts (0.005–0.06 g) for each reagent in total, across 265 experiments. (vi) Optimization efficiency: To compare the efficiency of the MLassisted NP synthesis against the random search approach, we conducted random search for the slowest AFION lab’s campaign, that is, the synthesis of Au tetrapods, the most challenging NP system requiring 28 experiments for multiobjective optimization. After 30 experiments, random search failed to meet all objectives for tetrapod characteristics, thus, underscoring the efficiency of AFION lab in achieving multiobjective synthesis of plasmonic NPs. Previous works35,43 also demonstrated Gryffin’s efficiency by outperforming other strategies such as SMAC, PyEvolve, Hyperopt, and GPyOpt by minimizing the explored search space. Nature Communications | (2025)16:1473 The AFION lab enabled efficient exploration and optimization of the multidimensional chemical space for NP synthesis. Across various NP types, the identification of reaction conditions in a chemical space containing 7 interdependent reaction parameters was achieved less than 30 experiments that were conducted in less than 30 h and used less than 0.06 g of each reagent. The success of AFION’s utilizing a limited number of experiments underscores the efficient management of data size within the constraints of time and resources. We also note that the AFION-identified recipe for the preparation of AuNRs, the concentration of CTAB was ten-fold lower than that used in the reported photochemical AuNR synthesis46, with noncompromised size distribution and shape purity. Such a reduction in CTAB amount can enhance post-synthesis purification and reduce NP toxicity66. The advantages of the AFION lab over batch-type SDLs in the synthesis of inorganic nanomaterials stem from enhanced mass transport, rapid reagent mixing, and reaction efficiency (both chemical consumption and reaction rate), while ensuring consistent, reproducible results through online NP characterization. The AFION lab excels in reaction versatility, facilitating photochemical NP synthesis and reactions requiring inert atmosphere. It offers cost-effectiveness and safety of the synthesis by reducing reagent consumption. Finally, its modular design facilitates easy adaptation and customization for different reaction types without the need in redesigning the entire experimental setup, which broadens the range of reactions available to researchers. In addition, based on the exploration of the chemical space in the AFION lab, the data-driven analysis surpassed the results of conventional knowledge-based analysis in identifying critically important reaction conditions and trends for the photochemical synthesis of different NP types. 9 Article Despite research acceleration and advancements are provided by the AFION lab within its accessible experimental space, we acknowledge the role of prior knowledge on the (i) correlation between spectroscopic properties of plasmonic NPs and their shapes, (ii) NPs precursor chemistry, and (iii) constraints imposed on reaction conditions. While the incorporation of such knowledge facilitates the identification of the relevant optical characteristics and selection of the experimentally explored space, along with enhancing model performance67,68, balancing prior knowledge and discovery of new NP synthesis or properties is an important area of research that warrants further exploration. We admit that although the integration of UV–Vis–NIR spectroscopy provided real-time output results for the NP synthesis, the ability to broaden the range of plasmonic NPs synthesized in the AFION lab is currently constrained by the limitations in the wavelength range of the spectrometer and light source used. For example, SPR bands of Pt69 or Pd70 NPs are beyond the current detection range of 400–1000 nm. These limitations can be mitigated by upgrading the AFION platform to enhance its universality. Furthermore, the potential spectral overlap of SPR bands of the selected NPs may lead to the challenge in their target-specific synthesis. For example, differentiating between the spectra of Au nanocubes and octahedra, based solely on their spectroscopic characteristics, would be challenging71,72. Another limitation is that two SPR modes corresponding to the Au core and Ag shell are observed distinctly for core–shell Au/Ag NSs with thin shells, however as the Ag shell thickness increases, the SPR mode of Au core signal would progressively blue-shift, until eventually disappearing73. This effect would make the selection of spectroscopic targets for the synthesis of Au/Ag core-shell NSs challenging, as a single SPR can be attributed to Ag NPs74 or alloy NPs47. To address this challenge, the integration of additional characterization techniques such as X-ray diffraction would benefit in characterizing the core–shell NP morphology with alloy or NPs with single metal component75, while surface