Available online at www.sciencedirect.com Review Precision fermentation for food proteins: ingredient innovations, bioprocess considerations, and outlook — a mini-review J. Lucas Eastham and Adam R. Leman The growing demand for dietary protein presents challenges for environmentally sustainable food production within global limits. Precision fermentation (PF) offers an innovative solution by employing engineered micro-organisms to ecosustainably produce animal or other proteins of interest for food applications. While microbes have been used to modify and create foods for thousands of years, microbial bulk protein production is relatively new. Some of the most compelling PF products are food proteins previously only derived from animal sources that can now be expressed in micro-organisms. The alternative protein space is flourishing with PF-derived protein research and development for formulation in dairy, egg, meat, and sweetener applications. This review discusses recent innovations in the space, popular target ingredients, bioprocesses, production microbes, and the regulatory landscape, all in a space poised for expansion this decade. Address Department of Science and Technology, The Good Food Institute, Washington D.C., USA Corresponding author: Leman, Adam R. (adaml@gfi.org) Current Opinion in Food Science 2024, 58:101194 ]] ]] ]]]]]] cell factories, often programmed through strain en­ gineering, produce a target ingredient in a controlled fermentation process. The ingredient is then separated and purified from the micro-organism (Figure 1). This mini-review explores protein ingredients produced by genetically engineered micro-organisms to match pro­ teins traditionally produced by animals or plants. The food industry has long produced molecules through PF, such as citric acid, for preservation and processing enzymes such as amylase, pectinase, and rennet (chy­ mosin-B). Chymosin has been used extensively in cheese production since 1990 as one of the first animalfree recombinant PF proteins. PF-produced proteins for direct ingredient use are being commercialized to enable food functionality and nutritional characteristics while addressing environmental concerns, enhancing food safety by reducing animal-borne risks, and providing health benefits. As PF technology evolves, a combina­ tion of bioengineering and food science innovations will propel the industry. This review will highlight the most common recombinant protein targets, their functional properties, and microbial hosts, as well as the PF com­ mercial and regulatory landscape. This review comes from a themed issue on Food Bioprocessing Edited by Mattheos Koffas and Yong Su Jin Precision fermentation–produced protein ingredients The demand for dietary protein is expected to increase through 2050, driven by industrialization and population growth [1]. Producing animal-free PF proteins is similar to enzyme biomanufacturing, which generates biocatalytic proces­ sing aids for the food industry. Briefly, upstream bio­ processing (USP) is the collection of steps where microbes are provided nutrient feedstocks in an opti­ mized environment inside a bioreactor to generate the protein macromolecules of interest. Temperature, mixing, feeding rate, nutrient concentration, and cell concentration are all potential optimization parameters for USP. In downstream processing (DSP), the protein of interest is isolated and purified from the rest of the biomass and leftover media and then typically dried. A diverse suite of technologies, such as centrifugation, filtration, and spray drying, may be implemented to produce a protein ingredient with a high purity (Figure 1). Precision fermentation (PF) offers one solution: lever­ aging engineered or evolved micro-organisms to eco­ sustainably produce food ingredients, such as proteins, fats, flavors, pigments, and vitamins. These microbial Precision protein targets, encompassing dairy, egg, meat enhancing, and novel sweet proteins, are selected for commercialization to mirror current ingredients and en­ hance flavor and nutritional profile. Some of these For complete overview of the section, please refer to the article collection, “Food Bioprocessing 2024” Available online 1 July 2024 https://doi.org/10.1016/j.cofs.2024.101194 2214–7993/© 2024 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http:// creativecommons.org/licenses/by-nc-nd/4.0/). Introduction www.sciencedirect.com Current Opinion in Food Science 2024, 58:101194 2 Food Bioprocessing Figure 1 Current Opinion in Food Science Common PF bioprocesses. A commercial fermentation process includes an array of steps from