Peltier THERMOCOOLERS PELONISTECHNOLOGIES.COM MODULES & COOLER UNITS peltier Peltier Thermocoolers create a heat flux between two different types of materials when an electric current passes through them. These devices consist of two types of semiconductors joined together at a junction. When a current flows, heat is absorbed at one junction (the cooling side) and released at the other junction (the heating side). This results in cooling on one side and heating on the other. efficiency compared to using either technology alone, especially in applications where high heat loads need to be managed effectively. The advantges of Peltier Thermocoolers include compact size, solid-state operation, precise temperature control, quiet operation, and energy efficiency. Overall, integrating Peltier Thermocoolers with cooling fans provides a versatile and efficient cooling solution suitable for various applications, ranging from electronics cooling to thermal management in industrial and automotive systems. FLEXIBLE COOLING SOLUTIONS Peltier Thermocoolers can be combined with cooling fans to enhance their cooling capabilities. This hybrid cooling system leverages the strengths of both technologies for better thermal management. By integrating a Peltier Thermocooler with a cooling fan, the system gains several benefits: Enhanced Cooling Capacity: The Peltier Thermocooler directly absorbs heat at one junction and releases it at the other, while the cooling fan efficiently dissipates the generated heat. Improved Heat Dissipation: Cooling fans prevent overheating by dissipating heat from the Peltier module's hot side, ensuring optimal performance. Increased Efficiency: Combining Peltier Thermocoolers and cooling fans boosts overall cooling Flexible Control: Depending on specific requirements, the cooling fan’s speed and operation can be adjusted to complement the Peltier Thermocooler’s cooling performance. APPLICATIONS ■ Electronics Cooling ■ Medical Devices ■ Food and Beverage ■ Automotive ■ Aerospace ■ Lab Equipment ■ Precision Machining For additional information or for assistance with your application, contact us at sales@pelonistech.com. CONTENTS OVERVIEW OF PELTIER THERMOCOOLER MODULES 3 THERMOCOOLER MODULE PART SERIES 4-5 USING PELTIER THERMOCOOLER MODULES 6-7 OVERVIEW OF COOLER UNITS 8 COOLER UNIT PRODUCTS 9-10 HIGH PERFORMANCE COOLING UNITS 11-12 USAGE INSTRUCTIONS FOR THERMOCOOLER UNITS 13-14 PELTIER MODULES/COOLER UNIT APPLICATIONS 15 SELECTING A COOLER UNIT 16-17 TECHNICAL DATA 18 RELIABILITY TESTS 19 OVERVIEW OF PELTIER THERMOCOOLER MODULES WHAT ARE PELTIER MODULES A Peltier Thermocooler Module, a semiconductor component, allows for cooling, heating, and precise temperature control using direct current. By applying direct current to a Peltier Module, you can harness the following functionalities: 1. Temperature Gradient: A temperature difference occurs between the two sides of the Peltier module. 2. Heat Transfer Mechanism: The low-temperature side exhibits an endothermic effect, while the high-temperature side displays an exothermic effect. Consequently, heat flows from the low-temperature side to the high-temperature side, effectively functioning as a heat pump. 3. Reversibility and Control: By simply reversing the current flow, the direction of the heat pump can be changed. Additionally, adjusting the size of the current allows fine-tuning of the rate of heat transfer. THE EVOLUTION OF PELTIER MODULES The Peltier effect, first observed in 1834, found its practical application in electronic cooling during the 1960s when semiconductor materials became more widely accessible. As efficient electronic cooling elements became available, this effect gained prominence. Notably, it is more pronounced in circuits that incorporate dissimilar semiconductors. Essentially, the Peltier effect allows for precise temperature control using direct current and has practical applications in refrigeration, thermoelectric coolers, and climate-controlled environments. KEY ATTRIBUTES OF PELTIER COOLING When compared to conventional refrigeration systems that rely on compressors and coolant (such as CFC gas), electronic cooling through Peltier modules offers the following distinct features: 1. Environmentally Friendly: Peltier cooling does not use CFC gas or similar substances, ensuring no adverse environmental impact. 