Practical Scaffold Training Manual Part 1: Basic Scaffolding Common Scaffolding Definitions Basic Scaffold Requirements Working Platforms Side Protection and Principal Guard Rail Access Between Levels Load Classes and Actions Materials Scaffold Foundations Ties Manual Lifting & Handling Ropes, Knots & Hitches Raising & Lowering Materials Obstacles & Hazards Protective Fans Part 2: Basic Scaffold Structures Independent Tied Scaffolds Putlog Scaffolds Birdcage Access Scaffolds Tower Scaffolds System Scaffolds Part 3: Amendment of BS EN 12811 :2003 Part 1 Basic Scaffolding ',"• , . COMMON SCAFFOLDING DEFINITIONS Over the years scaffolders in different regional areas of the British Isles have evolved their own terminology, their own particular names for the various types of scaffold and scaffold fittings in common use. This chapter explains in simple terms the common names of the basic components, where they are placed in the structure and the job they do. At the end of this book you will find a full glossary of the terminology used in the industry. Standards (also known as uprights) are the vertical tubes which carry the entire load to the ground. Each standard should have a base plate which, by spreading the load, prevents the end of the tube from sinking into the ground. The Base Plate is made from steel and has a central shank to locate the tube. Sometimes the base plate is nailed or pinned to a sole board to stop lateral movement, particularly if no foot tie or kicker lift is employed. The Sole Board or Sole Plate is necessary, particularly on soft ground, as a means of spreading the weight over a greater area. Standard Ledgers are the horizontal tubes which connect and support the standards and act as supports for transoms. The vertical spaces between ledgers are governed by the use for which the scaffold is intended. Main Transoms are placed horizontally at right-angles across the ledgers, adjacent to each pair of standards; or connected directly to each pair of standards. They hold both rows of standards in position, help make the scaffold more rigid and also act as scaffold board supports. Intermediate Transoms are placed across the ledgers between the main transoms and act as scaffold board supports, sometimes referred to as 'board bearers'. 1 Cross or Ledger Braces are essential to the rigidity of the structure and are placed diagonally across the ledgers, adjacent to alternate pairs of standards. Cross braces are normally fitted directly on to the standards. Ledger braces are fitted to ledgers. Dog-leg or zig-zag ledger bracing Cross braces fixed with swivel couplers to standards Alternative method Facade or Sway Brace is a tube fixed to the face of the scaffold to stop the scaffold swaying. It should run from the base to the full height of the scaffold at an angle of between 350 and 550 and be fixed at the base and at every lift level either to the standards or the ends of the transoms. One such brace must be fitted every 4 bays or less along this face of the scaffold. Fixed at every lift height either to standards or ends of transoms Bottom of brace should be grounded Plan Bracing • • • • • If plan bracing is required it should be installed Every 8m Not more than 12 bays apart Erected between ties. Installed using doubles or if not swivels. 2 Scaffold Couplers There is a wide variety of couplers available and their use and maintenance depends upon the type of fitting and its application. All fittings should be lightly oiled and kept free from rust. The description and use of these items is covered in the chapter headed 'Materials'. An example is shown below. Swivel Coupler Joint Pins (or Spigots) are used to connect tubes end-to-end. The joint pin (spigot) is inserted into the ends of the tubes and the centre bolt tightened, causing the two parts of the spigot to expand and grip the inside of the tubes. The fitting should not be used in positions where it will be subject to bending or tension. Joint Pin (or Spigot) Sleeve Coupler Sleeve Couplers, generally called sleeves, are also used to connect tubes end-to-end. This fitting has a resistance to bending, at least equal to any tube. It has a safe working tension of 315 kg. 3 ' I rd Spacing (or bay length) is the distance between standards, measured along the the scaffold. e or Kicker Lift These are the ledgers and transoms that are fixed near to the bottom of ds, approximately 150mm from the ground. wor part con me and ght or Ledger Spacing is the distance between ledgers, measured up the face of the I. ift or First Lift is the first lift above ground level, other than the foot tie or kicker lift. No dis ac as f ers. who liabl d Width is the distance between standards measured at the shortest point, also known )Oard width. 1al terminology will be introduced throughout the book and will be explained as neces- Bay length 1--- Sea rials ing plet ens (par the at a 1 ' ' In th asp ings, Base lift or first lift MA Foot Tie or Kicker lift Mat rust; fittin Lift height or Ledger spacing Bracing has been omitted for clarity Boar warp defe 4 i _l_ BASIC SCAFFOLD REQUIREMENTS The primary reason for erecting a scaffold is to support a working platform. Most construction work involves working at heights which cannot easily or safely be reached from the ground or part of the building. By law, an employer must provide a safe working platform and a safe and convenient means of access. All scaffolds are subject to the Provision and use of Work Equipment Regulations 1993 and BS 5973, the Code of Practice for Access and Working Scaffolds and Special Scaffold Structures in Steel. No scaffold should be erected, altered or dismantled except under the supervision of a competent and experienced person, and as far as possible by experienced scaffold~ ers. Scaffolds erected or altered by people who have no knowledge or experience are liable to be dangerous and unsafe. Scaffolds must be rigid, built of sound materials on good foundations and be well secured to the building or structure. In public places, scaffolds must be well lit or have warning lights fitted at the base. Warning notices should be displayed on incomplete scaffolds and precautions taken to ensure that no unauthorised persons, (particularly children and other members of the public), can gain access to the scaffold at any time. In this introduction to scaffolding requirements reference will be made to the various critical aspects of scaffolds. Each subject is dealt with in greater detail under separate chapter headings, but is summarised below. MATERIALS Materials used to build a scaffold must be in good condition. Steel items should be free from rust; fittings should be well serviced and free from excessive oil or grease which may cause the fitting to slip. Boards should be clean and in good condition; the ends bound or nail-plated, and not split or warped and twisted. Scaffold boards should not be painted or treated in any way to conceal defects. 5 i Other materials, ropes, gin wheels, ladders, etc. must all be in sound, serviceable condition. scaffolding materials must be inspected by an experienced and competent person, before us and unsound and unserviceable materials clearly marked and removed from the site. FOUNDATIONS Thi Autc Che Crar Elev Every scaffold structure must be well founded. The foundation must be capable of carrying th imposed load for the entire lift of the scaffold. On hard surfaces, such as steel or concrete, standards may be placed directly on the surface. On other surfaces, base plates and sole boards must be used to spread the load. The ground beneath the sole board must be level a properly compacted. This table shows the minimum requirements for bases to suit a range of ground conditions. FOOi AmL Tra Crar Safe Safe Ad vi Basi Cor Cer ISO ISO OHS OS£ ISO/ Trair Type of Base plate spiked on Base ¢ base Ground conditions c:> jl"::L plate stared on 225 mm X38 mm plate I: I:~::;;;': 225 mm 61.0 .mm long m1mmum ~mmx m ' Timber steepar Flat concrete, Level stone, Asphait surlaces Load~bearing Grass, Ground (earth and made up). Pavement lights. Stated or tiled roofs brickwork or similar good surface .... ~ Base plate and path, Soft and/or loose made up around wet sites, All heavy loaded scaffolds on earth surfaces board x 225 mm Timber .. '',/ Dustsheet pack Marble, Mosaic, Polished wood, Carpets, Lino, etc. • aola spiked on o~ ,." ~~· .,: Standard not·:·· , concrete block River work, Submerged bases on engineers advice THE SCAFFOLD FRAME The framework of a scaffold is built from metal tubes of varying lengths, joined together with a variety of couplers or clips (commonly called fittings). The actual design and shape of the stru lure will depend on the type and intended purpose of the scaffold and the load it might be expected to bear. This chapter is concerned with only the features of the structural framework common to most scaffolds. Intermediate He Ab1 Bra Dul Doi, Mu: Jub i/Ve 6 Standards Standards are the vertical element of the scaffold framework and as such carry the weight of the structure and its load. Standards must be vertical. The spacing of standards is determined by the intended use of the scaffold, the distance between standards being reduced as he expected load increases. Table 1 (page 12) abstracted from BS 5973 gives details of the maximum bay length (standard spacing) for different types of scaffold; the most common being 2.1 m for a general purpose scaffold. This is reduced to 2 m for a heavy duty scaffold and to 1.8 m for a scaffold being used for carrying out masonry and stonework. The width of the working platform, and thus the distance between the front and back rows of standards is also determined by the purpose for which the scaffold is intended with a minimum permissible width of 600 mm. This is usually expressed in terms of 'the number of boards wide' for example a four-board scaffold would usually require a width spacing of 870 mm from centre to centre of each standard. This measurement would only vary to accommodate different types of couplers. Joints in standards should be staggered, that is, joints should not occur at the same level in adjacent standards. Joints can be made with spigots, but can be strengthened with lapped tubes, or sleeve couplers, depending on the load. / / / / I 1/ / / /. I I II / ' I ,_ "/ I v / I I ,,~ I , / .. ' " .- . -. ·- • .- .- All joints should be staggered and kept as close to the node point (the junction of standard and ledger) as practicable. 7 Ledgers Ledgers are the main horizontal tubes and provide lateral support to the structure. They must be level, and fixed to the inside of standards with right-angle, load-bearing couplers. The vertical distance (lift height, ledger to ledger) should be 2 m and the base lift never more than 2.7 m. Ledgers should be joined with sleeve couplers but internal joint pins (spigots) may be used if the joint is within 300 mm of a standard; and should be as close to the point at which the ledger is fixed to the standard as possible. They should never be more than one third of the bay width from a standard. All joints must be staggered. The kicker lift or foot tie should be set approximately 150 mm above ground level, except where this is impossible for reasons of access. The kicker lift or foot tie is normally used only on heavy duty or long term scaffolds, or where there is a possibility that standards could be displaced through impact at low level. H 2nd Lift 1st Lift Standards Ledgers Transoms Putlogs and Transoms Main transoms are fixed, either directly across to every pair of standards, using right angle couplers, or laid across and fixed to ledgers with putlog couplers. In this case, transoms should be fixed as close as possibly, but never more than 300 mm from each pair of standards. Main transoms hold the two rows of standards in position, are an integral part of the structure and must not be removed unless expert advice is sought. A putlog is the name given to the horizontal tube used when there is only one row of standards. One end of the putlog is fixed to the scaffold in the same way as a transom, while the other end is supported directly by the structure against which the scaffold is being erected. This is generally brickwork. 8 Transoms or putlogs should never be laid more than 1.5 m apart when used as supports for 38 mm scaffold boards or 2.6 m for 50 mm boards. The length of the putlog or transoms will be determined by the width of the proposed platform, which in turn will be decided by the use for which it is intended with a minimum width of 600 mm. Main Transoms Intermediate Transoms Intermediate Transoms If the lift is to be boarded over as a working platform, intermediate transoms will be required to support the boards. These are fixed across ledgers with putlog couplers, normally in the centre of each bay, although additional intermediate transoms may be required to support short boards. They may safely be removed and used elsewhere in the structure when the platform is no longer required. Ties To ensure that the scaffold framework cannot move away from, or towards the structure, it must be stabilized. This is normally achieved by securing the scaffold framework to the building with positive two-way ties. Ties must not be removed, except by an experienced and competent scaffolder, who must ensure that the stability of the scaffold is not jeopardised. If removed for access or any other purpose, alternative ties must first be fixed to maintain the stability of the scaffold. Ties must be checked at regular intervals, and re-checked again before dismantling. Braces All scaffold structures must be braced in both directions. Facade (or sway braces) should be fitted along the outer face of the scaffold, from the base to the full height of the structure. In the case of large structures a brace must be fixed every 30 m or less along the face and can be continuous or placed across each bay in a zigzag (dog-leg) fashion. Joints in facade braces must be made with sleeve couplers. If joint pins (spigots) are used each joint must be strengthened with a lapped tube. 9 Braces must be connected at every lift to standards using swivel couplers, or to the ends of transoms with right-angle couplers, in which case the transom itself must be fixed with right-angle couplers. All braces form an integral part of the scaffold structure and must not be removed without advice from a competent scaffolder. Ledger Bracing Continuous Facade or Sway Braces Dog-leg Bracing Working Platform As previously indicated, the primary purpose of a scaffold is to provide support for a temporary working platform. The law requires that as regards any place of work it must be safe for the user and not expose anyone else to any risk to their safety or health (i.e other tradesmen and members of the public). If the platform is 2 m or more above the ground, it must be close boarded and be fitted with guard-rails and toe-boards (including stop ends). If materials are stacked on the platform above the height of the toe-board, a suitable barrier (such as a brick guard) must be erected to prevent the materials from falling off. The width of the working platform, which must be a minimum of 600 mm, and the uses for which they are designed are detailed in the tables which follow this chapter . The width platform must be provided with a means of access that is safe and without risk. This is usually a ladder. It must be properly secured and extend 1.0 m above the working platform (this equates to 5 rungs) unless other adequate hand-holds are provided. Landing areas must be fitted with guard-rails and toe-boards and should be kept clear. (See chapters on ladders and working platforms). 10 Oversail approx. 600mm Puncheon as a handhold Guardrails Close boarded platform Loads on Scaffolds Care must be taken to see that any load does not exceed the permissible limits (see Table 1 for details of distributed loads). Materials should be distributed as evenly as possibly with heavy items, bricks, etc. stacked near to standards. 11 DUTY CLASSES ACCORDING TO BS 5973 Table 1. Access and working scaffolds of tube and couplers Duty Use of Plateform Distribute load on platforms KN/m2 Maximum number of platform Commonly used widths using 225 mboards Max. bay length m lnspetion, painting stone cleaning, light cleaning, cleaning and access 0.75 1 working platform 3 boards 2.7 Light duty Plastening, painting, stone cleaning,glazing and pointing 1.50 2working platform 4 boards 2.4 General purposes General building work including brickwork window and mullion fixin~, rimdering, plas ernng 2.00 2 working platforms +1 at very light duty 5 boards or 4 boards +1 inside 2.1 Heavy duty Bolckwor~ brickwork heavy cal ding 2.50 2 working platforms + 1 at very light duty + 1 inside or 4 boards + 1 inside 5 boards or 5 boards 2.0 Masonry or special duty Masonry work, concrete blockwork, and very heavy cladding 3.00 1 working platform + 1 at very light duty 6 to 8 boards 1.8 Table 3. Maximum span of scaffold boards Purpose Minimum width (using 225 mm nominal width board} Nominal thickness of boards For access, Inspection, gangways and runs 600mm Working platforms for men without materials or only for the passage of materials For men and materials provided 440 mm left clear for passage of men or 640 mm if barrows are used For carrying restles or other similar higher platforms For use in dressing or roughly shaping stone 640mm 3 boards mm 38 50 63 870mm 4 boards 1.07 m 5 boards 1.3 m 6 boards 1.5 m 7 boards For use to support a higher platform where supporting scaffold is also used for dressing and roughly shaping stone Maximum span between transoms Minimum overhang Maximum overhang m 1.5 2.6 3.25 mm 50 50 50 mm 150 200 250 Reproduced from BS 5973: 1993 with approval of British Standerds Institution These scaffolds should be specially designed 12 I I Inspection and very light duty Table 2. Widths of access scaffold platforms I I' I Width Classes The width, w, is the full width of the working area including up to 30 mm of the toeboard, Seven width classes are given in Table 1. NOTE 1 In some countries minimum widths are laid down for various types of work activity. The clear distance between standards, C, shall be at least 600 mm; the clear width of stairways shall not be less than 500 mm. Each working area, including the corners, shall have its specified width along its full length. This requirement does not apply in the immediate vicinity of a pair of standards, where there shall be a completely unimpeded area with a minimum width, band p in accordance with the dimensions given in the next Figure. NOTE 2 When equipment or materials are placed on the working area, consideration should be given to maintaining space for work and access. Table 1 - Width Classes for working Areas w Width Class inm W06 0.6,,; w > 0.9 W09 0.9,,; w > 1.2 W12 1.2,,; w > 1.5 W15 1.5,,; w > 1.8 W18 1.8,,; w > 2.1 W21 2.1,,; w > 2.4 W24 2.4,,; w Headroom The minimum clear headroom, h3 , between working areas shall be 1,90 m. The headroom requirements for the height h 18 between working areas and transoms or for the height h1b (see next figure) between working areas and tie members are given in Table 2. Table 2 - Headroom Classes Clear Headroom Class H1 Btween working areas Btween working areas and transoms or tie members Minimum clear height at shoulder level hs h1a• h1b h2 h3>1,90m 1. 75 m ,,; h1 a < 1 ,90 m h2 ;;:1.60m 1.75 m ,,; h1b < 1,90 m H2 h2> 1,90 m h1a ;;: 1,90 m h1b;;: 1,90 m 13 h2 :2:1.75 m Dimensions in millimetres > 150 ,,, _,_ -:i:-~ p ' I '"'ii"' I " _J ~ /' ~ L- ,.., i I ~ I 0 0 "'Ill ~ .c• .a· .c I y ,, D·~ N .<:: I "' .<:: I I b I I 1,-L.r- .__....,, - w r--- __J b_ - c KEY b =free walking space, which shall be at least th greater of 500 mm and (c-250 mm) c = clear distance between standards h1a h b =clear headroom between working areas and transoms or tie membes respectively 1 1 h2 = clear shoulder height h3 = clear headheight between working areas p =clear headheight width, which shall be at least the greater of 300 mm and (c-450 mm) w = width of the working area . Requirements for headroom and width of working areas Working Areas a) It shall be possible to secure platform units against dangerous displacement e.g. unintended dislodging or uplifiting by wind forces. b) Platform units should have a slip-resistant surface. NOTE A timber surface normally meets the requirements for slip-resistance. The risk of tripping from any method used to secure the platform unit or from overlapping should be minimised. c) The gaps between platform units shall be as small as possible but not exceeding 25 mm. d) Working areas shall be as level as practicable. If the slope exceeds 1 in 5, securely attached full width footholds shall be provided. Except that, where necessary, there may be gaps not exceeding a width of 100 mm in the centre of the footholds to facilitate the use of wheebarrows. Side Protection General Working and access areas shall be safeguarded by a side protection consisting of at least a principal guardrail, intermediate side protection and a toeboard. The toeboard may be dispensed with on stairways. Side protection shall be secured against unintended removal. NOTE 1 The side protection should not be provided by cladding on its own. NOTE 2 For special cases e.g. use of working scaffolds in vertical formwork there may be a need of inclined side protection, which is outside the field of application of this standard. Dimensions in millimetres <80 :;>80 ~ 0 .... "" /\I E -$0 ...."" /\I I 0 l{) ~ /\I Dimensions for vertical side protection with one intermediate guardrail 15 pal Guardrail rincipal guardrail shall be fixed so that its top surface is 1 m or more above the adjacent >f the working area everywhere (absolute minimum height 950 mm). nediate side protection iediate side protection shall be fixed between the principal guardrail and the toeboard. iediate side protection may consist of: or more intermediate guardrails, or 1me, or 1me of which the princiapal guardrail forms the top edge, or 1cing structure ings in the side protection shall be so dimensioned that a sphere with a diameter of 470 1ill not pass through them. oard board shall be fixed so that is at least 150 mm above the adjacent level of the working Holes and slots in a toeboard shall, except for handling holes be no larger than 25 mm in lirection. :ing Structures ~rea of each hole or slot in fencing structures shall not exceed 100 cm . In addition, the 2 ontal dimension of each hole or horizontal slot shall not exceed 50 mm. 1tion of the components of the side protection horizontal distance between the outer face of the toeboard and the inner face of the guard1nd all the components of the intermediate side protection shall not exceed 80 mm. lding :re cladding of the working scaffold is required, this standard assumes that the scaffold will lad with either netting or sheeting. e plates and base jacks strength and rigidity of the base plates and base jacks shall be sufficient to ensure that it transmit the maximum design load from the working scaffold to the foundations. The area of end plate shall be a mimimum of 150 cm'. The minimum width shall be 120 mm. I - ·-•-.a.