PROJECT PHILOSOPHY
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
1/17
Ref. FEED DOC. No. : 2342-AA00-JSM-901
MECHANICAL COMPLETION PROCEDURE
PROJECT
:
KARBALA REFINERY PROJECT
LOCATION
:
KARBALA, IRAQ
EMPLOYER
:
STATE COMPANY FOR OIL PROJECTS (SCOP)
B
31. Dec. 2019
ISSUED FOR REVIEW
HO KANG
J.B.KIM
Y.S.KIM
Y.B.LIM
H.S.HWANG
A
02. Dec. 2019
ISSUED FOR REVIEW
S.N.JANG
G.H.YI
Y.S.KIM
Y.B.LIM
H.S.HWANG
REVD
REVD
APPRD
CONFD
REV.
DATE
DESCRIPTION
PRPD
CHKD
(PQM)
(PM)
(PD)
(SCOP)
Joint Venture of Hyundai Engineering & Construction Co., Ltd., GS Engineering & Construction Co., Ltd., SK Engineering
& Construction Co., Ltd., and Hyundai Engineering Co., Ltd.,
Note :
a)
Revision bar(vertical line) shall be placed in the right hand margin to indicate where the changes has been made
b)
PRPD = Prepared by, CHKD = Checked by, REVD = Reviewed by, APPRD = Approved by, CONFD = Confirmed by
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
2/17
Ref. FEED DOC. No. : 2342-AA00-JSM-901
REVISION HISTORY
Rev
Date
Description
A
02.Dec.2019
Initial Issue
B
31.Dec.2019
2 Issue after initial issue rejected
nd
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
Page
-
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
3/17
Ref. FEED DOC. No. : 2342-AA00-JSM-901
TABLE OF CONTENTS
1.
GENERAL ...................................................................................................................................................4
1.1
INTRODUCTION ............................................................................................................................ 4
1.2
SCOPE OF APPLICATION ............................................................................................................ 4
1.3
KARBALA REFINERY PLANT UNITS ........................................................................................... 4
2.
REFERENCE ..............................................................................................................................................5
3.
ABBREVIATIONS & DEFINITIONS ............................................................................................................6
4.
MECHANICAL COMPLETION PROCEDURE ............................................................................................7
5.
HEALTH AND SAFETY...............................................................................................................................9
6.
7.
5.1.
INTRODUCTION ............................................................................................................................ 9
5.2.
RESPONSIBILITIES....................................................................................................................... 9
5.3.
TOOLBOX MEETING ..................................................................................................................... 9
5.4.
RISK ASSESSMENT ...................................................................................................................... 9
5.5.
METHOD STATEMENT ...............................................................................................................10
5.6.
BLINDING AND ISOLATION ........................................................................................................10
5.7.
ELECTRICAL ISOLATION ...........................................................................................................10
5.7.1.
SITE SAFETY MANAGEMENT ....................................................................................................10
5.7.2.
LOCK OUT TAG OUT (LOTO) .....................................................................................................10
MECHANICAL COMPLETION INSPECTION ...........................................................................................11
6.1.
ROTATING AND ALIGNMENT ....................................................................................................11
6.2.
COLUMNS AND VESSELS .........................................................................................................11
6.3.
AIR COOLED EXCHANGERS .....................................................................................................11
6.4.
PUMPS, COMPRESSORS AND DRIVERS.................................................................................11
6.5.
PIPING..........................................................................................................................................11
6.6.
ELECTRICAL ...............................................................................................................................12
6.7.
INSTRUMENTATION ...................................................................................................................12
MECHANICAL COMPLETION DOSSIER.................................................................................................12
ATTACHMENT #1 ............................................................................................................................................14
ATTACHMENT #2 ............................................................................................................................................16
ATTACHMENT #3 ............................................................................................................................................17
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
4/17
Ref. FEED DOC. No. : 2342-AA00-JSM-901
1. GENERAL
1.1
INTRODUCTION
The intent of Mechanical Completion Procedure is to define the necessary administration,
coordination, documents organization, responsibilities and to complete and execute the Mechanical
Completion Phase of the PROJECT. This procedure shall cover all work including inspection and
test.
