BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 Date Region 19 January 2018 Page 1/11 Sap nr. Europe Rev. 00 60000154301 Forces on cargo and lashing during transport This guideline describes the forces generally taken in to consideration for a cargo transported by Mammoet, to verify if the cargo, lashing and support points are suitable for the planned transport. This guideline provides the magnitude of internal and external forces to be taken in to account when checking the cargo and its lashing points. It will also offer an insight in reasons for lashing Conditions / Description of situation - This document is meant as a reference for engineers who need to verify cargo to be transported Readers should have basic knowledge of hydraulic trailers and their suspensions system. - Details of support construction of hydraulic trailers and the trailer calculations are not discussed in this document. For this please refer to document 020201001 00 For information only 19 January 2018 Rev. Description Date JVri Wvern Wvern 902127 9000021 9000021 Approved (By subject matter expert) Owner (For questions) Author Without authorized signature(s) this document is uncontrolled, not binding and for indicative purposes only NOTE THIS DOCUMENT IS PREPARED ON THE BEST KNOWLEDGE AT THE TIME OF WRITING AND SUBJECTED TO NEW INSIGHTS. FOR ALTERATIONS CONTACT THE OWNER Status For information only BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 Contents Date Region 19 January 2018 Page 2/11 Sap nr. Europe Rev. 00 1 Guideline forces on cargo and lashing 3 2 External forces acting on cargo 2.1 Accelerations 4 4 2.1.1 2.1.2 2.1.3 2.2 2.3 Low speed Average speed High speed Wind forces Inclinations 4 4 4 5 5 3 Internal forces within open trailer configuration 6 4 Lashing 7 4.1.1 4.1.2 4.1.3 Lashing for stability of the cargo Lashing for internal forces Lashing for local stability of the trailer 7 7 7 Appendix A: Examples of internal forces of transport 8 Appendix B: Example of lashing for unstable cargo 10 Appendix C:Examples of lashing for stability of trailer 11 Status For information only 60000154301 BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 1 Date Region 19 January 2018 Page 3/11 Sap nr. Europe Rev. 00 60000154301 Guideline forces on cargo and lashing This guideline describes the forces generally taken in to consideration for a cargo transported by Mammoet, to verify if the cargo, lashing and support points are suitable for the planned transport. This document is meant as a reference for engineers who need to verify cargo to be transported. Readers should have basic knowledge of hydraulic trailers and their suspensions system. Details of support construction of hydraulic trailers and the trailer calculations are not discussed in this document. This document has been originated by Mammoet and is intended to give recommendations and guidelines in general. In particular cases criteria might need to be increased to cover all dynamic influences in other cases they could be decreased when influences can be ruled out. Distinction is made between trailers traveling at different speeds: • Low speed transport (up to 5 km/h) • Average speed transport (5 up to 25 km/h) • High speed transport (25 up to 80 km/h) Status For information only BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 2 Date Region 19 January 2018 Page 4/11 Sap nr. Europe Rev. 00 60000154301 External forces acting on cargo External forces are assumed to work parallel to the road surface. Forces considered are: • Braking/acceleration in the direction of travel • Cornering perpendicular to the direction of travel • Wind, both in line and perpendicular to direction of travel The braking, acceleration and cornering forces engage in the combined center of gravity of the cargos. The magnitude of the forces depend on the speed of the transport. Figure 2-1: Longitudinal and transverse forces 2.1 2.1.1 Accelerations working in the COG of the load Low speed For low speed transports Mammoet applies the in house factors based on experience and extensive testing. Theoretical available braking exceeds the in-house factors. Tests show that at low speeds the transport is stopped before the full breaking force has been accumulated. The Mammoet factors in the direction of travel are : Speed [km/h] Acceleration Application example 0.0-0.5 5% RoRo operations 0.5-3.0 10% Site moves 3.0-8.0 15% Long distance transports During manoeuvering often the direction of travel changes therefore default transverse acceleration are set to 5%. Forces perpendicular to the direction of travel are default set to 2% but can be updated when project specific information is available. 2.1.2 Average speed For average speed transports Mammoet applies the theoretical available brake/acceleration and curve force. The factors are fully depending on the type of trailer and envisaged traveling speed. 