-- _... ... ..a,,. ..,.f L!-tal!llll ~h~ll ~nnfnrm tn EN 74. j Joints between standards with hollow sections The overlap length in joints between standards shall be at least 150 mm. It may be reduced to a minimum of 100 mm if a locking device is provided. Access between levels General Safe and ergonomic means of access shall be provided. The scaffold system shall include provision for access between the different levels. This shall be by inclined ladders or stairs. It shall be within the platform, within a widening of the working scaffold at one bay or in a tower immediately adjacent. Ladders in accordance with EN 131-1 and EN 131-2 may be assumed to satisfy the requirements for access in this standard. The stairways and ladders shall be secured against unintentional loosening and shall have a slip resistant surface. NOTE 1 When extensive work is carried out, stairways should be provided for access. NOTE 2 For taller scaffolds consideration should be given to the use of a passenger hoist. Stairways To cater for different requirements for stairways this European Standard specifies two classes of stairway dimensions. The dimensions of stair flights shall be in accordance with the following: The combination of values for the rise, u, and the going, g, shall be in accordance with expression (1): .',, 540 s 2u + g s 660 in mm Dimensions in millimetres 2 L!) gJ Stairway dimensions Dimension VI ::J Class VI A B mm mm s 125 s s s165 s ~165 g ~15,; g <175 g ~ 175 :e ~ Minimum clear width 500 mm s g Stairway dimensions 17 -25 s as 55 Access Openings The clear dimensions of an access opening in a platform shall be at least 0.45 m wide, measured across the width of the platform, and 0.60 m long. Should it not be possible to close the opening by means of a permanently attached trapdoor, it shall be possible to install a protective railing. The trapdoor shall be fastenable in the closed position. Requirements for structural design Basic requirements General Each working scaffold shall be designed, constructed and maintained to ensure that it does not collapse or move unintentionally and so that it can be used safely. This applies at all stages, including erection, modification and until fully dismantled. The scaffold components shall be designed so they can be safely transported, erected, used, maintained, dismantled and stored. External Support A working scaffold shall have a support or foundation capable of resisting the design loads and limiting movement. Lateral stability of the scaffold structure as a whole and locally shall be verified when subjected to the different design forces, for example from the wind. NOTE 1 Lateral stability can be provided by tie members to the adjacent building or structure. Alternatively other methods, such as gy ropes, kentiedge or anchors may be used. NOTE 2 It may be necessary to remove individual ties temporarily in order to carry out work on the permanent structure. In such a case removal of the ties should be taken into consideration in the design and a method statement prepared specifying the sequence for removal and replacement of ties. Load Classes To cater for different working conditions, this European Standard specifies six load classes and seven width classes of working ares. The service loads are set out in Table 3. The load class for working areas shall correspond to the nature of work. NOTE In exceptional cases, where it is impractical to adopt one of the load classes or the activity is more onerous. Different parameters may be adopted and specified after analysis of the use to which the working scaffold will be put. Consideration should be given to the actual activities to be undertaken. Some examples of items to be considered are: a) The weight of all equipment and materials stored on the working area. b) Dynamic effects from material placed on the working area by powered plant and c) Load from manually operated plant such as wheel barrows. 18 Table 3 - Service loads on working areas (see also 6.2.2) Load Class Uniformly dlstrubuted load Concentrated load on area 500 mm x 500 mm Concentrated load on area 200 mm x 200 mm q1 kN/m 2 F1 F2 kN kN 0.752 1.50 2.00 3.00 4.50 6.00 1.50 1.50 1.50 3.00 3.00 3.00 1.00 1.00 1.00 1.00 1.00 1.00 1 2 3 4 5 6 Partial area load q2 kN/m2 ---5.00 7.50 10.00 Partial area factor ap1 --- -0.4 0.4 0.5 Actions General There are three main types of loading which need to be considered: a) Permanent loads; these shall include the self weight of the scaffold structure, including all components, such as platforms, fences, fans and other protective structures and any ancillary structures such as hoist towers. b) Variable loads; these shall include service loads (loading on the working area, loads on the side protection) and wind loads. c) Accidental loads. Loading on the working area General The service loads shall be as specified in Table 3. Each working area shall be capable of supporting the various loadings, q 1 , F1 and F2 , separately but not cumulatively. Only the uniformly distributed load, q 1 , has to be carried down to the support of the scaffold structure, for birdcage scaffolds the partial area loads also. For the purposes of structural design, service loads on the working area shall be applied over an area determined as follows: - Where there are contiguous platforms along or across the working scaffold, the dividing edge shall be taken as a centreline between the supporting standards. - At any outer edge the dimension, w, shall be taken to the actual edge or, where there is a toeboard. For working scaffolds of load class 1, all platform units shall be capable of supporting class 2 service load, but this shall not apply to the scaffold structure in its entirety. Uniformly distributed service load Each working area shall be capable of supporting the uniformly distributed load, q 1 , specified in Table 3. 19 Concentrated load Each platform unit shall be capable of supporting the load, F1 , specified in Table 3, uniformly distributed over an area of 500 mm x 500 mm and, but not simultaneously, the load, F , speci2 fied in Table 3, uniformly distributed over an area of 200 mm x 200 mm. The load path shall be capable of transferring the forces caused by the loads to the standards. The position of each load shall be chosen to give the most unfavourable effect. When a platform unit is less than 500 mm wide, the load, F1, according to Table 3, may be reduced for this unit in proportion to its width, except that in no case shall the loading be reduced to less than 1.5 kN. Partial area load Each platform of load class 4, 5 and 6 shall be capable of supporting a uniformly distrubuted partial area loading, q2 , which is a loading greater than the uniformly distributed service load. The partial area is obtained by multiplying the area of the bay, A, by the partial area factor ap. Vales of q2 and ap are given in Table 3. The area A is calculated from the length, I, and the width W, of each platform, see next Figure. The load path are more than two standards in both directions, as in a birdcage, the partial area loads of four contiguous bays shall be considered for the verification of the respective supporting standard. The dimensions and position of the partial area shall be chosen to give the most unfavourable effect. Some examples are shown in Figure 5. M max; 0 : max Vmax lxa lxa -=··=··3.~ a=1 a=a P xw b1 a) Platform *) or platform unit**): longitudinal span l 20 1 M max; o: max Vmax ja;x I _fa;x I • x ·<"- . ~ +~ ~ ~ ! .! , • x .~ I' ! 4 ·I··- •! .• b) Leder: Transverse span of the platform M max; V max: 0 max: I c) Transom: Longitudinal span of the platform N max: d) Central standard of a birdcage scaffold Key system length width of the platform partial area factor, see Table 4 width of the platform unit M max Vmax N max ()max maximum bending moment maximum shear force maximum axial force maximum deflection Examples for the positioning of the partial area load for the calculation of some structural components \ l 21 Materials General Materials shall fulfil the requirements given in European Standards, where design date are provided. Information for the most commonly used materials in given in BSEN 112811-2. Material used shall be sufficiently robust and durable to withstand normal working conditions. Materials shall be free from any impurities and defects, which may affect their satisfactory use. Specific material requirements Steel General Steels of deoxidation type FU (rimming steels) shall not be used. Loose tubes Loose tubes to which it is possible to attach couplers complying with BSEN 74-1 (i.e nominal 48.3 mm outside diameter) shall have a minimum nominal yield strength of 235 N/mm2 and a minimum nominal wall thickness of 3,2 mm. NOTE Loose tubes are usually found in tubes and couplers scaffolds but can also be used in facade scaffold made of prefabricated components e.g. to tie a working scaffold to the facade. Tubes for prefabricated components for scaffold systems For tubes incorporated in prefabricated components for scaffold systems according to EN 12810-1 of nominal outside diameter of 48.3 mm the specifications of EN 12810-1 apply. Tubes shall not be indented beyond the limits in BSEN 74-1 when couplers are attached. Tubes of external nominal diameter different from the ragne of 48,3 mm, other than side protection, shall have the following nominal characteristics: ;::: 2.0 mm - wallthickness - yield stress, RaH ;::: 235 N/mm 2 ;::: 17% - elongation, A i Side protection I Items used exclusively for side protection, other than toe-boards, shall have a minimum nominal wall thickness of 1,5. For toeboards the minimum nominal wall thickness shall be 1,0 mm. A lesser thickness may be used if the serviceability and load bearing capacity is ensured for instance by the use of stiffening sections, bracing or shaping of the cross section. Platform units Platform units and their immediate supports shall have a minimum nominal thickness of 2,0 mm. A lesser thickness may be used if the serviceability and load bearing capacity is ensured for instance by the use of stiffening sections, bracing or shaping of the cross section. 22 Protective coating for components Components shall be protected as determined in BSEN 12811-2. Aluminium alloys Loose tubes Loose tubes, to which it is possible to attach couplers complying with BSEN 74-1 (i.e 48,3 mm nominal outside diameter), shall have a minimum nominal 0.2% proof stress of 195 N/mm2 and a minimum nominal wall thickness of 4,0 mm. Tubes for prefabricated components for scaffold systems For tubes incorporated in prefabricated components in scaffold systems according to EN 12810-1 of nominal outside diameter of 48,3 mm the requirements of EN 12810-1 apply. Side protection Items used solely for side protection shall have a minimum nominal wall thickness of 2.0 mm. A lesser thickness may be used if the serviceability and load bearing capacity is ensured for instance by the use of stiffening sections, bracing or shaping of the cross section. Platform units Platform units and their immediate supports shall have a minimum nominal thickness of 2,5 mm. A lesser thickness may be used if the serviceability and load bearing capacity is ensured for instance by the use of stiffening sections, bracing or shaping of the cross section. Timber and timber based materials Timber shall be stress graded in accordance with EN, 338. If a protective coating is used, it shall not prevent the discovery of defects in the material. Plywood for platform units shall have at least five plies and a minimum thickness of 9 mm. Plywood platform units assembled ready for use shall be capable of retaining a circular steel bar of 25 mm diameter and 300 mm length falling endwise from a height of 1 m. Plywood shall have a good durability with regard to climatic conditions. 23 [' ' Inspection The ability of a scaffold to carry its load is largely dependent on the strength and condition of the tubes used in its construction. Consequently, tubes must be checked to ensure that are: * * * Straight Free from cracks, splits, bad dents and excessive corrosion Cut square and clean at each end Common Faults Mushroom headed tube Storage Scaffold tubes are generally supplied in lengths of 6.3 m. Shorter tubes are available from stock; for example, transoms of 1.5 m and 1.8 m length. Wherever possibly tubes should be sorted according to length and stored in racks with their ends flusk. This makes it easier to identify and select tubes of the length required. Inspection and Maintenance Care should be taken of boards in use. No overstressing should be allowed, e.g. that caused by impact loading. Boards being used as ramps or as platforms over long spans should be supported regularly; they should not Supportbe placed where vehicular or other loads can be put on them. Boards showing any evidence of damage from vehicles, e.g. tyre marks, should be destroyed. 24 Scaffold boards should be cleaned and the hoop irons or nail plates secured or replaced if necessary. Split boards may be cut down or repaired using nail plates depending on the degree of damage. No cut outs, burns, oil stains or projecting nails should be present and boards found having any of these should be discarded. Boards should not be painted or treated in any way that may conceal defects, but can be fireproofed using an approved material. Common Faults Storage Scaffold boards should be stacked no more than 20 high with stacks separated by short timber battens, and placed on level timbers, off the ground, for protection from surface water. Boards should be protected from weather and have a free circulation of air ', Roof shown cut away for clarity 25 '1 SCAFFOLD COUPLERS Sometimes called scaffold 'fittings' these are designed and tested to British Standard specifications. Because of the diversity of design, many fittings achieve higher SWL (safe working loads) than those laid down by the British Standard and it would be impossible and improper to quote the different company fittings and values. All SWLs and values quoted in this manual are those specified by the British Standard. Right-angle Couplers, also called Doubles, are always used to connect ledgers to standards. They are designed and tested to achieve a right-angled connection with a minimum safe working load of 635 kg. Putlog Couplers, also called Clips and Singles, are used to connect transoms to ledgers; they are only suitable for light duty use (sometimes referred to as non-load bearing). They must be capable of passing the slip test as specified by the British Standards. - ..... __ - - """ I I 4 I I I () !..• .............. ,/'~- I \ \ '- ...... \ I I ---- .. _...,' I I ..,. \ I ,,' I Swivel Couplers, are used to connect tubes at any angle; normally used to connect braces to standards and occasionally to make parallel joints. Swivel couplers should never be used as right-angle couplers. I i - ,,,,. .... ........ ,I I 'l I ..... I I \......... •' ---...' ~ 26 Inspection and Maintenance Scaffold fittings must be inspected by an experienced and competent scaffolder before use. Any broken or damaged fittings should be discarded, as should any with damaged threads. Rusty threads (if not defective) should be wire brushed and lightly oiled. Scaffold fittings should be sorted by type, and kept clean and dry in strong sacks, lightly oiled to prevent rust. Care should be taken to see that each sack contains only the limited quantity of fittings which can be handled with ease - usually no more than 30 fittings to a sack. Reference shall be made to the Manual Handling Regulations to ensure excessive weight is not required to be handled. MANAGEMENT OF MATERIALS Materials must be delivered to site when required and removed and stored when the job is finished. Ensuring that the correct amounts and types of materials arrive at the right place and the right time needs careful planning and organisation. This is normally provided by the scaffolding depot where these materials are stored. The management of depots is not within the scope of this book, but is referred to in the chapter on the Organisation and Working Methods. SCAFFTAG INCOMPLETE SCAFFOLDING A scaffold should be constructed so that it is left complete and is properly tied, braced and decked and has adequate guard-rails and toe boards. Where a scaffold is left incomplete there is a danger that it will be used to gain access while it is in a dangerous consition. Where a scaffold is partly erected or dismantled, a prominent warning notice should be placed at each potential access point and barriers should be placed to prevent access. Such notices should be removed when they are no longer required. The most effective way of preventing access to an incomplete scaffold is by removing· all decking and ladders. Incomplete scaffolds should be completed or dismantled as soon as practicable. For that we have to use Scafftag in every access to tell about the condition of the scaffold whether it is ready to use or not, RED SCAFFTAG: Do not use the scaffold. GREEN SCAFFTAG: Ready to use, date of erection, SWL. YELLOW SCAFFTAG: Validity of the scaffold is finished and it needs to be re-inspected. 27 :FOLD FOUNDATION tructure, whether it be a house or a multi-storey block of flats, must have foundations )le of carrying the load safely for its entire life. This also applies to scaffolds. The foot of tandard or upright must be adequately founded on a suitable base plate in order to prevent ng or sinking; or its displacement shall be prevented in some other way. NDATIONS neral the foundations for a scaffold must be adequate to carry and spread the load sed, both locally at each standard, and to collectively carry the whole weight of the scaffold. he responsibility of the scaffolder to ensure that the foundations are of adequate strength to >ort the scaffold, but in practice this is done in consultation with the scaffolding sub-ractor. foundation for a scaffold must be maintained in an adequate condition during the life of the fold. 1e Plates d surfaces - such as steel and concrete. Where there is a sufficient strength and thickness rnvent the scaffold tube penetrating into the surface, the uprights of a scaffold may be ;ed directly on the surlace, although it is recommended that base plates should always be :d. rfaces of intermediate hardness - such as pavements, hard asphalt, timber and flooring. 1ere there is a possibility of the standards deforming the surface, base plates or metal packplates should be used at the bottom of each standard. le Boards any type of flooring or paving which would be penetrated by a standard with a base plate neath it, or if there is doubt about the surlace, there should be a further spreading of the load a sole board of timber or other suitable material. 1 hen a sole board is used, the sole board beneath any one standard should be at least 1,000 12, with no horizontal dimension less that 22 cm. If the sole board is of timber, it should not be ss than 3.5 cm thick. On sites where the ground is soft or has been disturbed, the total area of 1ch sole board should not be less than 1,700 cm2 when used under individual standards (e.g. ider hoist towers) and not less than 3,400 cm2 when combined under two standards. In this 1se, if the sole board is of timber, it may be necessary for this to be more than 3.5 cm thick. eavy duty scaffolds and poor ground will require stronger foundations. These are minimum requirements; in practice they can be interpreted as follows * * * on firm ground - 500 mm long x 225 mm x 35 mm on soft ground - 765 mm x 225 mm x 35 mm under two standards - 1.55 mm long x 225 mm x 35 mm Soil Compaction The soil or ground beneath the sole board should be well compacted and free from irregularities which would make the sole board unstable or poorly bedded. On slopes exceeding 1:1 O a check may have to be made on the stability by a qualified engineer before erecting a scaffold. DANGEROUS PRACTICE Trench BAD PRACTICE It is clear that each standard is incorrectly founded (based). Unfortunately, these faults are found on many construction sites and can cause scaffolds to collapse, resulting in injury or death. 1. The board has not been properly bedded. It is too long and has been struck by a fork-lift or dumper truck, which has knocked it off-centre. 2. Again, board too long; no base plate. 3&4. Were correct, until somebody dug the trench! As it is, the edge of the trench could crumble or the boards bend and possibly break. 