1.2
SCOPE OF APPLICATION
This procedure will be considered as basic concept of Mechanical Completion of the Karbala
Refinery Project.
1.3
KARBALA REFINERY PLANT UNITS
The refinery consists of the following units;
Unit No.
Description
Abbreviation
01 Unit
Crude Atmospheric and Vacuum Distillation unit
02 Unit
Naphtha Hydrodesulphurization unit
NHT
03 Unit
Continuous Catalytic Regeneration Platforming unit
CCR
04 Unit
Isomerization Unit
ISOM
05 Unit
Kerosene Hydrodesulphurization unit
KHT
06 Unit
Diesel Hydrodesulphurization unit
DHT
07 Unit
VGO Hydro treating unit
08 Unit
Fluid Catalytic Cracking Process unit
FCC
09 Unit
Polynaphtha unit
PNU
10 Unit
Asphalt Blowing unit
ABU
11 Unit
Liquefied Petroleum Gas Production unit
LPG
13 Unit
Hydrogen Production unit
HPU
14 Unit
Hydrogen Production unit
HPU
15 Unit
Hydrogen Production unit - common parts
HPU
16 Unit
Gas Sweetening and Amine Regeneration unit
ARU
17 Unit
Sour Water Stripper unit
SWS
18 Unit
Sulphur Recovery unit
SRU
19 Unit
Sulphur Recovery unit
SRU
20 Unit
Tail Gas Treatment unit
SRU
30 Unit
Raw Water Treatment unit
RWT
31 Unit
Fire Water unit
FWT
33 Unit
Cooling Water unit
CWU
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
CDU VDU
VGO HDT
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
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Rev. B
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
Unit No.
Description
Abbreviation
34 Unit
Drinking Water unit
DWU
35 Unit
Condensate Collection and Treatment unit
CCT
36 Unit
BFW & Steam Generation unit
SGU
37 Unit
Power Generation Unit
PGU
41 Unit
Instrument & Plant Air unit
IPA
42 Unit
Nitrogen Generation unit
NGU
43 Unit
Caustic Soda & Sulfuric Acid unit
CAU
44 Unit
Refinery Fuels unit
RFU
45 Unit
Natural Gas Receiving Facilities unit
NGU
50 Unit
Flare Unit
FLA
51 Unit
Waste Water Treatment unit
WWT
52 Unit
Tank Farm unit
TFU
53 Unit
Asphalt Loading unit
ASL
54 Unit
Sulfur Solidification unit
SSB
58 Unit
Refinery Interconnecting unit
RIU
60 Unit
River Water Intake unit
RWI
61 Unit
Heavy Fuel Oil Pipeline unit
FOP
90 Unit
Distribution Depot unit
DPU
2. REFERENCE
Contractual documents referenced for preparing this Mechanical Completion are as below :
a) Contract Documents Volum.3 Contractor’s Scope of Work – Section 8.3 Mechanical Completion
b) 2342-AA00-JSM-903
Checklist for Plant completion, Pre-commissioning, Commissioning and
Start-up
c) IONE-AA00-ITP-CM-0001 Inspection and Test Plan for Pre-commissioning & commissioning
d) IONE-AA00-PE-CM-0001 Pre-Commissioning & Commissioning Execution Plan
e) IONE-AA00-PE-CM-0003 Systems and Subsystem subdivision(Marked-up P&ID)
f) IONE-AA00-PE-CM-0009 Amine System Degreasing Procedure
g) IONE-AA00-PE-CM-0018 Water Flushing Procedure
h) IONE-AA00-PE-CM-0017 Air Blowing Procedure
i) IONE-AA00-PE-CM-0022 Chemical Cleaning Procedure
j) IONE-AA00-PE-CM-0028 Cooling Water Passivation Procedure for BSU
k) IONE-AA00-PE-CM-0031 Lube Oil Flushing Procedure
l) IONE-AA00-PE-HS-0050 Pre-Commissioning & Commissioning HSE Plan
m) IONE-AA00-PE-QA-0003 Quality Record Control Procedure
n) IONE-AA00-MS-EL-0033 Method Statement for Motor Solo Run
o) IONE-AA00-MS-IN-0003
Method Statement for Instrument Loop Test
p) IONE-AA00-MS-PI-0024
Method Statement for Pigging and Drying of Pipeline
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
3. ABBREVIATIONS & DEFINITIONS
Employer or COMPANY
State Company for Oil Projects (SCOP)
Contractor
Joint Venture of Hyundai Engineering & Construction Co., Ltd., and GS Engineering & Construction Co.,
Ltd. and SK Engineering & Construction Co., Ltd. and Hyundai Engineering Co., Ltd. (HDGSK JV)
Project