2.1.3 High speed For High speed transports Mammoet applies factors from “EN 12195-1: Table 2 - acceleration coefficients during road transport”. The code dictates 80% Longitudinal acceleration and 50% braking 50% Transverse Status For information only BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 2.2 Date Region 19 January 2018 Page 5/11 Sap nr. Europe Rev. 00 60000154301 Wind forces A standard of 1% of the total weight of the cargo is taken into account as wind loads in the Combined COG For detailed calculation generally a wind pressure of 120N/m2 (Bft 6 at 10 minute mean) is used at the geometric center of the wind area. 2.3 Inclinations Figure 2-1 Inclination of the trailer deck will increase forces parallel to the deck and decrees forces perpendicular to the deck The inclination of the trailer deck will imply horizontal forces on the cargo and decrease the normal force. These effects have to be taken into account when checking the lashing and blocking of the transport. Based on all known inclinations on the transport route. Status For information only BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 3 Date Region 19 January 2018 Page 6/11 Sap nr. Europe Rev. 00 60000154301 Internal forces within open trailer configuration In most transports the trailers within the transport are coupled longitudinally and transverse by their internal couplings. These couplings ensure differences in driving force between drive axles or wrenching of the tire due to steering differences are kept within the trailer system and are not transferred into the cargo. However if the internal couplings are not possible, these forces need to travel through the cargo. Mammoet applies the following in house factors based on experience • 50% of the theoretical driving force (of the strongest trailer) • 25% of the cargo supported by the trailer when there is no drive force available within the trailer. The forces engage at the road level introducing both moment and a force parallel to the road surface in to the cargo Figure 3-1: Internal forces within open configuration blue arrows show local forces in the trailer gray arrows show internal forces of the trailer Status For information only BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 4 Date Region 19 January 2018 Page 7/11 Sap nr. Europe Rev. 00 60000154301 Lashing There are several reasons for lashing: • Stability of the cargo on the trailer • Internal forces • Stability of the trailer 4.1.1 Lashing for stability of the cargo If the tipping base of the cargo is smaller than the tipping base of the trailer (based on the hydraulic setup), it is possible for the cargo to tip over before the trailer will tip over. Therefore the cargo will be lashed to the trailer to avoid tipping. Ensuring the trailer and cargo act as a single object and the assumption of the combined cog calculation used is correct. 4.1.2 Lashing for internal forces Figure 4-1: Lashing to secure load on trailer The internal forces as described in chapter 3, require a connection between the trailer and the cargo. Figure 4-2 shows an example of lashing for internal forces. Here the cargo; a column with saddles is loaded on a trailer with turn table. As the turn table construction creates a hinge at the bottom of the saddle, the lashing is installed to keep the saddle stable and transfer the internal forces from the turn table to the column. The turn table itself needs to be secured to the trailer for the complete system to work. 4.1.3 Lashing for local stability of the trailer Figure 4-2: Lashing for internal forces The complete trailer set up and hydraulics will generate a global stability for the full trailer arrangement. This global stability is verified by our in-house software. Locally all trailers also need to be stable underneath the cargo. Generally this stability is provided by the contact area between the trailer and cargo (as described in the Mammoet stability guideline). This area should provide sufficient stabilizing moment to counteract the destabilizing moment generated by either the internal or external forces. If this moment is not sufficient, lashing is used to provide the additional stabilizing moment. Status For information only Figure 4-3: Lashing for local stability BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 Date Region 19 January 2018 Page 8/11 Sap nr. Europe Rev. 00 Appendix A: Examples of internal forces of transport In the picture below the connection for internal forces is marked in green Status For information only 60000154301 BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 Status For information only Date Region 19 January 2018 Page 9/11 Sap nr. Europe Rev. 00 60000154301 BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 Date Region 19 January 2018 Page 10/11 Sap nr. Europe Rev. 00 Appendix B: Example of lashing for unstable cargo In the picture below the additional lashing is still in the process of being connected to the cargo. Status For information only 60000154301 BEST PRACTICE Subject Forces on cargo and lashing during transport Doc. nr. 020201000 Date Region 19 January 2018 Page 11/11 Sap nr. Europe Rev. 00 Appendix C:Examples of lashing for stability of trailer In the picture below the additional lashing to provide stability to the trailers is marked in green Status For information only 60000154301