5&6. Quite simply these are not sole boards. The thermal block (5) will crack and (6) is near to useless. 29 I ---~-_'._._-----~ Ledger 50mm thick Sole boards Trench This diagram shows the correct method for founding the scaffold shown on the previous page. Note that cross braces have been added to transfer loading away from the base of those standards which are near the trench. BASIC RULES 1. The ground must be capable of supporting the scaffold. 2. The sole boards must be capable of spreading the weight of the structure without distortion. 3. Two standards per sole board are better than one. 4. Sole boards placed at right-angles to the building should not project too far beyond the face of the scaffold. 5. Sole boards should not be undermined. 30 Heavy-duty Foundations Illustrated below is a typical arrangement for a multi-storey independent scaffold. Railway sleepers have been set into a shallow bed of concrete with base plates pinned to the sleepers. The standards have been further supported with a kicker lift at the base of the scaffold. All the connections have been made with right-angle couplers directly to the standards for additional rigidity and strength. Nailed to Sole Board - Set in Concrete Note: Fittings, Braces and Intermediate Transoms have been left out for clarity Before heavy-duty foundations are laid, consideration should be given to any proposed adoptions that may be required during the life of the scaffold as this may affect the position of the sole boards. For instance, it may be necessary to add double standards at the base of the scaffold. In this case sole boards should be placed parallel to the building and be long enough to accommodate the extra standards. Bridging may be necessary for vehicular access. Sole boards should be placed at right-angles to the building at the appropriate places to accommodate this. 1 j 31 Pavement Scaffold Foundations The next illustration identifies some of the problems facing a scaffolder when trying to found on a pavement. Apart from the normal problems of founding, it may be necessary to remove the base lift braces for public access. Consideration should be given to the need for additional ties near the base. The illustration highlights some of the difficulties which can be avoided with foresight. If the pavement surface is tarmac, every standard should have a sole board. Sometimes pavement lights may have been covered with tarmac and it is important to check this. Pavement slabs are normally adequate to take the weight of access scaffolds. DANGEROUS PRACTICE Inspection z_~~;......,::;::::-­ Covers Pavement lights Light duty access scaffolds can be founded on pavements, without sole boards, provided the pavement is capable of supporting the scaffold, ie. paving slabs of a continuous concrete paving. 32 lations on Sloping Ground 1ows a good example of a well-founded base, on sloping ground. The standards are rted by a tie ledger which is connected to the ends of the transoms with right angle couBase plates are positioned in the centre of the sole boards, which in turn have been laid in JI 'steps' in the bank. transom to standard Good rule of thumb to allow for erosion or minor subsidence 225mm : 225 mm --·~ NOTE Braces have been omitted for clarity .. >llowing illustration shows typical examples of inadequate and unsafe sloping foundations. ® THIS DIAGRAM DEPICTS Minor subsidence or DANGEROUS PRACTICE steeper than 1 :1 O be checked for , by a qualified engineer erecting a scaffold. erosion renders foundation useless Base plate and sole board Sole board not fully founded on levelled ground TIES STABILITY Scaffolds are often erected to substantial heights, and to ensure the stability of the scaffold it is necessary to tie it to the adjacent structure. The system of tubes which prevent movement either towards or away from the structure is referred to as a tie. GENERAL RULES Ties usually pass through the facade of the structure and should be secured to the scaffold with load-bearing right-angle couplers, as close to a node point (the junction of standard and ledger) as possible. In certain cases the tie may not be at right angles to the structure in which case swivel couples may be used. At least half of the ties should be 'positive' two-way ties; that is they should prevent movement both towards and away from the building, and not depend on friction or merely restrict movement in one direction. It is important to ensure that the building is strong enough to sustain the load which will be transferred to it via the tie. Parapets or decorative architectural features, balustrades, railings, etc. are seldom strong enough for this purpose and should not be relied upon. The tie tube should always be horizontal or slope slightly downwards away from the building, and preferably be attached to both standards, or to both ledgers at a point not more than 300 mm from a braced standard. Where wire or banded ties are used they should be turned round a node point or otherwise be prevented from slipping along a ledger or upright by fixing safety couplers either side of the point of attachment; and butt transoms should be used in addition. A butt transom, as the name implies, being one which butts hard up against the structure being served by the scaffold. NUMBER AND POSITION OF TIES Scaffold ties should be fixed every 25 m2 of the face area and be evenly spaced, both horizontally and vertically, at least every 6 m. For independent scaffolds where ties will not be removed the spacing may be increased to one tie every 40 m2 evenly spaced. It should be remembered that the figures above are the minimum requirements on reasonably standard scaffold, and that it is often wise to put in additional ties. The basic rules of thumb worth remembering are: * Space ties every other lift and every 6 m along the face of the scaffold. * Ties should be fixed with load-bearing couplers, as close to the node points as possible * Avoid the use of reveal ties where possible. At least half of the ties on a scaffold must be positive. * Take full advantage of structural features of the building e.g. pillars, columns, lintels, rebates, etc. to provide additional strength and stability to the tie. 34 * Make sure that the building is strong enough to support the tie and the load imposed on it by the scaffold * Do not remove a tie for any reason until the overall stability of the scaffold has been confirmed For scaffolds greater than 50 m high, the number and position of ties will be one of the design factors to be decided by a scaffold design engineer, and as such is outside the scope of this book. Ties for Sheeted Scaffolds Scaffolds fitted with sheeting, tarpaulins, etc., will be subjected to extra stress due to wind forces and will require more ties. In cases where ties may be temporarily moved they should be spaced at not less than one tie every 25 m2. Where there is no possibility of the tie being removed, this may be increased to one every 32 m2. In exposed locations or in places where high winds are likely, and where the scaffold is more than 25 m high, special calculations must be made to assess if closer spacing is required. This should be undertaken by a scaffold design engineer and is outside the scope of this book. ), f TYPES OFTIE I' THROUGH TIES Through ties rely on a tube (the tie tube) passing through any convenient opening in the building, (such as a window or door opening) coupled to an inside tube spanning the opening. This inside tube should preferably be vertical, resting on the floor so that it cannot slip, but may be placed horizontally. If possible the tie tube should rest on a sail or other convenient ledge to avoid slipping but may be placed under the lintel; the basic principle being to derive as much support and security from the building as possible. Through ties must be positive, two-way ties, preventing movement both towards and away from the building. Where it is not possible to fix a bridle tube (the outer horizontal tube spanning the wall opening, the adjacent transoms should butt against the outer surface of the wall. On a putlog scaffold, where the putlogs are required to support boards, a bridle tube is frequently placed near the wall across adjacent putlogs either side of a wall opening. This arrangement can serve as a through tie, by extending a putlog inwards and connecting it to a horizontal (or vertical) tube inside the wall. In this case, load-bearing, right-angle couplers should be used to secure the tie tube, which should pass below the ledger for two reasons. First, the right-angle, load-bearing couplers used are bulkier than simple putlog couplers and would prevent scaffold boards from laying flat. Second, it is better if the tubes are not used as a direct support for a working platform as the weight and vibration of the platform imposes extra unnecessary stress on the tie tube. L 35 Ir,'iI Ii THROUGH TIE (Couplers not shown for clarity) Through has should be placed as close as possible to the window reveal and ascured with right-angle couplers Box Ties These ties take advantage of the physical characteristics of a building and consist of an assembly of tubes and couplers fixed around convenient columns and other features of the building, being wedged where necessary to resist both the inward and outward pull of the scaffold and to provide additional lateral stability. Box ties should be set preferably at lift level and be secured to both inside and outside ledgers on standards unless this is likely to obstruct free access through the scaffold, in which case they may be fixed to a single inside standard. Load-bearing couplers should be used. BOX TIE 36 !S it is not possible to use box ties, lip ties may be used instead. These consist of an L-j arrangement of tubes and couplers to hook behind a convenient part of the building of ~te strength. As such they only restrain an outward movement of the scaffold and should forced by an adjacent butting transom or similar arrangement to restrict inward move_ip ties contribute little or nothing to the lateral stability of the scaffold and a sway transom itional bracing may be required. ~·A ~'(J ~· '<;!l -- 1~ l~:il ::~;~~·-. - - . • ® © Column Column ~;~ .gf . ~ . I Column . ~ t Double-lip or U-tie. Box tie ~ .. Column tie with Butt transom r or Anchor Ties ie cases it is possible to 'build in' scaffold ties into the fabric of the building during its uction. A variety of screwed plates, sockets and nuts are available for setting into conduring pouring, for subsequent use as the anchor for a tie. 1r sockets and ring bolts are also available for fixing into holes drilled into hardened conx brickwork. When drilling into brick, however, care must be-taken to drill into the body of ick, not near the edge, nor into the mortar between bricks as this is unlikely to produce a 3 fixing. I Ii ! Ii ' !) It is important to ensure that the facade material forms an integral part of the building structure and is not merely cladding with little or no actual strength, as in the case of timber-framed housing or system-built structures. Ring bolts, tie rings, etc., which rely on an expanding wedge to secure the anchor into a pre-drilled hole should not be overtightened. Where appropriate the special tool supplied by the manufacturers should be used to fix the anchor, and the ring bolt or other fixing inserted and tightened by hand. Drilled in ties should be tested before use by a competent scaffolder. They will be prevented from becoming unscrewed by the tube or band passing through the ring. Reveal be should be attached to reveal tube within 150 mm of end opposite to the reveal pin whether this is horizontal or vertical REVEAL TIE Only right-angle couplers shall be used (these are removed from the sketch for clarity) Reveal Ties It is not always possible to provide a positive tie such as a box tie, or to drill the face of a building for screw or anchor ties. In these circumstances, a reveal tie may sometimes be used. A reveal tie relies on a tube (the reveal tube) being wedged tightly between two opposite and parallel faces in the building structure, such as the opposing sides of a window opening or the he underside of a lintel and the sill. The most common device is a threaded bar and nut (called a reveal screw pin) which can be adjusted, expanding the reveal tube assembly into the opening and gripping it with considerable force. It is frequently necessary to use some form of packing at end of the reveal tube to prevent damage to the building surface. A 150 mm x 150 mm piece of plywood, 10 mm thick is usually adequate for this purpose - excessive packing should be avoided as it may shrink and reduce the grip, causing the reveal tube to become loose. The tie tube should be fixed to the reveal tube with a right-angle coupler, as near as possible to the end opposite the reveal pin and in all cases within 150 mm of the face of the opening. It should also be fixed to the scaffold in two places with right-angle couplers, as for through ties. Every opportunity should be taken to take use the architectural features (structural not decorative) of the building to provide additional security and stability. 38 Reveal ties rely entirely on friction and should be checked at least once every seven days for tightness, they should not be used on putlog scaffolds. Ideally, reveal ties should not be used for more than half of the total number of ties in a scaffold. Where this cannot be avoided, and where they are unlikely to be removed for temporary access or any other purpose they should be spaced at least one every 22 m2. In other circumstances or where it is not possible to provide any through or anchor ties, the scaffold should be specially designed. RAKERS Where it is not possible to provide normal ties, the stability of a scaffold can be achieved by the use of rakers. A single, unjointed raking tube, not more than 6.3 m in length may be coupled at the top to the ledger at the second lift, extending an angle not greater than 75° to the horizontal (4:1 ). The foot of the raking tube must be well founded and always be tied back to the main scaffold. This arrangement can be used in place of a single tie. NOTE Ladder omitted for clarity Raking tube - properly founded approx angle 4 to 1 _Base plate ~71eboard DETAIL Short butt ALTERNATIVE ON HARD GROUND Sole board Base plate 39 ;I ' First Working Lift When a working lift is required at 1.35 m as in a putlog scaffold, or at 2 m height in the case of an independent scaffold and no firm part of the building has as yet been constructed to attach a tie, the scaffold may be temporarily stabilised by use of rakers. When only tow ties are required as in the case of a small house scaffold (without returns), rakers should be located, one either end. Rakers may also be used during the dismantling of a scaffold if it is not possible to stabilise the structure in any other way. TIES Ties are essential to the stability of a scaffold. As stated at the beginning of this chapter, the criteria governing the number and position of ties (BS 5973) distinguishes between scaffolds where a tie is likely to be removed and scaffolds with non-movable ties - and between sheeted and non-sheeted scaffolds, It should be emphasised, however, that no tie should be removed without ensuring there are sufficient alternative ties in place to prevent any reduction in the scaffold's stability. 'i-ii----l!..- These Ties have replaced the Brace. ~~~=~If.,~ they cannot be removed. A critical tie is a tie which has been placed in a scaffold: (a) (b) (c) (d) lh.f--ll-.Jii~ Critical Tie do NOT remove Normal Tie Where ledger to ledger braces have been removed Where a protective fan is erected Where a cantilevered ladder stage, loading or landing stage is erected In the centre of a bridged scaffold The illustration opposite shows some examples. The scaffold was originally erected with normal ties at points A, B and C. The cantilevered ladder access must include a critical tie. Where the diagonal braces have been removed, on the fourth, sixth and seven levels, additional ties must be added at points E and F. However, because braces are removed from two consecutive lifts, (numbers 6 and 7), the normal tie at point C will also be a critical tie. Remember, ordinary ties can be repositioned. Critical ties must not be removed. 40 I >VING AND REPLACING TIES building a scaffold, consider the likely need for access which may involve removing and ing ties. 1ishing and other specialist trades will probably need to gain access to parts of the build,structed by ties. It is essential to establish working procedures which are understood by s avoids the danger posed by operatives taking matters into their own hands and removd replacing ties without supervision. >Id ties should only be removed and replaced under the supervision of an experienced and ~tent scaffolder, who will be aware of the dangers and capable of making alternative iements to safeguard the stability of the structure. serious accidents have been caused by unauthorised removal or incorrect replacement of :i.ccidents which could have been avoided by adequate supervision and the introduction of 1orking practices. 'FOLD TIES - CHECKLIST Can the scaffold move away or toward the building? Are all the ties fixed with load-bearing couplers? All ties should be fixed with right angle couplers - unless ties are placed at a different angle - when they may be fixed with swivel couplers. Are all ties correctly positioned? The best ties are connected to two standards, preferably braced. If the ties are connected to ledgers the connection is best made within 300 mm of the standards. Are there a sufficient number of ties? In the absence of expert advice, detailing larger spacing requirements, ties should be fixed on alternate lifts to the full height of the scaffold and at every 6 m along its entire length. >al ties should not exceed 50% of the total number of ties. Are all the critical ties intact and secure? Remember critical ties are essential at any cantilevered point (fans, loading bays) and where braces have been removed for access. Remember never allow the removal of critical ties without expert advice from a competent scaffolder. Have any alterations been made to the scaffold? Check items 1, 2, 3, 4 and 5 very carefully at the points where alterations have been made. Ensure reveal ties have been physically checked and tightened. Ensure all anchorage points for screw or anchor ties are strong enough! Always double check the ties after adverse weather (especially high winds). If in doubt - seek advice from the experts. :ING PLATFORMS :ing platform can be anything from a minimum 600 mm platform spanning across two restles to a cantilevered structure, 60 m up near the top of a multi-storey building. mstruction (Health, Safety and Welfare) Regulations 1996 require that where work · be safely done on or from the ground or from part of the building or other permanent re there shall be provided, placed and kept in position for use and properly maintained scaffolds, or where appropriate, leaders or other means of support, all of which shall be int and suitable for the purpose. The provision of a scaffold and working platform is the ommon method of meeting this requirement. requirements relating to working platforms specify that platforms must be 'close boarded' there should be no gaps through which men and materials could fall, and should be fitted Jard-rails and toe-boards. They specify the width of the platform, provide for some means 'access - ladders, gangways etc., and require that precautions should be taken to 1t tools, materials, or equipment falling off, endangering those below. These requirements strated here: Oversail approx 600m Puncheon as a handhold ~· BOARDED LIFTS The spacing of putlogs and transoms used to support a boarded platform is determined by the strength and thickness of the boards used. For 38 mm boards this must not exceed 1.5 m and for 50 m boards, not exceed 2.6 m. In practice, a standard 38 mm board, 3.9 m long must be supported at four places. Two boards, up to 1.8 m long, fixed each end to a support Fixed Ladder access Board, up to 2.13 m long fixed to three supports to prevent tipping Four supports The space between the edge of the working platform and the building must be as small as possible. Boards must rest firmly and evenly on their supports. BS 5973 states that boards should overhang their supports by not less than 50 mm and not more that 150 mm in the case of 38 mm boards (200 mm for 50 mm boards) unless they have been secured against tipping. Short boards tip more easily than those of a full length (3.9m). to be safe, short boards (less than 1.8 m long) should be fixed at both ends. The platform, wherever possible, should extend at least 600 mm beyond the end of any way or working face. This distance is known as the oversail, see sketch page 34. Tripping hazards can be minimised by fitting bevelled pieces, or fillets, where boards overlap. As a general rule, boards should be laid with their ends butted. 44 j j "'- -------------·----- --~= ~--~ m Width riously stated, the width of the working platform will be determined by the use for which :form is intended. Jm width of 600 mm - is considered adequate for access, inspection, gangways and :Is wide - for operatives without materials, or only for the passage of materials. The ne shows a three-boarded platform being used by a painter. Normally scaffolds are I so that they do not foul pipes, gutters, sills, etc. An inside board can be fitted to extend ictive width of the platform, and reduce the gap between the platform and the building. :ts wide - gives adequate space for operatives and materials and is often erected as :i.de platform. An inside board may be added for the same reasons as before. :Is wide - a five board platform is commonly used by bricklayers. It is wide enough to 11aterials to be stacked on the platform and still leave enough room for the passage of tes and materials and for operatives to work. Illustrated is a putlog scaffold: (Braces and have been omitted for reasons of clarity.) PAINTER .. ·' 'r::' ' I·' 3 boards wide = 3 boards wide = Operative + m.::itAri.::il~ -i.. n.::i~~::inA nf i'. 