Karbala Refinery Project (Contract No. : 7/ P/ 2171/ EPC/ 2014)
Pre-commissioning or PRECOMMISSIONING
“Pre-commissioning or PRECOMMISSIONING” means all checks, cleaning and testing of Plant and its
implementation without introducing hydrocarbons or permanently energizing or pressure said Plant. Precommissioning includes all activities implemented between the completion of construction activities and
Ready for Commissioning
Commissioning or COMMISSIONING
“Commissioning or COMMISSIONING” means all activities associated with preparing or testing
functionalities of the Plant or part thereof prior to initial START-UP up to the condition of Plant “ready for
START-UP”. When the COMMISSIONING activities are completed, the condition of Plant “ready for
START-UP” is achieved, a “Plant ready for START-UP” certificate is issued and the Plant is handed
over to COMPANY.
Mechanical Completion (MC)
The status of Mechanical Completion is reached when the Construction & PRECOMMISSIONING
activities of the Plant are completed. A Mechanical completion certificate is then issued and the Plant
is accepted by the COMPANY as Ready for COMMISSIONING, and COMMISSIONING activities may
start. The Plant remains under CONTRACTOR’s responsibility.
Mechanical Completion Certificate (MCC)
Means the certificate signed by COMPANY and issued to CONTRACTOR confirming Mechanical
Completion.
Start-up
“START-UP” means introduction of feed stocks into process Plant with the express purpose of
producing a product for the first time; this is often referred to as “oil in”. This activity will be carried out by
the Operation personnel of the COMPANY /CONTRACTOR under the support of commissioning and
initial start-up engineers dispatched from Licensors if necessary and vendors’ commissioning engineers
dispatched from major rotating machines and equipment manufacturer as per the invitation plan
mutually established by Company and Contractor
Black Start-up
For reliability reasons the Refinery is designed self-sufficient in electric power, so black start-up will be
carried out. Black Start-up is the start-up process of plant without relying on the external electric power
supply from national grid when initial start-up is commenced.
Initial Start-Up
INITITAL START-UP means the period after START-UP during which final adjustments to optimize and
troubleshoot the performance of the Plant are made and performance testing conducted.
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
INITIAL START-UP includes all activities implemented between START-UP and PROVISIONAL
ACCEPTANCE.
Performance Test
“PERFORMANCE TEST” means those tests carried out on the Plant or part thereof to verify the
capability of the Plant or part thereof to meet performance guarantees specified in Vol. 2 - Section 3.
ITF
Inspection and Test Form
4. MECHANICAL COMPLETION PROCEDURE
After construction completion, CONTRACTOR shall start Pre-commissioning activities. CONTRACTOR
shall keep a correct and complete record of Pre-commissioning activities and submit appropriate reports
to COMPANY which will be verified and agreed to COMPANY. Upon completion of Pre-commissioning
of a (sub)system, CONTRACTOR shall submit to COMPANY for approval all the documents pertaining
to these Pre-commissioning activities.
After 80% completion of Pre-commissioning activities, CONTRACTOR shall be given formal notification
of MC Walk-down. COMPANY and CONTRACTOR shall perform joint walk-down within 2 working days
after notification of MC Walk-down.
After the MC Walk-down, all outstanding construction punch items are handed over from COMPANY to
Mechanical Completion Team within 2 days after Joint Walk-down.