upstream to downstream production. USP includes all the processing and preparation before harvest, such as substrate/medium preparation, medium sterilization, micro-organism growth for inoculation (seed train), equipment sterilization, and finally, growth/production in the main bioreactor. DSP includes all processing after harvest, such as dewatering, extraction, and purification of the fermentation product from the biomass (solid fraction) or supernatant (liquid fraction), along with equipment sterilization and wastewater effluent treatment. SIP: sterilize-in-place; CIP: clean-in-place; TFF: tangential flow filtration. Created with BioRender.com. proteins improve food products at low concentrations, such as meat protein enhancers (< 2%), sweeteners (< 0.1%), or bioactive proteins (< 1%), whereas egg and dairy proteins are often present at significant levels in the final product for functionality and organoleptic properties (5–35%; Figure 2) [2]. globular aggregates called micelles, which play a crucial role in cheese curd coagulation [5]. Caseins are highly desired for their emulsification and gelation properties, which are imperative for animal-free cheese production [5]. Example start-ups targeting caseins include Formo, New Culture, and Standing Ovation. Dairy proteins are diverse proteins that contain the es­ sential amino acids (AAs) for growth and are critical for cheese, yogurt, and milk products [3]. Major dairy pro­ teins include casein and whey, which drive flavor, gela­ tion, and texture in dairy products [4]. Caseins, including alpha, beta, and kappa caseins, are associated with large Whey proteins are globular proteins found in the liquid fraction that separates from curds during cheese pro­ duction [3]. Whey proteins have excellent solubility, emulsification, and foaming properties, enabling animalfree dairy, bakery, and confectionary formulations (Figure 2) [4,6]. Beta-lactoglobulin has an immediate Current Opinion in Food Science 2024, 58:101194 www.sciencedirect.com www.sciencedirect.com Current Opinion in Food Science PF protein targets, functional/nutritional properties, and commercial landscape. End-product properties and use concentration are based on GRAS notices and in-text references. The commercial landscape represents commercialized companies or start-up examples. *GRAS notice inventory used for microbial host strain information. **GRAS inventory used for Novonesis (formerly Novozymes) lysozyme; it is not derived from egg protein sequence (fungal based). Otherwise, microbial host strains are based on patents: New Culture US20230074278A1; Change Foods W02023133417 (pending); ReMilk casein IL276823A (pending); Paleo EP4271200A1 (pending); Geltor US11174300B2; Amai Protein US20210139546A1 (pending); Novozymes US9273320B2 (Brazzein); Mycotechnology US20220183333A1 (pending). Created with BioRender.com. Figure 2 Precision fermentation for animal-free proteins Eastham and Leman 3 Current Opinion in Food Science 2024, 58:101194 4 Food Bioprocessing commercial interest as a bovine whey protein replace­ ment, while alpha-lactalbumin has potential infant for­ mula applications, as the most abundant whey protein in human milk [3,7]. Several start-up companies have tar­ geted beta-lactoglobulin, such as ImaginDairy, ReMilk, and Perfect Day, along with large corporate partnership interest from DSM-Fermenich/Fonterra and Novonesis/ Arla Foods. Lactoferrin is an iron-binding, whey glycoprotein valued for immune protection and has antimicrobial, and antiinflammatory properties. Lactoferrin production is an attractive PF target for its high value and low con­ centration in bovine milk, making the current animalderived source valuable and costly to isolate [3,8]. Lac­ toferrin is well suited for nutraceuticals and infant for­ mula, as targeted by start-ups TurtleTree and Helaina, respectively. Although, it has been explored to enhance color and flavor in meat alternatives [9]. Egg white proteins (EWPs) have diverse food applica­ tions, from baked goods, ice creams, and nutritional supplements, for their complete AA profile and func­ tional properties. EWPs are often used as a binding agent in vegetarian formulations of meat alternatives, such as mycoprotein [10]. Common EWPs include ovalbumin (54%), ovotransferrin (12%), ovomucoid (11%), ovoglobulin (4%), ovomucin (3.5%), and lyso­ zyme (3.4%). Ovalbumin enhances foaming, gellation, and emulsification for baking. Ovomucoid, valued for heat stability, prevents enzymatic browning. Lysozyme can extend product shelf-life with its natural anti­ microbial activity [11]. Ovalbumin and ovomucoid have been primary PF