2. Simple Storage: There is no risk of coolant or corrosive liquid leakage, making storage straightforward. 3. Flexible Design: Peltier modules can be customized freely to suit various applications, adapting to different shapes and sizes. 4. Compact Elements: Peltier modules are small and compact, allowing for targeted cooling in specific areas. 5. Dual Functionality: By reversing the direction of the current, Peltier modules can provide both heating and cooling capabilities. 6. Room Temperature Maintenance: Achieving and maintaining temperatures close to room temperature is feasible due to this dual functionality. 7. Highly Responsive: Peltier cooling systems rapidly respond to temperature changes, adjusting to become either hot or cold as needed. 8. Precise Temperature Control: Fine-tuning temperature regulation is possible by adjusting the applied voltage. 9. Quiet Operation: Peltier systems operate without vibration or noise. 10. User-Friendly: They are easy to operate and maintain, making them accessible for various applications. In summary, Peltier cooling offers efficient and versatile temperature control without the limitations associated with traditional refrigeration methods. Principle of Peltier Modules Heat Absorption Low Temperature N-Type Semiconductor Metal P-Type Semiconductor High Temperature Thermal Radiation Thermal Radiation Electric Current (I) V SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 3 THERMOCOOLER MODULE PART SERIES New Thermal-Stress Relaxation Structure Cooling Surface Standard Type Heat Released Surface GL Structure (resin junction) flow back and forth and around 2-Tier Cascade Module Lc Lc PorN Semiconductor Chip PorN Semiconductor Chip flow back and forth and around Wc Wc Wh Reversal of Polarity Expansion H Contraction Heat Released Surface Wh H Lh Cooling Surface Lh GL-II Module Model Number Imax (A) PELFPH-13102NC PELFPH-17102NC Vmax (V) ∆Tmax (°C) Qmax (W) Th = 27°C 3.8 2.0 ∆Tmax (°C) Qmax (W) Th = 50°C 4.4 8.8 10.2 70.0 77.0 Dimensions (mm) Lc Wc Lh Wh 5.0 15.0 15.0 11.2 20.0 20.0 PELFPH-112702AC 15.7 18.2 19.5 30.0 30.0 PELFPH-13103NC 3.8 7.3 8.0 15.0 15.0 18.0 20.0 20.0 PELFPH-17103NC 3.0 8.8 70.0 16.6 77.0 PELFPH-112703AC 15.7 29.8 32.5 30.5 30.0 PELFPH-13104NC 3.8 8.6 9.5 15.0 15.0 20.9 20.0 20.0 PELFPH-17104NC 3.9 8.8 18.7 70.0 77.0 PELFPH-112704AC 15.7 35.2 39.0 30.0 30.0 PELFPH-13106NC 3.8 13.0 14.3 15.3 15.0 32.7 20.0 20.0 PELFPH-17106NC 6.0 8.8 70.0 29.7 77.0 PELFPH-112706AC 15.7 53.1 59.1 30.1 30.0 PELFPH-11707NC 2.1 7.4 8.2 15.0 15.0 14.9 20.0 20.0 PELFPH-13107NC PELFPH-17107AC 6.0 3.8 13.6 70.0 34.2 30.0 30.0 PELFPH-112707AC 15.7 55.6 61.0 40.0 40.0 PELFPH-11708NC 2.1 10.3 11.3 15.0 15.0 PELFPH-13108NC 3.8 18.8 20.8 20.0 20.0 48.0 30.0 30.0 85.0 40.0 40.0 PELFPH-17108AC 8.5 PELFPH-112708AC 8.8 31.1 77.0 70.0 8.8 43.1 15.7 77.0 77.1 H 4.70 4.75 3.80 3.85 3.60 3.65 3.10 3.15 3.90 3.95 3.40 3.45 GL-II Module 2-Tier Cascade Module (cooling only) Model Number Imax (A) Vmax (V) PELFPK-219808NC 8.5 16.1 ∆Tmax (°C) Qmax (W) Th = 27°C 85.0 ∆Tmax (°C) Qmax (W) Th = 50°C 51.6 95.0 Dimensions (mm) Lc 58.0 Wc 40.0 Lh Wh 40.0 H 7.05 GL MODULE COMMON SPECIFICATIONS • Temperature Range Assurance: The GL Module is guaranteed to operate within a temperature range of -40°C to 100°C (with the suggested maximum temperature on the radiating side). • PVC Coating: This product features a PVC coating that adheres to UL standards. • Silicone Comparison: Similar to the KE347 product. It’s important to note that only the lateral side is not fully sealed for moisture-proof and waterproof measures. USAGE PRECAUTIONS FOR PELTIER MODULES • Temperature Limits: Ensure that the Th-side (hot side) of the Micro Module does not exceed 80°C, or 90°C for other modules. • Handle with Care: Avoid dropping or subjecting the unit to mechanical shock, as it may lead to breakage. Handle the product carefully. • Surface Contact: Proper surface contact between the Peltier Module and the heat exchanger is crucial for its functionality. Ideally, keep any deviation from flatness under 0.02mm. • Thermally Conductive Grease: Apply a thin layer of thermally conductive grease between the Peltier Module surface and the heat exchanger. • Optimal Voltage and Current: Maximum efficiency is not achieved at maximum voltage or