6-8 boards wide - These are used by stonemasons and other who may require to dress or shape stone or undertake other heavy work, or to support a higher platform. These wider platforms are outside the scope of this book; they should only be erected under the supervision of a qualified scaffold design engineer. Guard-rails and Toe-boards Every platform where a person could fall 2 m or more must be provided with guard-rails and toe-bards (or barriers). These legal requirements are summarised pictorially below: Guard-rails and toe-boards may be removed for temporary access, but must be replaced as soon as possible. Where materials are likely to be stacked above the height of the toe-boards, a stack of bricks for example, brick guards or other, similar barriers must be erected to prevent materials falling off, endangering those below. ' n c" "' "00 ~ 2 2 2 ' ~c ![ E E oo o•~ ) Guard-rails ~ !:2 ' Toe-boards"'- "' R, ' Butt-b carded "'A' ,~ J I. / ' 50mm - 1.5 m Max. span -- -- -- Plan view detail A l"1 l"I . I . ' I I I 1 I I .' ; . '' ' ' I I I I I I .L-L-I I I ' I I I 1 I I I I 1 l I I I I I I I I I ; I ; r : I I ~ I I j ' 1~ J i!h- MIX 150 mm 46 !<-<> 150 mm Min. 50mm SS ss to a working platform is usually by ladder. This must be secured near the top and extend 3 the level of the platform by a minimum of five rungs (1.00m) unless adequate hand-holds rovided. The vertical distance between landings must not exceed 9 m. must be taken to see that there is adequate space between rungs to give a firm foothold, hat there is no possibility of the foot being trapped between a rung and a ledger, transom ice tube. ers are discussed in more detail in a later chapter. anding area must be kept clear of stacked materials, etc., and be provided with guard-rails ow-boards. The access should be as small as practically possible. l the platform is not in use, access should be blocked off to prevent unauthorised persons, bers of the public and children from ascending the platform and placing their lives in jeop- Gangways and Runs Gangways and runs should be at least 600 mm wide if used only for access, and at least three boards wide if used for borrowing materials. Gangways, and runs should be set level if possible but may slope up to 1:4. If the slope is more than this, stepping laths must be provided which may incorporate a gap, not more than 100 mm wide for the barrow wheel. Like all other platforms, where a person could fall 2 m or more, gangways and runs must be provided with guard-rails and toe-boards. Stepping laths Gap for barrow wheel Keeping the Platform Clear One of the greatest dangers associated with working platforms is that caused by obstructions to free access and movement. Working platforms must be kept free from unnecessary obstructions which can cause tripping and falling incidents. Materials should not be stored on the working platform unless required for immediate use. They should be evenly distributed over the entire length of the platform, and care taken to stack heavy items as near to the standards as possible. Rubbish must be removed regularly and trailing cables, ropes etc., clipped up out of the way. The load on the platform must never exceed the design limits. 48 >ERS Types of Ladder , main types of ladder are in use throughout the construction industry; standing ladders, ::idders and extension ladders. ling timer ladders - these are single section ladder of up to 7.30 m. The stiles are rectanthe rungs may be rectangular or round. adder - single section ladders with the stiles made from a single pole cut lengthways, or ; of different poles of the same species of timber suitably matched. The advantage of this ·uction lies in the strength and flexibility gained by sectioning a pole lengthways. Pole ·s may be tapered or parallel. They are available in lengths up to 12 m. Pole ladder sion Ladders - these comprise two or sometimes three sections coupled together, which I by sliding over or inside each other. They are very seldom used in scaffolding work. nium Ladders - most types of ladder are available in aluminium. They are lighter to carry mber ladders, are strong and will not warp. No ladders should be used near electrical nent or an electrical supply because of the possibility of electric shock. tion of Ladders 1tions require that ladders must be in good repair and strong enough for the job. They be checked for damage, faults and wear before use. In this connection it should be noted :Jders should not be painted or treated in such a way as to conceal defects. New ladders ' protected by a transparent coating such as a varnish, shellac or clear preservative. Inspection of Ladders Stiles - check stiles for warping, splintering, cracking, bruising (which admits moisture into the timber and encourages decay). The feet of the stiles are particularly vulnerable to damage. Rungs - rungs should not be worn or missing. Examine rungs especially at point where they enter stiles. If they are wedged, these should be correctly positioned. Grasp the rungs firmly and twist to make sure non rotate. Soundness of construction - take each end of the ladder in turn and try to pull stiles apart then push together. Movement will indicate a defective ladder. A further check should be made by laying the ladder flat, raising one end and attempting to push one stile while pulling the other. If the stiles can be removed relative to each other in this way, the rungs are loose. Check that metal tie rods are in place and secure and that none are missing. Damaged or Worn Ladders Defective ladders must be taken out of service as soon as the fault or damage is discovered. They should be marked clearly DEFECTIVE - DO NOT USE and remain out of use until repaired. Where it is not possible or practical to repair a ladder which is unfit for use, it should be destroyed immediately. --r Carrying Ladders Short ladders can be carried by one person either vertically against the shoulder or horizontally across the shoulder as shown in the illustration above. 50 Long ladders should be carried horizontally on the shoulders by two people, one either end, holding the upper stile, as illustrated, in as comfortable a manner as possible. When carrying a ladder care should be taken in rounding corners or passing between or under obstacles. If the ladder is being carried in an upright position, special care should be taken in the vicinity of overhead powerlines to ensure the top of the ladder is well clear of any cable. Risk assessment should state that ladders are never carried in an upright position in the vicinity of power lines. Erecting and Lowering Ladders A ladder is erected as follows. First lay it flat on the ground with the foot towards the base of the structure it is to be set against. One person should stand at the foot of the ladder with one foot placed at the bottom to brace it against movement. The second person should go to the head of the ladder and taking hold of the top rung, raise it over their head. Grasping the ladder rung by rung they should move towards the foot, raising the ladder as they go. The anchor person grasps the stiles as they come within reach and helps draw the ladder into the upright position. The sequence is reversed when lowering a ladder. One person can raise a short ladder by placing the foot of the ladder against a wall or fixture and pushing it upright from the head. 51 Placing ladder The angle at which a ladder is set up against a structure should be 75° or a ratio of 4 up to 1 out. The base of the ladder should rest on firm, even ground. Never pack one side of the ladder to compensate for uneven ground either level the ground or, alternatively, bury the foot of the ladder so that it stands evenly. On soft earth, put a board down. The essential point is that the foot of the ladder should rest on a secure, stable base. Never attempt to gain extra height by placing the ladder on boxes, drums or any other type of makeshift platform. If it is not long enough for the job, get a longer one! Ladders must project at least 1.0 m above the landing place. The landing rung should be level with or slightly above the working platform. There should be space above each rung for a proper foothold. Ensure the foot cannot become trapped between rungs and obstructions behind the ladder. Where ladders are positioned on intermediate platforms these should be close boarded and provided with toe-boards and guard-rails. NOTE: When moving or placing ladders, beware of overhead power lines and other elec trical hazards. 52 ·,-,, ~ ~I ngs and Ties Jer must be supported and held by the stiles, never by the rungs. It should be held ely in position so that it cannot move from its top or bottom points, irs provided for scaffolding access should be securely lashed from stiles to scaffold (ledger ended transoms) using a square lashing as shown on page 43, at or just below the upper 1g. Proprietary fixings (i.e. ladder ties and clamps) may be used, but care should be taken 1 the correct type. Some require the stile cross-section to be rectangular and are not suit:ir use with pole ladders. ~r Clamp ladders may require a lashing or tie at the mid-point to prevent excessive movement. In circumstances the use of ladder stays will make a job both easier and safer. 1dder must not rest against (or be lashed to) any fragile surface or against fittings such as s and drainpipes. Bracing boards should be used for windows and other openings. po Use of Ladders A secure footing is essential in any ladder work and this requires sound footwear with soles in good condition tree of mud or grease. In wet or icy weather extra care will be necessary to maintain a secure footing. Check there is nobody else on the ladder before climbing or descending it. Always face the ladder and hold onto the stiles, not the rungs. Thighs and hips should be kept between the stiles and feet should be placed in the middle of the rungs; ladders are not designed for any degree of side loading. Do not climb higher than the third rung from the top. Try to avoid carrying up materials and tools. If a hoist line is available, it should be used. Alternatively, tools may be carried up in pockets, on a belt designed for the purpose, or in a bag. Whichever method is used, it should leave both hands free to hold onto the ladder. Overreaching or stretching whilst on a ladder is extremely dangerous and can lead to loss of balance. If the work area cannot be reached, move the ladder or obtain a longer one as appropriate. 54 mting Unauthorised Access thorised access outside working hours can be prevented by lashing a scaffold board s the rungs. The same precaution should be taken to prevent access to incomplete scaf~ when ladders providing access remain in position. Warning notices should also be d in these circumstances. ind Storage of ladders, Steps etc. rs, especially if made of wood, should not be stored outside for long periods where the 3r can damage them. They are best stored inside, but if this is not possible they should be ,d or stored in a protected position. 'S should either be hung horizontally on a rack, supported under the stiles or rested on , again under the stiles. They must not be supported by the rungs (this can loosen or ise damage them) nor stored flat on the ground or against walls, radiators or hot pipes ~an lead to warping, sagging and distortion. Deposits of mud or grease should be cleaned ~s and cement wiped away before it hardens (aluminium ladders may be corroded by wet cement). Pulleys and hinges need lubrication, cords and ropes should be checked. mage or deterioration should be reported to the person responsible for the equipment. MANUAL LIFTING AND HANDLING When there is a need to manually move any object at all, reference must be made to the Manual Handling and Work Regulations. Of the serious accidents in the building and construction industry each year 30% involve injuries sustained through manual lifting and handling of materials and equipment. A further 30% are caused by slips and falls. A scaffolder spends most of his time lifting and handling scaffolding material under a variety of conditions. The nature of the job dictates that he must mentally alert to the inherent dangers of a physically strenuous job. Muscles and joints can be strained by sudden and awkward movements, twisting or jerking whilst lifting or carrying a load, or by attempting to lift too heavy a load. Back injuries are common. They may be the cumulative effect of repeated minor injuries or the result of abrupt strain. The risk of injury can be reduced by adopting a correct mental attitude, which encourages good lifting techniques. Stoop lifting should be avoided; it greatly increases the chance of back injury. The stress imposed on a rounded back is much greater than if the trunk is kept upright, using the leg and thigh muscles to power the lift. The illustration shows an example of stoop lifting. The trunk is twisted to enable the hand to reach down to the load, which is grasped by the finger-tips, and the knees have been locked to prevent the man overbalancing. The muscles in the lower back are about to do the work and will come under great strain as the worker attempts to simultaneously straighten up and lift the load. The consequence of this may be a slipped disc or tom back muscles. THIS DIAGRAM DEPICTS DANGEROUS PRACTICE Kinetic Lifting The kinetic method of lifting enables the worker to make full use of the body's own weight and momentum to initiate the lift. The nature shape of the spine is maintained throughout (although the body may be bent forward the spine should remain straight) and the lift is powered by the strong leg and thigh muscles. This method of lifting involves the minimum amount of muscular effort and reduces stress and fatigue. 56 >llowing six key factors should be practiced until they become second nature, a single Jinated action. Feet - All lifting and handling can only be ssful if it is carried out on a firm base. The Ider may work from the ground, or on a 1rary platform and it is essential that the feet 3.ced so that a good balance is maintained 1hout the lift. is no correct or exact distance apart for the :ach individual has to consider his own t, height and build. In general terms the feet ! be in line with the lift, comfortably apart, ne foot slightly in front of the other. The rear 1ould point forward when lifting, in the on of movement. This position gives a adaptable balance and a wide enough o perform the lift. Legs Having established a good base for the lift and recognised that it may be necessary •e adjustments of balance, it naturally follows that the legs must be relaxed sufficiently to e flexibility. To obtain flexibility, both knees must be unlocked to allow the feet to adjust atically. This is a requirement for all good movement. it is impotent to unlock and bend the knees, they should not be placed into the complete :iosition as this will place extreme pressure on knee joints. The illustration shows the d leg at 90° angle whilst the back leg will provide the thrust for the lift. Although the lifter is iing one hand, the weight will be taken through the centre line of the body, thus maximis' use of body weight. i' 3. Head The head should be gently raised and the chin tucked firmly in. This will not only straighten the neck; but the whole spine and it will bring about many other corrections in body movement, automatically lifting the chest and preparing the arms for a more efficient action. This head action should be carried out at the initial stage of all lifting movements. 4. Straight Back A bent back is a weak back. It will lead to excessive muscular tension and damage to the spine. It will also undermine shoulder and arm efficiency. Generally, if the correct head position is adopted, the back can be kept straight, even if it is not vertical. The back should straighten automatically, prior to the hands taking the load. The illustration shows a difficult lift; the feet are well planted, the knees well positioned and the back straightened as the chin is being drawn in. I j 1 5. Arms Arms should be a close to the body as possible. The further the arms are extended the greater the strain. The elbows should be kept into the body. 6. Grip A good grip is essential for the scaffolder as he spends the majority of his time handling tube which because of its shape, is difficult to grasp. Whenever possible, one hand should be below the load, with most of the weight being taken by the palm and roots of the fingers. 58 ~ - ·----- ·~-.::_- __ _,_~----'~--~~: ~ ence of Lifting a Scaffold Tube ~ lifting any weight, a worker must ensure that the ground area is clear and free from 1g hazards. It is important to see that no-one is in the way and that there is nothing likely to 1ct the lift. The weight should be within the lifting capacity of the individual worker. The ;hould be approached squarely, facing in the direction of travel. The feet must be placed with one foot slightly in front of the other to maintain a comfortable balance, the knees md the body as close to the load as possible. Jbe should be firmly grasped, with the arms kept as close in to the body as possible, ing the tube in front of the body. Adjust the position of the head (head up - chin in) and to lift using the leg and thigh muscles. As the tube is raised transfer the grip to maintain a ced grasp on the tube, holding it close to the body. reight of the body can be easily erred from one foot to another, ing that the balance is maintained nabling the load to be taken by the 1 body. 1se of the bodyweight if best illuswhen the scaffolder is carrying long in the vertical position. The diagram ;ite shows the back leg still in the · position, the front foot in the direcf the lift. The back is straight and erect. 1 veight is taken on the palms of the ; and the entire bodyweight is posij to resist any movement of the tube. that the top forefinger is extended the tube and will act as a sensor to iarly warning of any movement of 1be, enabling the feet to be reposij to maintain a good balance. ~mber! sand pains are warning signals and indicate fatigue and stress. If ignored, the final 1me may well be some form of injury as a result of incorrect lifting techniques. LIFTING SCAFFOLD TUBES The following sequences show some of the common handling and lifting tasks required of scaffolders every day. Safety Check Before lifting, check (a) that the area is clear of any tripping hazards (b) that your action will not endanger anybody (c) that you are capable of lifting the load Lifting a Long Tubes The correct foot position has been adopted - front foot in the direction of the lift, the rear foot ready to thrust behind the load. The chin is still to be tucked in, but the back is straight. The tube is lifted - the feet have been adjusted to allow the lifter to walk to the canter of the tube using a hand over hand movement to maintain the weight of the load. The chin has been tucked in thus maintaining a straight back. 60 g reached the centre of the tube the ; adjust for balance. The hand which ;ed over the tube is bearing very little t because the hand under the tube is med closer to the centre of the tube therefore taking most of the load. ie tube is ready to be raised to the ig position which in this case is on oulder. lift is carried out it will be necessary body to be turned in the direction of ended line of carry. ees are unlocked and ready to ie feet to adjust to the new position. TIS and shoulders are used to begin ,· ~ \ .,.' -- - -· -"-= - ---"-~ ------·- '"-''--'---" - --____:. __ , As the lift nears the correct height the feet have begun the adjustment which will allow the body to turn under the tube and allow the shoulder to receive the weight. The load has been released by the load bearing hand and transferred to the shoulder, the other hand is kept in position to steady the tube. The feet have nearly completed the adjustments. The shoulder hand has been placed into the steadying position, the feet have completed the adjustments and so allowed the body to complete the turn safely. The lift is complete, and the carry can begin. ' To place the tube back on the ground, the actions are reversed. 62 :> TUBE (Vertical Carry) 1 before performing the lift (a) Ensure the area is clear of tripping hazards (b) Ensure your lift action will not endanger anyone (c) Ensure you are capable of handling the load u are about to carry the tube in the vertical position (d) Ensure the area and space above head height is clear along the entire length of the carry (e) Ensure there are no overhead cables in the vicinity ame actions as in the previous lift are carried out, until the load is taken by the hands in 'ntre. The end of the tube should be butted against something solid. If nothing is available, er man can use the instep of his boot to block the end of the tube. ·-·--: Note: Never use the toe of the boot as the tube could twist out on eitherside and cause a very painful injury -I/ Having butted the tube it can be raised above the head and with the bodyweight behind the tube, and the palms and heels of the hands bearing the weight, the tube can be walked to a near upright position. )-_ . ..--- The tube is now ready to be lifted, with the knees unlocked, the back straight and the chin tucked in, the bodyweight is positioned to resist the movement of the tube. NOTE: The high hand forefinger is again acting as a sensor To begin the lift, the knees bend and both hands maintain the same distance apart by sliding down the tube equally. This will incline the tube even more towards the lifter, who accommodates the movement by slightly bending the high arm which is the arm that is about to take the entire load the bottom hand is only acting as a guide and restraint. 