tar­ gets. Researchers at VTT and spinout company OnegoBio have demonstrated the production of ovalbumin in Trichoderma reesei with excellent end-product function­ ality [12]. While the EVERY Company has developed PF-ovomucoid (GRN967) and ovalbumin (GRN1107) using a yeast, Komagataella phaffii. The PF-ovomucoid is highly soluble and forms optically clear, high-protein liquids for beverage applications. Novonesis has devel­ oped a PF-derived lysozyme (fungal based) for food processing applications [2] (Figure 2). While fermentation-derived ingredients such as AAs and yeast extracts are already widely used as food ingredients to improve taste, PF can enable meat alternatives by producing proteins that replicate meat sensory char­ acteristics. For instance, heme proteins, such as myo­ globin, hemoglobin, and leghemoglobin, can mimic the red ‘blood-like’ color and meaty flavor of conventional meat and have been shown to enhance the aromatic profile of meat alternatives [13]. Leghemoglobin, a heme protein from legume root nodules, is produced by Im­ possible Foods [2]. Myoglobin, muscle heme protein, Current Opinion in Food Science 2024, 58:101194 enhances the aroma profile of plant-based meats and is commercialized by Motif Foodworks and Paleo [13]. Collagen, derived from animal connective tissue, is widely used in food and nutraceuticals due to its neutral sensory properties (Figure 2). Gelatin, a collagen derivative, is es­ sential in products such as gummies and gel-based des­ serts, improving gelation and moisture retention. Animalsourced collagen faces safety, reproducibility, and sustain­ ability challenges, driving PF applications. Currently, Geltor offers PF collagen for nutraceuticals and personal care, with plans to scale dietary collagen [14]. Finally, sweet proteins, originating from plants and fungi, such as brazzein, monellin, thaumatin, and mycodulcein, are another PF-derived ingredient area of interest [15,16]. These PF-produced proteins are significantly sweeter than sugar, enabling sugar reduction in food and beverage while catering to the evolving preferences for healthier, ecosustainable, and great-tasting foods [15]. Oobli is commercializing brazzein (GRN1142), while Myco­ technology is exploring truffle sweet protein [2,16]. Food and bioprocess considerations for precision fermentation proteins These diverse protein targets have various functional­ ities and techno-economics. The expression of a target protein is not always a drop-in replacement for their animal-derived sources due to impacts on technofunc­ tional properties during processing or formulation and from target protein sequence and microbial protein posttranslational modification (PTMs). Each protein product’s unique attributes, along with the bioprocessing medium, impact its conformation, equili­ brium state, and functional behavior in food applications. For instance, globin proteins that bind heme must maintain iron-binding functionality, requiring proper ion concentrations, pH, and solvents during DSP. For dairy proteins, while foaming is a desirable ingredient attri­ bute, foaming interferes with bioreactor operation during fermentation. Mitigation requires food-grade antifoam dosing during USP to prevent filter fouling, poor oxygen delivery, or overflow. Furthermore, antifoam addition can affect production efficiency [17]. While the production of PF-derived protein ingredients is often compared to enzyme production, there are un­ ique considerations. Many food-grade enzymes undergo chromatography purification for concentration and functionality. Avoiding chromatography reduces costs, but lower purity could impact functionality (like iron binding) or organoleptic properties. Microbial PTMs also significantly impact protein struc­ ture and function. Collagen’s triple helix structure can www.sciencedirect.com Precision fermentation for animal-free proteins Eastham and Leman be difficult to produce, requiring proper PTMs. However, gelatin (denatured collagen) does not require full PTMs for its functionality and dietary applications [14,18]. In dairy, beta-lactoglobulin (18.4 kDa protein) has shown native functionality through microbial ex­ pression [12,18], whereas lactoferrin (80 kDa) may be impacted by varying microbial PTMs affecting ironbinding and folding. Lactoferrin evaluations have de­ monstrated proper functionality albeit with higher purity DSP, which increases costs [18,19]. For cheese, casein micelle formation and PTM phos­ phorylation present challenges for PF-derived casein production. Research has shown that the degree of phosphorylation impacts artificial casein micelle