The punch list item classification defined as below ;
 Category “A” – Rectified before MC
 Category “B” – Rectified before the “Ready for START-UP”
 Category “C” – Rectified before issuance of the Taking Over Certificate (TOC)
CONTRACTOR will take place to clear the "A" punch item. After all “A” punch clear, CONTRACTOR will
issue MC Dossier including MC Certificate by transmittal with all the relevant documentation for
approval.
MC Dossier shall be verified by independent TPI (as per the KRP-C-MOM-N-0195 : Final verification of
inspection documents in readiness of Mechanical completion shall be completed by the independent
TPI).
COMPANY shall review the MC Dossier and sign the Mechanical Completion Certificated.
The whole processing of Mechanical Completion refer to MECHNICAL COMPLETION FLOW-CHART
like below
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
MECHANICAL COMPLETION FLOW-CHART
Witness construction completion and Sign the inspection reports
Verify all ITR for forms accepted by Employer as per the approved ITP
Process or Non-process
(sub)system ?
Non-process
Process
Start Pre-commissioning activities
(flushing/blowing, chemical cleaning, cold alignment, motor solo run, loop test, etc.)
Employer witness Pre-commissioning activities and Sign the report
Notification MC Walk-down from Contractor (at 80% completion of activities)
Perform Joint walk-down within 2 working days after notification
Employer will issue Punch list for incomplete work/action item within 2 days after Joint Walk-down
Contractor will register punches in Master Punch List
Punch A - Rectified before MC
Punch B - Rectified before Ready for Start-up
Punch C - Rectified before issuance of TOC
Contractor will take place to clear the "A" punch item
NO
Are all "A" punch clear ?
YES
Contractor will issue MC Dossier for each (Sub)system including MC Certificate
Employer will review MC Dossier
Employer sign Mechanical Completion Certificated (MCC)
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
5. HEALTH AND SAFETY
5.1. INTRODUCTION
The propose of the HSE audit is to ensure that the facilities has been constructed in accordance
with the applicable HSE code, regulations, and safe operations practices, accessibility to all
operating equipment.
5.2. RESPONSIBILITIES
The CONTRACTOR shall prepare a specific safety induction course so that all personnel in the
construction and pre-commissioning team can be trained with basic information and knowledge of
the construction and pre-commissioning safety rules prior to starting work on the site.
The procedure will cover all aspects of HSE including but not limited to these following elements:
 Hazard identification, risk assessment and risk management in practice.
 Information/documentation and document control of HSE to be issued.
 Personnel, organization, training, and accountability.
 Incident investigation, analysis, and reporting requirements.
 Community awareness, emergency preparedness and contingency plans.
 Auditing the HSE management system, operation integrity assessment monitoring, feedback
and continuous improvement.
 Environmental protection control measure and continuous monitoring.
5.3. TOOLBOX MEETING
Toolbox will be a brief safety talk or lessons learned meeting at the beginning of each day
It will handle construction and pre-commissioning activities to ensure that all of them directly
involved fully understand the following activities:
 Supervisor responsible for activity.
 Area where activity will take place clearly defined.
 Safety requirements (HSE involvement).
 Work permit system and type of permit required.
 Communications.
 Use of radio
5.4. RISK ASSESSMENT
The purpose of the Risk Assessment is to review the procedure, analyze the potential hazards,
safety, personal protection personnel requirements and approvals required to perform any
maintenance and non-routine job in the facility.
The following elements are addressed:
 Activities description
 Activities sequence
 Identification of risks and hazards for each activity.
 Definition of control mitigation measures for each risk and hazard
 Acceptance of tolerable risks
 Requirements for further and special high level risk assessment.
 Implementation of final safety actions.
 Operations personnel participation.
 Approval requirements.
 Forms documenting, recording and filling.
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
PROCEDURE
DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
5.5. METHOD STATEMENT
Method statements need to be developed to assist construction/pre-commissioning personal on
certain activities that need to be carried out safely.
5.6. BLINDING AND ISOLATION
It is often that blinds are installed, during construction and pre-commissioning, and these are
frequently forgotten if not correctly listed. It also happens that blinds without tags (handles) are
installed; in this case it is extremely difficult to verify a blind from metal edge of spiral wound gasket.
Therefore, temporary blinds will have a special handle clearly featured for easy identification and
will be recorded in Blinds List.