64 't is completed as the legs straighten. must remain unlocked allowing the feet to the necessary adjustments which will I the body to change to the direction of 1e manoeuvre completed the carry can : the bottom hand is placed round the 9 of the tube to act as a restraint, whilst > hand bears the full weight of the tube I I I I ------ 1 Short Tubes 1ethod is normally used when lifting short tubes (between 1 .5 m and 2.4 m) which are l at ground level. ature position is adopted for selec1tube. i initial selection is made by inserte fingers into the ends of the tubes, :;sential to ensure they are free of edges. tubes are now upright and can be sted to form a pyramid pattern with Jase toward the shoulder. knees have remained unlocked; back ill straight. The feet have made the issary adjustments. Chin remains y tucked in. The bodyweight is still nd the load. As soon as they are clear of the ground the free hand is placed under the tubes to assist in control. NOTE: Three tubes have been raised although the third one is hidden by the other two. -~ i p and bottom hands slide down the tubes knees bend. This will allow the shoulder 1ositioned just below the centre of the iight is taken on the shoulder 3 forward hand and shoulder ting as a restraint. The rear foot is in the thrust i and the bodyweight is posiJehind the load. shoulder is below the centre •the load it will easily tip over horizontal position, with the ind steadying the momentum. Jbes reach the horizontal the legs carry out and com) lift. lift completed the carry can · the tubes back on the ground the movements are repeated in reverse. The illustrations have shown a man lifting tubes at ground level. It can be clearly seen that the job is physically strenuous. Scaffold tubes are unwieldy and difficult to handle. The problem is even more difficult when tubes are handled vertically. The scaffolder has to use the same handling skills when working on a three or four board wide platform a considerable height above the ground. Apart from using the correct techniques a scaffolder must be even more careful in making the usual pre-lift checks when handling long tubes vertically. The final illustrations show some of the dangers which may be encountered. THIS DIAGRAM DEPICTS DANGEROUS PRACTICE ~~=== Winds - Which can be sleady or gusty Electricity or telephone cables Open windows Ornate sills Tube end should be good and sleeve or spigol serviceable Inadequate temporary platform Some hazards which might be encountered 68 ~S, KNOTS AND HITCHES orrect use of rope and knots is very important in scaffolding work. Ropes are used for J and lowering tubes, boards and fittings, and lashing ladders and boards. ~of Rope ' can be broadly split into natural fibre and man-made fibre ropes. Natural Fibre Manila Sisal Hemp Cotton Coir Man-made fibre Polyamid (nylon) Polyester Polyethylene Polypropylene larger than 8 mm in diameter are generally supplied in 220 m lengths. >St common size of rope used for lifting materials in scaffolding is 18 mm diameter. This orrect size for the use with a gin wheel. Smaller wire ropes are used for lashing ladders. are classified by the number of strands and the manner in which the strands are twisted ited together. The only type in common use is the three stand plain (or Hawser laid) de fibre ropes are gradually replacing natural fibre ropes. The reasons for this are that stronger, less liable to chemical attack, completely resistant to mildew and rot and have iter resistance. However, they do burn and care should be taken to avoid excessive 1 shears and blocks where care must also be taken to see that the correct size of rope st also be taken when oxy-acetylene cutters or blowlamps are in use. The flame must lowed to come into contact with any man-made or natural fibre rope. the most suitable ropes for use in scaffolding are of staple spun or fibre film polypropylse are not as strong as nylon and polyester but are considerably cheaper. They are ible and cheaper than manila; are particularly water resistant and float in water. The 1-back of this type of material is that as temperature increases it becomes softer and 1ngth; however, this only becomes sinnifir.,,nt "h'"'" i:;nol"' , .. h~-~ ..... _ .• _ '- - '· ---------------.----~~.--~·--..... Care and use of Fibre Ropes Fibre rope, like wire rope, can be damaged while it is being removed from the shipping coil. A new coil or rope, should be laid flat on the floor and unwound through the coil in a counter-clockwise direction. Even when the rope is unwound correctly, loops and kinks may form and these must be carefully removed, to avoid damage to the rope. in an After use, the rope should be re-coiled in a clockwise direction. When coiling the rope remove kinks as they form. If t lo to da Storage w Poor storage can cause fibre rope to deteriorate as rapidly as harsh use. In order to keep ropes in good condition for as long as possible. * Store them in a dry cool room that has good air circulation * Do not store ropes on the floor, in boxes, or in cupboards where the air circulation is restricted. They should be hung up in loose coils on large diameter wooden pegs well above the floor Protect ropes from wet weather and sunlight. They should be kept away from boilers, radiators, steam pipes and other sources of heat and all exhaust gases Dry and clean wet ropes before storing them. Moisture not only hastens decay but also causes the rope to kink very easily. It a wet rope becomes frozen, it must not be disturbed until it is completely thawed, otherwise the frozen fibres will break when handled. Allow wet and frozen rope to dry naturally. Too much heat will cause the fibres to become brittle and the rope will be unfit for further service. so K * * rel c T R T Use of Ropes ,_, ' * Never overload a rope * Never drag a rope along the ground. The outside will be damaged and grit will become embedded and destroy the internal fibres * Never drag a rope over sharp or rough edges and never drag one part of a rope over another * Avoid all but straight line pulls with rope; a knot or bend will weaken it by approximately 50% * Pack all sharp corners when lifting materials, to prevent them abrading the rope * When a wire rope is attached to a hook or ring a thimble should be placed in the loop or eye to reduce the wear on the rope * Never use fibre rope near welding or flame cutting operations. The sparks and molten metal can damage the rope or set it on fire. Avoid exposure to all forms of heat 70 !ction inly way to determine the safety of a rope, and its load-carrying ability is by regularly cting every metre of its length. The main points to be watched for are external wear, cuts .brasions, internal wear between the strands and deterioration of the fibres. rope is dirty and in poor condition, or if the strands have begun to unlay, or if the rope has > life and elasticity, it should not be used for lifting purposes. Should there be any doubt as ether or not a rope is fit for use, it should be replaced at once. Never risk danger to life or ge to property by taking chances. a rope has been condemned, it should be destroyed at once or cut up into short lengths .t it cannot be used for lifting purposes. ·s, BENDS AND HITCHES and bends cut the rope strength by 50% and hitches reduce the strength by 25%. This ; to the final strength of the rope and not the resistance of any given knot to slip. 1on Knots ost common knots and hitches used in scaffolding are: g Hitch the preferred knot for lifting tubes and boards of Eight Knot o lock a rope in position i.e. to prevent it sliding through a block or to temporarily prevent :l of the rope from fraying 1 Rolling Hitch Figure of Eight Knot Timber Hitch Suitable for lifting boards, sometimes used in conjunction with a half-hitch. Square Lashing Used in scaffolding to secure ladders to the scaffold structure. Begin the lashing with a clove hitch and pass the rope over and behind the transom or ledger and back in front of the ladder stile four times. Make two trapping turns and finish off with another clove hitch. Lash both stiles. T Timber Hitch Square Lashing 72 w ~G AND LOWERING MATERIALS affold gang spends a great deal of its time during the erection and dismantling of scafraising or lowering tubes, boards and fittings. This work has to be carried out in all kinds ther, and at many different locations - in the High Street or other public places, on 3d building sites or on some major civil engineering construction in a remote area. The Js used to raise and lower scaffolding materials will be determined by the extent and type fold being built and the equipment available. 1 3thods available will generally fall into one or other of the following categories: Handballing/chaining Light line/hand line Forklift truck Goods hoist Gin wheel and rope Tower Crane iapter examines these various methods and suggests how risks can be reduced and g efficiency improved. 1alling, sometimes called chaining, is the method normally adopted on the first few lifts of old. The gang will form a chain up the face of the scaffold and pass tubes and boards 1e to another. The illustration shows a good example of handballing. Note operatives rear safety harness during this operation. c a I ! A has passed a long tube to man B who, like man C, has adopted a good safe position he can use both hands to raise the tube. Man A should not release the tube until man B '!!Arh1 inrli,...a+arl ha hac- f1111 f"'r'\nt.-nl l"\f +ha +11ha fl nnnrl mothnrl nf f'nmm11nir!'.:ltinn i~ fnr thA - - '-- - - - I _ .. _ _ c.~- I I \ Light line, sometimes called a hand line, is often used on scaffolds up to 15 m high. Tubes, boards or sacks of fittings are tied to the lower end of a 13 mm fibre rope and then hauled up by hand. It is essential to adopt a safe position when doing this. This involves using a standard for support, one leg being placed behind the standard to act as an anchor and prevent the lifter T 1 h w T d in from overbalancing. Body positioned behind standard Back straight Knee slightly bent Back tends to bend Crouch position Leg placed behind & either side of standard I Feet planted firmly on ledger Foot position wide CANNOT OVERBALANCE STANDARD ACTS AS AN ANCHOR I , ____.,... Rope attached ,,.,....-in wrong place DANGEROUS PRACTICE COULD OVERBALANCE NO FAIL-SAFE BACKUP 74 lin Wheel and Rope is commonly used to raise materials, which are tied to the end of a n diameter rope passed over a single wheel pulley. The gin wheel (pulley) is fixed to a >ntal cantilevered tube. The material is then hauled up by the man on the ground to the ig level. vpes of gin wheel are available, the 'Ring' type and the 'Hook' type. The ring type is ied to fit over a scaffold tube. The hook type only differs at the point of suspension; .d of a ring the pulley is suspended by a hook. 750mm The gin wheel is usually suspended from a cantilevered tube. This should be properly fixed with right angle couplers, preferably to two standards, approximately 2 m above the landing place. If the cantilevered part of the tube is unsupported, the point of suspension should not extend more than 750 mm. Check fittings should be fixed either side of the suspension point to ensure the gin wheel cannot move. If a hook type wheel is used it must be suspended on a 6 mm wire lashing with at least five turns around the hook and tube and the open end of the hook must be moused to ensure it cannot be displaced. The fibre rope should have a minimum diamer of 18 mm and a stopper knot (usually a figure of eight knot) tied near the ends so that it cannot run through the .... ; .... ... i-. .......... 1 !· 750mrn F f al lo w co is Ex COi G th (tr Re low The maximum load that should be raised or lowered by a gin wheel and rope at any one time is; 50 kg. The load imposed on the scaffold will be double that being lifted. Make reference to !. Manual Handling an Work Regulations. ,. ! Care should be taken particularly when lowering materials. If the weight is too great either the man lowering the load will weigh less than the load and will be pulled off his feet; or the com- 1 plete assembly may collapse. ' ---~--- " ---- ---- ft Trucks are frequently used to raise and lower scaffold material to and from the scaf It is essential that the fork-lift driver is made aware of the weight of the load. He should ow the load bearing capacity of the scaffold. Working platforms are sometimes over by enthusiastic operators who are not aware of these factors. a fork-lift truck is used for loading a platform, a second front ledger is sometimes fitted, in and below the main front ledger to provide extra protection from impact and as a check Cranes are often used to raise and lower large loads of scaffolding material, during the ~tion of multi-storey blocks. The driver should be made aware of the weights involved; it itial to ensure that the scaffold is capable of bearing the load. i care should be taken by the man receiving the load. The crane driver has only a limited rnd the receiver can be easily knocked from the platform. Hoists should only be used to raise or lower material that can be safely contained within of the hoist platform. This rule generally restricts the scaffolder to very short tubes, is) and scaffold fittings. ber many accidents are caused by falling materials. Ensure that all material is raised, and placed safely and securely on the platform. 1.: Organisation and Working Methods T Erecting a scaffold involves a great deal of hard physical effort - it is hard work, generally only undertaken by fit young men. As with all work of this kind there is no absolutely right, or correct way of doing the job - much will depend on the particular circumstances; the height and extent of the structure, the nature and location of the site, the numbers employed and so on. It remains true, however, that unless some thought is given to planning and preparing for the job a great deal of time and effort can be wasted. Wasted effort means unnecessary expense, tired operatives, (who are likely to cut corners or make mistakes), and sub-standard work. The result may be an increased risk of accidents to all those using the scaffold and even to innocent passers-by. Ea Example 1A A gang of scaffolders arrive at a site to erect an independent scaffold, 36 m long by 25 m high. They have a choice of unloading at points. A, B or C. They choose C, unload the lorry and begin laying out material from point A and working back towards the unloading point. At mu /.l'//.t"..I'/ (N sta BUILDING LINE SCAFFOLD POSITION 36rn LONG ------~ A Ex B Material Stack The material has to be carried and laid out for each of the lifts. Each 6 m section of the 36 m run contains: 2-6.5 m ledgers 2-2.5 m braces 6-1.8 m transoms 26-scaffold fittings Eag Each lift of scaffold requires one person to carry and lay out these materials six times. 78 distr '{_'.!_. ii distance walked is as follows ~F~-<---~----'--~--'-B--.,r--__,_----,--~--.~--;;C Total 36m 12 trips x 9m =Total 108m 12 trips x 15m = Total 180m . - - - - - - - . 12 trips x 21m =Total 252m Material 12 trips x 27m = Total 324m Stack 6 rips to and 6 trips from = 12 trips of 33m each trip = 396m J comprises one carry and one return trip, so that each 6 m run requires 2 trips of 33 m which equals 396 m 2 trips of 27 m which equals 324 m 2 trips of 21 m which equals 22 m 12 trips of 15 m which equals 180 m 12 trips of 9 m which equals 108 m 12 trips of 3 m which equals 36 m f 1296 m per lift, to be walked by one man. As there are 13 lifts to be laid out, one man .lk 16848 m (13 x 1296), which is the equivalent of 101/2 miles. e above calculations do not include sway braces, boards, guard-rails, toe-boards, Is, ladders or ties). e 1 B The material is unloaded at point B -F L B c Material Stack 12x3m=26m 12 x 9m = 108m 12x15m=180m ~ 36 -1'»-~-- 108 -~ 180 n section would require the same number of trips (i.e 12) but as the materials are ~d from the centre, each 36 m run will require: ~ trips of 15 m which equals 180 m ~ trips of 9 m which equals 108 m ~trips of 3 m which equals 36 m 12 trips of 15 m which equals 180 m 12 trips of 9 m which equals 108 m 12 trips of 3 m which equals 36 m f 648 m per lift, to be walked by one man. Again 648 m multiplied by 13 lifts equals Nhich is nearly 8.5 km. Comparison ! The distance between the two positions Band C is only 18 m, but through lack of foresight, over 1I 10 tonnes of material has been carried an additional 8 km. Expressed more simply, by thinking ahead and planning where the materials should be unloaded (and before that, at the Depot, of how they should first be loaded into the lorry), the effort, time and cost of laying out the materials can be considerably reduced, as can the risk of tired men taking mistakes and causing accidents. To achieve a planned and organised work pattern it is necessary to examine existing methods of work. Each task should be analysed: (a) What can I do to improve the flow of work? (b) What can go wrong? If question (a) had been applied to the first example, a considerable amount of time and effort would not have been wasted. Question (b) is necessary when planning a work pattern to identify potential hazards. The next example shows how these questions give results that improve productivity and decrease the risks. Example2 One further example will serve to show how a thoughtful, common-sense approach to the job can save time and effort to reduce the risk of accidents. In the sketch below three men are employed in erecting an independent scaffold. DANGEROUS PRACTICE •. )( ® Man A is fixing right angle couplers to standards, ready to receive ledgers. Man B is throwing up fittings, dragging the sack of fittings along behind him. Man C is catching the fittings and placing them on the platform, ready for Man A. 80 A more efficient use of labour is achieved in the example shown below. ·er g © 0 ify ® Each of the men on the platform has his own sack of fittings, which has been raised to the working level with the aid of a light line. The third man (B) can be employed laying out ledgers ready for fixing. This is obviously a more productive arrangement. Two men are employed in fixing the couplers instead of one, as in the original example, with the third man preparing for the third man preparing for the next stage of the work. The job proceed more quickly and the risk of someone being injured by a badly thrown or misdirected fitting is eliminated. Safety Note The common practice of throwing up fittings is efficient only where a small number is required and the distance thrown is not too great. The risk assessment should always be referred to before throwing up fittings. It is far safer to place the fittings in a sack and haul them up to the required level with a line and gin wheel. It is not intended to condemn this widespread practice outright; there will be occasions where it is an quick and easy to throw up a few fittings as it is to rig up a gin wheel and line - but it should never be done: (a) if the scaffold is being erected in a public place (b) near glass or near a fragile roof (c) anywhere it may cause injury to a third party, or damage to property (d) anywhere other than from ground level (e) if the practice contravenes the company's Safety Policy 81 __ :c; --- ~-· >afety and Efficiency ·hese are only two examples of how, with forethought and planning, and by adopting an intelli1ent approach to the job, scaffolding work can be made easier, less costly and safer. There are nany opportunities in scaffolding work to practice these principles. What is needed above all is l thoughtful, conscientious attitude to the job and a concern for safety. \s in so many instances involving scaffolding work, efficiency and safety go hand in hand; ifficient working methods are usually also the safe way of working. Bridging over a garage roof: can the roof take the weight? D Resting on windowledge - tied if possible D D LJ. Some weight taken to window ledge BUT can garage roof take the rest? Helps to stop scaffolding sliding down roof NOTE: FRONT SCAFFOLD OMITTED FOR CLARITY A lightweight bridge over the garage. Reveal Tie ~ er== \ ~ '- \ . I~ I I• A . '# ~~ ' Protection over Doorway /~II #. ' - = " ----- vi ! ! - ' lj ' ........ __ .._ ..... '·- ·- -- GARAGE ~ I Spur Raker both taking weight of bridge NOTE: BRACES, BOARDS, etc., OMITTED FOR CLARITY 84 7 rangement for re-rooting that will reduce the amount of wear and tear on the garden and so increase productivity. Main access Scaffold Walkway TERRACE OF COTTAGES r- NOTE: LADDER ACCESS & END TABORET OMITTED FOR CLARITY : TERRACE OF COTTAGES ' I 1 ~ P====~r::J=====~liooli=====~~o Cottage 1 Pathway Cottage 2 ·f-·- 1---- II Baseplates nailed to So\eplate Standards approx 150mm apart. A typical arrangement on a shop front. The inside standard is founded at the first floor level and the outer standard on the pavement. Generally these scaffolds are for decorators. Occasionally a fan will be added to the scaffold when roofing or chimney work has to be carried out. It may then be necessary to double the outer standards as shown. Shop Name L-1--i/&'~ Sign. Normally 4.2 M Brace to stiffen & strengthen Standards '-shop Doorway The same principles can be applied to the base of a house with a basement floor. Reference to the chapter on Foundations will show other typical obstacles that face scaffolders- 86 - .L~~':·eo _-"''"-'~--- - - LIC HAZARDS ment scaffolds cause many problems for the scaffold gang. Materials have to be unloaded 1tacked on the pavement or in the gutter, presenting an obstacle and a hazard to others. All authorities have rules and regulations that must be observed; for example a pavement :e may be required. It may also be necessary to seek permission from the police to unload > in 'No Parking' areas. Risk assessment must be completed to identify possible hazards. 