enhanced Raman spectroscopy would be effective in distinguishing between nanocubes, octahedra, and rhombic dodecahedra76. Other complementary tools, including dynamic light scattering or inductively coupled plasma mass spectrometry, can enhance NP size distribution and enable quantitative measurements of NPs concentration, respectively77. Finally, in the present work, the AFION platform integrated existing knowledge on the spectroscopic NP properties with the algorithm objective definition and parameter space selection for the synthesis of NPs with specific characteristics. This integration facilitates leveraging of the chemical domain expertize, particularly, in areas where knowledge is still evolving. Further utilization of the exploration mode of the AFION lab would pave the way for the synthesis of plasmonic NPs that are yet to be reported, aligning with theoretical predictions of their spectroscopic characteristics. Building upon the knowledge gained from the present work, the AFION lab can be further extended to perform multistep NP synthesis by incorporating in-line centrifugation, heating, or cooling. Moreover, exploring the photochemical synthesis of non-plasmonic NPs would be feasible in the AFION lab. These developments would lead to advancements for on-demand synthesis of NPs with enhanced precision and tailored functionalities. In conclusion, we developed an SDL integrating seedless fluidic photochemical synthesis, real-time spectroscopic NP characterization, and hierarchy-based multi-objective ML optimization algorithms to explore a large chemical space for the on-demand seedless photochemical synthesis of plasmonic NPs with different shapes, compositions, and morphologies, and precisely controlled optical properties. This work addresses the challenges of seedless photochemical synthesis, that is, concurrent nucleation and growth processes, as well as the sensitivity of the NP properties to irradiation intensity and time. The identification of reaction conditions for the synthesis of each type of Nature Communications | (2025)16:1473 https://doi.org/10.1038/s41467-025-56788-9 NPs was accomplished in less than 30 experiments within less than 30 h. Validation by TEM imaging and EDS elemental mapping and line scans showed that the UV-Vis-NIR spectroscopy is an efficient guiding tool in NP synthesis. Data analysis provided insight into the impact of reaction conditions for the synthesis of the targeted NP type and the impact of a specific reaction parameter on NP quality. The results of this study provide the basis for future work in NP synthesis. By further refining synthetic techniques, transversing unexplored chemical spaces, and employing advanced characterization, the AFION lab can contribute to the development of ML-assisted nanomaterial synthesis, self-assembly, and fabrication. Methods Chemicals Gold (III) chloride solution (HAuCl4, 99.99%, 30 wt. % in dilute HCl), silver nitrate (AgNO3, ≥ 99%), 2-hydroxy-4′-(2-hydroxyethoxy)-2methylpropiophenone (I-2959, 98%), hexadecyltrimethylammonium bromide (CTAB, BioXtra, ≥ 99%, lot number 0000373694), copper(II) chloride (CuCl2, 99%), hexadecyltrimethylammonium chloride (CTAC, ≥ 98%, lot number BCCH9939), and cetylpyridinium chloride (CPC, meets USP testing specifications) were purchased from Sigma Aldrich Canada and used as received. All solutions were prepared using deionized water (Milli-Q water, 18 MΩ cm). The I-2959 reagent solution was purged with nitrogen for 15 min before introducing it in the AFION Lab. For CuNSs synthesis, all reagents (CuCl2, CTAC, I-2959, and deionized water) were purged with nitrogen for at least 15 min due to reaction sensitivity to oxygen. The AFION platform setup The syringe pumps for the AFION lab (PSD/8 precision syringe pump, PSD/6 precision syringe pump) were purchased from Hamilton Company. For online spectroscopic analysis, an online fiber-optic, chargecoupled device spectrometer (CCS200) and a spectrometer tungsten halogen light source (SLS201L) were purchased from Thorlabs, Inc. To facilitate fluid transport, perfluroalkoxy tubing, accompanied by appropriate tube fittings were purchased from McMaster-Carr. The details of tubing and liquid slug dimensions and flow rates was presented in Table 1. The nitrogen gas inside the tubing and the vials of the platform was pressurized at 137 kPa. The UV source providing wavelength range of 345–385 nm (RX Firefly Series) was purchased from Phoseon Technology. The height adjustment and light control of the UV source was implemented and controlled by Arduino Uno microcontroller, which was acquired from Canada Robotix. Nanoparticle synthesis The photochemical synthesis of AuNRs, alloy AuAg NSs, core-shell Au/ Ag NSs, and Au tetrapods was achieved by reducing HAuCl4 and AgNO3 using photoreducing agent I-2959, with CTAB used as a surfactant. The photochemical synthesis of CuNSs was achieved by reducing CuCl2 