Overview Machine Elements 1 Columns Dr. Md. Zahurul Haq, Ph.D., CEA, FBSME, FIEB 2 Springs Professor Department of Mechanical Engineering Bangladesh University of Engineering & Technology (BUET) Dhaka-1000, Bangladesh 3 Gears http://zahurul.buet.ac.bd/ 4 Beams ME 101 : Introduction to Mechanical Engineering http://zahurul.buet.ac.bd/ME101/ 5 Bearings © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 1 / 15 © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 2 / 15 Columns Key Machine Elements · · · Columns 012345 012345 6789 6789 T1537 T1890 T1544 T1536 © Dr. Md. Zahurul Haq (BUET) Machine Elements T1891 T1544 Compression members are widely used in machinery of all types. A column is a slender compression member that deforms laterally, or buckles, before stresses reach the yield strength of the material. In buckling, loads below a critical value can be supported, but once the critical load is exceeded, large deformations result. ME 101: 2024 3 / 15 © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 4 / 15 Columns Springs Euler Column Formula and Critical Load 0 0 Springs 0 0 1234578 9 5 7 ; 0 1"8; 1"5; 7"1; 455 45855 4545 25753 545 ./1"5 ./7"1 ./1"8 3 5 ./0"1 ./1"65 ./7"01 ./1"9 33 ./0"1 3 5 T1546 2 3 2 3 2:3 2 3 h i2 2 5 5 5 ! 4 5 2 7 5 5 2 5 545!45 π Pcr = Le /r EA 2587 3537 3537 5!" #$%&'$()'# 344735! 255855!45 *&''+$$()'#, Le /r > 100 3537 T1543 '-&&'$()'#" Le = KL © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 5 / 15 T1545 A spring is a flexible machine element used to exert a force or a torque and, at the same time, store energy. Energy is stored in the solid that is bent, twisted, stretched, or compressed to form the spring. The energy is recoverable by the elastic return of the distorted material. © Dr. Md. Zahurul Haq (BUET) Springs Machine Elements ME 101: 2024 6 / 15 Gears Automotive Springs Gears Gears are very popular power transmission devices, combining the attributes of high efficiency, long and maintenance-free service life, reasonable manufacturing cost, and relatively large torque capability in a compact size. T1547 T1549 01 2 5273 35617389 T1556 3562891 311 T1548 © Dr. Md. Zahurul Haq (BUET) 1253 Machine Elements 32913 T1557 T1558 ME 101: 2024 7 / 15 © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 8 / 15 012301451637 89 Gears Gears Spur Gears Helical Gears 9 012301451637 89 T1538 T1550 T1551 9 Spur gears are parallel-axis gears with straight teeth. These are the simplest and the most common type of gear, as well as the easiest to manufacture. © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 Helical gears are parallel-axis gears with teeth cut on helix that wraps around cylinder. These have greater load-carrying capacity than spur gears of the same size. 9 / 15 © Dr. Md. Zahurul Haq (BUET) Gears Machine Elements ME 101: 2024 10 / 15 Gears Bevel Gears Worm Gears T1553 T1552 Bevel gears have nonparallel axes that lie in the same plane. Usually, bevel gears are mounted perpendicular to each other, but almost any shaft angle can be accommodated. © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 11 / 15 Worm gears are unique in that they cannot be back-driven; that is, the worm can drive the worm gear, but the worm gear cannot drive the worm. This is a function of the thread geometry and is referred to as self-locking. © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 12 / 15 Beams Bearings Beams Rolling Contact Bearing Beams are structural members, subjected to transverse loads. Examples include machinery shafts, building floor joists, leaf springs, automobile frame members and numerous other machine and structural components. T1554 (a) Deep groove ball bearing; (b) cylindrical roller bearing; (c) needle bearing with drawn cup and no inner race. In such a circumstance, the needles roll on a ground and hardened shaft. (d) Tapered roller bearing; (e) thrust ball bearing. T1562 T1563 © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 13 / 15 © Dr. Md. Zahurul Haq (BUET) Bearings Machine Elements ME 101: 2024 14 / 15 Bearings Journal Bearing Lubrication & Lubricants A lubricant (sometimes shortened to lube) is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. Key functions of lubrication systems are: T1555 Journal bearings: the bearing surfaces are parallel to the axis of rotation, Journal bearings are used to support shafts and to carry radial loads with very low power loss and extremely low wear. The journal bearing can be represented by a plain cylindrical sleeve (bushing) wrapped around the journal (shaft) but can adopt a variety of forms. The lubricant is supplied at some convenient location in the bearing through a hole or a groove. © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 15 / 15 ◮ reduce friction between mating machine parts, ◮ cools moving parts, ◮ seals the macro-gap between mating parts, ◮ reduces rust formation and the system lifetime is extended Classifications of lubricants: 1 2 3 liquid lubricants: mineral oils and synthetic oils. solid lubricants: graphite. semi-liquid lubricant: grease. © Dr. Md. Zahurul Haq (BUET) Machine Elements ME 101: 2024 16 / 15