1ever a scaffold is erected in a busy public place it is recommended that the local police ipt informed. They can give valuable advice and help in solving many of the problems that trise. Between 2.1 & 2.5 m Lift height Spare material & ladder stowed on bottom lift overnight Nothing projecting over or into the roadway Bottom lift should be close-boarded Ledger braces removed for access after ties have been fixed "\\,, \\ \\ \\ Tubes painted white or adhesive fluorescent stripes ,, \\ ' \\ \\ \\ ,,\\ ,, \\ ii,, Plastic protective cup inserted into or over the end of tube in gutter during erection (with warning cones) All joints should be wrapped to protect public from sharp edges Ii fl I ,,11 The first duty of a scaffold gang is the protection and safety of the public. Particular problems will depend on the location of the scaffold; it may be in a busy shopping area, with a narrow pavement adjacent to traffic lights, or near a school, a park or playing area, or public house or fish and chip shop. Whatever the location the following problems will need to be considered: I At busy and congested sites a very early start will enable the gang to unload the lorry and erect' the base of the scaffold before the traffic builds up. : It may be necessary to remove ledger braces to permit access under the scaffold, and provide ' close-boarded bottom lift to stop anything falling onto pedestrians. If guard-rails or foot tie ledgers are provided, the ends of the tubes should be capped and all joints should be wrapped to prevent injury to passersby. Children are inquisitive and fearless. They will climb ladders or even shin up standards, and have a habit of getting themselves into danger. A special watch should be kept when children are out and about after school. Always attach a scaffold board flat against the rungs of the ladder when leaving the job for lunch or tea breaks to prevent unauthorised access. The evening and night-time can bring problems from older children, vandals or adult revellers .. All spare material should be secured, either by removing it from the site or stacking it securely on the first lift. Always remove ladders and put in a safe place - out of reach. If through ties have been fixed, someone should ensure that the open window cannot be use by an intruder. 88 :RAL SAFETY CONSIDERATIONS Safe passage must be provided for the public. Remember blind people, wheelchair users, senior citizens, people with shopping trolleys, prams, pushchairs etc. may have difficulty in negotiating places where access is restricted. Barriers should be erected as required. No part of the scaffold must project into the roadway where it may be struck by any vehicle Statutory requirements, local authority regulations and police advice should be complied with Lighting regulations must be observed Safety notices to be displayed as necessary · Safety Considerations Projections such as canopies, large coping stones, bow windows, drain-pipes, etc. Overhead electricity and phone cables Fire escapes, emergency exits etc. Foundations iderations Prior to Dismantling Are all the ties intact and secure? Have any adoptions taken place, and if so, have they affected the stability of the scat fold? Has the scaffold been damaged? If the lighting is fixed to the scaffold, has it been disconnected from the power supply? PROTECTIVE FANS Fans are erected to afford protection from anything which may fall from a scaffold or a building. They comprise an inclined framework of scaffold tubes covered with scaffold boards. The diagram below illustrates the general arrangement. CRADLE WINDOW TRANSOMS PAVEMENT ROAD Fans are not intended for access to a scaffold, nor for the storage of materials. Warning notices to this effect should be clearly displayed on the fan. FANS ARE FOR PROTECTION ONLY DO NOT USE FOR ACCESS OR STACKING Types of Fans Fans are classified lightweight or heavyweight according to their load capability. It is not always possible to predict what weight will fall and from what height. Class A: A light duty fan with a maximum loading equivalent to 0.75 KN/m2, suitable for protection from paint and mortar droppings. 90 ;B A medium duty fan with a maximum loading equivalent to 1 KN/m2, for protection from bricks, aggregates and like weights from heights not exceeding 1O m. ;C A fan with a loading over 1 KN/m2, which should be designed to suit the application. ;D A fan for arresting the fall of persons or like weights from a height of 6 m or two storeys. This is a safety net system and should be in accordance with BS 3913 and rigged in accordance with CP 93. 1n and Construction in class A and class B may be specifically designed although the standard form will be ructed without design drawings. Class C and D fans must be professionally designed and 3yond the scope of this book. Attached to Scaffolds consist of outriggers or needles extended from the scaffold, supported by wires or spurs ·s). Transoms are run parallel with the scaffold ledgers to permit the fan to be boarded or ed at right angles to the buildings or scaffold. A common method of fixing light duty fans is ;s the outriggers over the outside ledger and under the inside one. The problems of this Jement are shown on the illustration. In any case, it is better not to fix fans to existing lift rs. jditional loading on inside ledger ight cause uplift- although unlikely. 3._ __,, kelihood of materials being placed 1 fan. Difficulty of removing debris a working lift. 2 'ire support can cause falling mate tis to bounce off and miss the fan. ire may also be damaged. iallow angle allows falling material build up on outside edge of fan. 3moval of this poses safety hazard people on fan. mdrails erected on outside edge fan encourage personnel to walk 1 fan and increase fan loading. 4 1 5 Fans Attached to Buildings (Class A) These are generally used in conjunction with cradles for window cleaning, stone cleaning operations or other maintenance work on the face of the building. The suspension points for the cradle and wire for supports may often be the same. Large quantities of water are often required for these jobs. In these circumstances corrugated iron sheets must be fixed so as to afford adequate and safe drainage. Detail of \ General Construction Requirements Outriggers (needles) should be spaced every 1.5 m for fans attached to buildings, and every bay when attached to scaffolds. Class B fans should be fixed at every scaffold bay. Support Transoms must be spaced so as to make sure there are no 'traps' in the decking. Parapets should be erected by fixing puncheons on the outside fan ledger and fixing toe-boards to these. Spurs and Rakers and generally described as transom supports if used to support the fan from above instead of wires. The term spurs is generally used to describe raking tubes used to support the fan from below. Spurs should be fixed to the outside fan ledger or an additional ledger within the outside third of the fan. Wires the diameter and strength of suspension wires should be designed according to the size an loading of the fan. Most purpose-made slinging wire is 8 mm independent wire rope core (IWRC), which has a breaking strain of 4 tonnes; but a safe working load of 0.5 tonnes. Wires should be fixed using a round turn and two bulldog grips. ON NO ACCOUNT SHOULD 6 mm DIAMETER WIRE LASHINGS BE USED. Additional Ties must be fixed at the level of the fan (see chapter on Ties); only load-bearing fittings may be used in their construction. Large fans supported by spurs will require additional bracing. 92 [ing 1 erecting a fan it is important to make sure that the lift at the level at which the fan is fixed ~rded out, so that material does not fall down the inside of the scaffold. Alternative arranges may be made, for example, parapets fixed to the inside of the fan, or the next lift down led out. old boards should either be lashed, using 6 mm wire, or secured with an additional scaffold Galvanised corrugated iron sheets may also be fixed using tubes or with a variety of .ing clips round the edge of the sheets, or with sheeting hooks which pass through the s and hook round the supporting scaffold tubes. are often exposed to high winds with the potential to lift sheets and boards off the fan; iquently it is important to make sure that all decking is firmly secured. ---- _,_ ___:.-----= >AFETY CHECK Spacing of outriggers to suit load on fan, i.e. type of decking and duty of fan Scaffold must be: - close boarded - properly lashed or held down - properly supported, i.e. no traps * Corrugated iron sheeting must: -have a minimum of four clips or hook bolts per sheet - drain properly. Guttering and drain pipes must be fixed where necessary. Fan should be inspected by the user and particular care taken after high winds and * storms. Any damage to the fan must be repaired immediately. '{, 94 Part 2 Basic Scaffold Structures I I ~ i endent Tied Scaffolds dependent tied scaffold is perhaps the most commonly used scaffold. It consists of two 1f standards parallel to the building, joined together with ledgers fixed with right angle 1rs. In turn transoms are fixed at right angles to the ledgers with putlog couplers. The 1bly must be braced with ledger bracing, usually at alternate pairs of standards and with 1dinal or facade bracing every 30 m along the face of the scaffold. Independent scaffolds 1e tied to the building. Transoms Joint pin ...... Ledger to ledger brace Swivel coupler \,,,..,....,..., Facade brace md loadings es to which independent scafiay be put and their associated sible loadings are summarised i973 Table 1 (see page 12). Foot tie Sole board idependent scaffolds are five boards wide with four boards between the standards and ard between the inside standard and the building. Two and three board scaffolds are rhAn thArA ic:: ri::i.c:::.trif'tArf !:lf"f"t:::ICC hot\A1oon h1 iilrfinnc nr fnr incnof"'tinn n11rnncoc nnh1 Inna._ The requirements for bracing and tying independent scaffolds have been discussed in other chapters; however, these are summarised below for convenience. Longitudinal bracing every 30 m along scaffold, either continuous or 'dog-leg' * * * Ledger bracing at alternate pairs of standards, using right angle couplers from ledger to ! i ledger or swivel couplers to standards I Ties should be every other lift and approximately every 6 m along the scaffold. Not morel than half of the ties should be reveal ties. ACCESS The main working platform for independent scaffolds can often be 30 m - 40 m above the ground. Consequently, access of men and materials to this platform requires careful consideration. Materials are often raised by hoists but men normally gain access via ladders. For highe · working platforms (above 20 m) a ladder tower is the preferred means of access and gives access to each lift if required. i: 96 iatively, ladders and landings can be built into the scaffold itself. The distance between igs must not be more than 9 m. Access holes through landings should not be more than nm wide and should be as small as practicable in the other direction. ladders should proj: least 1.0 m above each landing. They should be set at an angle of 4 vertical to 1 horizond supported only by the stiles, which should be secured at the top using lashings or proprifixings. rlNE SAFETY CHECK Night Ladders should be boarded up to prevent unauthrised access to the scaffold Lights should be placed so that the public are protected from accidentally damaging either themselves or the scaffold e.g. by driving into it Check that warning signs are in position Morning Make sure that scaffold has not been interfered with, particularly by children, and is safe for use Week :>ry inspections must be made every week and after severe storms by a competent person rm E91 Part 1 completed dismantling The order in which a scaffold is dismantled is not necessarily the reverse of the order of erection. Generally, scaffolds should be taken down lift by lift and not from one end to the other, however, reference should first be made to the relevant risk assessment. :I Awareness 'ndent scaffolds are in common use and are often taken for granted. Whilst independent ds are straightforward to erect and use, carelessness can result in accidents. An aware! the potential hazards is essential if accidents are to be avoided. .z---------- ·----1111111111111111111111ERECTING AN INDEPENDENT SCAFFOLD The following diagrams show a typical sequence of erection (for a three man gang). In some of the diagrams different activities are shown - the sequence is always A,B,C. 1B. Levelled / Fix first /RAC at lift height ~A.Fixed C. Fixed ® Fix first ledger Position first pair of standards A. Fixed to standard below ledger © Repeat at other end Position standard and transom Fixed to standard above transoms \ Fix foot tie \edger approx 150mm up from ground ® ® Fix second ledger 98 Fix foot tie Place braces in _. position at both ends ('j) Attach braces and check structure is plumb and level u~u~ scaffold ~ ~ Under ~ to butt wall ~ ~ ~ ~ ~ ~ ~ c B. Plumb standard ~ ~ ~ ·~ ·~ C. Fix brace ~ ~ ~ ~ ~ Fix intermediate ~rds " "' \ Fix transom on top of ledger I I Attach intermediate standards and transom ~ ~ ~ ~ ~ ~ ~ ~ ~ ~~ ~ A. Fix permanent main transoms n top of ledgers ---+--. B. Fix facade • Position facade brace and plumb standards C. Plumb standard and fix bottom of brace Plumb remaining standards and fix intermediate transoms to suit boards 100 RHANGING SCAFFOLDING uspension points of hanger tubes shall be securely fixed to prevent their being dislodged r all potential forces acting upon them. 'hen a hanger tube is coupled to a horizontal tube that is placed across the top of a 1pporting beam a second horizontal tube shall be attached underneath the supporting )am with a pair of girder couplers. Both horizontal tubes shall be attached to the 1nger with a right-angle couplers. 1eck coupler shall be installed at top & bottoms of all hanger tubes and beneath trapeze Jes. henever possible vertical hanger tubes should be in one length where joints are cessary, the tubes should be single lapped using at least four couplers. 1peze tubes shall be installed approximately 600 mm (2") below the runners (ledgers) ~ssist in erection, modification and dismantling, and also to serve as a secondary sup- ·t should the runner slip. nners and bearers shall be coupled to hanger tubes using right-angle couplers. nger tube spacing shall comply with the tube and coupler post spacing requirements for load duty of scaffold. east one board bearer shall be installed when the hanger spacing is more then 1.5 m ~ apart in the longitudinal direction. y drop-forged girder couplers shall used for the support of hanging scaffolds. ssed girder couplers shall not be used for the support of hanging scaffolds. Underhanging Scaffolding: c.c. RIGHT ANGLE COUPLER PAIR OF GIRDER COUPLERS (TYP.) B ~ __.,....: GIRDER ~I • I I II HANGER TUBES ...., • I I TOEBOARD 1;I< ~ 0 N ;: c.c.~ c.c !~ I• ;~ MIDRAIL tc.c. , LOWER PLATFORM ~~~t~~R~~INGER llii .,,, 1 TUBE FIXING!l : { LADDER BEAM SECTION A-A =ljl~===" c.c. SECTION B-B W\J SUD Middle East L.LC UNDERHUNG SCAFFOLD 11JV® Eng. Hassan Farrou h TUV/TR/SCA/SU p/DXB/002, Reva Birdcage Scaffold Cont. • The weight loading is not to exceed 0.75 KN/m2 • Ledgers and transoms are fixed to the standards with • right angled couplers, except for the working lift. Uses • To access ceiling spaces for-: Lighting Sprinkler Systems Ventilation Ductwork Painting • Other uses -: • Protection for re-roofs in factories Crash decks in new builds t 104 -~r ternal Bracing here possible the birdcage can be secured by !ting the walls of the building or fixing tie tubes 1ere ever possible removing the need for bracing. wever where scaffolds have more than 11 1ndards in a line it is not possible to rely on the wall Jports only, because some standards will be to far m a support in at least one direction, some icing may have to be essential. :ernal Bracing lger and sway bracing should occur at every line 1tandards in each direction, every fifth bay. free standing birdcage scaffolds plan bracing f have to be considered. .......... --------------------~~~Single Lift Birdcages • Special attention must be paid to the bracing of the • lift height if less than 2.5 metres, the absence of a • branced upper lift means the stability of the deck • comes from the bracing in the base lift only. • Therefore the braces in the base must be positioned • and fixed correctly. Single Lift Birdcages Cont. • The standards should be connected with a foot tie in • alternate bays in both directions to form boxes. • Diagonal bracing of alternate boxes in 2 directions, • ledgers & transoms should be joined with sleeves & spliced. • No storage of materials unless storage areas have • been specially designed. 106 dcage Safety Checks ~ck sole boards are in position so that the total ght is distributed as widely as possible. Base les of standards are secured to sole boards. ~ck standards are not more than 2.1 m apart in :h direction; must be vertical and in line. ~ck ledgers are level and in line, also spacing of 1soms. clcage Safety Checks Cont. ick diagonal bracing in both directions is securely d with swivel couplers. ick security of ties. ere transoms and ledgers butt the wall, check ·e is no gap. Packing may be needed to prevent iage to the wall. Birdcage Safety Checks Cont. • Check the security and condition of boards, toe • boards and guard rails. • Check the load on the working platform is evenly • spread, the platform must not be overloaded. • Materials should be stacked near the standards. • Where necessary brick guards should be used • Check the ladders provided for access are correctly • supported or secured and extend at least 1.05m or 5 • rungs above the platform level unless suitable • handholds are available. CAGE ACCESS SCAFFOLDS iirdcage scaffold is so called because it resembles a cage. It is normally used inside buildJ provide a platform for working on ceilings, soffits or in the installation of lighting or ventior sprinkler systems. Small jobs would generally be done using a tower or hydraulically led aerial platform where possible, but for larger projects involving longer periods of time, ~age scaffold is required. tffold is constructed using standards arranged at regular intervals in parallel lines, usunly spaced. Standards are laced together with a grid of ledgers and transoms at every it and the top lift is boarded out to provide the working platform. .........................______________ _ ~~~ SCAFFOLD REQUIREMENTS The requirements specified for birdcage access scaffolds are fully set out in BS 5973 and very .according to whether the birdcage is a single lift or has more than one lift. For single lift birdcages particular attention must be paid to bracing. These requirements are summarised below: Maximum Loading 0.75KN/m2 (equivalent to 1 man every square metre) Standard spacing Max 2.5 m in each direction Lift heights 1st lift max 2.5 m subsequent lifts max 2.0 m Edge bays Width of edge bays may be three, four or five boards to accommodate the access requirements for the scaffold Ledgers Transoms and fittings Ledgers and transoms should be fixed to standards and to each other with right angle couplers. At the working lift, transoms may be fixed to ledgers with putlog clips to enable boards to be laid. Bracing Braces may be fixed from ledger to ledger or to standards using swivel couplers. When ledger bracing is used, a foodtie is required to receive the lower end of the brace on the first lift. One brace must be provided for every six verticals in each line in both directions. If the birdcage is fully butted at all levels, then braces can be omitted. Tying and butting Stability may also be provided by butting tubes against existing structures. But if only one wall is · available it is necessary to provide a push-pull fixing. Where two parallel walls are available, tubes can be butted against both walls. No vertical should be more than six tubes away from an , ' edge or other restraint point. One restraint should be provided every 32 m2 of vertical face CONSTRUCTION Foundations Great care must be taken when scaffolds are erected on highly polished wood block, mosaic, marble and similar floors. if necessary a protective layer of suitable material must be placed under the sole boards. 'IS With birdcage scaffolds the floor of the building has to carry the full weight of the scaffold and ~d load. Sole boards are therefore necessary to help distribute the load as widely as possible ·a ·. they should always be set at right angles to beams or joists. 110 f>lates and Standards >lates must be placed on sole boards to receive standards. These should be nailed or id to the sole boards if there is any danger of movement. Standards should be plumbed nts in alternate standards staggered in order to obtain strength and stability. rs rs should be fixed in a horizontal plane at all times. It is advisable to fix the first lift at 2.5 subsequent lifts at 1.8 m - 2 m canters. (The British Standard recommends that the first cimum should be 2.5 m, subsequent lifts at 2 m maximum). >ms i-working lifts, transoms should be fixed to the standards by right-angle or putlog cou)n working lifts, transoms should be fixed to the ledgers with right-angle or putlog copiers aced as other scaffolds to support boards evenly. (See Table 3 page 19). ~lly, one transom should be fixed in each bay, not more than 300 mm from a standard. in transoms must be staggered in order to obtain maximum rigidity and safety. 