The principal reasons for a blind list are as follows:
1) To record where the blinds are situated and why.
2) To ensure that the blinds are removed prior to start-up.
Blind List will be managed based on below terms and endorsed by COMPANY and
CONTRACTOR whenever they need to be installed, removed, or turned.
 Line number, size and service
 Blind number
 Blind size and rating, i.e., 150, 300 etc.
 Date installed plus signature
 Date removed plus signature
5.7. ELECTRICAL ISOLATION
5.7.1.
SITE SAFETY MANAGEMENT
An authorized person will be appointed, with responsibility for the supervision of the precommissioning throughout the CONTRACT. The authorized person should also have
responsibility for the safe working practices, as well as the control of appointed
subcontracts.
The authorized person may delegate (in writing) his authority in total or for specific tasks
and procedures to competent persons having the appropriate training for execution of
these tasks and procedures.
5.7.2.
LOCK OUT TAG OUT (LOTO)
Lock out Tag out (LOTO) refers to specific practices and procedure to safeguard
employees from the unexpected energizing and test run of machinery and equipment, or
the release of hazardous energy during pre-commissioning, commissioning, initial start-up
phase.
LOTO is a mandatory to ensure electrical safety whenever any designated individual
equipment or machinery need to be turned off and/or disconnected from its electric power
sources through either lock or to tag with electrical isolating device(s) in order to prevent
the release of electric power and take steps to verify that the power is safely isolated. It
needs independent procedure.
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
MECHANICAL COMPLETION
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KARBALA REFINERY PROJECT
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
6. MECHANICAL COMPLETION INSPECTION
CONTRACTOR shall inspect the plant to check that the erected equipment is in compliance with
approved P&IDs, construction specification/drawings and VENDOR’s documentation. The result of
these inspections shall be documented.
CONTRACTOR shall remover all temporary support, bracing or other foreign objects that were installed
in vessels, transformers, rotating machinery or other equipment to prevent damage during shipping
storage, erection and testing.
6.1. ROTATING AND ALIGNMENT


Check rotating machinery for correct direction of rotation and for freedom of moving parts
before connecting driver.
Make cold alignment to the VENDOR’s tolerance.
6.2. COLUMNS AND VESSELS



Open vessels after erection and put in place any internals requiring field installation. These
internals will be inspected before and after installation.
Inspect vessel interior before and during loading of these materials to ensure proper
installation.
Inspect internal condition of vessels, tanks and tower as far as practically possible.
6.3. AIR COOLED EXCHANGERS





Inspect the exchanger to ensure that temporary shipping support and erection material have
been removed.
Check the fins on tube bundles for damage.
Check alignment of motor shaft.
Check the fan blade setting.
Check tip clearance of the fan blades.
6.4. PUMPS, COMPRESSORS AND DRIVERS




Level base plated and soleplates and group all bearing spaces.
Mitigate any excess piping stresses that may be imposed on the pumps, compressors, and
drivers.
Check conditions of equipment, quality of installation in compliance with Project drawings
vendor instructions, safety rules, specifications.
Remove rust preventers.
6.5. PIPING



Hydrostatically test all piping as required by the drawings or specifications.
Check pipe hangers, supports, guides, expansion joints, and other pipe specialties for the
removal of all shipping and erection stops and for the correctness of cold settings for the
design service.
Metallurgy check to confirm the correct material is used.
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
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Page
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
6.6. ELECTRICAL




Make insulation tests on all wiring (phase to phase and phase to ground).
Make insulation tests of motor and transformers windings from phase and phase to ground.
Make grounding system tests to determine the continuity of connections and the value of
resistance to ground.
Check phase sequence and polarity. Check installation of emergency power system.
6.7. INSTRUMENTATION




Make any non-operating checks that will assure instrument operability i.e. remove all shipping
stops, check pointer travels, and verify instrument capability to measure, operate and stroke in
the direction and manner required by the process requirements.
Clean all transmitting and control tubing by blowing with cooled and filtered clean air before
connecting to instrument components.