using photoreducing agent I-2959 and utilizing CTAC as a surfactant. Synthesis of AgNSs was conducted by using I-2959 as a reducing agent, with CPC acting as a surfactant. If replenishing the reagent solutions was needed, to validate the initial starting point in both the ML-assisted synthesis and random search experiments, a reference experiment was conducted under identical reaction conditions within the same parameter space. The concentration for each reagent, photoirradiation time, and reaction time were recommended by ML to obtain NPs with different sizes, shapes, and compositions. The AuNR and Au tetrapod solutions were centrifuged at 8000×g for 10 min at 27 °C; other NP solutions were centrifuged at 15,000×g for 10 min at 27 °C, to remove unreacted reagents. Closed-loop NP synthesis Reagent solutions with particular concentrations were prepared in advance and introduced individually into 20-mL vials. Another 125-mL 10 Article https://doi.org/10.1038/s41467-025-56788-9 Table 1 | Dimensions of tubing and flow rates of reagent solutions Tubing dimensions Dimensions of the cylindrical slug of reagent solution Volumetric flow rate (µL s-1) Function 1/32-in. inner diameter, 1/16-in. outer diameter Diameter: 0.08 cm Length: 19.89 cm 10 Solution transfer from the syringe dispenser to the photochemical reactor 1/8-in. inner diameter, 1/4-in. outer diameter Diameter: 0.32 cm Length: 1.26 cm 5–7, proposed by ML Oscillation in the photochemical tube reactor vial containing deionized water (MilliQ quality) served as a replenishing source for the preparation of the reagent mixture. Deionized water was also used to wash the tubing after each reaction. The dispenser pump supplied sequentially reagent solutions into the tube to form a 100-μL volume cylindrical slug serving as a microreactor for NP synthesis. The slug was moved in the oscillatory manner back and forth in the tube by using a syringe pump equipped with a 2.5 mL gas-tight syringe filled with pressurized nitrogen gas at 137 kPa, thereby ensuring enhanced mixing of the solution44. The slug was subjected to UV irradiation with intensity modulated by the distance between the UV source and the flow reactor, which changed from 9 to 75 mW cm−2. The dispensed volumes of reagents (controlling the reagent concentration in the liquid slug), the reaction time, the irradiation intensity, and the oscillation speed of the liquid slug were all recommended by the MLalgorithm. Upon completing the reaction, the liquid slug was transferred to a flow cell for online spectroscopic characterization of the NPs using a tungsten halogen light source and an in-line, fiber-optic, charge-coupled device spectrometer. The extinction spectra of the NPs were acquired in the 400–1000 nm wavelength range. Subsequently, the liquid slug was discharged to either the reservoir collecting waste, or to the container for further off-line characterization using TEM or EDS analysis. The TEM imaging was conducted to determine the shapes and dimensions of the NPs synthesized under optimized conditions. Statistical analyses on the TEM images were performed with Python for at least, several hundreds of NPs. Each set of reaction conditions proposed by the ML algorithm for the NP synthesis was evaluated twice. The ML algorithm used as inputs the mean values of the wavelength of the SPR band, its FWHM, the SPR peak intensities, and the peak area under the curve (spectrum) in the designated spectral region. The AFION lab performance, that is, the hardware control, analysis, and optimization were controlled via in-house developed software written in Python. The userdefined parameters were customizable in an experimental configuration file, detailing the accessible parameter space of each reaction condition, sampling strategies of parameter λ for the explorationexploitation trade-off, numerical seed of random number to generate for the suggestion of the first experimental parameters, objective hierarchy of the spectroscopic properties, and tolerance levels of each objective. Algorithm optimization process We utilized the established BO algorithm, Gryffin35, which employs a kernel regression surrogate model inferred using a Bayesian neural network for the modeling of the relationship between the reaction conditions and the spectroscopic properties of the resulting NPs. Initially, Gryffin navigated a large reaction parameter space from a position of no prior knowledge, with the first set of reaction conditions selected randomly. Upon collection of the spectroscopic NP characteristics, the surrogate model commenced training on all available experimental observations. Subsequently, Gryffin proposed new experimental proposals based on its acquisition function. The acquisition function balanced exploitative and explorative sampling of reaction conditions using a user-specified hyperparameter, which could be adjusted between 1 and −1 to balance