19 y is obtained by diagonally bracing to the full height of the scaffold at each corner in both ms, particularly if it is not possible to include ties. (See under Scaffold requirements te.) s normally achieved by butting walls with alternate ledgers and transoms. (Ends of tube 1ve to be padded to prevent damage.) Alternatively box or reveal ties may be necessary. is should be provided throughout the scaffold except where access is required, and at 1 alternate bays in both directions to form boxes. (See under tying and Butting). 19 Platform >rking platform must be close boarded a minimum of 600 mm wide and if 3.9 m boards id, each board must span at least four transoms. Hand-rails and toe-boards must be id where the space between the decking and the wall exceeds 15 mm. These must be n the inside of the standards. s ; requirements must comply with BS 5973 Section 16. Access is generally provided at the of the scaffold using ladders and landings. METHOD OF ERECTION Two methods of erecting a birdcage scaffold are commonly used. The first uses a foot tie around a box two bays wide, approximately 150 mm from the base, fixed to standards at each of the four corners and followed by ledgers at the first lift height. Intermediate standards and braces can then be fitted. Foot Tie I Erect Standards at each corner and secure with foot ties 2 Transom I edger Attach ledgers at first lift 112 - ",.,,;;.,~·,,~.,,.,; - -- --- - - ~~ 11 .! 3 Insert intermediate standards and ledgers 4 - - 5 Fix centre standard 6 Attach temporary transoms 114 - - _-,,;c Attach ledgers for second lift 8 Continue facade bracing in a zig-zag or dog leg fashion 115 - ~--- ----- - __:_ ---~-~··· This sequence is repeated until the structure is at the required height. Working platform will be boarded-out and guard-rails and toe-boards fitted. Safety Checklist * Check sole boards are positioned so that total weight is distributed as widely as possible. Base plates of standards secured to sole boards * Check standards not more than 2.5 m apart in each direction; must be vertical and in line · * Check ledgers are level and in line, also spacing of transoms * Check diagonal bracing in both directions is securely fixed with swivel couplers Check Security of ties; at least one every 40 m2 of vertical face. Where transoms or ledgers butt wall, check there is no gap. Packing needed to prevent damage to wall. * * Check security and condition of boards, toe-boards and guard-rails * Check security of couplers and fittings, also condition of fittings * Check load on working platform is evenly spread; platform must not be overloaded. Materials to be stacked near standards. Where necessary brick guards, etc. used Check ladders provided for access correctly supported and lashed, or clamped, to fold. Extending at least 1.0 above platform level * 116 5caf· ~re formed from standard steel scaffold tube and fittings they may either ~ r wheels for mobility, or constructed as stationary towers. They usually 1g platform not projecting beyond the base area and are provided with .rds. Access to the working platform by ladder may be either inside or I I I I E ~ . ~ ~-· ·" . vice ........ .,.,..·-:: Light duty access towers are used mainly for lightweight work such as painting, simple maintenance, etc. and will not support a load greater than 1.5 KN/m2. This is equivalent to a load of two men standing per square metre. The safe working load should be clearly displayed on the working platform. Heavy duty towers such as camera towers and welding platforms must be capable of sustaining distributed loads in excess of this figure. These towers are nearly always stationary and expert advice should be sought in their design and erection. Stationary towers differ from mobile towers only in as far as they cannot be moved and that they are more stable. They are generally built to greater heights than mobile towers and are frequently anchored or guyed in order to give extra stability. Common uses include television camera towers, welding platforms, lighting, access to working places and routine inspections. i l Foundations Scaffold towards must always be vertical, even if erected on sloping ground. Mobile scaffold towers should only be used and moved on firm and level surfaces. Where the ground is uneven or soft it may be necessary to lay a temporary foundation or track to spread the weight and permit the tower to be moved more easily and safely. These temporary foundations should be suitably constructed so that the bearing capacity of the ground immediately below the track is not exceeded at any point. Any displacement of the foundation or track should be prevented by anchoring it securely. The anchoring of the track to the ground does not remove the necessity for the tower itself to be anchored to the ground where this is essential. Where it is known that a tower is to be used on a suspended floor it should be designed so that the load is no greater than the bearing capacity of the floor. Expert advice should be sought in these circumstances. When guy wires are used or knowledge (weight) is applied to provide stability, the load imposed on the standards is considerably increased. The foundations must be capable of supporting these increased loads. The general rules relating to foundations apply equally to stationary towers. On some sites adjustable base plates may be needed to ensure the tower is vertical. These must be prevented , from falling out of the vertical tubes and any locking devices correctly engaged. Stability 1 To give stability to a tower the ratio of the nighting moment (the force acting to keep the tower upright) to the overtuning moment (wind forces or an eccentric weight such as that imposed ~y ' a gin wheel) should be greater than 1.5. In practice this is achieved by limiting the height tot e_ least base ratio. Outriggers may be used to increase the stability of a tower, by effectively 1 increasing the base dimensions. ' sho~ld, The height to least base dimension ration of mobile access towers used within buildings not exceed 3.5 to 1. Mobile access towers adjacent to buildings should have a ratio not rnor than 3 to 1. No tower should be built with a least base dimension of less than 1.2m. 118 l >wers these ratios may be increased to 4 to 1 and 3.5 to 1 respectively. These 1 to towers constructed of steel scaffolding materials. Aluminium towers are ·ent criteria apply. I Je braced on all sides and in plan at every alternate lift, beginning at the base deck level. \ iuys 'ase the stability of stationary towers, guy ropes may be fixed to the tower and hors founded in the ground. Guidance is given in BS 5973 on the types and uses upporting free standing towers. There are four common types: oes attached to the foot lift 1be anchors attached to guys I in fight anchors d pin anchors 1rary scaffolding structures subtract should be of 10 mm or 12 mm diameter wire iuld be attached to the scaffold structure and to the ground tube or anchored by turn and three bulldog clips. ptions and methods of use for anchors and guys are not covered in this book. s or wheels should be selected to suit the size and loading of the towe. The safe usually marked on the wheels. These must be fixed at the extreme carriers of ch a manner that they cannot fall out if the tower is moved, or a wheel is out of 3 ground. They must be fitted with effective wheel brakes which cannot be accisd. 1ight such as sand babs, concrete blocks, etc. is used to stabilise a tower, the castors to take the extra load should be checked. ,5 j be fixed by lashing the stiles of the ladder to horizontal tubes and should be narrower face. unless it is not practicable ladders must be positioned inside the en the means of access is outside the structure, consideration should be given to 1e stability of the tower. for is on the inside, access must be provided through the platform and a hinged cover provided for the opening. If the ladder is on the outside a hinged handrail 1e provided to ensure safe access, however, the use of external ladders should be 119 '" ___} _ TOWER CONSTRUCTION The height of the lifts should not exceed 2.7 m. The lowest ledgers and transoms should be fixed as near to the castors as possible. The tower should be stiffened using diagonal bracing at approximately 450 to the horizontal on all four faces. Ledgers, transoms and plain braces must be joined to the standards by right-angle couplers, Standards should be joined with sleeve couplers or lapped tubes; never with internal spigot pins. All joints should be staggered. There is a minimum base dimension of 1.2 m. When the tower base is greater than 2.5 m x 2.5 m the weight of the tower hinders it from being moved easily and, for these larger towers, advice should be sought. The Working Platform ~e wdit~ Workingh pladtfobrms shoduld close boarded the toe-bohards a nd douh?lek safety drabils. Tdransoms s ou 1 e space at interva 1s not excee ing 1.5 m w en 38 mm t 1c sea11o1 oar s are used. However, it is recommended that transoms are not more than 1.2 m apart. Where short boards are used, (for example at access openings) they must be fixed down at both ends to prevent tipping. It is good practice to do this for all boards. USE The user should never apply horizontal forces at the level of the working platform (e.g. by hauling on ropes or cables) and should not lift significant weights up the outside of the tower. Where gin wheels are used on cantilevered tubes the tower must be specially designed for this purpose. Mobile towers should only be used on level ground, never on a slope which might allow them to run away. Castors should be locked except when the tower is being moved. If there is any doubt about the adequacy of the brakes, wheels should be checked and if necessary replaced. Mobile towers should never be moved with men or materials on the working platform. When moving the tower, this should be done by pushing at the lowest practical point. Safety Checklist Foundations * Ensure that ground surface is firm and level * For stationary towers check that standards are fitted with base plates and that base plates are securely fixed to prevent lateral movement. * If temporary foundations or pathways have been provided for a mobile tower, see that they are properly prepared. * Ensure that suspended floors are not overloaded * Check for additional loads which may be imposed when guys or ballast weights are used. 120 It'· be vertical and stable s should be made with sleeve couplers and staggered I d Transoms be horizontal and complete be fitted to standards with right angle couplers ;t ledgers and transoms fixed as near to castors as possible 1g of transoms 1.2 m - 1.5 m or less s braced on a sides and in plan at every alternate lift starting at the base lift and ider deck level .... that the ladder is lashed top and bottom on each stile. The ladder should be fixed 1arrower side of the tower. that the foot of the ladder is about 150 mm clear of the castor so that the tower moved about easily. 'orm e working platform is permitted must be in good condition and be evenly supported with correct overhang ldder access provided there must be only a minimum gap for access to the platform d toe-boards in place and properly secured ~t only correct couplers are used and they are fully tightened tubes for splits, flattened ends and corrosion 121 - -~=--- ~~---~:'.!:-__ Castors * Ensure that castors are fitted so that they cannot fall off if out of contact with the ground * Check that brakes are fitted and in proper working order * Check castors are greased regularly and rotate freely * Check wheel treads are in good condition Leading * Ensure that the maximum distributed load is not greater than 1.5 KN/m2 and that where kentledge is used, to ensure stability, the castors are capable of supporting the load. Ties and Guying * Guys should be checked to ensure that tension is correct and that connecting points and anchors are secure * On larger towers, seek advice on methods of guying and on loads imposed by guys and ties. NOTE: Towers must be secured against adverse weather, vandalism, etc. When left unattended 122 2 Measure off first lift and fix ledgers and transoms, level and secured with right-angle couplers jards at each corner and oot tie 3a I For mobile towers fit castors, secure and brake ces on all four sides and fix tee 123 5 4 Fix intermediate transoms and deck out temporary intermediate working platform Measure off second lift and fit ledgers and transoms 7 6. Add braces and intermediate transoms Board out working platform and add guard-rails and toe-boards 124 I Ill SCAFFOLDS :tion >caffolding may be described as easy-to-use scaffolding which can be assembled by r inexperienced labour. There are a great many such systems now available, ranging t duty aluminium alloy access towers to heavy duty steel support structures. They all lifferent patented locking devices (wedges, locking pins, etc.) and are designed to specifications, which makes it difficult and sometimes dangerous to interchange one 1ith another. However, the majority of systems are made from standard diameter tubes, 1ey can be used with standard scaffold fittings. hat specific instruction, training or an erection handbook be provided for the men my system scaffold. Users should pay strict attention to loading and method of erec>hed in the manufacturer's instructions. There is no national or common specification n scaffolds. Consequently, car should be taken not to mix different systems. I I I I 11 Types of System Scaffold 9ms are composed of standards with preformed connectors welded at intervals along h to which ledgers are fixed with a proprietary clamping or wedding arrangement, as below. I . I -~ l.JI I! Some earlier systems use tubes made into frames - typically H or X shape, to avoid the need for bracing. '!" I',, f: ' i' • . ' ""' • "' Components Standards come in a variety of lengths and have preformed connectors welded at equal distances along their length. A spigot arrangement is formed at one end of the standard for extension purposes; occasionally sockets are found instead. Ledgers are in varying lengths with connectors welded to each end. The connection is made when the wedge, cup or bolt is hammered or screwed tight. Transoms are generally made to receive either four or five boards. The ends of the transoms are connected to the standards in the same way as the ledgers. Some systems accommodate traditional scaffold boards and therefore require intermediate transoms. Braces in each direction are made to fit the different bay sizes. Some systems use standard tubes and fittings for bracing. 126 Adjustable base plates are essential except on completely level surfaces. In practice these are often interchangeable between systems. However, care should be taken to establish whether the adjustable base plate is designed for heavy or light duty use; and the SWL (safe working load) where necessary. Coarse & fine Adjustment Pin Adjustable jack Base plate Erection Methods 1. Foundations are prepared as for other types of scaffold by placing sole boards on firm ground or timber sleepers; or for long term scaffolds or falsework, by bedding them in a lean concrete mix. Clearly the type of foundation will depend on the purpose for which the scaffold is intended. Sloping or uneven ground can cause problems. Careful consideration should be given to the starting point of the scaffold. Setting out should start from the highest point and adjustable base plates used to level the structure. -';;'• 128 ition base plate and/or adjustable base plates/jacks in roughly the correct place. out transoms and ledgers for the first bay so they are ready to fix after the standards n place. e a pair of standards on two adjustable base plates and loosely fix bottom transom. I Ii .,.. 15:· e-= == :i)" zll • 1'1 5. Fix transom at head height or above to form a frame 6. Fix ledger and third standard 7.. Complete bay and adjust jacks to ensure that bottom ledgers and transoms are level 8. Tighten up wedges/fixing attachments. 130 Deck out as necessary before erecting subsequent bays and lifts as required. Complete to working lift, out and fix guard-rail and toe-boards, braces and ties as required. Where returns are necessary, careful planning is required to ensure the scaffold 'fits'. This should be done at first lift stage. 131 I s ____ _ [ 1 I Most manufacturers produce their own literature describing erection and dismantling procedures and this should always be referred to Managers must ensure that the system is suitable for the work; and that employees are aware of the basic scaffolding rules, particularly those concerning foundations, bracing, platforms (including guard-rails and tow-boards) and ties. SAFETY AT WORK Whatever system of scaffold is used, it is essential that all operatives, regardless of their skill and experience should have regard to their own safety and the safety of others. This is particularly important when system scaffolds are erected by untrained or semi-skilled operatives. In these cases careful supervision is even more important and supervisors will need to have a sound knowledge of basic scaffolding techniques if accidents are to be avoided. Readers are recommended to study Safety at Work (GE 702) a CITB publication intended primarily for young people entering the construction industry for the first time, but of value to adult workers and to all those engaged in their supervision and training. i ! 1. ' J 1 132 ,I I 'I II I \• .... Part 3 Amendment of BS EN 12811 :2003 EN 12811-1:2003 :ional annex NB {informative} ~uirements unique to this standard or covered in less detail in BS 5973 (withdrawn) I Jle NB. I sets out the differences between EN 12811-1 :2004 and BS 5973:1993 tdrawn). Table NB.I - Requirements unique to this standard or covered in less detail in BS 5973:1993 (withdrawn) Comments ause/Sub-clause ~ 12811-1 BS 5973 4 4.2.1.3 4.2.1.2 4.2.1.3 4.2.1.4 4.2.1.5 .4.2.2.1 4.2.2.2 4.2.2.3 4.2.2.4 Materials 6.2 Steel tubes are to be such that the aesthetic requirements of prEN 74-1 for indentation will be respected. Tubes of 2m7 mm wall-thickness are acceptable in prefabricated scaffold. NOTE Only prEN 74:1 specifies an indentation limitation. BS 1139-2. L 1991/EN 74:1988 does not have this requirement, SD existing couplers have not been assessed. The default tube in the UK is BS EN 39 type 3, which has about SO% of the strength of BS 1139-2.1 : 1991/EN 74:1988 type 4 tube. For identification the tubes are stamped with "3" or "4" as appropriate. BS 5973 was based on type 4 tubes. There was no corresponding limitation for aluminium. 6.2 Loose tubes, tubes for prefabricated components for scaffold systems, items used exclusively for side protection and as a platform unit and its immediate support each have a minimum nominal thickness which depends on the sepcific material. BS 5973 limited the tube types to be used. See comments immediately above. 5 General requirements 5.2 Table 2 There are seven width classes or "ranges" whose minima range from 0,6 m to 2m4 m. The range of each class is typically 0,3 m. Compliance with the requirements of this clause precludes the use of ledger bracing. There were five width classes whose minima range from 675. 8.4.3 The distance between platforms is a minimum of 1,90 m (hs in Figure 2). There are also other requirements which are illus!rated in Figure 2. For walk-through scaffold a lift height of 2,0 m was recommended, Table 4 recommended+ 150 mm on the 6.4.1 Platform units should have a slip-resistant surface. A menthod of determining slip resistance is given in DD 7995:2003, 5,6. BS 5973 referred to BS 2482 for scaffold boards. ' i t l ' I r 5.3 ~ . 6.4 b) '-...._ 133 . ... 5.4 c) 5.4 d) 5.5 5.5.5 15.4 29.9 It is required that the gaps between platform units do not exceed 25 mm. The gaps between boards were to be as small as reasonably practicable. It was recommended that the gaps between boards be less than 75 mm and be covered if there were people below. Unles sthe board was notched, a 25 mm gap was not 15.9 The platform has a maximum slope of 1 in 5 without cross battens. The decking had a maximum slope of 1 in 4 without cross battens. 15.6 15.7 With regard to side protection, EN 12811-1 is in compliance with the Construction (Health, Safety & Welfare) Regulations 199G. This clause no longer comphes with the Regulation. There are specific requirements limiting hole size in fencing structures (brickguards). No dimensions were specified. BS 5973 There is a specific dimensional limitation for adjustable base jacks. No requirements were given for base jacks (adjustable bases). 5.7.4 BS 5973 Minimum overlap in joints between standards (engagement) is specified. No requirements were given for minimum overlap in joints between standards (virtually only relevant to prefabricated. 5.8.1 16.1 2S.5 Figures 11 and For access between levels, vertical ladders are implicitly excluded. BS 5973 gave traditional dimensions for setting up ladders. Vertical ladders were not precluded by BS 5973. 30.2 For stairways, detailed dimensions are specified. See also 5.8.2 Equation 1. In the UK, a class B stair conforms to the requirement for safe and ergonomic means of access. No requirements were given for dimensions to stairways. 16.2 30.2.2 For an access opening in a platform the minimum width is 0,45 m, the length is 0,60 m and side protection is specified. It was recommended that an access hole have a maximum width of 500 mm and a length as small as preacticable. It was recommended that the gaps in the decking (access openings) be as small as practicable to allow access from lift to lift up the ladder or steps. 