current. It is recommended to set the voltage and current to approximately 70% of the maximum. • Cascade of Micro Modules: Rapidly changing the current polarity as a modulation method will shorten the unit’s lifespan. Avoid using this method of operation. • Vmax Specifications: The specifications listed for Vmax are measured at a temperature of Th = 27°C. SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 4 GL-II Module Model Number PELTECH-11703 PELTECH-13103 PELTECH-13503 PELTECH-17103 PELTECH-112703 PELTECH-11704 PELTECH-13104 PELTECH-13504 PELTECH-17104 PELTECH-112704 PELTECH-11705 PELTECH-13105 PELTECH-13505 PELTECH-17105 PELTECH-112705 PELTECH-11706 PELTECH-13106 PELTECH-13506 PELTECH-17106 PELTECH-112706 PELTECH-11707 PELTECH-13107 PELTECH-13507 PELTECH-17107 PELTECH-112707 PELTECH-11708 PELTECH-13108 PELTECH-13508 PELTECH-17108 PELTECH-112708 PELTECH-112712 PELTECH-112715 PELTECH-16308 PELTECH-119908 PELTECH-119913 PELTECH-S13102 PELTECH-S17102 PELTECH-S112702 PELTECH-S13103 PELTECH-S17103 PELTECH-S112703 PELTECH-S13104 PELTECH-S17104 PELTECH-S112704 PELTECH-S13106 PELTECH-S17106 PELTECH-S112706 PELTECH-S114304 PELTECH-16025 Imax (A) 3.5 4.0 5.0 6.0 7.0 8.5 12.0 15.0 8.5 13.0 Vmax (V) 2.1 3.8 4.2 8.6 15.4 2.1 3.8 4.2 8.6 15.4 2.1 3.8 4.2 8.6 15.4 2.1 3.8 4.2 8.6 15.4 2.1 3.8 4.2 8.6 15.4 2.1 3.8 4.2 8.6 15.4 7.6 25.8 6.3 4.0 6.0 3.9 7.0 8.0 16.0 29.0 4.2 7.5 8.4 17.0 32.0 5.5 10.0 11.0 23.0 41.0 7.1 13.0 14.5 29.0 53.0 7.5 13.6 15.4 31.0 55.0 10.0 18.0 20.0 42.0 75.0 110.0 130.0 37.4 118.0 200.0 3.7 8.5 15.2 6.5 15.0 27.0 8.1 18.7 33.4 12.2 27.9 50.5 40.0 68.0 68.0 68.0 68.0 68.0 68.0 68.0 24.1 4.0 3.0 Qmax (W) Th = 27°C 15.4 3.8 8.6 15.4 3.8 8.6 15.4 3.8 8.6 15.4 3.8 8.6 15.4 17.3 2.0 ∆Tmax (°C) 66.0 66.0 66.0 66.0 68.0 125.0 ∆Tmax (°C) Qmax (W) External Dimensions (mm) L W 15 20 15 20 15 30 40 15 20 15 30 40 15 20 15 30 40 15 20 15 30 40 15 20 15 30 40 15 20 15 30 40 40 50 20 40 50 15 20 30 15 20 30 15 20 30 15 20 30 40 Wh=48 Wc=40 30 40 15 20 30 40 15 20 30 40 15 20 30 40 15 20 30 40 15 20 30 40 40 50 40 50 15 20 30 15 20 30 15 20 30 15 20 30 40 Lh=48 Lc=40 H 4.7 4.7 4.1 4.0 3.7 3.8 3.7 3.5 3.8 3.5 5.1 3.8 3.6 3.3 3.7 5.5 Standard Type 2-Tier Cascade Module Model Number Imax (A) Vmax (V) PELTECH-219808 8.5 16.1 Th = 27°C 85.0 SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 51.6 Dimensions (mm) L Wh H 40.0 40.0 7.05 5 USING PELTIER THERMOCOOLER MODULES USING PELTIER MODULES When direct current (DC) flows through a Peltier Module, the low-temperature side absorbs heat, while the high-temperature side emits heat. As a result, a temperature difference is established across the module’s surfaces. The emitted heat is more responsive to the electrical input than the absorbed heat. If continuous current passes through the module, the emitted heat will surpass the absorbed heat, causing both sides of the unit to become hot. To efficiently dissipate this heat, it is essential to connect the module to an aluminum heatsink. A Peltier Thermocooler Module, positioned between a heatsink and a heat extractor (such as an aluminum block), serves as a cooling device and is commonly referred to as a Cooler Unit. ASSEMBLING A COOLER UNIT 1. Prepare the Heatsink: Clean the surface of the heatsink fins that will be attached to the Peltier Module. Remove any dirt or grease using alcohol or a similar cleaning agent. Apply a thin layer of thermally-conductive silicone grease to the appropriate area on the heatsink fins. 2. Prepare the Peltier Module: Similarly, clean the heat-emitting side of the Peltier Module using alcohol or a similar cleaning agent. Apply a thin layer of thermally-conductive silicone grease to the heat-emitting side. Ensure that no foreign particles adhere to the unit. 3. Assemble the Unit: Position the heat-emitting side of the Peltier Module onto the designated spot on the heatsink fins. While gently pressing the unit, slide it back and forth (left and right) approximately 20 times. This ensures a snug fit and eliminates any trapped air layers between the connecting surfaces (fig 1). Aluminum Block Peltier Module Heatsink Fins Heatsink Fins fig 1. Installing the Peltier Module fig 2. Installing the Aluminum Block 4. Prepare the Heat-Absorbing Side: Clean the heat-absorbing side of the Peltier Module thoroughly using alcohol or a similar cleaning agent. Apply a thin layer of thermally-conductive silicone grease to this side. 5. Prepare the Aluminum Block: Similarly, clean the surface of the aluminum block that will be attached to the Peltier Module using alcohol or a similar cleaning agent. Apply a thin layer of thermally-conductive silicone grease to the aluminum block. 