and curd formation [5]. However, novel formulations can develop cheese products with comparable properties, as demonstrated in New Culture’s PF-enabled mozzar­ ella [20]. PF can also produce familiar food proteins with modified structures that alter functionality. For instance, betalactoglobulin functionality can be modified through AA substitutions or lack of native PTMs. Researchers have demonstrated modified aggregation of recombinant betalactoglobulin through cysteine substitution, which pro­ vides valuable insights into protein structure modulation for particular functionalities [21]. And, Perfect Day has demonstrated that beta-lactoglobulin with altered phos­ phorylation has improved solubility, enabling beverage formulation [22]. Other opportunities include targets from non­ domesticated animals with improved functionalities or targeted native protein expression of nonallergenic pro­ teins, such as beta-casein variants. Similarly, genetic modification can reduce allergenicity of common food products, as demonstrated by Perfect Day for a betalactoglobulin [23]. 5 different PTM profiles than their animal-derived coun­ terparts, which can impact food functionality and for­ mulations. Enzymatic postprocessing of bacterial proteins can catalyze proper PTMs, which may improve ingredient functionality but adds cost and complexity (Figure 3). Escherichia coli, the most common industrial bacteria, has been used for PF-derived collagen and Chymosin-B production. While E. coli titers up to 14 g l−1 have been reported, as a gram-negative bacteria, endotoxins can challenge food-grade production [14,25]. Thus, grampositive bacteria such as Bacillus subtilis, Corynebacterium glutamicum, and Lactococcus lactis are popular industrial strains due to the lack of endotoxins, availability of en­ gineering tools, protein secretion pathways, and low endogenous extracellular protein levels [25]. B. subtilis and L. lactis have been used to produce casein proteins [20]. C. glutamicum can express recombination heme and leghemoglobin up to 3 g l−1 titer [26–28]. With the shorter production time of bacterial strains, commercial production operational costs could be competitive with mid-to-high-value food proteins. Budding yeasts are well suited for fermentation, espe­ cially with complex protein targets. Advantages include scalability, fast growth, high protein-folding fidelity, and PTM signatures analogous to animals. Furthermore, proteins can be trafficked intracellularly or extra­ cellularly, increasing bioprocess production and pur­ ification options (Figure 3) [29]. Saccharomyces cerevisiae, Komagataella phaffii, and Kluyveromyces sp. are common food-safe industrial yeasts. S. cerevisiae has long been a mainstay of food and bio­ technology, with many genetic tools for modulating protein levels. Still, it is not a common PF-derived food protein production microbe, likely due to its preference for anaerobic metabolism and its hyperglycosylating PTM behavior [18,30]. Production micro-organisms Microbial host selection can strongly impact PF protein ingredient technofunctionality and techno-economics. Substantial R&D is devoted to increasing strain pro­ duction (yield, productivity, and titer). However, as mentioned above, protein structure/function can also impact micro-organism selection due to varying PTMs. Thus, micro-organism choice depends on various factors, including the desired protein complexity, scalability, and production efficiency (Figure 3). Bacteria are often chosen for PF due to rapid growth, scalability, genetic tractability, and breadth of en­ gineering tools. However, many production systems suffer from relatively low protein titers or protein traf­ ficking to intracellular inclusion bodies, complicating DSP [24]. Many bacterial PF-produced proteins possess www.sciencedirect.com K. phaffii, a methanol-metabolizing yeast, is a preferred microbe with established genetic engineering tools and high secretory efficiency [18,31] (Figure 3). Myoglobin (0.3 g l−1), lactoferrin (3.5 g l−1), and leghemoglobin (3.5 g l−1) expression have been demonstrated in K. phaffii [32–34]. Kluyveromyces sp. are promising bio-in­ dustrial yeast for their high protein secretion levels with demonstrated commercial enzyme applications in K. lactis [18,35] and inulinase/chymosin-B production in K. marxianus [18,36]. Food-safe yeasts are ideal hosts for food proteins, with published titers reported as high as 17–22 g l−1 [3,18,29,32,34,37,38]. Additionally, production batches typically run for 3–6 days. The lower range productiv­ ities could be sufficient for mid-high value ingredients Current