5.7.3 5.8.2 5.8.3 Requirements for structural design 6 6.1.3 Table 3 6.4.1 Table 1 Six load classes are specified, with the only restriction of use being a bar on naterial storage on the lowest class. This class is only for global loading, as all platforms are required to be class 2 or higher, see 6.2.2.1. There are various steps to accommodate most national practices. Others are possible in Five load classes were specified. 134 BS 5973 There are three complex requirements in addition to the "class" uniformly distributed load (UDL). Basic scaffold design is based on the UDL. Normally the additional criteria will only be used to justify generic solutions. Only the UDL is to be carried to the base of the scaffold. Requirements were only give for UDL. BS 5973 For loading on the wording area, load class 1 platform units have to be capable of supporting class 2 loading. No additional requirements above the wording UDL were given for loading on the working area. BS 5973 It is not possible to specify a lower load than that on the main platform for cantilevered portions of a wording area within 250 mm vertically. There was no equivalent clause for cantilevered portions of a wording area. Where such a disparity is appropriate, the lower loading should be specified, with the higher loading specified on a limited part of the platform. 29.2 Birdcage scaffolding loaidng can have any loading. A BS 5973 birdcage was for access only with a loading of 0, 75 kN/m2. 39.10 A horizontal wording load allowance of 2,5% of the UDL or 0,3 kN per bay parallel or perpendicular to the facade is specified. BS 5973 only considered wind. 6.4.1 For access routes, landings may have a loading different from the contiguous platform. There was no equivalent clause for access routes. 30.2.1 For access stairways, detailed loadings including 1 kN/m2 are specified. However, a concentrated (point) laod of 1,5 kN is required in the design of individual components. For access stairways in towers, a minimum load of 2,0 kN/m2 BS 5973 Side protection loads in varous directions are specified, including fencing structures (brickguards) adn toeboards. No loading requirements were given for side protection. 34,9, 39.3.4. 36.2.3 EN 12811-1 states that an allowance for snow and ice loading on a working scaffold may be required by national regulations. Effects of icing were considered. Snow might be ignored for temporary buildings if short term. See also BS 6399-3. 39.10 For wind loads, EN 12811-1 has both a location factor CB (permeability of facade) and a shape factor ct. Likewise for clade scaffolds Annex A gives data. I 23.1 24,1 26.3 Dynamic loads moving vertically are represented by a 20% increase in the weight of the item. Dynamic loads moving horizontally are represented by a 10% increase in the weight of the item. BS 5973 specified 25% vertically. For cantilever bays an impact factor of at least 25% of the largest lifted load was taken into account. For cantilever beams konwnimpact laods were doubled and added to the load. It was recommended tht steel bolts have a minimum safety factor of 3,3. 6.2.9 Table 1 The basic load combination is for two platforms; one loaded fully, one at 50%. Typically, the load combination was given for two platforms, but in many cases the user will require more platforms in active. 6.3 BS 5973 Deflection limits are set for decking and side protection. There was no equivalent clause for deflection. 6.2.8 Product manual 7 7 21 A product manual is specified. Such a manual has to be supped by a manufacturer who offers a product within the scope of EN 128-11 for which there is no existing standard. It could also apply if a contractor uses custom-made equipment. It is a requirement of BS EN 12810-1. The product manual should also contain dimensions and 8 Instruction manual 8 This clause sets out in more detail, what the section of a product manual about site use should include. There was no equivalent clause for instruction manuals. BS 5973 Work on site 9 9.1 9.2 Section 3 This clause, in effect, requires that the construction and use is coherent with the design. Work on site was covered in Clauses 18 to 20 inclusive. 11 12 This clause is an attempt to emphasize that the responsibility for verification of foundation suitability is properly delegated. This clause gave some details of different types of foundations. This clause gave guidance on inspections of scaffold which includes foundations. National annex NC (informative) Aspects of structural design covered by this standard but not by BS 5973 (withdrawn) Table NC.I lists the aspects of structural desing covered by this standard but not by BS 5973 (withdrawn). These should be taken into account when designing by hmit state. 11 Table NC.I - Aspects of structural design covered by this standard but not by BS 5973 (withdrawn) Comments Clause Sub-clause 10 Structural design 10.1.1 Tests may be used to supplement the calculations for structural design (see also 10.2.4.2) 10.1.2 It is assumed that ties transmit no vertical force. The tie is free to hinge in any direction form the facade, and the only forces allowable are direct tension or compression and lateral shear. 10.2.2.1 If the relevant structural Eurocodes are not followed, it is a requirement that the imperfections given in 10.2.2.2 ae adopted for use in global. 10.2.2.2 It gives permited assumptions for angular imperfection. 10.2.3.1 This gives information on spigot strength. 10.2.3.2 10.2.4.3 In conjunction with Annex B, these give calculation methods for adjustable base jacks. 10.2.3.4.2 It enables the cruciform resistance of class B couplers to be taken into 10.3.1 For the determination of internal forces and moments, elastic methods are used except for adjustable bases (10.2.4.3). 10.3.2.1 Simplified partial (safety) factors are used, resulting in an overall factor for steel of 1,65 (1, 1 x 1,5), little different from permissible stress . 10.3.3.2 For tubular members an interaction equation is provided for the combination of internal forces . 10.3.3.3 Where rigid connections between tubular members do not confirm to 10.2.3.1, structural design checks are to include bending, shear and . . . . . 10.3.3.4 For components of the side protection the maximum eformation is 300 mm at any point. 10.4 Global or positional stability is verified in accordance with BS EN 12812. The three aspects are overturning, sliding and uplift. . Annex A Wind loads on clad working scaffolds ·, This informative annex gives information on wind loads on clad scaffolds. \Annex B Base jacks; data for calculation '! ! This informative annex gives methods of calculation for characteristic resislance and deformations of base jacks. 137 I. L Table NC.2 - Aspects of structural design covered by this standard but not by BS 5973 (withdrawn) (Continued) Clause Sub-clause Annex C Comments Characteristic values of the resistances for couplers This mandatory set of data is very similar to prEN 74-1, but makes no reference to it. The vaules given are for characteristic resistances and not for safe working loads. NOTE A change in value of the bending moment of friction type sleeve couplers is expected to be included in a forthcoming CEN 138 fOFTERMS acade. A facade which does 1e fixing of through ties or ~ties. tiase plate. A metal base ving a screwjack orehead. A forkhead fitted ed spindle and nut to give 1ight. Component cast or fixed ng for the purpose of Bolted tie. An assembly of nuts, bolts, anchors, rings or tubes fixed into the surface of a building. Box tie. An assembly of tubes and couplers forming a tie for the scaffold by enclosing a feature such as a column. Brace. A tube place diagonally with respect to the vertical or horizontal members of a scaffold and fixed to them to afford stability. l. '. A pin or tube driven into approximately 450 to the 1rovide an anchorage for a metal plate with a spigot the load from a standard ther load bearing tube. e between two adjacent g the face of a scaffold. te distance between the ~djacent standards mea1lly. clip for fixing a board to a A board placed between the building on extended Jp-up bracket. 1g. See brick guard. t A softwood board thers to form access, s and generally used for >nents such as toe-fold. Brace - facade or face. A brace parallel to the face of a building. Brace - knee. A brace across the corner of an opening in a scaffold to stiffen the angles or to stiffen the end support of a beam. Brace - ledger or cross. A brace at right angles to the building. Brane - longitudinal. A brace in the plane of the longer dimension of the scaffold, particularly in birdcages. Brace - plan. A brace in a horizontal plane. Brace - transverse. A brace in the plane of the shorter dimension of the scaffold. Bracket - hop - up or extension. A bracket to attach (usually to the inside of a scaffold) to enable boards to be placed between the scaffold and the building. Brick guard. (Also retaining boards). A burner, usually of coarse mesh filling the gap between the guard-rail and toe-board, and sometimes incorporating one or both of these components. ·" Bridle. A horizontal tube fixed across an opening or parallel to the face of a building to support the inner end of a putlog transom or tie tube. Coupler - purlin, rafter or ridge. Special angle or variable angle couplers for joining members in sheeted buildings and roofs. Bridle - inside or outside. A bridle either inside or outside a building wall. Coupler - putlog. A coupler used for fixing a putlog or transom to a ledger, or to connect a tube used only as a guard-rail to a standard. Bridle - vertical. a vertical tube performing the same function as a bridle. Coupler - right-angle. A coupler used to join tubes at right-angles. Butting transoms. A transom extended inwards to butt the building to prevent the scaffolding moving towards the building. Coupler - sleeve. A coupler used to join tubes at right-angles. Butt tube. A short length of tube. Coupler - supplementary. coupler(s) added to a joint to back up the main coupler taking the load when the estimated load on the joint is in excess of the safe working load of the main coupler. Butting tube. A tube which butts up against the facade of a building or other surface to prevent the scaffold moving towards that surface. Castor. A swivelling wheel secured to the base of a vertical member for the purpose of mobilising the scaffold. Coupler - swivel finial. A coupler to fix a tube across the end of another in the same plane but at an angle, as the handrail to a staircase. Check coupler or safety coupler. A coupler added to a joint under load to give security to the coupler(s) carrying the load. Crane - jib. A small crane specially adapted for pivotal mounting to a scaffold tube. Chord. The principal longitudinal member(s) of a beam or truss. Decking. The board(s) or units forming the working platform. Chord stiffener. A tube fixed at right angles to the chord of a prefabricated rafter, beam or truss for the purpose of preventing buckling. Dowel pin. See pigot pin. End guard-rail. A guard-rail placed across the end of a scaffold or used to isolate unboarded part. Coupler - fixed finial. A coupler to fix a tube across the end of another at right angles in the same plane, as in the guard-rails. End toe-board. A toe-board at the end of a scaffold or at the end of a boarded portion of it. Coupler - parallel. Accupier used to join two tubes in parallel. End toe-board clip. A similar device to the tow-board clip for use on end toe-boards. 140 ~ spigot. A device design d grip the inside of a tube. ,ining tubes. 1bnormal. A facade which ::irmit the fixing of through ties 1able ties. ace. Face brace. A brace he face of a building. ormal. A facade which fixing of through ties or non-- Guy anchor. A pin or tube driven into the ground at approximately 45° to the horizontal to provide an anchorage for a rope. Height. The height measured from the foundation to the top assembly of ledgers and transoms. Hope-up or extension bracket. A bracket to attach usually to the inside of a scaffold to enable boards to be placed between the scaffold and the building. ~s. general term embracing s other than couplers. A U-shaped housing for n the end of a tube to accept Independent tied scaffold. A scaffold which has two lines of standards, one line supporting the outside of the deck and one the inside. The transoms are not built into the wall of the building. It is not free standing, but relies on the building or stability. · rocking or swivel. A 1ccept bearers at a range of Inside board. A board placed between the scaffold and the building on extended transoms, or hop-up brackets. or block. A single pulley for ttached to a scaffold for wering materials. Interlock pin. See spigot pin. horizontal distance between of two consecutive steps of a red on a horizontal line. A member incorporated in a prevent the fall of a person )rm or access way. Jost. A vertical tube, puncheon supporting a md. A guard-rail placed ind of a scaffold or used to arded part. Jib crane. A small crane specially adapted for pivotal mounting to a scaffold tube. Joint pin An expanding fitting placed in the bore of a tube to connect one tube to another coaxially (see spigot). Kentledge. Dead weight, built-up or added to a structure to ensure adequate stability. ii I Ledger. A longitudinal tube normally fixed para/le/ to the face of a building in the direction of the larger dimensions of the scaffold. It acts as a support for the putlogs and transoms and frequently for tie tubes and ledger braces and is fixed to the adjacent standards. Ledger or cross brace. A brace at night angles to the building. Lift. The assembly of ledgers and transoms forming each horizontal level of a scaffold. Lift - foot. A lift erected near to the ground. Parallel coupler. A coupler used to joint two tubes in parallel. Plan brace. A brace in a horizontal plane. Prop tie. An assembly of telescopic props and/or scaffold tube jacked or wedged between the floors of a storey inside a building and including a tie tube. Puncheon. A vertical tube supported at its lower end by another scaffold tube or beam and not by the ground or on a deck. Purlin. A tube secured to the rafters of a building and parallel to the ridge for the purpose of attaching the root covering and to act as a top chord stiffener for the rafter beams. Lift head room. The clear distance between a platform and the tubular assembly of the lift above. Light height. The vertical distance between two lifts, measured centre to centre. Lip tie. An assembly of tubes forming an L or J shaped hook round a part of a building. Push/pull tie. A tie which acts to prevent the scaffold moving either towards or away from the building, e.g. a reveal tie, a box tie, a double lip tie, a bolted tie with a tie tube. Lip tie - double. A lip tie which is a push/pull tie, i.e. has a cross tube on the back and front of the wall. Putlog. a tube with a blade or flattened end, to rest in or on part of the brickwork or structure. Longitudinal brace. A brace in the plane of the longer dimension of the scaffold, particularly in birdcages. Putlog adaptor. A fitting to provide a putlog blade on the end of scaffold tube. Putlog coupler. A coupler used for fixing a putlog or transom to a ledger, or to connect a tube used only as a guard-rail to a standard. Movable ties. A tie which may be temporarily moved for the execution of work. Normal facade. A facade which permits the fixing of through ties and non-movable ties. Rafter and rafter beam. A transverse tube, beam or truss in a building spanning across a root or from the eaves to the ridge. 142 An inclined load-bearing tube. Scaffold - free standing. A scaffold which is not attached to any other structure but is stable in itself or, if necessary, stabilised by rakers and I or anchors. ng bar. A strip or device fixed the top of the decking to hold it Scaffold - independent tied. A scaffold which has two lines of standards, one line supporting the outside of the deck and one the inside. The transoms are not built into the wall of the building. It is not free standing, but relies on the building for stability. ng boards. See brick guard. screw pin. A fitting used for ng a reveal tube between two 1g surfaces. tie. The assembly of a reveal :h wedges or screwed fittings, and required, fixed between opposing f an opening in a wall together 'tie tube. Scaffold - putlog. A scaffold which has one line of standards to support the outside edge of the deck and utilises the wall being built or the building to support the inside edge. tube. A tube fixed by means of a d fitting or by wedging between 1osing surfaces of a structure, e.g. n two window reveals, to form an to which the scaffolding may be Scaffold - slung. A scaffold hanging on tubes, ropes or chains from a structure overhead. It is not capable of being moved or lowered. ngle coupler. A coupler used to es at right-angles. Scaffold - suspended. A scaffold hanging on ropes which is capable of being raised and lowered. Sheeting. Horizontal, vertical or inclined sheets of material, such as corrugated metal or plastic sheet, attached to a scaffold in order to provide protection from the effects of weather or alternatively to protect the surrounding area from the effects of works being carried out from the scaffold structure. he vertical distance between two fa stair. ~ clip or sheeting clip. A fitting g roof or wall sheeting to tubes in es without the need for holes in eting. d. A temporary structure which s access, or from which persons r which is used to support materi1t or equipment. Sheeting hook. A threaded rod hook with a washer and a nut used for attaching sheeting to tubes. Sheeting rail. A horizontal tube fixed to the verticals of a scaffold to support the sheeting. d board. A softwood board com'ith others for form access, workforms and generally used for ve components such as toe-on a scaffold. 143 '• ----:::::--:::---:---.-:----------===--~!r"" Siii. See sole plate. Sway transom. A transom extended inwards in contact with a reveal or the side of a column to prevent the scaffold moving sideways Skirt. A short portion of vertical sheeting usually adjacent to the edge of a roof to give extra protection to the area enclosed immediately under the roof. Swivel coupler. A coupler used for joining tubes at an angle other than a right angle. Sleeve coupler. An external coupler used to join one tube to another coaxially. Swivel finial coupler. A coupler to fix a tube across the end of another in the same plane but at an angle, as the handrail to a staircase. Sole board. A timber, concrete or metal spreader used to distribute the load from a standard or base plate to the ground. Tension pin. See spigot pin. Spigot. An internal fitting to join one tube to another coaxially (see joint pin). I I I I Tie tube. A tube used to connect a scaffold to an anchorage. Spigot - expanding. A device designed to expand and grip the inside of a tube. Used for joining tubes. Tie or tie assembly. The components attached to an anchorage or the building or framed around a part of it or wedged or screwed into it. Used with a tie tube to secure the scaffold to the structure. Spigot pin. A pin placed transversely through the spigot and the scaffold tube to prevent the two from coming apart. Tie - bolted. An assembly of nuts, bolts, anchors, rings or tubes fixed to the surface of a building. Spine beam. a longitudinal main beam spanning from end to end of a roof at the ridge or eaves. Standard. A vertical or near vertical tube. Tie - box. An assembly of tubes and couplers forming a tie for the scaffold by enclosing a feature such as a column. Standards - pair of. The standards forming the frame at right angles to the building. Tie - double lip. A lip tie which is a push/pull tie, has a cross tube on the back and front of the wall. Supplementary coupler. Couper(s) added to a joint to back up the main coupler taking the load when the estimated load on the joint is in excess of the safe working load of the main coupler. Tie • lip. An assembly of tubes forming and L or J shaped hook round part of a building. Tie - movable. A tie which may be temporarily moved for the execution of work. 144 Tie - prop. An assembly of telescopic props and/or scaffold tube jacked or wedged between the floors of a storey inside a building and including a tie tube. Transoms - butting. A transom extended inwards to butt the building to prevent the scaffolding moving towards the building. Tie - push/pull. A tie which acts to prevent the scaffold moving either toward or away from the building, e.g. a reveal tie, a box tie, a double lip tie, a bolted tie with a tie tube. Transom - needle. A transom extended from or into a building. Transom - sway. A transom extended inwards in contact with a reveal or the side of a column to prevent the scaffold moving sideways. Tie - reveal. The assembly of a reveal tube with wedges or screwed fittings and pads, if required, fixed between opposing faces of an opening in a wall together with the tie tube. ~! ;i ('! ~ :; Vertical bridle. A vertical tube performing the same function as bridle. Width. The width of a scaffold measured at right angles to the ledgers from centre to centre of the upright. Sometimes designated by the number of boards, within the uprights and the number beyond the uprights on extended transoms. Tie - through. A tie assembly through a window or other opening in a wall. Toe-board. An upstand normally at the outer edge of a platform intended to prevent materials or operative's feet from slipping off the platform. ~ Toe-board - end. A toe-board at the end '~ t~ Working platform. The deck from which building operations are carried out. of a scaffold or at the end of a boarded portion of it. Toe-board clip. A clip used for attaching toe-boards to tubes. Toe-board - end clip. A similar device to the toe-board clip for use on end toe-boards. Transom. A tube to connect the outer standards to the inner standards or spanning across ledgers to form the support for boards or units forming the working platfom. 145