6. Assemble the Unit: Place the aluminum block onto the heat-absorbing side of the Peltier Module. Apply gentle pressure to the block and slide it back and forth, both left and right, to ensure a snug fit and eliminate any air gaps between the connecting surfaces (fig 2). 7. Check Alignment and Secure Screws: Verify that the holes in the aluminum block align with the screw holes in the heatsink fins. Place one of each type of washer (in the order: spring washer, flat washer, silicone washer) onto the fixing screws (SUS). Apply liquid thread lock to the screws and then insert them into the holes. SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 6 USING PELTIER THERMOCOOLER MODULES 8. Tighten Screws: Gradually tighten the screws until the washers are securely in place. To ensure uniform force distribution across the module, apply 200-300N (for a 40mm square unit) of pressure to the center of the aluminum block. Tighten each screw alternately, making small adjustments (fig 3). Screw fig 3. Tightening Screws 9. Torque Adjustment: Once the module is gently secured, continue tightening the screws in the same manner as step 8. Aim for a torque of 10N-m initially, and then further tighten to a final torque of 20-30 N-m (for M3-M4 screws). Be cautious to avoid creating unbalanced stress on the unit. Tighten the screws alternately in the same manner as 8 above to a torque of 10N-m. 10. Allow Settling Time: After achieving the desired torque, let the unit stand for 30 to 60 minutes. Recheck the screw tightening torque during this time. Additionally, remove any excess silicone grease. When M4 is tightened to 10N-m, approximately 100N of axial tension is applied. For a single 40mm square module, tightening to 200-300N of axial tension is sufficient. 11. Seal Against Humidity: Protect the Peltier Module from humidity by sealing its perimeter with a silicone sealant or a similar material. Allow it to dry as required (fig 4). 12. Resistance Measurement: Once the above steps are complete, measure the resistance value of the unit to detect any abnormalities. Note that a normal tester cannot measure this resistance; an A/C 4 probe resistance gauge must be used. Silicon Sealant or Similar Aluminum Block Peltier Module Heatsink Fins fig 4. Humidity Protection for Peltier Module Perimeter SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 7 OVERVIEW OF COOLER UNITS STANDARD COOLER UNITS Our standard Electronic Cooler Units are designed to facilitate seamless integration into original products and systems. We’ve carefully considered the challenges and complexities associated with designing new systems. COOLER UNIT ARCHITECTURE Finger Guard Cooling Fan Fin Cover Terminal Block Heatsink Fins Peltier Module Heat Insulation Aluminum Block Plastic Frame COOLER UNIT EXAMPLE PELFEC1811FP (see p. 9) SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM PELFEC1715NP (see p. 10) 8 COOLER UNIT PRODUCTS Cooling Side Surface PELFEC1811FP Function Diagram (background temperature 25ºC) 25 20 10 ∆Tmax 45ºC/Qmax 36W 0 -10 -20 Plate Temperature / T [ºC] Heat Absorption / Q [W] 36 30 20 10 0 Dimension Diagram identification plate attachment face flange 5-M3 screw thread depth flange 6-ø4 (attaching hole) airflow airflow *bonded with Insulok airflow SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM Peltier Module PELFPH112708ACX1 Motive Power Source DC12V 7A Heat Radiation Method Forced-Air Cooling via DC Fan Dimensions (mm) W100 x D126 x H107.8 Cooling Plate Dimensions 80mm x 55mm 9 COOLER UNIT PRODUCTS PELFEC1715NP Function Diagram (background temperature 25ºC) 25 20 ∆Tmax 44ºC/Qmax 20W 10 0 -10 -19 Plate Temperature / T [ºC] Heat Absorption / Q [W] 20 10 0 Dimension Diagram red (+) black (-) 4-M3 screw thread depth *needs light chamfering S/N imprinted 6-M4 screw thread depth SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM Peltier Module PELFPH112707MX1 Motive Power Source DC12V 5A Heat Radiation Method Forced-Air Cooling Dimensions (mm) W80 x D104.5 