exploitative and explorative proposals. Exploitative proposals aimed to provide local refinements to reaction conditions that have already produced Nature Communications | (2025)16:1473 promising spectroscopic NP properties. Explorative proposals prioritized unexplored regions in reaction parameter space, in which the surrogate model’s predictions were highly uncertain. The scalarizing function, Chimera43, was used to conduct hierarchy-based multi-objective optimization by transforming the spectroscopic NP properties into a scalar value. Each objective was organized in a hierarchy representing the ranking of the importance of each objective importance to the research goal. Chimera also accepted tolerances for each objective, that is, the threshold values beyond which we were satisfied with the objective’s value. The optimizer was then allowed to proceed to move on to optimize the subsequent objective in the hierarchy. Mutual information The mutual information statistical method quantified the dependence between the reaction conditions and the resulting NP type. Higher mutual information values indicate a stronger relationship, providing insight into the importance of each reaction parameter in the synthesis of a particular NP type, that is, AuNRs, AuAg alloy NSs, Au/Ag core–shell NSs, and tetrapods. The dataset comprised 214 data points, representing 81% of the total 265 experiments conducted, with the remaining data points beyond the scope of our research targets. Validation of NP characteristics The selected properties of NPs were validated by TEM imaging, EDS element mapping and EDS line scans. TEM images of NPs were acquired using a Hitachi HT7700 microscope at 100 kV. The EDS element mapping and line scans were obtained from a JEM-ARM300F with the JEOL Spherical Aberration Corrector at 200 kV. The samples for both imaging instruments were prepared by drop-casting the solution of NPs onto carbon-coated 300 mesh copper grids and dried in air at room temperature. Reporting summary Further information on research design is available in the Nature Portfolio Reporting Summary linked to this article. Data availability The data that support the findings of this study are available from the corresponding author upon request. TEM images are available from Github and Zenodo78. Source data are provided with this paper. Code availability The codes used in this study are available from the corresponding author upon request. 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A.A.-G. acknowledges support from the Canada 150 Research Chairs program and the support of Anders. G. Frøseth. M.A. gratefully acknowledges financial support from the National Science Foundation (Awards #1940959 and #2420490). R.J.H. gratefully acknowledges NSERC Canada for the provision of the Postgraduate ScholarshipsDoctoral Program (PGSD3-534584-2019), as well as support from the Vector Institute. S.K. acknowledges the Ontario Graduate Scholarship. T.W. acknowledges the Queen Elizabeth II Graduate Scholarships in Science and Technology. This research was undertaken thanks in part to funding provided to the University of Toronto’s Acceleration Consortium from the Canada First Research Excellence Fund. Author contributions E.K. and T.W. conceived the concept of the project. T.W. and S.K. built the platform. T.W. and H.T. programmed the control of the AFION platform with assistance of T.C.W. R.J.H. and A.A.-G. contributed with the development of the algorithms. T.W. synthesized and characterized the nanoparticles using TEM images and EDS line scans. Z.B.Y, X.G., W.Z., and K.L. performed EDS element mapping. E.K. and A.A.G. acquired funding and directed the project. T.W. and E.K. wrote the paper with the assistance of M.A. All authors provided feedback on the paper. Competing interests The authors declare no competing interests. 13 Article Additional information Supplementary information The online version contains supplementary material available at https://doi.org/10.1038/s41467-025-56788-9. Correspondence and requests for materials should be addressed to Eugenia Kumacheva. Peer review information Nature Communications thanks Olga Długosz and the other, anonymous, reviewer(s) for their contribution to the peer review of this work. A peer review file is available. Reprints and permissions information is available at http://www.nature.com/reprints Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations. Nature Communications | (2025)16:1473 https://doi.org/10.1038/s41467-025-56788-9 Open Access This article is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License, which permits any non-commercial use, sharing, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if you modified the licensed material. You do not have permission under this licence to share adapted material derived from this article or parts of it. 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