Opinion in Food Science 2024, 58:101194 6 Food Bioprocessing Figure 3 Current Opinion in Food Science Common PF organism types. General commercial attributes of bacterial, morphological yeast fungi, and morphological filamentous fungi. Positive attributes for PF are denoted by a green plus (+) sign. Negative attributes are denoted by a red minus (−) sign. See text for additional titer ranges and references. Created with BioRender.com. (e.g. lactoferrin, $750–$1500/kg) with lower end-use concentrations, but higher productivities (e.g. 25–50 g l−1) are needed for high volume, lower marketpriced proteins (e.g. whey protein ∼$12/kg) [3]. commercially relevant titers [12]. While achievable, higher titers are crucial for techno-economic and sus­ tainability goals [42,43]. Regulatory frameworks Filamentous fungi are efficient protein factories adapted for scavenging carbohydrates. Species such as Aspergillus sp. and Trichoderma reesei produce abundant starch-de­ grading amylase and cellulase enzymes at industrial scales [12]. They can express high titer, extracellular re­ combinant proteins with eukaryotic PTMs, though cul­ ture viscosity can challenge production performance [39]. Food regulations vary worldwide, but two leading and contrasting frameworks are the United States Food and Drug Administration (FDA) generally regarded as safe (GRAS) process and the European Food Safety Authority (EFSA) novel food program. However, as al­ ternative proteins have gained market traction, world­ wide policies have been updated [44]. High-titer production is necessary for commodity-level scales, and endogenous proteins secreted by T. reesei have reached > 100 g l−1 with strain optimization [12,39]. However, longer batches (5–10 days) can reduce annual production and increase batch failure risk. The U.S. FDA regulatory GRAS framework focuses on the safety of the finished product and process, including toxicity, genotoxicity, and carcinogenicity [45]. Compa­ nies typically publicly or privately ‘self-affirm’ their product as GRAS before submitting a safety dossier. FDA does not approve or reject applications for food additive proteins; rather, they review the safety dossier for the ingredient. If GRAS criteria are satisfied, the FDA responds with a ‘No Questions’ letter, which in­ dicates the FDA reviewers are satisfied with the safety assays performed and do not question the conclusion for Several companies currently use filamentous fungi for recombinant protein production due to their high-titer production [40,41] (Figures 2 and 3). However, pub­ lished titers of PF targets such as ovalbumin (2 g l−1) and beta-lactoglobulin (1 g l−1) in T. reesei lag behind Current Opinion in Food Science 2024, 58:101194 www.sciencedirect.com Precision fermentation for animal-free proteins Eastham and Leman the intended end use. Many PF-derived food enzymes and dietary proteins have been concluded to be GRAS with a ‘No Questions’ letter from the FDA [2]. Coun­ tries such as Singapore and Canada follow a similar fra­ mework requiring detailed scientific safety data submission for review [45]. In contrast to the FDA, EFSA has a different purview for regulating PF-derived proteins. Rather than a sub­ mitter-prepared GRAS conclusion, EFSA performs safety evaluations of novel foods [45]. PF-derived pro­ ducts are mostly classified as genetically modified mi­ crobes, and EFSA mechanisms require additional regulatory oversight. EFSA closely scrutinizes the or­ ganism that produces fermentation-derived proteins and their genetic material [46]. Thus, EFSA safety dossiers include genetic sequences, genome modifications, and the safety of the process and product. To date, no PFderived ingredient proteins have been approved by EFSA. Navigating precision fermentation’s future PF offers an opportunity to produce proteins sustainably — mitigating environmental, animal welfare, and anti­ microbial resistance concerns. With environmental pro­ mise comes the potential for PF-derived ingredients to provide functional and organoleptically favorable in­ gredients at a competitive price. Life cycle assessments (LCAs) provide a model to measure the environmental impacts of production pro­ cesses. Recent LCAs for beta-lactoglobulin and oval­ bumin help to measure the current potential for dairy and EWP proteins to make meaningful progress toward more sustainable food manufacturing. For beta-lacto­ globulin, LCA results indicated environmental impacts of the same magnitude as pasture-based dairy proteins [42]. While LCA results for ovalbumin production found decreased emissions and land use compared with con­ ventional EWP [40]. Both LCAs demonstrated improved sustainability for PF-derived protein production over some established protein production systems but also highlighted that increased sustainability could come from improved feedstock sourcing and the use of re­ newable energy for electricity and thermal requirements in fermentation. Additionally, reducing animal agri­ culture shrinks a significant source of antimicrobial re­ sistance risks [47]. Furthermore, PF LCA studies highlight the need for better waste valorization. Carbon dioxide from fermen­ tation could be captured and used in biomanufacturing, greenhouse crop production, or consumer goods. The microbial biomass produced during PF bioprocessing is substantial and valorization may be required to reach their environmental and economic potential. This www.sciencedirect.com 7 process could be akin to sidestreams industries built around animal farming and biofuels. A suite of side­ streams industries need to be developed to maximize the operational value of fermentation but also to prevent environmental damage, such as freshwater eutrophica­ tion from biomass processing. Valorization could include food, feed, and fertilizer applications but comes with new market, technical, and regulatory development. While these PF proteins demonstrate improved ecosustainability, the industry faces several challenges, such as costs, regulatory/food safety studies, formulations, and consumer perception. To compete in the food industry, PF-derived products need to be delivered in high vo­ lumes and at competitive prices. New bioprocessing technologies and strain development advances are needed to increase the amount of protein produced for a given amount of input energy, feedstocks, and labor. Currently, many of these proteins are truly novel for their intended use cases, with unique AA sequence modifications, PTMs, and co-purifying molecules. Their host organisms have demonstrated safety in a small, but growing number of studies [2,48,49]. The industry must balance the expansion of protein targets, intended uses, and manufacturing approaches with the need for thor­ ough and clear demonstrations of food safety. Safety studies are necessary for regulatory and consumer con­ fidence but represent a significant resource commitment for start-ups and even established fermentation biopro­ cessors. Working with regulators on the relevant in­ formation required for effective safety analysis and streamlined, standardized safety and purity expectations should be a priority for producers. Finally, PF-derived ingredients are often more precise than the animal-derived ingredients they seek to re­ place. Egg whites and whey are both complex mixtures of several proteins. These proteins often each contribute particular functionalities that formulators wish to utilize. Single protein purifications may provide some or all those functionalities, but the optimal ingredient use pH, temperature, salting, concentration, etc. must all be characterized before effectively ‘dropping-in’ novel in­ gredients. In the future, as the repertoire of PF-derived targets increases, the industry may see more mixtures of proteins implemented, albeit at well-defined and char­ acterized ratios that improve upon the ratios originally determined by their content in animal-derived isolates and concentrates. Finally, the industry must garner acceptance among the consumer population to gain success. Many consumers, driven by environmental and health concerns, have made it clear that they are interested in novel foods such as PF-derived ingredients [50]. However, consumers are often also motivated by costs, organoleptic qualities, and Current Opinion in Food Science 2024, 58:101194 8 Food Bioprocessing ease of purchase. For PF-derived ingredients to continue making inroads into ingredient markets and product formulations; taste, cost, and availability will be the principal goals of PF-derived ingredient producers. Data Availability No data were used for the research described in the ar­ ticle. Declaration of Competing Interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. Acknowledgements We thank our generous donors to The Good Food Institute. We also thank Simone Costa for her critical manuscript review. References and recommended reading Papers of particular interest, published within the period of review, have been highlighted as: •• of special interest •• of outstanding interest yeast rice on the quality characteristics of novel plant-based meat analog patties. LWT 2022, 171:114095, https://doi.org/10. 1016/j.lwt.2022.114095 10. 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