x H45 Cooling Plate Dimensions 80mm x 54mm 10 HIGH PERFORMANCE COOLING UNITS PELV-2 Series PELV-2FL PELV-2F PELV-2FA High Cooling Performance Compact Design FEATURES • GL module incorporates an enhanced seal structure for water resistance, designed to effectively absorb thermal stress. • Flexible product design and easy installation. Long Life Expectancy • No screws to tighten results in better heat absorption and maximizes performance. GL structure reliability involves rigorous polarity reversal testing. Easy to operate, low assembly cost. Options include heatsink design or water-cooling jacket. Structure of PELV-2F System Steel case-attached surface Moistureproof resin Aluminum Block Cooling Feature Reference (Radiating Plate = 50°C) 50 Junction 40 30 20 10 0 -10 -18 Cooling Plate Temperature Thermal stress absorption structure (Peltier module (GL structure) Aluminum plate (Real Load) Heat Absorption 41 Radiating sink-mounted surface 30 20 10 0 Note 1: Actual measurement of heat absorption when passed load in vacuum. Radiating plate surface temperature should be at 50°C. Energized condition DC4A (constant current) Voltage level is approximately DC12V. Note 2: When the cooling plate surface is at 50˚C, the ΔT should be 0˚C and the heat absorption is 41W. When the cooling plate surface is at 18°C, the ΔT can only reach its maximum of 68˚C and the heat absorption is 0W. Diagram Cooling Surface Radiating Surface 4 - M4 Screw Thickness 7 SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM Peltier Module PELFPH112707AC Motive Power Source DC12V 5A Heat Radiation Method Forced-Air Cooling Dimensions (mm) 70 x 70 x 27 Cooling Plate Dimensions 44.5mm x 44.5mm 11 HIGH PERFORMANCE COOLING UNITS PELV-2C High ΔTmax Type Cooling Feature Reference (Radiating Plate = 50°C) 50 40 30 20 10 0 10 -20 -31 Cooling Plate Temperature (Real load) Heat Absorption 38 20 30 10 0 Note 1: Actual measurement of heat absorption when passed load in vacuum. Radiating plate surface temperature should be at 50°C. Energized condition DC5A (constant current) Voltage level is approximately DC12V. Note 2: When the cooling plate surface is at 50˚C, the ΔT should be 0˚C and the heat absorption is 38W. When the cooling plate surface is at 31°C, the ΔT can only reach its maximum of 81˚C and the heat absorption is 0W. AWG 18 White (-) S/N Cooling Surface Radiating Surface Red (+) PELV-2H High Power Type Peltier Module PELFPK219808NC Motive Power Source DC12V 5.5A Heat Radiation Method Forced-Air Cooling Dimensions (mm) 70 x 70 x 30 Cooling Plate Dimensions 44.5mm x 44.5mm Cooling Feature Reference (Radiating Plate = 50°C) 50 40 30 20 40 30 10 0 -10 -17 Cooling Plate Temperature (Real load) Heat Absorption 55 50 20 10 0 Note 1: Actual measurement of heat absorption when passed load in vacuum. Radiating plate surface temperature should be at 50°C. Energized condition DC6A (constant current) Voltage level is approximately DC12V. Note 2: When the cooling plate surface is at 50˚C, the ΔT should be 0˚C and the heat absorption is 55W. When the cooling plate surface is at 17°C, the ΔT can only reach its maximum of 67˚C and the heat absorption is 0W. AWG 18 4-M4 Depth 7 Blue (-) Cooling Surface Radiating Surface Red (+) JST VHR-2N SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM Peltier Module PELFPH112708AC Motive Power Source DC12V 6A Heat Radiation Method Forced-Air Cooling Dimensions (mm) 70 x 70 x 26.5 Cooling Plate Dimensions 44.5mm x 44.5mm 12 USAGE INSTRUCTIONS FOR THERMOCOOLER UNITS USAGE 1. Use the following to mount a cooler unit into the target item: a) Use screw holes (M3, M4) in the aluminum block. (PELFEC1811FP-PELFEC1715FP) b) Use the holes (4) in the fin cover flanges. (1811FP) (a) (b) 2. Connect the specified stabilized direct current to the terminal block (PELFEC1811FP) and Peltier Module (PELFEC1715NP). (A cooling fan must also be connected to the PELF1715NP). 3. After checking that the polarities are correctly connected, turn on the power. As soon as the power is on, start the unit. CAUTION NOTES REGARDING USAGE 1. Cooling Fan Operation: While the cooler unit is in use, ensure that you do not stop the cooling fan. Halting the fan could cause the heatsink fins to overheat, potentially leading to damage of the Cooler Unit. 2. Voltage Levels: Please only use the rated value for the voltage levels input into the Cooler Unit. For the radiator fan, use the voltage listed in the instruction manual (printed on the terminal block). If the voltage is lower than the rated value, the fan motor will stop and lead to damage of the Cooler Unit. For the Peltier Module, use a voltage equal to or lower than that printed on the terminal block. 