Check thermocouples for proper joining of wires, position of element in wells, proper polarity
and continuity of receiving instruments.
Isolate or remove if necessary, in-line components such as control valves, positive
displacement meters and turbine meters for pressure testing. Reinstall these after testing the
system with the components removed or isolated.
7. MECHANICAL COMPLETION DOSSIER
The sample Mechanical Completion Dossier will be presented separately for COMPANY approval prior
to preparing the actual Dossier.
1
2
3
4
5
System Identification
1.1 System Description
1.2 System
1.3 Subsystem
1.4 Marked Up Drawing
System Component List
Certificate of Mechanical Completion
Master Punch List
Discipline Status Index
Piping
 Hydro-Test Inspection Report
 Chemical Cleaning Inspection Report
 Piping Cleaning Inspection Report (Air Blowing, Water Flushing, Pig Cleaning)
 Re-Instatement Inspection Report
 Lube Oil flushing Inspection Report
Mechanical
 Final Alignment Inspection Report
 Final Box-up Inspection Report
Electrical
 Motor Solo Run Test Report
 SAT Report
 Inspection for Grounding Test & Test Well Resistance Check
 Inspection for Lighting & Receptacle Circuits
 Inspection for Heat Tracing Cable after Insulation
□
□
□
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
PROJECT PROCEDURE
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DOC. NO. : IONE-AA00-PE-CM-0010
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Rev. B
Ref. FEED DOC. No. : 2342-AA00-JSM-901
□ Instrument
 Instrument Loop Test Report
 PCS SAT Report
 Instrument Installation Report
Civil
 Concrete Pouring
 Asphalt Placement
 Gravel Placement
HVAC
 Inspection for Insulation Test (Power & Control Cables)
 Checklist for Gravity and Pressure Test
 Checklist for Plumbing Fixture Installation
 Checklist for Insulation
 Checklist for Equipment Installation
Architecture
 Ceramic Tile Checklist
 Painting Checklist
 Computer (Raised) Floors Checklist
 Building Metal Siding and Roofing Checklist
 Concrete Test Result (Laboratory Test Report
Steel Structure
 Final Inspection for Structure Steel
Commissioning Spare Parts & Special Tools
Blinds List
Exception List
□
□
□
□
6
7
8
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DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Ref. FEED DOC. No. : 2342-AA00-JSM-901
ATTACHMENT #1
CONTENTS OF MECHANICAL COMPLETION DOSSIER
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PROJECT PROCEDURE
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DOC. NO. : IONE-AA00-PE-CM-0010
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
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DOC. NO. : IONE-AA00-PE-CM-0010
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Ref. FEED DOC. No. : 2342-AA00-JSM-901
ATTACHMENT #2
MECHANICAL COMPLETION CERTIFICATE AS SAMPLE
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DOC. NO. : IONE-AA00-PE-CM-0010
KARBALA REFINERY PROJECT
Rev. B
Page
17/17
Ref. FEED DOC. No. : 2342-AA00-JSM-901
ATTACHMENT #3
NON-PROCESS TASK DEFINITION
Discipline
Task Type (Final Activity)
• Concrete Pouring
Civil
• Gravel Placement
• Asphalt Placement
• Floor Finish Ceramic Tile Checklist
Arch.
• Floor Finish Painting Checklist
• Floor Finish Computer (Raised) Floors Checklist
• Inspection for Insulation Test (Power & Control
Cables)
• Checklist for Gravity and Pressure Test
HVAC
• Checklist for Plumbing Fixture Installation
• Checklist for Insulation
• Checklist for Equipment Installation
Steel Structure • Final Inspection for Structural Steel
• Instrument Loop Test Report
Instrument
• Instrument Installation Report
• PCS SAT Report
• Inspection for Grounding Test and Test Well
Resistance Check
• Inspection for Lighting / Receptacle Circuits
Electrical
• Inspection for Heat Tracing Cable After
Insulation
• SAT Report
HDGSK JV  Gran Seoul Tower 1, 33, Jong-ro, Jongno-gu, Seoul, Korea
Remark
Field Base
Room Base
Item /
Building
Base
Field Base
Field /
Building
Base
Field /
Building
Base