3. Polarity Considerations: Avoid reversing the polarity of the power source to the Cooler Unit. Reversed polarity, without proper heat radiation, can cause the cooling plate’s temperature to rise and lead to damage. 4. Shock and Impact: Handle the Cooler Unit with care to prevent shock or impact. Internal damage to the Peltier Module due to shock may render the unit non-functional. 5. Connecting the Cooler Unit: Beware of the following four points when connecting the Cooler Unit to the target item: a) Thinly spread thermally-conductive silicone grease between the aluminum block and the surface of the target item. Then, while applying gentle pressure to the unit, slide it back and forth, left and right, to ensure a perfect fit. b) Polish the connecting surfaces of the aluminum block and the target item to a deviation from flatness of within 0.02mm. c) Insulate the aluminum block to protect its surface from condensation. If, during installation, surface condensation forms on the block, do not allow the moisture to be in contact with the Cooler Unit for an extended period. d) When heating, make sure that the surface temperature of the aluminum block does not exceed 60°C. 6. Mechanical Modifications: Do not attempt to mechanically modify the Cooler Unit. 7. Additional Notes: a) Do not insert any objects into the cooling fan intake. b) Avoid touching the terminal block as it can lead to electrical shock. c) In case of apparent malfunction, turn off the power immediately. SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 13 USAGE INSTRUCTIONS FOR THERMOCOOLER UNITS NECESSARY PERIPHERAL EQUIPMENT Stabilized DC Power Supply: Ensure you use a stable DC power supply suitable for the rated value range of the Cooler Unit. The current supplied should match or exceed the rated value. OPTIONAL PARTS Additional optional parts are available to suit your requirements: COOLING SIDE FINS + FAN + EXCLUSIVE HOLDER For use with PELFEC1715NP. By attaching this to the cooling block, it is possible to produce a cool airflow. Cooling Side Fins Exclusive Attachable Holder 60mm Square Fan LIQUID COOLING JACKET Tailored for use with PELFEC1715NP, this design aims to maximize the performance of the 1715NP. FAN/HOLDER ASSEMBLY Exclusively for use with PELFEC1715NP. Designed to bring out optimum performance from 1715NP. Exclusive Attachable Holder 80mm Square Fan SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 14 PELTIER MODULES/COOLER UNIT APPLICATIONS There are currently a wide range of products that take advantage of Peltier Modules and Cooler Units. INDUSTRIAL APPLICATIONS ■ Localized temperature control systems for industrial machines ■ Electronic Dehumidifiers (for dehumidifying the inside of precision industrial equipment) ■ Incubators (boxes for cultivating cells and microbes. Used in universities and biology labs) ■ Compact constant-temperature ovens (boxes that maintain a constant temperature. Used in universities and biology labs) COMMERCIAL APPLICATIONS ■ Compact refrigerators (for hospitals and hotels) ■ Hand towel coolers/heaters (for coffee shops, salons, an driving ranges) ■ Compact refrigerator showcases (cool boxes for food) ■ Wine coolers (for restaurants) ■ Water coolers/heaters ■ Cool boxes/humidity retainers for operating rooms (hospitals) ■ Various cooling equipment for kitchens CONSUMER APPLICATIONS ■ Cooler boxes for cars (hot/cold food storage boxes) ■ Silent compact refrigerators (for childrens rooms and bedrooms) ■ Electronic dehumidifiers (storage boxes for cameras and other sensitive equipment) ■ Water coolers (drinking water coolers) ■ Bottler coolers for cars (hot/cold storage for beverage cans) ■ Cosmetic coolers (for cooling cosmetics) SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 15 SELECTING A COOLER UNIT HOW TO SELECT A COOLER UNIT When selecting a suitable Cooler Unit, you need to determine the heat absorption rate and temperature difference. Examples of heat calculation when cooling in an enclosed environment. Conditions: Internal Dimensions of box : 500 x 200 x 100mm 10 Litres External Dimensions : 560 x 260 x 160mm Thermal Insulation : 30mm urethan foam Internal Temperature : 5°C Background Temperature : 30°C 1. Thermal Conductivity λ λ = 0.0025(W/m°C) t = 0.03m Thermal conductivity of urethane foam Thickness of thermal insulation 2. Surface area of box (at center of thermal insulation) S S = (0.53 x 0.23) x 2 + (0.23 x 0.13) x 2 + (0.53 x 0.13) x 2 = 0.44m2 3. Overall heat transfer rate K Thermal conductivity of external surface h1 = 20 (W/m2 °C) Thermal conductivity of internal surface h2 = 10 (W/m2 °C) K = 1/{(1/h1) + (1/h2) + (t/ λ )} = 1/{(1/20) + (1/10) + (0.03/0.025)} = 0.74 (W/m2 °C) 4. Amount of heat entering the insulated box from external sources Q2 Q1 = S x K x Δ T = 0.44 x 0.74 x (30-5) 5. Necessary heat absorption Q Internal thermal loading from the water (in the case of loading from an internalhat source): Let Q2 = 5W Q = Q1 + Q2 = 13.1W 6. Choice of Cooler Unit Adding a safety margin of 25% to the necessary heat absorption gives 16.4W. In other words, a Cooler Unit that provides heat absorption over 16W and a temperature difference of at least 25 degrees is necessary. Ex: PELFEC1715NP can easily give a 30 degree difference at 6W of heat absorption, so 16.4W/6W means roughly three units are necessary. SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 16 SELECTING A COOLER UNIT Example of heat calculation when cooling in an enclosed container. Conditions: Internal Dimensions of box : 250 x 200 x 100mm 5 Litres External Dimensions : 310 x 260 x 160mm Thermal Insulation : 30mm urethan foam Cooling Time : 1 hour Initial Water Temperature : 20°C Cooled Temperature : 10°C Background Temperature : 30°C 1. Thermal Conductivity λ λ = 0.025(W/m°C) t = 0.03m Thermal conductivity of urethane foam Thickness of thermal insulation 2. Surface area of box (at center of thermal insulation) S S = (0.28 x 0.23) x 2 + (0.23 x 0.13) x 2 + (0.28 x 0.13) x 2 = 0.26m2 3. Overall heat transfer rate K Thermal conductivity of external surface Thermal conductivity of internal surface K = 1/{(1/h1) + (1/h2) + (t/ λ )} = 1/{(1/20) + (1/200) + (0.03/0.025)} = 0.8 (W/m2 °C) h1 = 20 (W/m2 °C) h2 = 200 (W/m2 °C) 4. Amount of heat entering the insulated box from external sources Q2 Q1 = S x K x Δ T = 0.26 x 0.8 x (30-10) 5. Necessary heat absorption to cool the water Q2 Q2 = Cp x p x v x ΔT To cool the water in one hour: = 1 x 1 x 5 x (20-10) Q2 = 50,000cal x 4.19J / 3600sec = 58.2W (1cal = 4.19J 1J/s =1W) = 50Kcal 6. Necessary heat absorption Q There is no thermal loading from the water. Therefore, Q3 = 0 Q = Q1 + Q2 + Q3 = 4.2 + 58.2 + 0 = 62.4W 7. Choice of Cooler Unit Adding a safety margin of 25% to the necessary heat absorption gives 78.0W. In other words, a Cooler Unit that provides heat absorption over 78W and a temperature difference of at least 20 degrees is necessary. Ex: PELFEC1811P can easily give a 25 degree difference at 16W of heat absorption, so 78.0W/16W means roughly five units are necessary. However, since the heat absorption calculations include the heat capacity of water, in actuality a smaller number of units would perform the task (because the heat absorption is greater under powered conditions). SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 17 TECHNICAL DATA PELTIER THERMOCOOLER MODULE SPECIFICATIONS Maximum electric current value (Imax) and maximum voltage value (Vmax). The maximum electric current and the maximum voltage values are not absolute maximum rated values but considering performance coefficients and heat radiation design, it is recommended that products are used at about 70% of the maximum electric current and voltage values. If products are used with voltages and currents exceeding the maximum values, heat absorption will decrease and Joule heating will increase. As a result, not only will efficiency be reduced, but the increase in temperature will have an adverse effect on the soldering connecting the semiconductor, and could lead to damage. PELTIER THERMOCOOLER MODULE FUNCTION DIAGRAMS Maximum temperature difference (∆Tmax) and maximum heat absorption (Qmax). The maximum temperature difference is the temperature difference between the sides of the semiconductor when the heat absorption is 0(W). Further, the maximum heat absorption is the heat absorption attained when the temperature difference between the sides of the semiconductor is 0. These are both not actual values but theoretical figures; please use these as a guide for choosing modules. For the relationship between electric current, voltage, temperature difference and heat absorption, please consult the function diagrams. (Ex. PELFPH112707AC) What is the heat absorption (Qc) and supplied current (I) when Th = 50°C, Tc = 10°C, Voltage DC12V? 1. Find ∆T ∆T = Th-Tc = 50-10 = 40°C 2. Find the supplied voltage from the function diagram From the diagram, at Th = 50°C, I = 3.77A 3. Find the heat absorption (Qc) from the function diagram The current found in 2 above is 3.77A. Result: from the diagram at Th = 50°C, Qc = 20.75W. PELFPH112707 AC Function Diagram (Th=°C) [2] I=3.77A Tc(°C) 12V Supplied Voltage (V) Qc Heat Absorption Qc(W) [3] Qc=20.75W Temperature Difference (°C) ΔT=Th-Tc Potential difference across the Peltier Module (V) Connection between ∆T(ºC) for each supplied current and voltage (V) Connection between ∆T(ºC) for each supplied current and heat absorption (W) Heat absorption of Peltier Module (W) Temperature difference (∆T) shows the temperature difference between the hot side and cool side of the Peltier Module at the electrodes. (Note: it is not the difference between the cool side and the background temperature). SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM [1] Tc Semiconductor ceramic ΔT Th electrode element electrode ceramic 3.77A Ex: What is the heat absorption (Qc) and supplied current (I) when Th=50°C Tc=10°C Voltage DC 12V? 1. Find ΔT ΔT=Th-Tc = 50-10 = 40°C 2. Find the supplied current when voltage is 12V and ΔT=40°C from the Th=50°C function diagram I = 3.77A 3. Find the heat absorption when current is 3.77A and ΔT=40°C from the function diagram Qc = 20.75W 18 RELIABILITY TESTS Peltier Cooling Modules have passed stringent reliability tests. Specifically, the GL-II series Peltier Module has the highest level of thermal stress in the industry and undergoes a grueling polarity reversal test to attain a durability of up to 50,000 cycles. POLARITY SWITCHING TEST DATA Conventionally Structured Products Test Conditions GL-II Structured Products (thermal-stress relaxtion structured products) Ambient Temperature Superimposed Voltage Heating Mode Cooling Mode 25°C±3°C 8.7V 5min (Tcmax = approx. 80°C) 5min (Tcmax = below 20°C) 20.00% Conventionally Structured Products - 1 Conventionally Structured Products - 2 Rate of Change in Resistance Conventionally Structured Products - 3 15.00% Conventionally Structured Products - 4 Conventionally Structured Products - 5 Conventionally Structured Products GL Structured Products - 1 GL Structured Products - 2 GL Structured Products - 3 10.00% GL Structured Products - 4 GL Structured Products - 5 5.00% GL-II Structured Products 0.00% 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 Number of Cycles RELIABILITY TEST DATA 1. Test Category Group (L) Life test (E) Environment test No. Test Category L-1 Continuous operation test Th = 50°C, T = 35°C 1,000 hours Test Condition Conformity Code L-2 ON-OFF Operation Test Th = 50°C, T = 35°C ON: 5 min, OFF: 5 min 5,000 cycles EIAJ ED-4701/100 Test Method 106 L-3 Reverse Polarity Test Temperature:Tc = 20°C/80°C Heating: 5 min, Cooling 5 min 15,000 cycles Company Original E-1 Prolonged High Temp Test +90°C, 1,000 hours E-2 Prolonged Low Temp Test -40°C, 1,000 hours E-3 Thermal Shock Test 0°C/100°C, 5 min/5 min 10 cycles E-4 Temp-Humidity Cycling Test +25°C ~ +65°C ~ -10°C 90~96% RH 10 cycles E-5 Shock Test Free fall from height of 25cm, 3 times E-6 Vibration Test 100~200~100Hz, 200m/s2 4 min, 4 times 1 direction x 3 directions EIAJ ED-4701/400 Test Method 403 E-7 Cord Pull Test Pulling strength 20N (AWG#20) Maintained 10 seconds EIAJ ED-4701/400 Test Method 401 EIAJ ED-4701/100 Test Method 101 EIAJ ED-4701/200 Test Method 201 EIAJ ED-4701/200 Test Method 202 EIAJ ED-4701/300 Test Method 307 EIAJ ED-4701/200 Test Method 203 (old) JIS C7021A-8 2. Failure Criteria • The module’s internal resistance value changes more than ± 10% • Visual damage (cracked ceramic, detached cord, etc.) SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM 19 INNOVATION IN MOTION SALES@PELONISTECH.COM | PELONISTECHNOLOGIES.COM